New Product Digital Temperature Controller E5CC/E5EC/E5AC/E5DC The new standard in temperature control is higher in every respect E5CC (48 x 48 mm) / E5EC (48 x 96 mm) / E5AC (96 x 96 mm) E5DC (22.5 mm Wide, and DIN Track-mounting Type) Large White PV Display That's Easier to Read. Easy to Use, from Model Selection to Setup and Operation. A Complete Range of I/O Capacities, Functions, and Performance. Handles More Applications. New Models That Mount to DIN Track and Are Ideal for HMI/PLC Connections. 48 x 48 mm E5CC 48 x 96 mm E5EC 96 x 96 mm E5AC 22.5 mm Wide, and DIN Track-mounting Type E5DC 1 Digital Temperature Controller E5CC (48 x 48 mm) Large White PV Display That's Easier to Read. Easy to Use, from Model Selection to Setup and Operation. A Complete Range of I/O Capacities, Functions, and Performance. Handles More Applications. * The white PV display with a height of 15.2 mm improves visibility. * High-speed sampling at 50 ms. 48 x 48 mm E5CC * Models are available with up to 3 auxiliary outputs, up to 4 event inputs, a transfer output, and a remote SP input to cover a wide Refer to your OMRON website for the most recent information on applicable safety standards. range of applications. * Short body with depth of only 60 mm. * Set up the Controller without wiring the power supply by Refer to Safety Precautions on page 50. connecting to the computer with a Communications Conversion Cable (sold separately). Setup is easy with the CX-Thermo (sold separately). * Easy connections to a PLC with programless communications. Use component communications to link Temperature Controllers to each other. Main I/O Functions Sensor Input Universal input * Thermocouple * Pt * Analog current/voltage E5CC Dual displays: PV/SV 4-digit displays Control Output 1 * Relay output * Voltage output (for driving SSR) * Linear current output Indication Accuracy * Thermocouple input: 0.3% of PV * Pt input: 0.2% of PV * Analog input: 0.2% of FS Control Output 2 * None * Voltage output (for driving SSR) Sampling Period * 50 ms Auxiliary Outputs Event Inputs * None *2 *4 Remote SP Input * None *1 * PF (shift) Key * Temperature status display * Simple programming * Independent heating and cooling PID control * Changed parameter display * Display brightness setting *3 Transfer Output * None *1 Serial Communications * None * RS-485 This datasheet is provided as a guideline for selecting products. Be sure to refer to the following manuals for application precautions and other information required for operation before attempting to use the product. E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) E5@C Digital Temperature Controllers Communications Manual (Cat. No. H175) 2 E5CC Model Number Legend and Standard Models Model Number Legend E5CC-@@ @ @ @ @ -@@@ (Example: E5CC-RX3A5M-000) -- - - - - --- A B C D E F A Model Control outputs 1 and 2 B C D No. of Power Terminal auxiliary supply type outputs voltage E F Input type Options Meaning 48 x 48 mm Control output 1 Relay output Voltage output (for driving SSR) Linear current output *2 Voltage output (for driving SSR) E5CC RX QX *1 *3 CX QQ CQ Linear current output *2 3 A D 5 M *1 000 001 *1 003 *3 004 005 006 007 Control output 2 None None None Voltage output (for driving SSR) Voltage output (for driving SSR) 3 (one common) 100 to 240 VAC 24 VAC/DC Screw terminals (with cover) Universal input Event Remote Transfer HB alarm and Communications HS alarm inputs SP Input output ----------1 --2 ----2 (for 3-phase RS-485 ------heaters) --RS-485 2 --------4 --------2 Provided. ----2 Provided. --- *1. Options with HB and HS alarms (001 and 003) cannot be selected if a linear current output is selected for the control output. *2. The control output cannot be used as a transfer output. *3. Option 004 can be selected only when "CX" is selected for the control outputs. Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment If there is no control output 2, an auxiliary output is used as the cooling control output. If there is a control output 2, the two control outputs are used for heating and cooling. (It does not matter which output is used for heating and which output is used for cooling.) B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. 3 E5CC Optional Products (Order Separately) USB-Serial Conversion Cable Model E58-CIFQ2 Front Covers Type Hard Front Cover Soft Front Cover Model Y92A-48H Y92A-48D Terminal Covers CX-Thermo Support Software Model E53-COV17 E53-COV23 Model EST2-2C-MV4 Note: The E53-COV10 cannot be used. Refer to page 12 for the mounted dimensions. Waterproof Packing Model Y92S-P8 Note: This Waterproof Packing is provided with the Digital Temperature Controller. Current Transformers (CTs) Hole diameter 5.8 mm 12.0 mm Model E54-CT1 E54-CT3 Adapter Model Y92F-45 Note: Use this Adapter when the panel has already been prepared for an E5B@ Controller. Waterproof Cover Model Y92A-48N Mounting Adapter Model Y92F-49 Note: This Mounting Adapter is provided with the Digital Temperature Controller. DIN Track Mounting Adapter Model Y92F-52 4 Note: CX-Thermo version 4.5 or higher is required for the E5CC. For the system requirements for the CX-Thermo, refer to information on the EST2-2C-MV4 on the OMRON website (www.ia.omron.com). E5CC Specifications Ratings Power supply voltage Operating voltage range Power consumption Sensor input Input impedance Control method Relay output Control output Auxiliary output Voltage output (for driving SSR) Linear current output Number of outputs Output specifications Number of inputs Event input External contact input specifications Transfer output Number of outputs Output specifications Setting method Remote SP input Indication method Multi SP Bank switching Other functions Ambient operating temperature Ambient operating humidity Storage temperature A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC 85% to 110% of rated supply voltage Models with option selection of 000: 5.2 VA max. at 100 to 240 VAC, and 3.1 VA max. at 24 VAC or 1.6 W max. at 24 VDC All other models: 6.5 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or 2.3 W max. at 24 VDC Temperature input Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70C, 60 to 120C, 115 to 165C, or 140 to 260C Analog input Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V Current input: 150 max., Voltage input: 1 M min. (Use a 1:1 connection when connecting the ES2-HB/THB.) ON/OFF control or 2-PID control (with auto-tuning) SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA * Output voltage: 12 VDC 20% (PNP), max. load current: 21 mA, with short-circuit protection circuit 4 to 20 mA DC/0 to 20 mA DC, load: 500 max., resolution: approx. 10,000* 3 SPST-NO relay outputs, 250 VAC, Models with 3 outputs: 2 A (resistive load), Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V 2 or 4 (depends on model) Contact input: ON: 1 k max., OFF: 100 k min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact 1 (only on models with a transfer output) Contact output: 4 to 20 mA DC, load: 500 max., resolution: approx. 10,000 Linear voltage output: 1 to 5 VDC, load: 1 k max, resolution: Approx. 10,000 Digital setting using front panel keys Current input: 4 to 20 mA DC or 0 to 20 mA DC (input impedance: 150 max.) Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V (input impedance: 1 M min.) 11-segment digital display and individual indicators Character height: PV: 15.2 mm, SV: 7.1 mm Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or serial communications. None Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, robust tuning, PV input shift, run/stop, protection functions, extraction of square root, MV change rate limit, simple calculations, temperature status display, simple programming, moving average of input value, and display brightness setting -10 to 55C (with no condensation or icing), for 3-year warranty: -10 to 50C (with no condensation or icing) 25% to 85% -25 to 65C (with no condensation or icing) * You cannot select a relay output or linear current output for control output 2. 5 E5CC Input Ranges Thermocouple/Platinum Resistance Thermometer (Universal inputs) Platinum resistance thermometer Input type Name Pt100 Infrared temperature sensor Thermocouple JPt100 K J T E L U N R S B W PLII 10 to 70C 60 to 120C 115 to 165C 120 165 140 to 260C 2300 2300 1800 1800 1700 1700 1700 1600 1500 Temperature range (C) 1400 1300 1300 1300 1300 1200 1100 1000 900 850 850 850 800 700 600 600 500.0 500 500.0 500.0 400.0 400 400 400.0 400 400.0 260 300 200 100.0 100 90 100 0 0.0 -100 -200 100.0 -200 -199.9 0 1 Setting number 0.0 199.9 2 3 -20.0 -100 -20.0 6 7 8 -200 4 5 0 0 16 17 0 0 0 0 0 0 19 20 21 22 23 24 -100 -200 -199.9 -200 9 10 11 12 -200 -199.9 -200 13 14 15 18 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 60584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 W: W5Re/W26Re, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 60751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Analog input Input type Input specification Current 4 to 20 mA 0 to 20 mA Voltage 1 to 5 V 0 to 5 V Usable in the following ranges by scaling: -1999 to 9999, -199.9 to 999.9, -19.99 to 99.99 or -1.999 to 9.999 Setting number 25 26 27 28 0 to 10 V Setting range 6 29 E5CC Alarm Outputs Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1. Set value Alarm type 0 Alarm function OFF 1 Upper- and lower-limit *1 2 Upper-limit (default) 3 Lower-limit 4 Upper- and lower-limit range *1 5 6 7 8 9 10 11 Alarm output operation Description of function When alarm value X When alarm value X is positive is negative Output OFF No alarm Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm ON *2 OFF PV lower limit (L). The alarm is ON when the PV is outside this SP deviation range. Set the upward deviation in the set point by setting the alarm X X ON ON value (X). The alarm is ON when the PV is higher than the OFF PV OFF PV SP SP SP by the deviation or more. Set the downward deviation in the set point by setting the X X ON ON alarm value (X). The alarm is ON when the PV is lower than OFF PV OFF PV SP SP the SP by the deviation or more. Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm ON *3 OFF PV lower limit (L). The alarm is ON when the PV is inside this deSP viation range. Upper- and lower-limit with standby sequence *1 *5 Upper-limit with standby sequence Lower-limit with standby sequence ON OFF Absolute-value upper-limit ON OFF Absolute-value lower-limit ON OFF Absolute-value upper-limit with standby sequence ON OFF Absolute-value lower-limit with standby sequence ON OFF LBA (alarm 1 type only) PV change rate alarm 14 SP absolute-value upper-limit alarm ON OFF SP absolute-value lower-limit alarm ON OFF H X SP PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF X SP X 0 X 0 X 0 X 0 ON OFF MV absolute-value upper-limit alarm *9 X 0 ON OFF 19 A standby sequence is added to the upper-limit alarm (2). *6 PV A standby sequence is added to the lower-limit alarm (3). *6 X SP X 0 PV X 0 PV X 0 PV X 0 PV ON OFF SP ON OFF X 0 The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. A standby sequence is added to the absolute-value upperlimit alarm (8). *6 A standby sequence is added to the absolute-value lowerlimit alarm (9). *6 X 0 SP X 0 SP This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X). This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X). Standard Control X MV 0 The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. ON OFF X 0 MV X MV 0 X MV 0 Always ON Standard Control ON OFF X 0 MV This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is lower than the alarm value (X). Control (Cooling MV) Control (Cooling MV) ON OFF 18 PV *7 *8 SP Standard Control 17 SP This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is higher than the alarm value (X). Control (Heating MV) Control (Heating MV) ON OFF MV absolute-value lower-limit alarm *9 X - Standard Control 16 A standby sequence is added to the upper- and lower-limit alarm (1). *6 *4 PV SP ON OFF 12 13 15 L ON OFF RSP absolute-value upper-limit alarm *10 ON OFF RSP absolute-value lower-limit alarm *10 ON OFF X MV 0 X 0 RSP ON OFF RSP ON OFF X 0 Always ON X 0 RSP X 0 RSP This alarm type turns ON the alarm when the remote SP (RSP) is higher than the alarm value (X). This alarm type turns ON the alarm when the remote SP (RSP) is lower than the alarm value (X). 7 E5CC *1 *2 With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as "L" and "H." Set value: 1, Upper- and lower-limit alarm Case 2 Case 1 Case 3 (Always ON) H<0, L<0 L H SP H<0, L>0 |H| < |L| H SP L H H>0, L<0 |H| > |L| SP L H<0, L>0 |H| |L| L SP H SP H *3 L H>0, L<0 |H| |L| Set value: 4, Upper- and lower-limit range Case 1 Case 3 (Always OFF) Case 2 H<0, L<0 L H SP H<0, L>0 |H| < |L| SP L H H H>0, L<0 |H| > |L| H SP L L SP SP H L 8 H<0, L>0 |H| |L| H>0, L<0 |H| |L| *4 Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above *2 * Case 1 and 2 Always OFF when the upper-limit and lower-limit hysteresis overlaps. * Case 3: Always OFF *5. Set value: 5, Upper- and lower-limit with standby sequence Always OFF when the upper-limit and lower-limit hysteresis overlaps. *6 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the operation of the standby sequence. *7 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No.H174) for information on the loop burnout alarm (LBA). *8 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the PV change rate alarm. *9 When heating/cooling control is performed, the MV absolute upper limit alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation. *10 This value is displayed only when a remote SP input is used. It functions in both Local SP Mode and Remote SP Mode. E5CC Characteristics Thermocouple: (0.3% of PV or 1C, whichever is greater) 1 digit max. *1 Platinum resistance thermometer: (0.2% of PV or 0.8C, whichever is greater) 1 digit Analog input: 0.2% FS 1 digit max. CT input: 5% FS 1 digit max. Transfer output accuracy 0.3% FS max. Remote SP Input Type 0.2% FS 1 digit max. Influence of temperature *2 Thermocouple input (R, S, B, W, PL II): (1% of PV or 10C, whichever is greater) 1 digit max. Other thermocouple input: (1% of PV or 4C, whichever is greater) 1 digit max. *3 Platinum resistance thermometer: (1% of PV or 2C, whichever is greater) 1 digit max. Analog input: 1%FS 1 digit max. Influence of voltage *2 CT input: 5% FS 1 digit max. Remote SP input: 1% FS 1 digit max. Input sampling period 50 ms Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Hysteresis Analog input: 0.01% to 99.99% FS (in units of 0.01% FS) Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Proportional band (P) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) Integral time (I) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Derivative time (D) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Proportional band (P) for cooling Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) Integral time (I) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Derivative time (D) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Control period 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range -1999 to 9999 (decimal point position depends on input type) Thermocouple: 0.1C/ max. (100 max.) Influence of signal source resistance Platinum resistance thermometer: 0.1C/ max. (10 max.) Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 2,300 VAC, 50/60 Hz for 1 min between terminals of different charge Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Vibration Resistance 10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions Malfunction 100 m/s2, 3 times each in X, Y, and Z directions Shock Resistance 300 m/s2, 3 times each in X, Y, and Z directions Weight Controller: Approx. 120 g, Mounting Bracket: Approx. 10 g Degree of protection Front panel: IP66, Rear case: IP20, Terminals: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times) Setup Tool CX-Thermo version 4.5 or higher E5CC top panel: An E58-CIFQ2 USB-Serial Conversion Cable is used to connect to a USB port on Setup Tool port the computer. *5 UL 61010-1, CSA C22.2 No. 611010-1 (evaluated by UL), KOSHA certified (some models) *6, Korean Approved standards Radio Waves Act (Act 10564) Standards Conformed standards EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II, Lloyd's standards *7 EMI: EN61326 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326 ESD Immunity: EN 61000-4-2 EMC Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Voltage Dip/Interrupting Immunity: EN 61000-4-11 Indication accuracy (at the ambient temperature of 23C) *1 The indication accuracy of K thermocouples in the -200 to 1300C range, T and N thermocouples at a temperature of -100C max., and U and L thermocouples at any temperatures is 2C 1 digit max. The indication accuracy of the B thermocouple at a temperature of 400C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800C is 3C max. The indication accuracy of the R and S thermocouples at a temperature of 200C max. is 3C 1 digit max. The indication accuracy of W thermocouples is (0.3% of PV or 3C, whichever is greater) 1 digit max. The indication accuracy of PL II thermocouples is 0.3% of PV or 2C, whichever is greater, 1 digit max. *2 Ambient temperature: -10C to 23C to 55C, Voltage range: -15% to 10% of rated voltage *3 K thermocouple at -100C max.: 10C max. *4 The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *5 External communications (RS-485) and USB-serial conversion cable communications can be used at the same time. *6 Access the following website for information on certified models. http://www.ia.omron.com/support/models/index.html *7 Refer to information on maritime standards in Shipping Standards on page 52 for compliance with Lloyd's Standards. 9 E5CC USB-Serial Conversion Cable Applicable OS Windows 2000, XP, Vista, or 7 Applicable software CX-Thermo version 4.5 or higher Applicable models E5@C Series and E5CB Series USB interface standard Conforms to USB Specification 2.0. DTE speed 38400 bps Connector specifications Computer: USB (type A plug) Digital Temperature Controller: Special serial connector Power supply Bus power (Supplied from USB host controller.)* Power supply voltage 5 VDC Current consumption 450 mA max. Output voltage 4.70.2 VDC (Supplied from USB-Serial Conversion Cable to the Digital Temperature Controller.) Output current 250 mA max. (Supplied from USB-Serial Conversion Cable to the Digital Temperature Controller.) Ambient operating temperature 0 to 55C (with no condensation or icing) Dielectric strength Vibration resistance Ambient operating humidity 10% to 80% Weight Storage temperature -20 to 60C (with no condensation or icing) Storage humidity 10% to 80% Altitude 2,000 m max. Weight Approx. 120 g Communications Specifications Transmission line connection method RS-485: Multidrop Communications RS-485 (two-wire, half duplex) Synchronization method Start-stop synchronization Protocol CompoWay/F, or Modbus Baud rate 19200, 38400, or 57600 bps Transmission code ASCII Data bit length* 7 or 8 bits Stop bit length* 1 or 2 bits Error detection Vertical parity (none, even, odd) Block check character (BCC) with CompoWay/F or CRC-16 Modbus Flow control None Interface RS-485 Retry function None Communications buffer 217 bytes Communications response wait time 0 to 99 ms Default: 20 ms * The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. Communications Functions Programless communications* You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communications with PLCs. No communications programming is required. Number of connected Temperature Controllers: 32 max. Applicable PLCs OMRON PLCs SYSMAC CS Series, CJ Series, or CP Series Mitsubishi Electric PLCs MELSEC Q Series or L Series When Digital Temperature Controllers are connected, set points and RUN/STOP commands can be sent from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Controllers: 32 max. (including master) MELSEC is a registered trademark of Mitsubishi Electric Corporation. * A Temperature Controller with version 1.1 or higher is required. Current Transformer (Order Separately) Ratings Accessories (E54-CT3 only) 1,000 VAC for 1 min 50 Hz, 98 m/s2 E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g Armatures (2) Plugs (2) Heater Burnout Alarms and SSR Failure Alarms CT input (for heater current detection) Maximum heater current Input current indication accuracy Heater burnout alarm setting range *1 SSR failure alarm setting range *2 Models with detection for singlephase heaters: One input Models with detection for singlephase or three-phase heaters: Two inputs 50 A AC 5% FS 1 digit max. 0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4 *1 For heater burnout alarms, the heater current will be measured when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). *2 For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). *3 The value is 30 ms for a control period of 0.1 s or 0.2 s. *4 The value is 35 ms for a control period of 0.1 s or 0.2 s. Electrical Life Expectancy Curve for Relays (Reference Values) Life (x 104 operations) Windows is a registered trademark of Microsoft Corporation in the United States and or other countries. * Use a high-power port for the USB port. Note: A driver must be installed on the computer. Refer to the Instruction Manual included with the Cable for the installation procedure. Communications between components* When Digital Temperature Controllers are connected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Number of connected Digital Temperature Controllers: 32 max. (including master) 500 300 100 50 30 10 5 E5CC 250 VAC, 30 VDC (resistive load) cos = 1 3 1 0 1 2 3 4 5 6 Switching current (A) 10 E5CC External Connections E5CC Control output 1 Relay output 250 VAC, 3A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max. E5CC-@@ 3 @ 5 M - @ @ @ (1) Auxiliary outputs 1 to 3 (1) Control outputs 1, 2 RX QX Models with 1 Relay Output QQ CX OUT1 + - Q 1 2 3 (5) Sensor (Temperature/Analog) Input Pt TC V I A + 4 4 4 4 B mA - 5 - 5 5 5 B V 6 6 6 + 6 + (6) Options 001 Event Inputs 1 and 2, and CT1 13 14 EV1 15 EV2 CT1 16 17 18 003 Communications (RS-485), CT1, and CT2 B(+) RS-485 A(-) CT1 COM CT2 The E5CC is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. (2) Auxiliary Outputs Auxiliary outputs 1, 2, 3 Models with 2 Outputs: Linear Current Output and Voltage (for Driving SSR) OUT1 +Q - Q + OUT2 OUT1 1 + - C 2 3 (6) CQ Models with 2 Models with Voltage Outputs 1 Linear Current Output (for Driving SSR) Models with 1 Voltage Output (for Driving SSR) OUT1 1 R 2 3 1 2 3 Relay outputs Models with 3 auxiliary outputs: 250 VAC, 2 A (resistive load) Control output 2 Voltage output (for driving SSR) 12 VDC, 21 mA (2) (3) (4) (5) Terminal type 1 2 3 OUT1 +C - Q + OUT2 7 8 9 10 1 13 7 2 14 3 15 4 5 16 8 9 10 17 18 12 6 Auxiliary output 3 Auxiliary output 2 Auxiliary output 1 (3) Input Power Supply 100 to 240 VAC 24 VAC/DC 11 11 11 12 12 (no polarity) 004 Communications (RS-485), and Event Inputs 3 and 4 13 14 B(+) RS-485 A(-) 13 14 15 15 16 16 17 18 EV3 EV4 005 Event Inputs 1 to 4 17 18 EV1 EV2 EV3 EV4 13 14 007 Event Inputs 1 and 2, and Remote SP Input 13 14 006 Event Inputs 1 and 2, and Transfer Output 15 13 14 EV1 15 EV2 16 16 17 17 18 18 EV1 + +V I - EV2 + 15 16 V + mA 17 18 Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible. 4. Connect M3 crimped terminals. Isolation/Insulation Block Diagrams Models with 3 Auxiliary Outputs Sensor input, CT inputs, and remote SP input Communications and event inputs Power supply Voltage output (for driving SSR), linear current output, and transfer output Relay output Auxiliary outputs 1, 2, 3 : Reinforced insulation : Functional isolation Note: Auxiliary outputs 1 to 3 are not insulated. 11 E5CC Nomenclature E5CC Front panel Temperature unit No. 1 display Operation indicators PV or specified parameter Top View of E5CC No. 2 display SP or specified parameter value Top-panel Setup Tool port Use the U D Keys to set the parameter. Press O Key once to go to Adjustment Level. Use S Key to change the digit (default setting). Press O Key for at least 3 seconds to go to Initial Setting Level. Use the M Key to change to another parameter. Dimensions (Unit: mm) Controllers E5CC Panel Cutout Mounted Separately Group Mounted 73.1 4 (48 x number of units - 2.5)+1.0 0 60 1 48 x 48 45+0.6 0 44.8 x 44.8 48.8 58 Group mounting does not allow waterproofing. 60 min. 45+0.6 0 Waterproof Packing (Accessory) Mounting Adapter (Accessory) 45+0.6 0 Terminal Cover (E53-COV17) (Sold separately) The Setup Tool port is on the top of the Temperature Controller. It is used to connect the Temperature Controller to the computer to use the Setup Tool. The E58-CIFQ2 USB-Serial Conversion Cable is required to make the connection. Refer to the instructions that are provided with the USB-Serial Conversion Cable for the connection procedure. Note: Do not leave the USB-Serial Conversion Cable connected when you use the Temperature Controller. * Recommended panel thickness is 1 to 5 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. * To attach the USB-Serial Conversion Cable to the control panel, use a panel thickness of 1 to 2.5 mm. Accessories (Order Separately) USB-Serial Conversion Cable E58-CIFQ2 (2,110) 250 (13) (5) (15) (87) 1,740 (250) LED (RD) USB connector (type A plug) Serial connector LED (PWR) LED (SD) Terminal Covers E53-COV17 48 Terminal Covers E53-COV23 (Three Covers provided.) 2 3.8 48.8 10 Terminal Cover (E53-COV23) 22 9.1 12 44.8 E5CC Waterproof Packing Y92S-P8 (for DIN 48 x 48) The Waterproof Packing is provided with the Temperature Controller. Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider three years a rough standard.) The Waterproof Packing does not need to be attached if a waterproof structure is not required. Current Transformers E54-CT1 21 15 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 2.8 5.8 dia. 7.5 25 Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 4002 Winding resistance: 182 3 Output voltage (Eo) V (r.m.s.) 10.5 40 Two, 3.5 dia. 10 30 100V Frequency: 50 Hz 1k 10 Distortion factor 10% 1 3% 1% 100mV 100 10 E54-CT3 2.36 dia. 30 RL=10 1 12 dia. 9 100V 10 1 40 x 40 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 Two, M3 (depth: 4) 15 E54-CT3 Accessories * Armature Connection Example Armature Approx. 3 dia. Plug Lead 18 * Plug Output voltage (Eo) V (r.m.s.) Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A.) Number of windings: 4002 Winding resistance: 80.8 30 100V Frequency: 50 Hz Distortion factor 10% 3% 1% 1k 500 10 1 100mV 100 50 10 RL=10 1 Approx. 6 dia. 100V (22) 10 1 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) 13 E5CC Adapter Y92F-45 Note: 1. Use this Adapter when the Front Panel has already been prepared for the E5B@. 2. Only black is available. 3. You cannot use the E58-CIFQ2 USB-Serial Conversion Cable if you use the Y92F-45 Adapter. To use the USB-Serial Conversion Cable to make the settings, do so before you mount the Temperature Controller in the panel. Fixture (Accessory) 76 4.7 69.6 to 77.6 72 x 72 67 x 67 87 Mounted to E5CC Panel (1 to 8 mm) Mounting Adapter Y92F-30 (Accessory) 72 x 72 48 x 48 2.2 4.7 62.8 To back of the E5CC DIN Track Mounting Adapter Y92F-52 Note: This Adapter cannot be used together with the Terminal Cover. Remove the Terminal Cover to use the Adapter. 61 3.5 38 50 Mounted to E5CC 48 80.5 14 This Adapter is used to mount the E5CC to a DIN Track. If you use the Adapter, there is no need for a plate to mount in the panel or to drill mounting holes in the panel. E5CC Watertight Cover Mounting Adapter Y92A-48N Y92F-49 21.9 14 The Mounting Adapter is provided with the Temperature Controller. Order this Adapter separately if it becomes lost or damaged. (2) 87.7 69 79.2 12 67.6 Protective Cover Protective Cover Y92A-48D Y92A-48H Note: This Protective Cover cannot be used if the Waterproof Packing is installed. This Protective Cover is soft type. It is able to operate the controller with using this cover. This Protective Cover is hard type. Please use it for the mis-operation prevention etc. 15 Digital Temperature Controller E5EC/E5AC (48 x 96 mm/96 x 96 mm) Large White PV Display That's Easier to Read. Easy to Use, from Model Selection to Setup and Operation. A Complete Range of I/O Capacities, Functions, and Performance. Handles More Applications. * A white LCD PV display with a height of approx. 18 mm for the E5EC and 25 mm for the E5AC improves visibility. * Tool ports are provided both on the top panel and the front panel. Set up the Controller without wiring the power supply by 96 x 96 mm 48 x 96 mm connecting to the computer with a Communications Conversion E5AC E5EC Cable (sold separately). Setup is easy with the CX-Thermo (sold Refer to your OMRON website for the most recent separately). information on applicable safety standards. * High-speed sampling at 50 ms. * Models are available with up to 4 auxiliary outputs, up to 6 event Refer to Safety Precautions on page 50. inputs, a transfer output, and a remote SP input to cover a wide range of applications. * Short body with depth of only 60 mm. * Easy connections to a PLC with programless communications. Use component communications to link Temperature Controllers to each other. * The new position-proportional control models allow you to control valves as well. Main I/O Functions Sensor Input Universal input * Thermocouple * Pt * Analog current/voltage E5EC E5AC Three-level Display PV, SV, and MV displayed at the same time. 4-digit displays Indication Accuracy * Thermocouple input: 0.3% of PV * Pt input: 0.2% of PV * Analog input: 0.2% of FS Control Output 1 * Relay output * Voltage output (for driving SSR) * Linear current output Sampling Period Control Output 2 * Voltage output (for driving SSR) * Relay output * Linear current output * 50 ms Event Inputs * None *2 *4 *6 Remote SP Input * None *1 * PF (shift) Key * Setup Tool port on front panel * Temperature status display * Simple programming * Independent heating and cooling PID control * Changed parameter display * Display brightness setting Auxiliary Outputs *4 Transfer Output * None *1 Serial Communications * None * RS-485 This datasheet is provided as a guideline for selecting products. Be sure to refer to the following manuals for application precautions and other information required for operation before attempting to use the product. E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) E5@C Digital Temperature Controllers Communications Manual (Cat. No. H175) 16 E5EC/E5AC Model Number Legend and Standard Models Model Number Legend E5EC-@@ @ @ @ @ -@@@ (Example: E5EC-RX4A5M-000) -- - - - - --- A B C D E F E5AC-@@ @ @ @ @ -@@@ (Example: E5AC-RX4A5M-000) -- - - - - --- A B C D E F A Model B C D E F No. of auxil- Power Terminal Input Options iary out- supply type type puts voltage Control outputs 1 and 2 Meaning 48 x 96 mm 96 x 96 mm Control output 1 Relay output Voltage output (for driving SSR) Linear current output Voltage output (for driving SSR) Voltage output (for driving SSR) Relay output E5EC E5AC RX QX *2 CX QQ QR RR *2 CC *2 CQ PR *3 4 A D Control outputs 1 and 2 For RX, For CX or QX, QQ, QR, RR, or CC CQ 5 M For PR Selectable Selectable Selectable Selectable Selectable Selectable Option selection conditions *1 Selectable 000 004 005 009 Selectable Selectable Selectable Selectable Selectable 010 011 013 014 Control output 2 None None None Voltage output (for driving SSR) Relay output Relay output Linear current outLinear current output put Voltage output Linear current output (for driving SSR) Position-proportionPosition-proportional relay output al relay output 4 (auxiliary outputs 1 and 2 with same common and auxiliary outputs 3 and 4 with same common) 100 to 240 VAC 24 VAC/DC Screw terminals (with cover) Universal input HB alarm Event Remote Transfer Communications and inputs SP Input output HS alarm ------------RS-485 2 --------4 ----2 (for 3-phase RS-485 2 ----heaters) 1 --4 ----1 --6 Provided. Provided. ----6 Provided. Provided. --RS-485 4 Provided. Provided. *1. The options that can be selected depend on the type of control output. *2. The control output cannot be used as a transfer output. *3. A model with four auxiliary outputs must be selected. Heating and Cooling Control l Using Heating and Cooling Control A Control Output Assignment If there is no control output 2, an auxiliary output is used as the cooling control output. If there is a control output 2, the two control outputs are used for heating and cooling. (It does not matter which output is used for heating and which output is used for cooling.) B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. 17 E5EC/E5AC Optional Products (Order Separately) USB-Serial Conversion Cable Model E58-CIFQ2 Communications Conversion Cable Note: Always use this product together with the E58-CIFQ2. This Cable is used to connect to the front-panel Setup Tool port. Terminal Covers Model E53-COV24 Waterproof Packing Model Y92S-P9 Y92S-P10 Note: This Waterproof Packing is provided with the Digital Temperature Controller. Waterproof Cover Applicable Controller E5EC E5AC Model Y92A-49N Y92A-96N Front Port Cover Model Y92S-P7 Note: This Front Port Cover is provided with the Digital Temperature Controller. Mounting Adapter Model Y92F-51 Note: This Mounting Adapter is provided with the Digital Temperature Controller. 18 Hole diameter 5.8 mm 12.0 mm Model E54-CT1 E54-CT3 CX-Thermo Support Software Model E58-CIFQ2-E Applicable Controller E5EC E5AC Current Transformers (CTs) Model EST2-2C-MV4 Note: CX-Thermo version 4.5 or higher is required for the E5EC. For the system requirements for the CX-Thermo, refer to information on the EST2-2C-MV4 on the OMRON website (www.ia.omron.com). E5EC/E5AC Specifications Ratings Power supply voltage Operating voltage range E5EC Power consumption E5AC Sensor input Input impedance Control method Relay output Control output Auxiliary output Voltage output (for driving SSR) Linear current output Number of outputs Output specifications Number of inputs Event input External contact input specifications Transfer output Number of outputs Output specifications Remote SP input Potentiometer input Setting method Indication method Multi SP Bank switching Other functions Ambient operating temperature Ambient operating humidity Storage temperature A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC 85% to 110% of rated supply voltage Models with option selection of 000:6.6 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or 2.3 W max. at 24 VDC All other models: 8.3 VA max. at 100 to 240 VAC, and 5.5 VA max. at 24 VAC or 3.2 W max. at 24 VDC Models with option selection of 000:7.0 VA max. at 100 to 240 VAC, and 4.2 VA max. at 24 VAC or 2.4 W max. at 24 VDC All other models: 9.0 VA max. at 100 to 240 VAC, and 5.6 VA max. at 24 VAC or 3.4 W max. at 24 VDC Temperature input Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70C, 60 to 120C, 115 to 165C, or 140 to 260C Analog input Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V Current input: 150 max., Voltage input: 1 M min. (Use a 1:1 connection when connecting the ES2-HB/THB.) ON/OFF or 2-PID control (with autotuning) SPST-NO, 250 VAC, 5 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA Output voltage: 12 VDC 20% (PNP), max. load current: 40 mA, with short-circuit protection circuit (The maximum load current is 21 mA for models with two control outputs.) 4 to 20 mA DC/0 to 20 mA DC, load: 500 max., resolution: approx. 10,000 4 SPST-NO. relay outputs, 250 VAC, Models with 4 outputs: 2 A (resistive load), Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V 2, 4 or 6 (depends on model) Contact input: ON: 1 k max., OFF: 100 k min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact 1 (only on models with a transfer output) Current output: 4 to 20 mA DC, Load: 500 max., Resolution: Approx. 10,000 Linear voltage output: 1 to 5 VDC, load: 1 k max, Resolution: Approx. 10,000 Current input: 4 to 20 mA DC or 0 to 20 mA DC (input impedance: 150 max.) Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V (input impedance: 1 M min.) 100 to 10 k Digital setting using front panel keys 11-segment digital display and individual indicators Character height: E5EC: PV: 18.0 mm, SV: 11.0 mm, MV: 7.8 mm E5AC: PV: 25.0 mm, SV: 15.0 mm, MV: 9.5 mm Three displays Contents: PV/SV/MV, PV/SV/Multi-SP, or PV/SV/Remaining soak time Numbers of digits: 4 digits each for PM, SV, and MV displays Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or serial communications. None Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, robust tuning, PV input shift, run/stop, protection functions, extraction of square root, MV change rate limit, simple calculations, temperature status display, simple programming, moving average of input value, and display brightness setting -10 to 55C (with no condensation or icing), for 3-year warranty: -10 to 50C (with no condensation or icing) 25% to 85% -25 to 65C (with no condensation or icing) 19 E5EC/E5AC Input Ranges Thermocouple/Platinum Resistance Thermometer (Universal inputs) Platinum resistance thermometer Input type Name Pt100 Infrared temperature sensor Thermocouple JPt100 K J T E L U N R S B W PLII 10 to 70C 60 to 120C 115 to 165C 120 165 140 to 260C 2300 2300 1800 1800 1700 1700 1700 1600 1500 Temperature range (C) 1400 1300 1300 1300 1300 1200 1100 1000 900 850 850 850 800 700 600 600 500.0 500 500.0 500.0 400.0 400 400 400.0 400 400.0 260 300 200 100.0 100 90 100 0.0 -100 -200 100.0 -200 -199.9 0 1 Setting range 0.0 -199.9 2 3 -20.0 -100 -20.0 6 7 8 -200 4 5 0 0 16 17 0 0 0 0 0 0 19 20 21 22 23 24 -100 -200 -199.9 -200 9 10 11 12 -200 -199.9 -200 13 14 15 18 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 60584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 W: W5Re/W26Re, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 60751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Analog input Input type Input specification Current 4 to 20 mA 0 to 20 mA Voltage 1 to 5 V 0 to 5 V Usable in the following ranges by scaling: -1999 to 9999, -199.9 to 999.9, -19.99 to 99.99 or -1.999 to 9.999 Setting number 25 26 27 28 0 to 10 V Setting range 20 29 E5EC/E5AC Alarm type Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1. Set value Alarm type 0 Alarm function OFF 1 Upper- and lower-limit *1 2 Upper-limit (default) 3 Lower-limit 4 Upper- and lower-limit range *1 5 6 7 8 9 10 11 Alarm output operation Description of function When alarm value X When alarm value X is positive is negative Output OFF No alarm Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm ON *2 OFF PV lower limit (L). The alarm is ON when the PV is outside this SP deviation range. Set the upward deviation in the set point by setting the alarm X X ON ON value (X). The alarm is ON when the PV is higher than the OFF PV OFF PV SP SP SP by the deviation or more. Set the downward deviation in the set point by setting the X X ON ON alarm value (X). The alarm is ON when the PV is lower than OFF PV OFF PV SP SP the SP by the deviation or more. Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm ON *3 OFF PV lower limit (L). The alarm is ON when the PV is inside this deSP viation range. Upper- and lower-limit with standby sequence *1 *5 Upper-limit with standby sequence Lower-limit with standby sequence ON OFF Absolute-value upper-limit ON OFF Absolute-value lower-limit ON OFF Absolute-value upper-limit with standby sequence ON OFF Absolute-value lower-limit with standby sequence ON OFF LBA (alarm 1 type only) PV change rate alarm 14 SP absolute-value upper-limit alarm ON OFF SP absolute-value lower-limit alarm ON OFF H X SP PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF X SP X 0 X 0 X 0 X 0 ON OFF MV absolute-value upper-limit alarm *9 X 0 ON OFF 19 A standby sequence is added to the upper-limit alarm (2). *6 PV A standby sequence is added to the lower-limit alarm (3). *6 X SP X 0 PV X 0 PV X 0 PV X 0 PV ON OFF SP ON OFF X 0 The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. A standby sequence is added to the absolute-value upperlimit alarm (8). *6 A standby sequence is added to the absolute-value lowerlimit alarm (9). *6 X 0 SP X 0 SP This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X). This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X). Standard Control X MV 0 The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. ON OFF X 0 MV X MV 0 X MV 0 Always ON Standard Control ON OFF X 0 MV This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is lower than the alarm value (X). Control (Cooling MV) Control (Cooling MV) ON OFF 18 PV *7 *8 SP Standard Control 17 SP This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is higher than the alarm value (X). Control (Heating MV) Control (Heating MV) ON OFF MV absolute-value lower-limit alarm *9 X - Standard Control 16 A standby sequence is added to the upper- and lower-limit alarm (1). *6 *4 PV SP ON OFF 12 13 15 L ON OFF RSP absolute-value upper-limit alarm *10 ON OFF RSP absolute-value lower-limit alarm *10 ON OFF X MV 0 X 0 RSP ON OFF RSP ON OFF X 0 Always ON X 0 RSP X 0 RSP This alarm type turns ON the alarm when the remote SP (RSP) is higher than the alarm value (X). This alarm type turns ON the alarm when the remote SP (RSP) is lower than the alarm value (X). 21 E5EC/E5AC *1 With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as "L" and "H." *2. Set value: 1, Upper- and lower-limit alarm Case 2 Case 1 Case 3 (Always ON) H<0, L<0 L H SP H<0, L>0 |H| < |L| H SP L H H>0, L<0 |H| > |L| H SP L H<0, L>0 |H| |L| L SP SP H L H>0, L<0 |H| |L| *3. Set value: 4, Upper- and lower-limit range Case 1 Case 3 (Always OFF) Case 2 H<0, L<0 L H SP H<0, L>0 |H| < |L| SP L H H H>0, L<0 |H| > |L| H SP L L SP SP H L 22 H<0, L>0 |H| |L| H>0, L<0 |H| |L| *4. Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above *2 * Case 1 and 2 Always OFF when the upper-limit and lower-limit hysteresis overlaps. * Case 3: Always OFF *5. Set value: 5, Upper- and lower-limit with standby sequence Always OFF when the upper-limit and lower-limit hysteresis overlaps. *6. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the operation of the standby sequence. *7. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the PV change rate alarm. This setting cannot be used with a position-proportional model. *8. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the PV change rate alarm. *9. When heating/cooling control is performed, the MV absolute upper limit alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation. *10. This value is displayed only when a remote SP input is used. It functions in both Local SP Mode and Remote SP Mode. E5EC/E5AC Characteristics Thermocouple: (0.3% of PV or 1C, whichever is greater) 1 digit max. *1 Platinum resistance thermometer: (0.2% of PV or 0.8C, whichever is greater) 1 digit Analog input: 0.2% FS 1 digit max. CT input: 5% FS 1 digit max. Potentiometer input: 5% FS 1 digit max. Transfer output accuracy 0.3% FS max. Remote SP Input Type 0.2% FS 1 digit max. Thermocouple input (R, S, B, W, PL II): (1% of PV or 10C, whichever is greater) 1 digit max. Influence of temperature *2 Other thermocouple input: (1% of PV or 4C, whichever is greater) 1 digit max. *3 Platinum resistance thermometer: (1% of PV or 2C, whichever is greater) 1 digit max. Analog input: 1%FS 1 digit max. Influence of voltage *2 CT input: 5% FS 1 digit max. Remote SP input: 1% FS 1 digit max. Input sampling period 50ms Temperature input: 0.1 to 999.9C or F (in units of 0.1C orF) Hysteresis Analog input: 0.01% to 99.99% FS (in units of 0.01% FS) Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Proportional band (P) Analog input: 0.1 to 999.9% FS (in units of 0.1% FS) Standard, heating/cooling, or Position-proportional (Close): 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in Integral time (I) units of 0.1 s) Position-proportional (Floating): 1 to 9999 s (in units of 1 s), 0.1 to 999.9 s (in units of 0.1 s)*4 Derivative time (D) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Proportional band (P) for cooling Analog input: 0.1 to 999.9% FS (in units of 0.1% FS) Integral time (I) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Derivative time (D) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Control period 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range -1999 to 9999 (decimal point position depends on input type) Influence of signal source resisThermocouple: 0.1C/ max. (100 max.) tance Platinum resistance thermometer: 0.1C/ max. (10 max.) Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 2,300 VAC, 50/60 Hz for 1 min between terminals of different charge Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Vibration Resistance 10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions Malfunction 100 m/s2, 3 times each in X, Y, and Z directions Shock Resistance 300 m/s2, 3 times each in X, Y, and Z directions E5EC Controller: Approx. 210 g, Mounting Brackets: Approx. 4 g x 2 Weight E5AC Controller: Approx. 250 g, Mounting Brackets: Approx. 4 g x 2 Degree of protection Front panel: IP66, Rear case: IP20, Terminals: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times) Setup Tool CX-Thermo version 4.5 or higher E5EC/E5AC top panel: An E58-CIFQ2 USB-Serial Conversion Cable is used to connect to a USB port on the computer.*5 Setup Tool port E5EC/E5AC front panel: An E58-CIFQ2 USB-Serial Conversion Cable and E58-CIFQ2-E Conversion Cable are used together to connect to a USB port on the computer.*5 Approved standards UL 61010-1, CSA C22.2 No. 611010-1 (evaluated by UL), Korean Radio Waves Act (Act 10564) Standards Conformed standards EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II, Lloyd's standards *6 EMI EN61326 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326 ESD Immunity: EN 61000-4-2 EMC Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Voltage Dip/Interrupting Immunity: EN 61000-4-11 Indication accuracy (at the ambient temperature of 23C) *1 *2 *3 *4 *5 *6 The indication accuracy of K thermocouples in the -200 to 1300C range, T and N thermocouples at a temperature of -100C max., and U and L thermocouples at any temperatures is 2C 1 digit max. The indication accuracy of the B thermocouple at a temperature of 400C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800C is 3C max. The indication accuracy of the R and S thermocouples at a temperature of 200C max. is 3C 1 digit max. The indication accuracy of W thermocouples is (0.3% of PV or 3C, whichever is greater) 1 digit max. The indication accuracy of PL II thermocouples is (0.3% of PV or 2C, whichever is greater) 1 digit max. Ambient temperature: -10C to 23C to 55C, Voltage range: -15% to 10% of rated voltage K thermocouple at -100C max.: 10C max. The unit is determined by the setting of the Integral/Derivative Time Unit parameter. External communications (RS-485) and USB-serial conversion cable communications can be used at the same time. Refer to information on maritime standards in Shipping Standards on page 52 for compliance with Lloyd's Standards. 23 E5EC/E5AC USB-Serial Conversion Cable Applicable OS Windows 2000, XP, Vista, or 7 Applicable software CX-Thermo version 4.5 or higher Applicable models E5@C Series and E5CB Series USB interface standard Conforms to USB Specification 2.0. DTE speed 38,400 bps Connector specifications Computer: USB (type A plug) Digital Temperature Controller: Special serial connector Power supply Bus power (Supplied from USB host controller.)* Power supply voltage 5 VDC Current consumption 450 mA max. Output voltage 4.70.2 VDC (Supplied from USB-Serial Conversion Cable to the Digital Temperature Controller.) Output current 250 mA max. (Supplied from USB-Serial Conversion Cable to the Digital Temperature Controller.) Ambient operating temperature 0 to 55C (with no condensation or icing) Dielectric strength Vibration resistance Ambient operating humidity 10% to 80% Weight Storage temperature -20 to 60C (with no condensation or icing) Storage humidity 10% to 80% Altitude 2,000 m max. Weight Approx. 120 g Windows is a registered trademark of Microsoft Corporation in the United States and or other countries. * Communications between components* Current Transformer (Order Separately) Ratings Accessories (E54-CT3 only) CT input (for heater current detection) Communications Specifications Maximum heater current Input current indication accuracy Heater burnout alarm setting range *1 SSR failure alarm setting range *2 RS-485 (two-wire, half duplex) Synchronization method Start-stop synchronization Protocol CompoWay/F, or Modbus Baud rate 19200, 38400, or 57600 bps Transmission code ASCII Data bit length* 7 or 8 bits Stop bit length* 1 or 2 bits Error detection Vertical parity (none, even, odd) Block check character (BCC) with CompoWay/F or CRC-16 Modbus Flow control None Interface RS-485 Retry function None Communications buffer 217 bytes Communications response wait time * 0 to 99 ms Default: 20 ms The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. Communications Functions Programless communications* 24 You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communications with PLCs. No communications programming is required. Number of connected Temperature Controllers: 32 max. Applicable PLCs OMRON PLCs SYSMAC CS Series, CJ Series, or CP Series Mitsubishi Electric PLCs MELSEC Q Series or L Series Models with detection for singlephase heaters: One input Models with detection for singlephase or three-phase heaters: Two inputs 50 A AC 5% FS 1 digit max. 0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4 *1. For heater burnout alarms, the heater current will be measured when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). *2. For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). *3. The value is 30 ms for a control period of 0.1 s or 0.2 s. *4. The value is 35 ms for a control period of 0.1 s or 0.2 s. Electrical Life Expectancy Curve for Relays (Reference Values) Life (x 104 operations) Communications 1,000 VAC for 1 min 50 Hz, 98 m/s2 E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g Armatures (2) Plugs (2) Heater Burnout Alarms and SSR Failure Alarms Use a high-power port for the USB port. RS-485: Multidrop When Digital Temperature Controllers are connected, set points and RUN/STOP commands can be sent from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Controllers: 32 max. (including master) MELSEC is a registered trademark of Mitsubishi Electric Corporation. * A Temperature Controller with version 1.1 or higher is required. Note: A driver must be installed on the computer. Refer to the Instruction Manual included with the Cable for the installation procedure. Transmission line connection method When Digital Temperature Controllers are connected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Number of connected Digital Temperature Controllers: 32 max. (including master) 500 300 E5EC/E5AC 250 VAC, 30 VDC (resistive load) cos = 1 100 50 30 10 5 3 1 0 1 2 3 4 5 6 Switching current (A) E5EC/E5AC External Connections E5EC/E5AC E5EC-@@ 4 @ 5 M - @ @ @ (1) (2) (3) (4) (5) Terminal type Control output 1 Control output 2 Relay output 250 VAC, 5 A (resistive load) Voltage output (for driving SSR) 12 VDC, 40 mA When There Is a Control Output 2: 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max. Relay output 250 VAC, 5 A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max. (1) Control output RX QX Models with 1 Relay Output Auxiliary outputs 1 to 4 (2) (3) (4) (5) Terminal type QQ OUT1 + C - 3 4 5 6 004 Communications and 2 event inputs B(+) 13 RS-485 14 A(-) 15 16 17 EV1 18 EV2 19 20 21 100 to 240 VAC RR +Q OUT2 PR Models with 2 Relay Outputs OUT1 3 4 5 6 R R OUT2 R OUT2 CC Models with 2 Models with 2 Position-proportional Linear Current Relay Output Outputs Open 3 4 5 6 R R Close OUT1 3 4 5 6 24 VAC/DC 1 1 2 2 + C + C - OUT2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 28 29 30 31 32 33 34 + Remote V + 35 mA SP 36 - EV5 EV6 + Transfer V + I output - 28 + Q OUT2 Potentiometer Input (2) Auxiliary Outputs Auxiliary outputs 1, 2, 3, 4 7 8 9 10 11 12 010 4 event inputs and 1 CT input 13 14 EV3 15 EV4 16 17 EV1 18 EV2 19 CT1 20 21 O W C Auxiliary output 4 Auxiliary output 3 Auxiliary output 2 EV5 EV6 + Transfer V + output I - TC 22 - 23 + 24 19 20 21 Pt A 22 B 23 B 24 I + 22 mA 23 24 29 30 31 32 33 34 + + V Remote 35 mA SP 36 (5) Sensor (Temperature/Analog) Input Auxiliary output 1 14 EV3 15 EV4 16 17 EV1 18 EV2 19 CT1 20 21 13 CQ OUT1 + C - 16 17 EV1 18 EV2 19 CT1 20 COM CT2 21 013 6 event Inputs, transfer output, and remote SP input Models with 2 Outputs: Linear Current Output and Voltage (for Driving SSR) 3 4 5 6 13 14 EV3 15 EV4 16 17 EV1 18 EV2 19 20 21 009 Communications, 2 event inputs, and 2 CT inputs B(+) 13 RS-485 14 A(-) 15 13 (no polarity) OUT1 +Q - 3 4 5 6 005 4 event inputs (3) Input Power Supply QR OUT1 +Q - The E5EC is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. 011 6 event Inputs, 1 CT input, transfer output, and remote SP input Models with Voltage Output (for Models with 2 Voltage Outputs (for Driving SSR) Driving SSR) and Relay Output 3 4 5 6 (6) (6) Options Relay output Models with 4 auxiliary outputs: 250 VAC, 2 A (resistive load) Models with 1 Linear Current Output OUT1 +Q - 3 4 5 6 (1) CX Models with 1 Voltage Output (for Driving SSR) OUT1 R 3 4 5 6 E5AC-@@ 4 @ 5 M - @ @ @ (6) V V + 22 23 24 14 EV3 15 EV4 16 17 EV1 18 EV2 19 20 21 014 Communications, 4 event Inputs, transfer output, and remote SP input B(+) 13 RS-485 14 A(-) 15 EV5 EV6 + Transfer V + I output - 28 29 30 31 32 33 + 34 + V Remote mA 35 SP 36 16 17 EV1 18 EV2 19 20 21 Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible. 4. Connect M3 crimped terminals. Isolation/Insulation Block Diagrams Models with 4 Auxiliary Outputs Sensor input, CT inputs, potentiometer input, and remote SP input Communications and event inputs Power Supply Voltage output (for driving SSR), linear current output, and transfer output Relay output Auxiliary outputs 1, 2 Auxiliary outputs 3, 4 : Reinforced insulation : Functional isolation Note: Auxiliary outputs 1 to 2 and 3 to 4 are not insulated. 25 E5EC/E5AC Nomenclature E5EC Front panel No. 1 display PV or specified parameter Temperature unit Top View of E5EC No. 2 display Operation indicators SP or specified parameter value No. 3 display Front-panel Setup Tool port Manipulated value or other value Manipulated or other value Use the Uvalue D Keys to set Top-panel Setup Tool port the parameter. Use S Key to change the digit (default setting). Use the M Key to change to another parameter. Press O Key once to go to Adjustment Level. Press O Key for at least 3 seconds to go to Initial Setting Level. E5AC Front Panel Temperature unit Operation indicators Top View of E5AC No. 1 display PV or specified parameter No. 2 display SP or specified parameter value Front-panel Setup Tool port No. 3 display Manipulated value or other value Press the U or D Key to set the parameter. Press the S Key to change the digit (default setting). Press the O Key once to go to the Adjustment Level. Press the O Key for at least 3 seconds to go to the Initial Setting Level. 26 Press the M Key to change to another parameter. Top-panel Setup Tool port E5EC/E5AC Dimensions (Unit: mm) Controllers E5EC 48 (64) 60 4 1 96 44 The Setup Tool port is on the top of the Temperature Controller. It is used to connect the Temperature Controller to the computer to use the Setup Tool. The E58-CIFQ2 USB-Serial Conversion Cable is required to make the connection. 91 Refer to the instructions that are provided with the USB-Serial Conversion Cable for the connection procedure. 110 Note: Do not leave the USB-Serial Conversion Cable connected when you use the Temperature Controller. Waterproof Packing (Accessory) Mounted Separately Mounting Adapter (Accessory) Group Mounted * (48 x number of units - 2.5)+1.0 0 45+0.6 0 * Selections for Control Outputs 1 and 2: QQ, QR, RR, CC, PR, or CQ If you also specify 011, 013, or 014 for the option selection and use group mounting, the ambient temperature must be 45C or less. If the ambient temperature is 55C, maintain the following mounting spaces between Controllers. 92+0.8 0 60 min. 45-0.6 0 Group mounting does not allow waterproofing. 120 min. 92+0.8 0 92-0.8 0 120 min. * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. * To attach the USB-Serial Conversion Cable to the control panel, use a panel thickness of 1 to 2.5 mm. 27 E5EC/E5AC E5AC (64) 60 4 1 96 x 96 91 x 91 110 Waterproof Packing (Accessory) 91 Mounting Adapter (Accessory) The Setup Tool port is on the top of the Temperature Controller. It is used to connect the Temperature Controller to the computer to use the Setup Tool. The E58-CIFQ2 USB-Serial Conversion Cable is required to make the connection. Refer to the instructions that are provided with the USB-Serial Conversion Cable for the connection procedure. Note: Do not leave the USB-Serial Conversion Cable connected when you use the Temperature Controller. Group Mounted * Mounted Separately (96 x number of units - 3.5)+1.0 0 92+0.8 0 92+0.8 0 Group mounting does not allow waterproofing. 120 min. 92+0.8 0 28 * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. * To attach the USB-Serial Conversion Cable to the control panel, use a panel thickness of 1 to 2.5 mm. E5EC/E5AC Accessories (Order Separately) USB-Serial Conversion Cable E58-CIFQ2 (2,110) 250 (13) (5) (15) (87) 1,740 (250) LED(RD) USB connector (type A plug) Serial connector LED(PWR) LED(SD) Conversion Cable E58-CIFQ2-E Conversion Cable Connecting to the E58-CIFQ2 USB-Serial Conversion Cable (2110) (1510) 250 263 E58-CIFQ2 (Order Separately) 1510 Conversion Cable Note: Always use this product together with the E58-CIFQ2. Terminal Covers E53-COV24 (Three Covers provided.) 2 3.8 Waterproof Packing Y92S-P9 (for DIN 48 x 96) The Waterproof Packing is provided with the Temperature Controller. The degree of protection when the Waterproof Packing is used is IP66. Also, keep the Port Cover on the front-panel Setup Tool port of the E5EC/E5AC securely closed. To maintain an IP66 degree of protection, the Waterproof Packing and the Port Cover for the front-panel Setup Tool port must be periodically replaced because they may deteriorate, shrink, or harden depending on the operating environment. The replacement period will vary with the operating environment. Y92S-P10 (for DIN 96 x 96) Check the required period in the actual application. Use 3 years or sooner as a guideline. If a waterproof structure is not required, then the Waterproof Packing does not need to be installed. 10 91 Setup Tool Port Cover for top panel Y92S-P7 Order this Port Cover separately if the Port Cover on the front-panel Setup Tool port is lost or damaged. The Waterproof Packing must be periodically replaced because it may deteriorate, shrink, or harden depending on the operating environment. Mounting Adapter Y92F-51 (for DIN 48 x 96) One pair is provided with the Controller. Order this Adapter separately if it becomes lost or damaged. 29 E5EC/E5AC Watertight Cover Y92A-96N (96 x 96) Watertight Cover Y92A-49N (48 x 96) 21.9 21.9 (2) (2) 131.7 131.7 67.6 115.6 29.4 29.4 Current Transformers E54-CT1 21 15 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 2.8 5.8 dia. 7.5 25 Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 4002 Winding resistance: 182 3 Output voltage (Eo) V (r.m.s.) 10.5 40 Two, 3.5 dia. 10 30 100V Frequency: 50 Hz 1k 10 Distortion factor 10% 1 3% 1% 100mV 10 100 1 RL=10 E54-CT3 2.36 dia. 30 12 dia. 9 100V 10 1 10 100mA 1 40 x 40 30 Connection Example Armature Plug Lead 18 Output voltage (Eo) V (r.m.s.) Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A.) Number of windings: 4002 Winding resistance: 80.8 15 Approx. 3 dia. 100 1,000A Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 Two, M3 (depth: 4) E54-CT3 Accessories * Armature 10 Thru-current (Io) A (r.m.s.) 100V Frequency: 50 Hz Distortion factor 10% 3% 1% 1k 500 10 1 100mV 100 50 10 RL=10 * Plug 1 Approx. 6 dia. 100V (22) 10 1 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) 30 MEMO 31 Digital Temperature Controller E5DC (22.5 mm Wide, and DIN Track-mounting Type) The E5DC Mounts to DIN Track and Is Ideal for Connections to HMIs and PLCs. It provides the Same Easy Operation and Advanced Performance as the Rest of the E5@C Series. * A slim body at 85 x 22.5 mm (D x W) that fits into narrow control panels and mounts to DIN Track. * Removable terminal block for easy replacement to simplify maintenance. * High-speed sampling at 50 ms for applications with high-speed temperature increases. * Easy connections to a PLC with programless communications. * Set up the Controller without wiring the power supply by connecting to the computer with a Communications Conversion Cable (sold separately). Setup is easy with the CX-Thermo (sold separately). * Models are available with up to 2 auxiliary outputs and 1 event input to complete basic functions. * A white PV display (height: 8.5 mm) is easy to read when setting up, checking alarms, and making settings in a control panel. 22.5 mm Wide, and DIN Track-mounting Type E5DC Refer to your OMRON website for the most recent information on applicable safety standards. Refer to Safety Precautions on page 50. Main I/O Functions Sensor Input Universal input * Thermocouple * Pt * Analog current/voltage E5DC Dual displays: PV/SV Control Output 1 * Relay output * Voltage output (for driving SSR) * Linear current output Indication Accuracy * Thermocouple input: 0.3% of PV * Pt input: 0.2% of PV * Analog input: 0.2% of FS Auxiliary Outputs * None *2 Sampling Period * 50 ms Event Inputs * None *1 Serial Communications * None * RS-485 4-digit displays * PF (shift) Key * Temperature status display * Simple programming * Independent heating and cooling PID control * Changed parameter display * Display brightness setting This datasheet is provided as a guideline for selecting products. Be sure to refer to the following manuals for application precautions and other information required for operation before attempting to use the product. E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) E5@C Digital Temperature Controllers Communications Manual (Cat. No. H175) 32 E5DC Model Number Legend and Standard Models Model Number Legend E5DC-@@ @ @ @ @ -@@@ (Example: E5DC-RX0ASM-015) -- - - - - --- A B C D E F A Model B No. of Control auxiliary output 1 outputs C Power supply voltage D E F Terminal type Input type Options E5DC RX QX CX 0 2 A D S M *1 *2 *3 *4 *2 *1 *2 *3 *4 *5 000 002 015 016 017 Meaning 22.5 mm wide and mounts to DIN Track Control output 1 Relay output Voltage output (for driving SSR) Linear current output *5 None 2 (one common) 100 to 240 VAC 24 VAC/DC Screw terminals Universal input HB alarm and HS alarm Communications Event input ------1 RS-485 ----RS-485 ------1 1 --1 Option 000 can be selected only if two auxiliary outputs are selected. Options 002 and 017 can be selected only if the control output is a relay output or voltage output and two auxiliary outputs are selected. Option 015 cannot be selected if the control output is a relay output or voltage output and two auxiliary outputs are selected. Options 016 can be selected only if the control output is a linear current output and two auxiliary outputs are selected. The control output cannot be used as a transfer output. List of Models Options Control output No. of auxiliary outputs --- Relay output 2 --- Voltage output (for driving SSR) 2 HB alarm and HS alarm --Detection for singlephase heater --Detection for singlephase heater No. of event inputs 2 --- Model Power supply voltage Power supply voltage Communications --1 --1 --Linear current output Model --1 100 to 240 VAC 24 VAC/DC RS-485 E5DC-RX0ASM-015 E5DC-RX0DSM-015 --- E5DC-RX2ASM-000 E5DC-RX2DSM-000 RS-485 E5DC-RX2ASM-002 E5DC-RX2DSM-002 --- E5DC-RX2ASM-017 E5DC-RX2DSM-017 RS-485 E5DC-QX0ASM-015 E5DC-QX0DSM-015 --- E5DC-QX2ASM-000 E5DC-QX2DSM-000 RS-485 E5DC-QX2ASM-002 E5DC-QX2DSM-002 --- E5DC-QX2ASM-017 E5DC-QX2DSM-017 RS-485 E5DC-CX0ASM-015 E5DC-CX0DSM-015 --- E5DC-CX2ASM-000 E5DC-CX2DSM-000 RS-485 E5DC-CX2ASM-015 E5DC-CX2DSM-015 --- E5DC-CX2ASM-016 E5DC-CX2DSM-016 Note: These products are sold as a set with a terminal block (i.e., Terminal Unit). Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment An auxiliary output is used as the cooling control output. B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. 33 E5DC Optional Products (Order Separately) USB-Serial Conversion Cable End Plate Model E58-CIFQ2 Model PFP-M Conversion Cable Spacer Model E58-CIFQ2-E Model PFP-S Note: Always use this product together with the E58-CIFQ2. This Cable is used to connect to the front-panel Setup Tool port. DIN Tracks Model PFP-100N PFP-50N Current Transformers (CTs) Hole diameter 5.8 mm 12.0 mm Model E54-CT1 E54-CT3 Mounting Adapters Model Y92F-53 Short Bars Model Y92S-P11 CX-Thermo Support Software Model EST2-2C-MV4 Note: CX-Thermo version 4.6 or higher is required for the E5DC. For the system requirements for the CX-Thermo, refer to information on the EST2-2C-MV4 on the OMRON website (www.ia.omron.com). 34 Unit Labels Model Y92S-L2 E5DC Specifications Ratings Power supply voltage Operating voltage range Power consumption Sensor input Input impedance Control method Relay output Control output Auxiliary outputs Voltage output (for driving SSR) Linear current output Number of outputs Output specifications Number of inputs Event inputs External contact input specifications Setting method Indication method Multi SP Bank switching Other functions Ambient operating temperature Ambient operating humidity Storage temperature A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC 85% to 110% of rated supply voltage 4.9 VA max. at 100 to 240 VAC, and 2.8 VA max. at 24 VDC or 1.5 W max. at 24 VDC Temperature input Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70C, 60 to 120C, 115 to 165C, or 140 to 260C Analog input Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V Current input: 150 max., Voltage input: 1 M min. (Use a 1:1 connection when connecting the ES2-HB/ THB.) ON/OFF control or 2-PID control (with auto-tuning) SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA Output voltage 12 VDC 20% (PNP), max. Load current: 21 mA, with short-circuit protection circuit 4 to 20 mA DC/0 to 20 mA DC, load: 500 max., resolution: Approx. 10,000 2 (depends on model) SPST-NO relay outputs: 250 VAC, 2 A (resistive load), Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V 1 (depends on model) Contact input ON: 1 k max., OFF: 100 k min. Non-contact input ON: Residual voltage 1.5 V max.; OFF: Leakage current 0.1 mA max. Current flow: approx. 7 mA per contact Digital setting using front panel keys 11-segment digital displays and individual indicators Character height: PV: 8.5 mm, SV: 8.0 mm Up to eight set points (SP0 to SP7) can be saved and selected using the event inputs, key operations, or serial communications.* None Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, robust tuning, PV input shift, run/stop, protection functions, extraction of square root, MV change rate limit, simple calculations, temperature status display, simple programming, moving average of input value, and display brightness setting -10 to 55C (with no condensation or icing), for 3-year warranty: -10 to 50C (with no condensation or icing) 25% to 85% -25 to 65C (with no condensation or icing) * Only two set points are selectable for event inputs. 35 E5DC Input Ranges Thermocouple/Platinum Resistance Thermometer (Universal inputs) Platinum resistance thermometer Input type Name Pt100 Infrared temperature sensor Thermocouple JPt100 K J T E L U N R S B W PLII 10 to 70C 60 to 120C 115 to 165C 120 165 140 to 260C 2300 2300 1800 1800 1700 1700 1700 1600 1500 Temperature range (C) 1400 1300 1300 1300 1300 1200 1100 1000 900 850 850 850 800 700 600 600 500.0 500 500.0 500.0 400.0 400 400 400.0 400 400.0 260 300 200 100.0 100 Setting range 90 100 0.0 -100 -200 100.0 -200 -199.9 0 1 0.0 -199.9 2 3 -20.0 -100 -20.0 6 7 8 -200 4 5 0 0 16 17 0 0 0 0 0 0 19 20 21 22 23 24 -100 -200 -199.9 -200 9 10 11 -200 -199.9 -200 12 13 14 15 18 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 60584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 W: W5Re/W26Re, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 60751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Analog input Input type Input specification Setting range Setting number 36 Current Voltage 4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V Usable in the following ranges by scaling: -1999 to 9999, -199.9 to 999.9, -19.99 to 99.99 or -1.999 to 9.999 25 26 27 28 0 to 10 V 29 E5DC Alarm Types Each alarm can be independently set to one of the following 17 alarm types. The default is 2: Upper limit. (See note.) Auxiliary outputs are allocated to alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1. Set value Alarm type 0 Alarm function OFF 1 Upper- and lower-limit *1 2 Upper-limit (default) 3 Lower-limit 4 Upper- and lower-limit range *1 5 6 7 8 9 10 11 Alarm output operation Description of function When alarm value X When alarm value X is positive is negative Output OFF No alarm Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm ON *2 OFF PV lower limit (L). The alarm is ON when the PV is outside this SP deviation range. Set the upward deviation in the set point by setting the alarm X X ON ON value (X). The alarm is ON when the PV is higher than the OFF PV OFF PV SP SP SP by the deviation or more. Set the downward deviation in the set point by setting the X X ON ON alarm value (X). The alarm is ON when the PV is lower than OFF PV OFF PV SP SP the SP by the deviation or more. Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm ON *3 OFF PV lower limit (L). The alarm is ON when the PV is inside this deSP viation range. Upper- and lower-limit with standby sequence *1 *5 Upper-limit with standby sequence Lower-limit with standby sequence ON OFF Absolute-value upper-limit ON OFF Absolute-value lower-limit ON OFF Absolute-value upper-limit with standby sequence ON OFF Absolute-value lower-limit with standby sequence ON OFF LBA (alarm 1 type only) PV change rate alarm 14 SP absolute-value upper-limit alarm ON OFF SP absolute-value lower-limit alarm ON OFF H X SP PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF X SP X 0 X 0 X 0 X 0 ON OFF MV absolute-value upper-limit alarm *9 X PV A standby sequence is added to the upper-limit alarm (2). *6 PV A standby sequence is added to the lower-limit alarm (3). *6 X SP X 0 PV X 0 PV X 0 PV X 0 PV 0 ON OFF SP ON OFF X 0 The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. A standby sequence is added to the absolute-value upperlimit alarm (8). *6 A standby sequence is added to the absolute-value lowerlimit alarm (9). *6 X 0 SP X 0 SP This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X). This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X). Standard Control X MV 0 The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. *7 *8 SP ON OFF X 0 MV X MV 0 Standard Control ON OFF 17 SP This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is higher than the alarm value (X). Control (Heating MV) Control (Heating MV) ON OFF MV absolute-value lower-limit alarm *9 X - Standard Control 16 A standby sequence is added to the upper- and lower-limit alarm (1). *6 *4 PV SP ON OFF 12 13 15 L ON OFF Standard Control X MV 0 Always ON ON OFF X 0 MV This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is lower than the alarm value (X). Control (Cooling MV) Control (Cooling MV) ON OFF X 0 MV Always ON 37 E5DC *1 With set values 1, 4, and 5, the upper- and lower-limit values can be set independently for each alarm type, and are expressed as "L" and "H." *2 Set value: 1, Upper- and lower-limit alarm Case 3 (Always OFF) Case 2 Case 1 H<0, L<0 L H SP H<0, L>0 |H| < |L| H SP L H H>0, L<0 |H| > |L| H SP L H<0, L>0 |H| |L| L SP SP H L H>0, L<0 |H| |L| *3 Set value: 4, Upper- and lower-limit range Case 3 (Always ON) Case 2 Case 1 H<0, L<0 L H SP H<0, L>0 |H| < |L| SP L H H H>0, L<0 |H| > |L| H SP L L SP SP H L 38 H<0, L>0 |H| |L| H>0, L<0 |H| |L| *4 Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above at *2 * In cases 1 and 2 above, the alarm is always OFF if the upperand lower-limit hysteresis overlaps. * In case 3, the alarm is always OFF. *5 Set value: 5, Upper- and lower-limit alarm with standby sequence The alarm is always OFF if upper- and lower-limit hysteresis overlaps. *6 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the operation of the standby sequence. *7 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the LBA. *8 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the PV change rate alarm. *9 When heating/cooling control is performed, the MV absolutevalue upper-limit alarm functions only for the heating operation and the MV absolute-value lower-limit alarm functions only for the cooling operation. E5DC Characteristics Thermocouple:*1 (0.3 % of PV or 1C, whichever is greater) 1 digit max. Indication accuracy Platinum resistance thermometer: (0.2 % of PV or 0.8C, whichever is greater) 1 digit max. (when mounted individually, ambiAnalog input: 0.2% FS 1 digit max. ent temperature of 23C) CT input: 5% FS 1 digit max. Influence of temperature *2 Thermocouple input (R, S, B, W, PL II): (1% of PV or 10C, whichever is greater) 1 digit max. Other thermocouple input: (1% of PV or 4C, whichever is greater) 1 digit max. *3 Platinum resistance thermometer: (1% of PV or 2C, whichever is greater) 1 digit max. Influence of voltage *2 Analog input: 1% FS 1 digit max. CT input: 5% FS 1 digit max. R, S, B, W, or PLII thermocouple: (1% of PV or 10C, whichever is greater) 1 digit max. Installation influence (E5DC only) Other thermocouple: (1% of PV or 4C, whichever is greater) 1 digit max. *3 Input sampling period 50 ms Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Hysteresis Analog input: 0.01% to 99.99% FS (in units of 0.01% FS) Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Proportional band (P) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) Integral time (I) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Derivative time (D) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Proportional band (P) for cooling Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) Integral time (I) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Derivative time (D) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Control period 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0% to 100.0% (in units of 0.1%) Alarm setting range -1,999 to 9,999 (decimal point position depends on input type) Influence of signal source resisThermocouple: 0.1C/ max. (100 max.), Platinum resistance thermometer: 0.1C/ max. (10 max.) tance Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 2,300 VAC, 50/60 Hz for 1 min between terminals of different charge Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y and Z directions Vibration Resistance 10 to 55 Hz, 20 m/s2 for 2 hr each in X, Y, and Z directions Malfunction 100 m/s2, 3 times each in X, Y, and Z directions Shock Resistance 300 m/s2, 3 times each in X, Y, and Z directions Weight Controller: Approx. 120 g Degree of protection Main unit: IP20, Terminal unit: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times) Setup Tool CX-Thermo version 4.6 or higher E5DC bottom panel: An E58-CIFQ2 USB-Serial Conversion Cable is used to connect a USB port on the computer. *5 Setup Tool port E5DC front panel: An E58-CIFQ2 USB-Serial Conversion Cable and E58-CIFQ2-E Conversion Cable are used together to connect a USB port on the computer.*5 Approved standards UL 61010-1, CSA C22.2 No. 611010-1 (evaluated by UL), Korean Radio Waves Act (Act 10564) Standards Conformed standards EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II EMI: EN61326 Radiated Interference Electromagnetic Field Strength: EN55011 Group 1, class A Noise Terminal Voltage: EN55011 Group 1, class A EMS: EN61326 ESD Immunity: EN61000-4-2 EMC Electromagnetic Field Immunity: EN61000-4-3 Burst Noise Immunity: EN61000-4-4 Conduction Disturbance Immunity: EN61000-4-6 Surge Immunity: EN61000-4-5 Voltage Dip/Interrupting Immunity: EN61000-4-11 *1 The indication accuracy of K thermocouples in the -200 to 1,300C range, T and N thermocouples at a temperature of -100C or less, and U and L thermocouples at any temperature is 2C 1 digit max. The indication accuracy of B thermocouples at a temperature of 400C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800C is 3C max. The indication accuracy of R and S thermocouples at a temperature of 200C max. is 3C 1 digit max. The indication accuracy of W thermocouples is (0.3% of PV or 3C, whichever is greater) 1 digit max. The indication accuracy of PLII thermocouples is (0.3% of PV or 2C, whichever is greater) 1 digit max. *2 Ambient temperature: -10 to 23 to 55C, Voltage range: -15% to 10% of rated voltage *3 K thermocouple at -100C max: 10C max. *4 The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *5 External serial communications (RS-485) and USB-Serial Conversion Cable communications can be used at the same time. 39 E5DC USB-Serial Conversion Cable Specifications Applicable OS Communications Functions You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communications with the PLC. No communications programming is required. Programless communications * Number of connected Digital Temperature Controllers: 32 max. Applicable PLCs: OMRON PLCs SYSMAC CS Series, CJ Series, or CP Series Mitsubishi Electric PLCs MELSEC Q Series or L Series Windows 2000, XP, Vista, or 7 Applicable software CX-Thermo version 4.6 or higher Applicable models E5@C Series and E5CB Series USB interface standard Conforms to USB Specification 2.0 DTE speed 38,400 bps Connector specifications Computer: USB (Type A plug) Digital Temperature Controller: Special serial connector Power supply Bus power (supplied from the USB host controller) * Power supply voltage 5 VDC Current consumption 450 mA max. Output voltage 4.70.2 VDC (Supplied from USB-Serial Conversion Cable to the Digital Temperature Controller.) Output current 250 mA max. (Supplied from USB-Serial Conversion Cable to the Digital Temperature Controller.) Ambient operating temperature 0 to 55C (with no condensation or icing) Ambient operating humidity 10% to 80% MELSEC is a registered trademark of Mitsubishi Electric Corporation. Storage temperature -20 to 60C (with no condensation or icing) * Storage humidity 10% to 80% Altitude 2,000 m max. Weight Approx. 120 g Windows is a registered trademark of Microsoft Corporation in the United States and other countries. * Use a high-power port for the USB port. Note: A driver must be installed on the computer. Refer to the Instruction Manual included with the Cable for the installation procedure. Communications Specifications Communications between components * When Digital Temperature Controllers are connected, set points and RUN/STOP commands can be sent from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Controllers: 32 max. (including master) A Digital Temperature Controller with version 1.0 or higher is required. Current Transformer (Order Separately) Ratings Dielectric strength 1,000 VAC for 1 min Vibration resistance 50 Hz, 98 m/s2 Weight E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g Accessories (E54-CT3 only) Armatures (2) Plugs (2) Heater Burnout Alarms and SSR Failure Alarms Transmission line connection method RS-485: Multidrop Communications RS-485 (two-wire, half-duplex) Synchronization method Start-stop synchronization Protocol CompoWay/F or Modbus Baud rate 9,600, 19,200, 38,400, or 57,600 bps Transmission code ASCII Data bit length * 7 or 8 bits Stop bit length * 1 or 2 bits Error detection Vertical parity (none, even, or odd) Block check character (BCC) with CompoWay/F or CRC-16 with Modbus *1 Flow control None *2 Interface RS-485 Retry function None Communications buffer 217 bytes Communications response wait time 0 to 99 ms Default: 20 ms CT input (for heater current detection) Models with detection for single-phase heaters: 1 input Maximum heater current 50 A AC Input current indication accuracy 5% FS 1 digit max. Heater burnout alarm setting range *1 0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3 SSR failure alarm setting range *2 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4 *3 *4 For heater burnout alarms, the heater current will be measured when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). The value is 30 ms for a control period of 0.1 s or 0.2 s. The value is 35 ms for a control period of 0.1 s or 0.2 s. Electrical Life Expectancy Curve for Control Output Relay (Reference Values) Life (x 104 operations) * The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. When Digital Temperature Controllers are connected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Number of connected Digital Temperature Controllers: 32 max. (including master) 500 300 100 50 30 10 5 E5DC 250 VAC, 30 VDC (resistive load) cos = 1 3 1 0 1 2 3 4 5 6 Switching current (A) 40 E5DC External Connections E5DC Control output Auxiliary outputs 1 and 2 Relay output 250 VAC, 3 A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max. The E5DC is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. Relay outputs 250 VAC: 2 A (resistive load) E5DC Control output 24 VAC/DC 100 to 240 VAC RX 5 6 2 2 (no polarity) 1 5 9 2 6 10 Options 002 Communications and 1 CT B(+) RS-485 A(-) 3 4 A(-) 5 6 R +Q - 1 linear current output 5 6 + C - Auxiliary Outputs 9 10 11 11 CT1 Auxiliary output 2 Auxiliary output 1 8 Sensor (Temperature/Analog) Input 3 7 4 8 016 One event input - 3 7 + 4 8 EV1 CX 1 voltage output (for driving SSR) 7 015 Communications B(+) RS-485 QX 1 relay output 1 1 Options Control Output Input Power Supply 12 3 7 13 4 8 14 TC 12 - 13 + 14 A B B Pt 12 13 14 I + 12 mA 13 14 V 12 V - 13 14 + Do not connect anything to the terminals that are shaded gray. 017 One event input and one CT - 3 + 4 EV1 7 CT1 8 Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30m, compliance with EMC standards will not be possible. 4. Connect M3 crimped terminals. Isolation/Insulation Block Diagrams Sensor input and CT input Communications and event input Power supply Voltage output (for driving SSR) and linear current output Relay output Auxiliary outputs 1 and 2 : Reinforced insulation : Functional isolation Note: Auxiliary outputs 1 to 2 are not insulated. 41 E5DC Nomenclature E5DC Front panel Bottom View of E5DC No. 1 display PV or specified parameter Operation indicators No.2 display SP or specified parameter value Press O Key once to go to Adjustment Level. Use the M Key to change to another parameter. Press O Key for at least 3 seconds to go to Initial Setting Level. Use the U D Keys to set the parameter. Use S Key to change the digit (default setting). Bottompanel Setup Tool port Front-panel Setup Tool port Dimensions (Unit: mm) Controllers E5DC (85) 81 4 22.5 22.5 96 35 110 91 4 Mounting Adapter (Accessory: Sold separately) The Setup Tool port is on the bottom of the Temperature Controller. It is used to connect the Temperature Controller to the computer to use the Setup Tool. The E58-CIFQ2 USB-Serial Conversion Cable is required to make the connection. Refer to the instructions that are provided with the USB-Serial Conversion Cable for the connection procedure. Note: Do not leave the USB-Serial Conversion Cable connected when you use the Digital Temperature Controller. Mounted Separately Two-Unit Mounting 92 +0.8 0 Group Mounted (22.5 x number of units) +1.0 22.7 +0.3 0 0 45 +0.6 0 92 +0.8 0 92 +0.8 0 120 min * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * When two or more Digital Temperature Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. * To attach the USB-Serial Conversion Cable to the control panel, use a panel thickness of 1 to 2.5 mm. 42 E5DC Accessories (Order Separately) USB-Serial Conversion Cable E58-CIFQ2 (2110) 250 263 1510 LED (RD) USB connector (type A plug) Serial connector LED (PWR) LED (SD) Conversion Cable E58-CIFQ2-E Conversion Cable Connecting to the E58-CIFQ2 USB-Serial Conversion Cable (2110) (1510) 250 263 1510 E58-CIFQ2 (sold separately) Note: Always use this product together with the E58-CIFQ2. Conversion Cable Current Transformers E54-CT1 21 15 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 2.8 5.8 dia. 7.5 3 Output voltage (Eo) V (r.m.s.) 25 Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 4002 Winding resistance: 182 10.5 40 Two, 3.5 dia. 10 30 100V Frequency: 50 Hz 1k 10 Distortion factor 10% 1 3% 1% 100mV 100 10 E54-CT3 2.36 dia. 30 RL=10 1 12 dia. 9 100V 10 1 40 x 40 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) Two , M3 holes (depth: 4) 30 Connection Example Armature Plug Approx. 3 dia. Lead 18 Output voltage (Eo) V (r.m.s.) Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A.) Number of windings: 4002 Winding resistance: 80.8 15 E54-CT3 Accessories * Armature Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 100V Frequency: 50 Hz Distortion factor 10% 3% 1% 1k 500 10 1 100mV 100 50 10 RL=10 * Plug 1 Approx. 6 dia. 100V (22) 10 1 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) 43 E5DC Mounting Adapters Y92F-53 (Two included.) Short Bars Y92S-P11 (Four included.) This accessory is not included with the product. Order it separately to mount the product to a panel. Use this product to connect between terminals (for power supplies, communications, etc.) when you use multiple E5DC Controllers. 27.5 34.7 2.4 22.5 12 24.8 11.8 9.4 0.8 3 5 DIN Tracks PFP-100N PFP-50N End Plate PFP-M 10 6.2 M4x8 pan head screw 1.8 1 50 35.5 35.3 1.8 11.5 10 M4 spring washer 7.30.15 1.3 4.8 4.5 350.3 15 25 10 25 25 1000 (500)* * 25 15 (5)* 1 Dimensions in parentheses are for the PFP-50N. Unit Labels Y92S-L2 Spacer PFP-S 16 12 5 The Unit Labels for the Digital Panel Meter are used. Use either the C or F label from the sheet. 34.8 44.3 16.5 44 10 270.15 MEMO 45 E5CC/E5EC/E5AC/E5DC Operation Setting Levels Diagram This diagram shows all of the setting levels. To move to the advanced function setting level and calibration level, you must enter passwords. Some parameters are not displayed depending on the protect level setting and the conditions of use. Control stops when you move from the operation level to the initial setting level. Operating Manual Control Level Used to set protection for operations. Power ON Press the O Key or the S Key for at least 1 s. Press the O and M Keys for at least 3 s.*2 Level changes automatically. Operation Level Used for SP, alarm values, and other basic settings and monitoring. Used to set the MV manually. Protect Level Press the O and M Keys for at least 1 s. Only when Manual Mode was used just before power OFF O Key once. O Key once. Adjustment Level Used to change adjustment parameters (PID constants, adjustment sensitivity, etc.). O Key pressed for at least 3 s *2 or S Key pressed for at least 1 s *1 while A-M is displayed Press the O Key for at least 3 s.*2 Press the O Key for at least 1 s. Press O Key once (models with communications only). Initial Setting Level Communications Setting Level Used to set the input type and other basic settings. O Key once. Stopped. Release protection and then enter the password (-169) for the amoV (Move to Advanced Setting Level) parameter. Used to set communications. Press the O Key for at least 1 s. Advanced Function Setting Level Used to set application functions. Enter the password (1201) for the Move to Calibration Level parameter. Calibration Level *1. To use a key procedure to move to Manual Control Level, set the Auto/Manual Select Addition parameter to ON and set the PF Setting parameter to a-m (Auto/ Manual). *2. The No. 1 display will flash in the middle when the keys are pressed for 1 s or longer. 46 E5CC/E5EC/E5AC/E5DC Error Displays (Troubleshooting) When an error occurs, the No. 1 display or No. 2 display shows the error code. Take necessary measure according to the error code, referring the following table. Display Name Meaning The input value exceeded the control range.* The input type is not set correctly. The sensor is disconnected or shortcircuited. The sensor is not wired correctly. The sensor is not wired. s.err Input error [[[[ Display range exceeded ]]]] * Control Range Temperature resistance thermometer or thermocouple input: SP Lower Limit - 20C to SP Upper Limit + 20C (SP Lower Limit - 40F to SP Upper Limit + 40F) ESIB input: Same as specified input range. Analog input: Scaling range -5% to 105% This is not an error. It is displayed when the Below -1,999 control range is wider than the display range and the PV exceeds the display range. The PV is displayed for the range that is given on Above 9,999 the left (the number without the decimal point). e333 A/D converter error There is an error in the internal circuits. e111 Memory error There is an error in the internal memory operation. Action Operation After the error occurs and it is Check the wiring for input to be sure displayed, the alarm output will it is wired correctly, not broken, and operate as if the upper limit was not shorted. Also check the input exceeded. type. It will also operate as if transfer If there are no problems in the wiring output exceeded the upper limit. or input type settings, cycle the If an input error is assigned to a power supply. control output or auxiliary output, the If the display remains the same, output will turn ON when the input replace the Digital Temperature error occurs. Controller. The error message will appear in the If the display is restored to normal, display for the PV. then the probable cause is external noise affecting the control system. Note: 1. The heating and cooling Check for external noise. control outputs will turn OFF. Note: For a temperature resistance 2. When the manual MV, MV thermometer, the input is at stop, or MV at error is considered disconnected if set, the control output is the A, B, or B' line is broken. determined by the set value. - First, cycle the power supply. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise. First, cycle the power supply. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise. ffff Overcurrent This error is displayed when the peak current exceeds 55.0 A. - ct1 ct2 lcr1 lcr2 HB or HS alarm If there is a HB or HS alarm, the No. 1 display will flash in the relevant setting level. - ---- "----" will be displayed for the Valve Opening Monitor parameter if any of the following error occurs. * Motor calibration has not been Potentiometer performed. Input Error * The wiring of the potentiometer is (Positionincorrect or broken. proportional Models Only) * The potentiometer input value is incorrect (e.g., the input is out of range or the potentiometer has failed). Check for the above errors. Control continues and operation is normal. The value will appear in the display for the PV. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the controllable range. The control outputs, auxiliary outputs, and transfer outputs turn OFF. (A current output will be approx. 0 mA and a linear voltage output will be approx. 0V.) The control outputs, auxiliary outputs, and transfer outputs turn OFF. (A current output will be approx. 0 mA and a linear voltage output will be approx. 0V.) Control continues and operation is normal. The error message will appear for the following displays. Heater Current Value 1 Monitor Heater Current Value 2 Monitor Leakage Current Value 1 Monitor Leakage Current Value 2 Monitor The No. 1 display for the following parameter flashes in Operation Level or Adjustment Level. Heater Current Value 1 Monitor Heater Current Value 2 Monitor Leakage Current Value 1 Monitor Leakage Current Value 2 Monitor However, control continues and operation is normal. Close control: The control output is OFF or the value that is set for the MV at PV Error parameter is output. Floating control: Operation will be normal. 47 E5CC/E5EC/E5AC/E5DC Operation Parameters The related setting items in each level are described below. If you press the Mode Key at the last setting item, the display will return to the first setting item in the same level. S Key*2 Power ON Starting in Manual Mode. Manual Control Level Press the S Key for at least 1 s. *1 C Press the O Key or the S Key for at least 1 s. *1 PID Control only 25 0 PV/MV AT Execute/Cancel off Press the O Key less than 1 s. ins 0.0 Process Value Input Shift cmwt off Communications Writing spmd SP Mode lsp *4 Heater Current 1 Value Monitor Heater Burnout Detection 1 0.0 Heater Current 2 Value Monitor 0.0 *4 ct2 M Heater Burnout Detection 2 0.0 *4 hb2 Leakage Current 1 Monitor HS Alarm 1 Leakage Current 2 Monitor 0.0 *4 M HS Alarm 2 *4 M sp-0 SP 0 M c-p Proportional Band 8.0 (Cooling) Integral Time 233 (Cooling) Derivative Time (Cooling) c-db Dead Band 0.0 M Manual Reset Value Clear the offset during 50.0 stabilization of P or PD control. of-r hys Hysteresis (Heating) chys M Hysteresis (Cooling) 0 soak Soak Time M SP 3 0 wt-b Wait Band SP 4 0 mv-s MV at Stop M SP 5 M 0 sprt M sp-7 sprl 0 M SP Ramp Set Value SP 7 SP Ramp Fall Value M MV Upper Limit M w4of m-sp 0 w5on 0 al2h M Alarm Value Lower Limit 0 2 rsp al2l M sp-m M ct-1 M ct-2 Work Bit 2 OFF Delay M Set Point During SP Ramp al-3 Heater Current 1 Value Monitor al3h 0 lcr1 Work Bit 3 OFF Delay Alarm Value Upper Limit 0 3 M Heater Current 2 Value Monitor al3l M Leakage Current 1 Monitor al-4 0 al4h lcr2 M M Alarm Value Lower Limit 0 4 al4l Program Start M Work Bit 4 OFF Delay r-s o 0.0 RUN/STOP c-o 0.0 M al-1 0 M Alarm Value 1 M Work Bit 5 OFF Delay M Work Bit 6 OFF Delay M Move to Protect Level: Displayed only when a password is set. Restricts moving to protect level. MV Lower Limit displaying and oapt Restricts modifying menus in operation, M Work Bit 7 OFF Delay M control levels. Initial Setting/Communications Protect: Work Bit 8 ON Delay 1 the initial setting, communications setting, and advanced function setting levels. M Change Protect: wtpt Setting Protects changes to setups by M off operating the front panel keys. Work Bit 8 OFF Delay M M 0 adjustment, and manual icpt This protect level restricts movement to M M pfpt PF Key Protect off Communications Monitor onof M s-hc stnd Standard or Heating/Cooling M st ST (Self-tuning) For input type of temperature, standard M control, or PID ptrn Program Pattern off When assigning PID or M cp 20 M c-cp control output to ON/OFF output Control Period (Heating) Set the ON/OFF output cycle. Control Period (Cooling) 20 M orev Direct/Reverse Operation MV Monitor (Heating) or-r MV Monitor (Cooling) M alt1 Alarm 1 Type Valve Opening Monitor *4 M alh1 2 Alarm 1 0.2 Hysteresis Press the O and M Keys for at least 1 s. Protect Level 0 Work Bit 7 ON Delay M cntl PID ON/OFF M The time taken to move to the protect level can be adjusted by changing the "Move to protect level time" setting. pmov M 0.0 Limit the set point SP Lower Limit M Work Bit 6 ON Delay M v-m Set either of these parameters. Press the O and M Keys for at least 3 s. M M sl-l M run Work Bit 5 ON Delay 1300 M Soak Time Remain 0 M M sl-h SP Upper Limit on Alarm Value 4 Alarm Value Upper Limit 0 4 Leakage Current 2 Monitor 0.0 *4 sktr Temperature Unit C, F c For input type of temperature -200 M M prst Alarm Value Lower Limit M d-u 0 3 rset Work Bit 4 ON Delay Alarm Value 3 M M 0.0 Work Bit 3 ON Delay Alarm Value Upper Limit 0 2 Remote SP Monitor 0.0 *4 For input type of analog 0 Alarm Value 2 M Multi-SP Set Point Selection M chgp Changed Parameters Only off M Mask Enable: pmsk Parameter Displayed only when a on parameter mask is set. M to Move to prlp Password Protect Level: 0 Password setting M 48 al-2 M M 1234 M 0.0 Press the O Key for at least 3 s. M Decimal Point dp Alarm Value Lower Limit M Auto/Manual Switch PID control only. Added when auto/manual select M addition is ON. M plcm 100.0 ol-l M Scaling Lower Limit 0 0 1 0.0 *4 M w4on w8of same ol-h Work Bit 2 ON Delay M w3of w8on off M w3on al1l 0.0 M w7of M SP 6 Work Bit 1 OFF Delay Process Value/ Set Point 2 a-m 0 M w2of M M in-l Alarm Value Upper Limit 0 1 Operation/Adjustment Protect: MV at PV Error 0.0 0 sp-6 mv-e M w7on 0.0 M sp-5 M Bit 1 w1on Work ON Delay w6of off M sp-4 0 w6on 1 M M Extraction of Root sqrp Square Low-cut Point w2on M 0 Dead Band *4 M oc-h Open/Close Hysteresis *4 w5of M SP 2 2.0 al1h 25 M db Position Proportional Hysteresis settings 1.0 Process Value/ 0 Set Point 1 25 MV Change Rate Limit M c-i M SP 1 0 sp-3 Derivative Time 40 c-d 0 PID settings 1.0 M sp-2 d orl w1of 233 M 0 sp-1 Integral Time M M lcr2 50.0 i 40 50.0 hs2 Proportional Band 8.0 M M hs1 rsrt p 100 0.8 M M 0.0 Remote SP Input Shift *4 Remote SP Input Slope Coefficient 1.000 *4 M M lcr1 0.0 M M hb1 rss M M 0.0 Process Value Slope 1.000 Coefficient M M ct1 inrt M M 5 M in-h Scaling Upper Limit Operation Level Set either of these parameters. at in-t Input Type Press the O Key less than 1 s. M M Press the O Key for less than 1 s. Set either of these parameters. l.adj Adjustment Level Display Displayed only once when entering adjustment level. S Key*2 Initial Setting Level Press the O Key for at least 1 s. Set either of these parameters. Adjustment Level Press the O Key for at least 3 s. Other than the Auto/Manual Switch display Starting in Automatic Mode. Press the O Key less than 1 s. Communications Setting Level Displayed only for models with communications. Changes are effective after cycling power or after a software reset. * Used with programless communications up 1 Protocol Setting: Switches between cwf CompoWay/F and Modbus. psel M u-no 1 Communications Unit No. Highest Communications 0 Unit No. maxu M *3 area 0 M Communications Baud Rate 9.6 CompoWay/F only adrh M M 7 Communications Data Length M sbit 2 0 adrl 0 M rwat 1000 M prty unit M M Communications even Parity Send Data Wait 20 Time sdwt M 0 0 M 0 First Address Upper Word M dn13 1000 First Address Lower Word off Receive Data Wait Time *3 sps 1.000 Communications Node Number Upload Setting 1 Upload Setting 13 Download Setting 1 Download Setting 13 M copy M Communications Stop Bits M up13 dn 1 M bps len Area 0 M spos 0.0 Copy *3 SP Slope *3 SP Offset *3 M *1. When the PF Setting parameter is set to A-M. *2. When the PF Setting parameter is set to PFDP. *3. Used with component communications. *4. Not displayed by the E5DC. E5CC/E5EC/E5AC/E5DC Monitor/Setting Item Level 25 0 Monitor/Setting Item Display 1 S Monitor/Setting Item Display 2 S Monitor/Setting Item Display 3 Monitor/Setting Item Display 4 S S Monitor/Setting Item Display 5 Note: The monitor/setting items to be displayed is set in the Monitor/Setting Item 1 to 5 parameters (advanced function setting level). Press the O Key for at least 1 s. Advanced Function Setting Level alt2 Alarm 2 Type 2 M alh2 0.2 Alarm 2 Hysteresis init Parameter Initialization ret Alarm 3 Type M mspu Number of Multi-SP M brgt Alarm 3 M spru SP Ramp Time Unit M a1lt M alt4 Alarm 4 Type M Sequence rest Standby Reset M a2lt M alh4 Alarm 4 M sb1n Auxiliary Output 1 M a3lt M o1st Control Output 1 Signal M sb2n Auxiliary Output 2 M a4lt M o2st Control Output 2 Signal M Output 3 sb3n Auxiliary Open in Alarm M prlt M alt3 2 M alh3 0.2 Hysteresis 2 0.2 Hysteresis 4-20 4-20 4-20 *4 M tr-t Transfer Output Type off *4 Linear output M Output tr-h Transfer Upper Limit 100.0 *4 M Output tr-l Transfer Lower Limit 0.0 *4 M ev-1 msp0 M ev-2 stop Event Input Assignment 1 Event Input Assignment 2 *4 M Input ev-3 Event Assignment 3 none *4 M ev-4 none Event Input Assignment 4 *4 M Input ev-5 Event Assignment 5 none M ev-6 none M clfl (E5EC/E5AC only) *4 Event Input Assignment 6 (E5EC/E5AC only) *4 Close/Floating *4 Motor Calibration *4 Travel Time *4 30 M of Square sqr Extraction Root Enable off M Move to Advanced Function Level: amov Setting Displayed when initial 0 a n-o Open in Alarm n-o Open in Alarm *4 n-o M sb4n n-o Auxiliary Output 4 Open in Alarm (E5EC/E5AC only) *4 M hbu HB ON/OFF on setting/communications M protect is set to 0. M a1on M a1of M at-h AT Hysteresis M a4of 0.8 M lcma Limit Cycle MV 20.0 Amplitude Alarm 3 ON Delay Alarm 4 ON Delay M mav Moving Average Count M mant Alarm 1 OFF Delay Alarm 2 OFF Delay o Control Output 1 Assignment M Output 2 out2 Control Assignment *4 sub1 Heating/Cooling Tuning Method off Minimum Output ON/OFF Band 1.0 M pf PF Setting shft M pfd1 Monitor/Setting Item 1 1 M Auxiliary Output 1 Assignment pfd2 Monitor/Setting Item 2 0 M Auxiliary Output 2 sub2 Assignment M pfd3 Monitor/Setting Item 3 M Output 3 sub3 Auxiliary Assignment *4 M pfd4 Monitor/Setting Item 4 M Output 4 sub4 Auxiliary Assignment M pfd5 Monitor/Setting Item 5 M alma Integrated Alarm M No. 1 Display spd1 PV/SP Selection M t-u Soak Time Unit M PV/SP No. 2 Display spd2 Selection m M Alarm 4 OFF Delay PV Rate of Change Calculation Period 20 M ompw out1 Direct Setting of Position Proportional MV *4 off M lbab LBA Band 3.0 Manual MV Limit Enable off M hctm 49 Assignment Alarm 3 OFF Delay 0 M lbal LBA Level alm4 (E5EC/E5AC only) *4 alsp Alarm SP Selection sp-m 0 0 0 4 0 M MV Display Selection odsl o M Remote SP Input *4 M PV Decimal Point pvdp Display MV at Stop and Error Addition rs-t Auto/Manual Select Addition M rspu Remote SP Enable *4 M PV Status Display pvst Function M SP rsph Remote Upper Limit *4 M Status Display svst SV Function M SP rspl Remote Lower Limit *4 M Display Refresh d.ref Period Manual Output Method hold M mani M 0.0 M M pvrp alm3 M off M lba LBA Detection Time alm2 M amad M pmvd alm1 0 off M hsh HS Alarm Hysteresis M Alarm 2 ON Delay 0 mvse M manl none 0 M inf Input Digital Filter M MV Display o-dp off M M Alarm 1 ON Delay 0 M a3of 0.8 Cold Junction Compensation 0 M at-g AT Calculated Gain M hsl HS Alarm Latch M 0 M a2of 1 Time Unit Move to Protect Level Time 0 M tidu Integral/Derivative M p-db PV Dead Band 8.0 0 M alfa Alarm 4 Latch M M a4on M hsu HS Alarm Use 0 on Method M st-b ST Stable Range 0.65 Alarm 3 Latch SP Tracking sptr off 0.1 M M a3on 15.0 Alarm 2 Latch off cjc RT off off off M Burnout hbh Heater Hysteresis 0.1 Alarm 1 Latch off 3 rt on off a2on off Display Brightness 3 M hbl Heater Burnout Latch off off M mot m 0.0 flot M calb off Points *4 M trst Transfer Output Signal Automatic Display off Return Time off 4-20 off 1300 Manual MV Initial Value -200 M on off off 0.25 M LCT Cooling Output lcmt Minimum ON Time 0.2 (E5DC only) M to Calibration cmov Move Level 0 M Move by setting password (-169). 49 E5CC/E5EC/E5AC/E5DC Safety Precautions Be sure to read the precautions for all E5CC/E5EC/E5AC/E5DC models in the website at: http://www.ia.omron.com/. Warning Indications CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. Precautions for Safe Use Supplementary comments on what to do or avoid doing, to use the product safely. Precautions for Correct Use Supplementary comments on what to do or avoid doing, to prevent failure to operate, malfunction or undesirable effect on product performance. Meaning of Product Safety Symbols Used to warn of the risk of electric shock under specific conditions. Used for general prohibitions for which there is no specific symbol. Used to indicate prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled. Used for general CAUTION, WARNING, or DANGER precautions for which there is no specified symbol. (This symbol is also used as the alerting symbol, but shall not be used in this meaning on the product.) Used for general mandatory action precautions for which there is no specified symbol. CAUTION Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock. Electric shock may occur. Do not touch any cables or connectors with wet hands. Electric shock, fire, or malfunction may occasionally occur. Do not allow metal objects, conductors, cuttings from installation work, or moisture to enter the Digital Temperature Controller or the Setup Tool port or ports. Attach the cover to the front-panel Setup Tool port whenever you are not using it to prevent foreign objects from entering the port. Do not use the Digital Temperature Controller where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur. Not doing so may occasionally result in fire. Do not allow dirt or other foreign objects to enter the Setup Tool port or ports, or between the pins on the connectors on the Setup Tool cable. 50 Minor electric shock or fire may occasionally occur. Do not use any cables that are damaged. Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur. CAUTION - Risk of Fire and Electric Shock a. This product is UL recognised as Open Type Process Control Equipment. It must be mounted in an enclosure that does not allow fire to escape externally. b. More than one disconnect switch may be required to deenergize the equipment before servicing the product. c. Signal inputs are SELV, limited energy. *1 d. Caution: To reduce the risk of fire or electric shock, do not interconnect the outputs of different Class 2 circuits. *2 If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur. Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions. Even if you replace only the Main Unit of the E5DC, check the condition of the Terminal Unit. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the Digital Controller to increase, possibly resulting in fire. If the terminals are corroded, replace the Terminal Unit as well. Tighten the terminal screws to the rated torque of between 0.43 and 0.58 N*m. Loose screws may occasionally result in fire. Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents. A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the product, take appropriate safety measures, such as installing a monitoring device on a separate line. *1. An SELV (separated extra-low voltage) system is one with a power supply that has double or reinforced insulation between the primary and the secondary circuits and has an output voltage of 30 V r.m.s. max. and 42.4 V peak max. or 60 VDC max. *2. A class 2 circuit is one tested and certified by UL as having the current and voltage of the secondary output restricted to specific levels. E5CC/E5EC/E5AC/E5DC Precautions for Safe Use Be sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product. Not doing so may occasionally result in faulty operation. 1. This product is specifically designed for indoor use only. Do not use this product in the following places: * Places directly subject to heat radiated from heating equipment. * Places subject to splashing liquid or oil atmosphere. * Places subject to direct sunlight. * Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas). * Places subject to intense temperature change. * Places subject to icing and condensation. * Places subject to vibration and large shocks. 2. Use and store the product within the rated ambient temperature and humidity. Gang-mounting two or more Digital Temperature Controllers, or mounting Digital Temperature Controllers above each other may cause heat to build up inside the Digital Temperature Controllers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers. 3. To allow heat to escape, do not block the area around the Digital Temperature Controller. Do not block the ventilation holes on the Digital Temperature Controller. 4. Be sure to wire properly with correct polarity of terminals. 5. Use the specified size of crimp terminals for wiring (M3, width of 5.8 mm or less). For open-wired connections, use stranded or solid copper wires with a gauge of AWG24 to AWG18 (equal to a crosssectional area of 0.205 to 0.823 mm2). (The stripping length is 6 to 8 mm.) Up to two wires of the same size and type or two crimp terminals can be connected to one terminal. Do not connect more than two wires or more than two crimp terminals to the same terminal. 6. Do not wire the terminals that are not used. 7. Use a commercial power supply for the power supply voltage input to a Digital Temperature Controller with AC input specifications. Do not use the output from an inverter as the power supply. Depending on the output characteristics of the inverter, temperature increases in the Digital Temperature Controller may cause smoke or fire damage even if the inverter has a specified output frequency of 50/60 Hz. 8. To avoid inductive noise, keep the wiring for the product's terminal block away from power cables carry high voltages or large currents. Also, do not wire power lines together with or parallel to product wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils, or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the product. Allow as much space as possible between the product and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge. 9. Use this product within the rated load and power supply. 10.Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur. 11.Make sure that the Digital Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display. 12.When executing self-tuning, turn ON power to the load (e.g., heater) at the same time as or before supplying power to the product. If power is turned ON to the product before turning ON power to the load, self-tuning will not be performed properly and optimum control will not be achieved. 13.A switch or circuit breaker must be provided close to the product. The switch or circuit breaker must be within easy reach of the operator, and must be marked as a disconnecting means for this unit. 14.Use a soft and dry cloth to clean the product carefully. Do not use organic solvent, such as paint thinner, benzine or alcohol to clean the product. 15.Design the system (e.g., control panel) considering the 2 seconds of delay that the product's output to be set after power ON. 16.The output may turn OFF when you move to the initial setting level. Take this into consideration when performing control operations. 17.The number of non-volatile memory write operations is limited. Therefore, use RAM write mode when frequently overwriting data during communications or other operations. 18.Use suitable tools when taking the Digital Temperature Temperature Controller apart for disposal. Sharp parts inside the Digital Temperature Controller may cause injury. 19.Do not connect cables to both the front Setup Tool port and the top-panel or bottom-panel Setup Tool port at the same time. The Digital Controller may be damaged or may malfunction. 20.Do not place heavy object on the Conversion Cable, bend the cable past its natural bending radius, or pull on the cable with undue force. 21.Do not disconnect the Communications Conversion Cable or the USB-Serial Conversion Cable while communications are in progress. Damage or malfunction may occur. 22.Do not touch the external power supply terminals or other metal parts on the Digital Temperature Controller. 23.Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the communications distances and cables. 24.Do not bend the communications cables past their natural bending radius. Do not pull on the communications cables. 25.Do not turn the power supply to the Digital Temperature Controller ON or OFF while the USB-Serial Conversion Cable is connected. The Digital Temperature Controller may malfunction. 26.Make sure that the indicators on the USB-Serial Conversion Cable are operating properly. Depending on the application conditions, deterioration in the connectors and cable may be accelerated, and normal communications may become impossible. Perform periodic inspection and replacement. 27.Connectors may be damaged if they are inserted with excessive force. When connecting a connector, always make sure that it is oriented correctly. Do not force the connector if it does not connect smoothly. 28.Noise may enter on the USB-Serial Conversion Cable, possibly causing equipment malfunctions. Do not leave the USB-Serial Conversion Cable connected constantly to the equipment. 29.For the E5DC, when you attach the Main Unit to the Terminal Unit, make sure that the hooks on the Main Unit are securely inserted into the Terminal Unit. 30.Install the DIN Track vertically to the ground. 31.For the E5DC, always turn OFF the power supply before connecting the Main Unit to or disconnecting the Main Unit from the Terminal Unit, and never touch nor apply shock to the terminals or electronic components. When connecting or disconnecting the Main Unit, do not allow the electronic components to touch the case. 51 E5CC/E5EC/E5AC/E5DC Shipping Standards The E5CC, E5EC, and E5AC comply with Lloyd's standards. When applying the standards, the following installation and wiring requirements must be met in the application. Application Conditions Installation Location The E5CC, E5EC, and E5AC comply with installation category ENV1 and ENV2 of Lloyd's standards. Therefore, they must be installed in a location equipped with air conditioning. They cannot be used on the bridge or decks, or in a location subject to strong vibration. Precautions for Correct Use Service Life 1. Use the product within the following temperature and humidity ranges: Temperature: -10 to 55C (with no icing or condensation) Humidity: 25% to 85% If the product is installed inside a control board, the ambient temperature must be kept to under 55C, including the temperature around the product. 2. The service life of electronic devices like Digital Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Digital Temperature Controller. 3. When two or more Digital Temperature Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Digital Temperature Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors. Measurement Accuracy 1. When extending or connecting the thermocouple lead wire, be sure to use compensating wires that match the thermocouple types. 2. When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same. 3. Mount the product so that it is horizontally level. 4. If the measurement accuracy is low, check to see if input shift has been set correctly. Waterproofing (Not applicable to the E5DC.) The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof. Front panel: IP66, Rear case: IP20, Terminal section: IP00 When waterproofing is required, insert the Waterproof Packing on the backside of the front panel. Keep the Port Cover on the front-panel Setup Tool port of the E5EC securely closed. The degree of protection when the Waterproof Packing is used is IP66. To maintain an IP66 degree of protection, the Waterproof Packing and the Port Cover for the front-panel Setup Tool port must be periodically replaced because they may deteriorate, shrink, or harden depending on the operating environment. The replacement period will vary with the operating environment. Check the required period in the actual application. Use 3 years or sooner as a guideline. If the Waterproof Packing and Port Cover are not periodically replaced, waterproof performance may not be maintained. If a waterproof structure is not required, then the Waterproof Packing does not need to be installed. 52 Operating Precautions 1. When starting operation after the Digital Temperature Controller has warmed up, turn OFF the power and then turn it ON again at the same time as turning ON power for the load. (Instead of turning the Digital Temperature Controller OFF and ON again, switching from STOP mode to RUN mode can also be used.) 2. Avoid using the Controller in places near a radio, television set, or wireless installing. These devices can cause radio disturbances which adversely affect the performance of the Controller. Others 1. Do not Connect or disconnect the Conversion Cable connector repeatedly over a short period of time. The computer may malfunction. 2. After connecting the Conversion Cable to the computer, check the COM port number before starting communications. The computer requires time to recognize the cable connection. This delay does not indicate failure. 3. Do not connect the Conversion Cable through a USB hub. Doing so may damage the Conversion Cable. 4. Do not use an extension cable to extend the Conversion Cable length when connecting to the computer. Doing so may damage the Conversion Cable. Mounting Mounting to a Panel E5CC There are two models of Terminal Covers that you can use with the E5CC. Terminal Cover (E53-COV17) (Sold separately) Adapter Terminal Cover (E53-COV23) Water Proof Packing Panel 1. For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function. 2. Insert the E5CC into the mounting hole in the panel. 3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5CC. 4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N*m. E5CC/E5EC/E5AC/E5DC E5EC/E5AC End Plate Installation Make sure to attach PFP-M End Plates to the ends of the Units. Adapter B Adapter Panel Terminal Cover (E53-COV24) A Terminal Cover (E53-COV24) Water Proof Packing 1. For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function. 2. Insert the E5EC/E5AC into the mounting hole in the panel. 3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5EC/E5AC. 4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N*m. Mounting to and Removing from DIN Track E5DC Individual Mounting Group Mounting Mounting the DIN Track Attach the DIN Track to the inside of the control panel with screws to at least three locations. * DIN Track (sold separately) PFP-50N (50 cm) and PFP-100N (100 cm) * Mounting a Unit Pull down the DIN Track hook on the Terminal Unit and catch the top hook on the DIN Track. Press the Unit onto the DIN Track until the DIN Track hooks are locked in place. 2. Catch the top hook on the DIN Track. Install the DIN Track vertically to the ground. 3. Press the Unit onto the DIN Track. 1. Pull down the hook. 4. Make sure that the hooks are locked in place. * Removing a Unit Pull down on the DIN Track Hook with a flat-blade screwdriver and lift up the Unit. Vertical: OK Horizontal: NG Mounting to a Panel E5DC Adapter Panel Terminal Unit Removing the Main Unit Press in the two hooks on the Main Unit and remove the Main Unit from the Terminal Unit. (1) Main Unit 1. Insert the E5DC into the mounting hole in the panel. (Attach the Terminal Unit after you insert the Main Unit.) 2. Push the Adapter from the Terminal Unit up to the panel, and temporarily fasten the E5DC. 3. Tighten the two fastening screws on the Adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N*m. (2) (1) 53 E5CC/E5EC/E5AC/E5DC Precautions when Wiring Mounting the Terminal Cover E5CC Slightly bend the E53-COV23 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction. E53-COV17 Terminal Cover can be also attached. Make sure that the "UP" mark is facing up, and then attach the E53COV17 Terminal Cover to the holes on the top and bottom of the Digital Temperature Controller. E53-COV17 * Separate input leads and power lines in order to prevent external noise. * Use a shielded, AWG24 to AWG18 (cross-sectional area of 0.205 to 0.8231 mm2) twisted-pair cable. * Use crimp terminals when wiring the terminals. * Use the suitable wiring material and crimp tools for crimp terminals. * Tighten the terminal screws to a torque of 0.43 to 0.58 N*m. * Use the following types of crimp terminals for M3 screws. E53-COV23 5.8 mm max. 5.8 mm max. Adapter Terminal Cover (E53-COV17) (Sold separately) Enlarged illustration of Terminal Section E5EC/E5AC Slightly bend the E53-COV24 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction. Slightly bend the E53-COV24 Terminal Cover in the direction shown by the arrows to attach it to the terminal block. Enlarged illustration of Three-year Guarantee Period of Guarantee The guarantee period of the Unit is three years starting from the date the Unit is shipped from the factory. Scope of Guarantee The Unit is guaranteed under the following operating conditions. 1. Average Operating Temperature (see note): -10C to 50C 2. Mounting Method: Standard mounting Top Bottom 54 Note: Average Operating Temperature Refer to the process temperature of the Unit mounted to a control panel and connected to peripheral devices on condition that the Unit is in stable operation, sensor input type K is selected for the Unit, the positive and negative thermocouple input terminals of the Unit are short-circuited, and the ambient temperature is stable. Should the Unit malfunction during the guarantee period, OMRON shall repair the Unit or replace any parts of the Unit at the expense of OMRON. Read and Understand this Catalog Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the product in the customer's application or use of the product. Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.