www.murata-ps.com D1U-W-1600-12-Hx Series AC/DC Front End Power Supply + S1U Power Shelf PRODUCT OVERVIEW The D1U-W-1600 is a 1600 Watt, power-factor-corrected (PFC) front-end power supply for hot-swapping redundant systems. The main output is 12V and standby output of either 5V or 3.3V. Packaged in 1U low profile, it is designed to deliver reliable bulk power to servers, workstations, storage systems or any 12V distributed power architecture systems requiring high power density. The highly efficient electrical and thermal design with internal cooling fans supports reliable operation conditions. The D1U-W-1600 is designed to auto-recover from over-temperature faults. Status information is provided with front panel LEDs, logic signals and I2C management interface. Three units can be packaged into an optional 19" 1U power shelf to provide up to 4.8kW of power. The S1U-3X is a 1U x 19" EIA Rack Mount Power Shelf designed for holding three D1U Front End Power Supplies in current sharing applications. It is intended for distributed power architecture applications in the Servers, Storage Networking and Data Communications markets. There are two lug terminal connections for #2 AWG cabling for the DC output. System connection through the I2C bus reports the performance status of the power supplies within the power shelf. Two Power Shelves can operate in parallel by an optional Shelf-to-Shelf cable, doubling the power output to the maximum capability of 9.6kW for two 12V power shelves. SELECTION GUIDE FEATURES n RoHS compliant n 1600W (220Vac), 1200W (110Vac) Output power n 12V Main output, 3.3V or 5V standby output n 1U sized; dimensions 4.75"x12.00"x1.61" n 17.5 Watts per cubic inch density n N+1 redundancy capable, including hot-docking n Active current sharing on main output n Over-voltage, over-current, over-temperature protection n Internal cooling fans n IC Bus Interface with status indicators n Optional 1U x 19" power-shelf Part Number Main Output Standby Output Airflow 1600W 1600W 1600W 1600W 1200W 1200W 1200W 1200W 12V 12V 12V 12V 3.3V 5V 3.3V 5V Back to front Back to front Front to back Front to back Part Number Description S1U-3X-16-A-12-RC Power shelf for 12V D1U INPUT CHARACTERISTICS Parameter Conditions Input Voltage Operating Range Input Frequency Turn-on Input Voltage Turn-off Input Voltage Maximum Input Current Inrush Current Power Factor Ramp up Ramp down Low Line AC 90Vac High Line AC 180Vac Cold start between 0-1msec Output load >90% Output load >50% Min. Typ. Max. Units 90 47 78.5 70.5 115/230 50/60 264 63 86.5 78 15 10 100 Vac Hz Vac Arms Apk 95% 75% OUTPUT VOLTAGE CHARACTERISTICS Output Voltage 3.3Vsb 5Vsb For full details go to Power Output Low Line AC D1U-W-1600-12-HC2C D1U-W-1600-12-HA2C D1U-W-1600-12-HC1C D1U-W-1600-12-HA1C 12V For full details go to www.murata-ps.com/rohs www.murata-ps.com/rohs Power Output High Line AC Parameter Voltage Set Point Accuracy Line and Load Regulation Ripple Voltage & Noise1 Output Current Load Capacitance Voltage Set Point Accuracy Line and Load Regulation Ripple Voltage & Noise1 Operating Range Load Capacitance Voltage Set Point Accuracy Line and Load Regulation Ripple Voltage & Noise1 Operating Range Load Capacitance Conditions Min. Typ. Max. 12.12 11.75 20MHz Bandwidth 0 20MHz Bandwidth 0 mV p-p A F 3.4 33 6 1530 mV p-p A F 5 4.85 20MHz Bandwidth 0 Vdc 12.48 120 131.6 40000 3.3 3.2 Units 5.15 50 4 1530 Vdc Vdc mV p-p A F 1 Ripple and noise are measured with 0.1 uF of ceramic capacitance and 2 x 270 uF of OSCON capacitance on each of the power supply outputs. The output noise requirements apply over a 0 Hz to 20 MHz bandwidth. A short coaxial cable with 50ohm scope termination is used. See Ripple Test Setup diagram. www.murata-ps.com/support CPS_D1U-W-1600-12-Hx.C09 Page 1 of 7 D1U-W-1600-12-Hx Series AC/DC Front End Power Supply + S1U Power Shelf OUTPUT CHARACTERISTICS Parameter Conditions Remote Sense Efficiency Output Rise Monotonicity 120 220Vac 90.6 Overshoot less than 10% for all outputs, no voltage negative between 10% to 95% during ramp up AC ramp up 1.5 PS_On activated 150 12V Ramp 1A/s, 50% load step 600 3.3Vsb Ramp 1A/s, 50% load step 165 5Vsb Ramp 1A/s, 50% load step 250 Start-up Time Transient Response Current sharing accuracy (up to 6 in parallel) At 100% load Hot Swap Transients Hold-up Time All outputs within regulation Max. load, nominal Vin Min. Typ. Max. 10 20 Units mV % s ms mV % ms GENERAL CHARACTERISTICS Parameter Conditions Min. Storage Temperature Range Operating Temperature Range Operating Humidity Storage Humidity Shock Sinusoidal Vibration Non-condensing -40 0 10 5 Non-condensing Typ. 70 50 90 90 Safety Approvals 30G non operating 0.5G, 5 - 500 Hz operating Calculated per Bellcore at Ta=30C 200 Demonstrated 200 ISO 7779-1999 c-CSA-us (CSA 60950-1-03/UL 60950-1, Second Edition) TUV approval (Bauart) EN 60950-1:2001 Input Fuse Material Flammability Power Supply has internal 20A/250V fast blow fuse on the AC line input UL 94V-0 Switching Frequency 90KHz for Boost PFC Converter 165KHz for Main Output Converter 200KHz for Standby Output Converter Weight 2.1kg MTBF Acoustic Max. Units C % 60 Khrs Khrs dB LpAm Max. Units 65 14 165 4.02 8 6 7 C V A V A V A Max. Units PROTECTION CHARACTERISTICS Output Voltage 12V 3.3Vsb 5Vsb Parameter Conditions Min. Over-temperature Over Voltage Over Current Over Voltage Over Current Over Voltage Over Current Auto-restart Latching Latching Latching Latching Latching Latching 55 13 145 3.57 6.5 5.6 5 Conditions Min. Typ. ISOLATION CHARACTERISTICS Parameter Insulation Safety Rating / Test Voltage Isolation Material Flammability Grounding Typ. Input to Output - Reinforced 3000 Vrms Input to Chassis - Basic 1500 Vrms Output to Chassis Output to Output UL 94V-0 Main Output Return and Standby Output Return are connected internally. 100k resistor parallel with 100nF capacitor is connected between Return and power supply chassis. Main Output Return should be connected to the System Chassis. www.murata-ps.com/support CPS_D1U-W-1600-12-Hx.C09 Page 2 of 7 D1U-W-1600-12-Hx Series AC/DC Front End Power Supply + S1U Power Shelf CONTROL SIGNALS Status Conditions Description LED Off Flashing Yellow Flashing Green Green No AC input to all PS Power Supply Failure Main Output Absent Power Supply Good Status PS-ON, PGOOD, ACOK, PS_BAD, FANFAIL, OT Warning & shutdown, AC Range Output Fault 12V Output 12V Fan1 Monitor Fan2 Monitor 12V OV, 12V UV, 12V OC, Vsb Fail, Fan1 Fail, Fan2 Fail 8 bit scaled output voltage 8 bit scaled output current 8 bit scaled output current 8 bit scaled output current I2C Registers EMISSIONS AND IMMUNITY Characteristic Description Harmonics Voltage Fluctuation and Flicker Emission Conducted Emission Radiated IEC/EN 61000-3-2 IEC/EN 61000-3-3 FCC 47 CFR Parts 15/CISPR 22/EN55022 FCC 47 CFR Parts 15/CISPR 22/EN55022 Criteria ESD IEC/EN 61000-4-2 Electromagnetic Field Electrical Fast Transients/Burst Surge RF Conducted Immunity Magnetic Immunity Voltage dips, interruptions IEC/EN 61000-4-3 IEC/EN 61000-4-4 IEC/EN 61000-4-5 IEC/EN 61000-4-6 IEC/EN 61000-4-8 IEC/EN 61000-4-11 Class A, 6dB margin Class A, 6dB margin 4kV contact discharge 8kV operational air discharge 15kV non-operational air discharge 1kV/2kV, Performance Criteria B 3 Vac, 80% AM, 1kHz, Performance Criteria A 3 A/m RIPPLE TEST SETUP 2x270uF OSCON Power Supply 0.1uF Ceramic Load Box AC Phase AC Ground BNC to BNC Shielded Cable General Notes: 1. Load the outputs at specified minimum output current. 2. Connect the probe as shown with the input tip and ground as short as possible. Oscilloscope 20MHz BW 3. Take all measurements 4. Repeat the measurements with the outputs at specified maximum output current. www.murata-ps.com/support CPS_D1U-W-1600-12-Hx.C09 Page 3 of 7 D1U-W-1600-12-Hx Series AC/DC Front End Power Supply + S1U Power Shelf OUTPUT CONNECTOR AND SIGNAL SPECIFICATION DC and Signal Connector: Tyco Part # 1-6450132-2, or FCI PowerBlade # 51732-021 P1 VOUT P2 VOUT P3 VRTN P4 VRTN P5 P6 VRTN VRTN P7 VOUT P8 x1 x2 x3 x4 x5 x6 AC_OK P_GOOD V_SB RETURN V_SB RETURN V_SB +OUT V_SB +OUT D SPARE SPARE V_SB RETURN V_SB RETURN V_SB +OUT V_SB +OUT C I_SHARE I2C ADR0 I2C ADR1 I2C ADR2 PS_KILL PS_ PRESENT B SENSE + SENSE - I2C DATA I2C CLOCK SPARE PS_ON A VOUT mate-last pins High Level Low Level I Max Main output voltage Main output voltage, return VOUT remote sense, positive node input, connected to the +ve load point VOUT remote sense, negative node input, connected to the -ve load point Standby voltage output Standby voltage, return, tied internally to Output Return Active load sharing bus 0 - 8V -4 mA / +5 mA >2.4V (active, OK) <0.4V +4 mA -2 mA >2.4V (active, Good) <0.4V +4 mA -2 mA >2.1V (open, or Vsb) <0.7V (active, PS:On) N/A Pin Assignment Signal Name Description P1, P2, P7, P8 P3, P4, P5, P6 VOUT VRTN A1 Sense + A2 Sense - C5, C6, D5, D6 C3, C4, D3, D4 B1 V_SB V_SB Return I_Share D1 AC_OK Input AC Voltage "OK" signal output (Internal pull up is 10k to Vsb) D2 P_Good Power good signal output (Internal pull up is 10k to Vsb) B5 PS_Kill B6 PS_Present Floating pin will turn off P/S (shorter pin, last-make and first-break contact for hot plugging). This signal overrides PS-On in disabling the Main Output Internally tied to Vsb return A6 PS_On Internal 1K ohm pull-up to Vsb, (accepts open collector/ drain drive), This signal to be pulled low to turn-on power supply A3 A4 I2C Data I2C Clock I2C serial data bus I2C serial clock bus B2 I2C Adr0 Address input 0, internal pull-up to Vsb B3 I2C Adr1 Address input 1, internal pull-up to Vsb B4 I2C Adr2 Address input 2, internal pull-up to Vsb 0V >2.1V (open, or Vsb) <0.7V (active, PS:On) Vsb Vsb >2.1V, < Vsb <0.8V >2.1V, <Vsb <0.8V >2.1V, <Vsb <0.8V -4 mA -1 mA 1 mA 1 mA 1 mA D1U MATING CONNECTORS Press Fit 12V D1U mating connector 2 Straight Solder 2 Right Angle Straight Right Angle MPS N/A N/A N/A 36-0430032-0 FCI 51742-10802400CALF 51762-10802400CBLF 51742-10802400AALF 51762-10802400ABLF Tyco TBD TBD TBD TBD Solder connector recommended for board thickness of <0.090 www.murata-ps.com/support CPS_D1U-W-1600-12-Hx.C09 Page 4 of 7 D1U-W-1600-12-Hx Series AC/DC Front End Power Supply + S1U Power Shelf CONNECTOR TO CUSTOMER SYSTEM Signal Connector: MOLEX # 39-28-5204 OR TYCO # 281282-1 Mating Connector: MOLEX # 0039521204 Pin Assignment Signal Name Description 1 AC_OK11 Input AC Voltage `OK' signal output for the 2nd shelf 2 P_Good12 Power good signal output for the 2nd shelf 3 PS_On13 Power enable for the 2nd shelf 4 NOT USED 5 AC_OK01 Input AC Voltage "OK" signal output for the local shelf 6 P_Good02 Power good signal output for the local shelf 7 PS_OnO3 Power enable for the local shelf 8 NOT USED 9 I2C Adr2 10 11 12 13 14 15 16 17 18 19 20 I C Clock I2C Data4 I_SHARE SENSE +5 SENSE -5 Vsb Vsb Vsb GND GND GND 2 Address input 2 4 I C serial clock bus I2C serial data bus 2 High Level Low Level I Max open drain < 0.7V open drain < 0.7V > 2.1V (open, or Vsb) < 0.7V (active, PS:On) - 2 mA + 4 mA - 2 mA + 4 mA - 1 mA - 4 mA open drain < 0.7V open drain < 0.7V > 2.1V (open, or Vsb) < 0.7V (active, PS:On) - 2 mA + 4 mA - 2 mA + 4 mA - 1 mA - 4 mA > 2.1V, < Vsb < 0.8V Vsb Vsb 1 mA Standby voltage output Standby voltage output Standby voltage output GROUND GROUND GROUND All control signals are with respect to Ground. Negative currents exit the power supply. Signal goes low when any one of the three power supplies loses AC Signal goes low when any one of the three power supplies fail In a standalone shelf (without I2C control) Pull this pin to GND to turn on three power supplies at the same time. With I2C control, leave this signal float and Use I2C to turn on one power supply at a time. 4 Recomended 10KOhm pull up resistor to host 3.3 or 5V rail 5 Short Sense+ to +Vout and Sens- to GND at the point of load 1 2 3 SHELF TO SHELF CONNECTION Signal Connector: MOLEX # 39-28-5164 OR TYCO # 281281-1 Pin Assignment Signal Name Description 1 AC_OK11 Input AC Voltage `OK' signal output for the 2nd shelf 2 P_Good12 Power good signal output for the 2nd shelf 3 PS_On13 Power enable for the 2nd shelf 4 5 6 7 8 9 10 11 12 13 14 15 16 NOT USED NOT USED I2C Clock4 I2C Data4 I_SHARE SENSE +5 SENSE -5 Vsb Vsb Vsb GND GND GND I2C serial clock bus I2C serial data bus High Level Low Level I Max open drain < 0.7V open drain < 0.7V > 2.1V (open, or Vsb) < 0.7V (active, PS:On) - 2 mA + 4 mA - 2 mA + 4 mA - 1 mA - 4 mA Vsb Vsb Standby voltage output Standby voltage output Standby voltage output GROUND GROUND GROUND www.murata-ps.com/support CPS_D1U-W-1600-12-Hx.C09 Page 5 of 7 D1U-W-1600-12-Hx Series AC/DC Front End Power Supply + S1U Power Shelf MECHANICAL DIMENSIONS - D1U-W-1600-12-Hx 20,20 0,40 [ 0.795 0.015 ] 312,89 0,35 [ 12.318 0.013 ] 8,89 [ 0.350 ] REF 37,30 0,40 [ 1.468 0.015 ] 127,85 0,40 [ 5.033 0.015 ] 132,85 0,50 [ 5.230 0.019 ] 120,65 0,65 [ 4.750 0.025 ] 304,80 0,65 [ 12.000 0.025 ] 12,63 0,40 [ 0.497 0.015 ] 41,00 0,40 [ 1.614 0.015 ] AC Input Connector: The AC input connector is standard IEC320 C20 (20A). Dimensions: 4.75" x 12.00" x 1.61" [120.6mm x 304.8mm x 41.0mm] MECHANICAL DIMENSIONS - S1U Power Shelf 1.709 (43.40) 0.228 (5.80) 1.252 (31.80) 15.937 (404.80) 17.315 (439.80) 18.307 (465.00) 18.992 (482.40) NOTES: 1. The DC output terminals are of terminal block style that will allow connection using crimp type right-angle lugs accepting up to AWG#2 wire, Panduit lug LCC2-14AWF-Q or equivalent is recommended. 2. Two M6 studs at 15.88 mm centre spacing are provided for connection to each pole. Hardware is provided for fastening the lugs/wires as well as terminal block covers www.murata-ps.com/support CPS_D1U-W-1600-12-Hx.C09 Page 6 of 7 D1U-W-1600-12-Hx Series AC/DC Front End Power Supply + S1U Power Shelf S1U PIN CONNECTORS - BACK VIEW 48V+ OUTPUT 48V+ OUTPUT PIN #1 PIN #1 GND PIN #2 GND PIN #2 J2 SIGNAL CONNECTOR FOR SHELF-TO-SHELF CONNECTION USE CABLE P/N 535-413-1537-1 J1 SIGNAL CONNECTOR TO CUSTOMER SYSTEM SHELF TO SHELF CONNECTION J1 SIGNAL CONNECTOR TO CUSTOMER SYSTEM J2 TO J1 RIBBON CABLE P/N 535-413-1537 ( REPEAT THIS CONNECTION FOR ADDITIONAL SHELVES. ) OPTIONAL ACCESSORIES Description Part Number 12V D1U output connector card D1U-12-CONC Shelf to shelf cable 535-413-1537 APPLICATION NOTES Document Number Description ACAN-27 Output Connector Card ACAN-29 D1U Communication Protocol Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. ISO 9001 and 14001 REGISTERED This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy: Refer to: http://www.murata-ps.com/requirements/ Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. (c) 2012 Murata Power Solutions, Inc. www.murata-ps.com/support CPS_D1U-W-1600-12-Hx.C09 Page 7 of 7