Heavy Duty Crimp Equipment & Accessories Revised: July 2012 ROTA-CRIMP Hand Tool Generally used in Battery Lead applications Image representative of type only Features: Very large wire range covered Simply rotate the appropriate crimp nest into position Available with and without full cycle ratchet mechanism Part Number 600850 600850-1 601129-2 Description Tool without Ratchet for Battery Terminals & Lugs Tool with ratchet for Battery Terminals & Lugs (pictured) Tool with Ratchet for PLASTI-GRIP & Pre-insulated AMPOWER Terminals; TERMINYL Terminals & Splices mm (AWG) or other 10.0 - 120.0 [8-4/0] 10.0 - 120.0 [8-4/0] Single Crimp 10.0 - 35.0 [82] Dual Crimp 1/0 Bantam ROTA-CRIMP Hand Tool Generally used in Battery Lead applications Image representative of type only Features: Large wire range covered Simply rotate the appropriate crimp nest into position Ratchet mechanism ensures complete crimp cycle Easy access ratchet release Part Number 601075 601075-1 Description Tool without Ratchet for Battery Terminals & Lugs Tool with Ratchet for Battery Terminals & Lugs (pictured) mm (AWG) or other 10.0 - 50.0 [8-1/0] 10.0 - 50.0 [8-1/0] Hydraulic Hand Tool - SOLISTRAND Generally used in Military & Aerospace applications Image representative of type only Features: Integral Dies, simply rotate the appropriate die into position Pump action die closure Part Number 59975-1 Description SOLISTRAND Terminals & Splices mm (AWG) or other 10.0 - 35.0 [8-2] where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 36 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Hydraulic Head - SOLISTRAND A version of 59975-1 for use with powered options Image representative of type only Features: Integral Dies, simply rotate the appropriate die into position Use with: Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3 Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20') Hand Pump 1583661-1 Foot Pump 1583659-1 Electric-Hydraulic Pumps; 439798-2, 523199-1 Part Number 1673672-1 Description Complete Head for SOLISTRAND Terminals & Splices mm (AWG) or other 10.0 - 35.0 [8-2] Cable Cutter - Battery-Hydraulic Tool 100 KN Take the effort out of cable cutting! Image representative of type only Features: use with 1-579002-9 Battery-Hydraulic Tool 100 KN Part Number 4-1579002-5 Description Cutter Head only mm (AWG) or other Al & Cu up to O46mm [300 mm approx] where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 37 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 'U' Die Assy A range of Die-sets for Heavy Duty crimping Image representative of type only Features: Die outline dimensions conform to 'U' Die Industry Standard Use in: 1490748-1 'U' Die 12 Ton Hydraulic Hand Tool 1490749-1 'U' Die 14 Ton Hydraulic Hand Tool or 1213875-2 Battery-Hydraulic Tool Kit - 12 Ton 'U' Die or 1490745-1 'U' Die 12 Ton Hydraulic Head 1490747-1 'U' Die 12 Ton Hydraulic Head (Titanium) 1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5 (Excluding Die 1583097-1) or any 12 ton (min) compatible proprietary equipment Part Number 1583092-1 1583093-1 1583094-1 1583095-1 1583096-1 1490597-1 1490598-1 1490599-1 Description AMPOWER Terminals & Splices - Complete Die-set AMPOWER Terminals & Splices - Complete Die-set AMPOWER Terminals & Splices - Complete Die-set AMPOWER Terminals & Splices - Complete Die-set AMPOWER Terminals & Splices - Complete Die-set TERMINYL Terminals & Splices - Complete Die-set (PLASTI-GRIP where no insulation crimp is required) TERMINYL Terminals & Splices - Complete Die-set (PLASTI-GRIP where no insulation crimp is required) TERMINYL Terminals & Splices - Complete Die-set (PLASTI-GRIP where no insulation crimp is required) mm (AWG) or other 16.0 [6] 25.0 [4] 35.0 [2] 50.0 [1/0] 70.0 [2/0] 10.0 [8] 16.0 [6] 25.0 [4] where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 38 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 'U' Die Assy (14 ton) A range of Die-sets for Heavy Duty crimping Image representative of type only Features: Die outline dimensions conform to 'U' Die Industry Standard Use in: 1490749-1 'U' Die 14 Ton Hydraulic Hand Tool or 1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5 (Excluding Dies; 1490576-1 & 1583098-1) or any 14 ton (min) compatible proprietary equipment Part Number 1490534-1 1490535-1 1490536-1 1490410-1 1583098-1 1583097-1 1490556-1 1490557-1 1490555-1 1490573-1 1490715-1 1490574-1 1490716-1 1490575-1 1490717-1 1490576-1 1490718-1 1490572-1 1490714-1 1490406-1 1490700-1 Description AMPLI-BOND and PLASTI-GRIP Terminals & Splices - Complete Die-set AMPLI-BOND and PLASTI-GRIP Terminals & Splices - Complete Die-set AMPLI-BOND and PLASTI-GRIP Terminals & Splices - Complete Die-set AMPLI-BOND and PLASTI-GRIP Terminals & Splices - Complete Die-set AMPOWER Terminals & Splices - Complete Die-set AMPOWER Terminals & Splices - Complete Die-set COPALUM Sealed Terminals and Splices COPALUM Sealed Terminals and Splices COPALUM Sealed Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices TERMINYL Terminals & Splices - Complete Die-set (PLASTI-GRIP where no insulation crimp is required) TERMINYL Terminals & Splices - Complete Die-set (PLASTI-GRIP where no insulation crimp is required) mm (AWG) or other 10.0 [8] 16.0 [6] 25.0 [4] 35.0 [2] 120.0 [4/0] 95.0 [3/0] Cu 10.0 [8] Al 16.0 [6] Cu 16.0 [6] Al 25.0 [4] Cu 8.0 [10] Al 10.0 [8] Cu 10.0 [8] Al 16.0 [6] Cu 10.0 [8] Al 16.0 [6] Cu 16.0 [6] Al 25.0 [4] Cu 16.0 [6] Al 25.0 [4] Cu 25.0 [4] Al 35.0 [2] Cu 25.0 [4] Al 35.0 [2] Cu 35.0 [2] Al 50.0 [1/0] Cu 35.0 [2] Al 50.0 [1/0] Cu 8.0 [10] Al 10.0 [8] Cu 8.0 [10] Al 10.0 [8] 35.0 [2] 50.0 [1/0] where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 39 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 'U' Die Nest A range of Die Nests for heavy duty crimping Image representative of type only Features: Nest outline dimensions conform to 'U' Die Industry Standard Use in: 1490748-1 'U' Die 12 Ton Hydraulic Hand Tool 1490749-1 'U' Die 14 Ton Hydraulic Hand Tool or 1213875-2 Battery-Hydraulic Tool Kit - 12 Ton 'U' Die or 1490745-1 'U' Die 12 Ton Hydraulic Head 1490747-1 'U' Die 12 Ton Hydraulic Head (Titanium) 1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5 or any 12 ton (min) compatible proprietary equipment Part Number 2-1490413-1 1-1490413-5 1-1490413-6 1-1490413-7 1-1490413-8 1-1490413-9 1-1490413-4 2-1490413-0 1-1490413-0 1-1490413-1 1-1490413-2 1-1490413-3 1490413-9 1490413-8 1490413-2 1490413-3 1490413-4 1490413-5 1490413-6 1490413-1 1490413-7 Description SOLISTRAND 90 Bend Ring Tongue Terminals - use with Indenter 1490414-3 SOLISTRAND 90 Bend Ring Tongue Terminals - use with Indenter 1490414-2 SOLISTRAND 90 Bend Ring Tongue Terminals - use with Indenter 1490414-2 SOLISTRAND 90 Bend Ring Tongue Terminals - use with Indenter 1490414-2 SOLISTRAND 90 Bend Ring Tongue Terminals - use with Indenter 1490414-2 SOLISTRAND 90 Bend Ring Tongue Terminals - use with Indenter 1490414-3 SOLISTRAND 90 Bend Ring Tongue Terminals - use with Indenter 1490414-1 SOLISTRAND 90 Bend Ring Tongue Terminals - use with Indenter 1490414-3 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-2 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-2 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-3 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-3 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-2 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with Indenter 1490414-3 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with Indenter 1490414-2 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with Indenter 1490414-2 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with Indenter 1490414-2 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with Indenter 1490414-3 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with Indenter 1490414-3 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with Indenter 1490414-1 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with Indenter 1490414-3 mm (AWG) or other 100.0 - 125.0 [4/0] 13.0 - 15.0 [6] 21.0 [4] 34.0 - 35.0 [2] 59.0 - 60.0 [1/0] 67.0 - 70.0 [2/0] 7.0 - 8.0 [8] 80.0 - 95.0 [3/0] 13.0 - 15.0 [6] HD 21.0 [4] HD 34.0 - 35.0 [2] HD 59.0 - 60.0 [1/0] HD 7.0 - 8.0 [8] HD 100.0 - 125.0 [4/0] 13 - 15 [6] 21.0 [4] 34.0 - 35.0 [2] 59.0 - 60.0 [1/0] 67.0 - 70.0 [2/0] 7.0 - 8.0 [8] 80.0 - 95.0 [3/0] where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 40 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 'U' Die Nest (14 ton) Image representative of type only Features: Die outline dimensions conform to 'U' Die Industry Standard Use in: 1490749-1 'U' Die 14 Ton Hydraulic Hand Tool or 1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5 (Excluding Dies; 1490576-1 & 1583098-1) or any 14 ton (min) compatible proprietary equipment Part Number 1752680-8 1752680-1 1752680-7 1752680-6 1752680-5 1752680-4 1752680-3 1752680-2 Description SOLISTRAND Flag Terminals - use with Indenter 1752681-2 SOLISTRAND Flag Terminals - use with Indenter 1752681-1 SOLISTRAND Flag Terminals - use with Indenter 1752681-3 SOLISTRAND Flag Terminals - use with Indenter 1752681-3 SOLISTRAND Flag Terminals - use with Indenter 1752681-3 SOLISTRAND Flag Terminals - use with Indenter 1752681-1 SOLISTRAND Flag Terminals - use with Indenter 1752681-1 SOLISTRAND Flag Terminals - use with Indenter 1752681-1 mm (AWG) or other 10.0 [8] 120.0 [4/0] 16.0 [6] 25.0 [4] 35.0 [2] 50.0 [1/0] 70.0 [2/0] 95.0 [3/0] 'U' Die Indenter A range of Indenters for Heavy Duty crimping Image representative of type only Features: Indenter outline dimensions conform to 'U' Die Industry Standard Use in: 1490748-1 'U' Die 12 Ton Hydraulic Hand Tool 1490749-1'U' Die 14 Ton Hydraulic Hand Tool or 1213875-2 Battery-Hydraulic Tool Kit - 12 Ton 'U' Die or 1490745-1 'U' Die 12 Ton Hydraulic Head 1490747-1 'U' Die 12 Ton Hydraulic Head (Titanium) 1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5 or any 12 ton (min) compatible proprietary equipment Part Number 1490414-2 1490414-3 1490414-1 1901657-3 1901657-2 1901657-1 Description SOLISTRAND & HD; STRATO-THERM SOLISTRAND; SOLISTRAND 90 Bend Terminals & Splices SOLISTRAND & HD; STRATO-THERM SOLISTRAND; SOLISTRAND 90 Bend Terminals & Splices SOLISTRAND & HD; STRATO-THERM SOLISTRAND; SOLISTRAND 90 Bend Terminals & Splices SOLISTRAND HD Seamless Ring Tongue Terminals & Butt Splices use with Nests; 1-1490413-8, 1- -9, 2- -0, 2- -1 SOLISTRAND HD Seamless Ring Tongue Terminals & Butt Splices use with Nests; 1-1490413-5, 1- -6, 1- -7 SOLISTRAND HD Seamless Ring Tongue Terminals & Butt Splices use with Nest 1-1490413-4 mm (AWG) or other 13.0 - 35.0 [6-2] 7.0 - 21.0 [8-4] HD 59.0 - 125.0 [1/0-4/0] 34.0 60 [2-1/0]HD 7.0 - 8.0 [8] 7.0 - 8.0 [8] HD [1/0-4/0] [6-1] [8] where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 41 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 'U' Die Indenter (14 ton) Image representative of type only Features: Die outline dimensions conform to 'U' Die Industry Standard Use in: 1490749-1 'U' Die 14 Ton Hydraulic Hand Tool or 1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5 (Excluding Dies; 1490576-1 & 1583098-1) or any 14 ton (min) compatible proprietary equipment Part Number 1752681-2 1752681-3 1752681-1 Description SOLISTRAND Flag Terminals - use with nest 1752680-8 SOLISTRAND Flag Terminals - use with nests; 1752680-5, 1752680-6, 1752680-7 SOLISTRAND Flag Terminals - use with nests; 1752680-1, 1752680-2, 1752680-3, 1752680-4 mm (AWG) or other 10.0 [8] 16.0 - 35.0 [6-2] 50.0 - 120.0 [1/0-4/0] 'U' Die 12 Ton Hydraulic Hand Tool Suitable for ALL 'U' Dies - with the exception of 'U' Die Assy (14 ton) Image representative of type only Features: 36.5mm (1.2") stroke for faster crimping Pump action die closure Circa 20,000 cycles Part Number 1490748-1 Description Tool without Die-set (U Die alternative to 59974-1) mm (AWG) or other 12 Ton U Dies only 'U' Die 14 Ton Hydraulic Hand Tool Suitable for ALL 'U' Dies Image representative of type only Features: 38mm (1.5") stroke Pump action die closure Circa 20,000 cycles Part Number 1490749-1 Description Tool without Die-set (U Die alternative to 59973-1) mm (AWG) or other Any U Die where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 42 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 'U' Die 12 Ton Hydraulic Head Suitable for ALL 'U' Dies - with the exception of 'U' Die Assy (14 ton) Image representative of type only Features: 36.5mm (1.2") stroke for fast cycle Rated for use with 700 bar (10,000 psi) pump units Circa 20,000 cycles Use with: Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3 Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20') Hand Pump 1583661-1 Foot Pump 523199-2 Electric-Hydraulic Pumps; 1804700-2, 523199-1 Part Number 1490745-1 1490747-1 Description Head without dies 25.4mm (1") stroke (U Die alternnative to 69051) Lightweight Titanium Head without dies (U Die alternnative to 69051) mm (AWG) or other 12 Ton U Dies only Battery-Hydraulic Tool Kit - 12 Ton 'U' Die Suitable for ALL 'U' Dies - with the exception of 'U' Die Assy (14 ton) Image representative of type only Features: Rotating Head 320 Excellent power to weight ratio Circa 10,000 Cycles Kit Includes: Crimp Tool Battery Charger 220v (PN 1213873-2) Rechargeable Battery (PN 1213872-1) Carry Case with strap Part Number 1213875-2 Description Complete Kit with EU Power Plug mm (AWG) or other 12 Ton U Dies only 'U' Die 14 Ton Hydraulic Head Suitable for ALL 'U' Dies Image representative of type only Features: 38mm (1.5") Stroke Rated for use with 700 bar (10,000 psi) pump units Rated for 20,000 cycles Use with: Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3 Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20') Hand Pump 1583661-1 Foot Pump 523199-2 Electric-Hydraulic Pumps; 1804700-2, 523199-1 Part Number 1490746-1 Description Head without dies 38mm (1.5") stroke (U Die alternnative to 69051) mm (AWG) or other Any U Die where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 43 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 'U' Die 14 Ton Hydraulic Head - Latched Suitable for ALL 'U' Dies Image representative of type only Features: Latched Head for added strength 38mm (1.5") Stroke Rated for use with 700 bar (10,000 psi) pump units Use with: Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3 Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20') Hand Pump 1583661-1 Foot Pump 523199-2 Electric-Hydraulic Pumps; 1804700-2, 523199-1 Part Number 1976230-1 Description Head (Latched) without Dies mm (AWG) or other Any U Die Dies for Battery Tool Kit - 4 Ton Latch Head Image representative of type only Features: Use in: 1901343-2 Battery Tool Kit with retract switch (EU power plug) 1901343-4 Battery Tool Kit without retract switch (EU power plug) Part Number 1976977-1 1976976-1 1901001-1 1901002-2 1901002-1 1901000-1 1901000-2 1901000-3 1901006-1 1901007-1 Description Die-set for PIDG STRATO-THERM Terminals & Splices with PTFE or PEEK thinwall Insulation Die-set for PIDG STRATO-THERM Terminals & Splices with PTFE or PEEK thinwall Insulation Die-Nest for SOLISTRAND Terminals & Splices - use with Indenter 1901002-2 Die-Indenter for SOLISTRAND Terminals & Splices - use with Nest 1901001-1 Die-Indenter for SOLISTRAND Terminals & Splices - use with Nest's; 1901000-1, 1901000-2, 1901000-3 Die-Nest for SOLISTRAND Terminals & Splices - use with Indenter 1901002-1 Die-Nest for SOLISTRAND Terminals & Splices - use with Indenter 1901002-1 Die-Nest for SOLISTRAND Terminals & Splices - use with Indenter 1901002-1 Die-set for TERMINYL Terminals & Splices; (PLASTI-GRIP where no insulation crimp is required) Die-set for TERMINYL Terminals & Splices; (PLASTI-GRIP where no insulation crimp is required) mm (AWG) or other 4.0 [12] 6 [10.0] 10.0 [8] 10.0 [8] 16.0 - 35 [6-2] 16.0 [6] 25.0 [4] 35.0 [2] 10.0 [8] Red 16.0 [6] Blue where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 44 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Battery Tool Kit - 4 Ton Latch Head Ideal for low to medium production volumes Image representative of type only Features: Over 80 crimps per charge Compact - only 356mm (14") long and weighs 1.6 kg (3.5lbs) The Tool Kit is supplied in a durable plastic Carry Case and includes: Battery Tool with Latched Head Battery Charger 220v Two Batteries Spares Battery Charger 220v (PN 1725840-2) EU power plug Rechargeable Battery (PN 1725839-1) Part Number 1901343-2 1901343-4 Description Battery Tool Kit - 4 Ton Latch Head with retract switch (EU power plug) Battery Tool Kit - 4 Ton Latch Head without retract switch (EU power plug) mm (AWG) or other where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 45 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Die-set - Hydraulic Head Open (Shank Die) Image representative of type only Features: Can be used with Head 1752868-1 - 700 bar (10,000 psi) or Head 69099 - 580 bar (8,200 psi) Part Number 68044 68085 68045 68086 68046 68130 68047 68131 68048 68132 68049 68133 68043 68084 318106-1 69216 45445 69217 69218 45433 45436 45439 45442 69211-1 69212-1 69213-1 69214-1 69215-1 69254-1 Description COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices STRATO-THERM Post Insulated Terminals & Splices STRATO-THERM Post Insulated Terminals & Splices STRATO-THERM Post Insulated Terminals & Splices STRATO-THERM Post Insulated Terminals & Splices STRATO-THERM Post Insulated Terminals & Splices STRATO-THERM Post Insulated Terminals & Splices mm (AWG) or other Cu 10.0 [8] Al 16.0 [6] Cu 10.0 [8] Al 16.0 [6] Cu 16.0 [6] Al 25.0 [4] Cu 16.0 [6] Al 25.0 [4] Cu 25.0 [4] Al 35.0 [2] Cu 25.0 [4] Al 35.0 [2] Cu 35.0 [2] Al 50.0 [1/0] Cu 35.0 [2] Al 50.0 [1/0] Cu 50.0 [1/0] Al 70.0 [2/0] Cu 50.0 [1/0] Al 70.0 [2/0] Cu 70.0 [2/0] Al 95.0 [3/0] Cu 70.0 [2/0] Al 95.0 [3/0] Cu 8.0 [10] Al 10.0 [8] Cu 8.0 [10] Al 10.0 [8] Cu 95.0 [3/0] Al 120.0 [4/0] 10.0 [8] 120.0 [4/0] 16.0 [6] 25.0 [4] 35.0 [2] 50.0 [1/0] 70.0 [2/0] 95.0 [3/0] 10.0 [8] 16.0 [6] 25.0 [4] 35.0 [2] 50.0 [1/0] 70.0 [2/0] where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 46 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Hydraulic Head Open (Shank Die) Image representative of type only Features: Rated for use with 700 bar (10,000 psi) pump units Use with: Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3 Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20') Hand Pump 1583661-1 Foot Pump 523199-2 Electric-Hydraulic Pumps; 1804700-2, 523199-1 Part Number 1752868-1 Description Hydraulic Head without Die-set (700 bar equivalent of 69099) mm (AWG) or other Hydraulic Head Open - Dyna-Crimp Image representative of type only Features: Rated for use with 580 bar (8,200 psi) pump units Use with: Optional Hose Assemblies; 59909-7, 1-59909-5 or 2-59909-1 Respectively; 2.12 M (7'), 4.58 M (15') 6.4 M (21') Hand Pump 314979-1 Foot Pump 523199-3 Electric-Hydraulic Pump; 69120-2 Part Number 69099 Description Hydraulic Head without Die-Set mm (AWG) or other where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 47 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Die-set - Hydraulic Head Closed (Shank Die) Image representative of type only Features: Use in Heads: 1752787-1 & 1752877-1 - 700 bar (10,000 psi) or Dynacrimp Heads: 58422-1 & 69066 - 580 bar (8,200 psi) Dies listed with * can only be used in Heads: 1752787-1 & 58422-1 see also relevant Die Instruction Sheet for more details Part Number 48860-1 48861-1 314948-1 68007 68008 68009 68010-1 68011-1 314964-1 59877-1 68006 47824 47825 Description AMPLI-BOND and PLASTI-GRIP Terminals and Splices AMPLI-BOND and PLASTI-GRIP Terminals & Splices * COPALUM Sealed Terminals and Splices COPALUM Sealed Terminals and Splices COPALUM Sealed Terminals and Splices COPALUM Sealed Terminals and Splices COPALUM Sealed Terminals and Splices * COPALUM Sealed Terminals and Splices COPALUM Sealed Terminals and Splices * COPALUM Sealed Terminals and Splices COPALUM Sealed Terminals and Splices TERMINYL Terminals & Splices (PLASTI-GRIP where no insulation crimp is required) TERMINYL Terminals & Splices (PLASTI-GRIP where no insulation crimp is required) mm (AWG) or other 25.0 [4] 35.0 [2] 120.0 [4/0] Cu 10.0 [8] Al 16.0 [6] Cu 16.0 [6] Al 25.0 [4] Cu 25.0 [4] Al 35.0 [2] Cu 35.0 [2] Al 50.0 [1/0] Cu 50.0 [1/0] Al 70.0 [2/0] Cu 50.0 [1/0] Al 70.0 [2/0] Cu 70.0 [2/0] Al 95.0 [3/0] Cu 8.0 [10] Al 10.0 [8] 50.0 [1/0] 70.0 [2/0] Hydraulic Head Closed (Shank Die) Image representative of type only Features: Rated for use with 700 bar (10,000 psi) pump units Use with: Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3 Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20') Hand Pump 1583661-1 Foot Pump 523199-2 Electric-Hydraulic Pumps; 1804700-2, 523199-1 Part Number 1752787-1 1752877-1 Description Hydraulic Head without Die-set (700 bar equivalent of 58422-1) Hydraulic Head without Die-set (700 bar equivalent of 69066) - lighter than 17527871 mm (AWG) or other where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 48 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Hydraulic Head Closed - Dyna-Crimp Image representative of type only Features: Rated for use with 580 bar (8,200 psi) pump units Use with: Optional Hose Assemblies; 59909-7, 1-59909-5 or 2-59909-1 Respectively; 2.12 M (7'), 4.58 M (15') 6.4 M (21') Hand Pump 314979-1 Foot Pump 523199-3 Electric-Hydraulic Pump; 69120-2 Part Number 58422-1 69066 Description Head without dies Head without dies - lighter than 58422-1 mm (AWG) or other Die-set - Hydraulic Head Open (Shank Die H'Duty) Image representative of type only Features: Can be used with Head 1752786-1 - 700 bar (10,000 psi) or Head 69082 - 580 bar (8,200 psi) Part Number 46760-2 69653 46754-2 46755-2 46756-2 59870-1 46757-2 46758-2 46759-2 68034 68035 68036 68037 68050 68129 69911 69912 69913 69914 Description AMPOWER Terminals & Splices AMPOWER Terminals and Splices AMPOWER Terminals & Splices AMPOWER Terminals & Splices AMPOWER Terminals & Splices AMPOWER Terminals and Splices AMPOWER Terminals & Splices AMPOWER Terminals & Splices AMPOWER Terminals & Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices COPALUM Terminals and Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices mm (AWG) or other 1,000 MCM HD 350 MCM 400 MCM 500 MCM 600 MCM 600 MCM HD 700 MCM 800 MCM 900 MCM Cu 120.0 [4/0] Al 250 MCM Cu 250 MCM Al 300 MCM Cu 300 MCM Al 400 MCM Cu 400 MCM Al 500 MCM Cu 95.0 [3/0] Al 120.0 [4/0] Cu 95.0 [3/0] Al 120.0 [4/0] 250 - 300 MCM 300 - 350 MCM 400 MCM 500 - 600 MCM where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 49 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Hydraulic Head Open (Shank Die Heavy Duty) Image representative of type only Features: Rated for use with 700 bar (10,000 psi) pump units Use with: Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3 Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20') Hand Pump 1583661-1 Foot Pump 523199-2 Electric-Hydraulic Pumps; 1804700-2, 523199-1 Part Number 1752786-1 Description Hydraulic Head without Die-set (700 bar equivalent of 69082) mm (AWG) or other Hydraulic Head Open (Heavy Duty) - Dyna-Crimp Image representative of type only Features: Rated for use with 580 bar (8,200 psi) pump units Use with: Optional Hose Assemblies; 59909-7, 1-59909-5 or 2-59909-1 Respectively; 2.12 M (7'), 4.58 M (15') 6.4 M (21') Hand Pump 314979-1 Foot Pump 523199-3 Electric-Hydraulic Pump; 69120-2 Part Number 69082 Description Head without dies mm (AWG) or other Die-set - Hydraulic Head Closed (Shank Die H'Duty) Image representative of type only Features: Can be used with Head 1752788-1 - 700 bar (10,000 psi) or Head 58445-1 - 580 bar (8,200 psi) Part Number 48816 48817 48818 48819 Description SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices SOLISTRAND Terminals & Splices mm (AWG) or other 250 - 300 MCM 300 - 350 MCM 400 MCM 500 - 600 MCM where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 50 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Hydraulic Head Closed (Shank Die Heavy Duty) Image representative of type only Features: Rated for use with 700 bar (10,000 psi) pump units Use with: Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3 Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20') Hand Pump 1583661-1 Foot Pump 523199-2 Electric-Hydraulic Pumps; 1804700-2, 523199-1 Part Number 1752788-1 Description Heavy Duty Hydraulic Head without Die-set (700 bar equivalent of 58445-1) mm (AWG) or other Hydraulic Head Closed (Heavy duty) - Dyna-Crimp Image representative of type only Features: Rated for use with 580 bar (8,200 psi) pump units Use with: Optional Hose Assemblies; 59909-7, 1-59909-5 or 2-59909-1 Respectively; 2.12 M (7'), 4.58 M (15') 6.4 M (21') Hand Pump 314979-1 Foot Pump 523199-3 Electric-Hydraulic Pump; 69120-2 Part Number 58445-1 Description Head without dies mm (AWG) or other where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 51 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Battery-Hydraulic Tool 100 KN 1-1579002-9 with closed head design The listed Hex crimp Dies conform to DIN 48083 Lugs to be applied should conform to DIN 46235 Image representative of type only Features: Fast battery re-charge in 15 minutes 50 cycles approx. with one charge Rotating head for easy access Kit Includes: Tool + Head Battery charger Battery Carry Case Foam inlay Option: Bench-mount Part Number 3-1579009-1 5-1579009-4 3-1579009-2 3-1579009-3 5-1579009-1 3-1579009-4 3-1579009-5 5-1579009-2 3-1579009-6 5-1579009-3 1-1579009-6 1579009-3 1-1579009-7 1-1579009-0 2-1579009-4 1-1579009-2 2-1579009-5 1579009-4 1-1579009-8 1-1579009-3 2-1579009-6 1-1579009-4 2-1579009-7 1579009-5 1-1579009-9 1-1579009-5 2-1579009-8 1579009-6 2-1579009-0 1579009-7 2-1579009-1 1579009-8 2-1579009-2 1579009-9 2-1579009-3 (Spare part PN) (7-1579005-7) (7-1579005-8) (8-1579005-0) (8-1579005-1) 7-1579005-9 Description Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - Indent Crimp for Cable Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs mm (AWG) or other 10.0 [8] 120.0 [4/0] 16.0 mm 25.0 [4] 25.0 [4] 35.0 [2] 50.0 mm 6.0 [10] 70.0 mm 95.0 mm Al 300 mm Cu 10 mm Cu 10 mm Cu 120 mm Cu 120 mm Cu 150 mm; Al 95-120 mm Cu 150 mm; Al 95-120 mm Cu 16 mm; Al 10 mm Cu 16 mm; Al 10 mm Cu 185 mm; Al 150 mm Cu 185 mm; Al 150 mm Cu 240 mm; Al 185 mm Cu 240 mm; Al 185 mm Cu 25 mm Cu 25 mm Cu 300 mm; Al 240 mm Cu 300 mm; Al 240 mm Cu 35 mm; Al 16-25 mm Cu 35 mm; Al 16-25 mm Cu 50 mm; Al 35 mm Cu 50 mm; Al 35 mm Cu 70 mm; Al 50 mm Cu 70 mm; Al 50 mm Cu 95 mm; Al 70 mm Cu 95 mm; Al 70 mm where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 52 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Heavy duty Electric Hydraulic Pump Image representative of type only Features: Built for continuous use Tank capacity = 11.37 liters (2.5 gallons) Weight = 25 kg (65 Lbs) 90-95 dBA Accessories - see 409-10081 Part Number 69120-2 1804700-2 Description Heavy duty Electric Hydraulic Pump - 580 Bar (8,200 psi) 220v Heavy duty Electric Hydraulic Pump - 700 Bar (10,000 psi) 220v mm (AWG) or other Electric Hydraulic Pump, light duty Image representative of type only Features: Lightweight and compact design 10 kg Large Carry-handle for easy portability Two speed cycle reduces cycle time for improved productivity 24 v DC remote motor control, 3m length for operator safety Starts under full load High strength moulded shroud Supplied with male quick coupler (no hose supplied) Pressure Gauge options: 523200-1 Pressure Gauge 523200-2 Digital Pressure Gauge 523200-3 1/4" Adapter (required when using either Gauge) Part Number 523199-1 Description Portable pump 700 bar (10,000 psi) suitable for intermittent duty cycle mm (AWG) or other Hydraulic Hand Pump Image representative of type only Features: This pump action unit allows hyraulic heads via optional length hydraulic hoses a degree of positional flexibilty Part Number 1583661-1 Description Hand Pump 700 bar (10,000 psi) mm (AWG) or other where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 53 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Hydraulic Foot Pump 580 (8,500 psi) & 700 bar (10,000 psi) options Image representative of type only Features: Pump action operation Clicker valve pressure regulation Supplied with male quick-coupling Part Number 523199-2 523199-3 Description Max pressure rating 700 bar (10,000 psi) Max pressure rating 580 bar (8,500 psi) mm (AWG) or other Group Cutter 1490498-1 Image representative of type only Features: Suitable for Copper or Aluminum, solid or stranded to 35 mm (2 awg) and Coax to RG 9 Steel handles lock together for safe storage Non-slip plastic handle grips Not for Steel or ACSR cable Cable Cutter 350 mcm 605744-1 Image representative of type only Features: Suitable for Copper or Aluminum, solid or stranded to 185 mm (350 MCM) Steel Handles Non-slip plastic handle grips Not for Steel or ACSR cable where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 54 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Cable Cutter 500 mcm 605742-1 Image representative of type only Features: Suitable for Copper or Aluminum, solid or stranded to 300 mm (500 MCM) Fibreglass Handles Non-slip plastic handle grips Not for Steel or ACSR cableto Cable Cutter 350 mcm with Ratchet 1490489-1 Image representative of type only Features: Suitable for Copper or Aluminum, solid or stranded to 180 mm (350 MCM) Handles lock together for safe storage Ratchet mechanism keeps handle force low Non-slip plastic handle grips Not for Steel or ACSR cable Cable Cutter 500 mcm with Ratchet 607453-2 Image representative of type only Features: Suitable for Copper or Aluminum, solid or stranded to 300 mm (500 MCM) Fibreglass Handles Non-slip plastic handle grips Not for Steel or ACSR cable where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 55 Heavy Duty Crimp Equipment & Accessories Revised: July 2012 Cable Cutters SH Range A range of heavy duty Cable Cutting tools Image representative of type only Features: Very compact and lightweight One handed - low handle closing force Burr free cutting Lockable cutting stroke Non-slip plastic hand grips Part Number 734045-1 Description solid and stranded copper and aluminium cables 169415-1 Solid and stranded copper and aluminium cables 1-1579002-8 solid and stranded copper and aluminium cables (no ASCR) mm (AWG) or other Solid Cu 185 mm Solid Al 185 mm Stranded Cu / Al O52 Hi Flex Cu O52 Solid Cu 185 mm Solid Al 240 mm Stranded Cu / Al O25 Hi Flex Cu O32 Solid Cu 480 mm Solid Al 480 mm Stranded Cu / Al O54 where listed, only popular tools show - please use our online search for the latest information: http://www.tooling.tycoelectronics.com/europe/Handtools.asp: Page 56