AC/DC Power Supplies TOP 100 Series, 100 Watt CB Scheme Features 100 W power supply in 2.0"x 4.0" footprint! CSA C22.2 UL 60950-1 openframe and enclosed version available Full load operation up to +50C with convection cooling Highest efficiency, 90 % typ. EMI filter meets EN 55022, level B Compliance with EN 61000-3-2 Low leakage current Safety class l and class ll operation 3-year product warranty The new TOP-100 Series AC/DC Power Supplies feature the highest power rating in the industry standard 2.0" x 4.0" (50.8 x 101.6 mm) footprint. They can supply up to 100 W output power with convection cooling over an industrial operating temperature range of -25C to +50C. This performance could be realized by a state of the art design providing an extremely high efficiency of >90 % which eliminates the need for a dedicated power supply cooling fan. Also see: www.tracopower.com/products/top100_article_e1.pdf Compliance with global safety and EMC standards qualify these power supplies for worldwide markets. Approved for Class l and Class ll applications, these switchers are suitable for industrial and IT systems but also for consumer products. High reliability is provided by use of industrial quality grade components and an excellent thermal management. This product offers an interesting power supply solution for many space and cost critical applications in commercial and industrial electronic equipment. Models Order Code (open frame) Order Code (enclosed) TOP 100-105 TOP 100-105C 5.0 VDC (5.0 - 5.2) 20.0 A TOP 100-112 TOP 100-112C 12 VDC (12.0 - 13.0) 8.3 A 15 VDC (15.0 - 16.0) 6.7 A TOP 100-115 Output Voltage (Adjustment Range) Output Current max. TOP 100-124 TOP 100-124C 24 VDC (24.0 - 26.0) 4.2 A TOP 100-148 TOP 100-148C 48 VDC (48.0 - 52.0) 2.1 A On demand (not for new design in) : TOP 100-103 with Output 3.3 VDC (3.3-3.5) / 20.0 A http://www.tracopower.com Page 1 of 4 AC/DC Power Supplies TOP-100 Series 100 Watt Input Specifications Input voltage range 90 - 132 / 187 - 264 VAC autorange power derating at low input voltage: 50 % at 90 VAC - 0 % at 103 VAC 20 % at 187 VAC - 0 % at 207 VAC Input frequency 47 - 63 Hz Input protection T4 A/250 V internal fuse in both line & neutral Harmonic limits EN 61000-3-2, class A Zero load power consumption 3.6 W Recommended circuit breaker 6 A (characteristic C) or slow blow fuse Output Specifications Regulation - Input and Load variation 1.0 % max. Output voltage adjustment with internal potentiometer (for range see model table) Ripple and noise (20Mhz Bandwidth) <100 mVp-p 48 VDC model: <200 mVp-p Overvoltage protection 3.3 5.0 12 15 24 48 VDC VDC VDC VDC VDC VDC model: model: model: model: model: model: 5.0 V 6.0 V 16 V 20 V 30 V 60 V Power back immunity 3.3 5 12 15 24 48 VDC VDC VDC VDC VDC VDC model: model: model: model: model: model: 5.0 V (6.0 V for 1 sec) 6.3 V (7.0 V for 1 sec) 16 V (18 V for 1 sec) 20 V (23 V for 1 sec) 35 V (40 V for 1 sec) 63 V (68 V for 1 sec) Overload protection by current limit at 150 % Iout max. Short circuit protection foldback (automatic recovery) Capacitive load 10'000 F max. General Specifications Operating temperature -25C to +70C with derating Power derating depending on temperature Convection Cooling Forced Air Cooling 5 CFM (300 LFM) 80 80 tnput Power [W] 100 Output Power [W] 100 60 40 20 0 -25 0 20 40 60 80 60 40 20 0 -25 Ambient Temperature [C] For horizontal mounting http://www.tracopower.com 0 20 40 60 80 Ambient Temperature [C] 3.3 VDC model 5 VDC model other models Page 2 of 4 AC/DC Power Supplies TOP-100 Series 100 Watt General Specifications Temperature coefficient 0.02 %/K Humidity (non condensing) 0 - 95 % rel. H max. Efficiency - Vin = 115 VAC 89 - 91 % - Vin = 230 VAC 90 - 92 % Switching frequency 100 kHz typ. (pulse width modulation) Hold-up time - Vin = 115 VAC 10 ms typ. - Vin = 230 VAC 15 ms typ. Start-up time - Vin = 115 VAC <3.5s - Vin = 230 VAC<2s Isolation voltage - Input / Output 3000 VAC - Input / Field Ground 1500 VAC - Output / Field Ground 500 VAC Isolation resistance (at 500 VDC) 100 Mohm min. Earth leakage current 250 A max. Reliability, calculated MTBF at +25C acc. to IEC 61709 www.tracopower.com/overview/top100 Isolation class class II double isolation EMC emissions - Conducted input RI suppression EN 55022, class B (conductive plane to be connected to safety earth) - Harmonic current emissions IEC / EN 61000-3-2, class A EMC immunity - - - - - - Electrostatic discharge ESD RF field immunity Electrical fast transients/burst immunity Surge Conducted RF Voltage dip IEC / EN 61000-4-2 IEC / EN 61000-4-3 IEC / EN 61000-4-4 IEC / EN 61000-4-5 IEC / EN 61000-4-6 IEC / EN 61000-4-11 Safety approvals and certifications - - - - - CB certificate IEC 60950-1 SIQ certificate EN 60950-1 UL coc UL 60950-1 CSA certificate CSA C22.2 No. 60950-1-03 Certification documents www.tracopower.com/overview/top100 Environment - Vibration acc. IEC 60068-2-6; 3 axis, sine sweep, 10-55Hz, 1g, 1oct/min - Shock acc. IEC 60068-2-27 3 axis, 10g half sine, 11msShock 20 G (3 directions each 3 times) Environmental compliance - Reach www.tracopower.com/info/reach-declaration.pdf - RoHS RoHS directive 2011/65/EU Connection pin connector (Molex) Weight 140 g (4.9 oz) Installation instructions : www.tracopower.com/overview/top100 All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 AC/DC Power Supplies TOP-100 Series 100 Watt Dimensions open frame: 4.0 (101.6) 3.75 (95.3) J2 1 OUT 1.25 (31.8) 6 0.14 (3.6) Field Ground 4x o 0.157 (4.0) 2.0 (50.8) J1 AC IN 1.75 (44.5) 1 Output 4x Pillars (not included) for connection to safety earth: Height: 0.2 min. (5.0), Diam.: 0.25 max. (6.0) To comply with EN 55022 class B: Field ground (FG) is to be connected to chassis Input Pin J2 Pin J1 1 - Vout 1 AC in 2 - Vout 2 AC in 3 - Vout 4 + Vout 5 + Vout 6 + Vout J1: Molex Series 41791 mates with Molex crimp terminal: 08-52-0072 and terminal housing: 09-50-3031 J2: Molex Series 41791 mates with Molex crimp terminal: 08-52-0072 and terminal housing: 09-50-3061 Dimensions in Inch, () = mm enclosed: Dimensions in mm Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com Rev. October 19, 2018 www.tracopower.com Page 4 of 4