1-1926720-6 - TE CONNECTIVITY

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems

The MULTI-BEAM XL and

MULTI-BEAM XLE modules

are a blind-mateable board-

to-board power distribution

connector system. With a

variety of available power

contacts and a modular

design, customers are able

to customize this connector

to their exact needs. In

addition to selecting the

number of power and

signal contacts, customers

are also able to choose the

mating sequence of con-

tacts they need for their

specific application.

MULTI-BEAM XL connec-

tors feature dual-beam and

four-beam power contacts,

rated at 35A. The new

MULTI-BEAM connector

features a true hot-plug

designed three-beam

contact, rated at 43A.

The product is also avail-

able in versions complying

with the Server Systems

Infrastructure (SSI)

Standard. MULTI-BEAM XL

and MULTI-BEAM XLE

products offer high reliabil-

ity and high current density

in a package designed

specifically for modular

hot-swappable power

distribution systems. They

are ideal for blind-mating in

modular and rack mounted

systems. The high perform-

ance design and heavy

gold plated contacts meet

requirements across many

applications including

power distribution for com-

pact (1U) computer servers

through high-end servers,

fault-tolerant computers,

networking equipment,

telecommunication

switches, medical instru-

mentation, and industrial

control equipment.

The compact design also

meets the I/O standard

of modern modular and

hot-swappable redundant

(N+1) power supplies

and uninterruptible power

supplies.

Board-Mount Connectors

Product Facts

■Single-piece molded

housings

■Custom configurable

modular design

■AC and DC power in the

same connector — Meets

UL safety requirements

■Current Interrupt ratings per

UL 1977 — for “Hot-Plug”

applications

■Compact size — suitable

for distributed DC power

applications

■Molded-in guide pins

provide generous blind-

mateability

■Up to 3 levels of contact

sequencing:

■1st — Pwr/Gnd

■2nd — Pwr & Signals

■3rd — Trigger Signals

■Low Mating and Un-mating

force

■Solder or press-fit

termination to PCB

■Meets SSI power connector

requirements for DPS, MPS

and HPS applications

■30 micro-inch

[0.76 micro-meters]

gold post-plated contacts

for high reliability

■All MULTI-BEAM XL and

MULTI-BEAM XLE products

in this section are RoHS

compliant

Technical Documents

Product Specification

108-1973

Application Specification

114-13038

File # E28476

File # LR7189

For More Information

Check out product information at:

http://mbxl.tycoelectronics.com

Technical Support Center

1-800-522-6752

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems (Continued)

MULTI-BEAM XL Connector

■Expandable length to accommodate up to 36 power contacts

■Contact spacings are expandable to accommodate higher

voltages and/or higher current requirements

■4-beam or dual beam power contacts available

■Base metal made from high conductivity copper alloy

(over 98% copper) offers superior performance compared to

alternative materials

Evolution of MULTI-BEAM Power Contacts

Dual-Beam Contact

■Original design

■.017" thick stock

4-Beam Contact

■.017" thick stock

■35A current rating

■Features eight

independent beams

■Parallel current paths

yield a lower contact

resistance

■Tuned beam design

provides lower mating

forces and higher

durability life cycles

3-Beam Contact

■Offered on new

MULTI-BEAM XLE

connector

■.020" Thick Stock

■50A Current Rating

■Improved design offers

lowest mating force

available in MULTI-BEAM

product line

■True hot-plug design

preserves the separable

contact interface to

provide long term

reliability after hot-mate

and un-mate cycles

MULTI-BEAM XLE Connector

■Features new 3-beam power contact

■Two hot-pluggable power contacts to choose from:

■50A High power contact (35% increase compared to

MULTI-BEAM XL connector)

■20A Low power contact (occupies 50% less PCB space

than MULTI-BEAM XL power contact)

■Slimmer housing design allows 40% more current in the

same space

■Over 40% lower mating force than original MULTI-BEAM XL

connector

■Vented housing allows for better air flow

Contact Wipe Contact Type Description Sequence Minimum Wipe

Power (or GND) Contact Make First

Break Last (MFBL) 1 0.200′′ [5.08 mm]

Power Contact Standard 2 0.150′′ [3.81 mm]

Signal Contact Standard 2 0.150′′ [3.81 mm]

Signal (trigger) Contact Make Last

Break First (MLBF) 3 0.100′′ [2.54 mm]

The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.

Power Contacts

Signal Contacts

Product Configurations and Part Numbers

The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the

Receptacle mating interface. Custom configurations can be produced due to the modular design of the product.

Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, LP

indicates Low Power (MULTI-BEAM XLE connector only), S indicates Signal. The corresponding contact spacing and

voltage ratings are shown below.

ACP P HDP LP S

0.300′′ [7.62 mm] spacing 0.250′′ [6.35 mm] spacing 0.200′′ [5.08 mm] spacing .115′′ [3.81 mm] spacing 0.100′′ [2.54 mm] grid

300 Volts* 200 Volts* Connection to same voltage* 200 Volts* 60 Volts*

* With circuit board designed to UL 1950, IEC 60950

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector Systems

Vertical Receptacles

Right-Angle Receptacles

Configuration * Part Application Overall PCB Tail Type Power Contact

Number Length ′′ and [mm] (Solder, Press-Fit) Sequencing

1P/24S/1P 6450540-1 SSI “DPS” 1.925′′ [48.90 mm] Press-fit No

2P/24S/2P 6450140-5 Distributed DC Power + Signal 2.250′′ [57.15 mm] Solder No

3P/24S/3P 1-6450140-0 Distributed DC Power + Signal 2.750′′ [69.85 mm] Solder No

4P/24S/4P 6450150-6 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder Yes

4P/24S/3ACP 6450150-3 AC and DC Power + Signal 3.150′′ [80.01 mm] Solder Yes

5P/24S/6P 6450540-2 SSI “DPS” 4.350′′ [110.49 mm] Press-fit No

6P/24S/6P 4-6450550-5 Distributed DC Power + Signal 4.250′′ [107.95 mm] Press-fit No

10P/24S/12P 3-6450550-2 Distributed DC Power + Signal 5.800" [147.32 mm] Press-fit Yes

3P 6450543-1 DC Power 1.400′′ [35.56 mm] Press-fit No

3ACP 6450543-6 AC Power 1.550" [39.37 mm] Press-fit No

4P 6450543-5 DC Power 1.650" [41.91 mm] Press-fit No

6P 6450553-2 DC Power 2.050′′ [52.07 mm] Press-fit Yes

7P 6450543-3 DC Power 2.400′′ [60.96 mm] Press-fit No

8P/28S 6450142-3 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder No

14P/32S 6450152-1 Distributed DC Power + Signal 4.950′′ [125.73 mm] Solder Yes

24S/6P 6450551-1 Distributed DC Power + Signal 2.750" [69.85 mm] Press-fit Yes

24S/3ACP 6450151-3 Distributed DC Power + Signal 2.200" [55.88 mm] Solder Yes

24S/8P 6450541-5 Distributed DC Power + Signal 3.250" [82.55 mm] Press-fit No

* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.

Configuration * Part Application Overall PCB Tail Type Power Contact

Number Length ′′ and [mm] (Solder, Press-Fit) Sequencing

1P/24S/1P 6450160-3 SSI “DPS” 1.925′′ [48.90 mm] Solder No

2P/24S/2P 1-6450160-0 Distributed DC Power + Signal 2.250′′ [57.15 mm] Solder No

3P/24S/3P 6450570-2 Distributed DC Power + Signal 2.750′′ [69.85 mm] Press-fit Yes

3ACP/24S/6P 6450170-8 AC and DC Power + Signal 3.650′′ [92.71 mm] Solder Yes

5P/24S/6P 6450160-5 SSI “MPS” 4.350′′ [110.49 mm] Solder No

7P/32S/7P 6450560-4 Distributed DC Power + Signal 4.350′′ [110.49 mm] Press-fit No

8P/28S 6450172-2 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder Yes

8P/32S/8P 6450160-1 AC and DC Power + Signal 5.450′′ [138.43 mm] Solder No

3ACP 6450173-1 AC Power 1.550′′ [39.37 mm] Solder Yes

8P 6450163-2 DC Power 2.650′′ [67.31 mm] Solder No

14P/32S 6450172-1 Distributed DC Power + Signal 4.950′′ [125.73 mm] Solder Yes

16S/4P 6450161-1 Distributed DC Power + Signal 2.050" [52.07 mm] Solder No

24S/6P 6450161-2 Distributed DC Power + Signal 2.750" [69.85 mm] Solder No

24S/8P 6450161-6 Distributed DC Power + Signal 3.250" [82.55 mm] Solder No

* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.

Board-Mount Connectors

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector Systems (Continued)

Configuration * Part Application Overall PCB Tail Type Signal Contact

Number Length "and [mm] (Solder, Press-Fit) Sequencing

1P/24S/1P 6450330-1 SSI “DPS” 1.925" [48.90 mm] Solder Yes

2P/24S/2P 6450120-2 Distributed DC Power + Signal 2.250" [57.15 mm] Solder No

3P/24S/3P 6450130-6 Distributed DC Power + Signal 2.750" [69.85 mm] Solder Yes

4P/24S/3ACP 6450130-4 AC and DC Power + Signal 3.150" [80.01 mm] Solder Yes

3ACP/24S/6P 1-6450130-4 AC and DC Power + Signal 3.650" [92.71 mm] Solder Yes

5P/24S/6P 6450230-1 SSI “DPS” 4.350" [110.49 mm] Solder Yes

5P/32S/5P 2-6450120-4 Distributed DC Power + Signal 3.950" [100.33 mm] Solder No

6P/24S/6P 2-6450120-7 Distributed DC Power + Signal 4.250" [107.95 mm] Solder No

8P/32S/8P 6450120-1 Distributed DC Power + Signal 5.450" [138.43 mm] Solder No

10P/24S/12P 4-6450130-6 Distributed DC Power + Signal 5.800" [147.32 mm] Solder Yes

16S/4P 6450231-1 Distributed DC Power + Signal 2.050" [52.07 mm] Solder Yes

24S/6P 6450131-7 Distributed DC Power + Signal 2.750" [69.85 mm] Solder Yes

24S/3ACP 6450121-3 Distributed DC Power + Signal 2.200" [55.88 mm] Solder No

3ACP 6450123-3 AC Power 1.550" [39.37 mm] Solder N/A

3P 6450123-1 DC Power 1.400" [35.56 mm] Solder N/A

4P 6450123-2 DC Power 1.650" [41.91 mm] Solder N/A

6P 6450523-2 DC Power 2.050" [52.07 mm] Press-fit N/A

7P 6450123-5 DC Power 2.400" [60.96 mm] Solder N/A

8P/28S 6450132-3 Distributed DC Power + Signal 3.350" [85.09 mm] Solder Yes

14P/32S 6450132-4 Distributed DC Power + Signal 4.950" [125.73 mm] Solder Yes

* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.

Right-Angle Plugs

Configuration * Part Application Overall PCB Tail Type Signal Contact

Number Length "and [mm] (Solder, Press-Fit) Sequencing

1P/16S/1P 6600333-9 Distributed DC Power + Signal 1.650" [41.91 mm] Press-fit Yes

1P/24S/1P 6600330-4 SSI “DPS” 1.925" [48.90 mm] Solder Yes

2P/16S/2P 1-6600333-0 Distributed DC Power + Signal 2.150" [54.61 mm] Press-fit Yes

2P/24S/2P 1-6600333-2 Distributed DC Power + Signal 2.250" [57.15 mm] Press-fit Yes

3P/16S/3P 6600333-7 Distributed DC Power + Signal 2.650" [67.31 mm] Press-fit Yes

3ACP/24S/3ACP 1-6600333-1 AC Power + Signal 3.150" [80.01 mm] Press-fit No

4P/24S/4P 6600333-6 Distributed DC Power + Signal 3.350" [85.09 mm] Press-fit Yes

5ACP/24S/5ACP 6600333-1 Distributed DC Power + Signal 4.350" [110.49 mm] Press-fit Yes

7P/32S/7P 6600330-5 Distributed DC Power + Signal 4.350" [110.49 mm] Solder No

24S/8P 6600323-2 Distributed DC Power + Signal 3.250" [82.55 mm] Press-fit No

3ACP 6450503-3 AC Power 1.550" [39.37 mm] Press-fit N/A

8P 6600303-1 DC Power 2.650" [67.31 mm] Press-fit N/A

* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.

Vertical Plugs

Board-Mount Connectors

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector Systems (Continued)

Specifications

Materials

Housing — High temperature thermo-

plastic, UL 94V-0

Power Contacts — High conductivity

Copper alloy

Signal Contacts — Copper alloy

Boardlocks — Phosphor bronze

Finish

Power and Signal Contacts —

30 microinches [.76 micrometers] min.

gold over 50 microinches [1.27

micrometers] min. nickel on mating

surfaces, 100 microinches [2.54

micrometers] min. tin over 50

microinches [1.27 micrometers] min.

nickel at PCB terminations

Note: Tin-lead plating also available on

press-fit connectors

Performance Specifications

Up to 55 Amps per power contact,

de-rated to 35 Amps in equally ener-

gized (8 adjacent positions) connector.

Up to 4 Amps per signal contact,

de-rated to 1.5 Amps in equally

energized 24-position pin field.

Maximum Continuous Operating

Temperature — 105°C.

Contact Resistance — 0.7 milli-ohm

Durability — 250 cycle

Radial Mis-alignment Capability —

± 0.075″[1.91 mm]

Minimum of 0.100″[2.45 mm] of

contact wipe on shortest signal contact

0 5 10 15 20 25 30 35 40 45 50 55

Current per Contact (Amps)

Temperature Rise C

1 Contact 8 Adjacent Contacts

Temperature Rise °C

Performance @ 30 Amps per Contact

1246810

ower Contacts on .250" [6.35mm]

Temperature Rise °C

Board-Mount Connectors

See Cable Connectors on Pages 19-28

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

“NEW” MULTI-BEAM XLE Connectors

Power Connectors & Interconnection Systems

Product Facts

■Two NEW hot-pluggable

power contacts to choose

from:

■50 Amp high power

contact

■20 Amp low power

contact

■Over 35% lower mating

force than original

MULTI-BEAM XL connectors

■Over 40% more current in

the same over all PCB space

■Low-wear contact design

passes Telcordia

environmental exposure

requirements

■New design allows more

angular mis-alignment

Tyco Electronics’ new

MULTI-BEAM XLE connec-

tors are the latest addition

to the MULTI-BEAM XL

power connector product

family. MULTI-BEAM XLE

connectors feature a new

3-beam contact, made from

a thicker/higher conductiv-

ity material than the original

single beam or 4-beam

designs.

The new 3-beam design

allows for a greater angular

mis-alignment between mat-

ing connectors and offers

a lower mating force. In

addition, MULTIBEAM XLE

connectors offer a slimmer

housing design that

reduces the overall PCB

footprint and has the

option of using a low power

contact — the industry

proven Universal Power

Module (UPM) contact.

The new contacts and

housing design allows

more power in the same

footprint — over 35% more

current in the same space.

MULTI-BEAM XLE connec-

tors are as modular as the

original MULTI-BEAM XL

connectors in that they can

be designed to fit specific

customer needs.

Applications

■Modular Hot-Swappable

Power Supplies

■1U / 2U Servers

■High-end Computer &

Telecommunications

Equipment

■Power Distribution Circuit

Boards

■Power Distribution Cable

Assemblies

NEW

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

“NEW” MULTI-BEAM XLE Connectors (Continued)

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Application Tooling

Right-Angle Plugs:

Flat-rock seating tools (no unique tools required)

Right-Angle Receptacles:

Flat-rock seating tools (no unique tools required)

Vertical Plugs:

Contact Tyco Electronics for required seating tools

Vertical Receptacles:

Flat-rock seating tools (no unique tools required)

.820

[20.83]

.470

[11.94]

Configuration Description

ACP P HDP LP S

.300′′ [7.62 mm] spacing .250′′ [6.35 mm] spacing .200′′ [5.08 mm] spacing .115′′ [2.92 mm] spacing .100′′ [2.54 mm] spacing

300 Volts 200 Volts 50 Volts 200 Volts 50 Volts

ACP indicates the high power contact on 300 VAC spacing.

P indicates the high power contact on 200 VDC spacing.

LP indicates the low power contact on 200 VDC spacing.

S indicates the signal contact on 60 VDC spacing.

Part Number 6450880-1

Right-Angle Receptacle

Part Number 6450830-2

Right-Angle Plug

Specifications

Materials

Housing — High temperature thermo-

plastic, UL 94V-0

Power Contacts — High conductivity

Copper alloy

Signal Contacts — Copper alloy

Boardlocks — Phosphor bronze

Finish

Power and Signal Contacts —

30 microinches [.76 micrometers] min.

gold over 50 microinches [1.27

micrometers] min. nickel on mating

surfaces, 100 microinches [2.54

micrometers] min. tin over 50

microinches [1.27 micrometers] min.

nickel at PCB terminations

Electrical

Current Carrying Capacity:

■50 Amp high power contact (over 35% increase compared to MULTI-BEAM XL product)

■20 Amp low power contact (occupies 50% PCB space than MULTI-BEAM XL power contact)

Contact resistance: 0.7 milliohm per contact at rated current

MULTI-BEAM XLE Connector Part Numbers

Part Numbers Mating Part Numbers

Available Right-Angle Vertical Overall Length Right-Angle Vertical

Configurations Plugs Plugs of Plug Receptacle Receptacle

1P/24S/1P 6450840-7 6450820-2 1.54′′ [39.12 mm] 6450870-5 6450850-3

2LP/8S/2LP 6450830-1 — 1.175′′ [29.84 mm] — 6450860-1

6LP/24S/3P 6450830-2 — 2.555′′ [64.89 mm] 6450880-1 6450850-2

2P/32S/2LP 6450830-4 — 2.020’ [51.30 mm] 6450870-1 —

2P/24S/2P 6450830-5 — 2.040′′ [51.81 mm] 6450870-3 —

3P/245/3P 6450830-9 — 2.54′′ [64.52 mm] 6450870-4 —

3P/32S/3P 6450820-3 — 2.79′′ [70.87 mm] 6450870-8 —

32S/4LP 6450831-1 — 1.750′′ [44.45 mm] 6450871-1 —

6LP/24S/10P 1-6450830-0 — 3.86′′ [97.92 mm] — 6450860-5

12P/48S/8LP 6450840-3 — 5.600′′ [142.24 mm] 6450880-4 6450860-3

4ACP/48S/12HDP 6450840-4 6450810-1 5.390′′ [136.90 mm] 6450880-3 6450860-2

2.530 ± .100

[64.26 ± 2.54]

.930

[23.62]

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL Current Pass-Thru

Power Distribution Connector System

The Cable Pass-Thru

MULTI-BEAM XL recepta-

cles securely terminate up

to a 10 AWG wire directly

into MULTI-BEAM XL PCB

mounted receptacles. The

design includes a “terminal

position assurance” (TPA)

feature that confirms the

manually inserted wires are

fully seated. The product

offers a unique way of

using the MULTI-BEAM XL

PCB receptacles as a sort

of “docking” connector.

A single docking connector

is far easier to mate to and

to design around in a blind-

mate application, than

multiple power and signal

connectors. By separating

some circuits to be cable

terminated and some to be

PCB terminated it allows

both high voltage (AC) and

low voltage (DC) power

to pass through the same

connector.

This separation of the AC

and DC power eliminates

the concerns of high volt-

age power running through

circuit boards better suited

to carry only low voltage

circuitry. Additional

applications may include

designs where the power

is better routed directly to

a different PCB, through

cables, yet passes through

a single docking connector

for ease in system design.

The Cable Pass-Thru

connector is offered in both

right-angle or vertical PCB-

mount orientations and is

supplied with either press-

fit or solder pc tails. The

connector is mate-able to

either PCB mounted or cable

mounted MULTI-BEAM XL

or MULTI-BEAM XLE plugs.

All MULTI-BEAM XL cable

connectors are supplied

pre-assembled by

Tyco Electronics.

Product Facts

■Combines PCB and cable

mounted contacts

■Ideal for separating AC input

from DC input

■Eliminates FASTON tab

interface at the back of the

connector housing

■Requires less space than

two housing designs

■Terminates 12 AWG and

10 AWG wire

■Mates with Tyco Electronics

vertical and right-angle

PCB plugs

■High strength housing

materials

■RoHS Compliant

Technical Documents

Product Specification

108-1973 and 108-2157

Application Specification

114-13038

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MULTI-BEAM XL Current Pass-Thru

Power Distribution Connector System (Continued)

Part Numbers

Available Pass-Thru Mating Pass-Thru Mating

Configurations Right-Angle Receptacles Right-Angle Plugs Vertical Receptacles Vertical Plugs

3CP/1P/24S/2P 6450178-1 6450130-2 — —

3CP/24S/2P 6450178-2 2-6450130-6 — —

3CP/24S/3ACP 1888179-1 2-6450330-6 — —

3CP/4P/24S 6450578-1 1-6450132-3 6450558-1 6600310-5

3ACP/24S/6P — 1-6450130-4 6450558-2 —

3CP/8P/12S 1888132-1 — — —

3CP/20S/10P 6450578-2 6-6450130-2 — —

3CP/16S 6450668-1 6450622-1 — —

Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability.

Configuration Description

CP ACP P HDP S

AC Power AC Power DC Power High Density Signal

Power

Cable Power PCB-Mount PCB-Mount PCB-Mount PCB-Mount

.300" spacing .300" spacing .250" spacing .200" spacing .100" grid

MULTI-BEAM XL Coax Pass-Thru Connector —

Combine power, coax and signal all in one connector

Right-Angle Plug Cable Receptacle

292495-1 292491-1

The following coax contacts may be used with the

coax pass-thru housings:

Pin Contact Socket Contact

5221980-5 5221981-5

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System

Cable Receptacle Assemblies

MULTI-BEAM XL Cable

Assemblies allow designers

freedom to connect power

supplies and power

distribution subassemblies

in a wide variety of

applications. Expanding

beyond board-to-board

applications the cable

assemblies are available for

both cable-to-board or

panel-mount applications

and can terminate 8-16

AWG and 22-26 AWG wires

all in one connector, without

using adapter circuit

boards. In addition, the

power contacts are

designed to be able to

accept two-wire terminations

which can further reduce

harness complexity by

reducing or eliminating

mid-wire splices.

The use of high temperature

glass filled housing materials,

redundant contact retention

and high conductivity

contact materials allows

the use of this connector in

very high current density

applications. The features

work together to result in a

highly durable and compact

power connector, which

offers industry leading

minimum millivolt drop

through the connection. The

connector was designed to

pass the UL 1977 and IEC

60950 finger probe test

which makes the connector

touch-safe. The insulation

crimp adds further safety

by keeping the insulation

from being pulled away

from the termination point.

These features eliminate the

need for a secondary cable

clamp which often can be

size prohibitive.

The cable connectors

are designed to mate to

the de-facto standard

Tyco Electronics

MULTI-BEAM XL right-angle

or vertical PCB plugs. The

combination of PCB and

cable connections, both

with mixed power

and signal arrangements

provides a universal power

distribution connector

systems.

The cable assemblies are

all RoHS compliant,

designed to specific

customer requirements

and manufactured in

Tyco Electronics’ cable

assembly manufacturing

facilities.

Cable Receptacle

Assemblies

Product Facts

■Single one-piece housing

design

■Terminal Position

Assurance (TPA) Secondary

Locks on contacts help

prevent contact back-out

■Pre-assembled made-to-

order cable assemblies

■Installation to panel

provides float in X, Y and Z

directions

■Insulation crimp on all

contacts

■30 microinch (.76 micro-

meters) gold plated

contacts for high reliability

■Touch-safe design passes

UL1977 and IEC 60950

finger probe test

■AC and DC power in the

same connector —

meets UL & IEC safety

requirements

■All MULTI-BEAM XL

products in this section are

RoHS compliant

Technical Documents

Product Specification

108-2157

Application Specification

114-13112

For More Information

Internet http://tycoelectronics.com

Check out product information at: http://mbxl.tycoelectronics.com

Technical Support Center 1-800-522-6752

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System

Cable Receptacle Assemblies (Continued)

Floating XYZ Panel-Mount

Receptacle

• 0.060" [1.52] Nominal Float in X, Y

and Z direction

• For modular installation of large

power distribution systems

• Single connector replaces multiple

power and signal connectors

Cable-to-Board Receptacle

• Easy to mate/disconnect with

squeeze-to-release latches

• Mates to right-angle or vertical

MULTI-BEAM XL STR plugs

• Replaces two traditional connectors

(1 signal and 1 power) with just

1 connector

Slide-to-Lock Receptacle

• 0.030" [0.76] nominal float in X and

Y direction

• Ideal for modular installation of

smaller systems requiring less space

and less float — such as fan trays

• Replaces connectors which use

multiple low power contacts to carry

the total current

• Power only or Power Plus signal

mixed

XYZ Series

Floating XYZ Panel-Mount Cable Receptacle

(2P + 24S + 2P)

STL Series

Configurations/Applications

Power

Circuitry

Signal

Circuitry Guide Post

(2 Places)

Mounting Hole

(2 Places)

Panel Alignment

Key

Secondary Lock

(1 Per Power Contact) Housing

Wires

Secondary Locks on

Signal Contacts

Slide-to-Lock Cable Receptacle

(3 ACP)

Panel Alignment

Key (2 Places) Power

Circuitry Guide Post

(2 Places)

Housing

Secondary Lock

(1 Per Power Contact)

Panel

Stop

Wires

Locking

Ta b

Spring

Latch

STR Series

Squeeze-to-Release Cable Receptacle

(2P + 24S +2P)

Power

Circuitry

Mating Alignment

Key (2 Places)

Housing

Secondary Lock

(1 Per Power Contact) Wires

Signal

Circuitry

Squeeze Latch

(2 Places)

Secondary Locks on

Signal Contacts

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System

Cable Receptacle Assemblies (Continued)

Product Facts

■High strength glass-filled

housing materials

■Expandable/modular

housing design

■PMT Series floats

+/- 0.060" [1.52] in X, Y and

Z directions

■STL series floats 0.030"

[0.76] in X and Y directions

■Mounting Hardware Kits:

Part Number 1600914-1 —

Standard

Part Number 1600914-3 —

High Force Power and Signal Module Specifications

Maximum Wire Size Max. Insulation Dia.

Power Module Widths: Module Designation AWG [mm2] inches [mm]

0.300 [7.62] (ACP) 300 (ACP) 8 [10.5] 0.272 [6.91]

0.250 [6.35] (P) 250 (P) 10 [6.6] 0.215 [5.46]

0.200 [5.08] (HDP) 200 (HDP) 12 [2.6] 0.156 [3.96]

Wire Range Insulation Range

Signal Module Width Module Designation AWG [mm2] inches [mm]

0.200 [5.08] (8 Contacts) Signals 22-26 [0.14-0.32] 0.036-0.054 [0.91-1.37]

Part Numbers

Available XYZ STL Mating PCB Plugs

Configurations Series Series Vertical Right-Angle

3ACP 1600606-2 292499-1 6600303-7 6450123-3

4P — 292499-4 6600303-2 6450123-2

4ACP — 292499-3 6600303-3 —

5P 1600606-1 1761419-2 — 6450123-6

6P — 292499-8 6600303-6 —

1P/16S/1P 1-1600636-3 1761819-4 6600333-9 —

1P/24S/1P 1600636-9 — 6600330-4 6450330-1

2P/16S/2P 1-1600636-0 — 1-6600333-0 —

2P/24S/2P 1600636-2 1761819-2 6600333-5 1-6450330-4

3P/16S/3P 1600636-8 — 6600333-7 —

3ACP/24S/3ACP 1-1600636-4 — 1-6600333-1 —

4P/24S/4P 1-1600636-5 — 6600333-6 —

4ACP/24S/12P 1600636-6 — — 2-6450120-6

5ACP/24S/5ACP 1600636-1 — 6600333-1 5-6450130-0

7P/48S/7P 1-1600636-6 — — 3-6450120-4

Panel-Mount Receptacles

Power Module

X, Y, Z Floating Receptacle Slide-to-Lock Receptacle

Signal Module

Part numbers shown identify the

main receptacle connector housing.

Additional components (contacts,

contact locks, etc.) are used to

complete the cable assembly.

See page 23 for contacts,

secondary locks and application

equipment information.

Configurations/Part Numbers

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System

Cable Receptacle Assemblies (Continued)

Product Facts

■High strength glass-filled

housing

■Pre-installed squeeze-to-

release latches

■Expandable/modular

housing design

■Mates to Tyco Electronics

vertical or right-angle

PCB plugs

Technical Documents:

Product Specification

108-2157

Application Specification

114-13112

Available Part Numbers

Configurations STR Mating PCB Plugs

Series Vertical Right-Angle

2ACP 1600798-2 6600393-1 6450129-1

3P 1600798-3 6600393-2 6450129-2

3ACP 1600798-5 — —

4P 1600798-4 6600390-1 6450129-3

6P 1600798-1 6600393-3 6450129-5

1P/24S/1P 1600788-8 6600380-2 6450128-1

2P/8S/2P 1-1600788-3 — 6450128-6

2P/16S/2P 1-1600788-0 6600383-5 —

2P/24S/2P 1600788-1 6600383-3 6450128-2

3ACP/24S/3ACP 1-1600788-2 6600383-6 —

4P/24S/4P 1-1600788-4 6600383-7 6450128-5

4ACP/24S/4ACP 1-1600788-5 6600383-9 —

6P/24S/6P 1-1600788-7 — 6450128-8

6P/32S/6P 1600788-7 6600383-1 —

Cable-to-Board

Squeeze-to-Release

Receptacles

See page 23 for contacts,

secondary locks and application

equipment information.

Power Module Signal Module

Configurations/Part Numbers

STR Series

Squeeze-to-Release Cable Receptacle

(2P + 24S +2P)

Power

Circuitry

Mating Alignment

Key (2 Places)

Housing

Secondary Lock

(1 Per Power Contact) Wires

Signal

Circuitry

Squeeze Latch

(2 Places, pre-installed)

Power and Signal Module Specifications

Maximum Wire Size Max. Insulation Dia.

Power Module Widths: Module Designation AWG [mm2] inches [mm]

0.300 [7.62] (ACP) 300 (ACP) 8 [10.5] .272 [6.91]

0.250 [6.35] (P) 250 (P) 10 [6.6] .215 [5.46]

0.200 [5.08] (HDP) 200 (HDP) 12 [2.6] .156 [3.96]

Wire Range Insulation Range

Signal Module Width Module Designation AWG [mm2] inches [mm]

0.200 [5.08] (8 Contacts) Signals 22-26 [0.14-0.32] .036-.054 [0.91-1.37]

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System

Cable Receptacle Assemblies (Continued)

Note: One secondary lock needed for each power contact.

Power Contacts

Wire Size Range Insulation Housing Part Number Applicator Tool Hand Tool

AWG Diameter Width

.156 ..200 or .250 1385635-3

12 [3.96] Max. [5.08 or 6.35]

.156-.176 .250 1-1600961-7 1385636-3

[3.96-4.47] [6.35] (make-first-break-last) 2063500-1

14 .120-.156 .200 or .250 1-1600961-8 1385635-3

[3.05-3.96] [5.08 or 6.35] (Standard)

2 @ 16 .090 ..250 1385636-3

[2.29] Max. [6.35]

Wire Size Range Insulation Housing Part Number Applicator Tool Hand Tool

AWG Diameter Width

8.215-.272 .300 1385637-3

[5.46-6.91] [7.62]

10 .176-.215 .200 or .300 1-1600960-7 1385638-3

[4.47-5.46] [6.35 or 7.62] (make-first-break-last) N/A

2 @ 12 .130 ..300 1-1600960-8 1385637-3

[3.30] Max. [7.62] (Standard)

2 @ 14 .137 ..300 1385637-3

[3.48] Max. [7.62]

Extraction Tool: Part Number 2063080-1

Note: Check the customer drawing for the applicable MULTI-BEAM XL housing to confirm the quantity of standard or

make-first-break-last contacts needed. Standard and make-first-break-last contacts cannot be interchanged

within the housing.

Power Contact

Cable Receptacle

Components

Material and Finish

Body — 50 micro inches nickel over

high conductivity copper alloy

Mating Area — 30 micro inches gold

Technical Documents

Product Specification

108-2157-1

Application Specification

114-13164

Secondary Power Locks:

Part Number 1600903-1

SDA SA Hand Tool

Part Number 2063500-1

Power Contact Secondary Lock

Part Number 1600903-1

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Secondary Locks

Float-Mount Hardware Kit

Part Number 1600914-1

(Standard Force)

Part Number 1600914-3

(High Force)

1 Kit / Cable Assembly;

Kit includes 2 screws, 2 washers

and 2 springs

Note: Kit not needed for STR or

STL housings

Signal Contacts

Wire Size Range Insulation Version Part Number Extraction Tool Hand Tool Applicator

AWG Diameter

.036-.054 Low Pressure 5531216-5 (reel)

22-26 [0.91-1.37] 91156-2 91531-1 1426685-2

.036-.054 High Pressure 5531224-6 (reel)

[0.91-1.37]

Cable Receptacle

Components (Continued)

Material and Finish

Contact — Phosphor bronze plated

gold over nickel in mating area

Secondary Signal Locks:

Part Number 1600902-1

MULTI-BEAM XL Power Distribution Connector System

Cable Receptacle Assemblies (Continued)

Insulation Barrel

Wire Barrel

Locking Lance

Panel Mount

Alignment Key

Note: One secondary lock needed

for each column of signal

contacts

Note: All part numbers are RoHS compliant.

CERTI-CRIMP Hand Tool

Part Number 91531-1

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System

Cable Receptacle Assemblies (Continued)

Product Specifications

Power Contacts —

50 Amps on single 8 AWG wire

Signal Contacts —

5 Amps on single 22 AWG wire

0.050" [1.27] minimum float in X,

Y and Z direction

Sequenced Mating —

3 Levels Pwr/Grnd, Pwr & Signal,

Signal 250 Cycle Durability

Additional temperature-rise

data available, contact

Tyco Electronics Product

Engineering.

Current/temperature rise

data shown — from End-Of-

Life qualification test.

Specifications

For more information see the product website @ http://mbxl.tycoelectronics.com

XYZ Series

Connectors

Fully Mated

PC Board Right-

Angle Plug

Assembly

Singular

Fasteners

Compression Spring

and Flat Washer

Installed onto

Shoulder Screw

Shoulder of

Shoulder Screw

Bottomed on Panel

STL Series

Panel Stop Must be

Against Back of Panel

Shoulder

Receptacle In

Front of Panel

Spring Latch Must Be

Engaged to Panel

STR Series

Connectors

Fully Mated

PC Board Right-

Angle Plug

Assembly

Shoulder Latch

Engaged to Latch

Receiver of Mating

Plug Assembly

Installed Connector Illustration

MULTI-BEAM XL Product T-Rise Data

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System

Cable Plug Assemblies

The newest addition to the

MULTI-BEAM XL cable

assemblies are the cable

mounted plugs. Produced

with modular molds, the

connectors can be made

in a wide variety of sizes.

The PCB mounted

MULTI-BEAM XL plugs are

typically rigidly mounted

to hot-swappable power

supplies and the systems

they connect with. The

“float blind-mate drawer

connector” design of the

MULTI-BEAM XL cable

connectors helps eliminate

the concern of an inade-

quately aligned chassis.

The connector can accept

mating parts misaligned

by as much as 3 mm

(± 1.5 mm), and still mate

without applying stress

to solder or complaint

pin terminations. The

MULTI-BEAM cable plugs

can terminate 8-14 AWG

and 22-26 AWG wires all

in one connector, without

using adapter circuit

boards. The use of high

temperature glass filled

housing materials, redun-

dant contact retention and

high conductivity contact

materials allows the use of

this connector in very high

density applications.

The cable assemblies

are all RoHS compliant

designed to specific

customer requirements

and manufactured in

Tyco Electronics’ internal

cable assembly manufac-

turing facilities.

Technical Documents

Product Specification

108-2157-1

Application Specification

114-13164

For More Information

Internet

http://tycoelectronics.com

Check out product

information at:

http://mbxl.tycoelectronics.com

Technical Support Center

1-800-522-6752

Cable Plug Assemblies

Product Facts

■High strength housing

materials

■Hot-Pluggable

■Installation provides float in

X, Y and Z directions

■Sequenced mating

■RoHS complaint

■Modular mold design

provides configuration

flexibility

■Integral cable clamp

supports contacts and

provides strain relief in

minimum amount of space

■30 microinch (0.76

micrometers) gold plated

contacts for high reliability

■Sold only as part of a

pre-assembled cable

assembly

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS compliant.

MULTI-BEAM XL Power Distribution Connector System

Cable Plug Assemblies (Continued)

Configurations/

Part Numbers

Module Maximum Wire Size Max.

Designation AWG mm2Insulation Dia.

300 (ACP) 8 10.5 .272

6.91

250 (P) 10 6.6 .215

5.46

200 (HDP) 12 2.6 .156

3.96

Module Maximum Wire Size Max.

Designation AWG mm2Insulation Dia.

Signals 22–26 0.14–0.32 .036–.054

0.91–1.37

Power Module Widths:

0.300″(ACP)

0.250″(P)

0.200″(HDP)

Signal Module Width:

0.200″(8 Contacts)

PMT STL Mating Receptacles* STR Mating

Configuration Series Series Series Receptacles

Plug Plug Vertical Right-Angle Plug Vertical

3 ACP — 1761421-1 6450543-6 6450173-1 — —

4 P — 1761421-3 6450543-5 — 1600814-2 —

1P/16S/1P 1600236-5 1600820-2 — 2-6450170-0 1600238-4 6450740-4

1P/24S/1P 1600236-4 1600820-1 6450540-1 6450160-3 1600238-3 6450740-5

2P/24S/2P 1600236-6 1600820-3 5-6450540-9 2-6450170-1 1600238-5 6450740-6

3ACP/24S/3ACP 1600236-7 1600820-4 4-6450550-1 2-6450170-2 1600238-6 6450740-7

PMT Series — Panel-Mount with total 3 mm float in X,Y and Z directions

STL Series — Panel-Mount with total 1.5 mm float in X and Y directions

STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications

*Specifications on mating PCB mountable receptacles:

Product Specification 108-2157-1

Application Specification 114-13164

PMT STRSTL

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL Power Distribution Connector System

Cable Plug Assemblies (Continued)

PMT (Panel-Mount) for True

X, Y, Z Floating

■Single-piece contact

design — eliminates mul-

tiple contact interfaces

■Insulation crimp on all

contacts

■Installation to panel

provides float in X, Y and

Z directions

Connector Styles

STL (Slide-to-Lock) —

Most Economical — Still

Offering X and Y Floating

■Single-piece contact

design — eliminates mul-

tiple contact interfaces

■Insulation crimp on all

contacts

■Installation to panel

provides float in X and Y

directions

STR (Squeeze-to-Release) —

To Connect Sub-assemblies

■Single-piece contact

design — eliminates mul-

tiple contact interfaces

■Insulation crimp on all

contacts

■Easy to mate/disconnect

with squeeze-to-release

latches

Intermateable with

Tyco Electronics

MULTI-BEAM XL PCB

mounted receptacles

Specifications

Wire Gauge — 8 AWG – 14 AWG

Sequenced Mating — 3 Levels:

Pwr/Gnd, Pwr & Signal, Signal

Current Carrying Capacity —

Power Contacts — 45 Amps* on single

8 AWG wire

Signal Contacts — 4 Amps on single

22 AWG wire

Durability — 250 Cycle

Temperature Range —

40°C – 105°C

Float — 1.5 mm float in X, Y, and Z

Direction**

RoHS Compliant

UL, CSA, VDE Approvals Pending

*Based on End-of-Design Life

Qualification Tests

**Mated to Tyco Electronics

MULTI-BEAM XL receptacles only

■Offered as pre-assembled, fully tested cable assemblies,

as shown below

■Combines multiple power and signal connectors into a

single Power I/O Connector

MULTI-BEAM XL Cable

Plug T-Rise Data*

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet

12N

1234N

Mounting

Hole

Hold

Down

Header/Plug (Right-Angle Shown)

4N 5

21 2

Receptacle (Vertical Shown)

Electrically Hot

To create a unique configuration for MULTI-BEAM connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer.

PCB-Mount Cable-Mount

Slide-to-Lock

XYZ Floating

Plugs

Squeeze-to-

Release

XYZ Floating

1. Performance Grade MULTI-BEAM XL Connector MULTI-BEAM XLE Connector

2. Application Board-to-Board Cable-to-Board

3. Gender Plug (Male) Receptacle (Female)

4. Orientation Cable Only Blind-Mate specify Floating or Slide-to-Lock Receptacle Latching

PCB Only Right-Angle Vertical

5. Termination (Cable Only) Power 8 AWG 10 AWG 12 AWG 14 AWG

Signal 22 AWG 24 AWG 26 AWG

6. Termination Style (PCB Only) Solder Tail .135′′ [3.43 mm] Press-Fit .120′′ [3.05 mm]

Solder Tail .165′′ [4.19 mm] Press-Fit .135′′ [3.43 mm]

Press-Fit .165′′ [4.19 mm]

7. Mounting to PCB Hold Downs (one on either end)

.122′′ [3.10 mm] Mounting holes (Accepts #4 screws, right-angle connectors only)

.150′′ [3.81 mm] Mounting holes (Accepts #6 screws, right-angle connectors only)

8. Select # of Contacts ___ Enter Power Contact Type (LP - Low Power, HP - High Power)

Section A: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts)

___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only)

(Mate-First-Break-Last) ( i.e. #1,#3, etc.)

Contact Centerline Spacings: .200′′ [5.08 mm] (for High Power only)

.250′′ [6.35 mm] (for High Power only)

.300′′ [7.62 mm] (for High Power only)

Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...)

___ Enter the positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only)

Note: Row A is standard (i.e. A1, A3, etc.)

Section C: (Power Contacts) ___ Enter Power Contact Type (LP - Low Power, HP - High Power)

___ Enter # of Power Contacts (Loaded with standard length Power Contacts)

___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only)

(Mate-First-Break-Last, i.e. #1, #3, etc.)

Contact Centerline Spacings: .200′′ [5.08 mm] (HDP) .250′′ [6.35 mm] (P) .300′′ [7.62 mm](ACP)

9. Additional Requirements

10. Customer Information

Name: __________________________ Company: ____________________ Location: ________________________

Phone: __________________________ Fax: __________________________________ e-mail:_________________________

(Submit to your local Tyco Electronics Sales Engineer) MULTI-BEAM XL, MULTI-BEAM XLE, TE (logo) and TYCO ELECTRONICS are

trademarks of the Tyco Electronics group of companies and its licensors.

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MINIPAK High-Density Board-to-Board Power Connectors

Product Facts

■High current per linear inch

■Various configurations to

meet requirements using

less board space

■Built-in alignment feature

■Shrouded insulator design

■Meets safety regulatory

requirements

■All MINIPAK products in this

section are RoHS compliant

Typical Applications

■Telecom and computer

applications

■Routers

■Servers, mini and

supercomputers

■Removable battery packs

■Uninterruptible power

systems (UPS)

■Hot-swap N+1 power

distribution

MINIPAK connectors are a

family of board-to-board

power connectors designed

to deliver more current

using less board real

estate.

Product Varieties

This product family includes

MINIPAK high-density

power connectors, which

are custom configurable

and offer a combination of

alignment guides, signal

contacts, and DualBlade

power contacts to meet

different requirements.

Following the PICMG µTCA.0

Standard, the MINIPAK HD

connector is also available

in this product line and is

ideal for hot-plug telecom-

munications applications.

With a two-row configura-

tion, the MINIPAK HDE

connector, designed to

serve in both PCB-to-PCB

and backplane power

systems, occupies minimal

PCB edge space. For

applications needing a

low profile solution,

Tyco Electronics offers

MINIPAK HDL, a blind-

mateable board-to-board

connector, which stands

only 8 mm off the edge of

the printed circuit board.

Wide Selection of

Configurations

MINIPAK connectors are

available in numerous con-

figurations. Which MINIPAK

connector is most suited to

your application will depend

on requirements such as AC

input current and voltage,

DC output currents and

voltages, board-mount

style, and available board

space. Tyco Electronics

will work with you to help

determine the best solution

to your application and can

custom tool MINIPAK con-

figurations if needed.

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MINIPAK High-Density Board-to-Board Power Connectors (Continued)

MINIPAK High-Density Power Connectors

■32 Amps per contact, fully loaded

■Features an innovative Dual Blade contact that allows splitting

4.5 mm pitch contacts into multiple voltage rails

■Various alignment guides, signal contacts, and power contacts

available to use on 4.5 mm, 6.0 mm, and 7.5 mm pitches

MINIPAK HDL Connectors

■High density blind-mateable connector

■Low profile-stands just 8.0 mm off the PCB

■Solder and press-fit tails available

■Current rating of 16A

■Low contact resistance with mating forces less than 0.3lbs per

contact

MINIPAK HD Connectors

■Designed to the PICMG MicroTCA.0 Standard

■Combines 24 power contacts and 72 high density signal

contacts

■Rugged contact design helps provide long-term reliability

■Hot-plug design controls arc during hot mate/unmate cycles

■3 mating levels

MINIPAK HDE Connectors

■Very high current density

■Two row configuration saves PCB space

■Two levels of contact sequencing available for mate-first-

break-last operation

■Uses a hot-plug contact approved by UL for current interrupt

applications

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MINIPAK High-Density Board-to-Board Power Connectors (Continued)

Custom MINIPAK Connector

Configurations

If the standard MINIPAK

connector configuration

does not meet your

application requirements,

Tyco Electronics may be

able to tool a custom

MINIPAK connector solution

depending on your require-

ments and production

volume. Please consult

Customer Service for

details.

Right-Angle PCB Plug Mating Pair Vertical PCB Receptacle

Part Number No. 30A No. 15A Signal Tails Overall Mating Tails Special Feature

Pwr Pwr Contacts Length Part Number

6651672-2 3 2 6 Solder 1.386651673-1 Compliant Press-Fit DualBlade

35.00

6651670-1 3 2 24 Solder 2.876651671-1 Compliant Press-Fit DualBlade

73.00

6651742-1 8 12 58 Solder 3.786651743-1 Compliant Press-Fit Stacked

96.00

6651668-1 21 0 24 Solder 5.71 6651669-1 Compliant Press-Fit —

145.00

6651380-1 6 5 36 Solder 4.50 6651381-2 Compliant Press-Fit DualBlade

114.50

*The remaining power contacts are 30 Amps each

Co-Planar Stacked MINIPAK Connector

Right-Angle PCB Plug Mating Pair Right-Angle PCB Receptacle

Part Number No. 30A No. 15A Signal Tails Overall Mating Tails Special Feature

Pwr Pwr Contacts Length Part Number

1766056-1 2 6 36 Solder 1.55 1766057-1 Solder Stacked

39.30

DualBlade Contact

DualBlade Contact provides two

15 Amp contacts in the space of

one 30 Amp contact

DualBlade Contact

Housing Assembly

Stacked MINIPAK Connector

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MINIPAK High-Density Board-to-Board Power Connectors (Continued)

Contact Current Ratings

The graph to the right shows the current carrying capabili-

ties of an individual power contact,and that of multiple

contacts at 4.5, 6.0 and 7.5 mm contact spacing.

Safety Regulatory Agency Compliance

MINIPAK connectors have been evaluated and found to

comply with the UL1977 standard and the CSA standard

C22.2 No.182.3-M1987. Tyco Electronics will work with

customers to obtain application-specific regulatory certifi-

cations if needed.

CUS

20A

100

30A 40A 50A

CURRENT (A)

TEMPERATURE RISE (°C)

60A

Individual contact

4.5 mm contact spacing

6.0 mm contact spacing

7.5 mm contact spacing

PC Board

Surface Ref.

PC Board

Surface Ref.

.160 – .200

[4.06 – 5.08]

.106

[2.68]

1.000

[25.40]

Termination Tails

Mating Condition

Compliant Press-fit

for .093" min. thick PCB

Solder Tail

Connector Mounting

Dimension “A”

Long Tail Short Tail

.180 ± .020 .120 ± .020

4.57 ± 0.51 3.07 ± 0.51

Material

Insulators PPA, UL 94V-0 flammability rated, color black

Socket contacts Phosphor bronze alloy

Signal pins Brass alloy

Power blades Copper alloy

Plating

Contacts Selective 30 microinches gold over nickel

Terminals Tin over nickel

Environmental/Mechanical

Connector operating temperature range -40°C to +130°C

Mating forces Power: 1.5lb/contact typical

Signal: 0.2lb/contact typical

Electrical

Contact current rating Individual power contact: 65A max.1

Voltage ratings AC Power: 125/250VAC, signal & DC power: up to 60V

Insulation resistance 5000Ω at 500V DC for 2 minutes, per MIL-STD 1344, Method 3003

Dielectric strength Power 1,500VAC, signal 250VAC; for 1 minute, per MIL-STD 1344, Method 3001

1 This is the UL rating for an individual power contact. Current rating for any given configuration with multiple contacts will depend on contact layout, quantity

and spacing.

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

“NEW” MINIPAK HDL Connectors

Power Connectors & Interconnection Systems

Tyco Electronics’ new

MINIPAK HDL connector

combines a high-density

power interface into a blind-

mateable board-to-board

connector, which stands

only 8 mm off the edge of

the printed circuit board.

The MINIPAK HDL product

consists of a right-angle

plug and right-angle recep-

tacle, which utilizes an eye

of the needle tail that can

be used in both solder

and press-fit applications.

The contact offers a current

rating of 16 amps, low con-

tact resistance, and mating

forces less than 0.3 pounds

per contact.

The connector is designed

and manufactured to be

mass-customizable, allow-

ing the customer to select a

wide array of configurations

and layouts. MINIPAK HDL

connectors also contain

three levels of mating

sequences. This product is

designed specifically for

modular hot-swappable

power distribution systems.

The MINIPAK HDL connector

offers 20% more current

density in a smaller package

than other products cur-

rently offered in the market.

Product Facts

■High-density, low profile,

power/signal, blind-mate

connector

■Developed to meet next

generation 1U application

by reducing airflow

impedance

■Design is customizable

■Serves both solder reflow

and press-fit applications

with the same contact

Applications

■1U Servers

■High End Servers

■Telecommunications

Switches, requiring low

profile

■Hot-pluggable power

supplies

Technical Documents

Product Specification

108-2325

Application Specification

114-13215

MINIPAK HDL

Temperature Rise Vs Current

8 Circuits 2 oz 2 Layer

Current DC Amperes

010

0 FPM

100 FPM

200 FPM

300 FPM

Power (0 FPM)

Power (100 FPM)

Power (200 FPM)

Power (300 FPM)

20 30

Temperature Rise Degree C

Temperature Rise Chart

8.00

[.315]

12.60

[.496] Airflow

MULTIBEAM XL

Connector

MINIPAK HDL

Connector

Simulated Side View of 1U Chassis

NEW

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

“NEW” MINIPAK HDL Connectors (Continued)

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Contacts

Plating — Gold over nickel, or gold

over palladium-nickel in mating area

Performance Data

Current Rating — 16 Amps

Max. Operating Temperature —

120°C

2.031

[51.60]

.520

[13.20]

.315

[.800] Max.

Right-Angle Receptacle

Part Number 2-1926733-5

2.035

[51.70]

.315

[.800] Max.

.764

[19.40] 1.224

[31.10]

Right-Angle Plug

Part Number 2-1926732-5

Part Numbers

Configuration Right-Angle Right-Angle

Plug Receptacle

25S X 8P 1-1926732-8 1-1926733-8

25S X 10P 2-1926732-5 2-1926733-5

25S X 16P 4-1926732-6 4-1926733-6

40S X 24P 7-1926732-7 7-1926733-7

2P X 15S X 2P 1926720-2 1926721-2

6P X 15S X 6P 1-1926720-6 1-1926721-6

8P X 25S X 8P 2-1926720-5 2-1926721-5

.594

[15.10]

.079

[2.00]

.315

[8.00]

.130

[3.30]

.156

[3.96]

Max.

Part Number 2-1926720-5

.630

[16.00]

.079

[2.00]

.315

[8.00]

.130

[3.30]

.156

[3.96]

Max.

Part Number 2-1926721-5

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MINIPAK HD Connectors

MINIPAK HD Contact Blades

Tyco Electronics supplies

the Power Entry Module

(PEM) connector specified

in the PICMG MicroTCA

Standard. The PICMG

MicroTCA.0 Standard is

one of the latest standards

addressing future

telecommuni cations needs.

The MINIPAK HD connector

combines 24 power con-

tacts and 72 high density

signal contacts. The power

contacts are the industry

proven contacts utilized in

the Universal Power Module

(UPM) and are capable of

carrying 14.5 Amps per

contact when fully ener-

gized. Rugged contact

design ensures long-term

reliability and sacrificed

contact tip, controls arcing

during hot mate/unmate

cycles. The MINIPAK HD

also features 3 levels of

mating and selective gold

plating on contacts.

Product Facts

■Designed to the PICMG

MicroTCA.0 Standard

■30 microinches gold plating

over nickel

■RoHS compliant

■24 high current density

power contacts, able to

carry up to 14.5 Amps per

contact when fully loaded

■Industry proven Universal

Power Module (UPM) power

contacts

■Hot-plug contact design

controls arc during hot

mate/unmate cycles

■3 mating levels

Contact Blades

Product Facts

■Designed for Hot Swap

applications

■Extended sacrificial contact

tip absorbs arc

■Main contacts stay free of

contaminants

Technical Documents

Product Specification

108-2253

Application Specification

114-13182

Industry Standard

PICMG MicroTCA R1.0

MicroTCA and PICMG are trademarks of

PICMG-PCI Industrial Computer

Manufacturers Group, Inc.

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MINIPAK HD Connectors (Continued)

MicroTCA Connectors —

MINIPAK HD Board-to-

Board Connector

Vertical Receptacle,

Compliant Press-Fit

Part Number 1469920-1

(Tin-lead PCB Tails)

Part Number 1469920-2

(Tin Plated PCB Tails)

The vertical connector con-

sists of 72 2 mm pin and

24 Universal Power Module

(UPM) receptacle contacts.

The contacts have compli-

ant pin tails for press-fit

applications.

Right-Angle Plug, Solder

Tail or Compliant Press-Fit

Part Number 1469921-1

(Solder Tail)

Part Number 1469922-1

(Press-Fit)

Part Number 1469922-2

(Press-Fit, Tin-Lead PCB

Tails)

The right-angle connector

consists of 72 high density

signal pins and 24 right-

angle UPM blades that

feature 2 mating lengths

for the mate first/break last

ground sequencing. The

right-angle connectors come

in 2 piece tail variations,

press-fit and solder.

2.213

[56.20] Ref.

.917 ± .004

[23.30 ± 0.10]

2.406 ± .008

[61.10 ± 0.20]

.030 ± .002

[0.75 ± 0.05]

.531

[13.50] Ref.

.374

[9.50] Ref.

.187

[4.75] Ref.

Ref.

.016

[0.40]

Ref.

72 Plcs.

.812

[20.62] 2 Plcs.

.866

[22.00] Ref.

.217

[5.50]

To Centerline

Of Cavity

.929

[23.60]

1.559 ± .004

[39.60 ± 0.10]

.795 ± .004

[20.20 ± 0.10]

.472 ± .004

[12.00 ± 0.10]

.685 ± .004

[17.40 ± 0.10]

.871 ± .006

[22.12 ± 0.15]

Ref.

.748

[19.00] Ref.

Part Number 1469920-1

Part Number 1469921-1

Note: All part numbers are RoHS compliant.

PCB Seating Tool

Part Number 1901650-1

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

MINIPAK HDE Connectors

Product Facts

■Compatible with 2 mm

equipment practices per

IEC 61076-4-101

■One-piece molded

housing — fewer parts to

assemble to PCB

■Very high current density —

18 Amps per contact on each

contact in an 8-position

(2 x 4) connector

■4 PCB tails distributes the

current with just 4.5 amps

per plated through hole

■Hot-pluggable contact

design reduces contact

degradation associated with

live PCB insertions /

extractions

■Two-levels of contact

sequencing for mate-first-

break-last operation

Technical Documents

Product Specification

108-2289

Instruction Sheet

408-10157

The new MINIPAK HDE

connector is the latest high

current power module

designed to serve in both

backplane power distribu-

tion and general PCB-to-

PCB applications. It was

designed to complement the

most popular high-speed

backplane connectors

offered by Tyco Electronics,

including HM-Zd, Z-PACK

TinMan and MULTIGIG RT

connectors.

The two-row configuration

offers a benefit to the PCB

designer. The power can

be fed from either the top or

bottom row, with the return

path routed through the

other remaining row.

Alternatively, the same volt-

age rail can be routed to

both the top and bottom

rows and the return path

can be routed to both the

top and bottom rows of

adjacent contacts.

The two row configuration

offers the additional benefit

of occupying just half the

linear PCB edge space of

other types of board-to-

board power modules.

The low mating force con-

tact reduces the moment /

stresses on the connector

during mating and reduces

the plating wear for long-

term reliability.

The MINIPAK HDE connec-

tor has two-levels of blade

lengths to provide mate-

first-break-last operation

for hot swap operation.

In addition, in the event the

connector is used to mate

or un-mate to a live load,

the sacrificial contact tip

absorbs the arc to keep the

remaining contact mating

surfaces free of damage.

This “hot-plug” contact

design has been approved

by UL for current interrupt

applications.

All MINIPAK HDE connec-

tors are easily applied to

the PCB with common

“flat-rock” seating tools.

The connector mates with

Tyco Electronics’ Universal

Power Module connectors

found on page 55.

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MINIPAK HDE Connectors (Continued)

Contacts

Industry proven Universal

Power Module (UPM) style

contacts

Performance Data

Current Rating — 18 Amps on each

contact in the 8-position (2x4) connector

Low Level Contact Resistance —

2 milli-ohms max

Operating Temperature —

-40°C to +105°C

Technical Documents

Product Specification

108-2289

Description Part Number Dimension L Mating Connector*

2 x 3 1926223-1 .472" [12.00] 5-5223955-2

2 x 4 1926224-1 .590" [15.00] 120953-1

2 x 5 1926225-1 .708" [18.00] 120953-2

2 x 6 1926226-1 .826" [21.00] 120953-3

2 x 7 1926227-1 .944" [24.00] 120953-4

2 x 8 1926228-1 1.06" [27.00] 120953-5

2 x 9 1926229-1 1.18" [30.00] 120953-6

2 x 10 1926271-1 1.30" [33.00] 120953-7

2 x 11 1926272-1 1.42" [36.00] 120953-8

2 x 12 1926273-1 1.54" [39.00] 120953-9

*Mating connectors are single row, MINIPAK HDE requires 2 x mating

connectors.

Note: For more information on the mating connector please see page 52.

Receptacle Seating Tool Part Number 1585309-X.

.844

[21.44]

.969

[24.63]

.118

[3.00] Pitch

.753

[19.13]

.111

[2.83]

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

FLATPAQ Modular Board-to-Board Power Connectors —

Our Most Modular Board-to-Board Power Connector

Product Facts

■32 Amp high-performance

ELCON CROWN BAND power

contacts

■True hot-plug power contacts

available for current

interruption under load

■Versatile modular design

allows customized

configuration to meet your

specific application

requirements

■Perpendicular, parallel and

co-planar styles available

■Sequenced mating of power

and signal contacts

■Solder and compliant press-

fit termination to the board

■Unique active guide modules

double as alignment guide

and power contact

■All FLATPAQ products in this

section are RoHS compliant

Typical Applications

■Board-to-board power

interconnections

■Hot-swap N+1 power

distribution for

telecommunications,

servers and mini-computers

■Uninterruptible power

systems (UPS)

■Removable battery packs

FLATPAQ connectors

provide hot-pluggable

AC and DC power in board-

to-board applications.

Customized configurations

of up to 45A power contacts,

signal & logic lines, and

guides (both active and

passive) are enabled by

the assembly of various

standard modules. This

allows the designer to

specify guidance for blind-

mating situations, contact

mating sequence, spacing

for voltage ratings, and

current interruption under

load (true hot-plug), to meet

custom design requirements

without incurring any tooling

expense.

Product Highlights

Highly Configurable

FLATPAQ connectors are

custom configurable using

standard modules that can

be arranged in any order

to meet the application

requirements. It is even

possible to have both power

blades and power sockets

in the same connector side.

Using off-the-shelf, modular

components enables quick

turnaround of sample

requests, typically within

one week, to allow your

design to move forward on

schedule.

High-performance ELCON

Power Contacts

FLATPAQ socket modules

use proven CROWN BAND

technology, for low insertion

and extraction forces,

minimal voltage drop and

reduced temperature rise.

The latest generation

contacts are 45A USR rated

(32.5A CNR) and can

handle even higher currents

when mounted on boards

with 5 oz copper traces or

on bus bars.

hot-pluggable socket

contacts are rated at

35A USR, 20A CNR.

Both hot-plug and regular

sockets can be mixed in

the same connector (as can

both power blades and

power sockets).

Standard power modules

utilize the same contacts

as the MINIPAK connectors

for cost effectiveness.

The original “float” mounted

blade modules are still

available where physically

isolating the blade from the

PCB solder joints is

desired.

24-position straight mount

Signal socket modules are

now available in a cost

effective 1A design.

Power and Signal Sequencing

Power contacts are

available in Standard,

Premate and Postmate

lengths to meet your power

sequencing requirements.

Signal contacts have

Standard and Premate

length options, consult

Customer Service for

details.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

FLATPAQ Modular Board-to-Board Power Connectors —

Our Most Modular Board-to-Board Power Connector (Continued)

Various Contact Termination

Styles

All connectors are available

in two lengths of solder

termination, .115″(2.9 mm)

nominal for 0.062″(1.6 mm)

thick boards, and 0.177″

(4.5 mm) for 0.093″(2.4 mm)

and 0.125″(3.18 mm)

boards.

Straight mount socket

connectors are also

available with compliant

‘Eye of the Needle’ design

press-fit terminals for

0.093″(2.4 mm) minimum

thickness boards and bus

bars. Tyco Electronics

will provide details of the

recommended pressing

fixture for each assembly.

All terminations fit 0.040

+/- .0030″(1.02 =/- .08 mm)

diameter plated through

holes.

Alignment Guides and

Mounting Ears

FLATPAQ connector

alignment guides improve

gatherability in blind-mate

situations and can be either

electrically active (35A

rated) or passive. Passive

guides should be used in

conjunction with mounting

ears when placed at the

end of the connector.

Mounting ears should also

be considered on right-

angle mounted connectors.

Finished Connector Drawing

Tyco Electronics will

provide a customer

drawing showing all

envelope dimensions and

PCB mounting pattern

based on the configuration

indicated using the layout

sheet available at

www.tycoelectronics.com.

See page 44 for details on

completing the layout sheet.

A drawing with general

contact sequencing and

alignment information is

available; please contact

Customer Service for a copy.

Safety Regulatory Agency

Compliance

FLATPAQ connector has

been evaluated by safety

regulatory agencies for use

in data, signal, control and

power applications. Consult

Customer Service for details.

CURRENT, AMPERES

TEMPERATURE, C°

510 15 20 25 30 35 40 45 50 55

100

2 oz.

3 oz.

5 oz.

Copper Thickness

CURRENT, AMPERES

VOLTAGE DROP, mV

510

15 20 25 30 35 40 45 50 55

2 oz.

5 oz.

Copper Thickness

3 oz.

Electrical Performance

The graphs below show

the performance of the

FLATPAQ contact design in

terms of temperature rise

against current. Tests were

performed on 250 V power

modules mounted on PC

boards with 2 oz, 3 oz, and

5 oz copper traces.

Temperature Rise

Voltage Drop

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

FLATPAQ Connector Product Specifications

Materials

Insulators PPA, UL 94V-0 flammability rated, color black

Power Blades Copper alloy

Power Sockets Phosphor Bronze

Hot-Plug Power Sockets Crown Bands: Beryllium Copper

& Active Guide Sockets Holder: Phosphor Bronze

Signal Pin Contacts Solder termination: Brass

Press-fit: Phosphor Bronze

Signal Socket Contacts 1 Amp: Phosphor Bronze

3 Amp: Beryllium Copper

Passive Guide Pin Brass

Active Guide Pin Copper alloy

Finishes

Contacts Selectively plated gold

(30

microinches

minimum) with tin

on terminations, all over nickel

Passive Guide Pin Nickel

Active Guide Pin Silver

Electrical

Current Rating UL 45 Amp

Power Contacts CUR/CSA 32.5 Amp

Current Rating, UL 35 Amp at 250V, 50 cycles

Hot-Plug Power Contacts CUR/CSA 20 Amp at 250V, 50 cycles

Signal Contacts, 1 Amp UL 1 Amp, 250 VAC

CUR/CSA 1 Amp, 250 VAC

Signal Contacts, 3 Amp UL 3 Amp, 250 VAC

CUR/CSA 2.5 Amp, 250 VAC

Contact resistance Power 2 mΩ maximum initial, (3 mΩ maximum

after 500 cycles durability), at 35A per

MIL-STD-1344, Method 3004

Signal 15 mΩ maximum initial, (30 mΩ maximum

after 500 cycles durability), at 100mA, 20

mV, per MIL-STD-1344, Method 3002

Insulation Resistance 5,000 MΩ minimum at 500VDC for 2 minutes, per

MIL-STD-1344, Method 3003

Dielectric Strength 1,500 VDC for 1 minute, per MIL-STD-1344,

Method 3001

Mechanical

Insertion Force Power 4.0 lbf (17.8 N) maximum

Signal 5.0 ozf (1.4 N) maximum, using .0305″(.775 mm)

diameter steel test pin

Extraction Force Power 1.0 lbf (4.4 N) minimum

Signal 0.5 ozf (0.1 N) minimum, using .0295″(.749 mm)

diameter steel test pin

Contact Retention Power 10.0 lbf (44.4 N) minimum

(in insulator) Signal 5.0 lbf (22.2 N) minimum

Durability 500 Cycles, per MIL-STD-1344, Method 2016

Operating Temperature -40 to +105° C

Recommended PCB Hole Finished hole: 0.040 +/- .0030″dia. (1.02 +/- .08 mm dia.)

Drilled hole: 0.0453 +/- .0005″dia. (1.15 +/- .013 mm dia.)

Copper Plate: 0.0010″(.025 mm) min. per surface

Tin Plate: 0.0003″(.008 mm) min. per surface

Press-Fit Tooling Press fixture is recommended for compliant press-fit assemblies.

Consult Tyco Electronics for tool drawing

Marking Connectors are marked with manufacturer’s logo, part number and lot code

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

FLATPAQ Connectors

Note: All part numbers are RoHS compliant.

2.559

[65.00]

.551

[14.00]

Part Number 6646465-1

FLATPAQ 250V Straight

Socket Connector

4 Power, 24 Signal Contacts

Part Number 6646597-1

FLATPAQ 250V

Straight Socket Connection

with Active Guide Pin

2 (250V) Power,

2 amps Signal Contacts

Part Number 6646722-1

FLATPAQ 600v

Right-Angle Pin Connector

with Guide Socket

7 (600V) Power,

6 Signal Contacts

3.209

[81.50]

.551

[14.00]

.551

[14.00]

.984

[25.00]

4.88

[124.00]

.551

[14.00]

.551

[14.00]

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

How to Specify Your Modular FLATPAQ Connector

●

In order to build your Modular FLATPAQ connector, it is necessary to specify all application-specific requirements such

as required modules, their order, termination, and sequencing. For this purpose, a Modular FLATPAQ Connector layout

form such as the one shown below is available. Just complete the form and send it to Tyco Electronics Customer Service.

We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also

available upon request.

■How to Obtain Modular FLATPAQ Connector Layout Forms

Modular FLATPAQ Connector layout forms can be obtained directly from Customer Service or through your

Tyco Electronics Sales Engineer. They can also be downloaded from the website; at http://www.tycoelectronics.com.

1Enter your contact infor-

mation, including signa-

ture and date.

2Indicate the connector

layout by filling in the FP

number of each module

required in the boxes,

one per box. Use one

form per mated pair.

The left to right order

of the modules should

match the mating face

views of the connector.

When laying out right-

angle assemblies, make

sure that you look at the

mating face with the

termination tails facing

downwards.

3For solder terminated

assemblies, indicate the

tail length for each half

of the connector using

the checkboxes to the

right of the layout grid.

Sample Modular FLATPAQ Connector Layout Form

Write the “FP” numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).

FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options

❏.115" (2.9 mm); .062" thick boards

❏.177" (4.5 mm); .093/.125" boards

FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options

❏.115" (2.9 mm); .062" thick boards

❏.177" (4.5 mm); .093/.125" boards

Write the “FP” numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).

Right-Angle

Mount

250 V Power Modules

FP151

Standard Blade

FP105

Float, Standard

FP152

Premate Blade

FP106

Float, Premate

FP153

Postmate Blade

FP107

Float, Postmate

FP104

Hot-Plug Socket

FP512

Spacer, 250 V

Signal Modules

FP302

24-Pin

FP303

24-Pin Socket

FP314

6-Pin

FP315

6-Pin Socket

600 V Power Modules

FP155

Standard Blade

FP121

Float, Standard

FP156

Premate Blade

FP122

Float, Premate

FP157

Postmate Blade

FP123

Float, Postmate

FP120

Hot-Plug Socket

FP514

Spacer, 600 V

Mounts

FP500

Left Flange

Mount

FP501

Right Flange

Mount

Guides

Right-Angle

Guide Sockets

FP506 Passive

FP516 Active

FP507

Right-Angle

Passive

Guide Pin

Signal Modules

FP300

24-Pin

FP400

24-Pin, Press-fit

FP318

24-Pin Socket

FP418

24-Pin Skt, Press-fit

FP301

24-Pin Skt, 3A Rated

FP401

24-Pin Skt, 3A, Press-fit

FP312

6-Pin

FP412

6-Pin,

Press-fit

FP313

6-Pin Socket,

3A rated

FP413

6-Pin Skt,

3A, Press-fit

600 V Power Modules

FP154

Socket, Solder

FP254

Socket, Press-fit

FP116

Hot-Plug, Solder

FP216

Hot-Plug, Press-fit

FP165

Standard Blade

FP117

Float, Standard

FP166

Premate Blade

FP118

Float, Premate

FP167

Postmate Blade

FP119

Float, Postmate

FP513

Spacer, 600 V

Mounts

FP500

Left Flange

Mount

FP501

Right Flange

Mount

Guides

FP502

Straight

Passive

Guide Socket

Straight Guide Pins

FP503 Passive

FP515 Active, M3

FP517 Active, 4-40

Straight Mount 250 V Power Modules

FP150

Socket, Solder

FP250

Socket, Press-fit

FP100

Hot-Plug, Solder

FP200

Hot-Plug, Press-fit

FP161

Standard Blade

FP101

Float, Standard

FP162

Premate Blade

FP102

Float, Premate

FP163

Postmate Blade

FP103

Float, Postmate

FP511

Spacer, 250 V

Note: All modules

are solder tail

termination unless

indicated as

compliant Press-fit.

Select solder tail

length using check

boxes to the right of

the connector layout

grid above. 0.093"

or thicker boards

are recommended

for compliant

Press-fit termination

style. Consult

Tyco Electronics

for signal module

sequencing. See

Catalog 1773096 for

benefits of Hot-Plug

and Float options.

Instructions

1. Indicate the connector layout by filling in the FP number of each mod-

ule required in the boxes, one per box. Use one form per mated pair.

2. The left to right order of the modules should match the mating face

views of the connector. When laying out right-angle assemblies,

make sure you look at the mating face with the termination tails facing

downwards.

3. For solder terminated assemblies, indicate the tail length for

each half of the connector using the checkboxes to the right of the

layout grid.

4. Sign, date and send the completed form to your local Tyco Electronics

Sales Engineer.

Upon receipt of this form, Tyco Electronics will generate a Customer

Drawing for you to check and approve prior to connector production.

ENTER CUSTOMER INFORMATION

Company Location

Contact Name Title

Telephone Fax

Email Address

I am: ❏End user

❏Contract manufacturer (end user: )

Signature Today’s Date

Annual Quantity Required

Submit to your local Tyco Electronics Sales Engineer.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

ICCON Single Pole Power Connectors

Product Facts

■Uses high-performance

Crown contact

■35A current rating

■True compliant press-fit and

solder tails

■Pin locking feature option

■Standard DIP footprint

.300 x .100 and

ICCON SLIMLINE connector

.100 x .100

■Insulator rated at 105°C,

UL 94V-0

■Meets safety regulatory

requirements

■#8 AWG wire size

■Parallel and perpendicular

■Sequencing capability

■All ICCON products in

this section are RoHS

compliant

Typical Applications

■Power distribution

■Board-to-board

interconnection

■Board-to-busbar

interconnection

■Board-to-wire

interconnection

■High-density power designs

■Board stacking

ICCON connectors provide

a reliable high current

power interconnection with

quick connect/disconnect

function for space

constrained motherboard-

daughterboard, cable-

board and board-busbar

power delivery applications.

Product Highlights

High Performance Contact

ICCON connectors use

ELCON CROWN BAND

Contact, a multifingered

spring which provides a

greater surface contact

area, thus ensuring small

millivolt drop, minimum heat

generation and very low

insertion and extraction

forces.

Optional Locking Feature

The optional locking feature

provides minimum 5 lbs.

(2.21kg) retention force

to improve connection

integrity, securing against

accidental unmating in

harsh mechanical

conditions.

Support for Multiple Mounting

Styles

ICCON connectors are

available with press-fit or

solder tails for mounting

on both PC boards and bus

bars. Tyco Electronics uses

eye of the needle true

compliant tails for the most

reliable mounting using

solderless techniques.

Each ICCON connector has

a 10 pin DIP footprint for

convenient industry stan-

dard mounting. Through

hole socket connectors can

be used in “bottom entry”

applications.

Mating with Discrete Contracts

For further versatility,

ICCON connector products

can mate with discrete

contacts, available in a

variety of termination types.

ICCON SLIMLINE Connectors

With a footprint close to

30% smaller than the

standard ICCON connector

products, the ICCON

SLIMLINE connector

products allow integrating

more components in less

board real estate, providing

substantial space savings

compared to connectors of

this type in the same

performance range.

Stacked ICCON

Designed for motherboard-

to-daughtercard power

distribution systems, the

Stacked ICCON combined

power/guide module

occupies significantly less

PCB edge space than

separate modules.

Providing more than 200

Amps/inch, this right-angle

mounted connector is ideal

for applications needing

high current density.

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

ICCON Standard DIP Connectors (.300 x .100 footprint)

Note: All part numbers are RoHS compliant.

Right-Angle Receptacle

Part Number 6643232-1 Solder

Part Number 6643272-1 Compliant

Vertical Pin

For Part Numbers and “A” Dimension

See Table Below

Vertical Receptacle

Part Number 6643264-1 Through Hole,

Solder

Part Number 6643219-1 Closed, Solder

Part Number 6643269-1 Through Hole,

Compliant

Right-Angle Pin

For Part Numbers and “A” Dimension

See Table Below

.400

[10.16]

.400

[10.16]

.400

[10.16]

.400

[10.16]

.400

[10.16]

.400

[10.16]

.400

[10.16]

.400

[10.16]

.400

[10.16]

.400

[10.16]

.420

[10.66]

.150

[3.81]

.150

[3.81]

.150

[3.81]

.150

[3.81]

.150

[3.81]

.180

[4.57]

.300

[7.62] .300

[7.62]

.300

[7.62]

.300

[7.62]

.300

[7.62]

.300

[7.62]

.300

[7.62]

.142

[3.60]

.500

[12.70]

.484

[12.29]

.665

[16.89]

.500

[12.70]

.500

[12.70]

.500

[12.70]

.500

[12.70]

.520

[13.20]

.520

[13.20]

.520

[13.20]

.520

[13.20]

.100

[2.54] .180

[4.57]

.180

[4.57]

.400

[10.16]

.400

[10.16]

.400

[10.16]

.500

[12.70]

.400

[10.16]

.100

[2.54]

.100

[2.54]

.100

[2.54]

.100

[2.54] .100

[2.54]

.100

[2.54]

.200

[5.08]

.200

[5.08]

Solder

Dia.

.142

[3.60] Dia.

.400

[10.16]

.500

[12.70]

.142

[3.60] Dia.

Ty p .

Right-Angle Pins

Solder Tail Compliant Locking Style Length “A”

6643281-1 6643275-1 Non-Lock .470 [11.93]

6643276-1 6643273-1 Lock .470 [11.93]

6643431-1 6643442-1 Non-Lock .570 [14.48]

6643432-1 6643443-1 Non-Lock .750 [19.05]

6643433-1 6643444-1 Non-Lock 1.000 [25.40]

6643434-1 6643445-1 Non-Lock 1.250 [31.75]

6650785-1 6643446-1 Non-Lock 1.500 [38.10]

6643435-1 6643447-1 Non-Lock 1.750 [44.45]

Vertical Pins

Solder Tail Compliant Locking Style Length “A”

6643283-1 6643274-1 Non-Lock .470 [11.93]

6643266-1 6643271-1 Lock .470 [11.93]

6643436-1 6643449-1 Non-Lock .570 [14.48]

6643437-1 6643450-1 Non-Lock .750 [19.05]

6643438-1 6643451-1 Non-Lock 1.000 [25.40]

6643439-1 6766439-1 Non-Lock 1.250 [31.75]

6643440-1 6766440-1 Non-Lock 1.500 [38.10]

6643441-1 6766441-1 Non-Lock 1.750 [44.45]

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

ICCON Discrete Contacts

Note: All part numbers are RoHS compliant.

Crimp Socket

Part Number 6648317-1 #8 AWG

Crimp Pins

Part Number 1766163-1

#8 AWG Non-Lock

Part Number 1766160-1

#8 AWG Lock

Part Number 1766816-1

#10 AWG Non-Lock

Part Number 1766161-1

#10 AWG Lock

Board-Mount Pin — Floating

Part Number 6643252-1

“A” = 1.250 (31.75)

Part Number 6643253-1

“A” = 1.350 (34.29)

Mating PCB-Mount

Part Number 6643248-1

1.00

[25.40] Dia. Flange

Dia. Crimp Barrel

.264

[6.70]

.305

[7.74]

Dia..470

[11.93]

1.02

[25.90]

.142

[3.60]

.305

[7.74]

.264

[6.70]

Dia. Flange

Dia. Crimp Barrel

Board-Mount Pin

Part Number 1766815-1

“A” = 1.250 (31.75)

Part Number 1766157-1

“A” = 1.350 (34.29)

Double-Ended Board-Mount Pin

Part Number 1766817-1

Mounted Example:

.175

[4.44]

.760

[19.30]

.026

[0.66]

.100

[2.54] .436

[11.07]

.437

[11.09]

Mounting

Requirements

Jam Nut

Dia.Dia.

Dia.

Max.

3° Angular

Deflection

.125

[3.17] Dia.

#7/16-20

Sharp Corners

Permissible

.438 ± .001

[11.12 ± 0.02]

.650

[16.51]

.562

[14.27]

.465

[11.81] PCB

Jam Nut

.175

[4.44]

.375

[9.52]

.170

[4.31]

.361

[9.16]

.312

[7.92]

.225

[5.71] Dia.

.125

[3.17] Dia.

#10-32

PCB-Mount Receptacle

for Increased Gatherability

(for Use with Floating Pin) ± 2.5 mm

.361

[9.16]

.312

[7.92]

.600

[15.24] .125

[3.17]

.725

[18.41]

3.525

[89.54]

1.825

[46.36]

1.700

[43.18]

.375

[9.52]

.200

[5.08]

.130

[3.30] Dia.

.230

[5.84] Dia.

.130

[3.30] Dia.

.154

[3.91] Dia.

#10-32

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

ICCON Connector Electrical Performance

Electrical Performance

Stacked ICCON

2-Position Right-Angle

Socket Assembly

25 Amps per socket

Part Number 2085181-1

Note: All part numbers are RoHS

compliant.

.768

[19.50]

.205

[5.20]

.209

[5.30] 2 Plcs.

.394 ± .002

[10.00 ± 0.05]

Stacked ICCON Pins

.368

[9.35]

Ø .125

[3.17]

Dim. A Part Number

.6301766663-1

16.00

.709 1766663-2

18.00

.7871766663-6

20.00

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Board-to-Board Products

ICCON SLIMLINE Connectors (.100 x .100 Footprint)

Note: All part numbers are RoHS compliant.

Specifications

Finishes

Crowns 30 microinches Gold plated over nickel

Pin Contacts Silver over nickel

Material

Housing Polyester, 30% glass-filled, UL 94V-0 black

Body and pin contacts Copper alloy

Crowns Copper alloy

Electrical

Ratings UL (USR) 35A at 250V

UL (CNR) 25A at 250V

Voltage drop at UL rating 27.2mV

Parallel Pin

Part Number 6643228-1 Solder

Part Number 6643227-1

Solder w/Locking Feature

Part Number 6643222-1 Compliant

Part Number 6643223-1

Compliant w/ Locking Feature

Parallel Socket

Part Number 6643229-1 Solder

Part Number 6643220-1 Press-Fit

Connector Mounting

The ICCON SLIMLINE

Connector is optimized for

a board thickness of .093"

(2.38 mm), but can be suc-

cessfully used on boards

from .062" to .125" (1.58 mm

to 3.17 mm)

Contact System Performance, ICCON SLIMLINE Connector

Current Ratings vs. mV Drop/Temperature Rise

Non-locking version, mounted on 2 oz. and 5 oz. copper boards

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Mini Power Modules

The Tyco Electronics Mini

Power Module family of

products are designed

specifically to compliment

the Hard Metric board-to-

board backplane intercon-

nects. These products

include, MULTIGIG RT,

Z-PACK 2 mm HM, Z-PACK

HM-Zd, Futurebus+ and

other Connectors. Available

in “Standard” and “Reverse”

orientations, the power

modules can provide touch-

safe protection (per IEC

60950) to either side of the

connection (backplane or

daughter card.)

Both the headers and

receptacle offer compliant

pin connections to the PCB.

The Universal Power

Module and MULTIGIG RT

Connectors use the

ACTION PIN Contact

compliant design to provide

maximum surface connec-

tion to the plated through

hole. The range of products

offers power contacts

rated as low as 3 amps

per contact (Futurebus+

Connectors) up through

20 Amps per contact

(MULTIGIG RT Connectors).

In addition, the newest

products offer high conduc-

tivity contacts which

improve the current carry-

ing capacity by as much

as 50%.

The low contact normal

force, available lubricated

surface coating (UPM) and

high conductivity materials

combine to produce a high

durability cycle rating and

high current density. In

addition, the high tempera-

ture housing and contact

materials make these power

modules suitable for a wide

variety of applications

including modular hot-swap

power supplies used in

computer, telecommunica-

tions, medical, and indus-

trial equipment.

Generous alignment

features designed into the

housings on the Mini Power

Drawer Connector and

optional guidance hardware

make these Power Modules

ideal for blind-mating

applications.

Product Facts

■Hard Metric design

compatible with

Z-PACK 2 mm HM,

Z-PACK HM-Zd, MULTIGIG RT

and Futurebus+ Connectors

■Sequenced contact options

for “make-first-break-last”

applications

■Compliant press-fit

connections to PCB

■High Durability

200 Cycles — MULTIGIG RT,

UPM Connectors

100 Cycles — Futurebus+

Connectors

■Optional Guide Pins &

Sockets for blind-mate

applications

■Bellcore approved (contact

Tyco Electronics for specific

part numbers)

■Recognized to US and

Canadian requirements

under the Component

Recognition program of

Underwriters Laboratories,

File #E28476

■Produced under a Quality

Management System

certified to ISO 9001

A copy of the

certificate is available

upon request.

AND C

Need more information?

Call Technical Support at

the numbers listed below.

Technical Support is staffed

with specialists well versed

in all Tyco Electronics

products. They can provide

you with:

■Technical Support

■Catalogs

■Technical Documents

■Product Samples

■Tyco Electronics

Authorized Distributor

Locations

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Mini Power Modules for PCB-to-PCB Power Distribution

MULTIGIG RT Power Modules

The newest of the power modules.

Designed specifically for use with

Tyco Electronics 2 mm Backplane

Connectors. Suitable for 0.8 mm

Card Spacing and made from

high conductivity copper alloys,

these power modules offer

improved power density and high

cycle life. The distribution to the

PCB is through six ACTION PIN

compliant tails which offer maxi-

mum surface area contact to the

plated through hole. The design

offers electrical protection with its

sacrificial contact design and

mechanical protection by recess-

ing the power contacts. Contacts

are rated for up to 20 Amps per

contact, which delivers up to

120 Amps per linear inch. Three

contact mating lengths are avail-

able, in 1.5 mm sequence levels.

Universal Power Module (UPM)

Also designed to complement

Tyco Electronics 2 mm Backplane

Connectors, the design meets

IEC 60950 touch-safe require-

ments by reversing the orientation

as compared to the Futurebus+

Power Modules. The touch-safe

receptacle is applied to the “hot”

side, which is typically the back-

plane side of the connection.

Offered in both a Standard Power

grade, rated at 10 Amps per con-

tact and High Power grade which

carries 16 Amps per contact —

resulting in up to 100 Amps per

linear inch. Hot-plug design and

low normal force provide high

durability and high reliability.

Three contact mating lengths are

available in 1.6 mm sequence

levels. Multiple contact sequence

patterns are available.

Z-PACK 2 mm Futurebus+

Power Modules

The power modules, designed to

IEC 61076-4-OX, are used along

with Tyco Electronics Futurebus+

Backplane Connectors. The con-

tacts are rated for 3 Amps and

fully loaded will carry approx.

50 Amps per linear inch. Three

contact mating lengths available

in 0.75 mm increments.

• Designed for Hot-Plug Operation

• 6 PCB tails per contact

• Lubricated for Environmental Protection

• Designed for Hot-Plug

• 4 PCB Tails per Contact

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

MULTIGIG RT Power Modules

Material and Finish

Housing — Liquid Crystal Polymer

Contacts — Phosphor Bronze

Plating — .000050 [0.00127] min

gold in mating area. .000020

[0.000508] min. tin on PCB tail over

.000050 [0.00127] min. nickel over all

Related Product Data

Guiding Hardware (Optional) —

pages 58 and 59

Seating Tooling —

Headers — No tool required

— Flat Rock

Receptacles — See application

specification

Technical Documents

Product Specification

108-2062

Application Specification

114-13062

No. of Dimension Part

Positions X Sequence Number

L,L 1410279-7

M,L 1410279-8

2 .417 [10.6] S,L 1410279-9

S,S 1-1410279-0

S,M 1-1410279-1

M,M 1-1410279-2

L,L,L,L 1-1410271-1

M,L,L,M 1-1410271-2

S,L,L,M 1-1410271-3

S,L,L,S 1-1410271-4

4 .701 [17.8] S,M,L,M 1-1410271-5

M,M,M,M 1-1410271-6

S,M,M,S 1-1410271-7

S,S,S,S 1-1410271-8

M,S,S,M 2-1410271-0

Sequencing reads left-to-right along mating face.

L (long) = 0.541 [13.75], M (medium) = 0.482 [12.25], S (short) = 0.423 [10.75]

Right-Angle Headers

Material and Finish

Housing — Liquid Crystal Polymer

Contacts — Phosphor Bronze

Plating — 0.00127 (.000050) min

gold in mating area. 0.000580

(.000020) min. tin on PCB tail over

0.00127 (.000050) min. nickel over all

Related Product Data

Guiding Hardware (Optional) —

pages 58 and 59

Seating Tooling —

Headers — No tool required

— Flat Rock

Receptacles — See application

specification

Technical Documents

Product Specification

108-2062

Application Specification

114-13062

No. of Dimension Part

Positions L Number

2 .333 [8.45] 1410278-2

4 .616 [15.65] 1410270-2

Vertical Receptacle

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Universal Power Module (UPM)

Note: All part numbers are RoHS

compliant.

Material and Finish

Housing — PBT

Natural color UL 94V-0

Contacts —

Standard Power —

Phosphor Bronze

High Power —

High Conductivity Copper Alloy

Plating — 0.00127 [.000050] min.

gold in mating area, 0.0050 [.000020]

min. tin-lead on ACTION PIN post area,

with entire contact underplated 0.00127

[.000050] min. nickel

Notes: 1. Environmental lubrication

pre-applied

2. RoHS compliant parts have

tin plated ACTION PIN posts

Related Product Data

Durability — 250 cycles

Guiding Hardware (Optional) —

pages 58 and 59

Seating Tooling —

Header

Seating Tool 224441-X

Board Support Fixture 224442-1

Receptacle

Seating Tool 224421-X

Board Support Fixture 217602-1

Technical Documents

Product Specification

108-1651

SLIM UPM Product Specification

108-78387

Application Specification

114-1103

Instruction Sheet

408-4169 (Receptacle

Seating Tool 224421-X)

Standard Power High Power

Number of Dimension 10 Amps/Contact Part 16 Amps/Contact Part

Positions L Sequence* Number Sequence* Number

Pattern Pattern

L,L,L 5223961-1 L,L,L 5-5223961-1

3 .472 [12.0] M,L,M 5223963-1 M,L,M 5-5223963-1

** ** ** **

L,L,L,L 5646954-1 L,L,L,L 120954-1

4 .591 [15.0] S,M,L,S 5646954-2 L,M,S,S 120954-2

** ** ** **

L,L,L,L,L 5646955-1 L,L,L,L,L 120955-1

5 .709 [18.0] M,M,M,M,L 5646955-2 M,M,L,M,M 120955-2

** ** ** **

L,L,L,L,L,L 5646956-1 L,L,L,L,L,L 120956-1

6 .827 [21.0] L,M,M,M,M,L 5646956-2 L,M,S,S,S,S 120956-2

** ** ** **

7 .945 [24.0] L,L,L,L,L,L,L 5646957-1 L,L,L,L,L,L,L 120957-1

** ** L,S,S,L,S,S,L 120957-2

8 1.063 [27.0] L,L,L,L,L,L,L,L 5646958-1 L,L,L,L,L,L,L,L 120958-1

L,S,L,S,L,S,L,S 5646958-2 L,M,S,S,S,S,S,S 120958-2

*Sequencing Reads left-to-right along mating face.

L (long) = 0.429 [10.9], M (medium) = 0.366 [9.3], S [short] = 0.302 [7.68]

**Other sequence patterns available. See on-line customer drawing.

.657

[16.70]

.661

[16.80] Ref.

Slim UPM Right-Angle Plug

Number of Positions Width Part Number

0.335 [8.5] 1903977-1

41903977-2

Slim UPM Plug

Right-Angle Plug

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Universal Power Module (UPM) (Continued)

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Material and Finish

Housing — PBT

Natural color UL 94V-0

Contacts —

Standard Power —

Phosphor Bronze

High Power —

High Conductivity Copper Alloy

Plating — 0.00127 [.000050] min.

gold in mating area, 0.0050 [.000020]

min. tin-lead on ACTION PIN post area,

with entire contact underplated 0.00127

[.000050] min. nickel

Notes: 1. Environmental lubrication

pre-applied

2. RoHS compliant parts have

tin plated ACTION PIN posts

Related Product Data

Durability — 250 cycles

Guiding Hardware (Optional) —

pages 58 and 59

Seating Tooling —

Header

Seating Tool 224441-X

Board Support Fixture 224442-1

Receptacle

Seating Tool 224421-X

Board Support Fixture 217602-1

Technical Documents

Product Specification

108-1651

Application Specification

114-1103

Part Numbers

Number of Dimension 15 mm 18 mm

Positions L Stack Height Stack Height

3 .470 [11.95] 1645498-1 1645499-1

4 .589 [14.95] 1645498-2 1645499-2

5 .707 [17.95] 1645498-3 1645499-3

6 .825 [20.95] 1645498-4 1645499-4

7 .943 [23.95] 1645498-5 1645499-5

8 1.061 [26.95] 1645498-6 1645499-6

9 1.179 [29.95] 1645498-7 1645499-7

Vertical Plug

Material and Finish

Housing —LCP

Contacts —

High Conductivity Copper Alloy

Current Rating —

18 Amps per contact

“NEW” Low Profile

Universal Power Module

.118

[3.00] Ty p .

.366

[9.30] Ref.

Ø .024

[0.61]

All Plated

Thru Holes

Ref.

.117

[2.98]Ref.

.117

[2.98]

Recommended PCB Layout

Ref.

.118

[3.00]

.098

[2.50]

.098

[2.50]

.059

[1.50]

.059

[1.50]

Ty p .

3 Plcs.

.059

[1.50]

.059

[1.50]

.078 ± .010

[2.00 ± 0.25]

.491 ± .010

[12.46 ± 0.25]

.020

[0.50]

.020

[0.50]

.585

[14.85]

.52

[13.15]

Vertical Receptacle

Part Number 1982257-5

.31

[7.80]

Right-Angle Plug

Part Number 1982260-5

NEW

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Universal Power Module (UPM) (Continued)

Material and Finish

Housing — PBT

Natural color

UL 94V-0

Contacts —

Standard Power —

Phosphor Bronze

High Power —

High Conductivity Copper Alloy

Plating — 0.00127 (.000050) min.

gold in mating area, 0.0050 (.000020)

min. tin-lead on ACTION PIN post area,

with entire contact underplated 0.00127

(.000050) min. nickel

Notes: 1. Environmental lubrication

pre-applied

2. RoHS compliant parts have

tin plated ACTION PIN posts

Related Product Data

Durability — 250 cycles

Mating Force — 1.0N per contact

Unmating Force — .5N per contact

Guiding Hardware (Optional) —

pages 58 and 59

Seating Tooling —

Header

Seating Tool 224441-X

Board Support Fixture 224442-1

Receptacle

Seating Tool 224421-X

Board Support Fixture 217602-1

Technical Documents

Product Specification

108-1651 (UPM)

108-78387 (Slim UPM)

Application Specification

114-1103

Instruction Sheet

408-4169 (Receptacle

Seating Tool 224421-X)

New short PCB tail available.

Contact Tyco Electronics for

more information.

Vertical Right-Angle

No. of Standard Power High Power High Power

Circuit 10 Amps/Contact 16 Amps/Contact 16 Amps/Contact

Positions Part Numbers Part Numbers Part Numbers

3 5223955-2 5-5223955-2 120943-1

4 5223995-1 120953-1 120943-2

5 5223995-2 120953-2 120943-3

6 5223995-3 120953-3 120943-4

7 5223995-4 120953-4 120943-5

8 5223995-5 120953-5 120943-6

9 5223995-6 120953-6 120943-7

.478 ± .002

[12.15 ± 0.05]

.236 ± .002

[6.00 ± 0.05]

.302 ± .003

[7.67 ± 0.08]

.392 ± .002

[9.95 ± 0.05]

.984

[25.00]

Right-Angle

Part Number 120943

Part Number 1903978

Vertical and Right-Angle

Receptacles

Slim UPM Vertical Receptacle

Number of Positions Width Part Number

4.2361903978-1

[6.00] 1903978-2

Seating Tool

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Z-PACK 2 mm Futurebus+ Power Modules

Recommended PC Board Hole Layout

per IPC-D-300, Type II, Class C

(Component Side)

4.001

12.001

10.00

3 Spaces at

2.00 = 6.00

1.50 +0.101

-0.00

Dia. Typ.

(Drilled Hole)

1Dimensions apply to solder lead versions only.

15.80

11.83

Vertical Pin Assemblies

with Solder Leads and

Compliant Press-Fit Leads

Material and Finish

Housing — Liquid crystal polymer

Pin Contacts — Phosphor bronze,

mating surface plating conforms to

all testing specified for Telcordia

Uncontrolled Environment, with entire

contact underplated with 0.00127 min.

nickel. See customer drawing for spe-

cific lead plating.

Related Product Data

Current Rating — 5 Amps per contact

Mating Force — 2.4N per contact

max.

Unmating Force — 0.3N per contact

max.

Durability — 250 cycles

Technical Documents

Product Specification

108-1441

Application Specification

114-1075

Instruction Sheets

408-6927, 408-4157, 408-4488

Solder Leads

3 Spaces at

2.00 = 6.00

11.50

17.00

Lead

Length

13.60

Mating

Post Length

(See Chart

Below.)

Rows

A B C D

17.80

11.88

Recommended PC Board Hole Layout

per IPC-D-300, Type II, Class C

(Component Side)

4.001

14.001

10.00

1.50 +0.101

-0.00

Dia. Typ.

(Drilled Hole)

1Dimensions apply to solder lead versions only.

13.50

13.60

4 Spaces at

2.00 = 8.00

Mating Post

Length (See

chart below)

Solder Leads

3.40

4.25

Rows

A B C D E

Lead Length

4 Spaces at

2.00 = 8.00

Part Numbers

Number of Mating Post 4.25 3.2 Press-Fit Housing Seating

Positions Lengths Solder Lead Solder Lead Shroud Tooling

.256 [6.50] 5536600-1 5536628-1 5536603-1

8 .285 [7.25] 5536625-1 — — 536565-X 58512-1

.315 [8.00] 5536623-1 — 5536620-1

10 .256 [6.50] — — 5536642-1 223041-X 1214224-1

.315 [8.00] — — 5536642-7

4 Row 5 Row

Reference specification 114-1075 for plated through hole requirements.

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Z-PACK 2 mm Futurebus+ Power Modules (Continued)

Right-Angle

Receptacle Assemblies

with Solder Leads and

Compliant Press-Fit Leads

Material and Finish

Housing — Liquid crystal polymer

Receptacle Contacts — Phosphor

bronze, mating surface plating conforms

to all testing specified for Telcordia

Uncontrolled Environment, with entire

contact underplated with 0.00127 min.

nickel. See customer drawing for spe-

cific lead plating.

Technical Documents

Product Specification

108-1441

Application Specification

114-1075

Instruction Sheets

408-6927

3 Spaces at

2.00 = 6.00 Ref.

11.30 ±0.1

3.56 ±0.3 Ty p .

8.8 ±0.08

+0.1

0.5 -0

9.50

20.45

2.25 Max.

(Point of Contact)

4.00

3.00 ±0.15

4.00

1.00

12.00 Ty p .

3 Spaces at

2.00 = 6.00

1.50 +0.10

-0.00

Dia. Typ.

(Drilled Hole)

2.05 +0.10

-0.00

Dia. Typ.

Drilled Hole

2.00 Ty p .

4 Spaces at

2.00 = 8.00 Ref.

6.00

13.30 ±0.1

3.56 ±0.3 Ty p .

10.8 ±0.08

+0.1

0.5 -0

9.50

22.45

2.25 Max.

(Point of Contact)

Recommended PC Board Hole Layout

per IPC-D-300, Type II, Class C

(Component Side)

4.00 Ty p .

3.00±0.15

1.00

4.00

5 Spaces at

2.00 = 10.00 Ref.

4 Spaces at

2.00 = 8.00 Ref.

1.50 +0.10

-0.00

Dia. Typ.

(Drilled Hole)

2.05 +0.10

-0.00

Dia. Typ.

Drilled Hole

Recommended PC Board Hole Layout

per IPC-D-300, Type II, Class C

(Component Side)

Part Numbers

Number of Solder Tail Length Press-Fit Seating Tool

Positions 0.107 [2.73]0.139 [3.53]0.140 [3.56]

8 5536607-1 5536613-1 5536614-1 Industry Standard Flat Rock

10 5223092-1 5223093-1 5536649-1 Industry Standard Flat Rock

4 Row 5 Row

Reference specification 114-1075 for plated through hole requirements.

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Backplane and Co-Planar Guide Modules

Keyed Guide Modules

Die Cast Pin and Receptacle

Keyed to prevent mis-mating daughter

cards

Multiple thread lengths available

Gatherability +/-0.100"

AdvancedTCA

Guide Modules

Die Cast Pins and Receptacles

Keyed to prevent mis-mating daughter

cards

Twin Pins — provide more keying

options

Meets PICMG 3.0 Specifications

Gatherability +/-0.50"

Un-keyed Guide Modules

Stainless Steel Pin

Die Cast Receptacle

Multiple thread lengths available

Gatherability +/-0.100"

Seating Tool — Part Number 224440-1

Board Support Fixture —

Part Number 217603-1

.394

[10.00]

.311

[7.90]

.311

[7.90]

Part Number

Type Dim. L Vertical Right-Angle Vertical Vertical

Guide Guide Guide Spacer

Pin Module Module Module

M4, 6.2 mm Thread Length 1.235 [31.36] 223956-1 5223957-1

M4, 7.5 mm Thread Length 1.269 [32.23] 223982-1 (As Shown) 1645545-1

M4, 12.7 mm Thread Length 1.491 [37.86] 223969-1 5223979-1 1934988-1

(15 mm)

8-32, 12.7 mm Thread Length 1.491 [37.86] 223969-4 (with Dual 1645545-2

M4, 9.2 mm Thread Length 1.353 [34.36] 223969-7 Mounting (18 mm)

M4, Internal Thread 1.378 [35.00] 1857988-1 Position)

Part Number

Type Right-Angle Guide Module Vertical Pin Right-Angle

4-40 M2.5 Pin

0° 5223986-1 5120913-1 1469265-1

90° 5223986-3 5120913-3 5223985-1 1469265-3

180° 5223986-5 5120913-5 1469265-5

225° 5223986-6 5120913-6 1469265-6

Part Number AdvancedTCA

Type Both Pins Top Pin Keyed 270° Not Keyed Module

Keyed 0° Bottom Pin Keyed 90° Designation

Right-Angle Pin Long 1-1469372-1 3-1469372-7 — A2

Vertical Pin Short 1-1469387-1 3-1469387-7 — A1

Vertical Pin Long 1-1469388-1 3-1469388-7 — A2

Right-Angle Receptacle 1-1469373-1 3-1469373-7 1469374-1 K1/K2

Single Pin Rear Assembly — — 1469269-X* rK1

*-X identified by PCB thickness. See customer drawing for details.

AdvancedTCA is a trademark of

PICMG-PCI Industrial Computer

Manufacturers Group, Inc.

Vertical Guide Vertical Spacer

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Note: All part numbers are RoHS

compliant.

Backplane and Co-Planar Guide Modules (Continued)

10.8 Guide Modules

Rugged design — to support heavier

cards

Better gatherability +/-3.5 mm

10.8 mm width

Die Cast Pin

Die Cast Receptacle

ESD Ground Option

Finish: Nickel plated

9.0 VITA 46 Guide Modules

Die Cast Pins and Receptacles

Keyed to prevent mis-mating daughter

cards

Meets VITA 46 Specification

Gatherability +/-3.5 mm

Finish: Silver plated

7.2 Thin Guide Modules

Die Cast Pin and Receptacle

7.2 mm width

Gatherability +/-2.5 mm

Finish: Trivalent Chromium

.283

[7.20]

.283

[7.20]

.283

[7.20]

.354

[9.00]

.425

[10.80]

Part Number

Type Right-Angle Vertical Pin

With ESD Without ESD Internal M3.5 Thread External M5 Thread

0 1-1410297-1 1-1410546-1

90 1-1410297-3 1-1410546-3 1410548-3 1-1410773-2

180 1-1410297-5 1-1410546-5

225 1-1410297-6 1-1410546-6

*See customer drawing for dash numbers

Part Number

Type Right-Angle* Vertical Pin Thread Depth

10 mm 11.6 mm 13.1 mm

0° 1-1469492-1

45° 1-1469492-2

90° 1-1469492-3 1-1469491-2 1-1469491-3 1-1469491-4

270° 1-1469492-7

315° 1-1469492-8

Un-keyed 1-1469492-9

*Mounting screw Part Number 1410946-X required

VITA 41 Guide Modules

Die Cast Pins and Receptacles

Meets VITA 41 Specification

Gatherability +/-2 mm

Finish: Clear Chromate

Key Part Number

Vertical Short Pin Vertical Long Pin Right-Angle Module

0° 1410962-1 1410963-1 1410465-1

270° 1410962-7 1410963-7 1410465-7

Part Number

Right-Angle Vertical Pin Thread Length

8.7 mm 11.6 mm

1410714-3 1-1410710-1 1-1410710-3

Type Part Number

Vertical Pin

Double-Ended 1410956-1

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

Z1 Power Connector for AdvancedTCA Zone 1 Applications

Product Facts

■Designed to PICMG 3.0

Standard

■High conductivity copper

alloy on Size 16 power

contacts

■.76 micro-meters

[30 microinch] gold over

1.27 micrometers

[50 microinch] nickel

plating at contact interface

■Gold-thickness controlled on

inside of socket and outside

of pin — at contact interface

points

■RoHS compliant

■Stainless steel spring

provides contact normal

force — resists relaxation at

elevated temperatures

■Eye of the needle compliant

press-fit termination

■No special tools needed to

seat connectors to PCB —

standard Flat-Rock seating

tools

■Additional PCB retention

hardware not required

Introduction

Tyco Electronics supplies

both the power and the

signal connectors

specified in the Advanced

Telecommunications

Computer Architecture

(AdvancedTCA) Standard.

This standard (PICMG 3.0)

is one of the latest stan-

dards addressing future

telecommunications needs.

The AdvancedTCA Power

Connector, designated for

use in Zone 1 per PICMG

3.0, combines 8 High

Conductivity Size 16 pin &

socket contacts along with

22 Size 22 pin & socket

contacts, plus guidance

into a compact interface.

Both connector halves

feature proven compliant

press-fit contacts for easy

solder-less termination to

printed circuit boards.

Based on years of reliable

long-term field installations

the power contact design is

based upon Tyco Electronics’

famous Type III+ contact

design. By adding the use

of a high conductivity cop-

per alloy and the low-force

Eye-Of-Needle compliant

pin section, the new con-

tact delivers both ease of

installation (with flat-rock

seating tools) as well as

industry-leading current

carrying capability. The

power contacts are capable

of carrying 20 amps per

contact and the signals are

capable of carrying 2 amps

per contact.

The housing design also

offers improvements com-

pared to other industry

alternatives. The lead-in

design for the contact

cavities provides better

resistance from contact

stubbing. The contact

retention has also been

designed to eliminate the

need for additional hard-

ware sometimes used to

hold the connectors to

the PCB after pressing in to

the PCB.

The result is a connector

which is easy to install,

meets all the PICMG 3.0

performance requirements

and stays retained to the

PCB without the additional

labor required to add

hardware.

Typical Electrical Properties

Current Ratings — tested in

accordance with CSA C22.2 No.

182.3-M1987 and IEC 60512-3, Test 5a

requirements:

Positions 1–24, 27, 32 — 1 Amp each,

per the PICMG 3.0 Specification

Positions 25, 26, 28–31, and 34 —

20 Amps each, exceeds the PICMG 3.0

Specification

Dielectric Withstanding Voltage —

Positions 1–16 — 1000 Volts rms

Positions 17–24 — 2000 Volts rms

Positions 25–34 — 2000 Volts rms

Environmental Parameters

Maximum Continuous Operating

Temperature — 105°C

Durability Rating — 250 cycles, per

PICMG 3.0

Technical Documents

Product Specification

108-2216

Application Specification

114-13156

Industry Standard

PICMG 3.0, Rev. 2.0

AdvancedTCA and PICMG are

trademarks of the PICMG-PCI Industrial

Computer Manufacturers Group, Inc.

METRIC

Dimensions are

millimeters over inches

Board-to-Board Products

Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666

Note: All part numbers are RoHS compliant.

Power Connectors & Interconnection Systems

Z1 Power Connector for AdvancedTCA Zone 1 Applications (Continued)

20.90

[.823]

28.60

[1.126]

46.10

[1.815]

17.50

[.689]

20.90

[.823]

28.60

[1.126]

17.50

[.689]

10.35

[.407]

Material and Finish

Insulators — Thermoplastic, glass

reinforced, UL 94V-0

Signal Pins — Copper alloy

Power Contacts — High conductivity

copper alloy, plated 0.00076 [.000030]

min. gold in mating area over 0.00127

[.000050] min. nickel

Compliant PCB Tails — 0.0030 –

0.0043 [.000120 – .000170] tin plated,

matte finish

Notes:

1. Mounting hardware — self tapping

screw (customer supplied) can be

used but not required on receptacle

2. Positions 1–4 not populated and

reserved for future use for 308

22 position connectors.

METRIC

Dimensions are

millimeters over inches

22.40

[.882] Max.

6.20

[.224] Max.

41.3

[1.626] Max.

Right-Angle Plug Power Signal Tail Type

Part Number Contacts Contacts

1766502-1 14 Sn Press-Fit

1766502-2 SnPb Press-Fit

1766500-1 822

Sn Press-Fit

1766500-2 SnPb Press-Fit

1888803-1 26 Sn Press-Fit

1888803-2 SnPb Press-Fit

Vertical Receptacle Power Signal Tail Type

Part Number Contacts Contacts

1766503-1 14 Sn Press-Fit

1766503-2 SnPb Press-Fit

1766501-1 822

Sn Press-Fit

1766501-2 SnPb Press-Fit

1888804-1 26 Sn Press-Fit

1888804-2 SnPb Press-Fit