25-JH-0042 - DEUTSCH - Datasheet.Live

A STEP AHEAD

Deutsch Industrial Product Catalog

INDUSTRIAL

Deutsch Distributors

AUSTRALIA:

Electro Power & Data

Equipment

2 Michaels Drive

Alfredton, Vic 3350

Australia

Tel: +61 3 5332 0222

www.epde.com.au

BRAZIL:

Cantwell Cullen &

Company

Av.Cotovia, 124, Apto 103

Moema, Säo Paulo 0451/-000

Tel: +55 11 2537-5745

CANADA:

Cantwell Cullen & Company

Toronto Ofﬁ ce

1131 South Service Road West

Oakville, Ontario L6L 6K4

Tel: 1-905-825-3255

CHINA:

Deutsch Connectors

Trading Co.

Rm #1032, 10F Central Plaza

381 Huai Hai Zhong Road

Shanghai 200020, China

Tel: +86 21 66082211

www.deutschipd-china.com

FRANCE:

CDD

Aeroparc Saint-Martin du

Touch

12 rue de Caulet - Cellule B07

31300 Toulouse

Tel: +(33) 5 34 26 53 50

EUROPE & GERMANY:

Deutsch Industrial Europe

Fraunhoferstraße 11B

Martinsried

Germany, D-82152

Tel: +49-89-899157-0

INDIA:

Deutsch India Power

Connectors Pvt. Ltd.

#104, Prestige Omega,

EPIP Zone

1st Phase, Whiteﬁ eld,

Bangalore - 560 066 INDIA

Tel: +91 80 404 66 501

ISRAEL:

Deutsch Israel Ltd.

31 Hutzot Hayotzer Street

Southern Industrial Zone

P.O.B. 5082

Ashkelon, Israel 78 150

Tel: +972-8-671-9020

ITALY:

Deutsch Italia SRL

Viale E. Jenner, 51

I - 20159 Milano

Tel: 00390 2 39322240

JAPAN:

Deutsch Japan Limited

4-3-28 Nishidai

Itabashi-ku, Tokyo 175-0045

Japan

Tel: +81-3-5922-1345

www.nihon-deutsch.co.jp

MEXICO:

ATM Sealed Connectors

S de RL de CV

2722-3 Barlovento

Colonia Residencial Victoria

Guadalajara, Jalisco 44538

Mexico

Tel: +52-33-3623-0450

SINGAPORE:

Hellermann Tyton Pte. Ltd.

545, Yishun Industrial Park A

Yishun Ave., 7

Singapore, 768741

Tel: +65 6852 8585/93

www.hellermanntyton.com.sg

SOUTH AFRICA:

Hellermann Tyton

34 Milky Way Avenue

Linbro Industrial Park

Johannesburg

2065 South Africa

Tel: 011 8796600

SOUTH KOREA:

Nova Corporation

B-905, Keumkang

Peneterium 333-7

Sangdaewon-Dong

Jungwon-gu, Seongnam-Si

Gyeonggi-do, 462-807

South Korea

Tel: 82-31-730-0160

www.novakorea.net

TAIWAN:

Deutsch Asian Paciﬁ c

Operations

Weiting Hsin

18F-1, N. 606, Jung Yi Road,

Sec. 2 Taichung, 408

Taiwan, R.O.C.

Tel: +886 4 2258 5616

UNITED KINGDOM:

Deutsch UK

Castleham Industrial Estate

4 Stainer Road

St. Leonards on Sea

East Sussex, TN38 9RF

Tel: +44 (0)1424 852721

UNITED STATES &

CANADA:

LADD Industries

4849 Hempstead Station Dr.

Kettering, OH 45429

Tel: 800-223-1236

www.laddinc.com

Table of Contents

General Information Additional Resources

About Deutsch 2 Modiﬁ cation List 148

Deutsch Connector Series

Overview 8 Standards 150

Features & Beneﬁ ts 3 Glossary 151

Introduction to Connectors 4 Index 157

Technical Speciﬁ cations 6

Products

AEC Series 95 HD30 & HDP20 Series 79

Bussing Options 37 IMC Series 113

Common Contacts 119 Printed Circuit Board Connectors 49

Controller Area Networks 43 Quick Connect Series 107

Diodes & Resistors 33 Single Terminal 13

DRB Series 67 STRIKE Series 99

DRC Series 61 Tooling 135

DT Family 17 WT Series 91

HD10 Series 73

A STEP AHEAD

About Deutsch

Deutsch takes pride in the development of reliable products for use in harsh environment conditions. Since its creation in

1938, Deutsch Corporation’s innovative solutions have contributed greatly to the success of major equipment programs.

Deutsch has always been a leader in product innovations. A few of the earliest Deutsch ﬁ rsts include:

About Deutsch

Deutsch Industrial was founded in 1976 to serve the industrial and heavy duty markets with a wide variety of electrical

connectors. Deutsch is a key player in building connector systems and components for high performance machinery such

as off-road equipment, tractors and agricultural machinery, the heavy duty truck market, and several types of recreational

equipment such as boats, motorcycles, and RVs.

In the1960’s Deutsch was a pioneer in quality control,

and it still holds true today with Deutsch taking all the

necessary steps to assure that each of its products con-

sistently meet or exceed customer expectations. Working

in close collaboration with its customers’ research and

development departments, Deutsch provides solutions

for many technological challenges.

Circling the globe, from California to Tennessee, from

France and the United Kingdom to Spain and Italy, from

India to China, Deutsch is here for its customers. This vital

link between Deutsch and its customer base is essential in

developing tomorrow’s connecting technology.

1955- Environment resistant “miniature” connector

1956- Push-pull quick disconnect coupling system

1957- Injection molding of neoprene inserts

1959- Insertable/removable crimp type contacts

1959- Hermetically sealed single compression glass insert

1960- Cold headed contacts

1961- Size 22, subminiature closed entry socket contact

1970- Liquid molding of silicone

1972- Individual contact release retention system for size

22 contacts

1984- Composite cylindrical connector shells

bout Deutsc

A STEP AHEAD

Features & Beneﬁ ts

• Easy to use

• Minimized warranty claims

• Added customer value

• Lower tooling costs

• Minimized electrical failures

• Eliminate mismating

• Reduced assembly time

• Simpliﬁ ed ﬁ eld service

• Decreased down time

• Reduced repair time

• Increased product conﬁ dence

• Reduced repair expense

• Lower inventory cost

• Increased reliability

• Common contacts- a small number of contacts

terminates multiple Deutsch connectors.

• Maximum current rating- majority of the contacts

do not require a derating curve to determine

proper application.

• Common tooling- hand crimp tools, automated

or semi-automated tooling are available for solid

or stamped & formed contacts.

• Environmental seal- will handle extreme applica-

tions.

• Gas tight crimp terminations- when properly

crimped, provide a gas tight crimp which is

highly resistant to increases in resistance as a

result of temperature and oxidation.

• High performance molded shells- impact resistant

and ﬁ re retardant.

• Redundant silicone seals- many connectors

feature integral components that reduce wire

termination assembly time and cost.

• Hand insertable/removable contacts- no special

contact insertion tools and simpliﬁ ed service.

• Keying options- prevents mismating in multiple

connector applications.

• No contact retention “tangs.”

• Extended wire sealing ranges.

Deutsch Features Deutsch Beneﬁ ts

Deutsch connectors are ideal where dust, dirt, moisture, salt spray, and vibration can contaminate or damage electrical con-

nections.

A STEP AHEAD

Introduction to Connectors

Deutsch’s rugged all-metal bodies and corrosion resistant

thermoplastic shells are manufactured from high qual-

ity materials selected for their ability to withstand years

of environmental exposure. Deutsch connectors are

available in rectangular and cylindrical body shapes and

feature:

• Wide operating temperature range

• Secure locking mechanisms

• Positive contact retention system

Because Deutsch connectors are designed to mate se-

curely with minimal force, assembly time is reduced and

ﬁ eld service is easy. The high-performance molded shells

are shock and vibration resistant, and ﬁ eld proven for

long service life.

Deutsch silicone seals and grommets ﬁ t tightly around the

wire insulation and at the connector interface to provide

redundant barriers to contamination. In order to create a

reliable environmental seal and ensure continuity of ﬂ ow,

Deutsch seals:

• Are resistant to most common industrial and

engine ﬂ uids

• Retain their ﬂ exibility across a wide temperature

range

• Never require potting or dielectric grease

With integrated seals that are designed to work with multiple

wire gauges, Deutsch connectors simplify design and inven-

tory management, and provide exceptional performance in

critical environments.

Deutsch Industrial has been providing high-quality environmentally sealed electrical connectors for harsh environments

for more than 35 years. Developed with simplicity of design and ease of use in mind, Deutsch connectors offer a variety

of innovative solutions to suit any application. Whether it’s for a new application or a retroﬁ t, using a Deutsch connector

provides simpliﬁ ed design and wiring, fewer warranty claims, and easy ﬁ eld repairs.

Introduction to

Connectors

Rugged, durable housing

options include metal and

thermoplastic

Silicone seal at connector

interface prevents

contamination

A STEP AHEAD

Introduction to Connectors

No matter the environment, Deutsch Industrial connectors provide the innovative solutions demanded by harsh conditions.

Deutsch Industrial’s dedication to quality and innovation has created a unique system of easy-to-use connectors to simplify

your processes from start to ﬁ nish.

The Deutsch Industrial Common Contact System is a

unique system of interchangeable and intermateable

contacts that can be used in many Deustch Industrial

connectors. Contacts are available in solid or stamped

& formed styles, with plating options including gold,

nickel, and tin. Easy-to-use indent crimpers create a gas

tight crimp that is resistant to oxidation. This high-quality

crimp allows Deutsch contacts to provide reliable, low-

resistance power and data transmission.

With the wide variety of Deutsch connectors available, it is the consistency of design among the connector series that

streamlines production and ﬁ eld service. Deutsch connectors share several common elements that simplify assembly:

• Integral wire seals and grommets

• Clearly marked contact positions

• Common contacts and tooling

• Indexed connector bodies to prevent mis-mating

Since most Deutsch series use the same processes, contacts, and tooling, time spent training is reduced and production is

streamlined and simpliﬁ ed. This consistency in production creates a higher quality end product with less down time and

fewer warranty claims.

Cross section of stamped &

formed and solid gas tight

contact crimps

Deutsch Features

Common Contacts

Common Tooling

Common Process

Assembly Features

Plug & play

“Blind” mating

Keying options

Deutsch Connectors Feature:

• Gas tight crimp termination

• High performance molded shells

• Redundant silicone seals

• Hand insertable/removable contacts

A STEP AHEAD

Technical Speciﬁ cations

 Performance Speciﬁ cations

Deutsch Industrial takes great pride in designing and manufacturing superior environmentally sealed electrical connectors.

Deutsch electrical connectors will stand up to the harsh environmental challenges that are common to industrial markets

that require advanced performance. Deutsch can only warrant electrical performance when proper parts, procedures, and

tooling are used.

Temperature

Operating at temperatures from -55° C to +125° C

continuous at rated current.

• DTMH Series and Quick Connect Series: -55° C to

+150° C

• IMC Series and WT Series: -55° C to +175° C

Durability

No electrical or mechanical defects after 100 cycles of

engagement and disengagement.

Vibration

No unlocking or unmating and exhibits no mechanical

or physical damage after sinusoidal vibration levels of

20 G’s at 10 to 2000 Hz in each of the three mutually

perpendicular planes. No electrical discontinuities longer

than 1 microsecond.

Physical Shock

No unlocking, unmating, or other unsatisfactory

result during or after 50 G’s in each of three mutually

perpendicular planes. No electrical discontinuities

longer than 1 microsecond. MIL-STD 202, Method 213,

Condition “C”.

Fluid Resistance

Connectors show no damage when exposed to most

ﬂ uids used in industrial applications.

Insulation Resistance

1000 megohms minimum at 25° C.

Moisture Resistance

Properly wired and mated connections will withstand

immersion under three feet of water without loss of

electronic qualities or leakage.

• WT Series withstands immersion under four feet of

water

• IMC & Quick Connect Series: IP68

• Moisture resistance does not apply to DTMN Series

Dielectric Withstanding Voltage

Current leakage less than 2 milliamps at 1500 VAC.

Thermal Cycle

No cracking, chipping or leaking after 20 test cycles from

-55° C to +125° C.

Voltage (IMC & Quick Connect Series only)

Up to 1000 VAC (rms)

Technical Speciﬁ cations

Technical Sp

A STEP AHEAD

Technical Speciﬁ cations

 Material Speciﬁ cations

AEC Series

Grommet: Silicone rubber

Jackscrew: Steel

Plug Threaded Inserts: Steel

Shell: Thermoplastic

Contacts

Pin & Socket: Copper alloy

Finish: Nickel plating

Optional: Gold plating

DRB Series

Flange Body: Thermoplastic

Flange Clip: Steel

Grommet: Silicone rubber

Jackscrew: Steel

Receptacle Threaded Inserts: Steel

Shell: Thermoplastic

Wedgelocks: Thermoplastic

DRC Series

Grommet: Silicone rubber

Insert Retainer: Thermoplastic

Jackscrew: Steel

Receptacle Threaded Inserts: Steel/Brass

Shell: Thermoplastic

DT Family (DT, DTM, DTMH, DTP, DTV)

Grommet: Silicone rubber

Insert Retainer: Thermoplastic

Receptacle Interfacial Seal: Silicone rubber

Shell: Thermoplastic

Wedgelocks: Thermoplastic

DTHD Series

Grommet: Silicone rubber

Shell: Thermoplastic

HD10 Series

Grommet: Silicone rubber

Insert Retainer: Thermoplastic

Receptacle Interfacial Seal: Silicone rubber

Shell: Thermoplastic

HDP20 Series

Grommet: Silicone rubber

Insert Retainer: Thermoplastic

Plug Coupling Ring: Thermoplastic

Shell: Thermoplastic

HD30 Series

Grommet: Silicone rubber

Insert Retainer: Thermoplastic

Plug Coupling Ring: Aluminum

Shell: Aluminum

IMC Series

Flange Seal: Nitrile

Insert Retainer: Ultem®

O-ring Seal: Nitrile

Plug Coupling Ring: Ultem®

Shell: Ultem®

Quick Connect Series

Grommet: Silicone rubber

Insert Retainer: Ultem®

O-ring Seal: Viton

Shell: Ultem®

STRIKE Series

Flange Seal: Silicone rubber

Plug Grommet: Silicone rubber

Receptacle Threaded Inserts: Brass

Shell: Thermoplastic

TPA: Thermoplastic

WT Series

Grommet: Silicone rubber

Shell: Anodized aluminum or composite

A STEP AHEAD

Deutsch Connector Series Overview

Connector Overview

All Deutsch connectors are designed for harsh environments where dust, dirt, moisture, and vibration can damage electrical

connections. Deutsch Industrial offers a comprehensive product line that features connector options to meet a myriad of

design requirements. Cavity arrangements are available from 1 to 128 cavities, and wire gauges from 26 AWG up to 3/0

AWG. Deutsch connectors offer different shapes, latching mechanisms, mounting styles, and materials to meet diverse

application requirements and all Deutsch product lines offer accessories to further expand the series ﬂ exibility.

AEC Series

Key Features:

• Accepts contact size 16 (13 amps)

• 14-20 AWG

• 40 cavity arrangement

• In-line or PCB mount

• Square thermoplastic housing

• Jackscrew for mating

DRB Series

Key Features:

• Accepts contact sizes 4 (100 amps), 8 (60

amps), 12 (25 amps), 16 (13 amps), and 20

(7.5 amps)

• 6-22 AWG

• 48, 60, 102, and 128 cavity arrangements

• Flange mount

• Rectangular, thermoplastic housing

• Jackscrew for mating

• Wedgelocks assure contact alignment and

retention

DRC Series

Key Features:

• Accepts contact sizes 16 (13 amps) and 20

(7.5 amps)

• 14-22 AWG

• 24, 38, 40, 50, 60, 64, 70, and 80 cavity ar-

rangements

• In-line, ﬂ ange, or PCB mount

• Rectangular, thermoplastic housing

• Jackscrew for mating

A STEP AHEAD

Deutsch Connector Series Overview

DT Series

Key Features:

• Accepts contact size 16 (13 amps)

• 14-20 AWG

• 2, 3, 4, 6, 8, and 12 cavity arrangements

• In-line, ﬂ ange, or PCB mount

• Rectangular, thermoplastic housing

• Integrated latch for mating

• Wedgelocks assure contact alignment and

retention

DTM Series

Key Features:

• Accepts contact size 20 (7.5 amps)

• 16-22 AWG

• 2, 3, 4, 6, 8, and 12 cavity arrangements

• In-line, ﬂ ange, or PCB mount

• Rectangular, thermoplastic housing

• Integrated latch for mating

• Wedgelocks assure contact alignment and

retention

DTP Series

Key Features:

• Accepts contact size 12 (25 amps)

• 10-14 AWG

• 2 and 4 cavity arrangements

• In-line, ﬂ ange, or PCB mount

• Rectangular, thermoplastic housing

• Integrated latch for mating

• Wedgelocks assure contact alignment and

retention

DTHD Series

Key Features:

• Accepts contact sizes 4 (100 amps), 8 (60

amps), and 12 (25 amps)

• 6-14 AWG

• 1 cavity arrangement

• In-line or ﬂ ange mount

• Circular, thermoplastic housing

• Integrated latch for mating

A STEP AHEAD

Deutsch Connector Series Overview

HD10 Series

Key Features:

• Accepts contact sizes 4 (100 amps), 12 (25

amps), and 16 (13 amps)

• 6-20 AWG

• 3, 4, 5, 6, and 9 cavity arrangements

• In-line, ﬂ ange, or PCB mount

• Circular, thermoplastic housing

• Coupling ring for mating

HD30 Series

Key Features:

• Accepts contact sizes 4 (100 amps), 8 (60

amps), 12 (25 amps), 16 (13 amps), and 20

(7.5 amps)

• 6-22 AWG

• 2, 6, 7, 8, 9, 14, 16, 18, 19, 20, 21, 23, 29,

31, 33, 35, and 47 cavity arrangements

• In-line or ﬂ ange mount

• Circular, aluminum housing

• Coupling ring for mating

HDP20 Series

Key Features:

• Accepts contact sizes 4 (100 amps), 8 (60

amps), 12 (25 amps), 16 (13 amps), and 20

(7.5 amps)

• 4-22 AWG

• 2, 6, 7, 8, 9, 14, 16, 18, 19, 20, 21, 23, 29,

31, 33, 35, and 47 cavity arrangements

• In-line or ﬂ ange mount

• Circular, thermoplastic housing

• Coupling ring for mating

DTV Series

Key Features:

• Accepts contact size 16 (13 amps)

• 14-20 AWG

• 18 cavity arrangement

• Flange mount

• Rectangular, thermoplastic housing

• Integrated latch for mating

• Wedgelocks assure contact alignment and

retention

A STEP AHEAD

Deutsch Connector Series Overview

Quick Connect Series

Key Features:

• Accepts contact sizes 16 (13 amps), 20 (7.5

amps), and 22 (5 amps)

• 16-26 AWG

• 2, 7, and 12 cavity arrangements

• In-line or ﬂ ange mount

• Circular, Ultem® housing

• Push button mechanism for mating

STRIKE Series

Key Features:

• Accepts contact sizes Ø12mm (300 amps),

Ø8mm (150 amps), 12 (25 amps), 16 (13

amps), and 20 (7.5 amps)

• 3/0-20 AWG

• 1, 4, 8, 18, 32, 36, 50, and 64 cavity

arrangements

• In-line, ﬂ ange, or PCB mount

• Square, thermoplastic housing

• Lever for mating

• TPA assures contact alignment and retention

WT Series

Key Features:

• Accepts contact sizes 4 (100 amps) and 16

(13 amps)

• 6, 16-20 AWG

• 3, 16, and 31 cavity arrangements

• In-line or ﬂ ange mount

• Circular, anodized aluminum or composite

housing

• Coupling ring for mating

IMC Series

Key Features:

• Accepts contact sizes 16 (13 amps), 20 (7.5

amps), and 22 (5 amps)

• 16-26 AWG

• 2, 3, 4, 5, 7, and 12 cavity arrangements

• In-line or ﬂ ange mount

• Circular, Ultem® housing

• Coupling ring for mating

Single Terminal

Contents

DTHD Series Overview 14

DTHD Part Numbering System 14

DTHD Dimensions 14

DTHD Special Modiﬁ cations 15

DTHD Accessories 15

Jiffy Splice Overview 16

Jiffy Splice Dimensions 16

Jiffy Splice How To Instructions 16

A STEP AHEAD

Single Terminal Solutions

Single Terminal Overview

Deutsch offers two different solutions for applications that require heavy duty single terminal connections. With the DTHD

Series and the Jiffy Splices, Deutsch provides environmentally sealed ﬁ eld-serviceable connections for the full range of wire

gauges covered by the Deutsch Common Contact System. The DTHD connectors are heavy duty power terminations for in-

line and mounted applications. Jiffy Splices are lightweight in-line splices for quick connections. Both options provide easy

installation and service with standard Deutsch tools and contacts.

DTHD 06 - 1 - 4 S - XXXX

Series

Style

04 = Receptacle

06 = Plug

Single Terminal

Special Modiﬁ cations

Contacts

P = Pin

S = Socket

Contact Size

4, 8, or 12

DTHD Series Part Numbering System

 DTHD Series Overview

DTHD connectors are single terminal connectors for

heavy duty applications. Easy to install, environmentally

sealed and compact in size, they are a simple, ﬁ eld

serviceable alternative to a splice. DTHD connectors are

available in three sizes, carry 25 to 100 amps, and can be

mounted or used in-line.

Contact

Size

DTHD Plug DTHD Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

12 1.498 (38.05) .771 (19.58) .570 (14.48) 2.068 (52.53) .850 (21.59) .710 (18.08)

8 1.498 (38.05) .861 (21.87) .660 (16.76) 2.068 (52.53) .940 (23.88) .800 (20.32)

4 1.498 (38.05) 1.076 (27.33) .875 (22.23) 2.068 (52.53) 1.170 (29.72) 1.045 (26.54)

Dimensions are for reference only.

DTHD Series Dimensions

A STEP AHEAD

Single Terminal Solutions

Special Modiﬁ cations

The DTHD Series connectors offer modiﬁ cations to enhance the design ﬂ exibility and meet application speciﬁ c needs. Op-

tions include end caps and ﬂ anges.

 E003 Modiﬁ cation

The E003 is an end cap modiﬁ cation. The end cap is a

protective cap that is sonically welded to the rear of the

connector to provide extra assurance.

 L013 and L009 Modiﬁ cation

The L013 and L009 are sealed ﬂ ange modiﬁ cations. The

L013 offers outside mounting and the L009 offers inside

mounting.

Accessories

There is a full line of mounting clips available for use with the DTHD Series. The mounting clips offer straight or side mount-

ing and several material options. The mounting clips are designed to be used on all DTHD receptacles.

Mounting Clip Part Number Mounting

Direction Color/Material Hole O.D.

inches (mm)

1027-003-1200 Straight Stainless steel .433 (11.0)

1027-005-1200 Straight Stainless steel .512 (13.0)

1027-004-1200 Straight Steel w/

zinc plating .512 (13.0)

1027-008-1200 Side Steel w/

zinc plating .433 (11.0)

1027-013-1200 Side Steel w/

zinc plating .323 (8.2)

1011-026-0205 Straight Gray

plastic .200 (5.08)

1011-030-0205 Straight Black

plastic ---

1011-310-0205*

*Connector removeable

with 50N of force

Straight Black

plastic ---

L009 L013

A STEP AHEAD

Single Terminal Solutions

Step 1:

Grasp contact approximately one

inch behind the contact crimp

barrel.

Step 2:

Hold Jiffy Splice between thumb

and forefinger approximately one

half inch behind cavity.

Step 3:

Push contact straight into Jiffy

Splice until a positive stop is felt.

An audible “snap” will occur when

correctly mated. A light tug will

conﬁ rm it is properly seated.

Step 1:

Snap appropriate size removal

tool over the wire.

Step 2:

Hold Jiffy Splice between thumb

and foreﬁ nger approximately one

half inch behind cavity. Slide tool

into cavity until resistance is felt and

retaining ﬁ ngers are engaged. Do

not twist or insert tool at an angle.

Step 3:

Grip Jiffy Splice between thumb

and foreﬁ nger and slowly pull

contact wire assembly with

removal tool out of cavity.

How To Instructions

Contact Insertion (after crimping)

Contact Removal

Part Number Size A B (min.) Wire AWG Insulation O.D.

JS-04-00 4 3.437

(87.30)

.765

(19.43) 6.280-.292

(7.11-7.42)

JS-12-00 12 2.500

(63.50)

.500

(12.70) 12-14 .134-.170

(3.40-4.32)

JS-16-00 16 2.465

(62.61)

.385

(9.78) 14-20 .100-.134

(2.54-3.40)

Dimensions are for reference only.

B Dia.

 Jiffy Splice Overview

Deutsch Jiffy Splices are a unique, ﬁ eld-serviceable alternative to permanent splices. Made from the same high

quality silicone elastomer as Deutsch connector seals and grommets, the Jiffy Splice body houses a contact

retention system that secures a mated pair of contacts in a compact environmentally sealed unit. Jiffy Splices

are easy to install and service with standard Deutsch tools.

Jiffy Splices

accept one

pin and one

socket.

Note

Jiff

lices

acce

one

n and one

socket

ote

Jiffy Splices

accept one

pin and one

socket.

Notice

DT Family

Contents

DT Family Overview 18 DTV Series 28

Part Numbering System 18 DTMH Series 29

Dimensions 19 DTMN Series 30

Conﬁ gurations 20 How To Instructions 31

Required Components 21-22

Special Modiﬁ cations 22-23

Accessories 24-27

A STEP AHEAD

DT Family

DT Family Overview

Deutsch DT, DTM, and DTP Series environmentally sealed connectors are designed speciﬁ cally for cable to cable

applications. The DT connectors are used in harsh environment applications where even a small degradation in connection

may be critical. Thermoplastic housings offer a wide operating temperature range and silicone rear wire and interface seals

allow the connectors to withstand conditions of extreme temperature and moisture.

The connector may be populated with either solid or stamped & formed style contacts. Contact insertion and removal does

not require any special tools. Contacts are retained in locked position by dielectric ﬁ ngers which are molded as an integral

part of the housing. Secondary wedgelocks are assembled at the mating interfaces to ensure contact positioning.

The Deutsch DT Series general purpose connectors will provide reliability and performance on the engine or transmission,

under the hood, on the chassis, or in the cab.

DT* 06 - 2 S * - XXXX

Series

Blank = DT Series

M = DTM Series

P = DTP Series

Style

04 = Receptacle

06 = Plug

Special Modiﬁ cations

Key (if applicable)

Contacts

P = Pin

S = Socket

Conﬁ guration

DT Family Part Numbering System

DT Series Overview

Deutsch’s DT Series connectors offer ﬁ eld proven reliability

and rugged quality. The DT design strengths include

optional ﬂ ange mounting, multi-pin arrangements,

lower cost, and design ﬂ exibility. The DT Series offers the

designer the ability to use multiple size 16 contacts, each

with 13 amp continuous capacity, within a single shell.

DTM Series Overview

Deutsch’s DTM Series connectors are the answer to all

of your smaller wire gauge applications. Building on

the DT design strengths, the DTM connector line was

developed to ﬁ ll the need for lower amperage, multi-

pin, inexpensive connectors. The DTM Series offers the

designer the ability to use multiple size 20 contacts, each

with 7.5 amp continuous capacity, within a single shell.

DTP Series Overview

Deutsch’s DTP Series connectors are the solution for your

power application requirements. Building on both the DT

and DTM design strengths, the DTP connector line was

developed to ﬁ ll the need for higher amperage, multi-pin,

inexpensive connectors.

The DTP Series offers the designer the ability to use

multiple size 12 contacts, each with a 25 amp continuous

capacity, within a single shell. The DTP connectors are

currently available in two and four pin conﬁ gurations.

A STEP AHEAD

DT Family

Cavity

DT Plug DT Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

2 1.118 (28.4) .628 (15.95) .591 (15.01) 1.708 (43.38) .670 (17.02) .675 (17.15)

3 1.118 (28.4) .934 (23.72) .718 (18.23) 1.698 (43.13) .973 (24.71) .832 (21.13)

4 1.218 (30.94) .724 (18.39) .716 (18.19) 1.808 (45.92) .776 (19.71) .820 (20.83)

6 1.218 (30.94) .891 (22.63) .716 (18.19) 1.808 (45.92) .951 (24.16) .820 (20.83)

8 1.217 (30.91) .776 (19.71) 1.465 (37.21) 1.798 (45.67) 1.000 (25.40) 1.435 (36.45)

12 1.218 (30.94) .716 (18.19) 1.597 (40.56) 1.808 (45.92) .876 (22.25) 1.597 (40.56)

Dimensions are for reference only.

DT Series Dimensions

Cavity

DTP Plug DTP Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

2 1.364 (34.65) .711 (18.06) .732 (18.59) 1.861 (47.27) .869 (22.07) .732 (18.59)

4 1.364 (34.65) .960 (24.38) .868 (22.05) 1.861 (47.27) 1.069 (27.15) .868 (22.05)

Dimensions are for reference only.

DTP Series Dimensions

Cavity

DTM Plug DTM Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

2 1.620 (41.15) .638 (16.21) .475 (12.07) 1.085 (27.56) .508 (12.90) .651 (16.54)

3 1.620 (41.15) .638 (16.21 .640 (16.26) 1.085 (27.56) .551 (14.00) .861 (20.73)

4 1.720 (43.69) .772 (19.61) .600 (15.24) 1.185 (30.10) .695 (17.65) .756 (19.20)

6 1.720 (43.69) .937 (23.80) .600 (15.24) 1.185 (30.10) .817 (20.75) .756 (19.20)

8 1.720 (43.69) .796 (20.22) 1.245 (31.62) 1.185 (30.10) .600 (15.24) 1.245 (31.62)

12 1.720 (43.69) .796 (20.22) 1.575 (40.01) 1.185 (30.10) .600 (15.24) 1.575 (40.01)

Dimensions are for reference only.

DTM Series Dimensions

A STEP AHEAD

DT Family

DTP0*-2*

2 size 12

DTP0*-4*

4 size 12

DT04-4P

4 size 16

X, X, X

Keying Options

A = A key

B = B key

C = C key

D = D key

Insert Arrangement

Insert Layout

Number and Size of Cavities

DT Family Connector Conﬁ gurations

DTM0*-08**

8 size 20

A, B, C, D

DTM0*-12**

12 size 20

A, B, C, D

DTM0*-2*

2 size 20

DTM0*-3*

3 size 20

DTM0*-4*

4 size 20

DTM0*-6*

6 size 20

DTM Series Conﬁ gurations

DT0*-08**

8 size 16

A, B, C, D

DT0*-12**

12 size 16

A, B, C, D

DT0*-6*

6 size 16

DT0*-2*

2 size 16

DT0*-3*

3 size 16

DT0*-4*

4 size 16

DT Series Conﬁ gurations

DTP Series Conﬁ gurations

A STEP AHEAD

DT Family

DTP Series Wedgelocks

Receptacle Plug

WP-2P Wedgelock for 2 way receptacle WP-2S Wedgelock for 2 way plug

WP-4P Wedgelock for 4 way receptacle WP-4S Wedgelock for 4 way plug

DT Series Wedgelocks

Receptacle Plug

W2P* Wedgelock for 2 way receptacle

*A, B, C, D keying available W2S* Wedgelock for 2 way plug

*A, B, C, D keying available

W3P* Wedgelock for 3 way receptacle

*J1939 keying available W3S* Wedgelock for 3 way plug

*J1939 keying available

W4P* Wedgelock for 4 way receptacle

*A, B, C, D keying available W4S* Wedgelock for 4 way plug

*A, B, C, D keying available

W6P Wedgelock for 6 way receptacle W6S Wedgelock for 6 way plug

W8P Wedgelock for 8 way receptacle W8S Wedgelock for 8 way plug

W12P Wedgelock for 12 way recep-

tacle W12S Wedgelock for 12 way plug

Required Components

Secondary Wedgelocks

Deutsch DT style electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure

proper contact alignment within each connector. Secondary wedgelocks are assembled at the mating interface and click

into place. If by chance the secondary wedgelocks are not properly seated during assembly, they will be pressed into locked

position during the mating of the connector.

Adding to the design ﬂ exibility of the DT Series, several wedgelocks offer keying options. Wedgelocks for enhanced seal

retention plugs (P012) are also available.

Jiffy Splices

accept one

pin and one

socket.

Note

iffy Splices

ccep

one

pin and one

socket.

eNo

Wedgelocks for

enhanced plugs

(P012) are

available.

Notice

A STEP AHEAD

DT Family

Special Modiﬁ cations

The DT Series connectors offer several modiﬁ cations to enhance the design ﬂ exibility and meet application speciﬁ c needs.

Options include enhanced seal retention, ﬂ anges, and connector body color just to mention a few. By combining the DT

Series connectors with the available modiﬁ cations and accessories, the design possibilities are immense.

DTM Series Wedgelocks

Receptacle Plug

WM-2P* Wedgelock for 2 way receptacle

*A, B, C, D keying available WM-2S* Wedgelock for 2 way plug

*A, B, C, D keying available

WM-3P Wedgelock for 3 way receptacle WM-3S Wedgelock for 3 way plug

WM-4P Wedgelock for 4 way receptacle WM-4S Wedgelock for 4 way plug

WM-6P Wedgelock for 6 way receptacle WM-6S Wedgelock for 6 way plug

WM-8P Wedgelock for 8 way receptacle WM-8S Wedgelock for 8 way plug

WM-12P Wedgelock for 12 way recep-

tacle WM-12S Wedgelock for 12 way plug

 B016 Modiﬁ cation

The B016 receptacle modiﬁ cation provides safety against

mis-mating. The B016 is available for the DT 12 way

connectors, DT13/15, and DTF13/15 PCB Series connec-

tors. In addition to the four keying positions (A, B, C, or

D) and color coding, the B016 enhancement gives the

user both visual and tactile proof of correct mating, thus

eliminating mis-mating opportunities during assembly.

Please note the P012 plug is the required mate for the

B016 receptacle to make the enhancement effective.

 P012 Modiﬁ cation

The DT P012 plugs provide enhanced front seal reten-

tion providing an ultra tight environmental seal. The

enhanced seal retention keeps the seal in place during

mating and unmating. The P012 modiﬁ cation requires an

enhanced P012 wedgelock. Deutsch’s P012 modiﬁ cation

is available in 2, 3, 4, 6, 8, and 12 cavity arrangements.

P012 plugs have a black connector body except for the 8

and 12 cavity arrangements, where the color is based on

the key.

A STEP AHEAD

DT Family

 E007 & E008 Modiﬁ cation

To meet the application requirements where wires

need added protection, the DT (E008) and DTM (E007)

Series may be supplied with shrink boot adapters. These

adapters accept shrink tubing.

 C015 Modiﬁ cation

The C015 modiﬁ cation offers a reduced diameter insert

cavity allowing for a proper seal with smaller wire insula-

tion. The C015 modiﬁ cation is also referred to as an “ E”

seal.

 E004 Modiﬁ cation

The E004 modiﬁ cation changes the connector body

color to black.

 Flange Modiﬁ cations

Designed to simplify wire routing and assembly, DT Series

receptacles are available in many mounting conﬁ gura-

tions and styles.

Welded ﬂ ange

• Welded flange - BL04, BL08, CL03, L012, LE14

• Welded flange, end cap - LE07, LE11

• Welded flange, shrink boot adapter - LE08, LE12

Sealed ﬂ ange

• Sealed flange, end cap - CL09, LE01, LE05, LE06,

LE09, LE10, LE17, LE21

• Sealed flange, shrink boot adapter - BL10, CL07

 E003 Modiﬁ cation

The E003 modiﬁ cation offers a protective end cap

attached to the rear of the connector. There are holes in

the cap to allow the contacts to be inserted.

 E005 Modiﬁ cation

The E005 modiﬁ cation offers a protective end cap

attached to the rear of the connector and has a black

connector body.

Jiffy Splices

accept one

pin and one

socket.

Note

Jiffy Splice

accept one

in and one

socket

NoteNote

For additional

modiﬁ cations,

please consult

the factory.

Notice

A STEP AHEAD

DT Family

Accessories

Deutsch Industrial offers several accessory items that can be used to complement the connectors. The DT family accessories

include items such as boots, backshells, gaskets, dust caps, and mounting clips. They are designed to assist in completing the

design requirements of speciﬁ c applications. Accessory items cover a wide array of design requirements such as assisting with

mounting, providing additional protection, and offering increased aesthetics.

Gasket P/N Connector P/N

DT3P-L012-GKT DT04-3P-L012

DT4P-L012-GKT DT04-4P-L012

DTP4P-L012-GKT DTP04-4P-L012

DT8P-L012-GKT DT04-08P*-L012

DT12-L012-GKT DT04-12P*-L012

DTM04-12P*-L012

 Gaskets

Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed

mounting ﬂ anges. Rated to operate in environments from -70°F to +225°F, these rugged high quality

neoprene gaskets form a tight seal between the panel face and connector ﬂ ange to help keep out

destructive elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and

FMVSS-302 ﬂ ammability speciﬁ cations.

 Dust Caps

The DT Series dust caps are made of either thermoplastic or durable plastisol and are designed to provide

protection for the connector interface when the two halves are not mated. The plastisol caps, available for

plugs and receptacles, are ideal for providing temporary protection from dirt, dust, and paint overspray. The

thermoplastic caps provide an environmental seal for an unmated plug.

Plastisol Dust Cap P/N Connector P/N

DTM3S-DC DTM06-3S

DT3P-DC DT04-3P

DT4P-DC DT04-4P

DT6P-DC DT04-6P

DTM12P-DC DTM04-12P*

DT12P-DC, DT12P-DC-BK DT04-12P*

DT12S-DC DT06-12S*

Thermoplastic Dust Cap P/N Connector P/N

1011-344-0205 DT06-2S

1011-345-0305 DT06-3S

1011-346-0405 DT06-4S

1011-347-0605 DT06-6S

1011-348-0805 DT06-08S*

1011-349-1205 DT06-12S*

A STEP AHEAD

DT Family

Receptacle Boot Description Boot Part Number

DT Series DTM Series DTP Series

2 way receptacle boot, gray DT2P-BT DTM2P-BT DTP2P-BT

2 way receptacle boot, black DT2P-BT-BK DTM2P-BT-BK DTP2P-BT-BK

3 way receptacle boot, gray DT3P-BT DTM3P-BT -

3 way receptacle boot, black DT3P-BT-BK - -

4 way receptacle boot, gray DT4P-BT DTM4P-BT DTP4P-BT

4 way receptacle boot, gray, enhanced length - - DTP4P-BT-EN

6 way receptacle boot, gray DT6P-BT DTM6P-BT -

6 way receptacle boot, black DT6P-BT-BK - -

8 way receptacle boot, gray DT8P-BT DTM8P-BT -

8 way receptacle boot, black DT8P-BT-BK - -

12 way receptacle boot, gray DT12P-BT DTM12P-BT -

12 way receptacle boot, black DT12P-BT-BK DTM12P-BT-BK -

12 way receptacle boot, gray, enhanced length DT12P-BT-EN - -

Plug Boot Description Boot Part Number

DT Series DTM Series DTP Series

2 way plug boot, gray DT2S-BT DTM2S-BT DTP2S-BT

2 way plug boot, black DT2S-BT-BK DTM2S-BT-BK -

3 way plug boot, gray DT3S-BT DTM3S-BT -

3 way plug boot, black DT3S-BT-BK DTM3S-BT-BK -

4 way plug boot, gray DT4S-BT DTM4S-BT DTP4S-BT

4 way plug boot, gray, enhanced length - - DTP4S-BT-EN

6 way plug boot, gray DT6S-BT DTM6S-BT -

6 way plug boot, black DT6S-BT-BK - -

8 way plug boot, gray DT8S-BT DTM8S-BT -

8 way plug boot, black DT8S-BT-BK DTM8S-BT-BK -

12 way plug boot, gray DT12S-BT DTM12S-BT -

12 way plug boot, black DT12S-BT-BK DTM12S-BT-BK -

12 way plug boot, gray, enhanced length DT12S-BT-EN - -

48 way plug boot, gray DT48S-BT - -

 Boots

Boots provide a professional looking ﬁ nishing touch for your Deutsch DT family connectors. Made of du-

rable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection

from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and

offer a slip-on design making installation quick and easy.

A STEP AHEAD

DT Family

Receptacle Backshells

Connector Style Strain

Relief

Tubing Size

(mm) P/N

DT04-2P 180° 6, 7.5, 8.5, and 10 1011-229-0205

180° X 6, 7.5, 8.5, and 10 1011-257-0205

90° 6, 7.5, 8.5, and 10 1011-230-0205

90° X 6, 7.5, 8.5, and 10 1011-258-0205

DT04-3P 180° 6, 7.5, 8.5, and 10 1011-233-0305

180° X 6, 7.5, 8.5, and 10 1011-261-0305

90° 6, 7.5, 8.5, and 10 1011-234-0305

90° X 6, 7.5, 8.5, and 10 1011-262-0305

DT04-4P 180° 6, 7.5, 8.5, and 10 1011-237-0405

180° X 6, 7.5, 8.5, and 10 1011-265-0405

90° 6, 7.5, 8.5, and 10 1011-238-0405

90° X 6, 7.5, 8.5, and 10 1011-266-0405

DT04-6P 180° 8.5, 10, and 13 1011-241-0605

180° X 8.5, 10, and 13 1011-269-0605

90° 8.5, 10, and 13 1011-242-0605

90° X 8.5, 10, and 13 1011-270-0605

DT04-08P* 180° 8.5, 10, and 13 1011-245-0805

90° 8.5, 10, and 13 1011-246-0805

DT04-12P* 180° 10, 13, and 17 1011-249-1205

90° 10, 13, and 17 1011-250-1205

Plug Backshells

Connector Style Strain

Relief

Tubing Size

(mm) P/N

DT06-2S 180° 6, 7.5, 8.5, and 10 1011-227-0205

180° X 6, 7.5, 8.5, and 10 1011-255-0205

90° 6, 7.5, 8.5, and 10 1011-228-0205

90° X 6, 7.5, 8.5, and 10 1011-256-0205

DT06-3S 180° 6, 7.5, 8.5, and 10 1011-231-0305

180° X 6, 7.5, 8.5, and 10 1011-259-0305

90° 6, 7.5, 8.5, and 10 1011-232-0305

90° X 6, 7.5, 8.5, and 10 1011-260-0305

DT06-4S 180° 6, 7.5, 8.5, and 10 1011-235-0405

180° X 6, 7.5, 8.5, and 10 1011-263-0405

90° 6, 7.5, 8.5, and 10 1011-236-0405

90° X 6, 7.5, 8.5, and 10 1011-264-0405

DT06-6S 180° 8.5, 10, and 13 1011-239-0605

180° X 8.5, 10, and 13 1011-267-0605

90° 8.5, 10, and 13 1011-240-0605

90° X 8.5, 10, and 13 1011-268-0605

DT06-08S* 180° 8.5, 10, and 13 1011-243-0805

90° 8.5, 10, and 13 1011-244-0805

DT06-12S* 180° 10, 13, and 17 1011-247-1205

90° 10, 13, and 17 1011-248-1205

Connector FP [N] FT [N]

DT04-2P / DT06-2S 50 / 50 50 / 10

DT04-3P / DT06-3S 50 / 50 50 / 50

DT04-4P / DT06-4S 50 / 50 50 / 25

DT04-6P / DT06-6S 50 / 50 50 / 30

DT04-08P* / DT06-08S* 50 / 50 50 / 35

DT04-12P* / DT06-12S* 50 / 50 50 / 40

90° 90°

 Backshells

The Deutsch DT Series backshells are designed to

snap onto and mate with all standard (basic plug and

receptacles without modiﬁ cations) DT Series connectors.

The rigid, durable backshells offer a high level of

protection and allow convoluted tubing to nest within

the rear of the backshell. Straight (180°) and right

angle (90°) versions and backshells with strain relief for

jacketed cable are also available.

The backshells are available for both standard plugs

and standard receptacles. Since they are designed to

work with the standard DT connectors, tests should be

conducted for ﬁ t and function of a backshell being used

on any part with a modiﬁ cation.

Pull Off Strength

A STEP AHEAD

DT Family

Mounting Clip Part Number Used On

(Receptacles)

Mounting

Direction Color/Material Hole O.D.

inches (mm)

1027-003-1200 DT 2, 3, 4, 6, 12

DTM, DTP (all) Straight Stainless steel .433 (11.0)

1027-005-1200 DT 2, 3, 4, 6, 12

DTM, DTP (all) Straight Stainless steel .512 (13.0)

1027-004-1200 DT 2, 3, 4, 6, 12

DTM, DTP (all) Straight Steel w/

zinc plating .512 (13.0)

1027-008-1200 DT 2, 3, 4, 6, 12

DTM, DTP (all) Side Steel w/

zinc plating .433 (11.0)

1027-013-1200 DT 2, 3, 4, 6, 12

DTM, DTP (all) Side Steel w/

zinc plating .323 (8.2)

1027-001-0800 DT 8 cavity only Straight Stainless steel .433 (11.0)

1027-006-0800 DT 8 cavity only Straight Stainless steel .512 (13.0)

1027-002-0800 DT 8 cavity only Straight Steel w/

zinc plating .512 (13.0)

1027-014-0800 DT 8 cavity only Straight Steel w/

zinc plating .323 (8.2)

1011-026-0205 DT 2, 3, 4, 6, 12

DTM, DTP (all) Straight Gray

plastic .200 (5.08)

1011-030-0205 DT 2, 3, 4, 6, 12

DTM, DTP (all) Straight Black

plastic ---

1011-310-0205*

*Connector removeable

with 50N of force

DT 2, 3, 4, 6, 12

DTM, DTP (all) Straight Black

plastic ---

1011-027-0805 DT 8 cavity only Straight Gray

plastic .200 (5.08)

 Mounting Clips

Mounting clips are used to mount DT Series connectors. To meet design needs, the clips are available for several

conﬁ gurations and in plastic or stainless steel.

A STEP AHEAD

DT Family

DTV Series Wedgelocks

Receptacle Plug

WV-18P Wedgelock for 18 way

receptacle WV-18S Wedgelock for 18 way plug

DTV Series Overview

Deutsch’s DTV Series connectors offer the same time tested reliability and performance

as the DT Series, with the added ﬂ exibility of an 18 cavity ﬂ anged design. Deutsch con-

tinues its tradition of providing an environmentally sealed connector to meet even your

toughest application needs.

DTV 06 - 18 S *

Series

Style

02 = Receptacle

06 = Plug

Conﬁ guration

Key

A, B, C, or D

Contacts

P = Pin

S = Socket

Cavity

DTV Plug DTV Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

18 1.405 (35.69) 1.059 (26.90) 1.450 (36.83) 2.495 (63.37) 1.786 (45.36) 3.194 (81.12)

Dimensions are for reference only.

DTV Series Part Numbering System

DTV Series Dimensions

Secondary Wedgelocks

A STEP AHEAD

DT Family

DTMH Series Overview

The DTMH is an environmentally sealed, high temperature connector capable of operat-

ing in temperatures -55° to +150°C. The DTMH accepts size 20 contacts and carries 7.5

amps each. The DTMH connectors feature an integrated TPA for easy assembly.

Cavity

DTMH Plug DTMH Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

2 1.085 (27.56) .508 (12.90) .555 (14.10) 1.620 (41.15) .638 (16.21) .729 (18.52)

3 1.085 (27.56) .558 (14.17) .640 (16.26) 1.620 (41.16) .638 (16.21) .894 (22.71)

4 1.185 (30.10) .652 (16.56) .680 (17.27) 1.720 (43.69) .772 (19.61) .834 (21.18)

Dimensions are for reference only.

DTMH Series Dimensions

DTMH0*-2**

2 size 20

DTMH0*-3**

3 size 20

DTMH0*-4**

4 size 20

DTMH Series Conﬁ gurations

DTMH 04 - 2 P *

Series

Style

04 = Receptacle

06 = Plug

Conﬁ guration

Key

A, B, C, or D

Contacts

P = Pin

S = Socket

DTMH Series Part Numbering System

A STEP AHEAD

DT Family

Cavity

DTMN Plug DTMN Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

2 .950 (24.13) .346 (8.78) .370 (9.40) 1.198 (30.43) .334 (8.48) .444 (11.28)

3 .945 (24.00) .406 (10.31) .785 (19.93) 1.188 (30.18) .400 (10.16) .810 (20.56)

Dimensions are for reference only.

DTMN Series Dimensions

DTMN Series Overview

The DTMN is a non-environmentally sealed connector. The DTMN is available in a 2 or 3

cavity connector and accepts size 20 contacts. The DTMN connector is designed to offer

Deutsch quality and reliability when a sealed connector is not required.

DTMN0*-2**

2 size 20

DTMN0*-3**

3 size 20

DTMN Series Conﬁ gurations

DTMN 04 - 2 P

Series

Style

04 = Receptacle

06 = Plug

Contacts

P = Pin

S = Socket

Conﬁ guration

DTMN Series Part Numbering System

A STEP AHEAD

DT Family

Step 1:

Grasp crimped contact ap-

proximately one inch behind

the contact barrel.

Step 2:

Hold connector with rear

grommet facing you.

Step 3:

Push contact straight into

connector grommet until a

click is felt. A slight tug will

conﬁ rm that it is properly

locked in place.

Step 4:

Once all contacts are in

place, insert green wedge.

The green wedge will snap

into place.

How To Instructions

Contact Insertion

Step 1:

Remove green wedge using

needlenose pliers to pull

wedge straight out.

Step 2:

To remove the contacts,

gently pull wire backwards,

while at the same time

releasing the locking ﬁ nger

by moving it away from the

contact with a screwdriver.

Step 3:

Hold the rear seal in place,

as removing the contact will

displace the seal.

Contact Removal

Note

Jiffy Splices

accept one

pin and one

socket.

Note

y Splices

accept one

in and one

ocket.

Note

ote

tete

Note

The receptacle is

shown, use the

same procedure

for the plug.

Notice

Diodes & Resistors

Contents

Diodes & Resistors Overview 34

Part Numbering System 34

Conﬁ gurations 34

Diode & Resistor Characteristics 35

A STEP AHEAD

Diodes & Resistors

Diodes & Resistors Overview

Deutsch DT connectors with diodes and resistors are useful anywhere you need to regulate power or protect a device

against a potential power surge.

A diode allows current to ﬂ ow in one direction only. By preventing current from traveling a circuit in the wrong direction,

a diode can protect an electronic device from damage. Devices with batteries will often use diodes to prevent power from

ﬂ owing in reverse if the battery is not installed correctly.

A resistor limits or blocks current ﬂ ow in both directions. Resistors protect sensitive electronics by limiting the amount of

electricity that can ﬂ ow to the device through the resistor, and therefore preventing power spikes. For example, resistors are

used to prevent power surges from burning out an LED by restricting current ﬂ ow to the light.

Deutsch diode and resistor connectors are easily added to an application after the fact if unwanted power surges are

discovered.

DT* 04 - 2 P - RT XX

Series

Blank = DT Series

M = DTM Series

Style

04 = Receptacle

06 = Plug

Conﬁ guration

Special Modiﬁ cations

Electronic Package Designator

Contacts

P = Pin

S = Socket

DT04-4P-****

4 size 16

Insert Arrangement

Insert Layout

Number and Size of Cavities

Part Numbering System

Diode & Resistor Conﬁ gurations

DTM Series Conﬁ gurations DT Series Conﬁ gurations

DTM0*-2*-****

2 size 20 DT0*-2*-****

2 size 16

DT0*-3*-****

3 size 16

DT0*-4*-****

4 size 16

Jiffy Splices

accept one

pin and one

socket.

Note

Jiff

Splice

cce

t one

in and one

ocket

NoteNote

Please see DT

Family for

connector

dimensions.

Notice

A STEP AHEAD

Diodes & Resistors

DTM

Series

Part

Number

Plug or

Receptacle

Resistor

Ohms

Resistor

Watts

Resistor

Tolerance Color

DTM04-2P-EP10 Receptacle 120 0.4 5% Black (B keyed

wedgelock included)

DTM04-2P-P006 Receptacle 120 0.4 5% Gray (A keyed

wedgelock included)

DTM06-2S-EP10 Plug 120 0.4 5% Black (B keyed

wedgelock included)

DTM06-2S-P006 Plug 120 0.4 5% Gray (A keyed

wedgelock included)

Series

Part

Number

Plug or

Receptacle

Resistor

Ohms

Resistor

Watts

Resistor

Tolerance Color

DT04-2P-RT25 Receptacle 27k 0.5 1% Black

DT04-3P-EP10 Receptacle 120 0.4 min. 10% Black (J1939 keyed

wedgelock included)

DT04-3P-P006 Receptacle 120 0.4 min. 10% Gray (J1939 keyed

wedgelock included)

DT06-3S-EP10 Plug 120 0.4 min. 10% Black (J1939 keyed

wedgelock included)

DT06-3S-P006 Plug 120 0.4 min. 10% Gray (J1939 keyed

wedgelock included)

Series

Part

Number

Plug or

Receptacle

Diode Part

Number

Peak Reverse

Volts

Peak Forward

Volts

Avg. Forward

Current Color

DT04-2P-RT01 Receptacle

Motorola

Diode:

MUR460

600 V max. 1.28 V max. 4.0 A max. Black

DT04-2P-RT02 Receptacle Toshiba Diode:

3GZXX 400 V max. 1.0 V max. 3.0 A max. Black

DT04-4P-RT01 Receptacle

Motorola

Diode:

MUR460 (3)

600 V max. 1.28 V max. 4.0 A max. Black

DT04-4P-RT03 Receptacle

Motorola

Diode:

MUR460 (2)

600 V max. 1.28 V max. 4.0 A max. Gray

Deutsch Diode Characteristics

Deutsch Resistor Characteristics

Bussing Options

Contents

DT Bussed Feedback Overview 38 HDFB Series Overview 40

DT Family Part Numbering

System 38 HDFB Part Numbering System 40

DT Series Dimensions 38 HDFB Series Dimensions 40

DT Bussed Arrangements 39 HDFB Series Arrangements 41

HDFB Series Accessories 41

A STEP AHEAD

Deutsch Bussing Options

Bussed Overview

Deutsch Industrial bussed feedback receptacles are environmentally sealed connectors designed for use in heavy duty appli-

cations where multiple circuits require a common electrical pathway. Available in the DT and HDFB Series, Deutsch bussed

connectors feature integrated bussbars with standard Deutsch contacts.

A bussbar, or buss, is a thin conductive strip connecting two or more contacts within the body of a connector. Bussbars

allow power or data to be fed into a connector through one or more terminals and drawn out as needed through the other

contacts on the same buss. Connectors can carry one or more bussbars, creating multiple independent electrical circuits

within the same connector body and distributing power or data to many components. A single bussed connector can re-

place several standard connectors or splices, saving space, wiring, and weight.

DT Series Bussed Feedback Receptacles

DT bussed feedback receptacles are a compact economical

bussing option housed in rugged, ﬁ eld-proven DT

receptacle bodies. The bussed DTs mate with standard

DT plugs and meet all the performance speciﬁ cations for

the DT Series. The connectors are available in multiple

buss conﬁ gurations using standard size 16 contacts, with

plating options in nickel or gold.

Cavity

DT Receptacle

Overall Length

Overall Height

Overall Width

4 1.868 (47.45) .797 (20.24) .820 (20.83)

6 1.858 (47.19) .972 (24.69) .820 (20.83)

8 1.848 (46.94) 1.000 (25.40) 1.435 (36.45)

12 2.043 (51.89) .876 (22.25) 1.597 (40.56)

Dimensions are for reference only.

DT Series Dimensions

DT 04 - 4 P * - XXXX

Series

Style

04 = Receptacle

Conﬁ guration

Special Modiﬁ cations

Key (if applicable)

Contacts

P = Pin

DT Family Part Numbering System

A STEP AHEAD

Deutsch Bussing Options

The maximum current

rating is the total amount

of current for the entire

buss. Current can be

distributed in many

combinations, but

cannot exceed 13

amps per contact.

Notice

Bussing

Arrangements

Maximum

Current Rating*

Buss

Plating

Connector

Color

Receptacle

Part Number

Mating Plug

Part Number

(1) 4

(1) 4 Pin Buss=26 amps Nickel

Nickel

Black

Gray

DT04-4P-EP13

DT04-4P-P021

DT06-4S-****

(1) 6

(1) 6 Pin Buss=39 amps Nickel

Nickel

Black

Gray

DT04-6P-EP13

DT04-6P-P021

DT06-6S-****

(2) 3’s

(2) 3 Pin Busses=13 amps

each Nickel Black DT04-6P-EP14 DT06-6S-****

(1) 8

(1) 8 Pin Buss=52 amps Nickel

Nickel

Gray

Black

DT04-08PA-P021

DT04-08PB-P021

DT06-08SA-****

DT06-08SB-****

(1) 3, (1) 5

(1) 3 Pin Buss=13 amps

(1) 5 Pin Buss=26 amps

Nickel

Gray

Black

DT04-08PA-P028

DT04-08PB-P028

DT06-08SA-****

DT06-08SB-****

(2) 4’s

(2) 4 Pin Busses=26 amps

each

Nickel

Gray

Black

DT04-08PA-P026

DT04-08PB-P026

DT06-08SA-****

DT06-08SB-****

(1) 12

(1) 12 Pin Buss=78 amps

Gold

Nickel

Gray

Black

Gray

Black

DT04-12PA-P016

DT04-12PB-P016

DT04-12PA-P021

DT04-12PB-P021

DT06-12SA-****

DT06-12SB-****

DT06-12SA-****

DT06-12SB-****

(2) 6’s

(2) 6 Pin Busses=39 amps

each

Nickel

Gold

Gray

Black

DT04-12PA-P026

DT04-12PB-P026

DT04-12PB-P027

DT06-12SA-****

DT06-12SB-****

(3) 4’s

(3) 4 Pin Busses=26 amps

each Nickel Gray DT04-12PA-P075 DT06-12SA-****

(4) 3’s

(4) 3 Pin Busses=13 amps

each

Nickel

Gold

Gray

Black

Gray

Black

DT04-12PA-P030

DT04-12PB-P030

DT04-12PA-P031

DT04-12PB-P031

DT06-12SA-****

DT06-12SB-****

DT06-12SA-****

DT06-12SB-****

*Maximum current rating is the total amperage for the buss

DT Series Bussed Arrangements

In the examples, there are three size 16 pins each rated for 13 amps mounted to the

buss. A total of 13 amps can be pulled into one pin and going out the 13 amps are split

between the remaining two pins. No more than 13 amps can go through any single pin.

13 amps

10 amps

3 amps 13 amps

6.5 amps

A STEP AHEAD

Deutsch Bussing Options

 HDFB Series Overview

Deutsch Industrial HDFB connectors are self-

contained, environmentally sealed, bussed feed-

back modules designed for use in heavy duty

applications. Available in ﬁ ve bussing arrange-

ments with two contact sizes, each HDFB holds

one or more integrated busses formed from

standard Deutsch pin contacts and a thin con-

ductive strip. HDFBs mount in place with light-

weight aluminum brackets, and the pins inside

mate with standard Deutsch sockets.

HDFB - 12 - **S

Series

Contact Size

12 or 16

Arrangement

01 = (1) 10 pin bus

02 = (1) 6 pin bus & (1) 4 pin bus

03 = (2) 4 pin busses & (1) 2 pin bus

04 = (3) 2 pin busses & (1) 4 pin bus

06 = (1) 9 pin bus & (4) 3 pin busses

HDFB Series Part Numbering System

Bussing

Arrangement

HDFB Receptacle

Overall Length

Overall Height

Overall Width

01-04 1.197 (30.40) 1.589 (40.36) 2.310 (58.67)

06 1.197 (30.40) 1.619 (41.12) 2.326 (59.08)

Dimensions are for reference only.

HDFB Series Dimensions

A STEP AHEAD

Deutsch Bussing Options

Size 12 Contacts

Size 16 Contacts

HDFB-16-06S

06 Arrangement

HDFB-12-01S

01 Arrangement

HDFB-12-02S

02 Arrangement

HDFB-12-03S

03 Arrangement

HDFB-12-04S

04 Arrangement

HDFB Series Arrangements

Accessories

Deutsch Industrial offers mounting brackets for use with the HDFB Series. The brackets are aluminum and accommodate

two or three HDFB modules. Please request a drawing for mounting speciﬁ cations.

Mounting Brackets

Part Number Description

0427-202-0290 2 module capacity mounting bracket, outside dimensions

3.575 x 3.019 (90.81 x 76.68)

0427-201-0390 3 module capacity mounting bracket, outside dimensions

3.575 x 4.016 (90.81 x 102.01)

Controller Area

Networks

Contents

CAN Overview 44

J1939/13 9-pin Diagnostic 45

J1939/11 Schematics 46

J1939/15 Schematics 47

ISO Box 48

A STEP AHEAD

Controller Area Networks

Whether you’re building a Controller Area Network

for anything from on/off-highway, construction, mate-

rial handling, agriculture machines, or your OEM ﬂ eet of

ﬁ re engines, Deutsch has a solution for your CAN needs.

Deutsch offers several conﬁ gurations: 2-wire, 3-wire, and

4-wire, with in-line and ﬂ ange mount, along with splitters,

heavy duty breakaway connectors, and an off-board 9-pin

diagnostic connector.

SAE J1939 is a speciﬁ c type of CAN that deﬁ nes the com-

munications pathways for vehicle networks. Improved

electrical systems as deﬁ ned under SAE J1939 allow elec-

trical devices to communicate with each other. Communi-

cation occurs using a Controlled Area Network between

intelligent sensors over a serial network. Through a series

of microprocessors a CAN interconnects every device es-

tablishing a common link between each.

There are four main electrical interconnect subsets of

J1939 including /11, /12, /13, and /15:

• J1939/11 is a 3-wire system that uses the Deutsch

DT Series connectors primarily for truck and

bus. The DT Series accepts size 16 contacts and

14-20 AWG. Connector options include in-line,

bulkhead, “Y” splitter, and terminating resistors.

• J1939/12 is a system that requires the Deutsch DT

Series, HD30 Series, and ISO Box (HDBox). This

group of electrical interfaces terminates a CAN

between the tractor and its implement. Its main

feature is a breakaway function that prevents

damage to the tractor or implement in case of an

accidental drive-away disconnect.

• J1939/13 is a system that uses the Deutsch HD10

Series connectors for on-board diagnostics. The

HD10 Series accepts size 16 contacts and 14-20

AWG.

• J1939/15 is a 2-wire system that uses the Deutsch

DTM Series connectors. The DTM Series accepts

size 20 contacts and 16-22 AWG. Connector

options include in-line, “Y” splitter, and

terminating resistors.

The continued sophistication in design of equipment is de-

manding increased response of electrical systems. The ap-

plication of J1939 has allowed designers to improve both

the quantity and the quality of the options offered along

with the increased electrical system reliability.

CAN Overview

Controller Area Networks, or CAN are multiplex data systems. Multiplexing allows multiple data signals to travel on the same

wires, integrating separate electronic systems and applications to a single point control and monitoring system. Using signals

sent over a serial network, CAN systems provide instantaneous monitoring of diagnostic and control systems allowing early

detection of potential problems. Early detection of problems leads to lower repair costs and reduced downtime. CAN systems

allow an operator to use a single command station to control diagnostic systems and receive such varied information as

brake and transmission temperature, tire pressure, fuel efﬁ ciency, and emissions levels. Anything that can be measured and

controlled electronically can be monitored and directed by a CAN system.

A STEP AHEAD

Controller Area Networks

J1939/13 Type II Universal 9-pin Diagnostic

Deutsch’s J1939/13, HD10 9 pin connector is a stan-

dard diagnostic tool interface for on- and off-highway

OEMs. The HD10-9-1939P*-P080 is a data port connec-

tor designed to allow an on-board CAN system to mate

with a diagnostic computer. The green, Type II connec-

tors, HD10-9-1939P-P080, are for use with the 500 kbps

network. The Deutsch HD10 J1939/13 connectors offer

several mounting options for the receptacle, and a mat-

ing plug that is available with or without a coupling ring.

Description Part Number

Receptacle, Flange Mount, Type II HD10-9-1939P-P080

Receptacle, Flange Mount, Type II,

Reduced Wire Seal

HD10-9-1939PE-P080

Receptacle, Panel Nut Mount, Type

HD10-9-1939P-BP03

Receptacle, Panel Nut Mount, Type

II, Reduced Wire Seal

HD10-9-1939PE-BP03

Receptacle, Type II HD14-9-1939P-P080

Receptacle, Type II, Reduced Wire

Seal

HD14-9-1939PE-P080

Plug, Coupling Ring, Type II HD16-9-1939S-P080

Plug, Coupling Ring, Type II,

Reduced Wire Seal

HD16-9-1939SE-P080

Plug, No Coupling Ring (Slip-on),

Type II

HD17-9-1939S-P080

Plug, No Coupling Ring (Slip-on),

Type II, Reduced Wire Seal

HD17-9-1939SE-P080

Pin, Solid, Size 16, Gold 0460-202-1631

Pin, Solid, Size 16, Gold, Extended 0460-247-1631

Socket, Solid, Size 16, Gold 0462-201-1631

Socket, Solid, Size 16, Gold,

Extended

0462-221-1631

 J1939/13 Universal 9-pin Diagnostic

Deutsch’s J1939/13, HD10 9 pin connector is a standard

diagnostic tool interface for on- and off-highway OEMs.

The HD10-9-1939P is a data port connector designed to

allow an on-board CAN system to mate with a diagnostic

computer. The connectors are for use with the 250 kbps

network. The Deutsch HD10 J1939/13 connectors offer

several mounting options for the receptacle, and a mat-

ing plug that is available with or without a coupling ring.

Description Part Number

Receptacle HD10-9-1939P

Receptacle, Panel Nut Mount HD10-9-1939P-B022

Receptacle, Panel Nut Mount,

Reduced Wire Seal

HD10-9-1939PE-

B022

Receptacle, Reduced Wire Seal HD10-9-1939PE

Plug, Coupling Ring HD16-9-1939S

Plug, Coupling Ring, Reduced Wire

Seal

HD16-9-1939SE

Plug, No Coupling Ring (Slip-on) HD17-9-1939S

Plug, No Coupling Ring (Slip-on),

Reduced Wire Seal

HD17-9-1939SE

Pin, Solid, Size 16, Gold 0460-202-1631

Pin, Solid, Size 16, Gold, Extended 0460-247-1631

Socket, Solid, Size 16, Gold 0462-201-1631

Socket, Solid, Size 16, Gold,

Extended

0462-221-1631

A STEP AHEAD

Controller Area Networks

Receptacle-A-

DT04-3P-E008

DT04-3P-EE01

Wedge-A-

W3P

ECU I ECU II ECU II + I

Plug-A-

DT06-3S-P032

Wedge-A-

W3S-P012

Receptacle-A-

DT04-3P-LE08

Wedge-A-

W3P

Receptacle-A-

DT04-3P-LE08

Wedge-A-

W3P

Plug-A-

DT06-3S-P032

Wedge-A-

W3S-P012

Plug-A-

DT06-3S-P032

Wedge-A-

W3S-P012

Plug-B-

DT06-3S-P032

Wedge-B-

W3S-1939-P012

Terminating Receptacle

DT04-3P-P006

DT04-3P-EP10

Wedgelock Included

Receptacle “Y”-

DT04-3P-P007

Plug-B-

DT06-3S-P032

Wedge-B-

W3S-1939-P012

Terminating Receptacle

DT04-3P-P006

DT04-3P-EP10

Wedgelock Included

Receptacle-B-

DT04-3P-LE08

Wedge-B-

W3P-1939

Battery

+ -

Plug-A-

DT06-3S-P032

Wedge-A-

W3S-P012

Plug-B-

DT06-3S-P032

Wedge-B-

W3S-1939-P012

Plug-B-

DT06-3S-P032

Wedge-B-

W3S-1939-P012 Plug-B-

DT06-3S-P032

Wedge-B-

W3S-1939-P012

J1939/11 3 Wire System

Part Number Description Part Number Description

DT04-3P-P007 Receptacle, “Y” Connector W3P-1939 Wedgelock, Blue

DT04-3P-E008 Receptacle, Gray, Shrink Boot Adapter W3S Wedgelock, Orange

DT04-3P-P006 Receptacle, Gray, 120 Ohm Resistor W3S-P012 Wedgelock, Green

DT04-3P-EE01 Receptacle, Black, Shrink Boot Adapter W3S-1939 Wedgelock, Blue

DT04-3P-EP10 Receptacle, Black, 120 Ohm Resistor W3S-1939-P012 Wedgelock, Blue

DT06-3S-E008 Plug, Gray, Shrink Boot Adapter 0460-202-1631 Pin, Solid, Size 16, Gold

DT06-3S-P006 Plug, Gray, 120 Ohm Resistor 1060-16-0144 Pin, Stamped & Formed, Size 16, Gold

DT06-3S-EP11 Plug, Black, Shrink Boot Adapter 0460-247-1631 Pin, Solid, Size 16, Gold, Extended

DT06-3S-PP01 Plug, Black, 120 Ohm Resistor 0462-201-1631 Socket, Solid, Size 16, Gold

DT06-3S-PE01 Plug, Black, 120 Ohm Resistor, Latch

Guard

1062-16-0144 Socket, Stamped & Formed, Size 16,

Gold

DT06-3S-P032 Plug, Black, Single Piece Shrink Boot

Adapter

0462-221-1631 Socket, Solid, Size 16, Gold, Extended

SAE J1939/11 Deutsch Connector Options

Deutsch J1939/11 connectors are rugged ﬁ eld proven DT 3 pin connectors designed to meet the SAE requirements for

3-wire CAN applications linking ECUs for serial data communications. The DT 3 way connectors accommodate the CAN_HI,

CAN_LO and shield wires with a variety of options including “Y” receptacles, connectors with mounting ﬂ anges, keyed

wedgelocks to prevent mis-mating, and network terminating connectors with molded-in 120Ω resistors.

A STEP AHEAD

Controller Area Networks

Receptacle “A”

DTM04-2P-****

Wedge “A”

WM-2P

ECU ECU N ECU N + I

Plug “A”

DTM06-2S-****

Wedge “A”

WM-2S

Plug “A”

DTM06-2S-****

Wedge “A”

WM-2S

Receptacle “A”

DTM04-2P-****

Wedge “A”

WM-2P

Receptacle “A”

DTM04-2P-****

Wedge “A”

WM-2P

Plug “A”

DTM06-2S-****

Wedge “A”

WM-2S

Plug “A”

DTM06-2S-****

Wedge “A”

WM-2S

Plug “B”

DTM06-2S-****

Wedge “B”

WM-2SB

Plug “B”

DTM06-2S-****

Wedge “B”

WM-2SB

Terminating Receptacle “B”

DTM04-2P-EP10

Wedge “B”

WM-2PB

Wedgelock Included

Y-Receptacle

DTM04-2P-P007

Terminating Receptacle

DTM04-2P-EP10

Wedge “B”

WM-2PB

Wedgelock Included

Receptacle “B”

DTM04-2P-****

Wedge “B”

WM-2PB

Plug “B”

DTM06-2S-****

Wedge “B”

WM-2SB

Plug “B”

DTM06-2S-****

Wedge “B”

WM-2SB

Plug “B”

DTM06-2S-****

Wedge “B”

WM-2SB

J1939/15 2 Wire System

Part Number Description Part Number Description

DTM04-2P-P007 Receptacle, “Y” Connector WM-2PA Wedgelock, Gray

DTM04-2P-E007 Receptacle, Gray, Shrink Boot Adapter WM-2PB Wedgelock, Black

DTM04-2P-P006 Receptacle, Gray, 120 Ohm Resistor WM-2S Wedgelock, Orange

DTM04-2P-EE03 Receptacle, Black, Shrink Boot Adapter WM-2SA Wedgelock, Gray

DTM06-2S-P007 Plug, Gray, Shrink Boot Adapter WM-2SB Wedgelock, Black

DTM06-2S-P006 Plug, Gray, 120 Ohm Resistor 0460-202-2031 Pin, Solid, Size 20, Gold

DTM06-2S-EE03 Plug, Black, Shrink Boot Adapter 1060-20-0144 Pin, Stamped & Formed, Size 20, Gold

DTM06-2S-EP10 Plug, Black, 120 Ohm Resistor 0462-201-2031 Socket, Solid, Size 20, Gold

WM-2P Wedgelock, Orange 1062-20-0144 Socket, Stamped & Formed, Size 20,

Gold

SAE J1939/15 Deutsch Connector Options

SAE J1939/15 deﬁ nes the requirements for reduced physical layer 2-wire CAN systems consisting of an unshielded twisted

pair of wires. Deutsch DTM 2 way connectors are offered in several modiﬁ cations to meet the requirements of this stan-

dard. DTM connectors for serial data communications include “Y” receptacles, connectors with end caps and shrink boot

adapters, and receptacles with molded-in 120Ω resistors for network terminations.

A STEP AHEAD

Controller Area Networks

ISO/CD 11783-2 & J1939/12 ISO Box and

Associated Connectors

Originally designed for agricultural applications, the

Deutsch J1939/12 ISO Box creates a communication

pathway between an on-board CAN system and the

electronic components on an attached implement. The

HDBox, which holds two DT13 connectors and an HD30

Series receptacle, mounts on the vehicle and mates with

an HD30 plug connector that features a breakaway cou-

pling ring. Deutsch breakaway couplings are designed to

prevent damage to the vehicle or the attached implement

by fragmenting and separating from the vehicle in the

event of a drive-away disconnect.

Description Part Number

ISO Box Assembly HDBOX-24-91PN

ISO Box Assembly, Reduced Wire

Seal

HDBOX-24-91PE

Plug, Cable Clamp Assembly HD36-24-91SN-059

Plug, Cable Clamp Assembly,

Reduced Wire Seal

HD36-24-91SE-059

Plug, Breakaway Coupling, Cable

Clamp Assembly

HDB36-24-91SN-059

Plug, Breakaway Coupling, Cable

Clamp Assembly, Reduced Wire Seal

HDB36-24-91SE-059

Plug, Black, End Cap DT06-4S-EP06*

Plug, Black, End Cap DT06-2S-EP06*

Wedgelock, Green W4S-P012

Wedgelock, Green W2S-P012

Pin, Solid, Size 8 0460-204-08141

Pin, Solid, Size 12 0460-204-12141

Pin, Solid, Size 16, Gold 0460-202-1631

Socket, Solid, Size 8 0462-203-08141

Socket, Solid, Size 12 0462-203-12141

Socket, Solid, Size 16, Gold 0462-201-1631

*DT Series receptacles are molded in the HDBox

Printed Circuit Board

Contents

Printed Circuit Board

Overview 50

PCB Connector Options 50

DRC Series 51-52

DT Family 53-55

HD10 Series 55

STRIKE Series 55

PCB Enclosures and Headers 56-57

Electronic Module Design

Recommendations 58-59

A STEP AHEAD

Printed Circuit Board Connectors

Printed Circuit Board Overview

Deutsch Industrial printed circuit board or PCB connectors are heavy duty environmentally sealed connectors designed for

wire-to-circuit board connections. Deutsch PCB connectors are built to maintain the integrity and continuity of data and

power signals in harsh environments. Developed and designed for heavy duty electronically equipped vehicles, Deutsch

Industrial printed circuit board connections use standard Deutsch connector bodies and will withstand dust, dirt, moisture,

and vibration.

Available in a variety of styles from several different connector families, Deutsch printed circuit board connectors cover a

range of pin counts from 2 to 80 and wire gauges from 10 to 22. Many of the connectors are available in straight, 90°, or

solder pot options.

Deutsch PCB connectors mate with standard Deutsch plugs. With integral silicone wire seals and molded-in contacts that

do not require potting or epoxy sealant, Deutsch PCB connectors are sealed, reliable, and easy to install.

DRC Series

• 24, 40, 50, 60, 64, 70, 76, and 80 cavity arrange-

ments

• Mating connectors accept 14-22 AWG

DT Family

• DT Series 2, 3, 4, 6, 8, and 12 cavity arrangements

• DT Series mating connectors accept 14-20 AWG

• DT Series ﬂ angeless options available

• DTM Series 8, 12, and 48 cavity arrangements

• DTM Series mating connectors accept 16-22 AWG

• DTM Series ﬂ angeless 48 way option

• DTP Series 4 cavity arrangement

• DTP Series mating connectors accept 10-14 AWG

• Some arrangements of the DT and DTM Series are

available with A, B, C, and D keying options

HD10 Series

• 6 and 9 cavity arrangements

• Mating connectors accept 14-20 AWG

STRIKE Series

• 32 cavity arrangement

• Mating connectors accept 14-22 AWG

EEC Enclosure and Flange Receptacle

• DT Series header 12, 24, 36, and 48 cavity ar-

rangements

• DT Series mating connectors accept 14-20 AWG

• DTM Series header 12 and 24 cavity arrangements

• DTM Series mating connectors accept 16-22 AWG

• Some arrangements of the DT and DTM Series are

available with A, B, C, and D keying options

Printed Circuit Board Connector Options

By ﬁ xing the connectors to the

board prior to soldering, pressure

can be greatly reduced at the

solder joint.

helpful

hint

Jiffy Splices

accept one

pin and one

socket.

Note

all.

iffy Splice

ccep

one

in and one

socket

See individual

series sections for

part numbering

system.

Notice

A STEP AHEAD

Printed Circuit Board Connectors

Materials

Housing: Thermoplastic

Grommet: Silicone elastomer

Receptacle Threaded Insert: Steel

Contacts: Molded-in copper alloy,

tin plated solder pot standard (gold

optional - see modiﬁ cations)

Mating Plugs

24 Pin: DRC16-24S*

40 Pin: DRC16-40S

Modiﬁ cations

A004: Tin plated PCB pins

AG02: Some terminals are gold

plated

Materials

Housing: Thermoplastic

Receptacle Threaded Insert: Steel/

Brass

Contacts: Molded-in copper alloy, tin

plated PCB pins standard (gold optional

- see modiﬁ cations)

Mounting Seal: Silicone

Mating Plugs

24 Pin: DRC16-24S*

40 Pin: DRC18-40S*

70 Pin: DRC16-70S*

Modiﬁ cations

C023: 5mm2 threaded insert

mounting holes

G002: Only outside terminal rows

are gold plated

N012: One piece connector design

DRC10 Series Straight

DRC10-40P*

40 size 16

DRC10-24P*

24 size 16

DRC13 Series 90°

DRC13-40P*

40 size 16

DRC13-24P*

24 size 16

DRC13-70P*

70 size 16

A STEP AHEAD

Printed Circuit Board Connectors

DRC23 Series 90° Miniature

DRC23-40**

40 size 20

DRC23-24**

24 size 20

DRC23-64**

64 size 20

DRC23-80**

80 size 20

Materials

Housing: Thermoplastic

Grommet: Silicone elastomer

Receptacle Threaded Insert: Steel

Contacts: Molded-in copper alloy, gold

plated PCB pins standard (tin optional)

Mounting Seal: Silicone rubber

Mating Plugs

24 Pin: DRC26-24S*

40 Pin: DRC26-40S*

64 Pin: DRC26-24S*, DRC26-40S*

80 Pin: (2)DRC26-40S*

Materials

Housing: Thermoplastic

Grommet: Silicone elastomer

Receptacle Threaded Insert: Steel

Contacts: Molded-in copper alloy,

gold plated mating side, tin plated PCB

side (size 12 contacts are tin plated on

mating and PCB sides)

Mounting Seal: Silicone rubber

Mating Plugs

50 Pin: DRC26-50S**

60 Pin: DRC26-60S**

76 Pin: (2)DRC26-38S**

DRC20/22 Series Straight

DRC20-76P****

68 size 20, 8 size 12

DRC20-60P*

60 size 20

DRC2*-50P*

50 size 20

DRC20

DRC22

A STEP AHEAD

Printed Circuit Board Connectors

DT13/15 Series 90° or Straight

DT1*-6P

6 size 16

DT1*-2P

2 size 16

DT1*-4P

4 size 16

DT1*-08P*

8 size 16

A, B, C, D

DT1*-12P*

12 size 16

A, B, C, D

DTM13/15 Series 90° or Straight

DTM1*-12P*

12 size 20

A, B, C, D

DTP10 Series Straight

DTP10-4P

4 size 12

Materials

Housing: Thermoplastic

Contacts: Molded-in copper alloy, tin

plated (gold optional - consult factory)

Mounting Seal: Silicone rubber

Mating Plugs

2 Pin: DT06-2S

4 Pin: DT06-4S

6 Pin: DT06-6S

8 Pin: DT06-8S*

12 Pin: DT06-12S*

Modiﬁ cations

B016: Extended shell and additional keys

G003: Gold plated pins

Materials

Housing: Thermoplastic

Contacts: Molded-in copper alloy, tin

plated (gold optional - consult factory)

Mounting Seal: Silicone rubber

Mating Plugs

12 Pin: DTM06-12S*

Materials

Housing: Thermoplastic

Contacts: Molded-in copper alloy, tin

plated

Mounting Seal: Silicone rubber

Mating Plugs

4 Pin: DTP06-4S

DT13

DTM13

DTM15

DT15

Jiffy Splices

accept one

pin and one

socket.

Note

Jiffy Splice

accept one

in and one

ocket

NoteNote

Camcar thread

forming screws

are recommended.

See drawing.

Notice

A STEP AHEAD

Printed Circuit Board Connectors

DT* 13 - 6 P * - XXXX

Series

F = DTF Series

MF = DTMF Series

Style

13 = 90° pins

15 = Straight pins

Conﬁ guration

Special Modiﬁ cations

Key

A, B, C, or D (if applicable)

Contacts

P = Pin

S = Socket

Flangeless Part Numbering System

DTF13 Series Flangeless 90°

DTF13-12P*

12 size 16

A, B, C, D

DTF13-6P

6 size 16

DTF13-2P

2 size 16

DTF13-3P

3 size 16

DTF13-4P

4 size 16

Materials

Housing: Thermoplastic

Contacts: Molded-in copper alloy, tin

plated (gold optional - consult factory)

Mating Plugs

2 Pin: DT06-2S

3 Pin: DT06-3S

4 Pin: DT06-4S

6 Pin: DT06-6S

12 Pin: DT06-12S*

Modiﬁ cations

G003: Gold plated pins

DTF15 Series Flangeless Straight

DTF15-12P*

12 size 16

A, B, C, D

Materials

Housing: Thermoplastic

Contacts: Molded-in copper alloy, tin

plated (gold optional - consult factory)

Mating Plugs

12 Pin: DT06-12S*

Modiﬁ cations

G003: Gold plated pins

A STEP AHEAD

Printed Circuit Board Connectors

HD10 Series Straight

HD10-6-96P-N005

6 size 16

HD10-9-96P-N005

9 size 16

Materials

Housing: Thermoplastic

Contacts: Molded-in copper alloy,

nickel plated

Mounting Seal: Standard O-rings may

be used

Mating Plugs

6 Pin: HD16-6-96S

9 Pin: HD16-9-96S

Modiﬁ cations

N005: Straight reduced diameter pins

supplied as standard

DTMF15 Series Miniature Straight

DTMF15-48P

(4)12 size 20

Materials

Housing: Thermoplastic

Contacts: Molded-in copper alloy, tin

plated (gold optional - consult factory)

Mating Plugs

12 Pin: (4) DTM06-12S*

Modiﬁ cations

B026: Alternate keying position

Materials

Housing: Thermoplastic

Contacts: Molded-in copper alloy, tin

plated (gold optional - consult factory)

Mounting Seal: Silicone rubber

Mating Plugs

32 Pin: SRK06-MD*-32A-***

SRK1*-MD*-32A-001-****

4 - Size 16

28 - Size 20

STRIKE13/15 Series 90° or Straight

A STEP AHEAD

Printed Circuit Board Connectors

Printed Circuit Board Enclosures and Headers

Deutsch Industrial offers compact circuit board enclosures that accept snap-in headers. The enclosure features a through

hole mounting ﬂ ange on each side, as well as optional venting. Designed with space to accommodate one or more DT or

DTM Series interfaces, the headers feature 90° pins. A radial ﬂ ange seal provides environmental sealing to the enclosure.

The headers mate with the DT and DTM standard plugs.

DTM Series Enclosure with Header

Overall Length

Overall Height

Overall Width

5.24 (133.03) 1.42 (36.00) 4.68 (118.80)

Dimensions are for reference only.

DTM Series Enclosure and Header Dimensions

DTM PCB Enclosure

Material

Housing: Thermoplastic

Board Size

3.25” X 4”

Venting*

A: With vent hole

B: Without vent hole

Modiﬁ cations

E016: Molded in clear Ultem® material

EEC-325X4* EEC-325X4*-E016

EEC 325X4* E016

EEC 325X4*

DTM Header Connector

Materials

Contacts: Molded-in nickel mating side,

tin plated PCB side

Mating Plugs

12 Pin: DTM06-12S*

24 Pin: (2) DTM06-12S*

Modiﬁ cations

GR01: DTM Series snap-in header with

gold plated pins

R008: DTM Series snap-in header

DTM13-12P*-****

12 size 20

A, B, C, D

DTM13-12PA-12PB-****

(2) 12 size 20

A, B

DTM13-12PC-12PD-****

(2) 12 size 20

C, D

A STEP AHEAD

Printed Circuit Board Connectors

DT PCB Enclosure

Material

Housing: Thermoplastic

Board Size

5” X 6.50”

Venting*

A: With vent hole

B: Without vent hole

EEC-5X650*

EEC 5X650*

DT Header Connector

Materials

Contacts: Molded-in tin (gold optional -

consult factory)

Mating Plugs

12 Pin: DT06-12S*

24 Pin: (2) DT06-12S*

36 Pin: (3) DT06-12S*

48 Pin: (4) DT06-12S*

Modiﬁ cations

GR02: DT Series snap-in header with

gold plated pins

R015: DT Series snap-in header

DT13-12PA-R015

12 size 16

DT13-24PAB-R015

(2) 12 size 16

A, B

DT13-36PABC-R015

(3) 12 size 16

A, B, C

DT13-48PABCD-R015

(4) 12 size 16

A, B, C, D

DT13-48PABCD-R015

DT13 12PA R015

DT13-24PAB-R015

DT13-36PABC-R015

DT Series Enclosure with Header

Overall Length

Overall Height

Overall Width

7.93 (201.30) 2.15 (54.63) 6.30 (160.00)

Dimensions are for reference only.

DT Series Enclosure and Header Dimensions

Jiffy Splices

accept one

pin and one

socket.

Note

y Splice

ccept one

in and one

ocket

NoteNote

Keying position of

receptacle must

match keying

position of mating

plug(s).

Notice

A STEP AHEAD

Printed Circuit Board Connectors

Electronic Module Design Recommendations

Deutsch connectors are designed to handle all environmental conditions typically seen on heavy duty equipment. Design

considerations have been given for temperature, vibration, and high current levels to exist simultaneously in a connector

with no performance degradation.

Applications with data input/output signals of 0 to 5 volts require special consideration in the terminal selection. The pri-

mary concern is ensuring the low voltage signal is carried through the circuit. To minimize signal degradation, select a gold

plated terminal. Gold is a better plating choice for 0 to 5 volt applications because it does not oxidize and easily conducts

lower voltage signals. Nickel and tin platings are not designed for voltage levels less than 5 volts. Terminals plated with

nickel and tin will over time form a layer of oxidation on the surface of the plating that only higher voltage signals are able

to break through. The small additional cost for the gold terminal can dramatically improve the reliability of the electronic

system.

Low Voltage Circuits

Air Tight Connections

In some applications, it is important to prevent air from

penetrating electronic enclosures. Air can bring in water

vapor and create condensation on the printed circuit

board. To prevent this from happening, potting or a light

conformal coating can be applied to the board.

Another method for protecting against air penetration

is to seal the enclosure after it is assembled and tested.

One drawback to consider is accommodating the con-

nector interface. The ﬂ ange seal prevents air penetra-

tion at the ﬂ ange, but there is still a possibility for air to

enter through the pin terminal area. Deutsch has several

designs that offer a seal around the terminal. This can

prevent any air penetration through the connector up to

a 5 p.s.i. pressure differential. Consult a Deutsch repre-

sentative for additional assistance.

A STEP AHEAD

Printed Circuit Board Connectors

Eliminating Long Term Vibration Problems

A typical heavy duty application uses either a straight

extended pin connector or a connector with pins that

are bent 90° to the axis of the connector. At the point

the connector mates with the board, there is a mechani-

cal attachment for the connector to the pc board which

is independent of the solder. The engaging end of the

connector normally goes through an opening in the box

that houses the pc board. The connector is then attached

to the box during which time a seal is used to prevent

moisture intrusion into the box.

Another design pitfall is stress on the soldered terminal

on the connector. To avoid these concerns, an allowance

must be made to assure that stress between the pc board

and connector does not interfere with the seal perfor-

mance. There are a variety of methods that can be used

to create a successful design. These methods include

having the pc board loose in the box and then pot the

box with a ﬂ exible sealant after the sealing ﬂ ange is at-

tached to the box. Another possibility would be to reﬂ ow

the solder after the board and connector are mounted

in the box. There are several good approaches to solving

these problems and providing a trouble free installation.

Consult a Deutsch representative for assistance speciﬁ c to

your application.

A critical concern when applying connectors to printed circuit boards is the long term durability as it relates to temperature

cycling and vibration. All of the components including the design of the box, the pc board, the connector, and the seal

must work together to account for temperature cycling and vibration. The main concern is to not have the pc board ﬂ ex in

service.

DRC Series

Contents

DRC Series Overview 62

Part Numbering System 62

Connector Styles 62

Dimensions 63

Mating 63

Connector Conﬁ gurations 64

Accessories 65-66

A STEP AHEAD

DRC Series

DRC 14 - 40 P * X - XXXX

Series

Contact Size

1 = Size 16 Contacts

2 = Size 20 Contacts

Style

0 = Molded in Contacts

2 = Flange Mount Receptacle

3 = 90° Receptacle PC Termination

4 = In-line Receptacle

6 = Plug

8 = Keyed Plug (40 Pin Size 16 Only)

Conﬁ guration

Special Modiﬁ cations

Wire Seals

Blank = Standard Seal

T = Thin Wall Seal (Size 16 Only)

E = Extra Thin Wall Seal (Size 16

Only)

Key (if applicable)

Contacts

P = Pin

S = Socket

In-line Receptacle Flange Mount

Receptacle

PCB Receptacle Standard Plug

DRC Series Overview

The environmentally sealed DRC Series is a rectangular connector series that offers

insert arrangements of 24, 40, 50, 60, 64, 70, 76, and 80 cavities and accept size 12,

16, and 20 contacts. Several mounting options are available including in-line, ﬂ ange

mount, and PCB mount.

Part Numbering System

Connector Styles

Jiffy Splices

accept one

pin and one

socket.

Note

Jiff

Splices

acce

t one

in and one

Note

Several modiﬁ cations

are available. Consult

your local Deutsch

representative or the

factory for speciﬁ c

requirements.

Notice

A STEP AHEAD

DRC Series

Cavity

DRC Plug DRC Receptacle

Overall

Length

Overall Height

Overall Width

Overall

Length

Overall Height

Overall Width

24 (sz. 20) 1.435 (36.45) 1.244 (31.60) 2.004 (50.90) 1.785 (45.34) 1.500 (38.10) 3.104 (78.84)

24 (sz. 16) 1.600 (40.64) 1.148 (29.16) 2.100 (53.34) 1.742 (44.25) 1.202 (30.53) 2.154 (54.71)

38 1.435 (36.45) 1.274 (32.36) 2.700 (68.58) -- -- --

40 (sz. 20) 1.380 (35.05) 1.244 (31.60) 2.700 (68.58) 1.785 (45.34) 1.500 (38.10) 3.800 (96.52)

40 (sz. 16) 1.597 (40.56) 1.202 (30.53) 2.868 (72.85) 1.699 (43.15) 1.202 (30.53) 2.908 (73.86)

50 1.435 (36.45) 1.408 (35.76) 2.700 (68.58) -- 1.987 (50.47) 3.094 (78.59)

60 1.435 (36.45) 1.448 (36.78) 2.700 (68.58) -- 2.161 (54.89) 3.094 (78.59)

64 -- -- -- 1.785 (45.34) 1.500 (38.10) 5.866 (149.00)

70 1.643 (41.73) 1.421 (36.09) 4.094 (103.99) 1.757 (44.63) 1.421 (36.09) 4.094 (103.99)

76 -- -- -- 1.115 (28.32) 1.827 (46.41) 5.686 (144.42)

80 -- -- -- -- 1.320 (33.53) 6.363 (161.62)

Dimensions are for reference only.

 Dimensions

Jackscrew

Key

Note

Mating Criteria

The Deutsch DRC Series plugs are keyed to provide positive alignment and to prevent mis-mating.

Jiffy Splices

accept one

pin and one

socket.

Note

Jiffy Splices

accept one

ept o

ote

in and one

socket

NoteNote

Do not over torque

jackscrew. The recom-

mended torque rating

for the DRC Series plug

jackscrew when tight-

ening is 25-28 IN-LB

(2.83-3.16 N.M.).

Notice

A STEP AHEAD

DRC Series

DRC1*-70**

70 size 16

I, F, P

DRC2*-60**

60 size 20

DRC1*-40**

40 size 16

I, F, P

DRC2*-50**

50 size 20

DRC2*-40**

40 size 20

F, P

DRC2*-80**

80 size 20

DRC1*-24**

24 size 16

I, F, P

DRC26-38**

34 size 20, 4 size 12

(Plug for DRC20-76P****)

DRC2*-24**

24 size 20

I, F, P

DRC2*-64**

64 size 20

DRC20-76P****

68 size 20, 8 size 12

Insert Arrangement

Insert Layout

Number and Size of Cavities

Connector Conﬁ gurations

I = In-line

F = Flange Mount Receptacle

P = PCB Receptacle

DRCXX-XX

X size XX

X, X, X

Conﬁ gurations

A STEP AHEAD

DRC Series

Accessories

Deutsch Industrial offers several accessory items that are used to complement the connectors. The DRC Series accessories

include items such as boots, gaskets, backshells, and wire routers. Accessories are designed to complete the application

and meet a wide array of design requirements such as providing additional protection and offering increased aesthetics.

Backshells and Wire Routers

Connector Cavities Part Number Description

38 0528-003-3805 90° backshell to the side, plug

38 0528-004-3805 90° backshell, plug

38 0528-005-3805 90° low proﬁ le backshell, plug

40 0515-015-4005 Wire router, plug

50 0528-001-5005 90° backshell, plug

60 0528-002-6005 90° backshell, plug

60 0528-007-6005 90° backshell to the side, plug

70 0515-029-7005 Straight wire router, plug

70 0515-031-7005 Straight wire router, plug or receptacle

70 0528-006-7005 Straight backshell, plug or receptacle,

requires two halves and wire router

70 0528-012-7005 90° backshell to the side, plug or receptacle,

without tubing rib

70 0525-013-7005 90° backshell to the side, plug or receptacle,

with tubing rib

 Backshells

The Deutsch DRC Series backshells are designed to snap onto the back of the connectors and accept convoluted tubing.

The rigid, durable backshells offer a high level of protection, provide strain relief, and improve aesthetics.

Boot

Part Number Description

DRC24-BT 24 way boot, size 16 contact arrangements, black

DRC26-24BT 24 way boot, size 20 contact arrangements, black

DRC40-BT 40 way boot, size 16 contact arrangements, black

DRC40-BT-90DEG 40 way boot, size 16 contact arrangements, 90° bend, black

DRC26-40BT 40 way boot, size 20 contact arrangements, black

DRC70-BT 70 way boot, size 16 contact arrangements, black

 Boots

Boots provide a professional looking ﬁ nishing touch for your Deutsch DRC Series connectors. Made of du-

rable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection

from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and

offer a slip-on design making installation quick and easy.

A STEP AHEAD

DRC Series

Gasket P/N Connector P/N

DRC24-GKT DRC12-24P**

DRC40-GKT DRC12-40P**

DRC70-GKT DRC12-70P**

 Gaskets

Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed

mounting ﬂ anges. Rated to operate in environments from -70°F to +225°F, these rugged high quality neo-

prene gaskets form a tight seal between the panel face and connector ﬂ ange to help keep out destructive

elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302

ﬂ ammability speciﬁ cations.

ﬂ

Harness design should permit

ﬁ lling the cavities from the

center out in order to provide

support for the center of the

harness and to allow easier

connector assembly.

helpful

hint

DRB Series

Contents

DRB Series Overview 68

Part Numbering System 68

Dimensions 68

Connector Conﬁ gurations 69

Required Components 69-70

Accessories 71

How To Instructions 71-72

A STEP AHEAD

DRB Series

DRB Series Overview

The DRB Series connectors are heavy duty connectors ideal for bulkhead applications.

They are designed to accommodate multiple wire gauges and feature high pin counts,

including 48, 60, 102, and 128 cavities. To increase the design ﬂ exibility, the DRB Se-

ries offers several mounting ﬂ ange options and wire arrangements. The DRB Series is

perfectly suited to on and off highway applications, marine, industrial, and agriculture

markets in harsh environments.

DRB 16 - 60 S * E - ****

Series

Style

16 = Plug

12 = Flange Mount Receptacle

Conﬁ guration

Contacts

P = Pin

S = Socket

Special Modiﬁ cations

L018 = Wire Router

Wire Seals

E = Environmental

NE = Non-Environmental

Key

A, B, C, or D

Cavity

DRB Plug DRB Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

48 & 60 1.406 (35.71) 2.606 (66.19) 2.606 (66.19) 2.077 (52.76) 2.606 (66.19) 2.606 (66.19)

102 1.778 (45.16) 2.966 (75.34) 4.951 (125.76) 2.291 (58.19) 2.966 (75.34) 4.951 (125.76)

128 1.748 (44.40) 2.966 (75.34) 4.951 (125.76) 2.291 (58.19) 2.966 (75.34) 4.951 (125.76)

Dimensions are for reference only.

Part Numbering System

 Dimensions

A STEP AHEAD

DRB Series

Plug Plug

Wedgelock(s) Flange Receptacle

Wedgelock(s) Receptacle

DRB1*-48**

12 size 12

12 size 16

24 size 20

DRB1*-60**

12 size 16

48 size 20

DRB1*-102***

2 size 4

4 size 8

16 size 12

80 size 16

DRB1*-128***

16 size 12

112 size 16

Required Components

Conﬁ gurations

Required Components

A complete DRB assembly requires a wedgelock for each plug and receptacle and a mounting ﬂ ange. There are several

ﬂ ange options to accommodate design requirements. Please see the next page for ﬂ ange options. The wedgelocks are

required to ensure proper contact placement.

A STEP AHEAD

DRB Series

A STEP AHEAD

Flange Part

Number

Connectors Description

DRBF-2* (1) DRB 48 or 60 Way Single mounting ﬂ ange for one 48 or 60 way DRB plug

and receptacle mated pair

DRBF-3** (2) DRB 48 or 60

Ways

Double mounting ﬂ ange for any combination of two 48 or

60 way DRB plug and receptacle mated pairs

DRBF-1* (1) DRB 102 Way

or (1) DRB 128 Way

Single mounting ﬂ ange for the 102 or 128 way DRB plug

and receptacle mated pair

DRBM-2* (1) DRB 102 Way

or (1) DRB 128 Way

Single mounting ﬂ ange for the 102 or 128 way DRB plug

and receptacle mated pair, includes two 125 amp mounting

posts

*A, B, C, D keying available

 Flange Options

 Secondary Wedgelocks

Deutsch DRB electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure proper

contact alignment and offer keying options within each connector. Secondary wedgelocks are assembled at the mating

interfaces and click into place.

Receptacle Plug

WB-48P* Wedgelock for 48 way receptacle WB-48S* Wedgelock for 48 way plug

WB-60P* Wedgelock for 60 way receptacle WB-60S* Wedgelock for 60 way plug

WB-51P*L Left wedgelock for 102 way receptacle WB-51S*L Left wedgelock for 102 way plug

WB-51P*R Right wedgelock for 102 way receptacle WB-51S*R Right wedgelock for 102 way plug

WB-64P* Wedgelock for 128 way receptacle (re-

quires two) WB-64S* Wedgelock for 128 way plug (requires

two)

*A, B, C, D keying available

A STEP AHEAD

DRB Series

Boot

Part Number Description

DRB48/60-BT 48 way plug or receptacle boot, black

DRB48/60-BT 60 way plug or receptacle boot, black

DRB102-BT 102/128 way plug or receptacle boot, black

 Boots

Boots provide a professional looking ﬁ nishing touch for Deutsch DRB Series connectors. Made of durable

plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from

dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and offer a

slip-on design making installation quick and easy.

Improper assembly can cause the jackscrew to be stripped during assembly.

To prevent damage, the jackscrew will strip out before the threads in the

connector are damaged. If the jackscrew becomes stripped, please replace

the jackscrew and the push nut.

Step 1:

Wedgelocks should be

pressed ﬁ rmly in place, with

only a slight gap showing

between the wedgelock and

connector.

Step 2:

If the wedgelock will

not go all the way in,

check to make sure

all of the contacts are

properly seated.

Step 3:

Contacts should be fully

inserted into the connec-

tor, with the locking ﬁ n-

gers in place under the

shoulder of the contact.

If a contact is not fully

inserted, the retention

ﬁ nger will prevent the

wedgelock from pressing

into place.

Step 4:

When mating the plug

with the receptacle,

ensure that the plug is

not being pulled into the

receptacle at an angle by

the jackscrew.

How To Instructions

Accessories

 Assembly

accept one

pin and one

socket.

cce

t one

in and one

soc

Do not over torque

jackscrew. The recom-

mended torque rating

for the DRB Series plug

jackscrew when tight-

ening is 30-35 IN-LB

(3.38-3.95 N.M.).

Notice

A STEP AHEAD

DRB Series

Step 1:

Hold connector with rear

grommet/wire router cap fac-

ing you.

Step 2:

Push contact straight into con-

tact cavity until a click is heard/

felt. A slight tug will ensure the

contact is inserted correctly.

Step 3:

Once all contacts are in place,

insert wedgelock by lining up

the keyway. The wedgelock

will press into place.

Step 1:

Remove wedgelock using a

screwdriver. Pull wedgelock

straight out.

Step 2:

To remove contacts, gently

pull wire backwards, while at

the same time releasing the

locking ﬁ nger by moving it

away from the contact with

a screwdriver.

Contact Insertion

Contact Removal

HD10 Series

Contents

HD10 Series Overview 74

Part Numbering System 74

Dimensions 74

Connector Styles 75

Conﬁ gurations 75

Special Modiﬁ cations 75

Accessories 76-78

A STEP AHEAD

HD10 Series

HD10 Series Overview

The HD10 is an environmentally sealed, thermoplastic cylindrical connector series and

offers arrangements from 3 to 9 cavities. All HD10 connectors are available either

in-line or ﬂ anged and accept size 12 or 16 contacts, or a combination of size 16 and

size 4 contacts. The HD10 Series is heavily used for diagnostic connectors, eliminates

problems associated with assembly and maintenance time, and is designed for long

service life.

HD 10 - 9 - 96 P * XXXX

Series

Style

10 = Square Flange Receptacle

14 = In-line Receptacle

16 = Plug

Conﬁ guration

Special Modiﬁ cations

Wire Seals

Blank = Normal

E = Extra Thin

Contacts

S = Socket

P = Pin

Threaded Rear

4 = 4 Conﬁ guration

12 = No Coupling Ring on Plug, 6

Conﬁ guration

96 = 3, 6, or 9 Conﬁ gurations

Non-Threaded Rear

16 = 3, 5, or 9 Conﬁ gurations

Cavity

HD10 Plug HD10 Receptacle

Overall Length

Overall Height

ØB

Overall Length

Overall Height

ØD

3 1.609 (40.87) 1.069 (27.15) 1.639 (41.63) .851 (21.62)

4 1.639 (41.63) 1.595 (40.51) 1.639 (41.63) 1.281 (32.54)

5 1.609 (40.87) 1.218 (30.94) 1.639 (41.63) 1.001 (25.43)

6 1.619 (41.12) 1.453 (36.91) 1.639 (41.63) 1.141 (28.98)

9 1.609 (40.87) 1.593 (40.47) 1.639 (41.63) 1.281 (32.54)

Dimensions are for reference only.

Part Numbering System

 Dimensions

ØD

ØB

A STEP AHEAD

HD10 Series

4-4

1 size 4

3 size 16

5-16

5 size 16

CDE

6-12

6 size 12

6-96

6 size 16

ECH

9-16

9 size 16

9-96*

9 size 16

3-16/3-96*

3 size 16

Cavity identiﬁ cation shown from rear of receptacle

*Also available in an “E” seal

Plug HD16 Square Flange

Receptacle HD10

In-line Receptacle

HD14

Connector Styles

Conﬁ gurations

Special Modiﬁ cations

The HD10 Series connectors offer several modiﬁ cations to enhance the design ﬂ exibility and meet application speciﬁ c

needs. Options include the addition of a coupling ring and connector body color, just to mention a few. By combining the

HD10 Series connectors with the available modiﬁ cations and accessories, the design possibilities are increased.

 B010 Modiﬁ cation

The B010 modiﬁ cation provides the addition of a

coupling ring used for mating. The B010 modiﬁ cation is

only available on the HD16-6-12S-B010 connector.

 E004 Modiﬁ cation

The E004 modiﬁ cation changes the HD10 Series

connector from the standard gray to a black connector

body.

Note

Jiffy Splices

accept one

pin and one

socket.

Note

NoteNote

Jiffy Splices

NoteNote

accep

one

pin and one

socket

NoteNote

Please see Com-

mon Contact

section for

extended PCB

pins.

Notice

A STEP AHEAD

HD10 Series

helpful

hint

Backshell and Compression Nut Assembly

Connector Part Number Cable

Diameter

Backshell

Part Number

Compression Nut

Part Number

Deutsch HD10 Series 3 Way

HD1*-3-96* .187-.300 M902-2131 M902-2041

.300-.430 M902-2132 M902-2042

Deutsch HD10 Series 6 Way

HD1*-6-96* .187-.300 M902-2161 M902-2041

HD1*-6-12* .300-.430 M902-2162 M902-2042

.430-.570 M902-2163 M902-2053

.570-.710 M902-2164 M902-2054

Deutsch HD10 Series 9 Way

HD1*-9-96* .187-.300 M902-2191 M902-2041

HD1*-9-1939** .300-.430 M902-2192 M902-2042

.430-.570 M902-2193 M902-2053

.570-.710 M902-2194 M902-2054

Backshell Technical Speciﬁ cations:

Material - PC/PET Polyester Blend, UV-Stabilized, Flame Retardant, Black

Flammability - UL94-VO, Weatherability - UL746C

 Backshells

The Deutsch HD10 Series backshells are designed to screw onto all threaded HD10 connectors. Rated for

temperatures from -40°C to +134°C, the rigid, durable backshells offer a high level of protection, provide

strain relief, and improve aesthetics.

HD18 Backshell

Part Number Description

HD18-003 3 cavity strain relief

HD18-006 6 cavity strain relief

HD18-009 4 or 9 cavity strain relief

 Strain Relief

Deutsch HD10 Series strain reliefs are designed to screw onto threaded 3, 4, 6, and 9 cavity HD10 connectors. The rigid,

durable strain reliefs offer a high level of protection, provide tie wrap holders to reduce the strain from the wires, and im-

prove aesthetics.

Accessories

Deutsch Industrial offers several accessory items that are used to complement the connectors. The HD10 Series accessories

include items such as boots, backshells, gaskets, and protective caps. Accessories are designed to complete the application

and meet a wide array of design requirements such as solutions for mounting, providing additional protection, and offering

increased aesthetics.

Attaching the connector to a structure eliminates

straining the electrical system in service.

A STEP AHEAD

HD10 Series

HDC14 Protective Cap for Plug

Part

Number Description

HDC14-3 3 cavity plug protective cap

HDC14-6 6 cavity plug protective cap

HDC14-9 9 cavity plug protective cap

Boot

Part Number Description

HD10-3BT 3 cavity boot, gray

HD10-5BT 5 cavity boot, gray

HD10-5BT-BK 5 cavity boot, black

HD10-6BT 6 cavity boot, gray

HD10-9BT 9 cavity boot, gray

HD10-9BT-BK 9 cavity boot, black

HDC16 Protective Cap for Receptacle

Part

Number Description

HDC16-3 3 cavity receptacle protective cap

HDC16-5 5 cavity receptacle protective cap

HDC16-6 6 cavity receptacle protective cap

HDC16-9 9 cavity receptacle protective cap

 Protective Dust Caps

The HD10 Series protective dust caps provide an environmental seal and are used to protect the connector interface when

the connector is not mated.

Boots

Boots provide a professional looking ﬁ nishing touch for Deutsch HD10 Series connectors. Made of durable

plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from

dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and offer a

slip-on design making installation quick and easy.

Gasket P/N Connector P/N

HD10-3-GKT HD10-3-****

HD10-5-GKT HD10-5-****

HD10-6-GKT HD10-6-****

HD10-9-GKT HD10-9-****

 Gaskets

Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed

mounting ﬂ anges. Rated to operate in environments from -70°F to +225°F, these rugged high quality neo-

prene gaskets form a tight seal between the panel face and connector ﬂ ange to help keep out destructive

elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302

ﬂ ammability speciﬁ cations.

A STEP AHEAD

HD10 Series

Lanyard Material Material

Diameter Length Minimum Breaking

Strength

JDL082397

Nitrile o-ring,

3M heat shrink with

thermoplastic adhesive

.07 inches 5.31 inches ---

L47N-600-1

7 x 7 galvanized steel

cable coated with

clear nylon

.047 inches 6 inches 270 lbs.

Dimensions are for reference only.

HDC16-9-L47N

(Deutsch’s HDC16-9 dust cap

assembled with L47N-600-1)

HDC9-JDL082397

(Deutsch’s HDC16-9-E004 dust cap

assembled with JDL082397)

 Lanyards

Lanyards are available in Nitrile or Nylon coated steel and designed for use with protective dust caps.

Dust Cap/Lanyard Assemblies

Part Number* Used On Connector Cavities Lanyard Material Dust Cap Color

HDC14-3-JDL Plug 3 Nitrile Gray

HDC14-6-JDL Plug 6 Nitrile Gray

HDC14-6-LA Plug 6 Steel Gray

HDC14-9-JDL Plug 9 Nitrile Gray

HDC16-3-JDL Receptacle 3 Nitrile Gray

HDC16-3-LA Receptacle 3 Steel Gray

HDC16-5-LA Receptacle 5 Steel Gray

HDC16-6-JDL Receptacle 6 Nitrile Gray

HDC16-6-LA Receptacle 6 Steel Gray

HDC16-9-JDL Receptacle 9 Nitrile Gray

HDC9-JDL082397 Receptacle 9 Nitrile Black

HDC16-9-L47N Receptacle 9 Steel Gray

HDC16-9-E004-L47N Receptacle 9 Steel Black

*Other dust cap/lanyard assemblies may be available

HD30 & HDP20

Series

Contents

HD30 & HDP20 Series

Overview 80

Dimensions 80

Part Numbering System 81

Conﬁ gurations 82-83

Wire Insulation 83

Special Modiﬁ cations 84-85

Accessories 85-87

Mounting 88

How To Instructions 89-90

A STEP AHEAD

HD30 & HDP20 Series

HD30 & HDP20 Series Overview

Designed speciﬁ cally for the truck, bus, and off-highway industry, the HD30 & HDP20 Series are heavy duty, environmentally

sealed, multi-pin circular connectors. Available in metal or thermoplastic housings, these connectors offer multiple pin con-

ﬁ gurations that accept contact sizes 4 through 20.

The HD30 is a metal shell while the HDP20 Series shells are thermoplastic. Both feature quick connect-disconnect bayonet

coupling, single hole bulkhead mounting, silicone seals, and a rear insertion/rear removal contact system.

HD30 Series Overview

The Deutsch HD30 Series connectors are constructed from

a metal shell developed to meet the needs of the heavy

duty equipment and transportation industries. The HD30

features include quick connect-disconnect bayonet cou-

pling, single hole bulkhead mounting, silicone seals, and a

rear insertion/rear removal contact system.

HDP20 Series Overview

The HDP20 Series is a heavy duty rated, environmentally

sealed, composite shell, multi-pin connector. The

composite thermoplastic shell is ideal in applications

where chemicals can damage a connector housing.

HDP20 features quick connect-disconnect bayonet

coupling, single hole bulkhead mounting, silicone seals,

and a rear insertion/rear removal contact system.

Shell

Size

HD/HDP Plug HD/HDP Receptacle

Overall Length

Overall Height

ØB

Overall Length

Overall Height

ØD

18 1.521 (38.63) 1.700 (43.17) 1.648 (41.86) 1.750 (44.45)

24 1.521 (38.63) 1.950 (49.53) 1.648 (41.86) 2.000 (50.80)

Dimensions are for reference only.

HD30 & HDP20 Series Dimensions

ØD

ØB

A STEP AHEAD

HD30 & HDP20 Series

HD X 36 - 24 - 21 S N - XXX

Series

B = Breakaway plug option

N = Non-environmental option

Style

4 = Receptacle

6 = Plug

Shell Size

18 or 24

Conﬁ guration

Special Modiﬁ cations

072 = Threaded adapter

059 = Cable clamp/adapter

Wire Seals

N = Normal position wire seals

(green ring)

T = Thin wall wire seals (gray ring)

E = Extra thin wall wire seals (blue

ring)

Contacts

P = Pin

S = Socket

HDP 26 - 24 - 21 S N - XXXX

Series

Style

4 = Receptacle

6 = Plug

Shell Size

18 or 24

Conﬁ guration

Special Modiﬁ cations

L015 = Threaded adapter

L017 = Ring adapter

Wire Seals

N = Normal position and wire seals

(green ring)

T = Thin wall wire seals (gray ring)

E = Extra thin wall wire seals (blue

ring)

Contacts

P = Pin

S = Socket

HD30 Series Part Numbering System

HDP20 Series Part Numbering System

Making the socket contact side

the “hot side” can reduce the

danger of electric shock.

helpful

hint

IncorrectCorrect

Note

Jiffy Splices

accept one

pin and one

socket.

Note

Jiffy Splices

ffy Splices

NoteNo

Noteo

cce

t one

in and one

socket.

NoteNote

Reverse arrange-

ments are available

as a keying

option for the

HD30 & HDP20

Series.

Notice

A STEP AHEAD

HD30 & HDP20 Series

*Modiﬁ ed seal, see drawing.

†Requires size 4 contact part numbers, 5960-203-04**(pin) and 5962-203-04**(socket)

CDE

HGF

18-8

8 size 12

N, E

18-14

14 size 16

N, T, E

18-20

2 size 16 & 18 size 20

N, E

1516

18-6

2 size 4 & 4 size 16

N, E

18-21

21 size 20

14 13

24-7(-C038 only)

3 size 4† & 4 size 16

14 3

24-14

1 size 4, 1 size 12

& 12 size 16

N, E

24-16

16 size 12

N, E

24-9

1 size 4, 2 size 8

& 6 size 12

N, E

24-18

1 size 8, 3 size 12

& 14 size 16

N, E

918

1116

24-21

4 size 12

& 17 size 16

N, E

24-19

6 size 12

& 13 size 16

N, E

24-23

23 size 16

N, T, E

XX-XX

X size XX

X, X, X

Wire Seal Options

N = Normal wire seals (green ring)

T = Thin wall wire seals (gray ring)

E = Extra thin wall wire seals (blue ring)

Insert Arrangement (shown from the

socket rear)

Shell Size - Conﬁ guration

Number and Size of Cavities

17 6

13 21

24-29

4 size 12, 19 size 16

& 6 size 20

17 6

27 24

28 13

24-31

31 size 16

T*, E*

HD30 & HDP20 Series Conﬁ gurations

24 Shell Size Conﬁ gurations

18 Shell Size Conﬁ gurations

A STEP AHEAD

HD30 & HDP20 Series

*Modiﬁ ed seal, see drawing

‡Without P064 modiﬁ cation, plug cavities 4 and 5 are internally connected

24-91- P064‡

2 size 8, 2 size 12 &

5 size 16

N, E

24-47

5 size16 & 42 size 20

24 37

42 41

46 47 36

14 23

15 22

32 11

30 25

24-35

3 size 16 & 32 size 20

N, E

24-33

33 size 20

Contact

Size

Recommended Wire Insulation O.D.

N Seal

Green Ring

T Seal

Gray Ring

E Seal

Blue Ring

20 .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) .040-.095 (1.02-2.41)

16 .100-.134 (2.54-3.40) .088-.134 (2.23-3.40) .053-.120 (1.35-3.05)

12 .134-.170 (3.40-4.32) .113-.170 (2.87-4.32) .097-.158 (2.46-4.01)

8 .190-.240 (4.83-6.10) .170-.240 (4.32-6.10) .135-.220 (3.43-5.59)

4 .280-.292 (7.11-7.42) .261-.292 (6.63-7.42) .261-.292 (6.63-7.42)

Wire Insulation

Color Coded Ring

Mating Slot Positions

Color code is visible from the rear

of the receptacle or plug.

Green: Normal Seal

Gray: Thin Wall Seal

Blue: Extra Thin Seal

Connector Identiﬁ cation

Jiffy Splices

accept one

pin and one

socket.

Note

Jiffy Splices

ffy Splices

acce

t one

pin and one

NoteNote

Undersized wire

insulation is a

major cause for

leakage.

Notice

A STEP AHEAD

HD30 & HDP20 Series

 L015/ L017 Modiﬁ cations

The L015 threaded adapter and L017 ring adapter

modiﬁ cations are available for the Deutsch HDP20 Series.

These adapter modiﬁ cations provide simple, low cost

assembly solutions for applications that require a backshell

or conduit. The L015/L017 modiﬁ cations must be ordered

with the initial connector, as it is factory assembled. The

adapters are designed to be used with the backshell of

your choice.

• The L015 threaded adapter is available on size 24

shells in the HDP20 Series.

• The L017 ring adapter is available on size 24 or

size 18 shells in the HDP20 Series.

L015

Threaded Adapter

L017

Ring Adapter

 C030 Modiﬁ cation

Originally designed for multiplexing and battery

cable applications, Deutsch’s C030 modification is an

environmentally sealed, heavy duty two cavity connector

that accepts size 4 solid contacts rated up to 100 amps for

each cavity.

The C030 modiﬁ cation is available in size 18 shell in both

metal (HD30 Series) and thermoplastic (HDP20 Series) to

provide the perfect solution to all of your heavy wire gauge

applications.

HDB - Breakaway Plug (HD30 Series Only)

The HDB is designed to provide an emergency disconnect

between farm tractors and implements that require power

connections. The HDB breakaway plug is designed to

break the connection before damaging the wiring system.

These plugs can be speciﬁ ed with pin or socket contacts

and connect only with the HD30 Series receptacles. As an

added design convenience, the HDB is also available with

an optional cable clamp (059 mod). Breakaway function

occurs at an axial load of 50-100 lbs.

Special Modiﬁ cations

The HD30 & HDP20 Series connectors offer several modiﬁ cations to enhance design ﬂ exibility and meet application speciﬁ c

needs. Options include breakaway plugs, adapters, and high amperage options just to mention a few. By combining the HD30

& HDP20 Series connectors with the available modiﬁ cations and accessories, the design possibilities are greatly expanded.

A STEP AHEAD

HD30 & HDP20 Series

 Cable Clamp/ Backshell Modiﬁ cations

Deutsch cable clamps provide positive support to the

wire bundle while reducing strain on the connector. The

backshell is available with or without drain holes.

Shell

Size

Part

Number* Connector

18 HDC26-18 Plug cap for receptacle

protection

24 HDC26-24

18 HDC36-18 Plug cap for receptacle

protection

24 HDC36-24

18 HDC34-18 Receptacle cap for

plug protection

24 HDC34-24

*To order HD30(HD3*-**) protective caps without the mounting chain,

add -1E to the end of the part number

Part Number

Sufﬁ x Description

- 072 Adapter only

- 059 Adapter and cable clamp assembly

with drain holes

- L006 Adapter and cable clamp assembly

without drain holes

Accessories

Deutsch Industrial offers several accessory items that are used to complement the connectors. The HD30 & HDP20 family

accessories include items such as boots, backshells, gaskets, and protective caps. Accessories are designed to complete the

application and meet a wide array of design requirements such as solutions for mounting, providing additional protection,

and offering increased aesthetics.

 Protective Dust Caps

Protective caps are available for both plug and receptacle

halves of the connectors. The metal caps, for use with the

HD30 Series, come with a mounting chain and are used to

protect the connector while not mated. The thermoplastic

caps, for use with the HDP20 Series, are available with or

without a lanyard.

Boot

Part Number Description

HD30-18BT 18 shell size boot, gray

LC-90BT-HT 18 shell size boot, 90° bend, high temperature material, yellow

HD30-18BT-90-BK 18 shell size boot, 90° bend, black

HD30-24BT 24 shell size boot, gray

HD30-24BT-BK 24 shell size boot, black

MT-90BT-HT-24 24 shell size boot, 90° bend, high temperature material, yellow

HD30-24BT-90-BK 24 shell size boot, 90° bend, black

 Boots

Boots provide a professional looking ﬁ nishing touch for the Deutsch HD30 & HDP20 family of connectors.

Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased

protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to

+212° F and offer a slip-on design making installation quick and easy.

holes.

holes

A STEP AHEAD

HD30 & HDP20 Series

HDP20 Series L015 Conduit Adapter

Shell

Size

L015 Conduit Adapter

Part Numbers

Conduit

Size

24 Seal Ring:

SRN21

Cap Nut:

CN21 22 (mm) NW

Seal

Ring

Cap

Nut

HDP20 Series L015 Backshell

Shell Size Cable Diameter Backshell Compression Nut

24 .430-.570 M902-2243 M902-2053

.570-.710 M902-2244 M902-2054

Backshell Technical Speciﬁ cations:

Material - PC/PET Polyester Blend, UV-Stabilized, Flame Retardant, Black

Flammability - UL94-VO, Weatherability - UL746C

Backshell Compression

Nut

Bkhll

HD30 Series Backshell

Shell

Size Orientation Part

Number

18 Straight WHDS-18-1

24 WHDS-24-1

18 90° WHDS-18-2

24 WHDS-24-2

Strain Relief

The Deutsch HD30 & HDP20 Series offer several backshell options to meet your design needs. Backshell options include

straight or 90° and plastic or metal. The metal backshells work best with the HD30 Series. It is attached to the rear of the con-

nector using an adjustable screw and is secured to the wire bundle with the use of a tie wrap. The plastic backshells work best

with the HDP20 Series and attach to the rear of the connector with either a clamshell snap closure or by screwing them on to

a threaded adapter. The rigid, durable backshells offer a high level of protection, provide strain relief, and improve aesthetics.

HDP20 Series L017 Backshell

Shell Size Orientation Part Number Conduit Size

18 Straight 2428-016-1805 13, 17, 19 (mm) NW

90º 2428-015-1805 13, 17, 19 (mm) NW

24 Straight 2428-008-2405 1”

90º 2428-004-2405 1”

24 Straight 2428-010-2405 17, 19, 23, 26 (mm) NW

90º 2428-011-2405 17, 19, 23, 26 (mm) NW

NW = Nominal Width of the conduit’s inside diameter. See drawings for full speciﬁ cations.

Backshells for L015 Modiﬁ cation

The Deutsch HDP20 Series backshells are designed to screw onto connectors with the L015 modiﬁ cation,

which adds a threaded adapter. Rated for temperatures from -40°C to +134°C, the rigid, durable backshells

offer a high level of protection, provide strain relief, and improve aesthetics.

A STEP AHEAD

HD30 & HDP20 Series

 Gaskets

Moisture, dirt, salt, sand, and road debris can

all work their way into electrical panels through

unsealed mounting ﬂ anges. Rated to operate

in environments from -70°F to +225°F, these

rugged high quality neoprene gaskets form

a tight seal between the panel face and con-

nector ﬂ ange to help keep out destructive ele-

ments. The gaskets have a thickness of .125”

and meet the UL-94-HBF, Mil-R-6130C, and

FMVSS-302 ﬂ ammability speciﬁ cations.

Panel Lockwasher

Shell

Size Part Number ØA B

18 114021*

2414-002-1886**

1.886

(47.90)

.062 (1.57)

.020 (0.51)

24 112264*

2414-001-2486**

2.074

(52.68)

.062 (1.57)

.020 (0.51)

Dimensions are for reference only.

*For use on HD30 Series only.

**For use on HDP20 Series only.

ØA

Mounting Hardware

Deutsch offers lockwashers and panel nuts to aid in mounting the HD30 and HDP20 Series connectors. The lockwashers are

used to add tension between the threads and the nut to provide a secure mount. The lockwasher and the panel nut should

be used together.

Panel Nut

Shell

Size Part Number Material A B

18 114020-90*

2411-002-1805

Metal

Plastic

1.685

(42.80)

.178 (4.52)

.250 (6.35)

24 112263-90*

2411-001-2405

Metal

Plastic

1.875

(47.63)

.178 (4.52)

.250 (6.35)

Dimensions are for reference only.

*For use on HD30 Series only.

Panel Nut Mounting Torque

HD30 18 Shell Size 260-280 IN. LB.

(29.4-31.6 N.M.)

HDP20 18 Shell Size 45-55 IN. LB.

(5.1-6.1 N.M.)

HD30 24 Shell Size 350-375 IN. LB.

(39.5-42.6 N.M.)

HDP20 24 Shell Size 65-75 IN. LB.

(7.4-8.4 N.M.)

16-04978

(18 Shell Size

Receptacle)

16-04477

(24 Shell Size

Receptacle)

A STEP AHEAD

HD30 & HDP20 Series

Recommended Size of Mounting Hole

Shell Size AØ B

18 1.507 (38.28) 1.442 (36.63)

24 1.696 (43.08) 1.632 (41.45)

Mounting

Receptacle Mounting

AØ + .005 (0.13)

+.010 (0.25)

-.000 (0.00)

.1875 (4.76)

.0625 (1.59)

Panel Nut Lockwasher

Connector Receptacle

Flat

Punchable Material:

Up to .078” mild steel or aluminum. Up to .1875”

plastic, wood, paneling, or other soft material.

Tool Material:

A2 material heat treated to a Rockwell hardness of 60 to

62.

Tool Size: (rough dimensions)

5.5”L x 2”H x 2” D

Sharpening:

The tool can be sharpened as needed.

Usability:

A .625” minimum pilot hole is required to accommodate the

draw stud. Air tools can be used.

 D Hole Punch

The D hole punch is a hand tool used to cut a D shaped hole. The D shaped hole allows the connector to be

securely mounted and prevents the connector from spinning.

Shell Size Part Number

18 18-D-PUNCH

24 24-D-PUNCH

*The rods included with the “D” hole punch are used

to remove the cutout and are not used in the cutting

process.

Exploded view

Die Die

Draw Stud Counter

nut

Counter

nut

A STEP AHEAD

HD30 & HDP20 Series

helpful

hint

How To Instructions

Step 1:

Grasp contact approxi-

mately one inch behind

the contact crimp bar-

rel.

Step 2:

Hold connector with rear

grommet facing you.

Step 3:

Push contact straight into

connector grommet until a

positive stop is felt. A slight

tug will conﬁ rm that it is

properly locked in place.

Contact Insertion

Step 1:

With rear insert toward you,

snap appropriate size removal

tool over the wire of contact to

be removed.

Step 2:

Slide tool along the wire

into the insert cavity until

it engages contact and

resistance is felt.

Step 3:

Pull contact wire assembly

out of connector.

Contact Removal

Mounting connectors horizontally

allows proper water drainage.

Jiffy Splices

accept one

pin and one

socket.

iffy Splices

accept one

in and one

ocket

Do not twist

or insert tool

at an angle.

Notice

A STEP AHEAD

HD30 & HDP20 Series

Mating Instructions

To mate the plug and the receptacle, line up the index

groove on the plug with the ﬂ at surface on the recep-

tacle, turn 1/4 turn clockwise. You will feel and hear the

pieces snap into the locked position. To unmate the plug

and receptacle, release the coupling ring by turning it

counter-clockwise.

Unmate

Mate

Polarizing Indicator

HDP20 Series &

HD30 Series

Visually Inspectable

Bayonet for Proper Mating

Connector

Receptacle

Jiffy Splices

accept one

pin and one

socket.

Note

Jiffy Splice

acce

t one

in and one

socket.

NoteNote

When mating or

unmating connec-

tors, disassemble by

hand. Do not use

pliers or any other

tool.

Notice

WT Series

Contents

WT Series Overview 92

Part Numbering System 92

Dimensions 92

Conﬁ gurations 93

Accessories 93-94

A STEP AHEAD

WT Series

WT Series Overview

The WT connector system was engineered to address environmental issues on critical

circuit applications. A black, anodized ﬁ nish provides improved corrosion resistance

while individual interfacial seals and redundant wire seals provide environmental

protection. The composite coupling ring provides a superior mechanical coupling

advantage. It can be mated and unmated easily even while wearing gloves. Available

in 3, 16, or 31 cavity arrangements, the WT Series accepts size 6 AWG or size 16

AWG. As a rear accessory, the WT backshell system allows mechanical termination of

convoluted tubing. The mechanical termination simpliﬁ es the assembly process and

saves time.

WT 04 B - ** - ** - P N

Series

Style

04 = Receptacle

06 = Plug

Plating

B = Black Anodized

Contacts

P = Pin

S = Socket

Conﬁ guration

Shell Size

24 or 20

Part Numbering System

Shell

Size

WT Plug WT Receptacle

Overall Length

Overall Height

ØB

Overall Length

Overall Height

ØD

20 1.420 (36.07) max. 1.750 (44.45) 1.470 (37.34) max. 1.954 (49.63)

24 1.420 (36.07) max. 2.050 (52.07) 1.470 (37.34) max. 2.203 (55.96)

Dimensions are for reference only.

 Dimensions

ØB

ØD

dt dd

A STEP AHEAD

WT Series

2403 (24-03)

3 Size 4

2016 (20-16)

16 Size 16

2431 (24-31)

31 Size 16

A STEP AHEAD

Conﬁ gurations

Accessories

Deutsch Industrial offers several accessory items that can be used to complement the connectors. The WT Series accessories

include items such as backshells, panel nuts, o-rings, and lockwashers. Accessories are designed to complement applica-

tions and meet a wide array of design requirements such as solutions for mounting, providing additional protection, and

offering increased aesthetics.

Part Number* Shell

Size

Convolute Size

(ID) mm ABCDE

88057-20-16 20 16 .984

(24.99)

1.117

(28.37)

.788

(20.02)

1.378

(35.00)

.833

(21.16)

88061-20-16 20 19 .984

(24.99)

1.117

(28.37)

.925

(23.50)

1.378

(35.00)

.980

(24.90)

88057-24-31 24 19 1.217

(30.91)

1.368

(34.75)

.925

(23.50)

1.670

(42.42)

.983

(24.97)

88061-24-31 24 22 1.217

(30.91)

1.368

(34.75)

1.110

(28.19)

1.670

(42.42)

1.184

(30.07)

Dimensions are for reference only.

*Backshell systems are sold as a 3-piece set.

Composite Backshell System

Key to the WT Series is the unique backshell system which mechanically secures the convoluted tubing to the connector.

The unique termination is accomplished by ﬁ tting the convoluted tube over the threads on a follower. The follower and

tubing then attach to the connector shell with a coupling nut which permanently secures the convoluted tubing to the

connector.

Secondary

grommet

Follower Coupling Nut

Cavity identiﬁ cation shown from rear socket side

.300

1.290

.994

A STEP AHEAD

WT Series

Panel Nut

Part Number Shell

Size AB

0926-207-2087 20 1.562

(39.67)

.120

(3.05)

0926-207-2487 24 1.812

(46.02)

.120

(3.05)

Dimensions are for reference only.

O-Ring

Part Number Shell

Size ØA B

9013-3-02** 20 1.489

(37.82)

.070

(17.78)

9013-3-04-** 24 1.739

(44.17)

.070

(17.78)

Dimensions are for reference only.

** = 01 for silicone

** = 02 for ﬂ uorosilicone

Mounting Hardware

Deutsch offers lockwashers and panel nuts to aid in mounting the WT connectors. The lockwashers are used to add

tension between the threads and the nut to provide a secure mount. The lockwasher and the panel nut should be used

together.

Lockwasher

Part Number Shell

Size ØA B

0914-212-2086 20 1.512

(38.40)

.062

(1.57)

0914-212-2486 24 1.700

(43.18)

.062

(1.57)

Dimensions are for reference only.

12X 15°

ØA

.187 B

.153

ØA

AEC Series

Contents

AEC Series Overview 96

Part Numbering System 96

Dimensions 96

Conﬁ gurations 97

Accessories 97

A STEP AHEAD

AEC Series

AEC Series Overview

Deutsch’s AEC Series connectors are environmentally sealed, heavy duty electrical

connectors that accept size 16 contacts. The AEC Series connectors are constructed

of heavy duty thermoplastic and offer receptacles with either in-line or PCB mounting

options.

AEC 14 - 40 P * * - XXXX

Series

Contact Size

1 = Size 16 Contacts

Style

4 = In-line Receptacle

6 = Plug

7 = PCB Mount Receptacle

Conﬁ guration

Special Modiﬁ cations

Wire Seals

Blank = Standard Seal

E = Extra Thin Wall Seal

Key

A, B, C, D, or U

Contacts

P = Pin

S = Socket

Part Numbering System

 Dimensions

Cavity

AEC Plug AEC Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

40 1.440 (36.58) 1.778 (45.16) 1.894 (48.11) 1.642 (41.71) 1.944 (49.38) 1.828 (46.43)

Dimensions are for reference only.

A STEP AHEAD

AEC Series

A STEP AHEAD

Accessories

Deutsch Industrial offers dust caps for use with the AEC Series. The dust caps are available in both environmentally sealed

and non-environmentally sealed options. The dust caps are designed to provide protection to the connector interface when

the connector halves are not mated.

Dust Cap

Part Number Description

0504-002-4001 Dust cap, 40 way receptacle, environmentally sealed

0515-009-4005 Dust cap, 40 way receptacle, non-environmentally sealed

0515-010-4005 Dust cap, 40 way plug, non-environmentally sealed

Conﬁ guration

AEC1*-40***

40 size 16

A, B, C, D, U

XX-XX

X size XX

X, X, X

Keying Options

A = A key

B = B key

C = C key

D = D key

U = Universal key

Insert Arrangement

Insert Layout

Number and Size of Cavities

Jiffy Splices

accept one

pin and one

socket.

Jiffy Splices

ccep

one

in and one

ocket.

Do not over torque

jackscrew. The recom-

mended torque rating

for the AEC Series

plug jackscrew when

tightening is

25-28 IN-LB.

Notice

STRIKE Series

Contents

STRIKE Series Overview 100

Part Numbering System 100

Dimensions 100

Conﬁ gurations 101

Required Components 102

Accessories 103

Tools & Contacts 103-105

How To Instructions 106

A STEP AHEAD

100

STRIKE Series

STRIKE Series Overview

The STRIKE connector series features a lever lock system and is designed for heavy

duty equipment applications. The environmentally sealed series offers three different

size rugged housings that accept contacts from size 20 to Ø12mm with arrangements

from 1 to 64 cavities. The lever lock combined with varying cavity arrangements

allows the STRIKE Series to offer ﬂ exible options for electrical designs.

SRK 06 - FLA - 32A - 001 - XXXX

Series

Style

02 = Receptacle

06 = Plug

13 = PCB Receptacle, 90° Pins

15 = PCB Receptacle, Straight Pins

Shell Size

SM = Small

MD = Medium

FL = Full

Special Modiﬁ cations

Cable Attachment

001 = Standard attachment

002 = 90° attachment

003 = 180° attachment

Conﬁ guration

Key

A-D (SM size)

A-J (MD and FL size)

Part Numbering System

Shell

Size

STRIKE Plug STRIKE Receptacle

Overall Length

Overall Height

Overall Width

Overall Length

Overall Height

Overall Width

SM 1.879 (47.74) 2.256 (57.30) 1.902 (48.30) 2.028 (51.50) 2.768 (70.30) 1.811 (46.00)

MD 3.189 (81.00) 1.909 (84.50) 1.531 (38.90) 3.228 (82.00) 2.205 (56.00) 1.575 (40.00)

FL 3.358 (85.28) 1.913 (48.60) 2.780 (70.60) 3.228 (82.00) 2.205 (56.00) 2.953 (75.00)

Dimensions are for reference only.

 Dimensions

A STEP AHEAD

101

STRIKE Series

FL*-36A

2 - SRK Ø8mm

6 - Size 16

28 - Size 20

FL*-08A

4 - SRK Ø8mm

4 - Size 16

FL*-22A

2 - SRK Ø8mm

6 - Size 12

14 - Size 16

FL*-36B

12 - Size 12

24 - Size 16

MD*-18A

6 - Size 12

12 - Size 16

MD*-04A

2 - SRK Ø8mm

2 - Size 16

MD*-32A

4 - Size 16

28 - Size 20

SM*-01A

1 - SRK Ø8mm

SM*-01B

1 - SRK Ø12mm

FL*-50A

6 - Size 12

16 - Size 16

28 - Size 20

FL*-64A

8 - Size 16

56 - Size 20

MD*-32A

4 - Size 16

28 - Size 20

Small (SM) Conﬁ gurations

Full (FL) Conﬁ gurations

Medium (MD) Conﬁ gurations PCB Conﬁ gurations

Consult your

Deutsch represen-

tative for custom-

ized module

opportunities.

Notice

A STEP AHEAD

102

STRIKE Series

standard

attachment

90° attachment 180° attachment

 Cable Attachments

Cable attachments assist in high vibration applications by providing a location for securing wire bundles with a tie wrap.

The use of a 5mm tie wrap is recommended. STRIKE connector arrangements include either a standard cable attachment

(-001), a 90° attachment (-002), or a 180° attachment (-003) speciﬁ ed in the part number sufﬁ x.

Required Components

 Wire Seal Grommets

Wire seal grommets are required on connectors without integrated rear seals in order to maintain an environmental seal.

The size 16 wire seals are required for an environmental seal on any connector using the -04A cavity insert. The wire seals

for Ø8mm and Ø12mm contacts are placed on the wire prior to crimping the contact, and then slid into place once the

contact is inserted into the connector.

 Cavity Plug

Silicone cavity plugs are used to ﬁ ll an unused cavity in a connector without an integrated rear seal. Filling the unused cavity

maintains the integrity of the environmental seal. The -04A cavity arrangement requires a cavity plug if the size 16 cavities

are unused.

Cavity

Plug

Contact

Size Part Number Material

16 25JH0024 silicone

Grommet Contact Size Part Number Insulation Range (mm) Color

16 25JH0040 .079-.118 (2.00-3.00) Yellow

25JH0042 .047-.079 (1.20-2.00) Green

Ø8mm SRK-WS-25-001 .283-.394 (7.20-10.00) Red

SRK-WS-35-001 .394-.472 (10.00-12.00) Blue

Ø12mm SRK-WS-70-001 .413-.630 (10.50-16.00) Red

SRK-WS-90-001 .630-.787 (16.00-20.00) Blue

A STEP AHEAD

103

STRIKE Series

Contact Size Contact Style Hand Crimp Tool Production Crimp Tool

Ø8mm, Ø12mm Solid Hex shaped crimp per NFC20.130 standard*

12-20 Solid HDT-48-00 HDP-400

12 Stamped & Formed DTT-12-00, DTT-12-01 DCT12-02-00, DCT12-02-01

16 Stamped & Formed DTT-16-00, DTT-16-01, DTT-16-02 DCT1620-02-00

20 Stamped & Formed DTT-20-00, DTT-20-02 DCT1620-02-00

*See drawing 8925-003-0000 for full speciﬁ cations.

Tools & Contacts

Deutsch Industrial offers several easy to use crimp tools for crimping both solid and stamped & formed contacts. Other tools

are also available for the assembly and removal of contacts and secondary locking speciﬁ c to the STRIKE Series.

 Crimp Tools for STRIKE Series

Accessories

Deutsch Industrial offers backshells that can be used to complement the connectors. The backshells provide additional pro-

tection and offer increased aesthetics.

 Backshells

The Deutsch STRIKE Series backshells are designed to snap onto the connectors and accept 17mm, 22mm, and 26mm

convoluted tubing. The backshells assist with wire routing to ease engagement and disengagement of the lever lock.

Backshell Part Number Size Direction Convoluted

Tubing Description

SRK-BS-SM-ST-001

Small Straight N/A

Straight plastic backshell for small

size plugs and receptacles, max insu-

lation is Ø.472 (12.00)

SRK-BS-SM-ST-002

Straight plastic backshell for small

size plugs and receptacles, max insu-

lation is Ø.591 (15.00)

SRK-BS-SM-ST-003

Straight plastic backshell for small

size plugs and receptacles, max insu-

lation is Ø.827 (21.00)

SRK-BS-MD-90-001

SRK-BS-MD-90-002 Medium

90°

NW17 & 22(-001)

NW22(-002) 90° plastic backshell for medium or

full size plugs and receptacles

SRK-BS-FL-90-001

SRK-BS-FL-90-002 Full NW22 & 26(-001)

NW26(-002)

SRK-BS-MD-ST-001

SRK-BS-MD-ST-002 Medium

Straight

NW17(-001)

NW22(-002) Straight plastic backshell for

medium or full size plugs and

receptacles

SRK-BS-FL-ST-001

SRK-BS-FL-ST-002 Full NW22(-001)

NW26(-002)

A STEP AHEAD

104

STRIKE Series

Contact Removal Tools

The STRIKE Series Ø8mm and Ø12mm contacts require the following removal tools.

Tool Part Number Connector Description

SRK-EXT-80 Plug and Receptacle Removal tool for Ø8mm contacts

SRK-EXT-120 Plug and Receptacle Removal tool for Ø12mm contacts

TPA Tools

The STRIKE Series has integrated TPA, which require removal tools. Multiple STRIKE tools may be needed to service a single

connector. TPA removal tools are speciﬁ c to each connector half and some cavity arrangements.

Tool Part Number Connector Description

SRK-RT-02 Receptacle

TPA removal tool for receptacles

Not for use with 18 cavity insert

SRK-RT-02-G2 Receptacle

TPA removal tool for receptacles

For use with 18 cavity insert

SRK-RT-06 Plug

TPA removal tool for plugs

Not for use with 18 cavity insert

SRK-RT-06-G2 Plug

TPA removal tool for plugs

For use with 18 cavity insert

SRK-MT-02 Receptacle TPA mounting tool for receptacles

DT-RT1 Plug and Receptacle Field service removal tool (TPA or

contacts) for plugs and receptacles

Note

tet

Note

The TPA removal

tool for the 18 cav-

ity insert cannot be

used on any other

insert.

Notice

 Assembly/ Removal Tools for STRIKE Series

A STEP AHEAD

105

STRIKE Series

Size

Solid Contact

Part Numbers

Wire Size

AWG

(mm2)

Recommended

Strip Length

Inches (mm)

Min.

Contact

Retention

Ref Crimp

Tensile

Lbs. (N)

Max Rated

Amps at 125°

Continuous

Pin Socket

20 0460-202-20** 0462-201-20** 20

(0.50)

.156-.218

(3.96-5.54)

(89)

(89) 7.5

20 0460-010-20** 0462-005-20** 16-18

(1.0-0.75)

.156-.218

(3.96-5.54)

(89)

(89) 7.5

16 0460-202-16** 0462-201-16** 16-20

(1.5-0.50)

.250-.312

(6.35-7.92)

(111)

35-20

(156-89) 13

16 0460-215-16** 0462-209-16** 14

(2.0)

.250-.312

(6.35-7.92)

(111)

(311) 13

12 0460-204-12** 0462-203-12** 12-14

(3.0-2.0)

.222-.284

(5.64-7.21)

(134)

75-70

(334-311) 25

Ø8mm SRK-PC-080-16-601 SRK-SC-080-16-601 6

(16)

.530-.580

(13.47-14.74)

(250)

367

(632) ---

Ø8mm SRK-PC-080-20-601 SRK-SC-080-20-601 5 .530-.580

(13.47-14.74)

(250)

416

(1850) ---

Ø8mm SRK-PC-080-25-601 SRK-SC-080-25-601 4

(25)

.530-.580

(13.47-14.74)

(250)

489

(2175) ---

Ø8mm SRK-PC-080-32-601 SRK-SC-080-32-601 2 .530-.580

(13.47-14.74)

(250)

562

(2500) ---

Ø8mm SRK-PC-080-35-601 SRK-SC-080-35-601 (35) .530-.580

(13.47-14.74)

(250)

598

(2660) 150

Ø12mm SRK-PC-120-40-601 SRK-SC-120-40-601 1

(40)

.837-.887

(21.27-22.54)

(250)

639

(2840) ---

Ø12mm SRK-PC-120-50-601 SRK-SC-120-50-601 1/0

(50)

.837-.887

(21.27-22.54)

(250)

720

(3200) ---

Ø12mm SRK-PC-120-70-601 SRK-SC-120-70-601 2/0

(70)

.837-.887

(21.27-22.54)

(250)

819

(3640) ---

Ø12mm SRK-PC-120-95-601 SRK-SC-120-95-601 3/0

(95)

.837-.887

(21.27-22.54)

(250)

898

(3990) 300

Deutsch has tested Ø8mm contacts using 35mm² wire at 150 amps at 125°C continuous, and Ø12mm contacts using 95mm² wire at 300 amps at 125°C

continuous. Therefore, these contacts are rated at full current at 125°C using the max wire gauge cable only. The amperage capacities for the remaining

Ø8mm and Ø12mm contact options using smaller gauge cable will need to be tested based on individual applications.

Amperage ratings are based on single circuits. The test data does not take into account multiple contacts, mixed wire gauges, and other variables that may

be present in an actual application.

Solid Contacts for STRIKE Series

Solid Contact Plating Codes

Part Number

Sufﬁ x (**) Material

31 Gold

141 Nickel

601 Silver

See information

drawing 0425-015-

0000 or 8925-003-

0000. Consult fac-

tory for alternate

ﬁ nishes.

Note

See information

drawin

0425-015-

000

0 o

r 8

925

-00

0000

fac

tor

or alternate

ﬁ ni

Note

See information

drawing 0425-

015-0000 or 8925-

003-0000. Consult

factory for alternate

ﬁ nishes.

Notice

A STEP AHEAD

106

STRIKE Series

How To Instructions

Step 1:

Ensure TPA locking is

open.

Step 2:

Hold connector with

rear seal retainer facing

you.

Step 3:

Push contact straight

into the grommet until

a positive stop is felt. A

slight tug will conﬁ rm

that it is properly

locked in place.

Step 4:

Push to close the TPA.

TPA will not close

unless all contacts

are fully seated in

connector.

Contact Insertion

Step 1:

Use DT-RT1 to open

the TPA with light turn

against the locking

clip.

Step 2:

Repeat step 1 on the

other side of the TPA.

Step 3:

Remove the TPA.

Step 4:

Unlock the contacts

and pull on the wire.

Removal of Deutsch Common Contacts

Step 1:

After TPA is removed,

insert the SRK removal

tool over the contact.

Step 2:

Push the tool to open the

contact retention ﬁ ngers.

Step 3:

Pull the wire to remove

the contact.

Removal of Deutsch Ø8mm and Ø12mm Contacts

Quick Connect

Series

107

Contents

Quick Connect Series

Overview 108

Part Numbering System 108

Dimensions 108

Conﬁ gurations 109

Accessories 109-111

Tools & Contacts 111-112

A STEP AHEAD

108

Quick Connect Series

Quick Connect Series Overview

The Quick Connect Series are environmentally sealed compact connectors that feature

three contact arrangements with wire gauge from 16 to 26 AWG. The small size and

high pin density of the Quick Connect Series is ﬂ exible for many engineering design

requirements. Additional ﬂ exibility is achieved through a wide range of universal

mounting options to match the demands of harsh environments.

QC 2 6 - 20 07 X

Series

Shell Size

Style

4 = In-line or Panel Mount Receptacle

6 = In-line or Panel Mount Plug

X = Contacts Sold Separately

Conﬁ guration

Contact Size

16, 20, or 22

Cavity

QC Plug QC Receptacle

Overall Length

Overall Width

Overall Length

Overall Height

2 .988 (25.10)

.756 (19.20) max. 1.319 (33.50) max. .906 (23.00) max.7 1.004 (25.50)

12 .984 (25.00)

Dimensions are for reference only.

Part Numbering System

 Dimensions

A STEP AHEAD

109

Quick Connect Series

Plugs - cavity identiﬁ cation from rear Receptacles - cavity identiﬁ cation from rear

QC24-2212X

12 size 22

456

1211

QC24-2007X

7 size 20

QC24-1602X

2 size 16

1 2

QC26-2212X

12 size 22

654

1112

QC26-2007X

7 size 20

QC26-1602X

2 size 16

2 1

Insert Arrangement

Part Number

Number and Size of Cavities

QCXX-XXXXX

X size XX

Accessories

Deutsch Industrial offers several accessory items that can be used to complement the connectors. The Quick Connect Series

accessories include items such as back ﬁ ttings, wire seals, compression screws, and mounting hardware. Accessories are

designed to complement applications and meet a wide array of design requirements such as mounting solutions, providing

additional protection, and offering increased aesthetics.

Conﬁ gurations

Dust Cap Part Number Description

QC28 Pro-cap low cost (plug only)

QC38 Plug pro-cap with lanyard

QC39 Receptacle pro-cap with lanyard

 Dust Caps

Deutsch offers dust caps for use with the Quick Connect Series of connectors. Dust caps are available to maintain the envi-

ronmental seal for both the plug and receptacle. The QC dust caps include a lanyard for easy use.

A STEP AHEAD

110

Quick Connect Series

Name Description Part Number

1. Washer Neoprene washer that provides an environmental seal between connector

and mounting surface or long compression rear adapter.

429638

2. Panel mount lock nut Lock nut for attaching connector to mounting surface or to deck mount

ﬂ ange.

429637

3. Deck mount ﬂ ange Flange used to mount the connector. Connector attaches to deck mount

ﬂ ange and deck mount ﬂ ange attaches to mounting surface.

429726

4. Deck mount gasket Neoprene gasket used with the deck mount ﬂ ange to provide an environ-

mental seal between the ﬂ ange and mounting surface.

429727

5. Long compression rear

adapter

Adapter used to join the compression screw or compression screw with

strain relief to the connector.

429624

6. Seal ring Nitrile ring with removable segments to adapt to multiple jacketed cable

diameters. The seal ring is placed in the back of the long compression rear

adapter. The compression screw or compression screw with strain relief

tightens down against the seal ring to form an environmental seal on the

jacketed cable.

429707

7. Compression screw Screws onto the back of the long compression rear adapter and tightens

down against the seal ring to form a seal on the jacketed cable.

429662

8. Compression screw

with strain relief

Screws onto the back of the long compression rear adapter and tightens

down against the seal ring to form a seal on the jacketed cable. Has two

screws that are tightened down to provide strain relief.

429706

9. Wire seal, 2 way Silicone grommet with 2, 7, or 12 cavities that is inserted into the back of

the connector. An environmental seal is achieved on the individual wires.

429621-02

Wire seal, 7 way 429621-07

Wire seal, 12 way 429621-12

 Back Fittings

3. 4.1. 2. 5. 6. 7. 8. 9.

Description Components

Provides seal against insulation on

individual wires, and between con-

nector and mounting surface.

Provides seal against mounting

surface and deck mount ﬂ ange,

and between deck mount ﬂ ange

and connector.

Panel Mount Examples

The Quick Connect Series offers several mounting options, below are a few examples. Refer to the back ﬁ ttings section to

see a complete list of all of the options.

A STEP AHEAD

111

Quick Connect Series

Description Components

Provides seal against insulation on

individual wires.

Provides seal between connector

and adapter, and against jacketed

cable.

Provides seal against insulation on

individual wires, between connec-

tor and adapter, and against jack-

eted cable. Includes strain relief.

Wire Seal Examples

The Quick Connect Series offers several sealing options to accommodate many design requirements. The QC connectors

can be used unsealed, or with additional items can be sealed up to an IP68 watertight seal. Below are a few examples of

possible sealing options. Refer to the back ﬁ ttings section to see a complete list of all of the options.

Jiffy Splices

accept one

pin and one

socket.

Note

Jiff

Splices

cce

one

in an

one

ocket

NoteNote

Diameter .18-.43

(4.5-11.0) cable seal-

ing, compression

ﬁ ttings must be

correctly tightened

to achieve IP68

watertight seal.

Notice

Tools & Contacts

The Quick Connect Series uses special contacts and tools. The contacts are smaller and designed for high pin density.

Removal tools along with multiple crimp tools are available and are designed to work with the smaller contacts and tighter

pin arrangements. The Common Contact System and tools are not compatible with the Quick Connect Series.

Tools for Solid Contacts

Part Number Adjustable Hand Crimp Tools

MH860 QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5

86-5 QC/IMC crimp tool positioner for MH860

AF8-TH163 QC/IMC #20 and #16 crimp tool, adjustable AWG ranges

Single Gauge Hand Crimp Tools

AMSC22/1 QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire

AMSC20/1 QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire

AMSC16/A/1 QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire

Insert/Removal Tools

6757-201-2201 Insert/Removal Tool #22

6757-201-2001 Insert/Removal Tool #20

6757-201-1601 Insert/Removal Tool #16

 Tools for Quick Connect Series

A STEP AHEAD

112

Quick Connect Series

Size Solid Contact Part Numbers Wire Size

AWG

Recommended Strip

Length Inches (mm)

Sealing Range

Diameter Inches (mm)

Pin Socket

22 6860-201-22278 6862-201-22278 22, 24, 26 .160-.190 (4.06-4.83) .030-.054 (.76-1.37)

20 6860-201-20278 6862-201-20278 20, 22, 24 .230-.260 (5.84-6.60) .040-.083 (1.02-2.11)

16 6860-201-16278 6862-201-16278 16, 18, 20 .230-.260 (5.84-6.60) .065-.109 (1.65-2.77)

 Solid Contacts for Quick Connect Series

IMC Series

113

Contents

IMC Series Overview 114

Part Numbering System 114

Dimensions 114

Conﬁ gurations 115

Accessories 116

Tools & Contacts 117

A STEP AHEAD

114

IMC Series

IMC Series Overview

The Industrial Micro Connector Series are unsealed connectors constructed from

Ultem®, a high temperature and corrosion resistant composite material suited for

industrial applications. The IMC Series offers high pin density and several contact

arrangements that accept a wide range of wire gauges. They feature a bayonet style

lock coupling mechanism and withstand heat, dust, and moisture. To create an envi-

ronmental seal and achieve an IP67 rating, the addition of a back ﬁ tting and adhesive

is required.

The compact design is ideal for applications where space is at a premium, meeting the

requirements of manufacturers of test equipment, industrial sensors, medical diagnos-

tic equipment, instrumentations and process control systems.

IMC 1 1 - 20 03 X

Series

Shell Size

1 = 100 Series

2 = 200 Series

Style

1 = In-line Receptacle

4 = Flange Receptacle

6 = In-line Plug

X = Contacts Sold Separately

Conﬁ guration

Contact Size

16, 20, or 22

Series Style

IMC Plug IMC Receptacle

Overall Length

Overall Width

ØB

Overall Length

Overall Width

ØD

100 In-line .030 (.755) max. .024 (.600) max. .030 (.755) max. .024 (.599) max.

Flange -- -- .030 (.755) max. .028 (.705) max.

200 In-line .030 (.755) max. .030 (.755) max .030 (.755) max. .030 (.755) max.

Flange -- -- .030 (.755) max. .037 (.945) max.

Dimensions are for reference only.

ØB

ØD

Part Numbering System

 Dimensions

A STEP AHEAD

115

IMC Series

Plugs - cavity identiﬁ cation from rear

Receptacles - cavity identiﬁ cation from rear

1 2

456

1211

2 1

31 1 4

Insert Arrangement

Part Number

Number and Size of Cavities

IMCXX-XXXXX

X size XX

Conﬁ gurations

100

Series

100

Series

200

Series

200

Series

IMC16-2002X

2 size 20

IMC1*-2002X

2 size 20

IMC1*-2204X

4 size 22

IMC2*-1602X

2 size 16

IMC2*-2005X

5 size 20

IMC2*-2007X

7 size 20

IMC2*-2212X

12 size 22

IMC1*-2003X

3 size 20

IMC26-1602X

2 size 16

654

1112

IMC26-2212X

12 size 22

IMC26-2007X

7 size 20

IMC26-2005X

5 size 20

IMC16-2003X

3 size 20

4 1

IMC16-2204X

4 size 22

A STEP AHEAD

116

IMC Series

Accessories

Deutsch Industrial offers several accessory items that are used to complement the connectors. The IMC family accessories

include items such as boots, dust caps, and adapters. Accessories are designed to complete the application and meet a

wide array of design requirements such as providing additional protection and offering increased aesthetics.

Boot

Part Number Description

6810-207-1001-2-200 100 Series .200 in. (5.08) opening

6810-207-2001-2-105 200 Series .105 in. (2.67) opening

6810-207-2001-2-125 200 Series .125 in. (3.17) opening

6810-207-2001-2-120 200 Series .120 in. (3.05) opening

6810-207-2001-2-140 200 Series .140 in. (3.56) opening

6810-207-2001-2-250 200 Series .250 in. (6.35) opening

6810-207-2001-2-165 200 Series .165 in. (4.19) opening

Dust Cap

Part Number Description

IMC18 100 Series pro-cap plug

IMC19 100 Series pro-cap receptacle

IMC28 200 Series pro-cap plug

IMC29 200 Series pro-cap receptacle

Adapter

Part Number Description

IMC1AD 100 Series adapter

IMC2AD 200 Series adapter

 Boots

Boots provide a professional looking ﬁ nishing touch for your Deutsch IMC Series connectors. Santoprene boots are used to

provide additional protection and provide strain relief. The boots can be used with an epoxy adhesive to seal the connec-

tors against dust and moisture and achieve an IP67 rating.

 Dust Caps

IMC connectors plastic dust caps are available to provide a temporary cover for the connector interface when the connec-

tors are not mated.

 Adapters

The IMC Series adapters are used to provide added protection and strain relief. The adapters are made up of several parts

and feature a housing that is tightened with screws to provide the appropriate grip on the wires.

Note

NoteNote

To achieve an IP67

rating, Raychem

S1125 type 2-part

epoxy must be

used.

Notice

A STEP AHEAD

117

IMC Series

Tools for Solid Contacts

Part Number Adjustable Hand Crimp Tools

MH860 QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5

86-5 QC/IMC crimp tool positioner for MH860

AF8-TH163 QC/IMC #20 and #16 crimp tool, adjustable AWG ranges

Single Gauge Hand Crimp Tools

AMSC22/1 QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire

AMSC20/1 QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire

AMSC16/A/1 QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire

Insert/Removal Tools

6757-201-2201 Insert/Removal Tool #22

6757-201-2001 Insert/Removal Tool #20

6757-201-1601 Insert/Removal Tool #16

Size PCB Pin

Part Number

22 6860-202-22278

20 6860-202-20278

16 6860-202-16278

Tools & Contacts

The Industrial Micro Connect Series uses special contacts and tools. The contacts are smaller and designed for high pin

density. Removal tools along with multiple crimp tools are available and are designed to work with the smaller contacts and

tighter pin arrangements. The Common Contact System and tools are not compatible with the IMC Series.

Tools for IMC Series

 Solid Contacts for IMC Series

Size Solid Contact Part Numbers Wire Size

AWG

Recommended Strip

Length Inches (mm)

Pin Socket

22 6860-201-22278 6862-201-22278 22, 24, 26 .160-.190 (4.06-4.83)

20 6860-201-20278 6862-201-20278 20, 22, 24 .230-.260 (5.84-6.60)

16 6860-201-16278 6862-201-16278 16, 18, 20 .230-.260 (5.84-6.60)

Common Contacts

119

Contents

Common Contact System

Overview 120 Crimping 129

Features & Beneﬁ ts 121 Crimp Inspection 130

Performance Speciﬁ cations 122 Accessories 131-132

Wire Sealing Ranges 123-124 How To Instructions 132-133

Solid Contacts 125-126

Stamped & Formed Contacts 127

PCB Pins 128

A STEP AHEAD

120

Common Contact System

Common Contact System Overview

The word “common” is used to describe the Deutsch contact system because the contacts are used interchangeably in

many Deutsch Industrial connectors and across most connector series. The common contact system improves performance,

reliability, and maintainability by reducing changes in the assembly of the wire harness. The use of a common contact system

eliminates many of the failures reported in harnesses where hundreds of different terminations are used.

Contacts

Deutsch offers two styles of contacts, stamped &

formed and solid. Both contact types use a crimp style

termination, eliminating the need for solder. All Deutsch

Industrial terminals protect the split socket tines. The only

variations in the Deutsch Common Contact System are

those dictated by wire gauge and contact style.

Solid

The solid contacts are designed for use with larger wire

size and heavy duty applications. Solid contacts are

manufactured using a cold heading process with solid

copper alloy wire and are available with either a nickel or

gold plating ﬁ nish.

Solid contacts terminate wire from 3/0 AWG to 20 AWG

(95 - 0.5mm2) and are available in 7 sizes each of the pin

and socket. The applicable contact is determined by the

size of the conductor only. The solid style contacts are sold

in bulk.

Stamped & Formed

Deutsch stamped & formed contacts are designed for

use where wire termination costs are of primary concern

without sacriﬁ cing reliability of electrical circuits. The

stamped & formed contacts are made on a precision

stamping machine using ﬂ at strip stock, then a durable

and corrosion proof nickel, tin, or optional gold plating is

applied.

The stamped & formed style contacts terminate wire from

10 AWG to 22 AWG (6.0 - 0.35mm2) and are available

in multiple sizes to accommodate a wide range of wire

insulation. The speciﬁ c contact is determined by the

outside diameter of wire insulation and conductor size.

The stamped & formed contacts are sold on reels.

Design Materials and Selection

Deutsch engineers combined superior material selection

with mechanical CAD/CAM designs to create stamped

& formed contacts that exceed the demands of today’s

industrial electrical systems.

To provide exceptional durability, performance, corrosion,

and oxidation resistance, contacts are made from copper

alloys, ﬁ nished with nickel, tin, or gold plating. To

guarantee resistance to crimp relaxation and displacement

of metal, the contacts are designed with the conductor

wings formed in the direction of the crimp to achieve gas

tight crimps that eliminate the need for solder. All Deutsch

socket tines are protected to provide controlled contact

pressure for maximum conductivity with minimum surface

wear.

In keeping with the Deutsch commitment to total quality,

all stamped & formed contacts are manufactured using

statistical process controls and are subjected to extensive

rigorous testing programs, in the lab and in actual ﬁ eld

performance.

A STEP AHEAD

121

Common Contact System

Closed entry to prevent probe damage and

prevent misalignment, chamfered lead-in to

prevent misalignment

Durable tines for superior electrical performance

Stainless steel sleeve for maximum socket tine

protection (except sleeveless sockets)

Inspection hole

Crimp barrel

Wire lead-in chamfer to aid wire insertion

Inspection hole

Maximum diameter to prevent bending

Radius for added strength

Smooth ﬁ nish to minimize mating forces

Radius for smooth engagement and prevent

misalignment

Socket

Solid Contact Features

Stamped & Formed Contact Features

Socket

911

Closed entry to prevent probe damage and

prevent misalignment, chamfered lead-in to

prevent misalignment

Durable tines for superior electrical performance

Stainless steel sleeve for maximum socket tine

protection (except sleeveless sockets)

Conductor wings for minimal contact resistance

Insulation wings for additional wire support

Conductor wings for minimal contact resistance

Maximum diameter to prevent bending

Chamfered for added strength

Smooth ﬁ nish to minimize mating forces

Radius for smooth engagement and prevent

misalignment

Beneﬁ ts of Deutsch Contacts

• Solid shoulder for high tensile strength pin retention.

• Nickel plating standard for corrosion resistance.

• Solder is not recommended, eliminating ﬂ ux corrosion.

• No retention tangs required, eliminating contact

damage.

A STEP AHEAD

122

Common Contact System

 Performance Speciﬁ cations

Deutsch can only warrant electrical performance when proper parts, procedures, and tooling are used.

Durability

No electrical or mechanical defects after 100 cycles of

engagement and disengagement.

Current Rating (Contact current rating @ 125° C

continuous)

Contact Size Max. Current

Size 20 7.5 amps

Size 16 13 amps

Size 12 25 amps

Size 8 60 amps

Size 4 100 amps

Ø8mm 150 amps*

Ø12mm 300 amps*

*Max current is achieved when using max wire gauge only

Contact Retention (Solid and Stamped & Formed)

Contacts withstand a minimum load of:

20 lbs (89 N) for size 20

25 lbs (111 N) for size 16

30 lbs (133 N) for size 12

35 lbs (156 N) for size 8

35 lbs (156 N) for size 4

56 lbs (250 N) for size Ø8mm

56 lbs (250 N) for size Ø12mm

Crimp Tensile Strength (Solid)

Contact Size Tensile Strength

Size 20 20 lbs

Size 16 25 lbs

Size 12 70 lbs

Size 8 90 lbs

Size 4 300 lbs

Ø8mm 367-598 lbs

Ø12mm 639-898 lbs

Crimp Tensile Strength (Stamped & Formed)

Contact Size Tensile Strength

Size 20 20 lbs

Size 16 25 lbs

Size 12 70 lbs

Contact Millivolt Drop

Contact

Size

Test Current

Amps

Millivolt

Drop

Solids

Millivolt

Drop*

S&F

20 7.5 60 100

16 13 60 100

12 25 60 100

8 60 60 N/A

4 100 60 N/A

*Less drop through wire

A crimp tensile test easily

and rapidly identiﬁ es a

proper crimp.

helpful

hint

A STEP AHEAD

123

Common Contact System

Proper wire

outside diameters

assure water tight

seals.

helpful

hint

HD30, HDP20, DRC Series Rear Grommet Sealing Ranges

Contact

Size

Normal Seal

N-Seal

Thin Seal

T-Seal

Modiﬁ ed*

Extra Thin Seal

E-Seal

Modiﬁ ed*

4 AWG (21.0mm2)

.311-.420

(7.90-10.67) N/A N/A N/A N/A

6 AWG (13.0mm2)

.280-.292

(7.11-7.42)

.261-.292

(6.63-7.42) N/A .261-.292

(6.63-7.42) N/A

8-10 AWG (8.0-5.0mm2)

.190-.240

(4.83-6.10)

.170-.240

(4.32-6.10) N/A .135-.220

(3.43-5.59) N/A

10-14 AWG (5.0-2.0mm2)

.134-.170

(3.40-4.32)

.113-.170

(2.87-4.32) N/A .097-.158

(2.46-4.01)

.097-.158

(2.46-4.01)

14-20 AWG (2.0-0.5mm2)

.100-.134

(2.54-3.40)

.088-.134

(2.23-3.40)

.088-.106

(2.24-2.69)

.053-.120

(1.35-3.05)

.053-.103

(1.35-2.62)

16-20 AWG (1.0-0.5mm2)

.040-.095

(1.02-2.41)

.040-.095

(1.02-2.41) N/A .040-.095

(1.02-2.41)

.040-.083

(1.01-2.10)

*Deutsch cavity arrangements 24-29, 24-47, and 24-31 are only available with the modiﬁ ed seals. Arrangement 24-31 Modiﬁ ed E Seal = .053-.106. Please

see drawings 0425-016-0000 and 0425-021-0000 for full speciﬁ cations.

DT, DTM, DTP Series Rear Grommet Sealing Ranges

Contact

Size Standard Seal Extra Thin Seal

E-Seal

10-14 AWG (5.0-2.0mm2)

.134-.170

(3.40-4.32)

.097-.158

(2.46-4.01)

14-20 AWG (2.0-0.5mm2)

.088-.145

(2.23-3.68)

.053-.120

(1.35-3.05)

16-20 AWG (1.0-0.5mm2)

.053-.120

(1.35-3.05) N/A

WT Series Rear Grommet Sealing Ranges

Contact

Size Standard Seal

6 AWG (13.0mm2)

.261-.292

(6.63-7.42)

14-20 AWG (2.0-0.5mm2)

.065-.109

(1.65-2.77)

 Wire Sealing Ranges

Dimensions are for reference only.

AEC Series Rear Grommet Sealing Ranges

Contact

Size Standard Seal Extra Thin Seal

E-Seal

14-20 AWG (2.0-0.5mm2)

.100-.134

(2.54-3.40)

.053-.120

(1.35-3.05)

Quick Connect Series Rear Grommet

Sealing Ranges

Contact

Size Standard Seal

16-20 AWG

.065-.109

(1.65-2.77)

20-24 AWG

.040-.083

(1.02-2.11)

22-26 AWG

030-.054

(.76-1.37)

A STEP AHEAD

124

Common Contact System

STRIKE Series Sealing Ranges

Contact

Size

Standard

Seal

Ø12mm

3/0-1 AWG (95-40mm2)

.413-.787

(10.50-20.00)

Ø8mm

2-6 AWG (35-16mm2)

.283-.472

(7.20-12.00)

12-14 AWG (3.0-2.0mm2)

.077-.158

(1.96-4.01)

14-20 AWG (2.0-0.5mm2)

.061-.120

(1.55-3.05)

16-20 AWG (1.0-0.5mm2)

.061-.095

(1.55-2.41)

HD10 Series Rear Grommet Sealing Ranges

Contact

Size Standard Seal Extra Thin Seal

E-Seal

6 AWG (13.0mm2)

.280-.292

(7.11-7.42) N/A

10-14 AWG (5.0-2.0mm2)

.134-.170

(3.40-4.32) N/A

14-20 AWG (2.0-0.5mm2)

.100-.150

(2.54-3.81)

.053-.120

(1.35-3.05)

DRB Series Rear Grommet Sealing Ranges

Contact

Size

Extra Thin Seal

E-Seal

6 AWG (13.0mm2)

.261-.292

(6.63-7.42)

8-10 AWG (8.0-5.0mm2)

.135-.220

(3.43-5.59)

10-14 AWG (5.0-2.0mm2)

.097-.158

(2.46-4.01)

14-20 AWG (2.0-0.5mm2)

.053-.120

(1.35-3.05)

16-20 AWG (1.0-0.5mm2)

.040-.095

(1.02-2.41)

Wire Sealing Ranges (continued)

Dimensions are for reference only.

3” min

Proper wire routing assures

water tight seal performance

helpful

hint

Typical Wire Insulation Ranges (measured in diameter inches)

Wire Gauge TXL GXL SXL

6 N/A N/A .287-.294

8.178-.185 .209-.221 .222-.236

10 .146-.157 .170-.185 .190-.196

12 .120-.128 .137-.146 .159-.168

14 .098-.105 .114-.122 .138-.145

16 .082-.091 .097-.107 .116-.123

18 .073-.084 .089-.098 .103-.110

20 .065-.072 .080-.087 .092-.099

A STEP AHEAD

125

Common Contact System

Solid Contact Plating Codes

Part Number

Sufﬁ x (**) Material

31 Gold

90 Nickel (Size 4 pin only)

141 Nickel

Solid Contacts - C038 Modiﬁ cation

Size

Solid Contact

Part Numbers

Wire Size

AWG

(mm2)

Recommended

Strip Length

Inches (mm)

Min.

Contact

Retention

Ref Crimp

Tensile

Lbs. (N)

Max Rated

Amps at 125°

Continuous

Pin Socket

4 5960-203-04141 5962-203-04141 4

(21.0)

.430-.492

(10.92-12.50)

(156)

300

(1334) 100

Solid Contacts - Common Contact System

Size

Solid Contact

Part Numbers

Wire Size

AWG

(mm2)

Recommended

Strip Length

Inches (mm)

Min.

Contact

Retention

Ref Crimp

Tensile

Lbs. (N)

Max Rated

Amps at 125°

Continuous

Pin Socket

20 0460-202-20** 0462-201-20** 20

(0.50)

.156-.218

(3.96-5.54)

(89)

(89) 7.5

20 0460-010-20** 0462-005-20** 16-18

(1.0-0.75)

.156-.218

(3.96-5.54)

(89)

(89) 7.5

16 0460-202-16** 0462-201-16** 16-20

(1.5-0.50)

.250-.312

(6.35-7.92)

(111)

35-20

(156-89) 13

16 0460-215-16** 0462-209-16** 14

(2.0)

.250-.312

(6.35-7.92)

(111)

(311) 13

12 0460-204-12** 0462-203-12** 12-14

(3.0-2.0)

.222-.284

(5.64-7.21)

(134)

75-70

(334-311) 25

8 0460-204-08** 0462-203-08** 8-10

(8.0-5.0)

.430-.492

(10.92-12.50)

(156)

125-90

(556-400) 60

4 0460-204-04** 0462-203-04** 6

(13.0)

.430-.492

(10.92-12.50)

(156)

300

(1334) 100

** = Plating Codes. Consult factory for custom ﬁ nish needs.

 Solid Contacts

Note

See information

drawing 0425-

015-0000. Consult

factory for alternate

ﬁ nishes.

Notice

A STEP AHEAD

126

Common Contact System

Solid Contact Plating Codes

Part Number

Sufﬁ x Material

601 Silver

Solid Contacts - STRIKE Series Ø8mm & Ø12mm

Size

Solid Contact

Part Numbers

Wire Size

AWG

(mm2)

Recommended

Strip Length

Inches (mm)

Min.

Contact

Retention

Ref Crimp

Tensile

Lbs. (N)

Max Rated

Amps at 125°

Continuous

Pin Socket

Ø8mm SRK-PC-080-16-601 SRK-SC-080-16-601 6

(16)

.530-.580

(13.47-14.74)

(250)

367

(632) ---

Ø8mm SRK-PC-080-20-601 SRK-SC-080-20-601 5 .530-.580

(13.47-14.74)

(250)

416

(1850) ---

Ø8mm SRK-PC-080-25-601 SRK-SC-080-25-601 4

(25)

.530-.580

(13.47-14.74)

(250)

489

(2175) ---

Ø8mm SRK-PC-080-32-601 SRK-SC-080-32-601 2 .530-.580

(13.47-14.74)

(250)

562

(2500) ---

Ø8mm SRK-PC-080-35-601 SRK-SC-080-35-601 (35) .530-.580

(13.47-14.74)

(250)

598

(2660) 150

Ø12mm SRK-PC-120-40-601 SRK-SC-120-40-601 1

(40)

.837-.887

(21.27-22.54)

(250)

639

(2840) ---

Ø12mm SRK-PC-120-50-601 SRK-SC-120-50-601 1/0

(50)

.837-.887

(21.27-22.54)

(250)

720

(3200) ---

Ø12mm SRK-PC-120-70-601 SRK-SC-120-70-601 2/0

(70)

.837-.887

(21.27-22.54)

(250)

819

(3640) ---

Ø12mm SRK-PC-120-95-601 SRK-SC-120-95-601 3/0

(95)

.837-.887

(21.27-22.54)

(250)

898

(3990) 300

Deutsch has tested Ø8mm contacts using 35mm² wire at 150 amps at 125°C continuous, and Ø12mm contacts using 95mm² wire at 300 amps at 125°C

continuous. Therefore, these contacts are rated at full current at 125°C using the max wire gauge cable only. The amperage capacities for the remaining

Ø8mm and Ø12mm contact options using smaller gauge cable will need to be tested based on individual applications.

Amperage ratings are based on single circuits. The test data does not take into account multiple contacts, mixed wire gauges, and other variables that may

be present in an actual application.

Solid Contacts - IMC/QC Series

Size

Solid Contact

Part Numbers

Wire Size

AWG

(mm2)

Recommended

Strip Length

Inches (mm)

Min.

Contact

Retention

Ref Crimp

Tensile

Lbs. (N)

Max Rated

Amps at 125°

Continuous

Pin Socket

22 6860-201-22278 6862-201-22278 22-26 .160-.190

(4.06-4.83)

(44) --- 5

20 6860-201-20278 6862-201-20278 20-24 .230-.260

(5.84-6.60)

(67) --- 7.5

16 6860-201-16278 6862-201-16278 16-20 .230-.260

(5.84-6.60)

(111) --- 13

Note

NoteNote

See information

drawing 8925-003-

0000 for STRIKE

Series. Consult fac-

tory for alternate

ﬁ nishes.

Notice

A STEP AHEAD

127

Common Contact System

Size

Stamped & Formed

Contact Part Numbers

Carrier Strip

Identiﬁ ca-

tion

Wire Size

AWG

(mm2)

Wire

Insulation

O.D. Range

Recommended

Strip Length

Inches (mm)

Min.

Contact

Retention

Max Rated

Amps at 125°

Continuous

Pin Socket

20 1060-20-01** 1062-20-01** 20-01 16-22

(1.5-0.50)

.075-.125

(1.91-3.18)

.150-.200

(3.81-5.08)

(89) 7.5

20 1060-20-02** 1062-20-02** 20-02 16-22

(1.5-0.50)

.051-.085

(1.30-2.16)

.150-.200

(3.81-5.08)

(89) 7.5

20 N/A 1062-20-03**

sleeveless 20-03 16-22

(1.5-0.50)

.075-.125

(1.91-3.18)

.150-.200

(3.81-5.08)

(89) 7.5

20 1060-20-06** 1062-20-06** 20-06 14-16

(2.5-1.0)

.075-.125

(1.91-3.18)

.150-.200

(3.81-5.08)

(89) 7.5

16 1060-14-01** 1062-14-01** 14-16 14-18

(2.0-.75)

.095-.150

(2.41-3.81)

.150-.200

(3.81-5.08)

(111) 13

16 1060-14-10** 1062-14-10** 14-16 14-18

(2.0-.75)

.095-.150

(2.41-3.81)

.150-.200

(3.81-5.08)

(111) 13

16 1060-16-01** 1062-16-01** 16-18 14-18

(2.0-.75)

.075-.140

(1.90-3.55)

.150-.200

(3.81-5.08)

(111) 13

16 1060-16-06** 1062-16-06** 0.5-1.0 16-20

(1.0-.50)

.055-.100

(1.40-2.54)

.150-.200

(3.81-5.08)

(111) 13

16 1060-16-09** 1062-16-09** 16-18 14-18

(2.0-.75)

.075-.140

(1.90-3.55)

.150-.200

(3.81-5.08)

(111) 13

16 1060-16-12** 1062-16-12** 1.0-2.5 12-16

(2.5-1.0)

.075-.140

(1.90-3.55)

.175-.225

(4.45-5.72)

(111) 13

16 N/A 1062-16-14**

sleeveless 14-16 12-16

(2.5-1.0)

.075-.140

(1.90-3.55)

.175-.225

(4.45-5.72)

(111) 13

12 1060-12-01** 1062-12-01** 12-14 12-14

(4.0-2.0)

.113-.176

(2.87-4.47)

.225-.275

(5.72-6.99)

(134) 25

12 1060-12-02** 1062-12-02** 10-12 10†

(6.0-4.0)

.140-.204

(3.56-5.18)

.225-.275

(5.72-6.99)

(134) 25

** = Plating Codes. Consult factory for custom ﬁ nish needs.

† = TXL wire insulation is preferred

S&F Contact Plating Codes

Part Number

Sufﬁ x (**) Material

22 Nickel

44 Gold

66 Tin/Nickel

77 Tin

88 Selective Gold

 Stamped & Formed Contacts

Note

NoteNote

See information

drawing 0425-

015-0000. Consult

factory for alternate

ﬁ nishes.

Notice

A STEP AHEAD

128

Common Contact System

HD10 Series HDP20 Series HD30 Series

End of Connector

Part Number A B C Product D

0460-208-16** 1.300 (33.02) .248 (6.30) .025 (.64) HD30/HDP20 .939 (23.85)

0460-229-16** .545 (13.84) .248 (6.30) .025 (.64) HD10 .925 (23.50)

0460-238-12** .714 (18.14) .549 (13.94) .043 (1.09) DT .777 (19.74)

0460-241-16** 1.305 (33.15) .160 (4.06) .040 (1.02) DT04-2P .677 (17.20)

0460-245-16** .976 (24.79) .400 (10.16) .041 (1.04) DT04-3P .677 (17.20)

0460-245-12** 1.024 (26.01) .500 (12.70) .041 (1.04) DRC 1.063 (27.00)

0460-257-16** .793 (20.14) .248 (6.30) .025 (.64)

0460-208-12** 1.305 (33.15) .248 (6.30) .025 (.64)

0460-263-16** 1.305 (33.15) .248 (6.30) .093 (2.36)

Dimensions are for reference only.

 PCB Pins

Deutsch Industrial offers a complete line of straight

reduced diameter extended pins that may be installed

in any of the Deutsch family of connectors. The use of

removable contacts provides design ﬂ exibility and a low

cost alternative to meet application needs. These solid

copper alloy pins may be speciﬁ ed in various platings and

assembled in HD30, HDP20, HD10, DRC, or DT receptacles.

Material

Copper alloy

Plating

31: Gold

90: Tin

141: Nickel

PCB Mounting

Consult factory for PCB mounting details and pin positions.

Jiffy Splices

accept one

pin and one

socket.

Note

Jiffy Splice

accept one

in and one

ocket

NoteNote

“D” is equal to

the distance from

the contact shoul-

der to the end of

the connector.

Notice

Note

See information

drawing 0425-

202-0000 for full

speciﬁ cations.

Notice

A STEP AHEAD

129

Common Contact System

Beneﬁ ts of Crimped Contacts

Mechanically crimping contacts is the dominant wire termination method, for some very good reasons:

1. With smaller wire, the crimp is as strong as the wire

itself.

2. The joint can be visually inspected. Viewing the wire

through an inspection hole in the contact makes

inspection quick and easy, both by the operator and

by the inspector.

3. Plating thickness is not restricted, as in solder joints, so

better corrosion resistance and contact reliability are

achieved.

4. Crimping can be done anywhere, without special

preparation. Terminations are replaced or modiﬁ ed in

the ﬁ eld exactly the same as in the shop, using the

same tools and the same techniques, and with the

same ease of operation and certainty of results.

5. Total installed and maintenance costs are lower.

Solid Style

Indenter Crimp

Cross-Section Across Axis

Figure 2

Stamped & Formed Style

Cross-Section Across Axis

Figure 1

Crimping

Crimping is deﬁ ned as the act of joining a conductor to a pin or socket contact using a mechanical tool to compress and

displace metal. In a good crimp joint, there is a mutual ﬂ ow of metal, causing a symmetrical distortion of wire strands and

contact material. A proper crimp will establish mechanical strength and excellent electrical conductivity.

Crimping Conﬁ gurations

Stamped & formed contacts use a folded type of crimp

(Fig. 1) while solid contacts use a 1, 2, or 4 indent crimp

(Fig. 2). In both styles of crimps, the wire strands and

the contact material are formed together in a solid mass

creating a reduction of the wire strands area. The reduced

wire strand area creates a minimum of voids allowing for

excellent conductivity. Crimping may be accomplished

with hand tools or power tools.

Solder should not be added to

Deutsch terminals.

helpful

hint

Jiffy Splices

accept one

pin and one

socket.

Note

Jiffy Splice

accep

one

pin and one

socket

Note

The use of

dielectric

grease is not

recommended.

Notice

A STEP AHEAD

130

Common Contact System

Conductor

strands not

visible

Crimp Inspection

Crimping tools provide lower total installation and

maintenance costs. However, controls are required to

ensure that the proper crimp tools designed for the type

and size contact are used, the pin or socket is properly

inserted into the tool, the wire insulation is stripped

properly, and the wire fully inserts into the contact.

When a crimp is completed, correct termination can be

visually inspected. The inspector should check for:

• The removed insulation should expose a conductor

length that will pass beyond the inspection hole

in the contact and still reveal .100” (2.54) max. of

conductor between the contact and the insulation

on the wire.

• Wire strands intact.

• All wire strands enter the contact barrel.

• Wire inserted to the proper depth in the contact.

When the correct crimp tool and process are used, a good

termination is assured.

Solid Contact Crimp

Stamped & Formed Contact Crimp

Birdcage

Flayed

wire

All strands

captured

Bare wire strands

extended from

conductor crimp

Insulation spaced

from conductor

crimp area

Crimp centered be-

tween the inspection

hole and crimp barrel

end

Conductor strands

are visible through

inspection hole

Correct insulation gap

(.100” max)

Conductor

strands not

visible on

both sides

of conductor

crimp

Conductor

strands bent

and not

completely

captured

Conductor

strand not

captured

Acceptable Crimp

Unacceptable Crimps

Note

NoteNote

For more detailed

crimp dimensions

please request a factory

drawing. For stamped

& formed style see

0425-203-0000. For

solid style see 0425-

205-0000.

Notice

A STEP AHEAD

131

Common Contact System

Part Number Contact Size Color

0413-216-2005 20 Red

0413-215-1605 16 White

0413-214-1205 12 Yellow

Accessories

The Deutsch Common Contact System is designed to be a reliable easy-to-use combination of pins and sockets. Additional

accessories are available to aid in the design ﬂ exibility and sealing requirements of applications. Accessory items such as

keying pins and sealing plugs assist in maintaining an environmental seal and preventing mis-mating.

 Keying Pins

Keying pins are solid plastic rods used to prevent mis-mating of like connectors in close proximity. Applicable Deutsch product

lines include HD10, HD30, HDP20, DT, and DTM Series.

Keying pins are inserted into the retention ﬁ ngers of an empty socket cavity. Once installed, the keying pin blocks a mating

contact pin from being inserted. The contact pin will be blocked before the coupling device mates the connectors, preventing

the mis-mating of like connectors. Proper usage requires that the corresponding mating pin be omitted and a sealing plug is

inserted in the rear cavity of the mating connector. Individual applications will vary, and testing should be done to determine

the best pattern arrangement to prevent improper connector mating.

Contact Crimp Sleeve Reducer

Deutsch offers a crimp sleeve reducer to allow size 4 solid contacts to accept 8-10 AWG wire. When populating a connec-

tor using a contact with a reducer sleeve, be sure the insert seal penetrates the rear grommet. The use of the crimp sleeve

reducer requires no extra crimp tools and provides an easy transition and increased ﬂ exibility.

Insert Seal

0410-241-0406

Crimp Sleeve

0421-203-04141

Cavity

Plug Part Number Contact

Size Material

25JH0024 16 silicone

 Cavity Plug

Silicone cavity plugs are used to ﬁ ll an unused cavity in

a STRIKE Series connector without an integrated rear

seal. Filling the unused cavity maintains the integrity of

the environmental seal. The -04A cavity arrangement

requires a cavity plug if the size 16 cavities are unused.

Note

NoteNote

Multiple keying

pins may be

required to prevent

unintentional

forced mating.

Notice

Note

NoteNote

TXL wire insulation

with 10 AWG wire is

not recommended

because it may not

provide an

environmental seal

against the insert

seal.

Notice

A STEP AHEAD

132

Common Contact System

Step 3:

Apply pressure until sealing plug

is forced to stop by contact with

rear grommet. Visually inspect

the sealing plug to ensure it is

ﬂ ush with cavity opening.

Step 1:

Holding the sealing plug with

large diameter end away from

the connector, gently apply

downward pressure to force the

sealing plug into the cavity.

Step 2:

With perpendicular motion, ap-

ply downward pressure to the

large diameter end of the sealing

plug.

 Sealing Plug Installation

How To Instructions

A STEP AHEAD

Sealing Plug Part Number Contact Size Wire Gauge Range Description

114019 Size 4 4-6 AWG silicone rubber, used with

Common Contact System

114018 Size 8 8-10 AWG thermoplastic, used with

Common Contact System

114017 Size 12, 16 12-20 AWG thermoplastic, used with

Common Contact System

0413-217-1605

(locking sealing plug) Size 16 14-20 AWG

thermoplastic, used with

Common Contact System,

retained by locking ﬁ ngers

0413-003-1605 Size 16 14-20 AWG thermoplastic, used with

STRIKE Series

0413-204-2005 Size 20 20 AWG thermoplastic, used with

Common Contact System

600300-22 Size 22 22-26 AWG thermoplastic, used with

Quick Connect Series

 Sealing Plugs

Open cavities provide pathways for contaminates to enter the connectors. To ensure the integrity of the seal, any unused

cavity must be ﬁ lled with the appropriate size sealing plug.

A STEP AHEAD

133

Common Contact System

Step 1:

Holding the sealing plug with

large diameter end towards the

connector, gently apply down-

ward pressure to force the

sealing plug into the cavity.

Step 2:

With perpendicular motion,

apply downward pressure to the

small diameter end of the sealing

plug.

Step 3:

Apply pressure until sealing plug

locks into place. A slight tug on

the sealing plug will ensure it is

locked into place.

Locking Sealing Plug Installation

Step 1:

Place crimp sleeve reducer

into contact barrel.

Step 2:

Slide insert seal onto 8-10

AWG wire stopping just at

the edge of the stripped

insulation.

Step 4:

Ensure seal is not

distorted.

Step 3:

Insert wire into barrel of

contact and crimp using

designated tooling.

Contact Crimp Sleeve Reducer Assembly

Plug

Sealing plugs are used to seal the

connector when all the cavities

are not used by wires.

helpful

hint

Tooling

135

Contents

Tooling Overview 136 How To Instructions 143-145

Beneﬁ ts of Crimping 136

Crimp Inspection 136

Automated Tooling 137-138

Hand Tools 139-140

Removal Tools 141

Series Speciﬁ c Tools 142-143

A STEP AHEAD

136

Tooling

Tooling Overview

Deutsch Industrial manufactures two types of contacts, solid and stamped & formed. Both styles of contacts are designed for

crimp style terminations, no solder is required or recommended. A crimp style termination displaces the wire strands creating

a superior bond between the wire and the contact.

Deutsch offers several types of tools to assist with hand and production wire crimping, wire insertion and removal and wedgelock/

terminal position assurance removal. The tools are speciﬁ c to the solid contacts or the stamped & formed contacts. To ensure

a proper crimp and achieve the highest performance speciﬁ cations, Deutsch contacts must be crimped with Deutsch tooling.

Deutsch can only warrant electrical performance when proper parts, procedures, and tooling are used.

Beneﬁ ts of Crimping

Mechanically crimping contacts is the dominant wire termination method, for some very good reasons:

1. Since no wet process is involved, corrosion is not a

problem. No adhesive, ﬂ ux, or additives are used.

2. Strength, accuracy and overall reliability of a crimped

contact are controlled by the crimp tool, not the

operator. The ﬁ eld tools (except size 4 solid style)

release the contact only after the full crimping cycle

is completed.

3. The crimp tool is universal, accepts both pins and

sockets of many sizes.

4. Crimping can be done anywhere, without special

preparation. Terminations are replaced or modiﬁ ed in

the ﬁ eld exactly the same as in the shop, using the

same tools and the same techniques, and with the

same ease of operation and certainty of results.

5. Total installed and maintenance costs are lower.

Conductor

strands not

visible

Solid Contact Crimp Inspection

Birdcage

Flayed

wire

Crimp centered be-

tween the inspection

hole and crimp barrel

end

Conductor strands

are visible through

inspection hole

Correct insulation gap

(.100” max)

Acceptable Crimp Unacceptable Crimps

Stamped & Formed Contact Crimp Inspection

All strands

captured

Bare wire strands

extended from

conductor crimp

Insulation spaced

from conductor

crimp area

Conductor

strands not

visible on

both sides

of conductor

crimp

Conductor

strands bent

and not

completely

captured

Conductor

strand not

captured

Acceptable Crimp Unacceptable Crimps

A STEP AHEAD

137

Tooling

Automated Tooling Overview

For higher production volumes, Deutsch offers a pneumatic power crimp tool for the solid contacts, and applicator dies

for stamped & formed contacts. The HDP-400, the pneumatic solid crimp tool, is a fast, bench-top tool that crimps all of

the contacts in the Deutsch Industrial Common Contact System. The HDP-400 has a foot control, and easy-to-change dies

and locators for each contact size. Deutsch’s stamped & formed applicator dies are heavy duty mini-dies that work in many

industry standard presses. Deutsch’s applicator dies offer simple adjustments and the ﬂ exibility to accept different sized

Deutsch contacts and wire gauge.

Tool P/N Contact Size Contact Part Number

HDP-400

40460-204-0490

0462-203-04141

80460-204-08141

0462-203-08141

12 0460-204-12**

0462-203-12**

0460-202-16**

0462-201-16**

0460-215-16**

0462-209-16**

20 0460-202-20**

0462-201-20**

Automated Tooling for Solid Contacts

HDP-400 Dies and Locators

Crimp Tool Part Number Drawing Number Reference

HDP-400 0425-205-0000

HDP-400 Tooling Accessories

Go-No-Go Gauges

Part Number Go-No-Go Gauges

GA20N HDP-400 Size 20

450GA-16N HDP-400 Size 16

450GA-12N HDP-400 Size 12

GA8-SPEC HDP-400 Size 8

450GA-4-SPEC HDP-400 Size 4

A STEP AHEAD

138

Tooling

DCT Applicator Punches and Anvils

Applicator Part Number Drawing Number Reference

DCT12-02-00 0425-208-0000

DCT12-02-01 0425-041-0000

DCT16-02-00 0425-203-0000

DCT1620-02-00 0425-059-0000

DCT20-02-00 0425-207-0000

Bolster plate for mounting Deutsch DCT applicators to AMP K press

Part Number Bolster Plate Accessories

BOLSTER PLATE Bolster Plate

BOLSTER PLATE BAR Bolster Plate Bar

BOLSTER PLT CLAMP Bolster Plate Clamp

Oiler for DCT Series applicators

Part Number Oiler Accessories

20000082 Oiler Unit

E807 Terminal Lubricant

DCT Tooling Accessories

Tool P/N Contact Size Contact Part Number

DCT12-02-00

1060-12-01**

1062-12-01**

DCT12-02-01 1060-12-02**

1062-12-02**

DCT16-02-00

1060-16-01**

1062-16-01**

DCT1620-02-00 1060-16-06**

1062-16-06**

DCT20-02-00 20 1060-20-01**

1062-20-01**

DCT1620-02-00

Automated Tooling for Stamped & Formed Contacts

A STEP AHEAD

139

Tooling

Contact Size Contact Part Number Tool Part Number Crimp Type

40460-204-0490

0462-203-04141 HDT-04-08 Two Indent Crimp

80460-204-08141

0462-203-08141 HDT-04-08 Two Indent Crimp

12 0460-204-12**

0462-203-12**

HDT-48-00 Four Indent Crimp

HDT-1561 Two Indent Crimp

HDT-50-00 One Indent Crimp

0460-202-16**

0462-201-16**

0460-215-16**

0462-209-16**

HDT-48-00 Four Indent Crimp

HDT-1561 Two Indent Crimp

HDT-50-00 One Indent Crimp

20 0460-202-20**

0462-201-20**

HDT-48-00 Four Indent Crimp

HDT-1561 Two Indent Crimp

HDT-50-00 One Indent Crimp

HDT-1561HDT-48-00HDT-04-08 HDT-50-00

Hand Tools for Solid Contacts

HDT-48-00 Hand Tool Accessories

Hand Tool Overview

For ﬁ eld service, prototype, and low-volume production, Deutsch offers several easy-to-use hand crimp tools for both solid

barrel and stamped & formed contacts. All Deutsch hand crimp tools provide a tight, complete crimp with minimal effort.

The HDT-48-00, the most commonly used tool for solid contacts, crimps a wide range of contact sizes with no need to

change out dies or locators. It provides a symmetrical four indent crimp, is compact and easy-to-use for ﬁ eld service, yet

sturdy and reliable enough for low volume production. Hand crimp tools for stamped & formed contacts are wire gauge

speciﬁ c and simultaneously crimp the insulation and conductor, saving time and effort during ﬁ eld service.

HDT-48-00 Adjustment Screw and Locking Nut

Part Number Crimp Tool Replacement Part

0426-209-0000 Adjustment Screw and Locking Nut

M2700-395-10 Locking Nut

Go-No-Go Gauge

Part Number Description

G454 HDT-48-00 Go-No-Go Gauge

Go-no-go gauges are used

to inspect crimp tooling.

The G454 gauge is used

with the HDT-48-00 hand

tool.

helpful

hint

A STEP AHEAD

140

Tooling

Contact Size Contact Part Number Tool Part Number

1060-12-01**

1062-12-01** DTT-12-00

1060-12-02**

1062-12-02** DTT-12-01

1060-16-01**

1062-16-01**

1060-16-06**

1062-16-06**

DTT-16-00

(14-16 AWG)

DTT-16-01

(18-20 AWG)

1060-20-01**

1062-20-01** DTT-20-00

1060-20-02**

1062-20-02** DTT-20-02

DTT-12-01

DTT-16-00

DTT-16-01

DTT-20-00

DTT-20-02

DTT-12-00

 Hand Tools for Stamped & Formed Contacts

 DT-RT1

The DT-RT1 is a multi-use tool with a small hook on one end to remove the wedgelock, and a small screwdriver on the other

end to push back the locking ﬁ ngers and release the contact. The DT-RT1 is a helpful tool for the DT, DTM, DTP, DTV, DRB,

and STRIKE series of connectors.

A STEP AHEAD

141

Tooling

Removal Tool Part Number Contact Size Wire Gauge Range Color

0411-027-0405 Size 4 4 AWG Black

114009 Size 4 6 AWG White

114008 Size 8 8-10 AWG Green

0411-353-0805 Size 8

for HD Box 8-10 AWG Green

Extended

114010 Size 12 12 AWG Yellow

0411-337-1205 Size 12

12-14 AWG

Extra Thin Wall

(E-Seal)

Orange

0411-291-1405 Size 16 14-16 AWG Green

0411-310-1605 Size 16 16-18 AWG Light Blue

0411-336-1605 Size 16

16-18 AWG

Extra Thin Wall

(E-Seal)

Dark Blue

0411-240-2005 Size 20 20-24 AWG Red

Removal Tools

Deutsch Industrial removal tools are designed to simplify contact removal and ﬁ eld service repair in all connectors that utilize

a round shoulder contact retention system. Removal tools are compact, easy-to-use, and manufactured of heavy duty plastic

to remove contacts without damage to the wire, insulation, connector seals, or connector body. The removal tools are re-

quired for wire removal in the DTHD, Jiffy Splices, HD10, HDP20, HD30, DRC, AEC, and WT Series.

A contact removal tool taped or

tie wrapped to the harness will

make it easily available, should

repairs be needed.

helpful

hint

A STEP AHEAD

142

Tooling

Series Speciﬁ c Tools

Contact Size Contact Style Hand Crimp Tool Production Crimp Tool

Ø8mm, Ø12mm Solid Hex shaped crimp per NFC20.130 standard*

12-20 Solid HDT-48-00 HDP-400

12 Stamped & Formed DTT-12-00, DTT-12-01 DCT12-02-00, DCT12-02-01

16 Stamped & Formed DTT-16-00, DTT-16-01,

DTT-16-02 DCT1620-02-00

20 Stamped & Formed DTT-20-00, DTT-20-02 DCT1620-02-00

*See drawing 8925-003-0000 for full speciﬁ cations.

 Crimp Tools for STRIKE Series

Contact Removal Tools

The STRIKE Series Ø8mm and Ø12mm contacts require the following removal tools.

Tool Part Number Connector Description

SRK-EXT-80 Plug and Receptacle Removal tool for Ø8mm contacts

SRK-EXT-120 Plug and Receptacle Removal tool for Ø12mm contacts

TPA Tools

The STRIKE Series has integrated TPA, which require removal tools. Multiple STRIKE tools may be needed to service a single

connector. TPA removal tools are speciﬁ c to each connector half and some cavity arrangements.

Tool Part Number Connector Description

SRK-RT-02 Receptacle

TPA removal tool for receptacles

Not for use with 18 cavity insert

SRK-RT-02-G2 Receptacle

TPA removal tool for receptacles

For use with 18 cavity insert

SRK-RT-06 Plug

TPA removal tool for plugs

Not for use with 18 cavity insert

SRK-RT-06-G2 Plug

TPA removal tool for plugs

For use with 18 cavity insert

SRK-MT-02 Receptacle TPA mounting tool for receptacles

DT-RT1 Plug and Receptacle Field service removal tool (TPA or

contacts) for plugs and receptacles

 Assembly/Removal Tools for STRIKE Series

A STEP AHEAD

143

Tooling

How To Instructions

Step 3:

Measure the exposed

strands to be sure the

crimp length is correct.

Step 1:

1. Choose the correct

AWG for the contact be-

ing used.

2. Measure from the end

of the wire the recom-

mended strip length

according to the contact

size.

3. Place the wire into a

stripping tool at the rec-

ommended strip length.

Strip the wire according to

stripping tool instructions.

Step 2:

1. After stripping, a small

piece of the insulation

should come off.

2. Check for any broken

strands or for a dent in

the wire. If either exist,

the wire is damaged and

should be cut and stripped

again.

 Wire Stripping

Leaving the stripped portion of

the insulation on the wire until

prior to crimping will avoid ﬂ ayed

wire strands.

helpful

hint

Correct

Incorrect

Tools for IMC and Quick Connect Series

The Industrial Micro Connect and Quick Connect Series use special contacts and tools. The contacts are smaller and designed

for high pin density. Removal tools along with multiple crimp tools are available and are designed to work with the smaller

contacts and tighter pin arrangements. The common contact system and tools are not compatible with the IMC or QC Series.

Tools for Solid Contacts

Part Number Adjustable Hand Crimp Tools

MH860 QC/IMC #22 crimp tool, adjustable AWG ranges, requires 86-5

86-5 QC/IMC crimp tool positioner for MH860

AF8-TH163 QC/IMC #20 and #16 crimp tool, adjustable AWG ranges

Single Gauge Hand Crimp Tools

AMSC22/1 QC/IMC #22 crimp tool, low cost, only crimps 22 AWG wire

AMSC20/1 QC/IMC #20 crimp tool, low cost, only crimps 20 AWG wire

AMSC16/A/1 QC/IMC #16 crimp tool, low cost, only crimps 16 AWG wire

Insert/Removal Tools

6757-201-2201 Insert/Removal Tool #22

6757-201-2001 Insert/Removal Tool #20

6757-201-1601 Insert/Removal Tool #16

A STEP AHEAD

144

Tooling

Step 3:

1. Insert wire into contact.

Contact must be centered

between indentors. Close

handles until crimp cycle is

completed.

2. Release handles and

remove crimped contact.

Step 1:

1. Strip insulation from

wire.

2. Raise selector knob

and rotate until arrow is

aligned with wire size to be

crimped.

3. Loosen locknut, turn

adjusting screw in until it

stops.

Step 2:

Insert contact with barrel

up. Turn adjusting screw

counter clockwise until con-

tact is ﬂ ush with indentor

cover. Tighten locknut.

Crimping with the HDT-48-00 Hand Tool

Step 1:

Cycle the hand tool to the

open position. Place the

contact into the correct die

nest.

Step 2:

Partially close the tool until

the contact is held in place.

Step 3:

Insert the prestripped wire

into the crimp area of the

contact.

Step 4:

Close the tool until the

ratchet releases. The ratchet

is released when a loud

click is heard and crimp is

complete.

Crimping with DTT Style Hand Tools (size 16 & 20)

Jiffy Splices

accept one

pin and one

socket.

iff

Splices

acce

t one

in and one

soc

Tool must be

adjusted for

each type/size

of contact.

Notice

A STEP AHEAD

145

Tooling

Step 1:

Cycle the tool to release ratchet and open tool. Lift the

locator gate, and place the contact into the correct die nest.

Adjust alignment of crimp wings to ensure capture by crimp

jaws.

Crimping with DTT-12-00 Hand Tool

Step 2:

Partially close the tool until

the contact is held in place.

Step 3:

Insert the prestripped wire

into the crimp area of the

contact.

Step 4:

Close the tool until the

ratchet releases. The ratchet

is released when a loud

click is heard and crimp is

complete.

Crimping with DTT-12-01 Hand Tool

Step 1:

Cycle handles to release

ratchet and fully open crimp

jaws. Pull out insulation

selector and push into

proper diameter using the

chart below.

Step 2:

1. Insert contact into locator. Adjust alignment and width of

crimp wings if necessary to ensure capture by crimp jaws.

2. Insert stripped wire into the contact. Close crimp tool until

full-cycle ratchet control releases.

Wire Type Insulation Selector

10 TXL .150-.170

10 GXL .160-.180

10 SXL .170-.205

5.0 mm2.160-.180

6.0 mm2.170-.205

Insulation diameters

Insulation

selector

Proper

contact

position,

front view

Proper

contact

position,

side view

Additional Resources

Contents

Modiﬁ cation List 148-149

Requirements & Standards 150

Glossary 151-156

Index 157-159

147

A STEP AHEAD

148

Additional Resources

Modiﬁ cation List

Mod # Series Description

059 HD30 Addition of threaded adapter and cable clamp assembly

072 HD30 Addition of threaded adapter

A004 DRC Receptacle with molded-in PCB pins, 24 and 40 way

AG02 PCB Some terminals are gold plated

B010 HD10 Plug with coupling ring added

B016 DT, DT13/15 Receptacle has extended shell and additional keys, plug has enhanced seal retention

(P012), 12 way

B022 HD10 Receptacle with D-hole panel mount, J1939, black

B026 DTMF15 PCB receptacle with alternate keying position

B028 DT Grommet around PCB pins to meet 5 psi requirement

BE01 DT Receptacle has extended shell, additional keys and end cap, plug has enhanced seal

retention (P012), 12 way

BL04 DT Receptacle with extended shell and additional keys (B016), welded ﬂ ange

BL08 DT Receptacle with extended shell and additional keys (B016), welded ﬂ ange, black

BL10 DT Receptacle with extended shell and enhanced keys (B016), sealed ﬂ ange, reduced diam-

eter seals (E seal), shrink boot adapter, threaded stainless steel ﬂ ange inserts

BP03 HD10 Receptacle with D-hole panel mount, J1939 Type II, green

C015 DT Reduced diameter seals (E seal)

C023 PCB 5mm2 threaded insert mounting holes

C030 HD30, HDP20 Four size 16 cavities blocked (1, 2, 5, 6)

C038 HDP20 Three size 4 cavities, four size 16 cavities, requires 5960-203-04** and 5962-203-04**

size 4 contacts

CL03 DT Reduced diameter seals (E seal), welded ﬂ ange

CL07 DT Reduced diameter seals (E seal), sealed ﬂ ange, shrink boot adapter

CL09 DT Reduced diameter seals (E seal), sealed ﬂ ange, end cap, black

E003 DT, DTHD, DTM, DTP End cap

E004 DT, DTM, DTP, HD10 Connector body black

E005 DT, DTM Connector body black, end cap

E007 DTM Shrink boot adapter

E008 DT Shrink boot adapter

E016 EEC Standard EEC box, molded in transparent Ultem material

EE04 DTM High temp 150° C, black

EE05 DT High temp 150° C, end cap, plug has enhanced seal retention (P012), black

esou

ces

A STEP AHEAD

149

Additional Resources

Mod # Series Description

G002 DRC Outside rows of pins are gold plated and rest are tin plated

G003 DT13/15, STRIKE Gold plated pins

GR01 DTM13 (EEC head-

ers)

Snap-in DTM PCB mounted header for EEC enclosure, 12 and 24 pins , gold plated pins

GR02 DT13 (EEC headers) Snap-in DT PCB mounted header for EEC enclosure, 12, 24, 36, and 48 pins, gold plated

pins

L006 HD30 059 modiﬁ cation using adapter without drain holes

L009 DTHD Sealed ﬂ ange, inside mount

L012 DT, DTP, DTM Welded ﬂ ange

L013 DTHD Sealed ﬂ ange, outside mount

L015 HDP20 Threaded adapter for backshell strain relief

L017 HDP20 Ring adapter for backshell strain relief

L018 DRB Wire router

LE01 DT Sealed ﬂ ange, inside mount, gasket, end cap

LE05 DT Sealed ﬂ ange, inside mount, gasket, end cap

LE06 DT Sealed ﬂ ange, inside mount, reduced diameter seals (E seal), end cap

LE07 DT, DTP Welded ﬂ ange, end cap

LE08 DT Welded ﬂ ange, shrink boot adapter (J1939), gray

LE09 DT Sealed ﬂ ange, o-ring, end cap, black

LE10 DT Sealed ﬂ ange, inside mount, gasket, end cap, black

LE11 DT Welded ﬂ ange, end cap, black

LE12 DT Welded ﬂ ange, shrink boot end cap (J1939), black

LE14 DT Welded ﬂ ange, black

LE17 DT Sealed ﬂ ange, gasket sold separately, end cap, black

LE21 DT Receptacle with extended shell and enhanced keys (B016), sealed ﬂ ange, reduced diam-

eter seals (E seal), end cap, one piece connector design, threaded stainless steel ﬂ ange

inserts

N005 HD10 Receptacle with molded in PCB pins, modiﬁ ed shell

N012 DRC One piece connector design

P012 DT Plug with enhanced seal retention, 2-6 way are black, 8 and 12 way “A” key is gray,

“B” key is black, “C” key is green, “D” key is brown

P064 HD30, HDP20 24-91 arrangement without internal jumper

P080 HD10 J1939 Type II, green

R008 DTM13 (EEC head-

ers)

Snap-in DTM PCB mounted header for EEC enclosure, 12 and 24 pins

R015 DT13 (EEC headers) Snap-in DT PCB mounted header for EEC enclosure, 12, 24, 36, and 48 pins

For additional

modiﬁ cations,

please consult

the factory.

Notice

A STEP AHEAD

150

Additional Resources

Requirements &

Standards

dditional Resourc

Requirements

IMDS

The International Material Data System (IMDS) is a

collective, computer-based material data system developed

as a collaborative effort by large automotive OEMs to

manage environmentally relevant aspects of parts used in

vehicles. It has been adopted as the global standard for

reporting material content in the automotive industry. IMDS

was originally developed in response to the European ELV

directive. Deutsch Industrial recognizes IMDS and will work

with customers that use the system.

RoHS

RoHS is a European directive on the Restriction of Hazard-

ous Substances in electrical and electronic equipment.

The directive restricts the use of lead, mercury, cadmium,

hexavalent chromium, polybrominated biphenyls, and

polybrominated diphenyl ether in new electrical and

electronic components. All Deutsch Industrial products and

LADD Industries’ boots, backshells, and gaskets are RoHS

compliant.

 Standards

IP Rating

The IP Rating system is a way of classifying the degree of

protection provided against the intrusion of solid objects,

dust, and water in electrical enclosures. Deutsch Industrial

connectors do not have a published IP rating, but their

3 foot submersion rating comes close to meeting the

requirements of IP 67. The 6 in IP 67 means that the con-

nectors have to be completely sealed from ﬁ ne dust which

they are. The 7 in IP 67 means that the connector needs to

be protected from the effects of a one meter submersion.

Deutsch connectors are rated for three feet submersion,

which is just short of the one meter requirement.

IP 6K9K

IP 6K9K is similar to the standard IP Ratings, but is com-

monly referred to as a pressure washing spec. The letter

K is used after the numbers to denote special testing. The

6K means the connectors need to be completely sealed

from ﬁ ne dust. The 9K means the connector needs to be

protected from the penetrating effects of water used for

high pressure/steam jet cleaning purposes. Several con-

nectors in the DT, DTM, DRC, and DRB series have been

through independent lab testing and pass IP 6K9K.

J1939/11, J1939/13, and J1939/15

See CAN section.

UL Recognized

A UL Recognized component is one that is expected to be

installed within a larger assembly by a manufacturer, and

this larger assembly is then expected to be tested by UL

to become UL Listed. Many Deutsch Industrial connectors

are UL Recognized including the AEC, DRC, DT, DTM, DTP,

HD10, and HDP20 Series. Not every variation and/or modi-

ﬁ cation within a series may be UL Recognized.

A STEP AHEAD

151

Glossary

AWG (American Wire Gauge): Standardized system of wire

diameter measurement. Commonly referred to as wire gauge.

(Reference: National Bureau of Standards, Copper Wire Table

[Handbook 100] AVS.)

Adapter: Device attached to a connector to allow connec-

tion to a second device that it would not otherwise be able to

attach to. In the HD30 Series, a threaded adapter is swedged

onto the connector to allow rear hardware, cable clamps, or

backshells to be attached. Adapter in HD30 Series is desig-

nated by the -072 modiﬁ cation.

Ambient Temperature: The temperature of a medium (gas

or liquid) surrounding an object.

Ampere (AMP): The unit of current. One ampere is the

current ﬂ owing through one ohm of resistance at one volt

potential.

ARC Resistance: Time required for an electrical current to

render the surface of a material conductive due to carbon-

ization by the arc ﬂ ame. Or, the time required for an arc to

establish a conductive path in a material.

Applicator: Tooling used in automatic machines to crimp

stamped and formed contacts.

Backshell: A secondary attachment for the rear of a connec-

tor to provide strain relief, environmental protection, and/or

improved aesthetics.

Barrel: (1) Conductor Barrel: the section of the terminal,

splice, or contact that accommodates the stripped wire. (2)

Insulation Barrel: the section of the terminal, splice, or con-

tact that accommodates the unstripped wire.

Barrel Chamfer: Beveled entry at mating end of the socket

contact. Reduces contact mating force for easier connector

mating.

Blocked Cavities: Unused holes or contact positions in a

connector which have been ﬁ lled with sealing plugs or made

inaccessible by modiﬁ cation to the rear grommet.

Breakaway: Connector with a slotted coupling ring. Cou-

pling ring is intended to fragment and allow connectors to

separate without damage to the implement in the event of

an unintended pull-away. Commonly used in HD Series (HDB

preﬁ xed part numbers).

Boot: Attachment for the back of a connector. Boots are typi-

cally ﬂ exible, made from plastic or plastisol, and may provide

wire strain relief, environmental protection, and/or improved

aesthetics.

Bulkhead: Dividing wall or partition. Bulkhead connectors

are designed to be mounted to a dividing wall through a

cutout.

Buss (also bussbar, bus or busbar): A thin conductive strip

connecting multiple contacts within the body of a connec-

tor. Used to distribute electrical current to the branches of a

circuit.

Cable Clamp: An attachment to provide support and strain

relief to the wire bundle where it exits the connector. In the

HD30 Series, the cable clamp is designated by the -059 modi-

ﬁ cation, which includes the -072 adapter modiﬁ cation.

Cavity: Hole in the connector grommet and housing, into

which the contact must ﬁ t.

Cold Heading: Process by which contacts are formed from

individual pieces of metal using dies and punches.

Compression Nut: Secondary backshell assembly. Threads

onto rear of backshell to compact wire bundle and provide

additional support.

Glossary

A STEP AHEAD

152

Glossary

Conductivity: The capability of a material to carry an

electrical current.

Conductor: Any material capable of carrying an electri-

cal charge easily. The most common materials for wire

and cable applications are aluminum and copper (bare or

coated).

Contact: Conductive device crimped or soldered onto the

end of conductor wire to allow the transfer of electricity or

data to a second conductor. Contacts are most frequently

used in multiples in connectors. Also commonly referred to

as terminals, pins and/or sockets.

Contact, Crimp: Wire termination engineered to be

permanently applied to conductor wire end with pressure.

Does not use solder or heat.

Contact, Insertable/Removable: Wire termination that

can be mechanically joined to or removed from the con-

nector body.

Contact, Pin: Wire termination with solid mating end.

Provides connection by insertion into a female or socket

contact. Also referred to as male contact.

Contact, Socket: Wire termination with hollow mating

end into which the pin or male terminal is inserted. Also

referred to as a female contact.

Contact, Solder: Wire termination joined to the wire con-

ductor with a metal joining compound. Contacts intended

for solder will typically have a cup, hollow-cylinder eyelet

or hook to accept a conductor and retain the applied

solder.

Contact Area: The area where two conductors, a wire ter-

mination and a conductor, or two wire terminations touch,

permitting the ﬂ ow of electricity.

Contact Arrangement: The number, spacing, and organi-

zation of cavities in a connector.

Contact Rating: The maximum recommended amperage

to be passed through a wire terminal.

Contact Resistance: The measurement of opposition to

electrical ﬂ ow through a pair of mated wire terminations.

Resistance may be measured in ohms or in millivolt drop at

a speciﬁ ed current over the mated terminals.

Contact Retention: The axial load in either direction that

a terminal can withstand without being dislodged from its

correct position in the connector.

Contact Shoulder: A small ﬂ ange or collar on a terminal

that limits the contact’s travel into or removal from the

connector.

Contact Size: Overall size of barrel determined by size of

wire it will accept.

Corrosion Resistance: The ability of a substance to with-

stand corrosion.

Coupling Ring: Attached cylindrical ring used to lock

mated connectors together.

Crimping: To mechanically secure a terminal or splice to a

conductor by use of pressure.

Crimping Die: The part of a crimping tool that physically

compresses the contact barrel and shapes the crimp.

Crimp Tool: Implement that permanently attaches a con-

tact to a wire using pressure.

Current (I): The rate of transfer of electricity usually ex-

pressed in amperes.

Current Rating: The maximum continuous electrical ﬂ ow

of a current recommended for a given wire situation.

Expressed in amperes.

Dielectric Strength: The voltage which an insulating

material can withstand before breakdown occurs, usually

expressed as a voltage gradient (such as volts/mil).

Dielectric Test: A test in which a voltage higher than the

rated voltage is applied for a speciﬁ c time to determine the

adequacy of the insulation under normal conditions.

Dielectric Withstanding Voltage: The amount of leak-

age current that ﬂ ows through the insulation.

Diode: Electronic component that allows electrical ﬂ ow in

one direction only.

A STEP AHEAD

153

Glossary

Direct Current: An electrical current that ﬂ ows in one

direction only.

Dust Cover: Cap used to protect and conceal the inter-

face of an unmated connector.

“E” Seal: Reduced diameter insert cavity in the rear grom-

met. Creates a proper seal with smaller than standard wire

or insulation. Also referred to as extra thin or European

seal. “E” seals are smaller than “N” and “T” seals.

End Cap: A protective cover integral to, or sonically

welded onto the rear of a connector.

Engaging and Separating Force: Measured pull required

to mate or unmate contacts or connectors.

Enhanced Key: Additional indexing or polarization to

prevent mis-mating. In the DT Series it is designated by the

B016 modiﬁ cation.

Enhanced Seal Retention: Modiﬁ cation to the plug,

front seal, and wedgelock to prevent the seal from sepa-

rating from the connector during unmating.

Environmentally Sealed: Maintains functionality when

exposed to environmental elements.

Extraction Tool: An implement for removing contacts

from a connector.

Flange: A ﬂ at, perpendicular extension of the connec-

tor body. Flanges are used for mounting and are typically

found on receptacles.

Flange Seal: Elastomeric silicone seal used between

ﬂ ange and mounting surface to prevent leakage around

the mounting cutout.

Front Seal: Elastomeric silicone seal or o-ring on the mat-

ing face of a connector. The front seal is also referred to as

an interfacial seal and is usually found on the plug.

Grommet: Rubber or elastomeric seal. On Deutsch con-

nectors the grommet is on the rear or cable end of the

connector and has the cavities through which the contact

is inserted into the connector body.

Ground: A conducting connection between an electrical

circuit and the earth or other large conducting body to

serve as an earth thus making a complete electrical circuit.

Heat Seal: In cabling, a method of sealing a tape wrap

jacket by means of thermal fusion.

Heat Shrink: Type of tubing that shrinks to form a tight

bond when heated.

Indenter: The part of a crimp tool or die that compresses

the contact barrel onto the conductor.

In-line: Connectors that are not intended for use in

mounted or PCB applications.

Insertion Tool: A device used to guide contacts into

proper position within a connector.

Inspection Hole: An opening in a barrel contact to allow

visual inspection of the conductor to verify that it has been

inserted to the right depth.

Insulation Resistance: The measure of resistance offered

by insulation material to the ﬂ ow of current.

Insulation: A material having high resistance to the ﬂ ow

of electric current.

Insulation Crimp: (1) The physical deformation of the

insulation sleeve covering a terminal or splice and the

adjacent conductor insulation to hold the sleeve in place

(2) Shape combination of insulation sleeve to terminal or

splice and conductor insulation after crimping.

Insulation Resistance: That property of an insulating

material which resists electrical current ﬂ ow through the

insulating material when a potential difference is applied.

Insulation Support: The portion of the contact barrel

enclosing but not crimped to the conductor insulation.

Interface: The surfaces of a mating pair of connectors

that face each other when connected.

Interfacial Seal: A multiple ribbed seal at the mating

edge of the connector to prevent ingress of moisture or

contaminants when a connector is properly mated.

A STEP AHEAD

154

Glossary

Internal Seal: Waterproof form, typically made of silicone

elastomer, that is inside the body of the connector. Pro-

vides moisture and ﬂ uid resistance when connectors are

properly mated.

Jacket: An outer nonmetallic protective covering applied

over an insulated wire or cable.

Key: Unique pattern of corresponding notches and projec-

tions on a set of mating connectors. The projections are

intended to match the notches and prevent mis-mating.

Keying Pin: Solid plastic rod designed to be inserted into

an empty socket cavity to prevent mis-mating.

Locator: A device in a crimp tool to assure proper contact

position during crimping.

Lockwasher: Thin metal ring used between the panel nut

and mounting surface to create spring force to ensure a

tight ﬁ tting mount.

Millimeters Squared or mm2: Unit of measure for

European Wire Size Standards (ref. DIN 72551-6 and ISO

6722-3).

Moisture Resistance: Amount of water (in any form)

that a properly wired and mated connection will withstand

without loss of electronic qualities or leakage.

Mounting Bracket: A rectangular metal device used to

attach or mount connectors in an application. Mounting

brackets are used with the HDFB connectors.

Mounting Clip: A plastic or metal piece that attaches

to a non-ﬂ anged connector to allow surface mounting.

Deutsch Industrial mounting clips are used with DT, DTM,

DTP, DTHD Series receptacles.

“N” Seal: Normal wire seal diameter.

Neoprene: Thermosetting material, chemically known as

polychloroprene, with excellent ﬂ ame retarding and abra-

sion resisting qualities.

Nest: The part of a crimping die that supports the barrel

during crimping.

Newton (N): A unit of force which is based on the metric

system. It is the force that produces an acceleration of 1

meter per second per second when exerted on a mass of 1

kilogram.

O-ring: Circular seal found around the inside diameter of

a receptacle: typically made from elastomeric or silicone

material. Provides an environmental seal.

Oxidation: The process of uniting a compound with oxy-

gen, usually resulting in an unwanted surface degradation

of the material or compound.

Panel Nut: A hexagonal threaded plastic or metal ring.

Along with a lockwasher, a panel nut is used to mount

HD10, HD30 and HDP20 receptacles in an application.

Partial Strip: A quantity less than a standard full reel of

stamped and formed contacts.

PCB (Printed Circuit Board) Mount: Connectors de-

signed for wire to printed circuit board applications.

Peak Voltage: The maximum instantaneous voltage.

Plating: Thin overlay coating of metal on contacts or com-

ponents. Can be used to improve conductivity, provide for

easy soldering, and prevent corrosion.

Plug: One half of a mated pair of connectors. Deutsch

plugs typically have the locking mechanism for the mated

pair, usually house the sockets, and mate with a recep-

tacle.

Pre-Tinned: Solder applied to the contact and/or conduc-

tor prior to soldering.

Pull-Out Force: Measured energy required to separate a

conductor from a contact, or a contact from a termination

assembly.

Ratchet Control: A crimping device that assures a full

crimping cycle by allowing motion in only one direction

until contact is fully crimped.

Receptacle: One half of a mated pair of connectors.

Deutsch receptacles mate with a plug and usually house

pins.

A STEP AHEAD

155

Glossary

Reduced Diameter Seal: Smaller than standard holes in the

connector grommet. In the Deutsch DT Series this is designat-

ed by the C015 modiﬁ cation. In the HD30 and HDP20 Series

this is indicated by “T” or “E” seal.

Removal Tool: Device to disengage contacts from connector

body.

Retaining Bolt: Screw used to draw and hold mating con-

nectors together.

Retaining Sleeve: Lining sheath that ﬁ ts into receptacle

body to maintain internal seal and provide keying.

Reverse Arrangement: Non-standard cavity/contact assign-

ment (eg. Plug connectors that require pin contacts, and re-

ceptacles that require socket contacts.) Reverse arrangements

are available in the Deutsch HD30 and HDP20 Series and are

used to prevent mis-mating where there are multiple similar

connectors in close proximity.

Ring Adapter (HDP20): Cylindrical rim or collar attached to

the rear of a connector to allow the attachment of backshells

or strain relief. In the HDP20 Series this is designated by the

L017 sufﬁ x.

Sealed Flange: A ﬂ ange that is molded or tooled as an in-

tegral part of the connector body to help prevent leakage at

the mounting site.

Sealing Plug: A non-conductive dummy pin inserted to ﬁ ll

an open cavity in a connector. Sealing plugs are required in

Deutsch connectors to maintain the integrity of the environ-

mental seal.

Seamless Terminal or Splice: Terminal or splice conductor

barrel made from a single piece of metal, ﬁ nished without

lines or grooves that would typically appear where metal is

joined to metal.

Secondary Lock: Device inserted into or onto the connector

interface to position and hold contacts in correct alignment.

Deutsch Industrial secondary locks are called wedgelocks or

terminal position assurance and are used with the DT, DTM,

DTP, DTV, DRB, and STRIKE Series.

Self-Extinguishing: The characteristic of a material whose

ﬂ ame is extinguished after the igniting ﬂ ame is removed.

Selective Plating: Application of a thin coating of a ﬁ nish

metal to speciﬁ c parts of a contact, but not to others. If selec-

tive plating is used, plating is typically applied to the mating

surface to provide better conductivity and reduce wear and

corrosion.

Shells: Outside case into which the insert and contacts are

assembled. Shells of mating connectors usually also provide

proper alignment and protection of projecting contacts. Also

known as housing or body.

Shield: A metallic layer, commonly aluminum or copper, of

tape, braid or spiral wrapped wire construction. Its primary

purpose is to prevent electrostatic or electromagnetic interfer-

ence between adjacent wires and external sources.

Shielded Cable: A cable in which the insulated conductor

or conductors is/are enclosed in a conducting envelope or

envelopes. Constructed so that essentially every point on the

surface of the insulation is at ground potential or at some

predetermined potential with respect to ground.

Shrink Boot Adapter: Thermoplastic rear adapter designed

to provide a lip for heat shrink to form around to attach it

securely to a connector. Commonly used in the Deutsch DT

family of connectors.

Signal: An electric current used to convey information either

digital, analog, audio or video.

Sleeving: A braided, knitted or woven tube.

Splice: A connection of two or more conductors or cables to

provide good mechanical strength as well as good conductiv-

ity.

Socket Contact Sleeve: A cylindrical, protective encasement

for the contact ﬁ ngers or a contact spring. The socket contact

sleeve holds the inner mechanism of the contact in place and

provides a smooth exterior surface.

Solderless Connection: Joint between two metals created

by pressure without the use of metallic alloy compounds or

heat.

Solid Contact: Closed barrel terminal manufactured using a

cold heading process.

Stamped & Formed Contact: Open barrel terminal manu-

factured using a precision stamping process.

A STEP AHEAD

156

Glossary

Strain Relief: Hard plastic or metal device that attaches to

the rear of a connector to provide wire support.

Strand: A single ﬁ lament of uninsulated wire.

Strip: To remove insulation from a conductor.

Swedge: A cold-forging process to press-ﬁ t or force two

metal forms into one. Deutsch and LADD use a swedging

process to force adapters onto the back of HD30 connec-

tor bodies.

“T” Seal: Reduced diameter insert cavity in the rear grom-

met. Also referred to as thin seal, a “T” seal allows for the

use of smaller wire or thinner insulation diameter. A “T”

seal is larger than an “E” seal and smaller than an “N”

seal.

Temperature Coefﬁ cient of Resistivity: The change in

resistance per degree of change in temperature.

Terminal: A device designed to attach to the end of a

conductor wire to allow it to connect to another conduc-

tor wire and allow electrical current to pass between them.

Also commonly referred to as a contact.

Terminating Resistor: A connector that includes a device

to create electrical resistance. Commonly used on J1939

applications to end the main trunk line or bus network.

Thermal Cycling: Temperature modulation process devel-

oped to improve the performance, strength, and longevity

of a variety of materials.

Threaded Adapter: A cylindrical device with screw

threads attached to rear of connector to allow the attach-

ment of a threaded backshell or strain relief. In the HDP20

connectors it is designated by the L015 modiﬁ cation.

Threaded Rear: Screw threads at the non-mating end of

a connector to allow the attachment of a threaded back-

shell or strain relief.

Terminal Position Assurance (TPA): A secondary lock-

ing mechanism. Snapped into place on the mating face of

a connector after the connector is populated, a TPA holds

contacts in correct alignment for mating and prevents

them from being removed.

Vibration: A periodic motion of the particles of sound or

other waves.

Volt: A volt is the unit of electromotive force or electric

pressure, a kin to water pressure in pounds per square

inch.

Voltage: The term most often used to designate electric

pressure that exists between two points and is capable of

producing a ﬂ ow of current when a closed circuit is con-

nected between the two points.

Wedgelock: A Deutsch device inserted into or onto the

mating face of a connector to position and hold contacts

in correct alignment. In Deutsch Industrial these are used

with the DT, DTM, DTP, DTV, and DRB Series.

Wicking: The longitudinal ﬂ ow of a liquid in a wire or

cable construction.

Wiping Action: Movement of two electrical contacts slid-

ing against each other.

Wire Range: The limits of conductor size accommodated

by a contact barrel. Also applies to the insulated conductor

diameter accommodated by a sealing grommet.

Wire Router: Protective device attached to the rear of

connector to provide wire bundle strain relief.

A STEP AHEAD

157

Index

Adapters

072 adapter 85

IMC Series 116

L015 conduit adapter 86

L015 threaded adapter 84

L017 ring adapter 84

Quick Connect Series 110

Shrink boot adapter 23

AEC Series 95–97

Back ﬁ ttings

Quick Connect Series 110

Backshells

DRC Series 65

DT Series 26

HD10 Series 76

HD30/HDP20 Series 85–86

STRIKE Series 103

WT Series 93

Boots

DRB Series 71

DRC Series 65

DT/DTM/DTP Series 25

HD30/HDP20 Series 85

IMC Series 116

Breakaway connector

HD30 Series 48, 84

Bussing Options 37–41

Cable attachments

STRIKE Series 102

Cable clamps

HD30 Series 85

CAN (Controller Area Network) 43–48

Cavity plug 102, 131

Common Contacts 119–133

Compression nuts

HD10 Series 76

HD30/HDP20 Series 86

Index

Contacts

Solid 125–126

IMC Series 117

Quick Connect Series 112

STRIKE Series 105

Stamped & formed 127

Contact speciﬁ cations 122

Coupling rings

HD10 Series 75

Crimp

General 129

Inspection 130

Tools 137–140

Crimp sleeve reducer 131

Crimp tools. See alsoTooling

Automated 137–138

Hand 139–140

STRIKE Series 103, 142

D hole punch 88

Dimensions

AEC Series 96

Bussed feedback receptacles 38

DRB Series 68

DRC Series 63

DT/DTM/DTP Series 19

DTHD Series 14

DTMH Series 29

DTMN Series 30

DTV Series 28

EEC enclosures 56–57

HD10 Series 74

HD30/HDP20 Series 80

HDFB Series 40

IMC Series 114

Jiffy Splices 16

Quick Connect Series 108

STRIKE Series 100

WT Series 92

Diodes 33–35

DRB Series 67–72

DRC Series 61–66

DT/DTM/DTP Series 17–27

A STEP AHEAD

158

Index

DTHD Series 14–15

DTMH Series 29

DTMN Series 30

DTT Style Hand Tools 140, 144–145

DTV Series 28

Dust caps

AEC Series 97

DT/DTM Series 24

HD10 Series 77

HD30/HDP20 Series 85

IMC Series 116

Quick Connect Series 109

EEC enclosures 56–57

End caps

DTHD Series 15

DT Series 23

“E” seal

DT Series 23

HD30/HDP20 Series 82–83

Flange modiﬁ cations

DTHD Series 15

DT Series 23

Flanges

DRB Series 70

Quick Connect Series 110

Gaskets

DRC Series 66

DT/DTM/DTP Series 24

HD10 Series 77

HD30/HDP20 Series 87

Quick Connect Series 110

Grommet sealing ranges 123–124

HD10 Series 73–78

HD30/HDP20 Series 79–90

HDFB Series 40–41

IMC Series 113–117

Instructions (How To)

Crimp sleeve reducer 133

DRB Series 71–72

DT Family 31

DTT style hand tools 144–145

HD30/HDP20 Series 89

HDT-48-00 hand tool 144

Jiffy Splice 16

Sealing plugs 132–133

STRIKE Series 106

Wire stripping 143

ISO box 48

J1939

J1939/11 46

J1939/12 48

J1939/13 45

J1939/15 47

Jiffy Splices 16

Keying pins 131

Lanyards

HD10 Series 78

Quick Connect Series 109

Lockwashers

HD30/HDP20 Series 87

WT Series 94

Material speciﬁ cations 7

Modiﬁ cations

Descriptions 148–149

059 85

072 85

A004 51

AG02 51

B010 75

B016 22, 53

B026 55

BL04 23

BL08 23

BL10 23

C015 23

C023 51

C030 84

CL03 23

CL07 23

CL09 23

E003 15, 23

E004 23, 75

E005 23

E007 23

E008 23

E016 56

Flange 23

G002 51

G003 53, 54

GR01 56

GR02 57

L006 85

L009 15

L012 23

A STEP AHEAD

159

Index

L013 15

L015 84

L017 84

L018 68

LE01 23

LE05-LE12 23

LE14 23

LE17 23

LE21 23

N005 55

N012 51

P012 22

P064 83

R008 56

R015 57

Mounting brackets 41

Mounting clips

DT/DTM/DTP Series 27

DTHD Series 15

“N” seal

HD30/HDP20 Series 83

O-ring

WT Series 94

Panel nut

HD30/HDP20 Series 87

Quick Connect Series 110

WT Series 94

PCB pins 117, 128

PCB (Printed Circuit Board) 49–59

Performance speciﬁ cations

Connectors 6

Contacts 122

Protective caps. See alsoDust caps

Quick Connect Series 107–112

Removal tools 140–143

Resistors 33–35

Sealing plugs 132

Seal ring

Quick Connect Series 110

Shrink boot adapter

DT/DTM Series 23

Speciﬁ cations

Material 7

Performance

Connectors 6

Contacts 122

Standards 150

Strain relief

DT Series 26

HD10 Series 76

HD30/HDP20 Series 85–86

IMC Series 116

Quick Connect Series 110–111

STRIKE Series 99–106

Tooling

Assembly 104, 142

Crimp tools

Automated 103, 137–138

Hand 103, 111, 117, 139–140

D hole punch 88

Insert/Removal tools 104, 111, 117, 140–143

Tooling accessories 137–139

TPA (Terminal Position Assurance) 7, 29

“T” seal

HD30/HDP20 Series 83

Washers

Quick Connect Series 110

Wedgelocks

DRB Series 70

DT/DTM/DTP Series 21–22

DTV Series 28

Wire router

DRB Series 68

DRC Series 65

Wire sealing ranges 123–124

Wire seals

Quick Connect Series 110

STRIKE Series 102

WT Series 91–94

Legal Notice

The copyright for this material is reserved. To copy text or art from this document in any manner constitutes copyright infringe-

ment. Any duplication or use must have prior express written permission from Deutsch Industrial.

The information in this catalog is for reference purpose only. Precautions have been taken to assure accuracy of the informa-

tion. Typographical or pictorial errors that are brought to our attention will be corrected in subsequent issues.

Product dimensions in this catalog are provided for the convenience of our customers. Deutsch reserves the right to make oc-

casional product changes, without prior notiﬁ cation, which may change the dimensions shown. Please consult product draw-

ings for exact speciﬁ cations and to determine product ﬁ tness or suitability for individual design applications.

A STEP AHEAD

3850 Industrial Avenue, Hemet, CA 92545 • (951) 765-2250 • insidesales-ipd@deutsch.net

Edition 2012