Tooling Solutions for
Networking, Residential Cabling,
Security and Telecommunications
2
For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco
Electronics for latest specifications.
Need More Information? For information about tooling, call 1-800-522-6752
or e-mail toolsales@tycoelectronics.com.
Tooling Solutions for Networking,
Residential Cabling, Security and Telecommunications
Catalog 1654026
Revised 06-2010
Wire & Cable Cutting Tools
Wire & Cable Stripping Tools — Standard
Diagonal Cutters, 1116571-1
Cut wires flush
Spring loaded handles
Group Cutter, 1490498-1
Ideal for cutting cable up to 2/0
Also cuts coax cable up to RG-9
350 MCM Cutter, 605744-1
Steel handles
Not for steel or ACSR cable
500 MCM Cutter, 605742-1
21” overall length
Fiberglass handles
Not for steel or ACSR cable
Ratcheted Cable Cutter - Compact, 1490489-1
Ratchet mechanism keeps handle force low
Handles lock together for safety/storage
Compact design for easy fit into tight places
Quick release lever for easy take-up
Economy Wire Stripper and Cutter, 1490491-1
Strips 10-24 AWG
Adjustable to any of 8 wire sizes
Coax Stripper, 1490490-1
3 blades designed to strip RTG-6, 58, 59 cable in one step
Replaceable blade cartridges
JacKnack Telecomm Cable Prep Tool, 2119000-1
Cable jacket stripper
Cable filler sheer
JacKnack clamp
Wire placement tool
Rotary Cable Stripper, 606700-1
Round cable tool can be used on single or multiple
conductor cable up to 1.75” in diameter
Automatic Wire Stripper, 734185-1
Strips PVC, THHN, and THHW
Adjustable wire stop
Built-in cutter
Economy Wire Stripper and Cutter, 1490491-1
3
For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco
Electronics for latest specifications.
Need More Information? For information about tooling, call 1-800-522-6752
or e-mail toolsales@tycoelectronics.com.
Tooling Solutions for Networking,
Residential Cabling, Security and Telecommunications
Catalog 1654026
Revised 06-2010
Cable Stripping Tool, 2-1579002-4,
Spare Blade, 7-1579005-4
Fine adjustability and repeatability
assured by 9-position adjustment
wheel
Flexible: Strips the sheath from most
multi-core and fiber optic cables up to
11mm/0.43” in diameter
Tough: Manufactured from a new impact
resistant nylon.
Replaceable blade cassette available
Automatic Wire Stripper
Easy change stripping blade cassettes
Cuts and strips up to 10mm2/ 34-8 AWG
Strips PVC, THHN, THHW
Rotary Cable Stripping Tool, 2-1579002-5,
Spare Blade, 7-1579005-5
End Strip (circular +
straight + spiral)
Window strip (circular +
spiral + circular strip)
4,5-40 mm [0.18” - 1.57”]
diameter
Interchangeable cable guide hooks
Wire & Cable Stripping Tools — Premium
Tool Description Spare Blades
2-1579002-1 Parallel blade - Std. Ver. 0.02-10mm2[34-8 AWG] 7-1579005-1
2-1579002-2 V-blade - version 0.02-4.0mm2[28-12 AWG] 7-1579005-2
2-1579002-3 Form blade - version 16mm2 [6 AWG] 7-1579005-3
Cable Tie Gun, 734587-1
For cable ties 2.2 - 4.8 mm
Thickness up to 1.6 mm
Automatic cut-off
Adjustable tension setting
BNC Connector Removal Tool, 1725122-1
F Connector Removal Tool, 1725123-1
For security system use
Remove BNC/F connectors in high
density or hard-to-reach locations
4-Way Indent Tool, 1490492-1
Full ratchet cycle
Contact locator
Used for closed-barrel D-Sub
contacts
All Purpose Tools
4
For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco
Electronics for latest specifications.
Need More Information? For information about tooling, call 1-800-522-6752
or e-mail toolsales@tycoelectronics.com.
Tooling Solutions for Networking,
Residential Cabling, Security and Telecommunications
Catalog 1654026
Revised 06-2010
SL Series 110 Jack Termination Tool
Category 6 Mod Plug
Termination Tool
610XC Four-Pair
Punch Down Tool
Tool Kit, 1725150-1
Kit consists of Tool Assembly (1725080-1) and Lacing Fixture
(1673956-1)
Termination tool for SL Series Jacks. Simplifies the termination
process, especially for Category 6 jacks (tool can be used for Cat3 - Cat 5 jacks). Terminates and cuts all 8
conductors at once. Simplifies lacing process and speeds up terminations.
Time savings will create substantial cost savings. Ability to maintain consistent termination will increase
system performance, reduce troubleshooting and re-terminations. Greatly simplifies Category 6 termina-
tions as pairs are easily placed in a lacing fixture, maintaining twisted pair integrity with one step termina-
tion and wire cutting.
Built-in cable stripper (replacement blades are available, order PN 231674-2, MOQ of 20)
An Easy Step-By-Step Process
(View the video on-line at tooling.tycoelectronics.com/video/SLSeries_demo.wmv)
Cable Stripping Wire Lacing Inserting Connector Terminate and Cut
Termination of Category 6 Modular Plug Style
Connectors, using AMP PRO-CRIMPER Hand Tool
System. Allows one step process to
crimper all conductor and integrated
shell.
P/N 790163-1 Termination Tool w/Die
P/N 790163-2 Die Only
P/N 354940-1 PRO-CRIMPER Frame Only
Punch Down Tool for 4-pair telecommunication
distribution system. Developed for latest 110 style
connectors to accommodate Cat 6 performance
levels.
P/N 1725062-1 Termination
Tool
5
For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco
Electronics for latest specifications.
Need More Information? For information about tooling, call 1-800-522-6752
or e-mail toolsales@tycoelectronics.com.
Tooling Solutions for Networking,
Residential Cabling, Security and Telecommunications
Catalog 1654026
Revised 06-2010
Impact Tools
Non-Impact Tool
Rubber palm grip
Blade storage area in side of tool
Accepts all Twist and Lock
blades
Impact Tool
Non-slip rubber grips on
handle
Blade storage in rear of tool
Adjustable Hi/Lo Impact
setting
Accepts all Twist and Lock blades
Pro Impact Tool
Hook and spudger
Non-slip rubber grips on
handle
Blade storage in rear of tool
Adjustable Hi/Lo impact setting
Accepts all Twist and Lock blades
Tool Tool w/66/110 Tool
w/110 blade combination blade w/66 blade
Impact 1583608-1 N/A 1583608-3
Pro Impact 1375308-1 1375308-4 1375308-3
Non-Impact 1583236-1 N/A 1583236-3
Replacement Blades
Standard 110 Blade 1583609-1
Standard 66 Blade 1583609-2
Premium 110 Blade 1375309-1
Premium 66/110 Blade 1375310-1
Premium 66 Blade 1725872-1
Includes:
Installer’s knife
Pro Impact Tool with extended-life blade
(1375308-1)
Shears
Pouch
Pro-Installer Twisted Pair Tool Kit, 1375307-1
Modular Plug Professional Tool
Low handle force
Terminates both strain reliefs and inserts
contacts in one motion
Cuts, strips and terminates
Ratchet control insures complete
termination cycle
Interchangeable die sets terminate all
plugs except 10-position
AMP plugs are UL approved when
terminated using this tool and the procedures outlined in IS 408-9767
Undercarpet Splice & Tap Termination Tool, 91392-1
Safe termination of both splices and taps
Designed to fit underneath the flat conductors for reliable
termination using the AMP PRO-CRIMPER Hand Tool
System
Very low handle force
Positive handle releases for repeatable crimps
PRO-CRIMPER II Hand Tool and Die Sets
External Strain Relief Clamp Die Sets
and Tool are for use with the External
Strain Relief Clamp or 8-position
Category 3, 5 and 5e Modular Plug
only
Category 6 Modular Plug Die Set and Tool
crimps both the Strain Relief and the Modular
Plug contacts at the same time
6
For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco
Electronics for latest specifications.
Need More Information? For information about tooling, call 1-800-522-6752
or e-mail toolsales@tycoelectronics.com.
Tooling Solutions for Networking,
Residential Cabling, Security and Telecommunications
Catalog 1654026
Revised 06-2010
PRO-CRIMPER II Hand Tool Frame 354940-1
Category 6 Hand Tool and Die Set 790163-1
Modular Plug Die Set Only 790163-2
External Strain Hand Tool and Die Set 224928-1
Relief Clamp Die Set Only 224928-2
10-Position Hand Tool and Die Set 58560-1
Modular Plug Die Set Only 58560-2
Plug Style Die Set* Hand Tool and
Die Set Combo**
4- and 6-Position Line 853400-8 2-231652-8
8-Position, Category 3 853400-1 2-231652-1
4-Position Handset 853400-3 2-231652-3
6-Position Long Body 853400-7 2-231652-7
6-Position Offset 853400-6 2-231652-6
8-Pos High Performance, Cat 5 1-853400-0 3-231652-0
Frame Only (2-231652-0)
* If purchased separately, ** With tooling included
Termination and Crimping Tools
7
For drawings or technical data, contact your Tyco Electronics sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult Tyco
Electronics for latest specifications.
Need More Information? For information about tooling, call 1-800-522-6752
or e-mail toolsales@tycoelectronics.com.
Tooling Solutions for Networking,
Residential Cabling, Security and Telecommunications
Catalog 1654026
Revised 06-2010
Tone Tracer, 1490533-1
Permits wire and cable identification with-
out direct metallic contact
Ergonomic design
Can be used with any tone
generator
Quick change tips available
Tone Generator, 1490531-1
Three built-in tones
Auto-off
Separate talk battery for increased
voltage and power for test sets
Modular jack allows multiple cord sets to
be used for different applications
Tone Tracer / Generator Kit, 1673606-1
Testers
Telco Products Termination Tools
Tel-Splice Pliers, 790162-1
Works with all Tel-splice part numbers
Rounded nose won’t snag on wires
Wire cutter built into side
Spring loaded handle
Non-spring loaded version,
231839-1
Butterfly Tool, 229378-1 (50 pos),
231880-1 (64 pos)
Mass terminates and shears all wires in a
single operation
Portable, comes with carrying case
Base can be bench mounted
Used for CHAMP connectors
Tel-Splice Applicator Kit, 1583100-1
(includes 2- and 3-wire applicators)
Single-handed operation
Uses ultrasonically welded connector strips
Automatically cuts connector from strip and feeds
next connector
Durable, lightweight design
Part number 1490017-1
(2-wire applicator)
Part number 1490018-1
(3-wire applicator)
8
Tooling Solutions for Networking,
Residential Cabling, Security and Telecommunications
The SDE System is a new approach to crimp die interchangeability. This flexibility in die options provides
the capability to crimp a large variety of product types and wire sizes while using multiple application plat-
forms from manual had tools and electrical bench terminators to a portable battery-powered unit.
Standard Die Envelope (SDE) System
PRO-CRIMPER III Hand Tool
Exceptional quality and perform-
ance at an affordable price
Compatible with all SDE dies, with
enhanced ergonomics, providing a thin-
ner, more comfortable handle profile
Precision stamping techniques permit close
tolerance controls on critical parts
BT3500 Battery Hydraulic Tool, 2031400-x
see catalog 1773381-5 for specific part numbers
Portable, lightweight, ergonomic
Compatible with SDE dies and
CERTI-CRIMP II heads
New “quick take-up” feature
Approx. 250 crimps per charge
Generates up to 3500 lb of
crimp force
SDE Electric Terminator, 1490076-2
Compatible with all SDE dies
Terminates wire range of
6-10 AWG
Small footprint - 390 x 260 x
220mm (15.5 x 10 x 8:); 13kg
(29 lb)
Foot actuated; Jog cycle; includes crimp
adjustment
6-26 Pneumatic Tool System
Pneumatic powered; providing the
ultimate in wire range flexibility
Includes a jaw adapter compatible
with SDE dies
Available in hand or foot actuated
versions, with ratchet control
Also available in a number of integral die
options that terminate up to #6 SOLISTRAND
terminals
PRO-CRIMPER Tools & SDE Dies / Open Barrel AWG PN
PRO-CRIMPER Frame w/o Dies 354940-1
PRO-CRIMPER Assembly, Multimate III+ 28-16 58495-1
SDE Die Set, Multimate III+ 28-16 58495-2
PRO-CRIMPER Assembly, AMPLIMITE 20 DF 28-20 58448-2
SDE Die Set, AMPLIMITE 20 DF 28-20 58448-3
PRO-CRIMPER Assembly, CST-100 26-22 58517-1
SDE Die Set, CST-100 26-22 58517-2
PRO-CRIMPER Assembly, Superseal 1.5 SER 0.5-1.5mm 58583-1
PRO-CRIMPER Assembly, AMPLIMITE 22 DF 28-22 90800-1
SDE Die Set, AMPLIMITE 22 DF 28-22 90800-2
PRO-CRIMPER Assembly, Univ MNL 20-14 <.130” 90546-1
SDE Die Set, UMNL 20-14 <.130” 90546-2
PRO-CRIMPER Assembly, Univ MNL 20-14 >.130” 90547-1
PRO-CRIMPER Assembly, Univ MNL 24-18 90548-1
SDE Die Set, Univ MNL 24-18 90548-2
PRO-CRIMPER Assembly, Mini Univ MNL 22-18 90759-1
Pneumatic Power Assist Tools PN
Hand Actuated, 6-26 Power Unit 189721-1
Foot Actuated, 6-26 Power Unit 189722-1
Large Tool Holder 356302-1
SDE Die Set Adapter 679304-1
PRO-CRIMPER Tools & SDE Dies / PIDG PN
SDE Premium, UL-PIDG, 22-10 2063030-1
PRO-CRIMPER Assembly, 22-10 58433-3
SDE Die Set, 22-10 58423-1
PRO-CRIMPER Tools & SDE Dies / Coax PN
PRO-CRIMPER Assembly, BNC TNC 318450-1
SDE Die Set, BNC TNC 318450-2
PRO-CRIMPER Assy, RG 58/59 O Commercial 58433-1
SDE Die Set, RG 58/59 O Commercial 58435-1
PRO-CRIMPER Assembly, RG 58/59 Hex 58433-2
SDE Die Set, RG 58/59 Hex 58436-1
PRO-CRIMPER Assy, Coax 58531-3
SDE Die Set, Coax 58425-3
SDE Die Set, 151/178x068 Hex 58436-3
SDE Die Set, 75 Ohm RF Series BNC 58536-1
SDE Die Set, Premium Fiber Optic 91900-1
PRO-CRIMPER Tools & SDE Dies / SOLISTRAND PN
PRO-CRIMPER Assy, 22-10 SOLISTRAND 58546-1
SDE Die Set, 22-10 SOLISTRAND 58545-1
www.tooling.te.com / www.tooling.te.com/europe
Catalog 1654026 / 12-11 / Application Tooling / © 2011 Tyco Electronics Corp.
AMP AMP NETCONNECT, CHAMP, PRO-CRIMPER, SOLISTRAND, SUPER CHAMP,
TE Connectivity (logo) and TE Connectivity are trademarks.
Any other trademarks used are the properties of their respective owners.
Tyco Electronics Corporation, Harrisburg, PA 17105, Phone: 717-564-0100
Disclaimer
While TE Connectivity has made every reasonable effort to ensure the
accuracy of the information in this catalog, TE does not guarantee that it
is error-free, nor does TE make any other representation, warranty or
guarantee that the information is accurate, correct, reliable or current.
TE reserves the right to make any adjustments to the information
contained herein at any time without notice. TE expressly disclaims all
implied warranties regarding the information contained herein, including,
but not limited to, any implied warranties of merchantability or fitness for
a particular purpose.
The dimensions in this catalog are for reference purposes only and are
subject to change without notice. Specifications are subject to change
without notice. Consult TE for the latest dimensions and design
specifications.