G34960010700 - Carlo Gavazzi Group

Du line

Fieldbus Installationbus

Specifications are subject to change without notice (16.03.2006) 1

Dupline®is a registered trademark. A product of the CARLO GAVAZZI Group

Type: Dupline®

H4-Housing

Combined module

Interface type

DC supply

• Interface for Siemens Simatic S7-200 PLC with the

function of a master

• Plug and play: Automatic communication with specific

PLC/Controllers

• Built-in normal Dupline®Channel Generator

• 128 I/O’s and DC power supply on 3 wires

• RS232/RS422/RS485 port for interfacing to control

system

• Split-I/O mode selectable (128 inputs and 128 outputs)

• LED-indications for supply, Dupline®carrier and Com-

port TX

• Galvanically isolated Com-port supplied by internal

DC/DC converter

Product Description Ordering Key

G 3496 0010 is designed as a

cost-effective solution for

interfacing Dupline®I/O’s to

the Siemens Simatic S7-200

PLC family. It performs three

functions: Dupline®channel

generator, power supply syn-

chronization (enables 3-wire

system with supply) and

RS232/RS422/RS485 inter-

face.

Type Selection

Supply PLC Interface Conformance Ordering no.

20-30 VDC Siemens Simatic S7-200 PLC family G 3496 0010 700

G 3496 0010 700

Input/Output Specifications

Dupline®Plug & Play Master Module

Interface for Siemens Simatic S7-200 PLC

Power Output

Output voltage 20-30 VDC (pulsating)

Output current < 3.0 A @ 50°C

Short circuit protection 4 A quick acting fuse

Output voltage drop < 1.0 V

Dupline®carrier

Output voltage 8.2 V (pulsating)

Current < 60 mA

Short circuit protection Yes

Scan time

128 channels 132.2 ms

64 channels 69.8 ms

Communication Port

Standard RS232/RS422/RS485

Connection 9 pole female Sub-D

Dielectric voltage

Com-port - Dupline®1 kVAC (rms)

Protocol Modbus-RTU (function

code 03 and 16

Channel Configuration in PLC

Baud rate 9600

Data bits 8

Start bit 1

Stop bit 1

Parity None

Flow-control None

Type G 3496 0010

Input/Output Specifications (Cont.)

Pin assignment

2-wire RS485

S/R Data line + (B) 3

S/R Data line – (A) 8

GND 5

4-wire RS485/RS422

R Data line + (B) 3

R Data line - (A) 8

S Data line + (B) 2

S Data line - (A) 7

Direction 4 (Connect pin 5 to GND

when using 4-wire com.)

RS232

TX 1

RX 9

GND 5

Supply Specifications

Power supply Overvoltage cat. III

(IEC 60664)

Operational voltage (Vin) 20-30 VDC

Reverse polarity protection None

Current consumption < 150 mA + Power load

Power dissipation < 5 W

Transient protection voltage 800 V

Dielectric voltage

Supply – Dupline®None

Supply – Com-port 1 kVAC (rms)

Power ON delay 2 s

Indication for

Com-port TX LED, red

Supply ON LED, green

Dupline®carrier LED, yellow

Environment

Pollution degree 2 (IEC 60664)

Operating temperature

0° to +50°C (+32° to +122°F)

Storage temperature

-50° to +85°C (-58° to +185°F)

Du line

Fieldbus Installationbus

2Specifications are subject to change without notice (16.03.2006)

Dupline®is a registered trademark. A product of the CARLO GAVAZZI Group

Mode of Operation

The Dupline®Master Module

(DMM) controls a 3-wire bus

with signal, DC-power and

common GND. The DMM is

connected to a standard DC-

supply, which it synchronizes

with the Dupline®carrier signal

before it is outputted to supply.

The synchronization is neces-

sary in order to enable the

Dupline®and DC-supply to

share the GND-wire.

The Dupline®Master Module is

a Dupline®Channel Generator

with the function of a master.

This means that the 128

Dupline®I/O’s will be read/writ-

ten by the DMM and then sent

to the PLC.

To get the PLC and the mas-

termodul to work together, a

modbus slave driver must be

loaded into the PLC. The file

can be found on:

www.dupline.com under

”Download/product specific”

and is named: Driver for

Siemens PLC program. The

size of the file is approximately

24Kb.

The DMM can run in two dif-

ferent modes – Normal mode

and split I/O mode. In Normal

mode, Dupline®operates as a

peer-to-peer system, where

the channel generator auto-

matically establishes a con-

nection between Dupline®

inputs and Dupline®outputs

which are coded to the same

Dupline®address. If e.g. an

input coded for B5 is activat-

ed, the output(s) coded for B5

will also be activated.

Consequently, a Dupline®-out-

put can either be activated

through the output-data

received on DMM or by an

active Dupline®input coded

for the same Dupline®-

address. In "Split I/O" mode,

the channel generator treats

the Dupline®inputs and

Dupline®outputs indepen-

dently. If e.g. an input coded

for B5 is activated, the DMM

will make the information avail-

able for the PLC (like in normal

mode), but it will not automati-

cally activate the Dupline®out-

put(s) coded to B5. The

Dupline®outputs are con-

trolled exclusively through the

output data received from the

PLC. In this mode, up to 128

Dupline®inputs and 128

Dupline®outputs are available,

since an input and an output

coded to the same Dupline®

address can operate indepen-

dently.

G 3496 0010

General Specifications

Humidity (non-condensing) 20 to 80%

Mechanical resistance

Shock 15 G (11 ms)

Vibration 2 G (6 to 55 Hz)

Dimensions H4-Housing

Material (See Technical Information)

Weight 100 g

Memory Mapping

Read from Dupline®to Siemens Simatic S7-200

Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7

A1 V0.0 B1 V1.0 C1 V2.0 D1 V3.0 E1 V4.0 F1 V5.0 G1 V6.0 H1 V7.0

A2 V0.1 B2 V1.1 C2 V2.1 D2 V3.1 E2 V4.1 F2 V5.1 G2 V6.1 H2 V7.1

A3 V0.2 B3 V1.2 C3 V2.2 D3 V3.2 E3 V4.2 F3 V5.2 G3 V6.2 H3 V7.2

A4 V0.3 B4 V1.3 C4 V2.3 D4 V3.3 E4 V4.3 F4 V5.3 G4 V6.3 H4 V7.3

A5 V0.4 B5 V1.4 C5 V2.4 D5 V3.4 E5 V4.4 F5 V5.4 G5 V6.4 H5 V7.4

A6 V0.5 B6 V1.5 C6 V2.5 D6 V3.5 E6 V4.5 F6 V5.5 G6 V6.5 H6 V7.5

A7 V0.6 B7 V1.6 C7 V2.6 D7 V3.6 E7 V4.6 F7 V5.6 G7 V6.6 H7 V7.6

A8 V0.7 B8 V1.7 C8 V2.7 D8 V3.7 E8 V4.7 F8 V5.7 G8 V6.7 H8 V7.7

Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7

I1 V8.0 J1 V9.0 K1 V10.0 L1 V11.0 M1 V12.0 N1 V13.0 O1 V14.0 P1 V15.0

I2 V8.1 J2 V9.1 K2 V10.1 L2 V11.1 M2 V12.1 N2 V13.1 O2 V14.1 P2 V15.1

I3 V8.2 J3 V9.2 K3 V10.2 L3 V11.2 M3 V12.2 N3 V13.2 O3 V14.2 P3 V15.2

I4 V8.3 J4 V9.3 K4 V10.3 L4 V11.3 M4 V12.3 N4 V13.3 O4 V14.3 P4 V15.3

I5 V8.4 J5 V9.4 K5 V10.4 L5 V11.4 M5 V12.4 N5 V13.4 O5 V14.4 P5 V15.4

I6 V8.5 J6 V9.5 K6 V10.5 L6 V11.5 M6 V12.5 N6 V13.5 O6 V14.5 P6 V15.5

I7 V8.6 J7 V9.6 K7 V10.6 L7 V11.6 M7 V12.6 N7 V13.6 O7 V14.6 P7 V15.6

I8 V8.7 J8 V9.7 K8 V10.7 L8 V11.7 M8 V12.7 N8 V13.7 O8 V14.7 P8 V15.7

Du line

Fieldbus Installationbus

Specifications are subject to change without notice (16.03.2006) 3

Dupline®is a registered trademark. A product of the CARLO GAVAZZI Group

Dip-Switch Setting

Installation Hints

Slow flashing TX-LED

Polling without contact to S7 PLC Check the wiring.

Fast flashing TX-LED Communication OK

No Dupline®Carrier-LED

Dupline®Short circuit. Short circuit between the

two Dupline®wires.

Accessories

Cable Sub-D 9p M/Sub-D 9p M RS-485-SI1

Additional Information

Scope of supply

1 x Master Module G3496 0010 700

1 x Support software for S7 SW G3496 0010 700

Pin Assignment

Master Module

D-Sub. 9p M

S7/Port 0

D-Sub. 9p M

RS485 2-wire

Sw.4 On: Split I/O Channel Generator Mode

(Receivers activated by the PLC)

Off: Normal Dupline®Monostable Channel

Generator Mode

SW.5 On: 64 Dupline®channels

Off: 128 Dupline®channels

Sw.6 On: Maintain data on Dupline®in case of

communication failure

Off: Clear data on Dupline®after 10 sec. of

communication failure

Memory Mapping (cont.)

Write to Dupline®from Siemens Simatic S7-200

Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7

A1 V16.0 B1 V17.0 C1 V18.0 D1 V19.0 E1 V20.0 F1 V21.0 G1 V22.0 H1 V23.0

A2 V16.1 B2 V17.1 C2 V18.1 D2 V19.1 E2 V20.1 F2 V21.1 G2 V22.1 H2 V23.1

A3 V16.2 B3 V17.2 C3 V18.2 D3 V19.2 E3 V20.2 F3 V21.2 G3 V22.2 H3 V23.2

A4 V16.3 B4 V17.3 C4 V18.3 D4 V19.3 E4 V20.3 F4 V21.3 G4 V22.3 H4 V23.3

A5 V16.4 B5 V17.4 C5 V18.4 D5 V19.4 E5 V20.4 F5 V21.4 G5 V22.4 H5 V23.4

A6 V16.5 B6 V17.5 C6 V18.5 D6 V19.5 E6 V20.5 F6 V21.5 G6 V22.5 H6 V23.5

A7 V16.6 B7 V17.6 C7 V18.6 D7 V19.6 E7 V20.6 F7 V21.6 G7 V22.6 H7 V23.6

A8 V16.7 B8 V17.7 C8 V18.7 D8 V19.7 E8 V20.7 F8 V21.7 G8 V22.7 H8 V23.7

Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7 Dup. S7

I1 V24.0 J1 V25.0 K1 V26.0 L1 V27.0 M1 V28.0 N1 V29.0 O1 V30.0 P1 V31.0

I2 V24.1 J2 V25.1 K2 V26.1 L2 V27.1 M2 V28.1 N2 V29.1 O2 V30.1 P2 V31.1

I3 V24.2 J3 V25.2 K3 V26.2 L3 V27.2 M3 V28.2 N3 V29.2 O3 V30.2 P3 V31.2

I4 V24.3 J4 V25.3 K4 V26.3 L4 V27.3 M4 V28.3 N4 V29.3 O4 V30.3 P4 V31.3

I5 V24.4 J5 V25.4 K5 V26.4 L5 V27.4 M5 V28.4 N5 V29.4 O5 V30.4 P5 V31.4

I6 V24.5 J6 V25.5 K6 V26.5 L6 V27.5 M6 V28.5 N6 V29.5 O6 V30.5 P6 V31.5

I7 V24.6 J7 V25.6 K7 V26.6 L7 V27.6 M7 V28.6 N7 V29.6 O7 V30.6 P7 V31.6

I8 V24.7 J8 V25.7 K8 V26.7 L8 V27.7 M8 V28.7 N8 V29.7 O8 V30.7 P8 V31.7

G 3496 0010

Dimensions (mm)

H4-housing