I N D U S T R I A L Deutsch Industrial Product Catalog A STEP AHEAD Deutsch Distributors AUSTRALIA: BRAZIL: CANADA: CHINA: Electro Power & Data Equipment 2 Michaels Drive Alfredton, Vic 3350 Australia Tel: +61 3 5332 0222 www.epde.com.au Cantwell Cullen & Company Av.Cotovia, 124, Apto 103 Moema, Sao Paulo 0451/-000 Tel: +55 11 2537-5745 Cantwell Cullen & Company Toronto Office 1131 South Service Road West Oakville, Ontario L6L 6K4 Tel: 1-905-825-3255 Deutsch Connectors Trading Co. Rm #1032, 10F Central Plaza 381 Huai Hai Zhong Road Shanghai 200020, China Tel: +86 21 66082211 www.deutschipd-china.com FRANCE: EUROPE & GERMANY: INDIA: ISRAEL: CDD Aeroparc Saint-Martin du Touch 12 rue de Caulet - Cellule B07 31300 Toulouse Tel: +(33) 5 34 26 53 50 Deutsch Industrial Europe Fraunhoferstrae 11B Martinsried Germany, D-82152 Tel: +49-89-899157-0 Deutsch India Power Connectors Pvt. Ltd. #104, Prestige Omega, EPIP Zone 1st Phase, Whitefield, Bangalore - 560 066 INDIA Tel: +91 80 404 66 501 Deutsch Israel Ltd. 31 Hutzot Hayotzer Street Southern Industrial Zone P.O.B. 5082 Ashkelon, Israel 78 150 Tel: +972-8-671-9020 ITALY: JAPAN: MEXICO: SINGAPORE: Deutsch Italia SRL Viale E. Jenner, 51 I - 20159 Milano Tel: 00390 2 39322240 Deutsch Japan Limited 4-3-28 Nishidai Itabashi-ku, Tokyo 175-0045 Japan Tel: +81-3-5922-1345 www.nihon-deutsch.co.jp ATM Sealed Connectors S de RL de CV 2722-3 Barlovento Colonia Residencial Victoria Guadalajara, Jalisco 44538 Mexico Tel: +52-33-3623-0450 Hellermann Tyton Pte. Ltd. 545, Yishun Industrial Park A Yishun Ave., 7 Singapore, 768741 Tel: +65 6852 8585/93 www.hellermanntyton.com.sg SOUTH AFRICA: SOUTH KOREA: TAIWAN: UNITED KINGDOM: Hellermann Tyton 34 Milky Way Avenue Linbro Industrial Park Johannesburg 2065 South Africa Tel: 011 8796600 Nova Corporation B-905, Keumkang Peneterium 333-7 Sangdaewon-Dong Jungwon-gu, Seongnam-Si Gyeonggi-do, 462-807 South Korea Tel: 82-31-730-0160 www.novakorea.net Deutsch Asian Pacific Operations Weiting Hsin 18F-1, N. 606, Jung Yi Road, Sec. 2 Taichung, 408 Taiwan, R.O.C. Tel: +886 4 2258 5616 Deutsch UK Castleham Industrial Estate 4 Stainer Road St. Leonards on Sea East Sussex, TN38 9RF Tel: +44 (0)1424 852721 s h r ie DD ble thro ug il a LA LADD Industries 4849 Hempstead Station Dr. Kettering, OH 45429 Tel: 800-223-1236 www.laddinc.com Ava UNITED STATES & CANADA: In d u st Table of Contents General Information Additional Resources About Deutsch 2 Modification List 148 Deutsch Connector Series Overview 8 Standards 150 Features & Benefits 3 Glossary 151 Introduction to Connectors 4 Index 157 Technical Specifications 6 Products AEC Series 95 HD30 & HDP20 Series Bussing Options 37 IMC Series Common Contacts 119 Printed Circuit Board Connectors 79 113 49 Controller Area Networks 43 Quick Connect Series 107 Diodes & Resistors 33 Single Terminal 13 DRB Series 67 STRIKE Series 99 DRC Series 61 Tooling DT Family 17 WT Series HD10 Series 73 135 91 About Deutsch About Deutsch Deutsch takes pride in the development of reliable products for use in harsh environment conditions. Since its creation in 1938, Deutsch Corporation's innovative solutions have contributed greatly to the success of major equipment programs. Deutsch has always been a leader in product innovations. A few of the earliest Deutsch firsts include: 1955- Environment resistant "miniature" connector 1956- Push-pull quick disconnect coupling system 1957- Injection molding of neoprene inserts 1959- Insertable/removable crimp type contacts 1959- Hermetically sealed single compression glass insert 1960- Cold headed contacts 1961- Size 22, subminiature closed entry socket contact 1970- Liquid molding of silicone 1972- Individual contact release retention system for size 22 contacts 1984- Composite cylindrical connector shells Deutsch Industrial was founded in 1976 to serve the industrial and heavy duty markets with a wide variety of electrical connectors. Deutsch is a key player in building connector systems and components for high performance machinery such as off-road equipment, tractors and agricultural machinery, the heavy duty truck market, and several types of recreational equipment such as boats, motorcycles, and RVs. In the1960's Deutsch was a pioneer in quality control, and it still holds true today with Deutsch taking all the necessary steps to assure that each of its products consistently meet or exceed customer expectations. Working in close collaboration with its customers' research and development departments, Deutsch provides solutions for many technological challenges. Circling the globe, from California to Tennessee, from France and the United Kingdom to Spain and Italy, from India to China, Deutsch is here for its customers. This vital link between Deutsch and its customer base is essential in developing tomorrow's connecting technology. 2 A STEP AHEAD Features & Benefits Features & Benefits Deutsch connectors are ideal where dust, dirt, moisture, salt spray, and vibration can contaminate or damage electrical connections. Deutsch Features Deutsch Benefits * Common contacts- a small number of contacts terminates multiple Deutsch connectors. * Easy to use * Maximum current rating- majority of the contacts do not require a derating curve to determine proper application. * Minimized warranty claims * Added customer value * Lower tooling costs Common tooling- hand crimp tools, automated or semi-automated tooling are available for solid or stamped & formed contacts. * Minimized electrical failures * Eliminate mismating * Environmental seal- will handle extreme applications. * Reduced assembly time * Gas tight crimp terminations- when properly crimped, provide a gas tight crimp which is highly resistant to increases in resistance as a result of temperature and oxidation. * Simplified field service * Decreased down time * Reduced repair time * Increased product confidence * Reduced repair expense * Lower inventory cost * Increased reliability * * High performance molded shells- impact resistant and fire retardant. * Redundant silicone seals- many connectors feature integral components that reduce wire termination assembly time and cost. * Hand insertable/removable contacts- no special contact insertion tools and simplified service. * Keying options- prevents mismating in multiple connector applications. * No contact retention "tangs." * Extended wire sealing ranges. 3 A STEP AHEAD Introduction to Connectors Introduction to Connectors Deutsch Industrial has been providing high-quality environmentally sealed electrical connectors for harsh environments for more than 35 years. Developed with simplicity of design and ease of use in mind, Deutsch connectors offer a variety of innovative solutions to suit any application. Whether it's for a new application or a retrofit, using a Deutsch connector provides simplified design and wiring, fewer warranty claims, and easy field repairs. Deutsch's rugged all-metal bodies and corrosion resistant thermoplastic shells are manufactured from high quality materials selected for their ability to withstand years of environmental exposure. Deutsch connectors are available in rectangular and cylindrical body shapes and feature: * * * Rugged, durable housing options include metal and thermoplastic Wide operating temperature range Secure locking mechanisms Positive contact retention system Because Deutsch connectors are designed to mate securely with minimal force, assembly time is reduced and field service is easy. The high-performance molded shells are shock and vibration resistant, and field proven for long service life. Deutsch silicone seals and grommets fit tightly around the wire insulation and at the connector interface to provide redundant barriers to contamination. In order to create a reliable environmental seal and ensure continuity of flow, Deutsch seals: Silicone seal at connector interface prevents contamination * Are resistant to most common industrial and engine fluids * Retain their flexibility across a wide temperature range * Never require potting or dielectric grease With integrated seals that are designed to work with multiple wire gauges, Deutsch connectors simplify design and inventory management, and provide exceptional performance in critical environments. 4 A STEP AHEAD Introduction to Connectors The Deutsch Industrial Common Contact System is a unique system of interchangeable and intermateable contacts that can be used in many Deustch Industrial connectors. Contacts are available in solid or stamped & formed styles, with plating options including gold, nickel, and tin. Easy-to-use indent crimpers create a gas tight crimp that is resistant to oxidation. This high-quality crimp allows Deutsch contacts to provide reliable, lowresistance power and data transmission. Cross section of stamped & formed and solid gas tight contact crimps With the wide variety of Deutsch connectors available, it is the consistency of design among the connector series that streamlines production and field service. Deutsch connectors share several common elements that simplify assembly: * * * * Integral wire seals and grommets Clearly marked contact positions Common contacts and tooling Indexed connector bodies to prevent mis-mating Since most Deutsch series use the same processes, contacts, and tooling, time spent training is reduced and production is streamlined and simplified. This consistency in production creates a higher quality end product with less down time and fewer warranty claims. No matter the environment, Deutsch Industrial connectors provide the innovative solutions demanded by harsh conditions. Deutsch Industrial's dedication to quality and innovation has created a unique system of easy-to-use connectors to simplify your processes from start to finish. Deutsch Features Common Contacts Common Tooling Common Process Deutsch Connectors Feature: * Gas tight crimp termination * High performance molded shells Assembly Features * Redundant silicone seals Plug & play "Blind" mating Keying options * Hand insertable/removable contacts 5 A STEP AHEAD Technical Spe Specifications Technical Specifications Performance Specifications Deutsch Industrial takes great pride in designing and manufacturing superior environmentally sealed electrical connectors. Deutsch electrical connectors will stand up to the harsh environmental challenges that are common to industrial markets that require advanced performance. Deutsch can only warrant electrical performance when proper parts, procedures, and tooling are used. Temperature Operating at temperatures from -55 C to +125 C continuous at rated current. * DTMH Series and Quick Connect Series: -55 C to +150 C * IMC Series and WT Series: -55 C to +175 C Durability No electrical or mechanical defects after 100 cycles of engagement and disengagement. Vibration No unlocking or unmating and exhibits no mechanical or physical damage after sinusoidal vibration levels of 20 G's at 10 to 2000 Hz in each of the three mutually perpendicular planes. No electrical discontinuities longer than 1 microsecond. Physical Shock No unlocking, unmating, or other unsatisfactory result during or after 50 G's in each of three mutually perpendicular planes. No electrical discontinuities longer than 1 microsecond. MIL-STD 202, Method 213, Condition "C". Fluid Resistance Connectors show no damage when exposed to most fluids used in industrial applications. Insulation Resistance 1000 megohms minimum at 25 C. Moisture Resistance Properly wired and mated connections will withstand immersion under three feet of water without loss of electronic qualities or leakage. * WT Series withstands immersion under four feet of water * IMC & Quick Connect Series: IP68 * Moisture resistance does not apply to DTMN Series Dielectric Withstanding Voltage Current leakage less than 2 milliamps at 1500 VAC. Thermal Cycle No cracking, chipping or leaking after 20 test cycles from -55 C to +125 C. Voltage (IMC & Quick Connect Series only) Up to 1000 VAC (rms) 6 A STEP AHEAD Technical Specifications Material Specifications AEC Series Grommet: Silicone rubber Jackscrew: Steel Plug Threaded Inserts: Steel Shell: Thermoplastic HDP20 Series Grommet: Silicone rubber Insert Retainer: Thermoplastic Plug Coupling Ring: Thermoplastic Shell: Thermoplastic Contacts Pin & Socket: Copper alloy Finish: Nickel plating Optional: Gold plating HD30 Series Grommet: Silicone rubber Insert Retainer: Thermoplastic Plug Coupling Ring: Aluminum Shell: Aluminum DRB Series Flange Body: Thermoplastic Flange Clip: Steel Grommet: Silicone rubber Jackscrew: Steel Receptacle Threaded Inserts: Steel Shell: Thermoplastic Wedgelocks: Thermoplastic IMC Series Flange Seal: Nitrile Insert Retainer: Ultem(R) O-ring Seal: Nitrile Plug Coupling Ring: Ultem(R) Shell: Ultem(R) Quick Connect Series Grommet: Silicone rubber Insert Retainer: Ultem(R) O-ring Seal: Viton Shell: Ultem(R) DRC Series Grommet: Silicone rubber Insert Retainer: Thermoplastic Jackscrew: Steel Receptacle Threaded Inserts: Steel/Brass Shell: Thermoplastic STRIKE Series Flange Seal: Silicone rubber Plug Grommet: Silicone rubber Receptacle Threaded Inserts: Brass Shell: Thermoplastic TPA: Thermoplastic DT Family (DT, DTM, DTMH, DTP, DTV) Grommet: Silicone rubber Insert Retainer: Thermoplastic Receptacle Interfacial Seal: Silicone rubber Shell: Thermoplastic Wedgelocks: Thermoplastic WT Series Grommet: Silicone rubber Shell: Anodized aluminum or composite DTHD Series Grommet: Silicone rubber Shell: Thermoplastic HD10 Series Grommet: Silicone rubber Insert Retainer: Thermoplastic Receptacle Interfacial Seal: Silicone rubber Shell: Thermoplastic 7 A STEP AHEAD Deutsch Connector Series Overview Connector Overview All Deutsch connectors are designed for harsh environments where dust, dirt, moisture, and vibration can damage electrical connections. Deutsch Industrial offers a comprehensive product line that features connector options to meet a myriad of design requirements. Cavity arrangements are available from 1 to 128 cavities, and wire gauges from 26 AWG up to 3/0 AWG. Deutsch connectors offer different shapes, latching mechanisms, mounting styles, and materials to meet diverse application requirements and all Deutsch product lines offer accessories to further expand the series flexibility. AEC Series Key Features: * Accepts contact size 16 (13 amps) * 14-20 AWG * 40 cavity arrangement * In-line or PCB mount * Square thermoplastic housing * Jackscrew for mating DRB Series Key Features: * Accepts contact sizes 4 (100 amps), 8 (60 amps), 12 (25 amps), 16 (13 amps), and 20 (7.5 amps) * 6-22 AWG * 48, 60, 102, and 128 cavity arrangements * Flange mount * Rectangular, thermoplastic housing * Jackscrew for mating * Wedgelocks assure contact alignment and retention DRC Series Key Features: * Accepts contact sizes 16 (13 amps) and 20 (7.5 amps) * 14-22 AWG * 24, 38, 40, 50, 60, 64, 70, and 80 cavity arrangements * In-line, flange, or PCB mount * Rectangular, thermoplastic housing * Jackscrew for mating 8 A STEP AHEAD Deutsch Connector Series Overview DTHD Series Key Features: * Accepts contact sizes 4 (100 amps), 8 (60 amps), and 12 (25 amps) * 6-14 AWG * 1 cavity arrangement * In-line or flange mount * Circular, thermoplastic housing * Integrated latch for mating DT Series Key Features: * Accepts contact size 16 (13 amps) * 14-20 AWG * 2, 3, 4, 6, 8, and 12 cavity arrangements * In-line, flange, or PCB mount * Rectangular, thermoplastic housing * Integrated latch for mating * Wedgelocks assure contact alignment and retention DTM Series Key Features: * Accepts contact size 20 (7.5 amps) * 16-22 AWG * 2, 3, 4, 6, 8, and 12 cavity arrangements * In-line, flange, or PCB mount * Rectangular, thermoplastic housing * Integrated latch for mating * Wedgelocks assure contact alignment and retention DTP Series Key Features: * Accepts contact size 12 (25 amps) * 10-14 AWG * 2 and 4 cavity arrangements * In-line, flange, or PCB mount * Rectangular, thermoplastic housing * Integrated latch for mating * Wedgelocks assure contact alignment and retention 9 A STEP AHEAD Deutsch Connector Series Overview DTV Series Key Features: * Accepts contact size 16 (13 amps) * 14-20 AWG * 18 cavity arrangement * Flange mount * Rectangular, thermoplastic housing * Integrated latch for mating * Wedgelocks assure contact alignment and retention HD10 Series Key Features: * Accepts contact sizes 4 (100 amps), 12 (25 amps), and 16 (13 amps) * 6-20 AWG * 3, 4, 5, 6, and 9 cavity arrangements * In-line, flange, or PCB mount * Circular, thermoplastic housing * Coupling ring for mating HD30 Series Key Features: * Accepts contact sizes 4 (100 amps), 8 (60 amps), 12 (25 amps), 16 (13 amps), and 20 (7.5 amps) * 6-22 AWG * 2, 6, 7, 8, 9, 14, 16, 18, 19, 20, 21, 23, 29, 31, 33, 35, and 47 cavity arrangements * In-line or flange mount * Circular, aluminum housing * Coupling ring for mating HDP20 Series Key Features: * Accepts contact sizes 4 (100 amps), 8 (60 amps), 12 (25 amps), 16 (13 amps), and 20 (7.5 amps) * 4-22 AWG * 2, 6, 7, 8, 9, 14, 16, 18, 19, 20, 21, 23, 29, 31, 33, 35, and 47 cavity arrangements * In-line or flange mount * Circular, thermoplastic housing * Coupling ring for mating 10 A STEP AHEAD Deutsch Connector Series Overview IMC Series Key Features: * Accepts contact sizes 16 (13 amps), 20 (7.5 amps), and 22 (5 amps) * 16-26 AWG * 2, 3, 4, 5, 7, and 12 cavity arrangements * In-line or flange mount * Circular, Ultem(R) housing * Coupling ring for mating Quick Connect Series Key Features: * Accepts contact sizes 16 (13 amps), 20 (7.5 amps), and 22 (5 amps) * 16-26 AWG * 2, 7, and 12 cavity arrangements * In-line or flange mount * Circular, Ultem(R) housing * Push button mechanism for mating STRIKE Series Key Features: * Accepts contact sizes O12mm (300 amps), O8mm (150 amps), 12 (25 amps), 16 (13 amps), and 20 (7.5 amps) * 3/0-20 AWG * 1, 4, 8, 18, 32, 36, 50, and 64 cavity arrangements * In-line, flange, or PCB mount * Square, thermoplastic housing * Lever for mating * TPA assures contact alignment and retention WT Series Key Features: * Accepts contact sizes 4 (100 amps) and 16 (13 amps) * 6, 16-20 AWG * 3, 16, and 31 cavity arrangements * In-line or flange mount * Circular, anodized aluminum or composite housing * Coupling ring for mating 11 A STEP AHEAD Single Terminal Contents DTHD Series Overview 14 DTHD Part Numbering System 14 DTHD Dimensions 14 DTHD Special Modifications 15 DTHD Accessories 15 Jiffy Splice Overview 16 Jiffy Splice Dimensions 16 Jiffy Splice How To Instructions 16 13 Single Terminal Solutions Single Terminal Overview Deutsch offers two different solutions for applications that require heavy duty single terminal connections. With the DTHD Series and the Jiffy Splices, Deutsch provides environmentally sealed field-serviceable connections for the full range of wire gauges covered by the Deutsch Common Contact System. The DTHD connectors are heavy duty power terminations for inline and mounted applications. Jiffy Splices are lightweight in-line splices for quick connections. Both options provide easy installation and service with standard Deutsch tools and contacts. DTHD Series Overview DTHD connectors are single terminal connectors for heavy duty applications. Easy to install, environmentally sealed and compact in size, they are a simple, field serviceable alternative to a splice. DTHD connectors are available in three sizes, carry 25 to 100 amps, and can be mounted or used in-line. DTHD Series Part Numbering System DTHD 06 - 1 - 4 S - XXXX Special Modifications Series Style Contacts 04 = Receptacle 06 = Plug P = Pin S = Socket Single Terminal Contact Size 4, 8, or 12 DTHD Series Dimensions F B C E A DTHD Plug Contact Overall Length Overall Height Size A B 12 1.498 (38.05) 8 4 D DTHD Receptacle Overall Width Overall Length Overall Height Overall Width C D E F .771 (19.58) .570 (14.48) 2.068 (52.53) 1.498 (38.05) .861 (21.87) .660 (16.76) 2.068 (52.53) .940 (23.88) .800 (20.32) 1.498 (38.05) 1.076 (27.33) .875 (22.23) 2.068 (52.53) 1.170 (29.72) 1.045 (26.54) Dimensions are for reference only. 14 A STEP AHEAD .850 (21.59) .710 (18.08) Single Terminal Solutions Special Modifications The DTHD Series connectors offer modifications to enhance the design flexibility and meet application specific needs. Options include end caps and flanges. E003 Modification L013 and L009 Modification The E003 is an end cap modification. The end cap is a protective cap that is sonically welded to the rear of the connector to provide extra assurance. The L013 and L009 are sealed flange modifications. The L013 offers outside mounting and the L009 offers inside mounting. L009 L013 Accessories There is a full line of mounting clips available for use with the DTHD Series. The mounting clips offer straight or side mounting and several material options. The mounting clips are designed to be used on all DTHD receptacles. Mounting Clip Part Number Mounting Direction Color/Material Hole O.D. inches (mm) 1027-003-1200 Straight Stainless steel .433 (11.0) 1027-005-1200 Straight Stainless steel .512 (13.0) 1027-004-1200 Straight Steel w/ zinc plating .512 (13.0) 1027-008-1200 Side Steel w/ zinc plating .433 (11.0) 1027-013-1200 Side Steel w/ zinc plating .323 (8.2) 1011-026-0205 Straight Gray plastic .200 (5.08) 1011-030-0205 Straight Black plastic --- Straight Black plastic --- 1011-310-0205* *Connector removeable with 50N of force 15 A STEP AHEAD Single Terminal Solutions il a ble thro ug r ie LA DD s h Ava Jiffy Splice Overview In d u st Part Number Deutsch Jiffy Splices are a unique, field-serviceable alternative to permanent splices. Made from the same high quality silicone elastomer as Deutsch connector seals and grommets, the Jiffy Splice body houses a contact retention system that secures a mated pair of contacts in a compact environmentally sealed unit. Jiffy Splices are easy to install and service with standard Deutsch tools. Size A B (min.) Wire AWG Insulation O.D. JS-04-00 4 3.437 (87.30) .765 (19.43) 6 .280-.292 (7.11-7.42) JS-12-00 12 2.500 (63.50) .500 (12.70) 12-14 .134-.170 (3.40-4.32) JS-16-00 16 2.465 (62.61) .385 (9.78) 14-20 .100-.134 (2.54-3.40) Dimensions are for reference only. B Dia. A Note N ote Notice Jiffy Splices Jiffy Splices accept one accept one pin and one pin and one socket. socket. How To Instructions Contact Insertion (after crimping) Step 1: Grasp contact approximately one inch behind the contact crimp barrel. Step 2: Hold Jiffy Splice between thumb and forefinger approximately one half inch behind cavity. Step 3: Push contact straight into Jiffy Splice until a positive stop is felt. An audible "snap" will occur when correctly mated. A light tug will confirm it is properly seated. Step 2: Hold Jiffy Splice between thumb and forefinger approximately one half inch behind cavity. Slide tool into cavity until resistance is felt and retaining fingers are engaged. Do not twist or insert tool at an angle. Step 3: Grip Jiffy Splice between thumb and forefinger and slowly pull contact wire assembly with removal tool out of cavity. Contact Removal Step 1: Snap appropriate size removal tool over the wire. 16 A STEP AHEAD DT Family Contents DT Family Overview 18 DTV Series 28 Part Numbering System 18 DTMH Series 29 Dimensions 19 DTMN Series 30 Configurations 20 How To Instructions 31 Required Components 21-22 Special Modifications 22-23 Accessories 24-27 17 DT Family DT Family Overview Deutsch DT, DTM, and DTP Series environmentally sealed connectors are designed specifically for cable to cable applications. The DT connectors are used in harsh environment applications where even a small degradation in connection may be critical. Thermoplastic housings offer a wide operating temperature range and silicone rear wire and interface seals allow the connectors to withstand conditions of extreme temperature and moisture. The connector may be populated with either solid or stamped & formed style contacts. Contact insertion and removal does not require any special tools. Contacts are retained in locked position by dielectric fingers which are molded as an integral part of the housing. Secondary wedgelocks are assembled at the mating interfaces to ensure contact positioning. The Deutsch DT Series general purpose connectors will provide reliability and performance on the engine or transmission, under the hood, on the chassis, or in the cab. DT Series Overview DTM Series Overview Deutsch's DT Series connectors offer field proven reliability and rugged quality. The DT design strengths include optional flange mounting, multi-pin arrangements, lower cost, and design flexibility. The DT Series offers the designer the ability to use multiple size 16 contacts, each with 13 amp continuous capacity, within a single shell. Deutsch's DTM Series connectors are the answer to all of your smaller wire gauge applications. Building on the DT design strengths, the DTM connector line was developed to fill the need for lower amperage, multipin, inexpensive connectors. The DTM Series offers the designer the ability to use multiple size 20 contacts, each with 7.5 amp continuous capacity, within a single shell. DTP Series Overview Deutsch's DTP Series connectors are the solution for your power application requirements. Building on both the DT and DTM design strengths, the DTP connector line was developed to fill the need for higher amperage, multi-pin, inexpensive connectors. The DTP Series offers the designer the ability to use multiple size 12 contacts, each with a 25 amp continuous capacity, within a single shell. The DTP connectors are currently available in two and four pin configurations. DT Family Part Numbering System DT* 06 - 2 S * - XXXX Special Modifications Series Blank = DT Series M = DTM Series P = DTP Series Key (if applicable) Contacts Style P = Pin S = Socket 04 = Receptacle 06 = Plug Configuration 18 A STEP AHEAD DT Family DT Series Dimensions E B C D A F DT Plug Cavity Overall Length Overall Height A B 2 3 4 6 1.118 (28.4) 1.118 (28.4) 1.218 (30.94) 1.218 (30.94) .628 (15.95) .934 (23.72) .724 (18.39) .891 (22.63) 8 12 1.217 (30.91) 1.218 (30.94) .776 (19.71) .716 (18.19) Overall Width C .591 (15.01) .718 (18.23) .716 (18.19) .716 (18.19) 1.465 (37.21) 1.597 (40.56) DT Receptacle Overall Length Overall Height D E Overall Width F 1.708 (43.38) 1.698 (43.13) 1.808 (45.92) 1.808 (45.92) .670 (17.02) .973 (24.71) .776 (19.71) .951 (24.16) .675 (17.15) .832 (21.13) .820 (20.83) .820 (20.83) 1.798 (45.67) 1.808 (45.92) 1.000 (25.40) .876 (22.25) 1.435 (36.45) 1.597 (40.56) Dimensions are for reference only. DTM Series Dimensions E B C D A F DTM Plug Cavity Overall Length Overall Height A B 2 3 4 6 8 12 1.620 (41.15) 1.620 (41.15) 1.720 (43.69) 1.720 (43.69) 1.720 (43.69) 1.720 (43.69) .638 (16.21) .638 (16.21 .772 (19.61) .937 (23.80) .796 (20.22) .796 (20.22) Overall Width C .475 (12.07) .640 (16.26) .600 (15.24) .600 (15.24) 1.245 (31.62) 1.575 (40.01) DTM Receptacle Overall Length Overall Height Overall Width D E F 1.085 (27.56) 1.085 (27.56) 1.185 (30.10) 1.185 (30.10) 1.185 (30.10) 1.185 (30.10) .508 (12.90) .551 (14.00) .695 (17.65) .817 (20.75) .600 (15.24) .600 (15.24) .651 (16.54) .861 (20.73) .756 (19.20) .756 (19.20) 1.245 (31.62) 1.575 (40.01) Dimensions are for reference only. DTP Series Dimensions E B D A C F DTP Plug Cavity Overall Length Overall Height A B 2 4 1.364 (34.65) 1.364 (34.65) .711 (18.06) .960 (24.38) Overall Width C .732 (18.59) .868 (22.05) DTP Receptacle Overall Length Overall Height Overall Width D E F 1.861 (47.27) 1.861 (47.27) .869 (22.07) 1.069 (27.15) .732 (18.59) .868 (22.05) 19 Dimensions are for reference only. A STEP AHEAD DT Family DT Family Connector Configurations Insert Arrangement Keying Options A = A key B = B key C = C key D = D key Insert Layout Number and Size of Cavities DT04-4P 4 size 16 X, X, X DT Series Configurations DT0*-2* 2 size 16 DT0*-3* 3 size 16 DT0*-4* 4 size 16 DT0*-6* 6 size 16 DT0*-08** 8 size 16 A, B, C, D DT0*-12** 12 size 16 A, B, C, D DTM Series Configurations DTM0*-2* 2 size 20 DTM0*-3* 3 size 20 DTM0*-4* 4 size 20 DTM0*-6* 6 size 20 DTM0*-08** 8 size 20 A, B, C, D STEP AHEAD DTP Series Configurations DTP0*-2* 2 size 12 DTP0*-4* 4 size 12 20 A DTM0*-12** 12 size 20 A, B, C, D DT Family Required Components Secondary Wedgelocks Deutsch DT style electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure proper contact alignment within each connector. Secondary wedgelocks are assembled at the mating interface and click into place. If by chance the secondary wedgelocks are not properly seated during assembly, they will be pressed into locked position during the mating of the connector. Adding to the design flexibility of the DT Series, several wedgelocks offer keying options. Wedgelocks for enhanced seal retention plugs (P012) are also available. DT Series Wedgelocks Receptacle Plug W2P* W Wedgelock for 2 way receptacle *A, B, C, D keying available W W2S* Wedgelock for 2 way plug *A, B, C, D keying available W3P* W Wedgelock for 3 way receptacle *J1939 keying available W3S* Wedgelock for 3 way plug *J1939 keying available W4P* W Wedgelock for 4 way receptacle *A, B, C, D keying available W4S* Wedgelock for 4 way plug *A, B, C, D keying available W6P W Wedgelock for 6 way receptacle W6S Wedgelock for 6 way plug W8P W Wedgelock for 8 way receptacle W8S Wedgelock for 8 way plug W12P Wedgelock for 12 way receptacle W12S Wedgelock for 12 way plug Note Notice Jiffy Splices Wedgelocks for accept one enhanced plugs pin and one (P012) are socket. available. DTP Series Wedgelocks Receptacle Plug WP-2P Wedgelock for 2 way receptacle WP-2S W Wedgelock for 2 way plug WP-4P W Wedgelock for 4 way receptacle WP-4S Wedgelock for 4 way plug 21 A STEP AHEAD DT Family DTM Series Wedgelocks Receptacle Plug WM-2P* W Wedgelock for 2 way receptacle *A, B, C, D keying available W WM-2S* Wedgelock for 2 way plug *A, B, C, D keying available WM-3P W Wedgelock for 3 way receptacle WM-3S W Wedgelock for 3 way plug WM-4P W Wedgelock for 4 way receptacle WM-4S Wedgelock for 4 way plug WM-6P W Wedgelock for 6 way receptacle WM-6S W Wedgelock for 6 way plug WM-8P W Wedgelock for 8 way receptacle WM-8S W Wedgelock for 8 way plug WM-12P W Wedgelock for 12 way receptacle WM-12S W Wedgelock for 12 way plug Special Modifications The DT Series connectors offer several modifications to enhance the design flexibility and meet application specific needs. Options include enhanced seal retention, flanges, and connector body color just to mention a few. By combining the DT Series connectors with the available modifications and accessories, the design possibilities are immense. B016 Modification The B016 receptacle modification provides safety against mis-mating. The B016 is available for the DT 12 way connectors, DT13/15, and DTF13/15 PCB Series connectors. In addition to the four keying positions (A, B, C, or D) and color coding, the B016 enhancement gives the user both visual and tactile proof of correct mating, thus eliminating mis-mating opportunities during assembly. Please note the P012 plug is the required mate for the B016 receptacle to make the enhancement effective. P012 Modification The DT P012 plugs provide enhanced front seal retention providing an ultra tight environmental seal. The enhanced seal retention keeps the seal in place during mating and unmating. The P012 modification requires an enhanced P012 wedgelock. Deutsch's P012 modification is available in 2, 3, 4, 6, 8, and 12 cavity arrangements. P012 plugs have a black connector body except for the 8 and 12 cavity arrangements, where the color is based on the key. 22 A STEP AHEAD DT Family E007 & E008 Modification Flange Modifications To meet the application requirements where wires need added protection, the DT (E008) and DTM (E007) Series may be supplied with shrink boot adapters. These adapters accept shrink tubing. Designed to simplify wire routing and assembly, DT Series receptacles are available in many mounting configurations and styles. Welded flange * Welded flange - BL04, BL08, CL03, L012, LE14 * Welded flange, end cap - LE07, LE11 * Welded flange, shrink boot adapter - LE08, LE12 Sealed flange * Sealed flange, end cap - CL09, LE01, LE05, LE06, LE09, LE10, LE17, LE21 * Sealed flange, shrink boot adapter - BL10, CL07 C015 Modification E003 Modification The C015 modification offers a reduced diameter insert cavity allowing for a proper seal with smaller wire insulation. The C015 modification is also referred to as an "E" seal. The E003 modification offers a protective end cap attached to the rear of the connector. There are holes in the cap to allow the contacts to be inserted. E004 Modification E005 Modification The E004 modification changes the connector body color to black. The E005 modification offers a protective end cap attached to the rear of the connector and has a black connector body. Note Notice Jiffy Splices For additional accept one modifications, pin and one please consult socket. the factory. 23 A STEP AHEAD DT Family Accessories Deutsch Industrial offers several accessory items that can be used to complement the connectors. The DT family accessories include items such as boots, backshells, gaskets, dust caps, and mounting clips. They are designed to assist in completing the design requirements of specific applications. Accessory items cover a wide array of design requirements such as assisting with mounting, providing additional protection, and offering increased aesthetics. il a ble thro ug r ie LA DD s h Ava Gaskets In d u st Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed mounting flanges. Rated to operate in environments from -70F to +225F, these rugged high quality neoprene gaskets form a tight seal between the panel face and connector flange to help keep out destructive elements. The gaskets have a thickness of .125" and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302 flammability specifications. Gasket P/N Connector P/N DT3P-L012-GKT DT04-3P-L012 DT4P-L012-GKT DT04-4P-L012 DTP4P-L012-GKT DTP04-4P-L012 DT8P-L012-GKT DT04-08P*-L012 DT12-L012-GKT DT04-12P*-L012 DTM04-12P*-L012 s h LA DD ble thro r ie il a ug Ava Dust Caps In d u st The DT Series dust caps are made of either thermoplastic or durable plastisol and are designed to provide protection for the connector interface when the two halves are not mated. The plastisol caps, available for plugs and receptacles, are ideal for providing temporary protection from dirt, dust, and paint overspray. The thermoplastic caps provide an environmental seal for an unmated plug. Thermoplastic Dust Cap P/N Connector P/N 1011-344-0205 DT06-2S 1011-345-0305 DT06-3S 1011-346-0405 DT06-4S 1011-347-0605 DT06-6S 1011-348-0805 DT06-08S* 1011-349-1205 DT06-12S* Plastisol Dust Cap P/N Connector P/N DTM3S-DC DTM06-3S DT3P-DC DT04-3P DT4P-DC DT04-4P DT6P-DC DT04-6P DTM12P-DC DTM04-12P* DT12P-DC, DT12P-DC-BK DT04-12P* DT12S-DC DT06-12S* 24 A STEP AHEAD DT Family s h LA DD ble thro r ie il a ug Ava Boots In d u st Boots provide a professional looking finishing touch for your Deutsch DT family connectors. Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20 F to +212 F and offer a slip-on design making installation quick and easy. Receptacle Boot Description Boot Part Number DT Series DTM Series DTP Series 2 way receptacle boot, gray DT2P-BT DTM2P-BT DTP2P-BT 2 way receptacle boot, black DT2P-BT-BK DTM2P-BT-BK DTP2P-BT-BK 3 way receptacle boot, gray DT3P-BT DTM3P-BT 3 way receptacle boot, black DT3P-BT-BK 4 way receptacle boot, gray DT4P-BT 4 way receptacle boot, gray, enhanced length - DTM4P-BT - DTP4P-BT DTP4P-BT-EN 6 way receptacle boot, gray DT6P-BT 6 way receptacle boot, black DT6P-BT-BK 8 way receptacle boot, gray DT8P-BT 8 way receptacle boot, black DT8P-BT-BK 12 way receptacle boot, gray DT12P-BT DTM12P-BT - 12 way receptacle boot, black DT12P-BT-BK DTM12P-BT-BK - - - 12 way receptacle boot, gray, enhanced length DT12P-BT-EN DTM6P-BT - DTM8P-BT - - Boot Part Number DT Series DTM Series DTP Series Plug Boot Description 2 way plug boot, gray DT2S-BT DTM2S-BT 2 way plug boot, black DT2S-BT-BK DTM2S-BT-BK - 3 way plug boot, gray DT3S-BT DTM3S-BT - 3 way plug boot, black DT3S-BT-BK DTM3S-BT-BK - 4 way plug boot, gray DT4S-BT DTM4S-BT 4 way plug boot, gray, enhanced length - DTM6S-BT DTP2S-BT DTP4S-BT DTP4S-BT-EN 6 way plug boot, gray DT6S-BT 6 way plug boot, black DT6S-BT-BK 8 way plug boot, gray DT8S-BT DTM8S-BT 8 way plug boot, black DT8S-BT-BK DTM8S-BT-BK - 12 way plug boot, gray DT12S-BT DTM12S-BT - 12 way plug boot, black DT12S-BT-BK DTM12S-BT-BK - 12 way plug boot, gray, enhanced length DT12S-BT-EN - - 48 way plug boot, gray DT48S-BT - - - - 25 A STEP AHEAD DT Family Backshells The Deutsch DT Series backshells are designed to snap onto and mate with all standard (basic plug and receptacles without modifications) DT Series connectors. The rigid, durable backshells offer a high level of protection and allow convoluted tubing to nest within the rear of the backshell. Straight (180) and right angle (90) versions and backshells with strain relief for jacketed cable are also available. The backshells are available for both standard plugs and standard receptacles. Since they are designed to work with the standard DT connectors, tests should be conducted for fit and function of a backshell being used on any part with a modification. Plug Backshells Receptacle Backshells Connector Style DT04-2P Strain Relief 180 180 DT04-3P X X 180 180 X DT04-4P X 180 180 X 90 DT04-6P X 180 180 X 90 90 X DT04-08P* 180 90 DT04-12P* 180 90 DT06-2S 6, 7.5, 8.5, and 10 1011-230-0205 90 6, 7.5, 8.5, and 10 1011-258-0205 90 DT06-3S 180 6, 7.5, 8.5, and 10 1011-234-0305 90 6, 7.5, 8.5, and 10 1011-262-0305 90 180 6, 7.5, 8.5, and 10 1011-238-0405 90 6, 7.5, 8.5, and 10 1011-266-0405 90 DT06-6S 1011-241-0605 8.5, 10, and 13 1011-269-0605 180 8.5, 10, and 13 1011-242-0605 90 8.5, 10, and 13 1011-270-0605 1011-245-0805 8.5, 10, and 13 1011-246-0805 10, 13, and 17 1011-249-1205 10, 13, and 17 1011-250-1205 90 DT06-08S* 180 90 DT06-12S* 180 90 P/N 6, 7.5, 8.5, and 10 1011-255-0205 6, 7.5, 8.5, and 10 1011-228-0205 X 6, 7.5, 8.5, and 10 1011-256-0205 6, 7.5, 8.5, and 10 1011-231-0305 X 6, 7.5, 8.5, and 10 1011-259-0305 6, 7.5, 8.5, and 10 1011-232-0305 X 6, 7.5, 8.5, and 10 1011-260-0305 6, 7.5, 8.5, and 10 1011-235-0405 X 6, 7.5, 8.5, and 10 1011-263-0405 6, 7.5, 8.5, and 10 1011-236-0405 X 180 8.5, 10, and 13 8.5, 10, and 13 X 180 6, 7.5, 8.5, and 10 1011-265-0405 Tubing Size (mm) 6, 7.5, 8.5, and 10 1011-227-0205 180 6, 7.5, 8.5, and 10 1011-261-0305 DT06-4S Strain Relief 180 180 6, 7.5, 8.5, and 10 1011-237-0405 90 Connector Style 6, 7.5, 8.5, and 10 1011-257-0205 6, 7.5, 8.5, and 10 1011-233-0305 90 90 P/N 6, 7.5, 8.5, and 10 1011-229-0205 90 90 Tubing Size (mm) X X 6, 7.5, 8.5, and 10 1011-264-0405 8.5, 10, and 13 1011-239-0605 8.5, 10, and 13 1011-267-0605 8.5, 10, and 13 1011-240-0605 8.5, 10, and 13 1011-268-0605 8.5, 10, and 13 1011-243-0805 8.5, 10, and 13 1011-244-0805 10, 13, and 17 1011-247-1205 10, 13, and 17 1011-248-1205 Pull Off Strength FT FT 90 90 FP FP Connector FP [N] FT [N] DT04-2P / DT06-2S 50 / 50 50 / 10 DT04-3P / DT06-3S 50 / 50 50 / 50 DT04-4P / DT06-4S 50 / 50 50 / 25 DT04-6P / DT06-6S 50 / 50 50 / 30 DT04-08P* / DT06-08S* 50 / 50 50 / 35 DT04-12P* / DT06-12S* 50 / 50 50 / 40 26 A STEP AHEAD DT Family Mounting Clips Mounting clips are used to mount DT Series connectors. To meet design needs, the clips are available for several configurations and in plastic or stainless steel. Mounting Clip Part Number Used On (Receptacles) Mounting Direction Color/Material Hole O.D. inches (mm) 1027-003-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Stainless steel .433 (11.0) 1027-005-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Stainless steel .512 (13.0) 1027-004-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Steel w/ zinc plating .512 (13.0) 1027-008-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Side Steel w/ zinc plating .433 (11.0) 1027-013-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Side Steel w/ zinc plating .323 (8.2) 1027-001-0800 DT 8 cavity only Straight Stainless steel .433 (11.0) 1027-006-0800 DT 8 cavity only Straight Stainless steel .512 (13.0) 1027-002-0800 DT 8 cavity only Straight Steel w/ zinc plating .512 (13.0) 1027-014-0800 DT 8 cavity only Straight Steel w/ zinc plating .323 (8.2) 1011-026-0205 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Gray plastic .200 (5.08) 1011-030-0205 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Black plastic --- *Connector removeable with 50N of force DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Black plastic --- 1011-027-0805 DT 8 cavity only Straight Gray plastic .200 (5.08) 1011-310-0205* 27 A STEP AHEAD DT Family DTV Series Overview Deutsch's DTV Series connectors offer the same time tested reliability and performance as the DT Series, with the added flexibility of an 18 cavity flanged design. Deutsch continues its tradition of providing an environmentally sealed connector to meet even your toughest application needs. DTV Series Part Numbering System DTV 06 - 18 S * Key Series A, B, C, or D Style Contacts 02 = Receptacle 06 = Plug P = Pin S = Socket Configuration DTV Series Dimensions E B C F A DTV Plug D DTV Receptacle Cavity Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F 18 1.405 (35.69) 1.059 (26.90) 1.450 (36.83) 2.495 (63.37) 1.786 (45.36) 3.194 (81.12) Dimensions are for reference only. Secondary Wedgelocks DTV Series Wedgelocks Receptacle WV-18P Plug Wedgelock for 18 way receptacle WV-18S 28 A STEP AHEAD Wedgelock for 18 way plug DT Family DTMH Series Overview The DTMH is an environmentally sealed, high temperature connector capable of operating in temperatures -55 to +150C. The DTMH accepts size 20 contacts and carries 7.5 amps each. The DTMH connectors feature an integrated TPA for easy assembly. DTMH Series Part Numbering System DTMH 04 - 2 P * Key Series A, B, C, or D Style Contacts 04 = Receptacle 06 = Plug P = Pin S = Socket Configuration DTMH Series Configurations DTMH0*-2** 2 size 20 DTMH0*-3** 3 size 20 DTMH0*-4** 4 size 20 DTMH Series Dimensions B E D A F C DTMH Plug DTMH Receptacle Cavity Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F 2 1.085 (27.56) .508 (12.90) .555 (14.10) 1.620 (41.15) .638 (16.21) .729 (18.52) 3 1.085 (27.56) .558 (14.17) .640 (16.26) 1.620 (41.16) .638 (16.21) .894 (22.71) 4 1.185 (30.10) .652 (16.56) .680 (17.27) 1.720 (43.69) .772 (19.61) .834 (21.18) Dimensions are for reference only. 29 A STEP AHEAD DT Family DTMN Series Overview The DTMN is a non-environmentally sealed connector. The DTMN is available in a 2 or 3 cavity connector and accepts size 20 contacts. The DTMN connector is designed to offer Deutsch quality and reliability when a sealed connector is not required. DTMN Series Part Numbering System DTMN 04 - 2 P Series Contacts Style P = Pin S = Socket 04 = Receptacle 06 = Plug Configuration DTMN Series Configurations DTMN0*-2** 2 size 20 DTMN0*-3** 3 size 20 DTMN Series Dimensions C F B E A DTMN Plug D DTMN Receptacle Cavity Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F 2 .950 (24.13) .346 (8.78) .370 (9.40) 1.198 (30.43) .334 (8.48) .444 (11.28) 3 .945 (24.00) .406 (10.31) .785 (19.93) 1.188 (30.18) .400 (10.16) .810 (20.56) Dimensions are for reference only. 30 A STEP AHEAD DT Family How To Instructions Contact Insertion Step 1: Grasp crimped contact approximately one inch behind the contact barrel. Step 2: Hold connector with rear grommet facing you. Step 3: Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place. Step 4: Once all contacts are in place, insert green wedge. The green wedge will snap into place. NNNo Note ote Note oote ttee Notice Jiffy Splices Theaccept receptacle one is shown, use the pin and one samesocket. procedure for the plug. Contact Removal Step 1: Remove green wedge using needlenose pliers to pull wedge straight out. Step 2: To remove the contacts, gently pull wire backwards, while at the same time releasing the locking finger by moving it away from the contact with a screwdriver. Step 3: Hold the rear seal in place, as removing the contact will displace the seal. 31 A STEP AHEAD Diodes & Resistors Contents Diodes & Resistors Overview 34 Part Numbering System 34 Configurations 34 Diode & Resistor Characteristics 35 33 Diodes & Resistors Diodes & Resistors Overview Deutsch DT connectors with diodes and resistors are useful anywhere you need to regulate power or protect a device against a potential power surge. A diode allows current to flow in one direction only. By preventing current from traveling a circuit in the wrong direction, a diode can protect an electronic device from damage. Devices with batteries will often use diodes to prevent power from flowing in reverse if the battery is not installed correctly. A resistor limits or blocks current flow in both directions. Resistors protect sensitive electronics by limiting the amount of electricity that can flow to the device through the resistor, and therefore preventing power spikes. For example, resistors are used to prevent power surges from burning out an LED by restricting current flow to the light. Deutsch diode and resistor connectors are easily added to an application after the fact if unwanted power surges are discovered. Part Numbering System DT* 04 - 2 P - RT XX Special Modifications Series Blank = DT Series M = DTM Series Electronic Package Designator Style Contacts 04 = Receptacle 06 = Plug P = Pin S = Socket Configuration Diode & Resistor Configurations Insert Arrangement Note Notice Jiffy Splices Please see DT accept one Family for pin and one connector socket. dimensions. Insert Layout Number and Size of Cavities DT04-4P-**** 4 size 16 DTM Series Configurations DT Series Configurations DTM0*-2*-**** 2 size 20 DT0*-2*-**** 2 size 16 DT0*-3*-**** DT0*-4*-**** 3 size 16 4 size 16 34 A STEP AHEAD Diodes & Resistors Deutsch Diode Characteristics DT Series Part Number Plug or Receptacle Diode Part Number Peak Reverse Peak Forward Avg. Forward Color Volts Volts Current DT04-2P-RT01 Receptacle Motorola Diode: MUR460 600 V max. 1.28 V max. 4.0 A max. Black DT04-2P-RT02 Receptacle Toshiba Diode: 3GZXX 400 V max. 1.0 V max. 3.0 A max. Black DT04-4P-RT01 Receptacle Motorola Diode: MUR460 (3) 600 V max. 1.28 V max. 4.0 A max. Black DT04-4P-RT03 Receptacle Motorola Diode: MUR460 (2) 600 V max. 1.28 V max. 4.0 A max. Gray Deutsch Resistor Characteristics DTM Series DT Series Part Number Plug or Receptacle Resistor Ohms Resistor Watts Resistor Tolerance Color DTM04-2P-EP10 Receptacle 120 0.4 5% Black (B keyed wedgelock included) DTM04-2P-P006 Receptacle 120 0.4 5% Gray (A keyed wedgelock included) DTM06-2S-EP10 Plug 120 0.4 5% Black (B keyed wedgelock included) DTM06-2S-P006 Plug 120 0.4 5% Gray (A keyed wedgelock included) Part Number Plug or Receptacle Resistor Ohms Resistor Watts Resistor Tolerance Color DT04-2P-RT25 Receptacle 27k 0.5 1% Black DT04-3P-EP10 Receptacle 120 0.4 min. 10% Black (J1939 keyed wedgelock included) DT04-3P-P006 Receptacle 120 0.4 min. 10% Gray (J1939 keyed wedgelock included) DT06-3S-EP10 Plug 120 0.4 min. 10% Black (J1939 keyed wedgelock included) DT06-3S-P006 Plug 120 0.4 min. 10% Gray (J1939 keyed wedgelock included) 35 A STEP AHEAD Bussing Options Contents DT Bussed Feedback Overview 38 HDFB Series Overview 40 DT Family Part Numbering System 38 HDFB Part Numbering System 40 DT Series Dimensions 38 HDFB Series Dimensions 40 DT Bussed Arrangements 39 HDFB Series Arrangements 41 HDFB Series Accessories 41 37 Deutsch Bussing Options Bussed Overview Deutsch Industrial bussed feedback receptacles are environmentally sealed connectors designed for use in heavy duty applications where multiple circuits require a common electrical pathway. Available in the DT and HDFB Series, Deutsch bussed connectors feature integrated bussbars with standard Deutsch contacts. A bussbar, or buss, is a thin conductive strip connecting two or more contacts within the body of a connector. Bussbars allow power or data to be fed into a connector through one or more terminals and drawn out as needed through the other contacts on the same buss. Connectors can carry one or more bussbars, creating multiple independent electrical circuits within the same connector body and distributing power or data to many components. A single bussed connector can replace several standard connectors or splices, saving space, wiring, and weight. DT Series Bussed Feedback Receptacles DT bussed feedback receptacles are a compact economical bussing option housed in rugged, field-proven DT receptacle bodies. The bussed DTs mate with standard DT plugs and meet all the performance specifications for the DT Series. The connectors are available in multiple buss configurations using standard size 16 contacts, with plating options in nickel or gold. DT Family Part Numbering System DT 04 - 4 P * - XXXX Special Modifications Series Style Key (if applicable) 04 = Receptacle Contacts Configuration P = Pin DT Series Dimensions DT Receptacle Cavity Overall Length Overall Height A B 4 1.868 (47.45) .797 (20.24) .820 (20.83) 6 1.858 (47.19) .972 (24.69) .820 (20.83) 8 1.848 (46.94) 1.000 (25.40) 1.435 (36.45) 12 2.043 (51.89) .876 (22.25) 1.597 (40.56) B C A Dimensions are for reference only. 38 A Overall Width C STEP AHEAD Deutsch Bussing Options DT Series Bussed Arrangements Bussing Arrangements Maximum Current Rating* Buss Plating Connector Color Receptacle Part Number Mating Plug Part Number (1) 4 Pin Buss=26 amps Nickel Nickel Black Gray DT04-4P-EP13 DT04-4P-P021 DT06-4S-**** DT06-4S-**** (1) 6 Pin Buss=39 amps Nickel Nickel Black Gray DT04-6P-EP13 DT04-6P-P021 DT06-6S-**** DT06-6S-**** (2) 3 Pin Busses=13 amps each Nickel Black DT04-6P-EP14 DT06-6S-**** (1) 8 Pin Buss=52 amps Nickel Nickel Gray Black DT04-08PA-P021 DT04-08PB-P021 DT06-08SA-**** DT06-08SB-**** (1) 3 Pin Buss=13 amps (1) 5 Pin Buss=26 amps Nickel Nickel Gray Black DT04-08PA-P028 DT04-08PB-P028 DT06-08SA-**** DT06-08SB-**** (2) 4 Pin Busses=26 amps each Nickel Nickel Gray Black DT04-08PA-P026 DT04-08PB-P026 DT06-08SA-**** DT06-08SB-**** (1) 12 Pin Buss=78 amps Gold Gold Nickel Nickel Gray Black Gray Black DT04-12PA-P016 DT04-12PB-P016 DT04-12PA-P021 DT04-12PB-P021 DT06-12SA-**** DT06-12SB-**** DT06-12SA-**** DT06-12SB-**** (2) 6 Pin Busses=39 amps each Nickel Nickel Gold Gray Black Black DT04-12PA-P026 DT04-12PB-P026 DT04-12PB-P027 DT06-12SA-**** DT06-12SB-**** DT06-12SB-**** (3) 4 Pin Busses=26 amps each Nickel Gray DT04-12PA-P075 DT06-12SA-**** (4) 3 Pin Busses=13 amps each Nickel Nickel Gold Gold Gray Black Gray Black DT04-12PA-P030 DT04-12PB-P030 DT04-12PA-P031 DT04-12PB-P031 DT06-12SA-**** DT06-12SB-**** DT06-12SA-**** DT06-12SB-**** (1) 4 (1) 6 (2) 3's (1) 8 (1) 3, (1) 5 (2) 4's (1) 12 (2) 6's (3) 4's (4) 3's *Maximum current rating is the total amperage for the buss 6.5 amps 10 amps Notice The maximum current rating is the total amount of current for the entire buss. Current can be distributed in many combinations, but cannot exceed 13 amps per contact. 3 amps 13 amps 13 amps 6.5 amps In the examples, there are three size 16 pins each rated for 13 amps mounted to the buss. A total of 13 amps can be pulled into one pin and going out the 13 amps are split between the remaining two pins. No more than 13 amps can go through any single pin. A STEP AHEAD 39 Deutsch Bussing Options s h LA DD ble thro r ie il a ug Ava HDFB Series Overview In d u st Deutsch Industrial HDFB connectors are selfcontained, environmentally sealed, bussed feedback modules designed for use in heavy duty applications. Available in five bussing arrangements with two contact sizes, each HDFB holds one or more integrated busses formed from standard Deutsch pin contacts and a thin conductive strip. HDFBs mount in place with lightweight aluminum brackets, and the pins inside mate with standard Deutsch sockets. HDFB Series Part Numbering System HDFB - 12 - **S Arrangement Series 01 = (1) 10 pin bus 02 = (1) 6 pin bus & (1) 4 pin bus 03 = (2) 4 pin busses & (1) 2 pin bus 04 = (3) 2 pin busses & (1) 4 pin bus 06 = (1) 9 pin bus & (4) 3 pin busses Contact Size 12 or 16 HDFB Series Dimensions B A C HDFB Receptacle Bussing Arrangement Overall Length Overall Height Overall Width A B C 01-04 1.197 (30.40) 1.589 (40.36) 2.310 (58.67) 06 1.197 (30.40) 1.619 (41.12) 2.326 (59.08) Dimensions are for reference only. 40 A STEP AHEAD Deutsch Bussing Options HDFB Series Arrangements Size 12 Contacts HDFB-12-01S 01 Arrangement HDFB-12-02S 02 Arrangement HDFB-12-03S 03 Arrangement HDFB-12-04S 04 Arrangement Size 16 Contacts HDFB-16-06S 06 Arrangement Accessories Deutsch Industrial offers mounting brackets for use with the HDFB Series. The brackets are aluminum and accommodate two or three HDFB modules. Please request a drawing for mounting specifications. Mounting Brackets Part Number Description 0427-202-0290 2 module capacity mounting bracket, outside dimensions 3.575 x 3.019 (90.81 x 76.68) 0427-201-0390 3 module capacity mounting bracket, outside dimensions 3.575 x 4.016 (90.81 x 102.01) 41 A STEP AHEAD Controller Area Networks Contents CAN Overview 44 J1939/13 9-pin Diagnostic 45 J1939/11 Schematics 46 J1939/15 Schematics 47 ISO Box 48 43 Controller Area Networks CAN Overview Controller Area Networks, or CAN are multiplex data systems. Multiplexing allows multiple data signals to travel on the same wires, integrating separate electronic systems and applications to a single point control and monitoring system. Using signals sent over a serial network, CAN systems provide instantaneous monitoring of diagnostic and control systems allowing early detection of potential problems. Early detection of problems leads to lower repair costs and reduced downtime. CAN systems allow an operator to use a single command station to control diagnostic systems and receive such varied information as brake and transmission temperature, tire pressure, fuel efficiency, and emissions levels. Anything that can be measured and controlled electronically can be monitored and directed by a CAN system. Whether you're building a Controller Area Network for anything from on/off-highway, construction, material handling, agriculture machines, or your OEM fleet of fire engines, Deutsch has a solution for your CAN needs. Deutsch offers several configurations: 2-wire, 3-wire, and 4-wire, with in-line and flange mount, along with splitters, heavy duty breakaway connectors, and an off-board 9-pin diagnostic connector. SAE J1939 is a specific type of CAN that defines the communications pathways for vehicle networks. Improved electrical systems as defined under SAE J1939 allow electrical devices to communicate with each other. Communication occurs using a Controlled Area Network between intelligent sensors over a serial network. Through a series of microprocessors a CAN interconnects every device establishing a common link between each. There are four main electrical interconnect subsets of J1939 including /11, /12, /13, and /15: * J1939/11 is a 3-wire system that uses the Deutsch DT Series connectors primarily for truck and bus. The DT Series accepts size 16 contacts and 14-20 AWG. Connector options include in-line, bulkhead, "Y" splitter, and terminating resistors. * J1939/12 is a system that requires the Deutsch DT Series, HD30 Series, and ISO Box (HDBox). This group of electrical interfaces terminates a CAN between the tractor and its implement. Its main feature is a breakaway function that prevents damage to the tractor or implement in case of an accidental drive-away disconnect. * J1939/13 is a system that uses the Deutsch HD10 Series connectors for on-board diagnostics. The HD10 Series accepts size 16 contacts and 14-20 AWG. * J1939/15 is a 2-wire system that uses the Deutsch DTM Series connectors. The DTM Series accepts size 20 contacts and 16-22 AWG. Connector options include in-line, "Y" splitter, and terminating resistors. The continued sophistication in design of equipment is demanding increased response of electrical systems. The application of J1939 has allowed designers to improve both the quantity and the quality of the options offered along with the increased electrical system reliability. 44 A STEP AHEAD Controller Area Networks J1939/13 Universal 9-pin Diagnostic Description Part Number Receptacle HD10-9-1939P Receptacle, Panel Nut Mount HD10-9-1939P-B022 Receptacle, Panel Nut Mount, Reduced Wire Seal HD10-9-1939PEB022 Receptacle, Reduced Wire Seal HD10-9-1939PE Plug, Coupling Ring HD16-9-1939S Plug, Coupling Ring, Reduced Wire Seal HD16-9-1939SE Plug, No Coupling Ring (Slip-on) HD17-9-1939S Plug, No Coupling Ring (Slip-on), Reduced Wire Seal HD17-9-1939SE Pin, Solid, Size 16, Gold 0460-202-1631 Pin, Solid, Size 16, Gold, Extended 0460-247-1631 Socket, Solid, Size 16, Gold 0462-201-1631 Socket, Solid, Size 16, Gold, Extended 0462-221-1631 Deutsch's J1939/13, HD10 9 pin connector is a standard diagnostic tool interface for on- and off-highway OEMs. The HD10-9-1939P is a data port connector designed to allow an on-board CAN system to mate with a diagnostic computer. The connectors are for use with the 250 kbps network. The Deutsch HD10 J1939/13 connectors offer several mounting options for the receptacle, and a mating plug that is available with or without a coupling ring. J1939/13 Type II Universal 9-pin Diagnostic Description Part Number Receptacle, Flange Mount, Type II HD10-9-1939P-P080 Receptacle, Flange Mount, Type II, Reduced Wire Seal HD10-9-1939PE-P080 Receptacle, Panel Nut Mount, Type II HD10-9-1939P-BP03 Receptacle, Panel Nut Mount, Type II, Reduced Wire Seal HD10-9-1939PE-BP03 Receptacle, Type II HD14-9-1939P-P080 Receptacle, Type II, Reduced Wire Seal HD14-9-1939PE-P080 Plug, Coupling Ring, Type II HD16-9-1939S-P080 Plug, Coupling Ring, Type II, Reduced Wire Seal HD16-9-1939SE-P080 Plug, No Coupling Ring (Slip-on), Type II HD17-9-1939S-P080 Plug, No Coupling Ring (Slip-on), Type II, Reduced Wire Seal HD17-9-1939SE-P080 Pin, Solid, Size 16, Gold 0460-202-1631 Pin, Solid, Size 16, Gold, Extended 0460-247-1631 Socket, Solid, Size 16, Gold 0462-201-1631 Socket, Solid, Size 16, Gold, Extended 0462-221-1631 Deutsch's J1939/13, HD10 9 pin connector is a standard diagnostic tool interface for on- and off-highway OEMs. The HD10-9-1939P*-P080 is a data port connector designed to allow an on-board CAN system to mate with a diagnostic computer. The green, Type II connectors, HD10-9-1939P-P080, are for use with the 500 kbps network. The Deutsch HD10 J1939/13 connectors offer several mounting options for the receptacle, and a mating plug that is available with or without a coupling ring. 45 A STEP AHEAD Controller Area Networks SAE J1939/11 Deutsch Connector Options Deutsch J1939/11 connectors are rugged field proven DT 3 pin connectors designed to meet the SAE requirements for 3-wire CAN applications linking ECUs for serial data communications. The DT 3 way connectors accommodate the CAN_HI, CAN_LO and shield wires with a variety of options including "Y" receptacles, connectors with mounting flanges, keyed wedgelocks to prevent mis-mating, and network terminating connectors with molded-in 120 resistors. ECU I ECU II Receptacle-A- ECU II + I Receptacle-A- Receptacle-A- DT04-3P-E008 DT04-3P-EE01 DT04-3P-LE08 Wedge-A- W3P DT04-3P-LE08 Wedge-A- Wedge-A- W3P Plug-A- W3P Plug-A- Plug-A- DT06-3S-P032 DT06-3S-P032 Wedge-A- Wedge-A- W3S-P012 W3S-P012 DT06-3S-P032 Wedge-A- W3S-P012 Terminating Receptacle DT04-3P-P006 DT04-3P-EP10 Plug-A- DT06-3S-P032 Wedgelock Included Wedge-A- W3S-P012 Plug-B- DT06-3S-P032 Wedge-B- W3S-1939-P012 Receptacle "Y"Plug-B- Plug-BWedge-B- W3S-1939-P012 Receptacle-B- DT06-3S-P032 DT06-3S-P032 DT04-3P-LE08 Plug-B- DT04-3P-P007 DT06-3S-P032 Wedge-B- Wedge-B- Wedge-B- W3S-1939-P012 W3P-1939 W3S-1939-P012 Plug-B- DT06-3S-P032 +Battery Wedge-B- W3S-1939-P012 Terminating Receptacle DT04-3P-P006 DT04-3P-EP10 Wedgelock Included J1939/11 3 Wire System Part Number DT04-3P-P007 DT04-3P-E008 DT04-3P-P006 DT04-3P-EE01 DT04-3P-EP10 DT06-3S-E008 DT06-3S-P006 DT06-3S-EP11 DT06-3S-PP01 DT06-3S-PE01 DT06-3S-P032 Description Receptacle, "Y" Connector Receptacle, Gray, Shrink Boot Adapter Receptacle, Gray, 120 Ohm Resistor Receptacle, Black, Shrink Boot Adapter Receptacle, Black, 120 Ohm Resistor Plug, Gray, Shrink Boot Adapter Plug, Gray, 120 Ohm Resistor Plug, Black, Shrink Boot Adapter Plug, Black, 120 Ohm Resistor Plug, Black, 120 Ohm Resistor, Latch Guard Plug, Black, Single Piece Shrink Boot Adapter Part Number W3P-1939 W3S W3S-P012 W3S-1939 W3S-1939-P012 0460-202-1631 1060-16-0144 0460-247-1631 0462-201-1631 1062-16-0144 0462-221-1631 46 A STEP AHEAD Description Wedgelock, Blue Wedgelock, Orange Wedgelock, Green Wedgelock, Blue Wedgelock, Blue Pin, Solid, Size 16, Gold Pin, Stamped & Formed, Size 16, Gold Pin, Solid, Size 16, Gold, Extended Socket, Solid, Size 16, Gold Socket, Stamped & Formed, Size 16, Gold Socket, Solid, Size 16, Gold, Extended Controller Area Networks SAE J1939/15 Deutsch Connector Options SAE J1939/15 defines the requirements for reduced physical layer 2-wire CAN systems consisting of an unshielded twisted pair of wires. Deutsch DTM 2 way connectors are offered in several modifications to meet the requirements of this standard. DTM connectors for serial data communications include "Y" receptacles, connectors with end caps and shrink boot adapters, and receptacles with molded-in 120 resistors for network terminations. ECU ECU N ECU N + I Receptacle "A" DTM04-2P-**** Receptacle "A" Receptacle "A" DTM04-2P-**** DTM04-2P-**** Wedge "A" Wedge "A" Wedge "A" WM-2P WM-2P WM-2P Plug "A" DTM06-2S-**** Plug "A" Plug "A" Wedge "A" DTM06-2S-**** DTM06-2S-**** WM-2S Wedge "A" Wedge "A" WM-2S WM-2S Terminating Receptacle DTM04-2P-EP10 Wedge "B" Plug "A" WM-2PB DTM06-2S-**** Wedgelock Included Wedge "A" WM-2S Plug "B" DTM06-2S-**** Wedge "B" Plug "B" Receptacle "B" Plug "B" DTM06-2S-**** DTM06-2S-**** Plug "B" DTM04-2P-**** DTM06-2S-**** Wedge "B" Wedge "B" Wedge "B" Wedge "B" WM-2SB WM-2SB WM-2PB WM-2SB WM-2SB Y-Receptacle DTM04-2P-P007 Plug "B" DTM06-2S-**** Wedge "B" WM-2SB Terminating Receptacle "B" DTM04-2P-EP10 Wedge "B" WM-2PB Wedgelock Included J1939/15 2 Wire System Part Number Description Part Number Description DTM04-2P-P007 DTM04-2P-E007 Receptacle, "Y" Connector Receptacle, Gray, Shrink Boot Adapter WM-2PA WM-2PB Wedgelock, Gray Wedgelock, Black DTM04-2P-P006 DTM04-2P-EE03 DTM06-2S-P007 DTM06-2S-P006 DTM06-2S-EE03 DTM06-2S-EP10 WM-2P Receptacle, Gray, 120 Ohm Resistor Receptacle, Black, Shrink Boot Adapter Plug, Gray, Shrink Boot Adapter Plug, Gray, 120 Ohm Resistor Plug, Black, Shrink Boot Adapter Plug, Black, 120 Ohm Resistor Wedgelock, Orange WM-2S WM-2SA WM-2SB 0460-202-2031 1060-20-0144 0462-201-2031 1062-20-0144 Wedgelock, Orange Wedgelock, Gray Wedgelock, Black Pin, Solid, Size 20, Gold Pin, Stamped & Formed, Size 20, Gold Socket, Solid, Size 20, Gold Socket, Stamped & Formed, Size 20, Gold 47 A STEP AHEAD Controller Area Networks ISO/CD 11783-2 & J1939/12 ISO Box and Associated Connectors Description Part Number ISO Box Assembly HDBOX-24-91PN ISO Box Assembly, Reduced Wire Seal HDBOX-24-91PE Plug, Cable Clamp Assembly HD36-24-91SN-059 Plug, Cable Clamp Assembly, Reduced Wire Seal HD36-24-91SE-059 Plug, Breakaway Coupling, Cable Clamp Assembly HDB36-24-91SN-059 Originally designed for agricultural applications, the Deutsch J1939/12 ISO Box creates a communication pathway between an on-board CAN system and the electronic components on an attached implement. The HDBox, which holds two DT13 connectors and an HD30 Series receptacle, mounts on the vehicle and mates with an HD30 plug connector that features a breakaway coupling ring. Deutsch breakaway couplings are designed to prevent damage to the vehicle or the attached implement by fragmenting and separating from the vehicle in the event of a drive-away disconnect. Plug, Breakaway Coupling, Cable HDB36-24-91SE-059 Clamp Assembly, Reduced Wire Seal Plug, Black, End Cap DT06-4S-EP06* Plug, Black, End Cap DT06-2S-EP06* Wedgelock, Green W4S-P012 Wedgelock, Green W2S-P012 Pin, Solid, Size 8 0460-204-08141 Pin, Solid, Size 12 0460-204-12141 Pin, Solid, Size 16, Gold 0460-202-1631 Socket, Solid, Size 8 0462-203-08141 Socket, Solid, Size 12 0462-203-12141 Socket, Solid, Size 16, Gold 0462-201-1631 *DT Series receptacles are molded in the HDBox 48 A STEP AHEAD Printed Circuit Board Contents Printed Circuit Board Overview 50 PCB Connector Options 50 DRC Series 51-52 DT Family 53-55 HD10 Series 55 STRIKE Series 55 PCB Enclosures and Headers 56-57 Electronic Module Design Recommendations 58-59 49 Printed Circuit Board Connectors Printed Circuit Board Overview Deutsch Industrial printed circuit board or PCB connectors are heavy duty environmentally sealed connectors designed for wire-to-circuit board connections. Deutsch PCB connectors are built to maintain the integrity and continuity of data and power signals in harsh environments. Developed and designed for heavy duty electronically equipped vehicles, Deutsch Industrial printed circuit board connections use standard Deutsch connector bodies and will withstand dust, dirt, moisture, and vibration. Available in a variety of styles from several different connector families, Deutsch printed circuit board connectors cover a range of pin counts from 2 to 80 and wire gauges from 10 to 22. Many of the connectors are available in straight, 90, or solder pot options. Deutsch PCB connectors mate with standard Deutsch plugs. With integral silicone wire seals and molded-in contacts that do not require potting or epoxy sealant, Deutsch PCB connectors are sealed, reliable, and easy to install. all. Nt Note Notice Printed Circuit Board Connector Options DRC Series HD10 Series * * * * 24, 40, 50, 60, 64, 70, 76, and 80 cavity arrangements Mating connectors accept 14-22 AWG Jiffy Splices See individual accept one series sections for pin and one part numbering socket. system. 6 and 9 cavity arrangements Mating connectors accept 14-20 AWG STRIKE Series DT Family * * * * * * * * * DT Series 2, 3, 4, 6, 8, and 12 cavity arrangements DT Series mating connectors accept 14-20 AWG DT Series flangeless options available DTM Series 8, 12, and 48 cavity arrangements DTM Series mating connectors accept 16-22 AWG DTM Series flangeless 48 way option DTP Series 4 cavity arrangement DTP Series mating connectors accept 10-14 AWG Some arrangements of the DT and DTM Series are available with A, B, C, and D keying options h el p fu l hi nt * * 32 cavity arrangement Mating connectors accept 14-22 AWG EEC Enclosure and Flange Receptacle * * * * * DT Series header 12, 24, 36, and 48 cavity arrangements DT Series mating connectors accept 14-20 AWG DTM Series header 12 and 24 cavity arrangements DTM Series mating connectors accept 16-22 AWG Some arrangements of the DT and DTM Series are available with A, B, C, and D keying options By fixing the connectors to the board prior to soldering, pressure can be greatly reduced at the solder joint. 50 A STEP AHEAD Printed Circuit Board Connectors DRC10 Series Straight Materials Housing: Thermoplastic Grommet: Silicone elastomer Receptacle Threaded Insert: Steel Contacts: Molded-in copper alloy, tin plated solder pot standard (gold optional - see modifications) DRC10-24P* 24 size 16 Mating Plugs 24 Pin: DRC16-24S* 40 Pin: DRC16-40S Modifications A004: Tin plated PCB pins AG02: Some terminals are gold plated DRC10-40P* 40 size 16 DRC13 Series 90 Mating Plugs 24 Pin: DRC16-24S* 40 Pin: DRC18-40S* 70 Pin: DRC16-70S* Materials Housing: Thermoplastic Receptacle Threaded Insert: Steel/ Brass Contacts: Molded-in copper alloy, tin plated PCB pins standard (gold optional - see modifications) Mounting Seal: Silicone DRC13-24P* 24 size 16 Modifications C023: 5mm2 threaded insert mounting holes G002: Only outside terminal rows are gold plated N012: One piece connector design DRC13-40P* 40 size 16 DRC13-70P* 70 size 16 51 A STEP AHEAD Printed Circuit Board Connectors DRC20/22 Series Straight Materials Housing: Thermoplastic Grommet: Silicone elastomer Receptacle Threaded Insert: Steel Contacts: Molded-in copper alloy, gold plated mating side, tin plated PCB side (size 12 contacts are tin plated on mating and PCB sides) Mounting Seal: Silicone rubber DRC2*-50P* 50 size 20 Mating Plugs 50 Pin: DRC26-50S** 60 Pin: DRC26-60S** 76 Pin: (2)DRC26-38S** DRC22 DRC20 DRC20-60P* 60 size 20 DRC20-76P**** 68 size 20, 8 size 12 DRC23 Series 90 Miniature Materials Housing: Thermoplastic Grommet: Silicone elastomer Receptacle Threaded Insert: Steel Contacts: Molded-in copper alloy, gold plated PCB pins standard (tin optional) Mounting Seal: Silicone rubber Mating Plugs 24 Pin: DRC26-24S* 40 Pin: DRC26-40S* 64 Pin: DRC26-24S*, DRC26-40S* 80 Pin: (2)DRC26-40S* DRC23-24** 24 size 20 DRC23-64** 64 size 20 DRC23-40** 40 size 20 DRC23-80** 80 size 20 52 A STEP AHEAD Printed Circuit Board Connectors DT13/15 Series 90 or Straight Materials Housing: Thermoplastic Contacts: Molded-in copper alloy, tin plated (gold optional - consult factory) Mounting Seal: Silicone rubber Mating Plugs 2 Pin: DT06-2S 4 Pin: DT06-4S 6 Pin: DT06-6S 8 Pin: DT06-8S* 12 Pin: DT06-12S* Modifications B016: Extended shell and additional keys G003: Gold plated pins DT13 DT1*-2P 2 size 16 DT1*-4P 4 size 16 DT1*-6P 6 size 16 DT1*-08P* 8 size 16 A, B, C, D DT1*-12P* 12 size 16 A, B, C, D DT15 Note Notice DTM13/15 Series 90 or Straight Materials Housing: Thermoplastic Contacts: Molded-in copper alloy, tin plated (gold optional - consult factory) Mounting Seal: Silicone rubber Jiffy Splices Camcar acceptthread one forming pin andscrews one are recommended. socket. See drawing. Mating Plugs 12 Pin: DTM06-12S* DTM13 DTM1*-12P* 12 size 20 A, B, C, D DTM15 DTP10 Series Straight Materials Housing: Thermoplastic Contacts: Molded-in copper alloy, tin plated Mounting Seal: Silicone rubber Mating Plugs 4 Pin: DTP06-4S DTP10-4P 4 size 12 53 A STEP AHEAD Printed Circuit Board Connectors Flangeless Part Numbering System DT* 13 - 6 P * - XXXX Special Modifications Series F = DTF Series MF = DTMF Series Key A, B, C, or D (if applicable) Style 13 = 90 pins 15 = Straight pins Contacts P = Pin S = Socket Configuration DTF13 Series Flangeless 90 Mating Plugs 2 Pin: DT06-2S 3 Pin: DT06-3S 4 Pin: DT06-4S 6 Pin: DT06-6S 12 Pin: DT06-12S* Materials Housing: Thermoplastic Contacts: Molded-in copper alloy, tin plated (gold optional - consult factory) DTF13-2P 2 size 16 DTF13-3P 3 size 16 DTF13-4P 4 size 16 DTF13-6P 6 size 16 Modifications G003: Gold plated pins DTF13-12P* 12 size 16 A, B, C, D DTF15 Series Flangeless Straight Mating Plugs 12 Pin: DT06-12S* Materials Housing: Thermoplastic Contacts: Molded-in copper alloy, tin plated (gold optional - consult factory) Modifications G003: Gold plated pins DTF15-12P* 12 size 16 A, B, C, D 54 A STEP AHEAD Printed Circuit Board Connectors DTMF15 Series Miniature Straight Materials Housing: Thermoplastic Contacts: Molded-in copper alloy, tin plated (gold optional - consult factory) Mating Plugs 12 Pin: (4) DTM06-12S* Modifications B026: Alternate keying position Mating Plugs 6 Pin: HD16-6-96S 9 Pin: HD16-9-96S Modifications N005: Straight reduced diameter pins supplied as standard DTMF15-48P (4)12 size 20 HD10 Series Straight Materials Housing: Thermoplastic Contacts: Molded-in copper alloy, nickel plated Mounting Seal: Standard O-rings may be used D B F C B A E C HD10-6-96P-N005 6 size 16 F A J D E H G HD10-9-96P-N005 9 size 16 STRIKE13/15 Series 90 or Straight Mating Plugs 32 Pin: SRK06-MD*-32A-*** Materials Housing: Thermoplastic Contacts: Molded-in copper alloy, tin plated (gold optional - consult factory) Mounting Seal: Silicone rubber SRK1*-MD*-32A-001-**** 4 - Size 16 28 - Size 20 55 A STEP AHEAD Printed Circuit Board Connectors Printed Circuit Board Enclosures and Headers Deutsch Industrial offers compact circuit board enclosures that accept snap-in headers. The enclosure features a through hole mounting flange on each side, as well as optional venting. Designed with space to accommodate one or more DT or DTM Series interfaces, the headers feature 90 pins. A radial flange seal provides environmental sealing to the enclosure. The headers mate with the DT and DTM standard plugs. DTM Series Enclosure and Header Dimensions A DTM Series Enclosure with Header Overall Length Overall Height Overall Width A B C B 5.24 (133.03) 1.42 (36.00) 4.68 (118.80) Dimensions are for reference only. C DTM Header Connector Materials Contacts: Molded-in nickel mating side, tin plated PCB side DTM13-12P*-**** 12 size 20 A, B, C, D Mating Plugs 12 Pin: DTM06-12S* 24 Pin: (2) DTM06-12S* DTM13-12PA-12PB-**** (2) 12 size 20 A, B Modifications GR01: DTM Series snap-in header with gold plated pins R008: DTM Series snap-in header DTM13-12PC-12PD-**** (2) 12 size 20 C, D DTM PCB Enclosure Venting* A: With vent hole B: Without vent hole Material Housing: Thermoplastic Modifications E016: Molded in clear Ultem(R) material Board Size 3.25" X 4" 56 EEC-325X4* EEC 325X4* EEC-325X4*-E016 EEC 325X4* E016 A STEP AHEAD Printed Circuit Board Connectors DT Series Enclosure and Header Dimensions DT Series Enclosure with Header Overall Length Overall Height Overall Width A B C A B 7.93 (201.30) 2.15 (54.63) 6.30 (160.00) Dimensions are for reference only. C DT Header Connector Materials Contacts: Molded-in tin (gold optional consult factory) DT13 12PA R015 DT13-12PA-R015 12 size 16 A Mating Plugs 12 Pin: DT06-12S* 24 Pin: (2) DT06-12S* 36 Pin: (3) DT06-12S* 48 Pin: (4) DT06-12S* DT13-24PAB-R015 (2) 12 size 16 A, B Modifications GR02: DT Series snap-in header with gold plated pins R015: DT Series snap-in header DT13-36PABC-R015 (3) 12 size 16 A, B, C DT13-48PABCD-R015 (4) 12 size 16 A, B, C, D Note Notice Jiffy Splices Keying position accept one of receptacle must pin and one match keying socket. position of mating plug(s). DT PCB Enclosure Venting* A: With vent hole B: Without vent hole Material Housing: Thermoplastic Board Size 5" X 6.50" EEC 5X650* EEC-5X650* 57 A STEP AHEAD Printed Circuit Board Connectors Electronic Module Design Recommendations Deutsch connectors are designed to handle all environmental conditions typically seen on heavy duty equipment. Design considerations have been given for temperature, vibration, and high current levels to exist simultaneously in a connector with no performance degradation. Low Voltage Circuits Applications with data input/output signals of 0 to 5 volts require special consideration in the terminal selection. The primary concern is ensuring the low voltage signal is carried through the circuit. To minimize signal degradation, select a gold plated terminal. Gold is a better plating choice for 0 to 5 volt applications because it does not oxidize and easily conducts lower voltage signals. Nickel and tin platings are not designed for voltage levels less than 5 volts. Terminals plated with nickel and tin will over time form a layer of oxidation on the surface of the plating that only higher voltage signals are able to break through. The small additional cost for the gold terminal can dramatically improve the reliability of the electronic system. Air Tight Connections In some applications, it is important to prevent air from penetrating electronic enclosures. Air can bring in water vapor and create condensation on the printed circuit board. To prevent this from happening, potting or a light conformal coating can be applied to the board. Another method for protecting against air penetration is to seal the enclosure after it is assembled and tested. One drawback to consider is accommodating the connector interface. The flange seal prevents air penetration at the flange, but there is still a possibility for air to enter through the pin terminal area. Deutsch has several designs that offer a seal around the terminal. This can prevent any air penetration through the connector up to a 5 p.s.i. pressure differential. Consult a Deutsch representative for additional assistance. 58 A STEP AHEAD Printed Circuit Board Connectors Eliminating Long Term Vibration Problems A critical concern when applying connectors to printed circuit boards is the long term durability as it relates to temperature cycling and vibration. All of the components including the design of the box, the pc board, the connector, and the seal must work together to account for temperature cycling and vibration. The main concern is to not have the pc board flex in service. A typical heavy duty application uses either a straight extended pin connector or a connector with pins that are bent 90 to the axis of the connector. At the point the connector mates with the board, there is a mechanical attachment for the connector to the pc board which is independent of the solder. The engaging end of the connector normally goes through an opening in the box that houses the pc board. The connector is then attached to the box during which time a seal is used to prevent moisture intrusion into the box. Another design pitfall is stress on the soldered terminal on the connector. To avoid these concerns, an allowance must be made to assure that stress between the pc board and connector does not interfere with the seal performance. There are a variety of methods that can be used to create a successful design. These methods include having the pc board loose in the box and then pot the box with a flexible sealant after the sealing flange is attached to the box. Another possibility would be to reflow the solder after the board and connector are mounted in the box. There are several good approaches to solving these problems and providing a trouble free installation. Consult a Deutsch representative for assistance specific to your application. 59 A STEP AHEAD DRC Series Contents DRC Series Overview 62 Part Numbering System 62 Connector Styles 62 Dimensions 63 Mating 63 Connector Configurations 64 Accessories 65-66 61 DRC Series DRC Series Overview The environmentally sealed DRC Series is a rectangular connector series that offers insert arrangements of 24, 40, 50, 60, 64, 70, 76, and 80 cavities and accept size 12, 16, and 20 contacts. Several mounting options are available including in-line, flange mount, and PCB mount. Part Numbering System DRC 14 - 40 P * X - XXXX Special Modifications Series Wire Seals Contact Size Blank = Standard Seal T = Thin Wall Seal (Size 16 Only) E = Extra Thin Wall Seal (Size 16 Only) 1 = Size 16 Contacts 2 = Size 20 Contacts Style 0 = Molded in Contacts 2 = Flange Mount Receptacle 3 = 90 Receptacle PC Termination 4 = In-line Receptacle 6 = Plug 8 = Keyed Plug (40 Pin Size 16 Only) Key (if applicable) Contacts P = Pin S = Socket Configuration Connector Styles In-line Receptacle Flange Mount Receptacle PCB Receptacle Note Notice Jiffy Splices Several modifi cations accept one are available. Consult pin and one your local Deutsch socket. representative or the factory for specific requirements. 62 A STEP AHEAD Standard Plug DRC Series Dimensions D A E B F C DRC Plug DRC Receptacle Cavity Overall Length A 24 (sz. 20) 1.435 (36.45) 1.244 (31.60) 2.004 (50.90) 1.785 (45.34) 1.500 (38.10) 3.104 (78.84) 24 (sz. 16) 1.600 (40.64) 1.148 (29.16) 2.100 (53.34) 1.742 (44.25) 1.202 (30.53) 2.154 (54.71) 38 1.435 (36.45) 1.274 (32.36) 2.700 (68.58) -- -- -- 40 (sz. 20) 1.380 (35.05) 1.244 (31.60) 2.700 (68.58) 1.785 (45.34) 1.500 (38.10) 3.800 (96.52) 40 (sz. 16) 1.597 (40.56) 1.202 (30.53) 2.868 (72.85) 1.699 (43.15) 1.202 (30.53) 2.908 (73.86) 50 1.435 (36.45) 1.408 (35.76) 2.700 (68.58) -- 1.987 (50.47) 3.094 (78.59) 60 1.435 (36.45) 1.448 (36.78) 2.700 (68.58) -- 2.161 (54.89) 3.094 (78.59) 64 -- -- -- 1.785 (45.34) 1.500 (38.10) 5.866 (149.00) 70 1.643 (41.73) 1.421 (36.09) 4.094 (103.99) 1.757 (44.63) 1.421 (36.09) 4.094 (103.99) 76 -- -- -- 1.115 (28.32) 1.827 (46.41) 5.686 (144.42) 80 -- -- -- -- 1.320 (33.53) 6.363 (161.62) Overall Height Overall Width B C Overall Length D Overall Height Overall Width E F Dimensions are for reference only. Mating Criteria The Deutsch DRC Series plugs are keyed to provide positive alignment and to prevent mis-mating. Jackscrew Note Notice Jiffy Splices Do not over Note accept ept p one otorque jackscrew. The recompin and one mendedsocket. torque rating for the DRC Series plug jackscrew when tightening is 25-28 IN-LB (2.83-3.16 N.M.). Key 63 A STEP AHEAD DRC Series Configurations Insert Arrangement Connector Configurations I = In-line F = Flange Mount Receptacle P = PCB Receptacle X size XX X, X, X DRC1*-24** 24 size 16 I, F, P DRC2*-24** 24 size 20 I, F, P DRC2*-40** 40 size 20 F, P DRC26-38** 34 size 20, 4 size 12 (Plug for DRC20-76P****) DRC1*-40** 40 size 16 I, F, P DRC2*-60** 60 size 20 P DRC2*-64** 64 size 20 P DRC20-76P**** 68 size 20, 8 size 12 P DRC1*-70** 70 size 16 I, F, P 64 Insert Layout Number and Size of Cavities DRCXX-XX DRC2*-80** 80 size 20 P A STEP AHEAD DRC2*-50** 50 size 20 P DRC Series Accessories Deutsch Industrial offers several accessory items that are used to complement the connectors. The DRC Series accessories include items such as boots, gaskets, backshells, and wire routers. Accessories are designed to complete the application and meet a wide array of design requirements such as providing additional protection and offering increased aesthetics. Backshells The Deutsch DRC Series backshells are designed to snap onto the back of the connectors and accept convoluted tubing. The rigid, durable backshells offer a high level of protection, provide strain relief, and improve aesthetics. Backshells and Wire Routers Connector Cavities Part Number Description 38 0528-003-3805 90 backshell to the side, plug 38 0528-004-3805 90 backshell, plug 38 0528-005-3805 90 low profile backshell, plug 40 0515-015-4005 Wire router, plug 50 0528-001-5005 90 backshell, plug 60 0528-002-6005 90 backshell, plug 60 0528-007-6005 90 backshell to the side, plug 70 0515-029-7005 Straight wire router, plug 70 0515-031-7005 Straight wire router, plug or receptacle 70 0528-006-7005 Straight backshell, plug or receptacle, requires two halves and wire router 70 0528-012-7005 90 backshell to the side, plug or receptacle, without tubing rib 70 0525-013-7005 90 backshell to the side, plug or receptacle, with tubing rib s h LA DD ble thro r ie il a ug Ava Boots In d u st Boots provide a professional looking finishing touch for your Deutsch DRC Series connectors. Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20 F to +212 F and offer a slip-on design making installation quick and easy. Boot Part Number Description DRC24-BT 24 way boot, size 16 contact arrangements, black DRC26-24BT 24 way boot, size 20 contact arrangements, black DRC40-BT 40 way boot, size 16 contact arrangements, black DRC40-BT-90DEG 40 way boot, size 16 contact arrangements, 90 bend, black DRC26-40BT 40 way boot, size 20 contact arrangements, black DRC70-BT 70 way boot, size 16 contact arrangements, black 65 A STEP AHEAD DRC Series s h LA DD ble thro r ie il a ug Ava Gaskets In d u st M Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed mounting flanges. Rated to operate in environments from -70F to +225F, these rugged high quality neom p prene gaskets form a tight seal between the panel face and connector flange to help keep out destructive eelements. The gaskets have a thickness of .125" and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302 flammability specifications. Gasket P/N h el p fu l hi nt Connector P/N DRC24-GKT DRC12-24P** DRC40-GKT DRC12-40P** DRC70-GKT DRC12-70P** Harness design should permit filling the cavities from the center out in order to provide support for the center of the harness and to allow easier connector assembly. 66 A STEP AHEAD DRB Series Contents DRB Series Overview 68 Part Numbering System 68 Dimensions 68 Connector Configurations 69 Required Components Accessories How To Instructions 69-70 71 71-72 67 DRB Series DRB Series Overview The DRB Series connectors are heavy duty connectors ideal for bulkhead applications. They are designed to accommodate multiple wire gauges and feature high pin counts, including 48, 60, 102, and 128 cavities. To increase the design flexibility, the DRB Series offers several mounting flange options and wire arrangements. The DRB Series is perfectly suited to on and off highway applications, marine, industrial, and agriculture markets in harsh environments. Part Numbering System DRB 16 - 60 S * E - **** Special Modifications Series L018 = Wire Router Style Wire Seals 16 = Plug 12 = Flange Mount Receptacle E = Environmental NE = Non-Environmental Configuration Key Contacts A, B, C, or D P = Pin S = Socket Dimensions A D B E F C Cavity DRB Plug Overall Length Overall Height A B DRB Receptacle Overall Width Overall Length Overall Height Overall Width C D E F 48 & 60 1.406 (35.71) 2.606 (66.19) 2.606 (66.19) 2.077 (52.76) 2.606 (66.19) 2.606 (66.19) 102 1.778 (45.16) 2.966 (75.34) 4.951 (125.76) 2.291 (58.19) 2.966 (75.34) 4.951 (125.76) 128 1.748 (44.40) 2.966 (75.34) 4.951 (125.76) 2.291 (58.19) 2.966 (75.34) 4.951 (125.76) Dimensions are for reference only. 68 A STEP AHEAD DRB Series Configurations DRB1*-48** 12 size 12 12 size 16 24 size 20 DRB1*-60** 12 size 16 48 size 20 DRB1*-102*** 2 size 4 4 size 8 16 size 12 80 size 16 DRB1*-128*** 16 size 12 112 size 16 Required Components Required Components A complete DRB assembly requires a wedgelock for each plug and receptacle and a mounting flange. There are several flange options to accommodate design requirements. Please see the next page for flange options. The wedgelocks are required to ensure proper contact placement. Plug Plug Wedgelock(s) Flange Receptacle Wedgelock(s) Receptacle 69 A STEP AHEAD DRB Series Flange Options Flange Part Number Accept Connectors Description DRBF-2* (1) DRB 48 or 60 Way Single mounting flange for one 48 or 60 way DRB plug and receptacle mated pair DRBF-3** (2) DRB 48 or 60 Ways Double mounting flange for any combination of two 48 or 60 way DRB plug and receptacle mated pairs DRBF-1* (1) DRB 102 Way or (1) DRB 128 Way Single mounting flange for the 102 or 128 way DRB plug and receptacle mated pair DRBM-2* (1) DRB 102 Way or (1) DRB 128 Way Single mounting flange for the 102 or 128 way DRB plug and receptacle mated pair, includes two 125 amp mounting posts *A, B, C C, D kkeying i available il b Secondary Wedgelocks Deutsch DRB electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure proper contact alignment and offer keying options within each connector. Secondary wedgelocks are assembled at the mating interfaces and click into place. Receptacle Plug WB-48P* Wedgelock for 48 way receptacle WB-48S* Wedgelock for 48 way plug WB-60P* Wedgelock for 60 way receptacle WB-60S* Wedgelock for 60 way plug WB-51P*L Left wedgelock for 102 way receptacle WB-51S*L Left wedgelock for 102 way plug WB-51P*R Right wedgelock for 102 way receptacle WB-51S*R Right wedgelock for 102 way plug WB-64P* Wedgelock for 128 way receptacle (requires two) WB-64S* Wedgelock for 128 way plug (requires two) *A, B, C, D keying available 70 A STEP AHEAD DRB Series Accessories s h LA DD ble thro r ie il a ug Ava Boots In d u st Boots provide a professional looking finishing touch for Deutsch DRB Series connectors. Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20 F to +212 F and offer a slip-on design making installation quick and easy. Boot Part Number Description DRB48/60-BT 48 way plug or receptacle boot, black DRB48/60-BT 60 way plug or receptacle boot, black DRB102-BT 102/128 way plug or receptacle boot, black How To Instructions Assembly Step 1: Wedgelocks should be pressed firmly in place, with only a slight gap showing between the wedgelock and connector. Step 2: If the wedgelock will not go all the way in, check to make sure all of the contacts are properly seated. Improper assembly can cause the jackscrew to be stripped during assembly. To prevent damage, the jackscrew will strip out before the threads in the connector are damaged. If the jackscrew becomes stripped, please replace the jackscrew and the push nut. Step 3: Contacts should be fully inserted into the connector, with the locking fingers in place under the shoulder of the contact. If a contact is not fully inserted, the retention finger will prevent the wedgelock from pressing into place. Step 4: When mating the plug with the receptacle, ensure that the plug is not being pulled into the receptacle at an angle by the jackscrew. Notice Do not overone torque accept jackscrew. The recompin and one mendedsocket. torque rating for the DRB Series plug jackscrew when tightening is 30-35 IN-LB (3.38-3.95 N.M.). 71 A STEP AHEAD DRB Series Contact Insertion Step 1: Hold connector with rear grommet/wire router cap facing you. Step 2: Push contact straight into contact cavity until a click is heard/ felt. A slight tug will ensure the contact is inserted correctly. Step 3: Once all contacts are in place, insert wedgelock by lining up the keyway. The wedgelock will press into place. Contact Removal Step 1: Remove wedgelock using a screwdriver. Pull wedgelock straight out. Step 2: To remove contacts, gently pull wire backwards, while at the same time releasing the locking finger by moving it away from the contact with a screwdriver. 72 A STEP AHEAD HD10 Series Contents HD10 Series Overview 74 Part Numbering System 74 Dimensions 74 Connector Styles 75 Configurations 75 Special Modifications 75 Accessories 76-78 73 HD10 Series HD10 Series Overview The HD10 is an environmentally sealed, thermoplastic cylindrical connector series and offers arrangements from 3 to 9 cavities. All HD10 connectors are available either in-line or flanged and accept size 12 or 16 contacts, or a combination of size 16 and size 4 contacts. The HD10 Series is heavily used for diagnostic connectors, eliminates problems associated with assembly and maintenance time, and is designed for long service life. Part Numbering System HD 10 - 9 - 96 P * XXXX Special Modifications Series Wire Seals Style Blank = Normal E = Extra Thin 10 = Square Flange Receptacle 14 = In-line Receptacle 16 = Plug Contacts Configuration S = Socket P = Pin Threaded Rear 4 = 4 Configuration 12 = No Coupling Ring on Plug, 6 Configuration 96 = 3, 6, or 9 Configurations Non-Threaded Rear 16 = 3, 5, or 9 Configurations Dimensions A C OB OD HD10 Plug HD10 Receptacle Cavity Overall Length Overall Height Overall Length Overall Height A OB C OD 3 1.609 (40.87) 1.069 (27.15) 1.639 (41.63) .851 (21.62) 4 1.639 (41.63) 1.595 (40.51) 1.639 (41.63) 1.281 (32.54) 5 1.609 (40.87) 1.218 (30.94) 1.639 (41.63) 1.001 (25.43) 6 1.619 (41.12) 1.453 (36.91) 1.639 (41.63) 1.141 (28.98) 9 1.609 (40.87) 1.593 (40.47) 1.639 (41.63) 1.281 (32.54) Dimensions are for reference only. 74 A STEP AHEAD HD10 Series Connector Styles Plug HD16 Square Flange Receptacle HD10 In-line Receptacle HD14 Configurations Cavity identification shown from rear of receptacle A A B B C 3-16/3-96* 3 size 16 E D C 4-4 1 size 4 3 size 16 B A D F B A B C C 5-16 5 size 16 E D E C D 6-12 6 size 12 C E A 6-96 6 size 16 D J D F H A B F G 9-16 9 size 16 C B E F A J H G 9-96* 9 size 16 *Also available in an "E" seal Special Modifications The HD10 Series connectors offer several modifications to enhance the design flexibility and meet application specific needs. Options include the addition of a coupling ring and connector body color, just to mention a few. By combining the HD10 Series connectors with the available modifications and accessories, the design possibilities are increased. B010 Modification E004 Modification The B010 modification provides the addition of a coupling ring used for mating. The B010 modification is only available on the HD16-6-12S-B010 connector. The E004 modification changes the HD10 Series connector from the standard gray to a black connector body. Note Notice Note N Jiffy see Splices Please Comaccept one mon Contact pin and one section for socket. extended PCB pins. 75 A STEP AHEAD HD10 Series Accessories Deutsch Industrial offers several accessory items that are used to complement the connectors. The HD10 Series accessories include items such as boots, backshells, gaskets, and protective caps. Accessories are designed to complete the application and meet a wide array of design requirements such as solutions for mounting, providing additional protection, and offering increased aesthetics. The Deutsch HD10 Series backshells are designed to screw onto all threaded HD10 connectors. Rated for temperatures from -40C to +134C, the rigid, durable backshells offer a high level of protection, provide strain relief, and improve aesthetics. s h LA DD ble thro r ie il a ug Ava Backshells In d u st Backshell and Compression Nut Assembly Cable Connector Part Number Diameter Deutsch HD10 Series 3 Way HD1*-3-96* Deutsch HD10 Series 6 Way HD1*-6-96* HD1*-6-12* Deutsch HD10 Series 9 Way HD1*-9-96* HD1*-9-1939** Backshell Part Number Compression Nut Part Number .187-.300 .300-.430 M902-2131 M902-2132 M902-2041 M902-2042 .187-.300 .300-.430 .430-.570 .570-.710 M902-2161 M902-2162 M902-2163 M902-2164 M902-2041 M902-2042 M902-2053 M902-2054 .187-.300 .300-.430 .430-.570 .570-.710 M902-2191 M902-2192 M902-2193 M902-2194 M902-2041 M902-2042 M902-2053 M902-2054 Backshell Technical Specifications: Material - PC/PET Polyester Blend, UV-Stabilized, Flame Retardant, Black Flammability - UL94-VO, Weatherability - UL746C Strain Relief Deutsch HD10 Series strain reliefs are designed to screw onto threaded 3, 4, 6, and 9 cavity HD10 connectors. The rigid, durable strain reliefs offer a high level of protection, provide tie wrap holders to reduce the strain from the wires, and improve aesthetics. HD18 Backshell Part Number Description HD18-003 3 cavity strain relief HD18-006 6 cavity strain relief HD18-009 4 or 9 cavity strain relief h el p fu l hi nt Attaching the connector to a structure eliminates straining the electrical system in service. 76 A STEP AHEAD HD10 Series Protective Dust Caps The HD10 Series protective dust caps provide an environmental seal and are used to protect the connector interface when the connector is not mated. HDC14 Protective Cap for Plug Part Description Number HDC16 Protective Cap for Receptacle Part Description Number HDC14-3 3 cavity plug protective cap HDC16-3 3 cavity receptacle protective cap HDC14-6 6 cavity plug protective cap HDC16-5 5 cavity receptacle protective cap HDC14-9 9 cavity plug protective cap HDC16-6 6 cavity receptacle protective cap HDC16-9 9 cavity receptacle protective cap il a ble thro ug r ie LA DD s h Ava Boots In d u st Boots provide a professional looking finishing touch for Deutsch HD10 Series connectors. Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20 F to +212 F and offer a slip-on design making installation quick and easy. Boot Part Number Description HD10-3BT 3 cavity boot, gray HD10-5BT 5 cavity boot, gray HD10-5BT-BK 5 cavity boot, black HD10-6BT 6 cavity boot, gray HD10-9BT 9 cavity boot, gray HD10-9BT-BK 9 cavity boot, black s h LA DD ble thro r ie il a ug Ava Gaskets In d u st Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed mounting flanges. Rated to operate in environments from -70F to +225F, these rugged high quality neoprene gaskets form a tight seal between the panel face and connector flange to help keep out destructive elements. The gaskets have a thickness of .125" and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302 flammability specifications. Gasket P/N Connector P/N HD10-3-GKT HD10-3-**** HD10-5-GKT HD10-5-**** HD10-6-GKT HD10-6-**** HD10-9-GKT HD10-9-**** 77 A STEP AHEAD HD10 Series s h LA DD Lanyards are available in Nitrile or Nylon coated steel and designed for use with protective dust caps. ble thro r ie il a ug Ava Lanyards In d u st HDC9-JDL082397 (Deutsch's HDC16-9-E004 dust cap assembled with JDL082397) Lanyard JDL082397 L47N-600-1 HDC16-9-L47N (Deutsch's HDC16-9 dust cap assembled with L47N-600-1) Material Material Diameter Length Minimum Breaking Strength Nitrile o-ring, 3M heat shrink with thermoplastic adhesive .07 inches 5.31 inches --- 7 x 7 galvanized steel cable coated with clear nylon .047 inches 6 inches 270 lbs. Connector Cavities Lanyard Material Dust Cap Color Dimensions are for reference only. Dust Cap/Lanyard Assemblies Part Number* Used On HDC14-3-JDL Plug 3 Nitrile Gray HDC14-6-JDL Plug 6 Nitrile Gray HDC14-6-LA Plug 6 Steel Gray HDC14-9-JDL Plug 9 Nitrile Gray HDC16-3-JDL Receptacle 3 Nitrile Gray HDC16-3-LA Receptacle 3 Steel Gray HDC16-5-LA Receptacle 5 Steel Gray HDC16-6-JDL Receptacle 6 Nitrile Gray HDC16-6-LA Receptacle 6 Steel Gray HDC16-9-JDL Receptacle 9 Nitrile Gray HDC9-JDL082397 Receptacle 9 Nitrile Black HDC16-9-L47N Receptacle 9 Steel Gray HDC16-9-E004-L47N Receptacle 9 Steel Black *Other dust cap/lanyard assemblies may be available 78 A STEP AHEAD HD30 & HDP20 Series Contents HD30 & HDP20 Series Overview 80 Mounting Dimensions 80 How To Instructions Part Numbering System 81 Configurations 82-83 Wire Insulation 83 Special Modifications 84-85 Accessories 85-87 79 88 89-90 HD30 & HDP20 Series HD30 & HDP20 Series Overview Designed specifically for the truck, bus, and off-highway industry, the HD30 & HDP20 Series are heavy duty, environmentally sealed, multi-pin circular connectors. Available in metal or thermoplastic housings, these connectors offer multiple pin configurations that accept contact sizes 4 through 20. The HD30 is a metal shell while the HDP20 Series shells are thermoplastic. Both feature quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, and a rear insertion/rear removal contact system. HD30 Series Overview The Deutsch HD30 Series connectors are constructed from a metal shell developed to meet the needs of the heavy duty equipment and transportation industries. The HD30 features include quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, and a rear insertion/rear removal contact system. HDP20 Series Overview The HDP20 Series is a heavy duty rated, environmentally sealed, composite shell, multi-pin connector. The composite thermoplastic shell is ideal in applications where chemicals can damage a connector housing. HDP20 features quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, and a rear insertion/rear removal contact system. HD30 & HDP20 Series Dimensions OB B Shell Size OD A C HD/HDP Plug Overall Length Overall Height A OB HD/HDP Receptacle Overall Length Overall Height C OD 18 1.521 (38.63) 1.700 (43.17) 1.648 (41.86) 1.750 (44.45) 24 1.521 (38.63) 1.950 (49.53) 1.648 (41.86) 2.000 (50.80) Dimensions are for reference only. 80 A STEP AHEAD HD30 & HDP20 Series HD30 Series Part Numbering System HD X 36 - 24 - 21 S N - XXX Special Modifications Series 072 = Threaded adapter 059 = Cable clamp/adapter B = Breakaway plug option N = Non-environmental option Wire Seals N = Normal position wire seals (green ring) T = Thin wall wire seals (gray ring) E = Extra thin wall wire seals (blue ring) Style 4 = Receptacle 6 = Plug Shell Size 18 or 24 Contacts P = Pin S = Socket Configuration Note Notice Noo Note N Jiffy ffy Splices li Reverse arrangeaccept one ments are available pin and one as a keying socket. option for the HD30 & HDP20 Series. HDP20 Series Part Numbering System HDP 26 - 24 - 21 S N - XXXX Special Modifications Series L015 = Threaded adapter L017 = Ring adapter Style 4 = Receptacle 6 = Plug Wire Seals N = Normal position and wire seals (green ring) T = Thin wall wire seals (gray ring) E = Extra thin wall wire seals (blue ring) Shell Size 18 or 24 Configuration Contacts P = Pin S = Socket h el p fu l hi nt Correct Making the socket contact side the "hot side" can reduce the danger of electric shock. Incorrect 81 A STEP AHEAD HD30 & HDP20 Series HD30 & HDP20 Series Configurations Insert Arrangement (shown from the socket rear) Wire Seal Options N = Normal wire seals (green ring) T = Thin wall wire seals (gray ring) E = Extra thin wall wire seals (blue ring) Shell Size - Configuration Number and Size of Cavities XX-XX X size XX X, X, X 18 Shell Size Configurations 2 1 3 C D P N E M 4 B C A H G 20 F 19 A G B L F 17 2 11 3 12 1 18 6 14 16 15 6 5 7 19 13 4 9 10 8 12 3 5 21 20 11 1 6 17 J 10 2 7 18 H K 9 8 E D 5 4 13 16 15 14 18-8 18-14 18-20 18-21 2 size 4 & 4 size 16 8 size 12 14 size 16 2 size 16 & 18 size 20 N, E N, E N, T, E 21 size 20 N, E N 18-6 24 Shell Size Configurations 2 T 1 4 S 3 7 V Y 6 7 E B J C N M 17 9 1 5 10 2 16 K 8 8 18 H D P 7 9 A 6 10 6 4 3 11 15 L 12 13 14 24-7(-C038 only) 24-9 24-14 24-16 24-18 3 size 4 & 4 size 16 1 size 4, 2 size 8 & 6 size 12 1 size 4, 1 size 12 & 12 size 16 16 size 12 1 size 8, 3 size 12 & 14 size 16 N, E N, E N 19 18 6 5 16 15 9 W 11 3 4 14 G 10 2 1 H X 8 7 17 13 E U 12 D C 3 V L K G U T S E C D O R Q 5 29 17 L B A F P J H M N R N, E W K T N, E X J B A F V S 82 5 1 11 W X R 4 12 Z 5 G 3 13 U R F S 2 14 M 1 28 16 27 15 26 4 13 14 25 N 24 P 31 6 18 19 7 8 2 10 3 12 19 17 6 20 9 21 28 16 22 11 23 7 15 27 20 8 30 29 18 2 9 3 1 5 21 10 22 11 4 13 25 24-19 24-21 24-23 24-29 24-31 6 size 12 & 13 size 16 4 size 12 & 17 size 16 23 size 16 4 size 12, 19 size 16 & 6 size 20 31 size 16 N, E N, E N, T, E E* Requires size 4 contact part numbers, 5960-203-04**(pin) and 5962-203-04**(socket) A STEP *Modified seal, see drawing. AHEAD 12 24 14 26 23 T*, E* HD30 & HDP20 Series 32 33 17 16 18 14 15 6 51 31 30 13 4 29 28 27 19 7 2 11 26 20 8 3 12 35 34 9 10 25 21 22 23 24 33 16 18 19 7 17 20 8 21 9 22 10 32 23 5 4 3 11 14 31 24 13 12 26 25 30 29 28 27 15 6 1 35 47 34 20 36 33 8 21 32 31 9 19 18 2 10 22 30 7 3 23 45 11 1 17 6 4 44 12 24 37 5 29 16 13 15 38 14 39 43 28 25 40 26 42 27 41 3 46 2 2 4 1 9 5 7 8 6 24-33 24-35 24-47 24-91-P064 33 size 20 3 size 16 & 32 size 20 5 size16 & 42 size 20 N N, E E* 2 size 8, 2 size 12 & 5 size 16 N, E *Modified seal, see drawing Without P064 modification, plug cavities 4 and 5 are internally connected Wire Insulation Contact Size 20 N Seal Green Ring Recommended Wire Insulation O.D. T Seal Gray Ring E Seal Blue Ring .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) 16 .100-.134 (2.54-3.40) .088-.134 (2.23-3.40) .053-.120 (1.35-3.05) 12 .134-.170 (3.40-4.32) .113-.170 (2.87-4.32) .097-.158 (2.46-4.01) 8 .190-.240 (4.83-6.10) .170-.240 (4.32-6.10) .135-.220 (3.43-5.59) 4 .280-.292 (7.11-7.42) .261-.292 (6.63-7.42) .261-.292 (6.63-7.42) Note Notice Jiffy ffy Splices Undersized wire accept one insulation is pin and one a major cause for socket. leakage. Connector Identification Color Coded Ring Color code is visible from the rear of the receptacle or plug. Green: Normal Seal Gray: Thin Wall Seal Blue: Extra Thin Seal Mating Slot Positions 83 A STEP AHEAD HD30 & HDP20 Series Special Modifications The HD30 & HDP20 Series connectors offer several modifications to enhance design flexibility and meet application specific needs. Options include breakaway plugs, adapters, and high amperage options just to mention a few. By combining the HD30 & HDP20 Series connectors with the available modifications and accessories, the design possibilities are greatly expanded. HDB - Breakaway Plug (HD30 Series Only) The HDB is designed to provide an emergency disconnect between farm tractors and implements that require power connections. The HDB breakaway plug is designed to break the connection before damaging the wiring system. These plugs can be specified with pin or socket contacts and connect only with the HD30 Series receptacles. As an added design convenience, the HDB is also available with an optional cable clamp (059 mod). Breakaway function occurs at an axial load of 50-100 lbs. L015/L017 Modifications The L015 threaded adapter and L017 ring adapter modifications are available for the Deutsch HDP20 Series. These adapter modifications provide simple, low cost assembly solutions for applications that require a backshell or conduit. The L015/L017 modifications must be ordered with the initial connector, as it is factory assembled. The adapters are designed to be used with the backshell of your choice. * * The L015 threaded adapter is available on size 24 shells in the HDP20 Series. The L017 ring adapter is available on size 24 or size 18 shells in the HDP20 Series. L015 Threaded Adapter L017 Ring Adapter C030 Modification Originally designed for multiplexing and battery cable applications, Deutsch's C030 modification is an environmentally sealed, heavy duty two cavity connector that accepts size 4 solid contacts rated up to 100 amps for each cavity. The C030 modification is available in size 18 shell in both metal (HD30 Series) and thermoplastic (HDP20 Series) to provide the perfect solution to all of your heavy wire gauge applications. 84 A STEP AHEAD HD30 & HDP20 Series Cable Clamp/Backshell Modifications Deutsch cable clamps provide positive support to the wire bundle while reducing strain on the connector. The backshell is available with or without drain holes. Part Number Suffix -072 Description Adapter only Adapter and cable clamp assembly with drain holes Adapter and cable clamp assembly without drain holes -059 -L006 Accessories Deutsch Industrial offers several accessory items that are used to complement the connectors. The HD30 & HDP20 family accessories include items such as boots, backshells, gaskets, and protective caps. Accessories are designed to complete the application and meet a wide array of design requirements such as solutions for mounting, providing additional protection, and offering increased aesthetics. Protective Dust Caps Protective caps are available for both plug and receptacle halves of the connectors. The metal caps, for use with the HD30 Series, come with a mounting chain and are used to protect the connector while not mated. The thermoplastic caps, for use with the HDP20 Series, are available with or without a lanyard. Shell Size Part Number* 18 HDC26-18 24 HDC26-24 18 HDC36-18 24 HDC36-24 18 HDC34-18 24 HDC34-24 Connector Plug cap for receptacle protection Plug cap for receptacle protection Receptacle cap for plug protection *To order HD30(HD3*-**) protective caps without the mounting chain, add -1E to the end of the part number s h LA DD ble thro r ie il a ug Ava Boots In d u st Boots provide a professional looking finishing touch for the Deutsch HD30 & HDP20 family of connectors. Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20 F to +212 F and offer a slip-on design making installation quick and easy. Boot Part Number Description HD30-18BT 18 shell size boot, gray LC-90BT-HT 18 shell size boot, 90 bend, high temperature material, yellow HD30-18BT-90-BK 18 shell size boot, 90 bend, black HD30-24BT 24 shell size boot, gray HD30-24BT-BK 24 shell size boot, black MT-90BT-HT-24 24 shell size boot, 90 bend, high temperature material, yellow HD30-24BT-90-BK 24 shell size boot, 90 bend, black 85 A STEP AHEAD HD30 & HDP20 Series Strain Relief The Deutsch HD30 & HDP20 Series offer several backshell options to meet your design needs. Backshell options include straight or 90 and plastic or metal. The metal backshells work best with the HD30 Series. It is attached to the rear of the connector using an adjustable screw and is secured to the wire bundle with the use of a tie wrap. The plastic backshells work best with the HDP20 Series and attach to the rear of the connector with either a clamshell snap closure or by screwing them on to a threaded adapter. The rigid, durable backshells offer a high level of protection, provide strain relief, and improve aesthetics. HD30 Series Backshell Shell Orientation Size 18 18 HDP20 Series L017 Backshell Shell Size Orientation 24 WHDS-24-1 WHDS-18-2 90 24 24 WHDS-18-1 Straight 24 18 Part Number WHDS-24-2 Part Number Conduit Size Straight 2428-016-1805 13, 17, 19 (mm) NW 90 2428-015-1805 13, 17, 19 (mm) NW Straight 2428-008-2405 1" 90 2428-004-2405 1" Straight 2428-010-2405 17, 19, 23, 26 (mm) NW 90 2428-011-2405 17, 19, 23, 26 (mm) NW NW = Nominal Width of the conduit's inside diameter. See drawings for full specifications. HDP20 Series L015 Conduit Adapter Shell L015 Conduit Adapter Size Part Numbers Seal Ring Seal Ring: SRN21 24 Cap Nut Cap Nut: CN21 Conduit Size 22 (mm) NW The Deutsch HDP20 Series backshells are designed to screw onto connectors with the L015 modification, which adds a threaded adapter. Rated for temperatures from -40C to +134C, the rigid, durable backshells offer a high level of protection, provide strain relief, and improve aesthetics. s h LA DD ble thro r ie il a ug Ava Backshells for L015 Modification In d u st HDP20 Series L015 Backshell Shell Size Cable Diameter Backshell Compression Nut .430-.570 .570-.710 M902-2053 M902-2054 24 Backshell B k h ll C Compression i Nut Backshell Technical Specifications: Material - PC/PET Polyester Blend, UV-Stabilized, Flame Retardant, Black Flammability - UL94-VO, Weatherability - UL746C 86 A M902-2243 M902-2244 STEP AHEAD HD30 & HDP20 Series Mounting Hardware Deutsch offers lockwashers and panel nuts to aid in mounting the HD30 and HDP20 Series connectors. The lockwashers are used to add tension between the threads and the nut to provide a secure mount. The lockwasher and the panel nut should be used together. Panel Lockwasher Shell Part Number Size B OA B 18 114021* 2414-002-1886** 1.886 (47.90) .062 (1.57) .020 (0.51) 24 112264* 2414-001-2486** 2.074 (52.68) .062 (1.57) .020 (0.51) OA Dimensions are for reference only. *For use on HD30 Series only. **For use on HDP20 Series only. A B Panel Nut Mounting Torque Panel Nut Shell Part Number Size HD30 18 Shell Size 260-280 IN. LB. (29.4-31.6 N.M.) Material A B HDP20 18 Shell Size 45-55 IN. LB. (5.1-6.1 N.M.) 18 114020-90* 2411-002-1805 Metal Plastic 1.685 (42.80) .178 (4.52) .250 (6.35) HD30 24 Shell Size 350-375 IN. LB. (39.5-42.6 N.M.) 24 112263-90* 2411-001-2405 Metal Plastic 1.875 (47.63) .178 (4.52) .250 (6.35) HDP20 24 Shell Size 65-75 IN. LB. (7.4-8.4 N.M.) Dimensions are for reference only. *For use on HD30 Series only. s h LA DD ble thro r ie il a ug Ava Gaskets In d u st Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed mounting flanges. Rated to operate in environments from -70F to +225F, these rugged high quality neoprene gaskets form a tight seal between the panel face and connector flange to help keep out destructive elements. The gaskets have a thickness of .125" and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302 flammability specifications. 16-04978 (18 Shell Size Receptacle) 16-04477 (24 Shell Size Receptacle) 87 A STEP AHEAD HD30 & HDP20 Series Mounting Receptacle Mounting AO + .005 (0.13) B Flat +.010 (0.25) -.000 (0.00) Panel Nut Lockwasher .1875 (4.76) .0625 (1.59) Connector Receptacle Recommended Size of Mounting Hole Shell Size AO B 18 1.507 (38.28) 1.442 (36.63) 24 1.696 (43.08) 1.632 (41.45) il a ble thro ug Punchable Material: Up to .078" mild steel or aluminum. Up to .1875" plastic, wood, paneling, or other soft material. r ie LA DD The D hole punch is a hand tool used to cut a D shaped hole. The D shaped hole allows the connector to be securely mounted and prevents the connector from spinning. s h Ava D Hole Punch In d u st Tool Material: A2 material heat treated to a Rockwell hardness of 60 to 62. Tool Size: (rough dimensions) 5.5"L x 2"H x 2" D Sharpening: The tool can be sharpened as needed. Counter nut Die Die Usability: A .625" minimum pilot hole is required to accommodate the draw stud. Air tools can be used. Counter nut Exploded view Draw Stud * Shell Size Part Number 18 18-D-PUNCH 24 24-D-PUNCH *The rods included with the "D" hole punch are used to remove the cutout and are not used in the cutting process. 88 A STEP AHEAD HD30 & HDP20 Series How To Instructions Contact Insertion Step 1: Grasp contact approximately one inch behind the contact crimp barrel. Step 2: Hold connector with rear grommet facing you. Step 3: Push contact straight into connector grommet until a positive stop is felt. A slight tug will confirm that it is properly locked in place. Contact Removal Notice Step 1: With rear insert toward you, snap appropriate size removal tool over the wire of contact to be removed. h el p fu l hi nt Step 2: Slide tool along the wire into the insert cavity until it engages contact and resistance is felt. Step 3: Pull contact wire assembly out of connector. Jiffy Splices Do not twist accept one or insert tool pin and one at an angle. socket. Mounting connectors horizontally allows proper water drainage. 89 A STEP AHEAD HD30 & HDP20 Series Mating Instructions To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, release the coupling ring by turning it counter-clockwise. Visually Inspectable Bayonet for Proper Mating Mate Note Notice Jiffy Splices When mating or accept one unmating connecpin and one tors, disassemble by socket. hand. Do not use pliers or any other tool. Unmate Connector Receptacle 90 A STEP Polarizing Indicator HDP20 Series & HD30 Series AHEAD WT Series Contents WT Series Overview 92 Part Numbering System 92 Dimensions 92 Configurations 93 Accessories 93-94 91 ble thro r ie DD s h LA WT Series Overview il a ug Ava WT Series In d u st The WT connector system was engineered d to t address dd environmental issues on critical circuit applications. A black, anodized finish provides improved corrosion resistance while individual interfacial seals and redundant wire seals provide environmental protection. The composite coupling ring provides a superior mechanical coupling advantage. It can be mated and unmated easily even while wearing gloves. Available in 3, 16, or 31 cavity arrangements, the WT Series accepts size 6 AWG or size 16 AWG. As a rear accessory, the WT backshell system allows mechanical termination of convoluted tubing. The mechanical termination simplifies the assembly process and saves time. Part Numbering System WT 04 B - ** - ** - P N Series Contacts Style P = Pin S = Socket 04 = Receptacle 06 = Plug Configuration Shell Size Plating 24 or 20 B = Black Anodized Dimensions OB OD A Shell Size C WT Plug WT Receptacle Overall Length A Overall Height OB Overall Length C Overall Height OD 20 1.420 (36.07) max. 1.750 (44.45) 1.470 (37.34) max. 1.954 (49.63) 24 1.420 (36.07) max. 2.050 (52.07) 1.470 (37.34) max. 2.203 (55.96) Dimensions are for reference only. 92 A STEP AHEAD WT Series Configurations Cavity identification shown from rear socket side 2403 (24-03) 2016 (20-16) 2431 (24-31) 3 Size 4 16 Size 16 31 Size 16 Accessories Deutsch Industrial offers several accessory items that can be used to complement the connectors. The WT Series accessories include items such as backshells, panel nuts, o-rings, and lockwashers. Accessories are designed to complement applications and meet a wide array of design requirements such as solutions for mounting, providing additional protection, and offering increased aesthetics. Composite Backshell System Key to the WT Series is the unique backshell system which mechanically secures the convoluted tubing to the connector. The unique termination is accomplished by fitting the convoluted tube over the threads on a follower. The follower and tubing then attach to the connector shell with a coupling nut which permanently secures the convoluted tubing to the connector. .300 .994 1.290 B A D E C Secondary grommet Follower Coupling Nut Part Number* Shell Size Convolute Size (ID) mm A B C D E 88057-20-16 20 16 .984 (24.99) 1.117 (28.37) .788 (20.02) 1.378 (35.00) .833 (21.16) 88061-20-16 20 19 .984 (24.99) 1.117 (28.37) .925 (23.50) 1.378 (35.00) .980 (24.90) 88057-24-31 24 19 1.217 (30.91) 1.368 (34.75) .925 (23.50) 1.670 (42.42) .983 (24.97) 88061-24-31 24 22 1.217 (30.91) 1.368 (34.75) 1.110 (28.19) 1.670 (42.42) 1.184 (30.07) Dimensions are for reference only. *Backshell systems are sold as a 3-piece set. 93 A STEP AHEAD WT Series Mounting Hardware Deutsch offers lockwashers and panel nuts to aid in mounting the WT connectors. The lockwashers are used to add tension between the threads and the nut to provide a secure mount. The lockwasher and the panel nut should be used together. B A Panel Nut 12X 15 .187 Part Number Shell Size A B 0926-207-2087 20 1.562 (39.67) .120 (3.05) 0926-207-2487 24 1.812 (46.02) .120 (3.05) Dimensions are for reference only. Lockwasher B Part Number Shell Size OA B 0914-212-2086 20 1.512 (38.40) .062 (1.57) 0914-212-2486 24 1.700 (43.18) .062 (1.57) OA Dimensions are for reference only. .153 OA B O-Ring Part Number Shell Size OA B 9013-3-02** 20 1.489 (37.82) .070 (17.78) 9013-3-04-** 24 1.739 (44.17) .070 (17.78) Dimensions are for reference only. ** = 01 for silicone ** = 02 for fluorosilicone 94 A STEP AHEAD AEC Series Contents AEC Series Overview 96 Part Numbering System 96 Dimensions 96 Configurations 97 Accessories 97 95 AEC Series AEC Series Overview Deutsch's AEC Series connectors are environmentally sealed, heavy duty electrical connectors that accept size 16 contacts. The AEC Series connectors are constructed of heavy duty thermoplastic and offer receptacles with either in-line or PCB mounting options. Part Numbering System AEC 14 - 40 P * * - XXXX Special Modifications Series Wire Seals Contact Size Blank = Standard Seal E = Extra Thin Wall Seal 1 = Size 16 Contacts Style 4 = In-line Receptacle 6 = Plug 7 = PCB Mount Receptacle Key A, B, C, D, or U Contacts Configuration P = Pin S = Socket Dimensions D A B E C F AEC Plug Cavity Overall Length Overall Height A B 40 1.440 (36.58) 1.778 (45.16) Overall Width C 1.894 (48.11) AEC Receptacle Overall Length Overall Height Overall Width D E F 1.642 (41.71) Dimensions are for reference only. 96 A STEP AHEAD 1.944 (49.38) 1.828 (46.43) AEC Series Configuration Insert Arrangement Keying Options A = A key B = B key C = C key D = D key U = Universal key XX-XX X size XX Insert Layout Number and Size of Cavities X, X, X Notice Jiffy fy Splices Do not overone torque accept jackscrew. The recompin and one mendedsocket. torque rating for the AEC Series plug jackscrew when tightening is 25-28 IN-LB. AEC1*-40*** 40 size 16 A, B, C, D, U Accessories Deutsch Industrial offers dust caps for use with the AEC Series. The dust caps are available in both environmentally sealed and non-environmentally sealed options. The dust caps are designed to provide protection to the connector interface when the connector halves are not mated. Dust Cap Part Number Description 0504-002-4001 Dust cap, 40 way receptacle, environmentally sealed 0515-009-4005 Dust cap, 40 way receptacle, non-environmentally sealed 0515-010-4005 Dust cap, 40 way plug, non-environmentally sealed 97 A STEP AHEAD STRIKE Series Contents STRIKE Series Overview 100 Tools & Contacts Part Numbering System 100 How To Instructions Dimensions 100 Configurations 101 Required Components 102 Accessories 103 99 103-105 106 STRIKE Series STRIKE Series Overview The STRIKE connector series features a lever lock system and is designed for heavy duty equipment applications. The environmentally sealed series offers three different size rugged housings that accept contacts from size 20 to O12mm with arrangements from 1 to 64 cavities. The lever lock combined with varying cavity arrangements allows the STRIKE Series to offer flexible options for electrical designs. Part Numbering System SRK 06 - FLA - 32A - 001 - XXXX Series Special Modifications Style Cable Attachment 02 = Receptacle 06 = Plug 13 = PCB Receptacle, 90 Pins 15 = PCB Receptacle, Straight Pins 001 = Standard attachment 002 = 90 attachment 003 = 180 attachment Configuration Shell Size SM = Small MD = Medium FL = Full Key A-D (SM size) A-J (MD and FL size) Dimensions E B C Shell Size A F STRIKE Plug D STRIKE Receptacle Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F SM 1.879 (47.74) 2.256 (57.30) 1.902 (48.30) 2.028 (51.50) 2.768 (70.30) 1.811 (46.00) MD 3.189 (81.00) 1.909 (84.50) 1.531 (38.90) 3.228 (82.00) 2.205 (56.00) 1.575 (40.00) FL 3.358 (85.28) 1.913 (48.60) 2.780 (70.60) 3.228 (82.00) 2.205 (56.00) 2.953 (75.00) Dimensions are for reference only. 100 A STEP AHEAD STRIKE Series Small (SM) Configurations Notice SM*-01A 1 - SRK O8mm Consult your Deutsch representative for customized module opportunities. SM*-01B 1 - SRK O12mm Medium (MD) Configurations PCB Configurations MD*-32A 4 - Size 16 28 - Size 20 MD*-04A MD*-18A 2 - SRK O8mm 6 - Size 12 2 - Size 16 12 - Size 16 MD*-32A 4 - Size 16 28 - Size 20 Full (FL) Configurations FL*-08A 4 - SRK O8mm 4 - Size 16 FL*-36B 12 - Size 12 24 - Size 16 A STEP FL*-22A 2 - SRK O8mm 6 - Size 12 14 - Size 16 FL*-36A 2 - SRK O8mm 6 - Size 16 28 - Size 20 FL*-50A 6 - Size 12 16 - Size 16 28 - Size 20 FL*-64A 8 - Size 16 56 - Size 20 AHEAD 101 STRIKE Series Required Components Cable Attachments Cable attachments assist in high vibration applications by providing a location for securing wire bundles with a tie wrap. The use of a 5mm tie wrap is recommended. STRIKE connector arrangements include either a standard cable attachment (-001), a 90 attachment (-002), or a 180 attachment (-003) specified in the part number suffix. standard attachment 90 attachment 180 attachment Cavity Plug Silicone cavity plugs are used to fill an unused cavity in a connector without an integrated rear seal. Filling the unused cavity maintains the integrity of the environmental seal. The -04A cavity arrangement requires a cavity plug if the size 16 cavities are unused. Cavity Plug Contact Size Part Number Material 16 25JH0024 silicone Wire Seal Grommets Wire seal grommets are required on connectors without integrated rear seals in order to maintain an environmental seal. The size 16 wire seals are required for an environmental seal on any connector using the -04A cavity insert. The wire seals for O8mm and O12mm contacts are placed on the wire prior to crimping the contact, and then slid into place once the contact is inserted into the connector. Grommet Contact Size Part Number Insulation Range (mm) Color 25JH0040 .079-.118 (2.00-3.00) Yellow 25JH0042 .047-.079 (1.20-2.00) Green SRK-WS-25-001 .283-.394 (7.20-10.00) Red SRK-WS-35-001 .394-.472 (10.00-12.00) Blue SRK-WS-70-001 .413-.630 (10.50-16.00) Red SRK-WS-90-001 .630-.787 (16.00-20.00) Blue 16 O8mm O12mm 102 A STEP AHEAD STRIKE Series Accessories Deutsch Industrial offers backshells that can be used to complement the connectors. The backshells provide additional protection and offer increased aesthetics. Backshells The Deutsch STRIKE Series backshells are designed to snap onto the connectors and accept 17mm, 22mm, and 26mm convoluted tubing. The backshells assist with wire routing to ease engagement and disengagement of the lever lock. Backshell Part Number Size Direction Convoluted Tubing Description Straight plastic backshell for small size plugs and receptacles, max insulation is O.472 (12.00) SRK-BS-SM-ST-001 SRK-BS-SM-ST-002 Small Straight N/A Straight plastic backshell for small size plugs and receptacles, max insulation is O.591 (15.00) Straight plastic backshell for small size plugs and receptacles, max insulation is O.827 (21.00) SRK-BS-SM-ST-003 SRK-BS-MD-90-001 S Medium SRK-BS-MD-90-002 S NW17 & 22(-001) NW22(-002) 90 SRK-BS-FL-90-001 SRK-BS-FL-90-002 Full NW22 & 26(-001) NW26(-002) SRK-BS-MD-ST-001 SRK-BS-MD-ST-002 Medium NW17(-001) NW22(-002) SRK-BS-FL-ST-001 SRK-BS-FL-ST-002 Full Straight 90 plastic backshell for medium or full size plugs and receptacles NW22(-001) NW26(-002) Straight plastic backshell for medium or full size plugs and receptacles Tools & Contacts Deutsch Industrial offers several easy to use crimp tools for crimping both solid and stamped & formed contacts. Other tools are also available for the assembly and removal of contacts and secondary locking specific to the STRIKE Series. Crimp Tools for STRIKE Series Contact Size Contact Style O8mm, O12mm Solid Hand Crimp Tool Production Crimp Tool 12-20 Solid HDT-48-00 HDP-400 12 Stamped & Formed DTT-12-00, DTT-12-01 DCT12-02-00, DCT12-02-01 16 Stamped & Formed DTT-16-00, DTT-16-01, DTT-16-02 DCT1620-02-00 20 Stamped & Formed DTT-20-00, DTT-20-02 DCT1620-02-00 Hex shaped crimp per NFC20.130 standard* *See drawing 8925-003-0000 for full specifications. 103 A STEP AHEAD STRIKE Series Assembly/Removal Tools for STRIKE Series Contact Removal Tools The STRIKE Series O8mm and O12mm contacts require the following removal tools. Tool Part Number Connector Description SRK-EXT-80 Plug and Receptacle Removal tool for O8mm contacts SRK-EXT-120 Plug and Receptacle Removal tool for O12mm contacts TPA Tools The STRIKE Series has integrated TPA, which require removal tools. Multiple STRIKE tools may be needed to service a single connector. TPA removal tools are specific to each connector half and some cavity arrangements. Tool Part Number Connector SRK-RT-02 Receptacle Description TPA removal tool for receptacles Not for use with 18 cavity insert TPA removal tool for receptacles SRK-RT-02-G2 Receptacle For use with 18 cavity insert TPA removal tool for plugs SRK-RT-06 Plug Not for use with 18 cavity insert TPA removal tool for plugs SRK-RT-06-G2 Plug For use with 18 cavity insert SRK-MT-02 Receptacle TPA mounting tool for receptacles DT-RT1 Plug and Receptacle Field service removal tool (TPA or contacts) for plugs and receptacles Note Note N ote t eo Notice The TPA removal tool for the 18 cavity insert cannot be used on any other insert. 104 A STEP AHEAD STRIKE Series Solid Contacts for STRIKE Series Solid Contact Part Numbers Size Pin Wire Size AWG (mm2) Socket 20 (0.50) 16-18 20 0460-010-20** 0462-005-20** (1.0-0.75) 16-20 16 0460-202-16** 0462-201-16** (1.5-0.50) 14 16 0460-215-16** 0462-209-16** (2.0) 12-14 12 0460-204-12** 0462-203-12** (3.0-2.0) 6 O8mm SRK-PC-080-16-601 SRK-SC-080-16-601 (16) 20 0460-202-20** 0462-201-20** O8mm SRK-PC-080-20-601 SRK-SC-080-20-601 5 O8mm SRK-PC-080-25-601 SRK-SC-080-25-601 4 (25) O8mm SRK-PC-080-32-601 SRK-SC-080-32-601 2 O8mm SRK-PC-080-35-601 SRK-SC-080-35-601 (35) O12mm SRK-PC-120-40-601 SRK-SC-120-40-601 O12mm SRK-PC-120-50-601 SRK-SC-120-50-601 O12mm SRK-PC-120-70-601 SRK-SC-120-70-601 O12mm SRK-PC-120-95-601 SRK-SC-120-95-601 1 (40) 1/0 (50) 2/0 (70) 3/0 (95) Recommended Min. Strip Length Contact Inches (mm) Retention .156-.218 (3.96-5.54) .156-.218 (3.96-5.54) .250-.312 (6.35-7.92) .250-.312 (6.35-7.92) .222-.284 (5.64-7.21) .530-.580 (13.47-14.74) .530-.580 (13.47-14.74) .530-.580 (13.47-14.74) .530-.580 (13.47-14.74) .530-.580 (13.47-14.74) .837-.887 (21.27-22.54) .837-.887 (21.27-22.54) .837-.887 (21.27-22.54) .837-.887 (21.27-22.54) 20 (89) 20 (89) 25 (111) 25 (111) 30 (134) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) Ref Crimp Tensile Lbs. (N) 20 (89) 20 (89) 35-20 (156-89) 70 (311) 75-70 (334-311) 367 (632) 416 (1850) 489 (2175) 562 (2500) 598 (2660) 639 (2840) 720 (3200) 819 (3640) 898 (3990) Max Rated Amps at 125 Continuous 7.5 7.5 13 13 25 --------150 ------300 Deutsch has tested O8mm contacts using 35mm wire at 150 amps at 125C continuous, and O12mm contacts using 95mm wire at 300 amps at 125C continuous. Therefore, these contacts are rated at full current at 125C using the max wire gauge cable only. The amperage capacities for the remaining O8mm and O12mm contact options using smaller gauge cable will need to be tested based on individual applications. Amperage ratings are based on single circuits. The test data does not take into account multiple contacts, mixed wire gauges, and other variables that may be present in an actual application. Solid Contact Plating Codes Part Number Suffix (**) Material 31 Gold 141 Nickel 601 Silver Note Notice See Seeinformation information drawing 0425-015drawing 04250000 or 8925-003015-0000 orfac89250000. Consult tory for alternate 003-0000. Consult finishes. factory for alternate finishes. 105 A STEP AHEAD STRIKE Series How To Instructions Contact Insertion Step 1: Ensure TPA locking is open. Step 2: Hold connector with rear seal retainer facing you. Step 3: Push contact straight into the grommet until a positive stop is felt. A slight tug will confirm that it is properly locked in place. Step 4: Push to close the TPA. TPA will not close unless all contacts are fully seated in connector. Step 3: Remove the TPA. Step 4: Unlock the contacts and pull on the wire. Removal of Deutsch Common Contacts Step 1: Use DT-RT1 to open the TPA with light turn against the locking clip. Step 2: Repeat step 1 on the other side of the TPA. Removal of Deutsch O8mm and O12mm Contacts Step 1: After TPA is removed, insert the SRK removal tool over the contact. Step 2: Push the tool to open the contact retention fingers. Step 3: Pull the wire to remove the contact. 106 A STEP AHEAD Quick Connect Series Contents Quick Connect Series Overview 108 Part Numbering System 108 Dimensions 108 Configurations 109 Accessories 109-111 Tools & Contacts 111-112 107 Quick Connect Series Quick Connect Series Overview The Quick Connect Series are environmentally sealed compact connectors that feature three contact arrangements with wire gauge from 16 to 26 AWG. The small size and high pin density of the Quick Connect Series is flexible for many engineering design requirements. Additional flexibility is achieved through a wide range of universal mounting options to match the demands of harsh environments. Part Numbering System QC 2 6 - 20 07 X X = Contacts Sold Separately Series Configuration Shell Size Style Contact Size 4 = In-line or Panel Mount Receptacle 6 = In-line or Panel Mount Plug 16, 20, or 22 Dimensions B Cavity D A QC Plug Overall Length Overall Width A B 2 .988 (25.10) 7 1.004 (25.50) 12 .984 (25.00) .756 (19.20) max. C QC Receptacle Overall Length Overall Height C D 1.319 (33.50) max. .906 (23.00) max. Dimensions are for reference only. 108 A STEP AHEAD Quick Connect Series Configurations Insert Arrangement Part Number Number and Size of Cavities QCXX-XXXXX X size XX Plugs - cavity identification from rear 2 1 6 1 10 2 7 12 11 3 6 4 5 4 3 QC26-2007X 7 size 20 1 2 2 6 3 QC26-2212X 12 size 22 QC24-1602X 2 size 16 1 7 1 8 2 5 QC26-1602X 2 size 16 9 1 7 Receptacles - cavity identification from rear 4 5 QC24-2007X 7 size 20 9 10 8 3 11 12 7 4 6 5 2 QC24-2212X 12 size 22 Accessories Deutsch Industrial offers several accessory items that can be used to complement the connectors. The Quick Connect Series accessories include items such as back fittings, wire seals, compression screws, and mounting hardware. Accessories are designed to complement applications and meet a wide array of design requirements such as mounting solutions, providing additional protection, and offering increased aesthetics. Dust Caps Deutsch offers dust caps for use with the Quick Connect Series of connectors. Dust caps are available to maintain the environmental seal for both the plug and receptacle. The QC dust caps include a lanyard for easy use. Dust Cap Part Number Description QC28 Pro-cap low cost (plug only) QC38 Plug pro-cap with lanyard QC39 Receptacle pro-cap with lanyard 109 A STEP AHEAD Quick Connect Series Back Fittings Name Description Part Number 1. Washer Neoprene washer that provides an environmental seal between connector and mounting surface or long compression rear adapter. 429638 2. Panel mount lock nut Lock nut for attaching connector to mounting surface or to deck mount flange. 429637 3. Deck mount flange Flange used to mount the connector. Connector attaches to deck mount flange and deck mount flange attaches to mounting surface. 429726 4. Deck mount gasket Neoprene gasket used with the deck mount flange to provide an environmental seal between the flange and mounting surface. 429727 5. Long compression rear adapter Adapter used to join the compression screw or compression screw with strain relief to the connector. 429624 6. Seal ring Nitrile ring with removable segments to adapt to multiple jacketed cable diameters. The seal ring is placed in the back of the long compression rear adapter. The compression screw or compression screw with strain relief tightens down against the seal ring to form an environmental seal on the jacketed cable. 429707 7. Compression screw Screws onto the back of the long compression rear adapter and tightens down against the seal ring to form a seal on the jacketed cable. 429662 8. Compression screw with strain relief Screws onto the back of the long compression rear adapter and tightens down against the seal ring to form a seal on the jacketed cable. Has two screws that are tightened down to provide strain relief. 429706 9. Wire seal, 2 way Wire seal, 7 way Wire seal, 12 way 1. 2. Silicone grommet with 2, 7, or 12 cavities that is inserted into the back of the connector. An environmental seal is achieved on the individual wires. 3. 4. 5. 6. 7. 8. 429621-02 429621-07 429621-12 9. Panel Mount Examples The Quick Connect Series offers several mounting options, below are a few examples. Refer to the back fittings section to see a complete list of all of the options. Description Components Provides seal against insulation on individual wires, and between connector and mounting surface. Provides seal against mounting surface and deck mount flange, and between deck mount flange and connector. 110 A STEP AHEAD Quick Connect Series Wire Seal Examples The Quick Connect Series offers several sealing options to accommodate many design requirements. The QC connectors can be used unsealed, or with additional items can be sealed up to an IP68 watertight seal. Below are a few examples of possible sealing options. Refer to the back fittings section to see a complete list of all of the options. Description Components Provides seal against insulation on individual wires. Note Notice Jiffy Splices Diameter .18-.43 accept one (4.5-11.0) cable sealpin and one ing, compression socket. fittings must be correctly tightened to achieve IP68 watertight seal. Provides seal between connector and adapter, and against jacketed cable. Provides seal against insulation on individual wires, between connector and adapter, and against jacketed cable. Includes strain relief. Tools & Contacts The Quick Connect Series uses special contacts and tools. The contacts are smaller and designed for high pin density. Removal tools along with multiple crimp tools are available and are designed to work with the smaller contacts and tighter pin arrangements. The Common Contact System and tools are not compatible with the Quick Connect Series. Tools for Quick Connect Series Tools for Solid Contacts Part Number Adjustable Hand Crimp Tools MH860 QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5 86-5 QC/IMC crimp tool positioner for MH860 AF8-TH163 QC/IMC #20 and #16 crimp tool, adjustable AWG ranges Single Gauge Hand Crimp Tools AMSC22/1 QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire AMSC20/1 QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire AMSC16/A/1 QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire Insert/Removal Tools 6757-201-2201 Insert/Removal Tool #22 6757-201-2001 Insert/Removal Tool #20 6757-201-1601 Insert/Removal Tool #16 111 A STEP AHEAD Quick Connect Series Solid Contacts for Quick Connect Series Size Solid Contact Part Numbers Pin Socket Wire Size AWG Recommended Strip Length Inches (mm) Sealing Range Diameter Inches (mm) 22 6860-201-22278 6862-201-22278 22, 24, 26 .160-.190 (4.06-4.83) .030-.054 (.76-1.37) 20 6860-201-20278 6862-201-20278 20, 22, 24 .230-.260 (5.84-6.60) .040-.083 (1.02-2.11) 16 6860-201-16278 6862-201-16278 16, 18, 20 .230-.260 (5.84-6.60) .065-.109 (1.65-2.77) 112 A STEP AHEAD IMC Series Contents IMC Series Overview 114 Part Numbering System 114 Dimensions 114 Configurations 115 Accessories 116 Tools & Contacts 117 113 IMC Series IMC Series Overview The Industrial Micro Connector Series are unsealed connectors constructed from Ultem(R), a high temperature and corrosion resistant composite material suited for industrial applications. The IMC Series offers high pin density and several contact arrangements that accept a wide range of wire gauges. They feature a bayonet style lock coupling mechanism and withstand heat, dust, and moisture. To create an environmental seal and achieve an IP67 rating, the addition of a back fitting and adhesive is required. The compact design is ideal for applications where space is at a premium, meeting the requirements of manufacturers of test equipment, industrial sensors, medical diagnostic equipment, instrumentations and process control systems. Part Numbering System IMC 1 1 - 20 03 X X = Contacts Sold Separately Series Configuration Shell Size 1 = 100 Series 2 = 200 Series Contact Size 16, 20, or 22 Style 1 = In-line Receptacle 4 = Flange Receptacle 6 = In-line Plug Dimensions OB Series 100 200 OD D A C Style IMC Plug IMC Receptacle Overall Length Overall Width Overall Length Overall Width A OB C OD In-line .030 (.755) max. .024 (.600) max. .030 (.755) max. .024 (.599) max. Flange -- -- .030 (.755) max. .028 (.705) max. In-line .030 (.755) max. .030 (.755) max .030 (.755) max. .030 (.755) max. Flange -- -- .030 (.755) max. .037 (.945) max. Dimensions are for reference only. 114 A STEP AHEAD IMC Series Configurations Insert Arrangement Part Number Number and Size of Cavities IMCXX-XXXXX X size XX Plugs - cavity identification from rear 100 Series 2 3 1 2 IMC16-2003X 3 size 20 1 5 1 4 2 2 IMC16-2204X 4 size 22 9 1 7 6 2 5 3 IMC26-2005X 5 size 20 IMC26-1602X 2 size 16 1 3 2 IMC16-2002X 2 size 20 200 Series 4 1 3 4 IMC26-2007X 7 size 20 1 10 2 7 12 11 3 6 4 5 8 IMC26-2212X 12 size 22 Receptacles - cavity identification from rear 100 Series 1 1 2 1 IMC1*-2003X 3 size 20 2 1 5 2 4 3 IMC1*-2204X 4 size 22 2 6 3 IMC2*-2005X 5 size 20 1 7 1 3 IMC2*-1602X 2 size 16 4 2 2 IMC1*-2002X 2 size 20 200 Series 1 3 4 5 IMC2*-2007X 7 size 20 9 10 8 3 11 12 7 4 6 5 2 IMC2*-2212X 12 size 22 115 A STEP AHEAD IMC Series Accessories Deutsch Industrial offers several accessory items that are used to complement the connectors. The IMC family accessories include items such as boots, dust caps, and adapters. Accessories are designed to complete the application and meet a wide array of design requirements such as providing additional protection and offering increased aesthetics. Boots Boots provide a professional looking finishing touch for your Deutsch IMC Series connectors. Santoprene boots are used to provide additional protection and provide strain relief. The boots can be used with an epoxy adhesive to seal the connectors against dust and moisture and achieve an IP67 rating. Note Notice Boot Part Number To achieve an IP67 rating, Raychem S1125 type 2-part epoxy must be used. Description 6810-207-1001-2-200 100 Series .200 in. (5.08) opening 6810-207-2001-2-105 200 Series .105 in. (2.67) opening 6810-207-2001-2-125 200 Series .125 in. (3.17) opening 6810-207-2001-2-120 200 Series .120 in. (3.05) opening 6810-207-2001-2-140 200 Series .140 in. (3.56) opening 6810-207-2001-2-250 200 Series .250 in. (6.35) opening 6810-207-2001-2-165 200 Series .165 in. (4.19) opening Dust Caps IMC connectors plastic dust caps are available to provide a temporary cover for the connector interface when the connectors are not mated. Dust Cap Part Number Description IMC18 100 Series pro-cap plug IMC19 100 Series pro-cap receptacle IMC28 200 Series pro-cap plug IMC29 200 Series pro-cap receptacle Adapters The IMC Series adapters are used to provide added protection and strain relief. The adapters are made up of several parts and feature a housing that is tightened with screws to provide the appropriate grip on the wires. Adapter Part Number Description IMC1AD 100 Series adapter IMC2AD 200 Series adapter 116 A STEP AHEAD IMC Series Tools & Contacts The Industrial Micro Connect Series uses special contacts and tools. The contacts are smaller and designed for high pin density. Removal tools along with multiple crimp tools are available and are designed to work with the smaller contacts and tighter pin arrangements. The Common Contact System and tools are not compatible with the IMC Series. Tools for IMC Series Tools for Solid Contacts Part Number Adjustable Hand Crimp Tools MH860 QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5 86-5 QC/IMC crimp tool positioner for MH860 AF8-TH163 QC/IMC #20 and #16 crimp tool, adjustable AWG ranges Single Gauge Hand Crimp Tools AMSC22/1 QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire AMSC20/1 QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire AMSC16/A/1 QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire Insert/Removal Tools 6757-201-2201 Insert/Removal Tool #22 6757-201-2001 Insert/Removal Tool #20 6757-201-1601 Insert/Removal Tool #16 Solid Contacts for IMC Series Size Solid Contact Part Numbers Pin Socket Wire Size AWG Recommended Strip Length Inches (mm) 22 6860-201-22278 6862-201-22278 22, 24, 26 .160-.190 (4.06-4.83) 20 6860-201-20278 6862-201-20278 20, 22, 24 .230-.260 (5.84-6.60) 16 6860-201-16278 6862-201-16278 16, 18, 20 .230-.260 (5.84-6.60) Size PCB Pin Part Number 22 6860-202-22278 20 6860-202-20278 16 6860-202-16278 117 A STEP AHEAD Common Contacts Contents Common Contact System Overview 120 Crimping 129 Features & Benefits 121 Crimp Inspection 130 Performance Specifications 122 Accessories 131-132 How To Instructions 132-133 Wire Sealing Ranges 123-124 Solid Contacts 125-126 Stamped & Formed Contacts 127 PCB Pins 128 119 Common Contact System Common Contact System Overview The word "common" is used to describe the Deutsch contact system because the contacts are used interchangeably in many Deutsch Industrial connectors and across most connector series. The common contact system improves performance, reliability, and maintainability by reducing changes in the assembly of the wire harness. The use of a common contact system eliminates many of the failures reported in harnesses where hundreds of different terminations are used. Contacts Deutsch offers two styles of contacts, stamped & formed and solid. Both contact types use a crimp style termination, eliminating the need for solder. All Deutsch Industrial terminals protect the split socket tines. The only variations in the Deutsch Common Contact System are those dictated by wire gauge and contact style. Solid The solid contacts are designed for use with larger wire size and heavy duty applications. Solid contacts are manufactured using a cold heading process with solid copper alloy wire and are available with either a nickel or gold plating finish. Solid contacts terminate wire from 3/0 AWG to 20 AWG (95 - 0.5mm2) and are available in 7 sizes each of the pin and socket. The applicable contact is determined by the size of the conductor only. The solid style contacts are sold in bulk. Stamped & Formed Deutsch stamped & formed contacts are designed for use where wire termination costs are of primary concern without sacrificing reliability of electrical circuits. The stamped & formed contacts are made on a precision stamping machine using flat strip stock, then a durable and corrosion proof nickel, tin, or optional gold plating is applied. The stamped & formed style contacts terminate wire from 10 AWG to 22 AWG (6.0 - 0.35mm2) and are available in multiple sizes to accommodate a wide range of wire insulation. The specific contact is determined by the outside diameter of wire insulation and conductor size. The stamped & formed contacts are sold on reels. Design Materials and Selection Deutsch engineers combined superior material selection with mechanical CAD/CAM designs to create stamped & formed contacts that exceed the demands of today's industrial electrical systems. In keeping with the Deutsch commitment to total quality, all stamped & formed contacts are manufactured using statistical process controls and are subjected to extensive rigorous testing programs, in the lab and in actual field performance. To provide exceptional durability, performance, corrosion, and oxidation resistance, contacts are made from copper alloys, finished with nickel, tin, or gold plating. To guarantee resistance to crimp relaxation and displacement of metal, the contacts are designed with the conductor wings formed in the direction of the crimp to achieve gas tight crimps that eliminate the need for solder. All Deutsch socket tines are protected to provide controlled contact pressure for maximum conductivity with minimum surface wear. 120 A STEP AHEAD Common Contact System Solid Contact Features 9 3 1 4 2 10 11 7 6 Pin 8 5 Socket 12 7 Closed entry to prevent probe damage and prevent misalignment, chamfered lead-in to prevent misalignment Maximum diameter to prevent bending 8 Durable tines for superior electrical performance 4 Radius for added strength 9 5 Smooth finish to minimize mating forces Stainless steel sleeve for maximum socket tine protection (except sleeveless sockets) 6 Radius for smooth engagement and prevent misalignment 10 Inspection hole 11 Crimp barrel 12 Wire lead-in chamfer to aid wire insertion 1 Wire lead-in chamfer to aid wire insertion 2 Inspection hole 3 Stamped & Formed Contact Features 1 7 2 3 10 11 6 4 Pin 9 Socket 5 8 1 Insulation wings for additional wire support 2 Conductor wings for minimal contact resistance 3 Maximum diameter to prevent bending 4 Chamfered for added strength 5 Smooth finish to minimize mating forces 6 Radius for smooth engagement and prevent misalignment 7 Closed entry to prevent probe damage and prevent misalignment, chamfered lead-in to prevent misalignment 8 Durable tines for superior electrical performance 9 Stainless steel sleeve for maximum socket tine protection (except sleeveless sockets) 10 Conductor wings for minimal contact resistance 11 Insulation wings for additional wire support Benefits of Deutsch Contacts * * Solid shoulder for high tensile strength pin retention. Nickel plating standard for corrosion resistance. * * Solder is not recommended, eliminating flux corrosion. No retention tangs required, eliminating contact damage. 121 A STEP AHEAD Common Contact System Performance Specifications Deutsch can only warrant electrical performance when proper parts, procedures, and tooling are used. Durability No electrical or mechanical defects after 100 cycles of engagement and disengagement. Current Rating (Contact current rating @ 125 C continuous) Contact Size Max. Current Size 20 7.5 amps Size 16 13 amps Size 12 25 amps Size 8 60 amps Size 4 100 amps O8mm 150 amps* O12mm 300 amps* Crimp Tensile Strength (Solid) Contact Size Tensile Strength Size 20 20 lbs Size 16 25 lbs Size 12 70 lbs Size 8 90 lbs Size 4 300 lbs O8mm 367-598 lbs O12mm 639-898 lbs Crimp Tensile Strength (Stamped & Formed) Contact Size Tensile Strength Size 20 20 lbs Size 16 25 lbs Size 12 70 lbs *Max current is achieved when using max wire gauge only Contact Retention (Solid and Stamped & Formed) Contacts withstand a minimum load of: 20 lbs (89 N) for size 20 25 lbs (111 N) for size 16 30 lbs (133 N) for size 12 35 lbs (156 N) for size 8 35 lbs (156 N) for size 4 56 lbs (250 N) for size O8mm 56 lbs (250 N) for size O12mm h el p fu l hi nt A crimp tensile test easily and rapidly identifies a proper crimp. Contact Millivolt Drop Contact Size Test Current Amps Millivolt Drop Solids Millivolt Drop* S&F 20 7.5 60 100 16 13 60 100 12 25 60 100 8 60 60 N/A 4 100 60 N/A *Less drop through wire 122 A STEP AHEAD Common Contact System Wire Sealing Ranges Dimensions are for reference only. HD30, HDP20, DRC Series Rear Grommet Sealing Ranges Contact Size Normal Seal N-Seal Thin Seal T-Seal T-Seal Modified* Extra Thin Seal E-Seal E-Seal Modified* 4 4 AWG (21.0mm2) .311-.420 (7.90-10.67) N/A N/A N/A N/A 4 6 AWG (13.0mm2) .280-.292 (7.11-7.42) .261-.292 (6.63-7.42) N/A .261-.292 (6.63-7.42) N/A 8 8-10 AWG (8.0-5.0mm2) .190-.240 (4.83-6.10) .170-.240 (4.32-6.10) N/A .135-.220 (3.43-5.59) N/A 12 10-14 AWG (5.0-2.0mm2) .134-.170 (3.40-4.32) .113-.170 (2.87-4.32) N/A .097-.158 (2.46-4.01) .097-.158 (2.46-4.01) 16 14-20 AWG (2.0-0.5mm2) .100-.134 (2.54-3.40) .088-.134 (2.23-3.40) .088-.106 (2.24-2.69) .053-.120 (1.35-3.05) .053-.103 (1.35-2.62) 20 16-20 AWG (1.0-0.5mm2) .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) N/A .040-.095 (1.02-2.41) .040-.083 (1.01-2.10) *Deutsch cavity arrangements 24-29, 24-47, and 24-31 are only available with the modified seals. Arrangement 24-31 Modified E Seal = .053-.106. Please see drawings 0425-016-0000 and 0425-021-0000 for full specifications. DT, DTM, DTP Series Rear Grommet Sealing Ranges Contact Size Standard Seal Extra Thin Seal E-Seal 12 10-14 AWG (5.0-2.0mm2) .134-.170 (3.40-4.32) .097-.158 (2.46-4.01) 16 14-20 AWG (2.0-0.5mm2) .088-.145 (2.23-3.68) .053-.120 (1.35-3.05) 20 16-20 AWG (1.0-0.5mm2) .053-.120 (1.35-3.05) N/A AEC Series Rear Grommet Sealing Ranges Quick Connect Series Rear Grommet Sealing Ranges Contact Size Standard Seal 16 16-20 AWG .065-.109 (1.65-2.77) 20 20-24 AWG .040-.083 (1.02-2.11) 22 22-26 AWG 030-.054 (.76-1.37) WT Series Rear Grommet Sealing Ranges Contact Size Standard Seal Extra Thin Seal E-Seal Contact Size Standard Seal 16 14-20 AWG (2.0-0.5mm2) .100-.134 (2.54-3.40) .053-.120 (1.35-3.05) 4 6 AWG (13.0mm2) .261-.292 (6.63-7.42) 16 14-20 AWG (2.0-0.5mm2) .065-.109 (1.65-2.77) h el p fu l hi nt O Proper wire outside diameters assure water tight seals. 123 A STEP AHEAD Common Contact System Wire Sealing Ranges (continued) Dimensions are for reference only. DRB Series Rear Grommet Sealing Ranges STRIKE Series Sealing Ranges Contact Size Extra Thin Seal E-Seal Contact Size Standard Seal 4 6 AWG (13.0mm2) .261-.292 (6.63-7.42) O12mm 3/0-1 AWG (95-40mm2) .413-.787 (10.50-20.00) 8 8-10 AWG (8.0-5.0mm2) .135-.220 (3.43-5.59) O8mm 2-6 AWG (35-16mm2) .283-.472 (7.20-12.00) 12 10-14 AWG (5.0-2.0mm2) .097-.158 (2.46-4.01) 12 12-14 AWG (3.0-2.0mm2) .077-.158 (1.96-4.01) 16 14-20 AWG (2.0-0.5mm2) .053-.120 (1.35-3.05) 16 14-20 AWG (2.0-0.5mm2) .061-.120 (1.55-3.05) 20 16-20 AWG (1.0-0.5mm2) .040-.095 (1.02-2.41) 20 16-20 AWG (1.0-0.5mm2) .061-.095 (1.55-2.41) HD10 Series Rear Grommet Sealing Ranges Contact Size Standard Seal Extra Thin Seal E-Seal 4 6 AWG (13.0mm2) .280-.292 (7.11-7.42) N/A 12 10-14 AWG (5.0-2.0mm2) .134-.170 (3.40-4.32) N/A 16 14-20 AWG (2.0-0.5mm2) .100-.150 (2.54-3.81) .053-.120 (1.35-3.05) Typical Wire Insulation Ranges (measured in diameter inches) Wire Gauge TXL GXL SXL 6 N/A N/A .287-.294 8 .178-.185 .209-.221 .222-.236 10 .146-.157 .170-.185 .190-.196 12 .120-.128 .137-.146 .159-.168 14 .098-.105 .114-.122 .138-.145 16 .082-.091 .097-.107 .116-.123 18 .073-.084 .089-.098 .103-.110 20 .065-.072 .080-.087 .092-.099 h el p fu l hi nt Proper wire routing assures water tight seal performance. 3" min 124 A STEP AHEAD Common Contact System Solid Contacts Solid Contacts - Common Contact System Solid Contact Part Numbers Size Wire Size AWG (mm2) Pin Socket 20 0460-202-20** 0462-201-20** 20 0460-010-20** 0462-005-20** 16 0460-202-16** 0462-201-16** 16 0460-215-16** 0462-209-16** 12 0460-204-12** 0462-203-12** 8 0460-204-08** 0462-203-08** 4 0460-204-04** 0462-203-04** Recommended Min. Strip Length Contact Inches (mm) Retention Ref Crimp Tensile Lbs. (N) Max Rated Amps at 125 Continuous 20 (0.50) 16-18 (1.0-0.75) 16-20 (1.5-0.50) 14 (2.0) 12-14 (3.0-2.0) 8-10 (8.0-5.0) .156-.218 (3.96-5.54) .156-.218 (3.96-5.54) .250-.312 (6.35-7.92) .250-.312 (6.35-7.92) .222-.284 (5.64-7.21) .430-.492 (10.92-12.50) 20 (89) 20 (89) 25 (111) 25 (111) 30 (134) 35 (156) 20 (89) 20 (89) 35-20 (156-89) 70 (311) 75-70 (334-311) 125-90 (556-400) 6 (13.0) .430-.492 (10.92-12.50) 35 (156) 300 (1334) 100 Ref Crimp Tensile Lbs. (N) Max Rated Amps at 125 Continuous 300 (1334) 100 7.5 7.5 13 13 25 60 ** = Plating Codes. Consult factory for custom finish needs. Solid Contacts - C038 Modification Solid Contact Part Numbers Size 4 Wire Size AWG (mm2) Pin Socket 5960-203-04141 5962-203-04141 Note Notice See information drawing 0425015-0000. Consult factory for alternate finishes. 4 (21.0) Recommended Min. Strip Length Contact Inches (mm) Retention .430-.492 (10.92-12.50) 35 (156) Solid Contact Plating Codes Part Number Suffix (**) Material 31 Gold 90 Nickel (Size 4 pin only) 141 Nickel 125 A STEP AHEAD Common Contact System Solid Contacts - STRIKE Series O8mm & O12mm Solid Contact Part Numbers Size Pin Wire Size AWG (mm2) Socket O8mm SRK-PC-080-16-601 SRK-SC-080-16-601 6 (16) O8mm SRK-PC-080-20-601 SRK-SC-080-20-601 5 O8mm SRK-PC-080-25-601 SRK-SC-080-25-601 4 (25) O8mm SRK-PC-080-32-601 SRK-SC-080-32-601 2 O8mm SRK-PC-080-35-601 SRK-SC-080-35-601 (35) O12mm SRK-PC-120-40-601 SRK-SC-120-40-601 O12mm SRK-PC-120-50-601 SRK-SC-120-50-601 O12mm SRK-PC-120-70-601 SRK-SC-120-70-601 O12mm SRK-PC-120-95-601 SRK-SC-120-95-601 Recommended Min. Strip Length Contact Inches (mm) Retention .530-.580 (13.47-14.74) .530-.580 (13.47-14.74) .530-.580 (13.47-14.74) .530-.580 (13.47-14.74) .530-.580 (13.47-14.74) .837-.887 (21.27-22.54) .837-.887 (21.27-22.54) .837-.887 (21.27-22.54) .837-.887 (21.27-22.54) 1 (40) 1/0 (50) 2/0 (70) 3/0 (95) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) 56 (250) Ref Crimp Tensile Lbs. (N) 367 (632) 416 (1850) 489 (2175) 562 (2500) 598 (2660) 639 (2840) 720 (3200) 819 (3640) 898 (3990) Max Rated Amps at 125 Continuous --------150 ------300 Deutsch has tested O8mm contacts using 35mm wire at 150 amps at 125C continuous, and O12mm contacts using 95mm wire at 300 amps at 125C continuous. Therefore, these contacts are rated at full current at 125C using the max wire gauge cable only. The amperage capacities for the remaining O8mm and O12mm contact options using smaller gauge cable will need to be tested based on individual applications. Amperage ratings are based on single circuits. The test data does not take into account multiple contacts, mixed wire gauges, and other variables that may be present in an actual application. Solid Contact Plating Codes Note Notice See information drawing 8925-0030000 for STRIKE Series. Consult factory for alternate finishes. Part Number Suffix Material 601 Silver Solid Contacts - IMC/QC Series Solid Contact Part Numbers Pin Socket Wire Size AWG (mm2) 22 6860-201-22278 6862-201-22278 22-26 20 6860-201-20278 6862-201-20278 20-24 16 6860-201-16278 6862-201-16278 16-20 Size Recommended Min. Strip Length Contact Inches (mm) Retention .160-.190 (4.06-4.83) .230-.260 (5.84-6.60) 10 (44) 15 (67) .230-.260 (5.84-6.60) 25 (111) 126 A STEP AHEAD Ref Crimp Tensile Lbs. (N) Max Rated Amps at 125 Continuous --- 5 --- 7.5 --- 13 Common Contact System Stamped & Formed Contacts Stamped & Formed Contact Part Numbers Size Pin Socket Carrier Strip Wire Size Wire Recommended Min. Max Rated IdentificaAWG Insulation Strip Length Contact Amps at 125 tion (mm2) O.D. Range Inches (mm) Retention Continuous 20 1060-20-01** 1062-20-01** 20-01 16-22 (1.5-0.50) .075-.125 (1.91-3.18) .150-.200 (3.81-5.08) 20 (89) 7.5 20 1060-20-02** 1062-20-02** 20-02 16-22 (1.5-0.50) .051-.085 (1.30-2.16) .150-.200 (3.81-5.08) 20 (89) 7.5 1062-20-03** sleeveless 20-03 16-22 (1.5-0.50) .075-.125 (1.91-3.18) .150-.200 (3.81-5.08) 20 (89) 7.5 20 1060-20-06** 1062-20-06** 20-06 14-16 (2.5-1.0) .075-.125 (1.91-3.18) .150-.200 (3.81-5.08) 20 (89) 7.5 16 1060-14-01** 1062-14-01** 14-16 14-18 (2.0-.75) .095-.150 (2.41-3.81) .150-.200 (3.81-5.08) 25 (111) 13 16 1060-14-10** 1062-14-10** 14-16 14-18 (2.0-.75) .095-.150 (2.41-3.81) .150-.200 (3.81-5.08) 25 (111) 13 16 1060-16-01** 1062-16-01** 16-18 14-18 (2.0-.75) .075-.140 (1.90-3.55) .150-.200 (3.81-5.08) 25 (111) 13 16 1060-16-06** 1062-16-06** 0.5-1.0 16-20 (1.0-.50) .055-.100 (1.40-2.54) .150-.200 (3.81-5.08) 25 (111) 13 16 1060-16-09** 1062-16-09** 16-18 14-18 (2.0-.75) .075-.140 (1.90-3.55) .150-.200 (3.81-5.08) 25 (111) 13 16 1060-16-12** 1062-16-12** 1.0-2.5 12-16 (2.5-1.0) .075-.140 (1.90-3.55) .175-.225 (4.45-5.72) 25 (111) 13 1062-16-14** sleeveless 14-16 12-16 (2.5-1.0) .075-.140 (1.90-3.55) .175-.225 (4.45-5.72) 25 (111) 13 12 1060-12-01** 1062-12-01** 12-14 12-14 (4.0-2.0) .113-.176 (2.87-4.47) .225-.275 (5.72-6.99) 30 (134) 25 12 1060-12-02** 1062-12-02** 10-12 10 (6.0-4.0) .140-.204 (3.56-5.18) .225-.275 (5.72-6.99) 30 (134) 25 20 N/A 16 N/A ** = Plating Codes. Consult factory for custom finish needs. = TXL wire insulation is preferred S&F Contact Plating Codes Part Number Suffix (**) Material 22 Nickel 44 Gold 66 Tin/Nickel 77 Tin 88 Selective Gold Note Notice See information drawing 0425015-0000. Consult factory for alternate finishes. 127 A STEP AHEAD Common Contact System PCB Pins Deutsch Industrial offers a complete line of straight reduced diameter extended pins that may be installed in any of the Deutsch family of connectors. The use of removable contacts provides design flexibility and a low cost alternative to meet application needs. These solid copper alloy pins may be specified in various platings and assembled in HD30, HDP20, HD10, DRC, or DT receptacles. Material Copper alloy Plating 31: Gold 90: Tin 141: Nickel Note Notice PCB Mounting Consult factory for PCB mounting details and pin positions. End of Connector See information drawing 0425202-0000 for full specifications. D A B C Part Number A B C Product D 0460-208-16** 1.300 (33.02) .248 (6.30) .025 (.64) HD30/HDP20 .939 (23.85) 0460-229-16** .545 (13.84) .248 (6.30) .025 (.64) HD10 .925 (23.50) 0460-238-12** .714 (18.14) .549 (13.94) .043 (1.09) DT .777 (19.74) 0460-241-16** 1.305 (33.15) .160 (4.06) .040 (1.02) DT04-2P .677 (17.20) 0460-245-16** .976 (24.79) .400 (10.16) .041 (1.04) DT04-3P .677 (17.20) 0460-245-12** 1.024 (26.01) .500 (12.70) .041 (1.04) DRC 1.063 (27.00) 0460-257-16** .793 (20.14) .248 (6.30) .025 (.64) 0460-208-12** 1.305 (33.15) .248 (6.30) .025 (.64) 0460-263-16** 1.305 (33.15) .248 (6.30) .093 (2.36) Dimensions are for reference only. HD10 Series HDP20 Series 128 A STEP AHEAD Note Notice Jiffy Splices "D" is equal to accept one the distance from pin and one the contact shoulsocket. der to the end of the connector. HD30 Series Common Contact System Crimping Crimping is defined as the act of joining a conductor to a pin or socket contact using a mechanical tool to compress and displace metal. In a good crimp joint, there is a mutual flow of metal, causing a symmetrical distortion of wire strands and contact material. A proper crimp will establish mechanical strength and excellent electrical conductivity. Crimping Configurations Stamped & Formed Style Stamped & formed contacts use a folded type of crimp (Fig. 1) while solid contacts use a 1, 2, or 4 indent crimp (Fig. 2). In both styles of crimps, the wire strands and the contact material are formed together in a solid mass creating a reduction of the wire strands area. The reduced wire strand area creates a minimum of voids allowing for excellent conductivity. Crimping may be accomplished with hand tools or power tools. Solid Style Cross-Section Across Axis Figure 1 Indenter Crimp Cross-Section Across Axis Figure 2 Benefits of Crimped Contacts Mechanically crimping contacts is the dominant wire termination method, for some very good reasons: 1. With smaller wire, the crimp is as strong as the wire itself. 2. The joint can be visually inspected. Viewing the wire through an inspection hole in the contact makes inspection quick and easy, both by the operator and by the inspector. h el p fu l hi nt Solder should not be added to Deutsch terminals. 3. Plating thickness is not restricted, as in solder joints, so better corrosion resistance and contact reliability are achieved. 4. Crimping can be done anywhere, without special preparation. Terminations are replaced or modified in the field exactly the same as in the shop, using the same tools and the same techniques, and with the same ease of operation and certainty of results. 5. Total installed and maintenance costs are lower. Note Notice Jiffy Splices The use of accept one dielectric pin and one grease is not socket. recommended. 129 A STEP AHEAD Common Contact System Crimp Inspection Crimping tools provide lower total installation and maintenance costs. However, controls are required to ensure that the proper crimp tools designed for the type and size contact are used, the pin or socket is properly inserted into the tool, the wire insulation is stripped properly, and the wire fully inserts into the contact. Note Notice For more detailed crimp dimensions please request a factory drawing. For stamped & formed style see 0425-203-0000. For solid style see 0425205-0000. When a crimp is completed, correct termination can be visually inspected. The inspector should check for: * The removed insulation should expose a conductor length that will pass beyond the inspection hole in the contact and still reveal .100" (2.54) max. of conductor between the contact and the insulation on the wire. * Wire strands intact. * All wire strands enter the contact barrel. * Wire inserted to the proper depth in the contact. When the correct crimp tool and process are used, a good termination is assured. Solid Contact Crimp Crimp centered between the inspection hole and crimp barrel end Conductor strands are visible through inspection hole Conductor strands not visible Bir Birdcage Correct insulation gap (.100" max) Flayed wire Acceptable Crimp Unacceptable Crimps Stamped & Formed Contact Crimp All strands captured Conductor strands not visible on both sides of conductorr crimp Bare wire strands extended from conductor crimp Conductor strand not captured Insulation spaced from conductor crimp area Acceptable Crimp Unacceptable Crimps 130 A STEP AHEAD Conductor strands bent and not completely captured Common Contact System Accessories The Deutsch Common Contact System is designed to be a reliable easy-to-use combination of pins and sockets. Additional accessories are available to aid in the design flexibility and sealing requirements of applications. Accessory items such as keying pins and sealing plugs assist in maintaining an environmental seal and preventing mis-mating. Keying Pins Keying pins are solid plastic rods used to prevent mis-mating of like connectors in close proximity. Applicable Deutsch product lines include HD10, HD30, HDP20, DT, and DTM Series. Keying pins are inserted into the retention fingers of an empty socket cavity. Once installed, the keying pin blocks a mating contact pin from being inserted. The contact pin will be blocked before the coupling device mates the connectors, preventing the mis-mating of like connectors. Proper usage requires that the corresponding mating pin be omitted and a sealing plug is inserted in the rear cavity of the mating connector. Individual applications will vary, and testing should be done to determine the best pattern arrangement to prevent improper connector mating. Part Number Contact Size Color 0413-216-2005 20 Red 0413-215-1605 16 White 0413-214-1205 12 Yellow Note Notice Multiple keying pins may be required to prevent unintentional forced mating. Contact Crimp Sleeve Reducer Deutsch offers a crimp sleeve reducer to allow size 4 solid contacts to accept 8-10 AWG wire. When populating a connector using a contact with a reducer sleeve, be sure the insert seal penetrates the rear grommet. The use of the crimp sleeve reducer requires no extra crimp tools and provides an easy transition and increased flexibility. Note Notice Insert Seal 0410-241-0406 Crimp Sleeve 0421-203-04141 TXL wire insulation with 10 AWG wire is not recommended because it may not provide an environmental seal against the insert seal. Cavity Plug Silicone cavity plugs are used to fill an unused cavity in a STRIKE Series connector without an integrated rear seal. Filling the unused cavity maintains the integrity of the environmental seal. The -04A cavity arrangement requires a cavity plug if the size 16 cavities are unused. Cavity Plug Part Number Contact Size Material 25JH0024 16 silicone 131 A STEP AHEAD Common Contact System Sealing Plugs Open cavities provide pathways for contaminates to enter the connectors. To ensure the integrity of the seal, any unused cavity must be filled with the appropriate size sealing plug. Sealing Plug Part Number Contact Size Wire Gauge Range Description 114019 Size 4 4-6 AWG silicone rubber, used with Common Contact System 114018 Size 8 8-10 AWG thermoplastic, used with Common Contact System 114017 Size 12, 16 12-20 AWG thermoplastic, used with Common Contact System 0413-217-1605 (locking sealing plug) Size 16 14-20 AWG thermoplastic, used with Common Contact System, retained by locking fingers 0413-003-1605 Size 16 14-20 AWG thermoplastic, used with STRIKE Series 0413-204-2005 Size 20 20 AWG thermoplastic, used with Common Contact System 600300-22 Size 22 22-26 AWG thermoplastic, used with Quick Connect Series How To Instructions Sealing Plug Installation Step 1: Holding the sealing plug with large diameter end away from the connector, gently apply downward pressure to force the sealing plug into the cavity. Step 2: With perpendicular motion, apply downward pressure to the large diameter end of the sealing plug. Step 3: Apply pressure until sealing plug is forced to stop by contact with rear grommet. Visually inspect the sealing plug to ensure it is flush with cavity opening. 132 A A STEP STEP AHEAD AHEAD Common Contact System Locking Sealing Plug Installation Step 1: Holding the sealing plug with large diameter end towards the connector, gently apply downward pressure to force the sealing plug into the cavity. h el p fu l hi nt Step 2: With perpendicular motion, apply downward pressure to the small diameter end of the sealing plug. Sealing plugs are used to seal the connector when all the cavities are not used by wires. Step 3: Apply pressure until sealing plug locks into place. A slight tug on the sealing plug will ensure it is locked into place. Plug Contact Crimp Sleeve Reducer Assembly Step 1: Place crimp sleeve reducer into contact barrel. Step 2: Slide insert seal onto 8-10 AWG wire stopping just at the edge of the stripped insulation. Step 3: Insert wire into barrel of contact and crimp using designated tooling. Step 4: Ensure seal is not distorted. 133 A STEP AHEAD Tooling Contents Tooling Overview 136 Benefits of Crimping 136 Crimp Inspection 136 Automated Tooling 137-138 Hand Tools 139-140 Removal Tools Series Specific Tools How To Instructions 141 142-143 135 143-145 Tooling Tooling Overview Deutsch Industrial manufactures two types of contacts, solid and stamped & formed. Both styles of contacts are designed for crimp style terminations, no solder is required or recommended. A crimp style termination displaces the wire strands creating a superior bond between the wire and the contact. Deutsch offers several types of tools to assist with hand and production wire crimping, wire insertion and removal and wedgelock/ terminal position assurance removal. The tools are specific to the solid contacts or the stamped & formed contacts. To ensure a proper crimp and achieve the highest performance specifications, Deutsch contacts must be crimped with Deutsch tooling. Deutsch can only warrant electrical performance when proper parts, procedures, and tooling are used. Benefits of Crimping Mechanically crimping contacts is the dominant wire termination method, for some very good reasons: 1. Since no wet process is involved, corrosion is not a problem. No adhesive, flux, or additives are used. 2. Strength, accuracy and overall reliability of a crimped contact are controlled by the crimp tool, not the operator. The field tools (except size 4 solid style) release the contact only after the full crimping cycle is completed. 4. Crimping can be done anywhere, without special preparation. Terminations are replaced or modified in the field exactly the same as in the shop, using the same tools and the same techniques, and with the same ease of operation and certainty of results. 5. Total installed and maintenance costs are lower. 3. The crimp tool is universal, accepts both pins and sockets of many sizes. Solid Contact Crimp Inspection Crimp centered between the inspection hole and crimp barrel end Conductor strands are visible through inspection hole Conductor strands not visible Bir Birdcage Correct insulation gap (.100" max) Flayed wire Acceptable Crimp Unacceptable Crimps Stamped & Formed Contact Crimp Inspection All strands captured Conductor strands not visible on both sides of conductorr crimp Bare wire strands extended from conductor crimp Conductor strand not captured Insulation spaced from conductor crimp area 136 Acceptable Crimp Unacceptable Crimps A STEP AHEAD Conductor strands bent and not completely captured Tooling Automated Tooling Overview For higher production volumes, Deutsch offers a pneumatic power crimp tool for the solid contacts, and applicator dies for stamped & formed contacts. The HDP-400, the pneumatic solid crimp tool, is a fast, bench-top tool that crimps all of the contacts in the Deutsch Industrial Common Contact System. The HDP-400 has a foot control, and easy-to-change dies and locators for each contact size. Deutsch's stamped & formed applicator dies are heavy duty mini-dies that work in many industry standard presses. Deutsch's applicator dies offer simple adjustments and the flexibility to accept different sized Deutsch contacts and wire gauge. Automated Tooling for Solid Contacts Tool P/N Contact Size Contact Part Number 4 0460-204-0490 0462-203-04141 8 0460-204-08141 0462-203-08141 12 0460-204-12** 0462-203-12** HDP-400 16 20 0460-202-16** 0462-201-16** 0460-215-16** 0462-209-16** 0460-202-20** 0462-201-20** HDP-400 Dies and Locators Crimp Tool Part Number Drawing Number Reference HDP-400 0425-205-0000 HDP-400 Tooling Accessories Go-No-Go Gauges Part Number Go-No-Go Gauges GA20N HDP-400 Size 20 450GA-16N HDP-400 Size 16 450GA-12N HDP-400 Size 12 GA8-SPEC HDP-400 Size 8 450GA-4-SPEC HDP-400 Size 4 137 A STEP AHEAD Tooling Automated Tooling for Stamped & Formed Contacts Tool P/N Contact Size Contact Part Number 1060-12-01** 1062-12-01** DCT12-02-00 12 DCT12-02-01 1060-12-02** 1062-12-02** DCT16-02-00 1060-16-01** 1062-16-01** 16 1060-16-06** 1062-16-06** DCT1620-02-00 DCT20-02-00 DCT1620-02-00 1060-20-01** 1062-20-01** 20 DCT Applicator Punches and Anvils Applicator Part Number Drawing Number Reference DCT12-02-00 0425-208-0000 DCT12-02-01 0425-041-0000 DCT16-02-00 0425-203-0000 DCT1620-02-00 0425-059-0000 DCT20-02-00 0425-207-0000 DCT Tooling Accessories Bolster plate for mounting Deutsch DCT applicators to AMP K press Part Number Bolster Plate Accessories BOLSTER PLATE Bolster Plate BOLSTER PLATE BAR Bolster Plate Bar BOLSTER PLT CLAMP Bolster Plate Clamp Oiler for DCT Series applicators Part Number Oiler Accessories 20000082 Oiler Unit E807 Terminal Lubricant 138 A STEP AHEAD Tooling Hand Tool Overview For field service, prototype, and low-volume production, Deutsch offers several easy-to-use hand crimp tools for both solid barrel and stamped & formed contacts. All Deutsch hand crimp tools provide a tight, complete crimp with minimal effort. The HDT-48-00, the most commonly used tool for solid contacts, crimps a wide range of contact sizes with no need to change out dies or locators. It provides a symmetrical four indent crimp, is compact and easy-to-use for field service, yet sturdy and reliable enough for low volume production. Hand crimp tools for stamped & formed contacts are wire gauge specific and simultaneously crimp the insulation and conductor, saving time and effort during field service. ble thro HDT-04-08 HDT-48-00 Contact Size Contact Part Number HDT-50-00 Crimp Type 4 0460-204-0490 0462-203-04141 HDT-04-08 Two Indent Crimp 8 0460-204-08141 0462-203-08141 HDT-04-08 Two Indent Crimp HDT-48-00 Four Indent Crimp 12 0460-204-12** 0462-203-12** HDT-1561 Two Indent Crimp HDT-50-00 One Indent Crimp HDT-48-00 Four Indent Crimp HDT-1561 Two Indent Crimp HDT-50-00 One Indent Crimp HDT-48-00 Four Indent Crimp HDT-1561 Two Indent Crimp HDT-50-00 One Indent Crimp 16 20 0460-202-20** 0462-201-20** HDT-48-00 Hand Tool Accessories h el p fu l hi nt HDT-48-00 Adjustment Screw and Locking Nut Part Number s In d u st r HDT-1561 Tool Part Number 0460-202-16** 0462-201-16** 0460-215-16** 0462-209-16** h LA DD ie il a ug Ava Hand Tools for Solid Contacts Go-no-go gauges are used to inspect crimp tooling. The G454 gauge is used with the HDT-48-00 hand tool. Crimp Tool Replacement Part 0426-209-0000 Adjustment Screw and Locking Nut M2700-395-10 Locking Nut Go-No-Go Gauge G Part Number P Description G454 G HDT-48-00 Go-No-Go Gauge 139 A STEP AHEAD Tooling Hand Tools for Stamped & Formed Contacts DTT-12-01 DTT-12-00 Contact Size Contact Part Number 12 16 20 DTT-16-00 DTT-16-01 DTT-20-00 DTT-20-02 Tool Part Number 1060-12-01** 1062-12-01** DTT-12-00 1060-12-02** 1062-12-02** DTT-12-01 DTT-16-00 (14-16 AWG) 1060-16-01** 1062-16-01** 1060-16-06** 1062-16-06** DTT-16-01 (18-20 AWG) 1060-20-01** 1062-20-01** DTT-20-00 1060-20-02** 1062-20-02** DTT-20-02 DT-RT1 The DT-RT1 is a multi-use tool with a small hook on one end to remove the wedgelock, and a small screwdriver on the other end to push back the locking fingers and release the contact. The DT-RT1 is a helpful tool for the DT, DTM, DTP, DTV, DRB, and STRIKE series of connectors. 140 A STEP AHEAD Tooling Removal Tools Deutsch Industrial removal tools are designed to simplify contact removal and field service repair in all connectors that utilize a round shoulder contact retention system. Removal tools are compact, easy-to-use, and manufactured of heavy duty plastic to remove contacts without damage to the wire, insulation, connector seals, or connector body. The removal tools are required for wire removal in the DTHD, Jiffy Splices, HD10, HDP20, HD30, DRC, AEC, and WT Series. Removal Tool h el p fu l hi nt Part Number Contact Size Wire Gauge Range Color 0411-027-0405 Size 4 4 AWG Black 114009 Size 4 6 AWG White 114008 Size 8 8-10 AWG Green 0411-353-0805 Size 8 for HD Box 8-10 AWG Green Extended 114010 Size 12 12 AWG Yellow 0411-337-1205 Size 12 12-14 AWG Extra Thin Wall (E-Seal) Orange 0411-291-1405 Size 16 14-16 AWG Green 0411-310-1605 Size 16 16-18 AWG Light Blue 0411-336-1605 Size 16 16-18 AWG Extra Thin Wall (E-Seal) Dark Blue 0411-240-2005 Size 20 20-24 AWG Red A contact removal tool taped or tie wrapped to the harness will make it easily available, should repairs be needed. 141 A STEP AHEAD Tooling Series Specific Tools Crimp Tools for STRIKE Series Contact Size Contact Style O8mm, O12mm Solid Hand Crimp Tool Production Crimp Tool 12-20 Solid HDT-48-00 HDP-400 12 Stamped & Formed DTT-12-00, DTT-12-01 DCT12-02-00, DCT12-02-01 16 Stamped & Formed DTT-16-00, DTT-16-01, DTT-16-02 DCT1620-02-00 20 Stamped & Formed DTT-20-00, DTT-20-02 DCT1620-02-00 Hex shaped crimp per NFC20.130 standard* *See drawing 8925-003-0000 for full specifications. Assembly/Removal Tools for STRIKE Series Contact Removal Tools The STRIKE Series O8mm and O12mm contacts require the following removal tools. Tool Part Number Connector Description SRK-EXT-80 Plug and Receptacle Removal tool for O8mm contacts SRK-EXT-120 Plug and Receptacle Removal tool for O12mm contacts TPA Tools The STRIKE Series has integrated TPA, which require removal tools. Multiple STRIKE tools may be needed to service a single connector. TPA removal tools are specific to each connector half and some cavity arrangements. Tool Part Number Connector SRK-RT-02 Receptacle Description TPA removal tool for receptacles Not for use with 18 cavity insert TPA removal tool for receptacles SRK-RT-02-G2 Receptacle For use with 18 cavity insert TPA removal tool for plugs SRK-RT-06 Plug Not for use with 18 cavity insert TPA removal tool for plugs SRK-RT-06-G2 Plug For use with 18 cavity insert SRK-MT-02 Receptacle TPA mounting tool for receptacles DT-RT1 Plug and Receptacle Field service removal tool (TPA or contacts) for plugs and receptacles 142 A STEP AHEAD Tooling Tools for IMC and Quick Connect Series The Industrial Micro Connect and Quick Connect Series use special contacts and tools. The contacts are smaller and designed for high pin density. Removal tools along with multiple crimp tools are available and are designed to work with the smaller contacts and tighter pin arrangements. The common contact system and tools are not compatible with the IMC or QC Series. Tools for Solid Contacts Part Number Adjustable Hand Crimp Tools MH860 QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5 86-5 QC/IMC crimp tool positioner for MH860 AF8-TH163 QC/IMC #20 and #16 crimp tool, adjustable AWG ranges Single Gauge Hand Crimp Tools AMSC22/1 QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire AMSC20/1 QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire AMSC16/A/1 QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire Insert/Removal Tools 6757-201-2201 Insert/Removal Tool #22 6757-201-2001 Insert/Removal Tool #20 6757-201-1601 Insert/Removal Tool #16 How To Instructions Wire Stripping Step 1: 1. Choose the correct AWG for the contact being used. Step 2: 1. After stripping, a small piece of the insulation should come off. 2. Measure from the end of the wire the recommended strip length according to the contact size. 2. Check for any broken strands or for a dent in the wire. If either exist, the wire is damaged and should be cut and stripped again. Step 3: Measure the exposed strands to be sure the crimp length is correct. h el p fu l hi nt 3. Place the wire into a stripping tool at the recommended strip length. Strip the wire according to stripping tool instructions. Leaving the stripped portion of the insulation on the wire until prior to crimping will avoid flayed wire strands. Incorrect Correct A STEP AHEAD 143 Tooling Crimping with the HDT-48-00 Hand Tool Notice Jiffy Splices Tool must be accept one adjusted for pin and one eachsocket. type/size of contact. Step 1: 1. Strip insulation from wire. 2. Raise selector knob and rotate until arrow is aligned with wire size to be crimped. Step 2: Insert contact with barrel up. Turn adjusting screw counterclockwise until contact is flush with indentor cover. Tighten locknut. Step 3: 1. Insert wire into contact. Contact must be centered between indentors. Close handles until crimp cycle is completed. 2. Release handles and remove crimped contact. 3. Loosen locknut, turn adjusting screw in until it stops. Crimping with DTT Style Hand Tools (size 16 & 20) Step 1: Cycle the hand tool to the open position. Place the contact into the correct die nest. 144 Step 2: Partially close the tool until the contact is held in place. Step 4: Close the tool until the ratchet releases. The ratchet is released when a loud click is heard and crimp is complete. A STEP AHEAD Step 3: Insert the prestripped wire into the crimp area of the contact. Tooling Crimping with DTT-12-01 Hand Tool Proper contact position, front view Insulation diameters Proper contact position, side view Insulation selector Step 1: Cycle handles to release ratchet and fully open crimp jaws. Pull out insulation selector and push into proper diameter using the chart below. Step 2: 1. Insert contact into locator. Adjust alignment and width of crimp wings if necessary to ensure capture by crimp jaws. 2. Insert stripped wire into the contact. Close crimp tool until full-cycle ratchet control releases. Wire Type Insulation Selector 10 TXL 10 GXL 10 SXL 5.0 mm2 6.0 mm2 .150-.170 .160-.180 .170-.205 .160-.180 .170-.205 Crimping with DTT-12-00 Hand Tool Step 1: Cycle the tool to release ratchet and open tool. Lift the locator gate, and place the contact into the correct die nest. Adjust alignment of crimp wings to ensure capture by crimp jaws. Step 3: Insert the prestripped wire into the crimp area of the contact. A STEP Step 4: Close the tool until the ratchet releases. The ratchet is released when a loud click is heard and crimp is complete. AHEAD Step 2: Partially close the tool until the contact is held in place. 145 Additional Resources Contents Modification List Requirements & Standards 148-149 150 Glossary 151-156 Index 157-159 147 Additional Resources Modification List Mod # Series Description 059 HD30 Addition of threaded adapter and cable clamp assembly 072 HD30 Addition of threaded adapter A004 DRC Receptacle with molded-in PCB pins, 24 and 40 way AG02 PCB Some terminals are gold plated B010 HD10 Plug with coupling ring added B016 DT, DT13/15 B022 HD10 B026 DTMF15 B028 DT Grommet around PCB pins to meet 5 psi requirement BE01 DT Receptacle has extended shell, additional keys and end cap, plug has enhanced seal retention (P012), 12 way BL04 DT Receptacle with extended shell and additional keys (B016), welded flange BL08 DT Receptacle with extended shell and additional keys (B016), welded flange, black BL10 DT Receptacle with extended shell and enhanced keys (B016), sealed flange, reduced diameter seals (E seal), shrink boot adapter, threaded stainless steel flange inserts BP03 HD10 C015 DT Reduced diameter seals (E seal) C023 PCB 5mm2 threaded insert mounting holes C030 HD30, HDP20 Four size 16 cavities blocked (1, 2, 5, 6) C038 HDP20 CL03 DT Reduced diameter seals (E seal), welded flange CL07 DT Reduced diameter seals (E seal), sealed flange, shrink boot adapter CL09 DT Reduced diameter seals (E seal), sealed flange, end cap, black Receptacle has extended shell and additional keys, plug has enhanced seal retention (P012), 12 way Receptacle with D-hole panel mount, J1939, black PCB receptacle with alternate keying position Receptacle with D-hole panel mount, J1939 Type II, green Three size 4 cavities, four size 16 cavities, requires 5960-203-04** and 5962-203-04** size 4 contacts E003 DT, DTHD, DTM, DTP End cap E004 DT, DTM, DTP, HD10 E005 DT, DTM E007 DTM Shrink boot adapter E008 DT Shrink boot adapter E016 EEC Standard EEC box, molded in transparent Ultem material EE04 DTM High temp 150 C, black EE05 DT Connector body black Connector body black, end cap High temp 150 C, end cap, plug has enhanced seal retention (P012), black 148 A STEP AHEAD Additional Resources Mod # Series G002 DRC Description Outside rows of pins are gold plated and rest are tin plated G003 DT13/15, STRIKE GR01 DTM13 (EEC headers) Gold plated pins Snap-in DTM PCB mounted header for EEC enclosure, 12 and 24 pins , gold plated pins GR02 DT13 (EEC headers) Snap-in DT PCB mounted header for EEC enclosure, 12, 24, 36, and 48 pins, gold plated pins L006 HD30 059 modification using adapter without drain holes L009 DTHD Sealed flange, inside mount L012 DT, DTP, DTM L013 DTHD Sealed flange, outside mount L015 HDP20 Threaded adapter for backshell strain relief L017 HDP20 Ring adapter for backshell strain relief L018 DRB LE01 DT Sealed flange, inside mount, gasket, end cap LE05 DT Sealed flange, inside mount, gasket, end cap LE06 DT Sealed flange, inside mount, reduced diameter seals (E seal), end cap LE07 DT, DTP LE08 DT Welded flange, shrink boot adapter (J1939), gray LE09 DT Sealed flange, o-ring, end cap, black LE10 DT Sealed flange, inside mount, gasket, end cap, black LE11 DT Welded flange, end cap, black LE12 DT Welded flange, shrink boot end cap (J1939), black LE14 DT Welded flange, black LE17 DT Sealed flange, gasket sold separately, end cap, black LE21 DT Receptacle with extended shell and enhanced keys (B016), sealed flange, reduced diameter seals (E seal), end cap, one piece connector design, threaded stainless steel flange inserts N005 HD10 Receptacle with molded in PCB pins, modified shell N012 DRC One piece connector design P012 DT P064 HD30, HDP20 P080 HD10 R008 DTM13 (EEC headers) Snap-in DTM PCB mounted header for EEC enclosure, 12 and 24 pins R015 DT13 (EEC headers) Snap-in DT PCB mounted header for EEC enclosure, 12, 24, 36, and 48 pins Welded flange Wire router Welded flange, end cap Plug with enhanced seal retention, 2-6 way are black, 8 and 12 way "A" key is gray, "B" key is black, "C" key is green, "D" key is brown 24-91 arrangement without internal jumper J1939 Type II, green Notice For additional modifications, please consult the factory. 149 A STEP AHEAD Additional Resourc Resources Requirements & Standards Requirements IMDS RoHS The International Material Data System (IMDS) is a collective, computer-based material data system developed as a collaborative effort by large automotive OEMs to manage environmentally relevant aspects of parts used in vehicles. It has been adopted as the global standard for reporting material content in the automotive industry. IMDS was originally developed in response to the European ELV directive. Deutsch Industrial recognizes IMDS and will work with customers that use the system. RoHS is a European directive on the Restriction of Hazardous Substances in electrical and electronic equipment. The directive restricts the use of lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls, and polybrominated diphenyl ether in new electrical and electronic components. All Deutsch Industrial products and LADD Industries' boots, backshells, and gaskets are RoHS compliant. Standards IP Rating J1939/11, J1939/13, and J1939/15 The IP Rating system is a way of classifying the degree of protection provided against the intrusion of solid objects, dust, and water in electrical enclosures. Deutsch Industrial connectors do not have a published IP rating, but their 3 foot submersion rating comes close to meeting the requirements of IP 67. The 6 in IP 67 means that the connectors have to be completely sealed from fine dust which they are. The 7 in IP 67 means that the connector needs to be protected from the effects of a one meter submersion. Deutsch connectors are rated for three feet submersion, which is just short of the one meter requirement. See CAN section. UL Recognized A UL Recognized component is one that is expected to be installed within a larger assembly by a manufacturer, and this larger assembly is then expected to be tested by UL to become UL Listed. Many Deutsch Industrial connectors are UL Recognized including the AEC, DRC, DT, DTM, DTP, HD10, and HDP20 Series. Not every variation and/or modification within a series may be UL Recognized. IP 6K9K IP 6K9K is similar to the standard IP Ratings, but is commonly referred to as a pressure washing spec. The letter K is used after the numbers to denote special testing. The 6K means the connectors need to be completely sealed from fine dust. The 9K means the connector needs to be protected from the penetrating effects of water used for high pressure/steam jet cleaning purposes. Several connectors in the DT, DTM, DRC, and DRB series have been through independent lab testing and pass IP 6K9K. 150 A STEP AHEAD Glossary Glossary AWG (American Wire Gauge): Standardized system of wire diameter measurement. Commonly referred to as wire gauge. (Reference: National Bureau of Standards, Copper Wire Table [Handbook 100] AVS.) Adapter: Device attached to a connector to allow connection to a second device that it would not otherwise be able to attach to. In the HD30 Series, a threaded adapter is swedged onto the connector to allow rear hardware, cable clamps, or backshells to be attached. Adapter in HD30 Series is designated by the -072 modification. Blocked Cavities: Unused holes or contact positions in a connector which have been filled with sealing plugs or made inaccessible by modification to the rear grommet. Breakaway: Connector with a slotted coupling ring. Coupling ring is intended to fragment and allow connectors to separate without damage to the implement in the event of an unintended pull-away. Commonly used in HD Series (HDB prefixed part numbers). Ambient Temperature: The temperature of a medium (gas or liquid) surrounding an object. Boot: Attachment for the back of a connector. Boots are typically flexible, made from plastic or plastisol, and may provide wire strain relief, environmental protection, and/or improved aesthetics. Ampere (AMP): The unit of current. One ampere is the current flowing through one ohm of resistance at one volt potential. Bulkhead: Dividing wall or partition. Bulkhead connectors are designed to be mounted to a dividing wall through a cutout. ARC Resistance: Time required for an electrical current to render the surface of a material conductive due to carbonization by the arc flame. Or, the time required for an arc to establish a conductive path in a material. Buss (also bussbar, bus or busbar): A thin conductive strip connecting multiple contacts within the body of a connector. Used to distribute electrical current to the branches of a circuit. Applicator: Tooling used in automatic machines to crimp stamped and formed contacts. Cable Clamp: An attachment to provide support and strain relief to the wire bundle where it exits the connector. In the HD30 Series, the cable clamp is designated by the -059 modification, which includes the -072 adapter modification. Backshell: A secondary attachment for the rear of a connector to provide strain relief, environmental protection, and/or improved aesthetics. Barrel: (1) Conductor Barrel: the section of the terminal, splice, or contact that accommodates the stripped wire. (2) Insulation Barrel: the section of the terminal, splice, or contact that accommodates the unstripped wire. Barrel Chamfer: Beveled entry at mating end of the socket contact. Reduces contact mating force for easier connector mating. Cavity: Hole in the connector grommet and housing, into which the contact must fit. Cold Heading: Process by which contacts are formed from individual pieces of metal using dies and punches. Compression Nut: Secondary backshell assembly. Threads onto rear of backshell to compact wire bundle and provide additional support. 151 A STEP AHEAD Glossary Conductivity: The capability of a material to carry an electrical current. Conductor: Any material capable of carrying an electrical charge easily. The most common materials for wire and cable applications are aluminum and copper (bare or coated). Contact: Conductive device crimped or soldered onto the end of conductor wire to allow the transfer of electricity or data to a second conductor. Contacts are most frequently used in multiples in connectors. Also commonly referred to as terminals, pins and/or sockets. Contact, Crimp: Wire termination engineered to be permanently applied to conductor wire end with pressure. Does not use solder or heat. Contact, Insertable/Removable: Wire termination that can be mechanically joined to or removed from the connector body. Contact, Pin: Wire termination with solid mating end. Provides connection by insertion into a female or socket contact. Also referred to as male contact. Contact, Socket: Wire termination with hollow mating end into which the pin or male terminal is inserted. Also referred to as a female contact. Contact, Solder: Wire termination joined to the wire conductor with a metal joining compound. Contacts intended for solder will typically have a cup, hollow-cylinder eyelet or hook to accept a conductor and retain the applied solder. Contact Area: The area where two conductors, a wire termination and a conductor, or two wire terminations touch, permitting the flow of electricity. Contact Arrangement: The number, spacing, and organization of cavities in a connector. Contact Rating: The maximum recommended amperage to be passed through a wire terminal. Contact Resistance: The measurement of opposition to electrical flow through a pair of mated wire terminations. Resistance may be measured in ohms or in millivolt drop at a specified current over the mated terminals. Contact Retention: The axial load in either direction that a terminal can withstand without being dislodged from its correct position in the connector. Contact Shoulder: A small flange or collar on a terminal that limits the contact's travel into or removal from the connector. Contact Size: Overall size of barrel determined by size of wire it will accept. Corrosion Resistance: The ability of a substance to withstand corrosion. Coupling Ring: Attached cylindrical ring used to lock mated connectors together. Crimping: To mechanically secure a terminal or splice to a conductor by use of pressure. Crimping Die: The part of a crimping tool that physically compresses the contact barrel and shapes the crimp. Crimp Tool: Implement that permanently attaches a contact to a wire using pressure. Current (I): The rate of transfer of electricity usually expressed in amperes. Current Rating: The maximum continuous electrical flow of a current recommended for a given wire situation. Expressed in amperes. Dielectric Strength: The voltage which an insulating material can withstand before breakdown occurs, usually expressed as a voltage gradient (such as volts/mil). Dielectric Test: A test in which a voltage higher than the rated voltage is applied for a specific time to determine the adequacy of the insulation under normal conditions. Dielectric Withstanding Voltage: The amount of leakage current that flows through the insulation. Diode: Electronic component that allows electrical flow in one direction only. 152 A STEP AHEAD Glossary Direct Current: An electrical current that flows in one direction only. Dust Cover: Cap used to protect and conceal the interface of an unmated connector. "E" Seal: Reduced diameter insert cavity in the rear grommet. Creates a proper seal with smaller than standard wire or insulation. Also referred to as extra thin or European seal. "E" seals are smaller than "N" and "T" seals. End Cap: A protective cover integral to, or sonically welded onto the rear of a connector. Engaging and Separating Force: Measured pull required to mate or unmate contacts or connectors. Enhanced Key: Additional indexing or polarization to prevent mis-mating. In the DT Series it is designated by the B016 modification. Enhanced Seal Retention: Modification to the plug, front seal, and wedgelock to prevent the seal from separating from the connector during unmating. Environmentally Sealed: Maintains functionality when exposed to environmental elements. Extraction Tool: An implement for removing contacts from a connector. Ground: A conducting connection between an electrical circuit and the earth or other large conducting body to serve as an earth thus making a complete electrical circuit. Heat Seal: In cabling, a method of sealing a tape wrap jacket by means of thermal fusion. Heat Shrink: Type of tubing that shrinks to form a tight bond when heated. Indenter: The part of a crimp tool or die that compresses the contact barrel onto the conductor. In-line: Connectors that are not intended for use in mounted or PCB applications. Insertion Tool: A device used to guide contacts into proper position within a connector. Inspection Hole: An opening in a barrel contact to allow visual inspection of the conductor to verify that it has been inserted to the right depth. Insulation Resistance: The measure of resistance offered by insulation material to the flow of current. Insulation: A material having high resistance to the flow of electric current. Flange: A flat, perpendicular extension of the connector body. Flanges are used for mounting and are typically found on receptacles. Insulation Crimp: (1) The physical deformation of the insulation sleeve covering a terminal or splice and the adjacent conductor insulation to hold the sleeve in place (2) Shape combination of insulation sleeve to terminal or splice and conductor insulation after crimping. Flange Seal: Elastomeric silicone seal used between flange and mounting surface to prevent leakage around the mounting cutout. Insulation Resistance: That property of an insulating material which resists electrical current flow through the insulating material when a potential difference is applied. Front Seal: Elastomeric silicone seal or o-ring on the mating face of a connector. The front seal is also referred to as an interfacial seal and is usually found on the plug. Insulation Support: The portion of the contact barrel enclosing but not crimped to the conductor insulation. Grommet: Rubber or elastomeric seal. On Deutsch connectors the grommet is on the rear or cable end of the connector and has the cavities through which the contact is inserted into the connector body. Interface: The surfaces of a mating pair of connectors that face each other when connected. Interfacial Seal: A multiple ribbed seal at the mating edge of the connector to prevent ingress of moisture or contaminants when a connector is properly mated. 153 A STEP AHEAD Glossary Internal Seal: Waterproof form, typically made of silicone elastomer, that is inside the body of the connector. Provides moisture and fluid resistance when connectors are properly mated. Newton (N): A unit of force which is based on the metric system. It is the force that produces an acceleration of 1 meter per second per second when exerted on a mass of 1 kilogram. Jacket: An outer nonmetallic protective covering applied over an insulated wire or cable. O-ring: Circular seal found around the inside diameter of a receptacle: typically made from elastomeric or silicone material. Provides an environmental seal. Key: Unique pattern of corresponding notches and projections on a set of mating connectors. The projections are intended to match the notches and prevent mis-mating. Keying Pin: Solid plastic rod designed to be inserted into an empty socket cavity to prevent mis-mating. Locator: A device in a crimp tool to assure proper contact position during crimping. Lockwasher: Thin metal ring used between the panel nut and mounting surface to create spring force to ensure a tight fitting mount. Millimeters Squared or mm2: Unit of measure for European Wire Size Standards (ref. DIN 72551-6 and ISO 6722-3). Moisture Resistance: Amount of water (in any form) that a properly wired and mated connection will withstand without loss of electronic qualities or leakage. Mounting Bracket: A rectangular metal device used to attach or mount connectors in an application. Mounting brackets are used with the HDFB connectors. Mounting Clip: A plastic or metal piece that attaches to a non-flanged connector to allow surface mounting. Deutsch Industrial mounting clips are used with DT, DTM, DTP, DTHD Series receptacles. Oxidation: The process of uniting a compound with oxygen, usually resulting in an unwanted surface degradation of the material or compound. Panel Nut: A hexagonal threaded plastic or metal ring. Along with a lockwasher, a panel nut is used to mount HD10, HD30 and HDP20 receptacles in an application. Partial Strip: A quantity less than a standard full reel of stamped and formed contacts. PCB (Printed Circuit Board) Mount: Connectors designed for wire to printed circuit board applications. Peak Voltage: The maximum instantaneous voltage. Plating: Thin overlay coating of metal on contacts or components. Can be used to improve conductivity, provide for easy soldering, and prevent corrosion. Plug: One half of a mated pair of connectors. Deutsch plugs typically have the locking mechanism for the mated pair, usually house the sockets, and mate with a receptacle. Pre-Tinned: Solder applied to the contact and/or conductor prior to soldering. "N" Seal: Normal wire seal diameter. Pull-Out Force: Measured energy required to separate a conductor from a contact, or a contact from a termination assembly. Neoprene: Thermosetting material, chemically known as polychloroprene, with excellent flame retarding and abrasion resisting qualities. Ratchet Control: A crimping device that assures a full crimping cycle by allowing motion in only one direction until contact is fully crimped. Nest: The part of a crimping die that supports the barrel during crimping. Receptacle: One half of a mated pair of connectors. Deutsch receptacles mate with a plug and usually house pins. 154 A STEP AHEAD Glossary Reduced Diameter Seal: Smaller than standard holes in the connector grommet. In the Deutsch DT Series this is designated by the C015 modification. In the HD30 and HDP20 Series this is indicated by "T" or "E" seal. Removal Tool: Device to disengage contacts from connector body. Retaining Bolt: Screw used to draw and hold mating connectors together. Retaining Sleeve: Lining sheath that fits into receptacle body to maintain internal seal and provide keying. Selective Plating: Application of a thin coating of a finish metal to specific parts of a contact, but not to others. If selective plating is used, plating is typically applied to the mating surface to provide better conductivity and reduce wear and corrosion. Shells: Outside case into which the insert and contacts are assembled. Shells of mating connectors usually also provide proper alignment and protection of projecting contacts. Also known as housing or body. Shield: A metallic layer, commonly aluminum or copper, of tape, braid or spiral wrapped wire construction. Its primary purpose is to prevent electrostatic or electromagnetic interference between adjacent wires and external sources. Reverse Arrangement: Non-standard cavity/contact assignment (eg. Plug connectors that require pin contacts, and receptacles that require socket contacts.) Reverse arrangements are available in the Deutsch HD30 and HDP20 Series and are used to prevent mis-mating where there are multiple similar connectors in close proximity. Shielded Cable: A cable in which the insulated conductor or conductors is/are enclosed in a conducting envelope or envelopes. Constructed so that essentially every point on the surface of the insulation is at ground potential or at some predetermined potential with respect to ground. Ring Adapter (HDP20): Cylindrical rim or collar attached to the rear of a connector to allow the attachment of backshells or strain relief. In the HDP20 Series this is designated by the L017 suffix. Shrink Boot Adapter: Thermoplastic rear adapter designed to provide a lip for heat shrink to form around to attach it securely to a connector. Commonly used in the Deutsch DT family of connectors. Sealed Flange: A flange that is molded or tooled as an integral part of the connector body to help prevent leakage at the mounting site. Signal: An electric current used to convey information either digital, analog, audio or video. Sealing Plug: A non-conductive dummy pin inserted to fill an open cavity in a connector. Sealing plugs are required in Deutsch connectors to maintain the integrity of the environmental seal. Seamless Terminal or Splice: Terminal or splice conductor barrel made from a single piece of metal, finished without lines or grooves that would typically appear where metal is joined to metal. Secondary Lock: Device inserted into or onto the connector interface to position and hold contacts in correct alignment. Deutsch Industrial secondary locks are called wedgelocks or terminal position assurance and are used with the DT, DTM, DTP, DTV, DRB, and STRIKE Series. Self-Extinguishing: The characteristic of a material whose flame is extinguished after the igniting flame is removed. Sleeving: A braided, knitted or woven tube. Splice: A connection of two or more conductors or cables to provide good mechanical strength as well as good conductivity. Socket Contact Sleeve: A cylindrical, protective encasement for the contact fingers or a contact spring. The socket contact sleeve holds the inner mechanism of the contact in place and provides a smooth exterior surface. Solderless Connection: Joint between two metals created by pressure without the use of metallic alloy compounds or heat. Solid Contact: Closed barrel terminal manufactured using a cold heading process. Stamped & Formed Contact: Open barrel terminal manufactured using a precision stamping process. 155 A STEP AHEAD Glossary Strain Relief: Hard plastic or metal device that attaches to the rear of a connector to provide wire support. Vibration: A periodic motion of the particles of sound or other waves. Strand: A single filament of uninsulated wire. Volt: A volt is the unit of electromotive force or electric pressure, a kin to water pressure in pounds per square inch. Strip: To remove insulation from a conductor. Swedge: A cold-forging process to press-fit or force two metal forms into one. Deutsch and LADD use a swedging process to force adapters onto the back of HD30 connector bodies. "T" Seal: Reduced diameter insert cavity in the rear grommet. Also referred to as thin seal, a "T" seal allows for the use of smaller wire or thinner insulation diameter. A "T" seal is larger than an "E" seal and smaller than an "N" seal. Temperature Coefficient of Resistivity: The change in resistance per degree of change in temperature. Terminal: A device designed to attach to the end of a conductor wire to allow it to connect to another conductor wire and allow electrical current to pass between them. Also commonly referred to as a contact. Terminating Resistor: A connector that includes a device to create electrical resistance. Commonly used on J1939 applications to end the main trunk line or bus network. Voltage: The term most often used to designate electric pressure that exists between two points and is capable of producing a flow of current when a closed circuit is connected between the two points. Wedgelock: A Deutsch device inserted into or onto the mating face of a connector to position and hold contacts in correct alignment. In Deutsch Industrial these are used with the DT, DTM, DTP, DTV, and DRB Series. Wicking: The longitudinal flow of a liquid in a wire or cable construction. Wiping Action: Movement of two electrical contacts sliding against each other. Wire Range: The limits of conductor size accommodated by a contact barrel. Also applies to the insulated conductor diameter accommodated by a sealing grommet. Wire Router: Protective device attached to the rear of connector to provide wire bundle strain relief. Thermal Cycling: Temperature modulation process developed to improve the performance, strength, and longevity of a variety of materials. Threaded Adapter: A cylindrical device with screw threads attached to rear of connector to allow the attachment of a threaded backshell or strain relief. In the HDP20 connectors it is designated by the L015 modification. Threaded Rear: Screw threads at the non-mating end of a connector to allow the attachment of a threaded backshell or strain relief. Terminal Position Assurance (TPA): A secondary locking mechanism. Snapped into place on the mating face of a connector after the connector is populated, a TPA holds contacts in correct alignment for mating and prevents them from being removed. 156 A STEP AHEAD Index Index A Contacts Solid 125-126 IMC Series 117 Quick Connect Series 112 STRIKE Series 105 Stamped & formed 127 Contact specifications 122 Coupling rings HD10 Series 75 Crimp General 129 Inspection 130 Tools 137-140 Crimp sleeve reducer 131 Crimp tools. See also Tooling Automated 137-138 Hand 139-140 STRIKE Series 103, 142 Adapters 072 adapter 85 IMC Series 116 L015 conduit adapter 86 L015 threaded adapter 84 L017 ring adapter 84 Quick Connect Series 110 Shrink boot adapter 23 AEC Series 95-97 B Back fittings Quick Connect Series 110 Backshells DRC Series 65 DT Series 26 HD10 Series 76 HD30/HDP20 Series 85-86 STRIKE Series 103 WT Series 93 Boots DRB Series 71 DRC Series 65 DT/DTM/DTP Series 25 HD30/HDP20 Series 85 IMC Series 116 Breakaway connector HD30 Series 48, 84 Bussing Options 37-41 D D hole punch 88 Dimensions AEC Series 96 Bussed feedback receptacles 38 DRB Series 68 DRC Series 63 DT/DTM/DTP Series 19 DTHD Series 14 DTMH Series 29 DTMN Series 30 DTV Series 28 EEC enclosures 56-57 HD10 Series 74 HD30/HDP20 Series 80 HDFB Series 40 IMC Series 114 Jiffy Splices 16 Quick Connect Series 108 STRIKE Series 100 WT Series 92 Diodes 33-35 DRB Series 67-72 DRC Series 61-66 DT/DTM/DTP Series 17-27 C Cable attachments STRIKE Series 102 Cable clamps HD30 Series 85 CAN (Controller Area Network) 43-48 Cavity plug 102, 131 Common Contacts 119-133 Compression nuts HD10 Series 76 HD30/HDP20 Series 86 157 A STEP AHEAD Index DTHD Series 14-15 DTMH Series 29 DTMN Series 30 DTT Style Hand Tools 140, 144-145 DTV Series 28 Dust caps AEC Series 97 DT/DTM Series 24 HD10 Series 77 HD30/HDP20 Series 85 IMC Series 116 Quick Connect Series 109 Wire stripping 143 ISO box 48 E Keying pins 131 EEC enclosures 56-57 End caps DTHD Series 15 DT Series 23 "E" seal DT Series 23 HD30/HDP20 Series 82-83 L J J1939 J1939/11 46 J1939/12 48 J1939/13 45 J1939/15 47 Jiffy Splices 16 K Lanyards HD10 Series 78 Quick Connect Series 109 Lockwashers HD30/HDP20 Series 87 WT Series 94 F M Flange modifications DTHD Series 15 DT Series 23 Flanges DRB Series 70 Quick Connect Series 110 Material specifications 7 Modifications Descriptions 148-149 059 85 072 85 A004 51 AG02 51 B010 75 B016 22, 53 B026 55 BL04 23 BL08 23 BL10 23 C015 23 C023 51 C030 84 CL03 23 CL07 23 CL09 23 E003 15, 23 E004 23, 75 E005 23 E007 23 E008 23 E016 56 Flange 23 G002 51 G003 53, 54 GR01 56 GR02 57 L006 85 L009 15 L012 23 G Gaskets DRC Series 66 DT/DTM/DTP Series 24 HD10 Series 77 HD30/HDP20 Series 87 Quick Connect Series 110 Grommet sealing ranges 123-124 H HD10 Series 73-78 HD30/HDP20 Series 79-90 HDFB Series 40-41 I IMC Series 113-117 Instructions (How To) Crimp sleeve reducer 133 DRB Series 71-72 DT Family 31 DTT style hand tools 144-145 HD30/HDP20 Series 89 HDT-48-00 hand tool 144 Jiffy Splice 16 Sealing plugs 132-133 STRIKE Series 106 158 A STEP AHEAD Index L013 15 L015 84 L017 84 L018 68 LE01 23 LE05-LE12 23 LE14 23 LE17 23 LE21 23 N005 55 N012 51 P012 22 P064 83 R008 56 R015 57 Mounting brackets 41 Mounting clips DT/DTM/DTP Series 27 DTHD Series 15 Performance Connectors 6 Contacts 122 Standards 150 Strain relief DT Series 26 HD10 Series 76 HD30/HDP20 Series 85-86 IMC Series 116 Quick Connect Series 110-111 STRIKE Series 99-106 T Tooling Assembly 104, 142 Crimp tools Automated 103, 137-138 Hand 103, 111, 117, 139-140 D hole punch 88 Insert/Removal tools 104, 111, 117, 140-143 Tooling accessories 137-139 TPA (Terminal Position Assurance) 7, 29 "T" seal HD30/HDP20 Series 83 N "N" seal HD30/HDP20 Series 83 O W O-ring WT Series 94 Washers Quick Connect Series 110 Wedgelocks DRB Series 70 DT/DTM/DTP Series 21-22 DTV Series 28 Wire router DRB Series 68 DRC Series 65 Wire sealing ranges 123-124 Wire seals Quick Connect Series 110 STRIKE Series 102 WT Series 91-94 P Panel nut HD30/HDP20 Series 87 Quick Connect Series 110 WT Series 94 PCB pins 117, 128 PCB (Printed Circuit Board) 49-59 Performance specifications Connectors 6 Contacts 122 Protective caps. See also Dust caps Q Quick Connect Series 107-112 R Removal tools 140-143 Resistors 33-35 S Sealing plugs 132 Seal ring Quick Connect Series 110 Shrink boot adapter DT/DTM Series 23 Specifications Material 7 159 A STEP AHEAD Legal Notice The copyright for this material is reserved. To copy text or art from this document in any manner constitutes copyright infringement. Any duplication or use must have prior express written permission from Deutsch Industrial. The information in this catalog is for reference purpose only. Precautions have been taken to assure accuracy of the information. Typographical or pictorial errors that are brought to our attention will be corrected in subsequent issues. Product dimensions in this catalog are provided for the convenience of our customers. Deutsch reserves the right to make occasional product changes, without prior notification, which may change the dimensions shown. Please consult product drawings for exact specifications and to determine product fitness or suitability for individual design applications. www.deutsch.net 3850 Industrial Avenue, Hemet, CA 92545 * (951) 765-2250 * insidesales-ipd@deutsch.net Edition 2012 A STEP AHEAD