Positronic Industries' FEDERAL SUPPLY CODE FOR MANUFACTURERS is Number 28198. Unless otherwise specified, dimensional tolerances are: 1) 0.03 mm (0.001 inches) for male contact mating diameters. 2) 0.08 mm (0.003 inches) for contact termination diameters. 3) 0.13 mm (0.005 inches) for all other diameters. 4) 0.38 mm (0.015 inches) for all other dimensions. CATALOG NUMBER: C-013 REV. A PUBLISHED IN THE UNITED STATES OF AMERICA Positronic Industries, Inc. believes the data contained herein to be reliable. Since the technical information is given free of charge, the User employs such information at his own discretion and risk. Positronic Industries, Inc. assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. TABLE OF CONTENTS GH SERIES General Product Information . . . . . . . . . . . . . . . Technical Characteristics . . . . . . . . . . . . . . . . . . Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . Solder Contacts . . . . . . . . . . . . . . . . . . . . . . . . . Printed Board Contact Hole Position Dimensions Printed Board Contact Hole Patterns . . . . . . . . . Typical Connector Insulator Dimensions . . . . . . . Typical Mating Assemblies . . . . . . . . . . . . . . . . . Locking Devices . . . . . . . . . . . . . . . . . . . . . . . . . Aluminium Hoods . . . . . . . . . . . . . . . . . . . . . . . . Plastic Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . Panel Mounting Information . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 . . . . . . . . . .1 . . . . . . . . . .2 . . . . . . . . . .3 . . . . . . . . . .3 . . . . . . . . . .3 . . . . . . . . . .4 . . . . . . . . . .4 . . . . . . . . . .5 . . . . . . . . . .5 . . . . . . . . . .6 . . . . . . . . . .7 . . . . . . . . . .8 MGH SERIES General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Typical Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Panel Mounting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 PROFESSIONAL QUALITY, FIXED CONTACT CIRCLE HEX CONNECTORS GH SERIES Size 20 Contacts High Performance Construction 5 Insulator Variants 4 through 10 Contacts U.L. Recognized File #E49351 GH Series connectors are high reliability, hexagonal connectors offered with solder and straight solder terminations. Contacts have 0.040 inch (1.02 mm) diameters and are rated to 7.5 amperes per contact. Five connector variants, four through ten poles, are offered. GH Series connectors have DAP insulators. A variety of plastic and metal hoods are available, and the locking system is achieved by a lock-ring spring mechanism. Polarization is accomplished by contact layouts or by an oversized contact. GH Series connectors are ideal for use in industrial and instrumentation applications where light weight, miniature, high reliability interconnections are necessary. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS, continued: Insulator: Glass-filled DAP per ASTM-D-5948, Type SDG-F. Grey color is standard. Polarization: Fixed Contacts: Copper alloy, gold flash over nickel or copper. Hoods: Aluminium with yellow or black anodize. Glass-filled diallyl phthalate. Lock Rings and Lock Springs: Copper alloy with zinc plate and dichromate seal. Mechanical Operations: Open Entry Contacts: Closed Entry Contacts: 0.056 inch (1.42 mm) diameter male contact in position "A" on Size 4 connector. Molding configuration provides polarization on other sizes. 250 operations per IEC 512-5. 500 operations per IEC 512-5. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 7.5 amps, maximum. Initial Contact Resistance: 0.010 ohms, maximum. Size 20: 0.040 inch (1.02 mm) diameter. Flash over Voltage: 1,750 VAC (rms). Test Voltage: 1,200 VAC (rms). Open entry is standard. "Closed Entry" is available on solder-style contacts for high reliability applications. Insulation Resistance: 5 G ohms. Clearance and Creepage Distance: 0.025 inch (0.64 mm), minimum. Contact Retention in Insulator: 10 lbs. (44.5N), minimum. Working Voltage: 300 VAC (rms). Contact Termination: 0.046 inch (1.17 mm) internal diameter on solder style contacts for 20 AWG (0.5 mm2) wire maximum 0.025 inch (0.64 mm) diameter straight solder, printed board mount style contact. MECHANICAL CHARACTERISTICS: Fixed Contacts: Male: Female: Locking Systems: CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. Damp Heat, Steady State: 21 days. Friction, lock spring with lock ring. Positronic Industries, Inc. 1 PROFESSIONAL QUALITY, FIXED CONTACT MINIATURE CIRCLE-HEX CONNECTORS GH SERIES EXPLODED VIEW OF TYPICAL CONNECTOR ASSEMBLY Male Contact Male Insulator Lock Ring Lock Washer Cable Clamp Hex Nut PART NUMBER GH7MSCLRN0 Metal Hood Lock Spring Female Insulator Female Contact Male Contact Male Insulator PART NUMBER GH7FSCLSH16 Lock Ring Plastic Hood Cable Clamp PART NUMBER GH7MSCLRH19C 2 Positronic Industries, Inc. PROFESSIONAL QUALITY, FIXED CONTACT MINIATURE CIRCLE-HEX CONNECTORS GH SERIES GH SERIES CONNECTOR WITH SOLDER CONTACTS NOTE: Specify Contact Code "SC" in Step 4 of the Ordering Information. 0.531 (13.49) 0.750 (19.05) 0.093 (2.36) 0.531 (13.49) 0.093 (2.36) 0.001 0.046(1.17) O Typical Solder Cup 0.040(1.02) O Typical TYPICAL PART NUMBER: GH4MSC00 TYPICAL PART NUMBER: GH4FSC00 MATERIAL: Copper alloy. FINISH: Gold flash over nickel or copper. GH4 has 0.056 0.001 (1.42) O Pin in "A" position for polarization. GH SERIES CONNECTOR WITH STRAIGHT SOLDER CONTACTS NOTE: Specify Contact Code for desired length of contact termination in Step 4 of the Ordering Information. CONTACT CODE "L" DS3 0.093 (2.36) DS4 0.125 (3.18) DS5 0.156 (3.96) DS6 0.187 (4.75) 0.025 (0.64)O "L" TYPICAL PART NUMBER: GH5FDS400 MATERIAL: Copper alloy. FINISH: Gold flash over nickel or copper. Straight solder contacts are not available in GH4 connector. GH SERIES CONTACT HOLE POSITION DIMENSIONS AND PRINTED BOARD HOLE PATTERN Hole Identification shown is for mating face of female connector. Use mirror image for male connector. 0.125(3.18) 0.085 (2.16) 0.012(0.30) 0.105(2.67) 0.105(2.67) 0.062 (1.57) 0.109(2.77) 0.132 (3.35) 0.086(2.18) 0.234 (5.94) 0.234 (5.94) 0.172(4.37) 0.062(1.57) 0.109(2.77) 0.132 (3.35) GH4 GH7 GH5 0.161(4.09) 0.045(1.14) 0.109(2.77) 0.058(1.47) 0.057(1.45) 0.113(2.87) 0.160(4.06) 0.105(2.67) 0.068(1.73) 0.152(3.86) 0.119(3.02) 0.314 (7.98) 0.324(8.23) 0.162(4.11) 0.202(5.13) 0.178(4.52) 0.014 (0.36) GH9 Suggest 0.040(1.01) O holes in printed board for contact terminations. 0.275(6.99) 0.056(1.42) GH10 DIMENSIONS ARE IN INCHES (MILLIMETERS). ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic Industries, Inc. 3 PROFESSIONAL QUALITY, FIXED CONTACT MINIATURE CIRCLE-HEX CONNECTORS GH SERIES GH SERIES INSULATOR DIMENSIONS Mating face of female connector for Sizes GH 5, 7, 9, and 10. 0.344 Typical (8.74) 0.468 (11.89) 0.468 (11.89) 0.562 (14.27) 0.093 Typical (2.36) 0.500 O (12.70) 0.375 O (9.53) GH4M GH4F 3/8-24 UNF-2A Threads 0.562 (14.27) 0.562 (14.27) 0.562 (14.27) 1/2-20 UNF-2A Threads 0.500 O (12.70) 0.500 O (12.70) 0.500 O (12.70) GH7 1/2-20 UNF-2A Threads GH5 GH9 1/2-20 UNF-2A Threads See GH Series Printed Board Hole Patterns, page 3 of this catalog, for contact variant hole positions. GH10 1/2-20 UNF-2A Threads Size GH4 uses 0.056(1.42) O pin in position "A" for polarization. For all other sizes, the body design provides polarization. For Sizes 5 through 10, male and female connector dimensions are typical. MATERIAL: Glass-filled diallyl phthalate per ASTM-D-5948, Type SDG-F. DIMENSIONS ARE IN INCHES (MILLIMETERS). ALL DIMENSIONS ARE SUBJECT TO CHANGE. TYPICAL MATING ASSEMBLIES GH5FSCLRH19S GH10FSCLSH16 GH4MSCLSH10C GH4FSCLRN0 4 Positronic Industries, Inc. GH5MSCLSH19 GH10MDS4LRN0 PROFESSIONAL QUALITY, FIXED CONTACT MINIATURE CIRCLE-HEX CONNECTORS GH SERIES GH SERIES LOCKING DEVICES LOCK SPRING LOCK RING AND NUT 0.250 (6.35) 0.250 (6.35) 0.719(18.26) 0.625(15.88) on Size 4 0.750(19.05) 0.656(16.66) on Size 4 MATERIAL: Copper alloy. FINISH: Zinc plate with dichromate seal. GH SERIES ALUMINUM HOODS Set Screw G C Hood Opening B A T Thread FO DO HOOD CODE CONNECTOR SIZE A B C D F G T THREAD H14 GH-4 0.25 (6.4) 0.80 (20.3) 1.06 (26.9) 0.59 (15.0) 0.56 (14.2) 0.22 (5.6) 3/8-24 UNF-2B H16 GH-5, 7, 9, 10 0.25 (6.4) 0.71 (18.0) 0.94 (23.9) 0.67 (17.0) 0.58 (14.7) 0.25 (6.4) 1/2-20 UNF-2B MATERIAL: Aluminum. FINISH: Yellow anodize is standard. Black anodize also available. DIMENSIONS ARE IN INCHES (MILLIMETERS). ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic Industries, Inc. 5 PROFESSIONAL QUALITY, FIXED CONTACT MINIATURE CIRCLE-HEX CONNECTORS GH SERIES GH SERIES PLASTIC HOODS STANDARD HOOD C G B Hood Opening A DO EO FO T Thread HOOD CODE CONNECTOR SIZE A B C D E F G T THREAD H10 GH4 0.31 (7.9) 0.69 (17.5) 0.75 (19.1) 0.56 (14.2) 0.25 (6.4) 0.44 (11.2) 0.16 (4.1) 3/8-24 UNF-2B H19 GH 5, 7, 9, 10 0.28 (7.1) 0.66 (16.8) 0.88 (22.4) 0.66 (16.8) 0.42 (10.7) 0.54 (13.7) 0.30 (7.6) 1/2-20 UNF-2B SHORT HOOD B A G Hood Opening FO DO T Thread HOOD CODE CONNECTOR SIZE A B D F G T THREAD H10S GH4 0.31 (7.9) 0.69 (17.5) 0.56 (14.2) 0.44 (11.2) 0.16 (4.1) 3/8-24 UNF-2B H19S GH 5, 7, 9, 10 0.28 (7.1) 0.66 (16.8) 0.66 (16.8) 0.54 (13.7) 0.30 (7.6) 1/2-20 UNF-2B HOODS WITH CABLE CLAMPS B C A Hood Opening G DO FO T Thread HOOD CODE CONNECTOR SIZE A B C D F G T THREAD H10C GH4 0.31 (7.9) 0.69 (17.5) 0.83 (21.1) 0.56 (14.2) 0.44 (11.2) 0.21 (5.3) 3/8-24 UNF-2B GH 5, 7, 9, 10 0.28 (7.1) 0.66 (16.8) 0.86 (21.8) 0.66 (16.8) 0.54 (13.7) 0.30 (7.6) 1/2-20 UNF-2B H19C MATERIAL: Glass-filled diallyl phthalate per ASTM-D-5948, Type SDG-F. CABLE CLAMPS: Aluminum, yellow anodize finish. 6 Positronic Industries, Inc. DIMENSIONS ARE IN INCHES (MILLIMETERS). ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL QUALITY, FIXED CONTACT MINIATURE CIRCLE-HEX CONNECTORS GH SERIES PANEL CUT-OUT DIMENSIONS FOR GH SERIES 0.125(3.18) 30 0.345 (8.76) 0.395 O (10.03) 0.515 O (13.08) 0.250(6.35) 0.099(2.51) O 30 SIZE 4 SIZES 5, 7, 9, & 10 DIMENSIONS ARE IN INCHES (MILLIMETERS). ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic Industries, Inc. 7 PROFESSIONAL QUALITY, FIXED CONTACT MINIATURE CIRCLE-HEX CONNECTORS GH SERIES ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify the complete connector by following Steps 1 through 7. Insert "0" when a step is not used. STEP 1 2 3 4 5 6 GH 10 M SC LRN 0 7 STEP 7 - Special Customer Requirements STEP 1 - Basic Series B - For black anodized aluminum parts. CE - "Closed Entry" contacts on female solder contact. NOTE: Position "A" of GH4 connector is available as "Open Entry" only. GH Series STEP 2 - GH Series Connector Variants 4, 5, 7, 9, 10 STEP 3 - Connector Gender STEP 6 - Cable Adapters (Hoods) M - Male Insulator F - Female Insulator H10 - Standard plastic hood offered on 4 variant. H19 - Standard plastic hood offered on 5, 7, 9, and 10 variants. STEP 4 - Contact Termination Type H10S - Short plastic hood offered on 4 variant. SC - Solder. For "Closed Entry" design, add "CE" in Step 7. DS3 - Straight Solder, [0.093(2.36)]. DS4 - Straight Solder, [0.125(3.18)]. DS5 - Straight Solder, [0.156(3.96)]. DS6 - Straight Solder, [0.187(4.75)]. NOTE: DS contacts are not available on GH4 connector. H10C - Plastic hood with cable clamps offered on 4 variant. STEP 5 - Mounting and Locking Accessories H19C - Plastic hood with cable clamps offered on 5, 7, 9, and 10 variants. LR - Lock Ring. LS - Lock Spring. N - Mounting Nut. W - Lockwasher. 0 - If no mounting or locking accessories are required. NOTE: When the Lock Ring (LR) or Lock Spring (LS) are ordered with the Mounting Nut (N), a Lockwasher (W) is furnished. H19S - Short plastic hood offered on 5, 7, 9, and 10 variants. H14 - Aluminum hood offered on 4 variant. H16 - Aluminum hood offered on 5, 7, 9, and 10 variants. 0 - If no hoods are required. NOTE: Yellow anodize finish is standard for aluminium parts. DIMENSIONS ARE IN INCHES (MILLIMETERS). ALL DIMENSIONS ARE SUBJECT TO CHANGE. 8 Positronic Industries, Inc. PROFESSIONAL QUALITY, MICROMINIATURE, FIXED CONTACT CIRCLE HEX CONNECTORS MGH SERIES Size 22 Contacts High Performance Construction Polarization and Locking Accessories U.L. Recognized File #E49351 MGH Series connectors are microminiature, high reliability connectors. They are available with three contacts for providing polarization: two contacts at 0.030 inch (0.76 mm) diameter, and one contact at 0.040 inch (1.02 mm) diameter. The MGH Series is rated to three amperes per contact. Spacing between contacts is 0.102 inch (2.59 mm), and the face diameter of the connector is 0.312 inch (7.92 mm). MGH Series connectors are ideally applied where limited space is a concern. MGH Series connectors can be used as cable connectors, panel-mounted connectors, or probes. Constructed of high performance materials, MGH Series connectors are widely used in medical, industrial, military, and automotive applications. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Fixed Contacts: Glass-filled DAP per ASTM-D-5948, Type SDG-F. Green color is standard. ELECTRICAL CHARACTERISTICS: Copper alloy, gold flash over nickel or copper. Contact Current Rating: 3 amps, maximum. Initial Contact Resistance: 0.012 ohms, maximum. Flash over Voltage: 1,500 VAC (rms). Test Voltage: 1,000 VAC (rms). Insulation Resistance: 5 G ohms, minimum. Clearance and Creepage Distance: 0.021 inch (0.53 mm), minimum. MECHANICAL CHARACTERISTICS: Working Voltage: 250 VAC (rms). Fixed Contacts: Male: CLIMATIC CHARACTERISTICS: Hoods: Aluminium with yellow or black anodize. Lock Rings and Lock Springs: Copper alloy with zinc plate and dichromate seal. Female: Two (2) Size 22: 0.030 inch (0.76 mm) diameter contacts, and one (1) Size 20: 0.040 inch (1.02mm) diameter contact. -55C to +125C. Damp Heat, Steady State: 21 days. Open entry. Contact Retention in Insulator: 6 lbs. (26.5 N), minimum. Contact Termination: 0.027 inch (0.69 mm) internal diameter on solder style contact for 24 AWG (0.25 mm2) wire maximum Friction, lock spring with lock ring. Locking Systems: Temperature Range: Polarization: 0.040 inch (1.02 mm) diameter male contact in position "A". Mechanical Operations: 250 operations per IEC 512-5. Positronic Industries, Inc. 9 PROFESSIONAL QUALITY, FIXED CONTACT MINIATURE CIRCLE-HEX CONNECTORS MGH SERIES TYPICAL ASSEMBLIES 0.421 (10.69) MGH3MSCLS0 0.001 0.040(1.02) 1/4-28 UNF-2A MGH3FSCLRN0 0.048 (1.22) 0.048 (1.22) 0.138 (3.51) 0.062 (1.57) 0.138(3.51) 0.001 0.022 (0.56) 0.051(1.30) 0.030 (0.76) O TYP. 0.062(1.57) 0.022(0.56) 1/4-28 UNF-2A 0.078(1.98) 0.051(1.30) 0.312 (7.92) O 0.051(1.30) 0.421 (10.69) 0.051(1.30) 0.312 (7.92) H7 HOOD 0.312 O. (7.92) 0.140(3.56)O 1/4-28 UNF-2B 0.500 (12.70) PANEL CUTOUTS DIMENSIONS ARE IN INCHES (MILLIMETERS). ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.275 O (6.99) ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify the complete connector by following Steps 1 through 7. Insert "0" when a step is not used. STEP 1 2 3 4 5 6 MGH 3 M SC LRN 0 7 STEP 7 - Special Customer Requirements STEP 1 - Basic Series MGH Series STEP 6 - Cable Adapters (Hoods) STEP 2 - MGH Series Connector Variants H7 - Aluminium hood, yellow anodize. H7B - Aluminium hood, black anodize. 0 - If no hoods are required. 3 - Contact Connector Variant STEP 3 - Connector Gender M - Male Insulator F - Female Insulator STEP 4 - Contact Termination Type SC - Solder. 10 Positronic Industries, Inc. STEP 5 - Mounting and Locking Accessories LR LS LRN 0 - Lock Ring. - Lock Spring. - Lock Ring and Nut. - If no mounting or locking accessories are required. NORTH AMERICAN HEADQUARTERS UNITED STATES, Springfield, Missouri Factory Sales and Engineering Offices (800)641-4054 Factory Sales and Engineering Offices (787)841-0920 Factory Sales and Engineering Offices (800)872-7674 Factory Sales and Engineering Offices (800)327-8272 PUERTO RICO, Ponce Factory MEXICO CANADA PACIFIC BASIN HEADQUARTERS SINGAPORE, Asian Factory Factory Sales and Engineering Offices 65-6842-1419 Malaysia Sales Office 65-6842-1419 Taiwan Sales Office 8862-2937-8775 China (Shanghai) Sales Office 8621-6308-3640 Japan Sales Office 8135-661-3047 *Additional Technical Agents in Australia, New Zealand, India South Korea,Thailand, Philippines, Hong Kong and Indonesia. EUROPEAN HEADQUARTERS FRANCE, Auch Factory Factory Sales and Engineering Offices 33 5 62 63 44 91 Northern France Sales Office Southern France Sales Office Italy Sales Office Germany Sales Office 33 33 39 49 EUROPE, Direct Sales Offices EUROPE, Technical Agents 1 45 88 13 88 4 67 72 80 28 2 54 116 106 2351 63 47 39 Technical Agents in Austria, Benelux, Denmark, Finland, Greece, Ireland, Scotland, Slovenia, Spain, Sweden, Switzerland and the United Kingdom MIDEAST, Technical Agents Technical Agents in Israel and Turkey POSITRONIC INDUSTRIES, INC. 423 N Campbell Ave * PO Box 8247 * Springfield, MO 65801 Tel (417) 866-2322 * Fax (417) 866-4115 * Toll Free (800) 641-4054 info@connectpositronic.com POSITRONIC INDUSTRIES, S.A.S. Zone Industrielle d'Engachies * 46 Route d'Engachies * F-32020 Auch Cedex 9 * France Telephone 05 62 63 44 91 * Telecopieur 05 62 63 51 17 contact@connectpositronic.com POSITRONIC ASIA PTE LTD. 3014A Ubi Road 1 #06-07 * Singapore 408703 Telephone (65) 6842-1419 * Fax (65) 6842-1421 singapore@connectpositronic.com www.connectpositronic.com