8D Series MIL-DTL-38999 Series III 8D Series - Presentation 38999 Series III: 8D Series Since the early 80's, Souriau is a major supplier of 38999 Series III, the screw-coupled version of MIL-C-38999. Present on the main international programs, Souriau has developed a range of products that meet the performance required in extreme environments: * Civil and military aeronautics * Ground military * Industrial * Marine and offshore This evolution of MIL-C-38999 allows: * A high contact density up to 128 contacts #22D * A quick screw coupling with self locking mechanism * High resistance to harsh environments (vibration, 200C) Always at the cutting edge of innovation, Souriau's teams have continuously improved this range of connectors: * Composite version in the 90's (Its choice is recommended wherever weight is critical) * Titanium version for weight saving and very high and mechanical resistance * Today Souriau remains innovative with cadmium free and RoHS solutions. In 2009 Souriau was the first to be QPL qualified for Zinc Nickel plating. This product family is in accordance with MIL-DTL-38999 Series III, EN 3645, CECC (standard for bronze shell), ... and also meets many customers' standards (Rolls Royce, ABS, BACC, ...) 7 8D Series MIL-DTL-38999 Series III 8D Series - Product overview Standard Series 5 different materials A full platform that matches any environment Different platings (including RoHS & Cadmium free platings) inum 8D Alum te 8D Composi 8D Titanium 8D Stainless Steel 8D Bronze Derived Series Various possibilities of range extension & shell variant from Standard Series The only limit is your imagination: Consult us ! Double Flange RJ45/USB aling Reinforced Se Clinch Nut Fuel Tank Quadrax ptic (R) ELIO Fiber O Power Power / High 8 eight rmetic Low W Hermetic / He 8D Series MIL-DTL-38999 Series III 8D Series - A superior concept A full range of contact Multi-contact smission (R) fiber optic eed data tran High sp Coax ELIO x ia Tr ax Quadr ission Signal transm Various technology provides versatile connectors Crimp sion ansmis High power tr contact styles Solder cup Common PC tails Wire wrap PCB contacts without shoulder cavity for all #8 contacts Metal clips patented by Souriau Unique clip retention technology High performance contact retention system: Insure high temperature whithstanding Provides superior strenght in vibrations Better retention characteristics than plastic clips High performance sealing (IP67) Accessories available Each contact cavity is individually sealed Protective 9 caps, backshells, tools, ... 8D Series MIL-DTL-38999 Series III A performing MIL standard connector design Scoop proof connector Quick screw coupling No risk of damaging the contact during the coupling operation 1 1/4 turn to mate Unique self locking mechanism Connector will never unscrew even under high vibration (44g) Fully shielded connector 360 360 teeth for optimum shield continuity with accessories Visual mating indication Red band visible = not correctly mated Red band hidden = correctly mated shielding EMI Ring Shell to shell bottoming = perfect shield continuity 10 8D Series MIL-DTL-38999 Series III Description * High contact density * Screw coupling * Contact protection: 100% Scoop proof * Shell size from 9 to 25 * Accessories available (protective caps, backshells, etc... ) * RFI - EMI shielding and shell to shell continuity * Hermetic * Protected by cadmium, nickel, green zinc cobalt or black zinc nickel plating Applications * Civil and Military Aerospace * Marine and Offshore Equipment * Defense and Ground Military * Industrial . Stainless steel shell: Passivated (K) Nickel (S) . Titanium shell: Without plating (TT) Nickel (TF) . Bronze shell: Without plating * Insulator: Thermoplastic Standards * Grommet and interfacial seal: Silicone elastomer * MIL-DTL-38999 Series III * Contacts: Copper alloy * EN3645 * Contacts plating: Gold over nickel plated * BACC63CT/CU; BACC63DB/DC Technical features Mechanical * Shell: Aluminum, composite, stainless steel, bronze * Shells plating: . Aluminum shell: Cadmium olive drab (W) Nickel (F) Black zinc nickel (Z) Green zinc cobalt (ZC) . Composite shell: Cadmium olive drab (J) Nickel (M) Without plating (X) * Endurance: . 500 mating/unmating operations whatever the material used . 1500 mating/unmating operations with composite connectors + specifics contacts * Shock: 300g, 3 ms according EN 2591-D2 method A * Vibration: . Sinus: . 10 a 2000 Hz, 3x12 hrs (60g, 140 - 2000 Hz) with T cycling . Random: . 50 to 2000 Hz, 2x8 Hrs (1g2/ Hz, 100 - 2000Hz) at T max. . 25 to 2000 Hz, 2x8 Hrs (5g2/ Hz, 100 - 300Hz) at ambiant T Test with accessories in acc with EN2591-D3 11 * Contact retention: 22 20 16 12 Min force in N 44 Contacts size 67 111 111 8 4 111 200 Weight comparison Example for a plug shell size 15 Materials Weight Stainless steel 58.80 g Titanium 33.90 g 42% lighter 40% lighter Aluminum 20.35 g 30% lighter Composite 14.30 g 8D Series MIL-DTL-38999 Series III Electrical * Test voltage rating (Vrms) Service M N I II sea level 1 300 1 000 1 800 2 300 at 21000 m 800 600 1 000 1 000 * Contact resistance Contacts size 22 20 Resistance m 14.6 7.3 12 8 4 3.8 3.5 16 3 2 * Insulation resistance: 5 000 M (under 500 Vdc) * Shielding: . Aluminum shell: F: 65 db at 10 GHz F: 85 db at 1 GHz W: 50 db at 10 GHz Z & ZC: Consult us . Composite shell: J: 90 db at 10 GHz M: 85 db at 1 GHz . Stainless steel shell: K: 45 db at 10 Ghz S: 65 db at 10 Ghz . Titanium shell: TT: 45 db at 10 Ghz TF: 65 db at 10 Ghz . Bronze shell: 85 db at 10 Ghz Climatics * Contact rating: Contacts size 22 20 16 12 8 4 Rating (A) 5 7.5 13 23 45 80 * Shell continuity . Aluminum shell: Cadmium olive drab (W): 2.5 Nickel (F): 1 Black zinc nickel (Z): 2.5 Green zinc cobalt (ZC): 2.5 . Composite shell: Cadmium olive drab (J): 3 Nickel (M): 3 . Stainless steel shell: Passivated (K): 10 Nickel (S): 1 . Titanium shell: Without plating (TT): 10 Nickel (TF): 1 . Bronze shell: Without plating: 5 * Temperature range: . Aluminum shell: W: -65C +175C F: -65C +200C Z: -65C +200C ZC: -65C +175C . Composite shell: J: -65C +175C M: -65C +200C Without plating (X): -65C +175 . Stainless steel shell: K: -65C +200C S: -65C +200C . Titanium shell: TT: -65C +200C TF: -65C +200C . Bronze shell: Without plating: -65C +175C 12 * Sealing: Mated connectors meet altitude immersion requirements of MIL-DTL-38999. * Salt spray: . Aluminum shell: W: 500 Hrs F: 48 Hrs Z: 500 Hrs ZC: 250 Hrs . Composite shell: J: 2000 Hrs M: 2000 Hrs Without plating (X): 2000 Hrs . Stainless steel shell: K: 500 Hrs S: 48 Hrs . Titanium shell: TT: 500 Hrs TF: 48 Hrs . Bronze shell: Without plating: 500 Hrs Resistance to fluids * According to MIL-DTL-38999 standard . Gasoline: JP5 (OTAN F44) . Mineral hydrolic fluid: MIL-H-5606 (OTAN H515) . Synthetic hydraulic fluid: Skydrol 500 B4 * LD4 (SAE AS 1241) . Mineral lubricating: MIL-L-7870A (OTAN 0142) . Synthetic lubricating: MIL-L-23699 (OTAN 0156), MIL-L-7808 . Cleaning fluid: MIL-DTL-25769 diluted . De-icing fluid: MIL-A-8243 . Extinguishing fluid: Chlorobromethane . Cooling fluid: Coolanol 8D Series MIL-DTL-38999 Series III Contact layouts 09 / A 01 05 1 Optical position 1#8 Quadrax 35 98 6#22D Service M 3#20 Service I Contact #22D Contact #8 Triax Contact #20 Contact #8 Power Contact #16 Contact #8 Quadrax Contact #12 Contact ELIO(R) (optical fiber) Contact #10 Contact #4 Power 11 / B 01 01 02 02 04 05 12 22 1#12 Service II all series excepted JVS 1#8 Coax Service I only for JVS 2#16 Service I 2 Optical positions 4#20 Service I 5#20 Service I 1#12 Service II only for JVS 4#22D Service M 35 80 81 98 99 13#22D Service M 1#8 Triax Service I 1#8 Quadrax 6#20 Service I 7#20 Service I 13 / C 03 04 04 08 26 35 98 3#16 Service I 4#16 Service I 4 Optical positions 8#20 Service I 2#12 6#22D Service M 22#22D Service M 10#20 Service I ELIO(R) fiber optic Ethernet Quadrax 13 8D Series MIL-DTL-38999 Series III Contact layouts 15 / D 05 15 18 19 35 97 5#16 Service II 1#16 14#20 Service I 18#20 Service I 19#20 Service I 37#22D Service M 4#16 8#20 Service I 17 / E 02 06 08 20 22 26 35 75 38#22D 1#8 Triax Service M 6#12 Service I 8#16 Service II 4#12 16#22D Service M 2#12 2#8 Triax Service M 26#20 Service I 55#22D Service M 2#8 Triax Service M 80 81 82 99 2#12 2#8 Quadrax 38#22D 1#8 Quadrax 2#8 Quadrax 2#16 21#20 Service I 19 / F 08 11 18 28 32 35 53* 84 8 Optical positions 11#16 Service II 14#22D 4#8 Triax Service M 26#20 2#16 Service I 32#20 Service I 66#22D Service M 53#22D 14#22D 4#8 Quadrax ELIO(R) fiber optic Ethernet Quadrax * Pending layout 14 8D Series MIL-DTL-38999 Series III Contact layouts 21 / G 11 16 20* 35 39 41 42 48 11#12 Service I 16#16 Service II 18#20 2#8 Quadrax 79#22D Service M 2#16 37#20 Service I 41#20 Service I 2#4 Power Service I 4#8 Power Service I 59 72 75 77 78 84 55#22D 4#12 Service M 2#4 Power 6#16 Service I 4#8 Triax Service M 17#22D 2#8 Coax Service M 17#22D 2#8 Quadrax 4#8 Quadrax 23 / H 21 32 35 53 54 55 21#16 Service II 32#20 Service I 100#22D Service M 53#20 Service I 4#12, 9#16 40#22D Service M 55#20 Service I Ethernet Quadrax * Pending layout 15 8D Series MIL-DTL-38999 Series III Contact layouts 25 / J 04 07 08 11 17 19 20* 24 8#16 48#20 Service I 2#8 Triax 97#22D Service M 8#8 Triax Service M 2#20 9#10 Service N 36#22D 6#8 Triax 19#12 Service I 10#20, 13#16 4#12 Coax 3#8 Triax Service N 12#16 12#12 Service II 24 29 35 37 41 43 44 46 24 Optical positions 29#16 Service I 128#22D Service M 37#16 Service I 22#22D, 3#20 11#16, 2#12 3#8 Triax Service M 23#20 20#16 Service I 4#4 Power 4#16 Service I 40#20, 4#16 2#8 Coax Service I 61 80 81 82 86 87 88 90 61#20 Service I 10#20 13#16 4#12 Coax 3#8 Quadrax 22#22D 3#20, 11#16 2#12 3#8 Quadrax 97#22D 2#8 Quadrax 40#20 4#16 2#8 Quadrax 36#22D 6#8 Quadrax 8#8 Quadrax 40#20, 4#16 2#8 Twinax Service I ELIO(R) fiber optic Ethernet Quadrax * For classes F, W, K, S only 16 8D Series MIL-DTL-38999 Series III Contact layouts (matrix) Shell size Layout MIL-DTL-38999 (QPL) Aluminum, Stainless steel & Composite 8D Titanium Consult us Consult us JVS (CECC) Bronze Hermetics connectors EN3645 09-01 09 / A 11 / B 13 / C 15 / D 17 / E 19 / F 09-05 (1) BACC63 CT/CU DB/DC Number #22D of contacts #20 #16 #12 #10 #8 1 Consult us 1 Qdx 09-35 6 09-98 3 11-01 1 11-01 1 11-02 2 11-02 2 11-04 4 4 11-05 5 5 11-12 1 11-22 4 4 11-35 13 13 11-80 1 11-81 1 11-98 6 6 11-99 7 7 13-03 3 13-04 4 4 13-08 8 6 3 1 1 Coax 2 2 1 1 Triax 1 Qdx 4 4 8 13-26 8 6 13-35 22 22 13-98 10 15-05 5 15-15 15 14 15-18 18 18 15-19 19 15-35 37 15-97 12 17-02 39 17-06 6 17-08 8 17-20 20 17-22 4 17-26 26 17-35 55 17-75 2 17-80 4 17-81 39 17-82 2 17-99 23 19-08 8 19-11 11 5 19 8 8 16 55 2 Triax 2 38 2 Qdx 1 Qdx 2 Qdx 21 2 8 11 32 66 66 19-53 53 53 19-84 18 14 17 2 Triax 26 19-35 Pow: Power; Qdx: Quadrax; Twx: Twinax 4 2 19-32 #8 1 Triax 6 18 Souriau's layout & Layout according to corresponding norm 4 38 28 Grounded insert only 1 37 19-18 (1) 2 10 19-28 Souriau's layout Optical positions 1 1 13-04 #4 Power 14 4 Triax 26 2 32 4 Qdx 8D Series MIL-DTL-38999 Series III Contact layouts (matrix) Shell size 21 / G 23 / H Layout MIL-DTL-38999 (QPL) Aluminum, Stainless steel & Composite 8D Titanium JVS (CECC) Bronze Hermetics connectors Number #22D of contacts #20 21-11 11 16 21-20 20 21-35 79 21-39 39 37 21-41 41 41 21-42 2 21-48 4 21-59 59 21-72 8 21-75 4 18 53 23-54 53 23-55 55 25-04 56 25-07 99 25-11 11 25-17 42 25-19 19 (4) 2 Coax 2 Qdx 4 Qdx 21 32 100 53 40 9 4 55 48 8 97 2 Triax 8 (2) (3) 4 2 4 100 2 4 Triax 21-84 23-53 (5) (6) 8 Triax 2 24 25-24 24 25-29 29 25-35 128 25-37 37 25-41 41 25-43 43 25-44 8 25-46 46 9 36 6 Triax 19 30 25-24 10 13 4 12 12 3 Triax 24 29 128 37 22 3 11 23 20 2 3 Triax 4 40 4 4 2 Coax 25-61 61 61 25-80 30 10 13 4 3 Qdx 25-81 41 22 3 11 2 3 Qdx 97 40 4 25-82 99 25-86 46 25-87 42 25-88 8 25-90 46 Souriau's layout Souriau's layout & Layout according to corresponding norm For CECC, layout 25-08 only delivered without contact (3) For Aluminum & Stainless steel only (4) For classes F, W, S, K only (5) For classes F, W, K only (6) Qualified BACC63DB/DC only #8 Pow: Power; Qdx: Quadrax; Twx: Twinax 18 Optical positions 2 Qdx 55 17 23-35 #4 Power 2 17 21 #8 4 Pow 19 32 #10 79 19 23-21 #12 11 21-77 23-32 #16 16 21-78 25-20 (2) BACC63 CT/CU DB/DC 21-16 25-08 25 / J EN3645 2 Qdx 36 2 Qdx 6 Qdx 8 Qdx 40 4 2 Twx 8D Series D38999 Composite Series Connector part numbers Basic Series 8D 0 11 J 35 P N Shell style: 0: Square flange receptacle 5: Plug with RFI shielding Type: None: Connectors with standard crimp contacts. L: Receptacle with long PC tail (male and female size #22D, #20). C: Receptacle with short PC tail (male and female #22D, #20, #16). S: Receptacle with specific PC tail (male et female #22D) W: Receptacle with male contacts #22D for wire wrap (3 wraps) T: Receptacle with male contacts #20 for wire wrap (2 wraps) P: Receptacle with solder cup (male and female size #22D; male #16 & #12; female #16 & #12 and male female #20 please consult us) Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: J: Olive drab cadmium M: Nickel X: Without plating Contact layout: See pages 13 to 16 Contact type: P: Pin (500 mating/unmating) H: Pin (1500 mating/unmating) A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket (500 mating/unmating) J: Socket (1500 mating/unmating) B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 64) Specification: 046: Tinned straight PC tail 251: Connector provided with power contacts (layouts with contact #8) 022: Fuel tank Special custom: None: Standard plastic cap M: Antistatic plastic cap L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation. - - L P N L MIL-DTL-38999 part numbers* Basic Series D38999/ 20 M Shell style: 20: Square flange receptacle 26: Plug with RFI shielding. Plating: J: Olive drab cadmium M: Nickel Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See page 17 for layout according to MIL-DTL-38999 Contact type: P: Pin (500 mating/unmating) H: Pin (1500 mating/unmating) A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket (500 mating/unmating) J: Socket (1500 mating/unmating) B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 64) L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L) B 35 * Note: To place an order of MIL connectors delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be specify clearly on the order (by adding a suffix L at the end of the P/N or specified in comment). 34 8D Series D38999 Composite Series BACC part numbers Basic Series: BACC63CT: 8D5*M (composite plug) BACC63CU: 8D0*M (composite square flange receptacle) BACC63CT 13 98 P N H N 35 B N Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See page 17 for layout according to BACC Contact type: P: Pin A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) S: Socket B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E (see page 64) H: Without contacts & without filler plug = L -: Empty with contacts EN3645 part numbers Basic Series EN3645 Plating: J: Olive drab cadmium M: Nickel Shell style: 0: Square flange receptacle 6: Plug Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Grounding: N: Standard insert not grounded Contact layout: See page 17 for layout according to EN3645 Contact type: A: Connector supplied less pin contact B: Connector supplied less socket contact F: Socket M: Pin Orientation: N, A, B, C, D, E (see page 64) 35 J 6 G 8D Series D38999 Composite Series Dimensions Receptacle type 0 Shell size D Thread E0.3 F G 09 (A) M12 x 1-6g 23.8 18.26 15.09 11 (B) M15 x 1-6g 26.2 20.62 18.26 M18 x 1-6g 28.6 23.01 20.62 M22 x 1-6g 31 24.61 23.01 M25 x 1-6g 33.3 26.97 24.61 13 (C) 15 (D) A Max 19.65 B Max C Max 3.65 11.96 17 (E) 19 (F) 3.7 M28 x 1-6g 36.5 29.36 26.97 21 (G) 4.35 M31 x 1-6g 39.7 31.75 29.36 M34 x 1-6g 42.9 34.93 31.75 M37 x 1-6g 46 38.1 34.93 23 (H) 18.85 12.76 4.4 25 (J) H0.2 5.49 4.93 3.25 A Max. 31.00 31.00 31.00 31.00 31.00 31.00 31.00 31.00 31.00 B thread M12 x 1 6g M15 x 1 6g M18 x 1 6g M22 x 1 6g M25 x 1 6g M28 x 1 6g M31 x 1 6g M34 x 1 6g M37 x 1 6g nn ctor connectors d me sio s Mated connectors dimens Type 0 with plug Shell size S l 09 si e(A) 11 (B) 9 A) 13 B) (C) 11 15 C) (D) 13 17 (E) 5 D) 19 (F) 7 E) 19 F) 21 (G) 21 23 G) (H) 3 (H) 25 (J) Note: All dimensions are in millimeters (mm) 36 A Max. A 37 a 00 37 7 000 37 000 7 37 000 7 370000 7 37.00 7.00 7.00 36.00 6.00 36.00 6 00 36.00 B Max. B 52.30 ax 252.30 52.30 3 52.30 3 52.30 3 52 30 2.30 2.30 51 30 1.30 51 30 1.3 51.30 4.39 4.93 3.91 gtype 5 lug pe 5 5 Plug type Shell size 09 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) J0.2 C Max. 21.80 25.00 29.40 32.50 35.70 38.50 41.70 44.90 48.00 6.15 8D Series D38999 Composite Series Receptacle with straight PC tail contacts L2 OA L1 Shell size Contact size Contact type A L1 09 (A) 11 (B) 13 (C) 15 (C) 17 (E) #22D M&F L&C 0.70 #22D M&F S 0.50 #20 M&F C 0.70 #16 M&F C 1.15 #22D M&F L 8.50 #22D M&F C 4.00 #22D M&F S 5.00 #20 M&F C 5.00 19 (F) 21 (G) 23 (H) #16 M&F C #22D M L&C 9.48 9.59 Max #22D M L&C 10.38 10.48 Min #22D F L&C 9.15 9.26 Max #22D F L&C 10.58 10.69 Min L2 PC tail type 5.00 Min #22D M S 9.65 9.76 Max #22D M S 10.55 10.65 Min #22D F S 9.65 9.76 Max #22D F S 10.55 10.65 Min #20 M C 9.65 9.76 Max #20 M C 10.55 10.65 Min #20 F C 9.65 9.76 Max #20 F C 10.55 10.65 Min #16 M C 9.65 9.76 Max #16 M C 10.55 10.65 Min #16 F C 9.65 9.76 Max #16 F C 10.55 10.65 M: Male contact F: Female contact L: Long PC tail C: Short PC tail Note: All dimensions are in millimeters (mm) 37 S: Specific PC tail 25 (J) 8D Series D38999 Composite Series Backshells Straight backshell for EMI/RFI heat shrink boots (Type 88) Straight cable clamp (Type 91) 90 cable clamp (Type 92) F G D OA H OE OA OC OB OA 40.65 Max OE Shell size OA Max 09 21.80 OB0.10 Entry size OC Entry size 02 03 02 03 N/A 6.35 N/A 10.03 D Max E Max F Max G H 24.90 5.55 21.25 22.20 26.95 11 25.00 N/A 7.92 N/A 11.61 26.00 6.70 24.30 23.80 27.95 13 29.40 7.92 11.13 11.61 14.81 30.50 8.75 27.95 26.20 30.00 15 32.50 11.13 14.27 14.81 17.96 33.00 11.70 27.95 28.60 33.00 17 35.70 12.70 15.88 16.38 19.56 36.10 13.85 31.25 33.30 35.05 19 38.50 15.88 19.05 19.56 22.73 38.60 15.60 35.80 34.95 36.85 21 41.70 15.88 20.62 19.56 24.30 41.65 17.75 38.35 38.10 39.15 23 44.90 17.47 23.83 21.06 27.51 45.00 19.80 42.15 41.30 41.15 25 48.00 19.05 25.40 22.73 29.08 48.00 21.60 44.70 44.45 42.95 Basic Series M85049 Backshell type: 91: Straight cable clamp 92: 90 cable clamp Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: J: Olive drab cadmium over electroless nickel M: Electroless nickel T: Without plating (Type 91 & 92 only) Entry size (Type 88 only): 02: See table above 03: See table above Note: All dimensions are in millimeters (mm) 38 91 11 M 8D Series 8D - D38999 Compo D38999 Composite Series Connectors weight weight With contacts Plug (type 5) 09 35 09 98 11 01 11 02 11 04 11 05 11 22 11 35 11 80 11 98 11 99 13 04 13 08 13 26 13 35 13 98 15 05 15 15 15 18 15 19 15 35 15 97 17 02 17 06 17 08 17 26 17 35 17 75 17 99 19 11 19 32 19 35 21 11 21 16 21 35 21 39 21 41 21 48 21 75 23 21 23 35 23 53 23 55 25 07 25 11 25 19 25 24 25 29 25 35 25 37 25 44 25 43 25 46 25 61 25 08 25 20 25 04 Without contact Receptacle (type 0) Plug (type 5) Receptacle (type 0) Male Female Male Female Male Female Male Female 8.5 8.5 12.8 11.5 12.6 12.6 11.4 12.5 15.25 12.5 11.8 17.2 17.6 17.9 17.4 17.2 21.4 22.2 22.4 22.0 22.0 21.8 26.51 25.9 24.9 25.5 25.7 31.3 25.5 32.1 31.3 31.6 38.0 35.1 35.4 36.8 35.3 42.41 47.3 43.1 41.4 41.5 42.2 53.6 59.08 51.7 51.2 49.5 47.3 49.27 69.64 49.6 51.9 46.6 72.9 57.9 50.4 10.1 9.8 15.7 14.1 15.7 15.8 13.8 16.0 18.6 15.3 15.0 20.9 22.8 23.6 23.1 21.8 26.7 29.3 31.3 29.6 31.3 28.9 38.85 35.5 33.6 36.3 39.3 42.6 36.1 45.7 44.7 48.1 57.9 50.4 56.1 57.1 52.7 62.40 64.2 66.3 67.5 63.6 65.3 90.05 81.60 83.7 82.5 78.5 80.1 80.36 93.70 80.2 75.7 73.4 104.8 88.2 80.2 7.8 7.8 10.4 09.3 10.2 10.2 09.1 10.1 13.40 10.1 09.6 13.7 14.1 14.4 13.8 13.7 16.6 17.4 17.6 17.1 17.2 17.1 25.23 23.2 22.2 22.8 23.0 28.6 22.8 26.1 25.3 25.6 32.8 29.9 30.1 31.5 30.1 37.71 42.6 38.0 36.3 36.4 42.2 49.0 54.48 46.6 46.1 44.4 42.2 45.47 65.04 44.4 46.7 41.5 67.8 52.8 45.3 9.4 9.1 13.3 11.8 13.3 13.4 11.6 13.6 10.4 12.9 12.8 17.5 19.2 20.1 19.6 18.3 21.9 24.5 26.5 24.8 26.5 24.1 37.57 32.8 30.1 33.6 36.6 39.9 33.4 39.7 38.7 42.0 52.6 45.2 50.8 51.9 47.5 57.70 59.50 61.2 62.5 58.6 60.2 84.85 77.00 78.6 77.4 73.4 75.0 76.16 94.65 75.1 70.1 68.2 99.6 83.0 75.0 8.1 8.1 12.1 10.9 12.0 11.9 11.1 11.6 10.75 11.7 10.8 15.6 16.5 16.2 15.8 15.8 19.8 19.9 19.9 19.2 19.4 19.4 19.35 21.9 22.4 21.8 21.9 22.3 22.0 28.7 26.8 27.1 30.8 30.2 29.9 31.0 29.6 29.3 29.3 36.5 34.4 34.1 34.5 37.8 40.8 39.2 39.6 40.5 38.4 37.8 36.1 40.1 37.2 38.1 36.9 36.4 41.2 8.6 8.6 14.1 12.5 14.1 13.8 12.8 12.8 11.63 12.8 12.2 17.9 19.6 18.9 17.6 17.9 22.8 23.0 24.0 22.0 22.0 22.6 22.35 25.9 27.4 25.9 25.5 28.6 26.1 37.1 31.9 31.6 40.3 37.9 36.3 40.8 36.3 36.2 36.2 49.9 42.5 42.4 43.3 51.8 53.8 53.3 54.0 55.9 48.1 51.50 45.80 55.4 47.4 48.9 48.8 46.6 54.8 7.4 7.4 9.7 08.7 9.7 9.5 08.8 9.2 08.90 9.3 08.6 12.4 12.9 12.7 12.3 12.3 15.0 15.1 15.0 14.5 14.6 14.7 18.07 19.2 19.7 19.2 19.2 19.6 19.3 22.7 20.8 21.0 25.5 24.9 24.6 25.7 24.3 24.6 24.6 31.5 29.3 29.0 29.4 33.2 36.2 34.0 34.4 35.4 33.2 34.0 31.5 35.0 32.1 32.9 31.8 31.3 36.1 7.9 7.9 11.7 10.3 11.7 11.5 10.6 10.4 09.4 10.5 10.0 14.3 16.1 15.4 14.1 14.3 18.0 18.1 19.2 17.2 17.2 17.8 21.07 23.2 24.7 23.1 22.8 25.9 23.4 31.1 25.9 25.6 35.1 32.7 31.1 35.5 31.0 31.5 31.5 44.8 37.5 37.4 38.2 46.6 49.2 48.2 48.9 50.7 43.0 47.30 46.75 50.3 42.2 43.8 43.6 41.5 49.6 Weight in gram (+/- 15%) 39 8D Series Common Section Orientations Viewed from front face of receptacle Shell size Viewed from front face of plug Angles N A B C D E A B C D A B C D A B C D 105 140 215 265 95 141 208 236 80 142 196 293 102 132 248 320 113 156 182 292 135 170 200 310 80 118 230 312 90 145 195 252 49 169 200 244 35 140 205 275 53 156 220 255 66 140 200 257 64 155 234 304 119 146 176 298 62 145 180 280 91 131 197 240 51 141 184 242 79 153 197 272 9 (A) 11 (B), 13 (C) & 15 (D) 17 (E), 19 (F), 21 (G), 23 (H), & 25 (J) Panel cut-out Square flange receptacle (Type 0) A or G OC Jam nut receptacle (Type 7) OE OC F A A A or G O B D O Rear mounting Shell size 9 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) A 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 Front mounting G 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.94 B min. 16.66 20.22 23.42 26.59 30.96 32.94 36.12 39.29 42.47 C 0.13 3.25 3.91 D min. 13.11 15.88 19.05 23.01 25.81 28.98 32.16 34.93 37.69 Max. thickness panel for receptacle: Type 0: front mounting = 3.2 mm, rear mounting = 2.5 mm Type 7: 3.2 mm Note: All dimensions are in millimeters (mm) 64 E 0.25 17.78 20.96 25.65 28.83 32.01 35.18 38.35 41.53 44.70 F 17.02 19.59 24.26 27.56 30.73 33.91 37.08 40.26 43.43 8D Series Common Section Crimp contacts Contact size #22D #20 #16 #16 Coaxial #12 #12 Coaxial #10 Power #8 Power Souriau Part number (without color code) Part number Pin 8599-0702 JJ M39029/58 360 Black / Blue / Orange Socket 8599-0706 900 M39029/56 348 Grey / Yellow / Orange Pin 8599-0703 SA M39029/58 363 Orange / Blue / Orange Socket 8599-0707 900 M39029/56 351 Brown / Green / Orange Pin 8599-0704 MJ M39029/58 364 Yellow / Blue / Orange Socket 8599-0708 900 M39029/56 352 Red / Green / Orange Pin - M39029/76 424 Yellow / Red / Yellow #8 Triaxial #4 Power - M39029/77 428 Grey / Red / Yellow Pin 8599-0705 MJ M39029/58 365 Green / Blue / Orange Socket 8599-0709 900 M39029/56 353 Orange / Green / Orange Pin - M39029/102 558 Socket - M39029/103 559 Pin - M39029/28 211 Socket - M39029/75 416 Pin - M39029/58 528 Socket - M39029/56 527 Pin 8599-7544 * - Socket 8599-7541 * - Pin 8599-7580 - Socket 8599-7581 - 8599-4542 - 8599-4547 - Reductor 8599-7645 - For wire #8 For wire #10 Pin - M39029/60 367 Socket - M39029/59 366 Boot 8590-4571 - Pin - M39029/90 529 Socket - M39029/91 530 Boot 8590-4571 - Pin 8599-7598 900 ** - Socket 8599-7599 900 ** - Pin 8599-7534 - Socket 8599-7535 - for cable 16 mm 8599-4594 - for cable 10 mm Boot #4 Power with reduced barrel Profile and color code Socket Boot #8 Coaxial MIL-DTL-38999 contacts Contact type 8599-4593 - Reductor cable 10 mm 8400-2351A - Pin 8599-7528 900 - Socket 8599-7529 900 - Boot 8599-4593 - For wire 25 mm For wire 21.15 mm Mating part #4 / Barrel #6 * JVS only . ** Not included in connector Part number. Must be ordered separately. 65 8D Series Common Section Crimp contacts Conductor section Contact size #22D #20 #16 #16 Coaxial #12 Contact type Pin Socket Pin Socket Socket Pin AWG Max Min Max Min Max 0.76 28 22 0.095 0.34 0.76 1.37 1.00 24 20 0.21 0.60 1.02 2.11 20 16 0.60 1.34 1.65 2.77 1.65 2.60 2.46 3.61 RG 174 RG 179 RG 316 2.40 2.60 Please consult us - 2.95 1.60 RG 174 RG 179 RG 316 Socket Pin 14 Socket Socket External O over insulator mm Min Pin Pin #12 Coaxial Contact O 12 1.91 2.40 Pin 3.18 Socket #10 Power Pin Socket 3.20 Pin #8 Power - 8 - 8.98 - - - - - - 4.50 6.50 Socket Boot 3.64 Reductor - - - - 2.50 4 - - - - - - RG 180 A/U - 2.80 0,76MIL-C17/176 00002 FILECA F.2703/14 RAYCHEM CHEMINAX 10612 FILOTEX M 17/176 00002 3.15 3.40 Pin #8 Coaxial Socket Boot Pin #8 Triaxial Socket 5.50 Boot Pin Socket Pin #4 Power Socket Boot Available for 8599-7534 and 7535 contacts Reductor cable 10 mm #4 Power with reduced barrel 5.74 - 3 - 25 - - 5 4 16 21.15 - - - - - - 6.35 7.50 - - - - 4 5.80 - - - - - - - - 4 5.80 Pin 6 Socket Boot - 13.3 - 66 - - 8D Series Common Section Straight PC tail contacts Contact size Contact type PC tail type Part number Profile Pin L 8599-0720 900 Pin L 8599-0750 900 - Pin M 8599-8028 900 - Pin C 8599-0730 900 Pin S 8599-0796 900 Socket L 8599-0721 900 Socket C 8599-0731 900 Socket S 8599-0797 900 Pin M 8599-0658 JJ - Socket M 8599-0759 900 - Pin C 8599-0724 900 Socket C 8599-0725 900 Pin L 8599-0771 900 - Pin C 8599-0726 900 - Pin C 8599-07482A 900 Socket C 8599-0727 900 Pin C 8599-1000 900 Pin C 8599-7929 900 Socket C 8599-7932 900 - Socket C 8599-7485A 900 - #22D #20 #16 Coaxial #16 #12 S: Specific PC tail L: Long PC tail M: Medium PC tail C: Short PC tail 67 8D Series Common Section Coaxial contacts #12 Designation Solder cup Part number Coaxial socket solder #12 THA1-0151A Coaxial pin solder #12 THA1-0152A Coaxial pin crimp contact #12 THA1-0155A Coaxial crimp contact #12 THA1-0156A Contact size Contact type #22D Pin 8599-0750 900 #16 Pin 8599-7482A 900 #12 Socket 8599-7485A 900 Part number For other contacts type please consult us. Crimp contacts: 1500 mating Contact size #22D #20 #16 #12 MIL-DTL-38999 contacts Contact type Part number Color code Pin (H) M39029/107 620 Blue / Red / Black Socket (J) M39029/106 614 Blue / Brown / Yellow Pin (H) M39029/107 621 Blue / Red / Brown Socket (J) M39029/106 615 Blue / Brown / Green Pin (H) M39029/107 622 Blue / Red / Red Socket (J) M39029/106 616 Blue / Brown / Blue Pin (H) M39029/107 623 Blue / Red / Orange Socket (J) M39029/106 617 Blue / Brown / Gray Wire wrap contacts Contact size Contact type Part number Contact O (mm) #22D Pin 8599-0790 JJ 0.76 0.86 #20 Pin 8599-0791 900 1 0.86 Profile (mm) Quadrax #8 contacts Contact type Version PCB mount Pin Crimp PCB mount Socket Crimp Souriau Part Number Cross Norm ETH1-1237A - ETH1-1501A - ETH1-1345A EN3155-074 ETH1-1503A - ETH1-1238A - ETH1-1502A - ETH1-1346A EN3155-075 ETH1-1504A - T Impedance 125C 200C 125C 200C 68 Sealing Release Sealed Rear 100 150 100 150 100 150 100 150 8D Series Common Section Thermocouple contacts Contact size Contact type Pin Souriau part numbers (without color code) Part numbers - M39029/87-472 MIL-DTL-38999 contacts O Contact (mm) Profile and color code Wire section Awg min max 0.75 28 22 1 24 20 mm2 min O Over insulation (mm) max min max 0.095 0.34 0.76 1.37 1.02 2.11 Red / Violet / Yellow #22D Chromel Socket - M39029/88-484 Yellow / Grey / Yellow Pin - M39029/87-471 Brown / Violet / Yellow #22D Alumel Socket - M39029/88-483 Orange / Grey / Yellow Pin 8599-0749 900 8599-0949 900 Blue / Violet / Yellow #20 Chromel Socket 8599-0753 900 8599-0953 900 Grey / Grey / Yellow Pin 0.21 0.6 8599-0761 900 8599-0961 900 Green / Violet / Yellow #20 Alumel Socket 8599-0765 900 8599-0965 900 Violet / Grey / Yellow Dummy contacts Size Part number #16 8599-6A016001A #8 8599-0308 #4 8599-0310 Filler plugs Filler plugs Direction of introduction in grommet 69 Contact size MS Part number (Rev. N) #22D #20 Souriau Part number Color MS27488-22-2 8660-212 Black MS27488-20-2 8522-389A Red #16 MS27488-16-2 8522-390A Blue #12 MS27488-12-2 8522-391A Yellow 8D Series Common Section Insertion & extraction tools Contact size Part number Material MIL standard Color Souriau Insertion Extraction #22D Plastic M81969/14-01 - Green White #20 Plastic M81969/14-10 - Red Orange #16 Plastic M81969/14-03 - Blue White #12 Plastic M81969/14-04 - Yellow White #10 #8 #4 Plastic M81969/14-05 - Grey - Plastic M81969/14-12 - - Green Metalic - 8660-197 - - Plastic M81969/14-07 - - Blue Metalic - 8533-8175 - - Crimping tools Contact size #22D #20 #16 #12 #8 Power #4 Power Plier M22520/1-01 Contact type Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket pin Socket Turret Part number Norm Souriau M22520/1-04 8365-04 M22520/1-04 8365-04 M22520/1-04 8365-04 - - Plier M22520/2-01 (Souriau 8476-01) Locator Part number Norm Souriau M22520/2-09 8476-09 M22520/2-07 8476-07 M22520/2-10 8476-10 - - Plier M300BT Plier * M22520/23-01 Locator Part number Turret Part number Locator Part number - - - SP 593 M22520/23-02 8599-9601 - M22520/23-04 M22520/23-11 Contact type Plier M22520/2-01 (Souriau 8476-01) Locator Part Number Plier M22520/31-01 Plier M22520/4-01 Plier M22520/5-01 Locator Part number Locator Part Number Die set Part Number M39029/102-558 M39029/103-559 Inner - - - Outer - - - #12 Coaxial Inner M22520/2-34 - Outer - M22520/31-02 - - Inner Outer Inner Outer Inner Middle Ferrule M22520/2-35 M22520/2-31 K709 - - M22520/4-02 - M22520/5-05 closure B Y631 closure B Y631 closure A Contact size #12 Coaxial M39029/28-211 M39029/75-416 #16 Coaxial #8 Coaxial #8 Triaxial * Pneumatic plier Note: for the #10 contact's plier and locator, please consult us. 70 M22520/5-03 8D Series Common Section Wiring instruction Cable preparation and wire stripping Contact size #22D #20 #16 #12 #8 #4 L min 3.58 5.31 5.31 5.31 12.5 12.5 L max 3.99 5.82 5.82 5.82 .14 .16 .21 .23 .21 .23 .21 .23 .49 13 .51 L .49 L = length of wire stripping 13 .51 Insertion of wire in contact barrel When inserting the stripped wire into the contact barrel check that no strands are left outside and that the wire is visible through the wire inspection hole in the barrel. Conductor insulation Important : - Slide any accessories over wire strands before carrying out the following operations. - Contacts are inserted and extracted from the rear of the connector. Wire Insertion of the contacts 1 - Engage the crimp cable / contact asembly into the longitudinal slot of the plastic tool (coloured tip). Slide the tool down the cable until the tip of the tool abuts the contact retention shoulder. 2 - Introduce the contact into the required contact cavity in the insulator, pushing tool axialy, until the contact snaps into position in clip. 3 - Withdraw the tool (from rear). Check that contact is firmly locked by pulling wire gently. When connector is fully loaded, check the position of contact tips. They should all be in the same plane. Nota : For larger sizes of cable which are stiff enough manual insertion without tool is preferable. 71 0.5 to 0.8 mm 1 2 3 Barrel Inspection hole 8D Series Common Section Wiring instruction Extraction of the contacts 1 1 - Engage the appropriate cable into the longitudinal slot of the tool with the white tip towards connector. 2 - Slide the tool down towards the contact. Insert the tool in the insulator until it abuts the contact shoulder. 3 - Holding the tool-contact and cable assembly together, remove them simultaneously. 2 3 Backshell tightening and slackening tools 8498-03 Backshell tightening pliers, part number : 8498-03 Square jaws, part number : 8500-1015 (order 2 jaws) Strap clamp : 8498-04 Spare strap : 8498-103 Tightening support Part number: 8599-0831 This tool is made up of dummy receptable housings of all 9 sizes for all key polarisation, and locates free connectors during wiring and fitting of rear accessories. 72 8498-04 8D Series Common Section Gaskets Shell size 9 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) Gasket for receptacles Type 0* (ordered separately) 8599-5541 8599-5542 8599-5543 8599-5544 8599-5545 8599-5546 8599-5547 8599-5548 8599-5549 O ring for receptacle Type 7 AS3582-019 AS3582-022 AS3582-024 AS3582-026 AS3582-028 AS3582-128 AS3582-130 AS3582-132 AS3582-134 *For front mounting Plastic protective caps* Shell size 9 (A) 11 (B) 13 (C) 15 (D) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J) Caps for receptacles 70777 MS90376-12R MS90376-14R MS90376-16R 70201 70209 MS90376-22R MS90376-24R 8500-5593 A Caps for plugs 8500-5587 A 70198 8500-5600 8500-5601 8500-5602 8500-5592 A 8500-5593 A 8500-5593 A J599ABC6009A00 Caps for composite plugs only (J & M) MS90376-12R 8500-5598 8500-5600 8500-5601 8500-5602 8500-5592 A 8500-5593 A 70472 J599ABC6009A00 *Excepted 8D composite version (X): supplied without cap 73 Antistatic caps for receptacles 70777N MS9037612RF MS9037614RF MS9037616RF 70201N 8500-5590N 8500-5591N 8500-5592N 8500-5593N Antistatic caps for plugs 8500-5587N 8500-5588N 8500-5600N 8500-5601N 8500-5602N 8500-5592N 8500-5593N 8500-5591N 8500-5592N