install the 9900 controller in panel see 10.2 Wire up connections see 10.1 Step 1 POWER UP Self check sequence Step 2 ZERQ FLASHES ON LEFT indicating no sensor selected Note Buttons only adjust flashing digits (shown green) Step 3 PRESS 470 SELECT SENSOR e.g. Type K = 2 Sensor options: (For full fable see 8) J 1 ROA E 7? RTD 9 kK 2 5s 5 L 8 PHOO N 3 T 6 B 10 Step 4 PRESS p TO ENTER SENSOR INTO MEMORY Display shows process temperature e.g. Ambient Step 5 Ss PRESS # TO DISPLAY SET POINT Step 6 PRESS AND HOLD ie PRESS TO INCREASE a SET POINT Qutput turns on and temperature tises The controller is now _ operational with factary PID settings: Prop band 2.5% Prop time 20 sec Derivative 25 sec integral 5 min DAC approach conmtroi 1.5 1 required adjust: Range. Hi-res O17. Negative ternperature ranging. see 8 2 Proportional cycie-time: 20 sec factory set, if unsuitable change now or use Autotune calculated value after tuning runsee & 3 For bast results use normal set point and load conditions 4 Sart Autotune AT with the load coal TO AUTOTUNE Stap 7 START AUTOTUNE *AT NEAR AMBIENT The CAL 99OO microprocessor based tempercture controller provides precise control with a minimum of setting up, the advanced Autotune algorithm tunes all five control parameters automatically. The simple setting up procedure below js normally sufficient, specialised applic- ations may need the comprehensive 9900 features covered In this manual. Step 3 PRESS 10 ACCESS PROGRAM MODE Function flashes an right Step 9 press Mf TO CHANGE FO OPTION SELECTION Option O flashes on left Step 10 PRESS dh TO SELECT AUTOTUNE AT Option 1 Step 7] press TO START AUTOTUNE AT AT and Process temperature displayed alternately during Autotune Two types of Aufotune are provided to ensure optimum control of a wide range of applications AVFOTUNE AT - Nermal method, tunes during warm up AUTOTUNE PT ~ (Push-to-Tune) ~ For Gifficult applications, tunes at set paint AUTOTUNE AT Start Autotune AT with the load cool. A shart tuning cycle occurs at 75% set point during warm up. New PID values are automatically anvered and the temperature rises to set poin View set point * * VW Decrease & = Increase Aufotune limits Autotuned parameters Entered automatically: Proportional band/Gain 0.5 ~ 20 cfrange integral time/Reset O12 ~ 43.5 min Derivative time/Rate TO - 255 sec BAC approach control 0.5 - 9.0 x gain Proportional cycle time O.8 - 81? sec Calculated but for safety reasons needs manual acceptance see temp set point AT tuning fo 75% SP . new PID varues \ entered and output power te-applied ve f tuning cycies } ! Start AT] firrea Fig. 1} Autotune AT a9 AUTOTUNE PT (Push-to-Tune} Select Opt 2 at 2 step 10 Used to fine tune difficult applications ct set point. Useful if the set point or thermal conditions are substantially changed. During PT tuning sore overshoot will occur. If this is unacceptabie, ternporarily reduce set point. PT tunes the parameters listed above except DAC. Proportional cycie time is re- calculated but neads manual acceptance tern avershoot Star? PT during S@t POINT Hace band | We on/off | [new PID values | tuning cycles, Ontered \ \ | | I | ti feat = time Fig. 2 Autotune PT 2.2 OVERIDING AUTOTUNE VALUES After AT/PY any Autotuned parameter may be changed to an Option from the table. The original Autotuned value is retained in memory. Note Subsaquent Autotune AT or PT run replaces manual selections with new calculated values (except Cycle time)ie ad xt Autofune error messages s@e@ tH (EE5-7) (Latchec: PRESS F 4& to reset} AT/PT tunes most applications satisfactory, but if tuning falls and error messages rapeatedly occur, the application has unusual charocteristics requiring manual tuning see 2] The facilities of the 99O0 are selectsd fram the Functions and Options Table sea & using program mode Functions (Fn) - The avaliable controller facilities Options (Opt} ~ The available values for each Function e.g, Function 5 Option O (Fn 5/Opt O} = SPI Prop band of 25% Note 1 Should clifficulty occur in adjust! Options check the Parameter lock see 14 Note 2 Normal control is maintained with existing settings Curing programming & Tuning with set point near ambient Difficult both le control and Autotune. Use PT. if tuning fails try with Fn S/Qpt 1, other- wise Increase set point or tune manually Step J 3 In High Resolution (02.1 Should error message EES occur during tuning, select normal resolution (Fn 18/ Opt , then Autotune and offerwarcs re select Hi-res. (check range setting Fn 24} AUTOTUNE VALUE DISPLAY At the end of an Aufotune run the AT value is qutomoatically entered and may be disployed in Functions: 5 Prop band/Gain PRESS b TO ENTER PROGRAM MODE un Ste Step 2 PRESS AND HOLD ik INDEX TO FUNCTION e.g, Funchon 16 Censor select) Derivative time/Rate flashes 7 DAC Gpproach contrat & integral time/Reset Step 3 Step 1 press To ENTER PROGRAM MODE PRESS YE CHANGE TO OPTION SELECTION eg. Option 2 (Type K) Step 4 Step 2 press Wor 4k pRESS 4B TO INDEX SELECT OPTION tO FUNCTION . Function 5 Prop band J & value = 3.5% REQUIRED e.g. Option i (Type 2 Step 5 PRESS EE CHANGE TO FUNCTION SELECTION t Autotuned cycie time set ather Funcilons as required Aufofune calculates the optimum value but for safely reasons does not automatically implement it Step : &3 if the cycle time neeced is known PRESS e FO EXIT Applications known to require shorter tirnes PROGRAM MODE WHEN than the 20 sec factory setting, inciucing SELECTIONS COMPLETE SSR crive (1 sec). linear outputs (O05 sac) Process temperature should salect the appropriate Option in dispiayed Function 4 using the procedure see 4. ; This setting will not be changed. but may Contral cormmences with new be replaced with the calculated AT value instructions now entered in memoary if oreferred after the Autotune run MODE B - FUNCTION/ OPTION DISPLAY 8.3 Normal procedure AINE PROCEDURE Run 4utotune AT saa 2 When complete falfernating AT display stops) display the AT calculaled cycle time and accept if sullatle. this will then replace the 2O sec factory setting Used in Function 2 fo set full scale alarms and Function 24 - Range achustmant. Mode B enables all cigits to be used for Options values Step i Siep 1 PRESS. dh TO INDEX index fo Function 4 TO FUNCTION For procedure see 4 eg. Function 24 a Option O: 20 sec (Range adjustment) a factory setting flashes Note 2 bars = Mode B Step 2 Step 2 PRESS FI CHANGE TO GPTION SELECTION PRESS TO DISPLAY OPTION VALUE eg. Range 400 flashes Step 3 Step 3 PRESS AND HOLD a PRESS ATO TO DISPLAY ab CALCULATED AT VALUE + PRESS FG INCREASE eg 08 sec a Note Flashing bar ~~ PRESS FTO DECREASE shows catculated AT OPTION VALUE value is displayed Step 4 IF AT VALUE SUITABLE PRESS BM TO ACCEPT AT VALUE NOW OPERATIONAL gg OR IF AT VALUE UNSUITABLE PRESS HATO SELECT A SURTABLE OPTION FROM TABLE e.g. Option 4: 30 sec &.4 AT Cycle time volues in Function 4 Two AT cycle time values are stored. to enable the current operational vatue to be retained, until a new value from a sub- sequent Autotune run |s considered Excrmpie of two 47 cycle time values offer a suosequent Aufotune nu Step 5 Index to Functian 4 Operational AT value~ 9.8 sec @ As accepted previously = (Step 4) Note 3 LED's ON Stap & PRESS Me TO CHANGE TO OPTION SELECTION Step 7 PRESS gk TO DISPLAY Latest calculated AT value_-"s ag. 7.2 sec aa Note Hashing bar Step & Altemative actions: PRESS ED to accept the latest oaiculated AT value - 7.2 sec which replaces 98 sec as the operational AT value OR PRESS & to cisplay current operational AT value, Then PRESS 5 jo retain 9.8 secs OR PRESS gh to select Option fram Table 7.4 $P2 Operating mode The operating mocie rnust be selected at Function 19 before adjusting SP? at Function 2 3.9 Alarm output operation The alarm output is failsafe, SP2 relay is de-energised and SP2 recl LED on during the alarm condition (Not with SP2 in Proportional mode} 2 (BA - Loop break diarm see Fig. 3 LBA detects a control loop fault, and displays an error message (EES). The alarm relay may be contigured to act also LBA operates if the controller fails to receive the correct response to the outout within a set tiene, technically: LBA occurs when SP1 output is saturated O% or 1OO% and the process ternperatura fails fo move a minimurn 50% prop band in the LBA fime. SP) output state is unaffected by LBA ajarm candifion sensor break pt fort tchaty wang SUN! GUYER WEES oo ORE CaCuit Fig. 3 Typical faults detected by LBA a Selecting LBA - EES message only 1, Index tot Function 12 - LBA time Option O ~ LBA OUT, displayed 2. PRESS FE to change to option selection 3. PRESS to select Cotion 14 The recornmended initial setting (2 x integral time in use) 4. LBA alarm condition: EE3 displayed, alternating with process temperature display latches, to reset PRESS Wa. together To cantigure Alarm relay SP2 to LBA Select Option 6 In Function 19 (Relay latches in alarm condition. to reset PRESS Wha, > Note Use LBA with SP2 ON/OFF mode anly {Fn 10/Opt O). Reset EE3/Relay before any other program changes1. Factory setting: is Option O 3. Protected Functions: . Locating Functions: fexcept Functions 2 and 22) All Functions, except User Settings (Functions Function is the Pragram mode entry point 1.2. 3) may be locked in memory cfter 2. Initial contiguration: setting to prevent tampering. Pressing ah increments Functions 16-24 must be selected first then See 4 Parameter lock entered into memory by exiting Program a moves direct to Function 13 mode - see 4 then Autotune and other 4. AT values (marked mf): for access to higher Functions Functions may be selected Hold pressed to auto index through fable As calculated on the latest AT or PT run (Functions 13, 14, 25 are unused) Fn Opt No. No. Fn Opt Parameter No. No. Parameter Porameter Opt No. OPERATIONAL PARAMETERS ... continued Operating mode | 7 ~~ $P DAC approach control Sensor Select and Range Table o Normal Operation Oo 18x prop band 5 3.0 Range Tabie ; Start Autotune Oy 1 O85 AO 5 Start Autotune 2 10 & ensor 3 Park mode 3 20 7 & ATvatue Type Factory set range (SR) 4~1OO Manual heat & 4 25 y We C oF Cc F 6 = SPI Integral time 1 J 400 800 800 M70 2 K 400 8O0 1200 699 Oo Smin & O2min 3+N 400 800 1200 1999 j 1 OUT 9 Jmin ; B 1609 1999 1600 1999 2 O8min 10 13 min 7099 6! 1999 1 steps (max t127 /50% prap band) 3. min HW 25min 6 oT 250 500 260 S00 . 4 2rin 12) 33 min 7 500 1000 600 TOO 2 SP2 Adjust 5 3min 13 43 min & tL 400 800 800 70 6 lOmin a& 10 8 1400 i999 1800 99 1 steps Factory setting 5 7 18min 14 @ AT value 5P2 mode must be selected in Function 19 before adjusting SP2 RTD 9 POO 200 4dOO A400 750 Option | Function 9 Sensor error correction + o o $P2 mode (Fn 19) pic Drange Range minimum: OC/32 OF Except T/PTIO: 1? steps (127 max) Factory sat OC/32F Dewration gar \- 2 O5 a Minimum oavatable -2009C/ F UH SCOHE CIC = ~ 10 P2 Proportional cycle time Cool strategy 7 tte7 Linear process inputs Display ON/OFF $ 3sec (# Sensor range : Fr 16) 11sec 10 7 sec Wt -20mv Q-100 2 55sec Wt 14 sec 2 4 - 20mvV O- 100 3 SP] Lock 3 10sec 12 45 sec 13 0 - 20mvV 0 - 1000 4 20sec Non linear ranges 4 4 -20mvV - JOO0 o Unlocked 5 40sec for Cool strategy 16 - 20mvV O- 2006 j Locked 6 005 sec 13 016-10 sec 7 30sec 14 015-20 sec 1? Negative temperature ranging 8 22sec 1S 0.06-15 sec a Disabled 11 $P2Proporticnal SP2 Hysteresis a 1 Enabled (range min -200) 4 = $P? Proportional cycle time bend/Gain in ON/OFF mode - 18 Display resolution O 20sec 1O 3sec Oo 25% CR 1.25% 1 lsec VW 7 sec 1 O5% O25% Normal (1) 2 Ssec 12 l4sec 2 1% OSR & T Hi-res (0.1) $1909.99 3 1C sec 13 45 sec 3 2% 1% : 1 settings become 01 A 30sec & go erational. 4 3% 15% a Ranged ~ 200 on selection 5 60sec 48 a value 5 S% 25% of Hires, (reset with Fn 24) 6 0.05 sec v 6 10% 5% : 7 ON/OFF Latest 7 20% 10% = 19 =$P2 Operating mode B O3sec 15 BB calculated ; 8 15% O75% ; Select and enter Function 19 before 9 22sec Al value 9 4% 2% = adjusting $P2 in Function 2 10 6% 3% S 5 SPI Proportional = P1 Hysteresis ib 7% 35% Oo OUT band/Gain in ON/OFF mode 12 8% 4% 1 Deviation alarm - High 13 14% 7% 2 = Deviction alorm Low Oo 25% CR 1.25% 16 100% 5O% 3. Deviction band alarm 1 O5% 025% = 4 Fuil scale alarm ~ High 2%. O5% ' 12 LBA... Loop break alarm - time 5 Full scale alarm ~ Low 3 2% 1% : 6 LBA - Loop break alarm 4 3% 15% OUT 9 30 min 7 Cool strategy 5% 25% 1 Tmin 1O 40 min : 6 10% 5% 2 2min It 50 min < 20 SP} Sensor breck 7 20% 1O% 3. 4min 120 7O min : 8 15% O75% 4 &min 13 GO min e GO Upscale 9 A% 2% 5 &min Recommended : 1 Downscale 10 6% 3% 6 iOmin initial setting: a 17% 3.5% 7) min 14 2x Operational 21 $P2 Sensor break 12 8% 4% : & 20min integraltime = 13 14% 7% : : Upscale ja TOO% 5O% : 15 Reset Functions O - 24 to tactory 1 GDownscale settings a 1S = AT value 220 C F (Note Change top fascia) : & Normat S . x 1 Reset (Function 22 not reset} o o 8 } Foctory set . 6 SPI Derivative time /Rate : = T F ot not reset by Function 16 25sec 9 3sec 230 Software version number } OUT IO 7sec a a 2 5sec 1} 15sec a = 24 Conflgured range (CR) adjustment 3. 10sec 120 20 sec : Abbreviations: e 4 50sec 13 35sec & : 1 steps ; 5 100 sec 14 75sec o Fr ~ Function a Mode 8 adjustment see 4.2 & 200sec a opt ~ Option : (See Range Table in Function 14) 7 lsec is at value SR ~ Sansor range . 8 22sec . CR - Configured range36 0 SP2 Latch alarms - Normal Step Select The advenced functions are intended for 1 Latch 1 fosiart moneter: Fri 38/Opt 1 OEM's and process engineers. Access is To return to normal p therefore protected in the Function table Only far. SP2 ON/OFF made, Fn 19/Opt 1-5 operation PRESS To stop monitor: PRESS "Wak together to reset Gin non (Readings are retained) Frn 38/Opt 0 2 3 To view readings (PM/DCM) Frns 39-42 4 dlarm condition) 5 Reset 37) Spare Readings reset on next Fri 38/Opt 1 monitor start. ; DIAGNOSTICS Monfor and readings reset On de- powering Step | PRESS TO ENTER PROGRAM MODE Read only Functions 39-49 Mode 8 display see 4.2 PERFORMANCE MONITOR (PM) To he mace by qualified technicain. De- power controller before proceecing using a 38 = Start monitor (Entry point from Fn 13) screw driver at side of bezel remave lower fascia containing push buttons. All functions O OFF except user settings - Functions 1-3 can be Step 2 1 Start protected against tampering. To protect . function settings change the plastic link PRESS WF TO GO DIRECTLY Readings are reset on subsequent from unlocked to locked position. TO FUNCTION 18 monitor start of de-powering [= *]* LOCKED (or remove tink) [- +] UNLOCKED 39) Read temperature variance (01) 40) Read maximum temperature ( C/ F) Step 3 4) Raad minimum femperature (C/ F) | : 42 Read Duty Cycle Monitor (DCM) These operational modifications should be PRESS & HOLD 9 FOR S sec % heat (SPI % ON time) made by a qualified technician before FUNCTIONS instalation. CEntry point Fn 38) AUTOTUNE TUNING DATA Fig, 8 To remove the 9900A board: 1. First removethe output module, carefully Overshoot/Undershoot (C/F) lever the retaining clips from the slots in Max 255 /Hi-ras 25.5 the module cover with a small screwdriver. aa Os 45 us modute cover output rnodule Fn No. 26 SPT Heat Power limit Opt No. Parameter Quarter cycle times (sec) =a Min 2 sac/max 18O0O sec 30 min} as TH tT 2. Jap raodule cover on table top. as O 100% max 8 60% 4s Seo p+ ae shown, to release the 900A beard. 1 98% output 9 55% Carefully remove beard, avoid damaging 2 Bear 10 ee 50 Spare PRESS. dh to Fn components on protruding tongue 4 80% 12 40% S9OOA board 5 75% 13 30% $ ion \4 on To assist with machine development, commissioning and trouble shooting Not in SP] ON/OFF mode 15.1 To convert to 3 wite RTD/PT100 27 5P2 Cool limit PERFORMANCE MONITOR (PM) cohiciis inermocoupie operation) fora i ; ini carefully cut pac at X avaid damage to R3. Monitors and displays minimum and Fit soldier links LKT,LK2 using 225WG wire O 100% max 4 40% maximum temperatures, and variance : 1 8O% oufput 5 30% (deviation) to O.1C/ F : 2 60% & 20% Displayed temperatures are measured 3 50% 7 10% values, independant of set point. This high sensilivity monitor may be affected Not in SP2 ON/OFF rode by interference, (Fit smubber fo minimise disturbance} Direct/Reversa mode selection OFF when Normal logically ON 28 SP] Output 15.2 Supply Voltage Conversion (Plug in links) 29 = 6SPILED Oo 1 IMPORTANT - check your installation 30 $P2 Output Oo ] operating voltage before proceeding. 31 SP2 LED Oo 1 Wrongful conversion could damage this unit, For 115 Volf +15% operation fit two links (spare link in accessories bag} in positions $20 Error indicator resolution Normal (2% range/segmert Fig.7 Performance monitor (PM) Frns 38-4) 178 ane 115. For 230 Volt + 15% operation fit ge/seg ) P ] High 1%) one link in position 230, 2 Low (4%) DUTY CYCLE MONITOR (DCM) 33 Temperature display sensitivity Monitors percentage power used in the 6 9900 FUNCTION/OPTION RECORD previous propartioning cycle. Average Custorner OQ Normal several reacings for a more accurate result Ref: 1 High Power requirements outside the range - 2 Low 20% - 8C% may be difficult to contro! model seralno. and autotune 9900 34 sODerivative polling ratio AUTOTUNE TUNING DATA (Friis 43-49) Function Option Set Number dote: 65 x derivative tine 1 O2 2 a7 3 10 35 Sensor span adjust 1% steps (415 7-167 mag Note Hidden Fn 15/Opt 5 resets ALL functions, except Fn 22ah aed ante Cool strategy: A change in icad causes movement of the linked heat and cool prop bands temp Prop bonds set pont Hiroe Fig. 9 1. integral causes inked prop bands to move up 2. Stabilises e.g. 30% heat 3. Exothermic load change causes. integral fo move prop bands down minirnising disturbance 4. Minimum offset achieved (da = offset without cool strategy integral action) 5. Stabllises e.g. 50% cool 6, Consistent dead band throughout SETTING UP ROUTINE FOR-HEAT COOL (ingle zone procedure) Step i. Run Autotune AT: (Set normal operating temp) Accept AT proportiona! cycle time Fn 4/Opt 15 Note $P1/SP2 cycle times must be compatible with switching devices used {SP2 cool output is OFF af this stage) 2. When temperature stable at got point: Select cool strategy Fra 19/Opt7 Select cool prop band option value from table nearest to Hect prop band valua (view Fn 5) Fn #1 @ Select coal cycie time option value nearest to Heat cycle time value (view Fn 4) Fn 10 @ Adjust $P2 dead band to O (Factory set 5) Fn 2 3. Run with normal background/ exothermic thermal conditions, good results should be achieved and provide the basis for fine tuning 4 Further adjustments: e.g. Water cooling. Should oscillation occur try (in ordery @ Double coo! prop band value Fnll and reduce integral time value Fn 8 Halve cool cycie time Fn 10 @ introduce cool overian =Fn 2/(-)ve 5. Nor-linear cooling For water cooling above 1OOC where flash to steam occurs. Select non-linear ranges In cool cycle time Fn 10/Opt 13-15 6 = Fine tuning if overshoot (into c or undershoet (info heat} occurs, slowly make the following odjustments, Observing the results: @ increase cool overlap = Fn 2/(-)ve Apply 5P2 cool limit, progressively Fn 27/Opt! it needed: SP] heat limit Fr 26/Opt ! 7, Contect CAL for more application advice and data if required ltam Function Fn O Park mode (Opt 3 temporally turns outputs off Display: a and Process temperatura Useful in commissioning and trouble shooting, 6g. Muitizone applications Manual heat % (Opt 4-100 If sensor Dbreak occurs (EE3) sr output (heater power) may manually controlled 4-lOO% (Not in ON/OFF mode) & Display: XxH (XX = % output) Fn 3. SPI Set poini lock Stops unauthorised adjustment Fn 5 Retransmission: With 1OO% prop band, accuracy +5% configuration range using linear input/output To enable the 9900 calibration to match an external meter, data logger etc. (.e. Remote reading) SENSOR ERROR CORRECTION: Fn 9 Rovides correction at one single Examp Reads 404 Remote 400 frror +4 Set (-4) correction at Fn > Note Error polarity applies to 990O correction Sensor span cdiust: Fn 35 Provides correction where twa temperatures require differing amounts 1, Choose a temperature towards the bottom of the normal operating range and one at the top 2. Run at the iower temperature Tl, note the error El between $200 and Remote reading 3. Repeot at u upper ternperature T2 and note error E Example Tl reads T2 reads 9900 6O 200 Remote 58 205 ErrorEl= +2 E2= - 4 Calculation of span adjustment for Fn 35 E2~ EI Formula: Fn 35 = ooh x CR (as Fn 24) (-5)-(+2%) x 250 gf - Example: '9 38 = S5G8S SS (Fn 24 CR) 3 uo x 250 Fn 35 = -5 Set (-5) in fn 35 5. Aspan error entered in Fn 35 immediately changes the reading, allow time to stabilise at T2, if an error exists correct with Fn 9 Than check at 7), If an error exists chack readings and calculations; tepeat if necessary Fn 16 Ungar process inputs tional PFOO-PIM Process inter- face module (Data fromm CAL) This ramote module provides eater versatility when using the 8S00 with linear inputs Fn 17 N ego ative temperature ranging Enables type T/RTD-PTIOO to be used below O C/32F Note Increased range.to -200 C /F, may effect PID values Fn 8 Dispiay resoiution Nofe Effect on set point and other valuas set in C/ F ag. 100.0? in hi-res = JOOO* in normal Fr 26 SPI Heat power limit Lirnits maximum heater power during warm up. Useful if hecters oversized Fn 27 SP2 Cool power Ilmit Limits maximum cooling power outside prop band in heat-cool Proportional cycle time: Fns 4/10 Determines the cycle rate of the output device Output device Recommended time 906 Internal 1O sec minimum relays (5 sec with derated contacts & snubber) SSR 1sec Linear output 0.05 sac (mA/Vac} ideal Too long (oscillates) Proportional band/Gatin: Fn 5/11 Smooths out oscillation occuring in ON/OFF control Too narrow Too wide Coscitiates) (slow warm up and response) Integral time/Reset: Fn & Automatically corrects offset arrors coused by proportional contro! Too short Teo iong (ovarshoots and = (slow warm up and oscillates) response) Derivative time/Rate: Fn 6 Suppresses overshoot and speeds response to disturbances Too short (slow warm up and response under corracts) Too long (oscillates and over corrects) DAC approach control: Fn 7 Tunes warm up characteristics independant of normal operating conditions. Controls when derivative action starts on warm up, (smaller setting = closer to set point) Useful when sensor very remote from heater Too small Too large fovershoot) (slow stepped warm up) For unusual applications producing error messages (EES/4) on Autotune AT/PT L initial settings: Fn 5/Ont O (or Reset funtions: Fr 15/Opt 2) Fn 4/Opt 7? (ON/OFF Mode) Normat operating set point ihen dilow process to stabilise) ake several readings of: Amplitude A Time period 1 (Diagnostics Fns 38/39 may help) Set PID values: Set opt value Fn 4Prop cycla 7 sec Necrest time (Ensure 30 compatible with output device) Fn 5 Prop Ax 15 x 1IOO% Next band/Gain config range larger Fn 6 Derivative T sec Next time/Rate 16 shorter Fn 8 Integral T min Next time /Reset 8 longer Fn 7 DAC 6 190 Approach factory set 20.5 controlDesigned for use: UL 873 - only in products where the acceptability is determined by Underwriters toboratories inc. EN61010-1-Within Installation Categories |land il environment and polution degree 2. To avoid possible hazards accessible conductive parts of final installation should be protectively earthed in accordance with EN61010 for Class 7 equipment. Cutput wiring should be within a A Pravious values are retained EES Outside time limit Latches: Reset EES O/ shoot exceads limit Lotches: Reset EE? Unable to run Autotune, Latches, Reset SPT in ON/OFF mode SOFTWARE FAULTS EES Calibration data error. EES System error Replace unit if it persists Raploce unit press Wea together to reset latched message . Should the unit malfunction, return it to the factory. if defective it wit be rapaited or replaced at no charge 2. There are no user-serviceable parts in This unit. This warranty {5 void if the unit shows evidence of being tampered with or subjected to excessive heat, moisture, corrosion or other misuse 3. Components which wear, or damage with misuse, are excluded eg. Relays. SSR 4. To comply with this warranty the instalation and use must be by suitably qualified personnel 3. Neither CAL Controls Ltd or CAL Controls Inc shall be responsible for any damage or loss to other aquip- ment howsoever caused, which may be: experienced as a resull of the instollation-ar use of this product. CAL Controls lability for any breach of this agreament shall not exceed the purchase price paid Desianed by 8DC Technical Serices, Baicock, UK It is the responsibility of the installation if engineer to ensure that this aquipments compliance to EN61010 is not impaired when fitted to the final installation and to use this equipment as specified in this manual, failure to Go so may impair the protection provided. Follow wiring diagrams and regulations. 2. J/K/LIN/E F1C, T 42C, B $69 C>S00C Sunn ly Voltage: R/S O-300C 45C, 300-1600C $2C CJC Rejection: 20:1 (0.05 / C) typical External resistance: IOC 2 maximum Resistance thermometers Digital LED Dispiay: Errax indicator CONFIGURATION All functions are front key selectable, it is the responsibility of the installing engineer fo ensure that the configuration is safe. Remove the function lock link to protect critical functions frorn tampering. ULTIMATE SAFETY ALARM Normal safety advice: Do not use $P2 as the sole alarm where personal injury or damage may be caused by equipment failure. grounded cabinet. Sensor sheaths 19.2 MECHANICAL should be bonded to ground or not be 1. Prepare a 1/16 BIN panel cut out: accessible, 45 x 45emm +0.6 -0 Live parts should not be accessible LT?" x 177 40.02 -0 without use of a fool. 2, Remove the socket. pressing in the lock buttons 3. Side the controler into the cut out 4. Fit the rnounting clip see fig, pressing ~~ it firmly against the panel, jacking FG.7 ELECTRICAL INSTALLATION screws optional CAUTION RISK OF ELECTRICAL 5. Plug on the socket SHOCK. ; 6. After installation remove and discard 1. Check controller label is the the protective front window label correct supply voltage for your 7, Cleaning - if required wipe with application. darnp cloth (water only} 2. Connections are shown on the socket tobel. ; 3. For connection to socket use, 255 orate 776 DIN panel cutout Faston receptacles provided in pereses accessory kit. Mounting cu 4, Recommended wire size for mains 900 voltage and outputs 32/0.2 7.0mm? Socket O18 AWG 0.04") rated to 46 Amps/ S00 at 708C. ae 5. For use with 2 wire RID an external link is required between connections 45 sand &. am, 6. IMPORTANT. Ht is recornmended that interference suppressors are fitted : : across relay contacts to prolong relay life. Fuses: 250VAC rated, time lag type to IEC 127. it Rat core Gey wargnt 340g fa ozs) APPLICATION FAULTS Fig. & buttons See 8 Function 14 for Range Table o EE? Sensor Check sensor = Self Thermocouple - 9 types EE2 CO OO c clearing SONTROL CHARACTERISTICS tech s heck-sensor Self fon/Constentan = T r?Con PLPID Parameters igld selectable short cieaing Soro aoman Ff Goppercon Brop bandGain 0.5-100% CR EES LBALcop = Check control Latches: L Fe/Konst S PR-1O0% Rh/Pt Prop cycie-time 0.98-815 or ON/OFF break 1oOp Reset No NiCroSil/NiSil B PE- 30% Rh/ integral time/Reset 0.2-43rm or OUT E Chromel/Con Pt - 6% Rh Rerwative time Rate ; jeans on Our AUTOTUNE AT/PT TUNING CYCLE FAULT Sppreach COnOL Yar ox . CHE FAULTS Standards: PTS 68/DIN 43710 (ON/OFF Hysteresis 0.25-S0ECR) Autotune run is aborted: linearity: 5 - 98% sensor range see 8 GENERAL 115V or 230V +15% 30-60Hz 6VA (Link selectable) 3! digit 1Omrmn high. High brightness green. . 3 step LED. RID/PTIOO 2 wire (optional 3 wire Output LEDs: SP} Green $P2 Amber. DIN 43760 TOO ) O C/138.5 Q fC Pt Keypad: 4 Elastormneric Buttons. Linear process Inputs: O-20mV/4-20mvV ENVIRONMENTAL Linearity: +15% Impedance IOOk O min Hurnidity: Max. 80% Altitucle: Up to 2000M Appilcable to all inputs installaton: Categories Il and {i SR= sensor range. CR=configured range Pollution: Degree II Calibration accuracy: +O.25% SR +1C Safety: ULB73. CSA 22.2/142-87. Sampling frequency: Inout 3Hz, CJC S5sec ; EN61010 Common mode rejection: Negligibie Protection: IPS4 (with gasket) effect up to 140dB, 240 5eooH2 EMC Emission: ENS0081- Series mode rejection: Beds, O-6OH2 Temperature coefficient IsOppm/ C SR Reference conditions: 22C +2C, NS/230V 15%, after 30m settling time OUTPUTS OUTPUT MODULE - Dual standard Main output: SPI Relay standard: 5A/25O Vac resistive SPDT/Farrmn 5Y/25mA nor-isoloted Alarm/Cool channe! output: P2 Relay-standarcd: 3A/250OVae resistive SPOT Farm SV /25m4 non-lsalated 9900 Controller output moduie - types 58c-ootional: 38d-optionat SP? output SP2 HSV coda 230V Relay Relay 9OLNC/F = 9OLl2C/F Relay S$ OPLZIC/F -991.22C/F SSd Relay 992TIC/F 99212C/F 38d $$d RAZZIE 992.22C/F Relay - PAOICIF 991LO2@C/F SSd - SI2ZOIC/F 992.02C/F EMC Immunity: Ambient: Mouldings: Tel: +44 (@) 1462-436161 CAL Controls Inc 1580 S. Milwaukee Avenue, Libertywille. IL 60048 Tel: (847) 680-7080 FOC Pris | Sub-part J Class A ENSO082-1, RF Fletd 22% FS 0.50C (32-130F) Flame Retardent Polycarbonate CAL Controls Lid Bury Mead Road, Hitchin, Herts, SG5 1RT, UK Fax: +44 (09 1462-451801 Fax: (847) 816-6852 CAL Controls policy of continuous development may cause defait changes fo the enclosed information, E & OF AD] 1298