Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
PDS-229-2
PDS-208-26
HIGH DENSITY INTERCONNECTS
HD38999
A CONNECTOR THAT STARTS AT 9 GOES TO 187 CONTACTS
The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999
connectors of its size. This series of connectors was designed to utilize mil-specied 38999 components with the
exception of the contacts and inserts arrangement. Utilizing existing mil-qualied 39029 size 23 contacts and 38999
insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector.
This connector design benets users in a couple of different ways. For those users who need to increase the
amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of
their connector. For users who are looking to decrease the overall size of their system, they can do so by using
smaller shell sizes without decreasing the number of contacts.
Amphenol has qualied this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this
high density series in Filter, Hermetic and customized versions to t our customer’s needs. Please contact us if additional
information is required.
18
29
32
1
12
7
3
815
24
16
25
33
42
50
59
67
72 73
71
66
58
49
41
32
82
1
9
73
5
4
6
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
15
613
23
22
14
32
33 43
44 55
56 66
67 78
79 89
90 99
100108
109116
117121
1
411
21
20
12
32
33 45
46 59
60 72
73 86
87 101
102
142
116
155
129
167
143
115
128
177
176
185
184
187
156
168
3
14
51
1
22 21
12
32
33 44
45 57
58 69
70 82
83 94
95
130
108
140
120
147
131
107
119
141
151
148
21-121
42
23-151
51
25-187
59
1
88
84
73
55
31
30
19-88
22
12
7
3
815
24
16
25
33
42
50
59
67
72 73
71
66
58
49
41
32
3
9
16
24
31
39
46
52
55
53
47
40
32
25
17
10
4
1
18
29
32
1
12
3
4
5
6
7
8
9
10 17
16
19
18
15
14
13
12
11
82
1
9
73
5
4
6
9-9
3
11-19
6
13-32
10
15-55
18
17-73
18
High Density Shell Sizes (Front of Pin Insert Shown)
(all contacts are size 23)
Increased number of contacts in HD38999 insert pattern
compared to Standard 38999*contact density of same shell size.
HIGH DENSITY INTERCONNECTS
INSERT
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
HIGH DENSITY INTERCONNECTS
1. 2. 3. 4. 5. 6. 7.
Connector Type Shell Style Service
Class
Shell Size - Insert
Arrangement
Contact Type Alternate
Positions
PCB Options
TV or PTV (Potted version) 06 RW 23-151 P B (P25)
4. SELECT A SHELL
SIZE – INSERT
ARRANGEMENT
Shell Size Insert
Arrangement
Number
9- 9
11- 19
13- 32
15- 55
17- 73
19- 88
21- 121
23- 151
25- 187
5. CONTACT TYPE
PPin Contacts
SSocket Contacts
2. SHELL STYLE
00 Wall mount receptacle
40 Wall mount double ange receptacle
01 Line receptacle
02 Box mount receptacle - contact Amphenol
for availability
06 Straight plug
07 Jam nut receptacle
47 Jam nut double ange receptacle
26 Proprietary CLUTCH-LOK high vibration
straight plug (service Class RK only)
97 Reduced ange jam nut receptacle (not
available in composite)
96 Straight plug with integral backshell (not
available in composite)
1. CONNECTOR TYPE
TV Tri-Start Series Connector
TVP Back panel mounted receptacle
MTV CLUTCH-LOK high vibration plug connector
(Note: remove dashes in how to order part
number when ordering CLUTCH-LOK)
CTV Tri-Start Composite Series connector
CTVP Panel mounted composite receptacle
P (prex forPotted)
Shell Sizes are MIL-DTL-38999, Series III, with the newer
High Density insert arrangements shown on page 1.
3. SERVICE CLASS
RF Electroless nickel plated aluminum,
optimum EMI shielding effective-
ness -65dB @ 10GHz specication
min., 48 hour salt spray, 175°C
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
RW Corrosion resistant olive drab
cadmium plate aluminum, 500 hour
extended salt spray, EMI -50dB @
10GHz specication min.,175°C
RL Corrosion resistant stainless steel,
electro-deposited nickel, 48 hours
salt spray, 175°C, non-rewall
RK Corrosion resistant stainless steel,
rewall capability, plus 500 hour salt
spray resistance, EMI –45 dB @ 10
GHz specication min., 175°C
DT Durmalon plated, alternative to
cadmium.
Corrosion resistant, 500 hour ex-
tended salt spray
EMI -50dB @ 10GHz specication
min. without CR6
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
DZ Zinc-Nickel alternative to cadmium.
Corrosion resistant, 500 hour salt
spray, conductive, –65°C to +175°C
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
7. PCB CONTACT OPTION
Pin Contacts Pin Contacts with
Alignment Disc*
Socket Contacts Socket Contacts with
Alignment Disc*
PCB tail stickout +/-
.040 inch
P1* P1AD S1 S1AD .100* normal
P15* P15AD S15 S1AD .150* normal
P2 P2AD S2 S2AD .200* normal
P25* MP25AD S25 S25AD .250* normal
P3* P3AD S3 S3AD .300* normal
P35 P35AD S35 S35AD .350* normal
6. ALTERNATE POSITION
Shell
size
Key & keyway
arrangement
identication
letter
AR°
or AP°
BSC
BR°
or
BP°
BSC
CR°
or CP°
BSC
DR°
or DP°
BSC
9N 105 140 215 265
A 102 132 248 320
B 80 118 230 312
C 35 140 205 275
D 64 155 234 304
E 91 131 197 240
11,
13,
and
15
N 95 141 208 236
A 113 156 182 292
B 90 145 195 252
C 53 156 220 255
D 119 146 176 298
E 51 141 184 242
17
and
19
N 80 142 196 293
A 135 170 200 310
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
21,
23
and
25
N 80 142 196 293
A 135 170 200 310
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
HIGH DENSITY INTERCONNECTS
1. 2. 3. 4. 5. 6. 7.
Connector Type Shell Style Service
Class
Shell Size - Insert
Arrangement
Contact Type Alternate
Positions
PCB Options
TV or PTV (Potted version) 06 RW 23-151 P B (P25)
A plug with a given rotation letter will mate with a re-
ceptacle with the same rotation letter. The angles for a
given connector are the same whether it contains pins
or sockets. Inserts are not rotated in conjunction with
the master key/keyway.
A, B, C, D, E or blank for normal.
DR
BSC
˚CR
BSC
˚
BR
BSC
˚
AR
BSC
˚
MAIN
KEYWAY
RECEPTACLE
(front face shown)
MAIN
KEYWAY
AP
BSC
BP
BSC
DP
BSC
CP
BSC
˚
˚
˚
˚
PLUG
(front face shown)
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
CONTACTS & TOOLS
CONTACT PART NUMBERS:
Size 23 Sockets 10-597330-735 (M39029/17-172)
Size 23 Pins 10-597331-735 (M39029/18-177)
Sealing Plugs 10-405996-222 (MS27488-22-2)
TOOLS:
Crimp Tool: Daniels M22520/2-01
Positioner: Daniels M22520/2-16 Socket
Daniels M22520/2-13 Pin
Insertion Tool: Daniels DAK225-22
Removal Tool: Daniels DRK225-22
Insertion/Removal Tool: M81969/16-04 (Plastic)
CRIMP BARREL DIA.:
(Inches) .034-.036
CRIMP BARREL
DEPTH:
(Inches) .151-.155
HD38999 series was designed to meet and/or exceed the specications of MIL-DTL-38999. The connector series has
been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon
request. The following is a summary of some of the performance requirements.
EMI SHIELDING EFFECTIVENESS:
Solid metal to metal coupling, EMI grounding
ngers and conductive nishes have proven
to be the ultimate in EMI/EMP shielding
effectiveness. The following chart illustrated
shielding effectiveness data which is typical in
HD38999 connectors.
140
120
100
80
60
40
20
0
100 200 300 400 500 600 700800
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
FREQUENCY MEGAHERTZ
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
LEAKAGE dB
140
120
100
80
60
40
20
0
12345
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
678910
FREQUENCY GIGAHERTZ
LEAKAGE dB
Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool
to work properly. Connector damage is possible.
ELECTRICAL:
22 AWG: 5.0 AMPS
24 AWG: 3.0 AMPS
26 AWG: 2.0 AMPS
28 AWG: 1.5 AMPS
Insulation Resistance: 5000 megohms min.@500 VDC 25C
Dielectric Withstanding Voltage: 1000 VRMS@sea level
MECHANICAL:
Metallic Shells:
Material: Aluminum alloy, Stainless Steel
Protection: Electroless Nickel, O.D. Cadmium,
Durmalon (Nickel PTFE), Zinc Nickel
Composite Shells:
Material: Thermoplastic Protection:
Electroless Nickel, O.D. Cadmium, Durmalon
(Nickel PTFE), Zinc Nickel
Contacts: Material: Copper Alloy
Protection: Gold over Nickel
Insert Retention to Shell: 100 psi in axial load
Durability: 500 full mating and unmating cycles
Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1
5G2 Random per EIA-364-28E, Test condition A
1G2 Random per EIA-364-28E, Test condition I
Shock: Per EIA-364-27B, 300g
TECHNICAL DATA
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
ENVIRONMENTAL:
Operating Temperature: –65°C to +175°C
Salt Spray:
Metallized: Electroless Nickel: 48 hours
Anodic Coating, O. D. Cadmium, Durmalon,
Zinc Nickel: 500 hours
Salt Spray Composite: Electroless Nickel: 1000 hours
O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours
TECHNICAL DATA
WALL MOUNTING RECEPTACLE
TVP00( ) - CRIMP, METAL
CTVP00( ) - CRIMP, COMPOSITE
M
.005
T
4 PLACES
TT
4 PLACES
S
2 PLACES
2 PLACES
2 PLACES
R1
R2
V
THREAD
AA
B
THREAD
LL (TV)
LL (CTV)
1
M (TV)
M (CTV)
1L (TV)
L (CTV)
1
1.240 MAX
RED
BAND†
BLUE
BAND†† –A–
Z (TV)
Z (CTV)
1
BACK PANEL
MOUNTING
FRONT PANEL
A1
A2
Shell
Size
MS
Shell
Size
Code
B Thread
Class 2A
0.1P-0.3L-
TS (Plated)
L
Max.
(TV)
L1 Max.
(CTV)
M
+.000
–.005
(TV)
M1 +.000
–.005
(CTV)
R1 R2 S
Max.
T
±.008
Z.
Max.
(TV)
Z1
Max.
(CTV)
A1 Back
Panel
Mount
A2
Front
Panel
Mount
AA Max.
Panel
Thickness
LL
+.006
–.000
(TV)
LL1
±.005
(CTV)
TT
±.008
9 A .6250 .469 .520 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216
11 B .7500 .469 .520 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194
13 C .8750 .469 .520 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194
15 D 1.0000 .469 .520 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173
17 E 1.1875 .469 .520 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194
19 F 1.2500 .469 .520 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194
21 G 1.3750 .500 .552 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194
23 H 1.5000 .500 .552 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242
25 J 1.6250 .500 .552 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242
See how to build a part number on pages 2
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system. Inches
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www.amphenol-aerospace.com www.amphenolmao.com
.005 M
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B INSERTS
A
T
W
2 PLACES
B THREAD
M (TV)
M (CTV)
.673 ±.002
CONTACT
STICKOUT*
.019 ±.001
AA
RED
BAND†
BLUE
BAND†† 1
S
2 PLACES
R
.005 M
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B SELF-LOCKING
CLINCH NUTS PER MIL-N-45938/6-4C,
M45938/6-6C EXCEPT SHELL SIZES 23 & 25
TV40 .138-32 UNC-3B PER MIL-N-45938/7-2P,
M45938/7-4P EXCEPT FOR SHELL SIZES 23 & 25
2 PLACES
45°
See how to build a part number on pages 2
* Contact stickout dimension: see Step 7 of how to order on page 2.
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
WALL MOUNTING DOUBLE FLANGE
(PRINTED CIRCUIT BOARD MOUNT)
TVP40( ) - CRIMP, METAL
CTVP40( ) - CRIMP, COMPOSITE
Shell
Size
MS Shell
Size Code
A
Dia.
±.005
(TV)
A
Dia.
±.005
(CTV)
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
M
+.000
–.005
(TV)
M1
±.003
(CTV)
R
(Panel
Mount)
(CTV)
R
(Panel
Mount
(TV)
S
Max.
(TV)
S
Max.
(CTV)
AA Max.
Panel
Thickness
PCB Mounting
Dimensions
T Dia. (TV)
TP
W (CTV)
TP
9 A 1.016 1.016 .6250 .820 .770 .719 NA 1.094 .949 .234 .752 .532
11 B 1.062 1.148 .7500 .820 .770 .812 .766 1.187 1.042 .234 .850 .601
13 C 1.250 1.250 .8750 .820 .770 .906 .859 1.281 1.136 .234 .994 .703
15 D 1.375 1.375 1.0000 .820 .770 .969 .938 1.344 1.230 .234 1.119 .791
17 E 1.500 1.500 1.1875 .820 .770 1.062 1.016 1.437 1.323 .234 1.237 .875
19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.531 1.449 .234 1.379 .975
21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.625 1.573 .204 1.489 1.053
23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.750 1.699 .204 1.619 1.195
25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.875 1.823 .204 1.744 1.233
LINE RECEPTACLE
TV01( ) - CRIMP, METAL
CTV01( ) - CRIMP, COMPOSITE
GG (TV)
GG (CTV)
1
S (TV)
S (CTV)
2 PLACES
1
B
THREAD
LL (TV)
LL (CTV)
1
1
M (TV)
M (CTV)
.280 MIN FULL
THD
L (TV)
L (CTV)
1
Z (TV)
Z (CTV)
1
1.240 MAX
V THREAD
–A–
RED
BAND†
BLUE
BAND††
See how to build a part number on pages 2 & 3
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
Shell
Size
MS Shell
Size
Code
B Thread
0.1P-0.3L-TS-2A
(Plated)
M
+.000
–.005
(TV)
M1
+.000
–.005
(CTV)
L
Max.
(TV)
L1
Max.
(CTV)
S
±.010
(TV)
S1
±.010
(CTV)
Z Max
(TV)
Z1 Max
(CTV)
GG
±.010
(TV)
GG1
±.010
(CTV)
LL
+.006
–.000
(TV)
LL1
±.005
(CTV)
9 A .6250 .820 .773 .469 .520 .675 .635 .153 .198 .812 .699 .905 .908
11 B .7500 .820 .773 .469 .520 .800 .765 .153 .198 .905 .875 .905 .908
13 C .8750 .820 .773 .469 .520 .925 .885 .153 .198 1.093 1.007 .905 .908
15 D 1.0000 .820 .773 .469 .520 1.050 1.100 .153 .198 1.219 1.140 .905 .908
17 E 1.1875 .820 .773 .469 .520 1.238 1.197 .153 .198 1.375 1.229 .905 .908
19 F 1.2500 .820 .773 .469 .520 1.300 1.260 .153 .198 1.469 1.380 .905 .908
21 G 1.3750 .790 .741 .500 .552 1.425 1.385 .183 .228 1.625 1.493 .905 .904
23 H 1.5000 .790 .741 .500 .552 1.550 1.510 .183 .228 1.750 1.626 .905 .904
25 J 1.6250 .790 .741 .500 .552 1.675 1.635 .183 .228 1.875 1.777 .905 .904
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
BOX MOUNT RECEPTACLE
TVP02( ) - CRIMP, METAL
CTVP02( )- CRIMP, COMPOSITE
Shell
Size
MS
Shell
Size
Code
B Thread
Class 2A
0.1P-0.3L-
TS (Plated)
L Max.
(TV)
L1
Max.
(CTV)
M
+.000
–.005
(TV)
M1
+.000
–.005
(CTV)
R1 R2 S Max. T
±.008
Z.
Max.
(TV)
Z1
Max.
(CTV)
A1 Back
Panel
Mount
A2
Front
Panel
Mount
AA Max.
Panel
Thickness
LL
+.006
–.000
(TV)
LL1
±.005
(CTV)
TT
±.008
9 A .6250 .205 .250 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216
11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194
13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194
15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173
17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194
19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194
21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194
23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242
25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242
M (TV)
M (CTV)
LL (TV)
LL (CTV)
1
1
AA
B
THREAD
BLUE
BAND††
RED
BAND†
L (TV)
L (CTV)
1
Z (TV)
Z (CTV)
1
M
.005
T
4 PLACES
TT
4 PLACES
S
2 PLACES
2 PLACES
2 PLACES
R1
R2
BACK PANEL
MOUNTING
FRONT PANEL
A1
A2
See how to build a part number on pages 2 & 3
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
**Consult Amphenol Aerospace for availability for box mount receptacles.
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
JAM NUT RECEPTACLE
TV07( ) - CRIMP, METAL
CTV07( ) - CRIMP, COMPOSITE
Shell
Size
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
C Max. D1
+.010
–.000
D2
+.000
–.010
H Hex
+.017
–.016
S
±.010
V Thread
Metric
R Thread
(Plated)
9-7543
9 A .6250 1.199 .693 .657 .875 1.062 M12X1-6g M17X1-6g
11 B .7500 1.386 .825 .770 1.000 1.250 M15X1-6g M20X1-6g
13 C .8750 1.511 1.010 .955 1.188 1.375 M18X1-6g M25X1-6g
15 D 1.0000 1.636 1.135 1.085 1.312 1.500 M22X1-6g M28X1-6g
17 E 1.1875 1.761 1.260 1.210 1.438 1.625 M25X1-6g M32X1-6g
19 F 1.2500 1.949 1.385 1.335 1.562 1.812 M28X1-6g M35X1-6g
21 G 1.3750 2.073 1.510 1.460 1.688 1.938 M31X1-6g M38X1-6g
23 H 1.5000 2.199 1.635 1.585 1.812 2.062 M34X1-6g M41X1-6g
25 J 1.6250 2.323 1.760 1.710 2.000 2.188 M37X1-6g M44X1-6g
REDUCED FLANGE JAM NUT RECEPTACLE
TV97( ) - CRIMP, METAL
C DIA.
A
M
B THREAD
R THREAD
‘O’ RING
.125
±.005
.094
±.005
4 PLACES
LOCK
WIRE HOLES
4 PLA
CES .062 –.125
PANEL THICKNESS
1.220 REF.
+.005
–.000
.043
BLUE BAND†
RED
BAND†
JAM NUT
D-HOLE
MOUNTING
D1
D2
Shell
Size
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
A
+.010
–.005
C Dia.
Max.
D1
+.010
–.000
D2
+.000
–.010
MR Thread
(Plated)
9-7543
9 A .6250 .104 .915 .693 .657 .871 M17X1-6g
11 B .7500 .104 1.042 .825 .770 .871 M20X1-6g
13 C .8750 .104 1.240 1.010 .955 .878 M25X1-6g
15 D 1.0000 .104 1.357 1.135 1.085 .878 M28X1-6g
17 E 1.1875 .104 1.630 1.260 1.210 .878 M32X1-6g
19 F 1.2500 .135 1.816 1.385 1.335 .878 M35X1-6g
21 G 1.3750 .135 1.942 1.510 1.460 .878 M38X1-6g
23 H 1.5000 .135 2.067 1.635 1.585 .878 M41X1-6g
25 J 1.6250 .135 2.190 1.760 1.710 .878 M44X1-6g
C
H
S
2 PLACES
PANEL THICKNESS
.062 MIN .125 MAX
BLUE BAND††
.418 MAX
1.280 MAX
K REF
SHELL SIZES 9/11 –
.871
SHELL SIZES 13/25 –
.878
.091 MAX
B THREAD
V THREAD
R THREAD
RED
BAND†
–A–
‘O’ RING
JAM NUT
D-HOLE
MOUNTING
D1
D2
See how to build a part number on pages 2
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
JAM NUT DOUBLE FLANGE RECEPTACLE
(PRINTED CIRCUIT BOARD MOUNT)
TV47( ) - CRIMP, METAL
CTV47( ) - CRIMP, COMPOSITE
S
C
H
HEX
.673 ±.002
CONTACT
STICKOUT*
.019 ±.001
V
M
.889 MAX.
B THREAD
R THREAD .062-.125
PANEL THICKNESS
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B INSERTS
.005 M
45°
RED
BAND†
BLUE
BAND
††
W
2 PLACES
JAM NUT
D-HOLE
MOUNTING
D1
D2
Shell
Size
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
C
±.005
(Jam Nut
Flange
Dia.
D1
+.010
–.000
D2
+.000
–.010
H
Hex
+.017
–.016
M
Dia.
±.005
R
Thread
Metric
(Plated)
S
+.011
–.010
PCB Mounting
Dimensions
V Dia. (TV)
TP
W (CTV)
TP
9 A .6250 1.188 .700 .670 .875 1.016 M17X1-6g0.100R 1.062 .753 .532
11 B .7500 1.375 .825 .770 1.000 1.148 M20X1-6g0.100R 1.250 .850 .601
13 C .8750 1.500 1.010 .955 1.188 1.250 M25X1-6g0.100R 1.375 .994 .703
15 D 1.0000 1.625 1.135 1.085 1.312 1.375 M28X1-6g0.100R 1.500 1.119 .791
17 E 1.1875 1.750 1.260 1.210 1.438 1.500 M32X1-6g0.100R 1.625 1.237 .875
19 F 1.2500 1.937 1.385 1.335 1.562 1.625 M35X1-6g0.100R 1.812 1.379 .975
21 G 1.3750 2.062 1.510 1.460 1.688 1.750 M38X1-6g0.100R 1.937 1.489 1.053
23 H 1.5000 2.188 1.635 1.585 1.812 1.875 M41X1-6g0.100R 2.062 1.644 1.145
25 J 1.6250 2.312 1.760 1.710 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233
See how to build a part number on pages 2
* Contact stickout dimension: see Step 7 of how to order on page 2.
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
STRAIGHT PLUG
TV06( ) - CRIMP, METAL
CTV06( ) - CRIMP, COMPOSITE
1.263 MAX
1.220 MAX B THREAD
V THREAD
.359 MAX
.359 MAX
.591 +.003
–.000
BLUE BAND†
1.263 MAX
Q
–A–
V
THREAD
.591 +.003
–.000 –A–
Q
B THREAD
BLUE BAND†
METAL
COMPOSITE
Shell
Size
MS Shell Size
Code
B Thread
0.1P-0.3L-TS-2B
(Plated)
Q Dia. Max.
9 A .6250 .858
11 B .7500 .984
13 C .8750 1.157
15 D 1.0000 1.280
17 E 1.1875 1.406
19 F 1.2500 1.516
21 G 1.3750 1.642
23 H 1.5000 1.768
25 J 1.6250 1.890
† Blue band indicates rear release contact retention system
STRAIGHT PLUG WITH INTEGRAL BACKSHELL
TV96( ) (TV TYPE) - CRIMP, METAL
This MIL-DTL-38999 Series III style connector features an integral backshell design that eliminates
the need for costly backshell accessories. The backshell feature is incorporated into the rear of the
connector shell, allowing the user to attach the shield of their cable directly to the connector. This
provides superior EMI shielding and ease for overmold applications. The straight plug with integral
backshell is available in aluminum shells with OD Cad or Electroless Nickel plating.
Shell
Size
MS Shell
Size Code
A
Max.
B
+.005
–.000
C
+.003
–.002
9 A .859 .416 .472
11 B .969 .524 .580
13 C 1.141 .652 .708
15 D 1.266 .810 .866
17 E 1.391 .928 .984
19 F 1.500 1.046 1.102
21 G 1.625 1.164 1.220
23 H 1.750 1.282 1.338
25 J 1.875 1.400 1.456
See how to build a part number on pages 2
† Blue band indicates rear release contact
retention system.
A DIA.
B
2 PLACES
C
2 PLACES
1.600
MAX.
.500 ±.002
.313 ±.002
+.001
–.002
.376
+.001
–.002
.063
BLUE BAND†
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com www.amphenolmao.com
Notice: Specications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Ofce for the latest specications. All statements, information and data given herein
are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our
products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety
measures are indicated or that other measures may not be required. Specications are typical and may not apply to all connectors.
AMPHENOL is a registered trademark of Amphenol Corporation. ©2017 Amphenol Corporation REV:4/6/2017
NEW CUSTOM DESIGNED HD38999
CONNECTORS -
PROVIDE MORE INTERCONNECT SOLUTIONS
ALIGNMENT DISKS
Alignment disks keep contacts aligned
for easier insertion into circuit boards.
These are typically ordered with the
connector - see step 7 of How to Order
on page 2.
FILTERED HD38999
CONNECTORS - FOR
EMI/EMP PROTECTION
High density patterns are available in lter 38999
connectors - consult
Amphenol Aerospace
for ordering.
D
DIA.
.032
±.00
5
Shell
Size
D Dia.
±.010
9 .234
11 .350
13 .500
15 .725
17 .750
19 .850
21 .953
23 1.147
25 1.250
HD38999 FOR GIGABIT ETHERNET APPLICATIONS
The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data
transmission performance of this connector insert: 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per
TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information)
8
2
3
1
97
5
4
6
Blue
White/Blue
White/Green
Ground/or
ca
vity not used
Green
White/Brown
Brown
White/Orang
e
Orange
VIEW REAR OF CONNECTOR
SIGNAL-GROUND PIN CONFIGURATION
WIRING RECOMMENDATIONS
HD38999 CONNECTOR WITH 9-9
INSERT PATTERN (REAR VIEW)