WIRE MANAGEMENT PRODUCTS MULTI-PURPOSE PVC TUBING UL STANDARD 224, CSA STANDARD 198, MIL-I-631D PVC-105 In accordance with NEMA standards, may contain more than one length. PVC-105-24 to PVC-105-1 are available air spooled. CHOOSE PVC TUBING FOR: 148 Flexible Wire Protection Resistance to Heat, Oil, and Abrasion PVC TUBING APPLICATIONS: Wire Harnesses Ground Strap Protection CHARACTERISTICS OPERATING TEMPERATURE: -20C to 105C COLOR DESCRIPTION: Size 24 to 1-1/2 Inches: Black, Clear Size 2 Inches to 2-1/2 Inches: Black PHYSICAL PROPERTIES: Tensile Strength: 1800 psi, (127 kg/cm2 ) Ultimate Elongation: 300% Specific Gravity: Clear 1.25, Black 1.35 Flammability: Self-Extinguishing (UL VW-1) CHEMICAL PROPERTIES: Corrosive Effect: Non-Corrosive Fungus Resistance: No Growth Water Absorption: 0.5% ELECTRICAL PROPERTIES: Dielectric Strength: 800V/mil (315 kV/cm) Volume Resistivity: 1011 ohm-cm SPECIFICATIONS UL Standard 224 CSA Standard 198 MIL-I-631D Alpha Part No. and Size (AWG or Inches) PVC-105-24 PVC-105-22 PVC-105-20 PVC-105-19 PVC-105-18 PVC-105-17 PVC-105-16 PVC-105-15 PVC-105-14 PVC-105-13 PVC-105-12 PVC-105-11 PVC-105-10 PVC-105-9 PVC-105-8 PVC-105-7 PVC-105-6 PVC-105-5 PVC-105-4 PVC-105-3 PVC-105-2 PVC-105-1 PVC-105-0 PVC-105-5/16 PVC-105-3/8 PVC-105-7/16 PVC-105-1/2A PVC-105-9/16 PVC-105-5/8 PVC-105-3/4 PVC-105-7/8 PVC-105-1 IN PVC-105-1-1/8 PVC-105-1-1/4 PVC-105-1-1/2 PVC-105-2 IN PVC-105-2-1/2 Nominal Inside Diameter Inches mm 0.022 0.027 0.034 0.038 0.042 0.047 0.053 0.059 0.066 0.076 0.085 0.095 0.106 0.118 0.133 0.148 0.166 0.186 0.208 0.234 0.263 0.294 0.330 0.312 0.375 0.438 0.500 0.562 0.625 0.750 0.875 1.000 1.125 1.250 1.500 2.000 2.500 0,55 0,68 0,86 0,96 1,07 1,19 1,35 1,50 1,68 1,93 2,16 2,41 2,69 3,00 3,38 3,76 4,22 4,72 5,28 5,94 6,68 7,47 8,38 7,92 9,52 11,12 12,70 14,27 15,87 19,05 22,22 25,40 28,57 31,75 38,10 50,80 63,50 Nominal Wall Thickness Inches mm 0.012 0.012 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.025 0.025 0.025 0.025 0.030 0.030 0.035 0.035 0.035 0.035 0.040 0.045 0.060 0.070 0,30 0,30 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,63 0,63 0,63 0,63 0,76 0,76 0,88 0,88 0,88 0,88 1,02 1,14 1,52 1,78 Standard Put-Up Spools (Ft.) 1000 100, 1000 1000 1000 100, 1000 100, 1000 100, 1000 100, 1000 100, 500 100, 500 500 100, 500 500 500 100, 500 100, 500 100, 500 100, 500 100, 250 100, 250 250 100, 250 100, 250 100, 250 100, 250 100 100 100 100 50 50 50 50 50 50 50 50 (R) Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 Web Site: www.alphawire.com Email: info@alphawire.com WIRE MANAGEMENT PRODUCTS (R) TEFLON TUBING TFT-200, 250 ASTM D 3295 CHOOSE TEFLON TUBING FOR: (R) Excellent Heat and Chemical Resistance Superior Dielectric Strength TEFLON TUBING APPLICATIONS: (R) Wire Harnesses High Temperature Component Covering CHARACTERISTICS OPERATING TEMPERATURE: -65C to 260C COLOR DESCRIPTION: All Standard Packages: Transparent PHYSICAL PROPERTIES: Tensile Strength: 2500 psi (176 kg/cm2 ) Ultimate Elongation: 200% Specific Gravity: 2.2 Flammability: Self-Extinguishing CHEMICAL PROPERTIES: Corrosive Effect: Non-Corrosive Fungus Resistance: No Growth Water Absorption: 0.01% ELECTRICAL PROPERTIES: Dielectric Strength: 800V/mil (315 kV/cm) Volume Resistivity: 1018 ohm-cm SPECIFICATIONS ASTM D 3295 Web Site: www.alphawire.com Email: info@alphawire.com Alpha Part No. and Size (AWG) Thin Wall Standard Wall Nominal Inside Diameter Inches mm TFT-200 Nominal Wall Thick. Inches mm TFT-200-30 TFT-200-28 TFT-200-26 TFT-200-24 TFT-200-22 TFT-200-20 TFT-200-19 TFT-200-18 TFT-200-17 TFT-200-16 TFT-200-15 TFT-200-14 TFT-200-13 TFT-200-12 TFT-200-11 TFT-200-10 TFT-200-9 TFT-200-8 TFT-200-7 TFT-200-6 TFT-200-5 TFT-200-4 TFT-200-3 TFT-200-2 TFT-200-1 TFT-200-0 0.012 0.015 0.018 0.022 0.028 0.034 0.038 0.042 0.047 0.053 0.059 0.066 0.076 0.085 0.095 0.106 0.118 0.133 0.148 0.166 0.186 0.208 0.234 0.263 0.294 0.330 0.009 0.009 0.009 0.010 0.010 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 Not Not -- -- -- TFT-250-24 TFT-250-22 TFT-250-20 TFT-250-19 TFT-250-18 TFT-250-17 TFT-250-16 TFT-250-15 TFT-250-14 TFT-250-13 TFT-250-12 TFT-250-11 TFT-250-10 TFT-250-9 TFT-250-8 TFT-250-7 TFT-250-6 TFT-250-5 TFT-250-4 TFT-250-3 TFT-250-2 TFT-250-1 TFT-250-0 0,30 0,38 0,45 0,55 0,71 0,86 0,96 1,07 1,19 1,35 1,50 1,68 1,93 2,16 2,41 2,69 3,00 3,38 3,76 4,22 4,73 5,28 5,94 6,68 7,47 8,38 0,22 0,22 0,22 0,25 0,25 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,30 0,38 0,38 0,38 0,38 0,38 0,38 0,38 0,38 0,38 0,38 TFT-250 Nominal Wall Thick. Inches mm -- -- -- 0.012 0.012 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.016 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.020 -- -- -- 0,30 0,30 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,41 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 0,50 Standard Put-Up Spools (Ft.) 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500 100, 500 100, 500 100, 500 100, 500 100, 500 100 100 100 100 100 100 100 100 100 available in 500 ft. put-up available in 1000 ft. put-up Teflon is a registered trademark of E.I. DuPont Co. Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 149 WIRE MANAGEMENT PRODUCTS PVC COATED FIBERGLASS SLEEVING UL STANDARD 1441 MIL-I-3190E PIF-130 FLAME RESISTANT: PIF-130 is a woven fiberglass braid impregnated with a heat resistant, extremely tough and flexible plastic insulation. The fiberglass is treated to remove all organic matter and resist fraying. Completely compatible with all insulation and conductor types. CHOOSE PVC COATED FIBERGLASS SLEEVING FOR: High Temperature, Abrasion and Oil Resistance Resists Fraying, Bending and Knotting 150 PVC COATED FIBERGLASS SLEEVING APPLICATIONS: Flexible Wire Harnessing CHARACTERISTICS OPERATING TEMPERATURE: -20C to 130C (NEMA: 130C, UL: 105C) COLOR DESCRIPTION: All Standard Packages: Black PHYSICAL PROPERTIES: Low Temperature Brittleness: -40C Flammability: Self-Extinguishing (UL VW-1) CHEMICAL PROPERTIES: Corrosive Effect: Non-Corrosive Fungus Resistance: No Growth ELECTRICAL PROPERTIES: Dielectric Strength: 8000 Volt Alpha Part No. and Size (AWG or Inches) Nominal Inside Diameter Inches mm PIF-130-20 PIF-130-18 PIF-130-16 PIF-130-14 PIF-130-12 PIF-130-10 PIF-130-8 PIF-130-6 PIF-130-4 PIF-130-2 PIF-130-0 PIF-130-3/8 PIF-130-7/16 PIF-130-1/2A PIF-130-5/8 PIF-130-3/4 PIF-130-7/8 PIF-130-1 IN 0.034 0.042 0.053 0.066 0.085 0.106 0.133 0.166 0.208 0.263 0.330 0.375 0.438 0.500 0.625 0.750 0.875 1.000 0,86 1,07 1,35 1,68 2,16 2,09 3,38 4,22 5,28 6,68 8,38 9,52 11,12 12,70 15,88 19,05 22,22 25,40 Standard Put-Up Spools (Ft.) 100, 500, 1000 100, 500, 1000 100, 1000 100 100, 500 100, 500 100, 500 100, 250 100, 250 100, 250 100 100 100 100 100 100 100 100 SPECIFICATIONS UL Standard 1441 MIL-I-3190E NEMA, VS-1 (R) Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 Web Site: www.alphawire.com Email: info@alphawire.com WIRE MANAGEMENT PRODUCTS UL STANDARD 1441 MIL-I-3190E SILICONE COATED FIBERGLASS SLEEVING PIF-200 HIGH HEAT, SUPERIOR ELECTRICAL CHARACTERISTICS: A closely woven, braided fiberglass, uniformly coated with silicone rubber. Provides low temperature flexibility - 70C, and heat protection to 200C. The fiberglass sleeving material is heat-set, cuts cleanly and will not fray. PIF-200 is easy to handle and extremely tough with superior physical and electrical properties. Easy to "pushback" and form over components, connections and cables. CHOOSE SILICONE COATED FIBERGLASS SLEEVING FOR: High Flexible Routing Extreme Abrasion Resistance Superior Electrical Properties SILICONE COATED FIBERGLASS SLEEVING APPLICATIONS: High/Low Temperature Wire Harnesses High/Low Temperature Cable Connections Component Covering CHARACTERISTICS OPERATING TEMPERATURE: -70C to 200C VOLTAGE RATING: 600 Volt COLOR DESCRIPTION: All Standard Packages: Natural PHYSICAL PROPERTIES: Heat Aging: 1440 Hours at 235C Without Dielectric Change Hardness: Shore A34 Flammability: Self-Extinguishing (NEMA VS-1) CHEMICAL PROPERTIES: Corrosive Effect: Non-Corrosive Fungus Resistance: No Growth ELECTRICAL PROPERTIES: Dielectric Strength: 8000 Volts Alpha Part No. and Size (AWG or Inches) Nominal Inside Diameter Inches mm Standard Put-Up Spools (Ft.) PIF-200-24 PIF-200-22 PIF-200-20 PIF-200-18 PIF-200-17 PIF-200-16 PIF-200-15 PIF-200-14 PIF-200-13 PIF-200-12 PIF-200-11 PIF-200-10 PIF-200-9 PIF-200-8 PIF-200-7 PIF-200-6 PIF-200-5 PIF-200-4 PIF-200-3 PIF-200-2 PIF-200-1 PIF-200-0 PIF-200-3/8 PIF-200-7/16 PIF-200-1/2A PIF-200-5/8 0.024 0.029 0.036 0.045 0.050 0.056 0.063 0.069 0.076 0.085 0.097 0.107 0.119 0.136 0.151 0.170 0.190 0.208 0.239 0.268 0.294 0.330 0.375 0.438 0.500 0.625 0,61 0,74 0,91 1,14 1,27 1,42 1,60 1,75 1,93 2,16 2,46 2,72 3,02 3,45 3,84 4,32 4,83 5,28 6,07 6,81 7,47 8,38 9,52 11,12 12,70 15,88 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 500, 1000 100, 500, 1000 100, 1000 100, 500 100, 500 100, 500 500 100, 500 100, 500 100, 500 100, 500 25, 100 25, 100 100 25, 100 25, 100 100 100 25, 100 25, 100 25, 100 25, 100 SPECIFICATIONS UL Standard 1441 MIL-I-3190E NEMA, VS-1 (R) Web Site: www.alphawire.com Email: info@alphawire.com Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 151 WIRE MANAGEMENT PRODUCTS UNCOATED FIBERGLASS SLEEVING PIF-240 UL STANDARD 1441 FLEXIBLE, ABRASION RESISTANT: Extremely flexible, abrasion resistant sleeving, ideal for applications necessitating operation up to 648C (1200F). Heat treated to remove all organic matter. Completely compatible with all insulation and conductor types. CHOOSE UNCOATED FIBERGLASS SLEEVING FOR: 152 Extreme Flexibility Extreme Heat Environments UNCOATED FIBERGLASS SLEEVING APPLICATIONS: High Temperature Wire Harnesses High Temperature Cable Connections Component Covering CHARACTERISTICS OPERATING TEMPERATURE: -60C to 648C (1200F) COLOR DESCRIPTION: All Standard Packages: Natural PHYSICAL PROPERTIES: Flammability: Self-Extinguishing (UL VW-1) CHEMICAL PROPERTIES: Corrosive Effect: Non-Corrosive Fungus Resistance: No Growth SPECIFICATIONS (R) UL Standard 1441 NEMA, VS-1 Alpha Part No. and Size (AWG or Inches) Nominal Inside Diameter Inches mm PIF-240-20 PIF-240-18 PIF-240-16 PIF-240-15 PIF-240-14 PIF-240-12 PIF-240-11 PIF-240-10 PIF-240-9 PIF-240-8 PIF-240-7 PIF-240-6 PIF-240-5 PIF-240-4 PIF-240-3 PIF-240-2 PIF-240-1 PIF-240-0 PIF-240-3/8 PIF-240-7/16 PIF-240-1/2A PIF-240-5/8 PIF-240-3/4 PIF-240-7/8 PIF-240-1 IN 0.034 0.042 0.053 0.059 0.066 0.085 0.095 0.106 0.118 0.133 0.148 0.166 0.186 0.208 0.234 0.263 0.294 0.330 0.375 0.438 0.500 0.625 0.750 0.875 1.000 Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 0,86 1,07 1,35 1,50 1,68 2,16 2,41 2,69 3,00 3,38 3,76 4,22 4,72 5,28 5,94 6,68 7,47 8,38 9,52 11,12 12,70 15,88 19,05 22,22 25,40 Standard Put-Up Spools Ft. 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 Web Site: www.alphawire.com Email: info@alphawire.com WIRE MANAGEMENT PRODUCTS UL VW-1 MIL-I-631D NON-FRAYING, EXPANDABLE BRAID SLEEVING GRP-110NF, 120NF CHOOSE GRP NF FOR: Frayless Cuts WITHOUT A HOT KNIFE! Frequent Expansion at Scissor Cut Ends Without Fraying! Lightweight, Flexible Routing Use with Automatic Cutting Machines Use with XTRAGUARD(R) Flexible Cables GRP NF APPLICATIONS: 153 Field Installation Without Hot Knife Protection of Wire, Cable and Hoses Wire Bundling & Harnessing Wire Splices CHARACTERISTICS OPERATING TEMPERATURE: -70C to 125C COLOR DESCRIPTION: GRP-110NF: Black GRP-120NF: Black with White Tracer PHYSICAL PROPERTIES: Withstands Short Term Exposure to 230C GRP-120NF Passes UL VW-1 Flame Test CHEMICAL PROPERTIES: Not Affected by Most Chemical Environments and Common Solvents (Freon, Detergents, Soaps, Bleaches and Water) Fungus Resistance: No Growth SPECIFICATIONS MIL-I-631D (R) General Purpose Alpha Part No. Flame Retardant Alpha Part No. Size GRP-110NF18 GRP-110NF14 GRP-110NF12 GRP-110NF34 GRP-110NF114 GRP-110NF112 GRP-120NF18 GRP-120NF14 GRP-120NF12 GRP-120NF34 GRP-120NF114 GRP-120NF112 1/8 1/4 1/2 3/4 1-1/4 1-1/2 Alpha's GRP NF is a braided sleeving designed not to fray when cut with ordinary scissors or when repeatedly expanded and retracted. This product DOES NOT REQUIRE A HOT KNIFE WHEN CUTTING! Ends remain clean after installation in the field as well as on the bench. Can be used on automated cutting machines. Minimum Supplied I.D. Inches mm Maximum Expanded I.D. Inches mm Nominal Wall Thickness Inches mm 0.093 0.125 0.250 0.500 0.750 1.250 0.250 0.440 0.750 1.250 1.750 2.750 0.027 0.027 0.027 0.027 0.027 0.027 2,36 3,18 6,35 12,70 19,05 31,75 6,35 11,09 19,05 31,75 44,45 69,85 0,69 0,69 0,69 0,69 0,69 0,69 Web Site: www.alphawire.com T o l l F r e e : 1- 800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 E m a i l : i n f o @ a l p h a w i r e . c o m E u r o p e / U K T e l e p h o n e : + 4 4 ( 0 ) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 Spools Total Ftg. 100, 500 100, 500 100, 500 100, 500 50, 250 50, 250 WIRE MANAGEMENT PRODUCTS EXPANDABLE BRAIDED POLYESTER SLEEVING GRP-110, 120 MIL-I-631D EXPANDS AND GRIPS: Alpha GRP is a lightweight, expandable woven polyester sleeving that offers high flexibility with high resistance to abrasion and cutthrough. The open weave allows for a great range of expansion of the sleeving diameter, thus ensuring ease of installation and gripping action over a wide range of shapes and sizes. GRP sleeving is an ideal protective sleeve for wire bundles, harnesses, pneumatic hoses, hydraulic lines and highly polished or threaded machine parts. CHOOSE EXPANDABLE BRAIDED POLYESTER SLEEVING FOR: Lightweight, Flexible Routing High Abrasion and Cut-Through Resistance Rot-Free/Fungus-Proof Applications 154 EXPANDABLE BRAIDED POLYESTER SLEEVING APPLICATIONS: Cut-Resistant Covering for Wire, Cable and Hoses Wire Bundling and Harnessing Jacket for Flat Cable To prevent fraying of ends, GRP-110, 120 should be cut/sealed with a hot knife. CHARACTERISTICS OPERATING TEMPERATURE: -70C to 125C COLOR DESCRIPTION: GRP-110: Black, Natural GRP-120: Black, White PHYSICAL PROPERTIES: Withstands Short Term Exposure to 230C GRP-120 Passes UL VW-1 Flame Test CHEMICAL PROPERTIES: Not Affected by Most Chemical Environments and Common Solvents (Freon*, Detergents, Soaps, Bleaches and Water) Fungus Resistance: No Growth General Purpose Alpha Part No. and Size Flame Retardant Alpha Part No. and Size Minimum Supplied I.D. Inches mm Maximum Expanded I.D. Inches mm Nominal Wall Thickness Inches mm Standard Put-Up Spools Ft. GRP-110-1/8 GRP-110-1/4 GRP-110-1/2 GRP-110-3/4 GRP-110-1-1/4 GRP-110-1-3/4 GRP-110-2 GRP-120-1/8 GRP-120-1/4 GRP-120-1/2 GRP-120-3/4 GRP-120-1-1/4 GRP-120-1-3/4 GRP-120-2 0.093 0.125 0.250 0.500 0.750 1.250 1.500 0.250 0.437 0.750 1.250 1.750 2.750 3.500 0.025 0.025 0.025 0.025 0.025 0.025 0.025 100, 500 100, 500 100, 500 100, 500 50, 250 50, 250 50, 250 2,36 3,18 6,35 12,70 19,05 31,75 38,10 6,35 11,09 19,05 31,75 44,45 69,85 88,90 0,63 0,63 0,63 0,63 0,63 0,63 0,63 See Our Non-Fraying GRP-110NF and GRP-120NF (Page 153) ... CAN BE CUT WITHOUT A HOT KNIFE! SPECIFICATIONS MIL-I-631D (R) *Registered trademark of E.I. DuPont Co. Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 Web Site: www.alphawire.com Email: info@alphawire.com WIRE MANAGEMENT PRODUCTS EXPANDABLE POLYESTER WEBBED SLEEVING ZIP-GRP MIL-I-631D CHOOSE EXPANDABLE POLYESTER WEBBED SLEEVING FOR: Unlimited Breakouts Abrasion, Cut-Through Resistance Oil and Solvent Resistance EXPANDS, GRIPS AND HARNESSES: Alpha's ZIP-GRP expandable webbing offers superb flexibility and high tensile strength while providing added protection against flame, chemicals and abrasion. With its velcrotype enclosure, wires, cable assemblies and wire harnesses are always accessible and can be easily opened for any number of breakouts. EXPANDABLE POLYESTER WEBBED SLEEVING APPLICATIONS: Cut-Resistant Covering for Wire, Cable and Hoses Wire Bundling and Harnessing To prevent fraying of ends, ZIP-GRP should be cut/sealed with a hot knife. CHARACTERISTICS OPERATING TEMPERATURE: -70C to 125C COLOR DESCRIPTION: All Standard Packages: Black PHYSICAL PROPERTIES: Withstands Intermittent Exposure to 140C Melt Temperature: 250C Tensile Strength: 100,000 psi Cycle Life: Up to 10,000 Cycles CHEMICAL PROPERTIES: Resistant to Most Chemicals: Acetone, Acids, Hydrocarbons, Trichlorethylene, Alcohol Fungus Resistance: No Growth Alpha Part No. and Size Minimum Supplied I.D. Inches mm Maximum Expanded I.D. Inches mm Typical Wall Thickness Inches mm Nominal Flat Width Inches mm Standard Put-Up Spools Ft. ZIP-GRP-7/8 ZIP-GRP-1-1/2 ZIP-GRP-2 0.750 19,1 1.000 25,4 1.500 38,1 1.000 25,4 2.000 50,8 2.125 53,9 0.025 0.025 0.025 2.500 63,5 3.750 95,3 5.000 127,0 25, 50 25, 50 25, 50 0,635 0,635 0,635 SPECIFICATIONS MIL-I-631D Web Site: www.alphawire.com Email: info@alphawire.com Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 155 WIRE MANAGEMENT PRODUCTS ZIPPER TUBING ZIP-41 UL STANDARD 224 CHOOSE ZIPPER TUBING FOR: Protection Against Flame, Chemicals and Abrasion ZIPPER TUBING APPLICATIONS: 156 Wire/Cable Bundling Cable Jacketing Protection CHARACTERISTICS OPERATING TEMPERATURE: -20C to 105C COLOR DESCRIPTION: All Standard Packages: Black PHYSICAL PROPERTIES: Tensile Strength: 2500 psi, (177 kg/cm2) Ultimate Elongation: 300% Wall Thickness: 0.020" (0,51mm) Track Thickness: (When Closed) 0.150 Inches (3,8mm) Flammability: Self-Extinguishing (UL VW-1) CHEMICAL PROPERTIES: Fungus Resistance: No Growth SPECIFICATIONS (R) UL Standard 224 MIL-I-631D WIRE, CABLE, HARNESS PROTECTION: Alpha Zipper Tubing is designed to provide a professional finish to wiring installations by eliminating exposed wiring and providing added protection against flame, chemicals and abrasion. With Zipper Tubing, it's possible to isolate any group of wires or cables quickly and easily, without the bother of tape wrapping. Zipper Tubing is manufactured from the highest quality, high temperature, stabilized PVC. The combination of flame, oil, fungus and moisture resistance, coupled with excellent abrasion resistance, makes Zipper Tubing an ideal jacketing material for use in harsh environments. Supplied flat on a spool for ease of storage and accessibility, Alpha Zipper Tubing is an ideal jacketing material for use in the production or repair of pre-wired harness assemblies. Each package contains two plastic sliders (AB 395). Loc-Trac(R) provides an effective closure that is ideal for use where the assembly will be subjected to random flexing. Alpha Part No. and Size Nominal Inside Diameter Inches mm Nominal Flat Width Inches mm ZIP-41-1/2 ZIP-41-5/8 ZIP-41-3/4 ZIP-41-7/8 ZIP-41-1 ZIP-41-1-1/4 ZIP-41-1-1/2 ZIP-41-1-3/4 ZIP-41-2 ZIP-41-2-1/4 ZIP-41-3 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 1-3/4 2 2-1/4 3 2 2-3/8 2-3/4 3-1/8 3-9/16 4-1/8 4-7/8 5-5/8 6-3/8 7-1/2 10 12,7 15,8 19,0 22,2 25,4 31,7 38,1 44,4 50,8 57,1 76,2 Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 50,8 60,3 69,8 79,8 90,4 104,7 123,8 142,8 161,9 190,5 254,0 Standard Package Spool Lengths (Ft.) 25, 100 25, 100 25, 100 25, 100 25, 100 25, 100 25, 100 25, 100 25, 100 25, 100 25, 100 Web Site: www.alphawire.com Email: info@alphawire.com WIRE MANAGEMENT PRODUCTS SPIRAL WRAP TUBING SW SPIRAL WRAP TUBING APPLICATIONS: Wire Harness Breakouts Cable Bundling CHARACTERISTICS OPERATING TEMPERATURE: Polyethylene: -20C to 80C Nylon: -40C to 120C Teflon*: -70C to 250C PVC: -20C to 80C COLOR DESCRIPTION: SW-1 to 6, SW-20 to 25 and SW-30 to 35: Natural SW-10 to 14: White SW-40 to 45 and SW-50 to 53: Black SPIRAL CUT FOR HARNESS BREAKOUTS: Wire harnessing, cabling and bundling work is simplified with the use of Alpha's SW series spiral wrap tubing. SW tubing wraps tightly to the wire and cable being bundled, yet is flexible and simple to apply. All types maintain flexibility even when bent around sharp edges. Breakouts or tapoff connections may be made through the openings of the wrap. SW spiral wrap is constructed from several semi-rigid tubing materials and then cut on a continual spiral. Standard Put-Up Ft. Max. Oper. Temp. Min. Oper. Temp. Nom. O.D. Inches Nominal Max. Diam. Wall Inner Wire Thickness Bundle FlammaInches Inches bility Alpha Part No. Size In. SW-1 SW-2 SW-3 SW-4 SW-5 SW-6 1/8 1/4 3/8 1/2 3/4 1 C L E AR P O L Y E T H Y L E N E Ideal for general indoor applications. This costeffective material is extremely abrasion resistant and is unaffected by most solvents. 25, 100, 500 25, 100, 500 25, 100 25, 100 25, 100, 500 25, 100, 500 80C (176F) 20C (4F) 0.125 0.250 0.375 0.500 0.750 1.000 0.031 0.046 0.052 0.062 0.065 0.095 1/2 2 3 4 5 6 Not Flame Retardant. SW-10 SW-11 SW-12 SW-13 SW-14 1/8 1/4 3/8 1/2 3/4 FIRE RESISTANT POLYETHYLENE A cost-effective alternative to Nylon or Teflon*. This special material is self-extinguishing. 25, 100, 500 25, 100, 500 25, 100 25, 100 25, 100 80C (176F) 20C (4F) 0.125 0.250 0.375 0.500 0.750 0.031 0.046 0.052 0.062 0.065 1/2 2 3 4 5 94V-0 SW-20 SW-21 SW-22 SW-23 SW-24 SW-25 1/8 1/4 3/8 1/2 3/4 1 NYLON Highly specialized product that is tough, durable, selfextinguishing, abrasion resistant, lightweight. Operates over a wide temp. range. 25, 100, 500 25, 100, 500 25, 100 25, 100 25, 100 25, 100 120C (176F) 40C (40F) 0.125 0.250 0.375 0.500 0.750 1.000 0.016 0.025 0.035 0.035 0.032 0.032 1/2 2 3 4 5 6 94V-2 SW-30 SW-31 SW-32 SW-33 SW-34 SW-35 1/8 1/4 3/8 1/2 3/4 1 TEFLON* Self extinguishing, fluorocarbon, resin material. Possesses greatest min. & max. temp. range of any spiral wrap material. Suitable for use in a number of industrial applications. 25, 100 25, 100 25, 100 25, 100 25, 100 25, 100 250C (482F) 70C (94F) 0.125 0.250 0.375 0.500 0.750 1.000 0.030 0.030 0.030 0.030 0.032 0.040 1/2 2 2-1/2 3 3-1/2 4 Self Extinguishing. SW-40 SW-41 SW-42 SW-43 SW-44 SW-45 1/8 1/4 3/8 1/2 3/4 1 U L T R AV I O L E T - R E S I S T AN T B L AC K P O L Y E T H Y L E N E Recommended for outdoor use. Same properties as clear polyethylene but contains extra additive for moisture resistance ultraviolet light and rain. 25, 100, 500 25, 100, 500 25, 100 25, 100 25, 100, 500 25, 100, 500 80C (176F) 20C (4F) 0.125 0.250 0.375 0.500 0.750 1.000 0.030 0.045 0.050 0.060 0.065 0.095 1/2 2 3 4 5 6 Not Flame Retardant. SW-50 SW-51 SW-52 SW-53 1/8 1/4 3/8 1/2 PVC Superior taber abrasion resistance, tensile strength, thermal, mechanical & electrical properties. Self-extinguishing flexible product. 25, 100 25, 100 25, 100 25, 100 80C (176F) 20C (4F) 0.125 0.250 0.375 0.500 0.032 0.045 0.052 0.062 1/2 2 2-1/2 3 Self Extinguishing. Standard Materials *Registered trademark of E.I. DuPont Co. Web Site: www.alphawire.com Email: info@alphawire.com Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 157 WIRE MANAGEMENT PRODUCTS LACING CORD AND TAPE LC MIL-T-43435 HIGH TENSILE STRENGTH, KNOT RETENTION: Designed to allow a wider contact area with the insulation so that it remains in place, tape is flexible and easy on the assembler's hands. Once knotted, tape resists slipping and does not increase diameter of harness. Nylon has excellent tensile strength and resists acids, abrasion, flame and fungus. Polyester has all the characteristics of Nylon, but has better resistance to acids, and no appreciable discoloration. CHOOSE LACING CORD AND TAPE FOR: High Tensile Strength Good Chemical Resistance Excellent Abrasion Resistance Excellent Knot Retention 158 LACING CORD AND TAPE APPLICATIONS: Bundling Military Wire Harnesses CHARACTERISTICS COLOR DESCRIPTION: All Standard Packages: White, Black SPECIFICATIONS MIL-T-43435 AVAILABILITY 500 yard spools NYLON AND DACRON FLAT BRAIDED TAPE Alpha Part No. LC-132 LC-134 LC-136 LC-140 LC-143 LC-162 MIL-T-43435 Designation Type Size I I I I I II 3 4 3 3 3 3 Finish Tensile Strength Lbs. C (GE) B (MW) B (MW) F (SR) E (AM) B (MW) 50 30 50 50 50 50 Nom. Width Inches mm Nom. Thickness Inches mm Material 0.085 0.060 0.085 0.085 0.085 0.085 0.014 0.012 0.014 0.014 0.014 0.014 Nylon Nylon Nylon Nylon Nylon Polyester 2,16 1,52 2,16 2,16 2,16 2,16 0,35 0,30 0,35 0,35 0,35 0,35 FINISHES: GE: A synthetic rubber-like resin formulated with a non-mercuric compound which lends the finish fungicidal properties. This finish permits easier handling and better knot retention. This finish has a melting point in excess of 190F and will soften, but not flow, at 140F. MW: A micro-crystalline wax with a melting point above 130F compounded with a fungicide which does not contain either copper or mercuric materials. Excellent knot retention, yet finish does not have too great a "waxy" feel to the user. MW is soft, pliable, easy to tie. AM: A thermoplastic synthetic resin with a melting point above 350F for use where a "wax free" type is specified. It is a non-dusting or flaking, dry finish with good knot tying qualities. SR: A special continuous coating of fungistatic synthetic rubber containing no corrosive compounding ingredients. Knots tied with this finish will not slip. This finish will not flake or dust. Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 Web Site: www.alphawire.com Email: info@alphawire.com WIRE MANAGEMENT PRODUCTS TINNED COPPER BRAID QQ-W-343E QQ-B-575B FLAT, OVAL SHIELDING, GROUND STRAP: A tight weave of multi-strand, soft drawn tinned copper wire; tinned copper braid is an ideal shielding material for short-run cables providing easy radial termination. In retrofit applications, provides additional shielding efficiency. Tinned copper flat braid, used as a ground strap, provides an excellent, lowresistance ground path. CHOOSE TINNED COPPER BRAID FOR: Ground/Shielding Terminations TINNED COPPER BRAID APPLICATIONS: Point-to-Point Ground Path Wire/Cable Shielding 159 CHARACTERISTICS PRODUCT DESCRIPTION: Flat or Oval Shaped Tinned Copper Braid TINNED COPPER FLAT BRAID Alpha Part No. Nom. Flat Width Inches mm Nom. Thickness Inches mm 1221 1222 1223 1224 1229 1230 1231 1232 1233/2 1233 1234 1235 1239 1240 1241 1242 1242/4 0.025 1/32 3/64 3/32 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 1-3/8 1-1/2 1-3/4 2 3 0.015 0.020 0.020 0.020 0.020 0.020 0.030 0.030 0.030 0.030 0.040 0.045 0.050 0.060 0.080 0.120 0.200 0,63 0,79 1,19 2,38 3,18 4,76 6,35 9,53 12,70 15,90 19,10 25,40 34,90 38,10 44,50 50,80 76,20 SPECIFICATIONS QQ-W-343E ASTM-B-33 Meets QQ-B-575B 0,38 0,50 0,50 0,50 0,50 0,50 0,76 0,76 0,76 0,76 1,02 1,14 1,27 1,52 2,03 3,05 5,08 Braid Construction AWG of Total No. Indiv. of Indiv. Ends Carriers Ends 36 36 36 36 36 36 36 36 36 36 36 36 30 30 30 30 30 8 16 24 16 24 24 24 48 48 48 48 48 48 48 48 48 48 8 16 24 48 72 120 168 288 384 384 864 864 336 528 1248 1436 2256 Approx. AWG Equiv. Nom. Circular Mil Area, CM Approx. Current Carrying Cap. (Amps) Standard Package Spools Ft. 27 24 22 19 18 15 14 12 10 10 7 7 5 3 2/0 3/0 4/0 200 400 600 1200 1800 3000 4200 7200 9600 9600 20800 20800 33700 53064 125424 154368 225000 4 6 7 11 16 25 32 46 53 53 85 85 100 150 280 310 390 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100, 500, 1000 100 100 100 100 TINNED COPPER OVAL BRAID Alpha Part No. Nom. I.D. When Rounded Inches mm 2132 2138 2140 2142 2144 2146 2148 2150 2152 1/16 11/64 3/16 1/4 3/8 1/2 5/8 11/16 25/32 1,59 4,37 4,76 6,35 9,53 12,70 15,88 17,46 19,84 Approx. Braid Construction Nom. Current AWG of Total No. Approx. Circular Carrying Indiv. of Indiv. AWG Mil Area, Cap. Ends Carriers Ends Equiv. CM (Amps) 34 34 34 34 34 34 34 34 34 16 24 24 24 24 48 48 48 48 32 120 144 168 192 336 384 480 528 19 14 13 12 11 9 8 7 7 1192 4770 5724 6678 7632 13356 14264 19080 20988 11 32 38 41 46 62 64 81 85 Standard Package Spools Ft. 100, 500, 1000 100, 500, 1000 100, 500 100, 500 100, 500 100 100 100 100 Values shown are for bare cable in free air at 30C (86F) and intended as a reference guide only. Actual values will depend on permissible temperature rise, permissible voltage drop and other conditions of service. Web Site: www.alphawire.com Email: info@alphawire.com Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 WIRE MANAGEMENT PRODUCTS TINNED/SILVER COPPER BRAID QQ-B-575B QQ-W-343E TUBULAR SHIELDING, GROUND STRAP: A tight weave of multi-strand, soft drawn tinned copper wire; tinned copper braid is an ideal shielding material for short-run cables providing easy radial termination. In retrofit applications, provides additional shielding efficiency. Tinned copper flat braid, used as a ground strap, provides an excellent, low- resistance ground path. CHOOSE TINNED COPPER BRAID FOR: Ground/Shielding Terminations TINNED COPPER BRAID APPLICATIONS: 160 Point-to-Point Ground Path Wire/Cable Shielding CHARACTERISTICS PRODUCT DESCRIPTION: Tubular Shaped, Tinned or Silver-Plated Copper Braid SPECIFICATIONS QQ-W-343E QQ-B-575B ASTM-B-33 Alpha Part No. Nom. I.D. When Rounded Inches mm Approx. Braid Construction Nom. Current AWG of Total No. Approx. Circular Carrying Indiv. of Indiv. AWG Mil Area, Cap. Ends Carriers Ends Equiv. CM (Amps) Standard Package Spools Ft. TINNED COPPER TUBULAR BRAID 2160 2162 2163 2164 2166 2167 2168 2170 2171 2171/1 2172 2173 2174 2175 2175/1 2176 1/32 1/16 5/64 7/64 1/8 5/32 11/64 13/64 1/4 9/32 3/8 7/16 1/2 9/16 21/32 25/32 0,79 1,59 1,98 2,78 3,18 3,97 4,37 5,16 6,35 7,14 9,53 11,11 12,70 14,29 16,67 19,84 36 36 36 36 36 36 36 34 36 30 36 30 36 30 30 36 24 24 24 24 24 24 24 24 24 24 48 24 48 48 48 48 24 48 72 96 120 240 168 192 384 120 384 240 528 480 768 864 22 19 18 16 15 12 14 11 10 9 10 6 9 3 1 7 600 1200 1800 2400 3000 6000 4200 7630 9600 12060 9600 24120 13200 48240 77180 21600 7.0 11.0 16.0 19.0 25.0 40.0 32.0 46.0 53.0 60.0 53.0 90.0 62.0 145.0 190.0 88.0 100, 250 100, 250 100, 250 100, 250 100, 250 100, 250 100, 250 100 100 100 100 100 100 100 100 100 EXTRA LARGE TINNED COPPER TUBULAR BRAID 2177 2178 2179 2180 2181 2182 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 22,23 25,40 28,58 31,75 34,93 38,10 30 30 30 30 30 30 48 48 48 48 48 48 336 384 432 480 528 576 5 4 4 3 3 2 33700 38600 43330 48150 53000 57775 100.0 120.0 130.0 145.0 150.0 165.0 100 100 100 100 100 100 24 24 24 24 24 24 24 48 96 120 240 168 192 384 19 16 15 12 14 11 10 1200 2400 3000 6000 4200 7640 9600 11.0 19.0 25.0 40.0 32.0 46.0 53.0 100 100 100 100 100 100 100 SILVER-PLATED TUBULAR BRAID 2191 2193 2194 2195 2196 2197 2198 1/16 7/64 1/8 5/32 11/64 13/64 1/4 1,59 2,78 3,18 3,97 4,37 5,16 6,35 36 36 36 36 36 34 36 Values shown are for bare cable in free air at 30C (86F) and intended as a reference guide only. Actual values will depend on permissible temperature rise, permissible voltage drop and other conditions of service. Toll Free: 1-800-52 ALPHA * Telephone: 908-925-8000 * Fax: 908-925-6923 Europe/UK Telephone: +44 (0) 1932 772422 * Europe/UK Fax: +44 (0) 1932 772433 Web Site: www.alphawire.com Email: info@alphawire.com