MICROMASTER Vector MIDIMASTER Vector Operating Instructions Contents SAFETY INSTRUCTIONS ............................................................... 4 1. OVERVIEW .............................................................................. 6 2. INSTALLATION - MICROMASTER Vector........................... 12 3. INSTALLATION - MIDIMASTER Vector ............................... 25 4. CONTROLS AND BASIC OPERATION ................................ 32 5. OPERATING MODES ............................................................ 36 6. SYSTEM PARAMETERS....................................................... 41 7. FAULT AND WARNING CODES........................................... 65 8. SPECIFICATIONS.................................................................. 67 9. SUPPLEMENTARY INFORMATION ..................................... 73 (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 Contents Valid for MICROMASTER Vector firmware version V2.08 MIDIMASTER Vector firmware version V2.07 1 1.1 1.2 1.3 1.3.1 1.3.2 1.3.3 1.3.4 Overview Installation - General Notes Wiring Guidelines to Minimise the Effects of EMI Electrical Installation - General Notes Operation with Unearthed (IT) Supplies Operation with Residual Current Device (RCD) Installation After a Period of Storage Operation with Long Cables 6 7 8 10 10 10 10 11 2 2.1 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 Installation - MICROMASTER Vector Mechanical Installation Electrical Installation Power and Motor Connections - Frame Size A Power and Motor Connections - Frame Size B Power and Motor Connections - Frame Size C Control Connections External Motor Thermal Overload Protection Block Diagram - MICROMASTER Vector 12 12 15 17 18 20 22 23 24 3 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 Installation - MIDIMASTER Vector Mechanical Installation Electrical Installation Power and Motor Connections Control Connections Motor Overload Protection Block Diagram - MIDIMASTER Vector 25 25 28 29 30 30 31 4 4.1 4.1.2 4.2 4.2.1 4.2.2 4.2.3 Controls and Basic Operation Controls DIP Selector Switches Basic Operation General Initial Testing Basic Operation - 10 Step Guide 32 32 33 34 34 34 35 (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 2 5 5.1 5.2 5.3 5.3.1 5.3.2 5.3.3 5.4 5.5 5.6 5.7 5.7.1 5.7.2 5.7.3 Operating Modes Digital Control Analogue Control Motor Control Modes Linear Voltage to Frequency (V/f) (P077= 0 or 2) Flux Current Control (FCC) Operation (P077 = 1) Sensorless Vector Control (SVC) Operation (P077 = 3) Stopping the Motor If the Motor Does Not Start Up Local and Remote Control Closed Loop Control General Description Hardware Set-up Parameter Settings 36 36 36 36 37 37 37 38 38 38 39 39 40 40 6 System Parameters 41 7 7.1 7.2 Fault and Warning Codes Fault Codes Warning Codes 65 65 66 8 Specifications 67 9 9.1 9.2 9.3 9.4 9.5 Supplementary Information Application Example USS Status Codes Electro-Magnetic Compatibility (EMC) Environmental Aspects User's Parameter Settings 73 73 73 74 77 78 (c) Siemens plc 1999 G85139-H1751-U529-D1 3 4/8/99 Safety Instructions Before installing and putting this equipment into operation, please read these safety instructions and warnings carefully and all the warning signs attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels. WARNING CAUTION This equipment contains dangerous voltages and controls dangerous rotating mechanical parts. Loss of life, severe personal injury or property damage can result if the instructions contained in this manual are not followed. * Children and the general public must be prevented from accessing or approaching the equipment! * This equipment must only be used for the purpose specified by the manufacturer. Unauthorised modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires, electric shocks and injuries. * Keep these operating instructions within easy reach and give them to all users! Only suitable qualified personnel should work on this equipment, and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. The successful and safe operation of this equipment is dependent upon its proper handling, installation, operation and maintenance. * * * * * * * * * * The MICROMASTER and MIDIMASTER Vector units operate at high voltages. Only permanently-wired input power connections are allowed. This equipment must be grounded (IEC 536 Class 1, NEC and other applicable standards). If a Residual Current-operated protective Device (RCD) is to be used it must be an RCD type B. The dc-link capacitor remains charged to dangerous voltages even when the power is removed. For this reason it is not permissible to open the equipment until five minutes after the power has been turned off. When handling the open equipment it should be noted that live parts are exposed. Do not touch these live parts. Machines with a three phase power supply, fitted with EMC filters, must not be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see DIN VDE 0160, section 6.5). The following terminals can carry dangerous voltages even if the inverter is inoperative: - the power supply terminals L/L1, N/L2 and L3 (MMV) - L1, L2, and L3 (MDV). -the motor terminals U, V, W. -the braking resistor terminals B+/DC+ and B-(MMV). -the braking unit terminals DC+ and DC- (MDV). Only qualified personnel may connect, start the system up and repair faults. These personnel must be thoroughly acquainted with all the warnings and operating procedures contained in this manual. Certain parameter settings may cause the inverter to restart automatically after an input power failure. This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42. Refer to P074. Motor overload protection can also be provided by using an external PTC. This equipment is suitable for use in a circuit capable of delivering not more than 100,000 symmetrical amperes (rms), for a maximum voltage of 230/460V* when protected by a time delay fuse*. *As detailed in section 8. This equipment must not be used as an `emergency stop' mechanism (see EN 60204, 9.2.5.4). European Low Voltage Directive The MICROMASTER Vector and MIDIMASTER Vector product range complies with the requirements of the Low Voltage Directive 73/23/EEC as amended by Directive 93/68/EEC. The units are certified for compliance with the following standards: Semiconductor converters - General requirements and line commutated converters EN 60204-1 Safety of machinery - Electrical equipment of machines European Machinery Directive The MICROMASTER Vector and MIDIMASTER Vector inverter series do not fall under the scope of the Machinery Directive. However, the products have been fully evaluated for compliance with the essential Health & Safety requirements of the directive when used in a typical machine application. A Declaration of Incorporation is available on request. European EMC Directive When installed according to the recommendations described in this manual, the MICROMASTER Vector and MIDIMASTER Vector fulfil all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN61800-3. Underwriters Laboratories ISO 9001 Siemens plc operates a quality management system, which complies with the requirements of ISO 9001. UL and CUL listed power conversion equipment 5B33 for use in a pollution degree 2 environment (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 EN 60146-1-1 4 IMPORTANT WARNING In order to ensure correct and safe operation, it is vital the following instructions are strictly adhered to: * Operation of a motor with a higher nominal power than the inverter or a nominal power less than half that of the inverter is not allowed. The inverter must only be operated when the nominal current in P083 exactly matches the motor rating plate nominal current. * The motor data parameters must be accurately entered (P080-P085) and an auto-calibration performed (P088=1) before the motor is started. Unstable/unpredictable motor operation (eg. reverse rotation) may result if this is not done. If this instability occurs, the mains supply to the converter must be disconnected. When using the analogue input, the DIP switches must be correctly set and the analogue input type selected (P023) before enabling the analogue input with P006. If this is not done, the motor may start inadvertently. (c) Siemens plc 1999 G85139-H1751-U529-D1 5 4/8/99 English 1. OVERVIEW 1. OVERVIEW The MICROMASTER Vector (MMV) and MIDIMASTER Vector (MDV) are a standard range of inverters with sensorless vector capability suitable for controlling the speed of 3 phase motors. Various models are available, ranging from the compact 120 W MICROMASTER Vector up to the 75 kW MIDIMASTER Vector. Sensorless vector control allows the inverter to calculate the changes required in output current and frequency in order to maintain the desired motor speed across a wide range of load conditions. For additional product information such as application examples, part numbers, operation with long cables etc, please refer to catalog DA64 or to http://www.siemens.com/micromaster Features: * Easy to install, program and commission. * Overload capability 200% for 3s followed by 150% for 60s. * High starting torque and accurate motor speed regulation by vector control. * Optional integrated RFI filter on single-phase input inverters MMV12 - MMV 300, and three phase input inverters MMV220/3 to MMD750/3 * Fast Current Limit (FCL) for reliable trip-free operation. * 0 to 50C temperature range (0 to 40C for MIDIMASTER Vector) * Closed loop process control using a standard Proportional, Integral, Derivative (PID) control loop function. 15 V, 50 mA supply provided for feedback transducer. * Remote control capability via RS485 serial link using the USS protocol with the ability to control up to 31 inverters via the USS protocol. * Factory default parameter settings pre-programmed for European, Asian and North American requirements. * Output frequency (and hence motor speed) can be controlled by: (1) Frequency setpoint using the keypad. (2) High resolution analogue setpoint (voltage or current input). (3) External potentiometer to control motor speed. (4) 8 fixed frequencies via binary inputs. (5) Motorised potentiometer function. (6) Serial interface. * Built-in DC injection brake with special COMPOUND BRAKING. * Built-in brake chopper for external resistor (MMV). * Acceleration/deceleration times with programmable smoothing. * Two fully-programmable relay outputs (13 functions). * Fully-programmable analogue outputs (1 for MMV, 2 for MDV). * External Options connector for optional multi-language Clear Text Display (OPM2), optional PROFIBUS-DP module or CANbus module * Dual motor-parameter sets available if Clear Text Display (OPM2) fitted. * Automatic recognition of 2,4,6 or 8-pole motors by software. * Integral software controlled cooling fan. * Side-by-side mounting without additional clearance. * Optional protection to IP56 (NEMA 4/12) for MIDIMASTER Vector inverters. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 6 1. OVERVIEW English 1.1 Installation - General notes Environmental Requirements Hazard Notes Temperature Min. Operating = 0C Max. Operating = 50C (MMV) Max. Operating = 40C (MDV) Altitude If the Inverter is to be installed at an altitude >1000m, derating will be required.(Refer to DA64 Catalogue) Shock Do not drop the inverter or expose to sudden shock. Vibration Do not install the inverter in an area where it is likely to be exposed to constant vibration. ElectroMagnetic Radiation Do not install the inverter near sources of electro-magnetic radiation. Atmospheric Pollution Do not install the inverter in an environment, which contains atmospheric pollutants such as dust, corrosive gases, etc. Water Overheating Ideal Installation 100 mm 160 mm Take care to site the inverter away from potential water hazards. e.g. Do not install the inverter beneath pipes that are subject to condensation. Avoid installing the inverter where excessive humidity and condensation may occur. Lateral clearance, from housing size 7 = 100 mm Figure: 1.1 Ensure that the inverter's air vents are not obstructed, including the air vent at the front of the unit, which should be at least 15mm from any obstruction. Additional ventilation may be required for horizontal mounting. Make sure that there is an adequate air-flow through the cabinet, as follows: 1. Using the formula below, calculate the air-flow required: Air-flow (m3 / hr) = (Dissipated Watts / DT) x 3.1 2. If necessary, install cabinet cooling fan(s). Note: Dissipation (Watts) = 3-5% of inverter rating. DT = Allowable temperature rise within cabinet in C. 3.1 = Specific heat of air at sea level. Note: The Plastic Material of the case can be degraded by oil or grease. Care should be taken to ensure that the mounting surface and fixings are thoroughly degreased before use. (c) Siemens plc 1999 G85139-H1751-U529-D1 7 4/8/99 English 1. OVERVIEW 1.2 Wiring Guidelines to Minimise the Effects of EMI The inverters are designed to operate in an industrial environment where a high level of Electro-Magnetic Interference (EMI) can be expected. Usually, good installation practices will ensure safe and trouble-free operation. If problems are encountered, the following guidelines may prove useful. In particular, grounding of the system at the inverter, as described below, may prove effective. Figures 1.2.1-1.2.3 illustrate how an RFI suppression filter should be installed and connected to the MICROMASTER Vector. (1) Ensure that all equipment in the cubicle is well earthed using short, thick earthing cable connected to a common star point or busbar. It is particularly important that any control equipment that is connected to the inverter (such as a PLC) is connected to the same earth or star point as the inverter via a short, thick link. Flat conductors (e.g. braids or metal brackets) are preferred as they have lower impedance at high frequencies. The return earth from motors controlled by the inverter should be connected directly to the earth connection (PE) on the associated inverter. (2) On the MIDIMASTER Vector, use saw-tooth washers when mounting the inverter and ensure that a good electrical connection is made between the heatsink and the panel, removing paint if necessary. (3) Wherever possible, use screened leads for connections to the control circuitry. Terminate the ends of the cable neatly, ensuring that unscreened wires are as short as possible. Use cable glands whenever possible. (4) Separate the control cables from the power connections as much as possible, using separate trunking, etc. If control and power cables cross, arrange the cables so that they cross at 90 if possible. (5) Ensure that contactors in the cubicle are suppressed, either with R-C suppressors for AC contactors or `flywheel' diodes for DC contactors, fitted to the coils. Varistor suppressors are also effective. This is particularly important if the contactors are controlled from the relay on the inverter. (6) Use screened or armoured cables for the motor connections and ground the screen at both ends via the cable glands. (7) If the drive is to be operated in an Electro-magnetic noise-sensitive environment, the RFI filter should be used to reduce the conducted and radiated interference from the inverter. For optimum performance, there should be a good conductive bond between filter and metal mounting plate. (8) For Frame Size A units (Fig.1.2.1), the flat earth braid strap, supplied with the unit, should be fitted to minimise emissions. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 8 1. OVERVIEW English CONTROL CABLE CONTROL CABLE MAINS POWER INPUT FOOTPRINT FILTER METAL BACK-PLATE Fix motor and control cable screens securely to metal back plate using suitable clips. EARTH BRAID EARTH BRAID Figure 1.2.1: Wiring guidelines to minimise effects of EMI - MICROMASTER Vector Frame Size A MAINS POWER INPUT FOOTPRINT FILTER METAL BACK-PLATE CONTROL CABLE Fix motor and control cable screen securely to metal back plate using suitable clips. Figure 1.2.2: Wiring guidelines to minimise effects of EMI - MICROMASTER Vector Frame Size B (c) Siemens plc 1999 G85139-H1751-U529-D1 9 4/8/99 English 1. OVERVIEW MAINS POWER INPUT FOOTPRINT FILTER METAL BACK-PLATE Fix motor and control cable screen securely to metal back plate using suitable clips. Figure 1.2.3: Wiring guidelines to minimise effects of EMI MICROMASTER Vector Frame Size C On no account must safety regulations be compromised when installing inverters! 1.3 Electrical Installation - General Notes 1.3.1 Operation with Unearthed (IT) Supplies MICROMASTER / MIDIMASTER Vector were developed for operation on grounded line supplies. These drive units can also be operated on non-grounded line supplies. However, we do not recommend this. However, if the drive units are operated on non-grounded line supplies, then the following points must be carefully observed: * * * * * * * * * * * It is mandatory that line reactors are used. They are used to adapt line impedances and to minimize voltage peaks. It is also mandatory to use output reactors. The max. line supply voltage is 500V (the 10% specified only refers to the range which is used to absorb voltage peaks) The drive unit is not shut down when ground faults occur on the incoming side. The drive unit is shutdown with fault F002 (overcurrent) if one or several output conductors develop a ground fault. Every drive unit has electronics which are grounded and which result in a ~ 20mA ground fault current. The maximum clock cycle frequency is 2kHz. Only non-filtered drive units may be used. When operated at more than 40 Hz or briefly before full-load operation, the MIDIMASTER can be shut down with an overcurrent message. We recommend that ground fault monitoring devices are used at the incoming supply which can detect ground faults at the drive converter output If necessary, an insulating transformer should be used (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 10 1. OVERVIEW English 1.3.2 The use of residual-current protective devices Drive inverters can be operated with residual-current protective devices under the following conditions: * 1-phase: Residual-current protective devices with 300mA (type A) are permissible * 3-phase: Universal residual-current protective device with 300mA (type B) must be used. * Only one drive inverter may be connected to a residual-current protective device. * The neutral conductor of the line supply must be grounded. * The motor cables may not be longer than 50m when shielded or 100m when non-shielded * The pulse frequency (P076) may not exceed max. 4kHz 1.3.3 Installation after a Period of Storage It is necessary to reform the capacitors in the inverter if the unit has been stored for a prolonged period: * Period of storage 1 year old or less: No reforming is required. * 1 - 2 years old: Apply power to the inverter one hour before giving the run command (preparation time 1 hour). * 2 - 3 years old: Use a variable AC supply. Apply 25% of input voltage for 30 minutes. Increase volts to 50% for a further 30 minutes. Increase volts to 75% for further 30 minutes. Increase volts to 100% for a further 30 minutes. Now ready for run signal (preparation time 2 hours). * 3 years and over: As with 2 - 3 years, but the steps should be 2 hours (preparation time 8 hours). 1.3.4 Operation with Long Cables Motor cable lengths vary depending on type of cable, power rating and voltage rating - and in some cases can be as long as 200m without the need for additional chokes. Refer to DA64 catalogue for further details. In any case, all inverters will operate at full specification with cable lengths up to 25m for screened cable or 50m for unscreened cables. (c) Siemens plc 1999 G85139-H1751-U529-D1 11 4/8/99 English 2. INSTALLATION - MICROMASTER Vector 2. INSTALLATION - MICROMASTER Vector 2.1 Mechanical Installation WARNING THIS EQUIPMENT MUST BE EARTHED. To guarantee safe operation of the equipment it must be installed and commissioned properly by qualified personnel in compliance with the warnings laid down in these operating instructions. Take particular note of general and regional installation safety regulations regarding work on dangerous voltage installations (e.g. VDE), as well as the relevant regulations regarding the correct use of tools and personal protective gear. The mains input and motor terminals carry dangerous voltages even if the inverter is not operating. Use insulated screwdrivers on these terminal blocks. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 12 2. INSTALLATION - MICROMASTER Vector English MICROMASTER Vector inverters must be secured to a suitable vertical surface by bolts, washers and nuts. Frame size A units need two bolts or can be DIN rail mounted. Frame size B and C units require four bolts. W A D H1 H W H B H1 D W H C H1 D Figure 2.1.1: MICROMASTER Vector - Frame Size A, B and C (c) Siemens plc 1999 G85139-H1751-U529-D1 13 4/8/99 English 2. INSTALLATION - MICROMASTER Vector W1 F DIN Rail H1 H H2 H2 H1 Depth D Depth D W W AE AE AE = 4.5 mm Tightening Torque (with washers fitted) 2.5 Nm Frame size A and B 3.0 Nm Frame size C AE = 4.8 mm (B) AE = 5.6 mm (C) Frame size B: 4 bolts M4 4 nuts M4 4 washers M4 2 bolts M4 2 nuts M4 2 washers M4 Frame Size A Frame size C: 4 bolts M5 4 nuts M5 4 washers M5 Frame Sizes B and C MMVxxx 1 AC 230V Class A Filter MMVxxx/2 MMVxxx/3 1/3 AC 3 AC 380 Frame Sizes 230V 500V (all measurements in mm) Without Without Filter Filter A A MMV12 A A MMV25 A A A MMV37 H W D H1 H2 W1 A A A MMV55 A A A MMV75 A = 147 x 73 x 141 160 175 A B B MMV110 B = 184 x 149 x 172 174 184 138 A B B MMV150 B* C C MMV220 C = 215 x 185 x 195 204 232 174 B* C C MMV300 C* C MMV400 C* MMV550 C* MMV750 * These units also available with built in filter e.g. MMV220/3F Model H F 55 - Figure 2.1.2: Mechanical Installation Diagram - MICROMASTER Vector (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 14 2. INSTALLATION - MICROMASTER Vector English 2.2 Electrical Installation Read the Wiring Guidelines given in section 1.2 before commencing installation. The electrical connectors on the MICROMASTER Vector are shown in Figure 2.2.1. Asynchronous and synchronous motors can be connected to the MICROMASTER Vector inverters either individually or in parallel. Note:If a synchronous motor is connected to the inverter, the motor current may be two and a half to three times greater than that expected, so, the inverter must be de-rated accordingly. Also, the inverter cannot be used in vector mode when connected to a synchronous motor (P077= 0 or 2). Terminal 23 Terminal 1 DIP Switches Terminal 11 Terminal 12 Terminal 22 PE L /L1 N /L2 L 3 PE U V Mains Input Power Terminals Motor Terminals W Brake Terminals (rear) L3 L2 L1 N CONTACTOR FUSES FILTER (Class B only) L U V N PE MOTOR MICROMASTER Vector PE W U V W PE SINGLE PHASE TYPICAL INSTALLATION L3 L2 L1 FUSES CONTACTOR PE FILTER MOTOR MICROMASTER Vector L3 U L2 V L1 W PE U V W PE THREE PHASE Figure 2.2.1: MICROMASTER Vector Connectors - Frame Size A (c) Siemens plc 1999 G85139-H1751-U529-D1 15 4/8/99 English 2. INSTALLATION - MICROMASTER Vector WARNING Make sure that the input power supply is isolated before making or changing any connections to the unit. Ensure that the motor is configured for the correct supply voltage. Single/three phase 230 V units must not be connected to a 400 V three phase supply. When synchronous machines are connected or when coupling several motors in parallel, the inverter must be operated with voltage/frequency control characteristic (P077= 0 or 2) and slip compensation must be disabled (P071 = 0). Note: This equipment is suitable for use in a circuit capable of delivering not more than 100,000 symmetrical amperes (rms), for a maximum voltage of 230 / 460 V * when protected by a time delay fuse *. * As detailed in section 8. * Frame size A: the power terminals are directly available beneath the inverter. For the control terminals lift the flap in the front cover of the inverter. (As shown in Figure 2.2.1) * Frame size B: use a small bladed screwdriver (as shown in Figure 2.2.2) to release the terminal cover of the inverter and allow it to swing down to hang beneath the inverter. * Frame size C: use a small bladed screwdriver (as shown in Figure 2.2.3) to release the gland plate and the fan housing; allow them both to swing down to hang beneath the inverter. Connect the cables to the power and control terminals in accordance with the information supplied in this section. Ensure that the leads are connected correctly and the equipment is properly earthed. CAUTION The control, power supply and motor leads must be laid separately. They must not be fed through the same cable conduit/trunking. High voltage insulation test equipment must not be used on cables connected to the inverter. Use screened cable for the control cable, Class 1 60/75oC copper wire only. Tightening torque for the field wiring terminals is 1.1 Nm. A small bladed screwdriver, max. 3.5 mm will be required to operate the control terminal WAGO cable clamp connectors as shown in Figure 2.2.4. To tighten up the power and motor terminal screws use a 4 - 5 mm cross-tip screwdriver. When all power and control connections are complete: * Frame size A : lower the flap in the front cover of the inverter. * Frame size B : lift and secure the terminal cover to the inverter. * Frame size C : lift and secure the gland plate and the fan housing to the inverter. 2.2.1 Power and Motor Connections - MICROMASTER Vector - Frame Size A 1. Ensure that the power source supplies the correct voltage and is designed for the necessary current (see section 8). Ensure that the appropriate circuit breakers with the specified current rating are connected between the power supply and inverter (see section 8). (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 16 2. INSTALLATION - MICROMASTER Vector 2. 3. 4. 5. English Fit the earth braid strap, supplied with the unit, between the PE faston connector and the mounting surface. Ensure there is a good electrical connection between the mounting surface and the earth strap. Connect the power input directly to the power terminals L/L1 - N/L2 (1 phase) or L/L1, N/L2, L3 (3 phase), and earth (PE) as shown in Figure 2.2.1, using a 3-core cable for single phase units or a 4-core cable for three phase units. For the cross-section of each core see section 8. Use a 4-core screened cable to connect the motor. The cable is connected to the motor terminals U, V, W and the earth (PE) shown in Figure 2.2.1. Note: For operation with cables longer than 25m see section 1.3.4 If required, secure Faston connectors to the braking resistor leads and fit the connectors to the B+/DC+ and B- terminals at the rear of the inverter. Note: These connections have to be made with the inverter dismounted from the mounting surface. Care must be taken routing the leads through the moulded clips to prevent trapping and chafing when the unit is mounted and secured to the selected surface. Connect the control leads as shown in Figures 2.2.4 and 2.2.6. (c) Siemens plc 1999 G85139-H1751-U529-D1 17 4/8/99 English 2. INSTALLATION - MICROMASTER Vector 2.2.2 Power and Motor Connections - MICROMASTER Vector - Frame Size B The terminal arrangement for frame size B is similar to frame size A Refer to Figures 2.2.1 and 2.2.2 and proceed as follows: A 1. Insert the blade of a small screwdriver into slot A in the front of the inverter and press in the direction of the arrow. At the same time, press down on tab B at the side of the access panel. B Power Connections Access Diagram - Frame Size B 2. This will release the access panel, which will then swing down on its rear-mounted hinges. Note: The access panel can be removed from the inverter when at an angle of approximately 30 to the horizontal. If allowed to swing lower, the panel will remain attached to the inverter. Removal of Terminal Cover- Frame Size B F 3. Remove the earthing screw C from the gland plate. G J D H E 4. Press both release catches D and E to release the gland plate and then remove the metal gland plate from the inverter. C F: G: H: J: Control cable input Mains cable input Motor cable output Braking resistor/ DC link cable input Figure 2.2.2 : Power and Motor Connectors MICROMASTER Vector Frame Size B (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 18 2. INSTALLATION - MICROMASTER Vector 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. English Ensure that the power source supplies the correct voltage and is designed for the necessary current. Ensure that the appropriate circuit-breakers with the specified current rating are connected between the power supply and inverter see section 8. For the power input, use a 3-core cable for single phase units or a 4-core cable for three phase units. For the cross-section of each core see section 8. Use a 4-core screened cable to connect the motor. Carefully measure and cut the cable leads for power connections, motor connections and braking resistor connections (if required) before feeding the screened cables through the glands in the metal gland plate provided (see Figure 2.2.2) and securing the glands. Carefully measure and cut the cable leads for the control connections (if required). Feed the control cable through the correct gland (see Figure 2.2.2) and secure the gland to the metal gland-plate. Carefully feed the power and control leads through the correct holes in the inverter housing. Secure the metal gland plate to the underside of the inverter. Fit and tighten the earth securing screw. Connect the power input leads to the power terminals L/L1 - N/L2 (1 phase) or L/L1, N/L2, L3 (3 phase), and earth (PE) shown in Figure 2.2.1 and torque down the screws. Connect the motor leads to the motor terminals U, V, W and the earth (PE) (shown in Figure 2.2.1) and torque down the screws. Note: For operation with cables longer than 25m see section 1.3.4 If required, secure Faston connectors to the braking resistor leads and fit the connectors to the B+/DC+ and B- terminals under the inverter. Connect the control leads as shown in Figures 2.2.4 and 2.2.6. (c) Siemens plc 1999 G85139-H1751-U529-D1 19 4/8/99 English 2. INSTALLATION - MICROMASTER Vector 2.2.3 Power and Motor Connections - MICROMASTER Vector - Frame Size C D E G A B F C A: B & C: D: E: F: G: H J H: J: Fan housing opening tab Gland plate release tabs Control cable input Mains cable input Motor cable output Braking resistor/ DC link cable input Fan connector Fan Housing removal tab To remove fan housing and fan disconnect fan connector `H', release tab `J' in direction shown and remove fan and housing in same direction. Figure 2.2.3: Power Connections Access Diagram - Frame Size C (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 20 2. INSTALLATION - MICROMASTER Vector English The terminal arrangement for frame size C is similar to frame size A. Refer to Figures 2.2.1 and 2.2.3 and proceed as follows: 1. While supporting the fan housing with one hand, insert the blade of a screwdriver into slot A on the underside of the inverter and press upwards to release the securing tab. Lower the fan housing, allowing it to swing out to the right on its side-mounted hinges. 2. Applying pressure to the gland plate release clips B and C in the direction of the arrows. Swing the plate out to the left on its sidemounted hinges. 3. Ensure that the power source supplies the correct voltage and is designed for the necessary current (see section 8). Ensure that the appropriate circuit-breakers with the specified current rating are connected between the power supply and inverter (see section 8). 4. For the power input, use a 3-core cable for single phase units or a 4-core cable for three phase units. For the cross-section of each core see section 8. 5. Use a 4-core screened cable to connect the motor. 6. Carefully measure and cut the cable leads for power connections, motor connections and braking resistor connections (if required) before feeding the screened cables through the glands in the metal gland plate and securing the glands. 7. Carefully measure and cut the cable leads for the control connections (if required). Feed the control cable through the correct gland and secure the gland to the metal gland-plate. 8. Connect the power input leads to the power terminals L/L1 - N/L2 (1 phase) or L/L1, N/L2, L3 (3 phase), and earth (PE) (shown in Figure 2.2.1) and torque down the screws. 9. Connect the motor leads to the motor terminals U, V, W and the earth (PE) (shown in Figure 2.2.1) and torque down the screws. Note: For operation with cables longer than 25m see section 1.3.4 10.If required, secure Faston connectors to the braking resistor leads and fit the connectors to the B+/DC+ and B- terminals under the inverter. 11.Connect the control leads as shown in Figures 2.2.4 and 2.2.6 (c) Siemens plc 1999 G85139-H1751-U529-D1 21 4/8/99 English 2. INSTALLATION - MICROMASTER Vector 2.2.4 Control Connections Insert small blade screwdriver (max. 3.5 mm) as shown, while inserting control wire from below. Withdraw the screwdriver to secure the wire. Output Relays max. 2.0A / 110 V AC 0.8 A / 230 V AC (overvoltage cat.2) or 2A / 30 V DC (resistive rating) P10+ 0V AIN+ AIN- 1 2 3 4 DIN1 DIN2 DIN3 DIN4 5 6 7 8 P15+ PIDIN+ PIDIN- 9 10 11 AOUT+ AOUT- PTC 12 13 14 PTC 15 DIN5 DIN6 16 17 18 19 20 21 22 RL1A RL1B RL1C RL2B RL2C (NC) (NO) (COM) (NO) (COM) Power Supply (+10 V, max. 10 mA) Digital Inputs (7.5 - 33 V, max. 5 mA) Analogue Input 1 -10 V to +10 V 0/2 10 V (input impedance 70 kW) or 0/4 20 mA (resistance = 300W) 23 24 25 Analogue input 2 010 V or 020 mA Analogue Output 0/4 - 20 mA (500W load) Digital Inputs (7.5 - 33 V, max.5 mA) Motor temp. protection input Power Supply for PID Feedback Transducer (+15 V, max. 50 mA) Note: For PTC motor thermal protection, P087 = 1 1 5 9 26 6 P+ 0V NPE N- P+ RS485 (for USS protocol) PE (case) 5V (max. 250mA) P5V+ Front Panel RS485 D-type Control Terminals Figure 2.2.4: Control Connections - MICROMASTER Vector Note: Do not use the internal RS485 connections (terminals 24 and 25) if you intend using the external RS485 connection on the front panel e.g. to connect a Clear Text Display (OPM2). DIP switches select between voltage (V) and current (I) analogue inputs and also select either a voltage or current feedback signal (see Figure 4.1.2: DIP Selector Switches). These switches can only be accessed when the flap in the the front cover is raised (see Figure 2.2.1). (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 22 2. INSTALLATION - MICROMASTER Vector English 2.2.5 External Motor Thermal Overload Protection When operated below rated speed, the cooling effect of fans fitted to the motor shaft is reduced. so that most motors require de-rating for continuous operation at low frequencies. To ensure that motors are protected against overheating under these conditions it is strongly recommended that a PTC temperature sensor is fitted to the motor and connected to the inverter control terminals as shown in Figure 2.2.5. Note: To enable the motor overload protection trip function, set parameter P087=1 14 Inverter Control Terminals MOTOR PTC 15 Figure 2.2.5: Motor Overload PTC Connection. (c) Siemens plc 1999 G85139-H1751-U529-D1 23 4/8/99 English 2. INSTALLATION - MICROMASTER Vector 2.2.6 Block Diagram - MICROMASTER Vector PE 1 - 3 AC 208 - 230 V 3 AC 380 - 500 V 4.7 kW 1 V: 0 - 10 V OR 2 - 10 V AIN1+ AIN1- L/L1, N/L2 or L/L1, N/L2, L3 PE +10V 0V 3 AD 4 I: 0 - 20 mA OR 4 - 20 mA - 2 SI ~ Jog P 24 V + RS485 DIN1 DIN2 5 DIN3 DIN4 6 9 AIN2/PID - R 7 8 AIN2/PID+ B+/DC+ 10 B- +15V AD CPU 11 AOUT+ AOUT- 12 DA 13 3~ 14 Motor PTC DIN5 15 DIN6 16 DIP Switches 17 RL1 18 1 2 3 4 5 19 20 RL2 21 22 23 N- 24 P+ 25 26 PE RS485 5V+ PE U, V, W M Figure 2.2.6 Block Diagram - MICROMASTER Vector (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 24 3. INSTALLATION - MIDIMASTER Vector English 3. INSTALLATION - MIDIMASTER Vector 3.1 Mechanical Installation WARNING THIS EQUIPMENT MUST BE EARTHED. This equipment must not be energised with the cover removed. To guarantee the safe operation of the equipment it must be installed and commissioned properly by qualified personnel in compliance with the warnings laid down in these operating instructions. Take particular note of the general and regional installation and safety regulations regarding work on high voltage installations (e.g. VDE), as well as the relevant regulations regarding the correct use of tools and personal protective gear. Mount the inverter vertically to a flat, non combustible surface. Make sure that the unobstructed clearance for each of the cooling inlets and outlets above and below the inverter is at least 100 mm. Environmental requirements are described in section 1.1 The MIDIMASTER Vector must be secured to a suitable load-bearing wall by M8 bolts, washers and nuts. Frame size 4, 5 and 6 units need four bolts. Frame size 7 units should be lifted using the two lifting holes and secured by six bolts. W W W W H H H H D D D D Figure 3.1.1: MIDIMASTER Vector - Frame Size 4, 5, 6 and 7 (c) Siemens plc 1999 G85139-H1751-U529-D1 25 4/8/99 English 3. INSTALLATION - MIDIMASTER Vector W1 H1 H Depth D AE AE = 8.5 mm W 4 bolts M8 4 nuts M8 4 washers M8 Frame Sizes 4, 5 and 6 W1 H1 H Depth D AE AE = 8.5 mm W 6 bolts M8 6 nuts M8 6 washers M8 Frame Size 7 Figure 3.1.2: Mechanical Installation Diagram - MIDIMASTER Vector (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 26 3. INSTALLATION - MIDIMASTER Vector Model MDV220/4 MDV400/4 MDV550/2 MDV550/4 MDV750/2 MDV750/3 MDV750/4 MDV1100/2 MDV1100/3 MDV1100/4 MDV1500/2 MDV1500/3 MDV1500/4 MDV1850/2 MDV1850/3 MDV1850/4 MDV2200/2 MDV2200/3 MDV2200/4 MDV3000/2 MDV3000/3 MDV3000/4 MDV3700/2 MDV3700/3 MDV3700/4 MDV4500/2 MDV4500/3 MDV5500/3 MDV7500/3 3 AC 208 - 240 V 4 4 5 6 6 6 7 7 7 - 3AC 380 3 AC 525 -500 V 575 V Frame Size 4 4 4 4 4 4 4 5 5 5 5 6 6 6 6 6 6 7 7 7 English Frame Sizes ( mm) IP21 / NEMA 1 W Note: H 4 = 275 x 450 Notes D W1 H1 x 210 235 430 5 = 275 x 550 x 210 235 530 6 = 275 x 650 x 285 235 630 7 = 420 x 850 x 310 374 830 Dimension D includes the front control panel. If a Clear Text Display (OPM2) is to be included, an additional 30mm will be required. Filtered MIDIMASTER Vector versions are available up to 460V mains supply only. IP20/NEMA 1 with integrated EMC class A filter W H 4 = 275 x 700 D W1 H1 x 210 235 680 5 = 275 x 800 x 210 235 780 6 = 275 x 920 x 285 235 900 7 = 420 x 1150x 310 374 1130 IP56 / NEMA 4/12 W H D W1 H1 4 = 360 x 675 x 376 313 649 5 = 360 x 775 x 445 313 749 6 = 360 x 875 x 505 313 849 7 = 500 x 1150 x 595 Note: Dimension D includes the front panel access door. 451 1122 Figure: 3.1.2 (continued) (c) Siemens plc 1999 G85139-H1751-U529-D1 27 4/8/99 English 3. INSTALLATION - MIDIMASTER Vector 3.2 Electrical Installation Read the Wiring Guidelines given in section 1.2 before commencing installation. The electrical connectors on the MIDIMASTER Vector are shown in Figure 3.2.1. DC- FS6 units DC+ FS7 units L1 L2 PE L3 U V W DC- DC+ Jog PE P FS6 units L1 L2 L3 U V W 27 26 25 24 23 22 21 DIP switches Control terminals 12 3 456 Note: Switch 6 not used 1 2 3 4 5 6 7 8 9 10 111213 14151617181920 FS4/5 units L1 L2 L3 PE PE DC-D C+U V W Power and Motor terminals Figure 3.2.1: MIDIMASTER Vector Connectors (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 28 3. INSTALLATION - MIDIMASTER Vector English To gain access to the power and control terminals: * Frame size 4, 5 : remove the four M4 screws from the front cover and remove the cover from the inverter. * Frame size 6: remove the six M4 screws from the front cover and remove the cover from the inverter. * Frame size 7: remove the four M4 screws from the lower front cover and remove the lower front cover from the inverter. WARNING Ensure that the motor is configured for the correct supply voltage. Make sure that the input power supply is isolated before making or changing any connections. When synchronous machines are connected or when coupling several motors in parallel, the inverter must be operated with voltage/frequency control characteristic (P077= 0 or 2) and slip compensation must be disabled (P071 = 0). CAUTION The control, power supply and motor leads must be laid separately. They must not be fed through the same cable conduit/trunking. High voltage insulation test equipment must not be used on cables connected to the inverter. Use screened cable for the control cable, Class 1 60/75oC copper wire only. Feed the cables through the correct glands in the base of the inverter. Secure the cable glands to the inverter and connect the leads to the power, motor and control terminals in accordance with the information supplied in sections 3.2.1 and 3.2.2. Ensure that the leads are connected correctly and the equipment is properly earthed. Frame size 4 and 5: Tighten up each of the power and motor terminal screws to 1.1 Nm. Frame size 6: Tighten up each of the power and motor terminal Allen-screws to 3.0 Nm. Frame size 7: Tighten up each of the M12 power and motor terminal nuts to 30 Nm. Secure the front cover to the inverter when all connections are complete. 3.2.1 Power and Motor Connections 1. Ensure that the power source supplies the correct voltage and the necessary current. Ensure that the appropriate circuit-breaker or fuses with the specified current rating are connected between the power supply and inverter (see section 8). 2. Connect the power input to the power terminals L1, L2, L3 (3 phase) and earth (PE) (shown in Figure 3.2.1) using a 4-core cable and lugs to suit the cable size. For the cross-section of each core, see section 8. 3. Use a 4-core screened cable and suitable lugs to connect the motor leads to the motor terminals U, V, W and earth (PE) (shown in Figure 3.2.1). Note: For operation with cables longer than 25m see section 1.3.4 4. If required, connect the braking unit leads to the DC- and DC+ terminals. 5. Tighten all the power and motor terminals. Asynchronous and synchronous motors can be connected to the MIDIMASTER Vector inverters either individually or in parallel. Note : If a synchronous motor is connected to the inverter, the motor current may be two and a half to three times greater than that expected so the inverter must be de-rated accordingly. (c) Siemens plc 1999 G85139-H1751-U529-D1 29 4/8/99 English 3. INSTALLATION - MIDIMASTER Vector 3.2.2 Control Connections Control connections to the MIDIMASTER Vector are made via two terminal blocks located as shown in Figure 3.2.1. The terminal blocks are of a two-part design. The part containing the screw terminals can be unplugged from it's housing before wires are connected. When all connections to the terminals have been made (as shown in Figures 3.2.1 and 3.2.2) and secured, the terminal block must be plugged firmly back into it's housing. P10+ 0V AIN+ AIN- 1 2 3 4 DIN1 DIN2 5 DIN3 DIN4 6 7 P15+ PIDIN+ PIDIN- A1OUT+ AOUT- PTC 8 9 10 11 12 13 14 PTC DIN5 DIN6 15 16 17 18 19 20 RL1A RL1B RL1C (NC) (NO) (COM) Power Supply (+10 V, max. 10 mA) Analogue input 2 010 V or 020 mA Digital Inputs (7.5 - 33 V, max. 5 mA) Analogue Input 1 -10 V to +10 V 0/2 10 V (input impedance 70 kW) or 0/4 20 mA ) (Resistance = 300W) Analogue Output 1 0/4 - 20 mA (500W load) Digital Inputs (7.5 - 33 V, max. 5 mA) Motor temp.protection input Power Supply for PID Feedback Transducer (+15 V, max. 50 mA) Note: For PTC motor thermal protection, P087 = 1 Output Relays (RL1 and RL2) max. 0.8 A / 230 V AC (overvoltage cat.2) 2.0 A / 30 V DC (resistive rating) A2OUT+ 21 RL2B (NO) 22 23 24 25 26 5 27 1 6 9 RL2C (COM) 0V P+ N- P5V+ P+ N- RS485 (for USS protocol) Control Terminals PE Analogue Output 2 0/4 - 20 mA (500W load) use with terminal 13 PE (case) 5V(max.250mA) Front Panel RS485 D-type Figure 3.2.2: Control Connections - MIDIMASTER Vector Note: Do not use the internal RS485 connections (terminals 24 and 25) if you intend using the external RS485 connection on the front panel e.g. to connect an Clear Text Display (OPM2). DIP switches select between voltage (V) and current (I) analogue inputs. They also select between either a voltage or current PID feedback signal (see Figure 4.1.2: DIP Selector Switches). These switches can only be accessed when: * for Frame size 4, 5 and 6 the front cover is removed (see Figure 3.2.1). * for Frame size 7 the lower front cover is removed (see Figure 3.2.1). 3.2.3 Motor Overload Protection When operated below rated speed, the cooling effect of fans fitted to the motor shaft is reduced. so that most motors require de-rating for continuous operation at low frequencies. For protection measures using a PTC see section 2.2.5. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 30 3. INSTALLATION - MIDIMASTER Vector English 3.2.4 Block Diagram - MIDIMASTER Vector PE 3 AC 208 - 230 V 3 AC 380 - 500 V 3 AC 525 - 575 V 4.7kW 1 V: 0 - 10 V OR 2 - 10 V AIN1+ AIN1- L1, L2, L3 PE +10V 0V 3 AD 4 I: 0 - 20 mA OR 4 - 20 mA - 2 SI ~ Jog P 24 V + RS485 DIN1 DIN2 5 DIN3 DIN4 6 9 AIN2/PID - EBU 7 8 AIN2/PID+ DC+ 10 DC- +15V AD CPU 11 A1OUT+ AOUT- 12 DA 13 3~ 14 Motor PTC DIN5 15 DIN6 16 DIP Switches 17 RL1 18 4 5 6 (Note:Switch 6 not used) 1 19 2 3 20 RL2 21 22 23 P+ 24 N- 25 26 A2OUT+ AOUT- 27 +5V RS485 PE DA 13 PE U, V, W M (c) Siemens plc 1999 G85139-H1751-U529-D1 31 4/8/99 English 4. CONTROLS & BASIC OPERATION 4. CONTROLS & BASIC OPERATION 4.1 Controls CAUTION The digital frequency setpoint has been set at 5.00 Hz in the factory. It is not necessary to enter a frequency setpoint via the D button or parameter P005 in order to test that the motor turns following a RUN command. All settings must be entered by qualified personnel, paying particular attention to the safety precautions and warnings. The parameter settings required can be entered using the three parameterisation buttons (P, D and N) on the front panel of the inverter. The parameter numbers and values are indicated on the four digit LED display. LED Display JOG Button FORWARD / REVERSE Button RUN Button UP / INCREASE Frequency Jog STOP Button RS485 Interface DOWN / DECREASE Frequency P Parameterisation Button Removable Cover Strip Jog Pressing this button while the inverter is stopped causes it to start and run at the preset jog frequency. The inverter stops as soon as the button is released. Pressing this button while the inverter is running has no effect. Disabled if P123 = 0. Press to start the inverter. Disabled if P121 = 0. LED Display Press to stop the inverter. Press once for an OFF1 (see section 5.4). Press twice (or hold down) for an OFF2 (see section 5.4) to immediately remove voltage from the motor allowing the motor to coast to a halt without ramp-down. Displays frequency (default), parameter numbers or parameter values (when P is pressed) or fault codes. Press to change the direction of rotation of the motor. REVERSE is indicated by a minus sign (values <100) or the left decimal point flashing(values > 100). Disabled if P122 = 0 Press to INCREASE frequency. Used to change parameter numbers or values to higher settings during the parameterisation procedure. Disabled if P124 = 0. Press to DECREASE frequency. Used to change parameter numbers or values to lower settings during the parameterisation procedure. Disabled if P124 = 0. P Press to access parameters. Disabled if P051 - P055 or P356 = 14 when using digital inputs. Press and hold to access higher resolution for some parameters. See section 6 Figure 4.1.1: Front Panel 4.1.2 DIP Selector Switches The five DIP selector switches have to be set in agreement with P023 or P323 according to the operation of the inverter. Figure 4.1.2 below, shows the settings of the switches for the different modes of operation. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 32 4. CONTROLS & BASIC OPERATION Analogue input 1 configuration English Analogue input 2 (PID input) configuration ON Switch 6 not used OFF 1 2 3 4 5 6 0 V to 10 V or 2 V to 10 V 0 V to 10 V or 2 V to 10 V 0 to 20 mA or 4 to 20 mA -10 V to +10 V 0 to 20 mA or 4 to 20 mA 4 5 1 2 3 Note: = ON position Figure 4.1.2. DIP Selector Switches (c) Siemens plc 1999 G85139-H1751-U529-D1 33 4/8/99 English 4. CONTROLS & BASIC OPERATION 4.2 Basic Operation Refer to section 6 for a full description of each parameter. 4.2.1 General (1) The inverter does not have a main power switch and is therefore live when the mains supply is connected. It waits with the output disabled until the RUN button is pressed or for the presence of a digital ON signal via terminal 5 (rotate right- default) or terminal 6 (rotate left- default) - see parameters P051 to P055 and P356. (2) If output frequency (P001 = 0) is selected as the display, the corresponding setpoint is flashed on the display approximately every 1.5 seconds while the inverter is stopped. (3) The inverter is programmed at the factory for standard applications on Siemens standard motors. When using other motors it is necessary to enter the specifications from the motor's rating plate into parameters P080 to P085 (see Figure 4.2.1). Note: Access to these parameters is not possible unless P009 = 002 or 003. (4) A separately-driven fan and/or a temperature sensor must be provided in the motor to protect it if the drive is operated continuously below approx. 15 Hz drive inverter frequency Figure 4.2.1: Typical Motor Rating Plate Example Note: Ensure that the inverter is configured correctly to the motor, i.e. in the above example delta terminal connection is for 220 V. P084 3 Mot IEC 56 IM B3 50 Hz 220/380 VD/Y 0,61/0,35 A 0,12 kW P081 P080 cosj 0,81 1LA5053-2AA20 Nr. E D510 3053 IP54 Rot. KL 16 60 Hz 12 022 I.Cl.F 440 V Y 0,34 A 0,14 kW cosj 0,81 2745 /min 3310 /min VDE 0530 S.F. - 1,15 P083 P082 P085 4.2.2 Initial Testing 1. Check that all cables have been connected correctly (see section 2 or 3 ) and that all relevant product and plant/location safety precautions have been complied with. 2. Apply mains power to the inverter. 3. Ensure that it is safe to start the motor. Press the RUN button on the inverter. The display will change to 5.0 and the motor shaft will begin to turn. It will take 1 second for the inverter to ramp-up to 5 Hz. 4. Check that the motor rotates in the direction required. Press the FORWARD / REVERSE button if necessary. 5. Press the Stop button. The display will change to 0.0 and the motor will slow down, achieving a complete stop after 1 second. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 34 4. CONTROLS & BASIC OPERATION English 4.2.3 Basic Operation - 10 Step Guide The basic method of setting up the inverter for use is described below. This method uses a digital frequency setpoint and requires only the minimum number of parameters to be changed from their default settings. It assumes that a standard Siemens four-pole motor is connected to the inverter (see section 4.2.1 if another motor type is being used). Step/Action Button Display 1. Apply mains power to the inverter. The display will alternate between the actual frequency (0.0 Hz) and the requested frequency setpoint (5.0 Hz default). P 2. Press the parameterisation button. 3. Press the D button until parameter P005 is displayed. 4. Press P to display the present frequency setpoint (5 Hz is the factory default setting). P 5. Press the D button to set the desired frequency setpoint (e.g. 35 Hz). 6. Press P to lock the setting into memory. P 7. Press the N button to return to P000. 8. Press P to exit the parameterisation procedure. The display will alternate between the present output frequency and the frequency setpoint. P 9. Start the inverter by pressing the RUN button. The motor shaft will start to turn and the display will show that the inverter is ramping up to the setpoint of 35 Hz. Note The setpoint will be achieved after 7 seconds (default ramp-up time, defined by P002 is 10s to reach 50 Hz, the default maximum motor frequency, P013). If required, the motor's speed (i.e. frequency) can be varied directly by using the D N buttons. (Set P011 to 001 to enable the new frequency setting to be retained in memory during periods when the inverter is not running.) 10. Switch the inverter off by pressing the STOP button.(see section 5.4) The motor will slow down and come to a controlled stop. Note Full stop will be achieved after 7 seconds (default ramp-down time, defined by P003 is 10 s from 50 Hz, the default value P013). (c) Siemens plc 1999 G85139-H1751-U529-D1 35 4/8/99 English 5. OPERATING MODES 5. OPERATING MODES 5.1 Digital Control For a basic start-up configuration using digital control, proceed as follows: (1) Connect control terminal 9 to terminal 5 via a simple on/off switch. This sets up the inverter for clockwise rotation of the motor shaft (default). (2) Secure all covers to the unit and then apply mains power to the inverter. Set parameter P009 to 002 or 003 to enable all parameters to be adjusted. (3) Check that parameter P006 is set to 000 to specify digital setpoint. (4) Set parameter P007 to 000 to specify digital input (i.e. DIN1, terminal 5 in this case) and disable the front panel controls. (5) Set parameter P005 to the desired frequency setpoint. (6) Set parameters P080 to P085 in accordance with the rating plate on the motor (see Figure 4.2.1). (7) Set the external on/off switch to ON. The inverter will now drive the motor at the frequency set by P005. 5.2 Analogue Control For a basic start-up configuration using analogue voltage control, proceed as follows: (1) Connect control terminal 9 to terminal 5 via a simple on/off switch. This sets up the motor for clockwise rotation (default). (2) Connect a 4.7 kW potentiometer to the control terminals as shown in Figures 2.2.4 and 2.2.6 (MMV) (Figures 3.2.2 and 3.2.4 (MDV)) or connect pin 2 (0V) to pin 4 and a 0 - 10 V signal between pin 2 (0V) and pin 3 (AIN+). (3) Set the Analogue Input 1 Configuration DIP selector switches 1, 2 and 3 for voltage (V) input. (see Figure 3.2.2-3.2.4, Section 4.1.2) (4) Secure all covers to the unit and then apply mains power to the inverter. Set parameter P009 to 002 or 003 to enable all parameters to be adjusted. (5) Set parameter P006 to 001 to specify analogue setpoint. (6) Set parameter P007 to 000 to specify digital input and disable the front panel controls. (7) Set parameters P021 and P022 to specify the minimum and maximum output frequency settings. (8) Set parameters P080 to P085 in accordance with the rating plate on the motor (see Figure 4.2.1). (9) Set the external on/off switch to ON. Turn the potentiometer (or adjust the analogue input control frequency is displayed on the inverter. voltage) until the desired 5.3 Motor Control Modes The MICROMASTER Vector and MIDIMASTER Vector inverters have four different modes of operation which control the relationship between the voltage supplied by the inverter and the speed of the motor. The motor control mode of operation is selected at P077: * Linear voltage/frequency Operation. * Flux Current Control (FCC) which is used to maintain full flux conditions in the motor. * Quadratic voltage/frequency relationship which is used for pumps and fans. * Sensorless Vector. The inverter calculates the changes required in output voltage to maintain the desired motor speed. These modes are described in more detail below. 5.3.1 Linear Voltage to Frequency (V/f) (P077 = 0 or 2) This mode is used for synchronous motors or motors connected in parallel. Each motor should be installed with a thermal overload relay if two or more motors are driven simultaneously by the inverter. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 36 5. OPERATING MODES English In many cases, when default factory parameters are used, the default stator resistance set in P089 will generally suit the default power rating set in P085. Should the inverter and motor ratings differ, an automatic Stator Resistance calibration should be performed by setting P088 =1. Continuous Boost (P078) and Starting Boost (P079) are dependent on the value of Stator Resistance - too high a value may cause overcurrent trips or motor overheating. 5.3.2 Flux Current Control (FCC) Operation (P077 = 1) Flux Current Control operates by monitoring and maintaining the motor flux current continuously. This ensures that the best performance and efficiency are obtained. FCC is not as complex as SVC, and therefore is easier to set up and operate. Note: This mode can result in reduced power consumption. 5.3.3 Sensorless Vector Control (SVC) Operation (P077 = 3) When SVC operating mode is selected (P077=3), the inverter uses an internal mathematical model of the motor, together with accurate current sensing, to calculate the position and speed of the rotor. It is therefore able to optimise the applied voltage and frequency to the motor to give improved performance. Output to Motor Error Setpoint Input P, I, Processor (P386, P387) Internal Motor Model Motor Model Speed, Position and Torque feedback Figure 5.3.3 : MICROMASTER Vector sensorless Vector operation Although there is no position or speed feedback from the motor, the control system is a closed loop system because it compares the internal motor model performance with the desired performance. The system must therefore be carefully set up and stabilised for best performance. Setting up SVC Operation 1. 2. 3. 4. Set the correct Motor parameter settings in Parameters P080 to P085. Select Sensorless Vector Operating mode P077 = 3 Ensure that the motor is cold and apply a run command. The display will show CAL to indicate that it is measuring the motor stator resistance. After a few seconds the motor will run. Calibration only occurs the first time that a run command is given following P077 being set to 3. It can be forced by changing P077 from SVC operation and back again, or by selecting P088 =1 (Stator Resistance Calibration). Interrupting the calibration process by disconnecting the power or removing the run command may give erroneous results and calibration should be repeated. If motor parameters are changed recalibration is also recommended. Like any control system, SVC must be stabilised by setting the Gain (P386) and Integral (P387) terms. Actual values and setting up is determined by testing, but the following procedure is suggested: Whilst the inverter is operating under typical conditions, increase the value of P386, the loop gain, until the first signs of speed instability occur. The setting should then be reduced slightly (approx. 10%) until stability is restored. As a guide, the optimum setting required will be proportional to the load inertia. (c) Siemens plc 1999 G85139-H1751-U529-D1 37 4/8/99 English 5. OPERATING MODES For example: P386 = Load inertia + motor shaft inertia motor shaft inertia P387, the integral term, may now be adjusted. Again, whilst operating the inverter under typical conditions, increment this parameter until the first signs of speed instability occur. The setting should then be reduced slightly (approx. 30%) until stability is restored. If fault code F016 occurs, this indicates that SVC is unstable and further adjustment or recalibration is needed. F001, DC link overvoltage can also be caused by instability in SVC operating mode. For further information concerning SVC operation refer to Application Note "Sensorless Vector Control", which may be obtained from http://www.siemens.com/micromaster or a Siemens Sales Office. Note: This mode gives the best flux control and higher torque. 5.4 Stopping the Motor Stopping can be achieved in several ways: * Cancelling the ON command on the terminals or pressing the OFF button (O) on the front panel causes the inverter to Ramp-down at the selected Ramp-down rate (see P003). * OFF2 - operation causes the motor to coast to a standstill (parameters P051 to P055 or P356 set to 4). * OFF3 - operation causes rapid braking (parameters P051 to P055 or P356 set to 5). * DC injection braking up to 250% produces more effective braking to provide a quicker stop after cancellation of the ON command (see P073). * Resistive braking for MMV (see parameter P075). * Compound braking (see P066) 5.5 If the Motor Does Not Start Up If the display shows a fault code, refer to section 7. If the motor does not start up when the ON command has been given, check that the ON command is valid, check if a frequency setpoint has been entered in P005 and check that the motor specifications have been entered correctly under parameters P080 to P085. If the inverter is configured for operation via the front panel (P007 = 001) and the motor does not start when the RUN button is pressed, check that P121 = 001 (RUN button enabled). If the motor does not run after parameters have been changed accidentally, reset the inverter to the factory default parameter values by setting parameter P944 to 1 and then pressing P. 5.6 Local and Remote Control The inverter can be controlled either locally (default), or remotely via a USS data line connected to the internal interface terminals (24 and 25) or to the RS485 D-type connector on the front panel. (Refer to parameter P910 in section 6 for the available remote control options.) When local control is used, the inverter can only be controlled via the front panel or the control terminals. Control commands, setpoints or parameter changes received via the RS485 interface have no effect. For remote control, the serial interface is designed as a 2-wire connection for bi-directional data transmission. Refer to parameter P910 in section 6 for the available remote control options. Note: Only one RS485 connection is allowed. Use either the front panel D-type interface [e.g. to connect an Clear Text Display(OPM2)] or terminals 24 and 25, but not both. When operating via remote control the inverter will not accept control commands from the terminals. Exception: OFF2 or OFF3 can be activated via parameters P051 to P055 and P356 (see section 6). (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 38 5. OPERATING MODES English Several inverters can be connected to an external control unit at the same time. The inverters can be addressed individually. Note: If the inverter has been set up to operate via the serial link but does not run when an ON command is received, try reversing the connections to terminals 24 and 25 . For further information, refer to the following documents: E20125-B0001-S302-A1 Application E20125-B0001-S302-A1-7600 of the USS Protocol in MICROMASTER (German) Application of the USS Protocol MICROMASTER (English) SIMOVERT in Units SIMOVERT 6SE21 Units 6SE21 and and 5.7 Closed Loop Control 5.7.1 General Description The MICROMASTER provides a PID control function for closed loop control (see Figure 5.7.1). PID control is ideal for temperature or pressure control, or other applications where the controlled variable changes slowly or where transient errors are not critical. This control loop is not suitable for use in systems where fast response times are required. When closed loop process control is enabled (P201 = 001), all setpoints are calibrated between zero and 100%, i.e. a setpoint of 50.0 = 50%. Proportional Gain P202 Set point input Integral capture P207 Motor Integral Gain P203 Process Ramp rates, P002, P003 Differential Gain P204 Closed Loop Control on/off P201 Transducer Type P208 Scaling P211 P212 Sample Interval P205 Filter /Integrator P206 MICROMASTER MICROMASTER Closed loop PID control - Block Diagram Figure : 5.7.1 - MICROMASTER / MIDIMASTER VECTOR Closed loop PID control 5.7.2 Hardware Set-up Make sure that the DIP selector switches 4 and 5 are correctly set (see Figure 4.1.2) and in agreement with P323 for unipolar voltage or current feedback signal inputs. Connect the external feedback transducer between control terminals 10 and 11 (analogue input 2). This analogue input accepts a 0/2 - 10 V or a 0/4 - 20 mA input signal (determined by the setting of the DIP selector switches 4 and 5 and P323), has 10-bit resolution and permits a differential (floating) input. 15 V dc power for the feedback transducer can be supplied from terminal 9 on the control block. (c) Siemens plc 1999 G85139-H1751-U529-D1 39 4/8/99 English 5. OPERATING MODES 5.7.3 Parameter Settings Closed loop process control cannot be used unless P201 is first set to 001. Most of the parameters associated with closed loop process control are shown in Figure 5.7.1. Other parameters which are also associated with closed loop process control are as follows: P010 (only if P001 = 1, 4, 5, 7 or 9) P061 (value = 012 or 013) P220 Descriptions of all closed loop process control parameters are provided in section 6. For detailed information about PID operation, refer to the application note "Closed Loop Control", which may be obtained from http://www.siemens.com/micromaster or a Siemens sales office. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 40 6. SYSTEM PARAMETERS English 6. SYSTEM PARAMETERS Parameters can be changed and set using the keypad on the front panel (see Figure 4.1.1) to adjust the desired properties of the inverter, such as ramp times, minimum and maximum frequencies, etc. The parameter numbers selected and the setting of the parameter values are indicated on the four digit LED display. Note: If the D or N button is pressed momentarily, the values change step by step. If the button is pressed for a longer time, the values scroll through rapidly. Access to parameters is determined by the value set in P009. Make sure that the key parameters necessary for the application have been programmed. Note: In the following parameter table: `*' Indicates parameters that can be changed during operation. `' Indicates that the value of this factory setting depends on the rating of the inverter. Increased Parameter Resolution To increase the resolution to 0.01 when changing frequency parameters, instead of pressing P momentarily to return to the parameter display, keep the button pressed until the display changes to `- -.n0' (n = the current tenths value, e.g. if the parameter value = `055.8' then n = 8). Press D or N to change the value (all values between .00 and .99 are valid) and then press P twice to return to the parameter display. Resetting to Factory Defaults If parameters are changed accidentally, all parameters can be reset to their default values by setting parameter P944 to 1 and then pressing P. (c) Siemens plc 1999 G85139-H1751-U529-D1 41 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function P000 Operating display Range [Default] - Description / Notes This displays the output selected in P001. In the event of a failure, the relevant fault code (Fnnn) is displayed (see section 7) or the display flashes in the event of a warning (see P931) or If output frequency has been selected (P001 = 0) and the inverter is in stand-by mode, the display alternates between the setpoint frequency and the actual output frequency which is zero Hz. P001 * Display mode 0-9 [0] Display selection: 0 = Output frequency (Hz) 1 = Frequency setpoint (i.e. speed at which inverter is set to run) (Hz) 2 = Motor current (A) 3 = DC-link voltage (V) 4 = Motor torque (% nominal) 5 = Motor speed (rpm) 6 = USS serial bus status (see section 9.2) 7 = PID Feedback signal (%) 8 = Output voltage (V) 9 = Instantaneous rotor / shaft frequency (Hz).Note: Applicable only for Sensorless Vector control mode. Notes: 1. The display can be scaled via P010. 2. When the inverter is operating in Sensorless Vector Control mode (P077 = 3) the display shows actual rotor / shaft speed in Hz. When the inverter is operating in V/f or FCC modes (P077 = 0, 1 or 2) the display shows inverter output frequency in Hz. WARNING: In Sensorless Vector Control mode (P077 = 3) the display shows 50Hz when a 4-pole motor is rotating at 1500rpm which may be slightly higher than the nominal speed shown on the motor rating plate. P002 * Ramp-up time (seconds) MMV MDV550/2, 750/2, 750/3, 1100/3, 220/4, 400/4, 550/4, 750/4, 1100/4. MDV1100/2, 1500/2, 1850/2, 2200/2, 1500/3, 1850/3, 2200/3, 3000/3, 3700/3, 1500/4, 1850/4, 2200/4, 3000/4, 3700/4. MDV3000/2, 3700/2, 4500/2, 4500/3, 5500/3, 7500/3. 0 - 650.0 [10.0] [10.0] Ramp-down time (seconds) MMV MDV550/2, 750/2, 750/3, 1100/3, 220/4, 400/4, 550/4, 750/4, 1100/4. MDV1100/2, 1500/2, 1850/2, 2200/2, 1500/3, 1850/3, 2200/3, 3000/3, 3700/3, 1500/4, 1850/4, 2200/4, 3000/4, 3700/4. MDV3000/2, 3700/2, 4500/2, 4500/3, 5500/3, 7500/3. Frequency fmax [20.0] [40.0] P003 * This is the time taken for the motor to accelerate from standstill to the maximum frequency as set in P013. Setting the Ramp-up time too short can cause the inverter to trip (fault code F002 - overcurrent). 0 - 650.00 [10.0] [10.0] 0 Hz Ramp up time (0 - 650 s) Time This is the time taken for the motor to decelerate from maximum frequency (P013) to standstill, Setting the Ramp-down time too short can cause the inverter to trip (fault code F001 -DC Link overvoltage). This is also the period for which DC injection braking is applied when P073 is selected. Frequency fmax [20.0] [40.0] 0 Hz Time (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 Ramp down time (0 - 650 s) 42 6. SYSTEM PARAMETERS Parameter Function P004 * Smoothing Time (seconds) English Range [Default] 0 - 40.0 [0.0] Description / Notes Used to smooth the acceleration/deceleration of the motor (useful in applications where it is important to avoid `jerking', e.g. conveyor systems, textiles, etc.). Smoothing is only effective if the Ramp-up and/or down time exceeds 0.3 s. Frequency fmax (P013) P002 = 10 s 0 Hz P004 =5s P004 =5s Time Total acceleration time = 15 s Note: The smoothing curve for deceleration is also affected by the Ramp-up gradient (P002). Therefore, the Ramp-down time is also affected by changes to P002. P005 * Digital frequency setpoint (Hz) P006 0 - 650.00 [5.00] Sets the frequency that the inverter will run at when operated in digital mode. Only effective if P006 = 0 or 3. Frequency setpoint source selection 0-3 [0] Selects the mode of control of the frequency setpoint for the inverter. 0 = Digital motorised potentiometer. The inverter runs at the frequency set in P005 and can be controlled with the D and N pushbuttons (motorised potentiometer). Alternatively, if P007 is set to zero, the frequency may be increased or decreased by setting any two of the digital inputs (P051 to P055 or P356) to values of 11 and 12. 1 = Analogue. Control via analogue input signal. 2 = Fixed frequency. Fixed frequency is only selected if the value of at least one of the digital inputs (P051 to P055 or P356) = 6 17 or 18. 3 = Digital setpoint addition. Requested frequency = digital frequency (P005) + fixed frequencies (P041 to P044, P046 to P049) as selected. Notes: (1) If P006 = 1 and the inverter is set up for operation via the serial link, the analogue inputs remain active. (2) Motorised potentiometer setpoints via digital inputs are stored upon power-down when P011 = 1. P007 Keypad control 0-1 [1] 0 = RUN, JOG and REVERSE are disabled. Control is via digital inputs (see parameters P051 - P055 and P356). D and N may still be used to control frequency provided that P124 = 1 and a digital input has not been selected to perform this function. 1 = Front panel buttons can be selectively enabled or disabled depending on the setting of parameters P121 - P124. Note: The digital inputs for RUN, JOG and increase/decreasefrequency are disabled. P009 * Parameter protection setting 0-3 [0] Determines which parameters can be adjusted: 0 = Only parameters from P001 to P009 can be read/set. 1 = Parameters from P001 to P009 can be set and all other parameters can only be read. 2 = All parameters can be read/set but P009 automatically resets to 0 when power is removed. 3 = All parameters can be read/set. P010 * Display scaling 0 - 500.0 [1.00] Scale factor for display when P001 = 0, 1, 4, 5, 7 or 9. Four digit resolution. (c) Siemens plc 1999 G85139-H1751-U529-D1 43 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function Range [Default] P011 Frequency setpoint memory P012 * Minimum motor frequency (Hz) P013 * Maximum motor frequency (Hz) P014 * Skip frequency 1 (Hz) P015 * Automatic restart after mains failure. 0-1 [0] Setting this parameter to `1' enables the inverter to restart automatically after a mains break or `brownout', provided the external run/stop switch, connected to a digital input, is still closed, P007 = 0 and P910 = 0, 2 or 4. 0 = Disabled 1 = Automatic restart P016 * Start on the fly 0-4 [0] Allows the inverter to start onto a spinning motor. Under normal circumstances the inverter runs the motor up from 0 Hz. However, if the motor is still spinning or is being driven by the load, it will undergo braking before running back up to the setpoint - this can cause an overcurrent trip. By using a flying restart, the inverter `homes in' on the motor's speed and runs it up from that speed to the setpoint. (Note: If the motor has stopped or is rotating slowly, some `rocking' may occur as the inverter senses the direction of rotation prior to restarting.) 0 = Normal restart 1 = Flying restart after power up, fault or OFF2 ( if P018 = 1). 2 = Flying restart every time (useful in circumstances where the motor can be driven by the load). 3 = As P016 = 1 except that the inverter will only attempt to restart the motor in the direction of the requested setpoint. The motor is prevented from `rocking' backwards and forwards during the initial frequency scan. 4 = As P016 = 2 except that the inverter will only attempt to restart the motor in the direction of the requested setpoint. The motor is prevented from `rocking' backwards and forwards during the initial frequency scan. Note: For MIDIMASTER Vector units, it is recommended that if P016 > 0 then P018 should be set to `1'. This will ensure correct re-starting if the inverter fails to re-synchronise on the initial attempt. IMPORTANT: When P016 > 0, care must be taken to set up the motor nameplate data (parameters P080 toP085) and to perform an auto stator resistance calibration (P088=1) on a cold motor. Recommended maximum operating frequency should be less than 120 Hz. P017 * Smoothing type 1-2 [1] 1 = Continuous smoothing (as defined by P004). 2 = Discontinuous smoothing. This provides a fast unsmoothed response to STOP commands and requests to reduce frequency. Note: P004 must be set to a value > 0.0 for this parameter to have any effect. 0-1 [0] 0 - 650.00 [0.00] Description / Notes 0 = Disabled 1 = Enabled after switch-off. i.e. the setpoint alterations made with the D / N buttons are stored even when power has been removed from the inverter. Sets the minimum motor frequency (must be less than the value of P013). 0.01-650.00 Sets the maximum motor frequency. [50.00] CAUTION: To maintain stable operation when in sensorless vector control mode (P077=3), the maximum motor frequency (P013), should not exceed 3x nominal rating plate motor frequency (P081). 0 - 650.00 [0.00] A skip frequency can be set with this parameter to avoid the effects of resonance of the inverter. Frequencies within +/- (the value of P019) of this setting are suppressed. Stationary operation is not possible within this suppressed frequency range - the range is just passed through. Setting P014=0 disables this function. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 44 6. SYSTEM PARAMETERS English Parameter Function Range [Default] P018 * Automatic restart after fault P019 * Skip frequency bandwidth (Hz) P021 * Minimum analogue frequency (Hz) 0 - 650.00 [0.00] Frequency corresponding to the lowest analogue input value, i.e. 0 V/0 mA or 2 V/4 mA, determined by P023 and the settings of the DIP selector switches 1, 2 and 3 (see Figure 4.1.2). This can be set to a higher value than P022 to give an inverse relationship between analogue input and frequency output (see diagram in P022). P022 * Maximum analogue frequency (Hz) 0 - 650.00 [50.00] Frequency corresponding to the highest analogue input value, i.e. 10 V or 20 mA, determined by P023 and the setting of the DIP selector switches 1, 2 and 3 (see Figure 4.1.2) This can be set to a lower value than P021 to give an inverse relationship between analogue input and frequency output. i.e. 0-1 [0] Description / Notes Automatic restart after fault: 0 = Disabled 1 = The inverter will attempt to restart up to 5 times after a fault. If the fault is not cleared after the 5th attempt, the inverter will remain in the fault state. The display flashes during this condition. WARNING: While waiting to re-start, the display will flash. This means that a start is pending and may happen at any time. Fault codes can be observed in P140 and P930. 0.00 - 10.00 Frequencies set by P014, P027, P028 and P029 that are within +/- the value [2.00] of P019 of all skip frequencies are suppressed. f P021 P022 P022 P021 V/ I Note: The output frequency is limited by values entered for P012/P013. (c) Siemens plc 1999 G85139-H1751-U529-D1 45 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function P023 * Analogue input 1 type Range [Default] 0-3 [0] Description / Notes Sets analogue input type for analogue input 1, in conjunction with the settings of the DIP selector switches 1, 2 and 3 (see Figure 4.1.2). : 0 = 0 V to 10 V/ 0 to 20 mA Unipolar input 1 = 2 V to 10 V/ 4 to 20 mA Unipolar input 2 = 2 V to 10 V/ 4 to 20 mA Unipolar input with controlled start / stop when using analogue input control. 3 = -10V to +10V Bipolar input. -10V corresponds to left rotation at speed set in P021, +10V corresponds to right rotation at speed set in P022 Note: Setting P023 = 2 will not work unless the inverter is under full local control (i.e. P910 = 0 or 4) and V 1 V or 2mA. WARNING: The inverter will automatically start when voltage goes above 1V. This equally applies to both analogue and digital control (i.e. P006 = 0 or 1) Bi-polar Input Operation F max P022 0.2V Hysteresis -10V P024 * Analogue setpoint addition P025 * Analogue output 1 0-2 [0] P021is not in analogue mode (P006 = 0 or 2), setting this parameter If the inverter F min to: 0 = No addition to basic setpoint frequency as defined in P006. 1 = Addition of analogue input 1 to the basic setpoint frequency as defined in P006 2 = Scaling of basic setpoint (P006) by analogue input 1 in the range 0 -100%. 0 - 105 [0] This provides a method of scaling the analogue output 1 in accordance with the following table: Use range 0 - 5 if minimum output value = 0 mA. Use range 100 - 105 if minimum output value = 4 mA P025 = 0/100 1/101 Selection 2/102 Output frequency Frequency setpoint Motor current 3/103 4/104 DC-link voltage Motor torque 5/105 6/106 Motor RPM Motor magnetising current Motor torque producing current (centre zero) 7/107 Analogue Output Range Limits 0/4 mA 0 Hz 0 Hz 20 mA Output frequency (P013) Frequency setpoint (P013) 0A Max. overload current (P083 x P086 / 100) 1023 Vdc +250% (100% = P085 x 9.55 / P082 Nm) Nominal motor RPM (P082) Max. overload current (P083 x P186 / 100) 0V -250% 0 0A 0A Max regenerative torque Max. overload current i.e. accelerating torque (P083 x P186 / 100) (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 +10V 46 6. SYSTEM PARAMETERS English Parameter Function Range [Default] P026 * Analogue output 2 (MDV only) P027 * Skip frequency 2 (Hz) 0 - 650.00 [0.00] See P014. P028 * Skip frequency 3 (Hz) 0 - 650.00 [0.00] See P014. P029 * Skip frequency 4 (Hz) 0 - 650.00 [0.00] See P014. P031 * Jog frequency right (Hz) 0 - 650.00 [5.00] Jogging is used to advance the motor by small amounts. It is controlled via the JOG button or with a non-latching switch on one of the digital inputs (P051 to P055 and P356). If jog right is enabled for one if these digital inputs (e.g. P051-55 or P356 =7) or if the Job Button is pressed this parameter controls the frequency at which the inverter will run when the switch is closed. Unlike other setpoints, it can be set lower than the minimum frequency. P032 * Jog frequency left (Hz) 0 - 650.00 [5.00] If jog left is enabled (e.g. P051-55 or P356 = 8), this parameter controls the frequency at which the inverter will run when the switch is closed. Unlike other setpoints, it can be set lower than the minimum frequency. P033 * Jog Ramp-up time (seconds) 0 - 650.0 [10.0] This is the time taken to accelerate from 0 Hz to maximum frequency (P013) for jog functions. It is not the time taken to accelerate from 0 Hz to the jog frequency. If one of the digital inputs is programmed to select jog ramp times, the corresponding digital input can be used to select the ramp time set by this parameter instead of the normal Ramp-up time set by P002. P034 * Jog Ramp-down time (seconds) 0 - 650.0 [10.0] This is the time taken to decelerate from maximum frequency (P013) to 0 Hz for jog functions. It is not the time taken to decelerate from the jog frequency to 0 Hz. If one of the digital inputs is programmed to select jog ramp times, the corresponding digital input can be used to select the ramp time set by this parameter, instead of the normal Ramp-down time set by P003. 0 - 105 [0] Description / Notes This provides a method of scaling the analogue output 2 in accordance with the table shown in P025. (c) Siemens plc 1999 G85139-H1751-U529-D1 47 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function P040 * Positioning function Range [Default] 0-1 [0] Description / Notes 0 - Disabled 1 - Under normal operation the ramp-down time is defined as the time taken to ramp-down from the value set in P013 to 0. Setting P040 to 1 will automatically re-scale the ramp down time so that the motor will always stop in the same position regardless of operating frequency. f Stop Command P013 0 0 Stop position t e.g. P003 = 1s, P013 = 50Hz, P012 = 0Hz. If the motor is running at 50Hz and a stop command applied, the motor will stop in 1second. If the motor is running at 25Hz, the motor will stop in 2 seconds and if the motor is running at 5Hz, the motor will stop in 10 seconds. In each case, the motor will stop at the same position. P041 * Fixed frequency 1 (Hz) 0 - 650.00 [5.00] Valid if P006 = 2 and P055 = 6 or 18, or P053-55=17 P042 * Fixed frequency 2 (Hz) 0 - 650.00 [10.00] Valid if P006 = 2 and P054 = 6 or 18, or P053-55=17 P043 * Fixed frequency 3 (Hz) 0 - 650.00 [15.00] Valid if P006 = 2 and P053 = 6 or 18, or P053-55=17 P044 * Fixed frequency 4 (Hz) 0 - 650.00 [20.00] Valid if P006 = 2 and P052 = 6 or 18 , or P053-55=17 (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 48 6. SYSTEM PARAMETERS Parameter Function P045 Inversion fixed setpoints for fixed frequencies 1 - 4 English Range [Default] 0-7 [0] Description / Notes Sets the direction of rotation for the fixed frequency: FF 1 FF 2 FF3 FF 4 P045 = 0 P045 = 1 U P045 = 2 U P045 = 3 U P045 = 4 U P045 = 5 U U P045 = 6 U U U P045 = 7 U U U U Fixed setpoints not inverted. U Fixed setpoints inverted. P046 * Fixed frequency 5 (Hz) 0 - 650.00 [25.0] Valid if P006 = 2 and P051 = 6 or 18. , or P053-55=17 P047 * Fixed frequency 6 (Hz) 0 - 650.00 [30.0] Valid if P006 = 2 and P356 = 6 or 18, or P053-55=17 P048 * Fixed frequency 7 (Hz) 0 - 650.00 [35.0] Valid if P006 = 2, and P053-55=17 P049 * Fixed frequency 8 (Hz) 0 - 650.00 [40.0] Valid if P006 = 2, and P053-55=17 P050 Inversion fixed setpoints for fixed frequencies 5 - 8 0-7 [0] Sets the direction of rotation for the fixed frequency: FF 5 FF 6 FF7 FF8 P050 = 0 P050 = 1 U P050 = 2 U P050 = 3 U P050 = 4 U P050 = 5 U U P050 = 6 U U U P050 = 7 U U U U Fixed setpoints not inverted U Fixed setpoints inverted (c) Siemens plc 1999 G85139-H1751-U529-D1 49 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function P051 Selection control function, DIN1 (terminal 5), fixed frequency 5. 0 - 24 [1] P052 Selection control function, DIN2 (terminal 6), fixed frequency 4. 0 - 24 [2] P053 Selection control function, DIN3 (terminal 7), fixed frequency 3. If set to 17, this enables the most significant bit of the 3-bit Binary code (see table). 0 - 24 [6] P054 Selection control function, DIN4 (terminal 8 ), fixed frequency 2 . If set to 17, this enables the middle bit of the 3-bit Binary code (see table). 0 - 24 [6] Selection control function, DIN5 (terminal 16 ), fixed frequency 1. If set to 17, this enables the least significant bit of the 3-bit Binary code (see table). 0 - 24 [6] Selection control function, DIN6 (terminal 17 ), fixed frequency 6. 0 - 24 [6] P055 P356 Range [Default] Description / Notes Value Function of P051 to P055 and P356 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 Function, low state Function, high state Off Off Normal OFF2 OFF3 Off Off Off Local On right On left Reverse On On On Jog right Jog left (USS, Profiand CANbus) Off Reset on rising Fault reset edge Off Increase Increase frequency * Off Decrease Decrease frequency * Disable analogue input (setpoint is Analogue on Analogue `P' enabled disabled 0.0Hz) `P' disabled Disable the ability to change Off parameters Normal Brake on Enable dc brake Jog ramp Use jog ramp times instead of Off times normal ramp times On Binary fixed frequency control (fixed Off frequencies 1 - 8) ** On Fixed frequencies 1-6, but input high will also request RUN when Yes (F012) P007 = 0. No External trip Low to High Watchdog trip (see P057), transition re(minimum pulse width = 20 ms) sets Note: The first Low-to-High Watchdog transition initiates the Watchdog Off timer timer. Download Download parameter set 0 from Off OPM2*** Download Download parameter set 1 from OPM2*** Analogue input 1 Analogue **** Switch analogue setpoint active. input 2 active. Input disabled ON right ON left Reverse OFF2(see section 5.4) OFF3(see section 5.4) Fixed frequencies 1 - 6 Jog right Jog left USS operation (P910 =1 or 3) 24 * Only effective when P007 = 0. ** Not available on P051, P052 or P356. *** The motor must be stopped before downloading begins. Downloading takes approx. 30 seconds. **** Top left hand segment in display flashes (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 50 6. SYSTEM PARAMETERS Parameter Function English Range [Default] Description / Notes Binary Coded Fixed Frequency Mapping FF5 (P046) FF6 (P047) FF7 (P048) FF8 (P049) FF1 (P041) FF2 (P042) FF3 (P043) FF4 (P044) DIN3 (P053) 0 0 0 0 1 1 1 1 DIN4 (P054) 0 0 1 1 0 0 1 1 DIN5 (P055) 0 1 0 1 0 1 0 1 Note: If P051 or P052 = 6 or 18 while P053 or P054 or P055 = 17 then the setpoints are added. Examples: (1) P053 = 17, P054 = 17, P055 = 17: All 8 fixed frequencies are available e.g. DIN3 = 1, DIN4 = 1, DIN5 = 0 FF3 (P043) (2) P053 17, P054 = 17, P055 = 17: DIN3 is fixed at zero (only FF5 to FF8 available) e.g. DIN4 = 1, DIN5 = 0 FF7 (P048) P056 Digital input debounce time 0-2 [0] P057 Digital Input Watchdog Trip (seconds) 0.0-650.0 [1.0] P061 Selection relay output RL1 0 - 13 [6] 0 = 12.5 ms 1 = 7.5 ms 2 = 2.5 ms Time interval between expected `Watchdog kicks' or if this time interval should lapse without a pulse on one of the digital inputs, an F057 trip will occur. (See P051 to P055 and P356) Sets the relay function, output RL1 (terminals 18,19 and 20) Value 1 Relay function Active 3 0 1 2 3 4 5 6 7 8 9 10 11 12 No function assigned (relay not active) Inverter is running Inverter frequency 0.0 Hz Motor running direction right External brake on (see parameters P063/P064) Inverter frequency greater than minimum frequency Fault indication 1 Inverter frequency greater than or equal to setpoint Warning active 2 Output current greater than or equal to P065 Motor current limit (warning) 2 Motor over temperature (warning) 2 PID closed loop motor LOW speed limit Low High Low High Low High Low High Low High Low Low High 13 PID closed loop motor HIGH speed limit High Inverter switches off (see parameter P930 and P140 to P143 and section 7). 2 Inverter does not trip(see parameter P931). `Active low' = relay OFF/ de-energised or `Active high' = relay ON/ energised Note: If the external brake function is used (P061 or P062 = 4) and additional slip compensation is used (P071 0), minimum frequency must be less than 5 Hz (P012 < 5.00), otherwise the inverter may not switch off. Warning:Relay operation is not defined during parameter changes and may change unpredictably. Ensure any equipment connected to the relays will remain safe if the relays change state during parameterisation. 3 P062 Selection relay output RL2. 0 - 13 [8] Sets the relay function, output RL2 (terminals 21and 22) (refer to the table in P061). (c) Siemens plc 1999 G85139-H1751-U529-D1 51 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function Range [Default] Description / Notes P063 External brake release delay (seconds) 0 - 20.0 [1.0] Only effective if the relay output is set to control an external brake (P061 or P062 = 4). In this case when the inverter is switched on, it will run at the minimum frequency for the time set by this parameter before releasing the brake control relay and ramping up (see illustration in P064). P064 External brake stopping time (seconds) 0 - 20.0 [1.0] As P063, only effective if the relay output is set to control an external brake. This defines the period for which the inverter continues to run at the minimum frequency after ramping down and while the external brake is applied. f ON OFF fmin t t P063 A Notes: (1) (2) P065 Current threshold for relay (A) P066 Compound braking P069 Ramp extension disable B t P064 A A = Brake applied B = Brake removed Settings for P063 and P064 should be slightly longer than the actual time taken for the external brake to apply and release respectively Setting P063 or P064 to too high a value, especially with P012 set to a high value, can cause an overcurrent warning or trip as the inverter attempts to turn a locked motor shaft. 0.0-300.0 [1.0] This parameter is used when P061 or P062 = 9. The relay switches on when the motor current is greater than the value of P065 and switches off when the current falls to 90% of the value of P065 (hysteresis). 0 - 250 [0] 0 = Off 1 to 250 = Defines the level of DC superimposed on the AC waveform, expressed as a percentage of P083. Generally, increasing this value improves braking performance, however, with 400V inverters, a high value in this parameter could cause F001 trips. Note: Compound braking does not operate in Sensorless Vector control mode (P077=3). 0-1 0 - Ramp extension disabled. [1] 1 - Ramp extension enabled. Ramp time is increased during current limit, overvoltage limit and slip limit to prevent tripping. Note: Ramp extension does not occur when in vector control (P077=3). P070 Braking Resistor Duty Cycle (MMV only) 0-4 [0] 0= 1= 2= 3= 4= 5% 10% 20% 50% 100% (i.e. continuous) WARNING: (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 Standard braking resistors for the MICROMASTER Vector are designed for the 5% duty cycle only. Do not select higher duty cycles unless suitably rated resistors are being used to handle the increased power dissipation. The maixmum on time for values 0 to 3 is limited according to the brake resistor thermal capacity. Limit is 12 seconds for 5%, increasing to 25 seconds for 50%. 52 6. SYSTEM PARAMETERS Parameter Function P071 * Slip compensation (%) English Range [Default] 0 - 200 [0] Description / Notes The inverter can estimate the amount of slip in an asynchronous motor at varying loads and increase its output frequency to compensate. This parameter `fine tunes' the compensation for different motors in the range 0 - 200% of the calculated slip. Note: This feature is not active and is not necessary when inSensorless Vector Control (P077=3). WARNING: P072 * Slip limit (%) 0 - 500 [250] 0 - 499 - This limits the slip of the motor to prevent `pull-out' (stalling), which can occur if slip is allowed to increase indefinitely. When the slip limit is reached, the inverter reduces frequency to keep the level of slip below this limit. 500 P073 * DC injection braking (%) 0 - 200 [0] This parameter must be set to zero when using synchronous motors or motors that are connected in parallel or over-compensation can cause instability. - Disables slip limit warning This rapidly stops the motor by applying a DC braking current and holds the shaft stationary until the end of the braking period. Additional heat is generated within the motor. Braking is effective for the period of time set by P003. The DC brake can be activated using DIN1 to DIN6 (see P051 to P055 and P356). WARNING: (c) Siemens plc 1999 Frequent use of long periods of dc injection braking can cause the motor to overheat. If DC injection braking is enabled via a digital input then DC current is applied for as long as the digital input is high. This causes heating of the motor. G85139-H1751-U529-D1 53 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function P074 * I2t motor protection Range [Default] 0-7 [1] Description / Notes Selects the most appropriate curve for the motor derating at low frequencies due to the reduced cooling effect of the shaft mounted cooling fan. P074 = 0/4 P074 = 1/5 P074 = 3/7 P074 = 2/6 100% IN 50% IN 50% FN 100% FN 150% FN IN = Nominal motor current (P083) = Nominal (P081) powered cooling or no 0 = No derating.FNSuitable formotor motorsfrequency with separately fan cooling which dissipate the same amount of heat regardless of speed. 1 = For 2 or 4-pole motors which generally have better cooling due to their higher speeds. The inverter assumes that the motor can dissipate full power at 50% nominal frequency. 2 = Suitable for special motors not continuously rated at nominal current at nominal frequency.. 3 = For 6 or 8-pole motors. The inverter assumes that the motor can dissipate full power at nominal frequency. 4 = As P074 = 0 but the inverter trips (F074) instead of reducing the motor torque / speed. 5 = As P074 = 1 but the inverter trips (F074) instead of reducing the motor torque / speed. 6 = As P074 = 2 but the inverter trips (F074) instead of reducing the motor torque / speed. 7 = As P074 = 3 but the inverter trips (F074) instead of reducing the motor torque / speed. Note: I2t motor protection is not recommended where the motor is lessthan half the power rating of the inverter. P075 * Braking chopper enable (MMV only) 0-1 [0] 0 = An external braking resistor is not connected. 1 = An external braking resistor is connected. An external braking resistor can be used to `dump' the power generated by the motor, thus giving greatly improved braking and deceleration capabilities. It MUST be greater than 40W (80W for 3 AC 400 V inverters) or the inverter will be damaged. Purpose made resistors are available to cater for all MICROMASTER Vector variants. WARNING: Take care if an alternative resistor is to be used as the pulsed voltage applied by the inverter can destroy ordinary resistors. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 54 6. SYSTEM PARAMETERS Parameter Function P076 * Pulse frequency English Range [Default] 0-7 [0 or 4] Description / Notes Sets the pulse frequency (from 2 to 16 kHz) and the PWM mode. If silent operation is not absolutely necessary, the losses in the inverter as well as the RFI emissions can be reduced by selecting lower pulse frequencies. 0/1 = 16 kHz (230 V default) 2/3 = 8 kHz 4/5 = 4 kHz (400 V default) 6/7 = 2 kHz Even numbers = normal modulation technique. Odd numbers = lower loss modulation technique used when operating mainly at speeds above 5 Hz. As a result of the higher losses at higher pulse frequencies than those set in the factory, the maximum continuous output current is reduced as a function of the pulse frequency. If values 4, 5, 6 or 7 are selected for P076, then the drive inverters are not de-rated. The power de-rating is also valid for MMVXXX/3F with integrated filter. For MIDIMASTER Vector drive converters with 230V from 30kW upwards, 400V from 45kW upwards, and 575V from 22kW upwards, P076 can only be set to values 4, 5, 6 or 7 (4kHz or 2kHz). The pulse frequency is automatically reduced if the internal drive inverter monitoring functions determine an excessive heatsink temperature. The frequency is automatically increased again when the temperature has returned to a normal value. Table to reduce the rated output current for higher pulse frequencies Model % of full load de-rating P076 =0 or 1 P076 =2 or 3 MMV75/3 80 100 MMV110/3 50 80 MMV150/3 50 80 MMV220/3 80 100 MMV300/3 50 80 MMV400/3 50 80 MMV550/3 50 80 MMV750/3 50 80 Model % of full load de-rating P076 =0 or 1 P076 =2 or 3 MDV550/2 55 90 MDV750/2 64 90 MDV1100/2 55 75 MDV1500/2 47 80 MDV1850/2 43 79 MDV2200/2 38 68 MDV750/3 57 90 MDV1100/3 50 83 MDV1500/3 64 90 MDV1850/3 55 75 MDV2200/3 50 90 MDV3000/3 47 88 MDV3700/3 40 75 MDV550/4 75 100 MDV750/4 55 100 MDV1100/4 39 75 MDV1500/4 64 90 MDV1850/4 55 75 (c) Siemens plc 1999 G85139-H1751-U529-D1 55 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function Range [Default] P077 Control mode P078 * Continuous boost (%) MMV MDV (P077=3) MDV (P077=0, 1 or 2) 0 - 250 [100] [100] [50] For many applications it is necessary to increase low frequency torque. This parameter sets the start-up current at 0 Hz to adjust the available torque for low frequency operation. 100% setting will produce rated motor current (P083) at low frequencies. WARNING: If P078 is set too high, overheating of the motor and/or an overcurrent trip (F002) can occur. P079 * Starting boost (%) 0 - 250 [0] For drives which require a high initial starting torque, it is possible to set an additional current (added to the setting in P078) during ramp duration (P002). This is only effective during initial start up and until the frequency setpoint is reached. WARNING: This increase is in addition to P078, but the total is limited to 250%. P080 Nominal rating plate motor power factor (cosj) 0-3 (1) 0.00-1.00 [] Description / Notes Controls the relationship between the speed of the motor and the voltage supplied by the inverter. One of four modes can be selected: hp x 746 0 = V/f curve 1 = FCC control 1.732 x efficiency x nom. volts x nom. amps 2 = Quadratic V/f 3 = Vector Control Note: When Sensorless Vector Control is selected (P077 = 3), P088 will automatically be set to 1, so that on first run-up, the inverter will measure the stator resistance of the motor and calculate motor constants from the rating plate data in P080 to P085. If efficiency is shown on the motor rating plate, calculate the power factor as follows: pf = If neither power factor nor efficiency are shown on the motor rating plate - set P080 = 0. P081 Nominal rating plate frequency for motor (Hz) 0 - 650.00 [50.00] P082 Nominal rating plate speed for motor (RPM) 0 - 9999 [] P083 Nominal rating plate current for motor (A) 0.1-300.0 [] Notes: 1 These parameters P080 to P085 must be set for the particular motor used. Read the figures from the motor rating plate (see Figure 4.2..1 ). 2 It will be necessary to perform an automatic calibration (P088 = 1) if P080 to P085 are changed from their factory default settings. P084 Nominal rating plate voltage for motor (V) 0 - 1000 [] 3 When the inverter is set-up for North American operation (P101=1); P081 will default to 60Hz and P085 will indicate hp (0.16 - 250) P085 Nominal rating plate power for motor (kW) 0.12-250.00 [] P086 * Motor current limit (%) 0 - 250 [150] Defines the motor overload current as a % of the Nominal motor current (P083) allowed for up to one minute. With this parameter and P186, the motor current can be limited and overheating of the motor prevented. If the value set in P083 is exceeded for one minute, (or longer if the overload is small) , the output frequency is reduced until the current falls to that set in P083. The inverter display flashes as a warning indication but the inverter does not trip. The inverter can be made to trip using P074. Note: P087 * Motor PTC enable 0-1 [0] 0 = Disabled 1 = External PTC enabled Note: If motor thermal protection is required, then an external PTC must be used and P087 = 1. If P087 = 1 and the PTC input goes high then the inverter will trip (fault code F004 displayed). (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 The maximum value that P086 can be set to is automatically limited by the rating of the inverter. Further, the power can be automatically reduced for pulse frequencies which differ from the factory setting (refer to P076) 56 6. SYSTEM PARAMETERS Parameter Function P088 Automatic calibration P089 * Stator resistance (W) English Range [Default] 0-1 [0] Description / Notes The motor stator resistance is used in the inverter's internal current monitoring calculations. When P088 is set to `1' and the RUN button is pressed, the inverter performs an automatic measurement of motor stator resistance; stores it in P089 and then resets P088 to `0'. If the measured resistance is too high for the size of inverter (e.g. motor not connected or unusually small motor connected), the inverter will trip (fault code F188) and will leave P088 set to `1'. If this happens, set P089 manually and then set P088 to `0'. 0.01-199.99 Can be used instead of P088 to set the motor stator resistance manually. The [] value entered should be the resistance measured across any two motor phases. WARNING: Note: The measurement should be made at the inverter terminals with power off and cold motor. If the value of P089 is too high then an overcurrent trip(F002) may occur. P091 * Serial link slave address 0 - 30 [0] Up to 31 inverters can be connected via the serial link and controlled by a computer or PLC using the USS serial bus protocol. This parameter sets a unique address for the inverter. P092 * Serial link baud rate 3 -7 [6] Sets the baud rate of the RS485 serial interface (USS protocol): 3 = 1200 baud 4 = 2400 baud 5 = 4800 baud 6 = 9600 baud 7 = 19200 baud Note: Some RS232 to RS485 converters are not capable of baud rates higher than 4800. P093 * Serial line time-out (seconds) P094 * Serial link nominal system setpoint (Hz) 0 - 240. [0] This is the maximum permissible period between two incoming data telegrams. This feature is used to turn off the inverter in the event of a communications failure. Timing starts after a valid data telegram has been received and if a further data telegram is not received within the specified time period, the inverter will trip and display fault code F008. Setting the value to zero switches off the control. 0 - 650.00 [50.00] Setpoints are transmitted to the inverter via the serial link as percentages. The value entered in this parameter represents 100% (HSW = 4000H). P095 * USS compatibility 0-2 [0] 0= 1= Compatible with 0.1 Hz resolution Enable 0.01 Hz resolution 2= HSW is not scaled but represents the actual frequency value to a resolution of 0.01 Hz (e.g. 5000 = 50 Hz). Option module not present PROFIBUS module (enables parameters relating to PROFIBUS) CANbus module (enables parameters relating to CANbus) P099 * Option module type 0-2 [0] 0= 1= 2= P101 * Operation for Europe or North America 0-1 [0] This sets the inverter for European or North America supply and nominal rating plate frequency for the motor to: 0 = Europe (50 Hz and power ratings to kW) 1 = North America (60 Hz and power ratings to hp) Note: After setting P101 =1 the inverter must be re-set to factorydefaults, i.e. P944 = 1 to automatically set P013 = 60Hz, P081= 60Hz, P082 = 1680rpm P085 will be displayed in hp. P111 Inverter power rating (kW/hp) 0.12- 75.00 [] Read-only parameter that indicates the power rating of the inverter in kW. e.g. 0.55 = 550 W Note: If P101 = 1 then the rating is displayed in hp. (c) Siemens plc 1999 G85139-H1751-U529-D1 57 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function Range [Default] Description / Notes P112 Inverter type 1-8 [] Read-only parameter. 1 = MICROMASTER 2nd Generation (MM2) 2 = COMBI MASTER 3 = MIDIMASTER 4 = MICROMASTER Junior (MMJ) 5 = MICROMASTER 3rd Generation (MM3) 6 = MICROMASTER Vector (MMV) 7 = MIDIMASTER Vector (MDV) 8 = COMBIMASTER 2nd Generation. P113 Drive model 0 - 29 [] Read-only parameter; indicates the Vector model number according to the type range indicated by P112. P113 0 1 2 3 4 5 6 7 8 P112 = 6 MMV12 MMV25 MMV37 MMV55 MMV75 MMV110 MMV150 MMV220 MMV300 P112 = 7 MDV550/2 MDV750/2 MDV1100/2 MDV1500/2 MDV1850/2 MDV2200/2 MDV3000/2 MDV3700/2 MDV4500/2 10 11 12 13 14 MMV12/2 MMV25/2 MMV37/2 MMV55/2 MMV75/2 MDV750/3 MDV1100/3 MDV1500/3 MDV1850/3 MDV2200/3 P113 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 P112 = 6 MMV110/2 MMV150/2 MMV220/2 MMV300/2 MMV400/2 MMV37/3 MMV55/3 MMV75/3 MMV110/3 MMV150/3 MMV220/3 MMV300/3 MMV400/3 MMV550/3 MMV750/3 P112 = 7 MDV3000/3 MDV3700/3 MDV4500/3 MDV5500/3 MDV7500/3 MDV220/4 MDV400/4 MDV550/4 MDV750/4 MDV1100/4 MDV1500/4 MDV1850/4 MDV2200/4 MDV3000/4 MDV3700/4 P121 Enable/disable RUN button 0-1 [1] 0 = RUN button disabled 1 = RUN button enabled (only possible if P007 = 1) P122 Enable/disable FORWARD/REVERSE button 0-1 [1] 0 = FORWARD/REVERSE button disabled 1 = FORWARD/REVERSE button enabled (only possible if P007 = 1) P123 Enable/disable JOG button 0-1 [1] 0 = JOG button disabled 1 = JOG button enabled (only possible if P007 = 1) P124 Enable/disable D and N buttons 0-1 [1] 0 = D and N buttons disabled 1 = D and N buttons enabled (only possible if P007 = 1) Note: This applies for frequency adjustment only. The buttons can still be used to change parameter values. P125 Reverse direction inhibit 0-1 [1] This parameter can be used to prevent the inverter from running a motor in the reverse direction. 0 = Reverse direction disabled. Inhibits reverse commands from ALL sources (e.g. front panel, digital, analogue, etc.). All negative RUN commands (e.g. ON left, JOG left, REVERSE, etc.) result in FORWARD rotation. Any negative result of setpoint addition is clipped at 0 Hz. 1 = Normal operation. Forward and reverse direction of rotation allowed. P128 Fan switch-off delay time (seconds) (MMV only) P131 Frequency setpoint (Hz) 0.00-650.00 [-] P132 Motor current (A) 0.0 - 300.0 [-] P133 Motor torque (% nominal torque) 0 - 250 [-] P134 DC link voltage (V) 0 - 1000 [-] 0 - 600 [120] Time taken for the fan to switch off following an OFF command. Read-only parameters. These are copies of the values stored in P001 but can be accessed directly via the serial link. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 58 6. SYSTEM PARAMETERS English Parameter Function Range [Default] P135 Motor RPM 0 - 9999 [-] P137 Output voltage (V) 0 - 1000 [-] P138 Instantaneous rotor / shaft frequency (Hz)(Vector mode only) 0 - 650 [-] P139 Peak output current detect P140 Most recent fault code 0.0 - 99.9 [-] 0 - 255 [-] Description / Notes Stores the peak current seen by the motor. Can be reset using D and Nbuttons. Read only. The last recorded fault code (see section 7) is stored in this parameter. The stored value can be cleared by using the D and N buttons. Or by resetting to factory defaults (P944) This is a copy of the code stored in P930. P141 Most recent fault code -1 0 - 255 [-] Read only. This parameter stores the last recorded fault code prior to that stored in P140/P930. P142 Most recent fault code -2 0 - 255 [-] Read only. This parameter stores the last recorded fault code prior to that stored in P141. P143 Most recent fault code -3 0 - 255 [-] Read only. This parameter stores the last recorded fault code prior to that stored in P142. P186 * Motor instantaneous current limit (%) 0 - 500* (200) This parameter defines the instantaneous motor current limit as a % of the nominal motor current (P083). If the output current reaches this limit for three seconds, the inverter automatically reduces the current to the limit set in P086. Note: * The maximum value that can be set for P186 is automatically limited by the rating of the inverter. Torque limit operation is available, from 5Hz to 50Hz, when using Vector Control mode (P077=3). The motor torque produced is a function of motor current. If P186 and P086 are equal, the current limit function can effectively be used as a torque limit. P201 PID closed loop mode P202 * P gain 0.0-999.9 [1.0] Proportional gain. P203 * I gain 0.00-99.9 [0] Integral gain. 0.01% corresponds to the longest integral action time. P204 * D gain 0.0-999.9 [0] Derivative gain. P205 * Sample interval (x 25 ms) 1 - 2400 [1] Sampling interval of feedback sensor. The integral response rate is slowed down by this factor P206 * Transducer filtering 0 - 255 [0] 0= Filter off. 1 - 255 = Low pass filtering applied to transducer. P207 * Integral capture range (%) 0 - 100 [100] Percentage error above which integral term is reset to zero. P208 Transducer type P210 Transducer reading (%) 0.00-100.00 Read-only. Value is a percentage of full scale of the selected signal input [-] (i.e. 10 V or 20 mA). P211 * 0% setpoint 0.0 - 100.00 Value of P210 to be maintained for 0% setpoint. [0.0] P212 * 100% setpoint 0.0 - 100.00 Value of P210 to be maintained for 100% setpoint. [100.00] 0-1 [0] 0-1 [0] 0 = Normal operation (closed loop process control disabled). 1 = Closed loop process control using analogue input 2 as feedback. 0 = An increase in motor speed causes an increase in transducer voltage/current output. 1 = An increase in motor speed causes an decrease in transducer voltage/current output.. (c) Siemens plc 1999 G85139-H1751-U529-D1 59 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function P220 Frequency cut-off. Range [Default] 0-1 [0] Description / Notes 0 = Normal operation. 1 = Switch off inverter output at or below minimum frequency. Note: Active in all modes. P321 * Minimum analogue frequency for analogue setpoint 2 (Hz) 0 - 650.00 [0.00] Frequency corresponding to the lowest analogue input value, i.e. 0 V/0 mA or 2 V/4 mA, determined by P323 and the settings of the DIP selector switches 4 and 5 (see Section 4.1.2). This can be set to a higher value than P322 to give an inverse relationship between analogue input and frequency output (see diagram in P322). P322 * Maximum analogue frequency for analogue setpoint 2 (Hz) 0 - 650.00 [50.00] Frequency corresponding to the highest analogue input value, i.e. 10 V or 20 mA, determined by P323 and the setting of the DIP selector switches 4 and 5 (see Section 4.1.2).. This can be set to a lower value than P321 to give an inverse relationship between analogue input and frequency output. f P321 P322 P322 P321 P323 * Analogue input 2 type 0-2 [0] V/ I Sets analogue input type for analogue input 2, in conjunction with the settings of the DIP selector switches 4 and 5 (see, Section 4.1.2) : 0 = 0 V to 10 V/ 0 to 20 mA Unipolar input 1 = 2 V to 10 V/ 4 to 20 mA Unipolar input 2 = 2 V to 10 V/ 4 to 20 mA Unipolar input with controlled start / stop when using analogue input control. Note: Setting P323 = 2 will not work unless the inverter is under full local control (i.e. P910 = 0 or 4) and V 1 V or 2mA. WARNING: The inverter will automatically start when voltage goes above 1V or 2mA. This equally applies to both analogue and digital control (i.e. P006 = 0 or 1) P356 Digital input 6 configuration P386 Sensorless vector speed control loop gain - proportional term 0.1 - 20.0 [1.0] To optimise the dynamic performance of the vector control this parameter should be incremented whilst the inverter is operating under typical conditions until the first signs of speed instability occur. The setting should then be reduced slightly (approx. 10%) until stability is restored. In general, the optimum setting required will be proportional to the load inertia. If this setting is too low or too high, rapid load changes may result in DC link overvoltage trips (F001) and/or unstable vector control. See section 5.3.3 for further information . Note: P386 = Load inertia + motor shaft inertia motor shaft inertia P387 Sensorless vector speed control loop gain - integral term 0.01- 10.0 [1.0] P386 must be optimised before adjusting P387. Whilst operating the inverter under typical conditions, increment this parameter until the first signs of speed instability occur. The setting should then be reduced slightly (approx. 30%) until stability is restored. See section 5.3.3 for further information. P700 P701 * P702 0 - 24 [6] Control function selection, DIN 6 See P051 - P055 for description. Specific to PROFIBUS-DP. See PROFIBUS Handbook for further details. Access only possible with P099 = 1 (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 60 6. SYSTEM PARAMETERS English Parameter Function Range [Default] P720 * Direct input/output functions 0-7 [0] P721 Analogue input 1 voltage (V) 0.0 - 10.0 [-] Read only. Displays the analogue input 1 voltage (approximate). P722 * Analogue output 1 current (mA) 0.0 - 20.0 [0.0] Allows direct control of the output current over the serial link if P720 = 4, 5, 6 or 7. P723 State of digital inputs 0 - 3F [-] Read-only. Provides a HEX representation of a 6-digit binary number of which the LSB = DIN1 and the MSB = DIN6 (1 = ON, 0 = OFF). e.g. If P723 = B, this represents `001011' - DIN1, DIN2 and DIN4 = ON, DIN3 , DIN5 and DIN6 = OFF. P724 * Relay output control 0-3 [0] Enables control of the output relays. Used in conjunction with P720, e.g. setting P724 = 1 (relay 1 = ON) has no effect unless P720 = 1, 3, 5,or 7. 0 = Both relays OFF / de-energised 1 = Relay 1 ON / energised 2 = Relay 2 ON / energised 3 = Both relays ON / energised P725 Analogue input 2 voltage (V) 0.0-10.0 [-] Read only. Displays the analogue input 2 voltage (approximate) only when analogue input 2 is active (P051 to P055 or P356 = 24 and the respective digital input is high). P726 Analogue output 2 current (mA) (MDV only) 0.0-20.0 [0.0] Allows direct control of the analogue output 2 current over the serial link if P720 = 4, 5, 6 or 7. P880 Description / Notes Allows direct access to the relay outputs and the analogue output via the serial link (USS or PROFIBUS-DP with module): 0 = Normal operation 1 = Direct control of relay 1 2 = Direct control of relay 2 3 = Direct control of relay 1 and relay 2 4 = Direct control of analogue output 1 only 5 = Direct control of analogue output 1 and relay 1 6 = Direct control of analogue output 1 and relay 2 7 = Direct control of analogue output 1, relay 1 and relay 2 Specific to PROFIBUS-DP. See PROFIBUS Handbook for further details. Access only possible with P099 = 1 P900 to P970 (Other than those listed below) P910 * Local / USS mode Specific to PROFIBUS-DP and CANbus operation. See PROFIBUS or CANbus Handbook for further details. Access only possible with P099 = 1 or 2 0-4 [0] Sets the inverter for local control or USS control over the serial link: 0 = Local control 1 = USS control (and setting of parameter values) 2 = Local control (but USS control of frequency) 3 = USS control (but local control of frequency) 4 = Local control (but USS read and write access to parameters and facility to reset trips) Note: When operating the inverter via USS control (P910 = 1 or 2 ), the analogue input remains active when P006 = 1 and is added to the setpoint. P922 Software version P923 * Equipment system number 0 - 255 [0] You can use this parameter to allocate a unique reference number to the inverter. It has no operational effect. P930 Most recent fault code 0 - 255 [-] See Parameter 140 P931 Most recent warning type 0 - 99 [-] Read only. The last recorded warning is stored in this parameter until power is removed from the inverter. This can be cleared by using the D and N buttons. 0.00 - 99.99 Contains the software version number and [-] cannot be changed. See section 7.2 for explanation of warning codes (c) Siemens plc 1999 G85139-H1751-U529-D1 61 4/8/99 English 6. SYSTEM PARAMETERS Parameter Function Range [Default] Description / Notes P944 Reset to factory default settings 0-1 [0] Set to `1' and then press P to reset all parameters except P101 to the factory default settings. Previously set parameters will be overwritten including the motor parameters P080 - P085 (See section 4.2) P971 * EEPROM storage control 0-1 [1] 0 = Changes to parameter settings (including P971) are lost when power is removed. 1 = Changes to parameter settings are retained during periods when power is removed. IMPORTANT: When using the serial link to update the parameter set held in EEPROM, care must be taken not to exceed the maximum number of write cycles to this EEPROM - this is approximately 50,000 write cycles. Exceeding this number of write cycles would result in corruption of the stored data and subsequent data loss. The number of read cycles are unlimited. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 62 7. FAULT AND WARNING CODES English 7. FAULT AND WARNING CODES 7.1 Fault Codes In the event of a fault, the inverter switches off and a fault code appears on the display. The last fault that occurred is stored in parameter P140, the preceding faults in P141 - P143.. e.g. `0004' indicates that the last fault was F004 Fault Code Cause Corrective Action F001 Overvoltage F002 Overcurrent F003 Overload F004 Overheating of motor (monitoring with PTC) F005 Inverter overtemperature (internal heatsink sensor) F008 USS protocol time-out F009 Undervoltage F010 F011 F012 Initialisation fault Check whether supply voltage is within the limits indicated on the rating plate. Increase the Ramp-down time (P003) or apply braking resistor (option). Check whether the required braking power is within the specified limits. Check whether the motor power corresponds to the inverter power. Check that the cable length limits have not been exceeded. Check motor cable and motor for short-circuits and earth faults.Check whether the motor parameters (P080 - P085) correspond with the motor being used. Check the stator resistance (P089). Increase the ramp-up time (P002). Reduce the boost set in P078 and P079. Check whether the motor is obstructed or overloaded. Check whether the motor is overloaded. Increase the maximum motor frequency if a motor with high slip is used. Check if motor is overloaded. Check the connections to the PTC. Check that P087 has not been set to 1 without a PTC being connected. Check that the ambient temperature is not too high. Check that the air inlet and outlet are not obstructed. Check that the inverter's integral fan is working Check the serial interface. Check the settings of the bus master and P091 - P093. Check whether the time-out interval is too short (P093). Check whether the supply voltage is within the limits indicated on the rating plate. Check the supply is not subject to temporary failures or voltage reductions. Check the entire parameter set. Set P009 to 0000' before power down. Internal interface fault 1 Switch off power and switch on again. External trip F013 F016 Programme fault 1 Source of trip is digital input (configured as an external trip input) going low - check the external source. Switch off power and switch on again. F030 F031 F033 F036 F057 PROFIBUS link failure Try calibrating the stator resistance (set P088 to 1 and RUN). Alternatively try re-adjusting the sensorless vector control loop gain (see P386). Check the integrity of the link. PROFIBUS to inverter link failure Check the integrity of the link. PROFIBUS configuration error Check the PROFIBUS configuration. PROFIBUS module watchdog trip Replace PROFIBUS module Delayed Trip (See P057) F074 Motor overtemperature by I2t calculation Over current during ramping down P051 to P055 or P356 = 20 and trip input has remained low for longer than the time set in P057 Trip occurs only if P074 = 4, 5, 6 or 7. Check that the motor current does not exceed the value set in P083 and P086. F075 F101 F105 Sensorless vector control unstable Increase the ramp down time (P003). Internal interface fault 1 Switch off power and switch on again. Inverter overtemperature (internal sensor) Check that the ambient temperature is not too high. Check that the air inlet and outlet are not obstructed Check that the inverter's integral fan is working (c) Siemens plc 1999 G85139-H1751-U529-D1 63 4/8/99 English Fault Code F106 F112 F151F156 F188 F201 F212 F231 F255 1 7. FAULT AND WARNING CODES Cause Parameter fault P006 Corrective Action Parameterise fixed frequency(ies) on the digital inputs. Parameter fault P012/P013 Set parameter P012 < P013. Digital input parameter fault Change the settings of digital inputs P051 to P055 and P356. Automatic calibration failure P006 = 1 while P201 = 2 Motor not connected to inverter - connect motor. If the fault persists, set P088 = 0 and then enter the measured stator resistance of the motor into P089 manually. Change parameter P006 and / or P201 Parameter fault P211/P212 Set parameter P211 < P212. Output current measurement imbalance See F002 Watchdog Trip Remove prime power and re-apply Ensure that the wiring guidelines described in section 1.2 have been complied with. When the fault has been corrected the inverter can be reset. To do this press button P twice (once to display P000 and the second time to reset the fault), or clear the fault via a binary input (see parameters P051 - P055 and P356 in section 6). 7.2 Warning Codes In the event of a warning, the inverter display will flash. The last warning to occur is stored in parameter P931. Warning Code Cause Corrective Action 002 Current limit active 003 004 005 Voltage limit active Check whether the motor power corresponds to the inverter power. Check that the cable length limits have not been exceeded. Check motor cable and motor for short-circuits and earth faults. Check whether the motor parameters (P080 - P085) correspond with the motor being used. Check the stator resistance (P089). Increase the ramp-up time (P002). Reduce the boost set in P078 and P079. Check whether the motor is obstructed or overloaded. Increase ramp time or fit breaking resistor Slip limit exceeded Check that motor is not overloaded, check motor parameters Inverter overtemperature (heatsink) 006 Motor over-temperature Check that the ambient temperature is not too high. Check that the air inlet and outlet are not obstructed. Check that the inverter's integral fan is working Check if motor is overloaded. Check that P087 has not been set to 1 without a PTC being connected. 010 018 15V power supply - current limit Check Connections Auto re-start after fault (P018) is pending Braking resistor - hot WARNING: The inverter may start at any time. 075 (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 64 8. SPECIFICATIONS English 8. SPECIFICATIONS 230V Single Phase MICROMASTER Vector Inverters Order No.(with built-in filter class A (6SE32)). Inverter model 10-7BA40 MMV12 11-5BA40 MMV25 12-1BA40 MMV37 12-8BA40 MMV55 0.12/ 1/6 0.25/ 1/3 0.37/1/2 350VA 0.75 660 VA 1.5 880 VA 2.1 1.14 kVA 2.6 1.5 kVA 3.5 0.9 1.8 1.7 3.2 10 3NA3803 1.0 mm2 2.3 4.6 3.0 6.2 3.9 8.2 Input voltage range Motor output rating a (kW/hp) Continuous output @ 230V Output current (nom.) (A) a Output current (max. continuous) (A) Input current (max.) (A) Recommended mains fuse(A) Fuse order code Recommended lead Input cross-section (min.) Output 13-6BA40 MMV75 15-2BB40 MMV110 16-8BB40 MMV150 21-0BC40 MMV220 21-3BC40 MMV300 c 1.5 / 2 2.2 / 3 3.0/ 4 2.1 kVA 4.8 2.8 kVA 6.6 4.0 kVA 9.0 5.2kVA 11.8 5.5 11.0 7.4 14.4 10.4 20.2 25 3NA3810 13.6 28.3 30 3NA3814 4.0 mm2 1 AC 208V - 240 V +/-10% 0.55/3/4 0.75/ 1 1.1 / 11/2 16 3NA3805 1.5 mm2 20 3NA3807 2.5 mm2 1.0 mm2 1.5 mm2 2.5 mm2 Dimensions (mm) (w x h x d) 73 x 175 x 141 149 x 184 x 172 Weight (kg / lb) 0.85 / 1.9 2.6 / 5.7 All 1 AC 230 V MICROMASTER Vector include integrated Class A filters. Optional external Class B filters are available (see section 9.3). 185 x 215 x 195 5.0 / 11.0 230 V 1/3 AC MICROMASTER Vector Inverters 10-7CA40 11-5CA40 12-1CA40 12-8CA40 13-6CA40 15-2CB40 16-8CB40 MMV12/2 MMV25/2 MMV37/2 MMV55/2 MMV75/2 MMV110/2 MMV150/2 1 - 3 AC 208V - 240 V +/-10% 1 1 0.37/1/2 0.55/3/4 0.75/ 1 1.1 / 11/2 1.5 / 2 0.12/ /6 0.25/ /3 Order No. (6SE32..) Inverter model Input voltage range Motor output rating a(kW/hp) Continuous output @ 230V Output current (nom.) (A) a 480VA 0.8 660 VA 1.5 880 VA 2.1 1.14 kVA 2.6 1.5 kVA 3.5 2.1 kVA 4.8 2.8 kVA 6.6 Output current (max. continuous) (A) Input current (I rms) (1 AC / 3 AC) Recommended mains fuse(A) b 0.9 1.8/1.1A 1.7 3.2/1.9A 2.3 4.6/2.7A 3.0 6.2/3.6A 3.9 8.2/4.7A 5.5 11.0/6.4 A Fuse order code Recommended lead cross-section (min.) Input 10 16 3NA3803 1.0 mm2 3NA3805 1.5 mm2 21-0CC40 MMV220/2 2.2 /3 4.0 kVA 9.0 21-3CC40 21-8CC40 MMV300/2 c MMV400/2 3 AC 3.0 / 4 4.0 /5 5.2 kVA 11.8 7.0kVA 15.9 7.4 14.4/8.3 A 20 10.4 13.6 20.2/11.7A 28.3/16.3 A 25 30 17.5 -/21.1 A 3NA3807 3NA3810 2.5 mm2 Output 1.0 mm2 1.5 mm2 Dimensions (mm) (w x h x d) 73 x 175 x 141 149 x 184 x 172 Weight (kg / lb) 0.75 / 1.7 2.4 / 5.3 All 1 AC and 3 AC 230 V MICROMASTERS (excluding MMV400/2) are suitable for 208 V operation. All 3 AC 230 V MICROMASTER Vector can operate on 1 AC 230 V (MMV300/2 requires an external line choke, e.g. 4EM6100-3CB). 25 3NA3814 3NA3810 4.0 mm2 2.5 mm2 185 x 215 x 195 4.8 / 10.5 380 V - 500 V Three Phase MICROMASTER Vector Inverters Order No. (6SE32..) Inverter model Input voltage range Motor output rating a (kW/ hp) Continuous output @ 400V a Output current (nom.) (A) Output current (max. continuous) (A)* Input current (max.) (A) Recommended mains fuse(A) Fuse order code Recommended lead Input cross-section (min.) Output 11-1DA40 11-4DA40 12-0DA40 12-7DA40 14-0DA40 15-8DB40 17-3DB40 21-0DC40 21-3DC40 21-5DC40 MMV37/3 MMV55/3 MMV75/3 MMV110/3 MMV150/3 MMV220/3 MMV300/3 MMV400/3 MMV550/3 MMV750/3 3 AC 380 V - 500 V +/-10% 0.37 /1/2 0.55 / 3/4 0.75 / 1 1.1 /11/2 1.5 / 2 2.2 / 3 3.0 / 4 4.0 / 5 5.5 / 71/2 7.5 / 10 930VA 1180VA 1.2 1.2 2.2 1.5 1.6 2.8 1530VA 2.0 2.1 3.7 10 3NA3803 1.0 mm2 2150VA 2.8 kVA 4.0 kVA 5.2 kVA 7.0 kVA 9.0 kVA 12.1 kVA 2.8 3.0 4.9 3.7 4.0 5.9 5.2 5.9 8.8 6.8 7.7 11.1 9.2 10.2 13.6 11.8 13.2 17.1 15.8 17.5 22.1 25 3NA3810 4.0 mm2 16 3NA3805 1.5 mm2 1.0 Dimensions (mm) (w x h x d) 73 x 175 x 141 149 x 184 x 172 Weight (kg / lb) 0.75 / 1.7 2.4 / 5.3 Optional external Class A and Class B filters are available (see section 9.3). . Notes: a Siemens 4 pole-motor, 1LA5 series or equivalent. b Assumes 3-phase supply. If a single phase supply is used, the input current ratings, wire sizes and fuses for single phase MICROMASTERS will apply. c MMV300 and MMV300/2 require an external choke (e.g. 4EM6100-3CB) and a 30 A mains fuse to operate on a single phase supply. * mm2 20 3NA3807 2.5 mm2 1.5 mm2 2.5 mm2 185 x 215 x 195 4.8 / 10.5 Output current ratings are reduced by 10% when operating on mains supply voltages over 460V. (c) Siemens plc 1999 G85139-H1751-U529-D1 65 4/8/99 English 8. SPECIFICATIONS 380 V - 480 V Three Phase MICROMASTER Vector Inverters with built-in Class A filter 15-8DB50 17-3DB50 21-0DC50 MMV220/3F MMV300/3F MMV400/3F 3 AC 380 V - 480 V +/-10% 2.2 / 3 3.0 / 4 4.0 / 5 Order No. (6SE32..) Inverter model Input voltage range Motor output rating a (kW/ hp) Continuous output @ 400V a Output current (nom.) (A) Output current (max. continuous) (A)* Input current (max.) (A) Recommended mains fuse(A) Fuse order code Recommended lead Input cross-section (min.) Output 21-5DC50 MMV750/3F 5.5 / 71/2 7.5 / 10 4.0 kVA 5.2 kVA 7.0 kVA 9.0 kVA 12.1 kVA 5.2 5.9 8.8 6.8 7.7 11.1 9.2 10.2 13.6 11.8 13.2 17.1 15.8 17.0 22.1 25 3NA3810 4.0 mm2 16 3NA3805 20 3NA3807 1.5 mm2 1.0 21-3DC50 MMV550/3F 2.5 mm2 mm2 Dimensions (mm) (w x h x d) Weight (kg / lb) 1.5 mm2 149 x 184 x 172 2.4 / 5.3 2.5 mm2 185 x 215 x 195 4.8 / 10.5 Class B may be achieved by adding a Class B footprint filter to an unfiltered inverter 230 V Three Phase MIDIMASTER Vector Inverters Order No. - IP21 / NEMA 1 (6SE32..) Order No. - IP20 / NEMA 1 with integrated filter Order No. - IP56 / NEMA 4/12 (6SE32..) Inverter model Constant Torque (CT) Variable Torque (VT) Input voltage range Motor output rating (kW/hp) Continuous output (kVA) @230V Output current (max. continuous) (A) Input current (max.) (A) Recommended mains fuse (A) Fuse order code Recommended lead Input (min.) cross-section (mm2) Output (min.) Dimensions (mm) (w x h x d) Weight (kg) * IP21 / NEMA 1 IP20 / NEMA 1 with integrated filter IP56 / NEMA 4/12 IP21 / NEMA 1 IP20 / NEMA 1 with integrated filter IP56 / NEMA 4/12 22-3CG40 22-3CG50 22-3CS45 MDV550/2 CT VT 5.5/ 7.5 7.5/ 10 8.8 11.2 22 28 32 50 3NA3820 6 4 23-1CG40 23-1CG50 23-1CS45 MDV750/2 CT VT 7.5/ 10 11.2 28 25-4CH40 25-4CH50 25-4CS45 MDV1500/2 CT VT 26-8CJ40 26-8CJ50 26-8CS45 MDV1850/2 CT VT 27-5CJ40 27-5CJ50 27-5CS45 MDV2200/2 CT VT 3 AC 208V - 240 V +/-10% 11/ 15 15/ 20 18.5/25 18.5/25 22/ 30 22/ 30 30/ 40 16.7 21.5 27.1 27.1 31.9 31.9 35.8 42 54 68 68 80 80 95 61 75 87 100 63 80 100 3NA3822 3NA3824 3NA3830 16 n/a 25 35 11/ 15 16.7 42 45 10 6 10 n/a 16 25 35 275 x 450 x 210 275 x 700 x210 275 x 550 x 210 275 x 800 x 210 360 x 675 x 351 11.0 18 360 x 775 x 422 14.5 15.5 22 23 26.5 37 360 x 875 x 483 27.0 38 27.5 38 38.0 50.5 52.5 54.5 30.5 40.0 275 x 650 x 285 275 x 920 x 285 Output current ratings are reduced by 10% when operating on mains supply voltages over 460V. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 24-2CH40 24-2CH50 24-2CS45 MDV1100/2 CT VT 66 8. SPECIFICATIONS English 230 V Three Phase MIDIMASTER Vector Inverters Order No. - IP21 / NEMA 1 (6SE32..) Order No. - IP20 / NEMA 1 with integrated filter Order No. - IP56 / NEMA 4/12 (6SE32..) Inverter model Constant Torque (CT) Variable Torque (VT) Input voltage range Motor output rating (kW/hp) Continuous output (kVA) @230V Output current (max. continuous) (A) Input current (max.) (A) Recommended mains fuse (A) Fuse order code Recommended lead Input (min.) cross-section (mm2) Output (min.) Dimensions (mm) (w x h x d) Weight (kg) IP21 / NEMA 1 IP20 / NEMA 1 with integrated filter IP56 / NEMA 4/12 IP21 / NEMA 1 IP20 / NEMA 1 with integrated filter IP56 / NEMA 4/12 31-0CK40 31-0CK50 31-0CS45 MDV3000/2 CT VT 31-3CK40 31-3CK50 31-3CS45 MDV3700/2 CT VT 31-5CK40 31-5CK50 31-5CS45 MDV4500/2 CT VT 3 AC 208V - 240 V +/-10% 30/ 40 37/ 50 37/ 50 45/ 60 45/ 60 41.4 51.8 51.8 61.3 61.3 104 130 130 154 154 143 170 170 160 200 3NA3036 3NA3140 70 95 50 70 70 - 95 420 x 850 x 310 420 x 1150 x 310 55 0 85 80 (c) Siemens plc 1999 500 x 1150 x 570 55.5 86 85 56.5 87 90 G85139-H1751-U529-D1 67 4/8/99 English 8. SPECIFICATIONS 380 V - 500 V Three Phase MIDIMASTER Vector Inverters Order No. - IP21 / NEMA 1 (6SE32..) Order No. - IP20 / NEMA 1 with integrated filter Order No. - IP56 / NEMA 4/12 (6SE32..) Inverter model Constant Torque (CT) Variable Torque (VT) Input voltage range Motor output rating (kW/hp) Continuous output (kVA) @400V Output current (max. continuous) @ 400 V (A) * Input current (max.) (A) Recommended mains fuse (A) Fuse order code Recommended lead Input (min.) cross-section (mm2) Output (min.) Dimensions (mm) IP21 / NEMA 1 (w x h x d) IP20 / NEMA 1 with integrated filter IP56 / NEMA 4/12 Weight (kg) IP21 / NEMA 1 IP20 / NEMA 1 with integrated filter IP56 / NEMA 4/12 21-7DG40 21-7DG50 21-7DS45 22-4DG40 22-4DG50 22-4DS45 23-0DH40 23-0DH50 23-0DS45 23-5DH40 23-5DH50 23-5DS45 24-2DJ40 24-2DJ50 24-2DS45 25-5DJ40 25-5DJ50 25-5DS45 26-8DJ40 26-8DJ50 26-8DS45 MDV750/3 CT VT MDV1100/3 CT VT MDV1500/3 CT VT MDV1850/3 CT VT MDV2200/3 CT VT MDV3000/3 CT VT MDV3700/3 CT VT 3 AC 380 V - 500 V +/-10% 7.5/ 10 11 / 15 11/15 15/20 15/20 185/25 185/25 22/30 22/30 30/40 30/40 37/50 37/50 45/60 12. 7 19 16. 3 23. 5 18 20.8 22.2 25.6 26.3 30.1 31.2 40.2 40.2 48.8 49.9 50.2 26 30 32 37 38 43. 5 45 58 58 71 72 84 30 32 32 3NA3814 6 4 275 x 450 x 210 275 x700 x 210 41 49 64 50 3NA3820 79 10 16 6 25 35 16 25 275 x 650 x 285 275 x 920 x285 10 275 x 550 x 210 275 x 800 x210 360 x 675 x 351 96 100 3NA3830 80 3NA3824 360 x 775 x 422 360 x 875 x 483 11.5 19 12.0 19 16.0 23 17.0 24 27.5 38 28.0 39 28.5 39 28.5 30.5 38 40 50.5 52.5 54.5 380 V - 500 V Three Phase MIDIMASTER Vector Inverters Order No. - IP21 / NEMA 1 (6SE32..) Order No. - IP20 / NEMA 1 with integrated filter Order No. - IP56 / NEMA 4/12 (6SE32..) Inverter model Constant Torque (CT) Variable Torque (VT) Input voltage range Motor output rating (kW/hp) Continuous output (kVA) @400V Output current (max. continuous) @ 400 V (A) * Input current (max.) (A) Recommended mains fuse (A) Fuse order code Recommended lead Input (min.) cross-section (mm2) Output (min.) Dimensions (mm) IP21 / NEMA 1 (w x h x d) IP20 / NEMA 1 with integrated filter IP56 / NEMA 4/12 Weight (kg) IP21 / NEMA 1 IP20 / NEMA 1 with integrated filter IP56 / NEMA 4/12 * 28-4DK40 28-4DK50 28-4DS45 MDV4500/3 CT VT 45 / 60 58.2 84 55 / 75 70.6 102 113 125 3NA3032 50 50 57.0 87 80 31-4DK40 31-4DK50 31-4DS45 MDV7500/3 CT VT 3 AC 380 V - 500 V +/-10% 55 / 75 75 / 100 75 / 100 70.6 95.6 95.6 102 138 138 152 160 3NA3036 70 70 420 x 850 x 310 420 x1150 x 310 500 x 1150 x 570 58.5 88 85 90 / 120 116 168 185 200 3NA3140 95 95 60 90 90 Output current ratings are reduced by 10% when operating on mains supply voltages over 460V. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 31-0DK40 31-0DK50 31-0DS45 MDV5500/3 CT VT 68 8. SPECIFICATIONS English 525V - 575 V Three Phase MIDIMASTER Vector Inverters Order No. - IP21 / NEMA 1 (6SE32..) Order No. - IP56 / NEMA 4/12 (6SE32..) Inverter model Constant Torque (CT) Variable Torque (VT) Input voltage range Motor output rating (kW/hp) 13-8FG40 13-8FS45 MDV220/4 CT VT 16-1FG40 16-1FS45 MDV400/4 CT VT 18-0FG40 18-0FS45 MDV550/4 CT VT 2.2/3 4/5 4/5 5.5/7.5 5.5/7.5 Continuous output (kVA) @ 575V Output current (max. continuous) @ 575 V (A) Input current (max.) (A) Recommended mains fuse (A) Fuse order code Recommended lead Input (min.) cross-section (mm2) Output (min.) Dimensions (mm) IP21 / NEMA 1 (w x h x d) IP56 / NEMA 4/12 Weight (kg) IP21 / NEMA 1 IP56 / NEMA 4/12 3.9 3.9 6.1 6.1 6.1 6.1 9.0 9.0 9.0 9.0 7 10 10 3NA3803 - 6 1.5 1.5 11.0 22.0 21-1FG40 21-1FS45 MDV750/4 CT VT 21-7FG40 21-7FS45 MDV1100/4 CT VT 3 AC 525V - 575 V +/-15% 7.5 /10 7.5 /10 11/15 11/15 11 11 13. 9 11. 0 12 16 3NA3805 - 6 2.5 16.9 17.0 19.4 17.0 18 25 3NA3810 - 6 22-2FH40 22-2FS45 MDV1500/4 CT VT 22-7FH40 22-7FS45 MDV1850/4 CT VT 15/20 15/20 18.5/25 21.9 22.0 23.5 22.0 26.9 27.0 18.5/ 25 28.4 27.0 24 11.5 24.0 31.8 32.0 29 34 40 3NA3820 - 6 6 10 6 275 x 550 x 210 360 x 775 x 422 16.0 17.0 39.0 40.0 32 3NA3814 - 6 4 2.5 275 x 450 x 210 360 x 675 x 351 11.5 26.0 22/30. 11.5 29.0 4 12.0 30.0 525V - 575 V Three Phase MIDIMASTER Vector Inverters Order No. - IP21 / NEMA 1 (6SE32..) Order No. - IP56 / NEMA 4/12 (6SE32..) Inverter model Constant Torque (CT) Variable Torque (VT) Input voltage range Motor output rating (kW/hp) Continuous output (kVA) @ 575V Output current (max. continuous) @ 575 V (A) Input current (max.) (A) Recommended mains fuse (A) Fuse order code Recommended lead Input (min.) cross-section (mm2) Output (min.) Dimensions (mm) IP21 / NEMA 1 (w x h x d) IP56 / NEMA 4/12 Weight (kg) IP21 / NEMA 1 IP56 / NEMA 4/12 23-2FJ40 23-2FS45 MDV2200/4 CT VT 22 / 30 33.6 32.0 30 / 40 40.8 41.0 45 50 3NA3820 - 6 10 27.5 50.0 (c) Siemens plc 1999 24-1FJ40 24-1FS45 MDV3000/4 CT VT 25-2FJ40 25-2FS45 MDV3700/4 CT VT 3 AC 525V - 575 V +/-15% 30 / 40 37 / 50 37 / 50 45 / 60 44.6 51.7 54.4 61.7 41.0 52.0 52.0 62.0 55 65 63 80 3NA3822 - 6 3NA3824 - 6 16 25 10 16 275 x 650 x 285 360 x 875 x 483 28.0 28.5 52.0 54.0 G85139-H1751-U529-D1 69 4/8/99 English 8. SPECIFICATIONS Input frequency: 47 Hz to 63 Hz Mains supply impedance: > 1% (fit input choke if < 1%) Power factor: 0.7 Output frequency range: 0 Hz to 650 Hz Resolution: 0.01 Hz Overload capability: 200% for 3 s and then 150% for 60 s (related to nominal current) Protection against: Inverter overtemperature. Overvoltage and undervoltage Additional protection: Against short-circuits and earth/ground faults pull-out protection. Protection against running with no load (open-circuit) Operating mode: 4 quadrants possible.( Re-generation back into mains not possible ). Regulation and control: Sensorless vector; FCC (Flux Current Control); voltage/frequency curve; Analogue input / PID input: Unipolar: 0 ~ 10 V/ 2 ~ 10 V (recommended potentiometer 4.7 kW) 0 ~ 20 mA/ 4 ~ 20 mA Bipolar: -10 ~ 0 ~ +10V Analogue setpoint resolution: 10-bit Analogue output: 0 - 20 mA/4 - 20 mA @ 0 - 500W; stability 5% Setpoint stability: Analogue < 1% Digital < 0.02% Motor temperature monitoring: PTC input, l2t control Ramp times: 0 - 650 s Control outputs: 2 relays 230 V AC / 0.8 A (overvoltage cat.2); 30 V DC / 2 A WARNING: External inductive loads must be suppressed (see section 1.2) Interface: RS485 Inverter efficiency: 97% Operating temperature: 0oC to +50oC (MMV), 0oC to +40oC (MDV) Storage/transport temperature: -40oC to +70oC Ventilation: Fan cooling (software controlled) Humidity: 95% non-condensing Installation height above sea level: < 1000 m Degree of protection: MMV: IP20 (NEMA 1) (National Electrical Manufacturers' Association) MDV: IP21 (NEMA 1) and IP56 (NEMA 4/12) Protective separation of circuits: Double insulation or protective screening. Electromagnetic compatibility (EMC): See section 9.3 Comment: MICROMASTER Vector and MIDIMASTER Vector are designed for use worldwide and therefore for wide line supply voltage ranges (1/3-ph. 208 - 240 V AC 10%; 3-ph. 380 - 500 V AC 10%; 3-ph. 525 - 575V AC 15%) For the voltage data, it should be noted that: the operating range of the drive inverter lies between the two specified voltage values - e.g. 208 - 240V, the 10% does not represent an operating range but only the range which is provided to absorb brief voltage fluctuations. - (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 70 8. SPECIFICATIONS English Options / Accessories Braking resistor (MMV only) Braking Unit (MDV only) RFI suppression filter IP20 / NEMA 1 Accessory kit (MMV.FSA only) Clear Text Display (OPM2) PROFIBUS Module (CB15) CANbus Module (CB16) SIMOVIS software for control via PC Output chokes and line chokes Output filters Please contact your local Siemens sales office for further details. (c) Siemens plc 1999 G85139-H1751-U529-D1 71 4/8/99 English 9. SUPPLEMENTARY INFORMATION 9. SUPPLEMENTARY INFORMATION 9.1 Application Example Set-up procedure for a simple application Motor: 230 V 1.5 kW output power Application requirements: Setpoint adjustable via potentiometer 0 - 50 Hz Ramp-up from 0 to 50 Hz in 15 seconds Ramp-down from 50 to 0 Hz in 20 seconds Inverter used: Settings: MMV150 (6SE3216-8BB40) P009 = 2 (all parameters can be altered) P080 - P085 = values given on motor rating plate P006 = 1 (analogue input) P002 = 15 (Ramp-up time) P003 = 20 (Ramp-down time) This application is now to be modified as follows: V 220 Operation of motor up to 75 Hz (voltage/frequency curve is linear up to 50 Hz). Motor potentiometer setpoint in addition to analogue setpoint . Use of analogue setpoint at maximum 10 Hz. Settings: 50 75 f (Hz) P009 = 2 (all parameters can be altered) P013 = 75 (maximum motor frequency in Hz) P006 = 2 (setpoint via motor potentiometer or fixed setpoint) P024 = 1 (analogue setpoint is added) P022 = 10 (maximum analogue setpoint at 10 V = 10 Hz) 9.2 USS Status Codes The following list gives the meaning of status codes displayed on the front panel of the inverter when the serial link is in use and parameter P001 is set to 006: 001 002 100 101 102 103 104 Message OK Slave address received Invalid start character Time-out Checksum error Incorrect message length Parity fail Notes (1) The display flashes whenever a byte is received, thus giving a basic indication that a serial link connection is established. (2) If `100' flashes on the display continuously, this usually indicates a bus termination fault. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 72 9. SUPPLEMENTARY INFORMATION English 9.3 Electro-Magnetic Compatibility (EMC) All manufacturers / assemblers of electrical apparatus which performs a complete intrinsic function which is placed on the market as a single unit intended for the end user must comply with the EMC directive EEC/89/336 after January 1996. There are three routes by which the manufacturer/assembler can demonstrate compliance: 1. Self-Certification This is a manufacturer's declaration that the European standards applicable to the electrical environment for which the apparatus is intended have been met. Only standards which have been officially published in the Official Journal of the European Community can be cited in the manufacturer's declaration. 2. Technical Construction File A technical construction file can be prepared for the apparatus describing its EMC characteristics. This file must be approved by a `Competent Body' appointed by the appropriate European government organisation. This approach allows the use of standards which are still in preparation. 3. EC Type-Examination Certificate This approach is only applicable to radio communication transmitting apparatus. The MICROMASTER Vector and MIDIMASTER Vector units do not have an intrinsic function until connected with other components (e.g. a motor). Therefore, the basic units are not allowed to be CE marked for compliance with the EMC directive. However, full details are provided below of the EMC performance characteristics of the products when they are installed in accordance with the wiring recommendations in section 1.2. Compliance Table (MMV): Model No. MMV12 - MMV300 MMV12/2 - MMV400/2 MMV12/2 - MM400/2 with external filter (see table) 1 phase input only MMV37/3 - MMV750/3 MMV220/3F - MMV750/3F MMV37/3 - MMV750/3 with external filter (see table, class A) MMV37/3 - MMV750/3 with external filter (see table, class B) EMC Class Class 2 Class 1 Class 2* Class 1 Class 2* Class 2* Class 3* Compliance Table (MDV): Model No. MDV750/3 - MDV7500/3 MDV550/2 - MDV4500/2 with class A external filter (see table) MDV550/2 - MDV1850/2 with class B external filter (see table) MDV550/2 - MDV4500/2 MDV750/3 - MDV7500/3 with class A external filter (see table) MDV750/3 - MDV3700/3 with class B external filter (see table) MDV750/4 - MDV3700/4 EMC Class Class 1 Class 2* Class 3* Class 1 Class 2* Class 2* Class 1 * If the installation of the inverter reduces the radio frequency field emissions (e.g. by installation in a steel enclosure), Class 3 radiated emission limits will typically be met. (c) Siemens plc 1999 G85139-H1751-U529-D1 73 4/8/99 English 9. SUPPLEMENTARY INFORMATION Filter Part Numbers: Inverter Model No. MMV12 - MMV300 MMV220F - MMV750F MMV12/2 - MMV25/2 MMV37/2 - MMV75/2 MMV110/2 - MMV150/2 MMV220/2 - MMV300/2 MMV37/3 - MMV150/3 MMV220/3 - MMV300/3 MMV400/3 - MMV750/3 MDV550/2 MDV750/2 MDV1100/2 - MDV1850/2 MDV2200/2 MDV3000/2 - MDV4500/2 MDV 750/3 - MDV1100/3 MDV1500/3 - MDV1850/3 MDV2200/3 - MDV3700/3 MDV4500/3 - MDV7500/3 Class A Filter Part No. Built-in Built-in 6SE3290-0DA87- 0FA1 6SE3290-0DB87- 0FA3 6SE3290-0DC87- 0FA4 6SE3290-0DG87- 0FA5 6SE3290-0DH87- 0FA5 6SE3290-0DJ87- 0FA6 6SE3290-0DJ87- 0FA6 6SE3290-0DK87- 0FA7 6SE3290-0DG87- 0FA5 6SE3290-0DH87- 0FA5 6SE3290-0DJ87- 0FA6 6SE3290-0DK87- 0FA7 Class B Filter Part No. 6SE3290-0BA87-0FB0 6SE3290-0BA87-0FB2 6SE3290-0BB87-0FB4 6SE3290-0BC87-0FB4 6SE3290-0DA87-0FB1 6SE3290-0DB87-0FB3 6SE3290-0DC87-0FB4 6SE2100-1FC20 6SE2100-1FC20 6SE2100-1FC21 6SE2100-1FC20 6SE2100-1FC20 6SE2100-1FC21 Standard EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 EN 55011 / EN 55022 Note: Maximum mains supply voltage when filters are fitted is 460V. Three classes of EMC performance are available as detailed below. Note that these levels of performance are only achieved when using the default switching frequency (or less) and a maximum motor cable length of 25 m. Class 1: General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 61800-3 for use in Second Environment (Industrial) and Restricted Distribution. EMC Phenomenon Standard Level Emissions: Radiated Emissions Conducted Emissions EN 55011 EN 61800 - 3 Level A1 * * Immunity: Electrostatic Discharge Burst Interference Radio Frequency Electromagnetic Field EN 61000-4-2 EN 61000-4-4 IEC 1000-4-3 8 kV air discharge 2 kV power cables, 1 kV control 26-1000 MHz, 10 V/m * Emission limits not applicable inside a plant where no other consumers are connected to the same electricity supply transformer. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 74 9. SUPPLEMENTARY INFORMATION English Class 2: Filtered Industrial This level of performance will allow the manufacturer/assembler to self-certify their apparatus for compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system. Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081-2 and EN 50082-2. EMC Phenomenon Standard Level Emissions: Radiated Emissions Conducted Emissions EN 55011 EN 55011 Level A1 Level A1 Immunity: Supply Voltage Distortion Voltage Fluctuations, Dips, Unbalance, Frequency Variations Magnetic Fields Electrostatic Discharge Burst Interference Radio Frequency Electromagnetic Field, amplitude modulated Radio-frequency Electromagnetic Field, pulse modulated IEC 1000-2-4 (1993) IEC 1000-2-1 EN 61000-4-8 EN 61000-4-2 EN 61000-4-4 ENV 50 140 ENV 50 204 50 Hz, 30 A/m 8 kV air discharge 2 kV power cables, 2 kV control 80-1000 MHz, 10 V/m, 80% AM, power and signal lines 900 MHz, 10 V/m 50% duty cycle, 200 Hz repetition rate Class 3: Filtered - for residential, commercial and light industry This level of performance will allow the manufacturer / assembler to self-certify compliance of their apparatus with the EMC directive for the residential, commercial and light industrial environment as regards the EMC performance characteristics of the power drive system. Performance limits are as specified in the generic emission and immunity standards EN 50081-1 and EN 50082-1. EMC Phenomenon Standard Level Emissions: Radiated Emissions Conducted Emissions EN 55022 EN 55022 Level B1 Level B1 Immunity: Electrostatic Discharge Burst Interference EN 61000-4-2 EN 61000-4-4 8 kV air discharge 1 kV power cables, 0.5 kV control Note: The MICROMASTER Vector and MIDIMASTER Vector units are intended exclusively for professional applications. Therefore, they do not fall within the scope of the harmonics emissions specification EN 61000-3-2. (c) Siemens plc 1999 G85139-H1751-U529-D1 75 4/8/99 English 9. SUPPLEMENTARY INFORMATION 9.4 Environmental Aspects Transport and Storage Protect the inverter against physical shocks and vibration during transport and storage. The unit must also be protected against water (rainfall) and excessive temperatures (see section 8). The inverter packaging is re-usable. Retain the packaging or return it to the manufacturer for future use. Dismantling and Disposal The unit can be broken-down to it's component parts by means of easily released screw and snap connectors. The component parts can be re-cycled, disposed of in accordance with local requirements or returned to the manufacturer. Documentation This handbook is printed on chlorine-free paper which has been produced from managed sustainable forests. No solvents have been used in the printing or binding process. (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 76 9. SUPPLEMENTARY INFORMATION 9.5 User's Parameter Settings P137 Record your own parameter settings in the tables below (Note: = Value depends on the rating of the inverter): Parameter P000 P001 P002 P003 P004 P005 P006 P007 P009 P010 P011 P012 P013 P014 P015 P016 P017 P018 P019 P021 P022 P023 P024 P025 P026 P027 P028 P029 P031 P032 P033 P034 P040 P041 P042 P043 P044 P045 P046 P047 P048 P049 P050 P051 P052 P053 P054 Your setting English Default 0 10.0 10.0 0.0 5.00 0 1 0 1.00 0 0.00 50.00 0.00 0 0 1 0 2.00 0.00 50.00 0 0 0 0 0.00 0.00 0.00 5.00 5.00 10.0 10.0 0 5.00 10.00 15.00 20.00 0 25.0 30.0 35.0 40.0 0 1 2 6 6 Parameter Your setting P055 P056 P057 P061 P062 P063 P064 P065 P066 P069 P070 P071 P072 P073 P074 P075 P076 P077 P078 P079 P080 P081 P082 P083 P084 P085 P086 P087 P088 P089 P091 P092 P093 P094 P095 P099 P101 P111 P112 P113 P121 P122 P123 P124 P125 P128 P131 P132 P133 P134 P135 (c) Siemens plc 1999 Default Parameter 6 0 1.0 6 8 1.0 1.0 1.0 0 1 0 0 250 0 3 0 0/4 1 100 0 50.00 150 0 0 0 6 0 50.00 0 0 0 1 1 1 1 1 120 - P138 P139 P140 P141 P142 P143 P186 P201 P202 P203 P204 P205 P206 P207 P208 P210 P211 P212 P220 P321 P322 P323 P356 P386 P387 P700 P701 P702 P720 P721 P722 P723 P724 P725 P726 P880 P910 P918 P922 P923 P927 P928 P930 P931 P944 P947 P958 P963 P967 P968 P970 Your setting Default 200 0 1.0 0.00 0.0 1 0 100 0 0.0 100.00 0 0.00 50.00 0 6 1.0 1.0 0 0.0 0 0.0 0 0 0 - G85139-H1751-U529-D1 77 4/8/99 English P971 9. SUPPLEMENTARY INFORMATION 1 (c) Siemens plc 1999 G85139-H1751-U529-D1 4/8/99 78 Herausgegeben vom Bereich Automatisierungs- und Antriebstechnik (A&D) Geschaftsgebiet Standard Drives Postfach 3269, D-91050 Erlangen Bestell-Nr. 6SE3286-4AB66 *6SE3286-4AB66* Anderungen vorbehalten Specification subject to change without prior notice Siemens plc Automation & Drives Standard Drives Division Siemens House Varey Road Congleton CW12 1PH G85139-H1751-U529-D1 *H1751-U529-D1* (c) Siemens plc 1999 Printed in England