Data Sheet March 2010 Compact Power Line Shelves Model: J85480S1, L20 - L29 shelves The 1U (1.75") high CPL family of shelves mount in 19-inch wide frames and provide up to 11kW of 48V output power per shelf. There are four slots for rectifiers. With the exception of L22 & L23, these shelves accept the high power capacity CP2725 rectifier. Only 16.81" wide fits inside a 19" rack Common or split DC Outputs. Each output rated for 100A supplied with either lug landings for 2 AWG wire or 3 - 35A fast-ON connectors. Independent IEC-320 AC input for each rectifier Analog, or dual/redundant I2C communications. Adjustable mounting ears for flush or set back positions. Stackable up to 8 high with 32 paralleled power supplies. Isolated output for common output shelves DC Output List Max Power AC Input Plug 11kW IEC-320, C19 20 Bus Max Rectifier Termination Size Common CP2000 23 25 29 Common 11kW IEC-320, C19 Common Split CC109147344 2 Analog. I C ( ) 48Vdc 22 24 Codes - 54Vdc Lugs IEC-320, C13 Ordering Other CP2725 Split 8kW Setpoint ( ) 54Vdc Common 21 Features FastON CP2725 CC109147328 2 Always ON, Analog, I C ( ) 54Vdc POE, Analog. I C ( ) 54Vdc Analog. I C ( ) 48Vdc Always ON, Analog, I C 2 CC109150447 2 - 54Vdc CC109136545 2 2 Analog. I C CC109148490 CC109147303 CC109139184 Notes: List 22 and 25 shelf is preprogrammed to be always ON and is set to 48Vdc. Either polarity can be grounded. Split shelves L21 and L29 Vout ( - ) is split, however Vout ( + ) is paralleled among the 4 rectifiers. Vout ( + ) should be grounded. 2 All lists, up to 2 shelves can be paralleled for a single i C line. Up to eight shelves may be paralleled for current shared power delivery. All lists, shelf configured set point ensures inter-operability among all rectifiers from CP1800 to CP2725. Rectifiers will proportionately current share relative to their output power capacity. All shelves are RoHS 6 compliant. Order should reflect J85480S1LxxZ where xx is the list number and Z indicates compliance to RoHS 6. Consult the factory for product availability set point and other feature options Package Outline 16.81" (427 mm) 17.25" (413 mm) Brackets can be relocated for flush-front mounting. 5.00" (127 mm) 19.00" (483 mm) 18.31" (465 mm) 1.25" (31.8 mm) 0.625" (15.9 mm) 1.71" (43.4 mm) 0.23" (5.8 mm) Rear Views Lists 20, 21, 22, 23 Lug output terminations DC AC-IN J2 J1 AC-IN DC Input: L22 & L23 IEC320-C14 sockets1 L20 & L21: IEC320-C20 sockets DC AC-IN J2 J1 AC-IN DC Lists 24, 25, 29 Fast-ON output terminations Input: L24 - 29: IEC320-C20 sockets 1 The rear view shows the IEC320-C20 socket version product. The C14 sockets are in similar positions. COMPACT POWER LINE SHELVES - MODEL J85480S1 2 of 8 Rear View - AC Input Connections / Split output concept Bus A Output Rectifier or PEM Bus B Output Two DC Output Busses AC or DC Input Feeds Feeder-A Feeder-B Tie_rap secured AC cables for IEC-320 inputs DC Output Connections - Lug Type Each Output Bus is rated for 100A and up to 2 gage twohole lugs. M6 nuts with conical washers provided. Touch-Safe plastic covers around output buses. 90 Lugs Torque to 50 in-lb (5.7 Nm) DC Output Connections - FastON Type Three FastON blades are paralleled for each output on either side of the shelf. Each FastON carries 35 Amperes. Each Set of blades carries up to 100 amperes output - + - + Operation without a controller (output always ON jumpers) Jumpers to short ENABLE (turn ON) to Logic_GRD are either in a separate bag or inserted into the J1 signal connector. 246 30 135 29 Shorting jumper between J1-19 and J1-20 for single output shelves, and a second shorting jumper between J1-21 and J1-22 for split output shelves Part Number: AMP 881545-2 or equivalent J1-19: ENABLE-A, J1-21 - ENABLE-B J1-20, 22: Logic_GRD Jumpers must be removed prior to inserting a mating connector into the J1 housing. Applications that desire a remote ON/OFF feature should connect ENABLE-A to Logic_GRD via an external switch. For split shelves ENABLE-A control the two leftmost rectifiers and ENABLE-B controls the two rightmost rectifiers. J1 Not required on L22 & L25 since these are configured always ON. COMPACT POWER LINE SHELVES - MODEL J85480S1 3 of 8 Communication Signals: J1 Connector Pin out Pin Signal Control Interface cable (part # CC848854034) Pin Signal 1 POWER_CAP_1 16 SDA_1 2 POWER_CAP_2 17 Fault 3 POWER_CAP_3 18 Alert#_0 4 POWER_CAP_4 19 Enable side B 5 MOD_PRES_1 20 Logic_GRD 6 MOD_PRES_2 21 Enable Side A 7 MOD_PRES_3 22 Logic_GRD 8 MOD_PRES_4 23 Alert#_1 9 PFW_1 24 5VA 10 PFW_2 25 OTW 11 PFW_3 26 Reset 12 PFW_4 27 Iso. barrier n/c 13 SCL_0 28 Iso. barrier n/c 14 SCL_1 29 Shelf_Addr_B 15 SDA_0 30 Shelf_Addr_A Communication Signals: J2 Connector Pin out Shelf-to-shelf cable connection (part # CC848848952) Pin Signal Pin Signal 1 SCL_0 8 Alert#_1 2 SCL_1 9 Isolation n/c 3 SDA_0 10 Isolation n/c 4 SDA_1 11 5 Alert#_0 12 Ishare - A 6 5VA 13 8V_INT - B 7 Logic_GRD 14 8V_INT - A Ishare - B Notes: Shelf addressing, 8V_INT, and current share are referenced to the most negative power output Vout(-) of the shelf. For paralleled shelves the Vout(-) terminations must be tied together in order to ensure proper operation of these functions. Modules could get damaged if this connection is not made. For address A2=0, leave Shelf_Addr_x N/C. For A2=1, connect Shelf_Addr_x to Vout(-). For all other signals refer to rectifier data sheet. Signal connector part numbers ( AMP - as specified or equivalent) 2 Connector J1 Positions 30 J2 14 On shelf 5102159-7 102320-1 latch 5102159-2 102320-1 latch Ribbon cable 1658621-7 header 1-499252-2 retainer 1658621-2 header 499252-9 retainer Individual wires 102387-7 header 2 6-87756-8 pin 102387-2 header 6-87756-8 pin Crimping tool 91517-1 91517-1 For 22 - 26ga wires COMPACT POWER LINE SHELVES - MODEL J85480S1 4 of 8 Specifications Parameter Min Max Notes Input AC Input Current, per module 15A 20A IEC-320, C13 type3 IEC-320, C19 type4 Output Programmable output set point 42Vdc Max Output Current 58Vdc Via software 200A 100Amax on each side Environmental Operating Temperature Range -40C to 65C for UL recognition and 45C for VDE certification Operating Relative Humidity 0 - 95% (non-condensing) Storage Temperature Range -40C to 85C EMC FCC, EN 55022, CISPR22, Level A, conducted and radiated Immunity FCC and CISPR22 (EN55022) Class A2 Safety/Standards Compliance Safety Standards UL60950-1, CAN/CSA C22.2 No 60950-1, EN60950-1 (VDE 0805-1) Certification Marks5 VDE Licensed, UL Recognized (Canada and U.S.) Ordering Information Part Number Description Comcode Usage Blank Slot Fillers Central Office White CC848822263 Raven Black CC848781534 Graphite CC848825233 All Extensions and mounting brackets CP 19 inch mounting bracket kit (includes two brackets and mounting hardware) CC109145760 L8 1U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) CC848844803 All 2U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) 848683009 All Individual wire ser cable for attaching a controller to the power shelf - 6 ft. One end mates into J1 the other end not terminated. CC848854034 All Cable set from J1 of the shelf to the CPL Interface Board CC848848960 All Inter-shelf cable set for interconnecting J2 signals between shelves CC848848952 All Cables for J85480S1 Shelves Output cable set: 2 AWG DC Lug termination- 10 ft ( 1 RED and 1 BLACK cable) 848748987 L20, L21, L22, L23 m6 screw with conical washer 901377010 L20, L21, L22, L23 Output cable set: FastON terminations one end - 10ft 3 red and 3 black 10ga wires AC input cable: IEC 320 C13 plug (one end), other end not terminated , 14 AWG, 14 ft, AC input cable: IEC320 C19 straight plug (one end), other end not terminated AC input cable: IEC320 C19 right angle plug (one end), other end not terminated 3 4 5 CC848851931 847861192 L24, L25, L29 L22, L23 CC848847368 All but L22 & L23 848713376 All but L22 & L23 IEC320 - C13 plugs are rated for 10A international and 15A in North America IEC320 - C19 plugs are rated for 16A international and 20A in North America Certifications pending COMPACT POWER LINE SHELVES - MODEL J85480S1 5 of 8 Support Tools Graphical User Interface This program exercises the various 2 commands and functions available via the i C interface of the power supply. Two independent GUIs can demonstrate the two independent i2C multiplexed lines . Find out who is in control, take over control. The GUI has an automated polling feature and records all state changes in a time stamped automated fashion. Monitoring of the power system is therefore trivial for long periods of time. Interface Board This board can be used independently or in combination with the GUI interface LEDs display the status of the analog signals and dip switches change the signal state to the power supply. In addition, two connectors are provided for 2 interfacing to the two i C lines of the power supplies. Total Communications Solution This is a nuts and bolts complete hardware solution that starts from either the USB or RS232 port of a computer and ends with a cable set that connects into the J1 signal connector of the shelf. In between is the interface board and a commercially available converter that translates the computer signals into i2C and vice versa. The converter is an MIIC-202 IPort manufactured by Micro Computer Control (mcc-us.com). Safety Product Labeling Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP platform of rectifiers and J85480S1 Shelf may include the following. They may also be accompanied by instructions: Mounting and Installation * This product shall be installed in compliance with mounting requirements for the ultimate application. * This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment. This product is intended for use in a Restricted Access Location. * This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range specified). * This equipment has been evaluated for use in a continuous ambient temperature of up to 55C and the application environment should not exceed 55C. COMPACT POWER LINE SHELVES - MODEL J85480S1 6 of 8 * The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union's Low Voltage Directive {2006/95/EC} and EMC Directive {2004/108/EC}. * The J85480S1 shelf has been evaluated for hot swapping. * A separate protective Earthing terminal is provided at the rear of the shelf - the building installation shall provide a means for connection to protective earth; and - the equipment is to be connected to that means; and - a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a connection to the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE EARTHING CONDUCTOR from the separate protective Earthing terminal to the protective earth wire in the building. Output Connections * All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards. * Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may damage the cable insulation. * The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload current and short circuit current without damage or risk of fire. * The output for the system is SELV and has available power greater than 240VA. * Insulation on output field-wired conductors should be rated no less than 90C. Wiring internal to enclosed equipment cabinets should be rated at 105C (minimum). The provided DC output cords (red and black wires) are rated for 105C. * Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from the AC MAINS. AC Input Connections * AC branch circuits to this equipment must be protected with fuses or circuit breakers sized as required by the U.S. National Electric Code (NEC) and/or local codes. Up to four AC mains power cords are required to power the shelf (one for each rectifier). Each power cord should be connected to a separate AC mains branch circuit with an overcurrent protector rated at no more than 20A, except for the L22 and L23 shelves that should be protected by an overcurrent protector rated at no more than 15A. * The power supply mains inlet may be used as the means to provide AC protective earthing. * An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be provided. An accessible socket-outlet/receptacle installed near the equipment is also acceptable as a disconnect. * The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing. * These units are to be used with TN-S power systems only. Safety Symbols and Guidelines Read and understand all instructions before attempting any installation of this product. When installing, operating, or maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to persons. Such precautions include the following: This symbol identifies the need to refer to the equipment instructions for important information. This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy levels. In the context of this product The DC output cables contain electrical energy levels capable of causing heating and arcing if shorted to metal objects. Make connections with the power disconnected. Hazardous AC voltage and DC electrical energy is contained within the enclosure of the power shelf. No user or field serviceable parts inside. This symbol is used to identify safety earth ground connection points within the equipment. COMPACT POWER LINE SHELVES - MODEL J85480S1 7 of 8 German Safety Guidelines Installationsanleitung * Alle Ausgange des Gerates erfullen die Anforderungen fur SELV nach IEC/EN60950-1. * Die Ausgange des Gerates liegen uber den Limits fur Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerat ist zum Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefahrdung des Benutzers wahrend der Installation zu vermeiden. ACHTUNG: Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen * Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55C bestimmt. * Die Geratestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerates herzustellen. * Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt. * Die Netzteile des Gerates konnen wahrend des Betriebes einzeln ausgetauscht werden (Hot Swapping). * Das Gerat wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) gepruft. Die Installation eines Steckers des jeweiligen Landes, sollte nur durch geschultes Service Personal durchgefuhrt werden.Als alternative konnte eine Vorinstallation des Steckers bereits bei der Herstellung erfolgt sein. Asia-Pacific Headquarters Tel: +65 6416 4283 Europe, Middle-East and Africa Headquarters World Wide Headquarters Lineage Power LLC 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) www.lineagepower.com e-mail: techsupport1@lineagepower.com Tel: +49 898 780 672 80 India Headquarters Tel: +91 80 2841 1633 Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c)2010 Lineage Power (Mesquite, Texas) All International Rights Reserved. GGS March 2010 COMPACT POWER LINE SHELVES - MODEL J85480S1 8 of 8