HIGH DENSITY INTERCONNECTS HD38999 PDS-229-2 PDS-208-26 A CONNECTOR THAT STARTS AT 9 GOES TO 187 CONTACTS The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. 1 2 7 3 15 8 16 25 33 24 32 This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. 41 49 58 42 50 59 71 67 72 66 73 Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer's needs. Please contact us if additional information is required. 1 1 8 7 6 9 5 18 29 2 32 3 4 Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com HIGH DENSITY INTERCONNECTS INSERT High Density Shell Sizes (Front of Pin Insert Shown) (all contacts are size 23) 31 55 1 2 3 10 1 11 1 8 7 6 9 5 3 4 9-9 3 2 10 18 17 18 1 13 19 9 2 14 16 8 7 6 24 31 39 25 32 3 32 4 47 11-19 6 53 55 41 49 58 59 71 67 52 72 66 73 19-88 22 17-73 18 15-55 18 13-32 10 88 24 32 42 50 46 40 5 16 25 33 16 17 29 15 9 84 15 8 1 4 73 7 3 12 1 30 1 3 4 1 1 12 5 6 22 23 32 33 43 44 55 56 66 67 78 79 89 90 99 100 108 109 116 117 5 121 21 32 44 57 69 82 94 107 119 130 140 147 141 21-121 42 45 46 59 72 86 60 73 101 87 115 128 142 102 116 129 143 155 156 167 168 151 148 23-151 51 Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com 176 177 Increased number of contacts in HD38999 insert pattern compared to Standard 38999*contact density of same shell size. 32 33 11 33 45 58 70 83 95 108 120 131 11 20 12 21 22 13 14 4 184 185 187 25-187 59 HIGH DENSITY INTERCONNECTS 1. 2. 3. 4. 5. 6. 7. Connector Type Shell Style Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-151 P B (P25) 1. CONNECTOR TYPE TV 2. SHELL STYLE Tri-Start Series Connector 00 Wall mount receptacle TVP Back panel mounted receptacle 40 Wall mount double flange receptacle MTV CLUTCH-LOK high vibration plug connector (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) 01 Line receptacle 02 Box mount receptacle - contact Amphenol for availability 06 Straight plug 07 Jam nut receptacle 47 Jam nut double flange receptacle 26 Proprietary CLUTCH-LOK high vibration straight plug (service Class RK only) 97 Reduced flange jam nut receptacle (not available in composite) 96 Straight plug with integral backshell (not available in composite) CTV Tri-Start Composite Series connector CTVP Panel mounted composite receptacle P (prefix forPotted) 3. SERVICE CLASS C U E /2 002 / 95 / RK Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI -45 dB @ 10 GHz specification min., 175C HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E Zinc-Nickel alternative to cadmium. Corrosion resistant, 500 hour salt spray, conductive, -65C to +175C pheno l Am E Durmalon plated, alternative to cadmium. Corrosion resistant, 500 hour extended salt spray EMI -50dB @ 10GHz specification min. without CR6 4. SELECT A SHELL SIZE - INSERT ARRANGEMENT C Corrosion resistant stainless steel, electro-deposited nickel, 48 hours salt spray, 175C, non-firewall DZ HS Ro Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10GHz specification min.,175C RL DT pheno l Am E RW Electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10GHz specification min., 48 hour salt spray, 175C C RF E /2 002 / 95 / Shell Size Insert Arrangement Number 9- 9 11- 19 13- 32 15- 55 17- 73 19- 88 21- 121 23- 151 25- 187 Shell Sizes are MIL-DTL-38999, Series III, with the newer High Density insert arrangements shown on page 1. 5. CONTACT TYPE P Pin Contacts S Socket Contacts Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com HIGH DENSITY INTERCONNECTS 1. 2. 3. 4. 5. 6. 7. Connector Type Shell Style Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-151 P B (P25) RECEPTACLE (front face shown) 6. ALTERNATE POSITION Shell size Key & keyway arrangement identification letter 9 11, 13, and 15 17 and 19 21, 23 and 25 AR or AP BSC BR or BP BSC CR or CP BSC DR or DP BSC 105 140 215 265 A 102 132 248 320 B 80 118 230 312 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 N 95 141 208 236 292 A 113 156 182 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 N 80 142 196 293 310 A 135 170 200 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 N 80 142 196 293 310 A 135 170 200 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 (front face shown) MAIN KEYWAY MAIN KEYWAY N PLUG AP BSC AR BSC BR BSC DR BSC BP BSC CP BSC CR BSC DP BSC A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. A, B, C, D, E or blank for normal. 7. PCB CONTACT OPTION Pin Contacts Pin Contacts with Alignment Disc* Socket Contacts Socket Contacts with Alignment Disc* PCB tail stickout +/.040 inch P1* P1AD S1 S1AD .100* normal P15* P15AD S15 S1AD .150* normal P2 P2AD S2 S2AD .200* normal P25* MP25AD S25 S25AD .250* normal P3* P3AD S3 S3AD .300* normal P35 P35AD S35 S35AD .350* normal Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com CONTACTS & TOOLS TOOLS: CONTACT PART NUMBERS: Crimp Tool: Daniels M22520/2-01 Positioner: Daniels M22520/2-16 Socket Daniels M22520/2-13 Pin Insertion Tool: Daniels DAK225-22 Removal Tool: Daniels DRK225-22 Insertion/Removal Tool: M81969/16-04 (Plastic) Size 23 Sockets 10-597330-735 (M39029/17-172) Size 23 Pins 10-597331-735 (M39029/18-177) Sealing Plugs 10-405996-222 (MS27488-22-2) CRIMP BARREL DIA.: CRIMP BARREL DEPTH: (Inches) .034-.036 Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool to work properly. Connector damage is possible. (Inches) .151-.155 TECHNICAL DATA HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. ELECTRICAL: EMI SHIELDING EFFECTIVENESS: 22 AWG: 24 AWG: 26 AWG: 28 AWG: Solid metal to metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. 5.0 AMPS 3.0 AMPS 2.0 AMPS 1.5 AMPS Insulation Resistance: 5000 megohms min.@500 VDC 25C 140 Dielectric Withstanding Voltage: 1000 VRMS@sea level 120 MECHANICAL: Metallic Shells: Material: Aluminum alloy, Stainless Steel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel LEAKAGE dB 100 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 0 100 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 200 300 400 600 500 700 800 FREQUENCY MEGAHERTZ 140 Contacts: 120 100 LEAKAGE dB Composite Shells: Material: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Material: Protection: Copper Alloy Gold over Nickel Insert Retention to Shell: 100 psi in axial load 80 Durability: 500 full mating and unmating cycles 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 20 0 1 2 3 4 5 6 7 FREQUENCY GIGAHERTZ 8 9 Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 5G2 Random per EIA-364-28E, Test condition A 1G2 Random per EIA-364-28E, Test condition I 10 Shock: Per EIA-364-27B, 300g Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com TECHNICAL DATA ENVIRONMENTAL: Operating Temperature: -65C to +175C Salt Spray: Metallized: Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Salt Spray Composite: Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours WALL MOUNTING RECEPTACLE TVP00( CTVP00( ) - CRIMP, METAL ) - CRIMP, COMPOSITE S 2 PLACES LL (TV) LL1 (CTV) R1 2 PLACES R2 2 PLACES B THREAD M (TV) M1 (CTV) AA L (TV) L1 (CTV) V THREAD A1 BACK PANEL MOUNTING TT 4 PLACES .005 M T 4 PLACES RED BAND BLUE BAND Z (TV) Z 1 (CTV) A2 FRONT PANEL MOUNTING -A- 1.240 MAX See how to build a part number on pages 2 Red band indicates fully mated Blue band indicates rear release contact retention system. Shell Size MS B Thread L L1 Max. M M1 +.000 Shell Class 2A Max. (CTV) +.000 -.005 Size 0.1P-0.3L- (TV) -.005 (CTV) Code TS (Plated) (TV) Inches R1 R2 S T Z. Max. .008 Max. (TV) Z1 A1 Back A2 AA Max. LL LL1 TT Max. Panel Front Panel +.006 .005 .008 (CTV) Mount Panel Thickness -.000 (CTV) Mount (TV) 9 A .6250 .469 .520 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 11 B .7500 .469 .520 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .469 .520 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .469 .520 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .469 .520 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .469 .520 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .500 .552 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .500 .552 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .500 .552 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com WALL MOUNTING DOUBLE FLANGE (PRINTED CIRCUIT BOARD MOUNT) TVP40( ) - CRIMP, METAL CTVP40( ) - CRIMP, COMPOSITE .673 .002 M (TV) M 1 (CTV) BLUE BAND S 2 PLACES CONTACT STICKOUT* RED BAND R 2 PLACES 45 .019 .001 W 2 PLACES B THREAD AA (4) CORROSION RESISTANT STEEL (4) CORROSION RESISTANT STEEL .112-40 UNC-3B SELF-LOCKING .112-40 UNC-3B INSERTS CLINCH NUTS PER MIL-N-45938/6-4C, M45938/6-6C EXCEPT SHELL SIZES 23 & 25 .005 M TV40 .138-32 UNC-3B PER MIL-N-45938/7-2P, M45938/7-4P EXCEPT FOR SHELL SIZES 23 & 25 See how to build a part number on pages 2 * Contact stickout dimension: see Step 7 of how to order on page 2. Red band indicates fully mated Blue band indicates rear release contact retention system. T A .005 M PCB Mounting Dimensions A Dia. Shell MS Shell .005 Size Size Code (TV) 9 A 1.016 A Dia. .005 (CTV) 1.016 B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 M +.000 -.005 (TV) .820 M1 .003 (CTV) .770 R (Panel Mount) (CTV) .719 R (Panel S Mount Max. (TV) (TV) NA 1.094 S Max. (CTV) .949 11 B 1.062 1.148 .7500 .820 .770 .812 .766 1.187 1.042 .234 .850 .601 13 C 1.250 1.250 .8750 .820 .770 .906 .859 1.281 1.136 .234 .994 .703 15 D 1.375 1.375 1.0000 .820 .770 .969 .938 1.344 1.230 .234 1.119 .791 17 E 1.500 1.500 1.1875 .820 .770 1.062 1.016 1.437 1.323 .234 1.237 .875 19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.531 1.449 .234 1.379 .975 21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.625 1.573 .204 1.489 1.053 23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.750 1.699 .204 1.619 1.195 25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.875 1.823 .204 1.744 1.233 LINE RECEPTACLE TV01( CTV01( Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2A (Plated) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) RED BAND S (TV) S1 (CTV) 2 PLACES .280 MIN FULL THD M (TV) M 1 (CTV) B THREAD See how to build a part number on pages 2 & 3 Red band indicates fully mated Blue band indicates rear release contact retention system. T Dia. (TV) W (CTV) TP TP .752 .532 LL (TV) LL1 (CTV) GG (TV) GG 1 (CTV) ) - CRIMP, METAL ) - CRIMP, COMPOSITE AA Max. Panel Thickness .234 BLUE BAND V THREAD Z (TV) Z 1(CTV) L (TV) L1 (CTV) -A- 1.240 MAX L Max. (TV) L1 Max. (CTV) S .010 (TV) S1 .010 (CTV) Z Max (TV) Z1 Max (CTV) GG .010 (TV) GG1 .010 (CTV) LL +.006 -.000 (TV) LL1 .005 (CTV) 9 A .6250 .820 .773 .469 .520 .675 .635 .153 .198 .812 .699 .905 .908 11 B .7500 .820 .773 .469 .520 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .520 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .520 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .520 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .520 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .552 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .552 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .552 1.675 1.635 .183 .228 1.875 1.777 .905 .904 Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com BOX MOUNT RECEPTACLE TVP02( CTVP02( ) - CRIMP, METAL )- CRIMP, COMPOSITE S 2 PLACES R1 2 PLACES BLUE BAND R2 2 PLACES RED BAND L (TV) L1 (CTV) Z (TV) Z 1(CTV) A1 BACK PANEL MOUNTING TT 4 PLACES .005 M T 4 PLACES B THREAD AA M (TV) M 1 (CTV) A2 FRONT PANEL MOUNTING LL (TV) LL1 (CTV) See how to build a part number on pages 2 & 3 Red band indicates fully mated Blue band indicates rear release contact retention system. **Consult Amphenol Aerospace for availability for box mount receptacles. Shell Size MS Shell Size Code B Thread L Max. L1 Class 2A (TV) Max. 0.1P-0.3L(CTV) TS (Plated) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) R1 R2 S Max. T Z. .008 Max. (TV) Z1 A1 Back A2 AA Max. LL Max. Panel Front Panel +.006 (CTV) Mount Panel Thickness -.000 Mount (TV) LL1 TT .005 .008 (CTV) 9 A .6250 .205 .250 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com JAM NUT RECEPTACLE TV07( CTV07( ) - CRIMP, METAL ) - CRIMP, COMPOSITE BLUE BAND PANEL THICKNESS .062 MIN .125 MAX C .418 MAX `O' RING D1 D2 V THREAD B THREAD JAM NUT D-HOLE R THREAD MOUNTING RED BAND .091 MAX H -A- K REF SHELL SIZES 9/11 - .871 SHELL SIZES 13/25 - .878 1.280 MAX See how to build a part number on pages 2 S 2 PLACES Red band indicates fully mated Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) C Max. D1 +.010 -.000 D2 +.000 -.010 H Hex +.017 -.016 S .010 V Thread Metric R Thread (Plated) 9-7543 9 A .6250 1.199 .693 .657 .875 1.062 M12X1-6g M17X1-6g 11 B .7500 1.386 .825 .770 1.000 1.250 M15X1-6g M20X1-6g 13 C .8750 1.511 1.010 .955 1.188 1.375 M18X1-6g M25X1-6g 15 D 1.0000 1.636 1.135 1.085 1.312 1.500 M22X1-6g M28X1-6g 17 E 1.1875 1.761 1.260 1.210 1.438 1.625 M25X1-6g M32X1-6g 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 M28X1-6g M35X1-6g 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 M31X1-6g M38X1-6g 23 H 1.5000 2.199 1.635 1.585 1.812 2.062 M34X1-6g M41X1-6g 25 J 1.6250 2.323 1.760 1.710 2.000 2.188 M37X1-6g M44X1-6g REDUCED FLANGE JAM NUT RECEPTACLE TV97( ) - CRIMP, METAL 1.220 REF. C DIA. M `O' RING A D1 RED BAND D2 .043 +.005 -.000 LOCK WIRE HOLES 4 PLACES .094 .005 4 PLACES Shell Size BLUE BAND B THREAD R THREAD MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) A +.010 -.005 .125 .005 JAM NUT D-HOLE MOUNTING .062 -.125 PANEL THICKNESS C Dia. Max. D1 +.010 -.000 D2 +.000 -.010 M R Thread (Plated) 9-7543 9 A .6250 .104 .915 .693 .657 .871 M17X1-6g 11 B .7500 .104 1.042 .825 .770 .871 M20X1-6g 13 C .8750 .104 1.240 1.010 .955 .878 M25X1-6g 15 D 1.0000 .104 1.357 1.135 1.085 .878 M28X1-6g 17 E 1.1875 .104 1.630 1.260 1.210 .878 M32X1-6g 19 F 1.2500 .135 1.816 1.385 1.335 .878 M35X1-6g 21 G 1.3750 .135 1.942 1.510 1.460 .878 M38X1-6g 23 H 1.5000 .135 2.067 1.635 1.585 .878 M41X1-6g 25 J 1.6250 .135 2.190 1.760 1.710 .878 M44X1-6g Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com JAM NUT DOUBLE FLANGE RECEPTACLE (PRINTED CIRCUIT BOARD MOUNT) TV47( CTV47( ) - CRIMP, METAL ) - CRIMP, COMPOSITE .673 .002 C .889 MAX. S CONTACT STICKOUT* BLUE BAND RED BAND 45 D1 .019 .001 W 2 PLACES D2 JAM NUT D-HOLE MOUNTING B THREAD R THREAD H HEX .062-.125 PANEL THICKNESS V (4) CORROSION RESISTANT STEEL .112-40 UNC-3B INSERTS .005 M M See how to build a part number on pages 2 * Contact stickout dimension: see Step 7 of how to order on page 2. Red band indicates fully mated Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) C .005 (Jam Nut Flange Dia. D1 +.010 -.000 D2 +.000 -.010 H Hex +.017 -.016 M Dia. .005 R Thread Metric (Plated) S +.011 -.010 PCB Mounting Dimensions V Dia. (TV) TP W (CTV) TP 9 A .6250 1.188 .700 .670 .875 1.016 M17X1-6g0.100R 1.062 .753 .532 11 B .7500 1.375 .825 .770 1.000 1.148 M20X1-6g0.100R 1.250 .850 .601 13 C .8750 1.500 1.010 .955 1.188 1.250 M25X1-6g0.100R 1.375 .994 .703 15 D 1.0000 1.625 1.135 1.085 1.312 1.375 M28X1-6g0.100R 1.500 1.119 .791 17 E 1.1875 1.750 1.260 1.210 1.438 1.500 M32X1-6g0.100R 1.625 1.237 .875 19 F 1.2500 1.937 1.385 1.335 1.562 1.625 M35X1-6g0.100R 1.812 1.379 .975 21 G 1.3750 2.062 1.510 1.460 1.688 1.750 M38X1-6g0.100R 1.937 1.489 1.053 23 H 1.5000 2.188 1.635 1.585 1.812 1.875 M41X1-6g0.100R 2.062 1.644 1.145 25 J 1.6250 2.312 1.760 1.710 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233 Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com STRAIGHT PLUG TV06( CTV06( ) - CRIMP, METAL ) - CRIMP, COMPOSITE METAL 1.263 MAX 1.220 MAX B THREAD Q V THREAD BLUE BAND Blue band indicates rear release contact retention system Shell Size .359 MAX MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. 9 A .6250 .858 11 B .7500 .984 13 C .8750 1.157 15 D 1.0000 1.280 17 E 1.1875 1.406 19 F 1.2500 1.516 21 G 1.3750 1.642 23 H 1.5000 1.768 25 J 1.6250 1.890 .591 +.003 -.000 -A- COMPOSITE 1.263 MAX B THREAD V THREAD Q BLUE BAND .359 MAX .591 +.003 -.000 -A- STRAIGHT PLUG WITH INTEGRAL BACKSHELL TV96( ) (TV TYPE) - CRIMP, METAL This MIL-DTL-38999 Series III style connector features an integral backshell design that eliminates the need for costly backshell accessories. The backshell feature is incorporated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. This provides superior EMI shielding and ease for overmold applications. The straight plug with integral backshell is available in aluminum shells with OD Cad or Electroless Nickel plating. See how to build a part number on pages 2 Blue band indicates rear release contact retention system. Shell Size MS Shell Size Code A Max. B +.005 -.000 C +.003 -.002 9 A .859 .416 .472 11 B .969 .524 .580 13 C 1.141 .652 .708 15 D 1.266 .810 .866 17 E 1.391 .928 .984 19 F 1.500 1.046 1.102 21 G 1.625 1.164 1.220 23 H 1.750 1.282 1.338 25 J 1.875 1.400 1.456 .500 .002 .376 +.001 -.002 A DIA. BLUE BAND C 2 PLACES B 2 PLACES +.001 -.002 .313 .002 .063 1.600 MAX. Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com NEW CUSTOM DESIGNED HD38999 CONNECTORS PROVIDE MORE INTERCONNECT SOLUTIONS ALIGNMENT DISKS FILTERED HD38999 CONNECTORS - FOR EMI/EMP PROTECTION Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 2. High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. .032 .005 D DIA. Shell Size D Dia. .010 9 11 13 15 17 19 21 23 25 .234 .350 .500 .725 .750 .850 .953 1.147 1.250 HD38999 FOR GIGABIT ETHERNET APPLICATIONS The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) SIGNAL-GROUND PIN CONFIGURATION WIRING RECOMMENDATIONS Orange Blue White/Orange 1 2 3 Brown 4 White/Blue 8 9 5 White/Green 7 6 Ground/or cavity not used Green White/Brown HD38999 CONNECTOR WITH 9-9 INSERT PATTERN (REAR VIEW) VIEW REAR OF CONNECTOR Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. AMPHENOL is a registered trademark of Amphenol Corporation. (c)2017 Amphenol Corporation REV:4/6/2017 Joe Ryder * Phone: (607)563-5001* Email: jryder@amphenol-aao.com www.amphenol-aerospace.com www.amphenolmao.com