ERG-2001 - Thomas & Betts - Datasheet.Live

Terminals

Overview .......................................................K2-K5

Nylon Insulated Ring...................................K6-K10

Vinyl Insulated Ring..........................K11-K12, K18

Non-Insulated Ring ...................................K13-K15

Heavy Duty Ring...............................................K16

High Temperature Non-Insulated .....................K17

TEFZEL®Insulated Ring...................................K19

Rectangular Rings ....................................K20-K21

Flag Terminals.....................................................K22

Fork Terminals

Nylon Insulated Fork .................................K23-K24

Vinyl Insulated Fork ..........................................K25

Non-Insulated Fork ...........................................K26

Locking Fork Terminals

Nylon Insulated Fork.........................................K27

Vinyl Insulated Fork ..........................................K28

Heat Shrinkable Fork........................................K29

Non-Insulated Fork ...........................................K29

Pin Terminals.......................................................K30

Insulated Ferrules ........................................K31-K32

Non-Insulated Ferrules ........................................K33

Heat Shrinkable Terminals, Splices,

Disconnects ..............................................K34-K35

Splice Connectors........................................K36-K38

Disconnects

Female (250 Series) .................................K39-K40

Piggy Back (250 Series) ...................................K40

Female (187 Series) .........................................K41

Male (250 Series) .............................................K42

Male (187 Series and 110 Series) ....................K43

250 Series Adapters and Coupler ....................K44

Wristlock Disconnects ......................................K44

Pin Terminals/Vinyl Terminals

(Mini-Pack) ........................................................K45

Wire Joints – Nylon Insulated ..............................K46

Installation Kits ....................................................K47

Application Tools

Plier Tools .................................................K48-K49

Comfort Crimp .........................................K-50-K51

Rachet Hand Tools ...................................K52-K55

Toggle Type ..............................................K55-K56

Flag Type..........................................................K55

TBM60RS Short Handle ...................................K56

Shure-Stake®Auto Feed...................................K57

ERG 3000.........................................................K58

Air Operated..............................................K59-K60

Air Hydraulic .....................................................K60

Twelve Ton Crimping........................................K61

Installation Dies ...........................................K61-62

Electric Hydraulic Pump ...................................K63

Tool Charts ...............................................K64-K65

Stud Size and Clearance Hole Chart...................K65

Wire Guide Tables .......................................K66-K69

Military Cross Reference .....................................K70

Cross Reference for Packaging ...................K71-K74

Terminal Products and Tools

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 1

Terminals

Why Sta-Kon®Terminals Are Better

Thomas & Betts developed the first

tool-applied solderless terminals and

connectors over 60 years ago in

response to industry awareness of the

need for better performance of electri-

cal systems.

Chamfered/Funneled

Terminal Barrel Entry

This feature makes wire insertion faster

and easier. Chamfering eliminates wire

strand “hang up” and departure

upon insertion into the terminal’s

barrel. The loss of even a

couple of wire strands can

have negative results on

electrical efficiency and

resistance to mechanical

strain.

Deep Internal

Serrations

After the insertion of a wire into the ter-

minal’s barrel, a deep serrated interior

insures a large area of contact which

lowers the resistance of a connection.

With the mechanical force of the tool,

the wire strands cold flow into the ser-

rated interior. This guarantees electri-

cal resistance lower than the wire to

which it is applied. This feature also

prevents pullout from vibration and

mechanical strain. Deep internal serra-

tions can be compared to the effective

holding power of a well treaded tire on

a wet highway.

Sta-Kon’s®Long Barrel

Design

If lowering electrical resistance, pre-

venting wire pullout, eliminating a

“missed” crimp and an insulator that

stays on the barrel during installation

are your goals, then you must design a

terminal with a long barrel. Most com-

petitive barrel lengths range from 20%-

50% shorter than Sta-Kon®terminals.

The results are usually a stream of

electrical failure, rework and added

expense. This also provides the insula-

tor with additional surface area, holding

tight to the barrel. Many competitive

insulators come off during crimping

due to a limited barrel length.

Brazed or Overlapped Seam

A long barrel design is of little value

unless it is one solid piece. That is why

Thomas & Betts brazes the seam on

our vinyl insulated Sta-Kon®and over-

laps the seam on nylon insulated termi-

nals. Many competitive terminals have

butted seams. This means increased

chances for wirestrand loss, poor resis-

tance, wire pullout and electrical fail-

ure. If the installer doesn’t position the

tool exactly on the correct spot on the

barrel, there’s likely going to be an

improper termination. The butted seam

can also fold due to tool-applied pres-

sure piercing the terminals insulation

from the inside out. With a brazed or

overlapped seam the installer can

crimp anywhere along the barrel’s sur-

face providing up to 2.5 times the ten-

sile strength of a butted seam terminal,

guaranteeing proper electrical flow,

void free.

Strands enter as a

homogeneous group

and compact tightly

under compression due

to fully brazed seam

• Chamfered

Funnel Barrel

Entry.

• Selectively annealed

long barrel.

• Longer barrel design.

• Color-code Tefzel®,

Nylon or Vinyl

Insulators.

• Brazed or overlapping

seams.

• Anti-rotational

tongue.

• Hardened tongue.

• Complete wire

and stud size

identification.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 2

Terminals

Selective Annealing

Because of the mechanical strength of

copper, an installer can experience

fatigue associated with repeated instal-

lations. For this reason Thomas & Betts

puts our terminals through one more

step called selective annealing. This

process leaves the barrel soft enough

to crimp and form around the wire.

However, we “cold form” the tongue

during the manufacturing process so

it remains strong. This is done so

the tongue can withstand

repeated bends and bolt

tightening strain common in

most electrical installa-

tions. Many competitors

attempt to accomplish

similar goals by remov-

ing valuable material or

using a softer copper

which has lower conduc-

tivity. This increases electrical

resistance as well as the odds for

shorting and downtime.

Anti-Rotational Tongues

This is a unique feature to the Thomas

& Betts ring tongue terminal. This

design prevents terminal shorting by

keeping the terminal secure in the ter-

minal block. The installer can place a

greater number of terminals closer

together without worry.

Proper Identification

We identify all terminals with Thomas &

Betts initials, T & B. We also indicate

wire and stud sizes. These markings

are clearly visible on the surface of the

tongue, taking any guesswork out of

replacing or reordering additional

parts. Our superior bright plating also

assists in visibility.

All Sta-Kon®Terminals are

Deburred and Degreased

To insure a Sta-Kon®terminal is proper-

ly plated and insulated, all our parts are

put through a process which cleans

and smooths the terminal of any manu-

facturing by-products, mainly grease,

oils and sharp edges. Many competitive

products do not put their product

through such rigorous finishing.

Platings/Finish

Electroplated-Tin is standard. All others

require minimum order quantities and

are generally not stocked. Alternative

platings as follows: Gold, Silver, Tin-

alloys, Nickel, etc.

The following finishes are available on

most one-piece Sta-Kon®terminals:

Finish Suffix Spec.

Gold Plate GP MIL-G-45204

Type II, Grade B,

C, D, Class O

Nickel Plate NP QQ-N-290 Class 2,

Grade G

Plain Finish PF None

Silver Plate SP MIL-T-16366 Type I

or II, 400° F, 204° C

Tin Plate TP MIL-T-10727 Type I

To order add the indicated suffix to the

regular catalog number.

Underwriters Laboratories

Listing

Sta-Kon®Rings, Fork, and Locking

Forks are tested and listed to U.L.

486A, two-way splices to U.L. 486C,

disconnects to U.L. 310 and all appli-

cable products to CSA 22.2.

Why Sta-Kon®Terminals Are Better – continued

• Deep

Internal

Serrations.

• Flat bottom box.

• Electro-tin plating.

• Center reinforced

spring detent for

minimum insertion

force.

• Compound Spring

Rails provide

positive contact

after repeated

insertions.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 3

Terminals

Sta-Kon®Ring, Fork & Locking Fork

• Complete line of installing tools engineered to match tool with terminal.

• First to gain military approval for pressure connections … many styles available for

military applications.

• Sta-Kon®products exceed test specification requirements of military, U.L. and CSA.

• TEFZEL®& Nylon Terminals provided with extra metal sleeve to grip insulation.

• Vinyl insulated and bare Sta-Kon®terminals feature brazed seam wire barrels which

can be crimped at any place on the barrel circumference.

Sta-Kon®Disconnects

• Internal barrel serrations and long barrel provide for maximum tensile strength.

• Complete line of installing tools, engineered to match tool with terminal.

• Funnel entry insulators allow for easier inserting of wire into barrel.

• Color-coded for easy installation.

The Shure-Stake®Tools are Matched to Terminals

The Shure-Stake®mechanism prevents the dies from releasing the terminal until

the proper compression has been completed. With this method, an operator

achieves a reliable crimp everytime. Thomas & Betts’ tooling techniques correctly

match tools, wire size and terminal to produce optimum mechanical and electrical

performance.

Sta-Kon®Technical Data

Terminals & Splices U.L. 94

Insulation Rating Flammability Voltage Temperature

Nylon V-2 600V** 105°C

Vinyl V-0 600V** 105°C

TEFZEL®V-0 600V** 150°C

**1000V fixture or sign

Disconnects 300V 105°C

The Sta-Kon®Terminal Numbering System

Distributor Package 100/50

Bulk “O.E.M.” Packaged 1000/500

Common to Both Packages

• Letter Adenotes 22-18 AWG wire range

• Letter Bdenotes 16-14 AWG wire range

• Letter Cdenotes 12-10 AWG wire range

• Letter Rpreceding the above letters indicates the terminal is insulated

• No letter R… no insulation … no exception!

Distributor Packaged

Part numbers are very descriptive indicating insulation and type, stud size, tongue

style and the largest maximum wire that can be put inside.

• If the letter R precedes the number the part is nylon insulated – RA18-6

• If the letter R follows the number the part is vinyl insulated – 14RB-8

EXAMPLE: 10RC-8F EXAMPLE: 2RA18X

C – Indicates 12-10 AWG 2 – Indicates a 2 way or butt style connector

10RC – Vinyl Insulated X – means expanded insulation.

8 – Indicates stud size

F – means a fork tongue terminal

FL – would indicate locking fork

Tefzel®is a registered trademark of DuPont.

ERG-2001

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 4

Terminals

The Proper Installation

Procedure for the Quality

Assured Connection

The proper installation of terminals, splices

and connectors is very important to the effi-

cient performance of an electrical system. The

properly installed connector will allow good

conductivity through the termination. A poor

termination results in a high resistance con-

nection. A poor connector installation may

cause damage or failure of an entire system.

Certain basic requirements must be met to

make a good termination.

1. Before the connector or terminal is installed

on the conductor, follow these recommend-

ed practices:

• Strip the insulation carefully so as to avoid

nicking or cutting conductor strands

• Strip the insulation to the proper length so

that the conductors can be inserted fully into

the connector barrel; the wire/cable should

be visible in the inspection hole of the lug;

the proper strip length can be found on

page K66.

2. Thomas & Betts wire strippers will help elimi-

nate these problems by properly gaging

and measuring the depth and length

requirements for the conductor. See page

K49 for wire strippers.

The terminal must be properly installed.

Installation Procedure

1. Train the wires to eliminate fanning of

strands.

2. Open handles fully.

3. Insert terminal in proper die nest and locate

it as shown above. When crimping a butt

splice, position in proper die nest with win-

dow facing indentor.

4. Close handles slightly to secure terminal. Do

not deform terminal.

5. Insert properly stripped wire into terminal.

6. Complete crimp by closing handles.

Performance Data

Voltage Drop Test 500 Cycles

Thomas & Betts terminals show consistently lower millivolt drops than those allowed by

NEMA specification.

8 16 24 32 40 48 AMPS

22 20 18 16 14 12 10 AWG

Voltage Drop (mv)

CODE

Typical test

value

of T&B

Terminals

NEMA

requirement

120

100

22 20 18 15 14 12 10

Wire Size (AWG)

Wire Pullout Force (lbs.)

CODE

Typical test value

T&B Terminals

NEMA

requirement

stripped wire

rest

stripping

length

indentor

terminal

orient tongue

as shown

Wire Pullout Tension Test

Thomas & Betts terminals show consistently higher wire retention forces than those required

by NEMA specification.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 5

Terminals

Self-insulated with high dieletric-strength nylon

sleeves, these ring terminals are recommend-

ed for temperatures up to 105°C. An inner

bronze insulation grip sleeve lengthens the

flexing radius of the conductor and eliminates

conductor creep. The nylon jacket is color-

coded:

Color Code Wire Range

yellow 26-22

red 22-16

blue 18-14

yellow 12-10

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape

RA2573M.

(Bulk number 1000 and 500 packages.)

RZ & RAX stock thickness: .02

RA & RB stock thickness: .03

RC stock thickness: .04

Nylon Insulated Ring – Insulation Grip

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RZ22-2** 100 26-22 .083 #2 1 .57 .14 .13 .49

RZ22-4** 100 26-22 .083 #4 1 .65 .21 .20 .54

RZ22-6** 100 26-22 .083 #6 1 .65 .21 .20 .54

RZ22-8** 100 26-22 .083 #8 1 .75 .25 .23 .62

RZ22-10** 100 26-22 .083 #10 1 .75 .25 .23 .62

RAX23* 1000 26-24 .125 #2 3 .66 .14 .14 .59

RAX43* 1000 26-24 .125 #4 3 .74 .20 .19 .64

RAX63* 1000 26-24 .125 #6 3 .84 .25 .22 .72

RAX83* 1000 26-24 .125 #8 3 .84 .25 .22 .72

RAX103* 1000 26-24 .125 #10 3 .84 .25 .24 .72

RA18-4 100 22-16 .136 #4 2 .70 .23 .14 .59

RA323 1000 22-16 .136 #4 2 .70 .23 .14 .59

RA333 1000 22-16 .136 #6 2 .70 .23 .14 .59

RA18-6 100 22-16 .136 #6 2 .83 .26 .25 .71

RA853 1000 22-16 .136 #6 2 .83 .26 .25 .71

RA18-8 100 22-16 .136 #8 3 .83 .26 .25 .71

RA833 1000 22-16 .136 #8 3 .83 .26 .25 .71

RA863 1000 22-16 .136 #8 3 .83 .26 .25 .71

RA18-10 100 22-16 .136 #10 2 .86 .31 .25 .71

RA873 1000 22-16 .136 #10 2 .86 .31 .25 .71

RA18-14 100 22-16 .136 b" 3 1.07 .46 .31 .84

RA713 1000 22-16 .136 b" 3 1.07 .46 .31 .84

RA18-516 100 22-16 .136 j" 3 1.07 .46 .31 .84

RA723 1000 22-16 .136 j" 3 1.07 .46 .31 .84

RA18-38 100 22-16 .136 c" 3 1.17 .53 .35 .87

RA733 1000 22-16 .136 c" 3 1.17 .53 .35 .87

RA18-12 100 22-16 .136 d" 3 1.27 .72 .50 .92

RA753 1000 22-16 .136 d" 3 1.27 .72 .50 .92

RB14-4 100 18-14 .162 #4 21⁄2.72 .26 .14 .59

RB1323 1000 18-14 .162 #4 21⁄2.72 .26 .14 .59

RB14-6 100 18-14 .162 #6 3 .89 .31 .25 .71

RB853 1000 18-14 .162 #6 3 .89 .31 .25 .71

RB1333 1000 18-14 .162 #6 3 .74 .26 .14 .59

RB14-8 100 18-14 .162 #8 3 .89 .31 .25 .71

RB863 1000 18-14 .162 #8 3 .89 .31 .25 .71

RB14-10 100 18-14 .162 #10 31⁄2.89 .31 .25 .71

RB873 1000 18-14 .162 #10 31⁄2.89 .31 .25 .71

RB14-14 100 18-14 .162 b" 31⁄21.08 .47 .31 .81

RB713 1000 18-14 .162 b" 31⁄21.08 .47 .31 .81

RB14-516 100 18-14 .162 j" 31⁄21.08 .47 .31 .84

RB723 1000 18-14 .162 j" 31⁄21.08 .47 .31 .84

RB14-38 100 18-14 .162 c" 31⁄21.17 .53 .35 .87

RB733 1000 18-14 .162 c" 31⁄21.17 .53 .35 .87

RB14-12 100 18-14 .162 d" 4 1.25 .72 .50 .90

RB753 1000 18-14 .162 d" 4 1.25 .72 .50 .90

RC10-6 50 12-10 .210 #6 3 1.00 .37 .27 .81

RC333 500 12-10 .210 #6 3 1.00 .37 .27 .81

RC10-8 50 12-10 .210 #8 5 1.00 .37 .27 .81

RC863 500 12-10 .210 #8 5 1.00 .37 .27 .81

RC10-10 50 12-10 .210 #10 5 1.00 .37 .27 .81

RC363 500 12-10 .210 #10 5 1.00 .37 .27 .81

RC10-14 50 12-10 .210 b" 6 1.12 .53 .32 .86

RC713 500 12-10 .210 b" 6 1.12 .53 .32 .86

RC10-516 50 12-10 .210 j" 6 1.21 .53 .31 .94

RC703 500 12-10 .210 j" 6 1.21 .53 .31 .94

RC10-38 50 12-10 .210 c" 6 1.27 .59 .35 .98

RC733 500 12-10 .210 c" 6 1.27 .59 .35 .98

RC10-12 50 12-10 .210 d" 6 1.37 .72 .52 1.02

RC753 500 12-10 .210 d" 6 1.37 .72 .52 1.02

* Not Listed By U.L. CSA

** CSA Listed only

U.L. Listed E9809

Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145A

Installing tool: WT1452 (RZ series only)

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 6

Terminals

Catalog numbers with the suffix X indicate an

expanded insulation grip. This means a wider

wire entry to accommodate heavy wall insulation.

Ring terminals won’t fall free even if the mount-

ing screw loosens.

RB stock thickness: .03

RC stock thickness: .04

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications

(i.e. 12050 tool and application dies).

See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Nylon Insulated Ring – Expanded Insulation Grip

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RB14-4X 100 18-14 .190 #4 4 .80 .26 .14 .67

RB1324 1000 18-14 .190 #4 4 .80 .26 .14 .67

RB14-6X 100 18-14 .190 #6 4 .95 .31 .25 .79

RB854 1000 18-14 .190 #6 4 .95 .31 .25 .79

RB14-8X 100 18-14 .190 #8 5 .95 .31 .25 .79

RB864 1000 18-14 .190 #8 5 .95 .31 .25 .79

RB14-10X 100 18-14 .190 #10 5 .95 .31 .25 .79

RB874 1000 18-14 .190 #10 5 .95 .31 .25 .79

RB14-14X 100 18-14 .190 b" 6 1.16 .47 .31 .92

RB714 1000 18-14 .190 b" 6 1.16 .47 .31 .92

RB14-516X 100 18-14 .190 j" 6 1.16 .47 .31 .92

RB724 1000 18-14 .190 j" 6 1.16 .47 .31 .92

RB14-38X 100 18-14 .190 c" 6 1.25 .53 .42 .95

RB734 1000 18-14 .190 c" 6 1.25 .53 .42 .95

RC10-6X 50 12-10 .250 #6 5 1.10 .37 .27 .91

RC334 500 12-10 .250 #6 5 1.10 .37 .27 .91

RC10-8X 50 12-10 .250 #8 5 1.10 .37 .27 .91

RC864 500 12-10 .250 #8 5 1.10 .37 .27 .91

RC10-10X 50 12-10 .250 #10 5 1.10 .37 .27 .91

RC364 500 12-10 .250 #10 5 1.10 .37 .27 .91

RC10-14X 50 12-10 .250 b" 6 1.22 .53 .32 .96

RC714 500 12-10 .250 b" 6 1.22 .53 .32 .96

RC10-516X 50 12-10 .250 j" 6 1.32 .53 .31 1.05

RC704 500 12-10 .250 j" 6 1.32 .53 .31 1.05

RC10-38X 50 12-10 .250 c" 6 1.38 .59 .48 1.09

RC734 500 12-10 .250 c" 6 1.38 .59 .48 1.09

RC10-12X 50 12-10 .250 d" 6 1.48 .72 .52 1.13

U.L. Listed E9809

Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145A

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 7

Terminals

These ring terminals are self-insulated with

heat shrinkable polyolefin and internally coat-

ed sealant. Upon completed installation, a fully

sealed connection is achieved to protect the

joint against the degrading effects of galvanic

action, corrosion, and environmental exposure.

RAS & RBS stock thickness: .03

RCS stock thickness: .04

Heat Shrinkable Ring Terminals – Expanded Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RAS18-6X 100 22-18 .170 #6 2 1.23 .25 .27 1.10

RAS18-8X 100 22-18 .170 #8 3 1.26 .31 .27 1.10

RAS18-10X 100 22-18 .170 #10 2 1.26 .31 .27 1.10

RBS14-6X 100 16-14 .200 #6 3 1.23 .25 .27 1.10

RBS14-8X 100 16-14 .200 #8 3 1.23 .25 .27 1.10

RBS14-10X 100 16-14 .200 #10 31⁄21.26 .31 .27 1.10

RCS10-6X 50 12-10 .250 #6 3 1.34 .31 .27 1.15

RCS10-8X 50 12-10 .250 #8 5 1.34 .37 .27 1.15

RCS10-10X 50 12-10 .250 #10 5 1.34 .37 .27 1.15

RCS10-14X 50 12-10 .250 b" 6 1.34 .49 .32 1.15

U.L. Listed E9809

Installing tool: WT1255

Note: Not available on Mylar Tape.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 8

Terminals

RD, RE, RF stock thickness: .04

RG stock thickness: .05*

Nylon Insulated Ring

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RD167 200 8 .340 #8 12 1.48 .42 .28 1.29

RD8-10 25 8 .340 #10 12 1.48 .42 .28 1.29

RD367 200 8 .340 #10 12 1.48 .42 .28 1.29

RD8-14 25 8 .340 b" 12 1.54 .46 .36 1.32

RD717 200 8 .340 b" 12 1.54 .46 .36 1.32

RD8-516 25 8 .340 j" 12 1.63 .57 .36 1.35

RD727 200 8 .340 j" 12 1.63 .57 .36 1.35

RD8-38 25 8 .340 c" 12 1.63 .57 .36 1.35

RD737 200 8 .340 c" 12 1.63 .57 .36 1.35

RD8-12 25 8 .310 d" 12 1.79 .82 .55 1.39

RD757* 200 8 .310 d" 12 1.79 .82 .55 1.39

RD10161 200 8AN .270 #8 12 1.40 .41 .24 1.20

RD10361 200 8AN .270 #10 12 1.40 .41 .24 1.20

RD10711 200 8AN .270 b" 12 1.45 .45 .34 1.22

RD10721 200 8AN .270 j" 12 1.53 .56 .34 1.25

RD10731 200 8AN .270 c" 12 1.53 .56 .34 1.25

RE6-10 20 6 .420 #10 16 1.65 .49 .28 1.40

RE267 200 6 .420 #10 16 1.65 .49 .28 1.40

RE6-14 20 6 .420 b" 16 1.65 .49 .28 1.40

RE717 200 6 .420 b" 16 1.65 .49 .28 1.40

RE6-516 20 6 .420 j" 16 1.76 .61 .34 1.47

RE727 200 6 .420 j" 16 1.76 .61 .34 1.47

RE6-38 20 6 .420 c" 16 1.76 .61 .34 1.47

RE737 200 6 .420 c" 16 1.76 .61 .34 1.47

RE6-12 20 6 .395 d" 16 1.83 .82 .55 1.43

RE757* 200 6 .395 d" 16 1.83 .82 .55 1.43

RE10261 200 6AN .315 #10 16 1.55 .49 .24 1.31

RE10711 200 6AN .315 b" 16 1.55 .49 .27 1.31

RE10721 200 6AN .315 j" 16 1.70 .60 .34 1.40

RE10731 200 6AN .315 c" 16 1.70 .60 .34 1.40

RF4-10 15 4 .510 #10 21 1.76 .56 .36 1.49

RF267 200 4 .510 #10 21 1.76 .56 .36 1.49

RF4-14 15 4 .510 b" 21 1.76 .56 .36 1.49

RF717 200 4 .510 b" 21 1.76 .56 .36 1.49

RF4-516 15 4 .510 j" 21 1.84 .62 .35 1.53

RF727 200 4 .510 j" 21 1.84 .62 .35 1.53

RF4-38 15 4 .510 c" 23 1.84 .62 .35 1.53

RF737 200 4 .510 c" 23 1.84 .62 .35 1.53

RF757* 200 4 .500 d" 23 1.90 .82 .55 1.49

RF10261 200 4AN .380 #10 26 1.78 .55 .30 1.51

RF10711 200 4AN .380 b" 26 1.78 .55 .30 1.51

RF10721 200 4AN .380 j" 26 1.80 .62 .34 1.49

RF10731 200 4AN .380 c" 26 1.80 .62 .34 1.49

RG2-10 10 2 .588 #10 42 2.15 .69 .40 1.83

RG267 100 2 .588 #10 42 2.15 .69 .40 1.83

RG2-14 10 2 .588 b" 42 2.15 .69 .40 1.83

RG717 100 2 .588 b" 42 2.15 .69 .40 1.83

RG2-516 10 2 .588 j" 42 2.15 .69 .40 1.83

RG727 100 2 .588 j" 42 2.15 .69 .40 1.83

RG2-38 10 2 .588 c" 42 2.15 .69 .40 1.83

RG737 100 2 .588 c" 42 2.15 .69 .40 1.83

RG2-12 10 2 .588 d" 42 2.35 .80 .49 1.93

RG757 100 2 .588 d" 42 2.35 .80 .49 1.93

RG9711 100 1AN 453 b" 48 2.07 .69 .40 1.74

RG9731 100 1AN .453 c" 48 2.07 .69 .40 1.74

RG9751 100 1AN .453 d" 48 2.26 .80 .49 1.84

AN – Aircraft Wire. U.L. Listed E9809. Installing tools: TBM6/TBM6S, ERG-2007, (RD & RE Except Brazed Seam)

Note: Not available on Mylar Tape.

*Brazed Seam, Lolly-Pop Style Tongue.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 9

Terminals

Nylon Insulated Ring – continued

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RH9711 100 1AN .500 b" 54 2.14 .77 .44 1.81

RH9731 100 1AN .500 c" 54 2.14 .77 .44 1.81

RH9751 100 1AN .500 d" 54 2.34 .77 .54 1.90

RJ9711 100 1/0AN .550 b" 80 2.35 .83 .46 1.97

RJ9731 100 1/0AN .550 c" 80 2.35 .83 .46 1.97

RJ9751 100 1/0AN .550 d" 80 2.49 .89 .55 2.04

RH717 100 1/0 .629 b" 80 2.14 .77 .43 1.81

RH727 100 1/0 .629 j" 80 2.14 .77 .43 1.81

RH737 100 1/0 .629 c" 80 2.14 .77 .43 1.81

RH757 100 1/0 .629 d" 80 2.34 .77 .54 1.90

RK9731 100 2/0AN .610 c" 70 2.52 .93 .55 2.14

RK9751 100 2/0AN .610 d" 70 2.60 .93 .55 2.15

RJ717 100 2/0 .675 b" 80 2.34 .83 .46 1.96

RJ727 100 2/0 .675 j" 80 2.34 .83 .46 1.96

RJ737 100 2/0 .675 c" 80 2.34 .83 .46 1.96

RJ757 100 2/0 .675 d" 80 2.48 .89 .54 2.03

RL9731 100 3/0AN .680 c" 120 2.83 1.04 .57 2.36

RL9751 100 3/0AN .680 d" 120 2.83 1.04 .57 2.36

RK717 100 3/0 .765 b" 84 2.60 .93 .54 2.21

RK727 100 3/0 .765 j" 84 2.60 .93 .54 2.21

RK737 100 3/0 .765 c" 84 2.60 .93 .54 2.21

RM9731 100 4/0AN .750 c" 160 3.00 1.13 .66 2.51

RM9751 100 4/0AN .750 d" 160 3.00 1.13 .66 2.51

RL737 100 4/0 .785 c" 130 2.83 1.04 .57 2.35

RL757 100 4/0 .785 d" 130 2.83 1.04 .57 2.35

RM737 100 250MCM .868 c" 130 3.00 1.13 .65 2.51

RM747 100 250MCM .868 k" 130 3.00 1.13 .65 2.51

RM757 100 250MCM .868 d" 130 3.00 1.13 .65 2.51

AN – Aircraft Wire

U.L. Listed E9809

Installing tools: TBM6/TBM6S, ERG-2007, (RD & RE Except Brazed Seam)

Note: Not available on Mylar Tape.

Stock Thickness:

RH = .05

RJ = .06

RK = .06

RL = .07

RM = .07

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 10

Terminals

These ring terminals are self-insulated with a

PVC insulation sleeve of extra length to give pro-

tection and relieve bending stress at wire’s flex

point. Brazed seam barrel is serrated to obtain

high pull-out value. Terminal is made of high

conductivity electrolytic copper, electro-tin plated.

Insulation material is color-coded:

Color Code Wire Range

red 22-16

blue 18-14

yellow 12-10

Stock Thickness:

RA & RB = .03

RC = .04

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Vinyl Insulated Ring – Insulation Grip

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

18RA-4 100 22-16 .150 #4 3 .97 .31 .27 .81

RA77 1000 22-16 .150 #4 3 .97 .31 .27 .81

18RA-6 100 22-16 .150 #6 3 .94 .25 .27 .81

RA857 1000 22-16 .150 #6 3 .94 .25 .27 .81

18RA-8 100 22-16 .150 #8 3 .97 .31 .27 .81

RA867 1000 22-16 .150 #8 3 .97 .31 .27 .81

18RA-10 100 22-16 .150 #10 3 .97 .31 .27 .81

RA877 1000 22-16 .150 #10 3 .97 .31 .27 .81

18RA-14 100 22-16 .150 b" 4 1.13 .50 .37 .88

RA717 1000 22-16 .150 b" 4 1.13 .50 .37 .88

18RA-516 100 22-16 .150 j" 4 1.13 .50 .37 .88

RA727 1000 22-16 .150 j" 4 1.13 .50 .37 .88

18RA-38 100 22-16 .150 c" 4 1.24 .54 .37 .91

RA737 1000 22-16 .150 c" 4 1.24 .54 .37 .91

14RB-4 100 18-14 .170 #4 3 .94 .25 .27 .81

RB1327 1000 18-14 .170 #4 3 .94 .25 .27 .81

14RB-6 100 18-14 .170 #6 3 .97 .31 .27 .81

RB857 1000 18-14 .170 #6 3 .97 .31 .27 .81

14RB-8 100 18-14 .170 #8 3 .97 .31 .27 .81

RB867 1000 18-14 .170 #8 3 .97 .31 .27 .81

14RB-10 100 18-14 .170 #10 3 .97 .31 .27 .81

RB877 1000 18-14 .170 #10 3 .97 .31 .27 .81

14RB-14 100 18-14 .170 b" 4 1.14 .50 .38 .89

RB717 1000 18-14 .170 b" 4 1.14 .50 .38 .89

14RB-516 100 18-14 .170 j" 4 1.15 .50 .38 .89

RB727 1000 18-14 .170 j" 4 1.15 .50 .38 .89

14RB-38 100 18-14 .170 c" 4 1.16 .54 .38 .91

RB-737 1000 18-14 .170 c" 4 1.16 .54 .38 .91

10RC-6 50 12-10 .210 #6 5 1.06 .31 .27 .90

RC337 500 12-10 .210 #6 5 1.06 .31 .27 .90

10RC-8 50 12-10 .210 #8 5 1.06 .31 .27 .90

RC777 500 12-10 .210 #8 5 1.06 .31 .27 .90

10RC-10 50 12-10 .210 #10 5 1.06 .31 .27 .90

RC367 500 12-10 .210 #10 5 1.06 .31 .27 .90

10RC-14 50 12-10 .210 b" 6 1.16 .50 .27 .90

RC717 500 12-10 .210 b" 6 1.16 .50 .27 .90

10RC-516 50 12-10 .210 j" 6 1.17 .50 .37 .92

RC707 500 12-10 .210 j" 6 1.17 .50 .37 .92

10RC-38 50 12-10 .210 c" 6 1.29 .59 .44 .99

RC737 500 12-10 .210 c" 6 1.29 .59 .44 .99

U.L. Listed E9809

Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 11

Terminals

Catalog numbers with the suffix X indicate an

expanded insulation support. This means a wider

wire entry to accommodate heavy wall insulation.

Ring terminals won’t fall free even if the mounting

screw loosens.

Stock Thickness:

RA & RB = 03

RC = .04

Most standard bulk catalog numbers can be put on

Mylar Tape for reel fed applications (i.e. 12050

tool and application dies). See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Vinyl Insulated Ring – Expanded Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

18RA-6X 100 22-16 .170 #6 3 .97 .31 .27 .81

18RA-8X 100 22-16 .170 #8 3 .97 .31 .27 .81

RA867-170 1000 22-16 .170 #8 3 .97 .31 .27 .81

18RA-10X 100 22-16 .170 #10 3 .97 .31 .27 .81

RA877-170 1000 22-16 .170 #10 3 .97 .31 .27 .81

18RA-14X 100 22-16 .170 b" 4 1.13 .50 .37 .88

RA727-170 1000 22-16 .170 j" 4 1.13 .50 .37 .88

14RB-4X 100 18-14 .200 #4 3 .94 .25 .27 .81

14RB-6X 100 18-14 .200 #6 3 .97 .31 .27 .81

RB857-200 1000 18-14 .200 #6 3 .97 .31 .27 .81

14RB-8X 100 18-14 .200 #8 3 .97 .31 .27 .81

RB867-200 1000 18-14 .200 #8 3 .97 .31 .27 .81

14RB-10X 100 18-14 .200 #10 3 .97 .31 .27 .81

RB877-200 1000 18-14 .200 #10 3 .97 .31 .27 .81

14RB-14X 100 18-14 .200 b" 4 1.14 .50 .38 .89

RB717-200 1000 18-14 .200 b" 4 1.14 .50 .38 .89

14RB-516X 100 18-14 .200 j" 4 1.15 .50 .38 .89

14RB-38X 100 18-14 .200 c" 4 1.16 .54 .35 .91

10RC-6X 50 12-10 .250 #6 5 1.06 .31 .27 .90

RC337-250 500 12-10 .250 #6 5 1.06 .31 .27 .90

10RC-8X 50 12-10 .250 #8 5 1.06 .31 .27 .90

RC777-250 500 12-10 .250 #8 5 1.06 .31 .27 .90

10RC-10X 50 12-10 .250 #10 5 1.06 .31 .27 .90

RC367-250 500 12-10 .250 #10 5 1.06 .31 .27 .90

10RC-14X 50 12-10 .250 b" 6 1.16 .50 .27 .90

RC717-250 500 12-10 .250 b" 6 1.16 .50 .27 .90

10RC-516X 50 12-10 .250 j" 6 1.17 .50 .37 .92

10RC-38X 50 12-10 .250 c" 6 1.29 .59 .44 .99

RC737-250 500 12-10 .250 c" 6 1.29 .59 .44 .99

U.L. Listed E9809

Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 12

Non-Insulated Ring

Wt./Lbs.

Cat. Pkg. Wire Bolt Per Dimensions

No. Qty. Range Hole 1000 A B C M

A18-4 100 22-16 #4 2 .75 .31 .27 .59

A18-6 100 22-16 #6 2 .72 .25 .27 .59

A85 1000 22-16 #6 2 .72 .25 .27 .59

A18-8 100 22-16 #8 2 .75 .31 .27 .59

A86 1000 22-16 #8 2 .75 .31 .27 .59

A18-10 100 22-16 #10 2 .75 .31 .27 .59

A87 1000 22-16 #10 2 .75 .31 .27 .59

A18-14 100 22-16 b" 3 .92 .50 .37 .67

A71 1000 22-16 b" 3 .92 .50 .37 .67

A18-516 100 22-16 j" 3 .92 .50 .37 .67

A72 1000 22-16 j" 3 .92 .50 .37 .67

A18-38 100 22-16 c" 3 .99 .54 .35 .67

A73 1000 22-16 c" 3 .99 .54 .35 .67

A18-12 100 22-16 d" 3 1.06 .72 .38 .70

A75 1000 22-16 d" 3 1.06 .72 .38 .70

B14-4 100 18-14 #4 2 .72 .25 .27 .59

B132 1000 18-14 #4 2 .72 .25 .27 .59

B14-6 100 18-14 #6 2 .75 .31 .27 .59

B133 1000 18-14 #6 2 .75 .31 .27 .59

B14-8 100 18-14 #8 3 .75 .31 .27 .59

B86 1000 18-14 #8 3 .75 .31 .27 .59

B14-10 100 18-14 #10 3 .75 .31 .27 .59

B87 1000 18-14 #10 3 .75 .31 .27 .59

B14-14 100 18-14 b" 6 .93 .50 .38 .68

B71 1000 18-14 b" 6 .93 .50 .38 .68

B14-516 100 18-14 j" 6 .93 .50 .38 .68

B72 1000 18-14 j" 6 .93 .50 .38 .68

B14-38 100 18-14 c" 6 .96 .54 .35 .68

B73 1000 18-14 c" 6 .96 .54 .35 .68

B14-12 100 18-14 d" 6 1.06 .72 .38 .70

B75 1000 18-14 d" 6 1.06 .72 .38 .70

B85 1000 18-14 #6 6 .75 .31 .27 .59

B134 1000 18-14 #8 6 .72 .25 .27 .59

BC14-6 50 heavy duty 16-14 #6 4 .81 .25 .29 .68

BC85 500 use C tooling #6 4 .81 .25 .29 .68

BC14-8 50 heavy duty 16-14 #8 4 .87 .39 .29 .68

BC86 500 use C tooling #8 4 .87 .39 .29 .68

BC14-10 50 heavy duty 16-14 #10 5 .87 .39 .29 .68

BC87 500 use C tooling #10 5 .87 .39 .29 .68

BC14-14 50 heavy duty 16-14 b"" 5 .93 .51 .29 .68

BC71 500 use C tooling b" 5 .93 .51 .29 .68

BC14-516 50 heavy duty 16-14 j" 6 1.04 .54 .38 .77

BC72 500 use C tooling j" 6 1.04 .54 .38 .77

BC14-38 50 heavy duty 16-14 c" 6 1.09 .63 .38 .77

BC79 500 use C tooling c" 6 1.09 .63 .38 .77

BC14-12 50 heavy duty 16-14 d" 6 1.32 .76 .54 .94

BC75 500 use C tooling d" 6 1.32 .76 .54 .94

C10-6 50 12-10 #6 4 .82 .31 .27 .66

C33 500 12-10 #6 4 .82 .31 .27 .66

C10-8 50 12-10 #8 5 .82 .31 .27 .66

C77 500 12-10 #8 5 .82 .31 .27 .66

C10-10 50 12-10 #10 5 .85 .38 .27 .66

C26 500 12-10 #10 5 .85 .38 .27 .66

C36 1000 12-10 #10 7 .82 .31 .27 .66

C10-14 50 12-10 b" 7 .91 .50 .27 .66

C71 500 12-10 b" 7 .91 .50 .27 .66

C10-516 50 12-10 j" 8 .98 .50 .38 .73

C70 500 12-10 j" 8 .98 .50 .38 .73

C72 1000 12-10 j" 7 1.10 .59 .45 .80

C10-38 50 12-10 c" 7 1.10 .59 .45 .80

C73 500 12-10 c" 7 1.10 .59 .45 .80

C10-12 50 12-10 d" 7 1.21 .72 .38 .84

C75 500 12-10 d" 7 1.21 .72 .38 .84

U.L. Listed E9809

Installing tools: WT111M, WT112M, WT110M, ERG-2002, WT2000

Terminals

These non-insulated ring terminals are made of

electrolytic copper for high conductivity. They

can be installed with crimping tools having a

single indentor or double indentor (recom-

mended for solid wire). Serrated barrel

increases grip on wire. Wire range identifica-

tion is stamped on the tongue of each terminal.

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and applicaton dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape

RA2573M.

(Bulk number 1000 and 500 packages.)

Stock Thickness:

A & B = .03

BC = .05

C = .04

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 13

Terminals

These non-insulated ring terminals are made of

electrolytic copper for high conductivity. They

can be installed with crimping tools having a

single indentor or double indentor (recom-

mended for solid wire). Serrated barrel

increases grip on wire. Wire range identifica-

tion is stamped on the tongue of each terminal.

Stock Thickness:

D & E = .06

F = .07

D10, E10, F10 = .04

D975 & F975 = .04

Non-Insulated Ring – Brazed Seam

Wt./Lbs.

Cat. Pkg. Wire Bolt Per Dimensions

No. Qty. Range Hole 1000 A B C M

D8-10* 25 8 #10 16 1.13 .48 .36 .90

D36* 200 8 #10 16 1.13 .48 .36 .90

D8-14* 25 8 b" 14 1.13 .48 .36 .90

D71* 200 8 b" 14 1.13 .48 .36 .90

D8-516* 25 8 j" 16 1.32 .59 .49 1.03

D72* 200 8 j" 16 1.32 .59 .49 1.03

D8-38* 25 8 c" 14 1.32 .59 .49 1.03

D73* 200 8 c" 14 1.32 .59 .49 1.03

D8-12* 25 8 d" 14 1.49 .82 .55 1.09

D75* 200 8 d" 14 1.49 .82 .55 1.09

E6-10* 20 6 #10 17 1.13 .48 .36 .90

E26* 200 6 #10 17 1.13 .48 .36 .90

E6-14* 20 6 b" 20 1.13 .48 .36 .90

E71* 200 6 b" 20 1.13 .48 .36 .90

E6-516* 20 6 j" 20 1.32 .60 .49 1.03

E72* 200 6 j" 20 1.32 .60 .49 1.03

E6-38* 20 6 c" 20 1.32 .60 .49 1.03

E73* 200 6 c" 20 1.32 .60 .49 1.03

E6-12* 20 6 d" 20 1.49 .82 .55 1.08

E75* 200 6 d" 20 1.49 .82 .55 1.08

F4-10* 20 4 #10 24 1.16 .48 .36 .93

F26* 200 4 #10 24 1.16 .48 .36 .93

F4-14* 20 4 b" 25 1.16 .48 .36 .93

F71* 200 4 b" 25 1.16 .48 .36 .93

F4-516* 20 4 j" 25 1.35 .60 .49 1.06

F72* 200 4 j" 25 1.35 .60 .49 1.06

F4-38* 20 4 c" 25 1.35 .60 .49 1.06

F73* 200 4 c" 25 1.35 .60 .49 1.06

F4-12* 20 4 d" 25 1.52 .82 .55 1.11

F75* 200 4 d" 25 1.52 .82 .55 1.11

Installing tools: ERG-2005 (D Series only), WT115A D, E, F and G, TBM6/TBM6S, WT3185

Installing dies: 11802 INDENTOR (D-E-F-G), D-11803-NEST, E-11805-NEST, F-11806-NEST (all ordered separately)

Not available on Mylar Tape.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 14

Terminals

These non-insulated ring terminals are made of

electrolytic copper for high conductivity. They

can be installed with crimping tools having a

single indentor or double indentor (re com-

mended for solid wire). Serrated barrel

increases grip on wire. Wire range identifica-

tion is stamped on the tongue of each terminal.

Stock Thickness:

G & H = .05

J & K = .06

L & M = .07

Non-Insulated Ring – Tubular

Wt./Lbs.

Cat. Pkg. Wire Bolt Per Dimensions

No. Qty. Range Hole 1000 A B C M

D10161 200 8 #8 12 1.15 .41 .28 .95

D10361 200 8 #10 12 1.15 .41 .28 .95

D10711 200 8 b" 12 1.20 .45 .36 .97

D10721 200 8 j" 12 1.28 .56 .36 1.00

D10731 200 8 c" 12 1.28 .56 .36 1.00

D975* 200 8 d" 12 1.46 .83 .49 1.06

E10261 200 6 #10 14 1.26 .49 .24 1.02

E10711 200 6 b" 14 1.26 .49 .27 .99

E10721 200 6 j" 14 1.38 .60 .34 1.04

E10731 200 6 c" 14 1.38 .60 .34 1.04

F10261 100 4 #10 20 1.37 .55 .30 1.07

F10711 100 4 b" 20 1.37 .55 .30 1.07

F10721 100 4 j" 20 1.42 .62 .34 1.08

F10731 100 4 c" 20 1.42 .62 .34 1.08

F975* 200 4 d" 20 1.49 .83 .45 1.10

G2-14 10 2 b" 50 1.59 .69 .40 1.26

G2-516 10 2 j" 50 1.59 .69 .40 1.26

G2-38 10 2 c" 50 1.59 .69 .40 1.26

G2-12 10 2 d" 50 1.79 .80 .49 1.36

G926 100 2 #10 40 1.59 .69 .40 1.26

G971 100 2 b" 40 1.59 .69 .40 1.26

G972 100 2 j" 40 1.59 .69 .40 1.26

G973 100 2 c" 40 1.59 .69 .40 1.26

G975 100 2 d" 40 1.79 .80 .49 1.36

H971 100 1AN-1/0 b" 50 1.65 .77 .43 1.32

H972 100 1AN-1/0 j" 50 1.65 .77 .43 1.32

H973 100 1AN-1/0 c" 50 1.65 .77 .43 1.32

H975 100 1AN-1/0 d" 50 1.85 .77 .54 1.41

H10-14 10 1/0 b" 50 1.65 .77 .43 1.32

J971 50 1/0AN-2/0 b" 60 1.94 .84 .48 1.53

J972 50 1/0AN-2/0 j" 60 1.94 .84 .48 1.53

J973 50 1/0AN-2/0 c" 60 1.99 .84 .53 1.58

J974 50 1/0AN-2/0 k" 60 1.99 .89 .51 1.56

J975 50 1/0AN-2/0 d" 60 1.99 .89 .51 1.56

J20-38 10 2/0 c" 70 1.84 .83 .46 1.46

K971 50 2/0AN-3/0 b" 76 2.08 .93 .54 1.69

K972 50 2/0AN-3/0 j" 76 2.08 .93 .54 1.69

K973 50 2/0AN-3/0 c" 76 2.08 .93 .54 1.69

K974 50 2/0AN-3/0 k" 76 2.08 .93 .54 1.70

K975 50 2/0AN-3/0 d" 76 2.08 .93 .54 1.70

K30-38 5 3/0 c" 82 2.08 .93 .54 1.69

L973 50 3/0AN-4/0 c" 92 2.25 1.04 .57 1.77

L974 50 3/0AN-4/0 k" 92 2.25 1.04 .57 1.77

L975 50 3/0AN-4/0 d" 92 2.25 1.04 .57 1.77

L40-38 5 4/0 c" 100 2.25 1.04 .57 1.77

M972 50 4/0AN-250MCM j" 112 2.28 1.12 .62 1.90

M973 50 4/0AN-250MCM c" 112 2.40 1.12 .65 1.91

M974 50 4/0AN-250MCM k" 112 2.40 1.12 .65 1.91

M975 50 4/0AN-250MCM d" 112 2.40 1.12 .65 1.91

M250-38 5 250MCM c" 135 2.40 1.12 .65 1.91

AN – Aircraft Wire

Installing tools: TBM6/TBM6S, WT3185 (G, H, J Series only)

Note: Not available on Mylar Tape.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 15

Terminals

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Nylon #16-14 AWG – Heavy Duty

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RBC14-6 50 16-14 heavy duty .210 #6 .98 .25 .29 .85

RBC853 500 use RC tooling .210 #6 .98 .25 .29 .85

RBC14-8 50 16-14 heavy duty .210 #8 1.04 .39 .29 .85

RBC863 500 use RC tooling .210 #8 1.04 .39 .29 .85

RBC14-10 50 16-14 heavy duty .210 #10 1.04 .39 .29 .85

RBC873 500 use RC tooling .210 #10 1.04 .39 .29 .85

RBC14-14 50 16-14 heavy duty .210 b1.10 .51 .29 .85

RBC713 500 use RC tooling .210 b1.10 .51 .29 .85

RBC14-516 50 16-14 heavy duty .210 j1.21 .54 .38 .94

RBC723 500 use RC tooling .210 j1.21 .54 .38 .94

RBC14-38 50 16-14 heavy duty .210 c1.26 .63 .38 .94

RBC793 500 use RC tooling .210 c1.26 .63 .38 .94

RBC14-12 50 16-14 heavy duty .210 d1.49 .76 .54 1.11

RBC753 500 use RC tooling .210 d1.49 .76 .54 1.11

WT2000, WT145C, and power tools as recommended crimp in the 12-10 nest (yellow)

Vinyl #16-14 AWG – Heavy Duty

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

14RBC-6 50 16-14 heavy duty .210 #6 5 1.06 .25 .29 .93

RBC857 500 use RC tooling .210 #6 5 1.06 .25 .29 .93

14RBC-8 50 16-14 heavy duty .210 #8 5 1.13 .39 .29 .93

RBC867 500 use RC tooling .210 #8 5 1.13 .39 .29 .93

14RBC-10 50 16-14 heavy duty .210 #10 5 1.13 .39 .29 .93

RBC877 500 use RC tooling .210 #10 5 1.13 .39 .29 .93

14RBC-14 50 16-14 heavy duty .210 b" 6 1.19 .51 .29 .93

RBC717 500 use RC tooling .210 b" 6 1.19 .51 .29 .93

14RBC-516 50 16-14 heavy duty .210 j" 6 1.29 .54 .38 1.03

RBC727 500 use RC tooling .210 j" 6 1.29 .54 .38 1.03

14RBC-38 50 16-14 heavy duty .210 c" 6 1.34 .63 .38 1.03

RBC797 500 use RC tooling .210 c" 6 1.34 .63 .38 1.03

14RBC-12 50 16-14 heavy duty .210 d" 6 1.57 .76 .54 1.19

RB757 500 use RC tooling .210 d" 6 1.57 .76 .54 1.19

Non-Insulated #16-14 AWG – Heavy Duty

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

BC14-6 100 16-14 heavy duty – #6 .81 .25 .29 .68

BC85 1000 use RC tooling #6 .81 .25 .29 .68

BC14-8 100 16-14 heavy duty – #8 .87 .39 .29 .68

BC86 1000 use RC tooling #8 .87 .39 .29 .68

BC14-10 100 16-14 heavy duty – #10 .87 .39 .29 .68

BC87 1000 use RC tooling #10 .87 .39 .29 .68

BC14-14 100 16-14 heavy duty – b.93 .51 .29 .68

BC71 1000 use RC tooling b" .93 .51 .29 .68

BC14-516 100 16-14 heavy duty – j1.04 .54 .38 .77

BC72 1000 use RC tooling j" 1.04 .54 .38 .77

BC14-38 100 16-14 heavy duty – c1.09 .63 .38 .77

BC79 1000 use RC tooling c" 1.09 .63 .38 .77

BC14-12 100 16-14 heavy duty – d1.32 .76 .54 .94

BC75 1000 use RC tooling d" 1.32 .76 .54 .94

WT111M, WT2000, and power tools as recommended, crimp in the 12-10 nest

Stud Size Marked

In This Area

Stud Size Marked

In This Area

Nylon or Vinyl Insulated

Non-Insulated

Material: copper .050 thk.

Finish: electro tin-plate

Wire Range: #16-14

Color Code: green vinyl or nylon insulator

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 16

Terminals

For easily installed, permanent terminations of

solid, round, or stranded nichrome wires as

used in toasters, irons, heaters, etc.

High temperature non-insulated ring terminals

and splices are designed for use with solid or

stranded resistance wires as used in appli-

ances such as toasters, irons, and heaters.

Stock Thickness:

24-22 ga. = .032

20-18 ga. = .032

16-14 ga. = .040

12-10 ga. = .040

High Temperature Non-Insulated Ring – 1200°F Max.

Terminals for nichrome wire NW Series

Wt./Lbs.

Cat. Pkg. Wire Bolt Per Dimensions

No. Qty. Range Hole 1000 A B C M

NW21 1000 24-22 #6 1.5 .59 .31 .28 .44

NW22 1000 24-22 #8 1.5 .59 .31 .28 .44

NW23 1000 24-22 #10 1.5 .59 .31 .28 .44

NW18-10 100 20-18 #10 2.5 .63 .31 .28 .38

NW52 1000 20-18 #8 2.5 .63 .31 .28 .38

NW81 1000 16-14 #6 2.5 .66 .31 .28 .51

NW14-8 100 16-14 #8 2.5 .66 .31 .28 .51

NW14-10 100 16-14 #10 2.5 .66 .31 .28 .51

NW83 1000 16-14 #10 2.5 .66

NW14-12 100 16-14 #12*2.5 .66 .31 .28 .51

NW84 1000 16-14 #12*2.5 .66

NW10-8 50 12-10 #8 3 .66 .31 .28 .51

NW10-10 50 12-10 #10 3 .66 .31 .28 .51

NW10-12 50 12-10 #12*3 .66 .31 .28 .51

* #12 stud is approximate 1⁄4" stud.

Installing tool: WT1377

Note: Not available on Mylar Tape.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 17

Terminals

Vinyl Insulated Ring

Max.

Cat. Stud Ins. Wire Dimensions

No. Size Dia. Range A B C M

Series RDV – Aircraft Wire AN

RDV10161 #8 .270 8 1.40 .41 .24 1.20

RDV10361 #10 .270 8 1.40 .41 .24 1.20

RDV10711 b" .270 8 1.45 .45 .27 1.22

RDV10721 j" .270 8 1.53 .56 .34 1.25

RDV10731 c" .270 8 1.53 .56 .34 1.25

Code Wire AWG

RDV167 #8 .340 8 1.48 .42 .28 1.29

RDV367 #10 .340 8 1.48 .42 .28 1.29

RDV717 b" .340 8 1.54 .46 .36 1.32

RDV727 j" .340 8 1.63 .57 .36 1.35

RDV737 c" .340 8 1.63 .57 .36 1.35

RDV757* d" .310 8 1.79 .82 .55 1.39

Series REV – Aircraft Wire AN

REV10261 #10 .315 6 1.55 .45 .24 1.31

REV10711 b" .315 6 1.55 .49 .27 1.31

REV10721 j" .315 6 1.70 .60 .34 1.40

REV10731 c" .315 6 1.70 .60 .34 1.40

Code Wire AWG

REV267 #10 .420 6 1.65 .45 .28 1.40

REV717 b" .420 6 1.65 .49 .28 1.40

REV727 j" .420 6 1.76 .61 .34 1.47

REV737 c" .420 6 1.76 .61 .34 1.47

REV757* d" .395 6 1.83 .82 .55 1.43

Note: Not available on Mylar Tape.

Installing tool: ERG-2007 (RD & RE Except Brazed Seam), TBN6/65

Stock Thickness: .04

*Brazed Seam, Lolly-Pop Style Tongue

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 18

Terminals

Tefzel®Insulated Ring – Insulation Grip

Max.

Cat. Stud Ins. Wire Dimensions

No. Size Dia. Range A B C M

Series RAT – For U.L. 94V-O Flammability Rating/High Temperature and Chemical Resistance.

RAT853 #6 .140 22-18 .81 .25 .25 .69

RAT863 #8 .140 22-18 .84 .31 .25 .69

RAT873 #10 .140 22-18 .84 .31 .25 .69

RAT713 b" .140 22-18 1.07 .46 .31 .84

Series RBT

RBT853 #6 .170 16-14 .84 .31 .25 .69

RBT863 #8 .170 16-14 .84 .31 .25 .69

RBT873 #10 .170 16-14 .84 .31 .25 .69

RBT713 b" .170 16-14 1.08 .46 .31 .81

Series RCT

RCT333 #6 .210 12-10 1.00 .37 .27 .81

RCT863 #8 .210 12-10 1.00 .37 .27 .81

RCT363 #10 .210 12-10 1.00 .37 .27 .81

RCT713 b" .210 12-10 1.11 .52 .32 .85

RCT703 j" .210 12-10 1.23 .52 .31 .96

RCT733** c" .210 12-10 1.29 .58 .35 1.00

** Not available on tape.

U.L. Listed E9809

Installing tool: WT145C, WT112M

Stock Thickness:

RAT & RBT = .03

RCT = .04

Package Quantities:

RAT & RBT = 1000 pcs.

RCT = 500 pcs.

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Tefzel®is a registered trademark of DuPont.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 19

Terminals

Nylon Insulated Rectangular Rings

Bu-Ships

Cat. Stud Wire Dimensions Tongue

No. Size Range A B C M Shape

Series RA

RA486 #4 22-18 .796 .237 .237 .143 L86P-1

RA485 #4 22-18 1.015 .237 .404 .195 L85P-1

RA483 #5 22-18 .859 .277 .277 .143 L83P-1

RA484 #6 22-18 1.015 .237 .404 .195 L84P-1

RA481 #6 22-18 1.109 .302 .465 .227 L81P-1

RA482 #8 22-18 1.109 .302 .465 .227 L82P-1

RA480** #8 22-18 1.359 .390 .621 .310 L80P-1

Series RB

RB486 #4 16-14 .796 .237 .237 .143 L86P-2

RB485 #4 16-14 1.015 .237 .404 .195 L85P-2

RB483 #5 16-14 .859 .277 .277 .143 L83P-2

RB484 #6 16-14 1.015 .237 .404 .195 L84P-2

RB481 #6 16-14 1.109 .302 .465 .227 L81P-2

RB482 #8 16-14 1.109 .302 .465 .227 L82P-2

RB480** #8 16-14 1.359 .390 .621 .310 L80P-2

Series RC

RC486 #4 12-10 .984 .237 .237 .143 L86P-3

RC485 #4 12-10 1.187 .237 .404 .195 L85P-3

RC483 #5 12-10 1.046 .277 .277 .143 L83P-3

RC484 #6 12-10 1.203 .237 .404 .195 L84P-3

RC481 #6 12-10 1.281 .302 .465 .227 L81P-3

RC482 #8 12-10 1.281 .302 .465 .227 L82P-3

RC480** #8 12-10 1.531 .390 .621 .310 L80P-3

** Not available on tape.

Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for

use with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with

15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB.

Note: When ordering terminals on tape add the suffix M, example: (RA250M), to the catalog number.

U.L. Listed E9809

Installing tools: ERG2001, WT145C

Stock Thickness:

RA & RB = .03

RC = .04

Note:

22-18 ga. = 1-2 Navy

16-14 ga. = 21

⁄2-4 Navy

12-10 ga. = 6-9 Navy

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 20

Terminals

Non-Insulated Rectangular Rings

Bu-Ships

Cat. Stud Wire Dimensions Tongue

No. Size Range A B C M Shape

Series A

A486 #4 22-18 .65 .237 .237 .143 L86

A485 #4 22-18 .87 .237 .404 .195 L85

A483 #5 22-18 .70 .277 .277 .143 L83

A484 #6 22-18 .87 .237 .404 .195 L84

A481 #6 22-18 .96 .302 .465 .227 L81

A482 #8 22-18 .96 .302 .465 .227 L82

A480** #8 22-18 1.21 .390 .621 .310 L80

Series B

B486 #4 16-14 .65 .237 .237 .143 L86

B485 #4 16-14 .87 .237 .404 .195 L85

B483 #5 16-14 .70 .277 .277 .143 L83

B484 #6 16-14 .87 .237 .404 .195 L84

B481 #6 16-14 .96 .302 .465 .227 L81

B482 #8 16-14 .96 .302 .465 .227 L82

B480** #8 16-14 1.21 .390 .621 .310 L80

Series C

C486 #4 12-10 .73 .237 .237 .143 L86

C485 #4 12-10 .90 .237 .404 .195 L85

C483 #5 12-10 .76 .277 .277 .143 L83

C484 #6 12-10 .94 .237 .404 .195 L84

C481 #6 12-10 1.03 .302 .465 .227 L81

C482 #8 12-10 1.03 .302 .465 .227 L82

C480** #8 12-10 1.27 .390 .621 .310 L80

** Not available on tape.

Note: A, B, C486 for use with Bu-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A,

B, C484 for use with 10TB and 11TB. A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with

3TB, 5TB, 16TB, 17TB and 18TB.

Note: When ordering terminals on tape add the suffix M, example: (RA250M), to the catalog number.

U.L. Listed E9809

Installing tool: ERG 2002

Stock Thickness:

A & B = .03

C = .04

Note:

22-18 ga. = 1-2 Navy

16-14 ga. = 21

⁄2-4 Navy

12-10 ga. = 6-9 Navy

Most standard bulk catalog numbers can be put on

Mylar Tape for reel fed applications (i.e. 12050

tool and application dies). See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 21

Terminals

Flag terminals allow a 90° connection to the

terminal block without bending the wire.

Stock Thickness:

AB = .03

C = .04

D = .06

E = .06

F = .07

G = .08

Non-Insulated Flag

Wt./Lbs.

Cat. Pkg. Wire Bolt Per Dimensions

No. Qty. Range Hole 1000 A B C M

AB14-6A 100 22-14 #6 21⁄2.55 .31 .22 .39

AB51 1000 22-14 #6 21⁄2.55 .31 .22 .39

AB14-8A 100 22-14 #8 21⁄2.55 .31 .22 .39

AB52 1000 22-14 #8 21⁄2.55 .31 .22 .39

AB14-10A 100 22-14 #10 21⁄2.55 .31 .22 .39

AB53 1000 22-14 #10 21⁄2.55 .31 .22 .39

C51 1000 12-10 #6 5 .66 .31 .25 .48

C10-8A 50 12-10 #8 5 .66 .31 .25 .48

C52 500 12-10 #8 5 .66 .31 .25 .48

C10-10A 50 12-10 #10 5 .66 .31 .25 .48

C53 500 12-10 #10 5 .66 .31 .25 .48

D236 1000 9,8,7 #10 – .83 .50 .25 .59

D226 1000 9,8,7 #10 – .88 .50 .29 .64

D271 1000 9,8,7 1⁄4" – .92 .50 .33 .68

E226 1000 6,5 #10 – .93 .50 .29 .69

E271 1000 6,5 b" – .97 .50 .33 .73

E272 1000 6,5 j" – 1.05 .50 .41 .81

F226 1000 4,3 #10 – 1.07 .56 .33 .80

F271 1000 4,3 b" – 1.10 .63 .33 .80

F272 1000 4,3 j" – 1.18 .63 .41 .88

F273 1000 4,3 c" – 1.20 .63 .43 .90

G671 1000 2 b" – 1.20 .63 .33 .89

G672 1000 2 j" – 1.28 .63 .41 .97

G673 1000 2 c" – 1.32 .63 .46 1.02

U.L. Listed E9809

Installing tools: ERG-2004

Note: Not available on Mylar Tape.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 22

Terminals

Fork terminals with nylon insulation sleeves, rec-

ommended for temperatures up to 105°C. Inner

bronze insulation grip sleeve lengthens flex radius

of conductor and eliminates conductor creep.

Nylon jacket is color-coded.

Stock thickness same as ring terminal of same

size.

Most standard bulk catalog numbers can be put on

Mylar Tape for reel fed applications (i.e. 12050

tool and application dies). See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Nylon Insulated Fork – Insulation Grip

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RA18-6F 100 22-16 .136 #6 3 .83 .25 .25 .71

RA1103 1000 22-16 .136 #6 3 .83 .25 .25 .71

RA18-8F 100 22-16 .136 #8 3 .86 .31 .25 .71

RA1123 1000 22-16 .136 #8 3 .86 .31 .25 .71

RA18-10F 100 22-16 .136 #10 3 .86 .31 .25 .71

RA1153 1000 22-16 .136 #10 3 .86 .31 .25 .71

RA18-14F 100 22-16 .136 b" 4 .95 .44 .31 .70

RA1163 1000 22-16 .136 b" 4 .95 .44 .31 .70

RB14-6F 100 18-14 .162 #6 31⁄2.87 .31 .25 .71

RB1113 1000 18-14 .162 #6 31⁄2.87 .31 .25 .71

RB14-8F 100 18-14 .162 #8 31⁄2.87 .31 .25 .71

RB1123 1000 18-14 .162 #8 31⁄2.87 .31 .25 .71

RB14-10F 100 18-14 .162 #10 4 .87 .38 .25 .71

RB1153 1000 18-14 .162 #10 4 .87 .38 .25 .71

RB14-14F 100 18-14 .162 b" 4 .95 .44 .28 .74

RB1163 1000 18-14 .162 b" 4 .95 .44 .28 .74

RB1103 1000 18-14 .162 #6 6 .74 .28 .16 .60

RB1124 1000 18-14 .190 #8 6 .95 .31 .25 .79

RB1154 1000 18-14 .190 #10 6 .95 .31 .25 .79

RC10-6F 50 12-10 .210 #6 6 .97 .31 .27 .81

RC1113 500 12-10 .210 #6 6 .97 .31 .27 .81

RC10-8F 50 12-10 .210 #8 6 1.00 .37 .27 .81

RC1123 500 12-10 .210 #8 6 1.00 .37 .27 .81

RC10-10F 50 12-10 .210 #10 6 1.00 .37 .27 .81

RC1153 500 12-10 .210 #10 6 1.00 .37 .27 .81

RC10-14F 50 12-10 .210 b" 6 1.12 .50 .27 .86

RC1163 500 12-10 .210 b" 6 1.12 .50 .27 .86

RC1124 1000 12-10 .250 #8 6 1.10 .37 .27 .91

RC1154 1000 12-10 .250 #10 6 1.10 .37 .27 .91

U.L. Listed E9809

Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145A

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 23

Terminals

Fork terminals allow easy installation because

screw needs only to be loosened. Suffix S indi-

cates a flanged-tongue fork with turned up tips

for extra holding protection.

Stock thickness same as ring terminal of same

size.

Nylon Insulated Fork Flanged Tongue – Insulation Grip

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RA18-6FS 100 22-16 .136 #6 3 .75 .28 .16 .62

RA1203 1000 22-16 .136 #6 3 .75 .28 .16 .62

RA18-8FS 100 22-16 .136 #8 3 .89 .31 .23 .65

RA1223 1000 22-16 .136 #8 3 .89 .31 .23 .65

RA18-10FS 100 22-16 .136 #10 3 .93 .38 .26 .68

RA1253 1000 22-16 .136 #10 3 .93 .38 .26 .68

RB14-6FS 100 18-14 .162 #6 4 .74 .28 .16 .60

RB1203 1000 18-14 .162 #6 4 .74 .28 .16 .60

RB14-8FS 100 18-14 .162 #8 4 .89 .31 .23 .66

RB1223 1000 18-14 .162 #8 4 .89 .31 .23 .66

RB14-10FS 100 18-14 .162 #10 4 .94 .38 .27 .69

RB1253 1000 18-14 .162 #10 4 .94 .38 .27 .69

RB1204 1000 18-14 .190 #6 4 .79 .28 .16 .67

RB1224 1000 18-14 .190 #8 4 .94 .31 .23 .71

RC10-8FS 50 12-10 .210 #8 5 .97 .34 .23 .73

RC1223 500 12-10 .210 #8 5 .97 .34 .23 .73

RC10-10FS 50 12-10 .210 #10 5 1.00 .38 .26 .74

RC1253 500 12-10 .210 #10 5 1.00 .38 .26 .74

RC1224 1000 12-10 .250 #8 5 1.08 .34 .23 .80

RC1254 1000 12-10 .250 #10 5 1.12 .38 .26 .86

U.L. Listed E9809

Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145A

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages K61-

K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 24

Terminals

These fork terminals have extra-long PVC insu-

lation sleeve for protection and stress relief at

wire’s flex point. Brazed seam barrel is serrat-

ed for high pull-out value. Terminal is high

conductivity electrolytic copper, electro-tin

plated. Insulation is color-coded.

Stock thickness same as ring terminal of same

size.

Vinyl Insulated Fork – Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

18RA-6F 100 22-16 .150 #6 5 .94 .25 .27 .81

RA1167 1000 22-16 .150 #6 5 .94 .25 .27 .81

18RA-8F 100 22-16 .150 #8 5 .97 .31 .27 .81

RA1147 1000 22-16 .150 #8 5 .97 .31 .27 .81

18RA-10F 100 22-16 .150 #10 5 .97 .31 .27 .81

RA1157 1000 22-16 .150 #10 5 .97 .31 .27 .81

14RB-6F 100 18-14 .170 #6 6 .97 .31 .27 .81

RB647 1000 18-14 .170 #6 6 .97 .31 .27 .81

14RB-6FS 100 18-14 .170 #6 6 .89 .30 .25 .75

14RB-8F 100 18-14 .170 #8 6 .97 .31 .27 .81

RB657 1000 18-14 .170 #8 6 .97 .31 .27 .81

14RB-10F 100 18-14 .170 #10 6 .97 .31 .27 .81

RB1157 1000 18-14 .170 #10 6 .97 .31 .27 .81

14RB-14F 100 18-14 .170 b" 6 1.11 .44 .38 .89

RB1717 1000 18-14 .170 b" 6 1.11 .44 .38 .89

10RC-6F 50 12-10 .210 #6 7 1.09 .38 .27 .90

RC1337 500 12-10 .210 #6 7 1.09 .38 .27 .90

10RC-8F 50 12-10 .210 #8 7 1.09 .38 .27 .90

RC1147 500 12-10 .210 #8 7 1.09 .38 .27 .90

10RC-10F 50 12-10 .210 #10 7 1.09 .38 .27 .90

RC1157 500 12-10 .210 #10 7 1.09 .38 .27 .90

10RC-14F 50 12-10 .210 b" 7 1.15 .50 .37 .90

RC1167 500 12-10 .210 b" 7 1.15 .50 .37 .90

U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003

Most standard bulk catalog numbers can be put on

Mylar Tape for reel fed applications (i.e. 12050

tool and application dies). See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Fork terminals allow easy installation since the

mounting screw does not have to be completely

removed. Catalog numbers with the suffix X indi-

cate an expanded insulation support. This means

a wider wire entry to accommodate heavy wall

insulation.

Stock thickness same as ring terminal of same

size.

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Vinyl Insulation Fork – Expanded Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

18RA-6FX 100 22-16 .170 #6 5 .94 .25 .27 .81

RA1167-170 1000 22-16 .170 #6 5 .94 .25 .27 .81

18RA-8FX 100 22-16 .170 #8 5 .97 .31 .27 .81

RA1147-170 1000 22-16 .170 #8 5 .97 .31 .27 .81

18RA-10FX 100 22-16 .170 #10 5 .97 .31 .27 .81

RA1157-170 1000 22-16 .170 #10 5 .97 .31 .27 .81

14RB-6FX 100 18-14 .200 #6 6 .97 .31 .27 .81

RB647-200 1000 18-14 .200 #6 6 .97 .31 .27 .81

14RB-8FX 100 18-14 .200 #8 6 .97 .31 .27 .81

RB657-200 1000 18-14 .200 #8 6 .97 .31 .27 .81

14RB-10FX 100 18-14 .200 #10 6 .97 .31 .27 .81

RB1157-200 1000 18-14 .200 #10 6 .97 .31 .27 .81

10RC-8FX 50 12-10 .250 #8 7 1.11 .38 .27 .90

RC1147-250 500 12-10 .250 #8 7 1.11 .38 .27 .90

10RC-10FX 50 12-10 .250 #10 7 1.11 .38 .27 .90

RC1157-250 500 12-10 .250 #10 7 1.11 .38 .27 .90

10RC-14FX 50 12-10 .250 b" 7 1.17 .50 .37 .90

U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG2001, ERG2003

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 25

Terminals

These non-insulated fork terminals are made of

electrolytic copper for high conductivity. They

can be installed with crimping tools having a

single indentor or double indentor (recom-

mended for solid wire). Serrated barrel

increase grip on wire. Wire range identification

is stamped on the tongue of each terminal.

Stock thickness same as ring terminal of same

size.

Non-Insulated Fork

Wt./Lbs.

Cat. Pkg. Wire Bolt Per Dimensions

No. Qty. Range Hole 1000 A B C M

A18-6F 100 22-16 #6 4 .72 .25 .27 .59

A116 1000 22-16 #6 4 .72 .25 .27 .59

A18-8F 100 22-16 #8 4 .75 .31 .27 .59

A114 1000 22-16 #8 4 .75 .31 .27 .59

A18-10F 100 22-16 #10 4 .75 .31 .27 .59

A115 1000 22-16 #10 4 .75 .31 .27 .59

B14-6F 100 18-14 #6 6 .75 .31 .27 .59

B64 1000 18-14 #6 6 .75 .31 .27 .59

B19†1000 18-14 #6 6 .66 .25 .13 .50

B14-8F 100 18-14 #8 6 .75 .31 .27 .59

B65 1000 18-14 #8 6 .75 .31 .27 .59

B14-10F 100 18-14 #10 6 .75 .31 .27 .59

B115 1000 18-14 #10 6 .75 .31 .27 .59

B14-14F 100 18-14 b" 6 .90 .44 .38 .68

C10-6F 50 12-10 #6 7 .77 .31 .27 .63

C133 500 12-10 #6 7 .77 .31 .27 .63

C10-8F 50 12-10 #8 7 .82 .38 .27 .63

C114 500 12-10 #8 7 .82 .38 .27 .63

C10-10F 50 12-10 #10 7 .82 .38 .27 .63

C115 500 12-10 #10 7 .82 .38 .27 .63

C10-14F 50 12-10 b" 7 .98 .50 .37 .73

C116 500 12-10 b" 7 .98 .50 .37 .73

U.L. Listed E9809

Installing tools: WT111M, WT112M, WT110M, WT2000, ERG-2002

Most standard bulk catalog numbers can be put on

Mylar Tape for reel fed applications (i.e. 12050

tool and application dies). See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 26

Terminals

Nylon Insulated Locking Fork – Insulation Grip

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RA18-6FL 100 22-16 .136 #6 5 .86 .25 .25 .71

RA2213 1000 22-16 .136 #6 5 .86 .25 .25 .71

RA18-8FL 100 22-16 .136 #8 5 .86 .29 .25 .71

RA2243 1000 22-16 .136 #8 5 .86 .29 .25 .71

RA18-10FL 100 22-16 .136 #10 5 .86 .29 .25 .71

RA2253 1000 22-16 .136 #10 5 .86 .29 .25 .71

RB14-6FL 100 18-14 .162 #6 6 .87 .25 .25 .71

RB2213 1000 18-14 .162 #6 6 .87 .25 .25 .71

RB2214 1000 18-14 .190 #6 6 .95 .25 .25 .79

RB14-8FL 100 18-14 .162 #8 6 .87 .29 .25 .71

RB2233 1000 18-14 .162 #8 6 .87 .29 .25 .71

RB14-10FL 100 18-14 .162 #10 6 .87 .29 .25 .71

RB2253 1000 18-14 .162 #10 6 .87 .29 .25 .71

RB2254 1000 .190 #10 6 .95 .29 .25 .71

RC10-6FL 50 12-10 .210 #6 8 .97 .31 .27 .81

RC2203 500 12-10 .210 #6 8 .97 .31 .27 .81

RC2204 1000 12-10 .250 #6 8 1.07 .31 .27 .91

RC10-8FL 50 12-10 .210 #8 8 1.00 .37 .27 .81

RC2213 500 12-10 .210 #8 8 1.00 .37 .27 .81

RC10-10FL 50 12-10 .210 #10 8 1.00 .37 .27 .81

RC2223 500 12-10 .210 #10 8 1.00 .37 .27 .81

RC2224 1000 12-10 .250 #10 1.10 .37 .27 .91

RC10-14FL 50 12-10 .210 b" 8 1.12 .50 .32 .86

RC2233 500 12-10 .210 b" 8 1.12 .50 .32 .86

U.L. Listed E9809

Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M, WT145A

Locking fork terminals have a specially

designed tongue that lets them go on

like a fork and stay on like a ring.

Stock thickness same as ring terminal of same

size.

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 27

Vinyl Insulated Locking Fork – Expanded Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

18RA-6FLX 100 22-16 .170 #6 5 .97 .25 .25 .81

18RA-8FLX 100 22-16 .170 #8 5 .97 .29 .25 .81

18RA-10FLX 100 22-16 .170 #10 5 .97 .29 .25 .81

RA2257-170 1000 22-16 .170 #10 5 .97 .29 .25 .81

14RB-6FLX 100 18-14 .200 #6 6 .97 .31 .27 .81

RB2207-200 1000 18-14 .200 #6 6 .97 .31 .27 .81

RB2217-200 1000 18-14 .200 #6 6 .97 .29 .27 .81

14RB-8FLX 100 18-14 .200 #8 6 .97 .31 .27 .81

RB2237-200 1000 18-14 .200 #8 6 .97 .31 .27 .81

14RB-10FLX 100 18-14 .200 #10 6 .97 .31 .27 .81

RB2257-200 1000 18-14 .200 #10 6 .97 .31 .27 .81

10RC-6FLX 50 12-10 .250 #6 8 1.07 .31 .27 .91

RC2207-250 500 12-10 .250 #6 8 1.07 .31 .27 .91

10RC-8FLX 50 12-10 .250 #8 8 1.10 .37 .27 .91

10RC-10FLX 50 12-10 .250 #10 8 1.10 .37 .27 .91

RC2227-250 500 12-10 .250 #10 8 1.10 .37 .27 .91

10RC-14FLX 50 12-10 .250 b" 8 1.22 .50 .32 .96

U.L. Listed E9809. Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M

Stock thickness same as ring terminal of same

size.

Most standard bulk catalog numbers can be put

on Mylar Tape for reel fed applications (i.e.

12050 tool and application dies). See pages

K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Terminals

Vinyl Insulated Locking Fork – Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

18RA-6FL 100 22-16 .150 #6 5 .97 .25 .25 .81

RA2217 1000 22-16 .150 #6 5 .97 .25 .25 .81

RA2227 1000 22-16 .155 #6 5 .97 .29 – .81

18RA-8FL 100 22-16 .150 #8 5 .97 .29 .25 .81

RA2247 1000 22-16 .150 #8 5 .97 .29 .25 .81

18RA-10FL 100 22-16 .150 #10 5 .97 .29 .25 .81

RA2257 1000 22-16 .150 #10 5 .97 .29 .25 .81

14RB-6FL 100 18-14 .170 #6 6 .97 .25 .27 .81

RB2207 1000 18-14 .170 #6 6 .97 .25 .27 .81

RB2217 1000 .170 #6 6 .97 .29 .27 .81

14RB-8FL 100 18-14 .170 #8 6 .97 .29 .27 .81

RB2237 1000 18-14 .170 #8 6 .97 .29 .27 .81

14RB-10FL 100 18-14 .170 #10 6 .97 .29 .27 .81

RB2257 1000 18-14 .170 #10 6 .97 .29 .27 .81

10RC-6FL 50 12-10 .220 #6 8 1.09 .31 .27 .90

RC2207 500 12-10 .220 #6 8 1.09 .31 .27 .90

10RC-8FL 50 12-10 .220 #8 8 1.09 .37 .27 .90

RC2217 500 12-10 .220 #8 8 1.09 .37 .27 .90

10RC-10FL 50 12-10 .220 #10 8 1.09 .37 .27 .90

RC2227 500 12-10 .220 #10 8 1.09 .37 .27 .90

10RC-14FL 50 12-10 .220 b" 8 1.09 .49 .27 .90

RC2237 500 12-10 .220 b" 8 1.09 .49 .27 .90

U.L. Listed E9809. Installing tools: ERG-2001, ERG-2003, WT145C, WT2000, WT112M

Stock thickness same as ring terminal of same

size.

Most standard bulk catalog numbers can be put on

Mylar Tape for reel fed applications (i.e. 12050

tool and application dies). See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 28

Terminals

Heat Shrinkable Locking Fork Terminals – Expanded

Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B

RAS18-6FLX 100 22-18 .170 #6 5 1.350 .25

RAS18-8FLX 100 22-18 .170 #8 5 1.350 .29

RAS18-10FLX 100 22-18 .170 #10 5 1.350 .29

RBS14-6FLX 100 16-14 .200 #6 6 1.350 .25

RBS14-8FLX 100 16-14 .200 #8 6 1.350 .29

RBS14-10FLX 100 16-14 .200 #10 6 1.350 .29

RCS10-6FLX 50 12-10 .250 #6 8 1.350 .31

RCS10-8FLX 50 12-10 .250 #8 8 1.350 .37

RCS10-10FLX 50 12-10 .250 #10 8 1.350 .37

RCS10-14FLX 50 12-10 .250 1⁄4" 8 1.350 .49

U.L. Listed E9809

Installing tool: WT1255

Note: Heat Shrinkable terminals not available on Mylar Tape.

Non-Insulated Locking Fork

Wt./Lbs.

Cat. Pkg. Wire Bolt Per Dimensions

No. Qty. Range Hole 1000 A B C M

A18-6FL 100 22-16 #6 4f .75 .25 .27 .59

A221 1000 22-16 #6 4f .75 .25 .27 .59

A18-8FL 100 22-16 #8 4f .75 .29 .27 .59

A224 1000 22-16 #8 4f .75 .29 .27 .59

A18-10FL 100 22-16 #10 4f .75 .29 .27 .59

A225 1000 22-16 #10 4f .75 .29 .27 .59

B14-6FL 100 18-14 #6 4f .75 .25 .27 .59

B220 1000 18-14 #6 4f .75 .25 .27 .59

B14-8FL 100 18-14 #8 4f .75 .29 .27 .59

B223 1000 18-14 #8 4f .75 .29 .27 .59

B14-10FL 100 18-14 #10 4f .75 .29 .27 .59

B225 1000 18-14 #10 4f .75 .29 .27 .59

C10-6FL 50 12-10 #6 7f .85 .31 .27 .66

C220 500 12-10 #6 7f .85 .31 .27 .66

C10-8FL 50 12-10 #8 7f .85 .37 .27 .66

C221 500 12-10 #8 7f .85 .37 .27 .66

C10-10FL 50 12-10 #10 7f .85 .37 .27 .66

C222 500 12-10 #10 7f .85 .37 .27 .66

C10-14FL 50 12-10 1⁄4"7f .85 .49 .27 .66

U.L. Listed E9809

Installing tools: WT110M, WT111M, WT112M, WT2000, ERG-2002

Stock thickness same as ring terminal of same

size.

Most standard bulk catalog numbers can be put on

Mylar Tape for reel fed applications (i.e. 12050

tool and application dies). See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M.

(Bulk number 1000 and 500 packages.)

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 29

Pin Terminals

Nylon Insulated Terminals

Cat. Pkg. Wire D Recommended

No. Qty. Range (Dia.) L Tools

Non-Insulated

A47PT 1000 22-18 .075 .63 WT111M

B47PT 1000 16-14 .075 .63 ERG-2002

C55PT 500 12-10 .110 .76

Vinyl

18RA-47PT 100 22-18 .075 .85 ERG-2003

RA47PT 1000 22-18 .075 .85

14RB-47PT 100 16-14 .075 .87

RB47PT 1000 16-14 .075 .87

10RC-55PT 50 12-10 .110 1.06

RC55PT 500 12-10 .106 1.06 ERG-2001

Nylon

RA18-47PT 100 22-18 .075 .85 ERG-2003

RA147PT 1000 22-18 .075 .85 WT2000

RB14-47PT 100 16-14 .075 .87

RB147PT 1000 16-14 .075 .87

RC10-55PT 50 12-10 .110 1.06

RC155PT 500 12-10 .106 1.06 ERG-2001

Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e. 12050 tool and application dies).

See pages K61- K62.

Please put the suffix M for Mylar Tape RA2573M. (Bulk number 1000 and 500 packages.)

• Provides an easy and effective way to termi-

nate stranded wire into European/metric-style

terminal blocks.

• Designed to prevent shorting, wire strand loss

and/or wire pullout resulting from improper

termination of stranded wire.

• Designed to meet emerging global standards

which require wire-to-metric style terminal

block installations be terminated with a “pin”

style terminal.

• Available in vinyl insulated, nylon insulated,

and non-insulated styles.

• All styles offered in 22 AWG to 10 AWG and

compatible with existing Sta-Kon®tooling.

Voltage Rating

Vinyl – 600V

Nylon – 300V

Non-Insulated Vinyl/Nylon

Terminals

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:28 AM Page 30

Insulated Ferrules

Features

• Ferrules ensure reliable electrical connections when ter-

minating conductors in screw clamp terminal blocks.

• Fraying and breaking of wire strands is prevented and

the possibility of an unreliable connection is minimized.

• Insulated ferrules prevent conductor breakage due to

bending, wire stress or vibration, while facilitating wire

insertions into the terminal block clamp.

• Ferrules are the preferred alternative to twisting wire

stands or tinning the wire end before terminating into a

terminal block.

• Ferrules are thin-walled copper tubes, which are

mechanically crimped onto the ends of stranded wires.

• They are easy to use – simply strip the wire, slide the

ferrule onto the end of the wire and crimp.

How to Apply a Ferrule

• Strip the insulation from the end of the wire and insert

into the insulated end of the ferrule.

• Using the designated crimping tool, place the metal

shaft into the tool’s appropriate slot. Compress the tool

to make a crescent-shape depression along the length

of the ferrule.

• Insert the crimped ferrule into the terminal block.

• Tighten the ferrule and wire into the terminal block.

Materials

• High conductivity copper

• Tin plating

Insulated Ferrules

Conductor Dimensions Bag Case

Section Color Inches/MM Installation Pkg. Pkg.

Cat. No. AWG MM2A B øC øD E Tooling Qty. Qty.

F2020 22 0.50 WHITE .453 / 11.5 .236 / 6.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2021 22 0.50 WHITE .531 / 13.5 .315 / 8.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG-2 500 10000

F2022 22 0.50 WHITE .610 / 15.5 .394 / 10.0 .043 / 1.1 .098 / 2.5 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2023 20 0.75 GREY .472 / 12.0 .236 / 6.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2024 20 0.75 GREY .551 / 14.0 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 10000

F2025 20 0.75 GREY .630 / 16.0 .394 / 10.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2026 20 0.75 GREY .709 / 18.0 .472 / 12.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2027 20 1.00 RED .492 / 12.5 .236 / 6.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2028 20 1.00 RED .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 10000

F2029 20 1.00 RED .650 / 16.5 .394 / 10.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2030 20 1.00 RED .728 / 18.5 .472 / 12.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2031 16 1.50 BLACK .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 10000

F2032 16 1.50 BLACK .650 / 16.5 .394 / 10.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2033 16 1.50 BLACK .728 / 18.5 .472 / 12.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2034 16 1.50 BLACK .965 / 24.5 .708 / 18.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2035 14 2.50 BLUE .591 / 15.0 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 10000

F2036 14 2.50 BLUE .748 / 19.0 .472 / 12.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2037 14 2.50 BLUE .984 / 25.0 .708 / 18.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 5000

F2038 12 4.00 GREY .889 / 17.5 .394 / 10.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG-2 500 5000

F2039 12 4.00 GREY .787 / 20.0 .472 / 12.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG-2 500 5000

F2040 12 4.00 GREY 1.024 / 26.0 .708 / 18.0 .114 / 2.9 .189 / 4.8 .008 / 0.20 T3 & ERG-2 100 1000

F2041 10 6.00 YELLOW .787 / 20.0 .472 / 12.0 .142 / 3.6 .244 / 6.2 .008 / 0.20 T3 & ERG-2 100 1000

F2042 10 6.00 YELLOW .984 / 25.0 .708 / 18.0 .142 / 3.6 .244 / 6.2 .008 / 0.20 T3 & ERG-2 100 1000

F2043 8 10.00 RED .827 / 21.0 .472 / 12.0 .181 / 4.6 .295 / 7.5 .008 / 0.20 T3 & ERG-2 100 1000

F2044 8 10.00 RED 1.063 / 27.0 .708 / 18.0 .181 / 4.6 .295 / 7.5 .008 / 0.20 T3 & ERG-2 100 1000

F2045 6 16.00 BLUE .906 / 23.0 .472 / 12.0 .236 / 6.0 .346 / 8.8 .008 / 0.20 ERG-2 100 1000

F2046 6 16.00 BLUE 1.142 / 29.0 .708 / 18.0 .236 / 6.0 .346 / 8.8 .008 / 0.20 ERG-2 50 1000

F2047 4 25.00 YELLOW 1.142 / 29.0 .630 / 18.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG-2 50 500

F2048 4 25.00 YELLOW 1.220 / 31.0 .708 / 18.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG-2 50 500

F2049 4 25.00 YELLOW 1.378 / 35.0 .866 / 22.0 .295 / 7.5 .433 / 11.0 .008 / 0.20 ERG-2 50 500

F2050 2 35.00 RED 1.181 / 30.0 .630 / 16.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG-2 50 500

F2051 2 35.00 RED 1.260 / 32.0 .708 / 18.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG-2 50 500

F2052 2 35.00 RED 1.535 / 39.0 .984 / 25.0 .335 / 8.5 .492 / 12.5 .008 / 0.20 ERG-2 50 500

F2053 1/0 50.00 BLUE 1.417 / 36.0 .787 / 20.0 .413 / 10.5 .591 / 15.0 .014 / 0.35 ERG-2 50 500

F2054 1/0 50.00 BLUE 1.614 / 41.0 .984 / 25.0 .413 / 10.5 .591 / 15.0 .014 / 0.35 ERG-2 50 500

F4004 26 0.14 Grey .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4005 26 0.14 Grey .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4006 24 0.25 Yellow .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4007 24 0.25 Yellow .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4008 22 0.34 Purple .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4009 22 0.34 Purple .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

Ferrule Dimensions conform to DIN 46228. Part 4.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 31

Insulated Twin Ferrules

Conductor Dimensions Bag Case

Section Color Inches/MM Installation Pkg. Pkg.

Cat. No. AWG MM2A B øC øD E Tooling Qty. Qty.

F8000 2x 20 2x 0.50 WHITE .591 / 15.0 .315 / 8.0 .059 / 1.5 .177 / 4.5 .010 / 0.25 T3 500 5000

F8001 2x 18 2x 0.75 GREY .591 / 15.0 .315 / 8.0 .071 / 1.8 .201 / 5.1 .010 / 0.25 T3 500 5000

F8002 2x 18 2x 0.75 GREY .669 / 17.0 .394 / 10.0 .071 / 1.8 .201 / 5.1 .006 / 0.15 T3 500 5000

F8003 2x 17 2x 1.00 RED .591 / 15.0 .315 / 8.0 .081 / 2.05 .201 / 5.1 .006 / 0.15 T3 500 5000

F8005 2x 17 2x 1.00 RED .669 / 17.0 .394 / 10.0 .081 / 2.05 .201 / 5.1 .006 / 0.15 T3 500 5000

F8006 2x 16 2x 1.50 BLACK .630 / 16.0 .315 / 8.0 .091 / 2.3 .252 / 6.4 .006 / 0.15 T3 500 5000

F8007 2x 16 2x 1.50 BLACK .787 / 20.0 .472 / 12.0 .091 / 2.3 .252 / 6.4 .006 / 0.15 T3 500 5000

F8008 2x 14 2x 2.50 BLUE .728 / 18.5 .394 / 10.0 .114 / 2.9 .295 / 7.5 .006 / 0.15 T3 500 5000

F8009 2x 14 2x 2.50 BLUE .846 / 21.5 .512 / 13.0 .114 / 2.9 .295 / 7.5 .006 / 0.15 T3 500 5000

F8010 2x 12 2x 4.00 GREY .906 / 23.0 .472 / 12.0 .150 / 3.8 .339 / 8.6 .006 / 0.15 ERG-2 / 6MM DIE 100 1000

F8011 2x 10 2x 6.00 YELLOW .984 / 25.0 .551 / 14.0 .193 / 4.9 .378 / 9.6 .008 / 0.20 ERG-2 / 10MM DIE 100 1000

Ferrule Dimensions conform to DIN 46228. Part 4.

Insulated Ferrules (Old DIN and French Standards)

Conductor Dimensions Bag Case

Style Section Color Inches/MM Installation Pkg. Pkg.

Cat. No. AWG MM2A B øC øD E Tooling Qty. Qty.

F4000 OLD DIN 20 0.50 ORANGE .571 / 14.5 .315 / 8.0 .043 / 1.1 .102 / 2.6 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4001 OLD DIN 18 0.75 WHITE .571 / 14.5 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4002 OLD DIN 18-17 1.00 YELLOW .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4003 OLD DIN 16 1.50 RED .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4004 26 0.14 Grey .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4005 26 0.14 Grey .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4006 24 0.25 Yellow .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4007 24 0.25 Yellow .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4008 22 0.34 Purple .413/10.5 .236/6.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4009 22 0.34 Purple .492/12.5 .315/8.0 .031/.80 .079/2.0 .010/.25 T3, ERG2 500 10,000

F4020 OLD DIN 14 2.50 BLUE .571 / 14.5 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4021 FRENCH 20 0.50 WHITE .571 / 14.5 .315 / 8.0 .043 / 1.1 .102 / 2.6 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4023 FRENCH 18 0.75 Lt BLUE .571 / 14.5 .315 / 8.0 .051 / 1.3 .110 / 2.8 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4024 FRENCH 18-17 1.00 RED .571 / 14.5 .315 / 8.0 .059 / 1.5 .118 / 3.0 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4027 FRENCH 16 1.50 BLACK .571 / 14.5 .315 / 8.0 .071 / 1.8 .134 / 3.4 .006 / 0.15 T1, T3 & ERG-2 500 10000

F4028 FRENCH 14 2.50 GREY .571 / 14.5 .315 / 8.0 .091 / 2.3 .165 / 4.2 .006 / 0.15 T1, T3 & ERG-2 500 10000

Ferrule Dimensions conform to DIN 46228. Part 4.

Tooling for Sta-Kon®Insulated Ferrules

Cat. No. Description Std. Pkg.

T1 Sta-Kon®Crimp tool for wire ferrules #20-14 AWG – insulated handle 1

T3 Sta-Kon®Crimp tool for wire ferrules #26-10 AWG – insulated handle 1

ERG-2 Comfort Crimp®Sta-Kon®Crimp Tool with Shure-Stake®mechanism, for installing wire ferrules #26-1 AWG. 1

4 interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case.

ERG3000 Dies available. See page K58.

ERG-2

Insulated Ferrules

T&B Part No. Description

ERG2014F ERG3000 Die for ferrules, size 20-14 AWG

ERG128F ERG3000 Die for ferrules, size 12-8 AWG

ERG6F ERG3000 Die for ferrules, size 6 AWG

ERG4F ERG3000 Die for ferrules, size 4 AWG

ERG2F ERG3000 Die for ferrules, size 2 AWG

ERG1F ERG3000 Die for ferrules, size 1 AWG

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 32

Non-Insulated Ferrules

Uninsulated Ferrule Terminals

Conductor Dimensions (Inches / MM)

Section Installation Pkg.

Cat. No. AWG MM2C D A E Tooling Qty.

F9000 24 .25 .030 / 0.75 .067 / 1.7 .196 / 5 .006 / 0.15 T1, ERG2 1000

F9001 22 .50 .039 / 1.0 .083 / 2.1 .236 / 6 .006 / 0.15 T1, T3, ERG2 1000

F9002 22 .50 .039 / 1.0 .083 / 2.1 .394 / 10 .006 / 0.15 T1, T3, ERG2 100

F9003 18 .75 .047 / 1.2 .091 / 2.3 .236 / 6 .006 / 0.15 T1, T3, ERG2 1000

F9004 18 .75 .047 / 1.2 .091 / 2.3 .394 / 10 .006 / 0.15 T1, T3, ERG2 1000

F9005 18 1.0 .055 / 1.4 .098 / 2.5 .236 / 6 .006 / 0.15 T1, T3, ERG2 1000

F9006 18 1.0 .055 / 1.4 .098 / 2.5 .394 / 10 .006 / 0.15 T1, T3, ERG2 1000

F9007 16 1.5 .067 / 1.7 .110 / 2.8 .276 / 7 .006 / 0.15 T1, T3, ERG2 1000

F9008 16 1.5 .067 / 1.7 .110 / 2.8 .394 / 10 .006 / 0.15 T1, T3, ERG2 1000

F9009 16 1.5 .067 / 1.7 .110 / 2.8 .473 / 12 .006 / 0.15 T1, T3, ERG2 1000

F9010 16 1.5 .067 / 1.7 .110 / 2.8 .709 / 18 .006 / 0.15 T1, T3, ERG2 1000

F9011 14 2.5 .087 / 2.2 .139 / 3.4 .276 / 7 .006 / 0.15 T1, T3, ERG2 1000

F9012 14 2.5 .087 / 2.2 .139 / 3.4 .394 / 10 .006 / 0.15 T1, T3, ERG2 1000

F9013 14 2.5 .087 / 2.2 .139 / 3.4 .472 / 12 .006 / 0.15 T1, T3, ERG2 1000

F9014 14 2.5 .087 / 2.2 .139 / 3.4 .709 / 18 .006 / 0.15 T1, T3, ERG2 1000

F9015 12 4.0 .110 / 2.8 .158 / 4 .354 / 9 .008 / 0.2 T3, ERG2 1000

F9016 12 4.0 .110 / 2.8 .158 / 4 .472 / 12 .008 / 0.2 T3, ERG2 1000

F9017 12 4.0 .110 / 2.8 .158 / 4 .591 / 15 .008 / 0.2 T3, ERG2 1000

F9018 12 4.0 .110 / 2.8 .158 / 4 .709 / 18 .008 / 0.2 T3, ERG2 1000

F9019 10 6.0 .138 / 3.5 .185 / 4.7 .472 / 12 .008 / 0.2 T3, ERG2 250

F9020 10 6.0 .138 / 3.5 .185 / 4.7 .591 / 15 .008 / 0.2 T3, ERG2 250

F9021 10 6.0 .138 / 3.5 .185 / 4.7 .709 / 18 .008 / 0.2 T3, ERG2 250

F9022 8 10.0 .177 / 4.5 .228 / 5.8 .472 / 12 .008 / 0.2 T3, ERG2 250

F9023 8 10.0 .177 / 4.5 .228 / 5.8 .591 / 15 .008 / 0.2 T3, ERG2 250

F9024 8 10.0 .177 / 4.5 .228 / 5.8 .709 / 18 .008 / 0.2 T3, ERG2 250

F9025 6 16.0 .228 / 5.8 .295 / 7.5 .472 / 12 .008 / 0.2 T3, ERG2 250

F9026 6 16.0 .228 / 5.8 .295 / 7.5 .591 / 15 .008 / 0.2 T3, ERG2 250

F9027 6 16.0 .228 / 5.8 .295 / 7.5 .709 / 18 .008 / 0.2 T3, ERG2 250

F9028 6 16.0 .228 / 5.8 .295 / 7.5 .984 / 25 .008 / 0.2 T3, ERG2 250

F9029 6 16.0 .228 / 5.8 .295 / 7.5 1.26 / 32 .008 / 0.2 T3, ERG2 250

F9030 4 25.0 .287 / 7.3 .374 / 9.5 .591 / 15 .010 / .25 ERG2 1000

F9031 4 25.0 .287 / 7.3 .374 / 9.5 .709 / 18 .010 / .25 ERG2 1000

F9032 4 25.0 .287 / 7.3 .374 / 9.5 .984 / 25 .010 / .25 ERG2 1000

F9033 4 25.0 .287 / 7.3 .374 / 9.5 1.26 / 32 .010 / .25 ERG2 1000

F9034 2 35.0 .327 / 8.3 .433 / 11 .709 / 18 .010 / .25 ERG2 100

F9035 2 35.0 .327 / 8.3 .433 / 11 .984 / 25 .010 / .25 ERG2 100

F9036 2 35.0 .327 / 8.3 .433 / 11 1.26 / 32 .010 / .25 ERG2 100

F9037 1/0 50.0 .406 / 10.3 .512 / 13 .709 / 18 .012 / 0.3 ERG2 100

F9038 1/0 50.0 .406 / 10.3 .512 / 13 .984 / 25 .012 / 0.3 ERG2 100

F9039 1/0 50.0 .406 / 10.3 .512 / 13 1.18 / 30 .012 / 0.3 ERG2 100

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 33

Heat Shrinkable Terminal, Splices, Disconnects

Heat Shrinkable

Heat Shrinkable Locking Fork Terminals – Expanded

Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B

RAS18-6FLX 100 22-18 .170 #6 5 1.350 .25

RAS18-8FLX 100 22-18 .170 #8 5 1.350 .29

RAS18-10FLX 100 22-18 .170 #10 5 1.350 .29

RBS14-6FLX 100 16-14 .200 #6 6 1.350 .25

RBS14-8FLX 100 16-14 .200 #8 6 1.350 .29

RBS14-10FLX 100 16-14 .200 #10 6 1.350 .29

RCS10-6FLX 50 12-10 .250 #6 8 1.350 .31

RCS10-8FLX 50 12-10 .250 #8 8 1.350 .37

RCS10-10FLX 50 12-10 .250 #10 8 1.350 .37

RCS10-14FLX 50 12-10 .250 1⁄4" 8 1.350 .49

U.L. Listed E9809

Installing tool: WT1255

Note: Heat Shrinkable terminals not available on Mylar Tape.

These ring terminals are self-insulated with

heat shrinkable polyolefin and internally coat-

ed sealant. Upon completed installation, a fully

sealed connection is achieved to protect the

joint against the degrading effects of galvanic

action, corrosion, and environmental exposure.

RAS & RBS stock thickness: .03

RCS stock thickness: .04

Heat Shrinkable Ring Terminals – Expanded Insulation Support

Wt./Lbs.

Cat. Pkg. Wire Max. Bolt Per Dimensions

No. Qty. Range Ins. Hole 1000 A B C M

RAS18-6X 100 22-18 .170 #6 2 1.23 .25 .27 1.10

RAS18-8X 100 22-18 .170 #8 3 1.26 .31 .27 1.10

RAS18-10X 100 22-18 .170 #10 2 1.26 .31 .27 1.10

RBS14-6X 100 16-14 .200 #6 3 1.23 .25 .27 1.10

RBS14-8X 100 16-14 .200 #8 3 1.23 .25 .27 1.10

RBS14-10X 100 16-14 .200 #10 31⁄21.26 .31 .27 1.10

RCS10-6X 50 12-10 .250 #6 3 1.34 .31 .27 1.15

RCS10-8X 50 12-10 .250 #8 5 1.34 .37 .27 1.15

RCS10-10X 50 12-10 .250 #10 5 1.34 .37 .27 1.15

RCS10-14X 50 12-10 .250 b" 6 1.34 .49 .32 1.15

U.L. Listed E9809

Installing tool: WT1255

Note: Not available on Mylar Tape.

These ring terminals, butt splices and

disconnects are self-insulated with heat

shrinkable polyolefin and internally

coated sealant. Upon completed instal-

lation, a fully sealed connection is

achieved to protect the joint against the

degrading effects of galvanic action,

corrosion, and environmental exposure.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 34

Heat Shrinkable Terminal, Splices, Disconnects

Heat Shrinkable-Fully Insulated 250 Disconnects – Female

Wt./Lbs.

Cat. Pkg. Wire Max. Tab Per

No. Qty. Range Ins Size 1000 A

RAS18-250AX 50 22-18 .170 .250 x .032 4 1.82

RBS14-250AX 50 16-14 .200 .250 x .032 5 1.77

RCS10-250AX 25 12-10 .250 .250 x .032 6 1.80

Installing tool: WT1255

These butt splices are self-insulated with heat

shrinkable polyolefin and internally coated

sealant. Upon completed installation, a fully

sealed connection is achieved to protect the

joint against the degrading effects of galvanic

action, corrosion, and environmental exposure.

Heat Shrinkable-Fully Insulated 250 Disconnects – Male

Wt./Lbs.

Cat. Pkg. Wire Max. Tab Per

No. Qty. Range Ins Size 1000 A

18RAS-251TX 50 22-18 .170 .250 x .032 4 1.80

14RBS-251TX 100 16-14 .200 .250 x .032 5 1.75

10RCS-251TX 100 12-10 .250 .250 x .032 6 1.80

Installing tool: WT1255

Heat Shrinkable Splices – Butt Type – Expanded Insulation

Wt./Lbs.

Cat. Pkg. Wire Max. Per

No. Qty. Range Ins 1000 A B

2RAS18X 50 22-18 .170 3 1.50 .25

RAAS22X 1000 22-18 .170 3 1.50 .25

2RBS14X 50 16-14 .200 3 1.50 .26

RBBS22X 500 16-14 .200 3 1.50 .26

2RCS10X 25 12-10 .250 7 1.60 .31

RCCS22X 500 12-10 .250 7 1.60 .31

Installing tool: WT1255

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 35

Nylon Insulated Splices – Butt Type – Insulation Support

Max Wt./Lbs.

Cat. Pkg. Ins. Wire Per Dimensions

No. Qty. Dia. Range 1000 A B

2RA18 100 .115 22-18 3 1.19 .18

RAA21 1000 .115 22-18 3 1.19 .18

2RB14 100 .148 16-14 3 1.19 .21

RBB21 1000 .148 16-14 3 1.19 .21

2RC10 50 .210 12-10 7 1.26 .28

RCC21 500 .210 12-10 7 1.26 .28

2RD8 25 .340 8 25 1.69 .36

RDD27 200 .340 8 25 1.69 .36

2RE6 20 .420 6 35 1.85 .45

REE28 200 .420 6 35 1.85 .45

2RF4 15 .510 4 40 1.85 .52

U.L. Listed E9809

Installing tools: ERG-2001, ERG-2003, WT145C, WT112M, TBM6/TBM6S (D-F)

Note: Not available on Mylar Tape.

Splices Connectors

Nylon Insulated Splices – Aircraft Systems Splices

Wt./Lbs.

Cat. Pkg. Wire Per Dimensions

No. Qty. Range 1000 A B

2RZZ 50 26-22 2 1.22 .15

2RAA 50 22-18 6 1.52 .25

RAA23 500 22-18 6 1.52 .25

2RBB 50 16-14 6 1.52 .28

RBB23 500 16-14 6 1.52 .28

2RCC 25 12-10 8 1.53 .35

RCC23 250 12-10 8 1.53 .35

Not U.L. Listed

Installing tools: WT145C, ERG-2001, ERG-2003, WT1452(R22)

Butt Type Splices

In butt splices, the wires are butted

together and crimped at each end of

the splice. They are available either

non-insulated, or insulated with nylon

or PVC. Nylon insulated splices meet

or exceed the requirements of MIL-T-

7928. These splices are color-coded

according to wire size.

Sta-Kon®

Splice Connectors

Vinyl Insulated Splices – Butt Type – Expanded Insulation

Wt./Lbs.

Cat. Pkg. Wire Max. Per Dimensions

No. Qty. Range Ins 1000 A B

2RA18X 100 22-18 .155 3 1.13 .25

RAA217-170 1000 22-18 .170 3 1.13 .25

RAA217 1000 22-18 .155 3 1.13 .23

2RB14X 100 16-14 3 1.13 .26

RBB217-200 1000 16-14 .200 3 1.13 .26

RBB217 1000 16-14 3 1.13 .23

2RC10X 50 12-10 .210 7 1.31 .31

RCC217-250 500 12-10 .250 7 1.31 .31

RCC217 1000 12-10 .210 7 1.31 .29

U.L. Listed E9809

Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003

Bulk No's:RAA22X– RBB22X – RCC22X

These butt splices are self-insulated with heat

shrinkable polyolefin and internally coated

sealant. Upon completed installation, a fully

sealed connection is achieved to protect the

joint against the degrading effects of galvanic

action, corrosion, and environmental exposure.

A, B & C bulk numbers can be put on Mylar

Tape for reel fed applications (i.e. 12050 tool

and application dies). See pages K61- K62.

Please put the suffix M for Mylar Tape

RA2573M. (Bulk number 1000 and 500 pack-

ages.)

Heat Shrinkable Splices – Butt Type – Expanded Insulation

Wt./Lbs.

Cat. Pkg. Wire Max. Per Dimensions

No. Qty. Range Ins 1000 A B

2RAS18X 50 22-18 .170 3 1.50 .25

RAAS22X 500 22-18 .170 3 1.50 .25

2RBS14X 50 16-14 .200 3 1.50 .26

RBBS22X 500 16-14 .200 3 1.50 .26

2RCS10X 25 12-10 .250 7 1.60 .31

RCCS22X 250 12-10 .250 7 1.60 .31

Installing tool: WT1255

Non-Insulated Splices – Butt Type

Wt./Lbs.

Cat. Pkg. Wire Per Dimensions

No. Qty. Range 1000 A B

2A-18 100 22-18 21⁄2.62 .12

AA2 1000 22-18 21⁄2.62 .12

2B-14 100 16-14 21⁄2.62 .16

BB2 1000 16-14 21⁄2.62 .16

2C-10 50 12-10 7 .72 .22

CC2 500 12-10 7 .72 .22

2D-8 25 9-8-7 18 1.03 .28

DD102 200 9-8-7 18 1.03 .28

2E-6 20 6-5 25 1.12 .37

EE2 200 6-5 25 1.12 .37

2F-4 15 4-3 30 1.25 .44

FF2 200 4-3 30 1.25 .44

2G21 5 2-1 40 1.72 .55

GG2 25 2-1 40 1.72 .55

U.L. Listed E9809

Installing tools – A, B, C: WT111M, WT110M, WT2000, ERG-2002, WT112M

Installing tools – D, E, F, G: WT115A, TBM6/TBM6S

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 37

Splice Connectors

Nylon Insulated Splices – Overlap Type (Parallel)

Wt./Lbs.

Cat. Pkg. Wire Per Dimensions

No. Qty. Range 1000 A B

2A20 100 22-20 2 .84 .20

RAA24 1000 22-20 2 .84 .20

2B-16 100 18-16 2 .84 .23

RBB25 1000 18-16 2 .84 .23

2C-12 50 14-12 4 .90 .28

RCC26 500 14-12 4 .90 .28

U.L. Listed E9809

Installing tools: WT2000, WT112M

High-Tech Splice-Overlap Type (Parallel)

Wt./Lbs.

Cat. Pkg. Wire Per Dimensions

No. Qty. Range 1000 A B

675-1425 1000 18-16 3 .31 .16

Non-Insulated Splices – Overlap Type

Wt./Lbs.

Cat. Pkg. Wire Per Dimensions

No. Qty. Range 1000 A B

2A22-20 100 22-20 2 .31 .12

A1A 1000 22-20 2 .31 .12

2B18-16 100 18-16 3 .31 .16

B1B 1000 18-16 3 .31 .16

2C14-12 50 14-12 4 .37 .22

C1C 500 14-12 4 .37 .22

2D10-9 20 10-9 5 .50 .31

D1D 200 10-9 5 .50 .31

2E8-7 20 8-7 7 .50 .37

E1E 200 8-7 7 .50 .37

2F6-5†20 6-5 8 .50 .44

F1F 200 6-5 8 .50 .44

2G4-2†10 4-2 20 .69 .58

G1G 100 4-2 20 .69 .58

H1H 100 2-1 20 .69 .58

†Not U.L. Listed. U.L. Listed E9809

Installing tools – A, B, C: WT110M, WT2000, WT111M, WT112M

Installing tools – D, E, F, G: WT115A, TBM6/TBM6S

Tefzel®Insulated Butt Splice

Wt./Lbs. Max.

Cat. Pkg. Wire Per Dimensions Ins

No. Qty. Range 1000 A Dia.

RAAT21 1000 22-18 3 1.22 .115

RBBT21 1000 16-14 3 1.22 .148

RCCT21 1000 12-10 7 1.22 .210

Installing tool – WT-145C

Tefzel®is a registered trademark of DuPont.

Overlap Type Splices

Wires are laid side by side in the con-

nector, and the connection is made in

one crimp. These splices offer advan-

tages in simplicity of installation, and

small size. One crimp completes the

splice.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 38

Disconnects

250 Series – Female Disconnects

Wt./Lbs.

Cat. Pkg. Wire Max. Tab Per Dimensions

No. Qty. Range Ins. Size 1000 A B

RA18-250F 100 22-18 .136 .250 x .032 4 .91 .29

RA250 1000 22-18 .136 .250 x .032 4 .91 .29

RB14-250F 100 16-14 .162 .250 x .032 4 .91 .29

RB250 1000 16-14 .162 .250 x .032 4 .91 .29

RC10-250F 50 12-10 .215 .250 x .032 4 1.04 .29

RC250 500 12-10 .215 .250 x .032 4 1.04 .29

18RA-250F 100 22-18 .150 .250 x .032 3 .96 .29

RA257 1000 22-18 .150 .250 x .032 3 .96 .29

RA257-170 1000 22-18 .170 .250 x .032 .96 .29

14RB-250F 100 16-14 .170 .250 x .032 3 .96 .29

RB257 1000 16-14 .170 .250 x .032 3 .96 .29

RB257-200 1000 16-14 .200 .250 x .032 .96 .29

10RC-250F 50 12-10 .250 .250 x .032 4 1.03 .29

RC257 500 12-10 .250 .250 x .032 4 1.03 .29

18RA-2577 100 22-18 .165 .250 x .032 3 1.01 .38

RA2573 1000 22-18 .165 .250 x .032 3 1.01 .38

14RB-2577 100 16-14 .185 .250 x .032 4 1.01 .38

RB2573 1000 16-14 .185 .250 x .032 4 1.01 .38

10RC-2577 50 12-10 .225 .250 x .032 5 1.04 .38

RC2573 500 12-10 .225 .250 x .032 5 1.04 .38

RAS18-250AX 50 22-18 .170 .250 x .032 4 1.83 –

RBS14-250AX 50 16-14 .200 .250 x .032 5 1.78 –

RCS10-250AX 25 12-10 .250 .250 x .032 6 1.80 –

Material: brass

Finish: tin plated

U.L. Listed E66716

RA18-250F

nylon self-insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

18RA-250F

vinyl self-insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

RAS18-250AX

heat-shrinkable fully

insulated disconnects

installing tool – WT1255

18RA-2577

nylon fully-insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

Disconnect terminals provide a quick,

reliable method of connection to termi-

nal blocks and boards without the use

of tools. They are supplied in a variety

of styles to meet virtually all quick-dis-

connect requirements. Female discon-

nect terminals and matching male tabs

accommodate a range of 22-10 AWG,

and are available in non-insulated, par-

tially insulated, and fully insulated

styles, in both nylon and vinyl. They are

available in various tab widths including

.250", .187", and .110", and a combina-

tion size. A unique construction of the

female disconnect offers long-term

dependability. The brazed seam serrat-

ed barrel provides maximum tensile

strength.

Most standard bulk catalog numbers can be

put on Mylar Tape for reel fed applications

(i.e. 12050 tool and application dies). See

pages K61- K62 for description of tooling.

Please add the suffix “M” for Mylar Tape

(i.e. RA2573-M).

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 39

Disconnects

250 Series – Female Disconnects – continued

Wt./Lbs.

Cat. Pkg. Wire Max. Tab Per Dimensions

No. Qty. Range Ins. Size 1000 A B

RA18-250A 50 22-18 .170 .250 x .032 4 .80 .71

RA2577F 500 22-18 .170 .250 x .032 4 .80 .71

RB14-250A 50 16-14 .190 .250 x .032 5 .80 .72

RB2577F 500 16-14 .190 .250 x .032 5 .80 .72

RC10-250A 50 12-10 .245 .250 x .032 6 .80 .88

RC2577F 500 12-10 .245 .250 x .032 6 .80 .88

A18-250 100 22-18 – .250 x .032 3 .73 .31

A250 1000 22-18 – .250 x .032 3 .73 .31

B14-250 100 16-14 – .250 x .032 3 .73 .31

B250 1000 16-14 – .250 x .032 3 .73 .31

C10-250F 50 12-10 – .250 x .032 4 .73 .31

C250 500 12-10 – .250 x .032 4 .73 .31

B14-250F 100 16-14 – .250 x .032 5 .87 .31

B250G 1000 16-14 – .250 x .032 5 .87 .31

A18-250A 50 22-18 – .250 x .032 3 .58 .61

A252G 500 22-18 – .250 x .032 3 .58 .61

B14-250A 50 16-14 – .250 x .032 3 .58 .62

B252G 500 16-14 – .250 x .032 3 .58 .62

C10-250A 50 12-10 – .250 x .032 4 .64 .63

C252G 500 12-10 – .250 x .032 4 .64 .63

U.L. Listed E66716

RA18-250A

nylon open top

insulated 90° flag

installing tools –

WT145C, WT2000,

ERG-2001, ERG-2003,

WT112M

A18-250

non-insulated

installing tools – WT111M,

WT1110M, WT2000,

ERG-2002, WT112M

A18-250A

non-insulated 90° flag

installing tools –

WT110M, WT111M,

WT2000, ERG-2002,

WT112M

B14-250F

non-insulated/insulation

grip installing

tool – WT110M

30O

Most standard bulk catalog num-

bers can be put on Mylar Tape for

reel fed applications (i.e. 12050

tool and application dies). See

pages K61- K62 for description of

tooling.

Please add the suffix “M” for Mylar

Tape (i.e. RA2573-M).

250 Series – Piggy Back Disconnects – Nylon Insulated

Wt./Lbs.

Cat. Pkg. Wire Max. Tab Per Dimensions

No. Qty. Range Ins. Size 1000 A B C

RA18-250FP 100 22-18 .136 .250 x .032 3 .87 .30 .43

RA250P 1000 22-18 .136 .250 x .032 3 .87 .30 .43

RB14-250FP 100 16-14 .163 .250 x .032 3 .87 .30 .43

RB250P 1000 16-14 .163 .250 x .032 3 .87 .30 .43

For stacking applications

Installing Tool – WT112M

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 40

Disconnects

RAD18-183

nylon self-insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

18RAD-183

vinyl self-insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

18RAD-18377

nylon fully-insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

AD18-183

non-insulated

installing tools –

WT111M, ERG-2002,

WT2000, WT112M,

RAD18-187A

nylon fully-insulated 90° flag

installing tools – WT1145C,

WT2000, ERG-2001,

ERG-2003, WT112M

Disconnect terminals provide a quick, reliable

method of connection to terminal blocks and

boards without the use of tools. They are sup-

plied in a variety of styles to meet virtually all

quick-disconnect requirements. Female discon-

nect terminals and matching male tabs accom-

modate a range of 22-10 AWG, and are avail-

able in non-insulated, partially insulated, and

fully insulated styles, in both nylon and vinyl.

They are available in various tab widths includ-

ing .250", .187", and .110", and a combination

size. A unique construction of the female dis-

connect offers long-term dependability.

187 Series – Female Disconnects

Max.

Cat. Pkg. Tab Wire Ins. Dimensions

No. Qty. Size Range Dia. A B

RAD18-183 100 .187 x .032 22-18 .136 .83 .23

RAD1833 1000 .187 x .032 22-18 .136 .83 .23

RAD18-182 100 .187 x .020 22-18 .136 .83 .23

RAD1823 1000 .187 x .020 22-18 .136 .83 .23

RBD14-183 100 .187 x .032 16-14 .163 .83 .23

RBD1833 1000 .187 x .032 16-14 .163 .83 .23

RBD14-182 100 .187 x .020 16-14 .163 .83 .23

RBD1823 1000 .187 x .020 16-14 .163 .83 .23

18RAD-183 100 .187 x .032 22-18 .150 .85 .23

RAD1837 1000 .187 x .032 22-18 .150 .85 .23

18RAD-182 100 .187 x .020 22-18 .150 .85 .23

RAD1827 1000 .187 x .020 22-18 .150 .85 .23

14RBD-183 100 .187 x .032 16-14 .170 .85 .23

RBD1837 1000 .187 x .032 16-14 .170 .85 .23

14RBD-182 100 .187 x .020 16-14 .170 .85 .23

RBD1827 1000 .187 x .020 16-14 .170 .85 .23

18RAD-18377 100 .187 x .032 22-18 .150 .89 .30

RAD18377 1000 .187 x .032 22-18 .150 .89 .30

18RAD-18277 100 .187 x .020 22-18 .150 .89 .30

RAD18277 1000 .187 x .020 22-18 .150 .89 .30

14RBD-18377 100 .187 x .032 16-14 .170 .89 .30

RBD18377 1000 .187 x .032 16-14 .170 .89 .30

14RBD-18277 100 .187 x .020 16-14 .170 .89 .30

RBD18277 1000 .187 x .020 16-14 .170 .89 .30

AD18-183 100 .187 x .032 22-18 – .64 .23

AD183 1000 .187 x .032 22-18 – .64 .23

AD18-182 100 .187 x .020 22-18 – .64 .23

AD182 1000 .187 x .020 22-18 – .64 .23

BD14-183 100 .187 x .032 16-14 – .64 .23

BD183 1000 .187 x .032 16-14 – .64 .23

BD14-182 100 .187 x .020 16-14 – .64 .23

RAD18-187A 50 .187 x .032 22-18 .150 .74 .59

RAD1877F 500 .187 x .032 22-18 .150 .74 .59

RAD18-188A 50 .187 x .020 22-18 .150 .74 .59

RAD1887F 500 .187 x .020 22-18 .150 .74 .59

RBD14-187A 50 .187 x .032 16-14 .170 .74 .61

RBD1877F 500 .187 x .032 16-14 .170 .74 .61

RBD14-188A 50 .187 x .020 16-14 .170 .74 .61

RBD1887F 500 .187 x .020 16-14 .170 .74 .61

U.L. Listed E66716

Material: brass

Finish: tin plated

Most standard bulk catalog numbers can

be put on Mylar Tape for reel fed appli-

cations (i.e. 12050 tool and application

dies). See pages K61- K62 for descrip-

tion of tooling.

Please add the suffix “M” for Mylar Tape

(i.e. RA2573-M).

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 41

250 Series – Male Tabs

Wt./Lbs.

Cat. Pkg. Wire Max. Tab Per Dimensions

No. Qty. Range Ins. Size 1000 A B

18RA-250T 100 22-18 .150 .250 x .032 3 .95 –

RA2517 1000 22-18 .150 .250 x .032 3 .95 –

14RB-250T 100 16-14 .170 .250 x .032 3 .95 –

RB2517 1000 16-14 .170 .250 x .032 3 .95 –

10RC-250T 50 12-10 .250 .250 x .032 4 1.08 –

RC2517 500 12-10 .250 .250 x .032 4 1.08 –

18RA-251T 50 22-18 .150 .250 x .032 5 1.13 .45

RA25177 500 22-18 .150 .250 x .032 5 1.13 .45

14RB-251T 50 16-14 .170 .250 x .032 5 1.13 .45

RB25177 500 16-14 .170 .250 x .032 5 1.13 .45

10RC-251T 25 12-10 .210 .250 x .032 5 1.17 .45

RC25177 500 12-10 .210 .250 x .032 5 1.17 .45

18RAS-251TX 50 22-18 .170 .250 x .032 4 1.80 –

14RBS-251TX 100 16-14 .200 .250 x .032 5 1.75 –

10RCS-251TX 100 12-10 .250 .250 x .032 6 1.80 –

A18-250T 100 22-18 – .250 x .032 3 .87 –

B14-250T 100 20-14 – .250 x .032 3 .87 –

A18-251T 100 22-18 – .250 x .032 2 .68 –

A251 1000 22-18 – .250 x .032 2 .68 –

B14-251T 100 16-14 – .250 x .032 2 .68 –

B251 1000 16-14 – .250 x .032 2 .68 –

C10-251T 50 12-10 – .250 x .032 2 .68 –

Material: brass

Finish: tin plated

18RA-250T

vinyl self-insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

18RA-251T

nylon fully insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

18RAS-251TX

heat shrinkable nylon fully

insulated

installing tool – WT1255

A18-250T

Non-insulated/insulated grip

installing tool – WT110M

18-251T

Non-insulated

installing tools – WT110M,

WT111M, WT2000,

WT112M, ERG-2002, WT112M

Disconnects

Most standard bulk catalog numbers

can be put on Mylar Tape for reel fed

applications (i.e. 12050 tool and appli-

cation dies). See pages K61- K62 for

description of tooling.

Please add the suffix “M” for Mylar

Tape (i.e. RA2573-M).

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 42

18RAD-187

vinyl insulated

installing tools – WT145C,

WT2000, ERG-2001,

ERG-2003, WT112M

RA18-111F

nylon-insulated

installing tool –

WT465

A18-111F

non-insulated

installing tools –

WT111M, WT2000,

WT112M

187 Series – Male Tabs

Wt./Lbs.

Cat. Pkg. Tab Wire Max Per Dia.

No. Qty. Size Range Ins. 1000 A

18RAD-187 100 .187 x .032 22-18 .150 4 .87

18RAD-188 100 .187 x .020 22-18 .150 4 .87

14RBD-187 100 .187 x .032 16-14 .170 4 .87

14RBD-188 100 .187 x .020 16-14 .170 4 .87

U.L. Listed E66716

Material: brass

Finish: tin plated

110 Series – Disconnects*

Wt./Lbs.

Cat. Pkg. Tab Wire Max Per Dimensions

No. Qty. Size Range Ins. 1000 A B

RA18-110F 100 .110 x .032 22-18 .110 4 .75 .15

RA10 1000 .110 x .032 22-18 .110 4 .75 .15

RA18-111F 100 .110 x .020 22-18 .110 4 .75 .15

RA11 1000 .110 x .020 22-18 .110 4 .75 .15

RB14-110F 100 .110 x .032 16-14 .135 4 .75 .15

RB10 1000 .110 x .032 16-14 .135 4 .75 .15

RB14-111F 100 .110 x .020 16-14 .135 4 .75 .15

RB11 1000 .110 x .020 16-14 .135 4 .75 .15

A18-110F 100 .110 x .032 22-18 – 3 .59 .15

A10 1000 .110 x .032 22-18 – 3 .59 .15

A18-111F 100 .110 x .020 22-18 – 3 .59 .15

A11 1000 .110 x .020 22-18 – 3 .59 .15

B14-110F 100 .110 x .032 16-14 – 3 .59 .15

B10 1000 .110 x .032 16-14 – 3 .59 .15

B14-111F 100 .110 x .020 16-14 – 3 .59 .15

B11 1000 .110 x .020 16-14 – 3 .59 .15

*Not U.L. Listed or CSA approved.

Material: brass

Finish: tin plated

Most standard bulk catalog numbers

can be put on Mylar Tape for reel fed

applications (i.e. 12050 tool and

application dies). See pages K61-

K62.

Please put the suffix M for Mylar

Tape RA2573M. (Bulk number 1000

and 500 packages.)

Disconnects

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 43

RB14-250

insulated coupler

no tool required

Male

250 Series – Adapters & Coupler †

Wt./Lbs.

Cat. Pkg. Tab Per Dimensions

No. Qty. Size 1000 A B

F250TA 50 .250 x .032 3 .82 .56

FTA250 500 .250 x .032 3 .82 .56

RB14-250 50 .250 x .032 7 2.35 .51

RBB250 500 .250 x .032 7 2.35 .51

†Not U.L. Listed

Cat. No. F250TA – Material: brass

Finish: tin plated

Cat. No. RB14-250 – Material: brass

Finish: none

Insulation: vinyl

RA18D

Nylon-insulated wire barrels

installing tool –

WT2000 (Not U.L.)

B14-D

non-insulated/insulation grip

installing tool –

WT110M (Not U.L.)

Nylon Insulated and Non-insulated

Picture shows wristlock assemblied as 2

pieces. Parts are sold by the piece not

assemblies.

Disconnects

Wristlock Disconnects †

Wt./Lbs.

Cat. Pkg. Wire Max. Per Dimensions

No. Qty. Range Ins. 1000 A A1

RA18D 50 22-18 .136 4 .99 1.70

RA23 500 22-18 .136 4 .99 1.70

RB14D 50 16-14 .162 4 .99 1.70

RB23 500 16-14 .162 4 .99 1.70

B14-D 50 16-14 .187 4 .97 1.66

B23 500 16-14 .187 4 .97 1.66

†Not U.L. Listed

Note: Not available on Mylar Tape.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 44

Pin Terminals/Vinyl Terminals (Mini-Pack)

Sta-Kon®Mini-Pack Terminals

Cat. Unit Std. Wire Bolt

No. Qty. Pack. Range Hole

18RA-6FCP 20 100 22-18 #6

18RA-8CP 20 100 22-18 #8

18RA-10CP 20 100 22-18 #10

14RB-6CP 20 100 16-14 #6

14RB-8CP 20 100 16-14 #8

14RB-10CP 20 100 16-14 #10

10RC-10CP 20 100 12-10 #10

10RC-14CP 20 100 12-10 1⁄4

18RA-8FCP 20 100 22-18 #8

18RA-10FCP 20 100 22-18 #10

14RB-6FCP 20 100 16-14 #6

14RB-8FCP 20 100 16-14 #8

14RB-10FCP 20 100 16-14 #10

10RC-8FCP 20 100 12-10 #8

10RC-10FCP 20 100 12-10 10

2RA18XCP 20 100 22-18 –

2RB14XCP 20 100 16-14 –

2RC10XCP 20 100 12-10 –

18RA-250FCP 20 100 22-18 –

14RB-250FCP 20 100 16-14 –

10RC-250FCP 20 100 12-10 –

U.L. Listed E9809

• Convenient 20-count packaging.

• Wire ranges from 22 AWG to 10 AWG.

• Vinyl Insulated Ring and forked-tongued ter-

minals, female disconnects, butt-type splice

connectors.

Note: “CP” designates mini-pack quantities.

Refer to other catalog pages for description

and dimensional information.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 45

Wire Joints – Nylon Insulated

one piece

nylon self-insulated

Installing tool – WT2000,

WT2130A (RC & RP)

two piece

nylon insulator

Installing tool – WT161M

one piece

non-insulated

Installing tool –

WT161M

Sta-Kon®wire joints come in one-piece nylon,

self-insulated and non-insulated, and a two-

piece nylon insulator. Tool applied.

Crimp on Wire Joints – Tool Applied

Wire Range Dimensions Wt./Lbs.

Cat. Pkg. Per

No. Qty. Min. Max. A B 1000

RB44 100 2#18 2#16 .31 .78

RB4 1000 – – 2

RC55 50 4#18 2#12 .43 .95 3

RC6 500 – – 3

RP12 100 3#14 4#12 .53 1.00

RP7 1000 – –

PT66M 100 2#18 3#12 combination – – 4

PT6M 100 – Insulator only .50 .93 2

PT60M 100 2#14 3#12 Connector only .31 .37 2

PT70 200 2#14 3#12 .29 .34 2

PT70M 200 3#18 4#12 .31 .37 2

PT80 50 2#16 4#10 .35 .62 6

U.L. Listed E9809

Items on this page sold in multiples of unit packages only.

Installation Procedure for “PT” Connectors

Twist wires, insert through

serrated barrel of wire joint.

(PT60M, PT70, PT70M, PT80).

Crimp and trim off excess wire

with WT161M hand tool.

Screw PT6 insulator firmly

onto

PT160M barrel.

123

T&B

Cat. Allowable Wire Combinations

No. #22 #20 #18 #16 #14 #12 #10

2-3

1-2 2

RB4/RB44 23

1-2 2

Cat. Allowable Wire Combinations

No. #22 #20 #18 #16 #14 #12 #10

1-4 1

1-3 1

1-2 1

3-5 1

RC6/RC55 2-4 1

1-4 2

1-3 2

1-3 3

2-5

4-6

Cat. Allowable Wire Combinations

No. #22 #20 #18 #16 #14 #12 #10

2-4

2-4 1

RP7/RP12 1-3 2

3-6

1 2-3

2 1-2

3 1-2

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 46

Installing Kits

Wiring Organizer

Cat. Std.

No. Description Pkg. Wt.

ORG2 Heavy Duty Steel Drawer with (17) compartments to hold Sta-Kon®terminals, Color-Keyed®14

lugs, Ty-Rap®cable ties, and other small parts

Drawer does not include Thomas & Betts products.

Sta-Kit

For residential or light commercial installations we recommend this proven assort-

ment of popular Sta-Kon®vinyl terminals. This kit includes a WT112M criming tool.

Cat. Std.

No. Description Pkg. Wt.

STAKIT 100 2RA18X butt splices for 22-18 AWG, 1 1

100 2RB14X butt splices for 18-14 AWG,

50 2RC10X butt splices for 12-10 AWG,

50 10RC-10 ring terminals for 12-10 AWG,

50 10RC-10FL locking fork terminals for 12-10 AWG,

50 10RC-250F disconnects for 12-10 AWG,

100 14RB-10 ring terminals for 18-14 AWG,

100 14RB-8FL locking fork terminals for 18-14 AWG,

100 14RB-250F disconnects for 18-14 AWG,

100 18RA-8F Fork Terminals for 22-18 AWG,

100 18RA-6FL locking fork terminals for 22-18 AWG,

100 18RA-250F disconnects for 22-18 AWG

1 WM-0-9 wire marker book

1 WT112M crimping tool and 100 TY525M

Ty-Rap®cable ties (approx. length 71⁄2˝)

(All splices, terminals and disconnects are vinyl insulated).

ORG-2

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 47

CRIMPING NEST FOR

INSULATED STA-KONS®

CRIMPING NEST FOR

NON-INSULATED STA-KONS®

1 1/4"

WIRE CUTTER

2- 15/16"

PLASTISOL HANDLE GRIPS

COLOR: BLACK & ORANGE

THOMAS & BETTS

FOR A, B & C

STA-KON TERMINALS

WT 112M

Application Tools

WT112M

Installs insulated and non-insulated Sta-Kon®

terminals, splices, disconnects, and wire joints

22-10 AWG.

WT111M

Cutters

Installs “A” & “B” Sta-Kon®terminals

gauging .027-.053.

Installs “C” Sta-Kon®terminals

gauging .072-.098.

STA-KON® LUG

A 22 TO 18

B 18 TO 14

C 12 TO 10

WT 111M

1 1/4"

9 19/32" 2 15/16"

ORANGE

BLACK

PLASTISOL

HANDLES

CUTTERS

INSTALLS “A” & “B” STA-KON®TERMINALS

GAUGING .027-.053

INSTALLS “C” STA-KON TERMINALS

GAUGING .072-.098

Crimping Nest for

insulated Sta-Kons®

Crimping Nest for

non-insulated Sta-Kons®

Wire Cutter

Plier Type Tools

Cat. Std. Wt.

No. Description Pkg. Each

WT110M A, B, C non-insulated terminal and splices and A, B non- 1 1

insulated terminals with insulation grip 1 1

WT111M A, B, C, PT non-insulated terminal and splices

WT112M RA, RB, A, B, C, non-insulated and RC insulated nylon and 1 1

vinyl terminal and splices

INSTALLS "C" STA-KON

®TERMINALS-GAUGING .075-.095

INSTALLS "A & B" STA-KON

®TERMINALS-GAUGING .030-.050

CLOSING INSULATION GRIP ON STA-KON

®"B" SIZE TERMINALS

AND DISCONNECT TIPS.

CLOSING INSULATION GRIP ON STA-KON

®"A" SIZE TERMINALS

AND DISCONNECT TIPS.

NOTE: ONLY THIS HANDLE

PAINTED GREEN

M22520/24-01

A B

STA-KON ®LUG

A 22 TO 18

B 18 TO 14

C 12 TO 10

9-19/32"

INSTALLS “C” STA-KON®TERMINALS-GAUGING .075-.095

INSTALLS “A & B” STA-KON®TERMINALS-GAUGING .030-.050

CLOSING INSULATION GRIP ON STA-KON®“B” SIZE TERMINALS

AND DISCONNECT TIPS.

CLOSING INSULATION GRIP ON STA-KON®“A” SIZE TERMINALS

AND DISCONNECT

TIPS. WT110M

Installs “C” Sta-Kon®terminals-gauging .075-.095

Installs “A” & “B” Sta-Kon®terminals-gauging .030-.050

Closing Insulation Grip on Sta-Kon®“B” size

terminals and disconnect tips.

Closing Insulation Grip on Sta-Kon®“A” size

terminals and disconnect tips.

PLASTISOL HANDLE GRIPS

COLOR: BLACK & ORANGE

2-15/16”

1 1/4”

WT111M

WT110M

WT112M

These tools are designed in a variety of

styles—some with wire cutters and strippers—

for installation of the various STA-KON terminal

series. #22-10 AWG wire range.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 48

Application Tools

Plier Type Tools – (Continued)

Cat. Std. Wt.

No. Description Pkg. Each

WT161M A, B, C, PT non-insulated terminal and splices 1 1

WT2000 A, B, C: AB, PT, RA, RB, RC insulated and non-insulated

terminal and splices 1

WT2000

Wire Cutter—No. 10 AWG and smaller solid or

stranded wire.

Crimping Nests—Insulated and non-insulated

Sta-Kon terminals, splices and wire joints on

No. 22 to No. 10 AWG, solid or stranded wire.

Cutters—Chasing feature for screws, sizes

4-40, 6-32, 8-32, 10-24, 10-32.

Wire Stripper—Removes most types of insula-

tion from No. 22-10 AWG stranded wire and No.

18-8 AWG solid wire.

WT161M

WT2000

These tools are designed in a variety of

styles—some with wire cutters and strippers—

for installation of the various STA-KON terminal

series. #22-10 AWG wire range.

PLIER CRIP

WIRE CUTTER

STA-KON®

INSTALLING NEST

ORANGE PLASTISOL

COATED HANDLE

.070

.080

INSULATION CRUSHER

BLACK PLASTISOL

COATED HANDLE

CUSHION GRIP HANDLE

WIRE CUTTER

CUTTERS

HANDLE RETURN

SPRINGS

WIRE STRIPPER

LATCH

HANDLE GRIPS

CRIMP INDICATOR GAUGE

CRIMPING NEST FOR INSULATED

2-3/16"

22-10

22-10 INSUL

NON

INSUL

4-40

8-32

10-32

10-24

6-32

ABC

STR SOL

22-20

Cushion Grip Handle

Insulation Crusher

.070

.080 Plier Grip

Wire Cutter

Installing Nest

Wire Cutter

Handle Return

Spring

Wire Stripper

Latch

WT161M

Installs “A,” “B,” and “C” size (#18-#10 wire)

Sta-Kon terminals, splices, and wire joints

(PT-60M and PT-70).

Cutters

Handle Grips

Crimp Indicator Gauge

Crimping Nest for insulated

Crimping Nest for non-insulated

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 49

Application Tools

Comfort Crimp®Terminal Tool

Concerned about safety? Down

time? Health care costs?

Thomas & Betts’ ergonomically

designed Comfort Crimp®tool helps

reduce the risk of Carpal Tunnel

Syndrome, the cause of almost one

out of every two industrial injuries.

This tool’s unique design delivers the

same reliable crimp with up to 60%

less handle force than other terminal

hand tools. So you won’t have to sacri-

fice your hand to make a successful

crimp. We’ve researched the tool

components to provide maximum

comfort to the operator while assuring

a complete crimp.

Just wrap your hands around our

Comfort Crimp®terminal tool. It’s such

a relief you won’t want to handle any

other tool ever again.

Our ERG-2003 AWG two-nest model is

designed to perform 85% of your terminations

with even less handle force than our ERG-2001.

For the additional 12-10 AWG range, specify

our three-nest insulated or non-insulated

Comfort Crimp™ tool.

For easy visual

verification of

crimps, integrity

dots are

embossed on the

top and bottom

of the terminal.

toggle action increases

mechanical gain, which

dramatically reduces

handle force – and the

stress on your hands.

Advanced

ergonomic

design of handle

distributes the

force more

evenly across the

hand.

ERG-2001

Rubberized thermoplastic

handle combines

maximum friction with a

soft, comfortable feel that

reduces muscle tension.

Shure-Stake®

mechanism helps

to ensure a

complete crimp

cycle before it

releases the tool.

Color-coded die nests

on both the right and

left sides of the tool

are included for

insulated terminals.

ERG-2002

ERG-2003

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 50

Application Tools

ERG-2001/ERG-2003

Gaging

Nest Min.-Max.

Red .100 – .106

Blue .116 – .124

Yellow .148 – .156

ERG-2002

Gaging

Nest Min.-Max.

A .067 – .062

B .089 – .084

C .115 – .110

ON BOTH SIDES

STA-KON

CAT. NO. ERG-2002

Terminal locator

(22-18) A Nest

(16-14) B Nest

(12-10) C Nest

Installs nylon and vinyl insulated terminals,

disconnects, and splices 22-10/22-14 AWG.

The force required to release the Shure-Stake®

mechanism should be no less than 15 lbs.

(12-10) C Nest

(16-14) B Nest

(22-18) A Nest

Installs Non-insulated Terminals, Disconnects,

and Splices 22 - 10 AWG.

The force required to release the Shure-Stake®

mechanism should be no less than 15 lbs.

Comfort Crimp®Terminal Tool

Cat. Std.

No. Description Pkg.

ERG-2001 RA, RB, RC Nylon & vinyl terminals, splices & disconnects 1

ERG-2002 A, B, C Non-insulated terminals, splices, disconnects 1

ERG-2004 C and C Flag terminal AB Flag terminal and A, B, C non- 1

insulated terminals, splices, disconnects

ERG-2005 B, C, D Non-insulated terminals, splices, (D tubular only) 1

ERG-2007 RD & RE Insulated terminals (Except Brazed Seam) 1

ERG-2008 Non-insulated terminals #8 AWG - 1/0 AWG 1

Shure-Stake®

release on

both sides

Shure-Stake®

release on

both sides

Tool Gaging Requirements

Gaging

Cat. No. Nest Min.-Max.

ERG-2001 RA .100—.106

RB .116—.124

RC .148—.156

ERG-2002 A .062—.067

B .084—.089

C .110—.115

ERG-2004 AB .062—.067

C .110—.115

ERG-2005 B .082—.090

C .117—.125

D .145—.153

ERG-2007 8 (RED) .190—.196

6 (BLUE) .212—.218

ERG-2008 Self-Contained 8AWG - 1/0 AWG

Rotating Die

• Gauges available from T&B Tool Service

ERG-2001

ERG-2008

PUSH

Installs Non-insulated Terminals #8 AWG -

1/0 AWG.

UL Listed crimp per UL standard 486C on

tubular D, E, F, G, and H style Sta-Kon®

Terminals.

Sta-Kon®

NEW

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 51

Rachet Hand Tools

Cat.

No. Description

WT145A RA, RAX, RB, RBC, RC, RAA, RBB, RBC, RCC nylon terminal

Rachet Hand Tools – (Continued)

Cat.

No. Description

WT145C RA, RB, RC, RAA, RBB, RCC, RBC nylon and vinyl terminals, splices and disconnects 1

Application Tools

WT145A

Installs RA, RB, RBC, RC nylon terminals.

Correct compression every time-the Shure-

Stake®mechanism principle prevents opening

of the handles until full staking action is com-

pleted. Installs self-insulated and non-insulat-

ed Sta-Kon®terminal series in the #26-10 AWG

wire range.

With the “Lower” gage (683-G-398) placed into

the rectangular side of the lower nest, the force

required to release the Shure-Stake®mecha-

nism should be 10-40 lbs.

WT145C

Correct compression every time-the

Shure-Stake®mechanism principle pre-

vents opening of the handles until full

staking action is completed. Installs

self-insulated and non-insulated Sta-

Kon®terminal series in the #26-10

AWG wire range.

Installs RA, RB, RC nylon terminals,

disconnects, splices and RA, RB, RC

vinyl terminals, disconnects, splices.

The force required to release the

Shure-Stake®mechanism should be 10

lbs. minimum.

Gaging

Nest Min.-Max.

Upper .118 – .122

Lower .169 – .173

UPPER NEST LOWER NEST

GO. NO GO

GAGE

LOCATOR

Upper Nest Lower Nest

Go, No-Go

Gage

UPPER NEST

LOWER NEST

ABECFSDJ LJSALSDKL JKSDA

ASDFJJAFLL KLKLJ

WT145A

Gaging

Nest Min.-Max.

Upper .097 – .106

Lower .121 – .128

UPPER

NEST

LOCATOR

SCREW

GO, NO-GO

GAGE

LOAD

BAR

LOAD

BAR

Locator

Upper

Nest

Go, No-Go

Gage

Load

Bar

Lower

Nest

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 52

Application Tools

WT1377

Installs NW Series Heater Wire Terminals

Correct compression every time-the Shure-

Stake®mechanism principle prevents opening

of the handles until full staking action is com-

pleted. Installs self-insulated and non-insulat-

ed Sta-Kon®terminal series in the #26-10 AWG

wire range.

Installs RZ, RV Terminals (26-22 AWG wire)

and Splices.

Rachet Hand Tools – (Continued)

Cat. Std.

No. Description Pkg.

WT1377 NW Ring Terminals 1

Use Front Nest to install NW18 series term., NW20 series term., NW22 series term., NW50 series term.

Use Rear Nest to install NW10 series term., NW14 series term., NW80 series term., 675-14716 series term.

Ratchet Hand Tools – (Continued)

Cat. Std.

No. Description Pkg.

WT1452 Installs RZ, RV Terminals/Splices 1

Min. Gage Max. Gage

Nest “Go” “No-Go”

BT .039 .049

RZ, RV #26-#22 .063 .073

SHURE STAKE® MECHANISM

RELEASE OPPOSITE SIDE

NW80 SERIES TERMINALS

SEE GAGING TABLES

NW20, NW50 SERIES TERMINALS

SEE GAGING TABLES

NW80

NW50

NW20

CAUTION: HANDLES ARE

NON-INSULATING.

DO NOT CRIMP

ENERGIZED WIRES.

#26-#22

GAGING

Thomas & Betts

WT1452

#26-#22

Gaging

NW80 series terminals

gaging .064 – .069

NW20, NW50 series terminals

gaging .047 – .054

CAUTION: HANDLES ARE

NON-INSULATIONG.

DO NOT CRIMP

ENERGIZED WIRES.

SHURE-STAKE®MECHANISM

RELEASE OPPOSITE SIDE

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 53

WT2130A

Installs RBC, RC, RD, Sta-Kon®terminals and

RC6 and RP7 wire joints.

The force required to release the Shure-Stake®

mechanism should be 20 lbs. minimum.

Rachet Hand Tools – (Continued)

Cat. Std.

No. Description Pkg.

WT2130A RC, RBC, and RD insulated terminal #14-#8 1

CAT. NO. WT2130A

FOR INSTALLING SELF-INSULATED

STA-KON ® TERMINALS ON COPPER WIRE

NON-INSULATING GRIP

THOMAS & BETTS CORPORATION

12-10

WT2130A

Gaging

Nest Min.-Max.

12-10 .147 – .157

8 .185 – .195

Application Tools

Installs .110 RA, RB disconnects.

Pre-load requirement: 20-50 lbs.

WT465

Rachet Hand Tools – (Continued)

Cat. Std.

No. Description Pkg.

WT465 RA, RB .110 insulated disconnects 1

FORCE

1 3/4

N9 N9

N1 A

.116

.112

.102

.098

.032

.078

.098

.094

WT1255

Nest Gaging

22-18 098/086

16-14 .113/.101

12-10 .161/.149

Rachet Hand Tools – (Continued)

Cat. Std.

No. Description Pkg.

WT1255 RA, RB, RC Heat Shrinkable nylon insulated terminals, butt splices and disconnects 1

Pre-load 35 to 45 pounds.

CONDUCTOR

CRIMP AREA

STRIPPING LENGTH

RED & BLUE = 1/4"

YELLOW = 11/32"

STRIPPED

WIRE

22-16

16-14

12-10

WT1255

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 54

Application Tools

WT115A

D.E.F.G. NESTS

Installs Thomas & Betts Sta-Kon®terminals

series D, E, F, and G.

Toggle Type Hand Tools

Cat. Std. Wt.

No. For Use With Sta-Kon®Series Pkg. Ea.

WT115A D, E, F, & G non-insulated terminals 1 4

DOWEL PIN

FRAME

HANDLE

DOWEL PIN

DOWEL PIN INDENTOR

WT115A & WT129A

Nest Gaging

D .138 ± .005

E .170 ± .005

F .192 ± .005

G .222 ± .005

D, E, F, G Nests

WT3185

Ratchet Hand Tools – (Continued)

Cat. Std. Wt.

No. For Use With Sta-Kon®Series Pkg. Each

WT3185 For 8 AWG to 250 MCM non-insulated Sta-Kon®terminals 1

Installation and Gaging Procedure – Adjustable Crimper

Gaging Procedure

1. Close the tool jaws until they bottom.

2. Select the side of tool to be gaged (Tubular or Brazed seam)

3. Move indentor until the pointer slot aligns (click) with the selected cable size: For brazed

seam connector use 6 AWG. For tubular connectors use 2/0.

4. Gage the crimping area with a suitable pin gage. The gage diameter must fall within

.405Ǆ010 tubular and .215Ǆ.010 for 6 AWG. brazed product.

Checking Handle Pre-load

1. Lay the tool on a flat surface as shown in figure 3. Open handle and release it so that it will

close of its own weight.

2. Measure the handle spread distance at the inner surface of the handle tips as shown in

figure 3.

3. If the distance is 14"Ǆ1/2" the tool is adjusted properly. If not, the tool should be adjusted.

Pre-load Adjustment Procedure

1. Turn Adjustment screw clockwise to increase handle spread and counterclockwise to

decrease handle spread. (refer to figure 3.)

Flag Terminal Type Hand Tool

Cat. Std.

No. Description Pkg.

WT129 D, E, F, & G non-insulated flag terminals 1

Sta-Kon®

Installs Thomas & Betts Sta-Kon®terminals

series D, E, F, and G flag terminals.

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 55

Application Tools

TBM6

Installs D thru M non-insulated terminals and

splices, RD thru RM nylon insulated terminals

and splices

Close handles until lower die touches upper die.

Measure distance between ends of handles.

Distance must be 11" min. and 14" max. If it is

less than 11" or more than 14", the tool needs

adjustment.

GAGING

INDENTOR

NEST

Nest

Indentor Gaging

Use in installing tool Cat. No. TBM6 and

TBM6S.

GAGING

Gaging

Use in installing tool Cat. No. TBM6 & TBM6S.

Toggle Type Hand Tools – (Continued)

Cat. Std. Wt.

No. For Use With Sta-Kon®Series Pkg. Ea.

TBM6 D thru M (Dies not included) RD thru RM 1 9

TBM6S D thru M (Dies not included) RD thru RM with Shure-Stake®19

Installing Dies for Non-Insulated Code and Aircraft Sta-Kon®Terminals

Cat. No.

Nest Indentor

Stationary Movable Term. Gaging

Die Die Size ± .010

11803 D .152

11803 E (Tubular) .152

11805 E (Brrazed), F (Tubular) .167

11806 11802 F (Brazed), G .206

11807 H .234

11808 J .272

11809 K .250

11810 L .266

11811 M .312

Installing Dies for Nylon Insulated Sta-Kon®Terminals TBM6 & TM6S Tool

Cat. No. Term. Gaging

Die Set Size ± .010

11821 RD .170

11822 RE .202

11823 RF .254

11824 RG .321

11825 RH .339

11826 RJ .370

11827 RK .382

11828 RL .456

11829 RM .554

LOWER DIE

UPPER DIE

MOVABLE JAW

TOOL HEAD

TBM6, TBM6S

TBM60RS Short Handle Ratchet Tool

Cat. Std. Wt.

No. For Use With Sta-Kon Series Pkg. Ea.

TBM60RS D thru M (Uninsulated terminals) 1 6

RD thru RM (Insulated terminals)

For more information, see page K5.

Gaging Procedure

1. Ratchet handles until jaws are fully closed.

2. Insert GO, NO-GO gage into nest. GO gage should enter freely. NO-GO gage should

not enter.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 56

Application Tools

GAGING

Gaging

Insulated Terminals

Non-insulated Terminals

12050

Safety Features

• Fully guarded foot pedal.

• Dies color matched to terminals.

• Clear plastic safety guard over die area.

• Automatic tool shut-down when safety guard

is removed.

• “Ram UP” emergency switch.

Crimping tape-mounted STA-KON®terminals.

Wire Range – #26 - #10 AWG.

Shure-Stake®Auto-Feed Tool

Cat. Std.

No. Description Pkg.

12050 Compact, pneumatically operated unit for crimping tape-mounted STA-KON®terminals; 1

equipped with a Shure-Stake®mechanism which ensures a full compression each time

Space Requirement – 30" W x 20" H x 20" D

Weight – 55 lbs.

Wire Range – #26 - #10 AWG

Air Pressure 90-125 psi input air supply

Installing Dies for 12050

Max.

Sta-Kon®AWG Die Gaging Insul.

Terminal Type Wire Size Cat. No. Min.-Max. Dia.

RA – Nylon 22-18 12051 .108/.114 .136

RA – Vinyl 12054* .117/.121 .150

RB – Nylon 16-14 12052 .133/.139 .162

RB – Vinyl 12055* .122/.126 .170

RC – Nylon and 12-10 12056 .149/.157 .210

Vinyl Insulated

A – Non-Insulated 22-18 12057 .061/.068 –

B – Non-Insulated 16-14 12058 .083/.090 –

C – Non-Insulated 12-10 12059 .126/.134 –

C Disconnect, Non-Insul 12-10 12060 .103/.111 –

RV – RZ 26-24 683-54335 .075/.081 –

* Can also be used on nylon.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:29 AM Page 57

Application Tools

Standard Components

Cat. No. Description Wt. (lb.)

ERG-3001* Base Unit 11.0

ERG-3002* Hose & Tool Head Assembly 3.5

ERG-3003 NiCd Battery 1.3

ERG-3004 15 min. Battery Charge 3.0

ERG-3005 Carrying Case 6.3

ERG-3006 AC Adapter 7.0

ERG-3007 Benchmount 1.0

ERG-3008 Foot Switch 2.5

ERG-3000 Complete Kit (see note below) 26.4

*Cannot be purchased separately.

Dies for ERG-3000

Cat. No. Description

ERG-86 Die Set for Non-insulated 8 and 6 AWG

ERG-86i Die Set for Insulated 8 and 6 AWG

ERG-2214 Die Set for Non-insulated 22-14 AWG

ERG-2214i Die Set for Insulated 22-14 AWG

ERG-1210 Die Set for Non-insulated 12-10 AWG

ERG-1210i Die Set for Insulated 12-10 AWG

Technical data for the ERG 3000

Base Unit

Working pressure 3625 psi

Power supply NiCd Battery 12 V DC or

AC/DC converter 110 V

60 Hz

Work cycle 1-3 seconds

Weight (with battery) 11 lb. (without tool/hose

pack)

Dimensions 13.77" L x 7.28" W x

5.12" D

Temperature range -4˚ to 122˚ F

Tool Head Assembly

Press force 3372 lb.

Weight (tool only) 1.65 lb.

Diameter of handle 1.61 in.

Length of handle 8.86 in.

Length of hose 7.22 ft.

Battery

Type NiCd 12 V, rechargeable

Recharging time 15 min.

Number of recharges 1000

Power Operated Installing Tools

There’s a portable crimping tool that is designed to reduce

the stress traditional hand tools put on wrist muscles.

Thomas & Betts ERG 3000 uses battery-powered

hydraulics instead of muscle power to install Dragon Tooth

terminals safely and securely.

In addition, our power crimping tool is engineered to

substantially reduce the weight in the tool head, which

is in the user’s hand, to further reduce fatigue.

Because the ERG 3000 is constructed with the bat-

tery in the separate base unit, the tool head itself is

very light and compact – enabling it to operate in

tight quarters other power tools can’t reach.

Because there is no manual or physical force

required, the ERG 3000’s ergonomic design dra-

matically reduces the risk of carpal tunnel syn-

drome that can occur with repetitive hand-

crimping. And, by significantly reducing muscle

fatigue, the ERG 3000 can lead to increased

productivity over traditional hand crimping

tools.

Tests conducted showed that the ERG 3000

increased productivity more than 50% when

used in actual working situations.

Short cycle times help speed work.

Depending on the size of the terminal being

installed, the ERG 3000 has an exceptionally

fast cycle time of just one to three seconds.

Add this to its ergonomic design and

convenient portability, and you have a tool that

makes installing Dragon Tooth connectors ter-

minals faster and easier than ever.

• Die release knob cuts power to the tool head and protects fingers

when changing die sets.

• Quickly interchangeable dies accommodate Sta-Kon terminals from 22

to 6 AWG series connectors.

• LEDs on tool head indicate when a work cycle is complete and the tool

head is ready.

• Low force actuating button initiates and completes the crimping work

cycle.

• Swiveling tool head allows positioning for maximum comfort and con-

venience.

• Control lever opens the dies, allowing terminal to be inserted for

crimping.

• Tough PanaVise™ benchmount clamp holds tool head securely.

• Base power unit houses the hydraulic pump, fluid reservoir, and elec-

tronic control unit. Closed system for low maintenance.

• Easy-to-see lamps indicate when the ERG 3000 is ready to operate.

• Separate AC adapter can be used for bench mount or stationary appli-

cation.

• Foot pedal allows for “hands-free” crimping, resting wrists and allow-

ing for increased speed.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 58

Application Tools

GAGING

INDENTOR

NEST

GAGING

Nest

Indentor Gaging

Gaging

Air Operated – Bench Mounted Tools

Cat. Std.

No. Description Pkg.

25000 This compact heavy duty air tool installs nylon and TEFZEL®insulated Sta-Kon®1

terminals on wire sizes from 8 AWG to 250 MCM; non-insulated styles are also

installed just as quickly and dependably; to crimp a terminal, you simply insert the

stripped wire into the terminal barrel, position it in the crimping nest, and depress

the foot pedal actuating the crimping dies – it’s that easy

Tefzel®is a registered trademark of DuPont.

• Convenience and Economy

The tool accepts a full range of interchangeable dies, the same as used in the

TBM6 or 6S tools. To install the dies, simply pull the spring-loaded pin and remove

the indentor die. Then, flex the retaining spring and remove the die nest.

• Shure-Stake®Mechanism Means Quality Connections

The Shure-Stake®mechanism senses inlet air pressure, and if insufficient is

designed to prevent the tool from cycling. Thus you avoid “undercrimping.” An 85-

90 psi air pressure source is required.

• Safety Features Increase Productivity, Reduce Downtime

Safety features include a guard over the die area, an air shutdown switch activated

by a slight push with the finger, and an enclosed foot pedal designed to prevent

unwanted tool operation. In additiion, the tool may be bench mounted for stability

and control. For convenience when crimping large size terminals on heavy wire,

the head assembly may overhang the workbench.

Installing Dies for Non-Insulated Code and Aircraft Sta-Kon®Terminals for 25000 tool

Cat. No. Cat. No.

Nest Indentor

Stationary Movable Term. Gaging

Die Die Size ±.010

11803 D .152

11803 E .152

11805 F .167

11806 11802 G .206

11807 H .234

11808 J .272

11809 K .250

11810 L .266

11811 M .312

Installing Dies for Nylon Insulated Sta-Kon®Terminals for 25000 tool

Cat. No. Term. Gaging

Die Set Size ±.010

11821 RD .170

11822 RE .202

11823 RF .254

11824 RG .321

11825 RH .339

11826 RJ .370

11827 RK .382

11828 RL .456

11829 RM .554

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 59

Application Tools

Air Operated – Bench Mounted Tools

Cat. Std.

No. Description Pkg.

13500 Heavy duty, high speed production tool installs a wide range of Sta-Kon®terminals, from 1

26-10 gauge; uses the 100-1 air tool dies for both non-insulated and insulated terminals; is

supplied complete with foot pedal, air hose-air/lubricator

STA-KON®Installing Dies for 13500 Tool, 11901A–11904A

Die Wire Type Installs

Cat. No. Range Gaging Crimp Term. Type

{A, AA, AIA, B, BB

11951 10, 22 AWG .062/.070, .081/.089, .106/.114 Double Indent BIB, C, CC, CIC

11958 – .086/.096 Elliptical RB4 Wire Joint

11959 – .112/.120 Elliptical RC6 Wire Joint

11960 – .086/.096, 112/.120 Elliptical RB4, RC6

11994 14, 22 AWG .105/.109, 125/.129 Elliptical RB, RB Nylon & Vinyl

11995 10, 12 AWG .160/.166 Elliptical RC Nylon & Vinyl

Air Hydraulic Tool

Cat. No. Description

11901A Closed yoke; hand actuated

11902A Closed yoke; foot actuated

11903A Open “C” yoke; hand actuated

11904A Open “C” yoke; foot actuated

Cat. Nos. 11902A and 11904A also require two (2) Cat. No. 11913 air hoses and one (1) Cat. No. 11930 foot valve.

Cat. Nos. 11901A and 11903A require one (1) Cat. No. 11913 air hose.

11903A

13500

STA-KON®terminals, insulated and

non-insulated #22 thru #10 ire range.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 60

Application Tools

Twelve Ton Crimping Tool

Cat. Std.

No. Description Pkg.

13400 Twelve ton crimping tool for installing both insulated and noninsulated Sta-Kon®terminals 1

#8 to 250 MCM (dies ordered separately)

Twelve Ton Crimping Tool (Military Spec. MS25441-1)

Cat. Std.

No. Description Pkg.

13642M Hydraulic operated 12 to press installs “D” size through “M” size Sta-Kon®terminals on “AN” 1

copper wire

Hex Dies for 13642M & 13400

Die Cat. No.

For For Hex

Tubular Brazed Sta-Kon®Wire Die A

Term Seam Size Size Code Gaging

11732 – D 8 21 .197 ± .005

– 11733 24 .228 ± .005

11733 – E 6 24 .228 ± .005

– 11734 29 .288 ± .005

11734 – F 4 29 .288 ± .005

– 11735 33 .332 ± .005

11736 – G 2-1 37 .376 ± .005

11737 – H 1/0 42 .415 ± .005

11738 – J 2/0 45 .453 ± .005

11739 – K 3/0 50 .500 ± .005

11740 – L 4/0 54 .544 ± .009

11771 – M 250 MCM 62 .623 ± .004

Hex Dies for 13642M (Military Listed)

Die Sta-Kon®Wire A

Cat. No. Size Size Gaging

11781M D 8AN .208 – .212

11782M E 6AN .238 – .242

11783M F 4AN .297 – .301

11784M G 2AN .375 – .379

11785M H 1AN .415 – .419

11786M J 1/0AN .454 – .458

11787M K 2/0AN .488 – .502

11788M L 3/0AN .560 – .564

11789M M 4/0AN .616 – .620

FORGED

STEEL

13642M

13400

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 61

Installation Dies

AN-WIRE SIZE IS ENGRAVED

ON THIS SURFACE

2" REF.

COLOR CODE

IN COUNTERBORE

1-29/32"

REF. A

CAT. NO.

STAMPED ON

BOTH HALVES

Installing Dies for Insulated Terminals to fit 13642M (Military Listed)

Cat. No. Gaging

21707M .168 – .172

21708M .200 – .204

21709M .252 – .256

21710M .310 – .314

21711M .337 – .341

21712M .368 – .372

21713M .406 – .402

21714M .436 – .440

21715M .471 – .475

Gaging for Installing Dies Used to Install Flag Type Sta-Kon®Terminals –

Use With 13642M & 13400

Nest Indentor Sta-Kon®Gage

Cat. No. Cat. No. Size Min. Max.

21733 8 .147 .153

21734 21731 6 .171 .177

21735 4 .194 .200

21736 2 .262 .269

21737 1 .278 .284

21738 21732 1/0 .309 .315

21739** 2/0 .356 .362

21740** 3/0 .382 .388

21741** 4/0 .434 .440

** Cat. Nos. 21739, 21740 and 21741 dies must be left in 13642 head with 21732 indentor when gauging.

Nest and Indentor for Installing One Piece – Non-insulated Terminals to Fit 13642M &

13400

Indentor Nest A Terminal

Cat. No. Cat. No. Gaging Series

13650 13654 .202-.210 G

13650 13655 .230-.238 H

13650 13656 .268-.276 J

13650 13657 .246-.254 K

13650 13658 .262-.270 L

13650 13659 .308-.316 M

Nest and Indentors for Installing Sta-Kon®Brazed Seam Type Non-insulated Terminals to

Fit 13642M & 13400

Nest Indent. Sta-Kon®Code

Cat. No. Cat. No. Size Wire Dia.

13643 D 8 .153/.161

13644 13650 E 6 .183/.191

13645 F 4 .214/.222

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 62

Application Tools

13810A

13610A

Electric Hydraulic Pump

Cat. Std.

No. Description Pkg.

13810A Electric hydraulic pump, 10000 psi with Shure-Stake®mechanism feature; 1

this is a heavy duty OEM pump with high flow rate; 115V, 60Hz, 11⁄2HP,

23 Amps; requires hand or foot control

13611 Hand Switch for 13810A 1

13612 Foot Switch for 13810A 1

13613 High Pressure, steel reinforced hydraulic hose; 6 ft. 1

13614 High Pressure, steel reinforced hydraulic hose; 10 ft. 1

13619 High Pressure, plastic hydraulic hose; 10 ft. 1

13600 This electric hydraulic pump is for use with all T&B hydraulic heads –

consists of pump with pressure gage and Pioneer type male coupler;

add suffix WG to eliminate gage; output pressure 9800 PSI; order

switch and hose separately

13620 Hand Switch – 10 ft

13589A Foot Switch – 10 ft

13619 10 ft. Non Metallic Hose

13618 20 ft. Non Metallic Hose

A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation.

All pumps are supplied with a metal carrying case.

13610A Shure-Stake®electric hydraulic pump has same features as 13600,

but includes the Shure-Stake®control mechanism; prevents under

crimping; (pump pressure must reach 9,800 psi before recycling);

requires hand or foot control; order switch and hose separately

13611 Hand Switch – 10 ft

13612 Foot Switch – 10 ft

13797 In line hydraulic pressure inspection gage with male and female pioneer type coupler

A remote control switch is required to operate this unit. Use either a #13611 (hand) or #13612 (foot) switch.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 63

Tool Charts

WT110M

WT111M

WT112M

WT161M

WT2000

ERG-2001

ERG-2002

ERG-2004

ERG-2005

WT1377

WT145A

WT145C

WT1452

WT465

WT1255

WT2130A

12051

12052

12054

12055

12056

12057

12058

12059

12060

11951

11958

11959

11960

11994

11995

Rachet Ergonomic 11901A – 11904A

Tool Plier Hand Tools Rachet Hand Tool 12050 Die Numbers 13500 Die Numbers

Description Terminal Series

Nylon RZZ •

Terminal RA, RAX • • • • • • • •

RB, • • • • • • • •

RBC, RC • • • • • • • •

Nylon/ RA • • • • •

Butt Splice RB • • • • •

RC • • • • •

Nylon/ RAA •

Parallel RBB •

Splices RCC •

Nylon RA • • • • • • •

Disconnect/ RB • • • • • • •

Fully Insul. RC • • • • • • •

Disconnects (except 110 Disconnects

Heat Shrinkable RAS •

Nylon Terminal, RBS •

Butt Splice, RCS •

Disconnects

Vinyl RA, RAA • • • • • •

Terminal, RB, RBB • • • • • •

Splices RC, RCC, RBC • • • • • • •

Bare A, AA • • • • • • • •

Terminal, B, BB • • • • • • • • •

Splices C, CC • • • • • • • • •

Wire RB • • • •

Joints RC • • • • •

RP • •

PT • • •

Hi-Temp NW-Rings •

Terminals NW-Splice •

Insulation A •

Grip B •

110 A, B • • •

Disconnects RA, RB •

Flag AB •

Terminal C •

Tefzel®Terminal RAT, RBT, RCT • •

Vinyl RA • • • • • • •

Disconnects RB • • • • • • •

RC • • • • • • •

Bare A • • • • • • • •

Disconnects B • • • • • • • •

C ••••• ••• •

Tefzel®RAAT • • •

Butt Splices RBBT • • •

RCCT • • • •

Tefzel®is a registered trademark of DuPont.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 64

25000 Air Tool 13642M (MS25441-1)

Hand TBM6 – Toggle Hand Tool and

Tool TBM6S – Toggle Hand Tool 13400 Hydraulic Tool

With Die Cat. Nos. Hex

Description Term. Terminal Dies Nest (Stationary) Indentor (Movable) Dies Nest Indentor

Tubular ERG2005 11781M* 13651

DWT3185 11732

Brazed ERG2005 11803 11733 13652

WT3185 11733 13652

Tubular WT3185 11782M*

EBrazed ERG2005 11734 13653

WT3185 11805 11734 13653

Tubular WT3185 11783M*

Non- F Brazed ERG2005

Insulated WT3185 11806 11735 13645

Terminals G Tubular WT3185 11802 11784M*/11736 13654 13650**

and H Tubular WT3185 11807 11785M* 13655

Splices 11737

J Tubular WT3185 11808 11786M* 13656

11738

K Tubular 11809 11787M* 13657

11739

L Tubular 11810 11788M* 13658

11740

M Tubular 11811 11789M* 13659

11771

RD Tubular ERG2007 11821 (Set) 21707M* (Set)

Brazed 11822 (Set) 21708M* (Set)

RE Tubular ERG2007

TEFZEL®† Brazed 11823 (Set) 21709M* (Set)

Nylon RF Tubular

Insulated Brazed 11824 (Set) 21710M* (Set)

Terminals RG Tubular

and RH Tubular 11825 (Set) 21711M* (Set)

Splices RJ Tubular 11826 (Set) 21712M* (Set)

RK Tubular 11827 (Set) 21713M* (Set)

RL Tubular 11828 (Set) 21714M* (Set)

RM Tubular 11829 (Set) 21715M* (Set)

D WT129 21733 I

E WT129 21734 N

21731

F WT129 N21735 D

Non- G WT129 E21736 E

Insulated H S21737 N

Flag J T21738 T21732

Terminals K 21739 O

L 21740 R

M 21741

* Indicates military listed die.

** To order the military version suffix the indentor catalog number with an M(13650M). Nest catalog number does not change.

Tefzel®is a registered trademark of DuPont.

Tool Charts

Stud Size and Clearance Hole Chart

Stud Size 2 4 6 8 10 1⁄45⁄16 3⁄87⁄16 1⁄25⁄83⁄4

Min. hole diam. – in. 0.92 .116 .143 .169 .196 .262 .323 .388 .453 .516 .650 .775

Min. hole diam. – mm. 2.337 2.946 3.632 4.292 4.978 6.655 8.204 9.855 11.506 13.106 16.510 19.685

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 65

Wire Guide Tables

Wire Strip Length Chart

Recommend

Wire Strip Length “A”

Wire Strip Length Terminal Series Standard Terminals

Non-Insulated A 1⁄4

B1⁄4

C, BC 5⁄16

Vinyl Insulated – Add 1⁄16” for Funnel Entry Type RA 1⁄4

RB 1⁄4

RC, RBC 11⁄32

Nylon Insulated and Tefzel®Insulated RA 7⁄32

RB 7⁄32

RC, RBC 5⁄16

Nylon Insulated and Tefzel®Insulated when using Aircraft and Code Wire RD 17⁄32

RE 17⁄32

RF 9⁄16

RG 11⁄16

RH 11⁄16

RJ 3⁄4

RK 7⁄8

RL 7⁄8

RM 1

Non-Insulated, when using Aircraft Code Wire D 15⁄32

E15⁄31

F1⁄2

G41⁄64

H43⁄64

J47⁄64

K55⁄64

L55⁄64

M59⁄64

Tefzel®is a registered trademark of DuPont.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 66

Wire Guide Tables

Individual Strands Whole Conductor

AWG or AN Navy Shipboard3No. diam. cir.mil. area diam. diam. mm.

22 Wire Size

22 3/5 (1) 1 .025 642 .025 .635

22 3/5 (7) 7 .010 703 .030 .762

AN-22* 7 * 704 .032 .813

1⁄2(21) 21 .005 525 .028 .711

20 Wire Size

20 1 (1) 1 .032 1,022 .032 .813

20 7 .012 1,024 .036 .914

20 10 .010 1,005 .040 1.016

20 19 .007 1,022 .037 .940

20 26 .006 1,034 .039 .991

AN-20* 7 * 1,119 .040 1.016

1 (7) 7 .013 1,119 .038 .965

1 (10) 10 .010 1,005 .038 .965

1 (26) 26 .006 1,034 .042 1.067

18 Wire Size

18 11⁄2(1) 1 .040 1,624 .040 1.016

18 11⁄2(7) 7 .016 1,624 .049 1.245

18 11⁄2(16) 16 .010 1,608 .049 1.245

18 19 .009 1,624 .046 1.168

18 11⁄2(41) 41 .006 1,630 .049 1.245

AN-18* 2 (7) 7 .016 1,779 .048 1.219

16 Wire Size

16 21⁄2(1) 1 .051 2,583 .051 1.295

16 7 .019 2,583 .058 1.473

16 19 .012 2,601 .058 1.473

16 26 .010 2,613 .059 1.499

16 65 .006 2,580 .058 1.473

AN-16* 21⁄2(19) 19 .011 2,407 .061 1.549

21⁄2(26) 26 .010 2,613 .061 1.549

14 Wire Size

14 1 .064 4,107 .064 1.626

14 7 .024 4,107 .073 1.854

14 19 .015 4,107 .074 1.880

14 37 .011 4,107 .074 1.880

14 14 .009 4,157 .083 2.108

14 104 .006 4,128 .074 1.880

AN-14* 19 * 3,830 .076 1.930

3 (7) 7 .020 2,828 .060 1.524

3 (19) 19 .013 3,036 .063 1.600

4 (1) 1 .064 4,107 .064 1.626

4 (7) 7 .025 4,497 .076 1.930

4 (19) 19 .014 3,828 .072 1.829

4 (41) 41 .010 4,121 .077 1.956

12 Wire Size

12 1 .081 6,530 .081 2.057

12 7 .031 6,530 .092 2.337

12 19 .019 6,530 .093 2.362

12 37 .013 6,530 .093 2.362

12 49 .012 6,593 .104 2.642

12 65 .010 6,533 .093 2.362

12 104 .008 6,574 .094 2.388

12 165 .006 6,559 .095 2.413

AN-12* 6 (19) 19 .018 6,088 .096 2.438

6 (7) 7 .031 6,512 .092 2.337

6 (65) 65 .010 6,533 .097 2.964

10 Wire Size

10 1 .102 10,380 .102 2.591

10 7 .039 10,380 .116 2.946

10 19 .023 10.380 .117 2.972

10 37 .017 10,443 .117 2.972

10 49 .015 10,445 .131 2.327

10 104 .010 10,452 .116 2.946

AN-10* 37 * 10,380 .117 2.972

9 (7) 7 .036 9,016 .108 2.743

9 (37) 37 .016 9,402 .109 2.769

9 (90) 90 .010 9,045 .120 3.048

* MIL-W-5086. 3 MIL-E-16366 A.

* Strand diameter not specified.

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 67

Wire Guide Tables

Individual Strands Whole Conductor

AWG or AN Navy Shipboard3No. diam. cir.mil. area diam. diam. mm.

9 Wire Size

9 7 .043 13,090 .130 3.302

14 (7) 7 .045 14,340 .136 3.454

8 Wire Size

8 7 .049 16,510 .146 3.712

8 19 .030 16,510 .148 3.763

8 37 .021 16,510 .148 3.763

7 Wire Size

7 1 .144 20,820 .144 3.662

14 (7) 7 .045 14,340 .136 3.454

14 (140) 140 .010 14,070 .145 3.787

6 Wire Size

6 7 .061 25,250 .184 4.672

6 19 .037 26,250 .186 4.722

6 37 .027 26,250 .186 4.722

6 49 .023 26,146 .208 5.283

6 661 .006 26,274 .259 6.579

5 Wire Size

5 1 .181 33,100 .181 4.595

20 (49) 7x7 .020 19,800 .180 4.570

23 (7) 7 .057 22,800 .171 4.345

23 (228) 19x12 .010 22,190 .190 4.830

26 (49) 7x7 .023 26,250 .210 5.330

4 Wire Size

4 7 .077 41,740 .232 5.891

4 19 .047 41,740 .235 5.967

4 37 .034 41,740 .235 5.967

3 Wire Size

3 1 .229 52,630 .229 5.819

30 (304) 19x16 .010 30,550 .220 5.590

33 (336) 7x48 .010 33,370 .235 5.967

40 (19) 19 .045 38,910 .226 5.742

42 (49) 7x7 .029 41,740 .260 6.600

42 (209) 19x11 .014 42,110 .260 6.600

50 (19) 19 .051 49,080 254 6.452

2 Wire Size

2 7 .097 66,370 .292 7.421

2 19 .059 66,370 .296 7.522

2 37 .042 66,370 .297 7.548

2 49 .037 66,356 .331 8.405

2 133 .022 66,140 .335 8.507

AN-2* 663 * 66,832 .345 8.767

53 (532) 19x28 .010 53,470 .304 7.772

60 (37) 37 .040 60,090 .282 7.161

60 (304) 19x16 .014 61,260 .310 7.870

66 (133) 19x7 .022 66,370 .330 8.380

75 (37) 37 .045 75,780 .317 8.048

1 Wire Size

1 7 .109 83,690 .328 8.333

1 19 .066 83,690 .332 8.431

1 37 .048 83,690 .333 8.456

1 61 .037 83,690 .333 8.456

1 133 .025 83,690 .377 9.578

1 259 .018 83,916 .378 9.603

AN-1* 812 * 81,807 .384 9.752

83 (418) 19x22 .014 84,230 .380 9.650

84 (2107) 2107 * 83,690 .410 10.41

* MIL-W-5086.

* Strand diameter not specified.

3 MIL-E-16366 A

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 68

Individual Strands Whole Conductor

AWG or AN Navy Shipboard3No. diam. cir.mil. area diam. diam. mm.

1/0 Wire Size

1/0 7 .123 105,500 .368 9.343

1/0 19 .075 105,500 .373 9.476

1/0 37 .053 105,500 .374 9.502

1/0 61 .042 105,500 .374 9.502

1/0 133 .028 105,761 .423 10.721

1/0 259 .020 105,672 .424 10.772

AN-0* 1033 * 104,118 .432 10.971

100 (61) 61 .040 99,060 .363 9.216

105 (259) 37x7 * 105,500 .410 10.410

2/0 Wire Size

105 (2646) 2646 * 105,500 .460 11.680

2/0 7 .138 133,100 .414 10.512

2/0 19 .084 133,100 .419 10.639

2/0 37 .060 133,100 .420 10.670

2/0 61 .047 133,100 .420 10.670

2/0 133 .032 132,800 .474 12.042

2/0 259 .023 133,462 .477 12.118

AN-00* 1327 * 133,665 .490 12.450

125 (61) 61 .045 124,900 .407 10.338

133 (259) 37x7 * 133,100 .460 11.680

133 (684) 19x36 .014 137,800 .480 12.190

133 (3325) 3325 * 133,100 .520 13.210

150 (61) 61 .051 157,600 .457 11.608

3/0 Wire Size

3/0 7 .155 167,800 .464 11.782

3/0 19 .094 167,800 .470 11.940

3/0 37 .067 167,800 .471 11.965

3/0 61 .052 167,800 .472 11.991

3/0 133 .036 167,607 .533 13.536

3/0 259 .026 167,402 .536 13.612

3/0 4227 .006 168,023 .610 15.490

150 (760) 19x40 .014 153,100 .510 12.950

168 (427) 61x7 * 167,800 .520 13.210

4/0 Wire Size

4/0 7 .174 211,600 .522 13.261

4/0 19 .106 211,600 .528 13.413

4/0 37 .076 211,600 .529 13.439

4/0 61 .059 211,600 .530 13.460

4/0 133 .040 211,736 .599 15.219

4/0 259 .029 211,845 .601 15.265

AN-000* 1661 * 167,332 .548 13.923

200 (61) 61 .057 198,700 .514 13.652

200 (988) 19x52 .014 199,100 .580 14.730

250 MCM Wire Size

250,000 19 .115 250,000 .574 14.582

250,000 37 2 250,000 .575 14.607

250,000 61 .064 250,000 .576 14.632

250,000 91 .052 250,000 .576 14.632

AN-0000* 2104 * 211,954 .615 15.617

220 (259) 37x7 .029 220,700 .610 15.490

250 (61) 61 .064 250,000 .577 14.658

* MIL-W-5086.

* Strand diameter not specified.

3 MIL-E-16366 A.

Wire Guide Tables

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 69

Terminals Military Standard Cross Reference

MIL-T-7928 T&B Cat. No.

MS-25036 Class 1&2

-101 RA333

-102 RA853

-103 RA873

-104 RA723

-105 RA733

-106 RB1333

-107 RB853

-108 RB873

-109 RB723

-110 RB733

-111 RC333

-112 RC363

-113 RC703

-114 RC733

-115 RD10361

-116 RD10711

-117 RD10721

-118 RD10731

-119 RE10261

-120 RE10711

-121 RE10721

-122 RE10731

-123 RF10711

-124 RF10721

-125 RF10731

-126 RG9711

-127 RG9731

-128 RG9751

-129 RH9711

-130 RH9731

-131 RH9751

-132 RJ9711

-133 RJ9731

-135 RK9721

-136 RK9731

-137 RK9751

-138 RL9731

-139 RL9751

-140 RM9731

-141 RM9751

-142

-143 RAX23

-144 RAX43

-145 RAX63

-146 RAX83

-147 RAX103

-148 RA323

-149 RA863

-150 RA713

-151 RA753

-152 RB1323

-153 RB863

-154 RB713

-155 RB753

-156 RC863

-157 RC713

-158 RC753

MIL-T-7928 T&B

MS-17143 Cat. No.

-1 RA480

-2 RB480

-3 RC480

-4 RA481

-5 RB481

-6 RC481

-7 RA482

-8 RB482

-9 RC482

-10 RA483

-11 RB483

-12 RC483

-13 RA484

-14 RB484

-15 RC484

-16 RA485

-17 RB485

-19 RA486

-20 RB486

MIL-T-7928 T&B

MS-21004 Cat. No.

-1 A486

-2 A483

-3 A482

-4 A481

-5 A485

-6 A484

-7 A480

-8 B486

-9 B483

-10 B482

-11 B481

-12 B485

-13 B484

-14 B480

-15 C486

-16 C483

-17 C482

-18 C481

-19 C485

-20 C484

-21 C480

MIL-T-22909 T&B

-MS-23002 Cat. No.

-8 21707M

-6 21708M

-4 21709M

-2 21710M

-1 21711M

-01 21712M

-02 21713M

-03 21714M

-04 21715M

MIL-T-7928 T&B Cat. No.

MS-20659 Class 1&2

-101 A85G

-102 A87G

-103 B85G

-104 B87G

-105 C26

-106 C70

-107 D10361

-108 D10721

-109 E10711

-110 E10731

-111 F10711

-112 F10731

-113 G971

-114 G973

-115 H971

-116 H973

-117 J971

-118 J973

-119 K972

-120 K973

-121 L973

-122 L975

-123 M973

-124 M975

-128 C73

-129 D10731

-130 E10261

-131 E10721

-132 F10721

-133 G975

-134 H975

-135 J975

-136 K975

-140 D10161

-141 D10711

-144 F10261

-146 G926

-147 G972

-148 G974

-149 H972

-151 J972

-152 J974

-153 K971

-154 K974

-155 L972

-156 L974

-157 M972

-158 M974

-165 C33

-166 C75

MIL-T-22909 T&B

MS-90485 Cat. No.

-8 11781M

-6 11782M

-4 11783M

-2 11784M

-1 11785M

-01 11786M

-02 11787M

-03 11788M

-04 11789M

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 70

Cross Reference for Packaging

Note: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options.

T&B T&B

Distributor Bulk

Package Package

A18-6 A85

A18-6F A116

A18-6FL A221

A18-8 A86

A18-8F A114

A18-8FL A224

A18-10 A87

A18-10F A115

A18-10FL A225

A18-12 A75

A18-14 A71

A18-38 A73

A18-110F A10

A18-111F A11

A18-250 A250

A18-250A A252G

A18-251T A251

A18-516 A72

AB14-6A AB51

AB14-8A AB52

AB14-10A AB53

AD18-182 AD182

AD18-183 AD183

B14-D B23

B14-4 B132

B14-6 B133

B14-6F B64

B14-6FL B220

B14-6FS B19

B14-8 B86

B14-8F B65

B14-8FL B223

B14-10 B87

B14-10F B115

B14-10FL B225

B14-10G B87G

B14-12 B75

B14-14 B71

B14-38 B73

B14-110F B10

B14-111F B11

B14-250 B250

B14-250A B252G

B14-250F B250G

B14-250T B251G

B14-251T B251

B14-516 B72

BC14-6 BC85

BC14-8 BC86

BC14-10 BC87

BC14-12 BC75

BC14-14 BC71

BC14-38 BC79

BC14-516 BC72

BD14-183 BD183

C10-6 C33

C10-6A C51

C10-6F C133

C10-6FL C220

C10-8 C77

C10-8A C52

C10-8F C114

C10-8FL C221

C10-10 C26

C10-10A C53

C10-10F C115

C10-10FL C222

C10-12 C75

T&B T&B

Distributor Bulk

Package Package

RB14-8 RB863

RB14-8F RB1123

RB14-8FL RB2233

RB14-8FS RB1223

RB14-8X RB864

RB14-10 RB873

RB14-10F RB1153

RB14-10FL RB2253

RB14-10FS RB1253

RB14-10X RB874

RB14-12 RB753

RB14-14 RB713

RB14-14F RB1163

RB14-14X RB714

RB14-38 RB733

RB14-38X RB734

RB14-47PT RB147PT

RB14-110F RB10

RB14-111F RB11

RB14-250 RBB250

RB14-250A RB2577F

RB14-250F RB250

RB14-250FP RB250P

RB14-516 RB723

RB14-516X RB724

RB44 RB4

RBC14-14 RBC713

RBC14-516 RBC723

RBD14-182 RBD1823

RBD14-183 RBD1833

RC10-6 RC333

RC10-6F RC1113

RC10-6FL RC2203

RC10-8 RC863

RC10-8F RC1123

RC10-8FL RC2213

RC10-8FS RC1223

RC10-8X RC864

RC10-10 RC363

RC10-10F RC1153

RC10-10FL RC2223

RC10-10FS RC1253

RC10-10X RC364

RC10-12 RC753

RC10-14 RC713

RC10-14F RC1163

RC10-14FL RC2233

RC10-14X RC714

RC10-38 RC733

RC10-38X RC734

RC10-55PT RC155PT

RC10-250A RC2577F

RC10-250F RC250

RC10-516 RC703

RC55 RC6

RD8-10 RD367

RD8-12 RD757

RD8-14 RD717

RD8-38 RD737

RD8-516 RD727

RE6-10 RE267

RE6-12 RE757

RE6-14 RE717

RE6-38 RE737

RE6-516 RE727

RF4-10 RF267

RF4-12 RF757

RF4-14 RF717

T&B T&B

Distributor Bulk

Package Package

C10-14 C71

C10-14F C116

C10-38 C73

C10-250A C252G

C10-250F C250

C10-516 C70

D8-10 D36

D8-12 D75

D8-14 D71

D8-38 D73

D8-516 D72

E6-10 E26

E6-12 E75

E6-14 E71

E6-38 E73

E6-516 E72

F4-10 F26

F4-12 F75

F4-14 F71

F4-38 F73

F4-516 F72

F250TA FTA250

G2-12 G975

G2-14 G971

G2-38 G973

G2-516 G972

H10-14 H971

J20-38 J973

K30-38 K973

L40-38 L973

M250-38 M973

NW14-6 NW81

NW14-10 NW83

NW14-12 NW84

NW22-10 NW23

RA18D RA23

RA18-4 RA323

RA18-6 RA853

RA18-6F RA1103

RA18-6FL RA2213

RA18-6FS RA1203

RA18-8 RA863

RA18-8F RA1123

RA18-8FL RA2243

RA18-8FS RA1223

RA18-10 RA873

RA18-10F RA1153

RA18-10FL RA2253

RA18-10FS RA1253

RA18-12 RA753

RA18-14 RA713

RA18-14F RA1163

RA18-38 RA733

RA18-47PT RA147PT

RA18-110F RA10

RA18-111F RA11

RA18-250A RA2577F

RA18-250F RA250

RA18-250FP RA250P

RA18-516 RA723

RAD18-182 RAD1823

RAD18-183 RAD1833

RB14-4 RB1323

RB14-6 RB853

RB14-6F RB1113

RB14-6FL RB2213

RB14-6FS RB1203

RB14-6X RB854

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 71

Cross Reference for Packaging

T&B T&B

Distributor Bulk

Package Package

RF4-38 RF737

RF4-516 RF727

RG2-10 RG267

RG2-12 RG757

RG2-14 RG717

RG2-38 RG737

RG2-516 RG727

RP12 RP7

2A-18 AA2

2A20 RAA24

2A22-20 A1A

2B-14 BB2

2B-16 RBB25

2B18-16 B1B

2C-10 CC2

2C-12 RCC26

2C14-12 C1C

2D-8 DD102

2D10-9 D1D

2E-6 EE2

2E8-7 E1E

2F-4 FF2

2F6-5 F1F

2G21 GG2

2G4-2 G1G

2RAA RAA23

2RA18 RAA21

2RA18X RAA217-170

2RBB RBB23

2RB14 RBB21

2RB14X RBB217-200

2RCC RCC23

2RC10 RCC21

2RC10X RCC217-250

2RD8 RDD27

2RE6 REE28

10RC-6 RC337

10RC-6F RC1337

10RC-6FL RC2207

10RC-6FLX RC2207-250

10RC-6X RC337-250

10RC-8 RC777

10RC-8F RC1147

10RC-8FL RC2217

10RC-8FLX RC2217-250

10RC-8X RC777-250

10RC-10 RC367

10RC-10F RC1157

10RC-10FL RC2227

10RC-10FLX RC2227-250

10RC-10FX RC1157-250

10RC-10X RC367-250

10RC-14 RC717

10RC-14F RC1167

10RC-14FL RC2237

10RC-14X RC717-250

10RC-38 RC737

10RC-38X RC737-250

10RC-55PT RC55PT

10RC-250F RC257

10RC-250T RC2517

10RC-251T RC25177

10RC-516 RC707

10RC-2577 RC2573

14RB-4 RB1327

14RB-6 RB857

T&B T&B

Distributor Bulk

Package Package

14RB-6F RB647

14RB-6FL RB2207

14RB-6FLX RB2207-200

14RB-6FX RB647-200

14RB-6X RB857-200

14RB-8 RB867

14RB-8F RB657

14RB-8FL RB2237

14RB-8FLX RB2237-200

14RB-8FX RB657-200

14RB-8X RB867-200

14RB-10 RB877

14RB-10F RB1157

14RB-10FL RB2257

14RB-10FLX RB2257-200

14RB-10FX RB1157-200

14RB-10X RB877-200

14RB-14 RB717

14RB-14X RB717-200

14RB-38 RB737

14RB-47PT RB47PT

14RB-250F RB257

14RB-250T RB2517

14RB-251T RB25177

14RB-516 RB727

14RB-2577 RB2573

14RBC-6 RBC857

14RBC-8 RBC867

14RBC-10 RBC877

14RBC-14 RBC717

14RBC-516 RBC727

14RBC-38 RBC797

14RBC-12 RBC757

14RBD-182 RBD1827

14RBD-183 RBD1837

14RBD-18277 RBD18277

14RBD-18377 RBD18377

18RA-4 RA77

18RA-6 RA857

18RA-6F RA1167

18RA-6FL RA2217

18RA-6FLX RA2217-170

18RA-6FX RA1167-170

18RA-6X RA857-170

18RA-8 RA867

18RA-8F RA1147

18RA-8FL RA2247

18RA-8FX RA1147-170

18RA-8X RA867-170

18RA-10 RA877

18RA-10F RA1157

18RA-10FL RA2257

18RA-10FLX RA2257-170

18RA-14 RA717

18RA-38 RA737

18RA-47PT RA47PT

18RA-250F RA257

18RA-250T RA2517

18RA-251T RA25177

18RA-516 RA727

18RA-516X RA727-170

18RA-2577 RA2573

18RAD-182 RAD1827

18RAD-183 RAD1837

18RAD-18277 RAD18277

18RAD-18377 RAD18377

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 72

Cross Reference for Packaging

T&B T&B

Bulk Distributor

Package Package

A10 A18-110F

A11 A18-111F

A115 A18-10F

A71 A18-14

A71F A18-14F

A75 A18-12

A85 A18-6

A86 A18-8

A87 A18-10

A114 A18-8F

A115 A18-10F

A116 A18-6F

A221 A18-6FL

A224 A18-8FL

A225 A18-10FL

A250 A18-250

A251 A18-251T

A252G A18-250A

A1A 2A22-20

AA2 2A18

AB51 AB14-6A

AB52 AB14-8A

AB53 AB14-10A

AD182 AD18-182

AD183 AD18-183

B10 B14-110F

B11 B14-111F

B23 B14-D

B64 B14-6F

B65 B14-8F

B71 B14-14

B72 B14-516

B73 B14-38

B75 B14-12

B133 B14-6

B86 B14-8

B87 B14-10

B87G B14-10G

B115 B14-10F

B132 B14-4

B220 B14-6FL

B223 B14-8FL

B225 B14-10FL

B250 B14-250

B250G B14-250F

B251 B14-251T

B251G B14-250T

B252G B14-250A

B1B 2B18-16

BB2 2B14

BC71 BC14-14

BC72 BC14-516

BC75 BC14-12

BC79 BC14-38

BC85 BC14-6

BC86 BC14-8

BC87 BC14-10

BD183 BD14-183

C26 C10-10

C33 C10-6

C52 C10-8A

C53 C10-10

AC70 C10-516

C71 C10-14

C73 C10-38

C75 C10-12

C77 C10-8

C114 C10-8F

T&B T&B

Bulk Distributor

Package Package

RA867-170 18RA-8X

RA873 RA18-10

RA877 18RA-10

RA877-170 18RA-10X

RA1103 RA18-6F

RA1123 RA18-8F

RA1147 18RA-8F

RA1147-170 18RA-8FX

RA1153 RA18-10F

RA1157 18RA-10F

RA1163 RA18-14F

RA1167 18RA-6F

RA1167-170 18RA-6FX

RA1203 RA18-6FS

RA1223 RA18-8FS

RA1253 RA18-10FS

RA2213 RA18-6FL

RA2217 18RA-6FL

RA2217-170 18RA-6FLX

RA2243 RA18-8FL

RA2247 18RA-8FL

RA2253 RA18-10FL

RA2257 18RA-10FL

RA2257-170 18RA-10FLX

RA2517 18RA-250T

RA2573 18RA-2577

RA2577F RA18-250A

RA25177 18RA-251T

RAA21 2RA18

RAA23 2RAA

RAA24 2A20

RAA217-170 2RA18X

RAD1823 RAD18-182

RAD1827 18RAD-182

RAD1833 RAD18-183

RAD1837 18RAD-183

RAD1887F RAD18-188A

RAD18277 18RAD18277

RAD18377 18RAD18377

RB4 RB44

RB10 RB14-110F

RB11 RB14-111F

RB23 RB14-D

RB47PT 14RB-47PT

RB197 14RB-6FS

RB147PT RB14-47PT

RB250 RB14-250F

RB250P RB14-250FP

RB257 14RB-250F

RB647 14RB-6F

RB647-200 14RB-6FX

RB657 14RB-8F

RB657-200 14RB-8FX

RB713 RB14-14

RB714 RB14-14X

RB717 14RB-14

RB717-200 14RB-14X

RB723 RB14-516

RB724 RB14-516X

RB727 14RB-516

RB733 RB14-38

RB734 RB14-38X

RB737 14RB-38

RB753 RB14-12

RB853 RB14-6

RB854 RB14-6X

RB857 14RB-6

RB857-200 14RB-6X

T&B T&B

Bulk Distributor

Package Package

C115 C1010F

C116 C10-14F

C133 C10-6F

C220 C10-6FL

C221 C10-8FL

C222 C10-10FL

C250 C10-250F

C252G C10-250A

C1C 2C14-12

CC2 2C10

D36 D8-10

D71 D8-14

D72 D8-516

D73 D8-38

D75 D8-12

D1D 2D10-9

DD102 2D8

E26 E6-10

E71 E6-14

E72 E6-516

E73 E6-38

E75 E6-12

E1E 2E8-7

EE2 2E6

F26 F4-10

F71 F4-14

F72 F4-516

F73 F4-38

F75 F4-12

F1F 2F6-5

FF2 2F4

FTA250 F250-TA

G971 G2-14

G972 G2-516

G973 G2-38

G975 G2-12

G1G 2G4-2

GG2 2G21

H971 H10-14

J973 J20-38

K973 K30-38

L973 L40-38

M973 M250-38

NW23 NW22-10

NW83 NW14-10

NW84 NW14-12

RA10 RA18-110F

RA11 RA18-111F

RA23 RA18-D

RA47PT 18RA-47PT

RA77 18RA-4

RA147PT RA18-47PT

RA250 RA18-250F

RA250P RA18-250FP

RA257 18RA-250F

RA323 RA18-4

RA713 RA18-14

RA717 18RA-14

RA723 RA18-516

RA727 18RA-516

RA733 RA18-38

RA737 18RA-38

RA753 RA18-12

RA853 RA18-6

RA857 18RA-6

RA857-170 18RA-6X

RA863 RA18-8

RA867 18RA-8

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 73

Cross Reference for Packaging

T&B T&B

Bulk Distributor

Package Package

RB863 RB14-8

RB864 RB14-8X

RB867 14RB-8

RB867-200 14RB-8X

RB873 RB14-10

RB874 RB14-10X

RB877 14RB-10

RB877-200 14RB-10X

RB1113 RB14-6F

RB1123 RB14-8F

RB1153 RB14-10F

RB1157 14RB-10F

RB1157-200 14RB-10FX

RB1163 RB14-14F

RB1203 RB14-6FS

RB1223 RB14-8FS

RB1253 RB14-10FS

RB1323 RB14-4

RB1327 14RB-4

RB2207 14RB-6FL

RB2207-200 14RB-6FLX

RB2213 RB14-6FL

RB2233 RB14-8FL

RB2237 14RB-8FL

RB2237-200 14RB-8FLX

RB2253 RB14-10FL

RB2257 14RB-10FL

RB2257-200 14RB-10FLX

RB2517 14RB-250T

RB2573 14RB-2577

RB2577F RB14-250A

RB25177 14RB-251T

RBB21 2RB14

RBB23 2RBB

RBB25 2B16

RBB217-200 2RB14X

RBB250 RB14-250

RBC713 RBC14-14

RBC717 14RBC-14

RBC723 RBC14-516

RBC727 14RBC-516

RBC757 14RBC-12

RBC797 14RBC-38

RBC857 14RBC-6

RBC867 14RBC-8

RBC877 14RBC-10

RBD1823 RBD14-182

RBD1827 14RBD-182

RBD1833 RBD14-183

RBD1837 14RBD-183

RBD18277 14RBD-18277

RBD18377 14RBD-18377

RC6 RC55

RC55PT 10RC-55PT

RC155PT RC10-55PT

RC250 RC10-250F

RC257 10RC-250F

RC333 RC10-6

RC337 10RC-6

RC337-250 10RC-6X

RC363 RC10-10

RC364 RC10-10X

RC367 10RC-10

RC367-250 10RC-10X

RC703 RC10-516

RC707 10RC-516

T&B T&B

Bulk Distributor

Package Package

RC713 RC10-14

RC714 RC10-14X

RC717 10RC-14

RC717-250 10RC-14X

RC733 RC10-38

RC734 RC10-38X

RC737 10RC-38

RC737-250 10RC-38X

RC753 RC10-12

RC777 10RC-8

RC777-250 10RC-8X

RC863 RC10-8

RC864 RC10-8X

RC1113 RC10-6F

RC1123 RC10-8F

RC1147 10RC-8F

RC1153 RC10-10F

RC1157 10RC-10F

RC1157-250 10RC-10FX

RC1163 RC10-14F

RC1223 RC10-8FS

RC1253 RC10-10FS

RC1337 10RC-6F

RC2203 RC10-6FL

RC2207 10RC-6FL

RC2207-250 10RC-6FLX

RC2213 RC10-8FL

RC2217 10RC-8FL

RC2217-250 10RC-8FLX

RC2223 RC10-10FL

RC2227 10RC-10FL

RC2227-250 10RC-10FLX

RC2233 RC10-14FL

RC2237 10RC-14FL

RC2517 10RC-250T

RC2573 10RC-2577

RC2577F RC10-250A

RC25177 10RC-251T

RCC21 2RC10

RCC23 2RCC

RCC26 2C12

RCC217-250 2RC10X

RD367 RD8-10

RD717 RD8-14

RD727 RD8-516

RD737 RD8-38

RD757 RD8-12

RDD27 2RD8

RE267 RE6-10

RE717 RE6-14

RE727 RE6-516

RE737 RE6-38

RE757 RE6-12

REE28 2RE6

RF267 RF4-10

RF717 RF4-14

RF727 RF4-516

RF737 RF4-38

RFF29 2RF4

RG267 RG2-10

RG717 RG2-14

RG727 RG2-516

RG737 RG2-38

RG757 RG2-12

RP7 RP12

Sta-Kon®

412031.K01 STAKON 3/5 3/14/03 10:30 AM Page 74