Instruction Sheet 408-8676 Production Torque Wrenches 17 JAN 05 Rev D PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations may be available. Open-End Wrench Head Torque Protective Wrench Cover 177 mm [7.0 In.] TYCO ELECTRONICS PART NUMBER PREVIOUS PART NUMBER 1055276-1 2098-0351-54 1055419-1 WRENCH SIZE WRENCH DESCRIPTION PRESET TORQUE mm INCHES Production Torque Wrench 6.4 [1/4] 18 in.-lbs. 2098-5065-54 For SMA (OSM) Type Connectors 7.9 [5/16] 8 in.-lbs. 1055480-1 2098-5304-54 For OSSM Type Connectors 6.4 [1/4] 5 in.-lbs. 1055512-1 2098-5619-54 For SMA (OSM) Hermetic Type Connectors 7.1 [9/32] 30 in.-lbs. 1055546-1 2098-5830-54 Production Torque Wrench Kit 6.4 and 8.0 [1/4] and [5/16] 8 in.-lbs. 1055790-1 2598-5026-54 For SC / N Type Connectors (Hex Nut Design) 20.6 [13/16] 14 in.-lbs. 1055791-1 2598-5027-54 For TNC Type Connectors (Hex Nut Design) 15.9 [5/8] 14 in.-lbs. 1055826-1 2598-5160-54 Production Torque Wrench 4.0 [5/32] 8 in.-lbs. 1055868-1 2598-5298-54 For TNC Type Connectors (Hex Nut Design) 14.3 [9/16] 14 in.-lbs. 1061789-1 7098-5031-54 For 7 mm Type Connectors 19.1 [3/4] 14 in.-lbs. 1490262-1 2598-5383-50 Production Torque Wrench 7.9 [5/16] 15 in.-lbs. Figure 1 1. INTRODUCTION NOTE These production torque wrenches are used to properly install or disassemble the connectors listed in Figure 1. Figure 1 also contains the Tyco Electronics part numbers for the wrenches, the previous part numbers for the wrenches, wrench size, and the preset torque for each wrench. E 2005 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved AMP and Tyco are trademarks. Dimensions on this sheet are in metric units [with U.S. customary units in brackets], unless otherwise noted. Reason for revision is provided in Section 5, REVISION SUMMARY. 2. DESCRIPTION Each production torque wrench contains a protective cover, a torque wrench, and an interchangeable head. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 For latest revision, call the FAX/PRODUCT INFO number. FAX/PRODUCT INFO 1-800-522-6752 *Trademark Other products, logos, and company names used are the property of their respective owners. For Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 2 LOC B 408-8676 Production Torque Wrenches Refer to Figure 2 for the appropriate replacement wrench head part numbers. The wrenches are designed to be used in the clockwise or counterclockwise direction. CAUTION 3. OPERATION OF THE WRENCHES NOTE Using the appropriate sized head (Figure 1), turn the wrench clockwise (or counterclockwise) until there is an audible "click." This "click" indicates that the proper torque has been achieved. Do NOT overtighten the connector with the torque wrench. Over-tightening the wrench could result in inaccurate torque settings. If a wrench has not been used recently, move the wrench head back and forth several times, listening for audible clicks." Clicking the wrench CAUTION Do not use or re-terminate damaged connectors. head back and forth spreads lubricant throughout the internal mechanism to improve wrench performance. TYCO ELECTRONICS PART NUMBER WRENCH SIZE mm INCHES 1406504-1 6.4 [1/4] 1406504-2 8.0 [5/16] 1406504-3 9.6 [3/8] 1406504-4 12.8 [1/2] 1406504-5 19.6 [3/4] 1406504-6 11.2 [7/16] 1406504-7 7.1 [9/32] 1406504-8 10.4 [13/32] 1406504-9 17.6 [11/16] 1-1406504-0 14.6 [9/16] 1-1406504-1 8.8 [11/32] 1-1406504-2 16.0 [5/8] 1-1406504-3 20.8 [13/16] 1-1406504-4 4.0 [5/32] 1-1406504-5 6.1 [15/64] Figure 2 2 of 2 4. REPLACEMENT Remove the wrench head by pulling it off the production torque wrench. Then replace the head with the appropriate head listed in Figure 2. Order replacement parts through your Tyco Electronics Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (38-35) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105-3608 5. REVISION SUMMARY Per EC 0990-0037-05: S Updated document to corporate requirements S Added part number 1490262-1 and related information to Figure 1 Rev D