Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
ROTA-CRIMP Hand Tool
Features:
Very large wire range covered
Simply rotate the appropriate crimp nest into position
Available with and without full cycle ratchet mechanism
Generally used in Battery Lead applications
Image representative of type only
Part Number
Description
mm² (AWG) or other
600850 Tool without Ratchet for Battery Terminals & Lugs 10.0 - 120.0 [8-4/0]
600850-1 Tool with ratchet for Battery Terminals & Lugs (pictured) 10.0 - 120.0 [8-4/0]
601129-2 Tool with Ratchet for PLASTI-GRIP & Pre-insulated AMPOWER Terminals;
TERMINYL Terminals & Splices Single Crimp 10.0 - 35.0 [8-
2]Dual Crimp 1/0
Bantam ROTA-CRIMP Hand Tool
Features:
Large wire range covered
Simply rotate the appropriate crimp nest into position
Ratchet mechanism ensures complete crimp cycle
Easy access ratchet release
Generally used in Battery Lead applications
Image representative of type only
Part Number
Description
mm² (AWG) or other
601075 Tool without Ratchet for Battery Terminals & Lugs 10.0 - 50.0 [8-1/0]
601075-1 Tool with Ratchet for Battery Terminals & Lugs (pictured) 10.0 - 50.0 [8-1/0]
Hydraulic Hand Tool - SOLISTRAND
Features:
Integral Dies, simply rotate the appropriate die into position
Pump action die closure
Generally used in Military & Aerospace applications
Image representative of type only
Part Number
Description
mm² (AWG) or other
59975-1 SOLISTRAND Terminals & Splices 10.0 - 35.0 [8-2]
Page 36
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Hydraulic Head - SOLISTRAND
Features:
Integral Dies, simply rotate the appropriate die into position
Use with:
Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3
Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20')
Hand Pump 1583661-1
Foot Pump 1583659-1
Electric-Hydraulic Pumps; 439798-2, 523199-1
A version of 59975-1 for use with powered options
Image representative of type only
Part Number
Description
mm² (AWG) or other
1673672-1 Complete Head for SOLISTRAND Terminals & Splices 10.0 - 35.0 [8-2]
Cable Cutter - Battery-Hydraulic Tool 100 KN
Features:
use with
1-579002-9 Battery-Hydraulic Tool 100 KN
Take the effort out of cable cutting!
Image representative of type only
Part Number
Description
mm² (AWG) or other
4-1579002-5 Cutter Head only Al & Cuup to Ø46mm [300
mm² approx]
Page 37
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
'U' Die Assy
Features:
Die outline dimensions conform to 'U' Die Industry Standard
Use in:
1490748-1 'U' Die 12 Ton Hydraulic Hand Tool
1490749-1 'U' Die 14 Ton Hydraulic Hand Tool
or
1213875-2 Battery-Hydraulic Tool Kit - 12 Ton 'U' Die
or
1490745-1 'U' Die 12 Ton Hydraulic Head
1490747-1 'U' Die 12 Ton Hydraulic Head (Titanium)
1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5
(Excluding Die 1583097-1)
or
any 12 ton (min) compatible proprietary equipment
A range of Die-sets for Heavy Duty crimping
Image representative of type only
Part Number
Description
mm² (AWG) or other
1583092-1 AMPOWER Terminals & Splices - Complete Die-set 16.0 [6]
1583093-1 AMPOWER Terminals & Splices - Complete Die-set 25.0 [4]
1583094-1 AMPOWER Terminals & Splices - Complete Die-set 35.0 [2]
1583095-1 AMPOWER Terminals & Splices - Complete Die-set 50.0 [1/0]
1583096-1 AMPOWER Terminals & Splices - Complete Die-set 70.0 [2/0]
1490597-1 TERMINYL Terminals & Splices - Complete Die-set
(PLASTI-GRIP where no insulation crimp is required) 10.0 [8]
1490598-1 TERMINYL Terminals & Splices - Complete Die-set
(PLASTI-GRIP where no insulation crimp is required) 16.0 [6]
1490599-1 TERMINYL Terminals & Splices - Complete Die-set
(PLASTI-GRIP where no insulation crimp is required) 25.0 [4]
Page 38
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
'U' Die Assy (14 ton)
Features:
Die outline dimensions conform to 'U' Die Industry Standard
Use in:
1490749-1 'U' Die 14 Ton Hydraulic Hand Tool
or
1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5
(Excluding Dies; 1490576-1 & 1583098-1)
or
any 14 ton (min) compatible proprietary equipment
A range of Die-sets for Heavy Duty crimping
Image representative of type only
Part Number
Description
mm² (AWG) or other
1490534-1 AMPLI-BOND and PLASTI-GRIP Terminals & Splices - Complete Die-set 10.0 [8]
1490535-1 AMPLI-BOND and PLASTI-GRIP Terminals & Splices - Complete Die-set 16.0 [6]
1490536-1 AMPLI-BOND and PLASTI-GRIP Terminals & Splices - Complete Die-set 25.0 [4]
1490410-1 AMPLI-BOND and PLASTI-GRIP Terminals & Splices - Complete Die-set 35.0 [2]
1583098-1 AMPOWER Terminals & Splices - Complete Die-set 120.0 [4/0]
1583097-1 AMPOWER Terminals & Splices - Complete Die-set 95.0 [3/0]
1490556-1 COPALUM Sealed Terminals and Splices Cu 10.0 [8]Al 16.0 [6]
1490557-1 COPALUM Sealed Terminals and Splices Cu 16.0 [6]Al 25.0 [4]
1490555-1 COPALUM Sealed Terminals and Splices Cu 8.0 [10]Al 10.0 [8]
1490573-1 COPALUM Terminals and Splices Cu 10.0 [8]Al 16.0 [6]
1490715-1 COPALUM Terminals and Splices Cu 10.0 [8]Al 16.0 [6]
1490574-1 COPALUM Terminals and Splices Cu 16.0 [6]Al 25.0 [4]
1490716-1 COPALUM Terminals and Splices Cu 16.0 [6]Al 25.0 [4]
1490575-1 COPALUM Terminals and Splices Cu 25.0 [4]Al 35.0 [2]
1490717-1 COPALUM Terminals and Splices Cu 25.0 [4]Al 35.0 [2]
1490576-1 COPALUM Terminals and Splices Cu 35.0 [2]Al 50.0 [1/0]
1490718-1 COPALUM Terminals and Splices Cu 35.0 [2]Al 50.0 [1/0]
1490572-1 COPALUM Terminals and Splices Cu 8.0 [10]Al 10.0 [8]
1490714-1 COPALUM Terminals and Splices Cu 8.0 [10]Al 10.0 [8]
1490406-1 TERMINYL Terminals & Splices - Complete Die-set
(PLASTI-GRIP where no insulation crimp is required) 35.0 [2]
1490700-1 TERMINYL Terminals & Splices - Complete Die-set
(PLASTI-GRIP where no insulation crimp is required) 50.0 [1/0]
Page 39
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
'U' Die Nest
Features:
Nest outline dimensions conform to 'U' Die Industry Standard
Use in:
1490748-1 'U' Die 12 Ton Hydraulic Hand Tool
1490749-1 'U' Die 14 Ton Hydraulic Hand Tool
or
1213875-2 Battery-Hydraulic Tool Kit - 12 Ton 'U' Die
or
1490745-1 'U' Die 12 Ton Hydraulic Head
1490747-1 'U' Die 12 Ton Hydraulic Head (Titanium)
1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5
or
any 12 ton (min) compatible proprietary equipment
A range of Die Nests for heavy duty crimping
Image representative of type only
Part Number
Description
mm² (AWG) or other
2-1490413-1 SOLISTRAND 90˚ Bend Ring Tongue Terminals - use with Indenter 1490414-3 100.0 - 125.0 [4/0]
1-1490413-5 SOLISTRAND 90˚ Bend Ring Tongue Terminals - use with Indenter 1490414-2 13.0 - 15.0 [6]
1-1490413-6 SOLISTRAND 90˚ Bend Ring Tongue Terminals - use with Indenter 1490414-2 21.0 [4]
1-1490413-7 SOLISTRAND 90˚ Bend Ring Tongue Terminals - use with Indenter 1490414-2 34.0 - 35.0 [2]
1-1490413-8 SOLISTRAND 90˚ Bend Ring Tongue Terminals - use with Indenter 1490414-2 59.0 - 60.0 [1/0]
1-1490413-9 SOLISTRAND 90˚ Bend Ring Tongue Terminals - use with Indenter 1490414-3 67.0 - 70.0 [2/0]
1-1490413-4 SOLISTRAND 90˚ Bend Ring Tongue Terminals - use with Indenter 1490414-1 7.0 - 8.0 [8]
2-1490413-0 SOLISTRAND 90˚ Bend Ring Tongue Terminals - use with Indenter 1490414-3 80.0 - 95.0 [3/0]
1-1490413-0 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-2 13.0 - 15.0 [6] HD
1-1490413-1 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-2 21.0 [4] HD
1-1490413-2 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-3 34.0 - 35.0 [2] HD
1-1490413-3 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-3 59.0 - 60.0 [1/0] HD
1490413-9 SOLISTRAND HD Terminals & Splices - use with Indenter 1490414-2 7.0 - 8.0 [8] HD
1490413-8 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with
Indenter 1490414-3 100.0 - 125.0 [4/0]
1490413-2 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with
Indenter 1490414-2 13 - 15 [6]
1490413-3 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with
Indenter 1490414-2 21.0 [4]
1490413-4 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with
Indenter 1490414-2 34.0 - 35.0 [2]
1490413-5 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with
Indenter 1490414-3 59.0 - 60.0 [1/0]
1490413-6 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with
Indenter 1490414-3 67.0 - 70.0 [2/0]
1490413-1 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with
Indenter 1490414-1 7.0 - 8.0 [8]
1490413-7 SOLISTRAND; STRATO-THERM SOLISTRAND Terminals & Splices - use with
Indenter 1490414-3 80.0 - 95.0 [3/0]
Page 40
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
'U' Die Nest (14 ton)
Features:
Die outline dimensions conform to 'U' Die Industry Standard
Use in:
1490749-1 'U' Die 14 Ton Hydraulic Hand Tool
or
1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5
(Excluding Dies; 1490576-1 & 1583098-1)
or
any 14 ton (min) compatible proprietary equipment
Image representative of type only
Part Number
Description
mm² (AWG) or other
1752680-8 SOLISTRAND Flag Terminals - use with Indenter 1752681-2 10.0 [8]
1752680-1 SOLISTRAND Flag Terminals - use with Indenter 1752681-1 120.0 [4/0]
1752680-7 SOLISTRAND Flag Terminals - use with Indenter 1752681-3 16.0 [6]
1752680-6 SOLISTRAND Flag Terminals - use with Indenter 1752681-3 25.0 [4]
1752680-5 SOLISTRAND Flag Terminals - use with Indenter 1752681-3 35.0 [2]
1752680-4 SOLISTRAND Flag Terminals - use with Indenter 1752681-1 50.0 [1/0]
1752680-3 SOLISTRAND Flag Terminals - use with Indenter 1752681-1 70.0 [2/0]
1752680-2 SOLISTRAND Flag Terminals - use with Indenter 1752681-1 95.0 [3/0]
'U' Die Indenter
Features:
Indenter outline dimensions conform to 'U' Die Industry Standard
Use in:
1490748-1 'U' Die 12 Ton Hydraulic Hand Tool
1490749-1'U' Die 14 Ton Hydraulic Hand Tool
or
1213875-2 Battery-Hydraulic Tool Kit - 12 Ton 'U' Die
or
1490745-1 'U' Die 12 Ton Hydraulic Head
1490747-1 'U' Die 12 Ton Hydraulic Head (Titanium)
1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5
or
any 12 ton (min) compatible proprietary equipment
A range of Indenters for Heavy Duty crimping
Image representative of type only
Part Number
Description
mm² (AWG) or other
1490414-2 SOLISTRAND & HD; STRATO-THERM SOLISTRAND; SOLISTRAND 90˚ Bend
Terminals & Splices 13.0 - 35.0 [6-2]7.0 - 21.0
[8-4] HD
1490414-3 SOLISTRAND & HD; STRATO-THERM SOLISTRAND; SOLISTRAND 90˚ Bend
Terminals & Splices 59.0 - 125.0 [1/0-4/0]34.0 -
60 [2-1/0]HD
1490414-1 SOLISTRAND & HD; STRATO-THERM SOLISTRAND; SOLISTRAND 90˚ Bend
Terminals & Splices 7.0 - 8.0 [8]7.0 - 8.0 [8] HD
1901657-3 SOLISTRAND HD Seamless Ring Tongue Terminals & Butt Splices
use with Nests; 1-1490413-8, 1- -9, 2- -0, 2- -1 [1/0-4/0]
1901657-2 SOLISTRAND HD Seamless Ring Tongue Terminals & Butt Splices
use with Nests; 1-1490413-5, 1- -6, 1- -7 [6-1]
1901657-1 SOLISTRAND HD Seamless Ring Tongue Terminals & Butt Splices
use with Nest 1-1490413-4 [8]
Page 41
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
'U' Die Indenter (14 ton)
Features:
Die outline dimensions conform to 'U' Die Industry Standard
Use in:
1490749-1 'U' Die 14 Ton Hydraulic Hand Tool
or
1490746-1 'U' Die 14 Ton Hydraulic Head - 1.5
(Excluding Dies; 1490576-1 & 1583098-1)
or
any 14 ton (min) compatible proprietary equipment
Image representative of type only
Part Number
Description
mm² (AWG) or other
1752681-2 SOLISTRAND Flag Terminals - use with nest 1752680-8 10.0 [8]
1752681-3 SOLISTRAND Flag Terminals - use with nests; 1752680-5, 1752680-6, 1752680-7 16.0 - 35.0 [6-2]
1752681-1 SOLISTRAND Flag Terminals - use with nests; 1752680-1, 1752680-2, 1752680-3,
1752680-4 50.0 - 120.0 [1/0-4/0]
'U' Die 12 Ton Hydraulic Hand Tool
Features:
36.5mm (1.2") stroke for faster crimping
Pump action die closure
Circa 20,000 cycles
Suitable for ALL 'U' Dies - with the exception of 'U' Die Assy (14 ton)
Image representative of type only
Part Number
Description
mm² (AWG) or other
1490748-1 Tool without Die-set (U Die alternative to 59974-1) 12 Ton U Dies only
'U' Die 14 Ton Hydraulic Hand Tool
Features:
38mm (1.5") stroke
Pump action die closure
Circa 20,000 cycles
Suitable for ALL 'U' Dies
Image representative of type only
Part Number
Description
mm² (AWG) or other
1490749-1 Tool without Die-set (U Die alternative to 59973-1) Any U Die
Page 42
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
'U' Die 12 Ton Hydraulic Head
Features:
36.5mm (1.2") stroke for fast cycle
Rated for use with 700 bar (10,000 psi) pump units
Circa 20,000 cycles
Use with:
Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3
Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20')
Hand Pump 1583661-1
Foot Pump 523199-2
Electric-Hydraulic Pumps; 1804700-2, 523199-1
Suitable for ALL 'U' Dies - with the exception of 'U' Die Assy (14 ton)
Image representative of type only
Part Number
Description
mm² (AWG) or other
1490745-1 Head without dies 25.4mm (1") stroke (U Die alternnative to 69051)
1490747-1 Lightweight Titanium Head without dies (U Die alternnative to 69051) 12 Ton U Dies only
Battery-Hydraulic Tool Kit - 12 Ton 'U' Die
Features:
Rotating Head 320°
Excellent power to weight ratio
Circa 10,000 Cycles
Kit Includes:
Crimp Tool
Battery Charger 220v (PN 1213873-2)
Rechargeable Battery (PN 1213872-1)
Carry Case with strap
Suitable for ALL 'U' Dies - with the exception of 'U' Die Assy (14 ton)
Image representative of type only
Part Number
Description
mm² (AWG) or other
1213875-2 Complete Kit with EU Power Plug 12 Ton U Dies only
'U' Die 14 Ton Hydraulic Head
Features:
38mm (1.5") Stroke
Rated for use with 700 bar (10,000 psi) pump units
Rated for 20,000 cycles
Use with:
Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3
Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20')
Hand Pump 1583661-1
Foot Pump 523199-2
Electric-Hydraulic Pumps; 1804700-2, 523199-1
Suitable for ALL 'U' Dies
Image representative of type only
Part Number
Description
mm² (AWG) or other
1490746-1 Head without dies 38mm (1.5") stroke (U Die alternnative to 69051) Any U Die
Page 43
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
'U' Die 14 Ton Hydraulic Head - Latched
Features:
Latched Head for added strength
38mm (1.5") Stroke
Rated for use with 700 bar (10,000 psi) pump units
Use with:
Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3
Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20')
Hand Pump 1583661-1
Foot Pump 523199-2
Electric-Hydraulic Pumps; 1804700-2, 523199-1
Suitable for ALL 'U' Dies
Image representative of type only
Part Number
Description
mm² (AWG) or other
1976230-1 Head (Latched) without Dies Any U Die
Dies for Battery Tool Kit - 4 Ton Latch Head
Features:
Use in:
1901343-2 Battery Tool Kit with retract switch (EU power plug)
1901343-4 Battery Tool Kit without retract switch (EU power plug)
Image representative of type only
Part Number
Description
mm² (AWG) or other
1976977-1 Die-set for PIDG STRATO-THERM Terminals & Splices with PTFE or PEEK thin-
wall Insulation 4.0 [12]
1976976-1 Die-set for PIDG STRATO-THERM Terminals & Splices with PTFE or PEEK thin-
wall Insulation 6 [10.0]
1901001-1 Die-Nest for SOLISTRAND Terminals & Splices - use with Indenter 1901002-2 10.0 [8]
1901002-2 Die-Indenter for SOLISTRAND Terminals & Splices - use with Nest 1901001-1 10.0 [8]
1901002-1 Die-Indenter for SOLISTRAND Terminals & Splices - use with Nest's; 1901000-1,
1901000-2, 1901000-3 16.0 - 35 [6-2]
1901000-1 Die-Nest for SOLISTRAND Terminals & Splices - use with Indenter 1901002-1 16.0 [6]
1901000-2 Die-Nest for SOLISTRAND Terminals & Splices - use with Indenter 1901002-1 25.0 [4]
1901000-3 Die-Nest for SOLISTRAND Terminals & Splices - use with Indenter 1901002-1 35.0 [2]
1901006-1 Die-set for TERMINYL Terminals & Splices;
(PLASTI-GRIP where no insulation crimp is required) 10.0 [8] Red
1901007-1 Die-set for TERMINYL Terminals & Splices;
(PLASTI-GRIP where no insulation crimp is required) 16.0 [6] Blue
Page 44
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Battery Tool Kit - 4 Ton Latch Head
Features:
Over 80 crimps per charge
Compact - only 356mm (14") long and weighs 1.6 kg (3.5lbs)
The Tool Kit is supplied in a durable plastic Carry Case and
includes:
Battery Tool with Latched Head
Battery Charger 220v
Two Batteries
Spares
Battery Charger 220v (PN 1725840-2) EU power plug
Rechargeable Battery (PN 1725839-1)
Ideal for low to medium production volumes
Image representative of type only
Part Number
Description
mm² (AWG) or other
1901343-2 Battery Tool Kit - 4 Ton Latch Head with retract switch (EU power plug)
1901343-4 Battery Tool Kit - 4 Ton Latch Head without retract switch (EU power plug)
Page 45
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Die-set - Hydraulic Head Open (Shank Die)
Features:
Can be used with
Head 1752868-1 - 700 bar (10,000 psi)
or
Head 69099 - 580 bar (8,200 psi)
Image representative of type only
Part Number
Description
mm² (AWG) or other
68044 COPALUM Terminals and Splices Cu 10.0 [8]Al 16.0 [6]
68085 COPALUM Terminals and Splices Cu 10.0 [8]Al 16.0 [6]
68045 COPALUM Terminals and Splices Cu 16.0 [6]Al 25.0 [4]
68086 COPALUM Terminals and Splices Cu 16.0 [6]Al 25.0 [4]
68046 COPALUM Terminals and Splices Cu 25.0 [4]Al 35.0 [2]
68130 COPALUM Terminals and Splices Cu 25.0 [4]Al 35.0 [2]
68047 COPALUM Terminals and Splices Cu 35.0 [2]Al 50.0 [1/0]
68131 COPALUM Terminals and Splices Cu 35.0 [2]Al 50.0 [1/0]
68048 COPALUM Terminals and Splices Cu 50.0 [1/0]Al 70.0 [2/0]
68132 COPALUM Terminals and Splices Cu 50.0 [1/0]Al 70.0 [2/0]
68049 COPALUM Terminals and Splices Cu 70.0 [2/0]Al 95.0 [3/0]
68133 COPALUM Terminals and Splices Cu 70.0 [2/0]Al 95.0 [3/0]
68043 COPALUM Terminals and Splices Cu 8.0 [10]Al 10.0 [8]
68084 COPALUM Terminals and Splices Cu 8.0 [10]Al 10.0 [8]
318106-1 COPALUM Terminals and Splices Cu 95.0 [3/0]Al 120.0 [4/0]
69216 SOLISTRAND Terminals & Splices 10.0 [8]
45445 SOLISTRAND Terminals & Splices 120.0 [4/0]
69217 SOLISTRAND Terminals & Splices 16.0 [6]
69218 SOLISTRAND Terminals & Splices 25.0 [4]
45433 SOLISTRAND Terminals & Splices 35.0 [2]
45436 SOLISTRAND Terminals & Splices 50.0 [1/0]
45439 SOLISTRAND Terminals & Splices 70.0 [2/0]
45442 SOLISTRAND Terminals & Splices 95.0 [3/0]
69211-1 STRATO-THERM Post Insulated Terminals & Splices 10.0 [8]
69212-1 STRATO-THERM Post Insulated Terminals & Splices 16.0 [6]
69213-1 STRATO-THERM Post Insulated Terminals & Splices 25.0 [4]
69214-1 STRATO-THERM Post Insulated Terminals & Splices 35.0 [2]
69215-1 STRATO-THERM Post Insulated Terminals & Splices 50.0 [1/0]
69254-1 STRATO-THERM Post Insulated Terminals & Splices 70.0 [2/0]
Page 46
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Hydraulic Head Open (Shank Die)
Features:
Rated for use with 700 bar (10,000 psi) pump units
Use with:
Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3
Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20')
Hand Pump 1583661-1
Foot Pump 523199-2
Electric-Hydraulic Pumps; 1804700-2, 523199-1
Image representative of type only
Part Number
Description
mm² (AWG) or other
1752868-1 Hydraulic Head without Die-set (700 bar equivalent of 69099)
Hydraulic Head Open - Dyna-Crimp
Features:
Rated for use with 580 bar (8,200 psi) pump units
Use with:
Optional Hose Assemblies; 59909-7, 1-59909-5 or 2-59909-1
Respectively; 2.12 M (7'), 4.58 M (15') 6.4 M (21')
Hand Pump 314979-1
Foot Pump 523199-3
Electric-Hydraulic Pump; 69120-2
Image representative of type only
Part Number
Description
mm² (AWG) or other
69099 Hydraulic Head without Die-Set
Page 47
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Die-set - Hydraulic Head Closed (Shank Die)
Features:
Use in Heads:
1752787-1 & 1752877-1 - 700 bar (10,000 psi)
or
Dynacrimp Heads:
58422-1 & 69066 - 580 bar (8,200 psi)
Dies listed with * can only be used in Heads:
1752787-1 & 58422-1
see also relevant Die Instruction Sheet for more details
Image representative of type only
Part Number
Description
mm² (AWG) or other
48860-1 AMPLI-BOND and PLASTI-GRIP Terminals and Splices 25.0 [4]
48861-1 AMPLI-BOND and PLASTI-GRIP Terminals & Splices 35.0 [2]
314948-1 * COPALUM Sealed Terminals and Splices 120.0 [4/0]
68007 COPALUM Sealed Terminals and Splices Cu 10.0 [8]Al 16.0 [6]
68008 COPALUM Sealed Terminals and Splices Cu 16.0 [6]Al 25.0 [4]
68009 COPALUM Sealed Terminals and Splices Cu 25.0 [4]Al 35.0 [2]
68010-1 COPALUM Sealed Terminals and Splices Cu 35.0 [2]Al 50.0 [1/0]
68011-1 * COPALUM Sealed Terminals and Splices Cu 50.0 [1/0]Al 70.0 [2/0]
314964-1 COPALUM Sealed Terminals and Splices Cu 50.0 [1/0]Al 70.0 [2/0]
59877-1 * COPALUM Sealed Terminals and Splices Cu 70.0 [2/0]Al 95.0 [3/0]
68006 COPALUM Sealed Terminals and Splices Cu 8.0 [10]Al 10.0 [8]
47824 TERMINYL Terminals & Splices
(PLASTI-GRIP where no insulation crimp is required) 50.0 [1/0]
47825 TERMINYL Terminals & Splices
(PLASTI-GRIP where no insulation crimp is required) 70.0 [2/0]
Hydraulic Head Closed (Shank Die)
Features:
Rated for use with 700 bar (10,000 psi) pump units
Use with:
Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3
Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20')
Hand Pump 1583661-1
Foot Pump 523199-2
Electric-Hydraulic Pumps; 1804700-2, 523199-1
Image representative of type only
Part Number
Description
mm² (AWG) or other
1752787-1 Hydraulic Head without Die-set (700 bar equivalent of 58422-1)
1752877-1 Hydraulic Head without Die-set (700 bar equivalent of 69066) - lighter than 1752787-
1
Page 48
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Hydraulic Head Closed - Dyna-Crimp
Features:
Rated for use with 580 bar (8,200 psi) pump units
Use with:
Optional Hose Assemblies; 59909-7, 1-59909-5 or 2-59909-1
Respectively; 2.12 M (7'), 4.58 M (15') 6.4 M (21')
Hand Pump 314979-1
Foot Pump 523199-3
Electric-Hydraulic Pump; 69120-2
Image representative of type only
Part Number
Description
mm² (AWG) or other
58422-1 Head without dies
69066 Head without dies - lighter than 58422-1
Die-set - Hydraulic Head Open (Shank Die H'Duty)
Features:
Can be used with
Head 1752786-1 - 700 bar (10,000 psi)
or
Head 69082 - 580 bar (8,200 psi)
Image representative of type only
Part Number
Description
mm² (AWG) or other
46760-2 AMPOWER Terminals & Splices 1,000 MCM HD
69653 AMPOWER Terminals and Splices 350 MCM
46754-2 AMPOWER Terminals & Splices 400 MCM
46755-2 AMPOWER Terminals & Splices 500 MCM
46756-2 AMPOWER Terminals & Splices 600 MCM
59870-1 AMPOWER Terminals and Splices 600 MCM HD
46757-2 AMPOWER Terminals & Splices 700 MCM
46758-2 AMPOWER Terminals & Splices 800 MCM
46759-2 AMPOWER Terminals & Splices 900 MCM
68034 COPALUM Terminals and Splices Cu 120.0 [4/0]Al 250 MCM
68035 COPALUM Terminals and Splices Cu 250 MCMAl 300 MCM
68036 COPALUM Terminals and Splices Cu 300 MCMAl 400 MCM
68037 COPALUM Terminals and Splices Cu 400 MCMAl 500 MCM
68050 COPALUM Terminals and Splices Cu 95.0 [3/0]Al 120.0 [4/0]
68129 COPALUM Terminals and Splices Cu 95.0 [3/0]Al 120.0 [4/0]
69911 SOLISTRAND Terminals & Splices 250 - 300 MCM
69912 SOLISTRAND Terminals & Splices 300 - 350 MCM
69913 SOLISTRAND Terminals & Splices 400 MCM
69914 SOLISTRAND Terminals & Splices 500 - 600 MCM
Page 49
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Hydraulic Head Open (Shank Die Heavy Duty)
Features:
Rated for use with 700 bar (10,000 psi) pump units
Use with:
Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3
Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20')
Hand Pump 1583661-1
Foot Pump 523199-2
Electric-Hydraulic Pumps; 1804700-2, 523199-1
Image representative of type only
Part Number
Description
mm² (AWG) or other
1752786-1 Hydraulic Head without Die-set (700 bar equivalent of 69082)
Hydraulic Head Open (Heavy Duty) - Dyna-Crimp
Features:
Rated for use with 580 bar (8,200 psi) pump units
Use with:
Optional Hose Assemblies; 59909-7, 1-59909-5 or 2-59909-1
Respectively; 2.12 M (7'), 4.58 M (15') 6.4 M (21')
Hand Pump 314979-1
Foot Pump 523199-3
Electric-Hydraulic Pump; 69120-2
Image representative of type only
Part Number
Description
mm² (AWG) or other
69082 Head without dies
Die-set - Hydraulic Head Closed (Shank Die H'Duty)
Features:
Can be used with
Head 1752788-1 - 700 bar (10,000 psi)
or
Head 58445-1 - 580 bar (8,200 psi)
Image representative of type only
Part Number
Description
mm² (AWG) or other
48816 SOLISTRAND Terminals & Splices 250 - 300 MCM
48817 SOLISTRAND Terminals & Splices 300 - 350 MCM
48818 SOLISTRAND Terminals & Splices 400 MCM
48819 SOLISTRAND Terminals & Splices 500 - 600 MCM
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Hydraulic Head Closed (Shank Die Heavy Duty)
Features:
Rated for use with 700 bar (10,000 psi) pump units
Use with:
Optional Hose Assemblies; 1583662-1, 1583662-2 or 1583662-3
Respectively; 1.83 M (6'), 3 M (10'), 6.1 M (20')
Hand Pump 1583661-1
Foot Pump 523199-2
Electric-Hydraulic Pumps; 1804700-2, 523199-1
Image representative of type only
Part Number
Description
mm² (AWG) or other
1752788-1 Heavy Duty Hydraulic Head without Die-set (700 bar equivalent of 58445-1)
Hydraulic Head Closed (Heavy duty) - Dyna-Crimp
Features:
Rated for use with 580 bar (8,200 psi) pump units
Use with:
Optional Hose Assemblies; 59909-7, 1-59909-5 or 2-59909-1
Respectively; 2.12 M (7'), 4.58 M (15') 6.4 M (21')
Hand Pump 314979-1
Foot Pump 523199-3
Electric-Hydraulic Pump; 69120-2
Image representative of type only
Part Number
Description
mm² (AWG) or other
58445-1 Head without dies
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Battery-Hydraulic Tool 100 KN
Features:
Fast battery re-charge in 15 minutes
50 cycles approx. with one charge
Rotating head for easy access
Kit Includes: (Spare part PN)
Tool + Head
Battery charger (7-1579005-7)
Battery (7-1579005-8)
Carry Case (8-1579005-0)
Foam inlay (8-1579005-1)
Option:
Bench-mount 7-1579005-9
1-1579002-9 with closed head design
The listed Hex crimp Dies conform to DIN 48083
Lugs to be applied should conform to DIN 46235
Image representative of type only
Part Number
Description
mm² (AWG) or other
3-1579009-1 Die-set - Indent Crimp for Cable Lugs 10.0 [8]
5-1579009-4 Die-set - Indent Crimp for Cable Lugs 120.0 [4/0]
3-1579009-2 Die-set - Indent Crimp for Cable Lugs 16.0 mm²
3-1579009-3 Die-set - Indent Crimp for Cable Lugs 25.0 [4]
5-1579009-1 Die-set - Indent Crimp for Cable Lugs 25.0 [4]
3-1579009-4 Die-set - Indent Crimp for Cable Lugs 35.0 [2]
3-1579009-5 Die-set - Indent Crimp for Cable Lugs 50.0 mm²
5-1579009-2 Die-set - Indent Crimp for Cable Lugs 6.0 [10]
3-1579009-6 Die-set - Indent Crimp for Cable Lugs 70.0 mm²
5-1579009-3 Die-set - Indent Crimp for Cable Lugs 95.0 mm²
1-1579009-6 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Al 300 mm²
1579009-3 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 10 mm²
1-1579009-7 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 10 mm²
1-1579009-0 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 120 mm²
2-1579009-4 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 120 mm²
1-1579009-2 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 150 mm²; Al 95-120 mm²
2-1579009-5 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 150 mm²; Al 95-120 mm²
1579009-4 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 16 mm²; Al 10 mm²
1-1579009-8 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 16 mm²; Al 10 mm²
1-1579009-3 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 185 mm²; Al 150 mm²
2-1579009-6 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 185 mm²; Al 150 mm²
1-1579009-4 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 240 mm²; Al 185 mm²
2-1579009-7 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 240 mm²; Al 185 mm²
1579009-5 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 25 mm²
1-1579009-9 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 25 mm²
1-1579009-5 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 300 mm²; Al 240 mm²
2-1579009-8 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 300 mm²; Al 240 mm²
1579009-6 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 35 mm²; Al 16-25 mm²
2-1579009-0 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 35 mm²; Al 16-25 mm²
1579009-7 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 50 mm²; Al 35 mm²
2-1579009-1 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 50 mm²; Al 35 mm²
1579009-8 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 70 mm²; Al 50 mm²
2-1579009-2 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 70 mm²; Al 50 mm²
1579009-9 Die-set - 7mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 95 mm²; Al 70 mm²
2-1579009-3 Die-set - 14mm thick; Hex Crimp for Tubular & Cast Cable/Battery Lugs Cu 95 mm²; Al 70 mm²
Page 52
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Heavy duty Electric Hydraulic Pump
Features:
Built for continuous use
Tank capacity = 11.37 liters (2.5 gallons)
Weight = 25 kg (65 Lbs)
90-95 dBA
Accessories - see 409-10081
Image representative of type only
Part Number
Description
mm² (AWG) or other
69120-2 Heavy duty Electric Hydraulic Pump - 580 Bar (8,200 psi) 220v
1804700-2 Heavy duty Electric Hydraulic Pump - 700 Bar (10,000 psi) 220v
Electric Hydraulic Pump, light duty
Features:
Lightweight and compact design 10 kg
Large Carry-handle for easy portability
Two speed cycle reduces cycle time for improved productivity
24 v DC remote motor control, 3m length for operator safety
Starts under full load
High strength moulded shroud
Supplied with male quick coupler (no hose supplied)
Pressure Gauge options:
523200-1 Pressure Gauge
523200-2 Digital Pressure Gauge
523200-3 1/4" Adapter (required when using either Gauge)
Image representative of type only
Part Number
Description
mm² (AWG) or other
523199-1 Portable pump 700 bar (10,000 psi) suitable for intermittent duty cycle
Hydraulic Hand Pump
Features:
This pump action unit allows hyraulic heads via optional length
hydraulic hoses a degree of positional flexibilty
Image representative of type only
Part Number
Description
mm² (AWG) or other
1583661-1 Hand Pump 700 bar (10,000 psi)
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Hydraulic Foot Pump
Features:
Pump action operation
Clicker valve pressure regulation
Supplied with male quick-coupling
580 (8,500 psi) & 700 bar (10,000 psi) options
Image representative of type only
Part Number
Description
mm² (AWG) or other
523199-2 Max pressure rating 700 bar (10,000 psi)
523199-3 Max pressure rating 580 bar (8,500 psi)
Group Cutter
Features:
Suitable for Copper or Aluminum, solid or stranded
to 35 mm² (2 awg) and Coax to RG 9
Steel handles lock together for safe storage
Non-slip plastic handle grips
Not for Steel or ACSR cable
1490498-1
Image representative of type only
Cable Cutter 350 mcm
Features:
Suitable for Copper or Aluminum, solid or stranded
to 185 mm² (350 MCM)
Steel Handles
Non-slip plastic handle grips
Not for Steel or ACSR cable
605744-1
Image representative of type only
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Cable Cutter 500 mcm
Features:
Suitable for Copper or Aluminum, solid or stranded
to 300 mm² (500 MCM)
Fibreglass Handles
Non-slip plastic handle grips
Not for Steel or ACSR cableto
605742-1
Image representative of type only
Cable Cutter 350 mcm with Ratchet
Features:
Suitable for Copper or Aluminum, solid or stranded
to 180 mm² (350 MCM)
Handles lock together for safe storage
Ratchet mechanism keeps handle force low
Non-slip plastic handle grips
Not for Steel or ACSR cable
1490489-1
Image representative of type only
Cable Cutter 500 mcm with Ratchet
Features:
Suitable for Copper or Aluminum, solid or stranded
to 300 mm² (500 MCM)
Fibreglass Handles
Non-slip plastic handle grips
Not for Steel or ACSR cable
607453-2
Image representative of type only
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Heavy Duty Crimp Equipment & Accessories
Revised:
July 2012
Cable Cutters SH Range
Features:
Very compact and lightweight
One handed - low handle closing force
Burr free cutting
Lockable cutting stroke
Non-slip plastic hand grips
A range of heavy duty Cable Cutting tools
Image representative of type only
Part Number
Description
mm² (AWG) or other
734045-1 solid and stranded copper and aluminium cables Solid Cu 185 mm²Solid Al
185 mm²Stranded Cu / Al
Ø52Hi Flex Cu Ø52
169415-1 Solid and stranded copper and aluminium cables Solid Cu 185 mm²Solid Al
240 mm²Stranded Cu / Al
Ø25Hi Flex Cu Ø32
1-1579002-8 solid and stranded copper and aluminium cables (no ASCR) Solid Cu 480 mm²Solid Al
480 mm²Stranded Cu / Al
Ø54
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