16-2M-4 2M Micro38999 CONNECTORS Micro38999 CONNECTORS For Harsh Environments Micro38999 2M805 Tri-Start 2M804 Push-Pull 2M803 Bayonet 2M801 Dual-Start Micro38999 AMPHENOL CORPORATION 40-60 Delaware Avenue, Sidney, NY 13838-1395 * 800-678-0141 * www.amphenol-aerospace.com The New AEROSPACE STANDARD About Amphenol(R) Aerospace Your Source for Interconnect Products Micro38999 CONTACT US: Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Customer Service: Mon - Fri 8AM - 5PM Phone: (800) 678-0141 Fax: (607) 563-5157 Online: www.amphenol-aerospace.com Amphenol Aerospace, Amphenol Commercial Air, and Amphenol Industrial Operations Main Facility in Sidney, NY USA ABOUT AMPHENOL AEROSPACE: Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufacturers of interconnect products in the world for the Military, Commercial Aerospace and Industrial markets. Amphenol designs, manufactures and markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications connectors and interconnect systems. Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in Sidney, NY. The Amphenol complex houses many technologies including CNC machining, die-casting, molding, impact and extruding, plating, screw machining and process controls. Our fully equipped material evaluation lab and engineering organization utilize the latest in computer aided design software and analysis tools, allowing us to design, test, and qualify advanced interconnect systems. Amphenol's interconnect products are supplied to thousands of OEMs worldwide and are supported by our worldwide sales and engineering force, including the largest global network of electronic distributors. AMPHENOL AEROSPACE'S PHILOSOPHY As a basic business philosophy, Amphenol Aerospace is dedicated to concentrating on those advanced and challenging market segments that demand an extraordinary level of supplier support and reaction. Our approach to implement this strategy is based on the following key principles: FOCUS: Concentrate all resources on serving a limited number of tightly defined markets, and understanding the needs of those markets. INNOVATION: Provide these markets new, creative solutions in both products and services. QUALITY ASSURANCE: Amphenol Aerospace has been awarded both AS9100 - Revision C and ISO9001:2008 Quality Assurance Certifications. RESPONSIVENESS: Identify and respond to the market and product needs more rapidly than any other supplier. Performance is the sum of these principles. It is the measure of how well we continually and consistently implement our basic strategy and key principles. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 1 Micro38999 Reference Guide A TECHNICAL REFERENCE 2M Series Selection Table Size & Weight Comparison Chart Insert Arrangements Straight PCB Footprints 3 4, 5 6-9 10-20 B PERFORMANCE SPEC Materials Finishes Specifications 21-27 C 2M805 Specs/ Info How to Order Weight Plug In-Line Receptacle Square Flange Receptacle Jam Nut PCB Solder Cup Sq Flange PCB Solder Cup Jam Nut PCB Standoff Double Flange How to Order Protection Cap 2M805 Overview Plugs & Receptacles Connector Weight 2M805-001, 002 2M805-003-01, 004-01 2M805-003-02, 004-02 2M805-003-07, 004-07 2M805-005-02, 017-02 2M805-005-07, 017-07 2M805-067-07 Protection Caps 2M667-261, 262 28 29 30 31 32 33 34 35 36 37 38 39 2M804 Overview Plugs & Receptacles Connector Weight 2M804-001-06, 002-06 2M804-003-07, 004-07 2M804-003-00, 004-00 2M804-003-01, 004-01 2M804-005-07, 020-07 2M804-005-00, 020-00 2M804-009-07, 021-07 2M804-009-00, 021-00 2M804-009-02, 021-02 2M804-025-07 2M667-202 2M809-198 2M809-198, 2M667-202 2M809-083, 087 2M809-083, 087 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 2M803 Overview Plugs & Receptacles Connector Weight 2M803-001-06, 002-06 2M803-003-70, 004-07 2M803-003-02, 004-02 2M803-003-01, 004-01 2M803-005-02, 07 2M660-082, 083 2M660-082, 083 58 59 60 61 62 63 64 65 66 67 D 2M804 Specs/ Info How to Order Weight Plug Jam Nut Rear Panel Jam Nut Front Panel In-Line Receptacle PCB Solder Rear Jam Nut PCB Solder Cup Recpt Jam Nut Panel Mount Plug Jam Nut Front Panel Plug Flange Panel Mount Plug PCB Standoff Double Flange How to Order Protect Caps How to Order Protect Caps Protection Caps How to Order Plug Rubber Plug Rubber Caps E 2M803 Specs/ Info How to Order Weight Plug Jam Nut Flange Mount In-Line Recpt PCB Flange Mt Jam Nut How to Order Protect Caps Protection Caps 2 F 2M801 Specs/ Info How to Order Weight Plug Jam Nut Square Flange In-Line Recpt PCB Flange Mt & Jam Nut PCB Right Angle Jam Nut PCB Standoff Double Flange How to Order Protect Caps Protection Caps Protection Caps 2M801 Overview Plugs & Receptacles Connector Weight 2M801-007, 008 2M801-009-07, 010-07 2M801-009-02, 010-02 2M801-009-01, 010-01 2M801-011, 033 2M801-023-07 2M801-033-07 2M667-217, 218 2M660-082 2M660-083 68 69 70 71 72 73 74 75 76 77 78 79 80 Overview 2M805-006 2M805-006-02 2M805-006-03 2M805-006-07 2M804-006 2M804-006-07 2M804-006-00 2M803-006 2M803-006-02, 07 2M801-012 2M801-012-07 2M801-012-02 2M801-012-03 81 82 83 84 85 86 87 88 89 90 91 92 93 94 G HERMETIC Specs/ Info Hermetic How to Order 2M805 Flange Mount Solder Mount Jam Nut How to Order 2M804 Jam Nut Front Panel Jam Nut How to Order 2M803 Flange Mount/ Jam Nut How to Order 2M801 Jam Nut Square Flange Weld Mount H FILTER Advantages Overview95 Attenuation Characteristics96 J ACCESSORIES Accessories, Contacts, Tools Table of Content 97 Contact/Tools Torque Values 98 Assembly Instructions 2M Series 99, 100 Sealing Plugs/ Tools Grommet, Spanner, Holding 101. 102 2M Python103 Strain Relief Clamp 2M620MS064, 065 104, 105 Micro Band Adapter Thread/ Low Profile 106, 107 Environmental Backshells108-111 EMI Backshells112-115 Shorting Cap Backshell 116, 117 Shrink Boot 2M809S06, 2M809A060 118, 119 Hex Jam Nuts 2M809-035 120 Flange Gaskets 2M809-106 121, 122 O-Ring 2M809-109123 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Selection Table 2M801, 2M803, 2M804 and 2M805 Micro38999 Technical Reference 2M805 2M804 2M803 2M801 Pages 28-39 Pages 40-57 Pages 58-67 Page 68-80 SERIES Pages TYPE Tri-Start ACME Thread Push-Pull Bayonet Dual-Start ACME Thread DESCRIPTION "Anti-Decoupling" ratchet mechanism and ground spring for military airframes and avionics boxes. Fast mating. Breakaway connector for headsets and tactical equipment. Gold-plated spring for long mating life and superior EMI shielding. Quick-mating, light duty, general purpose. Not rated for immersion, 50 milliohms shell-to-shell resistance. More rugged keys and threads. Faster mating. CONTACTS 1 to 130 1 to 85 1 to 55 1 to 130 COUPLING Tri-Start Thread Push, Pull Quick-Disconnect 1/4 turn lock Bayonet Threaded Coupling with 1 1/2 Turns to Full Mate WATER IMMERSION, MATED MIL-STD-810 Method 512 1 Meter for 1 Hour MIL-STD-810 Method 512 1 Meter for 1 Hour Splashproof MIL-STD-810 Method 512 1 Meter for 1 Hour EMI SHIELDING Excellent Excellent Fair Very Good VIBRATION AND SHOCK 43.9 g's Random 37 g's Random Vibration, Sine Vibration 60 Vibration; 300 g's Shock g; 300 g's Shock 37 g's Random Vibration; 300 g's Shock 43.9 g's Random Vibration, Sine Vibration 60 g; 300 g's Shock MATING CYCLES 500 Cycles 2000 Cycles 1000 Cycles Aluminum 2000 Cycles Stainless Steel 2000 Cycles (-16 Plugs) 500 Cycles (-26 Plugs) ELECTRICAL PERFORMANCE #12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC #20: 7.5 AMP, 750 VAC #23: 5 AMP, 500 VAC #12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC #20: 7.5 AMP, 750 VAC #23: 5 AMP, 500 VAC #12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC #20: 7.5 AMP, 750 VAC #23: 5 AMP, 500 VAC #12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC #20: 7.5 AMP, 750 VAC #23: 5 AMP, 500 VAC FILTERED See pages 95, 96 See pages 95, 96 See pages 95, 96 See pages 95, 96 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 3 Size & Weight Comparison Charts Technical Reference 2M805 VS. D38999 Series III 2M801 6-7 2M805 8-7 2M805 Series Weight Comparison: 2M805 VS. D38999 Series III 2M805 Layout 8-7 10-13 11-19 12-26 15-37 18-55 19-85 23-130 Number of D38999 Contacts Layout 7 #23 13 #23 19 #23 26 #23 37 #23 55 #23 85 #23 130 #23 9-35 11-35 13-35 17-26 15-35 17-35 21-35 25-35 Number of Contacts 6 #20 13 #22D 19 #22D 26 #20 37 #22D 55 #22D 85 #22D 128 #22D % 2M805 D38999 % Weight D38999 Weight Weight Aluminum Savings Composite Savings 13.4 23.0 26.4 29.4 42.7 59.6 59.8 85.5 26.3 35.7 50.7 58.5 72.1 81.6 119.7 159.3 49% 36% 48% 50% 41% 27% 50% 46% 19.9 26.8 38.5 62.6 57.4 65.6 99.1 136.6 33% 14% 31% 53% 26% 9% 40% 37% Size Comparison: 2M805 VS. D38999 Series III 2M805 Layout 8-7 10-13 11-19 12-26 15-37 18-55 19-85 23-130 Maximum Jam Nut Receptacle Diameter Maximum Plug Diameter 2M805 D38999 2M805 D38999 In. mm. In. mm. % Reduction In. mm. In. mm. % Reduction .707 .804 .933 .999 1.113 1.308 1.328 1.577 17.96 20.42 23.70 25.37 28.27 33.02 33.73 40.06 .859 .969 1.141 1.391 1.266 1.391 1.625 1.875 21.81 24.61 28.98 35.33 32.16 35.33 41.27 47.63 17% 18% 20% 29% 13% 7% 19% 16% .775 .895 .960 1.075 1.218 1.404 1.465 1.720 19.69 22.73 24.38 27.31 30.86 35.66 37.21 43.69 1.201 1.386 1.512 1.764 1.638 1.764 2.075 2.323 30.51 30.50 38.40 44.81 41.61 44.81 52.71 59.00 35% 35% 36% 39% 26% 20% 29% 26% Note: Weights shown include contacts and represent a mated pair of plug and jam nut receptacle. Weights are in grams. A 4 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D38999 9-35 Size & Weight Comparison Charts 2M801 VS. D38999 Series III Micro38999 2M805 8-7 D38999 9-35 Technical Reference 2M801 6-7 2M801 Series Weight Comparison: 2M801 VS. D38999 Series III 2M801 Number of Layout Contacts D38999 Layout 5-3 6-7 9-19 13-37 16-55 17-85 21-130 9-98 9-35 13-35 15-35 17-35 21-35 25-35 3 7 19 37 55 85 130 Number of 2M801 D38999 % Weight D38999 % Weight Contacts Weight Aluminum Savings Composite Savings 3 6 22 37 55 79 128 7.9 9.8 18.8 36.0 49.8 54.3 68.7 25.3 26.3 50.7 72.1 81.6 119.7 159.3 69% 63% 63% 50% 39% 55% 57% 19.9 19.9 38.5 57.4 65.6 99.1 136.6 60% 51% 51% 37% 24% 45% 50% Size Comparison: 2M801 VS. D38999 Series III 2M801 Layout 5-3 6-7 9-19 13-37 16-55 17-85 21-130 Cable Plug Diameter 2M801 In. mm. .540 .600 .810 1.050 1.240 1.300 1.550 13.72 15.24 20.57 26.67 31.50 33.02 39.37 D38999 In. mm. .859 .859 1.156 1.281 1.406 1.641 1.890 21.82 21.82 29.36 32.54 35.71 41.68 48.01 Jam Nut Receptacle Diameter % Reduction 37% 30% 30% 18% 12% 21% 18% 2M801 In. mm. .575 .635 .830 1.078 1.264 1.325 1.625 14.61 16.13 21.08 27.38 32.11 33.66 41.28 D38999 In. mm. 1.204 1.204 1.516 1.641 1.766 2.078 2.323 30.58 30.58 38.51 41.68 44.86 52.78 59.00 % Reduction 52% 47% 45% 34% 28% 36% 30% Note: Weights shown include contacts and represent a mated pair of plug and jam nut receptacle. Weights are in grams. A Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 5 2M Series Technical Information Technical Reference Inserts Arrangements SERIES 2M INSERT ARRANGEMENTS CONTACT SIZE Size #23 Contacts 5 Amp Max. Current 500 VAC #22-#28 AWG #23 CONTACT QUANTITY #20 #20HD #16 #12 3 5-3 5-3 5-3 NA 4 6-4 6-4 6-4 8-4 6 6-6 6-6 6-6 8-6 7 6-7 6-7 6-7 8-7 10 7-10 7-10 7-10 9-10 13 8-13 8-13 8-13 10-13 19 9-19 9-19 9-19 11-19 26 10-26 10-26 10-26 12-26 37 13-37 12-37 12-37 15-37 55 16-55 14-55 14-55 18-55 85 17-85 15-35 15-85 19-85 23-130 130 Size #20HD Contacts 7.5 Amp Max. Current 750 VAC #20-#24 AWG. Size #16 Contacts 13 Amp Max. Current 1800 VAC #16-#20 AWG 21-130 NA NA 3 6-23 6-23 6-23 8-23 5 7-25 7-25 7-25 9-25 8 8-28 8-28 8-28 10-28 10 9-210 9-210 9-210 11-210 20 13-220 12-220 12-220 15-220 35 16-235 14-235 14-235 18-235 41 17-241 NA NA 19-241 69 21-269 NA NA 23-269 1 6-1 6-1 6-1 8-1 2 8-2 8-2 8-2 10-2 4 9-4 9-4 9-4 11-4 5 10-5 10-5 10-5 12-5 7 13-7 12-7 12-7 15-7 12 16-12 14-12 14-12 18-12 14 17-14 15-14 15-14 19-14 22 21-22 NA NA 23-22 1 7-1 7-1 7-1 9-1 2 10-2 10-2 10-2 12-2 Size #12 Contacts 23 Amp Max. Current 1800 VAC #12-14 AWG Insert Arrangements with Mixed Size (Combo) Layouts INSERT ARRANGEMENT 2M801 2M803 2M804 2M805 4 2 8 2 2 13-2 12-2 12-2 15-2 3 13-3 12-3 12-3 15-3 5 16-5 14-5 14-5 18-5 7 17-7 15-7 15-7 19-7 12 21-12 NA NA 23-12 8-200 8-200 8-200 10-200 9-201 9-201 9-201 11-201 4 2 9-200 9-200 9-200 11-200 8 2 10-202 10-202 10-202 12-202 10-201 10-201 10-201 12-201 4 2 6 2 13-200 12-200 12-200 15-200 10 2 13-201 12-201 12-201 15-201 12 1 10-200 10-200 10-200 12-200 A 6 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Technical Information Insert Arrangements Micro38999 Technical Reference Front face of pin inserts illustrated (Socket Reversed) CONTACT LEGEND A 2 1 B 4 C 6 2 3 4 1 5 3 7 5 16 2 3 4 1 6 12 20 1 20HD 20 23 2 3 7 2 4 10 3 1 8 9 2M801 2M803 2M804 5-3 6-1* 6-4 6-6 6-7 6-23 7-1* 7-10 2M805 NA 8-1* 8-4 8-6 8-7 8-23 9-1* 9-10 3 1 4 6 7 3 1 10 No. of Contacts Contact Size #23 #16 #23 #23 #23 #20HD #12 #23 DWV Voltage (VAC) 500 1800 500 500 500 750 1800 500 5 13 5 5 5 7.5 23 5 Current Rating (Amps) 1 2 2 9 3 10 1 3 5 4 2 8 1 4 11 5 2 1 7 13 6 12 7 6 5 7-25 8-2 8-13 8-28 2M805 9-25 10-2 10-13 10-28 5 2 13 8 Contact Size 2 1 6 5 4 1 2 4 3 3 4 2M801 2M803 2M804 No. of Contacts 3 8 8-200* 9-4 10-200* 11-4 2 4 4 #20HD #16 #23 #20HD #20 #23 #16 DWV Voltage (VAC) 750 1800 500 750 1000 500 1800 Current Rating (Amps) 7.5 13 5 7.5 7 5 13 3 2 1 7 12 16 8 19 18 17 2M801 2M803 2M804 9-19 2M805 11-19 No. of Contacts 19 Contact Size DWV Voltage (VAC) 4 1 2 4 4 13 9-200 11-200 9-210 10-2 11-210 12-2 10 2 #23 #20 #23 #20HD #12 500 1000 500 750 1800 5 7.5 5 7.5 23 #16 5 13 2 3 1 4 3 6 4 5 8 1800 3 6 11-201 500 5 7 8 1 2 3 10 4 2 #23 2 8 9 7 9-201 4 1 9 2 1 1 5 10 5 2 Current Rating (Amps) 2 6 3 6 3 12 1 2 4 6 5 7 9 5 1 10 9 8 2 11 10 3 4 8 7 6 2M801 2M803 2M804 10-5 10-201 10-202* 10-200* 2M805 12-5 12-201 12-202* 12-200* No. of Contacts 5 2 4 2 8 5 1 12 Contact Size #16 #12 #23 #16 #23 #12 #23 DWV Voltage (VAC) 1800 1800 500 1800 500 1800 500 13 23 5 13 5 23 5 Current Rating (Amps) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 7 2M Series Technical Information Technical Reference Insert Arrangements Front face of pin inserts illustrated (Socket Reversed) CONTACT LEGEND 6 3 1 2 11 15 18 23 25 26 24 20 20HD 2 1 9 12 16 21 6 3 5 2 3 2 7 4 13-2 13-3* 13-7 2M803 2M804 10-26 12-2 12-3* 12-7 2M805 12-26 15-2 15-3* 15-7 No. of Contacts 26 2 3 7 Contact Size #23 #12 #12 #16 DWV Voltage (VAC) 500 1800 1800 1800 5 23 23 13 15 22 28 33 1 4 37 34 2 3 5 10 16 23 29 4 5 2 1 3 1 4 5 8 7 7 6 10 6 12 9 11 11 10 8 2 1 13 12 19 3 4 15 14 16 20 5 18 17 9 8 13-37 13-200* 13-201 13-220 2M803 2M804 12-37 12-200 12-201 12-220 2M805 15-37 15-200* 15-201 15-220 No. of Contacts 37 2 6 2 10 20 Contact Size #23 #12 #23 #12 #23 #20HD DWV Voltage (VAC) 500 1800 500 1800 500 750 5 23 5 23 5 7.5 1 2 5 9 3 16 24 31 39 46 52 3 2 1 2 4 10 17 25 32 40 47 5 1 30 3 4 8 7 9 12 6 7 2M801 Current Rating (Amps) 6 18 1 20 5 15 35 10 10 4 55 54 53 2M801 16-5 16-55 16-12 16-235 2M803 2M804 14-5 14-55 14-12 14-235 2M805 18-5 18-55 18-12 18-235 5 55 12 35 No. of Contacts 11 25 Contact Size #12 #23 #16 #20HD DWV Voltage (VAC) 1800 500 1800 750 23 5 13 7.5 Current Rating (Amps) 23 1 1 4 20 10-26 9 8 16 2M801 Current Rating (Amps) A 12 *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Technical Reference Insert Arrangements Micro38999 CONTACT LEGEND 1 2 2 3 5 2M801 17-7 2M803 2M804 2M805 20 20HD 38 47 57 66 74 81 6 12 10 13 14 20 23 1 4 19 11 28 3 9 4 16 1 5 7 6 12 82 85 17-14* 17-85 15-7 15-14 15-85 19-7 19-14* 19-85 No. of Contacts 7 14 85 Contact Size #12 #16 #23 DWV Voltage (VAC) 1800 1800 500 23 13 5 Current Rating (Amps) 2 20 1 3 21 4 34 35 22 17 32 36 23 6 41 16 31 40 37 24 7 30 15 33 39 14 26 38 29 28 27 13 12 11 8 4 5 2 19 18 1 3 5 13 6 25 1 9 5 9 10 14 18 9 12 10 22 10 19 11 2M801 17-241* 21-12 21-22* 2M805 19-241* 23-12 23-22* 41 12 22 No. of Contacts Contact Size #20HD #12 #16 DWV Voltage (VAC) 750 1800 1800 Current Rating (Amps) 7.5 23 13 25 15 36 6 1 48 59 71 82 94 105 115 124 7 16 26 37 49 60 72 95 83 116 106 125 130 1 25 24 23 45 44 43 58 21 42 57 67 56 17 49 63 52 34 53 37 35 14 11 10 13 15 21-130 21-269 2M805 23-130 23-269 130 69 Contact Size #23 #20HD DWV Voltage (VAC) 500 750 5 7.5 Current Rating (Amps) 9 12 36 16 8 32 51 33 65 54 38 7 31 50 64 55 39 18 69 66 6 30 62 68 40 19 29 48 60 61 59 22 47 5 4 28 27 46 41 20 3 2 26 2M801 No. of Contacts 5 12 20 29 39 48 58 75 67 Technical Reference Front face of pin inserts illustrated (Socket Reversed) *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 9 2M Series Technical Information Technical Reference Straight PCB Footprints INSERT ARRANGEMENT A PIN CONNECTOR B .038 C A .020 B 5-3 (3) #23 Contacts .022 Max. Dia Tall 1 SOCKET CONNECTOR C A B C .044 .053 2 3 .031 6-23, 8-23 (3) #20HD Contacts .023 Max. Dia. Tail .061 1 3 4 .038 3 6-4, 8-4 (4) #23 Contacts .022 Max. Dia Tail 6 5 7 10 2 3 .038 1 2 .066 .076 .038 1 6 2 3 4 5 4 7-10, 9-10 10 #23 Contacts .022 Max. Dia. Tail .066 1 3 4 2 1 6 4 5 2 1 7 6 3 7 3 4 4 1 4 4 7 10 .076 3 2 5 .114 3 8 3 2 .038 1 4 9 4 5 6-7, 8-7 (7) #23 Contacts .022 Max. Dia. Tail 3 7 2 6 6-6, 8-6 (6) #23 Contacts .022 Max. Dia. Tail 1 1 .076 .038 2 3 4 1 5 6 3 2 1 1 2 2 8 .066 1 3 7 8 10 Socket inserts are a mirror image of pin side. Socket side shown for cavity locations only, reference pin side for dimensions. A 10 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Technical Reference Straight PCB Footprints Micro38999 PIN CONNECTOR .086 1 SOCKET CONNECTOR .053 2 .073 3 5 1 2 4 5 7-25, 9-25 (5) #20HD Contacts .028 Max. Dia Tall 4 3 1 2 3 .028 .090 Technical Reference INSERT ARRANGEMENT 4 5 .085 2 1 8-2, 10-2 (2) #16 Contacts .119 .096 .053 2 1 7 3 8 6 4 5 1 7 .110 2 3 8 6 .122 .027 2 3 .076 4 4 5 1 8 7 6 5 8-28, 10-28 (8) #20HD Contacts .038 .070 2 1 4 3 6 5 2 8 1 4 11 5 3 4 8-200*, 10-200* (2) #20 Contacts (4) #23 Contacts 9 3 10 1 2 7 13 6 12 8-13, 10-13 (13) #23 Contacts .022 Max. Dia. Tail 6 5 2 .114 .076 3 .038 8 9 13 10 4 .132 .124 1 2 3 4 5 6 2 8 6 7 13 9 3 10 12 11 5 4 1 1 7 6 12 11 5 .066 .0885 1 2 4 3 9-4, 11-4 (4) #16 Contacts 1 2 2 1 4 3 3 4 .0885 *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 11 2M Series Technical Information Technical Reference Straight PCB Footprints INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR .038 .085 1 2 2 4 1 3 3 4 5 6 9-200, 11-200 (4) #23 Contacts (2) #16 Contacts 6 2 1 .142 4 3 5 5 6 .114 .038 4 3 2 5 6 10 9 8 3 4 1 2 .124 5 6 7 9 10 9-201, 11-201 (2) #20 Contacts (8) #23 Contacts 3 4 6 5 7 8 2 1 1 8 7 9 10 .070 .133 .053 1 2 8 9 7 3 10 4 6 .140 8 9 5 .070 7 9-210*, 11-210* (10) #20HD Contacts 2 2 1 3 10 10 4 4 6 1 3 9 8 7 5 6 5 .152 7 12 16 3 2 1 .114 .076 .038 4 8 19 18 17 13 9-19, 11-19 (19) #23 Contacts .022 Max. Dia Tail 1 3 7 .132 8 12 16 13 19 3 1 4 .066 4 7 12 16 8 13 17 17 19 .125 2 1 2 A 12 1 1 10-2, 12-2 (2) #12 Contacts *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2 2M Series Technical Reference Straight PCB Footprints Micro38999 PIN CONNECTOR .138 2 1 .085 1 3 5 SOCKET CONNECTOR Technical Reference INSERT ARRANGEMENT .117 2 2 1 4 .145 5 3 10-5, 12-5 (5) #16 Contacts 2 3 .156 6 5 7 5 .156 .118 1 3 4 10-202*, 12-202* (2) #16 Contacts (8) #23 Contacts .194 9 5 6 11 15 18 23 25 26 24 6 7 8 8 9 10 .149 10-26, 12-26 (26) #23 Contacts .022 Max. Dia. Tail 2 1 2 .086 10 4 4 9 5 5 8 6 11 15 18 3 23 1 26 .197 .132 .066 11 10 9 6 6 7 12 3 3 4 9 12 16 21 1 11 .172 3 1 2 3 5 10 12 10-200*, 12-200* (1) #12 Contact (12) #23 Contacts 6 1 4 5 7 9 2 3 4 7 6 .172 .149 .086 11 10 8 2 2 6 12 1 4 3 5 8 10 2 .085 .066 2 4 9 1 3 4 10-201, 12-201 (2) #12 Contacts (4) #23 Contacts 6 1 2 5 1 4 .115 .038 4 3 5 .045 4 1 6 3 .076 .152 2 4 7 9 12 16 .038 .114 .190 21 12 4 9 2 8 7 1 6 11 15 18 23 16 21 3 26 *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 13 2M Series Technical Information Technical Reference Straight PCB Footprints INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR .125 2 1 2 2 1 1 12-2, 13-2, 15-2 (2) #12 Contacts 1 1 1 .135 2 3 .070 2 2 3 3 .115 12-3*, 13-3*, 15-3* (3) #12 Contacts .147 1 1 6 6 2 7 .085 4 .170 3 5 3 4 12-7, 13-7, 15-7 (7) #16 Contacts 6 7 7 3 5 1 2 2 5 4 .147 .115 .066 3 2 1 4 5 8 7 6 1 1 3 2 2 4 5 A 14 8 4 5 .128 .166 7 12-200*, 13-200*, 15-200* (2) #12 Contacts (6) #23 Contacts 3 6 7 6 *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 8 2M Series Technical Reference Straight PCB Footprints Micro38999 PIN CONNECTOR 4 5 2 1 3 .236 7 .115 .076 .038 .170 2 5 6 10 12 9 11 11 4 5 18 10 17 9 12 19 20 11 10 .092 18 8 7 6 12-220, 13-220, 15-220 (20) #20HD Contacts 9 15 22 28 33 1 4 37 34 4 16 17 8 .221 .196 .114 .076 .038 5 10 16 23 29 9 .026 .126 5 4 15 16 6 7 7 12 2 3 5 6 1 13 14 20 17 8 .106 .182 .220 12 11 19 18 10 9 .228 .190 .152 1 4 5 15 22 28 33 12-37, 13-37, 15-37 (37) #23 Contacts .022 Max. Dia. Tail .079 3 9 9 10 11 15 14 7 8 .207 .147 .053 1 2 2 4 5 6 8 .106 3 16 20 3 11 13 15 14 19 9 12 .166 13 12 4 3 6 10 .215 2 1 1 7 8 12-201, 13-201, 15-201 (2) #12 Contacts (10) #23 Contacts 1 SOCKET CONNECTOR Technical Reference INSERT ARRANGEMENT 34 37 1 4 5 .197 10 .132 16 10 16 23 .066 29 23 29 34 9 15 22 28 33 37 .115 1 1 2 2 1 2 .159 5 3 .195 .060 3 5 5 3 4 4 4 14-5, 16-5, 18-5 (5) #12 Contacts .186 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 15 2M Series Technical Information Technical Reference Straight PCB Footprints INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR .255 .170 .085 2 5 1 2 3 4 8 7 9 12 5 .241 6 11 8 12 7 10 11 2 1 3 4 9 .094 10 1 3 .054 6 4 5 6 .201 10 9 8 7 12 11 14-12, 16-12, 18-12 (12) #16 Contacts 9 16 24 31 39 46 52 3 2 1 4 10 17 25 32 40 47 55 54 53 16 9 24 31 39 46 18 1 20 55 4 10 17 25 32 .066 40 .132 47 .197 53 .263 10 17 25 32 40 2 18 1 3 30 19 20 4 16 21 5 29 35 31 22 28 15 34 32 23 6 14 33 7 27 26 24 13 8 25 12 9 10 11 17 5 15 52 .076 .152 .228 14-55, 16-55, 18-55 (55) #23 Contacts .022 Max. Dia. Tail 30 3 .266 .190 .114 .038 1 4 35 10 25 14-235, 16-235, 18-235 (35) #20HD Contacts .023 Max. Dia. Tail 4 1 3 53 55 47 3 2 20 5 21 22 6 23 7 24 8 9 1 19 30 31 35 32 33 34 9 16 24 31 39 46 52 18 17 29 16 28 27 26 10 25 12 11 15 14 13 14-235, 16-235, 18-235 A 16 X Y X Y X Y Pin. No. in. mm. in. mm. Pin. No. in. mm. in. mm. Pin. No. in. mm. in. mm. 1 -.053 -1.35 .301 7.65 13 -.234 -5.94 -.196 -4.98 25 .000 0.00 -.209 -5.31 2 .053 1.35 .301 7.65 14 -.287 -7.29 -.104 -2.64 26 -.100 -2.54 -.172 -4.37 3 .153 3.89 .264 6.71 15 -.305 -7.75 .000 0.00 27 -.181 -4.60 -.104 -2.64 4 .234 5.94 .196 4.98 16 -.287 7.29 .104 2.64 28 -.199 -5.05 .000 0.00 5 .287 7.29 .104 2.64 17 -.234 -5.94 .196 4.98 29 -.181 -4.60 .104 2.64 6 .305 7.75 .000 0.00 18 -.153 -3.89 .264 6.71 30 -.100 -2.54 .172 4.37 7 .287 7.29 -.104 -2.64 19 .000 0.00 .209 5.31 31 -.053 -1.35 .073 1.85 8 .234 5.94 -.196 -4.98 20 .100 2.54 .172 4.37 32 .053 1.35 .073 1.85 9 .153 3.89 -.264 -6.71 21 .181 4.60 .104 2.64 33 .086 2.18 -.028 -0.71 10 .053 1.35 -.301 -7.65 22 .199 5.05 .000 0.00 34 .000 0.00 -.090 -2.29 11 -.053 -1.35 -.301 -7.65 23 .181 4.60 -.104 -2.64 35 -.086 -2.18 -.028 -0.71 12 -.153 -3.89 -.264 -6.71 24 .100 2.54 -.172 -4.37 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Technical Reference Straight PCB Footprints Micro38999 PIN CONNECTOR SOCKET CONNECTOR Technical Reference INSERT ARRANGEMENT .230 .115 1 2 .199 7 6 1 2 5 7 6 4 1 2 3 3 3 6 7 4 5 5 4 15-7, 17-7, 19-7 (7) #12 Contacts .255 .170 .085 .294 2 1 2 5 3 9 6 12 8 9 .147 10 3 6 7 11 12 13 14 3 4 5 4 6 5 8 7 9 11 10 10 14 2 1 1 12 13 13 14 15-14, 17-14, 19-14 (14) #16 Contacts 20 20 1 2 19 18 21 33 34 35 17 32 30 15 16 41 31 40 39 14 3 29 28 27 13 7 37 24 12 11 26 18 17 6 36 23 38 19 5 4 22 8 32 1 2 33 21 34 31 9 30 16 10 15 15-241, 16-241, 18-241 (41) #20HD Contacts .028 Max. Dia. Tail 14 24 37 39 13 23 36 41 38 29 28 5 11 8 9 32 18 34 37 40 31 39 16 30 38 27 10 19 33 41 26 9 10 36 25 7 8 26 35 23 24 6 7 25 27 12 6 22 21 4 5 1 20 2 3 4 22 35 40 25 3 28 11 12 29 17 15 14 13 15-241, 16-241, 18-241 Pin. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 X in. -.053 .053 .154 .240 .302 .335 .335 .302 .240 .154 + .053 -.053 -.154 -.240 Y mm. -1.35 1.35 391 6.10 7.67 8.51 8.51 7.67 6.10 3.91 +1.35 -1.35 -3.91 -6.10 in. .335 .335 .302 .240 .154 .053 -.053 -.154 -.240 -.302 -.335 -.335 -.302 -.240 mm. 8.51 8.51 7.67 6.10 3.91 1.35 -1.35 -3.91 -6.10 -7.67 -8.51 -6.51 -7.67 -6.10 Pin. No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 X in. -.302 -.335 -.335 -.302 -.240 -.154 .000 .106 .188 .226 .213 .151 .055 -.055 Y mm. -7.67 -8.51 -8.51 -7.67 -6.10 -3.91 0.00 2.69 4.78 5.74 5.41 3.84 1.40 -1.40 in. -.154 -.053 .053 .154 .240 .302 .228 .202 .130 .028 -.081 -.171 -.222 -.222 mm. -3.91 -1.35 1.35 3.91 6.10 7.67 5.79 5.13 3.30 0.71 -2.06 -4.34 -5.64 -5.64 Pin. No. 29 30 31 32 33 34 35 36 37 38 39 40 41 X in. -.151 -.213 -.226 -.188 -.106 -.053 .053 .119 .096 .000 -.096 -.119 .000 Y mm. -3.84 -5.41 -5.74 -4.78 -2.69 -1.35 1.35 3.02 2.44 0.00 -2.44 -3.02 0.00 in. -.171 -.081 .028 .130 .202 .110 .110 .027 -.076 -.122 -.076 .027 .000 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com mm. -4.34 -2.06 0.71 3.30 5.13 2.79 2.79 0.69 -1.93 -3.10 -1.93 0.69 0.00 A 17 2M Series Technical Information Technical Reference Straight PCB Footprints INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR .342 .266 .190 .114 .038 .330 19 11 28 38 47 57 66 74 81 1 4 82 85 5 12 20 29 39 48 58 75 67 .132 4 1 4 1 20 20 28 47 39 28 39 47 58 66 .264 .198 .066 58 66 85 82 82 85 1 2 .076 .152 .228 .304 17-85, 19-85 (85) #23 Contacts .022 Max. Dia. Tail .230 .338 2 1 2 1 .139 5 5 3 9 6 4 .060 12 10 10 12 .259 11 6 7 8 9 4 3 3 5 7 6 9 8 12 10 11 11 .115 .345 21-12, 23-12 (12) #12 Contacts .255 .085 .294 .147 5 4 1 9 5 13 14 22 19 21-22*, 23-22* (22) #16 Contacts 18 15 4 9 8 12 16 3 4 13 17 18 9 13 18 2 8 7 12 17 1 6 16 11 15 10 18 A 6 7 10 11 14 3 2 1 19 .147 20 21 22 .294 22 21 .170 .340 *Not tooled for every insert pattern Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 20 19 5 10 14 2M Series Technical Reference Straight PCB Footprints Micro38999 PIN CONNECTOR 25 1 25 24 23 45 44 43 58 21 42 57 39 17 49 52 34 53 54 37 32 35 43 58 10 14 19 48 61 62 63 69 40 15 65 54 55 39 17 38 16 15 7 7 31 50 32 51 33 9 34 10 64 66 56 6 6 30 52 53 33 51 61 65 55 37 14 15 44 23 16 43 57 56 39 38 24 45 59 58 66 54 26 25 60 67 53 13 46 68 69 36 12 13 62 64 35 11 1 27 47 63 52 10 34 28 48 49 50 12 36 31 2 29 30 8 32 9 11 35 37 14 8 3 4 5 5 49 67 18 13 29 47 68 57 41 20 12 36 16 11 59 21 9 51 33 65 38 8 60 44 42 7 31 50 63 64 66 55 40 18 69 22 6 30 62 68 67 56 19 29 48 60 61 59 22 47 23 5 4 28 27 46 41 20 3 2 26 46 4 28 27 45 24 3 2 1 26 SOCKET CONNECTOR Technical Reference INSERT ARRANGEMENT 17 42 21 41 40 22 20 19 18 21-269, 23-269 (69) #20HD Contacts .028 Max. Dia. Tail 21-269, 23-269 X Y X Y in. mm. in. mm. 5.03 47 -.053 -1.35 .234 5.94 .290 7.37 48 .053 1.35 .234 5.94 .365 9.27 49 .145 3.68 .181 4.60 -2.69 .326 8.28 50 .220 5.59 .106 2.69 .000 0.00 .326 8.28 51 .220 5.59 .000 0.00 .106 -2.69 .326 8.28 52 .220 5.59 -.106 -2.69 30 .198 5.03 .273 6.93 53 .145 3.68 -.181 -4.60 31 .273 6.93 .198 5.03 54 .053 1.35 -.234 -5.94 in. mm. in. 24 -.379 -9.63 .198 .418 10.62 25 -.326 -8.28 .418 10.62 26 -.251 -6.38 4.04 .418 10.62 27 -.106 .251 6.38 .365 9.27 28 .326 8.28 .290 7.37 29 9.63 .198 5.03 10.97 .106 2.69 mm. in. -.159 -4.04 .418 2 -.053 -1.35 3 .053 1.35 4 .159 5 6 7 .379 8 .432 Y mm. mm. 10.62 in. 1 X Pin. No. Pin. No. Pin. No. 9 .432 10.97 .000 0.00 32 .326 8.28 .106 2.69 55 -.053 -1.35 -.234 -5.94 10 .432 10.97 -.106 -2.69 33 .326 8.28 .000 0.00 56 -.145 -3.68 -.181 -4.60 11 .379 9.63 -.198 -5.03 34 .326 8.28 -.106 -2.69 57 -.220 -5.59 -.106 -2.69 12 .326 8.28 -.290 -7.37 35 .273 6.93 -.198 -5.03 58 -.220 -5.59 .000 0.00 13 .251 6.38 -.365 -9.27 36 .198 5.03 -.273 -6.93 59 -.220 -5.59 .106 2.69 14 .159 4.04 -.418 -10.62 37 .106 2.69 -.326 -8.28 60 -.145 -3.68 .181 4.60 15 .053 1.35 -.418 -10.62 38 .000 0.00 -.326 -8.28 61 -.053 -1.35 .128 3.25 16 -.053 -1.35 -.418 -10.62 39 -.106 -2.69 -.326 -8.28 62 .053 1.35 .128 3.25 17 -.159 -4.04 -.418 -10.62 40 -.198 -5.03 -.273 -6.93 63 .128 3.25 .053 1.35 18 -.251 -6.38 -.365 -9.27 41 -.273 -6.93 -.198 -5.03 64 .128 3.25 -.053 -1.35 19 -.326 -8.28 -.290 -7.37 42 -.326 -8.28 -.106 -2.69 65 .053 1.35 -.128 -3.25 20 -.379 -9.63 -.198 -5.03 43 -.326 -8.28 .000 0.00 66 -.053 -1.35 -.128 -3.25 21 -.432 -10.97 -.106 -2.69 44 -.326 -8.28 .106 2.69 67 -.128 -3.25 -.053 -1.35 22 .432 -10.97 .000 0.00 45 -.273 -6.93 .198 5.03 68 -.128 -3.25 .053 1.35 23 -.432 -10.97 .106 2.69 46 -.198 -5.03 .273 6.93 69 .000 0.00 .000 0.00 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com A 19 2M Series Technical Information Straight PCB Footprints Technical Reference INSERT ARRANGEMENT PIN CONNECTOR .114 .266 .418 .038 .190 .198 .342 6 15 25 15 36 6 1 48 59 71 82 94 105 115 124 25 36 48 59 71 82 94 105 115 124 7 16 26 37 49 60 72 95 83 .380 .228 130 1 .132 .066 7 125 16 26 37 49 60 72 83 95 106 116 .264 . .330 .198 .396 .304 .152 .076 116 106 125 130 21-130, 23-130 (130) #23 Contacts .022 Max. Dia Tail SOCKET CONNECTOR .038 15 25 36 8 59 1 82 4 05 115 124 130 6 1 7 125 .396 .330 .264 .342 16 26 37 49 60 72 83 95 106 116 16 26 37 49 60 72 83 95 106 116 2 7 1 125 .066 .264 .132 .330 .198 .396 4 .114 .190 .198 .132 .066 6 .266 .418 15 130 25 36 48 59 71 82 94 105 115 124 .304 .152 .380 .228 .076 A 20 .396 .330 .264 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Performance Specifications Materials and Finishes Micro38999 PERFORMANCE SPECIFICATIONS Size #23 contacts: 750 VAC RMS sea level, 400 VAC RMS 40,000 feet Size #20 contacts: 1800 VAC RMS sea level, 400 VAC RMS 40,000 feet Test Voltage (Dielectric Withstanding Voltage) Size #20HD contacts: 1000 VAC RMS sea level, 400 VAC RMS 40,000 feet Mated Connectors Size #16 contacts: 1800 VAC RMS sea level, 1000 VAC RMS 40,000 feet Size #12 contacts: 1800 VAC RMS sea level, 1000 VAC RMS 40,000 feet Perform Spec Size #23 contact: 5 AMPS. Size #20 contact: 7.5 AMPS. Current Rating (Maximum) Size #16 contact: 13 AMPS. Size #12 contact: 23 AMPS. Insulation Resistance 5000 megohms minimum Size #23 contact: 73 millivolt drop at 5 AMPS. test current Size #20 contact: 55 millivolt drop at 7.5 AMPS. test current Contact Resistance Size #16 contact: 49 millivolt drop at 13 AMPS. test current Size #12 contact: 42 millivolt drop at 23 AMPS. test current Operating Temperature -65 C. to +150 C. Immersion, Mated 1 meter water immersion for 1 hour (2M803 Series splash proof only) Magnetic Permeability 2.0 maximum MATERIALS AND FINISHES Aluminum Shell, Barrel, and Coupling Nut Aluminum alloy 6061 T6 Stainless Steel Shell, Barrel Coupling Nut Passivated Stainless Steel, 200 C Front and Rear Inserts Polyphenylene Sulfide (PPS) Contact Retention Clip Beryllium copper, heat-treated Grommet, Peripheral Seal and Interfacial Seal Fluorosilicone Rubber Contacts Gold Plated Copper alloy Socket Contact Hood Passivated Stainless steel Adhesives Various Epoxies & RTV's Potting Compound, PCB and Solder Cup Versions High Strength Epoxy Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B C 21 2M Series Performance Specifications Complete Product Specifications DESCRIPTION REQUIREMENT PROCEDURE ELECTRICAL Perform Perform Spec Spec SAE AS39029 Table V Contact resistance Wire Size 16 20 22 24 26 28 Max Voltage Drop 42 40 49 55 73 45 52 54 EIA-364-06 Test current in amperes. Voltage drop in millivolts. Silver-coated copper wire, +25C. EIA-364-23 100 milliamperes maximum and 20 millivolts maximum open circuit voltage Insulation resistance 5000 megohms minimum EIA-364-21 500 volts DC 50 volts. Test between adjacent contacts and contacts to shell. Dielectric withstanding voltage, sea level No breakdown or flashover #23 contacts 500 volts #20HD contacts 750 volts #16 contacts 1800 volts #12 contacts 1800 volts EIA-364-20 AC RMS 60 Hz. One minute dwell. Unmated or mated Dielectric withstanding voltage, 40,000 feet altitude No breakdown or flashover #23 contacts 100 volts #20HD contacts 150 volts #16 contacts 1000 volts #12 contacts 1000 volts EIA-364-20 AC RMS 60 Hz. One minute dwell. mated condition Current carrying capacity 22 Test Current 23 17 13 7.5 5 3 2 1.5 Max. Milliohms 5 9 15 20 31 50 Low level contact resistance B C Wire Size 12 14 16 20 22 24 26 28 Contact Size 12 16 20 23 Max Current 23 13 7.5 5 EIA-364-70 Method 1 Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Performance Specifications Complete Product Specifications DESCRIPTION Micro38999 REQUIREMENT PROCEDURE EIA-364-83 Electroless Nickel Plated Connectors Shell-to-shell conductivity, after conditioning (48 hours salt spray) The maximum voltage drop across a mated pair shall not exceed the values shown. Series Voltage Drop 2M801 2.5 2M803 200 2M804 4 2M805 2 EIA-364-83 Electroless Nickel Plated Connectors Perform Spec Shell-to-shell conductivity, Initial The maximum voltage drop across a mated pair shall not exceed the values shown. Series Voltage Drop 2M801 2.5 2M803 100 2M804 2 2M805 2 dB Min. Attenuation Frequency Shielding effectiveness, low frequency (100MHz-1000 MHz) Series 2M801 Series 2M803 Series 2M804, 2M805 100 MHz 75 60 90 200 MHz 70 55 88 300 MHz 65 55 88 400 MHz 63 50 87 800 MHz 58 45 85 1000 MHz 55 40 85 EIA-364-21 Electroless Nickel Plated Connectors dB Min. Attenuation Frequency Shielding effectiveness, high frequency (1GHz-10GHz) Series 2M805 Series 2M801, 2M804 1 GHz 55 85 3 GHz 50 69 5 GHz 45 66 19 GHz 40 65 EIA-364-66 Electroless Nickel Plated Connectors Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B C 23 2M Series Performance Specifications Complete Product Specifications DESCRIPTION REQUIREMENT PROCEDURE Perform Perform Spec Spec MECHANICAL B C 24 Vibration, Sine No discontinuity of greater than 1 microsecond, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical requirements after vibration test. MIL-STD-202 Method 204, test Condition G 12 sweep cycles per axes, 20 min. per 10-2000-10Hz @ temp. 2M801/2M805 - 60 g 2M803/2M804 - 30 g Vibration, Random No discontinuity of greater than 1 microsecond, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical requirements after vibration test. EIA-364-28 Test Condition V Letter I 100 milliamp test current 50- 2,000 Hz @ temp. 2M801/2M805 - 43.9 g RMS 2M803/2M804 - 37.80 g RMS Gunfire Vibration No discontinuity of greater than 1 microsecond, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical requirements after vibration test. MIL-STD-810F Method 519.5 Mechanical Shock No discontinuity of greater than 1 microsecond, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical requirements after shock test. EIA-364-27 Condition D 300 G, halfsine, 3ms, 3 axes Mechanical durability, at ambient temperature No deterioration which will adversely affect the connector after 2000 cycles (where applicable) of mating and unmating. Connectors shall meet contact resistance, insulation resistance, shell-to-shell resistance, DWV, and mating and unmating force. EIA-364-09 Solderability, PC tail contacts 95% solder coverage. Smooth, bright and even finish. EIA-364-52 Category 3 8 hours steam aging prior to test 245 C, 4-5 sec. dwell 10X magnification Resistance To Soldering Heat No damage to connector. Connectors shall meet insulation resistance and waterproof sealing requirements. EIA-364-56 260 C, 10 seconds (PC tail) Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Performance Specifications Complete Product Specifications DESCRIPTION Impact Micro38999 REQUIREMENT EIA-364-42 1 meter 8 drops Contact retention Contact Size 23 20 20HD 16 12 Min. Pounds 10 15 10 25 25 Min. Newtons 45 67 45 111 111 EIA-364-29 Contact separation force Contact Size 23 20 16 12 Min. Ounces 0.5 0.7 2.0 3.0 Min. Newtons 0.14 0.19 0.56 0.83 SAE AS39029 Perform Spec No impairment of function. Connector shall meet contact resistance, insulation resistance and waterproof sealing. PROCEDURE Threaded coupling connector coupling torque shall not exceed the following requirements. Shell Size Series 2M801 Series 2M805 5, 6, 7 8, 9 Coupling torque Inch Pounds 8, 9 8 10, 11 9 10 12 12 12, 13 15 16 14, 15 18 28 16, 17 19 24 21 32 23 36 Series 2M804 push/pull connectors Contact Arrangement Unmating force (Series 2M804) Pounds 5-3 10.6 6-4 10.8 6-7 11.4 7-10 12.0 8-13 12.6 9-19 13.8 10-26 15.2 12-37 17.4 14-55 21.0 Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B C 25 2M Series Performance Specifications Complete Product Specifications DESCRIPTION REQUIREMENT PROCEDURE Perform Perform Spec Spec No impairment of function. Connector shall meet contact resistance, insulation resistance and waterproof sealing. Shell Size Series 2M803, 2M804 Insert retention Magnetic Permeability Series 2M801 5 5 6 6 Series 2M805 Min. Force in Pounds 100 8 100 7 7 9 100 8 8 10 100 9 9 11 100 10 10 12 100 12 13 15 100 14 16 18 100 15 17 19 100 21 23 100 2 maximum. EIA-365-35 EIA-364-54 ENVIRONMENTAL Operating temperature Water immersion, mated Water immersion, open face panel mount receptacles with non-removable printed circuit board or solder cup contacts Humidity, cyclic (damp heat, cyclic) (moisture resistance) B C 26 -65 to +150C No evidence of water penetration into mated connectors. 100W insulation resistance. Connectors with waterblock potting process. 1 X 10-4 cc/second maximum helium leak rate at 1 atmosphere pressure differential following thermal shock conditioning. No deterioration which will adversely affect the connector. 100 megohms minimum insulation resistance during the final cycle. Following the recovery period, connectors shall meet contact resistance, shell-to-shell resistance and DWV requirements. MIL-STD-810F Method 512.4 1 meter immersion 1 hour EIA-365-02 3 cycles thermal shock -57C to +71C 75 min. dwell 5 minute transfer rate EIA-364-31 Condition B Method III 80-98% RH 10 cycles (10 days) +25 C to +65 C Step 7b vibration deleted. 24 hour recovery period. Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Performance Specifications Complete Product Specifications DESCRIPTION Micro38999 REQUIREMENT PROCEDURE EIA-364-31 Condition C Method II 90-95% RH 40 C Apply 100 volts DC during test. 4 hours drying time at ambient temperature prior to final measurements. No mechanical damage or loosening of parts. Following thermal shock, connector shall meet contact resistance, DWV, insulation resistance and shell-to-shell resistance requirements. EIA-364-32 Test Condition IV 5 cycles consisting of -65 C 30 minutes, +25 C 5 minutes max., +150 C 30 minutes, +25 C 5 minutes max. No exposure of base metal. Connectors shall meet DWV and contact resistance requirements following the test. EIA-364-26 5% salt solution 35 C Unmated connectors Code C: 48 hours Code M: 48 hours Code MT: 500 hours Code NF: 500 hours Code 500 hours Code ZNU: 500 hours Mated connectors shall withstand the effects of blowing sand and dust MIL-STD-810F, Method 510.4 Connector materials shall be fungus inert. MIL-STD-810F, Method 508.5 Fluid immersion No visible damage from immersion in various fuels and oils. Connector shall meet coupling torque and dielectric withstanding voltage requirements. EIA-364-10 Unmated connectors Altitude immersion No evidence of moisture on connector interface or contacts. Connector shall meet dielectric withstanding voltage. 21 day humidity (damp heat, long term) Thermal shock Corrosion (salt mist) Sand and dust Fungus Perform Spec No deterioration which will adversely affect the connector. Following the drying period, connectors shall meet 100 megohms minimum, contact resistance, shell-to-shell resistance, DWV, mating and unmating requirements. EIA-364-03 Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com B C 27 2M805 Tri-Start Threaded Coupling General Information Page Guide 2M805 2M805 Order...................... Weight.................... Plugs...................... In-Line.................... Square Flange........ Jam Nut.................. PCB/ Sq Flange....... PCB/Jam Nut.......... PCB Double Flange. Protection Cap........ C29 C30 C31 C32 C33 C34 C35 C36 C37 C38-39 Amphenol's 2M Micro38999 Connector Series... The New Aerospace Standard Averaging less than half the size and weight of their 38999 ancestors, Amphenol's 2M Micro38999 series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn't mean sacrificing ruggedness. With almost 2,000,000 configurations in every termination style and a full complement of accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller: Amphenol's 2M... the only connector you'll ever need. 2M805 Features * * * * * Tri-start fast coupling Excellent EMI shielding Superior vibration resistance Waterproof Nickel plated ground spring Why 2M805? 2M805 connectors are the evolution of the mil-standard circular. Designed to meet the same harsh environmental requirements of D38999, they were developed to make scaling-down existing technology easy and risk-free. Your systems are getting smaller, lighter, and faster; so why wouldn't your interconnect do the same? Less than half the size and weight of their 38999 predecessors, you can reduce size, reduce space, and reduce cost... but never reduce your expectations. 2M805 2M 2M805 VS 38999 Specification MIL-DTL 38999 Series III Signal Count 1 to 130 1 to 187 Insulation Resistance 5,000 megaohms min 5,000 megaohms min Operating Temperature -65C to +150C -65C to +175C Shock 300 G 15 300 G 15 Vibration "43.9 G Random 60.0 G Sine" "43.9 G Random 60.0 G Sine" Shielding Effectiveness "85 dB min. from 100 MHz to 1000 MHz" "65 dB min. from 100 MHz to 1000 MHz" Durability 500 mating cycles min. 500 mating cycles Shell to Shell Conductivity 2.5 mV drop max 2.5 mV drop max Contacts Per AS39029 Per AS39029 2M805 MATERIALS AND FINISHES Shells Aluminum Alloy or Stainless Steel Contacts Copper Alloy, gold plated Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy C C D 28 Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M805 Tri-Start Threaded Coupling Ordering Guide for 2M805 Plugs & Receptacles Micro38999 2. 3. 4. 5. 6. 7. SERIES SHELL STYLE SERVICE CLASS SHELL SIZE INSERT ARANGEMENT CONTACTS KEYING SUFFIX 2M805-003 -01 ZNU 5-3 P A Self-Locking Plug with Ratchet mechanism RECEPTACLE 2M805-003 Receptacle with Integral 2M805-004 Receptacle with Accessory In-Line Receptacle -02 Square Flange Receptacle -07 Jam Nut* Receptacle STRAIGHT PCB/SOLDER STRAIGHT PCB/SOLDER NF Olive Drab Cadmium MT Durmalon (Ni PTFE) ZN Olive Drab Zinc Nickel C Electroless Nickel HS Ro E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U Black Zinc Nickel BEN Black Electroless Nickel HS Ro HS Ro Square Flange Receptacle Immersion -07 PCB -07 Passivated ZM Electroless Nickel HS Ro U CRIMP Part # Description E /2 002 / 95 / pheno l Am HS Ro U 5. CONTACTS Style HS Ro E 4. SHELL SIZE-INSERT ARRANGEMENT E /2 002 / 95 / pheno l Am U Jam Nut* Receptacle *add "-501" as a suffix to the Jam Nut Part number to include a Hex Nut instead of a Spanner Nut. See Table on pages 7-20 E /2 002 / 95 / pheno l Am Z1 E RIGHT ANGLE RIGHT ANGLE PCB 2M805-011 Receptacle w/ Right Angle Jam Nut* Receptacle HS Ro E 2M805-067 Receptacle with Standoff Flange for Mechanical PCB Strain Relief STAINLESS STEEL 2M805-017 Receptacle for Open Face E /2 002 / 95 / pheno l Am U E PCB/ SOLDER 2M805-005 Receptacle w/ Epoxy Potting -02 E /2 002 / 95 / pheno l Am U E ZNU E /2 002 / 95 / pheno l Am U E Threads -01 M pheno l Am U E Backshell RECEPTACLE ALUMINUM Accessory Threads C C 2M805-002 Plug with -16 RoHS Anodized (Non-conductive) E CRIMP Backshell Description E 2M805-001 Plug with Integral Part # C Material PLUG C Desciption C Part # PLUG C Description C Part # 3. SERVICE CLASS C Type 2. SHELL STYLE C 1. SERIES 2M805 1. E /2 002 / 95 / 6. KEYING Part # A B P Pin A 150 210 S Socket B 75 210 A Pin-Less Contacts C 95 230 B Socket-Less Contacts D 140 275 PCB/ SOLDER STRAIGHT/RIGHT ANGLE P Pin-PCB S Socket-PCB E Pin-Solder Cup F Socket-Solder Cup For additional assistance building a part number and for 3D models, please visit www.amphenol-aerospace.com to access our 2M configurator. A B Receptacle View B A Plug View Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C D 29 2M805 Tri-Start Threaded Coupling Connector Weight in Grams 2M805 2M805 SERIES 2M805 CONNECTOR WEIGHT IN GRAMS J/N Recept. PCB Sq. Flange Recept. Crimp SERIES 2M805 CONNECTOR WEIGHT IN GRAMS Sq. Flange Recept. PCB Insert Arrange Cable Plug J/N Recept. Crimp J/N Recept. PCB Sq. Flange Recept. Crimp Sq. Flange Recept. PCB Insert Arrange Cable Plug J/N Recept. Crimp 8-1P 7.5 5.8 5.7 5.8 4.6 12-202P 16.6 12.9 15.3 11.2 12.1 8-1S 7.9 6.3 6.2 6.3 5.1 12-202S 18.2 14.4 16.8 12.8 13.6 8-4P 8.3 6.6 6.5 6.6 5.4 15-2P 20.7 20.2 21.8 17.1 19.5 8-4S 8.8 7.2 7.0 7.2 5.9 15-2S 22.3 21.9 23.4 18.7 21.1 8-7P 7.3 5.6 5.5 5.6 4.4 15-3P 21.7 21.2 22.8 18.0 20.5 8-7S 7.7 6.1 5.9 6.1 4.8 15-3S 23.4 23.0 24.5 19.8 22.2 9-1P 10.9 9.0 9.0 6.8 7.7 15-7P 21.9 21.5 23.0 18.3 20.7 9-1S 11.4 9.6 9.6 7.4 8.3 15-7S 24.5 24.1 25.6 20.9 23.3 9-10P 10.7 8.8 8.8 6.6 7.5 15-37P 20.1 19.7 21.2 16.5 18.9 9-10S 11.6 9.7 9.7 7.5 8.4 15-37S 23.0 22.6 24.1 19.4 21.8 10-2P 13.3 10.2 10.3 8.9 9.4 15-200P 20.4 19.9 21.5 16.7 19.1 10-2S 14.1 11.0 11.1 9.7 10.1 15-200S 22.6 22.1 23.7 18.9 21.3 10-13P 12.7 9.6 9.7 8.3 8.7 15-201P 20.7 20.2 21.8 17.1 19.5 10-13S 13.4 10.3 10.5 9.0 9.5 15-201S 23.0 22.6 24.1 19.4 21.8 10-200P 13.9 10.8 10.9 9.5 9.9 18-5P 29.9 31.6 30.1 26.1 29.0 10-200S 14.7 11.7 11.8 10.3 10.8 18-5S 32.9 34.5 33.1 29.0 32.0 11-4P 15.4 12.1 13.1 10.3 11.3 18-12P 30.7 32.3 30.9 26.8 29.8 11-4S 16.4 13.1 14.1 11.3 12.3 18-12S 34.3 36.0 34.5 30.5 33.4 11-19P 14.3 11.0 12.0 9.2 10.2 18-55P 27.3 28.9 27.5 23.4 26.4 11-19S 15.4 12.1 13.1 10.3 11.3 18-55S 30.7 32.3 30.9 26.8 29.8 11-200P 14.9 11.6 12.5 9.8 10.8 19-7P 27.9 30.0 33.1 25.1 33.0 11-200S 16.0 12.7 13.6 10.9 11.9 19-7S 31.0 33.1 36.2 28.2 36.1 11-201P 15.4 12.1 13.1 10.3 11.3 19-14P 32.9 35.0 38.1 30.0 38.0 11-201S 16.6 13.3 14.3 11.6 12.5 19-14S 32.6 34.7 37.7 29.7 37.6 12-5P 17.6 13.9 16.3 12.2 13.1 19-85P 26.6 28.7 31.8 23.8 31.7 12-5S 19.0 15.3 17.7 13.6 14.5 19-85S 31.1 33.2 36.3 28.3 36.2 12-26P 15.8 12.1 14.5 10.5 11.3 23-17P 40.2 42.9 44.4 36.7 43.9 12-26S 17.4 13.6 16.1 12.0 12.9 23-12S 45.2 48.0 49.5 41.8 49.0 12-200P 16.5 12.8 15.2 11.1 12.0 23-22P 42.7 45.4 47.0 39.3 46.4 12-200S 17.9 14.2 16.6 12.5 13.4 23-22S 49.6 52.4 53.9 46.2 53.4 12-201P 16.6 12.9 15.3 11.2 12.1 23-130P 37.8 40.6 42.1 34.4 41.6 12-201S 18.0 14.3 16.7 12.7 13.5 23-130S 44.9 47.7 49.3 41.6 48.7 C C D 30 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M805 Tri-Start Plug 2M805-001 and 2M805-002 A THREAD 2M805-001 2M805-002 1.150 29.21 MAX EMI/RFI SPRING 1.150 29.21 MAX EMI/RFI SPRING A THREAD B DIA. C DIA. SELF-LOCKING COUPLING C DIA. D THREAD KNURL B Dia. SELF-LOCKING COUPLING C Dia. Shell Size A Threads in. 8 .5000-.1P-.3L-TS-2B .317 8.05 .691 17.55 .3750-32 UNEF-2A 9 .5625-.1P-.3L-TS-2B .397 10.08 .787 19.99 .4375-28 UNEF-2A 10 .6250-.1P-.3L-TS-2B .473 12.01 .826 20.98 .5000-28 UNEF-2A 11 .6875-.1P-.3L-TS-2B .519 13.18 .925 23.50 .5625-24 UNEF-2A 12 .7500-.1P-.3L-TS-2B .585 14.86 .982 24.94 .6250-24 UNEF-2A 15 .9375-.1P-.3L-TS-2B .687 17.45 1.105 28.07 .7500-20 UNEF-2A 18 1.1250-.1P-.3L-TS-2B .884 22.45 1.275 32.39 .9375-20 UNEF-2A 19 1.1875-.1P-.3L-TS-2B .884 22.45 1.310 33.27 .9375-20 UNEF-2A 23 1.4375-.1P-.3L-TS-2B 1.135 28.83 1.562 39.67 1.1875-18 UNEF-2A mm. 2M805 MASTER KEY Micro38999 in. mm. KNURL D Threads Accessory C D Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 31 2M805 Tri-Start In-Line Receptacle 2M805-003-01 and 2M805-004-01 2M805 2M805 2M805-003-01 C THREAD MASTER KEYWAY .060 1.52 2M805-004-01 1.010 25.65 MAX .420 10.67 MAX 1.005 25.53 MAX .415 C THREAD 10.54 MAX A DIA. .150 3.81* MAX .060 1.52 .150 3.81* MAX D DIA. B FLAT RED BAND E THREAD INDICATES FULL MATE WHEN COVERED RED BAND INDICATES FULL MATE WHEN COVERED * Grommet protrudes for power/combo arrangement A Dia. B Flat D Dia. Shell Size in. mm. in. mm. C Threads in. mm. E Threads Accessory 8 .543 13.79 .513 13.03 .5000-.1P-.3L-TS-2A 9 .608 15.44 .578 14.68 .5625-.1P-.3L-TS-2A .317 8.05 .3750-32 UNEF-2A .397 10.08 .4375-28 UNEF-2A 10 .671 17.04 .641 16.28 11 .733 18.62 .703 17.86 .6250-.1P-.3L-TS-2A .473 12.01 .5000-28 UNEF-2A .6875-.1P-.3L-TS-2A .519 13.18 12 .796 20.22 .766 19.46 .5625-24 UNEF-2A .7500-.1P-.3L-TS-2A .585 14.86 .6250-24 UNEF-2A 15 .983 24.97 .953 18 1.168 29.67 1.138 24.21 .9375-.1P-.3L-TS-2A .687 17.45 .7500-20 UNEF-2A 28.91 1.1250-.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A 19 1.238 31.45 23 1.485 37.72 1.208 30.68 1.1875-.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A 1.455 39.96 1.4375-.1P-.3L-TS-2A 1.135 28.83 1.1875-18 UNEF-2A C C D 32 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M805 Tri-Start Square Flange Receptacle 2M805-003-02 and 2M805-004-02 Micro38999 2M805-003-02 2M805-004-02 MASTER KEYWAY B BSC .420 10.67 MAX .060 1.52 C DIA. .150 3.81* MAX .150 3.81* MAX 2M805 1.005 25.53 MAX .415 10.54 MAX .060 1.52 1.010 25.65 MAX F DIA. A SQ E THREAD 4X D DIA. E THREAD G THREAD RED BAND INDICATES FULL MATE RED BAND INDICATES FULL MATE * Grommet protrudes for power/combo arrangement A Sq. Shell Size in. B BSC. mm. in. mm. C Dia. in. mm. D Dia. in. .003 mm. .08 F Dia. E Threads in. mm. G Threads Accessory 8 .853 21.67 .660 16.76 1.153 29.29 .091 2.31 .5000-.1P-.3L-TS-2A .317 8.05 .3750-32 UNEF-2A 9 .916 23.27 .723 18.36 1.233 31.32 .091 2.31 .5625-.1P-.3L-TS-2A .397 10.08 .4375-28 UNEF-2A 10 .978 24.84 .785 19.94 1.333 33.86 .091 2.31 .6250-.1P-.3L-TS-2A .473 12.01 .5000-28 UNEF-2A 11 1.042 26.47 .848 21.54 1.413 35.89 .091 2.31 .6875-.1P-.3L-TS-2A .519 13.18 .5625-24 UNEF-2A 12 1.102 27.99 .909 23.09 1.503 38.18 .091 2.31 .7500-.1P-.3L-TS-2A .585 14.86 .6250-24 UNEF-2A 15 1.291 32.79 1.058 26.87 1.753 44.53 .125 3.18 .9375-.1P-.3L-TS-2A .687 17.45 .7500-20 UNEF-2A 18 1.478 37.54 1.255 31.88 2.003 50.88 .125 3.18 1.1250-.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A 19 1.540 39.12 1.327 33.71 2.097 53.26 .125 3.18 1.1875-.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A 23 1.790 45.47 1.570 39.88 2.443 62.05 .125 3.18 1.4375-.1P-.3L-TS-2A 1.135 28.83 1.1875-18 UNEF-2A C D Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 33 2M805 Tri-Start Jam Nut Receptacle 2M805-003-07 and 2M805-004-07 2M805-003-07 2M805-004-07 1.145 29.08 MAX 2M805 2M805 1.150 29.21 MAX MASTER KEYWAY .060 1.52 .420 10.67 MAX .415 10.54 MAX .060 1.52 E DIA. B FLAT G THREAD A DIA. D THREAD C FLAT TYP A Dia. D THREAD F THREAD .100 2.54 MAX PANEL THICKNESS B Flat C Flat F THREAD .100 2.54 MAX PANEL THICKNESS RED BAND INDICATES FULL MATE E Dia. Shell Size in. mm. in. mm. in. mm. D Threads in. mm. F Threads G Threads Accessory 8 .760 19.30 .535 13.59 .730 18.54 .5000-.1P-.3L-TS-2A 9 .880 22.35 .661 16.79 .850 21.59 .5625-.1P-.3L-TS-2A .317 8.05 .5625-28 UN-2A .3750-32 UNEF-2A .397 10.08 .6875-28 UN-2A 10 .880 22.35 .661 16.79 .850 21.59 .6250-.1P-.3L-TS-2A .4375-28 UNEF-2A .473 12.01 .6875-28 UN-2A .5000-28 UNEF-2A 11 .955 24.26 .721 18.31 .925 23.50 .6875-.1P-.3L-TS-2A .519 13.18 .7500-28 UN-2A .5625-24 UNEF-2A 12 1.065 27.05 .784 19.91 1.039 26.39 .7500-.1P-.3L-TS-2A .585 14.86 .8125-28 UN-2A .6250-24 UNEF-2A 15 1.203 30.56 .970 24.64 1.173 29.79 .9375-.1P-.3L-TS-2A .687 17.45 1.0000-28 UN-2A .7500-20 UNEF-2A 18 1.395 35.43 1.150 29.21 1.359 34.52 1.1250-.1P-.3L-TS-2A .884 22.45 1.1875-28 UN-2A .9375-20 UNEF-2A 19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875-.1P-.3L-TS-2A .884 22.45 1.2500-28 UN-2A .9375-20 UNEF-2A 23 1.705 43.31 1.470 37.34 1.678 42.62 1.4375-.1P-.3L-TS-2A 1.135 28.83 1.5000-28 UN-2A 1.1875-18 UNEF-2A PANEL CUTOUT FOR JAM NUT A Flat B DIA. A FLAT in. .002 mm. 0.05 in. .005 mm. 0.13 8 9 10 11 12 15 18 19 23 .543 .669 .669 .729 .792 .978 1.155 1.231 1.480 13.79 16.99 16.99 18.51 20.17 24.84 29.34 31.27 37.59 .572 .698 .698 .760 .822 1.010 1.198 1.260 1.510 14.53 17.73 17.73 19.30 20.88 25.65 30.43 32.00 38.35 C C D 34 B Dia Shell Size Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M805 Tri-Start PC Tail, Solder Cup Square Flange 2M805-005-02 and 2M805-017-02 Micro38999 2M805-005-02 2M805-017-02 .827 21.00 MAX B BSC C DIA. .060 1.52 .180 4.57 MAX PC TAIL CONTACT 2M805 MASTER KEYWAY .125 3.18 MIN A SQ G DIA. 4X D DIA. .025 0.64 E THREAD .100 2.54 MAX PANEL THICKNESS RED BAND INDICATES FULL MATE A Sq. B BSC. C Dia. D Dia. F DIA. SOLDER CUP CONTACT .320 .015 F Dia. Shell Size in. mm. in. mm. in. mm. in. .003 mm. .08 E Threads in. mm. G PC Tail Dia. 8 .853 21.67 .660 16.76 1.153 29.29 .091 2.31 .5000-.1P-.3L-TS-2A .330 8.38 9 .916 23.27 .723 18.36 1.233 31.32 .091 2.31 .5625-.1P-.3L-TS-2A .432 10.97 #23 .018/.022 0.46/0.56 10 .978 24.84 .785 19.94 1.333 33.86 .091 2.31 .6250-.1P-.3L-TS-2A .493 12.52 11 1.042 26.47 .848 21.54 1.413 35.89 .091 2.31 .6875-.1P-.3L-TS-2A .551 14.00 12 1.102 27.99 .909 23.09 1.503 38.18 .091 2.31 .7500-.1P-.3L-TS-2A .620 15.78 15 1.291 32.79 1.058 26.87 1.753 44.53 .125 3.18 .9375-.1P-.3L-TS-2A .703 17.86 18 1.478 37.54 1.255 31.88 2.003 50.88 .125 3.18 1.1250-.1P-.3L-TS-2A .863 21.92 19 1.540 39.12 1.327 33.71 2.097 53.26 .125 3.18 1.1875-.1P-.3L-TS-2A .912 23.16 23 1.790 45.47 1.570 39.88 2.443 62.05 .125 3.18 1.4375-.1P-.3L-TS-2A 1.162 29.51 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.521/1.63 #12 .092/.096 2.34/2.44 C D Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 35 2M805 Tri-Start PC Tail, Solder Cup Jam Nut 2M805-005-07 and 2M805-017-07 2M805-005-07 2M805-017-07 .905 22.99 MAX 2M805 2M805 PC TAIL CONTACT .175 4.45 MAX MASTER KEYWAY .060 1.52 .125 3.18 MIN E DIA. B FLAT G DIA. A DIA. C FLAT D THREAD RED BAND INDICATES FULL MATE .025 0.64 F THREAD SOLDER CUP CONTACT .100 2.54 MAX PANEL THICKNESS .340 .015 A Dia. B Flat C Flat E Dia. Shell Size in. mm. in. mm. in. mm. D Threads in. mm. F Threads G PC Tail Dia. 8 .760 19.30 .535 13.59 .730 18.54 .5000-.1P-.3L-TS-2A .330 8.38 .5625-28 UN-2A 9 .880 22.35 .661 16.79 .850 21.59 .5625-.1P-.3L-TS-2A .432 10.97 .6875-28 UN-2A #23 .018/.022 0.46/0.56 10 .880 22.35 .661 16.79 .850 21.59 .6250-.1P-.3L-TS-2A .493 12.52 .6875-28 UN-2A 11 .955 24.26 .721 18.31 .925 23.50 .6875-.1P-.3L-TS-2A .551 14.00 .7500-28 UN-2A 12 1.060 26.92 .784 19.91 1.035 26.29 .7500-.1P-.3L-TS-2A .620 15.78 .8125-28 UN-2A 15 1.203 30.56 .970 24.64 1.173 29.79 .9375-.1P-.3L-TS-2A .703 17.86 1.0000-28 UN-2A 18 1.395 35.43 1.150 29.21 1.359 34.52 1.1250-.1P-.3L-TS-2A .863 21.92 1.1875-28 UN-2A 19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875-.1P-.3L-TS-2A .912 23.16 1.2500-28 UN-2A 23 1.705 43.31 1.470 37.34 1.675 42.55 1.4375-.1P-.3L-TS-2A 1.162 29.51 1.5000-28 UN-2A #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.521/1.63 #12 .092/.096 2.34/2.44 PANEL CUTOUT FOR JAM NUT A Flat B DIA. A FLAT C C D 36 B Dia Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 8 9 10 11 12 15 18 19 23 .543 .669 .669 .729 .792 .978 1.155 1.231 1.480 13.79 16.99 16.99 18.51 20.17 24.84 29.34 31.27 37.59 .572 .698 .698 .760 .822 1.010 1.198 1.260 1.510 14.53 17.73 17.73 19.30 20.88 25.65 30.43 32.00 38.35 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M805 PCB Standoff Double Flange 2M805-067-07 Micro38999 .963 .235 .100 MAX PANEL THICKNESS OD F .382 .015 2M805 AB H TYP C FLAT O .019 .002 AC A THREAD .025 B THREAD E SQ 4X HELI-COIL #2-56 X .086 .152/ .162 DEEP O.005 C Flat D Dia. E SQ F H Typ Shell Size A Threads B Threads in. mm. in. mm. in. mm. in. mm. in. mm. 8 .5000-.1P-.3L-TS-2A .5625-28 UN-2A .535 13.59 .923 23.44 .732 18.59 .496 12.60 .273 6.93 9 .5625-.1P-.3L-TS-2A .6875-28 UN-2A .661 16.79 1.113 28.27 .862 21.89 .627 15.93 .404 10.26 10 .6250-.1P-.3L-TS-2A .6875-28 UN-2A .661 16.79 1.113 28.27 .862 21.89 .627 15.93 .404 10.26 11 .6875-.1P-.3L-TS-2A .7500-28 UN-2A .721 18.31 1.203 30.55 .933 23.70 .698 17.73 .475 12.06 12 .7500-.1P-.3L-TS-2A .8125-28 UN-2A .784 19.91 1.373 34.87 1.047 26.59 .812 20.62 .589 14.96 15 .9375-.1P-.3L-TS-2A 1.0000-28 UN-2A .970 24.64 1.563 39.70 1.178 29.92 .943 23.95 .720 18.28 18 1.1250-.1P-.3L-TS-2A 1.1875-28 UN-2A 1.147 29.13 1.803 45.79 1.354 34.39 1.119 28.42 .896 22.75 19 1.1875-.1P-.3L-TS-2A 1.2500-28 UN-2A 1.221 31.01 1.883 47.83 1.410 35.81 1.175 29.84 .952 24.18 23 1.4375-.1P-.3L-TS-2A 1.5000-28 UN-2A 1.470 37.34 2.273 57.73 1.683 42.75 1.448 36.78 1.225 31.11 PANEL CUTOUT A Flat K DIA. J FLAT B Dia Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 8 9 10 11 12 15 18 19 23 .543 .669 .669 .729 .792 .978 1.155 1.231 1.480 13.79 16.99 16.99 18.51 20.17 24.84 29.34 31.27 37.59 .572 .698 .698 .760 .822 1.010 1.198 1.260 1.510 14.53 17.73 17.73 19.30 20.88 25.65 30.43 32.00 38.35 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com C D 37 2M805 Tri-Start Protection Cap Ordering Guide for 2M667-261 and 2M667-262 2M805 Tri-Start Protection Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles, and lengths to accommodate specific design requirements. 1. 2. 3. 4. 5. 6. SERIES SERVICE CLASS ATTACHMENT TYPE SHELL SIZE ATTACHMENT CODE ATTACHMENT LENGTH IN INCHES 2M667-26X -NF -H 9 04 -5 RoHS -M Electroless Nickel -NF Olive Drab Cadmium -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel -H Stainless Steel Wire Rope, Teflon(R) Jacket -N No Attachment -S Stainless Steel Sash Chain -SK Nylon Rope With Slip Knot E /2 002 / 95 / pheno l Am C HS Ro U E /2 002 / 95 / pheno l Am U C HS Ro SOLID RING E /2 002 / 95 / pheno l Am HS Ro U E Passivated Nylon Rope C HS Ro E E /2 002 / 95 / -T LUG TERMINAL -ZM pheno l Am Electroless NickelNO LUG, FUSED END (00) HS Ro U E STAINLESS STEEL E /2 002 / 95 / pheno l Am E -Z1 -G E /2 002 / 95 / HS Ro U Black Zinc Nickel Description pheno l Am U E -ZNU Part # C Protection Caps 2M805 Receptacles HS Ro U E Black Anodized (Non-conductive) pheno l Am C Description -C ALUMINUM 2M667-262 Part # Protection Caps 2M805 Plugs C Material Description 2M667-261 3. ATTACHMENT TYPE 2M809-083 PLUG COVER Stainless Steel Wire Rope, No Jacket E /2 002 / 95 / SLIP KNOT (SK) Part # 8 9 10 5. ATTACHMENT CODE Omit for attachment Types N (No Attachment) and SK (Slip Knot) Small Ring 11 12 15 18 Large Ring 19 23 Split Ring C C D 38 01 -.126 (3.20) I.D. 02 -.145 (3.68) I.D. 04 -.188 (4.78) I.D. 06 -.197 (5.00) I.D. 17 -.635 (16.13) I.D. 18 -.695 (17.65) I.D. 19 - .885 (22.48) I.D. 20 -1.070 (27.17) I.D. 22 -1.210 (30.73) I.D. 23 -1.275 (32.39) I.D. 25 -1.530 (38.86) I.D. 50 -.420 (10.67) I.D. 52 -.480 (12.19) I.D. 54 -.635 (16.13) I.D. 56 -.745 (18.92) I.D. 58 -.885 (22.48) I.D. 60 -1.010 (25.65) I.D. 64 -1.125 (28.58) I.D. 68 -1.345 (34.16) I.D. -U B DIA. Wire Rope, Polyurethane Jacket 5. ADDITIONAL ATTACHMENT CODE LENGTH (SEE ORDERING -.385 INFORMATION) (9.78) I.D. Large Ring 14 15 16 21 26 27 28 29 30 31 32 33 -.445 (11.30) I.D. -.570 (14.48) I.D. -1.135 (38.86) I.D. -.950 (24.13) I.D. -.766 (19.46) I.D. -1.015 (25.78) I.D. -.315 (8.0) I.D. -1.380 (35.05) I.D. -.820 (20.83) I.D. -265 (6.7) I.D. -.510 (12.95) I.D. 6. ATTACHMENT LENGTH IN INCHES -5 .725 1 C DIA. For Shell Size 8 9, 10 12 15 18 19 23 A DIA. Stain2M809-087 .50 DIA. LENGTH MEASURED REF AT .50 DIAMETER less Steel RECEPTACLE COVER CABLE TIE (WS) 4. SHELL SIZE .94 23. .56 14.2 C Part # 2. SERVICE CLASS E 2M805 2M805 1. SERIES Inch Length Omit for attachment Type N (No Attachment) Example "-5" equals five inch length Assembly Instructions for Protection Cap, see page 100. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D DIA. .30 7.6 2M805 Tri-Start Protection Cap Metal Protective Caps 2M667-261 and 2M667-262 Micro38999 2M667-261 .800 20.3 MAX GASKET 2M805 GASKET 2M667-262 .800 20.32 MAX A MAX A MAX B THREAD LENGTH .25 6.4 LENGTH .25 6.4 C THREAD Shell Size 8 9 10 11 12 15 18 19 23 A Max. in. mm. .656 16.66 .718 18.24 .781 19.84 .844 21.44 .906 23.01 1.094 27.79 1.281 32.54 1.343 34.11 1.603 40.72 B Thread C Thread .5000-.1P-.3L-TS-2A .5625-.1P-.3L-TS-2A .6250-.1P-.3L-TS-2A .6875-.1P-.3L-TS-2A .7500-.1P-.3L-TS-2A .9375-.1P-.3L-TS-2A 1.1250-.1P-.3L-TS-2A 1.1875-.1P-.3L-TS-2A 1.4375-.1P-.3L-TS-2A .5000-.1P-.3L-TS-2B .5625-.1P-.3L-TS-2B .6250-.1P-.3L-TS-2B .6875-.1P-.3L-TS-2B .7500-.1P-.3L-TS-2B .9375-.1P-.3L-TS-2B 1.1250-.1P-.3L-TS-2B 1.1875-.1P-.3L-TS-2B 1.4375-.1P-.3L-TS-2B MATERIALS AND FINISHES Cover Aluminum alloy or stainless steel Gasket Fluorosilicone rubber Wire, Hardware Stainless steel, passivated C D Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 39 2M804 Push-Pull Quick-Disconnect General Information Page Guide Order............................ Weight.......................... Plugs............................ Jam Nut Rear............... Jam Nut Front............... In-Line.......................... PCB/Jam Nut (R)........... PCB/Jam Nut (F)........... Panel Mnt Plug............. Jam Nut Panel Mt.......... Flange Mt Plug.............. PCB Double Flange....... Protection Caps............ D41 D42 D43 D44 D45 D46 D47 D48 D49 D50 D51 D52 D53-57 Amphenol's 2M Micro38999 Connector Series... The New Aerospace Standard Averaging less than half the size and weight of their 38999 ancestors, Amphenol's 2M Micro38999 series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn't mean sacrificing ruggedness. With almost 2,000,000 configurations in every termination style and a full complement of accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller: Amphenol's 2M... the only connector you'll ever need. 2M804 2M804 2M804 Features * * * * Push-pull coupling Excellent EMI shielding Rated to 38999 immersions Quick-disconnect Why 2M804? 2M804 connectors are the most rugged push-pull connectors on the market. Designed for use in soldierworn tactical equipment deployed by the United States military, these connectors were built to perform. Waterproof, dustproof, and highly resistant to EMI interference, these connectors are just as at home on the battlefield as they are in use on C4I and IFE systems. With up to 85 signals, panel-mounting options, and customizable separation forces, there's no place on land, sea, or air 2M804 can't go. Specification 2M804 Signal Count 1 to 85 2M 2M804 VS 38999 MIL-DTL 38999 Series III 1 to 187 Insulation Resistance 5,000 megaohms min 5,000 megaohms min Operating Temperature -65C to +150C -65C to +175C Shock 300 G 15 300 G 15 Vibration "37.0 G Random 30.0 G Sine" "43.9 G Random 60.0 G Sine" Shielding Effectiveness "40 dB min. from 100 MHz to 1000 MHz" "65 dB min. from 100 MHz to 1000 MHz" Durability 1,000 mating cycles min. 500 mating cycles Shell to Shell Conductivity 2.5 mV drop max 2.5 mV drop max Contacts Per AS39029 Per AS39029 2M804 MATERIALS AND FINISHES Shells Aluminum Alloy or Stainless Steel Contacts Copper Alloy, gold plated Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy D E 40 Grommet, Interfacial Seal, O-Ring Canted Coil Spring Fluorosilicone Rubber Stainless Steel, Gold plated Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 Push-Pull Crimp Receptacles Ordering Guide for 2M804-001, 002, 003, 004 Micro38999 1. 2. 3. 4. 5. 6. 7. SERIES SHELL STYLE SERVICE CLASS SHELL SIZE-INSERT ARANGEMENT CONTACTS KEYING SUFFIX 2M804-00X -06 ZNU 6-7 P A 2M804025 Receptacle with Standoff Flange for Mechanical PCB Strain Relief 2M804009 2M804021 Plugs with Solder Cup or PCB termination with Standard Epoxy Potting Plugs with Solder Cup or PCB Termination with Special Sealing for Open Face (unmated) Water Immersion Requirements. 100% Leak Tested. To maintain a helium leak rate of 1x10-4 cc/sec. pressure differential from -65C to 150C. PCB/SOLDER RECEPTACLES -00 -07 Jam Nut* for Front Panel Mounting Jam Nut* Rear Panel Mounting PCB/SOLDER PLUGS -00 Jam Nut for Front Panel mounting -07 Jam Nut for Rear Panel Mounting -02 Flange Mount, Rear Panel 5. CONTACTS Style PCB/ SOLDER See Table on pages 7-20 C Olive Drab Zinc Nickel C ZN E /2 002 / 95 / pheno l Am HS Ro U ZNU Black Zinc Nickel BEN Black Electroless Nickel E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am Z1 Passivated ZM Electroless Nickel HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / *add "-501" as a suffix to the Jam Nut Part number to include a Hex Nut instead of a Spanner Nut. Part # Description P Pin 6. KEYING* Part # A B A 150 210 S Socket B 75 210 A Pin-Less Contacts C 95 230 B Socket-Less Contacts D 140 275 PCB/SOLDER 4. SHELL SIZE-INSERT ARRANGEMENT Durmalon (Ni PTFE) E PCB/SOLDER PLUGS Jam Nut* for Rear Panel MT E 2M804020 Receptacle for Open Face Immersion -07 Olive Drab Cadmium HS Ro E Receptacle w/ Epoxy Potting In-Line NF pheno l Am U E 2M804005 -01 Electroless Nickel HS Ro E /2 002 / 95 / C Receptacle with Accessory Threads Jam Nut* for Front Panel M pheno l Am U C 2M804004 -00 Anodized (Non-conductive) E Receptacle with Integral Backshell C E 2M804003 PCB/SOLDER RECEPTACLES PCB/SOLDER RECEPTACLE RECEPTACLE CRIMP CRIMP Plug with Accessory Threads Plug RoHS 2M804 2M804002 -06 Description E Plug with Integral Backshell PLUGS Part # E 2M804001 Material C Desciption C Part # PLUGS C Description C Part # 3. SERVICE CLASS ALUMINUM Type 2. SHELL STYLE RECEPTACLE STAINLESS STEEL 1. SERIES P Pin-PCB S Socket-PCB E Pin-Solder Cup F Socket-Solder Cup For additional assistance building a part number and for 3D models, please visit www.amphenol-aerospace.com to access our 2M configurator. *For single master key omit (leave blank) A B Receptacle View B A Plug View Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D C E 41 2M804 Push-Pull Quick-Disconnect Connector Weights SERIES 2M804 WEIGHTS IN GRAMS SERIES 2M804 WEIGHTS IN GRAMS 2M804 2M804 Jam Nut Receptacle Jam Nut Receptacle Insert Arrg. Plug Rear Mount Front Mount In-Line Receptacle Insert Arrg. Plug Rear Mount Front Mount In-Line Receptacle 5-3P 2.2 8.0 9.7 5-3S 2.4 8.3 9.8 4.0 12-7S 14.5 25.3 29.9 24.6 4.1 12-37P 10.1 21.5 25.5 22.4 6-1P 3.1 7.2 11.8 6-1S 3.4 7.5 12.1 5.2 12-37S 11.8 23.1 27.2 22.1 5.5 12-200P 10.3 21.1 25.7 20.5 6-4P 2.8 8.8 6-4S 3.0 9.0 11.4 4.8 12-200S 12.5 23.3 27.9 22.7 11.6 5.1 12-201P 10.7 21.5 26.1 22.8 6-7P 3.0 6-7S 3.2 9.1 11.7 5.3 12-201S 13.0 23.8 28.4 23.1 9.5 12.0 5.5 14-5P 15.4 28.3 33.6 7-1P 26.3 3.7 11.1 16.4 10.1 14-5S 18.4 31.2 36.5 29.3 7-1S 4.3 11.7 16.9 10.7 14-12P 16.2 29.0 34.3 27.1 7-10P 3.7 10.9 16.2 10.0 14-12S 19.8 32.7 38.0 30.7 7-10S 4.2 11.3 16.5 10.3 14-55P 12.8 25.6 30.9 23.7 8-2P 5.0 10.9 13.5 8.0 14-55S 15.6 28.3 33.8 26.5 8-2S 5.7 5.7 11.7 9.0 8-13P 4.3 10.6 12.4 7.4 8-13S 4.8 11.0 13.0 8.1 8-200P 5.3 11.2 13.9 8.4 8-200S 6.1 12.0 14.6 9.1 Layout Pounds Newtons 9-4P 5.7 15.2 21.1 11.0 5-3 10.6 47.1 9-4S 6.7 16.2 22.1 12.0 6-4 10.8 48.0 SERIES 2M804 UNMATE FORCE Average Force 9-19P 4.6 14.1 20.0 9.9 6-7 11.4 50.7 9-19S 4.8 14.9 21.1 9.8 7-10 12.0 53.4 9-200P 5.2 14.6 20.6 10.5 8-13 12.6 56.0 9-200S 6.3 15.7 21.7 11.6 9-19 13.8 61.4 9-201P 5.8 15.3 21.2 11.1 10-26 15.2 67.6 9-201S 6.9 16.4 22.3 12.2 12-37 17.4 77.4 10-5P 7.3 15.5 23.3 11.9 14-55 21.0 93.4 10-5S 8.7 16.9 24.8 13.3 10-26P 5.4 13.6 20.5 10.1 10-26S 6.2 13.9 21.1 10.5 10-200P 6.2 14.4 22.2 10.8 10-200S 7.6 15.8 23.7 12.2 10-201P 6.3 14.5 22.3 10.9 10-201S 7.7 16.0 23.8 12.3 10-202P 6.3 14.5 22.3 10.9 10-202S 7.8 16.1 23.9 12.4 12-2P 10.7 21.5 26.1 20.8 12-2S 12.3 23.1 27.7 22.4 12-3P 11.7 22.4 27.1 21.8 12-3S 13.4 24.2 28.8 23.4 12-7P 11.9 22.7 27.3 22.0 Note: Contact Amphenol if modified force values are needed. D E 42 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 Push-Pull Plug Connector 2M804-001-06 and 2M804-002-06 Micro38999 2M804-001-06 2M804-002-06 1.008 25.60 MAX .560 14.22 MASTER KEY .958 24.33 MAX .560 14.22 .060 1.52 .060 1.52 A DIA. B DIA. C DIA. D DIA. B DIA. C DIA. Shell Size A Dia. in. mm B Dia. in. mm. C Dia. in. mm D Dia. in. mm. 2M804 E THREAD E Thread UNEF-2A 5 .418 10.62 .245 6.22 .218 5.54 .248 6.30 .2500-32 6 .488 12.40 .310 7.87 .275 6.99 .293 7.44 .3125-32 7 .561 14.25 .378 9.60 .350 8.89 .388 9.86 .4375-28 8 .603 15.32 .426 10.82 .395 10.03 .448 11.38 .5000-28 9 .663 16.84 .482 12.24 .450 11.43 .503 12.78 .5625-24 10 .743 18.87 .555 14.10 .525 13.34 .563 14.30 .6250-24 12 .851 21.62 .672 17.07 .642 16.31 .653 16.59 .6875-24 14 .978 24.84 .795 20.19 .761 19.33 .803 20.40 .9375-20 15 1.038 26.37 .863 21.92 .837 21.26 .853 21.67 .9375-20 D C E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 43 2M804 Push-Pull Jam Nut Rear Panel 2M804-003-07 and 2M804-004-07 2M804-004-07 2M804-003-07 1.190 30.23 MAX RED STRIPE MASTER KEYWAY JAM NUT O-RING SPRING SPRING C FLAT 2M804 2M804 1.183 30.05 MAX .000/.120* 0.00/3.05 O-RING F DIA. G DIA. A DIA. E THREAD .915 23.24 MAX .125 3.2 MAX PANEL THICKNESS D THREAD .915 23.24 MAX .125 3.2 MAX PANEL THICKNESS *Grommet protrudes for power/combo arrangements A Dia. C Flat F Dia. G Dia. mm D Thread UN-2A E Thread UNEF-2A in. mm. in. mm. 10.52 .4375-32 .2500-32 .448 11.38 .248 6.30 .468 11.89 .5000-32 .3125-32 .513 13.03 .293 7.44 .593 15.06 .6250-28 .4375-28 .573 14.55 .388 9.86 24.33 .593 15.06 .6250-28 .5000-28 .596 15.14 .448 11.38 25.35 .653 16.59 .6875-28 .5625-24 .691 17.55 .503 12.78 1.083 27.51 .721 18.31 .7500-28 .6250-24 .728 18.49 .563 14.30 12 1.183 30.05 .843 21.41 .8750-28 .6875-24 .883 22.43 .653 16.59 14 1.323 33.60 .968 24.59 1.0000-28 .9375-20 1.003 25.48 .803 20.40 15 1.373 34.87 1.036 26.31 1.0625-20 .9375-20 1.063 27.00 .853 21.67 Shell Size in. mm in. 5 .773 19.63 .414 6 .833 21.16 7 .903 22.94 8 .958 9 .998 10 JAM NUT PANEL CUTOUT A Flat B DIA. A FLAT D E 44 .000/.120* 0.00/3.05 B Dia. Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .602 15.29 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 15 1.043 26.49 1.073 27.25 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 Push-Pull Jam Nut Front Panel Recept. 2M804-003-00 and 2M804-004-00 Micro38999 2M804-004-00 RED STRIPE 1.155 29.34 MAX O-RING 2 PLCS MASTER KEYWAY 2M804-003-00 1.027 26.09 MAX 1.170 29.70 MAX .000/.120* 0.00/3.05 .000/.120* 0.00/3.05 D DIA. .500 12.70 MAX PANEL THICKNESS 2M804 A DIA. 1.042 26.47 MAX C THREAD B THREAD F FLAT .500 12.70 MAX PANEL THICKNESS *Grommet protrudes for power/combo arrangements A Dia. Shell Size in. 5 .830 D Dia. F Flat. mm B Thread UN-2A C Thread UNEF-2A in. mm. in. mm. 21.08 .5000-32 .2500-32 .248 6.30 .470 11.94 6 .884 22.45 .5625-32 .3125-32 .293 7.44 .529 13.44 7 .994 25.25 .6875-28 .4375-28 .388 9.86 .663 16.84 8 .994 25.25 .6875-28 .5000-28 .448 11.38 .663 16.84 9 1.073 27.25 .7500-28 .5625-24 .503 12.78 .719 18.26 10 1.138 28.91 .8125-28 .6250-24 .563 14.30 .778 19.76 12 1.338 33.96 1.0000-28 .6875-24 .653 16.59 .969 24.61 14 1.388 35.26 1.0625-20 .9375-20 .803 20.40 1.019 25.88 15 1.453 36.91 1.1250-28 .9375-20 .853 21.67 1.113 28.27 PANEL CUTOUT A Flat B DIA. A FLAT B Dia. Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 5 .477 12.12 .510 12.95 6 .537 13.64 .573 14.55 7 .670 17.02 .698 17.73 8 .670 17.02 .698 17.73 9 .727 18.47 .760 19.30 10 .787 20.19 .823 20.90 12 .977 24.82 1.010 25.65 14 1.027 26.09 1.073 27.25 15 1.121 28.47 1.135 28.83 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D C E 45 2M804 Push-Pull In-Line Receptacle 2M804-003-01 and 2M804-004-01 2M804-004-01 2M804-003-01 RED STRIPE 1.173 29.79 MAX MASTER KEYWAY 1.173 29.79 MAX .000/.120* 0.00/3.05 .790 20.07 .790 20.07 C DIA. 2M804 2M804 A DIA. B THREAD 2X .180 4.60 *Grommet protrudes for power/combo arrangements A Dia. C Dia. mm B Thread UNEF-2A in. mm. 11.51 .2500-32 .248 6.30 .523 13.28 .3125-32 .293 7.44 7 .583 14.81 .4375-28 .388 9.86 8 .606 15.39 .5000-28 .448 11.38 9 .698 17.73 .5625-24 .503 12.78 10 .738 18.75 .6250-24 .563 14.30 12 .883 22.43 .6875-24 .653 16.59 14 1.013 25.73 .9375-20 .803 20.40 15 1.061 26.95 .9375-20 .853 21.67 Shell Size in. 5 .453 6 D E 46 .000/.120* 0.00/3.05 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 PCB/ Solder Rear Panel Jam Nut Recpt. 2M804-005-07 and 2M804-020-07 Micro38999 2M804-005-07 2M804-020-07 .957 24.31 MAX .682 17.32 MAX MASTER KEYWAY .125 3.18 MIN G DIA. F E DIA. DIA. C FLAT PC TAIL CONTACT SOLDER CUP A DIA. 2M804 .025 0.64 D THREAD .125 3.18 MAX PANEL THICKNESS .817.015 A Dia. C Flat E Dia. F Dia. mm. D Thread UN-2A in. mm. in. mm. G PC Tail Dia. 10.52 .4375-32 .274 6.96 .448 11.38 .468 11.89 .5000-32 .329 8.36 .513 13.03 #23 .018/.022 0.46/0.56 22.94 .593 15.06 .6250-28 .431 10.95 .573 14.55 .958 24.33 .593 15.06 .6250-28 .493 12.52 .596 15.14 9 .998 25.35 .653 16.59 .6875-28 .551 14.00 .691 17.55 10 1.083 27.51 .721 18.31 .7500-28 .619 15.72 .728 18.49 12 1.183 30.05 .843 21.41 .8750-28 .703 17.86 .883 22.43 14 1.323 33.60 .968 24.59 1.0000-28 .863 21.92 1.003 25.48 15 1.373 34.87 1.036 26.31 1.0625-20 .913 23.19 1.063 27.00 Shell Size in. mm. in. 5 .773 19.63 .414 6 .833 21.16 7 .903 8 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT A Flat B DIA. A FLAT B Dia. Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .602 15.29 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 15 1.043 26.49 1.073 27.25 D C E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 47 2M804 PCB/ Solder Cup Jam Nut Front Panel 2M804-005-00 and 2M804-020-00 2M804-005-00 2M804-020-00 .935 23.75 MAX .807 20.50 MAX .125 3.18 MIN MASTER KEYWAY F DIA. 2M804 2M804 PC TAIL CONTACT C DIA. .025 0.64 A DIA. .300 7.62 MAX PANEL THICKNESS E FLAT SOLDER CUP B THREAD .943 .015 A Dia. C Dia. E Flat. mm. B Thread UN-2A in. mm. in. mm. F Dia. Tail Dia. 21.08 .5000-32 .274 6.96 .470 11.94 .884 22.45 .5625-28 .329 8.36 .529 13.44 #23 .018/.022 0.46/0.56 7 .994 25.25 .6875-28 .431 10.95 .663 16.84 8 .994 25.25 .6875-28 .493 12.52 .663 16.84 9 1.073 27.25 .7500-28 .551 14.00 .719 18.26 10 1.138 28.91 .8125-28 .619 15.72 .778 19.76 12 1.338 33.99 1.0000-28 .703 17.86 .969 24.61 14 1.388 35.26 1.0625-20 .863 21.92 1.019 25.88 15 1.453 36.91 1.1250-28 .913 23.19 1.113 28.27 Shell Size in. 5 .830 6 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT A Flat B DIA. A FLAT D E 48 Shell Size in. .002 mm. 0.05 5 .477 6 .537 B Dia. in. .005 mm. 0.13 12.12 .510 12.95 13.64 .573 14.55 7 .670 17.02 .698 17.73 8 .670 17.02 .698 17.73 9 .727 18.47 .760 19.30 10 .787 20.00 .823 20.90 12 .977 24.82 1.010 25.65 14 1.027 26.10 1.073 27.75 15 1.121 28.47 1.135 28.83 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 Push-Pull Jam Nut Panel Mount Plug 2M804-009-07 and 2M804-021-07 Micro38999 2M804-009-07 2M804-021-07 .125 3.18 MAX PANEL THK PC TAIL CONTACT A DIA. MASTER KEY C THREAD G DIA. D E DIA DIA SOLDER CUP F FLAT 2M804 B DIA. .025 0.64 TYP .560 14.22 .125 3.18 TYP MIN .952 24.18 MAX .245 .015 A Dia. B Dia. D Dia. E Dia. F Flat. Shell Size in. mm. in. mm. C Thread UN-2A in. mm. in. mm. in. mm. G PC Tail Dia. 5 .773 19.63 .244 6.20 .4375-32 .218 5.54 .245 6.22 .414 10.52 6 .833 21.16 .330 8.38 .5000-32 .275 6.99 .310 7.87 .468 11.89 #23 .018/.022 0.46/0.56 7 .903 22.94 .432 10.97 .6250-28 .350 8.89 .378 9.60 .593 15.06 8 .958 24.33 .493 12.52 .6250-28 .395 10.03 .426 10.82 .593 15.06 9 .998 25.35 .551 14.00 .6875-28 .450 11.43 .482 12.24 .653 16.59 10 1.083 27.51 .620 15.75 .7500-28 .525 13.34 .555 14.10 .721 18.31 12 1.183 30.05 .703 17.86 .8750-28 .642 16.31 .672 17.07 .843 21.41 14 1.323 33.60 .863 21.92 1.0000-28 .761 19.33 .795 20.19 .968 24.59 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT A Flat B DIA. A FLAT B Dia. Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .602 15.29 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D C E 49 2M804 Push-Pull Jam Nut Front Panel Mount Plug 2M804-009-00 and 2M804-021-00 2M804-009-00 2M804-021-00 .495.015 .319 8.10 MAX A FLAT 2M804 2M804 MASTER KEY .125 3.18 MAX PANEL THICKNESS C THREAD PC TAIL CONTACT G DIA. D E DIA DIA SOLDER CUP B DIA. .025 0.64 TYP .125 3.18 MIN A Flat. B Dia. F DIA. .560 14.22 1.010 25.65 MAX D Dia. E Dia. F Dia. mm. C Thread UN-2A in. mm. in. mm. in. mm. G PC Tail Dia. .244 6.20 .4375-32 .218 5.54 .245 6.22 .773 19.63 11.89 .330 8.38 .5000-32 .275 6.99 .310 7.87 .833 21.16 #23 .018/.022 0.46/0.56 .593 15.06 .432 10.97 .6250-28 .350 8.89 .378 9.60 .903 22.94 8 .593 15.06 .493 12.52 .6250-28 .395 10.03 .426 10.82 .958 24.33 9 .653 16.59 .551 14.00 .6875-28 .450 11.43 .482 12.24 .998 25.35 10 .721 18.31 .620 15.75 .7500-28 .525 13.34 .555 14.10 1.083 27.51 12 .843 21.41 .703 17.86 .8750-28 .642 16.31 .672 17.07 1.183 30.05 14 .968 24.59 .863 21.92 1.0000-28 .761 19.33 .795 20.19 1.323 33.60 Shell Size in. mm. in. 5 .414 10.52 6 .468 7 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT A Flat B DIA. A FLAT D E 50 B Dia. Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .602 15.29 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 Push-Pull Flange Panel Mount Plug 2M804-009-02 and 2M804-021-02 Micro38999 2M804-009-02 2M804-021-02 A .950 24.13 MAX .050 1.27 PC TAIL CONTACT B MASTER KEY .720 18.29 G Dia. E Dia. F Dia. SOLDER CUP .560 14.22 .125 3.18 MAX PANEL THICKNESS .025 0.64 .125 3.18 MIN #4-40 THREADED LOCKNUT 2 PL 2M804 C DIA. .185 4.70 MAX .315 .015 A B C Dia. E Dia. F Dia Shell Size in. mm. in. .005 mm. 0.13 in. mm. in. mm. in. mm. G PC Tail Dia. 5 1.055 26.80 .755 19.18 .323 8.20 .245 6.22 .218 5.54 6 1.120 28.45 .820 20.83 .388 9.86 .310 7.87 .275 6.99 #23 .018/.022 0.46/0.56 7 1.185 30.10 .885 22.48 .453 11.51 .378 9.60 .350 8.89 8 1.230 31.24 .930 23.62 .498 12.65 .425 10.80 .395 10.03 9 1.290 32.77 .990 25.15 .558 14.17 .482 12.24 .450 11.43 10 1.360 34.54 1.060 26.92 .628 15.95 .555 14.10 .525 13.34 12 1.485 37.72 1.185 30.10 .753 19.13 .672 17.07 .642 16.31 14 1.600 40.64 1.300 33.02 .868 22.05 .795 20.19 .761 19.33 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 D C E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 51 2M804 Jam Nut, Rear Panel Mount Double Flange 2M804-025-07 .988 MAX A MAIN KEYWAY INDICATOR STRIPE SEALING O-RING .713 MAX MAIN KEYWAY SPANNER NUT ALUMINUM, PLATED .235 B .125 MIN 2 PLACES 45 X .030 .500 4 PLACES F TYP C FLAT 2M804 2M804 .020 .002 PC-TAIL CONTACT (PIN OR SOCKET) OA D THREAD A .025 .100 MAX PANEL THICKNESS 2M804 DOUBLE FLANGE JAM NUT RECEPTACLE SHELL ALUMINUM, PLATED .133 A Flat. E SQ B C Flat HELICOIL INSERT #2-56 X .086 .157 .005 DEEP .005 4 PLACES F Type Shell Size in. mm. in. mm. in. mm. D Thread UN-2A in. mm. 5 .973 24.71 .496 12.59 .415 10.54 .4375-32 .273 6.93 6 1.033 26.24 .540 13.72 .467 11.86 .5000-32 .318 8.07 7 1.110 28.19 .611 15.52 .594 15.09 .6250-28 .388 9.85 8 1.155 29.34 .630 16.00 .594 15.09 .6250-28 .408 10.36 9 1.200 30.48 .698 17.73 .655 16.63 .6875-28 .475 12.06 10 1.285 32.63 .750 19.05 .721 18.31 .7500-28 .528 13.41 12 1.390 35.30 .815 20.70 .843 21.41 .8750-28 .593 15.06 14 1.525 38.73 .925 23.49 .968 24.59 1.0000-28 .702 17.83 1 1.573 39.95 .964 24.48 1.036 26.31 1.0625-20 .742 18.85 REAR MOUNT PANEL CUTOUT K DIA. K DIA. J FLAT J FLAT Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 5 .448 11.37 .425 10.79 6 .510 12.95 .477 12.11 7 .635 16.13 .604 15.34 8 .635 16.13 .604 15.34 9 .695 17.65 .665 16.89 10 .760 19.30 .731 18.56 12 .885 22.48 .853 21.66 14 1.010 25.65 .978 24.84 15 1.073 27.25 1.046 26.56 D E 52 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 Push-Pull Receptacles Protection Caps Ordering Guide for 2M667-202 Micro38999 2M804 Push-Pull Protective Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. 1. 2. 3. 4. 5. 6. 7. SERIES SERVICE CLASS SHELL SIZE ATTACHMENT TYPE ATTACHMENT LENGTH IN INCHES ATTACHMENT CODE PULL RING OPTION 2M667-202 -M 9 -G -5 04 R 2. SERVICE CLASS Stainless Steel .94 23.9 .56 14.2 Stainless Steel Wire Rope, No JacketA DIA. -U Stainless Steel Wire 2M809-087 Polyurethane RECEPTACLE COVER Jacket 5. ATTACHMENT LENGTH IN INCHES -5 Inch Length Omit for attachment LENGTH Type N (SEE ORDERING INFORMATION) (No Attachment) Example "-5" equals five inch length .725 18.42 C DIA. Electroless Nickel C C 14 pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am 7. PULL RING OPTION HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / R Supplied with Pull Ring Omit for None 6. ATTACHMENT CODE .50 DIA. LENGTH MEASURED Rope, REF AT .50 DIAMETER SLIP KNOT (SK) -ZM Passivated E /2 002 / 95 / Omit for attachment Types N (No Attachment) and SK (Slip Knot) B DIA. G, FUSED END (00) CABLE TIE (WS) Nylon Rope With Slip Knot -Z1 Black Zinc Nickel U E -T LUG TERMINAL -ZNU 12 HS Ro C -S Stainless Steel2M809-083 Sash PLUG COVER Chain Olive Drab Zinc Nickel 10 pheno l Am C Aluminum No Attachment -ZN 8 E /2 002 / 95 / 9 E -N -MT Durmalon (Ni PTFE) U E -H Stainless Steel Wire Rope, Teflon(R) Jacket Olive Drab Cadmium 7 HS Ro E Nylon Rope -NF E /2 002 / 95 / pheno l Am E -G -SK NG Description Electroless Nickel 6 HS Ro U 2M804 Part # -M 5 pheno l Am E 4. ATTACHMENT TYPE Black Anodized (Non-conductive) 3. SHELL SIZE RoHS E -C Receptacles Description C 2M667-202 Protection Caps 2M804 Part # C Material Description C 1. SERIES Part # Small Ring .30 7.6 D DIA. Large Ring Split Ring 01 -.126 (3.20) I.D. 02 -.145 (3.68) I.D. 04 -.188 (4.78) I.D. 06 -.197 (5.00) I.D. 14 -.385 (9.78) I.D. 15 -.445 (11.30) I.D. 16 -.570 (14.48) I.D. 17 -.635 (16.13) I.D. 18 -.695 (17.65) I.D. 19 -.885 (22.48) I.D. 20 -1.070 (27.17) I.D. 21 -1.135 (28.83) I.D. 25 -1.530 (38.86) I.D. 50 -.420 (10.67) I.D. 52 -.480 (12.19) I.D. 54 -.635 (16.13) I.D. 56 -.745 (18.92) I.D. 58 -.885 (22.48) I.D. 60 -1.010 (25.65) I.D. 64 -1.125 (28.58) I.D. 68 -1.345 (34.16) I.D. Assembly Instructions for Protection Cap, see page 100. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D C E 53 2M804 Push-Pull Plug Protection Caps Ordering Guide for 2M809-198 1. 2. 3. 4. 5. 6. SERIES SERVICE CLASS SHELL SIZE ATTACHMENT TYPE ATTACHMENT LENGTH IN INCHES ATTACHMENT CODE 2M809-198 -M 9 -G -5 04 -T LUG TERMINAL G, FUSED END (00) Stainless Steel -ZM Electroless Nickel -U -5 .94 23.9 .56 14.2 C C C pheno l Am U C HS Ro E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / Omit for attachment Types N (No Attachment) and SK (SlipKnot) A DIA. Small Ring B DIA. .725 18.42 C DIA. .30 7.6 Large Ring D DIA. (SEE ORDERING INFORMATION) Inch Length Omit for attachment Type N (No Attachment) Example "-5" equals five inch length 14 E /2 002 / 95 / 6. ATTACHMENT CODE Wire Rope, Polyurethane Jacket 5. ATTACHMENT LENGTH IN INCHES LENGTH 12 HS Ro U 2M809-083 PLUG COVER Stainless Steel Wire Rope, No Jacket CABLE TIE (WS) 54 Passivated Stain2M809-087 .50 DIA. LENGTH MEASURED REF AT .50 DIAMETER less Steel RECEPTACLE COVER SLIP KNOT (SK) D E -Z1 10 C 2M804 2M804 -SK Nylon Rope With Slip Knot Black Zinc Nickel 8 E /2 002 / 95 / pheno l Am E Stainless Steel Sash Chain -ZN Olive Drab Zinc Nickel 7 pheno l Am 9 E -S Durmalon (Ni PTFE) U E NG -N -MT -ZNU Stainless Steel Wire Rope, Teflon(R) Jacket No Attachment Olive Drab Cadmium E /2 002 / 95 / HS Ro E Nylon Rope -NF HS Ro U E -G Electroless Nickel 6 pheno l Am E Description -M 5 RoHS E Part # Description Black Anodized (Non-conductive) -C 4. ATTACHMENT TYPE -H Part # Protection Caps 2M804 Plug 3. SHELL SIZE C Material Description 2M809-198 Aluminum Part # 2. SERVICE CLASS C 1. SERIES Split Ring 01 -.126 (3.20) I.D. 02 -.145 (3.68) I.D. 04 -.188 (4.78) I.D. 06 -.197 (5.00) I.D. 16 -.570 (14.48) I.D. 17 -.635 (16.13) I.D. 18 -.695 (17.65) I.D. 19 -.885 (22.48) I.D. 20 -1.070 (27.17) I.D. 21 -1.135 (28.83) I.D. 50 -.420 (10.67) I.D. 52 -.480 (12.19) I.D. 54 -.635 (16.13) I.D. 56 -.745 (18.92) I.D. 58 -.885 (22.48) I.D. 60 -1.010 (25.65) I.D. 64 -1.125 (28.58) I.D. 68 -1.345 (34.16) I.D. For Shell Size 6. ADDITIONAL ATTACHMENT CODE Omit for attachment Types N (No Attachment) and SK (Slip Knot) Large Ring 5 6 7,8 9 10,12 14,15 14 -.385 (9.78) I.D. 15 -.445 (11.30) I.D. 22 -1.210 (11.30) I.D. 23 -1.275 (11.30) I.D. 24 -1.375 (20.8) I.D. 25 -1.530 (38.86) I.D. Assembly Instructions for Protection Cap, see page 100. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 Push-Pull Protection Cap Metal Protection Cap 2M809-198 and 2M667-202 2M809-198 A DIA. MAX Micro38999 2M667-202 B DIA. MAX C DIA. MAX LENGTH .25 6.4 LENGTH .25 6.4 2M804 1.10 27.94 MAX OPTIONAL PULL RING .750 19.05 .580 14.73 MAX A Max. Shell Size in. mm. 5 .483 12.27 6 .533 13.54 7 .633 16.08 8 .658 16.71 9 .708 17.98 10 .783 19.89 12 .908 23.06 14 1.033 26.24 15 1.083 27.51 B Max. C Max. in. mm. in. mm. .720 18.29 .498 12.65 .720 18.29 .503 12.78 .800 20.32 .578 14.68 .850 21.59 .627 15.93 .900 22.86 .678 17.22 1.010 25.65 .791 20.09 1.090 27.69 .868 22.05 1.210 30.73 .988 25.10 1.260 32.00 1.038 26.37 MATERIALS AND FINISHES Cover Aluminum alloy or stainless steel O-Ring Fluorosilicone rubber Wire, Hardware Stainless steel, passivated D C E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 55 2M804 Push-Pull Plug Rubber Caps Ordering Guide for 2M809-083 and 2M809-087 Push-Pull Rubber Protective Caps can be used on the 2M804 push-pull plugs and receptacles. These molded rubber covers are ideal for a protective splash-proof option. 1. 2. 3. 4. 5. 6. SERIES SHELL SIZE ATTACHMENT TYPE LANYARD LENGTH ATTACHMENT CODE CONDUCTIVE RUBBER 2M809-083 -6 G 5 -04 C 1. SERIES 2M804 2M804 Part # 2M809-083 2M809-087 2. SHELL SIZE 3. ATTACHMENT TYPE Description -5 G Nylon Rope Protection Caps 2M804 Plug -6 N No Attachment Protection Caps 2M804 Receptacles -8 -7 -9 4. LANYARD LENGTH -10 5 -12 Inch length Example "-5" equals five inch length -14 5. ATTACHMENT CODE 5. ADDITIONAL ATTACHMENT CODE Nylon Cable tie, 1.77 Inch (45mm) -WS Maximum Wire Bundle Diameter -SK Slip Knot Lanyard with no Large Ring -00 attachment (fused End) -01 -.147 (3.73) I.D. SMALL -02 -.147 (3.73) I.D. RING -04 -.173 (3.94) I.D. -06 -.197 (5.00) I.D. -16 -17 LARGE -18 RING -19 -20 -21 D E 56 -.570 (14.48) I.D. -.635 (16.13) I.D. -.695 (17.65) I.D. -.885 (22.48) I.D. -1.070 (27.18) I.D. -1.135 (28.83) I.D. For Shell Size 5 6 7,8 9 10,12 14,15 -07 -08 -09 -10 -11 -12 -14 -15 -22 -23 -24 -.385 (9.78) I.D. -.510 (13.11) I.D. -.583 (14.81) I.D. -.766 (19.4) I.D. -.896 (25.76) I.D. -1.015 (25.78) I.D. -.385 (9.78) I.D. -.445 (11.30) I.D. -1.210 (11.30) I.D. -1.275 (11.30) I.D. -1.375 (20.8) I.D. 6. CONDUCTIVE RUBBER Omit for Standard Neoprene C Conductive Rubber Assembly Instructions for Protection Cap, see page 100. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M804 Push-Pull Plug Rubber Caps Rubber Caps 2M809-083 and 2M809-087 Micro38999 2M809-083 PLUG COVER SOLID RING .94 23.9 .56 14.2 2M804 LUG TERMINAL A DIA. B DIA. NO LUG, FUSED END (00) .50 DIA. LENGTH MEASURED REF AT .50 DIAMETER SLIP KNOT (SK) 2M809-087 RECEPTACLE COVER .725 18.42 C DIA. CABLE TIE (WS) .30 7.6 D DIA. LENGTH (SEE ORDERING INFORMATION) A Dia. Shell Size in. 5 .230 6 B Dia. C Dia. D Dia. mm. in. .005 mm. 0.13 in. mm. in. mm. 5.84 .560 14.22 .293 7.44 .638 16.21 .290 7.37 .560 14.22 .358 9.09 .700 17.78 7 .360 9.14 .560 14.22 .418 10.62 .825 20.96 8 .410 10.41 .680 17.27 .473 12.01 .825 20.96 9 .460 11.68 .680 17.27 .526 13.36 .888 22.56 10 .540 13.72 .790 20.07 .603 15.32 .950 24.13 12 .650 16.51 .790 20.07 .724 18.39 1.075 27.31 14 .780 19.81 1.110 28.19 .845 21.46 1.200 30.48 15 .845 21.46 1.110 28.19 .900 22.86 1.325 33.66 MATERIALS Cover Lanyard Neoprene rubber blend, black .062" (1.57) diameter nylon cord, black Cable Tie 6/6 nylon, black SST locking tab Ring Stainless steel D C E Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 57 2M803 1/4 Turn Bayonet Coupling Introduction and Specifications Page Guide Order........................... Weight......................... Plugs........................... Jam Nut....................... Flange Mount............... In-Line......................... PCB/ Flange Mt. & Jam Nut................... Protection Caps........... E-59 E-60 E-61 E-62 E-63 E-64 E-65 E-66-67 Amphenol's 2M Micro38999 Connector Series... The New Aerospace Standard Averaging less than half the size and weight of their 38999 ancestors, Amphenol's 2M Micro38999 series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn't mean sacrificing ruggedness. With almost 2,000,000 configurations in every termination style and a full complement of accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller: Amphenol's 2M... the only connector you'll ever need. 2M803 Features 2M803 2M803 * * * * Bayonet Coupling Quickest turn-mating of the 2M series 1,000 mating cycles Lightest of the 2M series Why 2M803? 2M803 connectors are very light; and their fast, sure-mate bayonet coupling make them the perfect choice for light duty applications that require frequent disconnect. Their small size and easy decoupling also make them the connector of choice for customers who have hard-to-reach panels. Unlike their other 2M counterparts, 2M803 connectors are not rated for immersion, and are recommended for general purpose connections that will not be exposed to the elements for very long. 2M803 MIL-DTL-38999 SERIES II Signal Count 1 to 55 1 to 187 Insulation Resistance 5,000 megaohms min 5,000 megaohms min Operating Temperature -65C to +150C -65C to +175C Shock 300 G 15 300 G 15 Vibration "37.0 G Random 30.0 G Sine" N/A Shielding Effectiveness "40 dB min. from 100 MHz to 1000 MHz" "45 dB min. from 100 MHz to 1000 MHz" Durability 2,000 mating cycles min. 500 mating cycles Shell to Shell Conductivity 100 mV drop max 200 mV drop max Contacts Per AS39029 Per AS39029 2M 2M803 VS 38999 SPECIFICATION 2M803 MATERIALS AND FINISHES Shells Aluminum Alloy or Stainless Steel Contacts Copper Alloy, gold plated Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy E 58 Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M803 1/4 Turn Bayonet Coupling Ordering Guide for 2M803 Crimp Receptacles & Plugs Micro38999 1. 2. 3. 4. 5. 6. SERIES SHELL STYLE SERVICE CLASS SHELL SIZEINSERT AGGMT CONTACTS KEYING 2M803-00X -06 NF 6-7 P N Receptacle with Accessory Threads -02 Flange Mount PCB/SOLDER RECEPTACLES -02 Flange Mount -07 Jam Nut* *add "-501" as a suffix to the Jam Nut Part number to include a Hex Nut instead of a Spanner Nut. 4. SHELL SIZE-INSERT ARRANGEMENT ZN Olive Drab Zinc Nickel ZNU Part # Description E /2 002 / 95 / pheno l Am HS Ro U Black Zinc Nickel E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am Z1 Passivated ZM Electroless Nickel 5. CONTACTS Style CRIMP See Table on pages 7-20 Durmalon (Ni PTFE) HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E Receptacle with Solder Cup or PCB Termination with Special Sealing for Open Face (unmated) Water Immersion Requirements. 100% Leak Tested. To maintain a helium leak rate of 1x10-4 cc/sec. pressure differential from -65C to 150C. In-Line MT HS Ro E 2M803015 Receptacle for Solder Cup or PCB Termination, with Standard Epoxy Potting -01 Olive Drab Cadmium pheno l Am U E 2M803005 Jam Nut* NF E /2 002 / 95 / 2M803 2M803004 -07 Electroless Nickel HS Ro E Receptacle with Integral Backshell M pheno l Am U E 2M803003 PCB/SOLDER RECEPTACLES PCB/ SOLDER RECEPTACLES RECEPTACLE Anodized (Non-conductive) C Plug with Accessory Threads Anti-Decoupling C C 2M803002 -06 RoHS C Plug with Integral Backshell Description E 2M803001 PLUGS Part # E CRIMP PLUGS Material C Desciption C Part # C Description ALUMINUM PartPCB 3. SERVICE CLASS STAINLESS STEEL Type 2. SHELL STYLE C 1. SERIES E /2 002 / 95 / 6. KEYING Part # A B P Pin N 150 210 S Socket X 75 210 A Pin-Less Contacts Y 95 230 B Socket-Less Contacts Z 140 275 PCB/ SOLDER PCB/SOLDER RECEPTACLES P Pin-PCB S Socket-PCB E Pin-Solder Cup F Socket-Solder Cup A B Receptacle View B A Plug View For additional assistance building a part number and for 3D models, please visit www.amphenol-aerospace.com to access our 2M configurator. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com E C F 59 2M803 1/4 Turn Bayonet Coupling Weights 2M803 2M803 SERIES 2M803 MAXIMUM CONNECTOR WEIGHT IN GRAMS E 60 Insert Arrangements Cable Plug Jam Nut Receptacle Crimp Jam Nut Receptacle PCB Flange Receptacle Crimp Flange Receptacle PCB 5-3P 5-3S 6-1P 6-1S 6-4P 6-4S 6-7P 6-7S 7-1P 7-1S 7-10P 7-10S 8-2P 8-2S 8-13P 8-13S 8-200P 8-200S 9-4P 9-4S 9-19P 9-19S 9-200P 9-200S 9-201P 9-201S 10-5P 10-5S 10-26P 10-26S 10-200P 10-200S 10-201P 10-201S 10-202P 10-202S 12-2P 12-2S 12-3P 12-3S 12-7P 12-7S 12-37P 12-37S 12-200P 12-200S 12-201P 12-201S 14-5P 14-5S 14-55P 3.6 3.7 4.4 4.5 4.7 4.7 5.1 5.1 5.7 5.9 6.9 7.4 8.6 9.4 7.9 8.7 8.9 9.6 9.2 9.6 9.2 10.2 9.1 10.2 9.2 9.8 13.4 14.9 11.7 13.4 12.5 14.0 12.9 14.4 12.4 14.0 15.5 17.2 16.5 18.3 16.7 19.4 15.0 16.6 15.6 17.9 15.7 18.2 22.2 24.8 19.6 3.6 3.7 4.4 4.5 3.7 4.0 4.8 5.1 5.9 6.2 7.4 7.8 8.9 9.7 8.3 8.9 9.2 9.9 9.6 9.9 9.1 10.1 9.5 10.6 9.6 10.1 14.1 15.5 12.3 13.6 13.2 14.6 13.5 15.1 13.1 14.6 16.4 18.0 17.4 19.1 17.6 20.2 15.8 17.5 16.5 18.8 16.6 19.0 23.5 26.1 20.9 3.9 4.0 4.6 4.7 4.1 4.2 5.3 5.5 5.8 5.9 8.1 8.4 9.9 10.7 9.2 9.7 10.2 10.9 10.6 10.9 10.6 11.2 10.5 11.6 10.6 11.7 15.0 17.5 14.3 15.1 15.2 16.6 15.5 17.1 15.1 16.6 19.1 20.8 20.1 21.9 20.4 23.0 18.6 19.6 19.3 21.6 19.4 21.8 27.7 29.3 25.1 2.9 3.1 3.1 3.2 3.1 3.2 3.3 3.6 4.4 4.7 5.0 5.4 6.6 7.4 5.9 6.6 6.9 6.9 6.6 6.9 7.0 8.1 7.2 8.3 7.3 8.4 10.6 12.0 8.8 10.1 9.7 11.1 10.0 11.6 9.6 11.1 11.4 13.1 12.4 14.2 12.7 15.3 10.9 12.4 11.6 13.9 11.7 14.1 17.3 19.8 14.6 3.3 3.4 3.5 3.6 3.6 3.7 4.4 4.4 4.7 5.1 6.5 6.6 8.6 9.4 7.9 8.1 8.9 9.6 9.2 9.6 9.9 10.2 9.1 10.2 10.3 10.3 13.9 15.3 12.8 13.1 13.0 14.4 13.3 14.9 11.8 14.4 16.9 18.6 17.9 19.7 18.2 20.8 16.4 16.7 17.1 19.4 17.2 19.6 25.5 25.1 22.9 14-55S 22.6 23.9 27.1 14.6 23.9 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M803 1/4 Turn Bayonet Coupling Plug 2M803-001-06 and 2M803-002-06 Micro38999 2M803-001-06 2M803-002-06 KNURL C DIA. A THREAD .870 22.10 MAX .930 23.62 MAX Shell Size A Thread UNEF2A in. mm. in. mm. 5 .2500-32 .475 12.07 .245 6.22 6 .3125-32 .540 13.72 .290 7.37 7 .4375-28 .620 15.75 .390 9.91 8 .5000-28 .675 17.15 .450 11.43 9 .5625-24 .745 18.92 .500 12.70 10 .6250-24 .812 20.63 .562 14.28 12 .6875-24 .894 22.71 .650 16.51 14 .9375-20 1.060 26.92 .800 20.32 15 .9375-20 1.120 28.45 1.035 26.29 B Dia. Max 2M803 B DIA. MAX C Dia. E C F Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 61 2M803 1/4 Turn Bayonet Coupling Jam Nut 2M803-003-07 and 2M803-004-07 2M803-003-07 2M803-004-07 1.030 26.16 MAX 1.030 26.16 MAX .585 14.86 MASTER KEYWAY B .585 14.86 A DIA. C FLAT G DIA. D DIA. E THREAD B FLATS TYP D DIA. F THREAD E THREAD 2M803 2M803 .100 2.54 MAX PANEL THICKNESS B Flat A Dia. C Flat .100 2.54 MAX PANEL THICKNESS D Dia. G Dia. Shell Size in. mm in. mm. in. mm in. mm. E Thread F Thread in. mm. 5 .575 14.61 .545 13.84 .350 8.89 .300 7.62 .3750-32 UNEF-2A .2500-32 UNEF-2A .245 6.30 6 .635 16.13 .595 15.11 .410 10.41 .362 9.19 .4375-28 UNEF-2A .3125-32 UNEF-2A .290 7.44 7 .755 19.18 .723 18.36 .536 13.61 .436 11.07 .5625-32 UN-2A .4375-28 UNEF-2A .390 9.86 8 .830 21.08 .790 20.11 .593 15.10 .498 12.65 .6250-28 UN-2A .5000-28 UNEF-2A .450 11.38 9 .830 21.08 .790 20.07 .596 15.14 .561 14.25 .6250-28 UN-2A .5625-24 UNEF-2A .500 12.78 10 .955 24.26 .925 23.51 .721 18.31 .635 16.13 .7500-28 UN-2A .6250-24 UNEF-2A .562 14.30 12 1.078 27.38 1.044 26.52 .845 21.46 .714 18.14 .8750-28 UN-2A .6875-24 UNEF-2A .650 16.71 14 1.264 32.11 1.230 31.24 1.022 25.96 .865 21.97 1.0625-20 UN-2A .9375-20 UNEF-2A .805 20.40 15 1.322 33.58 1.287 32.69 1.093 27.76 .924 23.47 1.1250-28 UN-2A .9375-20 UNEF-2A .850 21.67 PANEL CUTOUT FOR JAM NUT RECEPTACLE A Flat B DIA. A FLAT Shell Size in. .002 mm. 0.05 in. mm. 5 6 7 8 9 10 12 14 .355 .415 .541 .601 .601 .729 .850 1.031 9.02 10.54 13.74 15.27 15.27 18.52 21.59 23.19 .382 .445 .572 .635 .643 .760 .885 1.072 9.70 11.30 14.53 16.13 16.33 18.29 22.48 27.23 E 62 B Dia Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M803 Bayonet Coupling Flange Mount 2M803-003-02 and 2M803-004-02 Micro38999 2M803-003-02 2M803-004-02 .875 22.23 MAX .875 22.23 MAX MASTER KEYWAY .485 12.32 .485 12.32 .106 2.69 2 PLCS .425 10.80 .425 10.80 A MAX .875 22.23 MAX MASTER KEYWAY .106 2.69 2 PLCSB BSC A MAX .485 12.32 .875 22.23 MAX .485 12.32 D DIA D DIA F DIA .425 10.80 .425 10.80 C REF D DIA E THREAD D DIA F DIA B BSC 45 2M803 C REF E THREAD 45 A Max. B BSC. C Ref. D Dia. Shell Size in. mm in. mm. in. mm in. 5 .710 18.03 .513 13.03 .460 11.68 .300 F Dia. mm. E Thread UNEF-2A in. mm. 7.62 .2500-32 .245 6.30 6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .3125-32 .290 7.44 7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .4375-28 .390 9.86 8 1.154 29.31 .964 24.49 .668 16.97 .500 12.70 .5000-28 .450 11.38 9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .5625-24 .500 12.78 10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .6250-24 .562 14.30 12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 .6875-24 .650 16.71 14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 .9375-20 .805 20.40 2XFLANGE DIA .122 MOUNT 3.1 PANEL CUTOUTS 2X DIA .122 3.1 A BSC A BSC B DIA Shell Size A BSC in. 5 .513 6 .598 7 .708 8 .964 9 B DIA1.017 10 1.101 12 1.204 14 1.280 B Dia mm. in. mm. 13.03 15.19 17.98 17.98 25.83 27.97 30.58 32.51 .365 .430 .520 .592 .645 .726 .832 .945 9.25 10.92 13.21 15.04 16.38 18.44 21.13 24.00 E C F Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 63 2M803 1/4 Turn Bayonet Coupling In-Line 2M803-003-01 and 2M803-004-01 MASTER KEYWAY 2M803-003-01 2M803-004-01 .845 21.46 MAX .860 21.84 MAX 2M803 2M803 A DIA. B DIA. D DIA. B DIA. C THREAD .350 8.89 A Max. B Dia. Shell Size in. mm. in. 5 .385 9.78 .300 .350 8.89 D Dia. mm. C Thread UNEF-2A in. mm. 7.62 .2500-32 .245 6.30 6 .465 11.81 .362 9.19 .3125-32 .290 7.44 7 .485 12.32 .438 11.13 .4375-28 .390 9.86 8 .566 14.38 .498 12.65 .5000-28 .450 11.38 9 .658 16.71 .564 14.33 .5625-24 .500 12.78 10 .720 18.29 .636 16.15 .6250-24 .562 14.30 12 .810 20.57 .713 18.11 .6875-24 .650 16.71 14 1.027 26.09 .865 21.97 .9375-20 .805 20.40 15 1.027 26.09 .924 23.47 .9375-20 .850 21.67 E 64 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M803 1/4 Turn PCB Bayonet Coupling Flange Mount & Jam Nut Receptacle 2M803-005-02 and 07 Micro38999 2M803-005-02 .700 17.78 MAX MASTER KEYWAY .260 6.60 A MAX .110/.103 2.79/2.62 2 PLCS .125 3.18 MIN D DIA. J DIA. SOLDER CUP B BSC C REF 4 X .025 0.64 STANDOFF .370 .015 45 2M803 2M803-005-07 .860 21.84 MAX MASTER KEYWAY .275 6.99 MAX .125 3.18 MIN G DIA. F FLAT D DIA. J DIA. SOLDER CUP 4 X .025 0.64 STANDOFF H THREAD E FLATS .100 2.54 MAX PANEL THICKNESS .405 .015 Shell Size A Max. in. mm B BSC. in. mm. C Ref. in. mm D Dia. in. mm. E Flats in. mm. F Flats in. mm. G Dia. in. mm. H Thread 5 .710 18.03 .513 13.03 .460 11.68 .300 7.62 .545 13.84 .350 8.89 .575 14.61 .3750-32 UNEF-2A 6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .595 15.11 .410 10.42 .635 16.13 .4375-28 UNEF-2A 7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .723 18.36 .536 13.61 .755 19.18 .5625-32 UN-2A 8 1.154 29.31 .964 24.49 .665 16.97 .500 12.70 .790 20.07 .593 15.10 .830 21.08 .6250-28 UN-2A 9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .790 20.07 .596 15.14 .830 21.08 .6250-28 UN-2A 10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .925 23.51 .721 23.49 .955 24.26 .7500-28 UN-2A 12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 1.044 26.52 .845 21.46 1.078 27.38 .8750-28 UN-2A 14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 1.230 31.24 1.022 25.96 1.264 32.11 1.0625-20 UN-2A N/A N/A .924 23.47 1.287 32.69 1.093 27.76 1.322 33.58 1.1250-28 UN-2A 15 N/A N/A N/A N/A J Dia. Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 E C F Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 65 2M803 Protection Caps Ordering Guide for Protection Caps 2M660-082 and 2M660-083 2M803 FEATURES INCLUDE: 2M803 1/4 Turn Bayonet Protective Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. * * * * Aluminum or Stainless Steel Bodies Rubber Gaskets for Environmental Sealing Stainless Steel Fittings Variety of attachments 1. 2. 3. 4. 5. 6. SERIES SERVICE CLASS ATTACHMENT TYPE SHELL SIZE ATTACHMENT CODE ATTACHMENT LENGTH IN INCHES 2M660-08X -M -G 6 04 -5 2. SERVICE CLASS -M Electroless Nickel -NF Olive Drab Cadmium -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel HS Ro HS Ro U HS Ro U 10 12 Large Ring 14 15 Split Ring E 66 Stainless Steel Sash Chain -SK Nylon Rope With Slip Knot Electroless Nickel NO LUG, FUSED END (00) HS Ro C STAINLESS STEEL 9 -S pheno l Am U E /2 002 / 95 / -T LUG TERMINAL pheno l Am HS Ro U E 8 E /2 002 / 95 / -ZM 5. ATTACHMENT CODE Small Ring No Attachment pheno l Am E 7 -N E /2 002 / 95 / Passivated 01 -.126 (3.20) I.D. 02 -.145 (3.68) I.D. 04 -.188 (4.78) I.D. 06 -.197 (5.00) I.D. 14 - .385 ( 9.78) I.D. 15 - .445 (11.30) I.D. 16 - .570 (14.48) I.D. 17 - .635 (16.13) I.D. 19 - .885 (22.48) I.D. 20 -1.070 (27.17) I.D. 22 -1.210 (32.38) I.D. 50 -.420 (10.67) I.D. 52 -.480 (12.19) I.D. 54 -.635 (16.13) I.D. 56 -.745 (18.92) I.D. 58 -.885 (22.48) I.D. 60 -1.010 (25.65) I.D. 64 -1.125 (28.58) I.D. 68 -1.345 (34.16) I.D. Stainless Steel Wire Rope, Teflon(R) Jacket E /2 002 / 95 / pheno l Am E 6 -H C U E 5 E /2 002 / 95 / -Z1 Omit for attachment Types N (No Attachment) and SK (Slip Knot) Nylon Rope HS Ro E Part # -G pheno l Am U SOLID RING 4. SHELL SIZE Description E /2 002 / 95 / pheno l Am Black Zinc Nickel Part # C Protection Caps 2M803 Receptacles HS Ro U C Black Anodized (Non-conductive) ALUMINUM 2M803 2M803 -C pheno l Am E Protection Caps 2M803 Plugs -ZNU 3. ATTACHMENT TYPE RoHS E 2M660-083 Description C 2M660-082 Part # C Material Description C 1. SERIES Part # E /2 002 / 95 / 2M809-083 PLUG COVER Stainless Steel Wire Rope, No Jacket A DIA. B DIA. Stainless 2M809-087 .50 DIA. LENGTH MEASURED REF AT .50 DIAMETER Steel WireRECEPTACLE COVER SLIP KNOT (SK) -U For Shell Size Rope, Polyurethane Jacket .725 18.42 C DIA. CABLE TIE (WS) 6. ATTACHMENT LENGTH IN INCHES LENGTH 5 6 7 8, 9 10, 12 14 15 .94 23.9 .56 14.2 -5 (SEE ORDERING INFORMATION) Inch Length Omit for attachment Type N (No Attachment) Example "-5" equals five inch length 5. ADDITIONAL ATTACHMENT CODE Omit for attachment Types N (No Attachment) and SK (Slip Knot) Large Ring 18 - .695 (17.65) I.D. 21 - .885 (22.48) I.D. 23 -1.275 (32.38) I.D. 24 -1.375 (34.92) I.D. 25 -1.530 (38.86) I.D. Assembly Instructions for Protection Cap, see page 100. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com D DIA. .30 7.6 2M803 1/4 Turn Bayonet Coupling Protective Cap 2M660-082 and 2M660-083 GASKET Micro38999 2M660-082 2M660-083 .791 20.1 MAX .700 17.78 MAX .633 16.08 MAX .525 13.34 MAX B DIA. A DIA. GASKET LENGTH .25 6.35 LENGTH .25 6.35 2M803 Shell Size 5 6 7 8 9 10 12 14 15 in. .620 .620 .620 .690 .760 .850 .940 1.170 1.230 A Max. mm. 15.75 15.75 15.75 17.53 19.30 21.59 23.88 29.72 31.24 Shell Size 6 7 9 12 B Max. in. mm. .541 13.74 .618 15.70 .743 18.87 .892 22.66 MATERIALS Cover Aluminum alloy or stainless steel Gasket Fluorosilicone rubber Wire, Hardware Stainless steel, passivated E C F Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 67 2M Series 801 Dual-Start Acme Threads General Information Page Guide Order........................ Weight...................... Plugs........................ Jam Nut ................... Square Flange.......... In-Line...................... Jam Nut & Sq. Flange................ PCB Right Angle Jam Nut.................... PCB Double Flange... Protection Caps........ F-69 F-70 F-71 F-72 F-73 F-74 F-75 F-76 F-77 F-78-80 Amphenol's 2M Micro38999 Connector Series... The New Aerospace Standard Averaging less than half the size and weight of their 38999 ancestors, Amphenol's 2M Micro38999 series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn't mean sacrificing ruggedness. With almost 2,000,000 configurations in every termination style and a full complement of accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller: Amphenol's 2M... the only connector you'll ever need. 2M801 Features * * * * * * Heavy Dual-Start ACME Thread Most durable of the 2M series Up to 2,000 mating cycles Two Plug Styles Ratcheting Anti-Decoupling Plug Free-Spinning Plug 2M801 Why 2M801? 2M801 is generally considered a legacy series and is mostly inactive for new designs. Its successor, the 2M805 series, has a number of important improvements, including a triple-start thread (which reduces the number of turns it takes to fully mate the connectors) and an EMI band (which increases shell-to-shell conductivity and greatly improves signal shielding). You should choose 2M801 if you're looking to maintain compatibility or interoperability with existing technology or cables. 2M801 MIL-DTL 38999 Signal Count 1 to 130 1 to 187 Insulation Resistance 5,000 megaohms min 5,000 megaohms min Operating Temperature -65C to +150C -65C to +175C Shock 300 G 15 300 G 15 Vibration "43.9 G Random 60.0 G Sine" "43.9 G Random 60.0 G Sine" Shielding Effectiveness "55 dB min. from 100 MHz to 1000 MHz" "50 dB min. from 100 MHz to 1000 MHz" Durability 500 mating cycles 500 mating cycles Shell to Shell Conductivity 2.5 mV drop max 2.5 mV drop max Contacts Per AS39029 Per AS39029 2M 2M VS 38999 SPECIFICATION 2M801 MATERIALS AND FINISHES Shells Aluminum Alloy or Stainless Steel Contacts Copper Alloy, gold plated Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy F 68 Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Ordering Guide for 2M801 Micro38999 1. 2. 3. 4. 5. 6. SERIES SHELL STYLE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M801-007 -01 C 5-3 P A RECEPTACLE 2M801-009 Receptacle with Integral Backshell Accessory Threads RECEPTACLE -01 Square Flange -07 Jam Nut PCB/SOLDER -12 Square Flange w/nonlocking Clinch Nuts -22 Square Flange w/ locking Clinch Nuts Durmalon (Ni PTFE) ZN Olive Drab Zinc Nickel Black Zinc Nickel BEN Black Electroless Nickel E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U Passivated E /2 002 / 95 / pheno l Am HS Ro U Electroless Nickel E /2 002 / 95 / pheno l Am HS Ro U E ZM C HS Ro ZNU Z1 C pheno l Am U E PCB/ SOLDER Jam Nut* MT HS Ro E /2 002 / 95 / E /2 002 / 95 / 2M801 -07 Olive Drab Cadmium pheno l Am E 2M801-033 Receptacle with Solder Cup or PCB Termination with Special Sealing for Open Face (unmated) Water Immersion Requirements. 100% Leak Tested. To maintain a helium leak rate of 1-10-4 cc/sec. pressure differential from -55C to 150 C. Square Flange NF E /2 002 / 95 / U E 2M801-011 -02 Electroless Nickel HS Ro E -02 PCB/SOLDER Receptacle for Solder Cup or PCB Termination with Epoxy Potting In-Line** M pheno l Am U E 2M801-010 Receptacle with Self-Locking Ratchet Anodized (Non-conductive) C -26 C C 2M801-008 Plug with Accessory Threads Anti-Decoupling RoHS E CRIMP Backshell -16 Description E 2M801-007 Plug with Integral PLUG Part # C PLUG 3. SERVICE CLASS Material C Desciption C 2. SHELL STYLE Part # ALUMINUM Description STAINLESS STEEL Part # C 1. SERIES Type Receptacle with Standoff 2M801-075 Flange for Mechanical PCB Strain Relief 2M801-023 Receptacle w/ Right Angle PCB 6. KEYING RIGHT ANGLE PCB RIGHT ANGLE PCB -07 Part # A B A 150 210 B 75 210 C 95 230 D 140 275 E 75 275 F 95 210 Jam Nut* *add "-501" as a suffix to the Jam Nut Part number to include a Hex Nut instead of a Spanner Nut. 4. SHELL SIZE-INSERT ARRANGEMENT Style CRIMP See Table on pages 7-20 5. CONTACTS Part # Description P Pin S Socket A Pin-Less Contacts B Socket-Less Contacts PCB/SOLDER PCB/SOLDER P Pin-PCB S Socket-PCB E Pin-Solder Cup F Socket-Solder Cup A B B A Receptacle View For additional assistance building a part number and for 3D models, please visit www.amphenol-aerospace.com to access our 2M configurator. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Plug View F C E G 69 2M Series 801 Dual-Start Acme Threads Connector Weights 2M801 SERIES 2M801 MAXIMUM CONNECTOR WEIGHT IN GRAMS Insert Arrg. Plug Jam Nut Recept. Crimp Jam Nut Recept. PCB Sq. Flange Recept. Crimp Sq. Flange Recept. PCB Insert Arrg. Plug Jam Nut Recept. Crimp Jam Nut Recept. PCB Sq. Flange Recept. Crimp Sq. Flange Recept. PCB 5-3P 4.4 3.4 3.6 2.0 2.2 10-201S 16.7 13.5 14.4 15.0 11.7 5-3S 4.5 3.5 3.7 2.0 2.4 10-202P 14.9 11.7 12.6 13.2 9.9 6-1P 5.6 4.3 4.6 2.7 2.9 10-202S 16.3 13.1 14.0 14.6 11.3 6-1S 5.9 4.6 4.9 3.0 3.2 13-2P 18.9 17.2 17.2 17.2 15.1 6-4P 5.6 4.3 4.6 2.7 2.9 13-2S 20.4 18.7 18.7 18.7 16.6 6-4S 5.8 4.5 4.7 2.8 3.0 13-3P 19.8 18.1 18.1 18.1 16.0 6-7P 5.4 4.1 4.6 2.9 3.4 13-3S 21.4 19.7 19.7 19.7 17.6 6-7S 5.6 4.4 4.7 3.2 3.5 13-7P 20.0 18.3 18.3 18.3 16.2 7-1P 7.8 6.5 7.2 4.5 5.2 13-7S 22.4 20.7 20.7 20.7 18.6 7-1S 8.3 7.0 7.7 5.0 5.7 13-37P 18.4 16.7 16.7 16.7 14.6 7-10P 7.6 6.3 7.7 4.3 5.0 13-37S 19.9 17.6 17.6 17.6 15.5 7-10S 8.0 6.7 7.0 4.7 5.2 13-200P 19.0 17.3 17.3 17.3 15.2 8-2P 8.9 7.7 7.2 5.6 6.8 13-200S 21.1 19.4 19.4 19.4 17.3 8-2S 9.6 8.4 8.7 6.3 7.5 13-201P 19.1 17.4 174 17.4 15.3 8-13P 8.3 7.1 9.4 5.0 6.2 13-201S 21.3 19.6 19.6 19.6 17.5 8-13S 8.9 7.6 8.1 5.6 6.5 16-5P 28.5 22.6 24.4 25.4 23.0 8-200P 9.2 8.0 8.5 5.9 7.1 16-5S 31.2 25.3 28.1 28.1 25.7 8-200S 9.8 8.6 9.0 6.5 7.7 16-12P 29.2 23.3 26.1 26.1 23.7 9-4P 10.9 8.7 10.7 7.6 8.6 16-12S 32.5 26.6 29.4 29.4 27.0 9-4S 11.8 10.6 11.6 8.5 9.5 16-55P 26.5 20.6 24.3 24.3 21.9 9-19P 10.1 7.9 9.2 5.8 7.1 16-55S 29.2 23.3 26.1 26.1 23.7 9-19S 10.9 8.7 9.7 6.6 7.6 17-7P 29.8 27.0 29.4 29.4 25.2 9-200P 10.4 9.2 10.2 7.1 8.1 17-7S 33.0 30.2 32.6 32.6 28.4 9-200S 11.4 10.2 11.2 8.1 9.1 17-14P 32.6 29.8 32.2 32.2 28.0 9-201P 9.6 8.4 9.4 6.6 7.6 17-14S 32.3 29.5 31.9 31.9 27.7 9-201S 11.5 10.3 11.3 8.2 9.2 17-85P 28.1 23.2 29.0 29.0 25.3 10-5P 15.8 12.6 13.5 14.1 12.8 17-85S 31.0 26.2 30.6 30.6 26.4 10-5S 17.1 13.9 14.8 15.4 14.1 21-12P 35.0 31.4 34.4 26.4 31.4 10-26P 14.2 11.0 11.9 12.5 8.7 21-12S 39.6 36.0 39.0 31.0 36.0 10-26S 15.3 12.1 12.5 16.7 9.2 21-22P 37.3 33.7 36.7 28.7 33.7 10-200P 15.0 11.8 12.7 13.3 10.0 21-22S 43.6 40.0 43.0 35.0 40.0 10-200S 16.3 13.1 14.0 14.6 11.3 21-130P 32.9 29.3 32.3 24.3 29.3 10-201P 15.3 12.1 13.3 13.6 10.3 21-130S 39.4 35.8 38.8 30.8 35.8 F 70 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Plug 2M801-007 and 2M801-008 Micro38999 2M801-007-16 2M801-007-26 2M801-008-16 2M801-008-26 .895 22.73 MAX .825 22.73 MAX (Size 5 to 10) 1.040 26.42 MAX B THREAD (Size 13 to 21) MASTER KEY (Size 5 to 10) 2 SAFETY WIRE HOLES AT 180 .975 24.765 MAX SHIELD TERMINATION B THREAD (Size 13 to 21) C DIA A DIA D THREAD KNURLES Style 16 A Dia. C Dia. Shell Size in. mm. in. mm. B Thread in. mm. D Thread UNEF-2A 5 .545 13.84 .660 16.76 .3125-.05P-.1L-2B .245 6.22 .2500-32 6 .610 15.49 .710 18.03 .3750-.05P-.1L-2B .290 7.37 .3125-32 7 .695 17.65 .790 20.07 .4375-.05P-.1L-2B .390 9.91 .4375-28 8 .750 19.05 .860 21.84 .5000-.05P-.1L-2B .445 11.30 .5000-28 9 .810 20.57 .920 23.37 .5625-.05P-.1L-2B .500 12.70 .5625-24 10 .890 22.61 .985 25.02 .6250-.05P-.1L-2B .560 14.22 .6250-24 13 1.060 26.92 1.150 29.21 .8125-.1P-.2L-2B .650 16.51 .6875-24 16 1.250 31.75 1.345 34.16 1.0000-.1P-.2L-2B .805 20.45 .9375-20 17 1.310 33.27 1.400 35.56 1.0625-.1P-.2L-2B .850 21.59 .9375-20 21 1.560 39.62 1.660 42.16 1.3125-.1P-.2L-2B 1.135 28.83 1.1875-18 2M801 A Dia. Style 26 F C E G Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 71 2M801 Dual-Start ACME Threads Jam Nut 2M801-009-07 and 2M801-010-07 2M801-009-07 2M801-010-07 .973 24.71 MAX (Size 5 to 10) 1.063 27.00 MAX (Size 13 to 21) MASTER KEYWAY .060 1.5 .425 10.80 MAX .928 23.57 MAX .100 2.54 MAX PANEL THICKNESS 1.013 25.73 MAX (Size 5 to 10) (Size 13 to 21) A DIA. F DIA. B FLAT D THREAD C FLAT G THREAD E THREAD 2M801 RED BAND INDICATES FULL MATE A Dia. B Flat C Flat F Dia. Shell Size in. mm. in. mm. in. mm. D Thread E Thread in. mm. G Thread UNEF-2A 5 .575 14.61 .350 8.89 .545 13.84 .3125-.05P-.1L-2A .3750-28 UN-2A .245 6.22 .2500-32 6 .635 16.13 .410 10.41 .595 15.11 .3750-.05P-.1L-2A .4375-28 UNEF-2A .290 7.37 .3125-32 7 .755 19.18 .536 13.61 .723 18.36 .5625-32 UN-2A .390 9.91 .4375-28 8 .755 19.18 .536 13.61 .723 18.36 .4375-.05P-.1L-2A B DIA. .5000-.05P-.1L-2A .5625-32 UN-2A .445 11.30 .5000-28 9 .830 21.08 .596 15.14 .5625-.05P-.1L-2A .6250-28 UN-2A .500 12.70 .5625-24 10 .890 22.61 .658 16.71 .790 20.07 .855A FLAT 21.72 .6250-.05P-.1L-2A .6875-28 UN-2A .560 14.22 .6250-24 13 1.078 27.38 .845 21.46 1.044 26.52 .8125-.1P-.2L-2A .8750-28 UN-2A .650 16.51 .6875-24 16 1.264 32.11 1.022 25.96 1.230 31.24 1.0000-.1P-.2L-2A 1.0625-20 UN-2A .805 20.45 .9375-20 17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.125-28 UN-2A .850 21.59 .9375-20 21 1.625 41.28 1.347 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.375-28 UN-2A 1.135 28.83 1.1875-18 JAM NUT PANEL CUTOUT A Flat B DIA. A FLAT F 72 B Dia. mm. 0.05 in. .002 mm. 0.05 Shell Size in. .002 5 .356 9.04 .385 9.78 6 .416 10.57 .447 11.35 7 .542 13.77 .572 14.53 8 .542 13.77 .572 14.53 9 .602 15.29 .635 16.13 10 .666 16.62 .697 17.70 13 .851 21.62 .885 22.48 16 1.028 26.11 1.075 27.31 17 1.102 27.99 1.135 28.83 21 1.354 34.39 1.385 35.18 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Square Flange Receptacle 2M801-009-02 and 2M801-010-02 Micro38999 2M801-009-02 2M801-010-02 .800 20.32 MAX (Size 5 to 10) .900 22.86 MAX .755 19.18 MAX (Size 13 to 21) (Size 5 to 10) .425 10.80 MAX MASTER KEYWAY B BSC C DIA. .855 21.72 MAX (Size 13 to 21) .060 1.52 4X D DIA. THRU A SQ F DIA. E THREAD G THREAD .100 2.54 MAX PANEL THICKNESS .380 9.65 MAX RED BAND INDICATES FULL MATE A B BSC C Dia. D Dia. F Dia. in. mm. in. mm. in. mm. in. .003 mm. .08 E Thread in. mm. G Thread UNEF-2A 5 .530 13.46 .363 9.22 .680 17.27 .093 2.36 .3125-.05P-.1L-2A .245 6.22 .2500-32 6 .590 14.99 .423 10.74 .750 19.05 .093 2.36 .3750-.05P-.1L-2A .290 7.37 .3125-32 .650 .00316.51 C DIA. 0.08 .712 18.08 .483 12.27 .850 21.59 .093 2.36 .4375-.05P-.1L-2A .390 9.91 .4375-28 7 8 .545 13.84 .940 23.88 .093 2.36 .5000-.05P-.1L-2A .445 11.30 .5000-28 .850 21.59 .607 15.42 1.125 28.58 .128 3.25 .5625-.05P-.1L-2A .500 12.70 .5625-24 10 .890 22.61 .670 17.02 1.190 30.23 .128 3.25 .6250-.05P-.1L-2A .560 14.22 .6250-24 13 .812 20.62 1.375 34.93 .128 3.25 .8125-.1P-.2L-2A .650 16.51 .6875-24 16 1.030B BSC 26.16 1.219 30.96 .981 24.92 1.625 41.28 .128 3.25 1.0000-.1P-.2L-2A .805 20.45 .9375-20 17 1.280 32.51 1.060 26.92 1.700 43.18 .128 3.25 1.0625-.1P-.2L-2A .850 21.59 .9375-20 21 A DIA. 1.430 36.32 1.205 30.61 1.940 49.28 .128 3.25 1.3125-.1P-.2L-2A 1.135 28.83 1.1875-18 9 2M801 Shell Size PANEL CUTOUT C DIA. .003 0.08 B BSC A DIA. A Dia. B Dia. Shell Size in. mm. in. 5 .330 8.38 6 .390 9.91 7 .450 8 9 C Dia. mm. in. mm. .363 9.22 .093 2.36 .423 10.74 .093 2.36 11.43 .483 12.27 .093 2.36 .510 12.95 .545 13.84 .093 2.36 .575 14.61 .607 15.42 .128 3.25 10 .640 16.26 .670 17.02 .128 3.25 13 .825 20.96 .812 20.65 .128 3.25 16 1.015 25.78 .981 24.92 .128 3.25 17 1.075 27.31 1.060 26.92 .128 3.25 21 1.325 33.66 1.205 30.61 .128 3.25 F C E G Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 73 2M801 Dual-Start ACME Threads In-Line 2M801-009-01 and 2M801-010-01 2M801-009-01 2M801-010-01 .790 20.07 MAX (Size 5 to 10) .755 19.18 MAX .890 22.61 MAX (Size 5 to 10) (Size 13 to 21) MASTER KEYWAY .415 10.54 MAX .060 1.5 A DIA. .855 21.72 MAX (Size 13 to 21) D DIA. B FLAT C THREAD RED BAND INDICATES FULL MATE E THREAD 2M801 .380 9.65 MAX A Dia. B Flat D Dia. Shell Size in. mm. in. mm. C Thread in. mm. E Thread UNEF-2A 5 .355 9.02 .325 8.13 .3125-.05P-.1L-2A .245 6.22 .2500-32 6 .415 10.54 .385 9.78 .3750-.05P-.1L-2A .290 7.37 .3125-32 7 .480 12.19 .445 11.30 .4375-.05P-.1L-2A .390 9.91 .4375-28 8 .540 13.72 .510 12.95 .5000-.05P-.1L-2A .445 11.30 .5000-28 9 .605 15.37 .575 14.61 .5625-.05P-.1L-2A .500 12.70 .5625-24 10 .665 16.89 .635 16.13 .6250-.05P-.1L-2A .560 14.22 .6250-24 13 .855 21.72 .825 20.96 .8125-.1P-.2L-2A .650 16.51 .6875-24 16 1.040 26.42 1.010 25.65 1.0000-.1P-.2L-2A .805 20.44 .9375-20 17 1.110 28.19 1.070 27.18 1.0625-.1P-.2L-2A .850 21.59 .9375-20 21 1.405 35.69 1.385 35.18 1.3125-.1P-2L-2A 1.135 28.83 1.1875-18 F 74 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Jam Nut and Square Flange 2M801-011 and 2M801-033 2M801-011-07 2M801-033-07 Micro38999 2M801-011-02 2M801-033-02 .823 20.90 MAX (Size 5 to 10) .645 16.383 MAX .913 23.19 MAX (Size 5 to 10) (Size 13 to 21) MASTER KEYWAY .100 2.54 MAX PANEL THICKNESS .280 7.1 MAX .060 1.5 .745 18.923 MAX (Size 13 to 21) H BSC .060 1.5 .125 3.18 MIN .280 7.1 MAX .125 3.18 MIN PC TAIL J DIA. PC TAIL B FLAT A DIA. L DIA. .025 C FLAT F DIA. G SQ SOLDER CUP .025 D THD SOLDER CUP .100 2.54 MAX PANEL THICKNESS 4X DIA. K THRU E THREAD F DIA L DIA. D THREAD .360 .015 RED BAND INDICATES FULL MATE .428 .015 RED BAND INDICATES FULL MATE C Flat in. mm. D Thread .545 13.84 .3125-.05P-.1L-2A E Thread .3750-28 F Dia. in. mm. .244 6.20 G Sq. in. mm. .530 13.46 H BSC in. mm. .363 9.22 J Dia. in. mm. .680 17.27 6 7 .635 16.13 .410 .755 19.18 .536 10.41 13.61 .595 .723 15.11 .3750-.05P-.1L-2A 18.36 .4375-.05P-.1L-2A .4375-28 .5625-32 .330 .432 8.38 10.97 .590 .650 14.99 16.51 .423 .483 10.74 12.27 .750 .850 19.05 21.59 8 9 .755 19.18 .536 .830 21.08 .596 13.61 15.14 .723 .790 18.36 .5000-.05P-.1L-2A 20.07 .5625-.05P-.1L-2A .5625-32 .6250-28 .493 .551 12.52 14.00 .712 .850 18.08 21.56 .545 .607 13.84 .938 15.42 1.125 23.88 28.58 10 .890 22.61 .658 16.71 .855 21.72 .6250-.05P-.1L-2A .6875-28 .620 15.75 .890 22.61 .670 17.02 1.188 30.23 13 1.078 27.38 .845 21.46 1.044 26.52 .8750-28 .703 17.86 1.030 26.16 .812 20.62 1.375 34.93 .981 .8125-.1P-.2L-2A 16 1.264 32.11 1.022 25.96 1.230 31.24 1.0000-.1P-.2L-2A 1.0625-20 .863 21.92 1.219 30.96 24.92 1.625 41.28 17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.1250-28 .912 23.16 1.280 32.51 1.060 26.92 1.700 43.18 21 1.625 41.28 1.345 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.3750-28 1.170 29.72 1.565 36.32 1.322 33.58 2.100 49.28 2M801 A Dia. B Flat Shell Size in. mm. in. mm. 5 .575 14.61 .350 8.89 PANEL CUTOUT 6 K Dia. L Dia. Tail in. mm. Dia. C DIA. .003 0.08 #23 .093 2.36 .018/.022 .093 2.36 0.46/0.56 7 .093 2.36 8 .093 2.36 9 .128A DIA. 3.25 10 .128 3.25 13 .128 3.25 16 .128 3.25 17 .128 3.25 21 .128 3.25 Shell Size 5 B BSC #20/20HD .025/.027 0.64/0.69 JAM NUT 07 E DIA. D FLAT E DIA. D FLAT SQUARE FLANGE 02 C DIA. .003 0.08 #16 .060/.064 1.52/1.63 B BSC #12 .092/.096 2.34/2.44 A DIA. A Dia. Shell Size in. mm. B Dia. in. mm. C Dia. in. mm. D Flat in. .002 mm. 0.05 E Dia. in. .002 mm. 0.05 5 .330 8.38 .363 9.22 .093 2.36 .356 9.04 .385 9.78 6 .390 9.91 .423 10.74 .093 2.36 .416 10.57 .447 11.35 7 .450 11.43 .483 12.27 .093 2.36 .542 13.77 .572 14.53 8 .510 12.95 .545 13.84 .093 2.36 .542 13.77 .572 14.53 9 .575 14.61 .607 15.42 .128 3.25 .602 15.29 .635 16.13 10 .640 16.26 .670 17.02 .128 3.25 .666 16.92 .697 17.70 13 .825 20.96 .812 20.65 .128 3.25 .851 21.62 .885 22.48 16 1.015 25.78 .981 24.92 .128 3.25 1.028 26.11 1.075 27.31 17 1.075 27.31 1.060 26.92 .128 3.25 1.102 27.99 1.135 28.83 21 1.330 33.78 1.322 33.58 .128 3.25 1.354 34.39 1.385 35.18 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com F C E G 75 2M801 Dual-Start Right Angle PCB Jam Nut Connector 2M801-023-07 B FLATS MASTER KEYWAY .100 (2.54) MAX PANEL THICKNESS E THREAD D THREAD P DIA. A FLAT N FLAT F C DIA. G .055/.065 (1.40/1.65) .020 .002 (0.51 0.05) MASTER KEYWAY IS LOCATED AT TOP DEAD CENTER FOR ALL ARRANGEMENTS EXCEPT FOR THE 8-13. MASTER KEYWAY RED FULL MATE INDICATOR BAND FLAT FLAT H J K 2M801 .630 (16.00) MAX #2-56 THREADED INSERT 2 PLCS. MASTER KEYWAY 5-3, 6-4, 6-7, 7-10, AND 9-19 MASTER KEYWAY LOCATION A B Shell in. mm. Size .005 .0.13 in. mm. 5-3 .350 8.89 .548 13.92 6-4 .410 10.41 .598 15.19 6-7 .410 10.41 .598 15.19 7-10 .536 13.61 .726 18.44 8-2 .538 13.67 .728 18.49 8-13 .538 13.67 .728 18.49 9-19 .596 15.14 .793 20.14 J Shell Size 5-3 6-4 6-7 7-10 8-2 8-13 9-19 in. .165 .187 .187 .170 .230 .230 .342 8-13 MASTER KEYWAY LOCATION C Dia. in. .575 .635 .635 .755 .758 .758 .833 K mm. 4.19 4.75 4.75 4.32 5.84 5.84 8.69 in. .310 .408 .408 .452 .490 .490 .600 mm. 7.87 10.36 10.36 11.48 4.31 12.45 15.24 mm. 14.61 16.13 16.13 19.18 19.25 19.25 21.16 F D Thread E Thread in. mm. .3125-.05P-.1L-2A .3750-28 UN-2A .225 5.72 .3750-.05P-.1L-2A .4375-28 UNEF-2A .225 5.72 .3750-.05P-.1L-2A .4375-28 UNEF-2A .225 5.72 .4375-.05P-.1L-2A .5625-32 UN-2A .296 7.52 .5000-.05P-.1L-2A .5625-32 UN-2A .319 8.10 .5000-.05P-.1L-2A .5625-32 UN-2A .319 8.10 .5625-.05P-.1L-2A .6250-28 UN-2A .360 9.14 L in. .490 .589 .589 .710 .710 .710 .800 N mm. 14.45 15.19 15.19 18.03 18.03 18.03 20.32 in. .002 .357 .418 .418 .544 .544 .544 .603 G H in. mm. .035 0.89 in. mm. .275 6.99 .260 6.60 .265 6.73 .345 8.76 .265 6.73 .345 8.76 .273 6.93 .345 8.76 .316 .803 .490 12.45 .316 8.03 .490 12.45 .275 6.99 .490 12.45 P mm. .0.05 9.07 10.62 10.62 13.82 13.82 13.82 15.32 in. .005 .385 .448 .448 .573 .573 .573 .635 mm. 0.13 9.78 11.37 11.37 14.55 14.55 14.55 16.13 PANEL CUTOUT P DIA. N FLAT F 76 L Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M801 Dual-Start PCB Jam Nut, Double Flange Receptacle 2M801-075 Micro38999 .477 .002 .100 MAX PANEL THICKNESS MAIN KEYWAY .232 A OA XX OK B FLAT O .019 .002 XX A E THREAD .377 .015 PC-TAIL STICKOUT C FLAT 2 PLACES RED FULL MATE INDICATOR BAND 2M801 D THREAD A Dia. B Flat Shell Size in. mm. in. mm. 5 .575 14.61 .350 8.89 C Flat in. mm. D Thread .545 13.84 .3125-.05P-.1L-2A E Thread .3750-28 K Dia. in. mm. .844 21.43 6 7 .635 16.13 .410 .755 19.18 .536 10.41 13.61 .595 .723 15.11 .3750-.05P-.1L-2A 18.36 .4375-.05P-.1L-2A .4375-28 .5625-32 .900 NA 22.86 NA 8 9 .755 19.18 .536 .830 21.08 .596 13.61 15.14 .723 .790 18.36 .5000-.05P-.1L-2A 20.07 .5625-.05P-.1L-2A .5625-32 .6250-28 NA 1.000 NA 25.4 10 .890 22.61 .658 16.71 .855 21.72 .6250-.05P-.1L-2A .6875-28 NA NA 13 1.078 27.38 .845 21.46 1.044 26.52 .8125-.1P-.2L-2A .8750-28 NA NA 16 1.264 32.11 1.022 25.96 1.230 31.24 1.0000-.1P-.2L-2A 1.0625-20 NA NA 17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.1250-28 NA NA 21 1.625 41.28 1.345 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.3750-28 NA NA F C E G Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 77 2M801 Protection Caps Ordering Guide for Metal Protection Cap 2M667-217 and 218 2M801 Double Start Protective Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. -NF -S Description Material 04 -5 2M667-218 Protection Caps Part # RoHS -C -M Electroless Nickel -NF Olive Drab Cadmium -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel HS Ro U E /2 002 / 95 / E /2 002 / 95 / pheno l Am HS Ro U pheno l Am HS Ro U Nylon Rope -H Stainless Steel Wire Rope, Teflon(R) Jacket -N No Attachment -S Stainless Steel Sash Chain -SK Nylon Rope With Slip Knot E /2 002 / 95 / pheno l Am HS Ro E U E /2 002 / 95 / SOLID RING pheno l Am -Z1 Passivated -ZM Electroless Nickel U C HS Ro E E /2 002 / 95 / -T pheno l Am LUG HS TERMINAL Ro E U C STAINLESS STEEL -G E /2 002 / 95 / E /2 002 / 95 / NO LUG, FUSED END (00) SLIP KNOT (SK) 01 -.126 (3.20) I.D. Small Ring -U LENGTH 22 (SEE -1.210 ORDERING INFORMATION) (30.73) I.D. 06 -.197 (5.00) I.D. Large Ring Split Ring For Shell Size 5 6 7, 8 9 10 13 16 17 21 Large Ring 25 -1.530 (38.86) I.D. 23 -1.275 (32.39) I.D. 6. ATTACHMENT LENGTH IN INCHES -5 .94 23.9 .56 14.2 A DIA. B DIA. Rope, Polyurethane Jacket 5. ADDITIONAL ATTACHMENT CODE 04 -.188 (4.78) I.D. 14 -.385 (9.78) I.D. 15 -.445 (11.30) I.D. 16 -.570 (14.48) I.D. 17 -.635 (16.13) I.D. 18 -.695 (17.65) I.D. 19 -.885 (22.48) I.D. 20 -1.070 (27.17) I.D. 21 -1.135 (28.83) I.D. 24 -1.375 (34.94) I.D. 50 -.420 (10.67) I.D 52 -.480 (12.19) I.D. 54 -.635 (16.13) I.D. 56 -.745 (18.92) I.D. 58 -.885 (22.48) I.D. 60 -1.010 (25.65) I.D. 64 -1.125 (28.58) I.D. 68 -1.345 (34.16) I.D. Stainless Steel Wire Rope, No Jacket CABLE TIE (WS) 02 -.145 (3.68) I.D. 2M809-083 PLUG COVER Stainless 2M809-087 .50 DIA. LENGTH MEASURED REF AT .50 DIAMETER Steel WireRECEPTACLE COVER Omit for attachment Types N (No Attachment) and SK (Slip Knot) 78 Description HS Ro Black Zinc Nickel 5. ATTACHMENT CODE F Part # pheno l Am U E -ZNU pheno l Am E ALUMINUM 4. CONNECTOR SHELL SIZE Description Black Anodized (Non-conductive) E 2M801 Receptacles Part # 3. ATTACHMENT TYPE E 2M801 Plugs 2M801 ATTACHMENT LENGTH IN INCHES 2. SERVICE CLASS 2M667-217 Protection Caps 5 6 7 8 9 10 13 16 17 21 ATTACHMENT CODE 5 1. SERIES Part # 6. C 2M667-21X ATTACHMENT CONNECTOR TYPE SHELL SIZE 5. C SERVICE CLASS 4. C SERIES 3. C 2. * Aluminum or Stainless Steel Bodies * Rubber Gaskets for Environmental Sealing * Stainless Steel Fittings * Variety of attachments C 1. 2M801 FEATURES INCLUDE: Inch Length Omit for attachment Type N (No Attachment) Example "-5" equals five inch length Assembly Instructions for Protection Cap, see page 100. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com .725 18.42 C DIA. D DIA. .30 7.6 2M801 Dual-Start ACME Threads Metal Protective Cap 2M667-217 Micro38999 2M667-217 (PLUG) GASKET .66 16.77 GASKET .655 16.64 MAX .615 15.62 M A MAX B C THREAD -2B C THREAD -2A LENGTH .25 6.4 2M801 A Max. B Max. Shell Size in. mm. in. mm. 5 .463 11.76 .550 13.97 6 .523 13.28 .613 15.57 7 .588 14.94 .700 17.78 8 .648 16.46 .758 19.25 9 .713 18.11 .813 20.65 10 .773 19.63 .893 22.68 13 .963 24.46 1.063 27.00 16 1.148 29.16 1.257 31.93 17 1.213 30.81 1.313 33.35 21 1.473 37.41 1.563 39.70 C .3125-.05P-1L .3750-.05P-1L .4375-.05P-1L .5000-.05-.1L .5625-.05P-.1L .6250-.05P-1L .8125-.1P-.2L 1.0000-.1P-.2L 1.0625-.1P-.2L 1.3125-.1P-.2L MATERIALS Cover Aluminum alloy or stainless steel Gasket Silicone rubber Wire, Hardware Stainless steel, passivated F C E G Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 79 2M801 Dual-Start ACME Threads Metal Protective Cap 2M667-218 2M667-218 (RECEPTACLE) .660 16.77 MAX GASKET .655 16.64 MAX .615 15.62 MAX X B C THREAD -2B LENGTH .25 6.4 2M801 LENGTH .25 6.4 A Max. B Max. Shell Size in. mm. in. mm. 5 .463 11.76 .550 13.97 6 .523 13.28 .613 15.57 7 .588 14.94 .700 17.78 8 .648 16.46 .758 19.25 9 .713 18.11 .813 20.65 10 .773 19.63 .893 22.68 13 .963 24.46 1.063 27.00 16 1.148 29.16 1.257 31.93 17 1.213 30.81 1.313 33.35 21 1.473 37.41 1.563 39.70 C .3125-.05P-1L .3750-.05P-1L .4375-.05P-1L .5000-.05-.1L .5625-.05P-.1L .6250-.05P-1L .8125-.1P-.2L 1.0000-.1P-.2L 1.0625-.1P-.2L 1.3125-.1P-.2L MATERIALS Cover Aluminum alloy or stainless steel Gasket Silicone rubber Wire, Hardware Stainless steel, passivated F 80 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Hermetic General Information Micro38999 Page Guide Amphenol's 2M Micro38999 Connector Series... The New Aerospace Standard Averaging less than half the size and weight of their 38999 ancestors, Amphenol's 2M Micro38999 series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn't mean sacrificing ruggedness. With almost 2,000,000 configurations in every termination style and a full complement of accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller: Amphenol's 2M... the only connector you'll ever need. 2M805 Order....................... Flange Mount........... Solder Mount........... Jam Nut................... G-82 G-83 G-84 G-85 2M804 Order....................... G-86 Rear Panel Jam....... G-87 Front Panel Jam....... G-88 2M803 Order....................... G-89 Flange Mt. / Jam ..... G-90 2M801 Order....................... Jam Nut................... Square Flange......... Weld Mount............. G-91 G-92 G-93 G-94 Why 2M Hermetic? 2M Series of Hermetic Receptacles provide superior sealing of 1x10-7 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and nickel iron alloy contacts. Hermetic 2M G C E H Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 81 2M805 Tri-Start Hermetic Receptacle Ordering Guide for 2M805-006 2M805 Series of Hermetic Receptacles provide superior sealing of 1x10-8 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M805 FEATURES INCLUDE: * * * * Low profile shells for minimum box protrusion Shell Standoffs for PC Board washout Non-removable PC and/or Solder cup contacts Hermetic Sealing 1. 2. 3. 4. 5. 6. SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M805-006 -07 Z1 12-26 C A Example Part Number -02 Hermetic Hermetic 4. SHELL SIZE-INSERT ARRANGEMENT See Table on pages 7-20 Part # Description Z1 Passivated ZL Nickel Plated Square Flange Weld Mount (only available in Z1 Finish) Jam Nut for Rear Panel Mounting Receptacle 5. CONTACTS Part # Description pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / 6. KEYING Part # A B P Pin- Solder Cup A 150 210 C Pin-PC Tail B 75 210 H Pin, Solder CupWithout Interfacial Seal C 95 230 D 140 275 Y Pin, PC Tail- Without Interfacial Seal A B Receptacle View Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. Please note, Amphenol standard 2M hermetic connector are provided less the interfacial seal. Please contact the factory for availability on the interfacial seal. G C E H 82 RoHS E -07 3. SERVICE CLASS Material E -03 Desciption C 2M805-006 Hermetic Receptacle 2. SHELL SIZE Part # C Description STAINLESS STEEL 1. SERIES Part # Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M805 Tri-Start Flange Mount Hermetic 2M805-006-02 Micro38999 2M805-006-02 MASTER KEYWAY .820 22.61 MAX .280 7.11 MAX .060 B BSC C DIA. PC TAIL CONTACT 1.52 .125 3.18 MIN A SQ 4X D DIA. .025 0.64 E THREAD RED BAND INDICATES FULL MATE B BSC. C Dia. SOLDER CUP CONTACT .100 2.54 MAX PANEL THICKNESS D Dia. F Dia. Shell Size in. mm. in. mm. in. mm. in. .003 mm. .08 E Threads in. mm. 8 .853 21.67 .660 16.76 1.153 29.29 .091 2.31 .5000-.1P-.3L-TS-2A .330 8.38 9 .916 23.27 .723 18.36 1.233 31.32 .091 2.31 .5625-.1P-.3L-TS-2A .432 10.97 10 .978 24.84 .785 19.94 1.333 33.86 .091 2.31 .6250-.1P-.3L-TS-2A .493 12.52 11 1.042 26.47 .848 21.54 1.413 35.89 .091 2.31 .6875-.1P-.3L-TS-2A .551 14.00 12 1.102 27.99 .909 23.09 1.503 38.18 .091 2.31 .7500-.1P-.3L-TS-2A .622 15.80 15 1.291 32.79 1.058 26.87 1.753 44.53 .125 3.18 .9375-.1P-.3L-TS-2A .703 17.86 18 1.478 37.54 1.255 31.88 2.003 50.88 .125 3.18 1.1250-.1P-.3L-TS-2A .863 21.92 19 1.540 39.12 1.327 33.71 2.097 53.26 .125 3.18 1.1875-.1P-.3L-TS-2A .912 23.16 23 1.790 45.47 1.570 39.88 2.443 62.05 .125 3.18 1.4375-.1P-.3L-TS-2A 1.163 29.54 G PC Tail Dia. #23 .018/.022 0.46/0.56 Hermetic A Sq. F DIA. G DIA. #20/20HD .024/.028 0.64/0.69 #16 .060/.064 1.521/1.63 #12 .092/.096 2.34/2.44 G C E H Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 83 2M805 Tri-Start Solder Mount Hermetic 2M805-006-03 2M805-006-03 .827 22.61 MAX .039 0.99 .280 7.11 MAX MASTER KEYWAY PC TAIL CONTACT A DIA. .125 3.18 MIN C DIA. D DIA. B THREAD Hermetic Hermetic RED BAND INDICATES FULL MATE .025 0.64 .100 2.54 MAX PANEL THICKNESS SOLDER CUP CONTACT A Dia. C Dia. Shell Size in. mm. B Threads in. mm. D PC Tail Dia. 8 .625 15.88 .5000-.1P-.3L-TS-2A .330 8.38 9 .688 17.48 .5625-.1P-.3L-TS-2A .432 10.97 #23 .018/.022 0.46/0.56 10 .750 19.75 .6250-.1P-.3L-TS-2A .493 12.52 11 .812 20.62 .6875-.1P-.3L-TS-2A .551 14.00 12 .875 22.23 .7500-.1P-.3L-TS-2A .620 15.78 15 1.062 26.97 .9375-.1P-.3L-TS-2A .703 17.86 18 1.250 31.75 1.1250-.1P-.3L-TS-2A .863 21.92 19 1.312 33.32 1.1875-.1P-.3L-TS-2A .912 23.16 23 1.563 39.70 1.4375-.1P-.3L-TS-2A 1.162 29.51 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.521/1.63 #12 .092/.096 2.34/2.44 G C E H 84 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M805 Tri-Start Jam Nut Hermetic 2M805-006-07 Micro38999 2M805-006-07 .905 22.99 MAX PC TAIL CONTACT .175 4.45 MAX .060 1.52 MASTER KEYWAY .125 3.18 MIN E DIA. B FLAT G DIA. .025 0.64 F THREAD D THREAD A DIA. C FLAT TYP .100 2.54 MAX PANEL THICKNESS RED BAND INDICATES FULL MATE A Dia. SOLDER CUP CONTACT B Flat C Flat E Dia. in. mm. in. mm. in. mm. D Threads in. mm. F Threads G PC Tail Dia. 8 .760 19.30 .535 13.59 .730 18.54 .5000-.1P-.3L-TS-2A .330 8.38 .5625-28 UN-2A 9 .880 22.35 .661 16.79 .850 21.59 .5625-.1P-.3L-TS-2A .432 10.97 .6875-28 UN-2A #23 .018/.022 0.46/0.56 10 .880 22.35 .661 16.79 .850 21.59 .6250-.1P-.3L-TS-2A .493 12.52 .6875-28 UN-2A 11 .955 24.26 .721 18.31 .925 23.50 .6875-.1P-.3L-TS-2A .551 14.00 .7500-28 UN-2A 12 1.060 26.92 .784 19.91 1.035 26.29 .7500-.1P-.3L-TS-2A .620 15.78 .8125-28 UN-2A 15 1.203 30.56 .970 24.64 1.173 29.79 .9375-.1P-.3L-TS-2A .703 17.86 1.0000-28 UN-2A 18 1.389 35.28 1.147 29.13 1.359 34.52 1.1250-.1P-.3L-TS-2A .863 21.92 1.1875-28 UN-2A 19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875-.1P-.3L-TS-2A .912 23.16 1.2500-28 UN-2A 23 1.705 43.31 1.470 37.34 1.675 42.55 1.4375-.1P-.3L-TS-2A 1.162 29.51 1.5000-28 UN-2A #20/20HD .024/.028 0.64/0.69 Hermetic Shell Size #16 .060/.064 1 .521/1.63 #12 .092/.096 2.34/2.44 PANEL CUTOUT FOR JAM NUT A Flat B DIA. A FLAT B Dia Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 8 9 10 11 12 15 18 19 23 .543 .669 .669 .729 .792 .978 1.155 1.231 1.480 13.79 16.99 16.99 18.51 20.17 24.84 29.34 31.27 37.59 .572 .698 .698 .760 .822 1.010 1.198 1.260 1.510 14.53 17.73 17.73 19.30 20.88 25.65 30.43 32.00 38.35 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com G C E H 85 2M804 Push-Pull Hermetic Receptacle Ordering Guide for 2M804-006 2M804 Series of Hermetic Receptacles provide superior sealing of 1x10-8 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M804 FEATURES INCLUDE: * * * * Low profile shells for minimum box protrusion Shell Standoffs for PC Board washout Non-removable PC and/or Solder cup contacts Hermetic Sealing 1. 2. 3. 4. 5. 6. SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M804-006 -07 Z1 9-19 P A Example Part Number 2M804-006 Part # Desciption -00 Jam Nut for Front Panel Mounting 4. SHELL SIZE-INSERT ARRANGEMENT See Table pg 7-20 Jam Nut for Rear Panel Mounting Receptacle Part # Description Z1 Passivated ZL Nickel Plated 5. CONTACTS Part # Description 6. KEYING Part # A B A 150 210 P Pin- Solder Cup C Pin-PC Tail B 75 210 H Pin, Solder Cup- Without Interfacial Seal C 95 230 Pin, PC Tail- Without Interfacial Seal D 140 275 Y A B Receptacle View G C E H 86 Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. Please note, Amphenol standard 2M hermetic connector are provided less the interfacial seal. Please contact the factory for availability on the interfacial seal. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com RoHS pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E Hermetic Hermetic -07 Material E Hermetic Receptacle with Printed Circuit Board Contacts or Solder Cup Contacts. C Description 3. SERVICE CLASS C Part # 2. SHELL SIZE STAINLESS STEEL 1. SERIES E /2 002 / 95 / 2M804 Push-Pull Rear Panel Jam Nut Hermetic 2M804-006-07 Micro38999 2M804-006-07 .957 24.31 MAX .682 17.32 MAX MASTER KEYWAY .125 3.18 MIN G DIA. PC TAIL E F CONTACT DIA. DIA. C FLAT SOLDER CUP A DIA. .025 0.64 D THREAD .125 3.18 MAX PANEL THICKNESS .817 .015 A Dia. C Flat E Dia. F Dia. in. mm. in. mm. D Thread UN-2A in. mm. in. mm. G PC Tail Dia. 5 .773 19.63 .414 10.52 .4375-32 .274 6.96 .448 11.38 6 .833 21.16 .468 11.89 .5000-32 .329 8.36 .513 13.03 #23 .018/.022 0.46/0.56 7 .903 22.94 .593 15.06 .6250-28 .431 10.95 .573 14.55 8 .958 24.33 .593 15.06 .6250-28 .493 12.52 .596 15.14 9 .998 25.35 .653 16.59 .6875-28 .551 14.00 .691 17.55 10 1.083 27.51 .721 18.31 .7500-28 .619 15.72 .728 18.49 12 1.183 30.05 .843 21.41 .8750-28 .703 17.86 .883 22.43 14 1.323 33.60 .968 24.59 1.0000-28 .863 21.92 1.003 25.48 15 1.373 34.87 1.036 26.31 1.0625-20 .913 23.19 1.063 27.00 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 Hermetic Shell Size #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT A Flat B DIA. A FLAT B Dia. Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .602 15.29 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 G C E H Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 87 2M804 Front Panel Jam Nut Hermetic 2M804-006-00 2M804-006-00 .935 23.75 MAX .803 20.40 MAX PC TAIL CONTACT .125 3.18 MIN MASTER KEYWAY F DIA. C DIA. E FLAT SOLDER CUP .025 0.64 A DIA. Hermetic Hermetic .300 7.62 MAX PANEL THICKNESS A Dia. B THREAD C Dia. E Flat. Shell Size in. mm. B Thread UN-2A in. mm. in. mm. F PC Tail Dia. 5 .830 21.08 .5000-32 .274 6.96 .470 11.94 6 .884 22.45 .5625-32 .329 8.36 .529 13.44 #23 .018/.022 0.46/0.56 7 .994 25.25 .6875-28 .431 10.95 .663 16.84 8 .994 25.25 .6875-28 .493 12.52 .663 16.84 9 1.073 27.25 .7500-28 .551 14.00 .719 18.26 10 1.138 28.91 .8125-28 .619 15.72 .778 19.76 12 1.338 33.99 1.0000-28 .703 17.86 .969 24.61 14 1.388 35.26 1.0625-20 .863 21.92 1.019 25.88 15 1.453 36.91 1.1250-28 .913 23.19 1.113 28.27 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT A Flat B DIA. A FLAT G C E H 88 B Dia. Shell Size in. .002 mm. 0.05 in. .005 mm. 0.13 5 .477 12.12 .510 12.95 6 .537 13.64 .635 16.13 7 .670 17.02 .635 16.13 8 .670 17.02 .698 17.73 9 .727 18.47 .760 19.30 10 .787 19.81 .885 22.48 12 .977 24.82 1.010 25.65 14 1.027 26.09 1.073 27.25 15 1.120 28.45 1.135 28.83 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M803 Hermetic Ordering Guide for 2M803-006 Receptacles Micro38999 2M803 Series of Hermetic Receptacles provide superior sealing of 1x10-8 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M803 FEATURES INCLUDE: * * * * Low profile shells for minimum box protrusion Shell Standoffs for PC Board washout Non-removable PC and/or Solder cup contacts Hermetic Sealing 1. 2. 3. 4. 5. 6. SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M803-006 -07 Z1 6-7 P A Example Part Number Part # -02 -07 Jam Nut Material Part # Description Z1 Passivated ZL Nickel Plated 5. Contacts Part # Description pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / Hermetic See Table pg 7-20 Flange Mount E 4. Shell Size-Insert Arrangement Desciption E Hermetic Receptacles with PCB Contacts or Solder Cup Contacts C Description 3. Service Class C Part # 2M803-006 2. Shell Size STAINLESS STEEL 1. Series 6. Keying Part # A B N (NORMAL) 150 210 P Pin- Solder Cup C Pin-PC Tail X 75 210 H Pin, Solder Cup- Without Interfacial Seal Y 95 230 Pin, PC Tail- Without Interfacial Seal Z 140 275 Y Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. Please note, Amphenol standard 2M hermetic connector are provided less the interfacial seal. Please contact the factory for availability on the interfacial seal. A B Receptacle View G C E H Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 89 2M803 Hermetic Flange Mount and Jam Nut 2M803-006-02 and -07 2M803-006-02 .700 17.78 MAX MASTER KEYWAY A MAX .260 6.60 .110/.103 2.79/2.62 2 PLCS .125 3.18 MIN D DIA. J DIA. SOLDER CUP B BSC C REF 4 X .025 0.64 STANDOFF .370 .015 45 2M803-006-07 .860 21.84 MAX MASTER KEYWAY .275 6.99 MAX .125 3.18 MIN G DIA. F FLAT D DIA. J DIA. Hermetic Hermetic SOLDER CUP 4 X .025 0.64 STANDOFF H THREAD E FLATS .100 2.54 MAX PANEL THICKNESS .405 .015 Shell Size A Max. in. mm B BSC. in. mm. C Ref. in. mm D Dia. in. mm. E Flats in. mm. F Flat in. mm. G Dia. in. mm. H Thread 5 .710 18.03 .513 13.03 .460 11.68 .300 7.62 .545 13.84 .350 8.89 .575 14.61 .3750-32 UNEF-2A 6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .595 15.11 .410 10.42 .635 16.13 .4375-28 UNEF-2A 7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .723 18.36 .536 13.61 .755 19.18 .5625-32 UN-2A 8 1.154 29.31 .964 24.49 .665 16.98 .500 12.70 .790 20.07 .593 15.10 .830 21.08 .6250-28 UN-2A 9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .790 20.07 .596 15.14 .830 21.08 .6250-28 UN-2A 10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .925 23.51 .721 .721 .955 24.26 .7500-28 UN-2A 12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 1.044 26.52 .845 21.46 1.078 27.38 .8750-28 UN-2A 14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 1.230 31.24 1.022 25.96 1.264 32.11 1.0625-20 UN-2A 15 N/A N/A N/A N/A N/A N/A .924 23.47 1.287 32.69 1.093 27.76 1.322 33.58 1.1250-28 UN-2A G C E H 90 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com J PC Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 2M801 Hermetic Ordering Guide for Hermetic Receptacle 2M801-012 Micro38999 2M801 Series of Hermetic Receptacles provide superior sealing of 1x10 -8 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M801 FEATURES INCLUDE: * Low profile shells for minimum box protrusion * Shell Standoffs for PC Board washout * Non-removable PC and/or Solder cup contacts * Hermetic Sealing 1. 2. 3. 4. 5. 6. SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING 2M801-012 -02 Z1 6-7 P A Example Part Number Part # -02 Material Flange Mount -07 Jam Nut 5. CONTACTS Part # Description Z1 Passivated ZL Nickel Plated ZB Stainless Steel with Olive Drab Cadmium Finish RoHS pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / Hermetic Weld Mount (only available is Z1 finish) Part # E -03 4. SHELL SIZE-INSERT ARRANGEMENT See Table pg 7-20 Desciption E Hermetic Receptacles with Printed Circuit Board Contacts or Solder cup contacts C Description 3. SERVICE CLASS C Part # 2M801-012 2. SHELL SIZE STAINLESS STEEL 1. SERIES 6. KEYING Description Part # A B A (NORMAL) 150 210 P Pin- Solder Cup C Pin-PC Tail B 75 210 H Pin, Solder Cup- Without Interfacial Seal C 95 230 Y Pin, PC Tail- Without Interfacial Seal D 140 275 E 75 275 F 95 210 Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors. A B Receptacle View Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com G C E H 91 2M801 Hermetic Hermetic Jam Nut Connector 2M801-012-07 2M801-012-07 .925 23.5 MAX MASTER KEYWAY .100 25.4 MAX PANEL THICKNESS .280 7.1 MAX .060 1.5 .125 3.18 MIN PC TAIL B FLAT G DIA. C FLAT A DIA. .025 D THREAD F DIA. SOLDER CUP E THREAD RED BAND INDICATES FULL MATE Hermetic Hermetic Shell Size A Dia. in. mm. B Flat in. mm. C Flat in. mm. D Thread UN-2A E Thread F Dia. in. mm. 5 .575 14.61 .350 8.89 .545 13.84 .3125-.05P-.1L-2A .3750-28 .244 6 .635 16.13 .410 10.41 .595 15.11 .3750-.05P-.1L-2A .4375-28 .330 8.38 7 .755 19.18 .536 13.61 .723 18.36 .4375-.05P-.1L-2A .5625-32 .432 10.97 8 .755 19.18 .536 13.61 .723 18.36 .5000-.05P-.1L-2A .5625-32 .493 12.52 9 .830 21.08 .596 15.14 .790 20.07 .5625-.05P-.1L-2A .6250-28 .551 14.00 10 .890 22.61 .658 16.71 .855 21.72 .6250-.05P-.1L-2A .6875-28 .620 15.75 13 1.078 27.38 .845 21.46 1.044 26.52 .8125-.1P-.2L-2A .8750-28 .703 17.86 16 1.264 32.11 1.022 25.96 1.230 31.24 1.0000-.1P-.2L-2A 1.0625-20 .863 21.92 17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.125-28 .912 23.16 21 1.625 41.28 1.345 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.375-28 1.170 29.72 G Dia. Tail Dia. 6.20 #23 .018/.022 0.46/0.56 #20/20HD .024/.028 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 PANEL CUTOUT A Flat B DIA. A FLAT G C E H 92 B Dia. Shell Size in. .002 mm. 0.05 in. .002 mm. 0.05 5 .356 9.04 .385 9.78 6 .416 10.57 .447 11.35 7 .542 13.77 .572 14.53 8 .542 13.77 .572 14.53 9 .602 15.29 .635 16.13 10 .666 16.92 .697 17.70 13 .851 21.62 .885 22.48 16 1.028 26.11 1.075 27.31 17 1.102 27.99 1.135 28.83 21 1.354 34.39 1.385 35.18 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Hermetic Square Flange Connector 2M801-012-02 Micro38999 2M801-012-02 .752 19.10 MAX B BSC .280 7.1 MAX .060 1.5 C DIA. .125 3.18 MIN PC TAIL A SQ F DIA. G DIA. .025 E THREAD 4X D DIA. SOLDER CUP .100 (2.54) MAX PANEL THICKNESS RED BAND INDICATES FULL MATE .360 .015 A SQ. B BSC C Dia. in. mm. in. mm. in. mm. 5 .530 13.46 .363 9.22 .680 17.27 .093 6 .590 14.99 .423 10.74 .750 19.05 7 .650 16.51 .483 12.27 .850 8 .712 18.08 .545 13.84 9 .850 21.56 .607 10 .890 22.61 13 1.030 16 F Dia. E Thread in. mm. 2.36 .3125-.05P-.1L-2A .244 6.20 .093 2.36 .3750-.05P-.1L-2A .330 8.38 21.59 .093 2.36 .4375-.05P-.1L-2A .432 10.97 .938 23.83 .093 2.36 .5000-.05P-.1L-2A .493 12.52 15.42 1.125 28.58 .128 3.25 .5625-.05P-.1L-2A .551 14.00 .670 17.02 1.188 30.18 .128 3.25 .6250-.05P-.1L-2A .620 15.75 26.16 .812 20.62 1.375 34.93 .128 3.25 .8125-.1P-.2L-2A .703 17.86 1.219 31.96 .981 24.92 1.625 41.28 .128 3.25 1.0000-.1P-.2L-2A .863 21.92 17 1.280 32.51 1.060 26.92 1.700 43.18 .128 3.25 1.0625-.1P-.2L-2A .912 23.16 21 1.430 36.32 1.205 30.61 1.940 49.28 .128 3.25 1.3125-.1P-.2L-2A 1.170 29.72 G. Dia. Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 Hermetic Shell Size D Dia. in. mm. .003 0.08 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 PANEL CUTOUT C DIA. .003 0.08 B BSC A DIA. A Dia. B BSC C Dia. Shell Size in. mm. in. mm. in. 5 .330 8.38 .363 9.22 .093 2.36 6 .390 9.91 .423 10.74 .093 2.36 7 .450 11.43 .483 12.27 .093 2.36 8 .510 12.95 .545 13.84 .093 2.36 9 .575 14.61 .607 15.42 .128 3.25 10 .640 16.26 .670 17.02 .128 3.25 13 .825 20.96 .812 20.65 .128 3.25 16 1.015 25.78 .981 24.92 .128 3.25 17 1.075 27.31 1.060 26.92 .128 3.25 21 1.325 33.66 1.205 30.61 .128 3.25 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com mm. G C E H 93 2M801 Dual-Start ACME Threads Hermetic Weld Mount Connector 2M801-012-03 2M801-012-03 .760 19.10 MAX VIEW A MASTER KEYWAY A DIA. E DIA. .760 19.10 MAX Hermetic Hermetic VIEW A THREAD RED BAND NDICATES ULL MATE .280 7.11 MAX .125 3.18 MIN PC TAIL E DIA. 94 VIEW A (SIZE 5 AND 6 ONLY) .039 1.00 D DIA. +.005 .13/-.000 30 C DIA. SOLDER CUP .025 0.64 VIEW A (SIZE 5 AND 6 ONLY) PANEL CUTOUT .039 1.00 .100 2.54 MAX PANEL THICKNESS Shell Size G C E H C DIA. .100 2.54 MAX PANEL THICKNESS . 013 0.33 A Dia in. mm. B Thread C Dia. in. mm. D Dia. Panel Cutout in. mm. 5 .395 10.03 .3125-.05P-.1L-2A .244 6.20 .319 8.10 6 .455 11.56 .3750-.05P-.1L-2A .330 8.38 .379 9.55 7 .520 13.21 .4375-.05P-.1L-2A .432 11.97 .438 11.13 8 .580 14.73 .5000-.05P-.1L-2A .493 12.52 .502 11.13 9 .645 16.38 .5625-.05P-.1L-2A .551 14.00 .563 14.30 10 .705 18.01 .6250-.05P-.1L-2A .620 15.75 .627 11.13 13 .895 22.73 .8125-.1P-.2L-2A .703 17.86 .814 20.68 16 1.080 27.43 1.0000-.1P-.2L-2A .863 21.92 1.007 25.58 17 1.145 29.08 1.0625-.1P-.2L-2A .912 23.16 1.067 27.10 21 1.395 35.43 1.3125-.1P-.2L-2A 1.170 29.72 1.320 33.53 D 30 SOLDER CUP .025 0.64 B THREAD RED BAND INDICATES FULL MATE . 013 0.33 .280 7.11 MAX .125 3.18 MIN PC TAIL G. PC Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .024/.028 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com PANEL 2M EMI/EMP Filtered Connectors Advantages Micro38999 For 2M Filtered High Density Connectors, Look to the leader... Amphenol(R) EMI Protection Connectors have been designed and manufactured for over 45 years. Our EMI protection connectors offer the versatility of our standard 2M connectors with EMI protection to suit the demands of your application. Advantages of Filter Connectors * * * * * * Reduction in overall weight and space with the elimination of external filtering Reduction in solder joints Fewer components equals a cost effective solution with increased reliability Eliminates radiated and conducted EMI from entering the box Perfect for retrofits or late design-in Can utilize standard connector packaging Resources Amphenol Aerospace Factory Direct: 607.563.5011 Filter Technical Support: FilterApps@Amphenol-aao.com All filter connectors undergo extensive mechanical and electrical testing to ensure consistent, quality hardware. * 100% Insulation Resistance testing * 100% Dielectric Withstanding Voltage testing * 100% Capacitance testing at 1KHz Special Tests/Processes Available * * * * * Attenuation testing (through 100 MHz) Leakage inspection Thermal cycling/shock Burn-in De-gassing AMPHENOL WILL WORK TO PROVIDE THE BEST SOLUTION IN STANDARD 2M PACKAGING FOR THE MOST COST EFFECTIVE SOLUTIONS AVAILABLE Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Filter Standard Electrical Tests 2M Quality H C E 95 Filtered 2M Attenuation Characteristics Note: Below are typical capacitance values. Other capacitance values are available. Please consult Amphenol Aerospace for availability. TYPICAL INSERTION LOSS 2M804 ATTENUATION (db) 100 MF-1 VHF-1 UHF-2 HF-1 VHF-2 UHF-1 80 All performance between 1000 and 10,000 is greater than 60 dB. Measurements were greater than equipment sensitivity (60 dB). 60 40 20 0 .15 .5 1 3 10 30 100 300 1000 FREQUENCY MHz TYPICAL INSERTION LOSS (dB) PER MIL-STD-220, 5 ADC, 25C Filter Capacitance 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz 375 pf UHF1 0 0 1 8 16 - - 750 pf UHF2 0 0 3 10 19 - - 2500 pf VHF2 0 2 8 20 28 - - 7000 pf VHF1 5 9 17 23 40 - - Most filter attenuation curves and capacitance values are expressed at 25C. However, temperature can affect the capacitance of a barium titanate filter element, affecting the insertion loss that the element will cause. In order to assist the user in anticipating the effect of various temperatures, the following charts applicable to Amphenol filter connectors utilizing VHF-1, VHF-2, UHF-1 and UHF-2 filters are provided. Please note that all insertion loss (attenuation) values given were measured with no load applied. The band designations refer to MIL-STD-2120. VHF-1 VHF-2 Typical Capacitance = 7,000 pf Min. 4,900 pf Max. 12,000 pf Band G, Type Pi Typical Capacitance = 2,500 pf Min. 1,900 pf Max. 4,000 pf Band E, Type Pi Temp. FCO -55C - Room 1.27M +125C - 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz 1 1 0 2 6 2 8 18 9 21 42 24 44 62 45 61 72 62 65 75 64 Note: FCO = Cut-off Frequency Temp. FCO -55C - 0 2 Room 3.3M 0 +125C - 0 H C E 96 FCO 7 17 40 58 71 2 8 24 46 61 71 3 10 26 46 63 69 UHF-2 UHF-1 Typical Capacitance = 750 pf Min. 500 pf Max. 1,100 pf Band C, Type Pi Typical Capacitance = 375 pf Min. 290 pf Max. 450 pf Band B, Type Pi Temp. 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz -55C - 0 0 1 6 21 43 58 Room 21.9M 0 0 1 8 18 42 56 +125C - 0 0 1 8 17 38 50 Temp. FCO -55C - Room 12.7M +125C - 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz 0 0 0 0 0 0 3 3 3 9 10 10 25 28 24 46 46 42 Please consult the Amphenol Circular Interconnects catalog 12-C Edition 4 for full Amphenol EMI/EMP Filter Protection information. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 61 61 60 2M Accessories, Contacts, and Tools Micro38999 Page Guide Contact/ Tools.......... Assembly................. Plugs/ Tools............. 2M Python............... Strain Relief Clamp.. Micro Band Adapter.................... Enviromental Backshells............... EMI Backshells........ Shortening Cap Backshell................. Shrink Boots ........... Hex Jam Nut............ Flange Gasket.......... O Rings.................... J98 J99-100 J101, 102 J103 J104, 105 J106-109 J110, 111 J112-115 J116, 117 J118, 119 J120 J121, 122 J123 2M Accessories, Contacts, and tools Accessories Contacts Tools 2M J B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 97 2M Series Contacts and Tools Crimp Contacts Contact Size Type AMPS Pin Pin #23 5 Socket Socket #20HD Pin 7.5 Socket Pin #20 7.5 Socket Pin #16 13 Socket Pin #12 23 Socket Color Band Wire Size AWG Part Number 1st 2nd 3rd #22-#28 2M809-001 N/A N/A N/A #26-#30 2M809-042* Blue N/A N/A #22-#28 2M809-002 N/A N/A N/A #26-#30 2M809-043* Blue N/A N/A #20-#24 2M809-204 N/A N/A N/A #20-#24 2M809-205 N/A N/A N/A #20-#24 M39029/58-363 Orange Blue Orange #20-#24 M39029/57-357 Orange Green Violet #16-#20 M39029/58-364 Orange Blue Orange #16-#20 M39029/57-358 Orange Green Gray #12-#14 M39029/58-365 Orange Blue Green #12-#14 M39029/57-359 Orange Green White *Special order please consult Amphenol-Aerospace for information. Contact Tools Crimp Tensile Strength Tooling Part Numbers Contact Size Crimper #23 M22520/2-01 Positioner K1461-1* (Daniels) DAK225-22* (Daniels Insertion Only) Contact Size Wire Gage #23, #20HD #22 12 8 2M809-23R (Removal only) #23, #20HD #24 8 6 3 #20HD M22520/2-01 2M809-206 2M809-20HDR (Removal only) #23 #26 5 #20 M22520/1-01 M22520/1-04 M81969/14-10 #23 #28 3 2 #16 M22520/1-01 M22520/1-04 M81969/14-03 #23 #30 1.5 1.5 #12 M22520/1-01 M22520/1-04 M81969/14-04 Tensile Strength for size #23 and #20HD only Values represent minimums and are in pounds *Daniels Manufacturing Co. part number Series 2M Torque Values Contacts Accessories & Tools Contacts Tools Coupling Torque Jam Nut Tightening Backshell Tightening Shell Size Series 2M801, 2M803 Shell Size Series 2M805 Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. 5 - 25 35 2.8 4.0 20 25 2.2 2.8 13 17 1.5 1.9 In-LBs. N-m In-LBs. N-m In-LBs. N-m 6 8 35 40 4.0 4.5 20 25 2.2 2.8 18 22 2.0 2.5 7 9 35 40 4.0 4.5 20 25 2.2 2.8 30 40 3.4 4.5 8 10 40 50 4.5 5.7 20 25 2.2 2.8 30 40 3.4 4.5 9 11 40 50 4.5 5.7 20 25 2.2 2.8 35 45 4.0 5.1 10 12 50 60 5.7 6.8 25 30 2.8 3.3 35 45 4.0 5.1 12, 13 15 50 60 5.7 6.8 25 30 2.8 3.3 35 45 4.0 5.1 14, 16 18 55 65 6.2 7.3 25 30 2.8 3.3 35 45 4.0 5.1 15, 17 19 55 65 6.2 7.3 25 30 2.8 3.3 35 45 4.0 5.1 21 23 55 65 6.2 7.3 25 30 2.8 3.3 35 45 4.0 5.1 J 98 Nickel Coated Copper Wire Silver or Tin Coated Copper Wire Insertion/ Removal Number Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Series Assembly Instructions Micro38999 Wire Stripping 1. 2. 3. 4. Strip wire to required length. (See Figure at right). When using hot wire stripping, do not wipe melted insulation material on wire strands; with mechanical strippers do not cut or nick strands. See Table 1 for proper finished outside wire dimensions. Twist strands together to form a firm bundle. Insert stripped wire into contact applying slight pressure until wire insulation butts against wire well. Check inspection hole to see that wire strands are visible. If there are strayed wire strands, entire wire end should be re-twisted. When wire is stripped and properly installed into contact, the next step is to crimp the wire inside the contact by using the proper crimping tool. Stripping Dimensions A 1. 2. 3. Insert stripped wire into contact crimp pot. Wire must be visible through inspection hole. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open, insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. Release crimped contact and wire from tool. Be certain the wire is visible through inspection hole in contact. Contact Insertion 1. First remove hardware from the plug and receptacle and slide the hardware over wires in proper sequence. A .115 (2.92) .188 (4.77) .188 (4.77) .188 (4.77) Table 1 Contact Size 10 12 16 20/20HD 23 Crimping See table on preceding page for more information on crimp contacts, contact tools, and crimp tensile strength Wire Size 23 20/20HD 16 12 Wire Dimension (inches)** Min. Max. .135 .162 .097 .142 .065 .109 .040 .077 .025 .048 ** Min. diameters to insure moisture proof assembly; max. diameters to permit use of metal removal tools. VISUAL INSPECTION HOLE Examples of M22520 Series Crimping Tools: Shown top: tool used for small size 23 contacts. Shown bottom: tool used for size 20, 16 or 12 contacts and has a positioner that can be dialed for each contact size. 3. Next align the tool and contact up to the properly identified cavity at rear of connector plug. Use firm, even pressure; do not use excessive pressure. It is recommended to start at the center cavity. Contact must be aligned with grommet hole and not inserted at an angle. Push forward until contact is felt to snap into position within insert. Accessories Use proper plastic or metal insertion tool for corresponding contact. (Consult Insertion Tool table on preceding page). Slide correct tool (with plastic tool use colored end) over wire insulation and slide forward until tool bottoms against rear contact shoulder. Contacts Tools 2. Plastic tool with contact in proper position. Note: All plastic tools are double-ended. The colored side is the insertion tool and the white side is the removal tool. Metal tool with contact. Continued on next page. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com J B 99 2M Series Assembly Instructions CONTACT INSERTION, CONT. 4. Remove tool and pull back lightly on wire, making sure contact stays properly seated and isn't dragged back with the tool. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. 5. After all contacts are inserted, fill any empty cavities with wire sealing plugs. 6. Reassemble plug or receptacle hardware slide forward and tighten using connector pliers. Connector holding tools are recommended while tightening back accessories. When using strain relief, center wires at bar clamp. Slide clamp grommet into position and tighten clamp bar screws. When tightening screws, pressure should be applied in the same direction that clamp is threaded to rear threads of connector. When not using clamp grommet, build up wire bundle with vinyl tape so clamp bar will maintain pressure on wires. 2. 3. Insert plastic or metal removal tool into contact cavity until tool tips enter rear grommet and come to a positive stop. Hold tool tip firmly against positive stop on contact shoulder. Grip wire and simultaneously remove tool and contact. (On occasion, it may be necessary to remove tool, rotate 90 and reinsert.) Removal of contacts with metal tool. CAUTION: when inserting or removing contacts, do not spread or rotate tool tips. CONTACT REMOVAL 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle. ATTACHMENT RING FITS ATTACHMENT RING FITS PANEL UNDER JAM NUT UNDER JAM NUT RECEPTACLE CONNECTOR STYLE 07 Use proper plastic or metal removal tool for corresponding contact. Slide correct size tool over wire insulation. Use white end of plastic tool fo removal of contacts. PANEL RECEPTACLE CONNECTOR STYLE 07 SMALL RING SMALL RING CONNECTOR SCREW SCREW JAM NUT JAM NUT CAP ATTACHMENT TO JAM NUT RECEPTACLE ATTACHMENT RING FITS UNDER JAM NUT Contacts Tools Contacts Accessories & Tools PROTECTION COVER PROTECTION COVER CAP ATTACHMENT TO PANEL PANEL RECEPTACLE CONNECTOR STYLE 07 RECEPTACLE CONNECTOR STYLE 07 ATTACHMENT RING FITS UNDER JAM NUT CONNECTOR SMALL RING PANEL SMALL RING CONNECTOR SCREW JAM NUT JAM NUT Solid Ring CONNECTOR SCREW PROTECTION COVER Small Ring for Attaching Receptacle Covers to a Panel with a Screw PROTECTION COVER CAP ATTACHMENT TO CABLE ASSEMBLY INSTALL RING BEFORE MOLDING OR INSTALL RING BEFORE MOLDING OR BACKSHELL INSTALLATION BACKSHELL INSTALLATION REMOVABLE CAP ATTACHMENT TO CABLE INSTALL INSTALL SPLIT RING OVER SPLIT RING OVER CABLE JACKET CABLE JACKET Solid Ring PLUG COVER SHOWN PLUG COVER SHOWN #4-40 FILL HD SCREW #4-40 FILL HD SCREW #4-40 J 100 LOCKNUT AND SPLIT WASHER Large Split Ring designed for #4-40 attaching LOCKNUT AND covers to SPLIT WASHER cables INSTALL RING BEFORE MOLDING OR information at 800-678-0141 INSTALL SPLIT RING OVER Contact Amphenol Aerospace for more * www.amphenol-aerospace.com BACKSHELL INSTALLATION CABLE JACKET INSTALL RING BEFORE MOLDING OR BACKSHELL INSTALLATION INSTALL SPLIT RING OVER CABLE JACKET 2M Series Contacts and Tools Grommet Sealing Plugs, Spanner Tool & Holding Tool Micro38999 Grommet Sealing Plugs Size Color Part Number Military Part Number #23 Black 2M809-155 MS27488-22-2 #20 Red 2M859-012 MS27488-20-2 #16 Green 2M859-013 MS27488-16-2 #12 Orange 2M859-014 MS27488-12-2 Spanner Tool for Tightening Series 2M Jam Nuts Holding Tool Part Number (Add P or R) Shell Size 5 Series 2M801 Series 2M803 2M600-146-02 2M600-137-05 Series 2M804 Style 07 2M600-146-03 Series 2M804 Style 00 2M600-147-05 6 2M600-146-03 2M600-137-06 2M600-146-04 2M600-147-06 7 2M600-146-05 2M600-137-07 2M600-146-06 2M600-147-07 8 2M600-146-05 2M600-137-08 2M600-146-06 2M600-147-07 2M600-154-08 9 2M600-146-06 2M600-137-09 2M600-146-07 2M600-147-09 2M600-154-09 10 2M600-146-07 2M600-137-10 2M600-146-08 2M600-147-10 2M600-154-09 2M600-137-12 2M600-141-10 2M600-147-12 2M600-154-12 14 2M600-137-14 2M600-141-12 2M600-147-14 15 2M600-137-15 2M600-141-13 2M600-147-15 2M600-154-15 11 2M600-154-11 12 13 2M600-146-10 16 2M600-146-13 17 2M600-146-14 18 2M600-154-18 19 21 Series 2M805 2M600-154-19 2M600-146-17 23 2M600-154-23 Connector Holding Tool for Tightening Backshells Accessories Shell Size * * * * * 2M600MM005-13 * 2M600MM005-16 2M600MM005-17 2M600MM005-21 Series 2M803 2M600-140-5 2M600-140-6 2M600-140-7 2M600-140-8 2M600-140-9 2M600-140-10 * * * * * Series 2M804 2M600-141-5 2M600-141-6 2M600-141-7 2M600-141-8 2M600-141-9 2M600-141-10 x x x x x x Series 2M805 2M600-140-12 * 2M600-141-12 2M600-140-14 2M600-140-15 * * 2M600-141-14 2M600-141-15 Accessories Series 2M801 2M600MM005-05 2M600MM005-06 2M600MM005-07 2M600MM005-08 2M600MM005-06 2M600MM005-10 Contacts Tools 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 23 Holding Tool Part Number (Add P or R) x 2M600-155-8 2M600-155-9 2M600-155-10 2M600-155-11 2M600-155-12 x x x x x x x 2M600-155-15 x 2M600-155-18 2M600-155-19 x x * Add P for Plug holder or R for Receptacle holder, followed by polarizing position (A, B, C, D). 2M600-155-23 x x Add P for Plug holder or R for Receptacle holder. * * * * Add P for Plug holder or R for receptacle holder, followed by polarizing position (N, X, Y, Z) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com J B 101 2M Series Contacts and Tools Micro Band Shield Termination Tool Micro Band Shield Termination System: Micro Band Termination: For assembling cables to overmolded style 2M connectors or backshells, the Micro Band System offers quick termination of cable shields and flexibility to be utilized on a wide range of parts with just one band size. These rugged straps have passed numerous hazardous environmental testing, including shock and vibration. Approved for use in military and aerospace applications. MATERIALS: Micro Band Installation Tool. Use with .120" (3.05 mm) wide bands. 6.75 inches (172 mm.) length, 1.2 pounds (0.6 Kg.) Micro Band, .120" (3.05 mm) wide. Available in two lengths, flat or pre-coiled. Stainless steel. Description Part Number Micro Band Installation Tool 2M600-061 Length inch mm 8.125 206.38 14.250 361.95 Part Number Flat 2M600-057 2M600-083 Accommodates Diameter inch mm .88 22.35 1.88 47.75 Contacts Accessories & Tools Contacts Tools Micro Band Shield Termination Instructions: 1. Prepare cable braid for termination process (Figure 1). 2. Push braid forward over adapter retention lip to the adapter incline point (or .4" [10.2mm] minimum braid length). Milk braid as required to remove slack and winsure a snug fit around the shield termination area (Figure 2). 3. Prepare the band in the following manner: IMPORTANT: Due to connector/adapter circumference, it may be necessary to prepare the band around the cable or retention area. A. Roll band through the buckle slot twice. (Band must be double-coiled!) B. Pull on band until mark ( |) is within approximately .250 inch (6.4mm) of buckle slot (Figure 3). The band may be tightened further if desired. NOTE: Prepared band should have this ( |) mark visible approximately where shown in Figure 3. Shield Termination Clamping Process (Figures 4 thru 8) NOTE: To free tool handles, squeeze handles together and move holding clips to center of tool. 4. Squeeze gray gripper release lever and insert band into the front end opening of the tool. (Circular portion of looped band must always face downward.) 5. Aligning the band and tool with the shield termination area, squeeze blue pull-up handle repeatedly in full strokes until it locks against tool body. (This indicates the band is compressed to the tool precalibrated tension.) NOTE: To loosen or remove band before locking and cut-off, squeeze gray grip per release lever on tool and pull band out. To loosen or remove band after blue pull-up handle locks against tool body, squeeze pull-up handle and push tension release lever on top of tool forward. Let tension handle return to original position and use the gripper release lever to remove band. 6. Complete the clamping process by squeezing the black cut-off handle to form lock and trim excess band. To remove excess band from tool, squeeze gray gripper release handle, pull out and dispose. Inspect shield termination. Adapter Retention Lip Conductors Braid Adapter Incline Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Tail Length Indicator Mark Buckle Micro Band Fig. 7 J 102 .400 (10.2mm) MIN Braid Over Termination Area Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Fig. 8 2M Micro Miniature Python Low Profile EMI/RFI Plug and Backshell Combo BENEFITS: SPACE SAVINGS This plug and backshell combo design saves space, with a minimum height and superior EMI performance. Micro38999 OVERVIEW 2M Python is a low profile EMI/RFI plug and backshell combo. This innovative combination reduces space requirements without compromising on ruggedness or shielding performance. Available in 2M 801 Series, 804 Series, and 805 Series, Python assemblies provide superior low profile cable routing and 2M Micro-miniature connector performance all-in-one. EASY MAINTENANCE The rear removable cover makes it easy to cut wires and remove contacts for easy maintenance. SIMPLE ASSEMBLY Assembles with crimp or solder cup size 23 contacts. Multiple cable entry options available for each connector size (rear opening). KEY ROTATIONS All key rotations are available as well as several connector clockings (rotating main key). Accessories Contacts Tools J B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 103 2M Strain Relief Clamp Ordering Information 2M620MS064 and 2M620MS065 1. 2. 3. PART NUMBER SERVICE CLASS SIZE CODE 2M620MS06X -M 07 -M Electroless Nickel -NF Olive Drab Cadmium -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel E /2 002 / 95 / pheno l Am C HS Ro E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E E /2 002 / 95 / pheno l Am -Z1 Passivated -ZM Electroless Nickel HS Ro U E E /2 002 / 95 / pheno l Am HS Ro U E STAINLESS STEEL HS Ro E Contacts Tools E /2 002 / 95 / pheno l Am U E Contacts HS Ro U Black Zinc Nickel 3. SIZE CODE pheno l Am U C Black Anodized (Non-conductive) C -C -ZNU Accessories & Tools RoHS E ALUMINUM Direct Coupling Description E 2M620MS064 Part # C Material Rotatable Coupling C Description 2M620MS065 C Part # 2. SERVICE CLASS C 1. PART NUMBER E /2 002 / 95 / MATERIALS Shell Size Size Code UNEF-2B Thread Size Cable Entry Diameter Series 2M801, 2M803, 2M804 05 .2500-32 UNEF .11 5 06 .3125-32 UNEF .17 6 11 .3750-32 UNEF .17 07 .4375-28 UNEF .23 7 9 08 .5000-28 UNEF .30 8 10 09 .5625-24 UNEF .30 9 11 10 .6250-24 UNEF .36 10 12 12 .6875-24 UNEF .42 12, 13 13 .7500-20 UNEF .42 14 .9375-20 UNEF .48 14, 15, 16, 17 18, 19 15 .9375-20 UNEF .61 14, 15, 16, 17 18, 19 17 1.1875-18 UNEF .86 21 23 Series 2M805 Nut, Clamp, and Saddles Hardware 8 Aluminum Alloy 6061-T6 or 300 Series SST 300 Series Stainless Steel 15 J 104 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Strain Relief Clamp Dimensions 2M620MS064 and 2M620MS065 A THREAD Micro38999 F CLOSED C B MAX B Max. C Max. mm. in. .2500-32 .3125-32 .3750-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .7500-20 .9375-20 .9375-20 1.1875-18 .470 .530 .570 .637 .700 .758 .819 .896 .930 1.137 1.137 1.397 11.94 13.46 14.48 16.18 17.78 19.25 20.80 22.76 23.62 28.88 28.88 35.48 .688 .688 .688 .688 .688 .750 .750 .750 .750 .750 .750 .750 E F G Max H Max. mm. in. .015 mm. 0.38 in. .015 mm. 0.38 in. .030 mm. 0.76 in. mm. in. mm. 17.48 17.48 17.48 17.48 17.48 19.05 19.05 19.05 19.05 19.05 19.05 19.05 .119 .182 .182 .244 .307 .307 .369 .432 .432 .494 .619 .869 3.02 4.62 4.62 6.20 7.80 7.80 9.37 10.97 10.97 12.55 15.72 22.07 .496 .582 .582 .656 .726 .726 .885 .952 .952 1.018 1.148 1.400 12.60 14.78 14.78 16.66 18.44 18.44 22.48 24.18 24.18 25.86 29.16 35.56 .110 .170 .170 .230 .300 .300 .360 .420 .420 .480 .610 .860 2.79 4.32 4.32 5.08 7.62 7.62 9.14 10.67 10.67 12.19 15.49 21.84 .625 .625 .625 .688 .688 .750 .875 .875 .875 1.000 1.000 1.125 15.88 15.88 15.88 17.48 17.48 19.05 22.23 22.23 22.23 25.40 25.40 28.58 .350 .415 .465 .530 .595 .650 .715 .785 .830 1.020 1.020 1.280 8.89 10.54 11.81 13.46 15.11 16.51 18.16 19.94 21.08 25.91 25.19 32.51 Accessories in. 05 06 11 07 08 09 10 12 13 14 15 17 D DIA. D E Contacts Tools A Threads UNEF-2B H MAX E D Size Code G J B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 105 2M Thread-On Micro Band Adapter Ordering Information 2M440MS135, MK135 and ML135 1. 2. 3. 4. 5. 6. PART NUMBER SERVICE CLASS SIZE CODE CABLE ENTRY SIZE LENGTH BAND OPTIONS 2M440MX135 -M 07 05 -6 K Omit for no band supplied K adapter is supplied with Micro Band shield termination band, pre-coiled Olive Drab Cadmium -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel STAINLESS STEEL Contacts Tools Contacts Accessories & Tools .125 05-17 03 .188 05-17 04 .250 06-17 05 .312 07-17 06 .375 07-17 07 .438 08-17 08 .500 09-17 09 .562 10-17 10 .625 12-17 11 .688 14-17 12 .750 14-17 13 .812 14-17 14 .875 14-17 Passivated -ZM Electroless Nickel HS Ro E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / HS Ro E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / 5. LENGTH Straight Entry 2M440MS135 Only Length Code Length (inches) .750 -6 .875 -7 1.000 -8 1.125 -9 1.250 -10 1.375 -11 1.500 -12 1.625 -13 1.750 -14 1.875 -15 2.000 -16 2.125 -17 2.250 -18 2.375 -19 2.500 -20 Specify Length in increments of .125 inches (3.18 mm.) .2500-32 .3125-32 .3750-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .7500-20 .9375-20 1.1875-18 pheno l Am U E 02 -Z1 E /2 002 / 95 / pheno l Am U E 4. CABLE ENTRY SIZE Black Zinc Nickel HS Ro E -ZNU C -NF E /2 002 / 95 / pheno l Am U E Electroless Nickel HS Ro E -M pheno l Am U C 90 Entry ALUMINUM 2M440ML135 Black Anodized (Non-conductive) E 45 Entry -C RoHS E 2M440MK135 Description C Straight Entry Part # C 2M440MS135 Material C Description 3. SIZE CODE 05 06 11 07 08 09 10 12 13 14 17 C Part # 2. SERVICE CLASS C 1. PART NUMBER SHELL SIZE Accessory Thread Size Code Series 2M801 Series 2M803 Series 2M804 .2500-32 UNEF-2B 05 5 5 5 .3125-32 UNEF-2B 06 6 6 6 .3750-32 UNEF-2B 11 8 .4375-28 UNEF-2B 07 7 7 7 9 .5000-28 UNEF-2B 08 8 8 8 10 .5625-24 UNEF-2B 09 9 9 9 11 .6250-24 UNEF-2B 10 10 10 10 12 .6875-24 UNEF-2B 12 13 12 12 .7500-20 UNEF-2B 13 .9375-20 UNEF-2B 14 16,17 1.1875-18 UNEF-2B 17 21 15 14, 15 106 14, 15 18, 19 23 MATERIALS Nut, Adapter Band J Series 2M805 O-Ring Aluminum Alloy or 300 Series SST 300 Series SST Silicone Elastomer Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Thread-On Micro Band Adapter 2M440MS135, MK135 and ML135 B Max C Max. D Max. Micro38999 E Max. F Max. Size Code 05 A Threads UNEF-2B .2500-32 in. .470 mm. in. mm. 11.94 .530 13.46 in. .660 mm. 16.76 in. .630 mm. 16.00 in. .780 mm. 19.81 06 .3125-32 .530 13.46 .550 13.97 .670 17.02 .660 16.76 .790 20.27 11 .3750-32 .570 14.48 .560 14.22 .680 17.27 .680 17.27 .810 .260 STRAIGHT ENTRY ROTATABLE COUPLING 2M440MS135 20.57 07 .4375-28 .637 16.18 .570 14.48 .690 17.53 .700 17.48 .830 21.08 08 .5000-28 .700 17.78 .580 14.73 .700 17.78 .740 18.80 .860 21.84 09 .5625-24 .758 19.25 .590 14.99 .710 18.03 .770 19.56 .890 10 .6250-24 .819 20.80 .610 15.49 .730 18.54 .800 20.32 .920 A THREAD 22.61 TYP 23.37 24.64 STRAIGHT ENTRY ROTATABLE COUPLING 2M440MS135 STRAIGHT ENTRY ROTATABLE COUPLING 2M440MS135 O-RING 6.60 O-RING 12 .6875-24 .896 22.76 .640 16.26 .750 19.05 .840 21.34 .970 .7500-20 .930 23.62 .660 16.76 .770 19.56 .880 22.35 1.020 25.91 B 14 .9375-20 1.137 28.88 .690 17.53 .800 20.32 .950 24.13 1.090 27.69 17 1.1875-18 1.387 35.23 .720 18.29 .830 21.08 1.010 25.65 1.160 29.46 A THREAD CABLE ENTRY Cable Entry Code J Dia. K Dia. in. .015 mm. 0.38 in. .015 mm. 0.38 in. .015 mm. 0.38 Use With Size Codes 02 .125 3.18 .164 4.17 .266 6.76 05-14 03 .188 4.78 .227 5.77 .329 8.36 05-14 04 .250 6.35 .289 7.34 .391 9.93 06-14 05 .312 7.92 .351 8.92 .453 11.51 07-14 06 .375 9.53 .414 10.52 .516 13.11 07-14 07 .438 11.13 .477 12.12 .579 14.71 08-14 08 .500 12.70 .539 13.69 .641 16.28 09-14 09 .562 14.27 .601 15.27 .703 17.86 10-14 10 .625 15.88 .664 16.87 .766 19.46 12-14 11 .688 17.48 .727 18.47 .829 21.06 14 12 .750 19.05 .789 20.04 .891 22.63 14 13 .812 20.62 .851 21.62 .953 24.21 14 14 .875 22.23 .914 23.22 1.016 25.81 14 CONNECTOR SHELL SIZE 05 .2500-32 UNEF-2B 5 06 .3125-32 UNEF-2B 6 K LENGTH .260 45 ENTRY ROTATABLE6.60 COUPLING 2M440MK135 .090/.080 2.29/2.03 C B H J K TYP 45 ENTRY ROTATABLE COUPLING 2M440MK135 D C .090/.080 2.29/2.03 D 45 ENTRY ROTATABLE COUPLING 2M440MK135 C 90 ENTRY ROTATABLE COUPLING 2M440ML135 D E 90 ENTRY ROTATABLE COUPLING 2M440ML135 E F E Series 2M805 11 .3750-32 UNEF-2B 07 .4375-28 UNEF-2B 7 9 08 .5000-28 UNEF-2B 8 10 F Accessories A Threads H J .090/.080 2.29/2.03 K Contacts Tools Size Code TYP O-RING H J .260 6.60 90 ENTRY ROTATABLE COUPLING 2M440ML135 Shell Size Series 2M801, 2M803, 2M804 LENGTH B 13 H Dia. LENGTH A THREAD 8 09 .5625-24 UNEF-2B 9 11 10 .6250-24 UNEF-2B 10 12 12 .6875-24 UNEF-2B 12, 13 13 .7500-20 UNEF-2B F 15 14 .9375-20 UNEF-2B 14, 15, 16, 17 18, 19 17 1.1875-18 UNEF-2B 21 23 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com J B 107 2M Low-Profile Micro Band Adapter Order Info 2M440MS134 1. 2. 3. 4. 5. 6. PART NUMBER SERVICE CLASS SIZE CODE CABLE ENTRY SIZE LENGTH BAND OPTIONS 2M440MS134 -M 07 05 -6 K Omit for no band supplied K adapter is supplied with Micro Band shield termination band, pre-coiled Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel STAINLESS STEEL Contacts Tools Contacts Accessories & Tools 02 .125 05-07, 11 03 .175 05-08, 11 04 .234 06-08 05 .272 07-09 06 .312 07-10 07 .375 08-13 08 .438 09-13 09 .500 10-13 10 .562 12-14, 17 11 .625 14, 17 12 .688 14, 17 13 .750 14, 17 14 .812 14, 17 -ZM Electroless Nickel E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / HS Ro E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / 5. LENGTH Straight Entry 2M440MS135 Only Length Code Length (inches) .750 -6 .875 -7 1.000 -8 1.125 -9 1.250 -10 1.375 -11 1.500 -12 1.625 -13 1.750 -14 1.875 -15 2.000 -16 2.125 -17 2.250 -18 2.375 -19 2.500 -20 Specify Length in increments of .125 inches (3.18 mm.) .2500-32 .3125-32 .3750-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .7500-20 .9375-20 1.1875-18 pheno l Am U E 05-06, 11 Passivated HS Ro E .094 -Z1 pheno l Am U E 01 Black Zinc Nickel C -MT C Olive Drab Cadmium HS Ro E /2 002 / 95 / C -NF E /2 002 / 95 / pheno l Am U E Electroless Nickel HS Ro U E -M pheno l Am E Black Anodized (Non-conductive) 3. SIZE CODE 05 06 11 07 08 09 10 12 13 14 17 RoHS E -C -ZNU 4. CABLE ENTRY SIZE Description C Part # C Straight Entry ALUMINUM 2M440MS134 2. SERVICE CLASS Material C Description C 1. PART NUMBER Part # SHELL SIZE Accessory Thread Size Code Series 2M801 Series 2M803 Series 2M804 .2500-32 UNEF-2B 05 5 5 5 .3125-32 UNEF-2B 06 6 6 6 Series 2M805 .3750-32 UNEF-2B 11 .4375-28 UNEF-2B 07 7 7 7 9 .5000-28 UNEF-2B 08 8 8 8 10 .5625-24 UNEF-2B 09 9 9 9 11 .6250-24 UNEF-2B 10 10 10 10 12 .6875-24 UNEF-2B 12 13 12 12 .7500-20 UNEF-2B 13 .9375-20 UNEF-2B 14 16,17 14, 15 14, 15 1.1875-18 UNEF-2B 17 21 8 15 18, 19 23 MATERIALS Nut, Adapter Aluminum Alloy or 300 Series SST Band 300 Series SST O-Ring Silicone Elastomer J 108 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Low-Profile Micro-Band Adapter Dimensions 2M440MS134 Micro38999 CONNECTOR SHELL SIZE .750 19.05 O-RING A THREAD .260 6.60 B MAX C D E .090/.080 2.29/2.03 A Threads in. mm. 05 .2500-32 UNEF-2B .350 8.89 06 .3125-32 UNEF-2B .415 10.54 11 .3750-32 UNEF-2B .465 11.81 07 .4375-28 UNEF-2B .530 13.46 08 .5000-28 UNEF-2B .595 15.11 09 .5625-24 UNEF-2B .650 16.51 10 .6250-24 UNEF-2B .715 18.16 12 .6875-24 UNEF-2B .785 19.94 13 .7500-20 UNEF-2B .830 21.08 14 .9375-20 UNEF-2B 1.020 25.91 17 1.1875-18 UNEF-2B 1.280 32.51 CABLE ENTRY C Dia. D Dia. B Max. Size Code CONNECTOR SHELL SIZE E Dia. Cable Entry Code in. .015 mm. 0.38 in. .015 mm. 0.38 in. .015 mm. 0.38 Use With Size Codes 01 .094 2.39 .133 3.38 .235 5.97 05-06 Size Code A Threads Series 2M801, 2M803, 2M804 Shell Size Series 2M805 02 .125 3.18 .164 4.17 .266 6.76 05-07 05 .2500-32 UNEF-2B 5 03 .172 4.37 .211 5.36 .313 7.95 05-08 06 .3125-32 UNEF-2B 6 04 .234 5.94 .273 6.93 .375 9.53 06-08 11 .3750-32 UNEF-2B 05 .272 6.91 .311 7.90 .413 10.49 07-09 07 .4375-28 UNEF-2B 7 9 06 .312 7.92 .351 8.92 .453 11.51 07-10 08 .5000-28 UNEF-2B 8 10 07 .375 9.53 .414 10.52 .516 13.11 08-12 09 .5625-24 UNEF-2B 9 11 08 .438 11.13 .477 12.12 .579 14.71 09-12 10 .6250-24 UNEF-2B 10 12 09 .500 12.70 .539 13.69 .641 16.28 10-12 12 .6875-24 UNEF-2B 12, 13 10 .562 14.27 .601 15.27 .703 17.88 12-14 13 .7500-20 UNEF-2B 11 .625 15.88 .664 16.87 .766 19.46 14 14 .9375-20 UNEF-2B 14, 15, 16, 17 18, 19 12 .688 17.48 .727 18.47 .829 21.06 14 17 1.1875-18 UNEF-2B 21 23 13 .750 19.05 .789 20.04 .891 22.63 14 14 .812 20.62 .851 21.62 .953 24.21 14 8 Accessories Contacts Tools 15 J B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 109 2M Environmental Backshell Ordering Info 2M370MS37, MS038, MB038 and MA038 1. 2. 3. 4. 5. 6. PART NUMBER SERVICE CLASS SIZE CODE CABLE ENTRY SIZE LENGTH OPTIONS 2M370MS038 -M 07 05 -6 N Omit for screw clamp with saddle bars N Optional Compression Nut, Low Profile -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel 2M370MA038 90 Entry STAINLESS STEEL Contacts Tools Contacts Accessories & Tools -ZM Electroless Nickel E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E Passivated HS Ro E 110 -Z1 E /2 002 / 95 / pheno l Am U E 4. CABLE ENTRY SIZE Black Zinc Nickel C Olive Drab Cadmium 45 Entry HS Ro C -NF 2M370MB038 pheno l Am U C Electroless Nickel E /2 002 / 95 / 5. LENGTH Code Max. Min. Straight Entry 2M440MS. Only 01 .109 .031 Length Code 02 .172 .078 03 .234 .140 04 .297 .203 05 .359 .265 06 .422 .328 07 .484 .390 08 .547 .463 09 .609 .515 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 Length (inches) .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 2.500 Specify Length in increments of .125 inches (3.18 mm.) .2500-32 .3125-32 .3750-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .7500-20 .9375-20 1.1875-18 C -M E /2 002 / 95 / 05 06 11 07 08 09 10 12 13 14 17 C Straight Entry, Direct Coupling HS Ro U E Black Anodized (Non-conductive) pheno l Am E -C 3. SIZE CODE RoHS E Straight Entry Rotatable Coupling -ZNU J Description C Part # E 2M370MS037 Material ALUMINUM 2M370MS038 2. SERVICE CLASS Description C 1. PART NUMBER Part # SHELL SIZE Accessory Thread Size Code Series 2M801 Series 2M803 Series 2M804 Series 2M805 .2500-32 UNEF-2B 05 5 5 5 .3125-32 UNEF-2B 06 6 6 6 .3750-32 UNEF-2B 11 .4375-28 UNEF-2B 07 7 7 7 9 .5000-28 UNEF-2B 08 8 8 8 10 .5625-24 UNEF-2B 09 9 9 9 11 .6250-24 UNEF-2B 10 10 10 10 12 .6875-24 UNEF-2B 12 13 12 12 .7500-20 UNEF-2B 13 .9375-20 UNEF-2B 14 16,17 14, 15 14, 15 1.1875-18 UNEF-2B 17 21 8 15 18, 19 MATERIALS Adapter, Clamp, Aluminum Alloy 6061-T6 or Nut and Saddles 300 Series Stainless Steel O-Rings Silicone Rubber Hardware 300 Series Stainless Steel Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 23 2M Environmental Backshell 2M370MS037, MS038, MB038 and MA038 STRAIGHT ENTRY ROTATABLE COUPLING 2M370MS038 LENGTH A THREAD Micro38999 STRAIGHT ENTRY DIRECT COUPLING 2M370MS037 LENGTH .450 11.43 REF O-RING CLAMP STYLE N COMPRESSION NUT .450 11.43 REF O-RING B MAX TYP SADDLE CLAMP .22 5.6 REF C MAX TYP K CABLE SEALING DIA. H J CLOSED 45 ENTRY ROTATABLE COUPLING 2M370MB038 90 ENTRY ROTATABLE COUPLING 2M370MA038 D F E G Size Code A Threads UNEF2B in. mm. in. mm. 05 06 11 07 08 09 10 12 13 14 17 .2500-32 .3125-32 .3750-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .7500-20 .9375-20 1.1875-18 .470 .530 .570 .637 .700 .758 .819 .896 .930 1.137 1.280 11.94 13.46 14.48 16.18 17.78 19.25 20.80 22.76 23.62 28.88 32.51 .350 .415 .465 .530 .595 .650 .715 .785 .830 1.020 1.280 8.89 10.54 11.68 13.46 15.11 16.51 18.16 19.94 21.08 25.91 32.51 B Max. C Max. CABLE ENTRY .109 .031 In. mm. E Max. in. mm. F Max. in. mm. G Max. in. H Dia. J Dia. K Dia. in. mm. in. mm. in. mm. mm. .015 0.38 .030 0.76 .015 0.38 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .496 12.60 .110 2.79 .398 10.11 02 .172 .078 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .582 14.78 .170 4.32 .460 11.68 03 .234 .140 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .656 16.66 .230 5.84 .523 13.28 04 .297 .203 .629 15.98 .607 15.42 .786 19.96 .764 19.41 .726 18.44 .300 7.62 .585 14.86 05 .359 .265 .629 15.98 .607 15.42 .786 19.96 .764 19.41 .885 22.48 .360 9.14 .647 16.43 06 .422 .328 .655 16.64 .633 16.00 .848 21.54 .826 20.98 .952 24.18 .420 10.67 .710 18.03 07 .484 .390 .655 16.64 .633 16.00 .848 21.54 .826 20.98 1.018 25.86 .480 12.19 .773 19.63 08 .547 .453 .707 17.96 .685 17.40 .911 23.14 .889 22.68 1.084 27.53 .550 13.97 .835 21.21 09 .609 .515 .707 17.96 .685 17.40 .911 23.14 .889 22.58 1.148 29.16 .610 15.49 .897 22.76 Accessories 01 D Max. Contacts Tools Ca- Cable Sealing Dia. ble Entry Code Max. Min. J B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 111 2M EMI Backshell Ordering Information 2M380MS137, MS135, MB137 and MA137 1. 2. 3. 4. 5. 6. PART NUMBER SERVICE CLASS SIZE CODE CABLE ENTRY SIZE LENGTH OPTIONS 2M380MS135 -M 07 05 -6 N Omit for screw clamp with saddle bars N Optional Compression Nut, Low Profile 2. SERVICE CLASS Electroless Nickel -NF Olive Drab Cadmium -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel STAINLESS STEEL Contacts Tools Contacts .172 03 .234 04 .297 05 .359 06 .422 07 .484 08 .547 09 .609 Black Zinc Nickel E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am -Z1 Passivated -ZM Electroless Nickel HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E 02 HS Ro E .109 E /2 002 / 95 / pheno l Am U E 01 HS Ro E Saddle Clamp Dia. Fully Closed pheno l Am U E 4. CABLE ENTRY SIZE Code HS Ro E /2 002 / 95 / C 90 Entry pheno l Am U C 2M380MA137 E /2 002 / 95 / E /2 002 / 95 / 5. LENGTH Straight Entry 2M380MS Only Length Code Length (inches) .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 2.500 Specify Length in increments of .125 inches (3.18 mm.) -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 SHELL SIZE Accessory Thread Size Code Series 2M801 Series 2M803 Series 2M804 .2500-32 UNEF-2B 05 5 5 5 .3125-32 UNEF-2B 06 6 6 6 .3750-32 UNEF-2B 11 07 7 7 7 9 .5000-28 UNEF-2B 08 8 8 8 10 .5625-24 UNEF-2B 09 9 9 9 11 .6250-24 UNEF-2B 10 10 10 10 12 .6875-24 UNEF-2B 12 13 12 12 .7500-20 UNEF-2B 13 .9375-20 UNEF-2B 14 16,17 14, 15 14, 15 1.1875-18 UNEF-2B 17 21 8 15 18, 19 23 MATERIALS Adapter, Clamp, Aluminum Alloy 6061-T6 or 300 Nut and Saddles Series Stainless Steel Hardware 112 Series 2M805 .4375-28 UNEF-2B O-Rings J .2500-32 .3125-32 .3750-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .7500-20 .9375-20 1.1875-18 C 45 Entry C -M HS Ro U C Straight Entry, Direct Coupling pheno l Am E Black Anodized (Non-conductive) 2M380MB137 05 06 11 07 08 09 10 12 13 14 17 RoHS -C -ZNU Accessories & Tools 3. SIZE CODE Description E 2M380MS135 Part # Straight Entry Rotatable Coupling ALUMINUM 2M380MS137 Material C Description C 1. PART NUMBER Part # Silicone Rubber 300 Series Stainless Steel Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M EMI Backshell 2M380MS137, MS135, MB138 and MA138 STRAIGHT ENTRY ROTATABLE COUPLING 2M380MS137 LENGTH A THREAD Micro38999 STRAIGHT ENTRY DIRECT COUPLING 2M380MS135 .43 10.9 .50 12.7 REF EMI RING B MAX TYP SADDLE CLAMP REF LENGTH A THREAD CLAMP STYLE N COMPRESSION NUT .15 3.8 REF EMI RING C MAX TYP K L H J CLOSED 45 ENTRY ROTATABLE COUPLING 2M380MB137 D E 90 ENTRY ROTATABLE COUPLING 2M380MA137 B Max. Size Code 05 06 11 07 08 09 10 12 13 14 17 A Threads in. C Max. mm. .2500-32 UNEF-2B .470 11.94 .3125-32 UNEF-2B .530 13.46 .3750-32 UNEF-2B .570 14.48 .4375-28 UNEF-2B .637 16.18 .5000-28 UNEF-2B .700 17.78 .5625-24 UNEF-2B .758 19.25 .6250-24 UNEF-2B .819 20.80 .6875-24 UNEF-2B .896 22.76 .7500-20 UNEF-2B .930 23.62 .9375-20 UNEF-2B 1.137 28.88 1.1875-18 UNEF-2B 1.387 35.23 in. mm. .350 .415 .465 .530 .595 .650 .715 .785 .830 1.020 1.280 8.89 10.54 11.68 13.46 15.11 16.51 18.16 19.94 21.08 25.91 32.51 F G D Max. In. mm. E Max. in. mm. F Max. in. mm. H G Max. in. mm. in. .015 J Dia. Closed mm. 0.38 in. .030 mm. 0.76 K Dia. in. .015 mm. 0.38 L Dia. in. .015 mm. 0.38 01 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .496 12.60 .110 2.79 .119 3.02 .398 10.11 02 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .582 14.78 .170 4.32 .182 4.62 .460 11.68 03 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .656 16.66 .230 5.84 .244 6.20 .523 13.28 04 .629 15.98 .607 15.42 .786 19.96 .764 19.41 .726 18.44 .300 7.62 .307 7.80 .585 14.86 05 .629 15.98 .607 15.42 .786 19.96 .764 19.41 .885 22.48 .360 9.14 .369 9.37 .647 16.43 06 .655 16.64 .633 16.00 .848 21.54 .826 20.98 .952 24.18 .420 10.67 .432 10.97 .710 18.03 07 .655 16.64 .633 16.00 .848 21.54 .826 20.98 1.018 25.86 .480 12.19 .494 12.55 .773 19.63 08 .707 17.96 .685 17.40 .911 23.14 .889 22.68 1.084 27.53 .550 13.97 .557 14.15 .835 21.21 09 .707 17.96 .685 17.40 .911 23.14 .889 22.58 1.148 29.16 .610 15.49 .619 15.72 .897 22.76 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Accessories Cable Entry Code Contacts Tools CABLE ENTRY J B 113 2M Environmental EMI Backshell Ordering Info 2M390MS077, MS076, 2M390MB077 and 2M390MA077 1. 2. 3. 4. 5. 6. PART NUMBER SERVICE CLASS SIZE CODE CABLE ENTRY SIZE LENGTH OPTIONS 2M390MS076 -M 07 05 -6 N Omit for screw clamp with saddle bars N Optional Compression Nut, Low Profile 2. SERVICE CLASS Electroless Nickel -NF Olive Drab Cadmium -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel STAINLESS STEEL Contacts Tools Black Zinc Nickel C E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am -Z1 Passivated -ZM Electroless Nickel HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E Contacts HS Ro E Accessories & Tools E /2 002 / 95 / pheno l Am U E 114 HS Ro E 4. CABLE ENTRY SIZE pheno l Am U C 90 Entry Rotatable Coupling HS Ro E /2 002 / 95 / E /2 002 / 95 / 5. LENGTH Code Max. Min. 01 .109 .031 Length Code 02 .172 .078 03 .234 .140 04 .297 .203 05 .359 .265 06 .422 .328 07 .484 .390 08 .547 .463 09 .609 .515 10 .672 .578 11 .734 .640 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 Straight Entry 2M380MS Only Length (inches) .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 2.500 Specify Length in increments of .125 inches (3.18 mm.) .2500-32 .3125-32 .3750-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .7500-20 .9375-20 1.1875-18 C 2M390MA077 E /2 002 / 95 / pheno l Am U E 45 Entry Rotatable Coupling C -M HS Ro U C Straight Entry, Direct Coupling pheno l Am E Black Anodized (Non-conductive) 2M390MB077 05 06 11 07 08 09 10 12 13 14 17 RoHS -C -ZNU J 3. SIZE CODE Description E 2M390MS076 Part # Straight Entry Rotatable Coupling ALUMINUM 2M390MS077 Material C Description C 1. PART NUMBER Part # SHELL SIZE Accessory Thread Size Code Series 2M801 Series 2M803 Series 2M804 .2500-32 UNEF-2B 05 5 5 5 .3125-32 UNEF-2B 06 6 6 6 Series 2M805 .3750-32 UNEF-2B 11 .4375-28 UNEF-2B 07 7 7 7 9 .5000-28 UNEF-2B 08 8 8 8 10 .5625-24 UNEF-2B 09 9 9 9 11 .6250-24 UNEF-2B 10 10 10 10 12 .6875-24 UNEF-2B 12 13 12 12 .7500-20 UNEF-2B 13 .9375-20 UNEF-2B 14 16,17 14, 15 14, 15 1.1875-18 UNEF-2B 17 21 8 15 18, 19 23 MATERIALS Adapter, Clamp, Aluminum Alloy 6061-T6 or 300 Nut and Saddles Series Stainless Steel O-Rings Silicone Rubber Hardware 300 Series Stainless Steel Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Environmental EMI Backshell 2M390MS077, MS076, MB077 and MA077 STRAIGHT ENTRY ROTATABLE COUPLING 2M390MS077 STRAIGHT ENTRY DIRECT COUPLING 2M390MS076 CLAMP STYLE N COMPRESSION NUT LENGTH LENGTH .860 21.84 REF O-RING A THREAD Micro38999 B MAX TYP .860 21.84 REF O-RING A THREAD .58 14.7 REF C MAX 45 ENTRY ROTATABLE COUPLING 2M390MB077 K 90 ENTRY ROTATABLE COUPLING 2M390MA077 D F E G SADDLE CLAMP CABLE SEALING DIA. H C Max. A Threads UNEF-2B in. mm. in. 05 .2500-32 .470 11.94 .350 8.89 06 .3125-32 .530 13.46 .415 10.54 mm. 11 .3750-32 .570 14.48 .570 14.48 07 .4375-28 .637 16.18 .530 13.46 08 .5000-28 .700 17.78 .595 15.11 09 .5625-24 .758 19.25 .650 16.51 10 .6250-24 .819 20.80 .715 18.16 12 .6875-24 .896 22.76 .785 19.94 13 .7500-20 .930 23.62 .830 21.08 14 .9375-20 1.137 28.88 1.020 25.91 17 1.1875-18 1.387 35.23 1.280 32.51 Cable CaSealing ble Dia. Entry Code Max. Min. H D Max. In. mm. E Max. in. mm. F Max. in. mm. J Dia. Closed K Dia. mm. in. mm. in. mm. in. mm. .010 0.25 .030 0.76 .010 0.25 G Max. in. 01 .109 .031 .603 15.32 681 14.67 .724 18.39 .802 20.37 .496 12.60 .110 2.79 .398 10.11 02 .172 .078 .603 15.32 .681 14.67 .724 18.39 .802 20.37 .582 14.78 .170 4.32 .460 11.68 03 .234 .140 .603 15.32 .681 14.67 .724 18.39 .802 20.37 .656 16.66 .230 5.84 .523 13.28 04 .297 .203 .629 15.98 .707 15.42 .786 19.96 .864 21.95 .726 18.44 .300 7.62 .585 14.86 05 .359 .265 .629 15.98 .707 15.42 .786 19.96 .864 21.95 .885 22.48 .360 9.14 .647 16.43 06 .422 .328 .655 16.64 .733 16.00 .848 21.54 .926 23.52 .952 24.18 .420 10.67 .710 18.03 07 .484 .390 .655 16.64 .733 16.00 .848 21.54 .926 23.52 1.018 25.86 .480 12.19 .773 19.63 08 .547 .453 .707 17.96 .785 17.40 .911 23.14 .989 25.12 1.084 27.53 .550 13.97 .835 21.21 09 .609 .515 .707 17.96 .785 17.40 .911 23.14 .989 25.12 1.148 29.16 .610 15.49 .897 22.78 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Accessories CABLE ENTRY Contacts Tools J CLOSED B Max. Size Code J B 115 2M Shorting Cap Backshell Ordering Info 2M340MS026 1. 2. 3. 4. 5. 6. 5. PART NUMBER SERVICE CLASS ATTACHMENT TYPE SIZE CODE LENGTH ATTACHMENT CODE LENGTH 2M340MS026 -M -G 07 -4 02 -5 Omit for attachment Type N (No Attachment) Ex. "-5" equals five inch length 2. SERVICE CLASS Olive Drab Zinc Nickel STAINLESS STEEL Contacts Tools Electroless Nickel E /2 002 / 95 / -S Stainless Steel Sash Chain -SK Nylon Rope With Slip Knot HS Ro E /2 002 / 95 / Jacket pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / 6. ATTACHMENT CODE Overall Length in Inches Omit for attachment Types N (No Attachment) and SK (Slip Knot) -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 .50 .75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 Stainless Steel Wire -U Rope, Polyurethane 5. LENGTH Length Code Length (inches) Contacts -ZM Stainless Steel Wire Rope, Teflon(R) Jacket -N No Attachment pheno l Am U E Passivated HS Ro E -Z1 pheno l Am U E Black Zinc Nickel C -ZN C Durmalon (Ni PTFE) HS Ro E /2 002 / 95 / C -MT -H pheno l Am U C -NF Olive Drab Cadmium E /2 002 / 95 / SMALL RING 01 -.126 (3.20) I.D. 02 -.145 (3.68) I.D. 04 -.188 (4.78) I.D. 06 -.197 (5.00) I.D. LARGE RING 14 -.385 (9.78) I.D. 15 -.445 (11.30) I.D. 16 -.570 (14.48) I.D. 17 -.635 (16.13) I.D. 18 -.695 (17.65) I.D. 19 -.885 (22.48) I.D. 20 -1.070 (27.17) I.D. SPLIT RING 50 -.420 (10.67) I.D. 52 -.480 (12.19) I.D. 54 -.635 (16.13) I.D. 56 -.745 (18.92) I.D. 58 -.885 (22.48) I.D. 60 -1.010 (25.65) I.D. 64 -1.125 (28.58) I.D. 68 -1.345 (34.16) I.D. MATERIALS Adapter, Clamp, Nut and Saddles Aluminum Alloy 6061-T6 or 300 Series Stainless Steel Hardware 300 Series SST O-Ring Assembly Instructions for Protection Cap, see page 100. J 116 .2500-32 .3125-32 .3750-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .7500-20 .9375-20 1.1875-18 C Electroless Nickel E -M -G Nylon Rope HS Ro U 4. SIZE CODE 05 06 11 07 08 09 10 12 13 14 17 pheno l Am E Black Anodized (Non-conductive) 3. ATTACHMENT TYPE RoHS E -C -ZNU Accessories & Tools Description E Shorting Cap Backshell Part # C Material ALUMINUM 2M340MS026 Description C 1. PART NUMBER Part # Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Silicone Elastomer 2M Shorting Cap Backshell Dimensions 2M340MS026 Micro38999 ATTACHMENT OPTIONS Ring I.D. Dia. Code in. mm. .005 01 02 04 06 .126 .145 .188 .197 in. mm. .13 Max Max 8.89 10.54 11.81 13.46 .31 .31 .31 .31 7.9 7.9 7.9 7.9 GASKET GASKET Large Solid Ring for Attaching to a Jam Nut Receptacle Small Ring for Attaching to a Panel with a Screw Nylon Rope Slip Knot (SK) for attaching Covers to Cables Ring I.D. in. mm. Dia. Code .010 .25 .015 .38 14 .385 9.78 .510 12.95 15 .445 11.30 .565 14.35 16 .570 14.48 .685 17.40 17 .635 16.13 .760 19.30 18 .695 17.65 .820 20.82 19 .885 22.48 1.010 25.65 20 1.070 27.17 1.195 30.35 21 1.135 28.83 1.250 31.75 22 1.210 30.73 1.312 33.32 55 to +100C., black, flexible, good abrasion resistance, good resistance to fuels, .120" 3mm diameter. Length includes .5" 13mm diameter loop. C THREAD C THREAD -2B -2B LENGTH LENGTH .25 6.4 .25 6.4 .660 .660 16.77 M 16.77 M .615 .615 15.62 MA Ring O. D. in. mm. 15.62 MA Ring O. D. B B LANYARD OPTIONS DIMENSIONS A Max Dia. mm. B Threads 05 06 11 07 08 09 10 12 13 14 17 .350 .415 .465 .530 .595 .650 .715 .785 .830 1.020 1.270 8.89 10.54 11.81 13.46 14.35 16.51 18.16 19.94 21.08 25.91 32.26 .2500-32 UNEF-2B .3125-32 UNEF-2B .3750-32 UNEF-2B .4375-28 UNEF-2B .5000-28 UNEF-2B .5625-24 UNEF-2B .6250-24 UNEF-2B .6875-24 UNEF-2B .7500-20 UNEF-2B .9375-20 UNEF-2B 1.1875-18 UNEF-2B Teflon(R) Jacketed Wire Rope Translucent FEP jacket over stainless steel, -55 to +200C., fair flexibility, good abrasion resistance, .100" diameter Sash Chain Accessories in. Contacts Tools Size Code Nylon Rope -55 to +100C., black, very flexible, good abrasion resistance, good resistance to fuels, .120" 3mm diameter Polyurethane Coated Wire Black polyurethane over Rope stainless steel rope, very flexible, excellent abrasion resistance, excellent resistance to fuels, .080" 2mm diameter Stainless steel, #8 chain, .240'' 6mm diameter J B Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 117 2M Series Backshells and Accessories 2M809S060, 2M809A060 Shrink Boots The 2M Series of Shrink Boots is intended for use with the 2M series of connectors supplied with Integral Backshells. All shrink boots are supplied pre-coated with Hi-Temperature, Hot-Melt adhesive that will seal the boot to both the cable and connector. The boots also contains a lip that will lock on to a groove on the connector for improved strain relief. High Performance Elastomer - Lipped Shrink Boot * Pre-coated with Adhesive * Operating Temperature: -70C to +150C * Rated for 3000 hrs. continuous operation at +150C * Excellent resistance to fuels, oils, and solvents Shell Size Boot Size Straight Shrink Boots Part Number Right Angle Boots Part Number Series 2M801, 2M803, 2M804 Series 2M805 Pre-Coated with HiTemp Hot-Melt Adhesive Pre-Coated with HiTemp Hot-Melt Adhesive 1 5 N/A 2M809S060-1G 2M809A060-1G 2 6, 7 8,9 2M809S060-2G 2M809A060-2G 3 8, 9 10,11 2M809S060-3G 2M809A060-3G 4 10, 12, 13 12, 15 2M809S060-4G 2M809A060-4G Material Spec 5 14, 15, 16, 17 18, 19 2M809S060-5G 2M809A060-5G Fluid Resistant Polymer VG 95343 Part 6 6 21 23 2M809S060-6G 2M809A060-6G Straight Shrink Boot Part Number Right Angle Shrink Boots Part Number Zero Halogen - Lipped Shrink Boots * Low Smoke, Zero Halogen * Toxicity Requirements: Meets U.S. and EU standards * Pre-coated with Adhesive * Operating Temperature: -30C to +125C * Good resistance to fuels, oils, and solvents Material Spec Low Smoke Halogen Free NAVSEA 5617649 Shell Size Boot Size Series 2M801, 2M803, 2M804 Series 2M805 Pre-Coated with HiTemp Hot-Melt Adhesive Pre-Coated with HiTemp Hot-Melt Adhesive 1 5 N/A 2M809S060-1H 2M809A060-1H 2 6, 7 8,9 2M809S060-2H 2M809A060-2H 3 8, 9 10,11 2M809S060-3H 2M809A060-3H 4 10, 12, 13 12, 15 2M809S060-4H 2M809A060-4H 5 14, 15, 16, 17 18, 19 2M809S060-5H 2M809A060-5H 6 21 23 2M809S060-6H 2M809A060-6H Size 1 right angle supplied less lip see page 108 Series 2M Torque Values Contacts Accessories & Tools Contacts Tools Series 2M801, 2M803, 2M804, 2M805 Recommended Torque Values J 118 Shell Size Series 2M801, 2M803, 2M804 5 Shell Size Series 2M805 - Backshell Tightening In-LBs. N-m Min. Max. Min. Max. 13 17 1.5 1.9 6 8 18 22 2.0 2.5 7 9 30 40 3.4 4.5 8 10 30 40 3.4 4.5 9 11 35 45 4.0 5.1 10 12 35 45 4.0 5.1 12, 13 15 35 45 4.0 5.1 14, 16 18 35 45 4.0 5.1 15, 17 19 35 45 4.0 5.1 21 23 35 45 4.0 5.1 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Backshells and Accessories 2M809S060, 2M809A060 Shrink Boots Micro38999 Lipped Straight Shrink Boots STANDARD LENGTH AFTER SHRINKING D MIN. E C F G AS SUPPLIED (EXPANDED) B A MIN. H Boot Size A Min. B Max. C20% D10% E Ref. F Max. G Ref. H30% in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. 1 .350 9.0 .075 1.91 .023 .584 .750 19.0 .350 9.0 .182 4.62 .300 7.6 .060 1.52 2 .650 16.5 .150 3.8 .050 1.27 1.000 25.4 .560 14.2 .238 6.05 .410 10.5 .090 2.29 3 .920 23.4 .220 5.6 .060 1.52 1.500 38.1 0.830 21.1 .338 8.59 .530 13.46 .100 2.54 4 1.120 28.4 .260 6.6 .070 1.78 2.160 54.9 1.090 27.7 .488 12.40 .700 17.8 .110 2.79 5 1.220 31.0 .280 7.1 .080 2.03 2.640 67.0 1.380 35.0 .628 15.95 .860 21.8 .120 3.05 6 1.680 42.7 .390 9.9 .080 2.03 4.080 103.6 2.220 56.4 .984 25.00 1.270 32.2 .143 3.63 Lipped Right Angle Shrink Boots AS SUPPLIED (EXPANDED) AFTER SHRINKING F AFTER SHRINKING SIZE 1 H H E B A G B Accessories Contacts Tools E D D C C Boot Size A Min. B Ref. C30% D Max. E20% F Ref. G20% H Max in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. 1 .240 6.0 .510 13.0 .040 1.0 .322 8.18 .410 10.5 N/A N/A .020 0.5 .080 mm. 2.0 2 .650 16.5 .790 20.1 .040 1.0 .310 7.9 .720 18.3 .300 7.62 .060 1.6 .100 2.5 3 .920 23.3 .900 22.9 .050 1.3 .410 10.4 .800 20.3 .230 5.8 .050 1.3 .220 5.6 4 1.120 28.5 1.120 28.5 .060 1.5 .560 14.2 1.170 29.8 .280 7.1 .060 1.5 .250 6.3 5 1.220 30.9 1.200 30.5 .070 1.8 .700 17.8 1.400 35.6 .340 8.6 .070 1.8 .280 7.1 6 1.680 42.6 1.700 43.2 .080 2.0 1.100 27.9 2.100 53.3 .620 15.7 .080 2.0 .380 9.7 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com J B 119 2M Backshells and Accessories Hex Jam Nuts for 2M Receptacles- 2M809-035 THREAD (SEE TABLE) .100 .005 2.54 0.13 A B DIA. HOLE FOR .032 0.81 MAX DIA SAFETY WIRE (3 @ 120) Contacts Accessories & Tools Contacts Tools Electroless Thread Size Nickel Class 2B .2500-32 UNEF 2M809035M01W J 120 Part Number Aluminum Olive Drab Black Zinc Cadmium Nickel Nickel-PTFE 2M8092M8092M809035NF01W 035ZNU01W 035MT01W Stainless Steel Black ZincPassivated Cobalt 2M8092M809035Z101W 035ZC01W Dimensions A Hex. B Dia. In. mm. In. mm. .375 9.53 .403 10.24 .3125-28 UN 2M809035M02W 2M809035NF02W 2M809035ZNU02W 2M809035MT02W 2M809035Z102W 2M809035ZC02W .4375 11.11 .475 12.07 .3125-32 UNEF 2M809035M03W 2M809035NF03W 2M809035ZNU03W 2M809035MT03W 2M809035Z103W 2M809035ZC03W .4375 11.11 .475 12.07 .3750-28 UN 2M809035M04W 2M809035NF04W 2M809035ZNU04W 2M809035MT04W 2M809035Z104W 2M809035ZC04W .500 12.70 .547 13.89 .4375-28 UNEF 2M809035M05W 2M809035NF05W 2M809035ZNU05W 2M809035MT05W 2M809035Z105W 2M809035ZC05W .5625 14.29 .620 15.75 .5625-24 UNEF 2M809035M06W 2M809035NF06W 2M809035ZNU06W 2M809035MT06W 2M809035Z106W 2M809035ZC06W .6875 17.46 .755 19.18 .5625-28 UN 2M809035M16W 2M809035NF16W 2M809035ZNU16W 2M809035MT16W 2M809035Z116W 2M809035ZC16W .6875 17.46 .755 19.18 .5625-32 UN 2M809035M07W 2M809035NF07W 2M809035ZNU07W 2M809035MT07W 2M809035Z107W 2M809035ZC07W .6875 17.46 .755 19.18 .6250-28 UN 2M809035M08W 2M809035NF08W 2M809035ZNU08W 2M809035MT08W 2M809035Z108W 2M809035ZC08W .750 19.05 .830 21.08 .6875-28 UN 2M809035M09W 2M809035NF09W 2M809035ZNU09W 2M809035MT09W 2M809035Z109W 2M809035ZC09W .8125 20.64 .898 22.81 .7500-28 UN 2M809035M10W 2M809035NF10W 2M809035ZNU10W 2M809035MT10W 2M809035Z110W 2M809035ZC10W .875 22.23 .970 24.64 .8125-28 UN 2M809035M17W 2M809035NF17W 2M809035ZNU17W 2M809035MT17W 2M809035Z117W 2M809035ZC17W .9375 23.81 1.030 26.16 .8750-28 UN 2M809035M11W 2M809035NF11W 2M809035ZNU11W 2M809035MT11W 2M809035Z111W 2M809035ZC11W 1.000 25.40 1.078 27.38 .9375-20 UNEF 2M809035M12W 2M809035NF12W 2M809035ZNU12W 2M809035MT12W 2M809035Z112W 2M809035ZC12W 1.0625 26.99 1.187 30.15 .9375-28 UN 2M809035M13W 2M809035NF13W 2M809035ZNU13W 2M809035MT13W 2M809035Z113W 2M809035ZC13W 1.0625 26.99 1.187 30.15 1.0000-28 UN 2M809035M18W 2M809035NF18W 2M809035ZNU18W 2M809035MT18W 2M809035Z118W 2M809035ZC18W 1.125 28.58 1.200 30.48 1.0625-20 UN 2M809035M14W 2M809035NF14W 2M809035ZNU14W 2M809035MT14W 2M809035Z114W 2M809035ZC14W 1.1875 30.16 1.264 32.11 1.1250-28 UN 2M809035M15W 2M809035NF15W 2M809035ZNU15W 2M809035MT15W 2M809035Z115W 2M809035ZC15W 1.250 31.75 1.325 33.66 1.1875-28 UN 2M809035M19W 2M809035NF19W 2M809035ZNU19W 2M809035MT19W 2M809035Z119W 2M809035ZC19W 1.3125 33.34 1.415 35.94 1.2500-28 UN 2M809035M20W 2M809035NF20W 2M809035ZNU20W 2M809035MT20W 2M809035Z120W 2M809035ZC20W 1.375 34.93 1.490 37.85 1.5000-28 UN 2M809035M21W 2M809035NF21W 2M809035ZNU21W 2M809035MT21W 2M809035Z121W 2M809035ZC21W 1.625 41.28 1.750 44.45 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Backshells and Accessories Flange Gaskets 2M809-108 Micro38999 Flange Gaskets for Series 2M801 Receptacles E RAD D DIA. .032 B DIA. C A TYP BSC Part Number A Bsc. B Dia. C Typ. D Dia. E Rad. Shell Size Fluorosilicone Viton(R) Conductive Fluorosilicone in. mm. in. mm. in. mm. in. mm. in. mm. 5 2M809-108F11 2M809-108V11 2M809-108X11 .363 9.22 .342 8.69 .530 13.46 .093 2.36 .078 1.98 6 2M809-108F12 2M809-108V12 2M809-108X12 .423 10.74 .405 10.29 .590 14.99 .093 2.36 .078 1.98 7 2M809-108F13 2M809-108V13 2M809-108X13 .483 12.27 .467 11.86 .650 16.51 .093 2.36 .078 1.98 8 2M809-108F14 2M809-108V14 2M809-108X14 .545 13.84 .530 13.46 .712 18.08 .093 2.36 .078 1.98 9 2M809-108F16 2M809-108V16 2M809-108X16 .607 15.42 560 14.22 .850 21.59 .125 3.18 .105 2.67 10 2M809-108F15 2M809-108V15 2M809-108X15 .670 17.02 .655 16.64 .890 22.61 .125 3.18 .105 2.67 13 2M809-108F17 2M809-108V17 2M809-108X17 .812 20.62 .842 21.39 1.030 26.16 .125 3.18 .105 2.67 16 2M809-108F18 2M809-108V18 2M809-108X18 .981 24.92 1.030 26.16 1.219 30.96 .125 3.18 .105 2.67 17 2M809-108F19 2M809-108V19 2M809-108X19 1.060 26.92 1.092 27.74 1.280 32.51 .125 3.18 .105 2.67 21 2M809-108F43 2M809-108V43 2M809-108X43 1.205 30.61 1.332 33.83 1.427 36.25 .125 3.18 .105 2.67 Flange Gaskets for Series 2M803 Receptacles C MAX .115 DIA. TYP D REF Fluorosilicone Viton(R) A Bsc. Conductive Fluorosilicone in. mm. B Dia. in. mm. C Max. in. mm. D Ref. in. mm. 5 2M809-108F31 2M809-108V31 2M809-108X31 .513 13.03 .345 8.00 .710 18.03 .460 11.68 6 2M809-108F32 2M809-108V32 2M809-108X32 .598 15.19 .405 10.29 .795 20.19 .522 13.26 7 2M809-108F33 2M809-108V33 2M809-108X33 .708 17.98 .475 12.07 .900 22.86 .590 14.99 8 2M809-108F34 2M809-108V34 2M809-108X34 .964 24.51 .545 13.84 1.160 29.46 .670 17.02 9 2M809-108F35 2M809-108V35 2M809-108X35 1.017 25.83 .605 15.37 1.215 30.86 .721 18.31 10 2M809-108F36 2M809-108V36 2M809-108X36 1.101 37.97 .682 17.32 1.295 32.89 .795 20.19 12 2M809-108F37 2M809-108V37 2M809-108X37 1.204 30.58 .757 19.23 1.400 35.56 .874 22.20 14 2M809-108F38 2M809-108V38 2M809-108X38 1.280 32.51 .910 23.11 1.555 39.50 1.050 26.67 15 2M809-108F39 2M809-108V39 2M809-108X39 1.370 34.80 .970 24.64 1.640 41.66 1.150 29.21 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Accessories Part Number Shell Size B DIA. Contacts Tools A BSC J B 121 2M Backshells and Accessories Flange Gaskets 2M809-108 Flange Gaskets for Series 2M805 Receptacles E RAD D DIA. .032 B DIA. C A TYP BSC Part Number A Bsc. B Dia. C Typ. D Dia. Shell Size Fluorosilicone Viton(R) Conductive Fluorosilicone in. mm. in. mm. in. mm. in. mm. in. mm. 8 2M809-108F20 2M809-108V20 2M809-108X20 .660 16.76 .530 13.46 .850 21.46 .093 2.36 .078 1.98 9 2M809-108F21 2M809-108V21 2M809-108X21 .723 18.36 .590 14.99 .913 23.19 .093 2.36 .078 1.98 10 2M809-108F22 2M809-108V22 2M809-108X22 .785 19.94 .660 16.76 .975 24.77 .093 2.36 .078 1.98 2M809-108F23 2M809-108V23 2M809-108X23 .848 21.54 .720 18.29 1.039 26.39 .093 2.36 .078 1.98 2M809-108F24 2M809-108V24 2M809-108X24 .909 23.09 .780 19.81 1.099 27.91 .093 2.36 .078 1.98 15 2M809-108F25 2M809-108V25 2M809-108X25 1.058 26.87 .970 24.64 1.288 32.72 .125 3.18 .105 2.67 18 2M809-108F26 2M809-108V26 2M809-108X26 1.255 31.88 1.160 29.46 1.475 37.47 .125 3.18 .105 2.67 19 2M809-108F27 2M809-108V27 2M809-108X27 1.327 33.71 1.220 30.99 1.537 39.04 .125 3.18 .105 2.67 23 2M809-108F28 2M809-108V28 2M809-108X28 1.570 39.88 1.458 37.03 1.797 45.64 .125 3.18 .105 2.67 Contacts Accessories & Tools Contacts Tools 11 12 J 122 E Rad. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 2M Backshells and Accessories O-Rings 2M809-109 Micro38999 O-Rings Series 2M801 Jam Nut Receptacles Part Number Inside Dia. Conductive FluoroSilicone Cho-Seal 1298 Cross-Section INSIDE DIA. Shell Size Fluorosilicone EPDM Conductive Silicone Cho-Seal 1285 in. mm. in. mm. 5 2M809-054-05F 2M809-054-05E 249-003-2M801-05B 249-003-2M801-05C .395 10.03 .048 1.22 6 2M809-054-06F 2M809-054-06E 249-003-2M801-06B 249-003-2M801-06C .458 11.63 .048 1.22 7 2M809-054-07F 2M809-054-07E 249-003-2M801-07B 249-003-2M801-07C .595 15.11 .048 1.22 8 2M809-054-08F 2M809-054-08E 249-003-2M801-08B 249-003-2M801-08C .595 15.11 .048 1.22 9 2M809-054-09F 2M809-054-09E 249-003-2M801-09B 249-003-2M801-09C .660 16.76 .048 1.22 10 2M809-054-10F 2M809-054-10E 249-003-2M801-10B 249-003-2M801-10C .710 18.03 .048 1.22 13 2M809-054-13F 2M809-054-13E 249-003-2M801-13B 249-003-2M801-13C .900 22.86 .048 1.22 16 2M809-054-16F 2M809-054-16E 249-003-2M801-16B 249-003-2M801-16C 1.090 27.69 .048 1.22 17 2M809-054-17F 2M809-054-17E 249-003-2M801-17B 249-003-2M801-17C 1.135 28.83 .048 1.22 21 2M809-054-21F 2M809-054-21E 249-003-2M801-21B 249-003-2M801-21C 1.535 38.99 .048 1.22 CROSS SECTION O-Rings Series 2M804 Rear Mount Jam Nut Receptacles Part Number Inside Diameter Cross Section EPDM Conductive Silicone Cho-Seal 1285 Conductive Fluorosilicone Cho-Seal 1298 in. mm. in. mm. 2M809-055-05E 249-003-2M804-05B 249-003-2M804-05C .489 12.42 .070 1.78 2M809-055-06F 2M809-055-06E 249-003-2M804-06B 249-003-2M804-06C .525 13.34 .070 1.78 2M809-055-07F 2M809-055-07E 249-003-2M804-07B 249-003-2M804-07C .630 16.00 .070 1.78 8 2M809-055-08F 2M809-055-08E 249-003-2M804-08B 249-003-2M804-08C .676 17.17 .070 1.78 Shell Size Fluorosilicone 5 2M809-055-05F 6 7 9 2M809-055-09F 2M809-055-09E 249-003-2M804-09B 249-003-2M804-09C .739 18.77 .070 1.78 10 2M809-055-10F 2M809-055-10E 249-003-2M804-10B 249-003-2M804-10C .801 20.35 .070 1.78 12 2M809-055-12F 2M809-055-12E 249-003-2M804-12B 249-003-2M804-12C .926 23.52 .070 1.78 14 2M809-055-14F 2M809-055-14E 249-003-2M804-14B 249-003-2M804-14C 1.051 26.70 .070 1.78 15 2M809-055-15F 2M809-055-15E 249-003-2M804-15B 249-003-2M804-15C 1.114 28.30 .070 1.78 Shell Size Fluorosilicone 8 2M809-150-08F Inside Diameter Cross Section EPDM Conductive Silicone Cho-Seal 1285 Conductive Fluorosilicone Cho-Seal 1298 in. mm. in. mm. 2M809-150-08E 249-003-2M805-08B 249-003-2M805-08C .595 15.11 .048 1.22 9 2M809-150-09F 2M809-150-09E 249-003-2M805-09B 249-003-2M805-09C .710 18.03 .048 1.22 10 2M809-150-10F 2M809-150-10E 249-003-2M805-10B 249-003-2M805-10C .710 18.03 .048 1.22 11 2M809-150-11F 2M809-150-11E 249-003-2M805-11B 249-003-2M805-11C .785 19.94 .048 1.22 12 2M809-150-12F 2M809-150-12E 249-003-2M805-12B 249-003-2M805-12C .900 22.86 .048 1.22 15 2M809-150-15F 2M809-150-15E 249-003-2M805-15B 249-003-2M805-15C 1.030 26.16 .048 1.22 18 2M809-150-18F 2M809-150-18E 249-003-2M805-18B 249-003-2M805-18C 1.200 30.48 .048 1.22 19 2M809-150-19F 2M809-150-19E 249-003-2M805-19B 249-003-2M805-19C 1.250 31.75 .048 1.22 23 2M809-150-23F 2M809-150-23E 249-003-2M805-23B 249-003-2M805-23C 1.535 38.99 .048 1.22 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Accessories Part Number Contacts Tools O-Rings Series 2M805 Jam Nut Receptacles J B 123 Notes: Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Amphenol: 2M80100826M1714SA 2M80100826M1785PA 2M80100826M1785SA 2M80100826M2112PA 2M80100826M2112SA 2M80100826M21130PA 2M80100901M2112PA 2M80100901M2112SA 2M80100901M21130PA 2M80100901M21130SA 2M80100901NF10201PA 2M80100901NF10201SA 2M80100901NF1026PA 2M80100901NF1026SA 2M80100901NF105SA 2M80100901NF13201PA 2M80100901NF13201SA 2M80100901NF13220PA 2M80100901NF13220SA 2M80100901NF1337PA 2M80100901NF1337SA 2M80100901NF137SA 2M80100901NF1612PA 2M80100901NF1612SA 2M80100901NF165PA 2M80100901NF165SA 2M80100901NF1655PA 2M80100901NF1714SA 2M80100901NF1785PA 2M80100901NF1785SA 2M80100901NF623PA 2M80100901NF710PA 2M80100901NF813SA 2M80100901NF828PA 2M80100901NF828SA 2M80100901NF9200PA 2M80100901NF9200SA 2M80100901ZNU10201PA 2M80100901ZNU10201SA 2M80100901ZNU1026PA 2M80100901ZNU1026SA 2M80100901ZNU105SA 2M80100901ZN623PA 2M80100901ZN710PA 2M80100901ZN828PA 2M80100901ZN828SA 2M80100902MT10201PA 2M80100902MT10201SA 2M80100902MT1026PA 2M80100902MT1026SA 2M80100902MT105SA 2M80100902MT13201PA 2M80100902MT13201SA 2M80100902MT13220PA 2M80100902MT13220SA 2M80100902MT1337PA 2M80100902MT1337SA 2M80100902MT137SA 2M80100902MT1612PA 2M80100902MT1612SA 2M80100902MT165PA 2M80100902MT165SA 2M80100902MT1655PA 2M80100902MT1655SA 2M80100902MT1714SA 2M80100902MT1785PA 2M80100902MT1785SA 2M80100902MT623PA 2M80100902MT710PA 2M80100902MT710SA 2M80100902MT919PA 2M80100902MT919SA 2M80100902MT9200PA 2M80100902MT9200SA 2M80100902M10201PA 2M80100902M10201SA 2M80100902M1026PA 2M80100902M1026SA 2M80100902M13201PA 2M80100902M13201SA 2M80100902M13220PA 2M80100902M13220SA 2M80100902M1337PA 2M80100902M1337SA 2M80100902M1612PA 2M80100902M1612PB 2M80100902M1612PC 2M80100902M1612SA 2M80100902M1612SB 2M80100902M1612SC 2M80100902M1655PA 2M80100902M1655PB 2M80100902M1655PC 2M80100902M1655SA 2M80100902M1655SB 2M80100902M1655SC 2M80100902M1714SA 2M80100902M1714SB 2M80100902M1785PA 2M80100902M1785PB