7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151655 -1 DESCRIPTION B 2151655 -2 FINE CRIMP HEIGHT ADJUST B 2151655 -5 SMART APPLICATOR PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2151655 -7 B FINE CRIMP HEIGHT ADJUST A SERVO LATCH PLATE MECHANICAL FEED 4 PNEUMATIC FEED 4 - NONE CRIMP TOOLING KIT 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 - - - - 5-18022-5 1338685-1 - - - 8- 2151655 -4 1338685-1 2119950-1 8- 2151655 -4 8- 2151655 -5 - 2119949-1 2119799-1 5-18022-5 - 2161326-1 2119641-1 CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - - - - - - - - - - - - - TYPE - F - 1.27 mm [.050] - APPLICATOR INSTRUCTIONS 408-10389 8 - - - ROSENBERGER TERMINAL TERMINAL DATA: CENTER CONTACT TERMINAL NAME: WIRE STRIP LENGTH 2.80-3.20 mm [.110-.126 IN] C TERMINAL APPLICATION SPECIFICATION ROSENBERGER - - WIRE STRIP LENGTH Rev d00 TERMINAL APPLICATION SPECIFICATION - - 1-2177286-2 ROSENBERGER TERMINAL 59K13D-1M4/20E C1__DWG_PN_1_0 C1__DWG_PN_1_1 - - - Rev i00 - - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL ROSENBERGER MA 59V059 - INSULATION DIAMETER RANGE n 2.80-3.20 mm [.110-.126 IN] - - ROSENBERGER CRIMP SPECIFICATION CENTER CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE n ROSENBERGER TERMINAL TERMINAL DATA: ROSENBERGER CRIMP SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 2113703-1 ROSENBERGER TERMINAL C1__DWG_PN_3_1 59S10L-1M4/20E TE TERMINAL C1__DWG_PN_4_0 1-2177286-2 C1__DWG_PN_4_1 ROSENBERGER TERMINAL 59K13D-1M4/20E C1__DWG_PN_1_0 C1__DWG_PN_1_1 TE TERMINAL C1__DWG_PN_2_0 ROSENBERGER TERMINAL C1__DWG_PN_3_0 2113703-1 59S10L-1M4/20E C1__DWG_PN_3_1 6 C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE RTK031 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.99+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING 8.0 W1__DWG_CRIMP_HT_1 WIRE SIZE 9 W1__FA_SETTING_1 RTK031 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - CRIMP HEIGHT 9 REFERENCE SETTING 0.88+/-0.03 [.035+/-.001] 9.0 W1__DWG_CRIMP_HT_1 6 W1__FA_SETTING_1 - - - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 2151655 2151655 2151655 2151655 6 7 7 8 9 10 11 A 12 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 -4 -4 -5 -6 - & 62. 1 & 50. 1 1 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 7 - 1 -77 -7 1 - -6 1 -5 1 -2 1 2119957-2 8-21084-0 -1 PART NO - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 260 252 ITEM NO 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 2 1 4 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 66 P LTR DESCRIPTION DATE ECR-15-009202 - - 1 - - mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - - 1 2 - 1 - 1 2 1 1 - 1 - 1 1 1 - 1 1 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 18023-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-1 1-1752354-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-9 2079383-5 2161328-1 1320908-2 2119959-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-5 2119805-1 462006-6 1633933-5 2119757-1 4-1633738-3 - - 1 1 REF REF REF REF - - - 1 - - 1 - - - - - - 1 -6 1 - - 1 - 1 - - - - 1 - 1 - - - 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 2 1 - 4 1 2 1 - 2 1 2 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - - & 252. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 A DWN APVD MR 17JUN2015 JDG 2063440-1 - APPLICATOR DATA REVISIONS DIST B 5-18022-5 8- 2151655 -5 1338685-1 2119951-1 - - 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2151655 -6 7- 2151655 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE DWN 07MAY2012 CHK 07MAY2012 APVD 07MAY2012 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 18023-1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 2 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 1-1752354-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-9 2 2079383-5 1 2161328 1 1320908-2 1 2119959-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 462006-6 1 1633933-5 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-1 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 4-1633738-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 250 249 248 247 246 245 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2151655 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL A D 6 37 6 62 59 38 56 39 250 2 247 246 260 44 7 252 245 7 249 63 A 166 2 2 2 2 8 82 1 1.00 0.50 [ 0.039 0.019 ] REF 1 34 REF 137 C 172 TERMINAL SUPPORT LOCATION 177 56 SERVO LATCH PLATE 2 5 41 174 44 52 135 2 198 6 164 175 16.89 [ 0.665 ] 66 50 2 67 11 213 33 24 SERVO FEEDER NOT INCLUDED 117 REF 10 A 50 REF HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 REF 245 REF 51 A B 28 2 176 4 - D 163 136 133 - - 8 59 240 APVD 35 238 C DWN 40 239 PNEUMATIC DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07MAY2012 CHK 07MAY2012 APVD 07MAY2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151655 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151655 -1 DESCRIPTION B 2- 2151655 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED SERVO LATCH PLATE 2- 2151655 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT SMART APPLICATOR MECHANICAL FEED PNEUMATIC FEED 4 - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 8- 2151655 -5 5-18022-5 - - - 1901094-3 8- 2151655 -4 - 5-18022-5 2119653-2 5-18022-5 2119641-2 - - 2119799-1 2119653-2 8- 2151655 -5 - 2119641-2 1901094-3 8- 2151655 -4 1338685-1 - - 5-18022-5 - APPLICATOR INSTRUCTIONS 408-10389 - - - - - - 2168400-6 2168400-6 - 2119799-1 - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - TYPE - 8 - - 7 - - ROSENBERGER TERMINAL TERMINAL DATA: CENTER CONTACT TERMINAL NAME: WIRE STRIP LENGTH 2.80-3.20 mm [.110-.126 IN] C TERMINAL APPLICATION SPECIFICATION ROSENBERGER - - WIRE STRIP LENGTH Rev d00 TERMINAL APPLICATION SPECIFICATION - - TE TERMINAL 1-2177286-2 ROSENBERGER TERMINAL 59K13D-1M4/20E C1__DWG_PN_1_1 - - - 7 - Rev i00 - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 ROSENBERGER MA 59V059 - INSULATION DIAMETER RANGE n 2.80-3.20 mm [.110-.126 IN] - - ROSENBERGER CRIMP SPECIFICATION CENTER CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE n ROSENBERGER TERMINAL TERMINAL DATA: ROSENBERGER CRIMP SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL 2113703-1 ROSENBERGER TERMINAL C1__DWG_PN_3_0 59S10L-1M4/20E C1__DWG_PN_3_1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 TE TERMINAL 1-2177286-2 ROSENBERGER TERMINAL 59K13D-1M4/20E C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL 2113703-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 ROSENBERGER TERMINAL 59S10L-1M4/20E - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE RTK031 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.99+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 8.0 WIRE SIZE 9 W1__FA_SETTING_1 RTK031 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.88+/-0.03 [.035+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 9.0 - 9 - 6 W1__FA_SETTING_1 - 6 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151655 -4 2151655 -4 2151655 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A - 1 6 - & 62. - 1 & 152. - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 - 1 P LTR DESCRIPTION DATE SEE SHEET 1 - - 1 - 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - - 1 1 - - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 18023-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-7 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-5018030-0 1901681-1 1-1752354-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-9 2079383-5 2161328-1 1320908-2 2119959-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-5 2119805-1 462006-6 1633933-5 2119757-1 4-1633738-3 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 - - - 1 1 - - - - 1 - - - - 1 - 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 2 1 - 1 1 2 - - 2 1 2 - 1 2 1 2 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - - - 1 - 1 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 66 - 2063440-1 F - 1.27 mm [.050] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151655 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151655 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 DWN 07MAY2012 CHK 07MAY2012 APVD 07MAY2012 K. STAKEM G. BAILEY T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 18023-1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-7 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 2 992763-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-1 1 1-1752354-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-9 2 2079383-5 1 2161328 1 1320908-2 1 2119959-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 462006-6 1 1633933-5 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-1 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 4-1633738-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 Ocean Side Feed Applicator - DRAWING NO 2151655 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 7 139 PNEUMATIC 250 2 8 249 A 166 63 238 8 1.00 0.50 [ 0.039 0.019 ] REF 163 59 34 82 136 1 137 C 1 REF TERMINAL SUPPORT LOCATION 177 172 56 2 SERVO LATCH PLATE 2 C 176 28 174 5 41 52 240 133 4 135 2 140 175 REF 51 198 164 6 50 2 67 33 SERVO FEEDER NOT INCLUDED 213 A 24 50 19 10 30 16.89 [ 0.665 ] 66 11 A B DWN 251 MECHANICAL D DATE HOLDDOWN SET-UP 20 9 21 117 REF REF 29 B 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 07MAY2012 CHK 07MAY2012 APVD 07MAY2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151655 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 2151655-2