FSGM0565R Green-Mode Fairchild Power Switch (FPSTM) Features Description Soft Burst-Mode Operation for Low Standby Power The FSGM0565R is an integrated Pulse Width Modulation (PWM) controller and SenseFET specifically designed for offline Switch-Mode Power Supplies (SMPS) with minimal external components. The PWM controller includes an integrated fixed-frequency oscillator, Under-Voltage Lockout (UVLO), LeadingEdge Blanking (LEB), optimized gate driver, internal soft-start, temperature-compensated precise current sources for loop compensation, and self-protection circuitry. Compared with a discrete MOSFET and PWM controller solution, the FSGM series can reduce total cost, component count, size, and weight; while simultaneously increasing efficiency, productivity, and system reliability. This device provides a basic platform suited for cost-effective design of a flyback converter. Consumption and Low Noise Precision Fixed Operating Frequency: 66kHz Pulse-by-Pulse Current Limit Various Protection Functions: Overload Protection (OLP), Over-Voltage Protection (OVP), Abnormal Over-Current Protection (AOCP), Internal Thermal Shutdown (TSD) with Hysteresis, Output Short Protection (OSP), and Under-Voltage Lockout (UVLO) with Hysteresis Auto-Restart Mode Internal Startup Circuit Internal High-Voltage SenseFET: 650V Built-in Soft-Start: 15ms Applications Power Supply for LCD TV and Monitor, STB and DVD Combination Ordering Information Part Number Package Operating Current RDS(ON) Junction Limit (Max.) Temperature Output Power Table(2) 230VAC 15%(3) Adapter(4) 85~265VAC Open Open Adapter(4) Frame(5) Frame(5) Replaces Device FSGM0565RWDTU TO-220F 6-Lead(1) W-Forming -40C ~ +125C 2.20A 2.2 70W 80W 41W 60W FSDM0565RE FSGM0565RUDTU TO-220F 6-Lead(1) U-Forming -40C ~ +125C 2.20A 2.2 70W 80W 41W 60W FSDM0565RE FSGM0565RLDTU TO-220F 6-Lead(1) L-Forming -40C ~ +125C 2.20A 2.2 70W 80W 41W 60W FSDM0565RE Notes: 1. Pb-free package per JEDEC J-STD-020B. 2. The junction temperature can limit the maximum output power. 3. 230VAC or 100/115VAC with voltage doubler. 4. Typical continuous power in a non-ventilated enclosed adapter measured at 50C ambient temperature. 5. Maximum practical continuous power in an open-frame design at 50C ambient temperature. (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) March 2010 Figure 1. Typical Application Circuit Internal Block Diagram FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Application Circuit Figure 2. Internal Block Diagram (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 2 FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Pin Configuration Figure 3. Pin Configuration (Top View) Pin Definitions Pin # Name Description 1 Drain 2 GND Ground. This pin is the control ground and the SenseFET source. 3 VCC Power Supply. This pin is the positive supply input, which provides the internal operating current for both startup and steady-state operation. 4 FB Feedback. This pin is internally connected to the inverting input of the PWM comparator. The collector of an opto-coupler is typically tied to this pin. For stable operation, a capacitor should be placed between this pin and GND. If the voltage of this pin reaches 6V, the overload protection triggers, which shuts down the FPS. 5 N.C. No connection. 6 VSTR Startup. This pin is connected directly, or through a resistor, to the high-voltage DC link. At startup, the internal high-voltage current source supplies internal bias and charges the external capacitor connected to the VCC pin. Once VCC reaches 12V, the internal current source (ICH) is disabled. SenseFET Drain. High-voltage power SenseFET drain connection. (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 3 Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. Symbol Parameter Min. Max. Unit VSTR VSTR Pin Voltage 650 V VDS Drain Pin Voltage 650 V VCC VCC Pin Voltage 26 V VFB Feedback Pin Voltage 12 V IDM Drain Current Pulsed 11 A IDS Continuous Switching Drain Current TC=25C 5.6 A TC=100C 3.4 A 295 mJ EAS PD TJ TSTG -0.3 (6) (7) Single Pulsed Avalanche Energy Total Power Dissipation (TC=25C) (8) 45 W +150 C -40 +125 C -55 +150 C Maximum Junction Temperature Operating Junction Temperature (9) Storage Temperature VISO Minimum Isolation Range ESD Electrostatic Discharge Capability (10) 2.5 Human Body Model, JESD22-A114 2 Charged Device Model, JESD22-C101 2 V kV Notes: 6. Repetitive peak switching current when the inductive load is assumed: Limited by maximum duty (DMAX=0.75) and junction temperature (see Figure 4). 7. L=45mH, starting TJ=25C. 8. Infinite cooling condition (refer to the SEMI G30-88). 9. Although this parameter guarantees IC operation, it does not guarantee all electrical characteristics. 10. The voltage between the package back side and the lead is guaranteed. FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Absolute Maximum Ratings Figure 4. Repetitive Peak Switching Current Thermal Impedance TA=25C unless otherwise specified. Symbol Parameter JA Junction-to-Ambient Thermal Impedance JC (12) Junction-to-Case Thermal Impedance (11) Value Unit 62.5 C/W 3 C/W Notes: 11. Infinite cooling condition (refer to the SEMI G30-88). 12. Free standing with no heat-sink under natural convection. (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 4 TJ = 25C unless otherwise specified. Symbol Parameter Conditions Min. VCC = 0V, ID = 250A 650 Typ. Max. Unit SenseFET Section BVDSS Drain-Source Breakdown Voltage IDSS Zero-Gate-Voltage Drain Current VDS = 520V, TA = 125C Drain-Source On-State Resistance VGS = 10V, ID =1A 1.8 VDS = 25V,VGS = 0V, f = 1MHz 515 pF VDS = 25V,VGS = 0V, f = 1MHz 75 pF RDS(ON) (13) CISS Input Capacitance COSS Output Capacitance (13) V 250 A 2.2 tr Rise Time VDS = 325V, ID = 4A, RG = 25 26 ns tf Fall Time VDS = 325V, ID = 4A, RG = 25 25 ns td(on) Turn-on Delay Time VDS = 325V, ID = 4A, RG = 25 14 ns td(off) Turn-off Delay Time VDS = 325V, ID = 4A, RG = 25 32 ns Control Section fS fS Switching Frequency VCC = 14V, VFB = 4V Switching Frequency Variation (13) 60 66 72 kHz 5 10 % 65 70 75 % - 25C < TJ < 125C DMAX Maximum Duty Ratio DMIN Minimum Duty Ratio VCC = 14V, VFB = 0V 0 % Feedback Source Current VFB = 0 160 210 260 A VFB = 0V, VCC Sweep 11 12 13 V After Turn-on, VFB = 0V 7.0 7.5 8.0 V 23 V IFB VSTART VSTOP VCC = 14V, VFB = 4V UVLO Threshold Voltage VOP VCC Operating Range tS/S Internal Soft-Start Time 13 VSTR = 40V, VCC Sweep 15 FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Electrical Characteristics ms Burst-Mode Section VBURH VBURL Burst-Mode Voltage VCC = 14V, VFB Sweep 0.6 0.7 0.8 V 0.4 0.5 0.6 V Hys 200 mV Protection Section ILIM Peak Drain Current Limit di/dt = 300mA/s 2.0 2.2 2.4 A VSD Shutdown Feedback Voltage VCC = 14V, VFB Sweep 5.5 6.0 6.5 V VCC = 14V, VFB = 4V 2.5 3.3 4.1 A VCC Sweep 23.0 24.5 26.0 V OSP Triggered When 1.0 1.2 1.4 s IDELAY Shutdown Delay Current tLEB Leading-Edge Blanking Time VOVP Over-Voltage Protection tOSP VOSP tOSP_FB TSD Hys Output Short (13) Protection (13)(14) Threshold Time 300 ns Threshold VFB tON<tOSP & VFB>VOSP 1.8 2.0 2.2 V VFB Blanking Time (Lasts Longer than tOSP_FB) 2.0 2.5 3.0 s Shutdown Temperature 130 140 150 C Thermal Shutdown Temperature (13) Hysteresis 30 C Continued on the following page... (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 5 TJ = 25C unless otherwise specified. Symbol Parameter Conditions Min. Typ. Max. Unit Total Device Section IOP Operating Supply Current, (Control Part in Burst Mode) VCC = 14V, VFB = 0V 1.2 1.6 2.0 mA IOPS Operating Switching Current, (Control Part and SenseFET Part) VCC = 14V, VFB = 4V 2.0 2.5 3.0 mA Start Current VCC = 11V (Before VCC Reaches VSTART) 0.5 0.6 0.7 mA Startup Charging Current VCC = VFB = 0V, VSTR = 40V 1.00 1.15 1.30 mA Minimum VSTR Supply Voltage VCC = VFB = 0V, VSTR Sweep ISTART ICH VSTR 26 V Notes: 13. Although these parameters are guaranteed, they are not 100% tested in production. 14. tLEB includes gate turn-on time. Comparison of FSDM0565RE and FSGM0565R Function FSDM0565RE Burst Mode Advanced Burst Lightning Surge Soft-Start FSGM0565R Advanced Soft Burst Low noise and low standby power Strong 10ms (Built-in) Advantages of FSGM0565R 15ms (Built-in) Enhanced SenseFET and controller against lightning surge FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Electrical Characteristics (Continued) Longer soft-start time OLP Protections OLP OVP OVP OSP TSD AOCP Enhanced protections and high reliability TSD with Hysteresis Power Balance Long TCLD (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 Very Short TCLD The difference of input power between the low and high input voltage is quite small. www.fairchildsemi.com 6 1.20 1.20 1.15 1.15 1.10 1.10 Normalized Normalized Characteristic graphs are normalized at TA=25C. 1.05 1.00 0.95 1.05 1.00 0.95 0.90 0.90 0.85 0.85 0.80 0.80 -40 -25 0 25 50 75 100 125 -40 -25 0 Temperature [C] 1.40 1.20 1.30 1.15 1.20 1.10 1.10 1.00 0.90 100 125 1.00 0.95 0.90 0.70 0.85 0.60 0.80 -25 0 25 50 75 100 125 -40 -25 0 Temperature [C] 25 50 75 100 125 Temperature [C] Figure 7. Startup Charging Current (ICH) vs. TA Figure 8. Peak Drain Current Limit (ILIM) vs. TA 1.20 1.20 1.15 1.15 1.10 1.10 Normalized Normalized 75 1.05 0.80 1.05 1.00 0.95 1.05 1.00 0.95 0.90 0.90 0.85 0.85 0.80 0.80 -40 50 Figure 6. Operating Switching Current (IOPS) vs. TA Normalized Normalized Figure 5. Operating Supply Current (IOP) vs. TA -40 25 Temperature [C] FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Typical Performance Characteristics -25 0 25 50 75 100 -40 125 Temperature [C] 0 25 50 75 100 125 Temperature [C] Figure 9. Feedback Source Current (IFB) vs. TA (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 -25 Figure 10. Shutdown Delay Current (IDELAY) vs. TA www.fairchildsemi.com 7 1.20 1.20 1.15 1.15 1.10 1.10 Normalized Normalized Characteristic graphs are normalized at TA=25C. 1.05 1.00 0.95 1.05 1.00 0.95 0.90 0.90 0.85 0.85 0.80 -40 0.80 -25 0 25 50 75 100 125 -40 -25 0 Temperature [C] 1.20 1.20 1.15 1.15 1.10 1.10 1.05 1.00 0.95 100 125 1.00 0.95 0.90 0.85 0.85 0.80 0.80 -25 0 25 50 75 100 125 -40 -25 0 Temperature [C] 25 50 75 100 125 Temperature [C] Figure 13. Shutdown Feedback Voltage (VSD) vs. TA Figure 14. Over-Voltage Protection (VOVP) vs. TA 1.20 1.20 1.15 1.15 1.10 1.10 Normalized Normalized 75 1.05 0.90 1.05 1.00 0.95 1.05 1.00 0.95 0.90 0.90 0.85 0.85 0.80 0.80 -40 50 Figure 12. UVLO Threshold Voltage (VSTOP) vs. TA Normalized Normalized Figure 11. UVLO Threshold Voltage (VSTART) vs. TA -40 25 Temperature [C] FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Typical Performance Characteristics -25 0 25 50 75 100 -40 125 Figure 15. Switching Frequency (fS) vs. TA (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 -25 0 25 50 75 100 125 Temperature [C] Temperature [C] Figure 16. Maximum Duty Ratio (DMAX) vs. TA www.fairchildsemi.com 8 3. Feedback Control: This device employs currentmode control, as shown in Figure 18. An opto-coupler (such as the FOD817) and shunt regulator (such as the KA431) are typically used to implement the feedback network. Comparing the feedback voltage with the voltage across the RSENSE resistor makes it possible to control the switching duty cycle. When the reference pin voltage of the shunt regulator exceeds the internal reference voltage of 2.5V, the opto-coupler LED current increases, pulling down the feedback voltage and reducing the drain current. This typically occurs when the input voltage increases or the output load decreases. 1. Startup: At startup, an internal high-voltage current source supplies the internal bias and charges the external capacitor (CVcc) connected to the VCC pin, as illustrated in Figure 17. When VCC reaches 12V, the FSGM0565R begins switching and the internal highvoltage current source is disabled. The FSGM0565R continues normal switching operation and the power is supplied from the auxiliary transformer winding unless VCC goes below the stop voltage of 7.5V. 3.1 Pulse-by-Pulse Current Limit: Because currentmode control is employed, the peak current through the SenseFET is limited by the inverting input of PWM comparator (VFB*), as shown in Figure 18. Assuming that the 210A current source flows only through the internal resistor (3R + R =11.6k), the cathode voltage of diode D2 is about 2.4V. Since D1 is blocked when the feedback voltage (VFB) exceeds 2.4V, the maximum voltage of the cathode of D2 is clamped at this voltage. Therefore, the peak value of the current through the SenseFET is limited. 3.2 Leading-Edge Blanking (LEB): At the instant the internal SenseFET is turned on, a high-current spike usually occurs through the SenseFET, caused by primary-side capacitance and secondary-side rectifier reverse recovery. Excessive voltage across the RSENSE resistor leads to incorrect feedback operation in the current mode PWM control. To counter this effect, the FSGM0565R employs a leading-edge blanking (LEB) circuit. This circuit inhibits the PWM comparator for tLEB (300ns) after the SenseFET is turned on. Figure 17. Startup Block 2. Soft-Start: The FSGM0565R has an internal softstart circuit that increases PWM comparator inverting input voltage, together with the SenseFET current, slowly after it starts. The typical soft-start time is 15ms. The pulse width to the power switching device is progressively increased to establish the correct working conditions for transformers, inductors, and capacitors. The voltage on the output capacitors is progressively increased to smoothly establish the required output voltage. This helps prevent transformer saturation and reduces stress on the secondary diode during startup. FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Functional Description Figure 18. Pulse Width Modulation Circuit (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 9 B B Figure 20. Overload Protection 4.2 Abnormal Over-Current Protection (AOCP): When the secondary rectifier diodes or the transformer pins are shorted, a steep current with extremely high di/dt can flow through the SenseFET during the minimum turn-on time. Even though the FSGM0565R has overload protection, it is not enough to protect the FSGM0565R in that abnormal case; since severe current stress is imposed on the SenseFET until OLP is triggered. The FSGM0565R internal AOCP circuit is shown in Figure 21. When the gate turn-on signal is applied to the power SenseFET, the AOCP block is enabled and monitors the current through the sensing resistor. The voltage across the resistor is compared with a preset AOCP level. If the sensing resistor voltage is greater than the AOCP level, the set signal is applied to the S-R latch, resulting in the shutdown of the SMPS. FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) increasing until it reaches 6.0V, when the switching operation is terminated, as shown in Figure 20. The delay time for shutdown is the time required to charge CFB from 2.4V to 6.0V with 3.3A. A 25 ~ 50ms delay is typical for most applications. This protection is implemented in auto-restart mode. 4. Protection Circuits: The FSGM0565R has several self-protective functions, such as Overload Protection (OLP), Abnormal Over-Current Protection (AOCP), Output Short Protection (OSP), Over-Voltage Protection (OVP), and Thermal Shutdown (TSD). All the protections are implemented as auto-restart. Once the fault condition is detected, switching is terminated and the SenseFET remains off. This causes VCC to fall. When VCC falls to the Under-Voltage Lockout (UVLO) stop voltage of 7.5V, the protection is reset and the startup circuit charges the VCC capacitor. When VCC reaches the start voltage of 12.0V, the FSGM0565R resumes normal operation. If the fault condition is not removed, the SenseFET remains off and VCC drops to stop voltage again. In this manner, the auto-restart can alternately enable and disable the switching of the power SenseFET until the fault condition is eliminated. Because these protection circuits are fully integrated into the IC without external components, the reliability is improved without increasing cost. Figure 19. Auto Restart Protection Waveforms 4.1 Overload Protection (OLP): Overload is defined as the load current exceeding its normal level due to an unexpected abnormal event. In this situation, the protection circuit should trigger to protect the SMPS. However, even when the SMPS is in normal operation, the overload protection circuit can be triggered during the load transition. To avoid this undesired operation, the overload protection circuit is designed to trigger only after a specified time to determine whether it is a transient situation or a true overload situation. Because of the pulse-by-pulse current limit capability, the maximum peak current through the SenseFET is limited, and therefore the maximum input power is restricted with a given input voltage. If the output consumes more than this maximum power, the output voltage (VOUT) decreases below the set voltage. This reduces the current through the opto-coupler LED, which also reduces the opto-coupler transistor current, thus increasing the feedback voltage (VFB). If VFB exceeds 2.4V, D1 is blocked and the 3.3A current source starts to charge CFB slowly up. In this condition, VFB continues (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 Figure 21. Abnormal Over-Current Protection www.fairchildsemi.com 10 5. Soft Burst-Mode Operation: To minimize power dissipation in standby mode, the FSGM0565R enters burst-mode operation. As the load decreases, the feedback voltage decreases. As shown in Figure 23, the device automatically enters burst mode when the feedback voltage drops below VBURL (500mV). At this point, switching stops and the output voltages start to drop at a rate dependent on standby current load. This causes the feedback voltage to rise. Once it passes VBURH (700mV), switching resumes. At this point, the drain current peak increases gradually. This soft burstmode can reduce audible noise during burst-mode operation. The feedback voltage then falls and the process repeats. Burst-mode operation alternately enables and disables switching of the SenseFET, thereby reducing switching loss in standby mode. Figure 22. Output Short Protection 4.4 Over-Voltage Protection (OVP): If the secondary-side feedback circuit malfunctions or a solder defect causes an opening in the feedback path, the current through the opto-coupler transistor becomes almost zero. Then VFB climbs up in a similar manner to the overload situation, forcing the preset maximum current to be supplied to the SMPS until the overload protection is triggered. Because more energy than required is provided to the output, the output voltage may exceed the rated voltage before the overload protection is triggered, resulting in the breakdown of the devices in the secondary side. To prevent this situation, an OVP circuit is employed. In general, the VCC is proportional to the output voltage and the FSGM0565R uses VCC instead of directly monitoring the output voltage. If VCC exceeds 24.5V, an OVP circuit is triggered, resulting in the termination of the switching operation. To avoid undesired activation of OVP during normal operation, VCC should be designed to be below 24.5V. (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) 4.5 Thermal Shutdown (TSD): The SenseFET and the control IC on a die in one package makes it easier for the control IC to detect the over temperature of the SenseFET. If the temperature exceeds ~140C, the thermal shutdown is triggered and the FSGM0565R stops operation. The FSGM0565R operates in auto-restart mode until the temperature decreases to around 110C, when normal operation resumes. 4.3. Output Short Protection (OSP): If the output is shorted, steep current with extremely high di/dt can flow through the SenseFET during the minimum turnon time. Such a steep current brings high-voltage stress on drain of SenseFET when turned off. To protect the device from such an abnormal condition, OSP is included. It is comprised of detecting VFB and SenseFET turn-on time. When the VFB is higher than 2V and the SenseFET turn-on time is lower than 1.2s, the FSGM0565R recognizes this condition as an abnormal error and shuts down PWM switching until VCC reaches VSTART again. An abnormal condition output short is shown in Figure 22. Figure 23. Burst-Mode Operation www.fairchildsemi.com 11 Application Input Voltage LCD TV, Monitor Power Supply 85 ~ 265VAC Rated Output 5.0V(2A) 14.0V(2.8A) Rated Power 49.2W Key Design Notes: 1. The delay time for overload protection is designed to be about 40ms with C105 (33nF). OLP time between 25ms (22nF) and 50ms (43nF) is recommended. 2. The SMD-type capacitor (C106) must be placed as close as possible to the VCC pin to avoid malfunction by abrupt pulsating noises and to improve ESD and surge immunity. Capacitance between 100nF and 220nF is recommended. 1. Schematic FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Typical Application Circuit Figure 24. Schematic of Demonstration Board (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 12 EER3019 1 10 Np/2 2 9 Np/2 3 8 Na 4 7 5 6 N14V N5V Figure 25. Schematic of Transformer 3. Winding Specification Pin (S F) Wire Turns Winding Method 32 0.35x1 22 Solenoid Winding 3 Solenoid Winding 5 Solenoid Winding 3 Solenoid Winding 7 Solenoid Winding 21 Solenoid Winding Np /2 Barrier Tape TOP BOT Ts 2.0mm 1 4.0mm 1 2.0mm 1 Insulation: Polyester Tape t = 0.025mm, 2 Layers N5V 89 0.4x3 (TIW) FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) 2. Transformer Insulation: Polyester Tape t = 0.025mm, 2 Layers N14V 10 8 0.4x3 (TIW) Insulation: Polyester Tape t = 0.025mm, 2 Layers N5V 76 0.4x3 (TIW) Insulation: Polyester Tape t = 0.025mm, 2 Layers Na 45 0.15x1 4.0mm Insulation: Polyester Tape t = 0.025mm, 2 Layers Np/2 21 0.35x1 Insulation: Polyester Tape t = 0.025mm, 2 Layers 4. Electrical Characteristics Pin Specification Remark Inductance 13 700H 7% 67kHz, 1V Leakage 13 15H Maximum Short All Other Pins 5. Core & Bobbin Core: EER3019 (Ae=134.0mm2) Bobbin: EER3019 (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 13 Part # Value Note Part # Fuse F101 250V 3.15A NTC101 5D-11 Value Note Capacitor NTC DSC Resistor C101 220nF/275V Box (Pilkor) C102 150nF/275V Box (Pilkor) C103 100F/400V Electrolytic (SamYoung) C104 3.3nF/630V Film (Sehwa) R101 1.5M, J 1W C105 33nF/100V Film (Sehwa) R102 75k, J 1/2W C106 220nF SMD (2012) R103 51k, J 1W C107 47F/50V Electrolytic (SamYoung) R104 51, J 1/2W C201 1000F/25V Electrolytic (SamYoung) R201 620, F 1/4W, 1% C202 1000F/25V Electrolytic (SamYoung) R202 1.2k, F 1/4W, 1% C203 2200F/10V Electrolytic (SamYoung) R203 18k, F 1/4W, 1% C204 1000F/16V Electrolytic (SamYoung) R204 8k, F 1/4W, 1% C205 68nF/100V Film (Sehwa) R205 8k, F 1/4W, 1% C206 100nF SMD (2012) C207 100nF SMD (2012) C301 4.7nF/Y2 Y-cap (Samhwa) IC FSGM0565R FSGM0565R IC201 KA431LZ IC301 FOD817C Fairchild Semiconductor Fairchild Semiconductor Fairchild Semiconductor Inductor Diode D101 1N4007 Vishay D102 UF4004 Vishay ZD101 1N4749 D201 MBR20150CT D202 FYPF2006DN BD101 G3SBA60 Vishay Fairchild Semiconductor Fairchild Semiconductor Vishay (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 LF101 20mH Line filter 0.7O L201 5H 5A Rating L202 5H 5A Rating FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) 6. Bill of Materials Jumper J101 Transformer T101 700H www.fairchildsemi.com 14 FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Physical Dimensions 10.16 9.96 2.74 2.34 (7.00) 3.40 3.20 (0.70) O3.28 3.08 (5.40) 16.07 15.67 6.90 6.50 20.00 19.00 (13.05) 24.00 23.00 (0.48) R0.55 R0.55 8.13 1.40 7.13 1.20 (1.13) 3.06 2.46 (7.15) 0.80 0.70 1 0.70 0.50 6 2.19 2,4,6 1,3,5 0.60 0.45 1.75 3.48 2.88 1.27 3.81 5 NOTES: UNLESS OTHERWISE SPECIFIED A) THIS PACKAGE DOES NOT COMPLY TO ANY CURRENT PACKAGING STANDARD. B) ALL DIMENSIONS ARE IN MILLIMETERS. C) DIMENSIONS ARE EXCLUSIVE OF BURRS, MOLD FLASH, AND TIE BAR EXTRUSIONS. D) LEADFORM OPTION A E) DFAWING FILENAME: TO220A06REV4 5 Figure 26. TO-220F-6L (W-Forming) Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild's worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor's online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 15 10.36 9.96 B 2.74 2.34 (7.00) A (0.70) O3.28 3.08 5.18 4.98 3.40 3.20 (5.40) 6.88 6.48 16.07 15.67 19.97 18.94 18.97 17.94 13.05 (0.48) R0.55 8.13 7.13 R0.55 R0.55 (0.88) 0.80 5PLCS 0.70 1.40 1.20 #1 3.06 2.46 #6 24.00 23.00 #1,6 #2,4 7.15 #3,5 0.70 5PLCS 0.50 2.19 0.60 0.45 1.75 1.27 FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Physical Dimensions 0.20 3.48 2.88 A B (3.81) 3.81 7.29 6.69 5 5 4.80 4.40 NOTES: A) NO PACKAGE STANDARD APPLIES. B) DIMENSIONS ARE EXCLUSIVE OF BURRS, MOLD FLASH, AND TIE BAR EXTRUSIONS. C) DIMENSIONS ARE IN MILLIMETERS. D) DRAWING FILENAME : MKT-TO220F06REV2 Figure 27. TO-220F-6L (U-Forming) Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild's worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor's online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 16 10.36 9.96 A 2.74 2.34 (0.70) B 6.88 6.48 5.18 4.98 3.40 3.20 C O3.28 3.08 16.08 15.68 (17.83) (21.01) (1.13) R1.00 0.85 5PLCS 0.75 1.30 1.05 #2,4,6 R1.00 0.65 6PLCS 0.55 #1 #6 2.19 #1,3,5 1.75 1.27 0.20 3.18 0.61 0.46 4.90 6PLCS 4.70 FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) Physical Dimensions 0.05 C A B 3.81 5 5 4.80 4.40 NOTES: A) NO PACKAGE STANDARD APPLIES. B) DIMENSIONS ARE EXCLUSIVE OF BURRS, MOLD FLASH, AND TIE BAR EXTRUSIONS. C) DIMENSIONS ARE IN MILLIMETERS. D) DRAWING FILENAME : MKT-TO220E06REV2 Figure 28. TO-220F-6L (L-Forming) Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild's worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor's online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 17 FSGM0565R -- Green-Mode Fairchild Power Switch (FPSTM) (c) 2009 Fairchild Semiconductor Corporation FSGM0565R * Rev. 1.0.2 www.fairchildsemi.com 18