A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR COST EFFECTIVE GREEN PWM CONTROLLER Description Pin Assignments The AP3105NA/NV/NL/NR is a low startup current, current mode PWM controller with green-mode power-saving operation. The PWM switching frequency at normal operation is set with 65kHz typically and the dithering of frequency will also improve the EMI feature. When the load decreases, the frequency will reduce and when at a very low load, the IC will enter the `burst mode' to minimize switching loss. K Package (SOT-23-6) Pin 1 Mark About 20kHz frequency switching is to avoid the audible noise as well as reducing the standby loss. The skip mode point can be adjusted through the external resistor connected to the current sense resistor. The AP3105NA/NV/NL/NR features a lot of functions such as the Leading-Edge Blanking (LEB) of the current sensing, internal slope compensation and several protection functions including cycle-bycycle current limit (OCP), VCC Over Voltage Protection (VOVP), OTP and OLP protection. The versatile latch function can be set by the customer through few components. GND 1 6 GATE FB 2 5 VCC CTRL 3 4 SENSE This IC is available in SOT-23-6 package. Features Applications Very Low Start-up Current Current Mode Control Non-audible-noise Green-mode Control Skip Mode Adjustable Internal Slope Compensation Soft Start During Startup Process Frequency Fold Back for High Average Efficiency Secondary Short Winding Protection with FOCP Soft Switching for Reducing EMI VCC Maintain Mode Latch Function for OTP/OVP Useful Pin Fault Protection: SENSE Pin Floating CTRL Pin Short to Ground FB/Opto-coupler Open/Short Comprehensive System Protection Feature: VCC Over Voltage Protection (VOVP) Over Load Protection (OLP) Mini Size with Packages Pin to Pin Compatible with AP3103 AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 Switching AC-DC Adapter/Charger ATX/BTX Auxiliary Power Set-top Box(STB) Power Supply Open Frame Switching Power Supply 1 of 13 www.diodes.com September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Typical Applications Circuit L2 + T1 C6 R6 R4 C2 C5 R13 C7 C8 ~ - R5 ~ R19 C4 R14 C3 U1 NTC R2 R8 R3 VCC GATE R10 C1 CTRL F1 VR1 R7 SENSE AP3105NA/ NV/ NL/NR R9 R15 C10 C11 R11 AZ431 FB NTC R16 R12 GND R17 C9 R18 U2 ~ Pin Descriptions Pin Number Pin Name 1 GND 2 FB 3 CTRL Function Signal ground. Current return for driver and control circuits Feedback. Directly connected to the opto-coupler Latch trigger if this pin voltage drops below a threshold or over another threshold, leave CTRL pin open if this function is not needed. Connecting a NTC thermistor to GND can achieve OTP protection 4 SENSE 5 VCC 6 GATE AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 Current Sense Supply voltage of driver and control circuits Gate driver output 2 of 13 www.diodes.com September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Functional Block Diagram 15.5V 8.6V VCC UVLO 5 32V 28V OVP UVLO Internal Bias OLP VCC_OVP FOCP VCC_OVP CTRL_H CTRL_L Auto Recovery Protection 2.5V 3 0.6V FB Latch -off Protection 0.5V Driver 2 OLP 64ms Delay 2R 13V 6 GATE 1. 8V FOCP 1. 25V 3. 6V CTRL_L D DFF Q CLK RB Burst CTRL 10K OSC with Frequency Jitter 0.5V 100 uA CTRL_H 250ns LEB Soft Start 0.95V R GND PWM OCP 1 Line Compensation 4 AP3105NA/NV/NL/NR AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 3 of 13 www.diodes.com SENSE September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Absolute Maximum Ratings (Note 1) Symbol Parameter VCC IO VFB, VSENSE, VCTRL Rating Unit Power Supply Voltage 30 V Gate Output Current 350 mA -0.3 to 7 V Input Voltage to FB, SENSE, CTRL JA Thermal Resistance (Junction to Ambient) 250 C/W PD Power Dissipation at TA < +25C 500 mW TJ Operating Junction Temperature -40 to +150 C Storage Temperature Range +150 C ESD (Human Body Model) 3000 V ESD (Machine Model) 300 V TSTG - - Note 1: Stresses greater than those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "Recommended Operating Conditions" is not implied. Exposure to "Absolute Maximum Ratings" for extended periods may affect device reliability. Recommended Operating Conditions Symbol VCC Parameter Supply Voltage AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 4 of 13 www.diodes.com Min Max Unit 10 25 V September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Electrical Characteristics (@TA = +25C, VCC = 16V, unless otherwise specified.) Symbol Parameter Conditions Min Typ Max Unit 2 5 20 A VFB=0V, CL=1nF 0.5 0.85 1.2 VFB=3V, CL=0nF - 0.6 1.2 2.0 14.5 15.5 16.5 V - 9.7 10.2 10.7 V - 7.6 8.6 9.6 V - 27 28.5 30 V ICC=5mA 31 34 - V 70 75 80 % 65 70 kHz 30 kHz 5 % 3 % Supply Voltage (VCC Pin) ISTARTUP ICC - - - - - Startup Current - Operating Supply Current UVLO (on) VCC Maintain UVLO (off) VCC OVP VCC Clamp PWM Section/Oscillator Section - Maximum Duty Cycle - Oscillation Frequency - Green Mode Frequency - Frequency Temperature - - 60 - 20 o o -20 C to 125 C (Note 2) - - - - - Stability - - mA Frequency Voltage Stability VCC=12V to 30V Frequency Dithering - 4 6 8 % VFB=3.6V - 0.9 0.95 1 V 1.65 1.8 1.95 V 150 250 350 ns - 100 - ns 3 5 8 ms 2.5 3 3.5 V/V 7 10 13 k -0.75 -0.5 -0.25 mA - 2.1 - V 1.3 1.55 1.8 V Current Sense Section (SENSE Pin) VCS - - - - Maximum SENSE Voltage FOCP Voltage - LEB Time of SENSE - Delay to Output (Note 2) - Soft-start Time Feedback Input Section (FB Pin) - The Ratio of Input Voltage to Current Sense Voltage - Input Impedance - - - Source Current - Green Mode Threshold VFB=0V - Input Voltage for Zero Duty - - Output Section (GATE Pin) - Output Low Level IO=20mA, VCC=12V - - 1 V - Output High Level IO=20mA, VCC=12V 8 - - V - Output Clamping - 11 13 15 V - Rising Time (Note 2) CL=1nF, VCC=13V - 150 250 ns - Falling Time (Note 2) CL=1nF, VCC=13V - 50 100 ns AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 5 of 13 www.diodes.com September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Electrical Characteristics (Cont.) (@TA = +25C, VCC = 16V, unless otherwise specified.) Protection Section (CTRL Pin) - - - Source Current Internal Reference Voltage Low Threshold Trigger for - 90 100 110 A - - 1.5 - V 0.47 0.5 0.53 V 2.35 2.5 2.65 V 2 mA - Latch - High Threshold Trigger for - Latch - Pull-up Current (Note 3) - - - Delay Time Section - Delay of Short Circuit Protection - Delay of Hiccup Protection - VCC OVP 54 64 74 ms - 25 - s Note 2: Guaranteed by design. Note 3: The sourcing current of CTRL pin must be limited below 5mA.Otherwise it may cause permanent damage to the device. AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 6 of 13 www.diodes.com September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Performance Characteristics Startup Voltage vs. Ambient Temperature Shutdown Voltage vs. Ambient Temperature 18.0 10.0 17.5 9.5 Shutdown Voltage (V) Startup Voltage (V) 17.0 16.5 16.0 15.5 15.0 14.5 14.0 9.0 8.5 8.0 7.5 13.5 13.0 -40 -20 0 20 40 60 80 100 120 7.0 -40 140 -20 0 o 20 40 60 80 100 120 140 o Ambient Temperature ( C) Ambient Temperature ( C) Startup Current vs. Ambient Temperature Operating Current vs. Ambient Temperature 8.0 3.0 7.5 2.5 6.5 Operating Current (mA) Startup Current (A) 7.0 6.0 5.5 5.0 4.5 4.0 3.5 2.0 1.5 1.0 0.5 3.0 2.5 2.0 -40 -20 0 20 40 60 80 100 120 0.0 -40 140 -20 0 20 40 60 80 100 120 140 o o Ambient Temperature ( C) Ambient Temperature ( C) CTRL Utilization for Latch VCC VCC CTRL CTRL NTC OVP and OTP AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 VCC NTC CTRL NTC OVP 7 of 13 www.diodes.com OTP September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Operation Description The AP3105NA/NV/NL/NR is specifically designed for off-line ACDC power supply used in LCD monitor, notebook adapter and battery charger applications. It offers a cost effective solution with a versatile protection function. 5 VCC 3 CTRL GATE 6 AP3105NA/ NV/NL/NR Start-up Current and UVLO 1 GND The start-up current of AP3105NA/NV/NL/NR is optimized to realize ultra low current (5A typical) so that VCC capacitor can be charged more quickly. The direct benefit of low start-up current is the availability of using large start-up resistor, which minimizes the resistor power loss for high voltage AC input. Necessary R SENSE 4 FB 2 C Large undershoot (more than -0.3V) may damage the SENSE pin An UVLO comparator is included in AP3105NA/NV/NL/NR to detect the voltage on VCC pin. It ensures that AP3105NA/NV/NL/NR can draw adequate energy from hold-up capacitor during power-on. The turn-on threshold is 15.5V and the turn-off threshold is 8.6V. Figure 1 Built-in Slope Compensation Current Sense Comparator and PWM Latch The AP3105NA/NV/NL/NR operates as a current mode controller, the output switch conduction is initiated by every oscillator cycle and is terminated when the peak inductor current reaches the threshold level established by the FB pin. The inductor current signal is converted to a voltage signal by inserting a reference sense resistor RS. The inductor current under normal operating conditions is controlled by the voltage at FB pin. The relation between peak inductor current (IPK) and VFB is: I PK (VFB 0.8) / 3RS Moreover, FOCP with 1.8V threshold is only about 100ns delay, which can avoid some catastrophic damages such as secondary rectifier short test. Few drive cycles can alleviate the destruction range and get better protection. It is well known that a continuous current mode SMPS may become unstable when the duty cycle exceeds 50%. The built-in slope compensation can improve the stability, so there is no need for design engineer to spend much time on that. FB Pin and Short Circuit Protection This pin is normally connected to the opto-coupler and always paralleled with a capacitor for loop compensation. When the voltage at this pin is greater than 4.2V and lasts for about 64ms, the IC will enter the protection mode. For AP3105NA/NV/NR, the system will enter hiccup mode to wait the VCC decreasing to low UVLO level, then the IC will try to restart until the failure removed. And when this voltage is less than 1.55V, the IC will stop the drive pulse immediately. Therefore, this feature can be used for short circuit protection, which makes the system immune from damage. Normally, output short makes the VFB value to the maximum because the opto-coupler is cut off. Leading-edge Blanking VCC Maintain Mode A narrow spike on the leading edge of the current waveform can usually be observed when the power MOSFET is turned on. A 250ns leading-edge blank is built-in to prevent the false-triggering caused by the turn-on spike. During this period, the current limit comparator is disabled and the gate driver can not be switched off. At the time of turning on the MOSFET, a negative undershoot (maybe larger than -0.3V) can occur on the SENSE pin. So it is strongly recommended to add a small RC filter or at least connect a resistor "R" on this pin to protect the IC (Shown as Figure 1). AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 During light load or step load, VFB will drop and be lower than 1.55V, thus the PWM drive signal will be stopped, and there is no more new energy transferred due to no switching. Therefore, the IC supply voltage may reduce to the shutdown threshold voltage and system may enter the unexpected restart mode. To avoid this, the AP3105NA/NV/NL/NR hold a so-called VCC maintain mode which can supply energy to VCC. When VCC decreases to a setting threshold, the VCC maintain comparator will output some drive signal to make the system switch and provide a proper energy to VCC pin. The VCC maintain function will cooperate the PWM and burst mode loop which can make the output voltage variation be within the regulation. This mode is very useful for reducing startup resistor loss and achieving a better standby performance with a low value VCC capacitor. The VCC is not easy to touch the shutdown threshold during the startup process and step load. This will also simplify the system design. The normal VCC voltage is suggested to be designed a little higher than VCC maintain threshold thus can achieve the best balance between the standby and step load performance. 8 of 13 www.diodes.com September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Operation Description (Cont.) System Protection and Pin Fault Protection from the point before the rectifier bridge as illustrated in Figure 2. The AP3105NA/NV/NL/NR provides versatile system and pin fault protections. The OCP comparator realizes the cycle-by-cycle current limiting (OCP). In universal input line voltage, the IC realizes the constant over load protection (OLP). VCC over voltage protection can be applied as the primary OVP or opto-coupler broken protection. The AP3105NA/NV/NL/NR also has pin fault connection protection including floating and short connection. The floating pin protection include the SENSE, FB, etc.. The short pin protection includes the CTRL pin short protection. When these pins are floated or CTRL pin is shorted to ground, PWM switching will be disabled, thus protecting the power system. AC Mains (90V to 265V) C BUS 5 3 Latch Protection Function CTRL VCC GATE AP3105NA/NV/NL/NR For some applications, the system requires the latch protection function. The CTRL pin has two kinds of modes to trigger the latch protection: high level trigger and low level trigger. The low threshold is 0.5V and high threshold voltage is 2.5V. Some version will have only one mode. Once the latch protection is triggered, the IC will disable the output signal, and the bulk capacitor provides the energy to IC through the startup resistor to ensure the IC disable the output (latch mode). This mode will be not released until the AC input is shut off. So, the de-latch time is mainly depending on the HV startup bulk capacitor value. Therefore, if the system wants a short de-latch time, it is better for the startup resistor take power AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 9 of 13 www.diodes.com 2 SENSE FB 6 4 GND 1 Figure 2 September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Ordering Information - AP3105 Circuit Type G1: Green Product Version* NA: AP3105NA NV: AP3105NV NL: AP3105NL NR: AP3105NR Package TR: Tape & Reel Package K: SOT-23-6 Part Number Marking ID Packing Type AP3105NAKTR-G1 GKN Tape & Reel AP3105NVKTR-G1 GKO Tape & Reel AP3105NLKTR-G1 GKP Tape & Reel AP3105NRKTR-G1 GKQ Tape & Reel SOT-23-6 BCD Semiconductor's products, as designated with "G1" suffix in the part number, are RoHS compliant and green. *Product Version Classification (with Different Protection Functions) Product Version Frequency VOVP OLP&SOCP CTRL (Low) CTRL (High) AP3105NA 65kHz Auto-Recoverable Auto-Recoverable Latch Auto-Recoverable AP3105NV 65kHz Latch Auto-Recoverable Latch Latch AP3105NL 65kHz Latch Latch Latch Latch AP3105NR 65kHz Auto-Recoverable Auto-Recoverable Auto-Recoverable Latch AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 10 of 13 www.diodes.com September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Package Outline Dimensions (All dimensions in mm(inch).) SOT-23-6 0 2.820(0.111) 8 3.100(0.122) 0.300(0.012) 0.500(0.020) 5 4 2 3 0.300(0.012) 0.600(0.024) 1.500(0.059) 1.700(0.067) 2.650(0.104) 3.000(0.118) 6 0.200(0.008) Pin 1 Mark 1 0.700(0.028)REF 0.950(0.037)TYP 0.000(0.000) 0.150(0.006) 1.800(0.071) 2.000(0.079) 0.100(0.004) 0.200(0.008) 0.900(0.035) 1.450(0.057) MAX 1.300(0.051) AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 11 of 13 www.diodes.com September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR Suggested Pad Layout SOT-23-6 E E Y G Z X Dimensions Value Z (mm)/(inch) 3.600/0.142 AP3105NA/NV/NL/NR Document number: DS36542 Rev. 1 - 2 G (mm)/(inch) 1.600/0.063 X (mm)/(inch) 0.700/0.028 12 of 13 www.diodes.com Y (mm)/(inch) 1.000/0.039 E (mm)/(inch) 0.950/0.037 September 2013 (c) Diodes Incorporated A Product Line of Diodes Incorporated AP3105NA/NV/NL/NR IMPORTANT NOTICE DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). 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