MICRO SWITCHTM Sealed Subminiature Basic Switches ZW Series Datasheet MICRO SWITCHTM ZW Series Sealed Subminiature Basic Switches Honeywell's MICRO SWITCHTM ZW Series is a sealed subminiature snap action switch from the Honeywell family of Z Series subminiature basic switches. Although small in size, the ZW Series is rated for controlling electrical loads ranging from logic level/computer-based circuits to power-duty switching (up to 6 amps and up to 250 Vac). Switches supplied with integral wire leads are sealed to IP67 and are suitable for applications where a switch assembly would be exposed to liquids or particulate contaminates in the environment from indoor or outdoor use. A wide variety of stainless steel levers are available and when combined with the subminiature package size, can adapt the switch for many different applications. The ZW Series is certified to UL, cUL, ENEC, and CQC for worldwide use. What makes our switches better? The IP67-rated sealed switch is designed to operate in a variety of demanding applications, reducing the challenge of harsh environments Wide variety of electrical current carrying capacity allows for a solution in many systems Switch package designed to accommodate a wide range of temperature requirements For worldwide use... RIGHT SWITCH FOR THE RIGHT APPLICATION HARSH ENVIRONMENTS * RELIABILITY * ELECTRICAL RATING 2 sensing.honeywell.com Features and Benefits SMALL PACKAGE SIZE Subminiature package size allows the MICRO SWITCHTM ZW Series switch to fit in many applications where other sensors or switches are too large. IP67 sealing: pre-wired switches WELL SUITED FOR POWER-DUTY AND LOGIC-LEVEL LOADS SPDT, SPNC, or SPNO switch options are available and designed to meet various circuit requirements. ZW Series can control power-duty switching with silver contacts or logic-level computer-based circuits with gold-plated contacts. PERFORMS IN WET, DIRTY, AND DUSTY ENVIRONMENTS Catalog listings with integral lead wires are sealed to IP67 for use in environments where exposure to liquid ingress or particulate contaminant could occur. DESIGN FLEXIBILITY Switches are built with an integral sealed pin plunger. Various styles of levers expand the versatility of the ZW Series switch in the application. In addition, the ZW Series features a variety of terminations to promote flexibility for the electrical connectivity. Potential Applications LAWN TRACTORS Reverse alarm for lawn tractors Indicates seat use on lawn tractors WATERCRAFT Found on handle-bar controls for personal watercraft (wave runners) SECURITY SYSTEMS Acts as an interlock for security system panel SNOWMOBILES Found on handle-bar controls for snowmobiles sensing.honeywell.com 3 ZW Series PRODUCT NOMENCLATURE ZW 50 F 15 A Switch Type Current Rating Operating Force4 Terminal Type (Levers Mounted Internally) (at pin plunger) ZW Series 0.1A 125/250 Vac 10 (Gold-plated E Sealed contacts) Subminiature 6A: 125/250 Vac 50 (Silver contacts) ONLY F Basic Switch Actuator Type3 D 1 Construction Circuitry 150 g max. 15 Solder A Pin plunger D IP00 Dust tight 1 SPDT 203 g max. 20 PCB, straight B Short straight lever (17,4 mm) W IP67 Water tight 3 SPNO 2 C Standard straight lever (19,4 mm) 4 SPNC 2 D Long straight lever (25,5 mm) E Simulated roller lever (18,7 mm; R 3,4 mm) 70 90 Long solder 2,8 mm x 0,5 mm [0.11 in x 0.02 in] Cable, bottom exit (500 mm) (UL10007 Dia 1.0)4,5 91 Cable, side exit 92 Cable, side exit 99 SPECIAL3 (Opposite plunger) (500 mm) (UL1007 Dia)4,5 (Plunger end) (500 mm) (UL1007 Dia)4,5 F H -- Special Designator3 A special designator is used to indicate a non-standard feature, such as a special actuator, wire color, wire length, connector, etc. This code consists of up to three alphanumeric characters. Roller lever (17,2 mm; O 4,8 mm) Small simulated roller lever (18,6 mm; R1,3 mm) J Long straight lever (55,9 mm) S SPECIAL Lever2 NOTES: 1 Not all combinations of model code are available. Please contact your Honeywell provider/representative for assistance. 2 Termination style "99" and/or Actuator Type "S" designates a special and therefore requires a special designator letter at the end of the listing 3 Lever length is measured as follows: Straight lever - from center line of the pivot to the end of the lever; Roller and simulated roller lever - from the center line of the pivot to the center of the roller diameter. See page 8 for more details. 4 Standard wire length is 500 mm [19.68 in] long. Other lengths are available upon request. Lead wire with end stripped 3,0 mm [0.118 in] and pre-tinned. COM: black; NC: gray; NO: blue 5 Standard lead wire is UL1007 20 AWG cable. Other lead wire types, such as UL1015, UL1430, UL1061, and AVSS are available upon request. - 4 sensing.honeywell.com MICRO SWITCHTM Sealed Subminiature Basic Switches Table 1. Specifications Characteristic Circuitry Operating force Termination Sealing Actuators (levers 300 series stainless steel) Agency certification Operating temperature (Manufacturer rated) Mechanical endurance (cycles) Switch resistance (initial) Insulation resistance (initial) Dielectric strength (initial) (between live parts and ground) Plunger seal ZW10 Series (Logic Level) ZW50 Series (Power Duty) SPDT, SPNC, SPNO SPDT, SPNC, SPNO 150 g or 203 g @ plunger 150 g or 203 g @ plunger PCB, solder, prewired PCB, solder, prewired IP67 (prewired), IP00 for exposed terminals IP67 (prewired), IP00 for exposed terminals pin plunger, flat lever, roller lever, sim. roller lever, special levers pin plunger, flat lever, roller lever, sim. roller lever, special levers UL, cUL, ENEC, CQC, RoHS compliant UL, cUL, ENEC, CQC, RoHS compliant -40 C to 120 C [-40 F to 248 F] (terminal) -20 C to 70 C [-4 F to 158 F] (pre-wired) -40 C to 120 C [-40 F to 248 F] (terminal) -20 C to 70 C [-4 F to 158 F] (pre-wired) 1,000,000 min. @ 120 cycles/minute max. 1,000,000 min. @ 120 cycles/minute max. 50 m max. (terminals); 100 m max (pre-wired) 50 m max. (terminals); 100 m max (pre-wired) 100 M min. (500 Vdc for one minute) 100 M min. (500 Vdc for one minute) 1500 VRMS for one minute <0.5 mA leakage current 1500 VRMS for one minute <0.5 mA leakage current silicone silicone Contact material gold-plated silver silver Housing material case, PBT (polyester); cover, PBT (polyester) case, PBT (polyester); cover, PBT (polyester) Note: Refer to engineering drawing for additional information. Table 2. Electrical Ratings Switch option CQC (Asia-Pacific) Per GB 15092-1 ENEC (Europe) Per IEC 61058-1 UL, cUL (Americas) UL 61058-1, File 12252 ZW10 Series (Gold-plated contacts) 0.1 A, 125/250 Vac 10,000 cycles 0.1 A, 250 Vac 10,000 cycles 0.1 RA, 125/250 Vac 10,000 cycles 6 A, 125/250 Vac 10,000 cycles 6 A, 250 Vac 10,000 cycles 5 RA, 125/250 Vac 10,000 cycles ZW50 Series (Silver contacts) Note: The agency "use temperature" for solder or PCB terminals: 0 C to 120 C [32 F to 248 F]; CQC/ENEC "use temperature" for wire leads: 0 C to 70 C [32 F to 158 F]. UL/cUL "use temperature" for wire leads: 0 C to 55 C [32 F to 131 F]. sensing.honeywell.com 5 ZW Series O.F. * R.F. * P.T. * O.T. * D.T. * O.P. * PRODUCT SPECIFICATIONS AND LISTINGS Contact your Honeywell rep or distributor for additional listings Catalog Listing Pin plunger Std. straight lever Actuator Circuitry/ Contact Material Elect. Rating Spec. Operating force Release force Pretravel Overtravel Differential travel Operating position Termination O.F. max. N [g] (page 5) ZW10F20AD1 Pin plunger SPDT/ Gold plate 0.1 A PCB 2,00 N [203 g] ZW10F90AW1 Pin plunger SPDT/ Gold plate 0.1 A Wire leads, bottom exit (500 mm) 2,00 N [203 g] ZW50F15AD1 Pin plunger SPDT/ Silver 6A Solder 2,00 N [203 g] ZW50F90AW1 Pin plunger SPDT/ Silver 6A Wire leads, bottom exit (500 mm) 2,00 N [203 g] ZW50F92AW3 Pin plunger SPNO/ Silver 6A Wire leads, side exit, plunger side (500 mm) 2,00 N [203 g] ZW10E15CD1 Standard straight lever, 19,4 mm [0.76 in] SPDT/ Gold plate 0.1 A Solder 0,54 N [55 g] ZW50F90CW3 Standard straight lever, 19,4 mm [0.76 in] SPNO/ Silver 6A Wire leads, bottom exit (500 mm) 0,65 N [66 g] ZW50F92CW3 Standard straight lever, 19,4 mm [0.76 in] SPNO/ Silver 6A Wire leads, side exit, plunger side (500 mm) 0,65 N [66] g ZW50F90DW1 Long straight lever, 25,5 mm [1.0 in] SPDT/ Silver 6A Wire leads, bottom exit (500 mm) 0,53 N [54 g] ZW50F90JW1 Longer straight lever, 52,9 mm [2.20 in] SPDT/ Silver 6A Wire leads, bottom exit (500 mm) 0,32 N [33 g] ZW50F90EW3 Sim. roller lever, 18,65 mm [0.73 in] radius: 3,4 mm [0.13 in] SPNO/ Silver 6A Wire leads, bottom exit (500 mm) 0,68 N [69 g] ZW50F90HW1 Small radius, sim. roller lever, 18,6 mm [0.73 in] radius: 1,3 mm [0.05 in] SPDT/ Silver 6A Wire leads, bottom exit (500 mm) 0,67 N [68 g] ZW50F91HW1 Small radius, sim. roller lever, 18,6 mm [0.73 in] radius: 1,3 mm [0.05 in] SPDT/ Silver 6A Wire leads, side exit, opposite plunger (500 mm) 0,67 N [68 g] ZW10E70FD1 Roller lever, 17,2 mm [0.68 in] SPDT/ Gold plate 0.1 A Solder (long terminal) 0,59 N [60 g] ZW10E90FW1 Roller lever 17,2 mm [0.68 in] SPDT/ Gold plate 0.1 A Wire leads, bottom exit (500 mm) 0,59 N [60 g] ZW50F90FW1 Roller lever 17,2 mm [0.68 in] SPDT/ Silver 6A Wire leads, bottom exit (500 mm) 0,71 N [72 g] Long straight lever Sim. roller lever Sim. roller lever Roller lever 6 sensing.honeywell.com MICRO SWITCHTM Sealed Subminiature Basic Switches O.P. from mounting hole mm [in] O.P. from base of terminal mm [in] (see page 8) (see page 8) 0,49 N [50 g] - 0,49 N [50 g] R.F. max. N [g] O.F. * R.F. * P.T. * O.T. * D.T. * O.P. * Operating force Release force Pretravel Overtravel Differential travel Operating position P.T. max. O.T. min. D.T. max. 11,5 0,3 [0.45 0.012] 1,2 mm [0.05 in] 0,6 mm [0.02 in] 0,2 mm [0.01 in] 8,4 0,3 [0.33 0.012] - 1,2 mm [0.05 in] 0,6 mm [0.02 in] 0,2 mm [0.01 in] 0,49 N [50 g] 8,4 0,3 [0.33 0.012] - 1,2 mm [0.05 in] 0,6 mm [0.02 in] 0,2 mm [0.01 in] 0,49 N [50 g] 8,4 0,3 [0.33 0.012] - 1,2 mm [0.05 in] 0,6 mm [0.02 in] 0,2 mm [0.01 in] 0,49 N [50 g] 8,4 0,3 [0.33 0.012] - 1,2 mm [0.05 in] 0,6 mm [0.02 in] 0,2 mm [0.01 in] 0,11 N [11 g] 8,8 1,2 [0.35 0.047] - 4,8 mm [0.19 in] 1,0 mm [0.04 in] 0,7 mm [0.03 in] 0,13 N [13 g] 8,8 1,2 [0.35 0.047] - 4,8 mm [0.19 in] 1,0 mm [0.04 in] 0,7 mm [0.03 in] 0,13 N [13 g] 8,8 1,2 [0.35 0.047] - 4,8 mm [0.19 in] 1,0 mm [0.04 in] 0,7 mm [0.03 in] 0,11 N [11 g] 8,8 1,6 [0.35 0.063] - 6,3 mm [0.25 in] 1,6 mm [0.06 in] 0,9 mm [0.04 in] 0,07 N [7 g] 8,8 3,5 [0.34 0.138] - 13,8 mm [0.54 in] 2,9 mm [0.11 in] 3,60 mm [0.14 in] 0,13 N [13 g] 11,7 1,15 [0.46 0.045] - 4,7 mm [0.18 in] 0,9 mm [0.04 in] 0,75 mm [0.03 in] 0,14 N [14 g] 10,7 1,2 [0.42 0.047] - 4,6 mm [0.18 in] 1,0 mm [0.04 in] 0,75 mm [0.03 in] 0,14 N [14 g] 10,7 1,2 [0.42 0.047] - 4,6 mm [0.18 in] 1,0 mm [0.04 in] 0,75 mm [0.03 in] 0,12 N [12 g] 14,5 1,1 [0.57 0.043] - 4,3 mm [0.17 in] 0,9 mm [0.04 in] 0,6 mm [0.02 in] 0,12 N [12 g] 14,5 1,1 [0.57 0.043] - 4,3 mm [0.17 in] 0,9 mm [0.04 in] 0,6 mm [0.02 in] 0,15 N [15 g] 14,5 1.1 [0.57 0.043] - 4,3 mm [0.17 in] 0,9 mm [0.04 in] 0,6 mm [0.02 in] sensing.honeywell.com 7 ZW Series MOUNTING DIMENSIONS MOUNTING DIMENSIONS O 2,30 0,10 [0.091 0.003] 2,35 [0.093] 2,30 0,10 [0.091 0.003] 9,25 [0.364] 2,60 0,10 [0.102 0.003] 5,20 [0.205] 6,40 [0.252] 19,80 [0.780] TERMINAL TYPES TYPE 15 - SOLDER (STRAIGHT) TYPE 20 - PCB (STRAIGHT) PT O 1,80 [0.071] 0,80 [0.031] 4,10 [0.161] 7,50 [0.295] 7,50 [0.295] 0,50 0,05 [0.020 0.002] 2,80 [0.110] A (35) 2,40 [0.094] 2,40 [0.094] 7,50 [0.295] O 1,20 [0.047] 7,50 [0.295] 0,50 0,05 [0.020 0.002] A DIRECTION 2,80 [0.110] TYPE 90 - CABLE-BOTTOM EXIT 15,40 [0.606] 6,90 [0.272] 2,40 [0.094] 7,50 [0.295] 7,50 [0.295] TYPE 70 -LONG SOLDER TERMINALS OP 3,20 [0.126] 0,50 0,05 [0.020 0.002] Note: unless otherwise noted, a tolerace of 0,4 mm applies to all dimensions. 9,50 0,15 [0.374 0.005] 500 min. [19,685] B DIRECTION O 1,80 [0.071] 2,80 [0.110] 0,60 0,05 [0.024 0.002] O 0,80 [0.032] B 3,0 1,0 [0.118 0.039] (35) (35) TYPE 91 - CABLE-SIDE EXIT [OPPOSITE PLUNGER END] 7,50 [0.295] NC (GRAY) 7,50 [0.295] NO COM (BLUE) (BLACK) TYPE 92 - CABLE-SIDE EXIT [PLUNGER END] 500 min. [19.685] 500 min. [19.685] 3,0 1,0 [0.118 0.039] 3,0 1,0 [0.118 0.039] NC (GRAY) 19,25 [0.758] SPDT 19,25 [0.758] SPDT 15,40 [0.606] SPST 15,40 [0.606] SPST NO (BLUE) COM (BLACK) NO (BLUE) NC (GRAY) COM (BLACK) O 0,80 [0.032] O 1,80 [0.071] O 1,80 [0.071] O 0,80 [0.032] ACTUATOR TYPES (ALL ACTUATORS EXCEPT TYPE A AND F ARE 4.0 WIDE) TYPE B SHORT STRAIGHT LEVER (17.4MM) TYPE A PIN PLUNGER PT PT 17,40 [0.685] O 2,15 [0.085] OP FP OP TYPE E SIMULATED ROLLER LEVER (18.7MM,R3.4) TYPE F ROLLER LEVER (17.2MM, ROLL O4.8) PT PT 18,65 [0.734] R3,40 [0.134] 17,20 [0.677] O 4,80 [o.189] 5,10 [0.201] 7,50 [0.295] 4,85 [0.191] 7,50 [0.295] 4,85 [0.191] 18,60 [0.732] 7,50 [0.295] 4,85 [0.191] TYPE J LONGEST STRAIGHT LEVER (55.9MM) PT 6,00 [0.236] 6,00 [0.236] 6,00 [0.236] 7,50 [0.295] TYPE H SMALL SIMULATED ROLLER LEVER (18.6MM,R1.3) PT OP 4,85 [0.191] 7,50 [0.295] OP 6,00 [0.236] PT 6,00 [0.236] R1,30 [0.051] OP OP OP 4,85 [0.191] TYPE D LONG STRAIGHT LEVER (25.5MM) 19,40 [0.764] PT 6,00 [0.236] 7,50 [0.295] 7,50 [0.295] TYPE C STANDARD STRAIGHT LEVER (19.4mm) 55,90 [2.201] OP 6,00 [0.236] 7,50 [0.295] 4,85 [0.191] ABOVE ''OP" FROM MOUNTING HOLE 8 sensing.honeywell.com PT 4,85 [0.191] ADDITIONAL INFORMATION The following associated literature is available on the Honeywell web site at sensing.honeywell.com: * Product installation instructions * Product range guide * Product nomenclature tree WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. * Product application-specific information - Case study: Stamp of approval, ZW Series - Application note: Sensors and switches for potential HVAC/R applications - Application note: Sensors and switches in industrial air compressors - Application note: Sensors and switches in sanitary valves - Application note: Sensors and switches in valves and flow meters - Application note: Sensors and switches for potential medical applications - Application note: Sensors and switches for valve monitors and valve indicators - Application note: Watertight switches in transportation applications - Technical bulletin: Applying precision switches - Technical bulletin: Low energy switch guide Find out more Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office. To learn more about Honeywell's sensing and switching products, call +1-815-235-6847 or 1-800-537-6945, visit sensing.honeywell.com, WARNING MISUSE OF DOCUMENTATION * * The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell's standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. or e-mail inquiries to info.sc@honeywell.com Sensing and Productivity Solutions Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 honeywell.com 004989-2-EN IL50 GLO February 2016 Copyright (c) 2016 Honeywell International Inc. All rights reserved.