209 Series
Magnetic Circuit Protectors
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Introduction
249 Power Selector System
Multi-Pole
Configurations
Operating Characteristics
Delay Curves
Specifications
Decision Tables
INTRODUCTION
The 209, E-Frame circuit breaker combines power switching with
accurate, reliable circuit protection in a compact single or multi-
pole unit. The unit is ideal for branch circuit applications such as
EDP, air conditioners, panel boards and lighting controls.
The 209 is actually a family of circuit breakers available in one
through six pole assemblies with a variety of configurations
and terminal styles to meet your application needs. First in this
family is the 209, a general purpose E-Frame circuit breaker
which complies with UL Standard 489. Other members of the
family include the 219, for manual controller applications,
which complies to UL Standard 508, the 229, for supplementary
protectors applications, which complies to UL Standard 1077,
and the 299, a Special Construction version.
Utilizing the hydraulic-magnetic principle, the 209 family adapts
itself to local applications and environments. Temperature
conditions, which affect fuses and other thermal devices, are
not a concern. The magnetic /ampere turn principle minimizes
nuisance tripping due to temperature variations.
Inrush currents, due to ferroresonant transformers, lamps
and capacitive filters, are now becoming more significant.
Recognizing the need for this type of protection, Airpax offers the
unique inertial delay which is standard for all 50/60Hz time delay
units, but may be deleted where inrush is not a problem. No extra
cost or special order is required.
The 209 family of circuit breakers withstands high pulses
without tripping or affecting normal delay curves. This
performance, however, does not derate or sacrifice protection.
209/219/229/249/279 Series
Hydraulic Magnetic Circuit Protectors
209 Series - Introduction http://airpax.sensata.com
187
209/219/229 MAGNETIC CIRCUIT PROTECTORS
.200
[5.08]
.220
[5.59]
4.844
[123.04]
3.0 MM ISO THD. OPTIONAL
[7.87]
.310 MAX. SCREW DEPTH
[4.06]
.160 MIN. SCREW DEPTH
2X 6-32 MTG. INSERT
1.375
[34.92]
2.750
[69.85]
.530
[13.46]
A
.562
[14.27]
1.125
[28.58]
.700
[17.78]
MAX. .220
[5.59]
.125
[3.18]
1.220
[30.99]
2.610
[66.29]
.485
[12.32]
-.005
+.015
2.250 +0.38
[57.15]
2.375
[60.32]
2.156
[54.76]
[120.65]
4.750
5.800
[147.32]
-0.13
35º
35º
2.750
[69.85]
1.375
[34.92]
A
3.0 MM ISO THD. OPTIONAL
[7.87]
.310 MAX. SCREW DEPTH
[4.06]
.160 MIN. SCREW DEPTH
2X 6-32 MTG. INSERT
.750 ±.062 [19.05 ±1.57] LONG
1/4-20 STUDS
51-100 AMPS
.625 ±.062 [15.88 ±1.57] LONG
10-32 STUDS
0-50 AMPS
2.610
[66.29]
.220
[5.59]
.700
[17.78]
MAX.
2.156
[54.76]
4.750
[120.65]
5.125
[130.18]
-.005
+.015
2.250
-0.13
+0.38
[57.15]
1.125
[28.58] 3.550
[90.17]
3.550
[90.17]
Front Connected Solderless Connector
(Back Mounted)
Back Connected Stud Terminal
(Front Mounted)
Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
Terminal Style
209 E-Frame circuit breakers may be specified with either
screw terminals, stud or solderless connectors.
A choice of front or back connected terminal styles is available.
The back connected terminal style is available with stud
terminals only. Front terminal style is available with either
screw terminals or solderless connectors.
Refer to Sixth Decision Table for front connected terminal
information.
Barriers for back connected terminal styles are supplied on
multi-pole units only. Line and load connections may be made
to either terminal and terminals will be identified as shown.
DIMENSION “A”
Number of Poles Dimensions “A”
1 1.026 ± .010 [26.06 ± 3.30]
2 2.072 [52.63] Max
3 3.108 [78.94] Max
4 4.144 [105.26] Max
5 5.180 [131.57] Max
6 6.216 [157.89] Max
IELR Series - Introduction
209 (E-frame)
188
The 249 Power Selector Breaker System combines
magnetic-hydraulic branch circuit overload protection
and a power system selector switch in one device.
The 249 is designed to allow selection of any one of
two, three or four independent power systems. This is
accomplished with fool-proof sliding-gate handle
covers. The number of sliding covers is one less than
the number of power systems. With this arrangement,
it is impossible to switch “ON” more than one power
system at a time.
Since the 249 Power Selector Breaker System is listed
as a Branch Circuit Breaker per UL 489 and power
switching is accomplished by UL listed breakers, it is
usually not necessary to include additional branch
service protection.
Standard options available include terminals for front
or back connections, choice of trip time delay, current
ratings to 100 amperes and single or multi-pole
sections.
Trip Time Delay
Three inverse time delays are available to permit close coor-
dination with various loads. Delays 51 and 61 are short
delays for electronic loads. Delays 52 and 62 are medium
delays for mixed loads. Delays 53 and 63 are long delays for
motor loads.
Current and Voltage Ratings
Single pole and multi-pole breaker ratings are available up
to 100 amperes, 240Vac or 125Vdc. The special configuration
for Marine use has a 120V/240Vac rating for current rating
up to 100 amperes.
Master Drawing
Standard circuit breaker terminal and configurations are
shown. For other types, consult factory.
249 POWER SELECTOR BREAKER SYSTEM
209 Series - 249 Power Selector Breaker System http://airpax.sensata.com
189
1.375
[34.92]
2.156
[54.76]
4.750
[120.65]
.485
[12.32]
5.800
[147.32]
-.005
+.015
-0.13
+0.38
1.125
[28.58]
.530
[13.46]
.562
[14.27]
2.610
[66.29]
.800
[20.32]
MAX.
2.250
[57.15]
1.220
[30.99] .125
[3.18]
2.750
[69.85]
6-32 MTG. Insert
.160 [4.06] MIN. screw depth
.310 [7.87] MAX. screw depth
(TYP)
Width
1.026
[26.06]
(TYP.)
4.844
[123.04]
2.375
[60.32]
4X MTG. SLOT
Clearance for
8-32 Screw
(TYP.)
.220
[5.59]
.200 (TYP.)
[5.08]
(SEE TABLE)
2.610
[66.29]
2.156
[54.76]
4.750
[120.65]
(REF)
5.125
[130.18]
3.550
[90.17]
3.550
[90.17]
.375
[9.53]
.750
[19.05]
.390
[9.91
249 Master Drawing
1/4 - 20 Studs 10 - 32 or 1/4 - 20 Screw Terminals
Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
209/219/229/279
DIMENSIONS
Number of Poles Width
9 9.324 [236.83] Max
8 8.288 [210.52] Max
6 6.216 [157.89] Max
4 4.144 [105.26] Max
2 2.072 [52.63] Max
209 Series - 249 Power Selector Breaker System
209 (E-frame)
190
Common-Trip Construction
All multi-pole protectors contain an internal trip bar which
opens all poles in the event of an overload in any pole.
Handles are ganged externally for simultaneous actuation.
Individual poles may differ in ratings, delays and
configurations, providing an almost limitless number of
combinations.
Multi-pole protectors (up to 6 poles) easily satisfy special
modern day circuitry. Series, shunt, relay and auxiliary switch
construction add to the versatility of design engineering.
Airpax’s sales engineering force is ready to assist in proper
unit selection, both for equipment protection and economical
design.
Three Phase, Four Pole Includes Control Protector
Remote shutdown of equipment is sometimes necessary or
desirable in today’s sophisticated equipment. The 219 four
pole assembly fills this need for three phase operation. Three
of the four poles are designed for the circuit’s proper
operating current and over-current protection. The fourth
pole may be designed for instantaneous tripping by logic
circuitry, interlocks or from a manual remote site or control.
The control power required would be quite low, with voltages
from 5 to 125Vdc, or 5 to 240Vac available. The fourth pole
construction is optional. It may be either series, shunt or
relay, depending on the application required. When
specifying, both the minimum trip voltage and Hz are required.
Factory consultation is readily available.
.530
[13.46]
3.0 MM ISO THD. OPTIONAL
[7.87]
.310 MAX. SCREW DEPTH
[4.06]
.160 MIN. SCREW DEPTH
4X 6-32 MTG. INSERT
1.375
[34.93]
2.750
[69.85]
2.072
(52.63)
MAX.
.562
[14.27]
2.375
[60.32]
2.156
[54.76]
[120.65]
4.750
.485
[12.32]
5.800
[147.32]
.700
[17.78]
MAX. .220
[5.59]
.125
[3.18]
1.220
[30.99]
2.610
[66.29]
-.005
+.015
2.250
-0.13
+0.38
[57.15]
1.125
[28.58]
.200
[5.08]
1.026
[26.06]
.220
[5.59]
4.844
[123.04]
2X MTG. SLOT
CLEARANCE FOR
8-32 SCREW
Front Connected Solderless Connector
(Back Mounted)
.390
[9.91]
10 - 32 or 1/4 - 20 Screw Terminals
SCALE: 3/1 SCALE: 3/1
[3.68]
.145
Slotted Mounting Bracket
terminal codes -2, -3, -5,
-7, -3M, -5M, -7M
Short Mounting Bracket
terminal codes -2C, -3C,
-5C, -7C
See available
mounting brackets
below
209/219/229 MULTI-POLE CIRCUIT PROTECTORS
209 Series - Multi-Pole http://airpax.sensata.com
191
DIMENSIONS
Number of Poles Width
1 1.026 ± .010 [26.06 ± .254]
2 2.072 [52.63] Max
3 3.108 [78.94] Max
4 4.144 [105.26] Max
5 5.180 [131.57] Max
6 6.216 [157.89] Max
Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters
Caution: Elongation of mounting holes may be necessary for units with more than 6 poles
and units up to 12 poles due to tolerance compounding
209 Series - Multi-Pole
209 (E-frame)
192
UL-1500 Ignition Protection
The 229D family is certified to UL-1500 which covers
Ignition Protected circuit protectors. This specification
requires devices to be used in accordance with the
requirements of U.S. Coast Guard and Fire Protection
Standard for Pleasure and Commercial Motor Craft, ANSI/
MFPA No. 302.
The ratings available are 100 amperes or less at 65Vdc or
240Vac. Maximum IC, 1000 amperes. Consult factory for
application details.
The 299D series is available with interlocking to prevent on
board and shore power being used simultaneously.
Combination of ON-OFF switching the protection function
offers a simplified solution for your electrical systems.
UL 489A Communications Equipment Protection
The 279 Series complies with the requirements of UL 489A,
Circuit Breakers for use in Communication Equipment,
meeting the need for protection at higher DC voltages.
The available ratings are 100 amperes or less at 160Vdc.
Maximum short circuit interrupting current is 5000 amperes.
The 279 series available only in a series trip configuration.
Please consult Sensata for specific application details.
NC
NO
C
PANEL.
MOUNTING
BACK OF
REF. FROM
[79.45]
3.128 MAX.
1.563
[39.70]
.750
[19.05]
3.550
[90.17]
.312
[7.92]
.187
[4.75]
.110
[2.79]
.295
[7.49]
-IREG4
-IREC4
-IREG5
-IREC5
LOAD
LINE
.750
[19.05]
3.550
[90.17]
SEE NOTE A
Series Trip
The most popular configuration for magnetic protectors is
the series trip, where the sensing coil and contacts are in
series with the load being protected. The handle position
conveniently indicates circuit status. In addition to
providing conventional overcurrent protection, it’s
simultaneously used as an ON-OFF switch.
Auxiliary Switch
This is furnished as an integral part of a series pole in
single or multi-pole assemblies. Isolated electrically from
the protector’s circuit, the switch works in unison with the
power contacts and provides indication at a remote
location of the protector’s ON-OFF status.
(Applies to Series Trip Only)
Quick Connect Terminals
229D (MARINE) & 279 (COMMUNICATION) 209/219/229 CONFIGURATIONS
209 Series - Congurations http://airpax.sensata.com
193
LOAD
LINE
COIL
COIL
RELAY
RELAY
LOAD
LINE
.190
[4.83]
SEE NOTE A
1.000
[25.40]
1.250
[31.75]
.750
[19.05]
3.550
[90.17]
Relay Trip
This permits the overload sensing coil to be placed in a circuit
which is electrically isolated from the trip contacts. The coil
may be actuated by sensors monitoring pressure, flow,
temperature, speed, etc. Other typical applications include
crowbar, interlock and emergency/rapid shutdown circuitry.
Trip may be accomplished by voltage or current, which must
be removed after trip.
Dual Coil
Providing for both a voltage trip and a current trip function in
a magnetic circuit protector is common practice. These two
coil protectors provide remote or automatic opening of one or
more circuits with a low level signal.
The voltage coil will trip the protector instantaneously while
the current coil provides normal inverse time delays. The
voltage coil is not rated for continuous duty and therefore, the
voltage must be removed when the breaker trips.
Since both coils are housed within the same pole, the space
savings are substantial.
This option is not available with 64, 65 or 66 delays.
Shunt Trip
The shunt trip is designed for controlling two separate loads with
one assembly. The control is established by providing overload
protection for the critical load. When the current through this
load becomes excessive and reaches the trip point, the protector
will open and remove power from both loads simultaneously. The
total current rating of both loads must not exceed the maximum
contact rating.
Voltage Trip
Sometimes called “dump circuits” or “panic trip circuits,”
these units make it possible to open main power contacts with
lower power inputs from one or more sources. This
configuration is becoming increasingly more important for
sensitive circuitry and denser packaging in automation
systems.
Available in series, shunt or relay configurations.
LOAD
SHUN
T
LINE
LOAD
LINE
V. COIL
.190
[4.83]
.750
[19.05]
1.250
[31.75]
3.550
[90.17]
SEE NOTE A
Note:
Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.
A: 0-50 Amps, 10-32 Studs .625 ± .062 [15.88 ± .157 ] Long, 51-100 Amps,
1/4 - 20 Studs, .750 ± .062[19.05 ± .157 ] Long.
Relay Trip
Dual Coil
Shunt Trip
Dual Coil
219/229 CONFIGURATIONS
209 Series - Congurations
209 (E-frame)
194
Inrush Pulse Tolerance
The table shown above provides a comparison of inrush
pulse tolerance with and without the inertial delay feature
for each of the 50/60Hz delays. Pulse tolerance is defined as
a single pulse of half sine wave peak current amplitude of 8
milliseconds duration that will not trip the circuit breaker.
The table at right provides a reference guide for selecting
the inertial delay feature. Consult factory for further assis-
tance.
OPERATING CHARACTERISTICS
PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C
Delay 100% 125% 150% 200% 400% 600% 800% 1000%
41 & 41F No Trip May Trip .6 to 7 .2 to 2 .03 to .40 .01 to .1 .009 to .060 .008 to .050
42 & 42F No Trip May Trip 7 to 70 2 to 20 .1 to 3 .01 to .2 .009 to .09 .008 to .08
43 & 43F No Trip May Trip 60 to 500 20 to 200 2 to 30 .01 to .1 .009 to .09 .008 to .08
51 & 51F No Trip .4 to 7 .2 to 2 .12 to 1 .03 to .3 .012 to .1 .009 to .07 .008 to .05
52 & 52F No Trip 8 to 80 2.5 to 45 .7 to 20 .2 to 3 .05 to 1 .01 to .5 .009 to .08
53 & 53F No Trip 100 to 900 50 to 500 20 to 200 2 to 25 .015 to 5 .01 to .15 .009 to .09
61 No Trip .6 to 5 .3 to 2 .1 to .8 .03 to .3 .015 to .1 .01 to .07 .009 to .06
62 No Trip 12 to 120 6 to 55 2 to 18 .3 to 3 .05 to 1 .016 to .1 .01 to .08
63 No Trip 70 to 800 45 to 450 20 to 200 2 to 30 .3 to 4 .02 to .25 .012 to .15
64 No Trip .6 to 5 .3 to 3 .1 to 1.5 .03 to .5 .02 to .4 .01 to .3 .008 to .25
65 No Trip 12 to 100 6 to 50 2 to 18 .3 to 3 .05 to 2 .016 to 1.6 .01 to 1
66 No Trip 70 to 800 45 to 450 20 to 200 2 to 30 .3 to 9 .02 to 5 .013 to 3
Notes: *279 is available only with DC delays
INRUSH PULSE TOLERANCE
Delay Pulse Tolerance
61, 62, 63 8 times rated current
64 minimum 20 times rated current
65 minimum 25 times rated current
66 minimum 30 times rated current
Note: These limits do not apply to dual coil and tapped coil units
209 Series - Operating Characteristics http://airpax.sensata.com
195
50/60Hz Delay Curves (typ)
A choice of delays is offered for 50/60Hz applications.
Delay 61 is a short delay for general purpose
applications. Delay 62 is long enough to start certain
types of motors and most transformer and capacitor
loads.
Delay 63 is a long delay for special motor applications.
Delays 64, 65 and 66 are the latest 50/60Hz delays with
short, medium and long trip times respectively. The
patented breaker design provides both increased
tolerance to high inrush induced nuisance tripping and
longer trip times at 600 percent. These delays are
ideally suited for applications where thermal devices
are presently used, such as motor protection or where
short duration, high inrush currents are experienced.
As shown in a typical motor start-up curve, the delay 66
will provide locked rotor and overload protection.
Nuisance tripping is avoided, since acceptable short
periods of overload will not trip the breaker.
All trip curves and trip currents are specified with the
breaker mounted in the normal vertical position at
ambient temperature of +25°C. For test and
measurement purposes, the breakers should not carry
current prior to application of overload for calibration
test. For other than vertical mount position, consult
factory.
DELAY 61
900 1000
PERCENT OF RATED CURRENT
.001
10000
.01
100
1000
.1
1
10
TIME IN SECONDS
0100
125
150
200 300 400 500 600 700 800
MAY TRIP
DELAY 62
800700600500400300200150
125
1000
TIME IN SECONDS
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
100
0
900
MAY TRIP
0
DELAY 63
800700600500400300200150
125
100
TIME IN SECONDS
10
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
100
0
900
1
MAY TRIP
209/219/229 DELAY CURVES
209 Series - Delay Curves
209 (E-frame)
196
209/219/229/279 DELAY CURVES
DELAY 65
800700600500400300200150
125
1000
TIME IN SECONDS
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
1000900
MAY TRIP
DELAY 64
800700600500400300200150
125
1000
TIME IN SECONDS
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
100
0
900
MAY TRIP
DELAY 66
800700600500400300200150
125
1000
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
100
0
900
MAY TRIP
60Hz Delay Curves (typ)
209 Series - Delay Curves http://airpax.sensata.com
197
DELAY 52
1
800700600500400300200150
125
1000
TIME IN SECONDS
10
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
100
0
900
MAY TRIP
DELAY 51
800700600500400300200150
125
1000
TIME IN SECONDS
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
100
0
900
MAY TRIP
DELAY 42
80070060050040030020015 0
125
1000
TIME IN SECONDS
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
100
0
900
MAY TRIP
DELAY 41
800
700
600
500
400
300
200
150
125
100
0
TIME IN SECONDS
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
1000
900
MAY TRIP
DELAY 53
80070060050040030020015 0
125
1000
TIME IN SECONDS
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
1000900
MAY TRIP
DELAY 43
800700600500400300200150
125
1000
TIME IN SECONDS
10
1
.1
1000
100
.01
10000
.001
PERCENT OF RATED CURRENT
1000900
MAY TRIP
DC Delay Curves (typ)
(279 is available only with DC delays)
400Hz Delay Curves(typ)
209/219/229 DELAY CURVES
209 Series - Delay Curves
209 (E-frame)
198
209/219/229 SPECIFICATIONS
Trip Free
Will trip open on overload, even when forcibly held on. This
prevents the operator from damaging the circuit by holding
the handle in the ON position.
Trip Indication
The operating handle moves positively to the OFF position
on overload.
Environmental Specifications
Moisture and fungus resistance is provided by the use of
moisture resistant finishes. Special springs and treatment
for all ferrous parts eliminate inherent moisture-related
problems. The use of fungi inert cases and handles avoids
fungus-related problems.
Current Ratings
209/219/229 may be supplied with these ratings: DC,
50/60Hz, 400Hz, 0.1 to 100 amperes. 279 types may be
supplied with DC ratings only, 0.1 to 100 amperes.
Voltage Ratings
On 209/219/229, voltages up to and including 240Vac,
50/60Hz or 400Hz, or 125Vdc are available. Multi-pole units
can be supplied for 277Vac/480Vac, 50/60Hz. 279 types are
available with a voltage of 160Vdc. All units will be marked
with the standard maximum voltage. UL Listed breakers will
be labeled with the UL listed voltage.
Auxiliary Switch Ratings
When supplied shall be S.P.D.T. configuration with a
maximum rating of 10 amperes 250Vac.
Mounting Considerations
A three-inch spacing must be provided between the circuit
breaker and vent and any conductive surface. If closer than
three inches is necessary, then an insulator must be
installed on the conductive surface.
Solderless Connectors
Connectors are rated AL9 CU. and accept either copper or
aluminum conductors. Units are suitable for use with both
60° and 75° wire. Optional pressure plate for fine stranded
wire is available. Contact factory for details.
APPROXIMATE CIRCUIT BREAKER WEIGHT
# of Poles Ounces
1 9 oz
2 1 lb, 3 oz
3 2 lb
4 2 lb, 7 oz
5 3 lb
6 3 lb, 12 oz
RECOMMENDED TORQUE SPECIFICATIONS
Component Torque (in-lbs)
6-32 Mounting Inserts 6 to 8
M3 Mounting Screws 4 to 5
1/4-20 Screw Terminals 35 to 40
10-32 Stud Terminals 13 to 14
M5 Stud Terminals 13 to 14
1/4 - 20 Stud Terminals 40 to 45
Where applicable, mechanical support must be provide to the terminals when
applying torque
NOMINAL DCR / IMPEDANCE
Current Ratings
(Amps)
Resistance (ohms) Impedance (Ohms)
DC Delays AC, 50/60Hz Delays
51, 52, 53 61, 62, 63
0.10 112.0 117.0
1.0 0.97 1.0
5.0 .042 .044
10.0 .011 .012
20.0 .0042 .0043
30.0 .0030 .0031
50.0 .0018 .0019
80.0 .0014 .0015
100 .0008 .0009
Notes: DCR and impedance based on 100% rated current applied and
stablized a minimum of one hour.
Tolerance: .1 amperes to 1.0 amperes, ± 10%; 1.1 amperes to 5.0 amperes, ±
15%; 5.1 amperes to 15 amperes, ± 25%; 15.1 amperes to 100 amperes, ± 50%
or = .001 Ohms, whichever is greater.
209 Series - Specications http://airpax.sensata.com
199
209 SERIES AGENCY APPROVALS
Volts (Volts) Rated Current (Amps) Interrupting Capacity (Amps)
Voltage (V) Frequency (Hz) Min. Poles UL/CSA VDE UL 489 & CSA VDE
65 DC 1 .10-100 - 25000 -
125 DC 1 .10-100 .10-100 10000 4000
125/250 DC 2 .10-20 - 5000 -
120 50/60 1 only .10-50 - 10000 -
120/240 50/60 2 .10-100 - 5000 -
120/240 50/60 2 only .10-50 - 10000 -
240 50/60 1 .10-100 .10-100 5000 4000
240 400 1 .10-100 - 2500 -
279 Circuit Breakers for use in Communications Equipment
Voltage (V) Frequency (Hz) Min. Poles UL/CSA VDE UL489A VDE
160 DC 1 .10-100 - 5000 -
219 MANUAL MOTOR CONTROLLERS AGENCY APPROVALS
Volts (Volts) Rated Current (Amps) Interrupting Capacity (Amps)
Voltage (V) Frequency (Hz) Min. Poles UL VDE UL 508 VDE
125 DC 1 .10-100 .10-100 5000 4000
120/240 50/60 2 .10-100 - 5000 -
120/240 50/60 2 .10-100 - 10000 -
240 50/60 1 .10-100 .10-100 5000 4000
240/415 50/60 2 - .10-100 - 4000
277 50/60 1 .10-100 - 5000 -
277/480 50/60 2 .10-100 - 5000 -
277/480 50/60 2 .10-100 - 10000(1) -
480 50/60 2 .10-100 - 10000(1) -
600 50/60 2 .10-77 - 10000(1) -
250 400 1 .10-100 - 5000 -
Notes: (1) With 225 A maximum series fuse
229 SUPPLEMENTARY PROTECTORS* AGENCY APPROVALS
Volts (Volts) Rated Current (Amps) Interrupting Capacity (Amps)
Voltage (V)
Frequency
(Hz) UG FW Phase
Min.
Poles TC OL UL/CSA VDE UL 1077 & CSA No. 235 VDE
125 DC A, D 0 - 1 1 0 .10-100 .10-100 U2, 10000 / U1, 5000 4000
125 DC A, D 0, 3 - 1 1 0 .10-100 .10-100 U2, 5000 / U1, 5000 4000
125/250 DC A, D 0, 3 - 2 1 1 .10-20 - U1, 5000 -
300 DC A, D 0, 3 - 2 1 0 .10-100 - U1, 5000 -
125/250 50/60 A, D 0 1 2 1 1 .10-100 - U2, 5000 -
125/250 50/60 A, D 0 1 2 1 0 .10-100 - U1, 10000 -
250 50/60 A, D 0, 3 1 1 1 0 .10-100 - U1, 5000 -
277 50/60 A, D 0, 3 1 1 1 1 .10-100 - U1, 5000 -
277/480 50/60 A, D 0 1 & 3 2 1 1 .10-100 - C2, 10000(1) / C1, 10000 -
277/480 50/60 A, D 0, 3 1 & 3 2 1 0 .10-100 - U2, 5000 / U1, 5000 -
347/600 50/60 A, D 0 1 & 3 2 1 0 .10-100 - C1, 10000(1) -
347/600 50/60 A, D 0, 3 1 & 3 2 1 0 .10-100 - U1, 5000 -
480 50/60 A, D 0 3 3 1 0 .10-100 - C2, 10000(1) / C1, 10000 -
600 50/60 A, D 0 3 3 1 0 .10-77 - C2, 10000(1) / C1, 10000 -
125/250 400 A, D 0, 3 1 2 2 0 .10-100 - U2, 1500 / U1, 2000 -
229D Supplementary Protectors (Ignition Protected)
Voltage (V) Frequency
(Hz)
UG FW Phase Min.
Poles
TC OL UL/CSA VDE UL1500 & CSA VDE
65 DC A, D 0, 3 - 1 1 1, (0,
CSA )
.10-100 - U2, 1000/U1,1000 -
250 50/60 A, D 0, 3 1 1 1 1, (0,
CSA)
.10-100 - U2, 1000/U1, 1000
229G Supplementary Protectors (Generator Use – UL489 Field wired)
Voltage (V) Frequency
(Hz)
UG FW Phase Min.
Poles
TC OL UL/CSA VDE UL1077 & CSA VDE
277/480 50/60 A, D 0, 3 3 3 1 1 .10-100 - U2, 2500 -
347/600 50/60 A, D 0, 3 3 3 1 1 .10-77 - U2, 2000 -
239 Supplementary Protectors (Marine)
Voltage (V) Frequency
(Hz)
UG FW Phase Min.
Poles
TC OL UL/CSA VDE UL1077 & CSA VDE
250 50/60 A, D 0, 3 1 & 3 1 1 1 .10-100 - U1, 5000 -
125/250 50/60 A, D 0, 3 1 2 1 1 .10-100 - U1, 5000 -
240 50/60 - - 1 & 3 1 - - - .10-100 - 4000
240/415 50/60 - - 3 3 - - - .10-100 - 4000
Notes: (1) With 225A maximum series fuse
General notes
All supplementary protectors are of the overcurrent (OC) type
The family of protectors has been evaluated for end use application for
use group (UG) A and D
The terminals (FW) – Terminals are coded as follows:
0 – Suitable for factory wiring only
1 – Line terminals evaluated for field wiring
2 – Load terminals evaluated for field wiring
3 – Line and Load terminals evaluated for field wiring
The maximum voltage ratings for which the protectors have been tested
are shown in the chart
The current is the amperage range that the protectors have been tested
The tripping current (TC) – Tripping Current is coded as a percentage of
the ampere rating:
0 – Tripping current is less than 125% of ampere rating
1 – Tripping current is in the range of 125% to 135% of ampere rating
2 – Tripping current is more than 135% of ampere rating
3 – Tripping current is 135% and meets MCCB trip time requirements
The overload rating (OL) - Designates whether the protector or family of
protectors has been tested for general use or motor starting applications.
0 – tested at 1.5 times amp rating for general use
1 – tested at 6 times AC rating or 10 times DC rating for motor starting
The short circuit current rating (SC) – The short circuit rating in amperes
following a letter and number designating the test conditions and any
calibration following the short circuit test is defined below:
C – Indicates short circuit test was conducted with series overcurrent
protection
U – Indicates short circuit test was conducted without series overcurrent
protection
1 – Indicates a recalibration was not conducted as part of the short
circuit testing
2 – Indicates a recalibration was performed as part of the short circuit
testing
3 – Indicates recalibration was performed along with the dielectric and
voltage withstand for “Suitable for Further Use” rating
*219 also applicable for CSA approval only.
209 Series - Agency Approvals
209 (E-frame)
200
209/219/229/279 DECISION TABLES
Terminal Terminal Connect Panel Mount
-1 Solderless connector front front (Note A)
-2 Solderless connector front back*
-2C Solderless connector front back**
-3 10-32 screw (100 amps max.) bus connect back (Note C)*
-3C 10-32 screw (100 amps max.) bus connect back (Note C)**
-4 10-32 screw (50 amps max.) front front
-5 10-32 screw (50 amps max.) front back*
-5C 10-32 screw (50 amps max.) front back**
-6 1/4 - 20 screw (100 amps max.) front front
-7 1/4 - 20 screw (100 amps max.) front back*
-7C 1/4 - 20 screw (100 amps max.) front back**
-8 10 - 32 stud (50 amps max.) back front (Note D)
-9 1/4 - 20 stud (100 amps max.) back front (Note D)
-3M M5 x 0.8 screw (100 amps max.) bus connect back (Note C)*
-4M M5 x 0.8 screw (50 amps max.) front front
-5M M5 x 0.8 screw (50 amps max.) front back*
-6M M6 x 1.0 screw (100 amps max.) front front
-7M M6 x 1.0 screw (100 amps max.) front back*
-8M M5 x 0.8 stud (50 amps max.) back front (Note D)
-9M M6 x 1.0 stud (100 amps max.) front front (Note D)
* Back panel mount style supplied with slotted mounting bracket.
Solderless connector will accept #14 through 0 copper or #12 through 0 aluminum wire.
** Back panel mount style supplied with short mounting bracket.
†
†
Congurations
* U 489 Listed units are rated to 100A maximum
** U 489A Listed units are rated to 160Vdc maximum
Notes:
A 6-32 inserts for front mounting are provided on all units. M3 ISO metric
mounting inserts are available and are specified by adding -A at the end
of the ordering code above.
B The auxiliary switch is located on the right-hand pole (viewed from
terminal end) unless specified otherwise. Auxiliary switches are
available on all front or back panel mounts (series construction only).
If more than one auxiliary switch is specified use “2R” through “6R” as
required.
C Line terminals are 10-32 screws for bus connection to 100 amperes.
Load terminals are 10-32 screws to 50 amperes and solderless
connectors from 50 to 100 amperes.
D An anti-flashover barrier is supplied between poles on all multi-pole
versions with 10-32 stud and 1/4-20 stud terminals per UL requirement.
E The standard current values for 100% of rated current are those listed in
the Seventh Decision Table. Non-listed values can be readily supplied,
in general without delayed delivery. Please contact an Airpax office or
sales representative.
How to Order
The ordering code for 209, E-Frame Circuit Breakers may be
determined by following the steps in the decision tables
shown here.
The coding given permits a self-assigning part number for
standard configurations. Factory part numbers are assigned
to units with mixed ratings, combinations of styles or con-
struction not listed in the Third Decision Table, etc. With
these, it is suggested that order entry be by description and/
or drawings, and a part number will be established.
Additionally, it is standard policy to establish a factory-
assigned part number whenever a descriptive drawing
exists to insure cross reference, traceability and manufac-
turing control.
When specifying a breaker for AC motor start or high inrush
applications, the peak amplitude and surge duration should
be specified for factory assistance in rating selection. 209 is
a UL listed circuit breakers under file no. E53739 per UL 489.
279 is a UL listed under file no. E192808 per UL 489A.
219 is a UL recognized “Manual Motor Controller” under file
no. E41607 per UL 508.
229 is a UL recognized supplementary protector under file
no. E66410 per UL 1077.
For example, the following is the code for a single pole
breaker with series trip, 50/60Hz, medium inertial delay,
120/240Vac maximum voltage ratings, solderless connector
with mounting foot added to the line side of the breaker to
facilitate back panel mounting and a current rating of 10.0
amperes.
To determine the ordering number of your particular 209 unit,
simply follow the steps shown. You may use this number to
place an order or as a reference for further questions you may
have.
209 Series - Decision Tables http://airpax.sensata.com
201
Terminal Terminal Connect Panel Mount
-1 Solderless connector front front (Note A)
-2 Solderless connector front back*
-2C Solderless connector front back**
-3 10-32 screw (100 amps max.) bus connect back (Note C)*
-3C 10-32 screw (100 amps max.) bus connect back (Note C)**
-4 10-32 screw (50 amps max.) front front
-5 10-32 screw (50 amps max.) front back*
-5C 10-32 screw (50 amps max.) front back**
-6 1/4 - 20 screw (100 amps max.) front front
-7 1/4 - 20 screw (100 amps max.) front back*
-7C 1/4 - 20 screw (100 amps max.) front back**
-8 10 - 32 stud (50 amps max.) back front (Note D)
-9 1/4 - 20 stud (100 amps max.) back front (Note D)
-3M M5 x 0.8 screw (100 amps max.) bus connect back (Note C)*
-4M M5 x 0.8 screw (50 amps max.) front front
-5M M5 x 0.8 screw (50 amps max.) front back*
-6M M6 x 1.0 screw (100 amps max.) front front
-7M M6 x 1.0 screw (100 amps max.) front back*
-8M M5 x 0.8 stud (50 amps max.) back front (Note D)
-9M M6 x 1.0 stud (100 amps max.) front front (Note D)
* Back panel mount style supplied with slotted mounting bracket.
Solderless connector will accept #14 through 0 copper or #12 through 0 aluminum wire.
** Back panel mount style supplied with short mounting bracket.
†
†
Congurations
* U 489 Listed units are rated to 100A maximum
** U 489A Listed units are rated to 160Vdc maximum
209 (E-frame)
How to Order
To evolve a convenient ordering system for most applications,
the following code has been developed. If a system is required
which is not covered below, please consult factory or describe
in detail. The number shown as an example describes a 120 volt,
three section system, such as may be used on a boat with a port
and starboard shore power receptacle and an AC generator. The
breaker rating for the shore power is 30 amperes and for the
generator 20 amperes in this example. 1/4 -20 screw type
terminals and a medium time delay are specified.
249 POWER SELECTOR BREAKER SYSTEM DECISION TABLES
209 Series - Decision Tables http://airpax.sensata.com
203