Users should evaluate the suitability of this product for their application. Specications are subject to change without notice.
Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specication, without notication to Buyer.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE
ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
Page 1 of 2
The TE logo, Tyco Electronics and Raychem are trademarks. Raychem Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
© 2008 Tyco Electronics Corporation. All rights reserved.
SPECIFICATION CONTROL DRAWING CMC-0547
WIRE, RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE-INSULATED,
NORMAL WEIGHT, GENERAL PURPOSE, 600 VOLT 10-7-08 H
This specication sheet forms a part of the latest issue of Raychem Specication 80.
TITLE Date Revision
TABLE I. CONSTRUCTION DETAILS
PART NUMBER
1/
WIRE
SIZE
(AWG)
CONDUCTOR
STRANDING
(number x AWG)
DIAMETER OF
STRANDED
CONDUCTOR
(in.)
FINISHED WIRE
MAXIMUM
RESISTANCE
AT 20°C
(ohms/1000 ft.)
DIAMETER
(in.)
MAXIMUM
WEIGHT
(lbs/1000 ft.)
MINIMUM MAXIMUM
CMC-0547-10-* 10 37 x 26 .106 .113 1.26 .151 ± .006 37.3
CMC-0547-8-* 8 133 x 29 .158 .173 .701 .216 ± .008 67.8
CMC-0547-6-* 6 133 x 27 .198 .217 .445 .267 ± .010 106.
CMC-0547-4-* 4 133 x 25 .250 .274 .280 .325 ± .010 165.
CMC-0547-2-* 2 665 x 30 .320 .340 .183 .407 ± .016 255.
CMC-0547-1-* 1817 x 30 .360 .380 .149 .453 ± .016 310.
CMC-0547-0-* 01045 x 30 .395 .425 .116 .504 ± .016 402.
CMC-0547-00-* 00 1330 x 30 .440 .475 .091 .553 ± .016 500.
CMC-0547-000-* 000 1665 x 30 .500 .540 .071 .630 ± .016 614.
CMC-0547-0000-* 0000 2109 x 30 .565 .605 .056 .698 ± .016 765.
CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED,
MODIFIED FLEXIBLE ETFE
COLOR - LIGHT GREEN
JACKET - RADIATION-CROSSLINKED,
MODIFIED FLEXIBLE ETFE
TABLE II. PERFORMANCE DETAILS
PART NUMBER
1/
BEND TESTING
MANDREL DIAMETER
(inch) (± 3%)
WEIGHT
(lb) (± 3%)
CROSSLINKING PROOF TEST CROSSLINKING PROOF TEST
CMC-0547-10-* 2.00 3.00
CMC-0547-8-* 3.00 4,00
CMC-0547-6-* 4.00 4.00
CMC-0547-4-* 5.00 4.00
CMC-0547-2-* 6.00 6.00
CMC-0547-1-* 8.00 6.00
CMC-0547-0-* 8.00 6.00
CMC-0547-00-* 10.0 8.00
CMC-0547-000-* 10.0 8.00
CMC-0547-0000-* 10.0 8.00
SPECIFICATION CONTROL DRAWING Page 2 of 2 HCMC-0547
Revision SCD Number
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
CONCENTRICITY: 70% (minimum)
CROSSLINKING PROOF TEST: 300 ± 3°C for 7 hours
IDENTIFICATION AND COLOR STRIPING DURABILITY:
125 cycles (250 strokes) (minimum), 500 g weight
INSULATION ELONGATION AND TENSILE STRENGTH:
AWG 10: Elongation, 75% (minimum)
Tensile Strength, 3500 lbf/in² (minimum)
AWG 8 - 0000: Elongation, 125% (minimum)
Tensile Strength, 3000 lbf/in² (minimum)
INSULATION FLAWS:
Primary Insulation,
Spark Test, 1.5 kV (rms) at 3 kHz
Impulse Dielectric Test, 6.0 kV (peak)
Finished Wire,
Spark Test, 3.0 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION THICKNESS:
AWG 10, .005 inch (minimum) for primary insulation
.005 inch (minimum) for outer jacket
AWG 8 - 4, .008 inch (minimum) for primary insulation
.012 inch (minimum) for outer jacket
AWG 2 - 0000, .010 inch (minimum) for primary insulation
.015 inch (minimum) for outer jacket
JACKET COLOR: White preferred
SECANT MODULUS: (Test per ASTM D 882)
AWG 10: 5.0 x 104 lbf/in2 (maximum)
AWG 8 and larger: 4.0 x 104 lbf/in2 (maximum)
2% strain, 2 inch jaw separation, 0.2 inch/minute
SHRINKAGE: 150 ± 3°C for 6 hours,
AWG 10: .13 inch (maximum) in 12 inches
AWG 8 and larger: .25 inch (maximum) in 12 inches
VOLTAGE WITHSTAND (Post Environmental): 2500 volts (rms), 60 Hz
PART NUMBER:
The “*” in the part numbers on page 1 shall be replaced by a color code designator.
1/ Example: AWG 2, white: CMC-0547-2-9
PRODUCT IDENTIFICATION: Mark outer jacket at 12 inch (nominal) intervals with the following:
" CMC-0547-AWG-06090 "
Black ink only for AWG 10, black ink preferred for AWG 8 and larger
1/ See footer section on page 1
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
