Automation Products Cable Protection System for Automation Applications 2ABB-KAT.13 E / 7TCA292000R7459 | PMA Automation Products Automation Products Introduction PMA Cable Protection System for Automation applications. This PMA Cable Protection System has been conceived to protect cables and wires in extreme automation and robotic installations. Through different conduit types for various requirements, system supports and a range of special accessories, torsion can be avoided and the stresses upon the cables reduced to a minimum. PMA Automation Products | ABB-KAT.13 E / 7TCA292000R7459 3 Automation Products Introduction T ube clamp with ball joint termination T ube clamp with ball joint sleeve T ube clamp with gliding bush T ube clamp with slide half-shells and abrasion protection sleeve T ube clamp with strain relief half-shells Automation accessories General technical details Material -- Specially formulated polyamide 6 -- Free from halogens, REACH + RoHS compliant - - Temperature range: -40 C to +105 C, short term to +160 C Characteristics -- Reduce wear to guidance and control elements -- Increase the degree of freedom of robotic installations -- Allow optimal layout of cables along moving elements -- Increase the lifetime of moving installations -- Allow quick and easy installation 4ABB-KAT.13 E / 7TCA292000R7459 | PMA Automation Products Automation Products Overview of conduits for Automation/movable systems XR90 PIS/PIH ESD PUE POS Material PA12 PA12 PA12 PUR PP Special feature 3-layer conduit flame retarded antistatic Free from halogens, REACH + RoHS compliant yes yes yes yes yes Temperature range -40 C ...+95 C continuous -40 C ...+95 C continuous -40 C ...+95 C continuous -60 C ...+50 C continuous -25 C ...+95 C continuous Material Characteristics Fatigue/reversed bending Multiaxial movements - Automation Robotics Abrasion resistance Application areas Features with wear indicator UL 94 V0 electrostatically discharging for tight bending radii inexpensive Key very high low recommended suitable Stat. radius = Lowest recommended bending Fine profile T radius for static (fixed) installation Tight bending radius Dyn. radius = Lowest recommended bending radius for dynamic (flexible) installation Coarse profile G High pull-out strength PMA Automation Products | ABB-KAT.13 E / 7TCA292000R74595 Automation Products Conduits XR90 Three layer corrugated conduit, very flexible, medium-duty - For robotics and automation applications - With wear indicator (three different colours) XR90 Order No. black Conduit size NWmetric Inside [ Outside [ Stat./Dyn. radius PU meter XR90G-29BR 29 29.1mm 34.3mm 45/110mm 50 32 XR90G-36BR 36 40 36.8mm 42.2mm 60/165mm 30 XR90G-48BR 48 50 47.3mm 54.2mm 70/200mm 30 XR90G-56BR 56 68 56.3mm 67.3mm 110/270mm 30 XR90G-70BR 70 80 67.4mm 79.8mm 150/350mm 30 -Outer, intermediate and inner layer made from specially formulated polyamide 12 -Very good chafing resistance -E xcellent resistance to continuous bending -N o abrupt conduit failure due to high tear propagation resistance -Temperature range: -40 C to +95 C, short-term to +150 C PIS/PIH Highly flexible, medium- and heavy-duty - For robotics and automation applications - UL 94 V0 Order No. black PIS/PIH Approvals Conduit size NWmetric Inside [ Outside [ Stat./Dyn. radius PU meter 50 PIST-29B 29 32 29.0mm 34.3mm 45/110mm PIST-36B 36 40 36.5mm 42.5mm 60/165mm 30 PIST-48B 48 50 47.5mm 54.5mm 70/180mm 30 PIHG-56B 56 68 56.3mm 67.2mm 110/270mm 30 PIHG-70B 70 80 67.2mm 79.6mm 150/350mm 30 - Specially formulated polyamide 12 - Very good resistance to reversed bending -Temperature range: -50 C to +95 C, short-term to +150 C Products in this brochure are based on a size range from NW29-NW70. Many of the individual products described here are available also in other sizes. Please refer to our PMA main catalogue on www.pma.ch. 6ABB-KAT.13 E / 7TCA292000R7459 | PMA Automation Products Automation Products Conduits ESD Very flexible, medium-duty -For dynamic applications in robotics and automation where electrostatic charge and uncontrolled discharge need to be avoided ESD Order No. black Conduit size NWmetric Inside [ Outside [ Stat./Dyn. radius PU meter ESDT-29B 29 32 29.0mm 34.3mm 55/110mm 50 ESDT-36B 36 40 36.5mm 42.5mm 60/160mm 30 ESDT-48B 48 50 47.5mm 54.5mm 70/200mm 30 ESDG-56B 56 68 56.5mm 67.0mm 110/250mm 30 ESDG-70B 70 80 67.5mm 80.0mm 150/330mm 10 -Temperature range: -40 C to +90 C, short-term to +150 C - Specially formulated polyamide 12 - Prevents electrostatic charging - High dynamic load resistance PUE Highly flexible, medium-duty - For robotic applications with multi-axial movements - Specially suitable for tight bending-radii Order No. black PUE Conduit size NWmetric Inside [ Outside [ Stat./Dyn. radius PU meter PUET-29B 29 32 28.8mm 34.5mm 40/90mm 30 PUET-36B 36 40 35.8mm 42.4mm 50/120mm 30 21 PUET-48B 48 50 48.6mm 54.5mm 60/130mm PUEG-56B 56 68 56.3mm 67.2mm 90/170mm 30 PUEG-70B 70 80 68.2mm 80.5mm 100/220mm 30 -S pecially formulated polyurethane -Highest reversed bending resistance -E xcellent chafing characteristics -Temperature range: -60 C to +50 C POS Highly flexible, medium-duty -For automation as well as for machine building and industrial installations, especially where continuous movements occur Order No. black POS Conduit size NWmetric Inside [ Outside [ Stat./Dyn. radius PU meter POST-29B 29 32 29.0mm 34.5mm 50/120mm 50 POST-36B 36 40 36.5mm 42.5mm 60/180mm 30 POST-48B 48 50 47.5mm 54.5mm 70/195mm 30 POSG-70B 70 80 67.2mm 79.6mm 150/350mm 30 PMA Automation Products | ABB-KAT.13 E / 7TCA292000R74597 Automation Products Automation accessories SH Tube clamp, one-piece - To be used with GN half-shells to optimally fix/guide conduits - S erves as a fixation for functional inserts (TK, KE) which increase the degrees of freedom for cable packs and reduce mechanical stresses SH Order No. black Fits with half-shell GN Fine Profile Coarse Profile Slide Fits to conduit size NWmetric Length Height Width BSH-R29 BGN-S29T 29 71.0mm 67.0mm 26.0mm BGN-S29G BGN-R29 32 BSH-R36 BGN-S36T BGN-S36G BGN-R36 36 40 81.5mm 77.5mm 26.0mm BSH-R48 BGN-S48T BGN-S48G BGN-R48 48 50 96.0mm 91.0mm 26.0mm BSH-R56 - BGN-S56G BGN-R56 56 68 112.5mm 103.5mm 30.0mm BSH-R70 - BGN-R70G BGN-R70 70 80 149.0mm 144.0mm 40.0mm Order No. black Fine Profile Coarse Profile Fits with Fits to conduit size NWmetric Outside [ Width BGN-S29T 29 47.0mm 34.0mm -C ontent of delivery: Tube clamp, 1 PT screw, 1 straight pin GN Strain relief half-shell - F or conduit fixation in combination with tube clamp SH - F ixes conduit against axial movements - A llows for rotation of the conduit (within tube clamp SH) GN BGN-S29G BSH-R29 32 BGN-S36T BGN-S36G BSH-R36 36 40 55.0mm 34.0mm BGN-S48T BGN-S48G BSH-R48 48 50 66.5mm 36.5mm - BGN-S56G BSH-R56 56 68 81.0mm 38.0mm - BGN-R70G BSH-R70 70 80 105.0mm 45.0mm - BGN-S70G BLH-R70G 70 80 93.5mm 38.0mm GN Slide half-shell - Insert in combination with tube clamp SH - A llows gliding of the conduit in the clamps and thus reduce axial stress on the conduit - A llow for both rotation of the conduit and axial movement GN Order No. black Fits with Fits to conduit size NWmetric Outside [ Width BGN-R29 BSH-R29 29 47.0mm 34.0mm 32 BGN-R36 BSH-R36 36 40 55.0mm 36.0mm BGN-R48 BSH-R48 48 50 66.5mm 36.5mm BGN-R56 BSH-R56 56 68 81.0mm 38.0mm BGN-R70 BSH-R70 70 80 105.0mm 45.0mm 8ABB-KAT.13 E / 7TCA292000R7459 | PMA Automation Products Automation Products Automation accessories GN Strain relief half-shell reduction - For reduction to the next smaller conduit size - In combination with ball joint parts NW70 Order No. black Fits to Fits to conduit size NWmetric Conduit profile Outside [ Width BGN-R56G/70G BTR-R70G 70-56 G 80.0 mm / 35.0 mm GN 80-68 BKE-R70G GS Grommet half-shell - Insert to the SH-R70 tube clamp to hold a grommet (KS-R70/xx) Order No. black Fits to conduit size NWmetric Outside [ Width BGS-R70 70 105.0mm 45.0mm 80 GS KS Grommet - F or arrangement and strain relief of a loom of hoses and leads of given dimensions in cable assemblies - To be fixed in GS-R70 grommet half-shell or directly inserted into KE-R70G KS Order No. black Fits to conduit size NW Inside [ Outside [ Width BKS-R70/00 70 17.5mm 81.5mm 35.0 mm BKS-R70/01 70 28.0mm 81.5mm 35.0 mm BKS-R70/02 70 13.2mm 81.5mm 35.0 mm BKS-R70/03 70 17.5mm 81.5mm 35.0 mm BKS-R70/04 70 17.5mm 81.5mm 30.0 mm BKS-R70/05 70 28.0mm 81.5mm 30.0 mm -S pecial polymeric material -Free from halogens and cadmium PMA Automation Products | ABB-KAT.13 E / 7TCA292000R74599 Automation Products Automation accessories TK Ball joint sleeve - U sed within SH-R70 tube clamp - Increased degree of freedom for cable packs in robotic applications - T he ball joint offers additional flexibility and reduces mechanical stress on the conduit - C an be used with TR strain relief insert to fix the conduit in axial direction TK Order No. black Fits to conduit size NWmetric PT screws Outside [ Length BTK-R70 70 KA 50x20 122.0mm 140.0 mm 80 -C ontent of delivery: Ball joint sleeve, 4 PT screws TR Strain relief insert - U sed to fix the conduit against axial movements in TK ball joint sleeves - R otation of the conduit remains possible Order No. black Fits to conduit size NWmetric Outside [ Length BTR-R70G 70 92.0mm 25.0 mm 80 TR KE Ball joint termination - U sed in the SH-R70 tube clamp - O ffers highest flexibility at the end of the installation - P rovides additional relief to conduit and cables due to reduced mechanical stress - A grommet can be inserted directly into this termination to hold and strain-relief the cables KE Order No. black Fits to conduit size NWmetric PT screws Outside [ Length BKE-R70G 70 KA 50x20 122.0mm 128.0 mm -C ontent of delivery: Ball joint termination, 4 PT screws 10ABB-KAT.13 E / 7TCA292000R7459 | PMA Automation Products 80 Automation Products Automation accessories LH Tube clamp, two-pieces - In automation applications for fixing PMA conduits - C ompact, space saving design LH Order No. black Including half-shell GN Fits to conduit size NWmetric Conduit profile Length Height Width BLH-R56G BGN-S56G/70G 56 68 G 121.0mm 128.0 mm 30.0mm BLH-R70G BGN-S70G 70 80 G 121.0mm 128.0 mm 30.0mm -A llows optimum installations in automation applications due to space saving design -C ontent of delivery: Tube clamp, GN half shells, 2 PT screws, 1 straight pin SS/SV Abrasion protection sleeve - A brasion protection for corrugated conduits in positions exposed to chafing - E xcellent chafing characteristics SS/SV Order No. black Fits to conduit size NWmetric Outside [ Width BSS-29 29 55.0mm 26.0 mm 32 BSS-36 36 40 63.0mm 30.0mm BSS-48 48 50 75.0mm 30.0mm BSS-56G 56 68 90.0mm 33.0mm BSV-70G 70 80 108.0mm 60.0mm -C ontent of delivery: Abrasion protection sleeves with assembling screws DKLK Heavy-duty swivel base - For SH + LH tube clamps - Allows rotation of cable pack supports DKLK Order No. black Fits to tube clamp Height Width DKLK-R56X56 BSH-R29/BSH-R48 56.0 mm 56.0 mm 21.5mm DKLK-R100X80 BSH-R70 80.0 20.0 mm DKLK-R100X80/01 BSH-R29/BSH-R48 100.0 mm 80.0 mm 23.0mm -Black anodised aluminium -R obust construction, sealed high quality bearing with minimal play -Temperature range: -50 C to +105 C Length 100.0 mm -C ontent of delivery: Swivel Base, 1 hexagon socket head cap screw PMA Automation Products | ABB-KAT.13 E / 7TCA292000R745911 Automation Products Automation accessories AS Conduit support sleeve - C onduit support sleeve for PMA conduit type PUE to increase the system pull-out strength AS Order No. black Fits to conduit size NWmetric Conduit profile Inside [ Outside [ Length BAS-29T 29 32 T 30.0mm 30.0mm 34.0 mm BAS-36T 36 40 T 38.0mm 38.0mm 47.0 mm BAS-48T 48 50 T 50.0mm 50.0mm 47.0 mm ES Internal conduit sleeve support - C onduit support sleeve for PMA conduits type PUE and PIH to increase the system pull-out strength Order No. black Fits to conduit size NWmetric Conduit profile Inside [ Outside [ Length BES-70G 70 G 63.0 mm 80.0mm 23.0 mm 80 ES GG Flange straight - Ingress protection: IP50 without conduit seal ring (IP65 with conduit seal ring) GG Approvals Order No. black Order No. grey Fits to conduit size NW Width Height Depth BGG-56 SGG-56 56 82.0mm 97.0 mm 42.0mm BGG-70 SGG-70 70 97.0mm 114.0mm 48.0mm -F lange seal FGO4 made from EPDM -F lange seal FGO4/01 made from NBR -Temperature range with FGO4: -40 C to +105 C -Temperature range with FGO4/01: -25 C to +70 C 12ABB-KAT.13 E / 7TCA292000R7459 | PMA Automation Products -C ontent of delivery: Flange part, fixation clamps (incl. 2 screws), flange seal (FGO4 or FGO4/01), conduit seal ring (optional for IP65) Automation Products Automation accessories GO Flange 90 elbow - Ingress protection: IP50 without conduit seal ring (IP65 with conduit seal ring) GO Approvals Order No. black Order No. grey Fits to conduit size NW Width Height Depth BGO-56 SGO-56 56 82.0mm 97.0mm 101.0mm BGO-70 SGO-70 70 97.0mm 114.0mm 115.0mm -F lange seal FGO4 made from EPDM -F lange seal FGO4/01 made from NBR -Temperature range with FGO4: -40 C to +105 C -Temperature range with FGO4/01: -25 C to +70 C -C ontent of delivery: Flange part, fixation clamps (incl. 2 screws), flange seal (FGO4 or FGO4/01), conduit seal ring (optional for IP65) GH Tube clamp, one-piece - F or general machine and installation applications Order No. black GH Order No. grey Fits to conduit size NWmetric Width Fixing screws BGH-23 SGH-23 23 25 16.0mm 2 x M5 BGH-29 SGH-29 29 32 19.0mm 2 x M6 BGH-36 SGH-36 36 40 24.0mm 2 x M6 BGH-48 SGH-48 48 50 24.0mm 2 x M6 -Integrated rib provides axial strain relief -A llows turning of the conduit thus avoiding torsion stresses -Pre-fixation on the conduit possible -A llows solid fixation with 2 screws SGS Tube clamp - F or fixation of static conduits SGS Order No. black Fits to conduit size NW Width Height Depth SGS-36 36 80.0 mm 48.0mm 19.0mm SGS-48 48 94.0mm 58.0mm 19.0mm SGS-56 56 118.0mm 72.0mm 24.0mm SGS-70 70 130.0mm 85.0mm 24.0mm -Galvanized steel -Elastomer profile (EPDM) free from halogens -Smooth connection to PMAconduits -G ood resistance to ozone and ageing -Temperature range: -40 C to +120 C PMA Automation Products | ABB-KAT.13 E / 7TCA292000R745913 Automation Products Possible combinations Tube clamp and half-shell Tube clamp Half-shells Swivel base Slide half-shells Strain relief half-shells BSH BGN BGN DKLK Conduit size Tube clamp Slide half-shell Strain relief half-shell Swivel base 29 BSH-R29 BGN-R29 BGN-S29* DKLK-R56x56 36 BSH-R36 BGN-R36 BGN-S36* DKLK-R56x56 48 BSH-R48 BGN-R48 BGN-S48* DKLK-R56x56 56 BSH-R56 BGN-R56 BGN-S56 DKLK-R100x80 70 BSH-R70 BGN-R70 BGN-R70G DKLK-R100x80 BSH + BGN BSH + BGN BSH + DKLK Tube clamp and ball joint sleeve BSH BTK BTK + BTR + (BGN) DKLK Conduit size Tube clamp Slide half-shell Strain relief insert Swivel base 56 BSH-R70 BTK-R70 BTK-R70 + BTR-R70G + BGN-R56G/70G DKLK-R100x80 70 BSH-R70 BTK-R70 BTK-R70 + BTR-R70G DKLK-R100x80 BSH + BTK BSH + BTK + BTR + (BGN) BSH + DKLK BKE + (BGN) DKLK Tube clamp and ball joint termination BSH Conduit size Tube clamp Conduit size Ball joint termination Swivel base 56 BSH-R70 56 BKE-R70G + BGN-R56G/70G DKLK-R100x80 70 BSH-R70 70 BKE-R70G DKLK-R100x80 BSH + BKE + BKS BSH + DKLK * Replace with "T" to order fine profile or "G" to order coarse profile 14 ABB-KAT.13 E / 7TCA292000R7459 | PMA Automation Products Index Products in alphabetical order Order No. GID No. Order No. GID No. BAS-29T 7TAA292850R0000 Page 12 ESDG-56B.30 7TCA292000R7720 Page 7 BAS-36T 7TAA292850R0001 12 ESDG-70B.10 7TCA292000R7722 7 BAS-48T 7TAA292850R0002 12 ESDT-29B.50 7TAA292240R0054 7 BES-70G 7TAA292850R0012 12 ESDT-36B.30 7TAA292240R0055 7 BGG-56 7TAA292860R0001 12 ESDT-48B.30 7TAA292240R0056 7 BGG-70 7TAA292860R0002 12 PIHG-56B.30 7TAA292360R0033 6 BGH-23 7TAA292720R0014 13 PIHG-70B.30 7TAA292360R0036 6 BGH-29 7TAA292720R0015 13 PIST-29B.50 7TAA292240R0165 6 BGH-36 7TAA292720R0016 13 PIST-36B.30 7TAA292240R0167 6 BGH-48 7TAA292720R0017 13 PIST-48B.30 7TAA292240R0169 6 BGN-R29 7TAA292890R0001 8 POSG-70B.30 7TAA292900R0008 7 BGN-R36 7TCA292000R7436 8 POST-29B.50 7TAA292240R0175 7 BGN-R48 7TAA292890R0004 8 POST-36B.30 7TAA292240R0176 7 BGN-R56 7TCA292000R7437 8 POST-48B.30 7TAA292240R0177 7 BGN-R56G/70G 7TAA292890R0007 9 PUEG-56B.30 7TAA292360R0043 7 BGN-R70 7TAA292890R0009 8 PUEG-70B.30 7TAA292360R0044 7 BGN-R70G 7TAA292890R0010 8 PUET-29B.30 7TAA292900R0005 7 BGN-S29G 7TAA292680R0005 8 PUET-36B.30 7TAA292900R0006 7 BGN-S29T 7TAA292680R0006 8 PUET-48B.21 7TAA292900R0007 7 BGN-S36G 7TAA292680R0007 8 SGH-23 7TAA292720R0047 13 BGN-S36T 7TAA292680R0008 8 SGH-29 7TAA292720R0048 13 BGN-S48G 7TAA292680R0009 8 SGH-36 7TAA292720R0049 13 BGN-S48T 7TAA292680R0010 8 SGH-48 7TAA292720R0050 13 BGN-S56G 7TCA292000R7438 8 SGS-36 7TAA292720R0061 13 BGN-S70G 7TAA292680R0011 8 SGS-48 7TAA292720R0062 13 BGO-56 7TAA292860R0010 13 SGS-56 7TAA292720R0063 13 BGO-70 7TAA292860R0011 13 SGS-70 7TAA292720R0064 13 BGS-R70 7TAA292890R0011 9 XR90G-29BR.50 7TAA292240R0322 6 BKE-R70G 7TAA292890R0012 10 XR90G-36BR.30 7TAA292240R0323 6 BKS-R70/00 7TAA292890R0013 9 XR90G-48BR.30 7TAA292240R0324 6 BKS-R70/01 7TAA292890R0014 9 XR90G-56BR.30 7TCA292000R7415 6 BKS-R70/02 7TCA292000R0744 9 XR90G-70BR.30 7TCA292000R7414 6 BKS-R70/03 7TCA292000R0745 9 BKS-R70/04 7TCA292000R0746 9 BKS-R70/05 7TCA292000R0747 9 BLH-R56G 7TCA292000R0025 11 BLH-R70G 7TCA292000R0026 11 BSH-R29 7TAA292890R0015 8 BSH-R36 7TCA292000R7433 8 BSH-R48 7TAA292890R0016 8 BSH-R56 7TCA292000R7435 8 BSH-R70 7TAA292890R0017 8 BSS-29 7TAA292850R0015 11 BSS-36 7TAA292850R0016 11 BSS-48 7TAA292850R0017 11 BSS-56G 7TAA292850R0018 11 BSV-70G 7TAA292850R0019 11 BTK-R70 7TAA292890R0018 10 BTR-R70G 7TAA292780R0022 10 DKLK-R100X80 7TAA292890R0019 11 DKLK-R100X80/01 7TAA292890R0020 11 DKLK-R56X56 7TAA292890R0021 11 PMA Automation Products | ABB-KAT.13 E / 7TCA292000R745915 Head Office Thomas & Betts Limited 700 Thomas Avenue Saint-Jean-sur-Richelieu, Quebec J2X 2M9 Tel.: (450) 347-5318 Fax: (450) 347-1976 Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders and/or contracts, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts - is forbidden without prior written consent of ABB. 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Thomas & Betts Limited. All rights reserved. Printed in Canada. 01/17/100. Order No.KAT-13E Contact us