Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Board Mount Connectors Product Facts Single-piece molded housings Custom configurable modular design AC and DC power in the same connector -- Meets UL safety requirements Current Interrupt ratings per UL 1977 -- for "Hot-Plug" applications Compact size -- ideal for distributed DC power applications Molded-in guide pins provide generous blindmateability Up to 3 levels of contact sequencing: 1st -- Pwr/Gnd 2nd -- Pwr & Signals 3rd -- Trigger Signals Low Mating and Un-mating force Solder or press-fit termination to PCB Meets SSI power connector requirements for DPS, MPS and HPS applications 30 micro-inch [0.76 micro-meters] gold post-plated contacts for high reliability All MULTI-BEAM XL products in this section are RoHS compliant Board-to-Board Products MULTI-BEAM XL is a blind-mateable board-toboard power distribution connector system. The heart of the MULTI-BEAM XL connector is the unique power contact which offers higher current ratings, lower contact resistance and lower mating forces than alternative designs. The connector is designed and manufactured in a modular approach and therefore allows the customer to select the number of power and signal contacts as well as the mating sequence of contacts they need for their specific application. The product is also available in versions complying to the Server Systems Infrastructure (SSI) Standard. The MULTI-BEAM XL product offers high reliability and high current density in a package designed specifically for modular hot-swappable power distribution systems. MULTI-BEAM XL connectors are ideal for blind-mating in modular and rack mounted systems. The high performance design and heavy gold plated contacts meet requirements across many applications including Power Distribution for compact (1U) computer servers up through High-End Servers, Faulttolerant Computers, Networking Equipment, Telecommunication Switches, Medical Instrumentation and Industrial Control equipment. The compact design also meets the I/O needs of modern Modular and Hot-Swappable redundant (N+1) Power Supplies and Uninterruptible Power Supplies. Technical Documents Product Specifications -- 108-1973 Application Specification -- 114-13038 Internet http://tycoelectronics.com File # E28476 Check out product information at: http://mbxl.tycoelectronics.com File # LR7189 Technical Support Center 1-800-522-6752 R R For More Information 11 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System (Continued) Board-to-Board Products Board Mount Connectors Power Contacts Signal Contacts Improved MULTI-BEAM XL power contact design features eight independent beams which provide: Electrical performance -- Parallel current paths yield a lower contact resistance Mechanical performance -- Tuned beam design provides low mating forces and high durability life cycles Traditional Dual-Beam design also available Twin-beam signal receptacle contact design mates on milled surface, to reduce plating wear / and improve durability MULTI-BEAM XL connector assures you of EXTRA LONG CONTACT WIPE Power contacts feature up to 0.200 [5.08mm] minimum wipe Shortest "trigger" signal contacts feature a minimum wipe of 0.100 [2.54mm] MULTI-BEAM XL connectors provides EXPANDABLE LENGTH connectors Overall length is expandable to accommodate up to 36 power contacts Contact spacings are expandable to accommodate higher voltages and/or higher current requirements Base metal made from high conductivity copper alloy (over 98% copper) offers superior performance compared to alternative materials (brass, phosphor bronze, beryllium copper, etc.) often used in power connectors 0.100 [2.54mm] x 0.100 [2.54mm] PCB contact grid Application Flexibility Vertical Receptacle Right Angle Plug Contact Wipe Vertical Receptacle Vertical Plug Contact Type Power (or GND) Contact Power Contact Signal Contact Signal (trigger) Contact Right Angle Receptacle Right Angle Plug Description Make First Break Last (MFBL) Standard Standard Make Last Break First (MLBF) Right Angle Receptacle Vertical Plug Sequence Minimum Wipe 1 0.200 [5.08mm] 2 2 0.150 [3.81mm] 0.150 [3.81mm] 3 0.100 [2.54mm] The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2. Product Configurations and Part Numbers The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Some popular configurations are shown in the tables below. Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, S indicates Signal. The corresponding contact spacing and voltage ratings are shown below. ACP 0.300 [7.62mm] spacing 300 Volts* P 0.250 [6.35mm] spacing 200 Volts* HDP 0.200 [5.08mm] spacing Connection to same voltage* S 0.100 [2.54mm] grid 60 Volts* * With circuit board designed to UL 1950, IEC 60950 12 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System (Continued) Board Mount Connectors Right Angle Receptacles 1P/24S/1P 2P/24S/2P 3P/24S/3P 3ACP/24S/5P 3ACP/24S/6P 5P/24S/6P 5P/32S/5P 7P/32S/7P 8P/28S 8P/32S/8P 10P/84S/10P 3ACP 8P 14P/32S 16S/4P 24S/6P 24S/8P Part Number 6450160-3 1-6450160-0 6450570-2 6450170-2 6450170-8 6450160-5 6450560-2 6450560-4 6450172-2 6450160-1 6450160-6 6450173-1 6450163-2 6450172-1 6450161-1 6450161-2 6450161-6 Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal SSI "MPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal AC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Overall Length and [mm] 1.925 [48.90mm] 2.250 [57.15mm] 2.750 [69.85mm] 3.400 [86.36mm] 3.650 [92.71mm] 4.350 [110.49mm] 3.950 [100.33mm] 4.350 [110.49mm] 3.350 [85.09mm] 5.450 [138.43mm] 7.750 [196.85mm] 1.550 [39.37mm] 2.650 [67.31mm] 4.950 [125.73mm] 2.050" [52.07mm] 2.750" [69.85mm] 3.250" [82.55mm] PCB Tail Type (Solder, Press-Fit) Solder Solder Press-fit Solder Solder Solder Press-fit Press-fit Solder Solder Solder Solder Solder Solder Solder Solder Solder Board-to-Board Products Configuration * Power Contact Sequencing No No Yes Yes Yes No No No Yes No No Yes No Yes No No No * Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Vertical Receptacles Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/4P 4P/24S/3ACP 3ACP/24S/5P 5P/24S/6P 6P/24S/6P 10P/84S/10P 10P/24S/12P 3P 3ACP 4P 5P 6P 7P 8P/28S 14P/32S 24S/6P 24S/3ACP 24S/8P Part Number 6450540-1 6450140-1 1-6450140-0 6450150-6 6450150-3 6450550-1 6450540-2 4-6450550-5 6450140-4 3-6450550-2 6450543-1 6450543-6 6450543-5 6450553-1 6450553-2 6450543-3 6450142-3 6450152-1 6450551-1 6450151-3 6450541-5 Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal DC Power AC Power DC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Overall Length and [mm] 1.925 [48.90mm] 2.250 [57.15mm] 2.750 [69.85mm] 3.350 [85.09mm] 3.150 [80.01mm] 3.400 [86.36mm] 4.350 [110.49mm] 4.250 [107.95mm] 7.750 [196.85mm] 5.800" [147.32mm] 1.400 [35.56mm] 1.550" [39.37mm] 1.650" [41.91mm] 1.900 [48.26mm] 2.050 [52.07mm] 2.400 [60.96mm] 3.350 [85.09mm] 4.950 [125.73mm] 2.750" [69.85mm] 2.200" [55.88mm] 3.250" [82.55mm] PCB Tail Type (Solder, Press-Fit) Press-fit Solder Solder Solder Solder Press-fit Press-fit Press-fit Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Solder Press-fit Solder Press-fit Power Contact Sequencing No No No Yes Yes Yes No No No Yes No No No Yes Yes No No Yes Yes Yes No * Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 13 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System (Continued) Board Mount Connectors Board-to-Board Products Right Angle Plugs Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/3ACP 3ACP/24S/5P 3ACP/24S/6P 5P/24S/6P 5P/32S/5P 6P/24S/6P 8P/32S/8P 10P/84S/10P 10P/24S/12P 16S/4P 24S/6P 24S/3ACP 3ACP 3P 4P 5P 6P 7P 8P/28S 14P/32S Part Number 6450330-1 6450120-2 6450130-6 6450130-4 6450130-3 1-6450130-4 6450230-1 2-6450120-4 2-6450120-7 6450120-1 6450120-6 4-6450130-6 6450231-1 6450131-7 6450121-3 6450123-3 6450123-1 6450123-2 6450123-6 6450523-2 6450123-5 6450132-3 6450132-4 Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power AC and DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power DC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Overall Length " and [mm] 1.925" [48.90mm] 2.250" [57.15mm] 2.750" [69.85mm] 3.150" [80.01mm] 3.400" [86.36mm] 3.650" [92.71mm] 4.350" [110.49mm] 3.950" [100.33mm] 4.250" [107.95mm] 5.450" [138.43mm] 7.750" [196.85mm] 5.800" [147.32mm] 2.050" [52.07mm] 2.750" [69.85mm] 2.200" [55.88mm] 1.550" [39.37mm] 1.400" [35.56mm] 1.650" [41.91mm] 1.900" [48.26mm] 2.050" [52.07mm] 2.400" [60.96mm] 3.350" [85.09mm] 4.950" [125.73mm] PCB Tail Type (Solder, Press-Fit) Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Press-fit Solder Solder Solder Signal Contact Sequencing Yes No Yes Yes Yes Yes Yes No No No No Yes Yes Yes No N/A N/A N/A N/A N/A N/A Yes Yes * Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Vertical Plugs Configuration * 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 5ACP/24S/5ACP 7P/32S/7P 24S/8P 3ACP 8P Part Number 6600333-9 6600330-4 1-6600333-0 1-6600333-2 6600333-7 1-6600333-1 6600333-6 6600333-1 6600330-5 6600323-2 6450503-3 6600303-1 Application Distributed DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power Overall Length " and [mm] 1.650" [41.91mm] 1.925" [48.90mm] 2.150" [54.61mm] 2.250" [57.15mm] 2.650" [67.31mm] 3.150" [80.01mm] 3.350" [85.09mm] 4.350" [110.49mm] 4.350" [110.49mm] 3.250" [82.55mm] 1.550" [39.37mm] 2.650" [67.31mm] PCB Tail Type (Solder, Press-Fit) Press-fit Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Press-fit Press-fit Press-fit Signal Contact Sequencing Yes Yes Yes Yes Yes No Yes Yes No No N/A N/A * Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 14 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System (Continued) Board Mount Connectors Performance Specifications Materials Up to 55 Amps per power contact, de-rated to 35 Amps in equally energized (8 adjacent positions) connector. Up to 4 Amps per signal contact, de-rated to 1.5 Amps in equally energized 24-position pin field. Maximum Continuous Operating Temperature -- 105C. Contact Resistance -- 0.7 milli-ohm Durability -- 250 cycle Radial Mis-alignment Capability -- 0.075 [1.91mm] Minimum of 0.100 [2.45mm] of contact wipe on shortest signal contact Housing -- High temperature thermoplastic, UL 94V-0 Power Contacts -- High conductivity Copper alloy Signal Contacts -- Copper alloy Boardlocks -- Phosphor bronze Finish Power and Signal Contacts -- 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations Note: Tin-lead plating also available on press-fit connectors Board-to-Board Products Specifications Performance @ 30 Amps per Contact 70 Temperature Rise C Temperature Rise C 80 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 Current per Contact (Amps) 1 Contact 8 Adjacent Contacts 50 30 25 20 15 10 5 0 55 1 2 4 6 8 Power Contacts on .250" [6.35mm]Pitch 10 See Cable Connectors on Pages 18-27 15 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System Board-to-Board Products Product Facts Combines PCB and Cable mounted contacts Ideal for separating AC input from DC input Eliminates FASTON tab interface at the back of the connector housing Requires less space than two housing designs Terminates 14 AWG up to 8 AWG wire Mates with Tyco Electronics Vertical and Right Angle PCB plugs High strength housing materials RoHS Compliant Technical Documents Product Specification -- 108-1973 and 108-2157 Application Specification -- 114-13038 The Cable Pass-Through MULTI-BEAM XL receptacles securely terminate up to a 10 AWG wire directly into MULTI-BEAM XL pcb mounted receptacles. The design includes a "terminal position assurance" (TPA) feature that ensures the manually inserted wires are fully seated. The product offers a unique way of using the MULTI-BEAM XL pcb receptacles as a sort of "docking" connector. A single docking connector is far easier to mate to and to design around in a blindmate application, than multiple power and signal connectors. By separating some circuits to be cable terminated and some to be pcb terminated it allows both high voltage (AC) and low voltage (DC) power to pass through the same connector. This separation of the AC and DC power eliminates the concerns of high voltage power running through circuit boards better suited to carry only low voltage circuitry. Additional applications may include designs where the power is better routed directly to a different pcb, through cables, yet pass through a single docking connector for ease in system design. The Cable Pass-Through connector is offered in both right angle or vertical pcb mount orientations and is supplied with either pressfit or solder pc tails. The connector is mate-able to either pcb mounted or cable mounted MULTI-BEAM XL or MULTI-BEAM XLE plugs. All MULTI-BEAM XL cable connectors are supplied pre-assembled by Tyco Electronics. 16 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System (Continued) Available Configurations Vertical Plugs -- -- -- 6600310-5 -- -- -- -- Board-to-Board Products 3CP/1P/24S/2P 3CP/24S/2P 3CP/24S/3ACP 3CP/4P/24S 3ACP/24S/6P 3CP/8P/12S 3CP/20S/10P 3CP/16S Part Numbers Right Angle Receptacles Right Angle Plugs Vertical Receptacles 6450178-1 6450130-2 -- 6450178-2 2-6450130-6 -- 1888179-1 2-6450330-6 -- 6450578-1 1-6450132-3 6450558-1 -- 1-6450130-4 6450558-2 1888132-1 -- -- 6450578-2 6-6450130-2 -- 6450668-1 6450622-1 -- Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability. Configuration Description CP ACP P HDP Density High AC Power DC Power AC Power Power Cable Power PC Mount PC Mount PC Mount .300" spacing .300" spacing .250" spacing .200" spacing S Signal PC Mount .100" grid "NEW" MULTI-BEAM XL Coax Pass-Thru Combine power, coax and signal all in one connector Right Angle Plug 292495-1 Cable Receptacle 292491-1 Note: All part numbers are RoHS compliant. 17 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Assemblies Board-to-Board Products Product Facts Single one-piece housing design Terminal Position Assurance (TPA) Secondary Locks on contacts assure no contact back-out Pre-assembled made-toorder cable assemblies Installation to panel provides float in X, Y and Z directions Insulation crimp on all contacts 30 microinch (.76 micrometers) gold plated contacts for high reliability Touch-safe design passes UL1977 and IEC 60950 finger probe test AC and DC power in the same connector -- meets UL & IEC safety requirements All MULTI-BEAM XL products in this section are RoHS compliant MULTI-BEAM XL Cable Assemblies allow designers freedom to connect power supplies and power distribution subassemblies in a wide variety of applications. Expanding beyond board-to-board applications the cable assemblies are available for both cable-to-board or panel mount applications and can terminate 8-16 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. In addition, the power contacts are designed to be able to accept two-wire terminations which can further reduce harness complexity by reducing or eliminating mid-wire splices. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high current density applications. The features work together to result in a highly durable and compact power connector, which offers industry leading minimum millivolt drop through the connection. The connector was designed to pass the UL 1977 and IEC 60950 finger probe test which makes the connector touch-safe. The insulation crimp adds further safety by keeping the insulation from being pulled away from the termination point. These features eliminate the Technical Documents For More Information Product Specification -- 108-2157 Application Specification -- 114-13112 Internet http://tycoelectronics.com need for a secondary cable clamp which often can be size prohibitive. The cable connectors are designed to mate to the de-facto standard Tyco Electronics MULTI-BEAM XL Right Angle or Vertical PCB Plugs. The combination of pcb and cable connections, both with mixed power and signal arrangements provides a universal power distribution connector systems. The cable assemblies are all RoHS compliant, designed to specific customer requirements and manufactured in Tyco Electronics' cable assembly manufacturing facilities. Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752 18 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Configurations/Applications Wires Secondary Locks on Signal Contacts Secondary Lock (1 Per Power Contact) Housing * 0.060" [1.52] Nominal Float in X, Y and Z direction * For modular installation of large power distribution systems * Single connector replaces multiple power and signal connectors Board-to-Board Products Floating XYZ Panel-Mount Receptacle Floating XYZ Panel-Mount Cable Receptacle (2P + 24S + 2P) Panel Alignment Key Power Circuitry Signal Circuitry Guide Post (2 Places) Mounting Hole (2 Places) XYZ Series Slide-to-Lock Cable Receptacle (3 ACP) Slide- to-Lock Receptacle * 0.030" [0.76] nominal float in X and Y direction * Ideal for modular installation of smaller systems requiring less space and less float -- such as fan trays * Replaces connectors which use multiple low power contacts to carry the total current * Power only or Power Plus signal mixed Secondary Lock (1 Per Power Contact) Wires Spring Latch Panel Stop Locking Tab Housing Panel Alignment Key (2 Places) Power Circuitry Guide Post (2 Places) STL Series Squeeze-to-Release Cable Receptacle (2P + 24S +2P) Cable-to-Board Receptacle * Easy to mate/disconnect with squeeze-to-release latches * Mates to right angle or vertical MULTI-BEAM XL STR plugs * Replaces two traditional connectors (1 signal and 1 power) with just 1 connector Secondary Lock (1 Per Power Contact) Wires Secondary Locks on Signal Contacts Housing Power Circuitry Squeeze Latch (2 Places) Signal Circuitry Mating Alignment Key (2 Places) STR Series 19 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Panel Mount Receptacles Product Facts High strength glass-filled housing materials Expandable/modular housing design PMT Series floats +/- 0.060" [1.52] in X, Y and Z directions STL series floats 0.030" [0.76] in X and Y directions Mounting Hardware Kits: Part Number 1600914-1 -- Standard Part Number 1600914-3 -- High Force Board-to-Board Products X, Y, Z Floating Receptacle Slide-to-Lock Receptacle Power and Signal Module Specifications Power Module Widths: Part numbers shown identify the main receptacle connector housing. Additional components (contacts, contact locks, etc.) are used to complete the cable assembly. See page 22 for contacts, secondary locks and application equipment information. Module Designation 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) 300 (ACP) 250 (P) 200 (HDP) Signal Module Width Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32] Module Designation 0.200 [5.08] (8 Contacts) Signals Power Module Max. Insulation Dia. inches [mm] 0.272 [6.91] 0.215 [5.46] 0.156 [3.96] Insulation Range inches [mm] 0.036-0.054 [0.91-1.37] Signal Module Configurations/Part Numbers Part Numbers Available Configurations 3ACP 4P 4ACP 5P 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 5ACP/24S/5ACP 7P/48S/7P XYZ Series 1600606-2 -- -- 1600606-1 1-1600636-3 1600636-9 1-1600636-0 1600636-2 1600636-8 1-1600636-4 1-1600636-5 1600636-1 1-1600636-6 STL Series 292499-1 292499-4 292499-3 1761419-2 1761819-4 -- -- 1761819-2 -- -- -- -- -- Mating PCB Plugs Vertical Right Angle 6450503-3 6450123-3 6600303-2 6450123-2 6600303-3 -- -- 6450123-6 6600333-9 -- 6600330-4 6450330-1 1-6600333-0 -- 6600333-5 1-6450330-4 6600333-7 -- 1-6600333-1 -- 6600333-6 -- 6600333-1 5-6450130-0 -- 3-6450120-4 Note: All part numbers are RoHS compliant. 20 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable-to-Board Squeeze-to-Release Receptacles Squeeze-to-Release Cable Receptacle (2P + 24S +2P) Secondary Lock (1 Per Power Contact) Wires High strength glass-filled housing Pre-installed squeeze-torelease latches. Expandable/Modular housing design Mates to Tyco Electronics Vertical or Right Angle PCB Plugs Board-to-Board Products Product Facts Housing Squeeze Latch (2 Places, pre-installed) Power Circuitry Signal Circuitry Mating Alignment Key (2 Places) STR Series Technical Documents: Power and Signal Module Specifications Power Module Widths: Product Specification -- 108-2157 Application Specification -- 114-13112 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) 300 (ACP) 250 (P) 200 (HDP) Signal Module Width See page 22 for contacts, secondary locks and application equipment information. Module Designation Module Designation 0.200 [5.08] (8 Contacts) Signals Power Module Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32] Max. Insulation Dia. inches [mm] .272 [6.91] .215 [5.46] .156 [3.96] Insulation Range inches [mm] .036-.054 [0.91-1.37] Signal Module Configurations/Part Numbers Available Configurations 2ACP 3P 3ACP 4P 6P 1P/24S/1P 2P/8S/2P 2P/16S/2P 2P/24S/2P 3ACP/24S/3ACP 4P/24S/4P STR Series 1600798-2 1600798-3 1600798-5 1600798-4 1600798-1 1600788-8 1-1600788-3 1-1600788-0 1600788-1 1-1600788-2 1-1600788-4 Part Numbers Mating PCB Plugs Vertical Right Angle 6600393-1 6450129-1 6600393-2 6450129-2 -- -- 6600390-1 6450129-3 6600393-3 -- 6600380-2 6450128-1 -- 6450128-6 6600383-5 -- 6600383-3 6450128-2 6600383-6 -- 6600383-7 6450128-5 Note: All part numbers are RoHS compliant. 21 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components Material and Finish Board-to-Board Products Body -- 50 micro inches Nickel over Tin Mating Area -- 30 micro inches Gold over Nickel Technical Documents Product Specification 108-2157-1 Application Specification 114-13164 Power Contact Power Contacts Wire Size Range AWG 12 14 2 @ 16 Wire Size Range AWG 8 10 2 @ 12 2 @ 14 Insulation Diameter . .156 [3.96] Max. .156-.176 [3.96-4.47] .120-.156 [3.05-3.96] .090 . [2.29] Max. Insulation Diameter .215-.272 [5.46-6.91] .176-.215 [4.47-5.46] .130 . [3.30] Max. .137 . [3.48] Max. Plating Tin Tin Tin Tin Plating Tin Tin Tin Tin Housing Width .200 or .250 [5.08 or 6.35] .250 [6.35] .200 or .250 [5.08 or 6.35] .250 [6.35] Housing Width .300 [7.62] .200 or .300 [6.35 or 7.62] .300 [7.62] .300 [7.62] Part Number Applicator Tool 1385635-3 1-1600961-7 (make-first-break-last) 1-1600961-8 (Standard) 1385636-3 1385635-3 1385636-3 Part Number Applicator Tool 1385637-3 1-1600960-7 (make-first-break-last) 1-1600960-8 (Standard) 1385638-3 1385637-3 1385637-3 Power Contact Secondary Lock Part Number 1600903 Secondary Power Locks: Part Number 1600903-X Note: One secondary lock needed for each power contact. Note: All part numbers are RoHS compliant. 22 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components (Continued) Insulation Barrel Material and Finish Wire Barrel Board-to-Board Products Contact -- Phosphor bronze plated gold over nickel in mating area Technical Documents Product Specification 108-25031 Application Specification 114-25021 Locking Lance Signal Contacts Wire Size Range AWG 22-26 Insulation Diameter .036-.054 [0.91-1.37] .036-.054 [0.91-1.37] Version Part Number Extraction Tool Low Pressure 531216-5 (reel) 91156-2 High Pressure 531224-6 (reel) 91156-2 Secondary Locks Note: One secondary lock needed for each column of signal contacts Secondary Signal Locks: Part Number 1600902-X Panel Mount Alignment Key Float Mount Hardware Kit Part Number 1600914-1 (Standard Force) Part Number 1600914-3 (High Force) 1 Kit / Cable Assembly; Kit includes 2 screws, 2 washers and 2 springs Note: Kit not needed for STR or STL housings Note: All part numbers are RoHS compliant. 23 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Installed Connector Illustration Board-to-Board Products Specifications Panel Stop Must be Against Back of Panel Connectors Fully Mated Product Specifications Power Contacts -- 50 Amps on single 8 AWG wire Signal Contacts -- 5 Amps on single 22 AWG wire 0.050" [1.27] minimum float in X, Y and Z direction Sequenced Mating -- 3 Levels Pwr/Grnd, Pwr & Signal, Signal 250 Cycle Durability PC Board Right Angle Plug Assembly Shoulder of Shoulder Screw Bottomed on Panel Singular Fasteners Shoulder Receptacle In Front of Panel Spring Latch Must Be Engaged to Panel Compression Spring and Flat Washer Installed onto Shoulder Screw XYZ Series STL Series Connectors Fully Mated PC Board Right Angle Plug Assembly Shoulder Latch Engaged to Latch Receiver of Mating Plug Assembly STR Series Additional temperature-rise data available, contact Tyco Electronics Product Engineering. Current/temperature rise data shown -- from End-OfLife qualification test. For more information see the product website @ http://mbxl.tycoelectronics.com 24 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies Cable Plug Assemblies Product Facts High strength housing materials Hot-Pluggable Installation provides float in X, Y and Z directions Sequenced mating RoHS complaint Modular mold design provides configuration flexibility Integral cable clamp supports contacts and provides strain relief in minimum amount of space 30 microinch (0.76 micrometers) gold plated contacts for high reliability Sold only as part of a pre-assembled cable assembly Board-to-Board Products The newest addition to the MULTI-BEAM XL cable assemblies are the cable mounted plugs. Produced with modular molds, the connectors can be made in a wide variety of sizes. The pcb mounted MULTI-BEAM XL plugs are typically rigidly mounted to hot-swappable power supplies and the systems they connect with. The "float blind-mate drawer connector" design of the MULTI-BEAM XL cable connectors eliminates the concern of an inadequately aligned chassis. The connector can accept mating parts misaligned by as much as 3mm ( 1.5mm), and still mate without applying stress to solder or complaint pin terminations. The MULTI-BEAM cable plugs can terminate 8-14 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high density applications. Technical Documents Product Specifications -- 108-2157-1 Application Specifications -- 114-13164 For More Information Internet http://tycoelectronics.com Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752 The cable assemblies are all RoHS compliant designed to specific customer requirements and manufactured in Tyco Electronics' internal cable assembly manufacturing facilities. 25 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Board-to-Board Products Configurations/ Part Numbers PMT Power Module Widths: 0.300 (ACP) 0.250 (P) 0.200 (HDP) Signal Module Width: 0.200 (8 Contacts) STL Module Designation STR Maximum Wire Size AWG mm2 300 (ACP) 8 10.5 250 (P) 10 6.6 200 (HDP) 12 2.6 Module Designation Signals Maximum Wire Size AWG mm2 22-26 0.14-0.32 Configuration PMT Series Plug STL Series Plug 3 ACP 4P 1P/16S/1P 1P/24S/1P 2P/24S/2P 3ACP/24S/3ACP -- -- 1600236-5 1600236-4 1600236-6 1600236-7 1761421-1 1761421-3 1600820-2 1600820-1 1600820-3 1600820-4 Max. Insulation Dia. .272 6.91 .215 5.46 .156 3.96 Max. Insulation Dia. .036-.054 0.91-1.37 Mating Receptacles* Vertical Right Angle 6450543-6 6450543-5 -- 6450540-1 -- 4-6450550-1 6450173-1 -- 2-6450170-0 6450160-3 2-6450170-1 2-6450170-2 STR Series Plug Mating Receptacles Vertical -- 1600814-2 1600238-4 1600238-3 1600238-5 1600238-6 -- -- 6450740-4 6450740-5 6450740-6 6450740-7 PMT Series -- Panel Mount with total 3mm float in X,Y and Z directions STL Series -- Panel Mount with total 1.5mm float in X and Y directions STR Series -- Squeeze-to-Release for removeable Cable-to-Board / I/O Applications *Specifications on mating pcb mountable receptacles: Product Specification -- 108-2157-1 Application Specification -- 114-13164 Note: All part numbers are RoHS compliant. 26 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Connector Styles Board-to-Board Products PMT (Panel Mount) for True X, Y, Z Floating Single-piece contact design -- eliminates multiple contact interfaces Insulation crimp on all contacts Installation to panel provides float in X, Y and Z directions Intermateable with Tyco Electronics MULTI-BEAM XL pcb mounted receptacles Specifications Wire Gauge -- 8 AWG - 14 AWG Sequenced Mating -- 3 Levels: Pwr/Gnd, Pwr & Signal, Signal Current Carrying Capacity -- Power Contacts -- 45 Amps* on single 8 AWG wire Signal Contacts -- 4 Amps on single 22 AWG wire Durability -- 250 Cycle Temperature Range -- 40C - 105C Float -- 1.5mm float in X, Y, and Z Direction** RoHS Compliant UL, CSA, VDE Approvals Pending *Based on End-of-Design Life Qualification Tests **Mated to Tyco Electronics MULTI-BEAM XL receptacles only STL (Slide-to-Lock) -- Most Economical -- Still Offering X and Y Floating Single-piece contact design -- eliminates multiple contact interfaces Insulation crimp on all contacts Installation to panel provides float in X and Y directions STR (Squeeze-to-Release) -- To Connect Sub-assemblies Single-piece contact design -- eliminates multiple contact interfaces Insulation crimp on all contacts Easy to mate/disconnect with squeeze-to-release latches Offered as pre-assembled, fully tested cable assemblies, as shown below Combines multiple power and signal connectors into a single Power I/O Connector 27 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Connectors Custom Configuration Worksheet PCB Mount Cable Mount D C B A 1 2 Hold Down 1 2 3 4 5 N N 1 2 B A 4 3 N Plugs XYZ Floating XYZ Floating Slide-to-Lock Squeeze-toRelease Mounting Hole C Board-to-Board Products Header/Plug (Right Angle Shown) D C B A N 3 2 1 N 5 4 3 2 1 N 2 3 B C 1 A Receptacle (Vertical Shown) Electrically Hot To create a unique configuration for MULTI-BEAM XL Connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer. 1. Application Board-to-Board Cable-to-Board 2. Gender Plug (Male) Receptacle (Female) 3. Orientation 4. Termination Cable Only Blind Mate specify Floating or Slide-to-Lock receptacle PCB Only Right Angle Latching Vertical (Cable Only) Power 8 AWG 10 AWG 12 AWG Signal 22 AWG 24 AWG 26 AWG 5. Termination Style (PCB Only) 14 AWG Solder tail .135 [3.43mm] Press-Fit .120 [3.05mm] Solder tail .165 [4.19mm] Press-Fit .135 [3.43mm] Press-Fit .165 [4.19mm] 6. Mounting to PCB Hold Downs (one on either end) .122[3.10mm] Mounting holes (Accepts #4 screws, right angle connectors only) .150[3.81mm] Mounting holes (Accepts #6 screws, right angle connectors only) 7. Select # of Contacts Section A: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only) (Mate-First-Break-Last) ( i.e. #1,#3, etc.) Contact Centerline Spacings: .200[5.08mm] (HDP) .250[6.35mm] (P) .300[7.62mm](ACP) Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...) ___ Enter the Positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only) Note: Row A is standard (i.e. A1, A3, etc.) Section C: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only) (Mate-First-Break-Last, i.e. #1, #3, etc.) Contact Centerline Spacings: .200[5.08mm] (HDP) .250[6.35mm] (P) .300[7.62mm](ACP) 8. Additional Requirements 9. Customer Information Name: __________________________Company: ____________________Location: ________________________ Phone: __________________________Fax: __________________________________e-mail:_________________________ (Submit to your local Tyco Electronics Sales Engineer) 28 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors Product Facts High current per linear inch 32 Amps per contact, fully loaded Various configurations to meet requirements using less board space Built-in alignment feature Shrouded insulator design Meets safety regulatory requirements All MINIPAK products in this section are RoHS compliant Board-to-Board Products Typical Applications Telecom and computer applications Routers Servers, mini and supercomputers Removable battery packs Uninterruptible power systems (UPS) Hot-swap N+1 power distribution MINIPAK connectors are a family of board-to-board power connectors designed to deliver more current using less board real estate. This goal is achieved by combining high density packaging with ELCON high-performance contact technology, including an innovative two-pole DualBlade contact that allows splitting 4.5 mm pitch contacts into multiple voltage rails. Product Highlights High-Performance CROWN BAND Contact Technology For the ultimate in current carrying capacity, MINIPAK connectors use ELCON CROWN BAND contacts individually rated at 43 Amps by Underwriter's Laboratory (UL), and mounted to the printed circuit board through 10 termination pins1. Tight 4.5 mm Contact Pitch for Highest Current Density MINIPAK connectors offer a combination of alignment guides, signal contacts, and power contacts on 4.5 mm, 6.0 mm, and 7.5 mm pitch to meet different output current and voltage requirements while using the least possible space on the board. The 4.5 mm pitch allows a very dense form factor ideal for space constrained power designs. The 7.5 mm pitch supports 250 VAC spacing requirements. Selective use of DualBlade contacts can further improve current density. Wide Selection of Configurations MINIPAK connectors are available in numerous configurations. Which MINIPAK connector is most suited to your application will depend on requirements such as AC input current and voltage, DC output currents and voltages, number of signal contacts, board mounting style and available board space. Tyco Electronics will work with you to determine the best solution to your application, and can tool custom MINIPAK configurations if needed. A MINIPAK Connector Layout Form is available to help define your application requirements. Note: 1 Current rating will vary depending on contact layout, spacing, and thickness of copper on the board. 29 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors (Continued) DualBlade Contact Power Sequencing Eye of the Needle, Compliant Press-Fit Tails Board-to-Board Products Signal Sequencing DualBlade Contact for More Density and Flexibility The DualBlade contact is a two-pole blade that allows splitting 4.5mm pitch contact blocks into multiple voltage rails that would otherwise be bussed together due their extreme proximity between contacts. Each side of the DualBlade contact can carry approximately 20A1. Power and Signal Sequencing Sequencing of both power and signal contacts is available to allow use of MINIPAK connectors for hot-swapping of power supplies2. To specify your sequencing requirements, download the "MINIPAK Connector Configuration Form" on page 32. 2 Not intended for current interruption. 1 Current rating will vary depending on contact layout,quantity and spacing, and thickness of copper on the board Multiple Choices for Termination to the Board MINIPAK connectors can be mounted on the board or backplane using solder or press-fit tails3. Truly compliant eye of the needle press-fit tails are used to provide reliable solderless mounting. Solder tails are available in two lengths to support boards of different thicknesses. See dimensions under CONNECTOR MOUNTING on next page. 3 Press-fit tails available only on the socket side. Alignment feature built into the pin and socket insulators Recessed Low Profile MINIPAK AC Socket Contacts Guides for Extra Alignment In addition to the blind mating capabilities built into the MINIPAK connector housing, a robust guide feature is available for designs that need improved gatherability due to the mechanical requirements of the design. Fully Shrouded Housing and Probe-Proof Socket Contacts For full protection of the power contacts,MINIPAK pin housing connectors are fully shrouded and the socket contacts are recessed to be finger probe-proof. The AC socket contacts are further recessed into the socket cavity to offer compliance with UL 1950/IEC 950 safety requirements. 30 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors (Continued) Right Angle PCB Plug No. 15A Signal No. 30A Pwr Contacts Pwr Tails 6651672-2 3 2 6 Solder 6651670-1 3 2 24 Solder 6651742-1 8 12 58 Solder 6651668-1 21 0 24 Solder 6651380-1 6 5 36 Solder Mating Pair Overall Length 1.38 35.00 2.87 73.00 3.78 96.00 5.71 145.00 4.50 114.50 Board-to-Board Products Part Number Vertical PCB Receptacle Mating Part Number Tails Special Feature 6651673-1 Compliant Press-Fit DualBlade 6651671-1 Compliant Press-Fit DualBlade 6651743-1 Compliant Press-Fit Stacked 6651669-1 Compliant Press-Fit -- 6651381-2 Compliant Press-Fit DualBlade *The remaining power contacts are 30 Amps each DualBlade Contact DualBlade Contact provides two 15 Amp contacts in the space of one 30 Amp contact DualBlade Contact Housing Assembly Stacked MINIPAK Connector Co-Planar Stacked MINIPAK Part Number Right Angle PCB Plug No. 30A No. 15A Signal Pwr Pwr Contacts 1766056-1 2 6 36 Tails Solder Right Angle PCB Receptacle Mating Pair Overall Length Mating Part Number Tails Special Feature 1.55 39.30 1766057-1 Solder Stacked Custom MINIPAK Connector Configurations If the standard MINIPAK connector configuration does not meet your application requirements, Tyco Electronics may be able to tool a custom MINIPAK connector solution depending on your requirements and production volume. Please consult Customer Service for details. Note: All part numbers are RoHS compliant. 31 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MINIPAK High-Density Board-to-Board Power Connectors (Continued) Board-to-Board Products Material Insulators Socket contacts Signal pins Power blades Plating Contacts Terminals Environmental/Mechanical Connector operating temperature range Mating forces PPA, UL 94V-0 flammability rated, color black Phosphor bronze alloy Brass alloy Copper alloy Selective 30 microinches gold over nickel Tin over nickel -40C to +130C Power: 1.5lb/contact typical Signal: 0.2lb/contact typical Electrical Contact current rating Voltage ratings Insulation resistance Dielectric strength Individual power contact: 65A max.1 AC Power: 125/250VAC, signal & DC power: up to 60V 5000 at 500V DC for 2 minutes, per MIL-STD 1344, Method 3003 Power 1,500VAC, signal 250VAC; for 1 minute, per MIL-STD 1344, Method 3001 1 This is the UL rating for an individual power contact. Current rating for any given configuration with multiple contacts will depend on contact layout, quantity and spacing. Contact Current Ratings 100 The graph to the right shows the current carrying capabilities of an individual power contact,and that of multiple contacts at 4.5, 6.0 and 7.5mm contact spacing. 80 MINIPAK connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No.182.3-M1987. Tyco Electronics will work with customers to obtain application-specific regulatory certifications if needed. 1 2 3 4 Individual contact 4.5 mm contact spacing 6.0 mm contact spacing 7.5 mm contact spacing 60 1 50 40 30 20 10 (R) C TEMPERATURE RISE (C) 70 Safety Regulatory Agency Compliance 2 3 4 90 US 0 20A 40A 30A 50A 60A CURRENT (A) Connector Mounting Termination Tails Dim A P.C. Board Surface Ref. 2.68 [.106] Compliant Press-fit for .093" min. thick PCB Solder tail Mating Condition Dimension "A" Long Tail Short Tail .180 .020 .120 .020 4.57 0.51 3.07 0.51 25.4 [1.000] 32 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MINIPAK HD Connectors Product Facts Designed to the PICMG MicroTCA.0 Standard 30 microinches gold plating over nickel RoHS compliant 24 high current density power contacts, able to carry up to 14.5 Amps per contact when fully loaded Industry proven Universal Power Module (UPM) power contacts Hot-plug contact design controls arc during hot mate/unmate cycles 3 mating levels Tyco Electronics supplies the Power Entry Module (PEM) connector specified in the PICMG MicroTCA Standard. The PICMG MicroTCA.0 Standard is one of the latest standards addressing future telecommunications needs. The MINIPAK HD combines 24 power contacts and 72 high density signal contacts. The power contacts are the industry proven contacts Board-to-Board Products utilized in the Universal Power Module (UPM) and are capable of carrying 14.5 Amps per contact when fully energized. Rugged contact design ensures long-term reliability and sacrificed contact tip, controls arcing during hot mate/unmate cycles. The MINIPAK HD also features 3 levels of mating and selective gold plating on contacts. Contact Blades Product Facts Designed for HOT Swap applications Extended sacrificial contact tip absorbs arc Main contacts stay free of contaminants MINIPAK HD Contact Blades Technical Documents Product Specification -- 108-2253 Industry Standard -- PICMG MicroTCA R1.0 MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group, Inc. 33 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MINIPAK HD Connectors (Continued) Board-to-Board Products MicroTCA Connectors -- MINIPAK HD Board-toBoard Connector Vertical Receptacle, Compliant Press-Fit Part Number 1469920-1 (tin-lead pcb tails) Part Number 1469920-2 (tin plated pcb tails) The vertical connector consists of 72 2 mm pin and 24 Universal Power Module (UPM) receptacle contacts. The contacts have compliant pin tails for press-fit applications. .917 .004 [23.30 0.10] 2.213 Ref. [56.20] 2.406 .008 [61.10 0.20] .217 Ref. [5.50] To Centerline Of Cavity .866 Ref. [22.00] .030 .002 [0.75 0.05] .187 Ref. [4.75] .531 Ref. [13.50] .016 Ref. [0.40] 72 Plcs. .374 Ref. [9.50] .812 2 Plcs. [20.62] Part Number 1469920-1 Right Angle Plug, Solder Tail or Compliant Press-Fit Part Number 1469921-1 (Solder Tail) Part Number 1469922-1 (Press-Fit) Part Number 1469922-2 (Press-Fit, Tin-Lead PCB Tails) The right angle connector consists of 72 high density signal pins and 24 right angle UPM blades that feature 2 mating lengths for the mate first/break last ground sequencing. The right angle connectors come in 2 piece tail variations, press-fit and solder. .929 Ref. [23.60] .871 .006 [22.12 0.15] 1.559 .004 [39.60 0.10] .748 Ref. [19.00] .472 .004 [12.00 0.10] .795 .004 [20.20 0.10] .685 .004 [17.40 0.10] Part Number 1469921-1 Note: All part numbers are RoHS compliant. 34 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MINIPAK HDE Connectors Product Facts Compatible with 2mm equipment practices per IEC 61076-4-101 One-piece molded housing -- fewer parts to assemble to pcb Very high current density -- 18 Amps per contact on each contact in an 8-position (2 x 4) connector 4 pcb tails distributes the current with just 4.5 amps per plated through hole Hot-pluggable contact design reduces contact degradation associated with live pcb insertions / extractions Two-levels of contact sequencing for mate-firstbreak-last operation Technical Documents Product Specification 108-2289 Board-to-Board Products The latest high current power module is designed to serve in both backplane power distribution and general pcb-to-pcb applications is the new MINIPAK HDE connector. It was designed to compliment the most popular high-speed backplane connectors offered by Tyco Electronics, including HM-Zd, Z-PACK TinMan and MULTIGIG RT connectors. The two-row configuration offers a benefit to the pcb designer. The power can be fed from either the top or bottom row, with the return path routed through the other remaining row. Alternatively, the same voltage rail can be routed to both the top and bottom rows and the return path can be routed to both the top and bottom rows of adjacent contacts. The two row configuration offers the additional benefit of occupying just half the linear pcb edge space of other types of board-toboard power modules. The low mating force contact reduces the moment / stresses on the connector during mating and reduces the plating wear for longterm reliability. The MINIPAK HDE connector has two-levels of blade lengths to provide matefirst-break-last operation for hot swap operation. In addition, in the event the connector is used to mate or un-mate to a live load, the sacrificial contact tip absorbs the arc to keep the remaining contact mating surfaces free of damage. This "hot-plug" contact design has been approved by UL for current interrupt applications. All MINIPAK HDE connectors are easily applied to the pcb with common "flat-rock" seating tools. The connector mates with Tyco Electronics' Universal Power Module connectors found on page 52. 35 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MINIPAK HDE Connectors (Continued) Contacts Industry proven Universal Power Module (UPM) style contacts Board-to-Board Products Performance Data Current Rating -- 18 Amps on each contact in the 8-position (2x4) connector Low Level Contact Resistance -- 2 milli-ohms max Operating Temperature -- -40C to +105C Technical Documents Product Specification 108-2289 Description 2x3 2x4 2x5 2x6 2x7 2x8 2x9 Part Number 1926223-1 1926224-1 1926225-1 1926226-1 1926227-1 1926228-1 1926229-1 Dimension L .472" [12.00] .590" [15.00] .708" [18.00] .826" [21.00] .944" [24.00] 1.06" [27.00] 1.18" [30.00] Mating Connector* 5-5223955-2 120953-1 120953-2 120953-3 120953-4 120953-5 120953-6 *Mating connectors are single row, MINIPAK HDE requires 2 x mating connectors Note: For more information on the mating connector please see page 50. L .748 [19.00] .969 [24.63] .753 [19.13] .844 [21.45] Note: All part numbers are RoHS compliant. 36 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors Product Facts 32 Amp high-performance ELCON CROWN BAND power contacts True hot-plug power contacts available for current interruption under load Versatile modular design allows customized configuration to meet your specific application requirements Perpendicular, parallel and co-planar styles available Sequenced mating of power and signal contacts Solder and compliant pressfit termination to the board Unique active guide modules double as alignment guide and power contact All FLATPAQ Products in this section are RoHS compliant Board-to-board power interconnections Hot-swap N+1 power distribution for telecommunications, servers and mini-computers Uninterruptible power systems (UPS) Removable battery packs Board-to-Board Products Typical Applications FLATPAQ connectors provide hot-pluggable AC and DC power in boardto-board applications. Customized configurations of up to 45A power contacts, signal & logic lines, and guides (both active and passive) are enabled by the assembly of various standard modules. This allows the designer to specify guidance for blind mating situations, contact mating sequence, spacing for voltage ratings, and current interruption under load (true Hot-Plug), to meet custom design requirements without incurring any tooling expense. Product Highlights Highly Configurable FLATPAQ connectors are custom configurable using standard modules that can be arranged in any order to meet the application requirements. It is even possible to have both power blades and power sockets in the same connector side. Using off-the-shelf, modular components enables quick turnaround of sample requests, typically within one week, to allow your design to move forward on schedule. High-performance ELCON Power Contacts FLATPAQ socket modules use proven CROWN BAND technology, for low insertion and extraction forces, minimal voltage drop and reduced temperature rise. The latest generation contacts are 45A USR rated (32.5A CNR) and can handle even higher currents when mounted on boards with 5 oz copper traces or on bus bars. Hot-Pluggable socket contacts are rated at 35A USR, 20A CNR. Both Hot-Plug and regular sockets can be mixed in the same connector (as can both power blades and power sockets). Standard power modules utilize the same contacts as the MINIPAK Connectors for cost effectiveness. The original "float" mounted blade modules are still available where physically isolating the blade from the PCB solder joints is desired. 24-position straight mount Signal socket modules are now available in a cost effective 1A design. Power and Signal Sequencing Power contacts are available in Standard, Premate and Postmate lengths to meet your power sequencing requirements. Signal contacts have Standard and Premate length options, consult Customer Service for details. 37 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems FLATPAQ Modular Board-to-Board Power Connectors (Continued) Board-to-Board Products Various Contact Termination Styles bars. Tyco Electronics will provide details of the recommended pressing fixture for each assembly. All connectors are available in two lengths of solder termination, .115 (2.9 mm) nominal for 0.062 (1.6 mm) thick boards, and 0.177 (4.5 mm) for 0.093 (2.4 mm) and 0.125 (3.18 mm) boards. All terminations fit 0.040 +/- .0030 (1.02 =/- .08 mm) diameter plated through holes. Straight mount socket connectors are also available with compliant `Eye of the Needle' design press-fit terminals for 0.093 (2.4 mm) minimum thickness boards and bus FLATPAQ Connector alignment guides improve gatherability in blind mate situations and can be either electrically active (35A rated) or passive. Passive Alignment Guides and Mounting Ears guides should be used in conjunction with mounting ears when placed at the end of the connector. Mounting ears should also be considered on right angle mounted connectors. See page 41 for details on completing the layout sheet. A drawing with general contact sequencing and alignment information is available; please contact Customer Service for a copy. Finished Connector Drawing Safety Regulatory Agency Compliance Tyco Electronics will provide a Customer Drawing showing all envelope dimensions and PCB mounting pattern based on the configuration indicated using the layout sheet available at www.tycoelectronics.com. Electrical Performance FLATPAQ connector has been evaluated by safety regulatory agencies for use in data, signal, control and power applications. Consult Customer Service for details. Temperature Rise 100 Copper Thickness 2 oz. 3 oz. 5 oz. 90 80 TEMPERATURE, C The graphs below show the performance of the FLATPAQ contact design in terms of temperature rise against current. Tests were performed on 250 V power modules mounted on PC boards with 2 oz, 3 oz, and 5 oz copper traces. 70 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 50 55 40 45 50 55 CURRENT, AMPERES Voltage Drop 20 18 Copper Thickness 2 oz. 3 oz. 5 oz. VOLTAGE DROP, mV 16 14 12 10 8 6 4 2 0 0 5 10 15 20 25 30 35 CURRENT, AMPERES 38 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 0 Power Connectors & Interconnection Systems FLATPAQ Connector Product Specifications Signal Socket Contacts Passive Guide Pin Active Guide Pin Finishes Contacts Board-to-Board Products Materials Insulators Power Blades Power Sockets Hot-Plug Power Sockets & Active Guide Sockets Signal Pin Contacts PPA, UL 94V-0 flammability rated, color black Copper alloy Phosphor Bronze Crown Bands: Beryllium Copper Holder: Phosphor Bronze Solder termination: Brass Press-fit: Phosphor Bronze 1 Amp: Phosphor Bronze 3 Amp: Beryllium Copper Brass Copper alloy Selectively plated gold (30 microinches minimum) with tin on terminations, all over nickel Nickel Silver Passive Guide Pin Active Guide Pin Electrical Current Rating Power Contacts Current Rating, Hot-Plug Power Contacts Signal Contacts, 1 Amp Signal Contacts, 3 Amp Contact resistance UL CUR/CSA UL CUR/CSA UL CUR/CSA UL CUR/CSA Power Signal Insulation Resistance Dielectric Strength Mechanical Insertion Force Power Signal Extraction Force Power Signal Contact Retention (in insulator) Durability Operating Temperature Recommended PCB Hole Power Signal Press-Fit Tooling Marking 45 Amp 32.5 Amp 35 Amp at 250V, 50 cycles 20 Amp at 250V, 50 cycles 1 Amp, 250 VAC 1 Amp, 250 VAC 3 Amp, 250 VAC 2.5 Amp, 250 VAC 2 m maximum initial, (3 m maximum after 500 cycles durability), at 35A per MIL-STD-1344, Method 3004 15 m maximum initial, (30 m maximum after 500 cycles durability), at 100mA, 20 mV, per MIL-STD-1344, Method 3002 5,000 M minimum at 500VDC for 2 minutes, per MIL-STD-1344, Method 3003 1,500 VDC for 1 minute, per MIL-STD-1344, Method 3001 4.0 lbf (17.8 N) maximum 5.0 ozf (1.4 N) maximum, using .0305 (.775mm) diameter steel test pin 1.0 lbf (4.4 N) minimum 0.5 ozf (0.1 N) minimum, using .0295 (.749mm) diameter steel test pin 10.0 lbf (44.4 N) minimum 5.0 lbf (22.2 N) minimum 500 Cycles, per MIL-STD-1344, Method 2016 -40 to +105 C Finished hole: 0.040 +/- .0030 dia. (1.02 +/- .08 mm dia.) Drilled hole: 0.0453 +/- .0005 dia. (1.15 +/- .013 mm dia.) Copper Plate: 0.0010 (.025 mm) min. per surface Tin Plate: 0.0003 (.008 mm) min. per surface Press fixture is recommended for compliant press-fit assemblies. Consult Tyco Electronics for tool drawing Connectors are marked with manufacturer's logo, part number and lot code 39 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems FLATPAQ Connectors Part Number 6646465-1 FLATPAQ 250V Straight Socket Connector 4 Power, 24 Signal Contacts 2.559 [65.00] Board-to-Board Products .551 [14.00] Part Number 6646871-1 FLATPAQ 250V/600V Right Angle Pin Connector 6 (250V) Power, 1 (600V) Power 2.283 [58.00] .551 [14.00] Part Number 6646770-1 FLATPAQ Right Angle Pin Connector 8 Power, 24 Signal Contacts 3.031 [77.00] 3.268 [83.00] 3.504 [89.00] .226 [5.75] .805 [20.45] .930 [23.62] Note: All part numbers are RoHS compliant. 40 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems How to Specify Your Modular FLATPAQ Connector . We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also available upon request. mation, including signature and date. 2 Indicate the connector layout by filling in the FP number of each module required in the boxes, one per box. Use one form per mated pair. The left to right order of the modules should match the mating face views of the connector. When laying out right angle assemblies, make sure that you look at the mating face with the termination tails facing downwards. 3 For solder terminated assemblies, indicate the tail length for each half of the connector using the checkboxes to the right of the layout grid. Sample Modular FLATPAQ Connector Layout Form Instructions ENTER CUSTOMER INFORMATION 1. Indicate the connector layout by filling in the FP number of each module required in the boxes, one per box. Use one form per mated pair. 2. The left to right order of the modules should match the mating face views of the connector. When laying out right angle assemblies, make sure you look at the mating face with the termination tails facing downwards. 3. For solder terminated assemblies, indicate the tail length for each half of the connector using the checkboxes to the right of the layout grid. 4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer. Upon receipt of this form, Tyco Electronics will generate a Customer Drawing for you to check and approve prior to connector production. Company Location Contact Name Title Telephone Fax Email Address I am: End user Contract manufacturer (end user: Signature Today's Date ) Annual Quantity Required Submit to your local Tyco Electronics Sales Engineer. Write the "FP" numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right angle assembly tails facing downwards). FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options .115" (2.9 mm); .062" thick boards .177" (4.5 mm); .093/.125" boards Write the "FP" numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mating face view of the connector (right angle assembly tails facing downwards). FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options .115" (2.9 mm); .062" thick boards .177" (4.5 mm); .093/.125" boards Right Angle Mount 250 V Power Modules FP151 Standard Blade FP105 Float, Standard FP152 Premate Blade FP106 Float, Premate Signal Modules FP153 FP104 Postmate Blade Hot-Plug Socket FP107 Float, Postmate FP512 Spacer, 250 V 600 V Power Modules FP155 Standard Blade FP121 Float, Standard Straight Mount FP156 Premate Blade FP122 Float, Premate FP157 FP120 Postmate Blade Hot-Plug Socket FP123 Float, Postmate FP514 Spacer, 600 V 250 V Power Modules Note: All modules FP161 FP150 Socket, Solder Standard Blade are solder tail FP250 FP101 termination unless Socket, Press-fit Float, Standard indicated as FP100 compliant Press-fit. Hot-Plug, Solder Select solder tail FP200 length using check Hot-Plug, Press-fit boxes to the right of the connector layout 600 V Power Modules grid above. 0.093" or thicker boards are recommended for compliant Press-fit termination FP154 FP165 style. Consult Socket, Solder Standard Blade Tyco Electronics FP254 FP117 for signal module Socket, Press-fit Float, Standard sequencing. See FP116 Catalog 1773096 for Hot-Plug, Solder benefits of Hot-Plug FP216 Hot-Plug, Press-fit and Float options. Board-to-Board Products 1 Enter your contact infor FP302 24-Pin FP303 24-Pin Socket FP314 6-Pin Mounts Guides FP500 FP501 Left Flange Right Flange Mount Mount Right Angle Guide Sockets FP506 Passive FP516 Active FP315 6-Pin Socket FP507 Right Angle Passive Guide Pin Signal Modules FP162 Premate Blade FP102 Float, Premate FP163 Postmate Blade FP103 Float, Postmate FP511 Spacer, 250 V FP300 FP312 FP313 FP318 24-Pin 6-Pin 6-Pin Socket, 24-Pin Socket 3A rated FP418 FP400 FP412 FP413 24-Pin, Press-fit 24-Pin Skt, Press-fit 6-Pin, Press-fit 6-Pin Skt, FP301 3A, Press-fit 24-Pin Skt, 3A Rated FP401 24-Pin Skt, 3A, Press-fit Mounts FP166 Premate Blade FP118 Float, Premate FP167 Postmate Blade FP119 Float, Postmate FP513 Spacer, 600 V Guides FP500 FP501 Left Flange Right Flange Mount Mount FP502 Straight Guide Pins Straight FP503 Passive Passive FP515 Active, M3 Guide Socket FP517 Active, 4-40 How to Obtain Modular FLATPAQ Connector Layout Forms Modular FLATPAQ Connector layout forms can be obtained directly from Customer Service or through your Tyco Electronics Sales Engineer. They can also be downloaded from the website; at http://www.tycoelectronics.com. 41 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ICCON Single Pole Power Connectors Product Facts Uses high-performance Crown contact 35A current rating True compliant press-fit and solder tails Pin locking feature option Standard DIP footprint .300 x .100 and ICCON SLIMLINE Connector .100 x .100 Insulator rated at 105C, UL 94V-0 Meets safety regulatory requirements #8 AWG wire size Parallel and perpendicular Sequencing capability All ICCON Products in this section are RoHS compliant Board-to-Board Products ICCON connectors provide a reliable high current power interconnection with quick connect/disconnect function for space constrained motherboarddaughterboard, cableboard and board-busbar power delivery applications. Typical Applications Power distribution Board-to-board interconnection Board-to-busbar interconnection Board-to-wire interconnection High-density power designs Board stacking Product Highlights High Performance Contact ICCON connectors use ELCON CROWN BAND Contact, a multifingered spring which provides a greater surface contact area, thus ensuring small millivolt drop, minimum heat generation and very low insertion and extraction forces. Optional Locking Feature The optional locking feature provides minimum 5 lbs. (2.21kg) retention force to improve connection integrity, securing against accidental unmating in harsh mechanical conditions. Support for Multiple Mounting Styles ICCON connectors are available with press-fit or solder tails for mounting on both PC bards and bus bars. Tyco Electronics uses eye of the needle true compliant tails for the most reliable mounting using solderless techniques. Each ICCON connector has a 10 pin DIP footprint for convenient industry standard mounting. Through hole socket connectors can be used in "bottom entry" applications. Mating with Discrete Contracts For further versatility, ICCON connector products can mate with discrete contacts, available in a variety of termination types. ICCON SLIMLINE Connectors With a footprint close to 30% smaller than the standard ICCON connector products, the ICCON SLIMLINE connector products allow integrating more components in less board real estate, providing substantial space savings compared to connectors of this type in the same performance range. 42 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ICCON Standard DIP Connectors (.300 x .100 footprint) Right Angle Receptacle Part Number 6643232-1 Solder Part Number 6643272-1 Compliant .400 [10.16] .200 [5.08] .150 [3.81] .484 [12.29] .400 [10.16] .500 [12.70] .665 [16.89] .420 [10.66] Solder .400 [10.16] .400 [10.16] Right Angle Pin For Part Numbers and "A" Dimension See Table Below A .500 [12.70] A .300 [7.62] Part Number 6643264-1 Through Hole, Solder Part Number 6643247-1 Closed, Solder Part Number 6643269-1 Through Hole, Compliant .180 [4.57] .400 [10.16] .400 [10.16] .400 [10.16] .142 Dia. [3.60] Vertical Receptacle .100 [2.54] .300 [7.62] .500 [12.70] .200 [5.08] .150 [3.81] .100 [2.54] Board-to-Board Products .300 [7.62] .400 [10.16] .400 [10.16] .300 [7.62] .100 [2.54] .500 [12.70] .100 [2.54] .400 [10.16] .500 [12.70] .520 [13.20] .150 [3.81] .180 [4.57] .150 [3.81] .520 [13.20] Solder .300 [7.62] .400 [10.16] Vertical Pin For Part Numbers and "A" Dimension See Table Below .300 [7.62] .100 [2.54] .100 Typ. [2.54] .500 [12.70] .400 [10.16] .400 [10.16] .500 [12.70] .142 Dia. [3.60] .142 Dia. [3.60] A A .150 [3.81] .520 [13.20] .180 Typ. [4.57] .520 [13.20] Solder .300 [7.62] Right Angle Pins Solder Tail 6643281-1 6643276-1 6643431-1 6643432-1 6643433-1 6643434-1 6650785-1 6643435-1 Compliant Locking Style 6643275-1 6643273-1 6643442-1 6643443-1 6643444-1 6643445-1 6643446-1 6643447-1 Non-Lock Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock .400 [10.16] Length "A" .470 .470 .570 .750 1.000 1.250 1.500 1.750 [11.93] [11.93] [14.48] [19.05] [25.40] [31.75] [38.10] [44.45] .100 [2.54] Vertical Pins Solder Tail 6643283-1 6643266-1 6643436-1 6643437-1 6643438-1 6643439-1 6643440-1 6643441-1 .400 [10.16] Compliant Locking Style 6643274-1 6643271-1 6643449-1 6643450-1 6643451-1 6766439-1 6766440-1 6766441-1 Non-Lock Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock Non-Lock Length "A" .470 .470 .570 .750 1.000 1.250 1.500 1.750 [11.93] [11.93] [14.48] [19.05] [25.40] [31.75] [38.10] [44.45] Note: All part numbers are RoHS compliant. 43 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ICCON Discrete Contacts Crimp Socket 1.00 (25.40) Board-to-Board Products Part Number 6648317-1 #8 AWG 0.305 (7.74) Dia. Flange 0.264 Dia. Crimp Barrel (6.70) 0 Crimp Pins 1.02 (25.90) Part Number 1766163-1 #8 AWG Non-Lock Part Number 1766160-1 #8 AWG Lock Part Number 1766816-1 #10 AWG Non-Lock Part Number 1766161-1 #10 AWG Lock 0.305 (7.74) Dia. Flange # 0.142 Dia. (3.60) 0.470 (11.93) 0.264 (6.70) Dia. Crimp Barrel J Board Mount Pin -- Floating 0 Part Number 6643252-1 "A" = 1.250 (31.75) Part Number 6643253-1 "A" = 1.350 (34.29) 0.4380.001 Dia. (11.120.02) Sharp Corners Permissible D Mounting Requirements Mounted Example: 0.562 ( Jam Nut D ( (14.27) 0.650 (16.51) 0.465 (11.81) P PCB 0.375 (9.52) 0.170 (4.31) Board Mount Pin Part Number 1766815-1 "A" = 1.250 (31.75) Part Number 1766157-1 "A" = 1.350 (34.29) 0.312 (7.92) 0.125 Dia. (3.17) 0.175 (4.44) 0.225 Dia. (5.71) #10-32 0.361 (9.16) "A" 0 Double-Ended Board Mount Pin 0.20 (5.08) Part Number 1766817-1 #10-32 0.154 Dia. (3.91) 0.361 (9.16) 0 0.130 Dia. (3.30) 0.130 Dia. (3.30) 0.600 (15.24) 0.230 Dia. (5.84) 0.125 (3.17) 1.700 (43.18) 0.312 (7.92) 0.375 (9.52) 0.725 (18.41) 3.525 (89.54) 1.825 (46.36) ( Note: All part numbers are RoHS compliant. 0 44 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ICCON Connector Electrical Performance Right Angle Socket Part Number 6643232-1 Right Angle Pin Part Number 6643281-1 Board-to-Board Products Vertical Socket Part Number 6643264-1 Discrete Pin Part Number 1766163-1 Specifications Finishes Crowns Pin Contacts 30 microinches Gold plated over nickel Silver over nickel Material Housing Body Pin Contacts Crowns Polyester, 30% glass-filled, UL 94V-0 black Metal Alloy Brass Beryllium Copper Electrical Ratings UL (USR) UL (CNR) 35A at 250V 25A at 250V Note: All part numbers are RoHS compliant. 45 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ICCON SLIMLINE Connectors (.100 x .100 Footprint) Parallel Pin Board-to-Board Products Part Number 6643228-1 Solder Part Number 6643227-1 Solder w/Locking Feature Part Number 6643222-1 Compliant Part Number 6643223-1 Compliant w/ Locking Feature Parallel Socket Part Number 6643229-1 Solder Part Number 6643220-1 Press-Fit Connector Mounting The ICCON SLIMLINE Connector is optimized for a board thickness of .093" (2.38 mm), but can be successfully used on boards from .062" to .125" (1.58 mm to 3.17 mm) Specifications Finishes Crowns Pin Contacts Material Housing Body and pin contacts Crowns Electrical Ratings UL (USR) UL (CNR) Voltage drop at UL rating Contact System Performance, ICCON SLIMLINE Connector Current Ratings vs. mV Drop/Temperature Rise 30 microinches Gold plated over nickel Silver over nickel Non-locking version, mounted on 2 oz. and 5 oz. copper boards Polyester, 30% glass-filled, UL 94V-0 black Brass Beryllium Copper 35A at 250V 25A at 250V 27.2mV Note: All part numbers are RoHS compliant. 46 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Mini Power Modules Product Facts Hard Metric design compatible with Z-PACK 2mm HM, Z-PACK HM-Zd, MULTIGIG RT and Futurebus+ Connectors Sequenced contact options for "make-first-break-last" applications Compliant press-fit connections to PCB High Durability 250 Cycles -- MULTIGIG RT, UPM Connectors 100 Cycles -- Futurebus+ Connectors Optional Guide Pins & Sockets for blind-mate applications Bellcore approved (contact Tyco Electronics for specific part numbers) AND C R R Recognized to US and Canadian requirements under the Component Recognition program of Underwriters Laboratories, File #E28476 Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. Board-to-Board Products The Tyco Electronics Mini Power Module family of products are designed specifically to compliment the Hard Metric board-toboard backplane interconnects. These products include, MULTIGIG RT, Z-PACK 2mm HM, Z-PACK HM-Zd, Futurebus+ and other Connectors. Available in "Standard" and "Reverse" orientations, the power modules can provide touchsafe protection (per IEC 60950) to either side of the connection (backplane or daughter card.) Both the headers and receptacle offer compliant pin connections to the pcb. The Universal Power Module and MULTIGIG RT Connectors use the ACTION PIN Contact compliant design to provide maximum surface connection to the plated through hole. The range of products offers power contacts rated as low as 3 amps per contact (Futurebus+ Connectors) up through 20 Amps per contact (MULTIGIG RT Connectors). In addition, the newest products offer high conductivity contacts which improve the current carrying capacity by as much as 50%. The low contact normal force, available lubricated surface coating (UPM) and high conductivity materials combine to produce a high durability cycle rating and high current density. In addition, the high temperature housing and contact materials make these power modules suitable for a wide variety of applications including modular hot-swap power supplies used in computer, telecommunications, medical, and industrial equipment. Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations Generous alignment features designed into the housings on the Mini Power Drawer Connector and optional guidance hardware make these Power Modules ideal for blind-mating applications. 47 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Mini Power Modules for PCB-to-PCB Power Distribution MULTIGIG RT Power Modules Board-to-Board Products The newest of the power modules. Designed specifically for use with Tyco Electronics 2mm Backplane Connectors. Suitable for 0.8mm Card Spacing and made from high conductivity copper alloys, these power modules offer improved power density and high cycle life. The distribution to the pcb is through six ACTION PIN compliant tails which offer maximum surface area contact to the plated through hole. The design offers electrical protection with its sacrificial contact design and mechanical protection by recessing the power contacts. Contacts are rated for up to 20 Amps per contact, which delivers up to 120 Amps per linear inch. Three contact mating lengths are available, in 1.5mm sequence levels. * Designed for Hot-Plug Operation * 6 pcb tails per contact Universal Power Module (UPM) Also designed to complement Tyco Electronics 2mm Backplane Connectors, the design meets IEC 60950 touch-safe requirements by reversing the orientation as compared to the Futurebus+ Power Modules. The touch-safe receptacle is applied to the "hot" side, which is typically the backplane side of the connection. Offered in both a Standard Power grade, rated at 10 Amps per contact and High Power grade which carries 16 Amps per contact -- resulting in up to 100 Amps per linear inch. Hot-plug design and low normal force provide high durability and high reliability. Three contact mating lengths are available in 1.6mm sequence levels. Multiple contact sequence patterns are available. * Lubricated for Environmental Protection * Designed for Hot-Plug * 4 pcb Tails per Contact Z-PACK 2mm Futurebus+ Power Modules The power modules, designed to IEC 61076-4-OX, are used along with Tyco Electronics Futurebus+ Backplane Connectors. The contacts are rated for 3 Amps and fully loaded will carry approx. 50 Amps per linear inch. Three contact mating lengths available in 0.75mm increments. 48 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTIGIG RT Power Modules Right Angle Headers Material and Finish Board-to-Board Products Housing -- Liquid Crystal Polymer Contacts -- Phosphor Bronze Plating -- .000050 [0.00127] min gold in mating area. .000020 [0.000508] min. tin on pcb tail over .000050 [0.00127] min. nickel over all Related Product Data Guiding Hardware (Optional) -- pages 56 and 57 Seating Tooling -- Headers -- No tool required -- Flat Rock Receptacles -- See application specification X Technical Documents Product Specification 108-2062 Application Specification 114-13062 Recommended PC Board Hole Layout Daughtercard Primary Side No. Positions Dimension X 2 0.417 [10.6] 4 0.701 [17.8] Sequence L,L M,L S,L S,S S,M M,M L,L,L,L M,L,L,M S,L,L,M S,L,L,S S,M,L,M M,M,M,M S,M,M,S S,S,S,S M,S,S,M Part Number 1410279-7 1410279-8 1410279-9 1-1410279-0 1-1410279-1 1-1410279-2 1-1410271-1 1-1410271-2 1-1410271-3 1-1410271-4 1-1410271-5 1-1410271-6 1-1410271-7 1-1410271-8 2-1410271-0 Sequencing reads left-to-right along mating face. L (long) = 0.541 [13.75], M (medium) = 0.482 [12.25], S (short) = 0.423 [10.75] Note: All part numbers are RoHS compliant. 49 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTIGIG RT Power Modules Vertical Receptacle Material and Finish Board-to-Board Products Housing -- Liquid Crystal Polymer Contacts -- Phosphor Bronze Plating -- 0.00127 (.000050) min gold in mating area. 0.000580 (.000020) min. tin on pcb tail over 0.00127 (.000050) min. nickel over all Related Product Data Guiding Hardware (Optional) -- pages 56 and 57 Seating Tooling -- Headers -- No tool required -- Flat Rock Receptacles -- See application specification L Technical Documents Product Specification 108-2062 Application Specification 114-13062 Recommended PC Board Hole Layout Backplane Primary Side No. Positions 2 4 Dimension L 0.333 [8.45] 0.616 [15.65] Part Number 1410278-2 1410270-2 Note: All part numbers are RoHS compliant. 50 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Universal Power Module (UPM) Right Angle Plug Material and Finish .661 Ref. [16.80] .657 [16.70] Board-to-Board Products Housing -- PBT Natural color UL 94V-0 Contacts -- Standard Power -- Phosphor Bronze High Power -- High Conductivity Copper Alloy Plating -- 0.00127 (.000050) min. gold in mating area, 0.0050 (.000020) min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 (.000050) min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts L Slim UPM Plug Related Product Data Durability -- 250 cycles Guiding Hardware (Optional) -- pages 56 and 57 Seating Tooling -- Header Seating Tool 224441-1 Board Support Fixture 224442-1 Receptacle Seating Tool 224421-1 Board Support Fixture 217602-1 Technical Documents Product Specification 108-1651 SLIM UPM Product Specification 108-78387 Application Specification 114-1103 Instruction Sheet 408-4169 (Receptacle Seating Tool 224421-X) Number Positions Dimensions L 3 0.472 [12.0] 4 0.591 [15.0] 5 0.709 [18.0] 6 0.827 [21.0] 7 09.45 [24.0] 8 1.063 [27.0] Standard Power 10 Amps/Contact Sequence* Pattern L,L,L M,L,M ** L,L,L,L S,M,L,S ** L,L,L,L,L M,M,M,M,L ** L,L,L,L,L,L L,M,M,M,M,L ** L,L,L,L,L,L,L ** L,L,L,L,L,L,L,L L,S,L,S,L,S,L,S Part Number 5223961-1 5223963-1 ** 5646954-1 5646954-2 ** 5646955-1 5646955-2 ** 5646956-1 5646956-2 ** 5646957-1 ** 5646958-1 5646958-2 High Power 16 Amps/Contact Sequence* Pattern M,M,M M,L,M ** L,L,L,L L,M,S,S ** L,L,L,L,L M,M,L,M,M ** L,L,L,L,L,L L,M,S,S,S,S ** L,L,L,L,L,L,L L,S,S,L,S,S,L L,L,L,L,L,L,L,L L,M,S,S,S,S,S,S Part Number 5-5223961-1 5-5223963-1 ** 120954-1 120954-2 ** 120955-1 120955-2 ** 120956-1 120956-2 ** 120957-1 120957-2 120958-1 120958-2 *Sequencing Reads left-to-right along mating face. L (long) = 0.429 [10.9], M (medium) = 0.366 [9.3], S [short] = 0.302 [7.68] **Other sequence patterns available. See on-line customer drawing. Slim UPM Right Angle Plug Number Positions Width 4 0.335 [8.5] Note: All part numbers are RoHS compliant. Part Number 1903977-1 1903977-2 51 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Universal Power Module (UPM) (Continued) Vertical and Right Angle Receptacles Material and Finish Board-to-Board Products Housing -- PBT Natural color UL 94V-0 Contacts -- Standard Power -- Phosphor Bronze High Power -- High Conductivity Copper Alloy Plating -- 0.00127 (.000050) min. gold in mating area, 0.0050 (.000020) min. tin-lead on ACTION PIN post area, with entire contact underplated 0.00127 (.000050) min. nickel Notes: 1. Environmental lubrication pre-applied 2. RoHS compliant parts have tin plated ACTION PIN posts Related Product Data Durability -- 250 cycles Mating Force -- 1.0N per contact Unmating Force -- .5N per contact Guiding Hardware (Optional) -- pages 56 and 57 Seating Tooling -- Header Seating Tool 224441-X Board Support Fixture 224442-1 Receptacle Seating Tool 224421-1 Board Support Fixture 217602-1 .302 .003 [7.67 0.08] .392 .002 [9.95 0.05] .478 .002 [12.15 0.05] .984 [25.00] Right Angle Part Number 120943 .236 .002 [6.00 0.05] Technical Documents Part Number 1903978 Product Specification 108-1651 Application Specification 114-1103 Instruction Sheet 408-4169 (Receptacle Seating Tool 224421-X) No. Circuit Positions 3 4 5 6 7 8 9 Vertical Standard Power High Power 10 Amps/Contact 16 Amps/Contact Part Numbers Part Numbers 5223955-2 5-5223955-2 5223995-1 120953-1 5223995-2 120953-2 5223995-3 120953-3 5223995-4 120953-4 5223995-5 120953-5 5223995-6 120953-6 Right Angle High Power 16 Amps/Contact Part Numbers 120943-1 120943-2 120943-3 120943-4 120943-5 120943-6 120943-7 Slim UPM Vertical Receptacle Number of Positions Width 4 .236 [6.00] Part Number 1903978-1 1903978-2 Note: All part numbers are RoHS compliant. 52 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Z-PACK 2mm Futurebus+ Power Modules Vertical Pin Assemblies with Solder Leads and Compliant Press-Fit Leads 15.80 17.80 Housing -- Liquid crystal polymer Pin Contacts -- Phosphor bronze, mating surface plating conforms to all testing specified for Telcordia Uncontrolled Environment, with entire contact underplated with 0.00127 min. nickel. See customer drawing for specific lead plating. 11.83 11.88 4 Row 5 Row 13.50 11.50 Related Product Data Rows Rows A B C D E A B C D Current Rating -- 5 Amperes per contact Mating Force -- 2.4N per contact max. Unmating Force -- 0.3N per contact max. Durability -- 250 cycles 3.40 13.60 13.60 17.00 Mating Post Length (See Chart Below.) 4.25 Lead Length Technical Documents Product Specification 108-1441 Application Specification 114-1075 Instruction Sheets 408-6927, 408-4157, 408-4488 Board-to-Board Products Material and Finish 4.25 Mating Post Length (See chart below) Lead Length 3 Spaces at 2.00 = 6.00 4 Spaces at 2.00 = 8.00 Solder Leads Solder Leads 0.725 0.075 Dia. Typ. (Plated-Thru Hole) 0.725 0.075 Dia. Typ. (Plated-Thru Hole) 4.001 4.001 4 Spaces at 2.00 = 8.00 3 Spaces at 2.00 = 6.00 14.001 12.001 +0.101 -0.00 Dia. Typ. (Drilled Hole) 1.50 10.00 Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) 1Dimensions Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) apply to solder lead versions only. Number of Positions 8 10 Mating Post Lengths .256 .285 .315 .256 .315 [6.50] [7.25] [8.00] [6.50] [8.00] +0.101 -0.00 Dia. Typ. (Drilled Hole) 1.50 10.00 1Dimensions 4.25 Solder Lead 5536600-1 5536625-1 5536623-1 -- -- apply to solder lead versions only. Part Numbers 3.2 Solder Lead 5536628-1 -- -- -- -- Press-Fit 5536603-1 -- 5536620-1 5536642-1 5536642-7 Seating Tooling 58512-1 1214224-1 Note: All part numbers are RoHS compliant. 53 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Z-PACK 2mm Futurebus+ Power Modules (Continued) Board-to-Board Products Right Angle Receptacle Assemblies with Solder Leads and Compliant Press-Fit Leads 6.00 Material and Finish 5 Row 10.8 0.08 4 Row +0.1 0.5 -0 22.45 2.25 Max. (Point of Contact) 3.56 0.3 Typ. 13.30 0.1 8.8 0.08 2.25 Max. (Point of Contact) 3.56 0.3 Typ. +0.1 0.5 -0 20.45 11.30 0.1 Housing -- Liquid crystal polymer Receptacle Contacts -- Phosphor bronze, mating surface plating conforms to all testing specified for Telcordia Uncontrolled Environment, with entire contact underplated with 0.00127 min. nickel. See customer drawing for specific lead plating. Technical Documents Product Specification 108-1441 9.50 9.50 Application Specification 114-1075 Instruction Sheets 408-6927 4 Spaces at 2.00 = 8.00 Ref. 3 Spaces at 2.00 = 6.00 Ref. +0.10 -0.00 Dia. Typ. Drilled Hole 2.05 +0.10 3.00 0.15 -0.00 Dia. Typ. (Drilled Hole) 1.50 12.00 Typ. 4.00 1.00 4.00 +0.10 -0.00 Dia. Typ. (Drilled Hole) 1.50 +0.10 -0.00 Dia. Typ. Drilled Hole 2.05 5 Spaces at 2.00 = 10.00 Ref. 0.725 0.075 Dia. Typ. (Plated-Thru Hole) 1.00 3 Spaces at 2.00 = 6.00 2.00 Typ. 8 10 3.000.15 0.725 0.075 Dia. Typ. (Plated-Thru Hole) 4.00 4 Spaces at 2.00 = 8.00 Ref. Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) Recommended PC Board Hole Layout per IPC-D-300, Type II, Class C (Component Side) Number of Positions 4.00 Typ. Part Numbers Solder Tail Length 0.107 [2.73] 0.139 [3.53] 5536607-1 5536613-1 5223092-1 5223093-1 Press-Fit 0.140 [3.56] Seating Tool 5536614-1 5536649-1 Industry Standard Flat Rock Industry Standard Flat Rock Note: All part numbers are RoHS compliant. 54 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Custom Loading Worksheet for Mini Power Modules Any of the Mini Power Modules can be made available with selectively loaded or sequenced contact arrangements. Complete the form below and discuss with your local Tyco Electronic Sales Engineer to get started. Minimum order quantities apply. Select Product Step 1 Universal Power Modules (UPM) 3 Position 4 Position 5 Position 6 Position 7 Position 8 Position FB Power Z-PACK 2mm Futurebus+ Power Products 4 Row 5 Row MUTIGIG RT Product L, Long Blade -- 0.541 [13.75] M, Medium Blade -- 0.482 [12.25] S, Short Blade -- 0.423 [10.75] Universal Power Modules (UPM) L, Long Blade -- 0.429 [10.9] M, Medium Blade -- 0.366 [9.3] S, Short Blade -- 0.303 [7.7] Z-PACK 2mm Futurebus+ Power Products AA, Mating Post Length -- .256 [6.50], Press-Fit, Lead Length -- .167 [4.25] AB, Mating Post Length -- .285 [7.25], Press-Fit, Lead Length -- .167 [4.25] AC, Mating Post Length -- .315 [8.00], Press-Fit, Lead Length -- .167 [4.25] AD, Mating Post Length -- .197 [5.00], Press-Fit, Lead Length -- .167 [4.25] CA, Mating Post Length -- .256 [6.50], Solder, Lead Length -- .167 [4.25] CB, Mating Post Length -- .285 [7.25], Solder, Lead Length -- .167 [4.25] CC, Mating Post Length -- .315 [8.00], Solder, Lead Length -- .167 [4.25] CD, Mating Post Length -- .256 [6.50], Solder, Lead Length -- .125 [3.20] CE, Mating Post Length -- .285 [7.25], Solder, Lead Length -- .125 [3.20] CF, Mating Post Length -- .315 [8.00], Solder, Lead Length -- .125 [3.20] Note: Mating Length Symbols Write-in Mating Length Symbol (L,M,S) per blade Step 2 MULTIGIG RT Products Circuit Position 1 2 3 4 A B C D Mating Length Universal Power Module (UPM) Circuit Position E F G H Mating Length Z-PACK 2mm Futurebus+ Power Products Solder Tail A B C D E 1 2 Press-Fit 4 Row (Enter mating length symbols in Rows A through D) 5 Row (Enter mating length symbols in Rows A through E) 55 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Board-to-Board Products MULTIGIG RT Product 2 Position 4 Position Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules Un-keyed Guide Modules Board-to-Board Products Stainless Steel Pin Die Cast Receptacle Multiple thread lengths available Gatherability +/-0.100" .311 [7.90] Seating Tool -- Part Number 224440-1 Board Support Fixture -- Part Number 217603-1 Vertical Guide Pin Part Number 223956-1 223982-1 223969-1 223969-4 223969-7 Type M4, 6.2mm Thread Length M4, 7.5mm Thread Length M4, 12.7mm Thread Length 8-32, 12.7mm Thread Length M4, 9.2mm Thread Length Right Angle Guide Module Part Number 5223957-1 (As Shown) 5223979-1 (with Dual Mounting Position) Keyed Guide Modules Die Cast Pin and Receptacle Keyed to prevent mis-mating daughter cards Multiple thread lengths available Gatherability +/-0.100" .311 [7.90] Part Number Type Right Angle Guide Module 4-40 M2.5 5223986-1 5120913-1 5223986-3 5120913-3 5223986-5 5120913-5 5223986-6 5120913-6 0 90 180 225 Vertical Pin Right Angle Pin 5223985-1 1469265-1 1469265-2 1469265-5 1469265-6 AdvancedTCA Guide Modules Die Cast Pins and Receptacles Keyed to prevent mis-mating daughter cards Twin Pins -- provide more keying options Meets PICMG 3.0 Specifications Gatherability +/-0.50" .394 [10.00] Type Right Angle Pin Long Vertical Pin Short Vertical Pin Long Right Angle Receptacle Single Pin Rear Assembly Both Pins Keyed 0 1-1469372-1 1-1469387-1 1-1469388-1 1-1469373-1 -- Part Number Top Pin Keyed 270 Bottom Pin Keyed 90 3-1469372-7 3-1469387-7 3-1469388-7 3-1469373-7 -- Not Keyed AdvancedTCA Module Designation -- -- -- 1469374-1 1469269-X* A2 A1 A2 K1/K2 rK1 *-X identified by PCB thickness. See customer drawing for details. AdvancedTCA is a trademark of PICMG-PCI Industrial Computer Manufacturers Group, Inc. Note: All part numbers are RoHS compliant. 56 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Backplane and Co-Planar Guide Modules (Continued) 10.8 Guide Modules Board-to-Board Products Rugged design -- to support heavier cards Better gatherability +/-3.5mm 10.8mm width Die Cast Pin Die Cast Receptacle ESD Ground Option Finish: Nickel plated .425 [10.80] Part Numbers Type 0 90 180 225 Right Angle Without ESD With ESD 1-1410297-1 1-1410546-1 1-1410297-3 1-1410546-3 1-1410297-5 1-1410546-5 1-1410297-6 1-1410546-6 Vertical Pin Internal M3.5 Thread External M5 Thread 1-1410773-X 1410548-3 *See customer drawing for dash numbers 9.0 VITA 46 Guide Modules Die Cast Pins and Receptacles Keyed to prevent mis-mating daughter cards Meets VITA 46 Specification Gatherability +/-3.5mm Finish: Silver plated .354 [9.00] Type 0 45 90 270 315 Un-keyed Right Angle* 1-1469492-1 1-1469492-2 1-1469492-3 1-1469492-7 1-1469492-8 1-1469492-9 10mm Part Number Vertical Pin Thread Depth 11.6mm 1-1469491-2 1-1469491-3 13.1mm 1-1469491-4 *Mounting screw Part Number 1410946-X required Type Double-Ended Part Number Vertical Pin 1410956-1 7.2 Thin Guide Modules Die Cast Pin and Receptacle 7.2mm width Gatherability +/-2.5mm Finish: Trivalent Chromium .283 [7.20] Right Angle Note: All part numbers are RoHS compliant. 1410714-3 Part Number Vertical Pin Thread Length 8.7mm 11.6mm 1-1410710-1 1-1410710-3 57 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Power Connectors & Interconnection Systems Dimensions are millimeters over inches Z1 Power Connector for AdvancedTCA Zone 1 Applications Board-to-Board Products Product Facts Designed to PICMG 3.0 Standard High conductivity copper alloy on Size 16 power contacts .76 micro-meters [30 microinch] gold over 1.27 micrometers [50 microinch] nickel plating at contact interface Gold-thickness controlled on inside of socket and outside of pin -- at contact interface points RoHS compliant Stainless steel spring provides contact normal force -- resists relaxation at elevated temperatures Eye-Of-Needle compliant press-fit termination No special tools needed to seat connectors to pcb -- standard Flat-Rock seating tools Additional pcb retention hardware not required Technical Documents Product Specification -- 108-2216 Application Specification -- 114-13156 Industry Standard -- PICMG 3.0, Rev. 2.0 Introduction Tyco Electronics supplies both the power and the signal connectors specified in the Advanced Telecommunications Computer Architecture (AdvancedTCA) Standard. This standard (PICMG 3.0) is one of the latest standards addressing future telecommunications needs. The AdvancedTCA Power Connector, designated for use in Zone 1 per PICMG 3.0, combines 8 High Conductivity Size 16 pin & socket contacts along with 22 Size 22 pin & socket contacts, plus guidance into a compact interface. Both connector halves feature proven compliant press-fit contacts for easy solder-less termination to printed circuit boards. Based on years of reliable long-term field installations the power contact design is based upon Tyco Electronics' famous Type III+ contact design. By adding the use of a high conductivity copper alloy and the low-force Eye-Of-Needle compliant pin section, the new contact delivers both ease of installation (with flat-rock seating tools) as well as industry-leading current carrying capability. The power contacts are capable of carrying 20 amps per contact and the signals are capable of carrying 2 amps per contact. The housing design also offers improvements compared to other industry alternatives. The lead-in design for the contact cavities provides better resistance from contact stubbing. The contact retention has also been designed to eliminate the need for additional hardware sometimes used to hold the connectors to the pcb after pressing in to the pcb. Typical Electrical Properties Current Ratings -- tested in accordance with CSA C22.2 No. 182.3-M1987 and IEC 60512-3, Test 5a requirements: Positions 1-24, 27, 32 -- 1 Amp each, per the PICMG 3.0 Specification Positions 25, 26, 28-31, and 34 -- 20 Amps each, exceeds the PICMG 3.0 Specification Dielectric Withstanding Voltage -- Positions 1-16 -- 1000 Volts rms Positions 17-24 -- 2000 Volts rms Positions 25-34 -- 2000 Volts rms Environmental Parameters Maximum Continuous Operating Temperature -- 105C Durability Rating -- 250 cycles, per PICMG 3.0 The result is a connector which is easy to install, meets all the PICMG 3.0 performance requirements and stays retained to the pcb without the additional labor required to add hardware. AdvancedTCA and PICMG are trademarks of the PICMG-PCI Industrial Computer Manufacturers Group, Inc. 58 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Power Connectors & Interconnection Systems Dimensions are millimeters over inches Z1 Power Connector for AdvancedTCA Zone 1 Applications (Continued) Right Angle Plug, 22 Position, Compliant Press-Fit Part Number 1766502-1 (tin plated pcb tails) Part Number 1766502-2 (tin-lead pcb tails) Backplane Connector Straight, 30 Position, Compliant Press-Fit Part Number 1766501-1 (tin plated pcb tails) Part Number 1766501-2 (tin-lead pcb tails) Straight, 22 Position, Compliant Press-Fit Part Number 1766503-1 (tin plated pcb tails) Part Number 1766503-2 (tin-lead pcb tails) Material and Finish Insulators -- Thermoplastic, glass reinforced, UL 94V-0 Signal Pins -- Copper alloy Power Contacts -- High conductivity copper alloy, plated 0.00076 [.000030] min. gold in mating area over 0.00127 [.000050] min. nickel Compliant PCB Tails -- 0.0030 - 0.0043 [.000120 - .000170] tin plated, matt finish Notes: 1. Mounting hardware -- self tapping screw (customer supplied) can be used but not required 2. Positions 1-4 not populated and reserved for future use. 10.35 [.407] 20.90 [.823] 17.50 [.689] Board-to-Board Products Front Board Connector Right Angle, 30 Position, Compliant Press-Fit Part Number 1766500-1 (tin plated pcb tails) Part Number 1766500-2 (tin-lead pcb tails) 28.60 [1.126] 41.3 Max. [1.626] Material and Finish Insulators -- Thermoplastic, glass reinforced, UL 94V-0 Signal Pins -- Copper alloy Power Contacts -- High conductivity copper alloy, plated 0.00076 [.000030] min. gold in mating area over 0.00127 [.000050] min. nickel Compliant PCB Tails -- 0.0030 - 0.0043 [.000120 - .000170] tin plated, matt finish Note: Positions 1-4 not populated and reserved for future use. 46.10 [1.815] 6.20 Max. [.224] 20.90 [.823] 28.60 [1.126] 17.50 [.689] 22.40 Max. [.882] Note: All part numbers are RoHS compliant. 59 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666