DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM AS81714 Series II Qualified Products Offer Robust and Highly Reliable Wire Termination in Demanding Environments AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM DEUTSCH CTJ SERIES Common Termination Systems -- AS81714 Series II Contents INTRODUCTION 3 MODULES CTD and CTJ1 Power Distribution and Feedback Modules 6 CTJ4 Series Electronic Component Modules 9 CTJ5 Series Board-Mount/Pluggable Modules 20 CTJ6 and CTJ9 Series Plug and Receptacle Connectors 23 CTJ7 and CTG Series Grounding Modules and Junctions 27 CTL, CTM, and CTN Series In-Line Junctions 30 Composite In-line Junctions 33 Adapter Junctions 36 RAILS CTJ2 Series Metallic Single-Module Rails 38 CTJ3 Series Metallic Rails 39 DCR Series Composite Rails 41 CONTACTS AND TOOLING Socket Contacts 43 CTJ Series Tooling 44 CROSS REFERENCE DEUTSCH CTJ to AS8171 47 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 2 Common Termination Systems RUGGED * Meets SAE-AS81714 and MIL-T-81714 requirements * Single integrated bus bar helps ensure long mechanical and electrical life ENVIRONMENTALLY SEALED * Resists fluids commonly found in aerospace and defense applications * Helps prevent foreign object debris issues EASY TO USE * Insertable modules that can be easily removed and reinserted into rails with tools APPLICATIONS * Commercial Air * Space * Military Ground * Military Aerospace The DEUTCH CTJ Series common termination system from TE Connectivity (TE) is a system of wires and components that are interconnected to one another by the use of a standard AS39029 socket contact only. This eliminates the need for pin contacts which are located in the mating components. Our single-pin bus bar design makes this connector series the most ruggedized in the industry. There are multiple design options available to customize the modules, junctions, splices and rails available in Mil Specapproved AS81714 Series II. TE Advantage DEUTSCH AS39029 Contacts. All assemblies--modules, splices, etc.--are supplied with DEUTSCH AS39029 socket contacts, which are designed to meet AS39029 standard for ruggedness and vibration resistance. Customization. Products can be customized to help meet your specific needs. Single Rail Assembly. We offer rail assemblies for singlemount components. Easy Assembly. We offer easy insertion and removal of single rails inside multimodule assemblies. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 3 Common Termination Systems Environmentally Sealed Grommet Assembly Housing Wire-Applied AS39029 Socket Contact Integral Pin Contact Integrated Bus Bar (Customizable and Single-Pin Bus Bar Design) CTD Bussing Modules for power distribution. CTJ1 Feedback Modules with various bussing arrangements. CTJ4 Electronic Component Modules designed to the electronic requirements of MIL-T-81714/62. Modules are available with a variety of diodes, resistors, capacitors, and fuses, with both M81714/62 equivalents and additional configurations. CTJ5 Board-Mount Modules include solder pin contacts for direct mounting to pc boards and flex cable. By eliminating the need for a mounting rail, CTJ5 modules provide a flexible and compact solution. CTJ6 Plug and CTJ9 Receptacle Connectors provide a small, lightweight method of connecting/disconnecting multiple wires. Available in flange-mount and in-line versions. CTJ7 Grounding Modules, using either flange mount or stud mount, provide sealed multiwire grounding solutions. CTJ2 Metallic Rails are aluminum alloy and designed to hold one single module or two half-size modules. CTJ3 Metallic Rails use aluminum alloy and stainless steel clips. They are available with a variety of finishes and sizes ranging from 2 to 40 inches. DCR Composite Rails are a lightweight alternative to CTJ3 rails, offering up to 48% weight savings and available in lengths from 2 to 20 inches. Junctions and Splices CTL, CTM and CTN In-Line Junctions connect two to four wires in-line and multijunctions for housing and sealing individual components. The CTL is an in-line junction for single wires. The CTM connects and buses two, three, or four wires. The CTN series connects contacts electrically with diodes, capacitors, fuses, resistors, or integrated circuits. Composite In-Line Junctions are composite versions of the CTL, CTM, and CTN series. CTG Grounding Junctions provide a simple method of terminating wire to ground using standard AS39029 contacts. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 4 Common Termination Systems CTJ Series General Specifications The CTJ series meets the requirements of SAE-AS81714. Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1--34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2--14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Contact Resistance (at 25C) Meets AS39029 paragraph 3.5.4 Wire Size Test Current 22 AWG 5A Voltage Drop 73 mV 20 AWG 7.5 A 55 mV 16 AWG 13 A 50 mV 12 AWG 23 A 42 mV Usable Wire Size Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 22 26-22 5A Size 20 24-20 7.5 A Size 16 16-20 13 A Size 12 14-12 3A Grommet Sealing Range Contact Size Wire OD Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 12 0.097 0.142 Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Metal Rails (CTJ2 and CTJ3): Aluminum alloy, nickel plated (standard). Also available with anodized, olive drab cadmium, or clear finishes. Stainless steel clips DCR Rails: Composite AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 5 Common Termination Systems DEUTSCH CTD and CTJ1 Power Distribution and Feedback Modules EASY TO USE * Busses 6 to 20 contacts in a small area * Internal bus bars are configured to allow connections of various combinations of wires RUGGED * Uses a rugged A39029 socket contact mated to one-piece (cold-headed) internal pin bus bars * Excellent vibration resistance * Environmentally sealed CONVENIENT * Modules fit in single, multiple, composite or metal rails with multiple mounting options * CTD distribution modules accommodate different sizes of contacts within the same bus CTD power distribution and CTJ feedback modules for rugged, environmentally sealed bussing of wires. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration levels stated in tested specifications Corrosion: 48 hours of salt spray Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 6 Common Termination Systems Contact Resistance (at 25C) Wire Size Test Current Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.5.4 Voltage Drop 22 AWG 5A 73 mV 20 AWG 7.5 A 55 mV 16 AWG 13 A 50 mV 12 AWG 23 A 42 mV Meets AS39029 paragraph 3.4.2 Wire OD Contact Size Min. Max. 22 0.030 0.060 Contact 20 0.040 0.083 16 0.065 0.109 Wire Range (AWG) Current Rating Size 22 26-22 5A Size 20 24-20 7.5 A Size 16 16-20 13 A Size 12 14-12 3A CTD Series Distribution Bussing Arrangements Part No. CTD126E01A No. of Busses Contacts per Bus Distribution Bus Bussing Arrangement CTD126E02E CTD1062E05A 1 1 2 5 2 Size 12 6 Size 16 -- 2 Size 16 6 Size 20 -- 1 Size 12 3 Size 16 -- 1 Size 12 1 Size 20 1 Size 22 26 60 26 062 01A 01F 02E 05A CTD Outline Dimensions .510 CTD160E01F 1.020 .672 .672 1.047 .920 Size 16 Module Size (CTD160E01F) 16 Module (CTD160E01F) Size 12 Module Size 12 Module (CTD126E01A, CTD126E02E, CTD1062E05A) (CTD126E01A, CTD126E02E, CTD1062E05A) Part Numbering System CTD 1 60 E 01F - 513 Basic Identifier Module Type 1 Feedback Distribution Bus (See Table) Environmental Bussing Arrangements (See Table) Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 7 Common Termination Systems CTJ1 Series Feedback Bussing Arrangements Size 22 Contacts Quantity: 20 No. of Busses Bus Code 1 2 5 6 10 4 01C 02D 05E 06B 10A 04F Size 20 Contacts Quantity: 12 No. of Busses Bus Code 1 2 3 4 6 01B 02C 03D 04A 06E Size 16 Contacts Quantity: 6 No. of Busses Bus Code Size 12 Contacts Quantity: 6 1 2 3 01D 02B 03A CTJ1 Outline Dimensions .510 No. of Busses Bus Code 1.020 1 2 3 01E 02A 03B .672 .672 1.047 .760 Size 22, 20, and 16 Modules Size 22, 20, and 16 Modules Size 12 Module Size 12 Module Part Numbering System CTJ 1 22 E 05E - 513 Basic Identifier Ordering Information Module Type Module Part No. 1 Feedback Size 22 CTJ122Exxx-yyy Contact Size Size 20 CTJ120Exxx-yyy 22, 20, 16, 12 Size 16 CTJ116Exxx-yyy Environmental Size 12 CTJ112Exxx-yyy Bussing Arrangements xxx = bussing arrangements (See Table) yyy = modification codes Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 8 Common Termination Systems DEUTSCH CTJ4 Series Electronic Component Modules CONVENIENT * May be placed near transient suppression devices that they are designed to protect * Each module houses small printed circuit boards incorporating diodes and resistors * Uses crimp-tool terminations and a housing system for discrete components and circuits * Lightweight composite technology for weight-saving solutions ROBUST * Fluid resistant in most military or aerospace environments * Input/output wiring is sealed with silicone rubber grommet to help protect against environmental hazards * Designed to the electronic requirements of MIL-T-81714/62 VERSATILE * Available with a variety of diodes, resistors, capacitors, and fuses, with both M81714/62 equivalents and additional configurations CTJ4 electronic component modules are designed to the electronic requirements of MIL-T-81714/62. Modules are available with a variety of diodes, resistors, capacitors and fuses, with both M81714/62 equivalents and additional configurations. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 100,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Thermal Shock (AS81714 paragraph 3.5.5): After cycling the module between -55C and +200C, they will meet all applicable electrical and mechanical requirements Vibration (AS81714 paragraph 3.5.8): items furnished under this specification shall not be damaged and there shall be no loosening of parts due to vibration and no interruption of electrical continuity longer than one microsecond in duration during vibration testing Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 9 Common Termination Systems Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 20 24-20 7.5 A Size 12 14-12 3A Contact Size Wire OD Min. Max. 20 0.040 0.083 12 0.097 0.142 Part Numbering System CTJ4 20 E 017 - 513 Basic Identifier Contact Size 20, 12 Environmental Individual Circuits Modifiers 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake 7065Insert Material (18D) Methyl Vinyl Fluoro Silicone, Color (16) Contact Cavity ID to Be Yellow per MIL-T-81714 Ordering Information Module Part No. Size 20 CTJ420E-xxx Size 12 CTJ412E-xxx xxx = modification code electronic circuits. Outline Dimensions 1.170 MAX .920 MAX .510 .672 Size 20 Modules 1.020 .672 Size 12 Modules AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 10 CTJ420E003 125V 1 1/4W 150 DRAWING 150 10 F DRAWING DEUTSCH P/N 35 WVDC 1/4W 15A 1 Termination Systems Common JAN CTJ420E002 5 150 125V 1/4W 3 1N3613 CTJ4 Circuit Configurations W110 1/4 WCTJ420E007 DRAWING 150 CTJ420E004 1 JAN VARO 150 10 F 2 1/4W DRAWING 1N645 2 35 1/4 WVDC 15A 150 W JAN CTJ420E003 125V 150 JANTX 1/4W 3 10 F 1N3613 1 DRAWING 1N4246 JANTX DEUTSCH P/N 150 W110 35 WVDC CTJ420E005 5 1 CTJ420E008 4 OR CTJ412E001 CTJ420E002 CTJ420E003 JAN 1N3613 JAN VARO One 15 A, 125 V Fuse Five 150 Resistors, 1/4 W Two 150 Resistors, 1/4 W JANTX 10 2 F 1/4 W 3 One 10 F Capacitor, 35 WVDC 1N645 DRAWING 1N5616 1N3613 35 1/4 WVDC WCTJ420E007 W110 150 CTJ420E004 1 JAN JAN 150 VARO JANTX 10 F 2 1N3613 1N645 DRAWING 1N4246 JANTX JANTX W110 6 35 WVDC CTJ420E006 3 45CTJ420E009 OR 1N6054A 1N3613 1N5618 JAN JAN VARO JANTX JANTX 1/4W 3 1N645 1N5616 1N3613 1N4246 JANTX 150 W110 CTJ420E005 5 1 CTJ420E004 CTJ420E005 CTJ420E006 CTJ420E008 4 OR 1N3613 JAN One W110 VARO Rectifier Five JANTX 1N4246 or Three JANTX 1N6054A 1 JANTX VARO JANTX 10 F 4 JANTX 2 JANTX 1N5616 Diodes Zener Diodes DRAWING 1N645 1N5616 1N4246 JANTX 1N5618 JANTX 35 WVDC 6 CTJ420E010 3 OR 1N6054A 1N5618 1N3613 JAN JANTX JANTX JANTX 4 1N5616 1N3613 1N4478 JANTX 1N4246 JANTX W110 6 CTJ420E006 3 5 4 CTJ420E009 OR 1N6054A JAN 1N5618 1N3613 VARO JANTX 1 4 JANTX DRAWING 1N645 1N5616 JANTX DEUTSCH P/N 1N5618 JANTX JANTX 5 CTJ420E011 CTJ420E007 CTJ420E008 CTJ420E009 1N6054A JANTX 1N5618 1N5618 Three JAN 1N3613 DiodesJANTX Four JANTX 1N3613 Diodes Six JANTX 1N5618 Diodes JANTX JANTX 4 4 Two JAN 1N645 Diodes 1 4 1N5618 1N4478 1N4246 JANTX JANTX 1N5618 CTJ420E013 6 CTJ420E010 3 OR 1/8 W 1N6054A 1N3613 1N5618 JANTX JANTX 1 1 JANTX 4 DRAWING 200 10 k 1N5616 JANTX 1N5618 1N4478 5 CTJ420E012 5 1/10 W JANTX JANTX 1N5618 JANTX JANTX 4 2 1 4 1N5618 1N5618 JANTX 1N4478 JANTX JANTX 1N5618 5 CTJ420E011 CTJ420E010 CTJ420E011 CTJ420E012 CTJ420E014 1/8 W 10 k 1N6054A Four JANTX 1N5618 Diodes Five JANTX 1N5618 Diodes Five 10 k Resistors, 1/10 W 1N5618 1N5618 JANTX 21N4478 Zener Diodes 4 Four JANTX 200 DRAWING 1/10 W 10 k JANTX 1N4478 1/10 W JANTX JANTX JANTX 2 1N5618 2 1N5618 JANTX 2 1 1N5618 1N5618 10 k 10 k 1N5618 JANTX 5 5 CTJ420E012 CTJ420E015 1 1/10 W 1/10 W 10 k 1/8 W 1N5618 JANTX 110 1/10 W 200 1 10 k 1/10 W 1N4478 CTJ420E013 CTJ420E014 CTJ420E015 1/10 W JANTX JANTX 2 Four JANTX 1N5618 Diodes Two JANTX 1N5618 Diodes Two JANTX 1N5618 Diodes 2 One 200 Resistor, 1/8 W 1N5618 Two 10 k Resistors, 1/10 W One 10 k Resistor, 1/10 W 1N5618 One 110 Resistor, 1/10 W 10 k JANTX 10 k JANTX CTJ420E016 5 1/10 W 1/10 W 10 k 1N5618 2 1N5618 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 11 110 1/10 W TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN C AP OR A R CIT EC O TI R F D IO IER D E ZE N ER IS O DIO C D FU UB E SE E JU M P TR ER AN VA SFO LU R M ER M E/ IL IT AR Y PN R ES IS T C AP OR A R CIT EC O TI R F D IO IER D E ZE N ER IS O DIO C D FU UB E E SE JU M P TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN TR ER AN VA SFO LU R M ER M E/ IL IT AR Y PN C C C AP ORT ER AP OR T ER AP R R AC AC AN AN R R R SF SF EC ITO EC ITO V EC O O A R TI R TI LU R R F F M D D D VA ME ER IO IER IO IER M E/ IO LU R I D D M L IT E E E I LI AR ZE ZE ZE TA / N N N Y R E ER PN Y R P I IS IS SO D N O DIO O IO C C D D U U E E FU B FU B FU SE E SE E S R R ES ES JU JU JU IS M M IS M P PE T T C C O T AP OR T ER A TR R PA R R R AC AN AN A R R CIT SF EC ITO V E VA SFO O C TI R ALU OR TI R LU R M M F F D D ER ER IO IER M E/ M E/ IO IER IL IL D D M IT IT E E IL AR AR ZE ZE N Y Y N ER ER PN PN IS IS D O O DIO IO C D C D FU UB E FU UB E E E SE SE JU JU M M PE P TR R TR ER AN AN S FO VA VA SFO LU R LU R M M E E E / M M E/ R IL IL IT IT AR AR Y Y PN PN 2 Reference Chart 15A 1/10 W JANTX 2 JANTX DRAWING 110 1/10 W 3.6 k JANTX 1N5618 1N5618 JANTX JANTX DEUTSCH P/N 1003k Common Termination 1/10 Systems W 1N5618 1/10 W 2 1 1 F CTJ4 Circuit Configurations DRAWING 110 50 WVDC CTJ420E020 1/10 W 1 3.6 k JANTX 1 1/10 W 1 2 61N5618 JANTX 100 k JANTX CTJ420E019 1 CTJ420E022 3 1/10 W 3.6 k 1N5550 1N5618 JANTX DEUTSCH P/N 1 1/10 W 1 CTJ420E017 10 k 5CTJ420E021 1/10 W 1N4478 100 k W W 1.10 1/10 k, 1/10 DRAWING 20 k, 1/10 W 1N5809 20 k, 1/10 W 1N4478 100 k 3 CTJ420E022 1/10 W 1 CTJ420E017 1.10 k, 1/10 W 1 FCTJ420E030 10k k 66099-108 1N5550 20 OR 1/10 W CTJ420E029 1/10 W 66139-101 CTJ420E032 10 8k 20k ZERO OHM 1/10 W MOLDE 1/10 W JUMPER D 1430 WIRE CTJ420E034 1 1 5 1/10 W 10 k 1 1/10 W JANTX One 1.10 k Resistor, 1/10 W One 1.40 k Resistor, 1/10 W One 20 k Resistor, 1/10 W Two 10 k Resistors, 1/10 W 66099-108 1N5809 OR W 1/10 2 66139-101 CTJ420E021 20 k 3 10 k ZERO OHM 1/10 W Three JANTX11N5550 Diodes MOLDE 1/10 W DRAWING CTJ420E022 Six JANTX 1N5809 Rectifiers JUMPER WIRE D DRAWING 2 CTJ420E027 JANTX 1.43k k 10 1/10 W 1N5620 1/10 W JANTX JANTX 1N4954 20 k 1N5550 10 k 66099-108 1/10 OR W 1/10 W 66139-101 10 k 1/10 W 20 k Two 66099-108 or ZERO OHM 66139-101 ISO1Cubes 1430 MOLDE 1/10 W One Zero Ohm Molded JUMPER WIRE D 1/10 W Jumper Wire CTJ420E028 Eight JANTX 1N5550 Diodes 4 1110 10 k 1/10 W 1/10 W JANTX 2 k 1N5550 1/10k W 20 CTJ420E030 357 k 1/10 W 1/10 W 4 One 10 k Resistor, 1/10 W 10 k 196 k Four 20 k Resistors, 1/10 W 1/10 W 1N5550 20 k 2 k 1/10 W 1/10 W 1110 150 1/10 W 357 k CTJ420E031 Two 10 k Resistors, 1/10 W Two 20 k Resistors, 1/10 W 4 1/10 1/10WW 4 2 k 1/10k W 196 1/10 W CTJ420E033 357 k 4 One 2 k Resistor, 1/10 W 1/10 W One 357 k Resistor, 1/10 W One 196 k Resistor, 1/10 W 196 k CTJ420E034 Five 150 Resistors, 1/10 W 1 1/10 W 357 k 1/10 W 10 k 1/10 W 2 k 1/10 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM 1/10 W 1/10 W 196 k 1430 150 357 k 1/10 W CTJ420E034 5 1/10 W 4 3 1N4954 1/10 W 1430 One 1110 Resistor, 1/10 W1110 150 CTJ420E019 JANTX 10 k JANTX 1/10 W JANTX 1430 1/10 W 1/10 W CTJ420E033 CTJ420E032 Two 10 k Resistors, 1/10 W1/10 W 1 2 k 1N5550 20 k One 1430 Resistor, 1/10 W 1/10 W DRAWING 10 k 1/10 W 1/10 W 1110 1/10 W Two 10 k Resistors, 1/10 W 2 10 k Two 1.43 k Resistors, 1/101110 W 1 One JANTX1N4954 Zener Diode 1/10 W 1/10 W 1/10 W 1N5550 1N5620 JANTX 10 k DEUTSCH P/N 1.43 k CTJ420E027 JANTX JANTX WVDC 51/10 W 1.4050k, 1/10 W CTJ420E020 4 1N5809 Two 3.6 k Resistors, 1/101N5620 WJANTX 2 One 100 k Resistor, 1/10 W 20 k, 1/10 W 1 DRAWING 1N4954 Two 1 F Capacitors, 50 WVDC JANTX JANTX CTJ420E029 CTJ420E026 6 10 k 105k 2 10 k, 1/10 W 2 66099-108 1N5550 1N5809 OR W 1/10 1/10 W 2 CTJ420E031 66139-101 1 JANTX 1.43 k CTJ420E028 208k 10 k 2 1/10 W 1N5620 ZERO 31/10OHM 1/10 W 1 W JANTX MOLDE 1 JUMPER WIRE D 1N4954 JANTX JANTX 1.43 k CTJ420E027 5 CTJ420E030 2 CTJ420E026 10 k 10 kW 66099-108 1/10 1N5809 1N5620 Five JANTX 1N5620 Diodes OR 4 JANTX 1/10 CTJ420E032 W 1/10 W DRAWING 1 66139-101 1 JANTX 1N4954 108k k 20 20 10k k 66099-108 1N5550 ZERO OHM 1 OR 2 1/10 W MOLDE 2 1/10 W 1/10 1/10W W JUMPER WIRE D 66139-101 JANTX 1.43 k 10 k CTJ420E031 CTJ420E028 1 208k 1/10 1N5620 10 kW 1/10 W ZERO OHM 21 JANTX MOLDEW CTJ420E033 1/10 1430 1/10 W JUMPER WIRE D JANTX 1N4954 1 10 k, 1/10 W One JANTX 1N5618 Diode One JANTX 1N4478 Zener Diode 1.43 k JANTX 1 6 10 k, 1/10 W 1N5550 1/10 W DRAWING 10 k JANTX 50 WVDC 3.6 k 1N5550 JANTX 1/10 W 1 F JANTX 1.40 k, 1/10 W 50 WVDC 1N5809 1 F 1N4478 2 100 k 2 CTJ420E021 3 CTJ420E016 1/10 W JANTX 1.10 k, 1/10 W Five JANTX 1N5618 Diodes CTJ420E029 1 F 2 1N5618 5 CTJ420E026 DRAWING JANTX JANTX 1.40 k, 1/10 W DRAWING 1N5550 3.6 k JANTX 50 WVDC 6 50 WVDC JANTX 1/10 1W TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN C C C C A AP OR T ER AP OTRR ER AP OR TR ER R AC AC AC AN AN AN R R R R SF SF E EC ITO V EC ITVO SFO EC ITO V O O A A A R TI TI RLU LU TI R LU R R R M M M F F F D D D E/ D ER ER ER ER E/ IO IO IER M E/ IO IM IO IER M I I I D D D LI LI E E LIT E TA T AR AR ZE ZE ZE ZE R N Y Y N Y N ER ER ER PN PN PN IS IS IS IS D D D O O O IO O IO IO C D C C D D U E U U E E FU FU B FU B FU B SE E SE E SE E R R R ES ES ES JU JU JU JU IS IS M IS M M P P T T TO PE C C C AP OR T ER AP OR TR A R T TR ER R PA R R A A AN AN C AN R CIT R CIT R IT S S S E E E F V F FO O V O V VA C C C AOR O TI R ALU OR TI R AL TI LU R LU R M M F F M F D D E D ER ER ER IO IER M E/ IO IER M IO MIER / M E/ IL IL IL D D D ILI I IT E E IT E T AR AR ZE ZE AR ZE N N Y N Y Y ER ER ER PN PN PN IS IS IS D D O O DIO IO O IO C C D D C D FU UB E FU UB E FU UB E E E E SE SE SE JU JU JU M M M PE P PE TR R TR ER TR R AN AN AN S S FO VA VA SFO FO VA LU LU R R L R U M M M E E E E ER E / / M M / M R R IL IL IL IT IT IT AR AR AR Y Y Y PN PN PN 2 1/10 W 1/10 W 5 PAGE 12 C C AP OR T ER AP OR TR ER AP R AC AC AN AN R R R SF SF EC ITO V EC ITO V EC O A TI R ALU OR TI R LU R M M F F D D D ER ER IO IERM E/ IO IERM E/ IO I I D D L L IT IT E E AR AR ZE ZE ZE N Y N Y N ER ER PN PN I IS IS SO D O DIO IO O C C D D U U E E FU B FU B FU SE E SE E S R R E E J JU JU U SI SI M M M ST ST P PE C C O E O A A R T TR R PA R TR PA R R AN AN A C R CIT R IT S S E E F FO VA OV OV C C TI R AL TI R ALU OR LU R U M F M F D D ER ER IO IERM IO IERM E/ M E/ IL IL IL D D IT IT E IT E AR AR ZE ZE N N Y Y ER ER PN PN I IS S O DIO O DIO C C D D FU UB E FU UB E E E SE SE JU JU M M P PE TR ER TR R AN AN S VA SFO FO VA LU R LU R M M E E ER E / M / M R IL IL IT IT AR AR Y Y PN PN DRAWING 2.8 k 5 DEUTSCH P/N 10.2 k CTJ420E036 Common 5Termination Systems 1/10 W CTJ4 Circuit Configurations DRAWING 2.8 k 23.2 k 5 CTJ420E041 5 CTJ420E038 1/10 W 1/20 W 10.2 k CTJ420E037 1/10 W 24.9 k JANTX 5CTJ420E043 CTJ420E040 1/20 W 1N5550 JANTX 24.9 k 1N5550 1/20 W 1/10 W DRAWING 5 5 1N5418 1/20 W JANTX 41.2 k CTJ420E036 1N5418 1/20 W Five 2.8 k Resistors, 1/10 W DRAWING 5 CTJ420E037 Five 23.2 k Resistors, 1/20 W JANTX 49.9 k 1N827 1/20 W JANTX 41.2 k 1N5418 Five 41.2 k Resistors, 1/201/20 W W CTJ420E039 CTJ420E040 Five 49.9 k Resistors, 1/20 W JANTX 6 ES IS T C AP OR A R CIT EC O TI R F D IO IER D E ZE N ER IS O DIO C D FU UB E E SE JU M P TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN 1N5552 JANTX 49.9 k 1N827 40 k 1/20 W 1/10 W R JANTX JANTX 41.2 k 5 24.9 CTJ420E043 5k CTJ420E040 5 1N5550 1N5418 1/20 W 1/20 W 2 DEUTSCH P/N 49.9 k JANTX JANTX CTJ420E045 CTJ420E041 5 Five JANTX 1N5550 Diodes 1/20 W 1N5552 1N827 2 JANTX JANTX 49.93 k 41.2 CTJ420E051 k 5 5 CTJ420E044 1N5418 1N827 40 k 1/20 W 1/20 W CTJ420E042 1/10 W 3 6 Five JANTX 1N5418 Diodes50 k AP OR A R CIT EC O TI R F D IO IER D E ZE N ER IS O DIO C D FU UB E SE E JU M P TR ER AN VA SFO LU R M ER M E/ IL IT AR Y PN JANTX CTJ420E047 1N5552 DRAWING JANTX 1/10 W JANTX JANTX 3 49.93 CTJ420E052 k CTJ420E045 CTJ420E044 5 1N5618 1N827 1N5552 40 k Five JANTX 1N5552 Diodes 1/20 W 2 DRAWING 1/10 W 60.4 1/10 W JANTX JANTX 1/10 W JANTX 3 CTJ420E054 CTJ420E047 1N5618 1N5552 3 CTJ420E051 1N5618 Two 40 k Resistors, 1/10 W50 k Two 50 k Resistors, 1/10 W CTJ420E045 6 6 CTJ420E047 Three 60.4 Resistors, 2 W 1/10 W 7 1/10 W JANTX 4 1N5618 50 k 2 JANTXV 60.4 1N5416 2W 6 1/10 W Three JANTX 1N5618 Diodes 1/10 W JANTX 4 CTJ420E055 1N5618 50 k 1/10 W Five JANTX 1N827 Zener Diodes 40 k 2W 50 k 40 k 2W CTJ420E043 60.4 40 k 2W 60.4 DRAWING 1/10 W JANTX JANTX 1N5618 1N5552 650 k 2 DRAWING JANTX 24.9 k 1N5550 1/20 W JANTX 24.9 23.2 k 5k CTJ420E042 5 CTJ420E038 5 CTJ420E039 1N5550 Five 24.9 k Resistors, 1/20 W W 1/20 1/20 W DRAWING 41.2 k JANTX JANTX 49.9 k 5 5 CTJ420E044 1/20 W 1N827 1N5418 1/20 W TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN C 23.2 k 1/20 W 23.2 k 5 1/20 W JANTX 41.2 k DRAWING 1/10 W DRAWING DEUTSCH P/N 23.2 k JANTX 24.9 k 5 CTJ420E042 CTJ420E039 5 5 CTJ420E035 1/20 W 1N5550 1/20 Five 10.2 k Resistors, 1/10 W W 2.8 k CTJ420E041 CTJ420E038 1/10 W 2.8 k 2.8 k 5 23.2 k 1/20 W 1/10 W TR ER AN VA SFO LU R M ER M E/ IL IT AR Y PN C 10.2 k CTJ420E037 1/10 W CTJ420E052 7 k 3.3 1/4 W Three JANTX 1N5618 Diodes JANTXV 60.4 1N5416 2W CTJ420E054 Four JANTXV 1N5416 Diodes 5.1 k SYSTEM AEROSPACE,2 DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION 1/4 W 3.3 7 k 1 2A 7 PAGE 13 5.1 k 1/4 W 3.3 k 1/4 W JANTX JANTXV 4 CTJ420E061 DEUTSCH P/N 2 1CTJ420E056 Common Termination Systems 1N5618 1N5416 5.1 4k CTJ4 Circuit Configurations DRAWING 1/4 W CTJ420E060 1 1 2A 3.3 k 1/4 W 6 CTJ420E100 JANTXV JANTX JANTXV 2 4CTJ420E059 4 1N4965 5416 1N5618 DEUTSCH P/N JANTXV 5.1 k 1/44W 1N5416 JANTX CTJ420E055 4 1 CTJ420E061 Two 3.3 k Resistors, 1/4 W 1N5618 2A Two 5.1 k Resistors, 1/4 W CTJ420E101 DRAWING 6 JANTX JANTXV 5 JANTXV 150 6 CTJ420E112 1N4965 1N5618 5416 1/4 W JANTXV JANTX 1N5416 CTJ420E100 4 1N5618 2 6 DEUTSCH P/N JANTX 1506 CTJ420E113 CTJ420E102 1/4W CTJ420E060 1N3613 1N5618 1/4 W One JANTX21N5618 Diode DRAWING JANTXV JANTX 5 6 CTJ420E112 CTJ420E101 6 5416 1N5618 20 k 4.7 150 CTJ420E114 1/4 5k W JANTX CTJ420E109 1/4W 1/4W 1N3613 8 8.45 k 150W 1/4 2 JANTX JANTX CTJ420E101 6 6 CTJ420E113 CTJ420E102 Six JANTX 1N3613 Diodes 1/4 W 1N5618 1N3613 20 k DRAWING MIL-TJANTX 4.7 k 1/4 5W 2 CTJ420E115 5 27/1721 1N4247 1/4W 45 8.45 k 150W 1/4 JANTX CTJ420E114 1/4 W CTJ420E109 1N3613 1 2A JANTXV JANTXV 5416 1N4965 1N5416 JANTX 1N5618 JANTX 150 1N5618 1/4 W DRAWING JANTXV CTJ420E056 One 2 A Fuse 5416 150 Two JANTXV 1N4965 JANTX Zener Diodes 1/4W Four JANTXV 1N5416 Diodes 1N3613 MIL-TJANTX 6.2 k CTJ420E115 27/172CTJ420E116 5 Five 6.2 k Resistors, 1/4 W 1N4247 45 1/4W 125 V 3.0 k (2A) 5 5A 1/4W CTJ420E059 Four 150 Resistors, 1/4 W 6.2 k CTJ420E117 91/4 W 8 JANTX 20 k 1N5618 4.7 1/4 k W 1/4W CTJ420E061 8 8.45 k Four JANTXV 5416 Diodes DRAWING 1 1/4 150W JANTX 1/4W 1N3613 MIL-TJANTX 27/1721N4247 45 (2A) 20 k 4.7 k 1/4 W CTJ420E102 Two 20 k Resistors, 1/4 W 1/4 W Two 8.45 k Resistors, 1/4 W 8.45 k 6.2 k 1/4 W 1/4W 1 CTJ420E113 JANTX MIL-T27/1721N4247 45 3.0 k (2A) 1/4W Six 4.7 k Resistors, 1/4 W 9 DRAWING CTJ420E100 Six JANTX 1N5618 Diodes CTJ420E109 One MIL-T-27/172-45 (2 A) Transformer 9 CTJ420E114 Five JANTX 1N4247 Diodes 6.2 k 5 CTJ420E116 Five 3 k Resistors, 1/4 W 9 1/4W 125 V 5A 3.0 k 1/4W 9 CTJ420E117 Five 5 A Fuses, 125 V 10 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM 3.0 k DRAWING DRAWING 20(2A) k 4.7 k 1/4 5W 1/4W MIL-T8.45 k JANTX 6.2 k CTJ420E116 5 27/1721/4 W CTJ420E112 1N4247 Five 150 Resistors, 1/4 W 1/4 W 45 20(2A) k JANTX 4.7 MIL-T1/4 5k W CTJ420E115 5 27/1721N4247 1/4W 1 45 8.45 k 3.0 k CTJ420E117 (2A) 6.2 1/4 k W 1/4 9 W 1/4W DRAWING JANTXV JANTXV 6 5416 150 JANTX TR ER AN VA SFO LU R M ER M E/ IL IT AR Y PN C C C C AP OR T ER AP OR T ER A AP ORTR ER R R AC AC A A A AN C N N R R R R SF SF SF EC ITO V EC ITO V E EC ITOV O O A A O A R R T TI R L T L L R R R I U I U U M F M F F M D D D D ER ER ER IO IER M E/ IO IER M E/ I IO IEMR E/ I I IL D D D L L IT IT E E E IT AR AR ZE ZE ZE ZE AR N N N Y Y Y E ER E P PN PN R R N IS IS IS IS O DIO O DIO O O DIO C C D C D D U U E U E E FU B FU B FU FU B SE E SE E SE E R R R ES ES JU ES JU JU JU IS M IS M M IS P PE P T T T C C C AP OR T ER AP TORR ER AP OR TR TR R R A A A A AN AN R CIT R CIT NS R CIT S S E E E F F V VA F O V O V C C AOR O C O TI R ALU OR TI LU TI R AL LU R R M M F M F F D D D ER ER ER IO IER M E/ IO MIER E/ M E/ IO IER M IL IL IL IL D D D IT I IT E E IT E AR AR AR ZE ZE ZE N Y N Y N Y ER ER ER PN PN PN IS IS IS D D O O IO O DIO IO C D C C D D FU UB E FU UB E FU UB E E E E SE SE SE JU JU JU M M M PE PE P TR R TR R TR ER AN AN AN S S FO VA FO VA VA SFO LU R L LU R R U M M M E E E E ER / M / M M E/ R R IL IL IL IT IT IT AR AR AR Y Y Y PN PN PN DRAWING 2 5 125 V 5A PAGE 14 2 1 JANTX JANTX 1/4W 1N5618 1/4W CTJ420E129 2 P/N 28.7 DEUTSCH k 1/4W DRAWING 10 k 1N6052A 49.9 k 3 1/4W Common Termination Systems 2 CTJ420E128 4 28.7 k JANTX 1 CTJ4 Circuit Configurations 1/4W DRAWING CTJ420E136 1N5618 JANTX 1 CTJ420E132 5 1N6052A 10 k 49.9 k 1 1/8 W JANTX 1/4W CTJ420E129 JANTX 2 4 1N6052A 28.7 DEUTSCH k P/N 1N5619 3 JANTX 3 1/4W 150 1N5618 6 CTJ420E137 CTJ420E134 CTJ420E126 2004k DRAWING 1 10 k Two 49.9 k Resistors, 1/4 1/2 W W JANTX Two 28.7 k Resistors, 1/4 W 1 1/2 W 1/8 WCTJ420E136 1N5618 JANTX 1 JANTX CTJ420E132 5 1 150 10 k 1N6052A 1N5619 1/2 W 1/8 W JANTX 5 CTJ420E138 150 51 6 JANTX 1N6419-1 2004k CTJ420E135 1/2 4W 1/2 W 3 JANTX 1N5619 1/2 W 820 150 1N5618 2 W CTJ420E134 6 CTJ420E137 CTJ420E132 1 200W k 150 1/2 10 k Five 150 Resistors, 1/2 W 1 DRAWING 1/2 W 1/2 W 1/8 W JANTX JANTX 1 CTJ420E139 5 JANTX 51 1N5618 1N6419-1 1/2 4 W 150 1N5551 JANTX 1/2 1W 820 JANTX 1N5619 150 CTJ420E138 2 W 51 5 6CTJ420E135 1N6419-1 1/2 4W 1/2 W 1 k 200 k 820 DEUTSCH P/N 1 W JANTX JANTX 2W 1/2 W CTJ420E136 CTJ420E140 5 JANTXV 1N5618 Four JANTX 1N5619 Diodes 150 1N5551 One 200 k 1 Resistor, 1/2 W 1/2 1W 1N5550 JANTX 5 JANTX 5 CTJ420E139 51 CTJ420E146 JANTX 4 1N5618 1/2 W 1N5551 1 k 1N6419-1 1 2 820 5.1 k 1 W 2 WCTJ420E145 1/10 W JANTXV 11 1 k 3 2 1N5550 JANTX 1 W 5 JANTX CTJ420E139 CTJ420E149 JANTX CTJ420E140 5 1N5618 JANTXV One 1 k Resistor, 1 W 1N5551 100 k 2 One JANTXV 1N5550 Diode 1 1N5618 DRAWING 1N5550 1/4 W 5.1 k 150 200 k 1/2 W JANTX 1/2 W 1N5618 DRAWING 150 10 k DRAWING 1/2 W CTJ420E128 Two JANTX 1N6052A Zener Dioides 1/8 W JANTX 51 JANTX 1N6419-1 DRAWING 1/2 W 1N5619 820 CTJ420E129 One JANTX 1N5618 Diode Three 10 k Resistors, 1/8 W 150 2 W 200W k 1/2 1/2 W JANTX JANTX 1N5618 150 1N5551 1/2 W JANTX CTJ420E134 51 1/2 W 1N6419-1 1 k Three 150 Resistors, 1/2 W One 51 Resistor, 1/2 W One 820 Resistor, 2 W CTJ420E135 Four JANTX 1N5551 Diodes 820 1 W 2W JANTXV 1N5550 JANTX JANTX 1N5618 1N5551 R CTJ420E137 5.1 k 1/10 W Six JANTX 1N6419-1 Diodes AP OR A R CIT EC O TI R F D IO IER D E ZE N ER IS O DIO C D FU UB E SE E JU M P TR ER AN VA SFO LU R M ER M E/ IL IT AR Y PN C TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN 1/10 W JANTX 7.5 k 3 1 k 2 JANTX 1N5616 1/4 k W 5.1 2 CTJ420E155 CTJ420E145 1 W 1N5618 1/10 W JANTX 11 100 k JANTXV 2 2 1N4461 1/4 W 1N5550 CTJ420E146 Five JANTX 1N5618 Diodes JANTX 7.5 k 100 k DRAWING 1/8 W JANTX JANTX 1N6052A 1N5619 ES IS T C AP OR A R CIT EC O TI R F D IO IER D E ZE N ER IS O DIO C D FU UB E E SE JU M P TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN C C C AP T OR ER AP AP OR TR ER ACRA AN AC N R R R EC V ITO SF EC EC ITO VA SFO O A R TI LU R TI R LU R M M F F D D E/ D ER ER IO M IERE/ IO IO IER M I I D LI LI D E T E TA AR ZE ZE ZE R N N Y Y N ER ER PN PN I I IS SO D SO IO O DIO C D C D FU UB E FU FU UB E E SE E S SE R R E E J J JU U SI SI U M M ST ST M P PE C C O T ER O A A TR R PA R R PATR AN A AN R CIT R CIT SF S E E V O FO VA C C VA TI R ALU OR T L LU R M F M D D IFIE E/ I E E E E I I M M / M O O I R R IL D R ILI D LI E E T IT T AR ZE ZE AR N N Y Y ER ER PN PN IS IS D O O DI IO C C D FU UB E FU UB SE E SE E JU JU M M PE P TR R TR ER AN AN S FO VA VA SFO LU LU R M E E / M M E/ R IL IL IT IT AR AR Y Y PN 49.9 k DRAWING 111 k 11 DRAWING CTJ420E138 Five JANTX 1N5618 Diodes JANTX 1W 1N5618 JANTXV 100 k 1N5550 1/4 W 11 JANTX 7.5 k CTJ420E140 1N5616 1/4 k W 5.1 11 Five 5.1 k Resistors, 1/10 W 1/10 W JANTX 1N4461 CTJ420E145 Two 100 k Resistors, 1/4 W Two 7.5 k Resistors, 1/4 W 12 100 k 1 kW 1/4 1/4 W 7.5 k CTJ420E149 121/4 W Three JANTX 1N5616 Diodes Two JANTX 1N4461 Zener Diodes CTJ420E155 Two 1 k Resistors, 1/4 W 1N5616 120 11/4 kW 1/4 W CTJ420E157 2 5.1 k 1/4 W 1/4 W JANTX 7.5 k AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM 1/10 W 1N4461 121/4 W 12 PAGE 15 JANTX JANTX 120 1 kDEUTSCH P/N Common Termination Systems CTJ420E164 1N6045A CTJ420E161 2 1/4 W 1/4 W CTJ4 Circuit Configurations DRAWING CTJ420E163 JANTX 120 CTJ420E166 CTJ420E162 1N6045A 2 2 1/4 W 1N6059A JANTX DRAWING 2 1N6045A Two 120 Resistors, 1/4 W DRAWING ON SEMIJANTX 5 CONDUCTOR 5 MR756 CTJ420E161 2 Two JANTX 1N6059A Zener Diodes DRAWING JANTX CTJ420E166 1N6045A 2 TELEDYNE 2 M93F-1 JANTX JANTX 1N5418 1N6067A Two JANTX 1N6045A 1N5351B ZenerDRAWING Diodes ON SEMI5 TELEDYNE CONDUCTOR 5 CTJ420E167 2CTJ420E173 ON SEMIDEUTSCH P/N JANTX 5 5CTJ420E174 CONDUCTOR 5 CTJ420E163 CTJ420E170 5 MR756 M93F-1 CTJ420E164 5 100 249k 1/10 W 1/4 W 13 JANTX JANTX 1N5418 Five JANTX 1N5351B Zener Diodes 1N5351B DRAWING 470 100 249k CTJ420E177 6 TELEDYNE 2 M93F-1 1/2W 1/10 W 1/4 W ON SEMI5 CTJ420E174 5 CONDUCTOR 5 CTJ420E167 CTJ420E170 5 MR756 JANTX JANTX CTJ420E176 CTJ420E172 1N5418 1N5351B 470 5 100 249k 1/10 W 1/4 W JANTX 6 TELEDYNE CTJ420E173 CTJ420E184 1 M93F-1 1/2W 1N4454-1 Five JANTX 1N5418 Diodes 100 249k CTJ420E177 2 1/10 W 1/4 W JANTX CTJ420E186 1N4454-1 50 VDC 14 6 TELEDYNE CTJ420E177 CTJ420E184 1 1N4454-1 1/2W M93F-1 Six JANTX 1N4454-1 Diodes 2 2 JANTX JANTX 1N5418 1N5351B CTJ420E162 Two JANTX 1N6067A Zener Diodes 100 249k 13 JANTX JANTX 1N5418 1N5351B 50 VDC 14 DRAWING Two ON Semiconductor MR756 Diodes 470 TELEDYNE M93F-1 1/2W CTJ420E172 Two TELEDYNE M93F-1 ISO Cubes JANTX 14 1N4454-1 470 2 CTJ420E174 TELEDYNE 1/2W M93F-1 1 F 14 Five 100 k Resistors, 1/1050 WVDC CTJ420E176 Five 470 Resistors, 1/2 W JANTX 1N4454-1 2 CTJ420E184 14 TELEDYNE M92F-3 1 F 50 VDC One 1 F Capacitor, 50 VDC 14 CTJ420E186 Two TELEDYNE M92F-3 ISO Cubes TELEDYNE M92F-3 1 F 13 CTJ420E166 15 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM JANTX CTJ420E186 1N4454-1 DRAWING ON SEMICONDUCTOR MR756 100 249k CTJ420E170 1/10 W Five 249 Resistors, 1/4 W 1/4 W 470 JANTX 470 DRAWING 6 TELEDYNE 1/2W M93F-1 1 F TELEDYNE M93F-1 1/10 W One JANTX 2N2323A SCR1/4 W MR756 JANTX JANTX CTJ420E176 CTJ420E172 1N5418 1N5351B ON SEMIJANTX CONDUCTOR MR756 1N6067A 1N6067A 1N6059A 50 VDC 1N6059A JANTX CTJ420E157 CTJ420E164 1 F 2 DRAWING 1N6045A JANTX TELEDYNE 2 M93F-1 DEUTSCH P/N JANTX TELEDYNE 2CTJ420E167 2 CTJ420E173 M93F-1 JANTX TELEDYNE M93F-1 5 TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN C C C C AP OR T ER AP OR T ER AP OR TR ER A R R AC AC AN AN AC AN R R R R SF SF EC ITO V EC ITOV EC ITO VA SFO E O A O R R TI TI RAL LU L R R T R U U M M F F M D D D IFIE M E/ D ER ER ER IO IERM E/ IO IERM E/ IO IO R I I I D D L L D L IT IT E E IT E AR AR ZE ZE AR ZE ZE N N Y Y N Y ER ER E PN P PN R N IS IS IS IS O DIO O DIO O DIO O C C D D C D U U E E U FU B FU B FU B E FU SE E SE E SE E R R R ES ES ES JU JU JU JU IS IS IS M M M PE P T T T P C C C AP OR T ER AP OR T ER AP OR T TR R R R R A A AC AN AN AN R CIT R CIT R I S S SF EC EC EC TO V FO F VA OV OV O TI R ALU OR TI RAL TI R AL LU R R U M M FI FI F M D D D E E E ER ER ER IO ER M IO ERM IO IER M / / M / IL IL IL IL D D D IT IT E E E IT I AR AR ZE ZE ZE AR N N N Y Y Y ER ER ER PN PN PN IS IS IS D D O O O DIO IO IO C C C D D D FU UB E FU UB E FU UB E E E E SE SE SE JU JU JU M M M PE PE P TR R TR R TR ER AN AN AN S S FO FO VA VA VA SFO LU LU LU R R R M M M E E E E E ER / / / M M M R R IL IL IL IT IT IT AR AR AR Y Y Y PN PN PN DRAWING 1N4461 2 TELEDYNE M92F-3 PAGE 16 (1) INTERSIL HA5002/883 CURRENT BUFFER C C AP AP OR TR ER AP OR TR ER AC AN AN AC R R R SF EC EC ITO V EC ITO VA SFO O A TI R LU R R TI R LU M M F F D D E/ D ER ER IO IO IERM E/ IO IERM I I D LI LI D E E TA TA ZE ZE ZE R R N N Y Y N ER ER PN PN I I IS SO SO D IO O DIO C D C D FU FU UB E FU UB E E S SE E SE R R E J E J JU U U SI SI M M ST ST MP PE C C ER O O A T A T TR R PA R RA PA RRA AN C N R CIT R EC EC ITVOA SFO VA SFO O V TI R ALU TI RLU R LU R M M F F D E/ D ER ER IO IER M IO IEMR M E/ IL IL IL D D IT IT IT E E AR AR ZE ZE Y N N Y ER ER PN PN IS IS D O DIO O IO C C D D FU UB E FU UB E E E SE SE JU JU M M P PE TR ER TR R AN AN VA SFO VA SFO LU LU R R M M ER ER M E/ M E/ I IL L IT IT AR AR Y Y PN PN DRAWING JANTX 1N5618 7A DEUTSCH P/N5 Common Termination Systems CTJ420E189 1252V JANTX 7A 2 CTJ420E191 125 V (1) DEUTSCH P/N INTERSIL 1 CURRENT BUFFER 4 1N5618 2.7 k 1/4 W 1 k DRAWING JANTX HACTJ420E196 5 5002/883 CTJ420E302 CTJ420E187 4 125 V CURRENT Five 7 A Fuses, BUFFER 1 DRAWING CTJ420E301 JANTX CTJ420E192 5 1 1N5618 2.7 k 1 1/4 W 1 k 1 CTJ420E197 CTJ420E303 1/4W 1 4 56 1/4W 56 (1) 1/2 W INTERSIL CTJ420E189 DRAWING 5 CTJ420E191 One INTERSIL HA-5002/883 Current Buffer 1.8 k, 1/4 W 5A 2.7k,k 5.1 1/4 W 125 V 1/4 W 3.3 k, 1/4 W 127 3.9 Five 127 Resistors, 1/8 W 1/8 k W 1/4 W 120 1/2 W 2.7 k, 1/4 W CTJ420E196 JANTX 1N5711 CTJ420E197 Five 5 A Fuses, 125 V 16 1.8 k, 1/4 W R 5 CTJ420E302 2.7 k 5A 5.1 1/4k, W1/4 W CTJ420E306 1 2 120k 1.8 1/4 W 2.7k, k 3.9 1/2 W 1/4A WCTJ420E305 1/4 2W 5.15k, 1/4 W JANTX 6CTJ420E313 5 CTJ420E304 125 5.1 k 3.3 k,V 1/4 W 1N649-1 2 2.7 k Two 120 Resistors, 1/2 W 2.7 k W Two 2.7 k Resistors, 1/4 W1/4 1/4 W JANTX 1N5711 1/4 W DRAWING 8.2 k 120k 3.9 1/2 W 1/4 2W JANTX CTJ420E306 CTJ420E314 5.1 k 1N649-1 2.7 k 1/4 W 1/4W 8.2 k 1/4 W 2 1 CTJ420E311 DRAWING 125 V 2.7 k JANTX 1N5711 1/4 W 16 3.9 1/2 k W 1/4 W JANTX 2.7 k 5.1 k 1N649-1 1/4W 1/4 W CTJ420E303 DRAWING One 2.7 k Resistor, 1/4 W One 1.8 k Resistor, 1/4 W One 5.1 k Resistor, 1/4 W One 3.3 k Resistor, 1/4 W Three JANTX 1N5711 Diodes 16 8.2 k 1/4 W 2.7 k 1/4 W JANTX 1N5711 CTJ420E305 100 k 16 3.9 k Two 2.7 k Resistors, 1/4 W1/4 W Two 3.9 k Resistors, 1/4 W1/4 W 5.1 k 1/4 W 1/4 W 2.7 k JANTX 1/4 W 1N5711 100 k 16 6 1/4 k W 3.9 2 1/4 W 5.1 k 3.3 k, 1/4 W Four 2.7 k Resistors, 1/4 W One 3.9 k Resistor, 1/4 W 120 AP OR A R CIT EC O TI R F D IO IER D E ZE N ER IS O DIO C D FU UB E SE E JU M P TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN 16 2.7 k, 1/4 W TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN C 1/4 W 1 k 56 1/4W 2.7 1/2k,W1/4 W DRAWING ES IS T C AP OR A R CIT EC O TI R F D IO IER D E ZE N ER IS O DIO C D FU UB E E SE JU M P TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN 5A CTJ420E304 5 1 1/8 W 5.1 k, 1/4 W 2.7 k k 2.7 125k V 3.9 1 1/4 W 1/4 W 3.3 k, 1/4 W 1/4 WCTJ420E303 2 127 1 k 1 JANTX 1N5711 3 CTJ420E197 1/8 k W 56 1/4 W 3.9 1/4k, W 2.7 1 1/2 W 1/4 W 120 1.8 k, 1/4 W 2 5A 1/2 3W CTJ420E301 P/N 5.1 k,DEUTSCH 1/4 W Four 2.7 k Resistors, 1/4 W 2.7 k, 1/4 W 2.7 125k VCTJ420E305 One 56 Resistor, 1/2 W 2 1/4 W 3.3 k, 1/4 W 1.8 2.7k, k1/4 W CTJ420E304 2 127 5 A 1/4 W JANTX 1N5711 5 5.1 k, 1/4 W CTJ420E311 3.9 1/8 k W 1256V 2 3.3 k, 1/4 W 1/4 W 120 2.7 k 2 JANTX 1N5711 1/2 3W 1/4 W 2.7 1/8 k W Two JANTX 1N5618 Diodes 3.9 1/4 k W 127 (1) 1/2 W 1 INTERSIL CTJ420E302 CTJ420E192 HA3 CTJ420E196 5 Five 1 k Resistors, 1/4 W 1/4 W 5002/883 1 56k, 1/4 W 2.7 2.7 k CURRENT DRAWING 1/2 W 1/4 W BUFFER 127 1.8 k, 1/4 W 2 1/4W 56 (1) 1/2 W INTERSIL HA5002/883 2.7 k CURRENT BUFFER 1/4 W 127 HA5002/883 CURRENT 2.7 k BUFFER 1/4 W 1/8 W 2.7 k k 3.9 1/4 W 1/4 W 1 k DRAWING 1N5618 2.7 k 1/4 W 1 k (1) CTJ4 Circuit 4 Configurations INTERSIL JANTX DRAWING HACTJ420E192 5 5002/883 CTJ420E301 1N5618 TR ER AN VA SFO LU R M E ER / M IL IT AR Y PN C 7A CTJ420E191 2 125 V CTJ420E306 Two 5.1 k Resistors, 1/4 W Two 8.2 k Resistors, 1/4 W Two JANTX 1N5711 Diodes 17 8.2 k 1/4 W JANTX JANTX 1N4007 1N5711 CTJ420E313 17 CTJ420E314 2.7 k Six JANTX 1N649-1 Diodes1/4 W Five 100 k Resistors, 1/4 W Six JANTX 1N4007 Diodes JANTX 1 k 1/4 W 8.2 k 2 17 1N5711 JANTX 1/2 W 100 k 1/4 W 6 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 17 CTJ420E316 1N4007 1/4 k W 3.9 JANTX JANTX 1/4 2W 1N5711 2 1N4007 JANTX 1N4007 DRAWING 1 k DEUTSCH P/N JANS 1/2 W JANTX 5 4 CTJ420E322 CTJ420E317 5 Common Termination Systems 1N5811 1N4007 2 4.7 k 1 k JANS 1/2 W CTJ420E326 CTJ420E320 5 1N5811 DEUTSCH P/N JANTX 1N4007 4 CTJ420E322 1 4.7 k JANTX 1/2W 3 1N4007 1 5 2 CTJ420E316 1 JANS 100 1N5811 Two 1 k Resistors, 1/2 W 1/4 W Two JANTX 1N4007 Diodes 300 DRAWING 4.7 k CTJ420E334 JANTX CTJ420E330 1/23 W 1N4007 JANS CTJ420E326 100 1N5811 1/4 W 300 12 1N4007 JANS 573 1 10 1/2 k W 1/8 W 2 CTJ420E337 1000 CTJ420E333 pF 3.0 100k 100 1/8 W 1/4VDC W 1 2 2 3 1 300 1/4 W CTJ420E336 CTJ420E330 1 1 35 WVDC 1/10 W 10 k 1/82W 5 1 2 1 k 2CTJ420E337 CTJ420E333 1000 pF 1/4 W 3.0 k 2 k 100 VDC 1/8 10 k 1/4 W W 1/4 4WCTJ420E339 3 1 1 CTJ420E334 1/4 W 10 k CTJ420E322 DRAWING CTJ420E332 2 1 573 1/4 W PIV = 600 V 10 IFSM = k 200 A 10 F 35 WVDC 1/10 W 18 1/8 W 1 k 1000 pF 1/4 W 2 k 3.0VDC k 100 10 k 1/4 W 1/8 W Three JANTX 1N5550 Diodes 18 DRAWING CTJ420E326 One 100 Resistor, 1/4 W One 300 Resistor, 1/4 W One 573 Resistor, 1/4 W One 10 F Capacitor, 35 WVDC 1/4 W 300 k JANTX 1/4 W 1N6677-1 10 k V PIV = 600 I = 200 A FSM Five 10 k Resistor, 1/10 W1/10 W JANTX CTJ420E333 Two 2 k Resistors, 1/4 W Two JANTX 1N6677-1 Diodes 19 1N3613 1 k 2 k 1/4 W 1N6677-1 PIV 600 V 10= k 1/4 W 1/10 W 2 JANTX 100 JANTX 1/2 k W 300 1N6677-1 10 k 1/4 W IFSM = 200 A CTJ420E336 Two PIV = 600 V, IFSM 200 A Diodes 1/4 W 10 k 2 CTJ420E320 1000 pF 3.0 100 k 100 1/8 W 1/4VDC W Five 4.7 k Resistors, 1/2 W 10 k 300 k JANTX 1/4 W 1N3613 DRAWING 300 1/4 W 1 k 1/4 W 19 = JANTX 1N3613 JANTX 1/4 W 1004 JANTX 1/2 W 300 k 1N6677-1 1/4 W 2.2 k 1N3613 1/2 W 1N3613 240 k 1/2 W 100 1/2 W 19 JANTX JANTX CTJ420E338 Four JANTX 1N3613 Diodes 4CTJ420E339 2.2 k 1N3613 100 JANTX 1/2 W 300 k 1/2 W 4 1/4 W 1N6677-1 1/4 W DRAWING 10 2 k 1/8 W Two 10 k Resistors, 1/8 W 1 k 1/4 4W Two 3 k Resistors, 1/8 W 2 k 300 k JANTX 1/4 W 1N6677-1 PIV 10= 600 k V IFSM = 200 A CTJ420E338 1/10 W 2 JANTX CTJ420E340 1N3613 1 k 1/4 4W 2 k 573 18 1/10 W 1/42W 1000 pF One 1000 pF Capacitor, 100 VDC 573 3.0 k 2 k 10VDC k 100 1/4 W DRAWING 1/8 PIV = 600 V 1/4 1/4 W 10 k CTJ420E338 4W IFSM10 = 200 F A CTJ420E332 JANTX 1/4 W 1N5550 10 F 4.7 k 35 WVDC 10 k 1/2W CTJ420E317 1/8 W Five JANTX 1N4007 Diodes 300 1/4 W 573 PIV1/4 = 600 W V IFSM = k 200 A 10 10 F 35 WVDC 300 1/4 W DRAWING 10 F 4.7 k k 3510 WVDC 1/2W 1/8 W 2 1000 pF 3.0 k 100 Four JANS 1N5811 Diodes 1/8 W 100 1/4VDC W DRAWING 2 10 F 4.7 k 35 WVDC CTJ420E334 CTJ420E330 100 1N5811 1/4 W 1/4 W JANTX 1N5550 1/4 W 1 CTJ420E336 DEUTSCH P/N 1/4 W JANTX CTJ420E332 5 CTJ420E321 573 1N5550 1/4 W 1 DRAWING JANTX 1/2W JANTX DRAWING CTJ4 Circuit Configurations 1N4007 4 CTJ420E321 1 TR ER AN VA SFO LU R M ER M E/ IL IT AR Y PN C C C C AP OR T ER AP OR T ER AP TOR ER R R R A AC A AN A AN R R CIT R R CIT NS SF SF EC EC ITO V EC V O F O V O O O A A A R L R T T T LR LU R R R U M M M D D IFIE D IFIE D IFIE UE E E/ E E ER I I IO I / / M M M O O R R R R R IL IL D D D ILI E IT IT E E T Z ZE AR AR AR ZE ZE N N N Y Y Y ER ER ER PN PN PN IS IS IS IS D D O DIO O O IO IO C D C C D U DE F FU UB E FU UB E F B U SE E SE E SE E R R R ES ES J ES JU JU JU IS IS IS M M M T T P P T PE C C C AP OR AP OR T AP O TRR R TR ER TR ER A A A A AN AN R CIT R CIT R CIT NS S S E E E F O O VA FO FO VA VA C C C VAOLR O R TI R T T R LU L R R IF IF UE U M FI M M D D D E E I ER ER ER IO ER IO ER M IO MIER / / / M M IL IL IL IL D D D I E E IT IT E TA ZE Z AR AR ZE R EN N Y N Y Y ER ER ER PN PN PN IS IS IS D D O O DIO IO O IO C C D D C D FU UB E FU UB E FU UB E E E E SE SE SE JU JU JU M M M PE P PE TR R TR ER TR R AN AN AN S S FO VA VA SFO FO VA LU LU R R LU R M M M E E E E E E / M / M / M R R IL I I L L IT IT IT AR AR AR Y Y Y PN PN PN 2 CTJ420E339 19 One 100 Resistor, 1/2 W Four JANTX 1N3613 Diodes JANTX 1N3613 CTJ420E337 One 1 k Resistor, 1/4 W Three 10 k Resistors, 1/4 W One 300 k Resistor, 1/4 W 19 CTJ420E340 Two 2.2 k Resistors, 1/2 W Two 240 k Resistors, 1/2 W 240 k JANTX AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM 1/2 W 2.2 k 100 1N3613 2 JANTX 1/2 W 1/2 W CTJ420E340 19 20 PAGE 18 AP A R C EC T D I IO D E ZE N ER IS O C FU U SE JU M P TR E AN VA S LU M E/ IL IT AR C DRAWING TR ER AN VA SFO LU R M ER M E/ IL IT AR Y PN 470 Common Termination Systems CTJ420E342 4 1W CTJ4 Circuit Configurations 470 CTJ420E347 1W 1.5 k 1W 1.5 k 1W DRAWING 12 1.5 k 4.99 k 1W 1/8 W CTJ420E341 CTJ420E342 CTJ420E347 Two CTJ420E341 Resistors, 1 W Four 1.5 k Resistors, 1 W Twelve 4.99 k Resistors, 1/8 W 4.99 k 1/8 W 4.99 k 1/8 W 21 21 21 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 19 Common Termination Systems DEUTSCH CTJ5 Series Board-Mount/Pluggable Modules CONVENIENT * Mounts on pc board or flat flex cable * Uses AS39029 socket contacts to accept wiring and connect through to straight solder pin contacts * Uses a standard insertion/ removal tool * Light weight RUGGED * Fluid resistant in most aerospace environments * Available to operate in hydraulic fluid immersion EASY TO USE * Straight solder pin contacts allow modules to be soldered to pc boards or plugged into specialized components * All contacts are discrete, mainly used to take single leads from a PC board out to wire Fast, cost-effective termination of pc boards, flat flex cable, and electromechanical components. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1--34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2--14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 20 Common Termination Systems Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Contact Resistance (at 25C) Usable Wire Size Meets AS39029 paragraph 3.5.4 Meets AS39029 paragraph 3.4.2 Wire Size Test Current Voltage Drop Contact 22 AWG 5A 110 mV 20 AWG 7.5 A 16 AWG 13 A Grommet Sealing Range Wire Range (AWG) Current Rating Size 22 26-22 5A 83 mV Size 20 24-20 7.5 A 74 mV Size 16 16-20 13 A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 Modules Size 22 Size 22 2020 Size Size22 22 Contacts Contacts Size Size20 20 12 Size 2020 Contacts 12 Size Contacts Size 16 Size 16 6 Size 6 Size16 16Contacts Contacts Pin Arrangements OUTLINE DIMENSIONS AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 21 Common Termination Systems Outline Dimensions .510 .672 .760 (Size 22) .920 (Sizes 20, 16) .187 .030 Locating Key Part Numbering System CTJ5 20 E 12 - 513 Basic Identifier Contact Size 22, 20, 16 Environmental Number of Contacts Modification 513 To Mil Standard to Withstand Fluid Immersion to MS55 4010 Vacuum Bake Ordering Information Module Part No. Size 22 CTJ522E20-xxx Size 20 CTJ520E12-xxx Size 16 CTJ516E6-xxx xxx = modification code. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 22 Common Termination Systems DEUTSCH CTJ6 and CTJ9 Series Plug and Receptacle Connectors SAVE SPACE AND WEIGHT * Small, lightweight modules * Flange mounting or in-line mounting for simultaneous connect/disconnect of many wires VERSATILE * Flange or in-line mountable * Backpack configurations available for receptacle connectors * Available with optional strain relief * PCB tail contacts or with crimp backpack RELIABLE * Cork in bottle interfacial seal between the mating halves * Environmentally resistant EASY MATING/UNMATING * Audible click indicates proper mating * Simple tool allows unmating Small, lightweight modules designed for flange mounting or inline mounting for simultaneous connect/disconnect of many wires. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 100,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Thermal Shock (AS81714 paragraph 3.5.5): After cycling the modules between -55C and +200C, they will meet all applicable electrical and mechanical requirements Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1--34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2--14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: No decrease in performance or exposure of base metal up to 48 hours of salt spray Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 23 Common Termination Systems Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Strain Relief: Brass, nickel plated Usable Wire Size Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 20 24-20 7.5 A Size 12 14-12 3A Layout Arrangements (Viewed from grommet side of plug module) Layout 02 Layout 06 Layout 12 2 Size 12 Contacts 6 Size 20 Contacts 12 Size 20 Contacts CTJ9 Receptacle Configurations (Shown with rear environmental assembly) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 24 Common Termination Systems Part Numbering System CTJ 6 20 E 02 N - 513 Basic Identifier Module Type 6 Plug 9 Receptacle Contact Size 20, 12 Connector Type E Standard R Rear Package (Receptacle Only) Number of Contacts 02 2 Size 12 06 6 Size 20 12 12 Size 20 Keying N Standard 1, 2, 3 Alternate Keying Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 4010 Vacuum Bake 1038 Supply with Strain Relief, Shipped Loose with Plug 5145Standard Offering That Is Provided With Strain Relief, Beryllium Copper Contacts with Single Color Band for Improved Probe Damage Resistance CTJ9 Receptacle Outline and Mounting Demensions Flange Mount ReceptacleIn-Line Receptacle Order Part No. 65002*** for standard extended pins Order Part No. 65003*** for rear environmental assembly Layout A B C D E F G H J K L 02 0.770 0.620 0.750 0.200 0.100 0.670 0.510 1.000 1.300 0.750 0.530 06 0.650 0.470 0.750 0.200 0.100 0.550 0.380 1.000 1.180 0.600 0.380 12 0.770 0.620 0.750 0.200 0.100 0.670 0.510 1.000 1.300 0.750 0.530 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 25 Common Termination Systems Layout A B Part No. Plug Outline 02 CTJ60.652 0.510 Dimensions CTJ612E02 06 0.530 0.360 CTJ620E06 12 0.652 0.510 CTJ620E12 Layout CLOCKING OPTIONS Grommet Side of Plug B Part No. 02 0.652 0.510 CTJ612E02 06 0.530 0.360 CTJ620E06 12 0.652 0.510 CTJ620E12 Layout A Options B Part No. Clocking 02 0.652 0.510 CTJ612E02 0.530 CTJ620E06 06 Grommet Side of 0.360 Plug Receptacle Side 12 0.652 0.510 CTJ620E12 Keying Position 45 Angle Location N 1, 2 1 CLOCKING OPTIONS 3, 4 2 1, 3 3 2, 4 STRAIN RELIEF Strain Relief A Used with Layout A 06 Side Receptacle 12 Keying Position 1, 2 1 3, 4 2 1, 3 3 2, 4 B Part No. 0.320 0.490 1629-011-06117 0.470 0.630 1629-011-12117 Keying Position 45 Angle Location N 1, 2 1 3, 4 2 1, 3 3 2, 4 Used with L A B Part No. STRAIN Rayout ELIEF 06 0.320 0.490 1629-011-06117 12 0.470 0.630 1629-011-12117 CTJ6/CTJ9 Mating Procedure CTJ6/CTJ9 MATING AND UNMATING PROCEDURE 45 Angle Location N CTJ6/CTJ9 Unmating Procedure Mating Procedure 34 | P a g e Used with Layout A B Part No. 06 0.320 0.490 1629-011-06117 Step 2. Press the plug and 12 Step 1. With the plug's 0.470 0.630 1629-011-12117 engaging surface facing receptacle firmly together the receptacle's mating until you hear an audible CTJ6/CTJ9 ATING AND UNMATING PROCEDURE face andM the angled keying click that indicates the plug surfaces aligned, insert the is fully seated and locked Mating Procedure plug into the receptacle. in position. Step 1. Place extraction tool CTJ-R06 over the plug module and insert it into the slots on both sides of the receptacle. Push the tool in until the module's locking fingers disengage. Step 2. Pressing the legs of the tool to hold the module tight, pull back to remove the plug module. 34 | P a g e AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 26 Common Termination Systems DEUTSCH CTJ7 and CTG Series Grounding Modules and Junctions CONVENIENT * Small rugged devices * Environmentally sealed * Simple assembly FLEXIBLE * Stud and flange mounting * Threaded stud can replace the screw terminals RUGGED ONE-PIECE CONSTRUCTION * Resistant to shock and vibration * Light weight * Dissipates heat well CTJ7 grounding modules for multiwire grounding applications that need a small, rugged device that also offers sealing and assembly ease. CTG grounding junctions provide a simple method of terminating a wire to ground. Wires with crimp type contacts inserted into the grounding junctions can then be attached to any grounding surface. Junctions are available for size 22, 20, 16, and 12 contacts. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Thermal Shock (AS81714 paragraph 3.5.5): After cycling the module between -55C and +200C, it will meet all applicable electrical and mechanical requirements Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1--34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2--14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 27 Common Termination Systems Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Contact Resistance (at 25C) Usable Wire Size Meets AS39029 paragraph 3.5.4 Meets AS39029 paragraph 3.4.2 Grommet Sealing Range Wire Size Test Current Voltage Drop Contact Wire Range (AWG) Current Rating 22 AWG 5A 73 mV Size 22 26-22 5A 20 AWG 7.5 A 55 mV Size 20 24-20 7.5 A 16 AWG 13 A 50 mV Size 16 16-20 13 A 12 AWG 23 A 42 mV Size 12 14-12 3A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 12 0.097 0.142 CTJ7 Modules Size 22 Size Size Size 2 2 22 2 2 Size Size Size 2Size 0 22 0 0 20 01C Bussing Code 01B Bussing Code 01C 01C 01C Bussing BB ussing ussing Code CC ode ode 01B 01B 01B Bussing BB ussing ussing Code CC ode ode 20 Size 22 Contacts 12 Size 20 Contacts 20 20 S20 ize Size Size 22 2C 2 2 ontacts 2 CC ontacts ontacts 12 12 S12 ize Size Size 20 2C 2 0 ontacts 0 CC ontacts ontacts CTJ7 Module Outline Dimensions CTJ7 CTJ7 CTJ7 MODULE MM ODULE ODULE OUTLINE OO UTLINE UTLINE DIMENSIONS DD IMENSIONS IMENSIONS Size Size Size 1Size 6 11 6 6 16 01D Bussing Code 01D 01D 01D Bussing BB ussing ussing Code CC ode ode 6 Size 16 Contacts 6 S6 ize 6 Size Size 16 1C 1 6 ontacts 6 CC ontacts ontacts Size Size Size Size 12 11 2 2 12 01E Bussing 01E 01E 01E Bussing BB ussing ussing CCode ode CC ode ode 6 Size 12 Contacts 6 S6 ize 6 Size Size 12 1C 1 2 ontacts 2 CC ontacts ontacts Type Type Type K:Flange KK:Flange :Flange MM ount Mount ount Type K: Flange Mount Type Type Type E: ESE : tud S: tud Stud Mount MM ount ount AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 28 Common Termination Systems Type K: Flange Mount Part Numbering System CTJ7 22 K 01C - 513 Basic Identifier Module Size 22 Size 22 Contact 20 Size 20 Contacts 16 Size 16 Contacts 12 Size 12 Contacts Flange Mounting Style K Flange Mount E Stud Mount (Not available for size 12) Bus Arrangement 01C 20 Size 22 Contacts Bussed 01B 12 Size 20 Contacts Bussed 01D 6 Size 16 Contacts Bussed 01E 6 Size 12 Contacts Bussed Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6144Replace Standard Hardware with MS21042l3 Self-Locking Nut and MS55 Resilient Material; Replace Standard Contacts with High-Reliability Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 7067 Gold-Over-Nickel Plating, MVFS Insert Material, Add Washer, Rotate Insert Marking 4010 Vacuum Bake CTG Junction Outline Dimensions Contacts Size A B Part No. 22 1.316 (33.43) 0.188 (4.78) CTG-22-08 20 1.240 (31.50) 0.188 (4.78) CTG-20-08 16 1.246 (31.65) 0.250 (6.35) CTG-16-08 12 1.370 (34.80) 0.313 (7.95) CTG-12-08 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 29 Common Termination Systems DEUTSCH CTL, CTM, and CTN Series In-Line Junctions VERSATILE * Options to connect up to 4 wires in-line and bussed configurations * Houses and seals individual components * Replacement for "Y' splices and terminal strips * Special configurations and designs available RUGGED * Resistant to shock and vibration, per Mil AS39029, paragraph 3.5.9 * Extreme temperature range: -55C to +200C * Resistant to harsh fluids, per Mil AS-81714 EASY TO USE * In-line mountable * Uses AS39029 crimp contacts CTL series in-line junctions connect two wires in-line using crimp-type contacts. The junctions can then be placed in a wire bundle without being mounted. CTM series multi-junctions connect and bus four wires. They can be used to replace "Y" splices and terminal strips. CTN Series electronic multi-junctions are in-line devices that houses and shields passive or active components, including fuses, resistors, diodes, capacitors, or integrated circuits. Dielectric Withstanding Voltage (AS81714): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Operating Temperature: -55C to +200C Physical Shock (AS39029, paragraph 3.5.9): Items shall not be damaged, there shall be no loosening of parts due to shock, and no interruption of electrical continuity longer than one microsecond during exposure to mechanical shock. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 30 Common Termination Systems Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 22 26-22 5A Size 20 24-20 7.5 A Size 16 16-20 13 A Size 12 14-12 3A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 CTL Outline Dimensions Part No. Size A Max. B .030 CTL-22 22 1.280 0.200 CTL-20 20 1.452 0.260 CTL-16 16 1.400 0.300 CTL-12 12 1.680 0.360 Part Numbering System CTL 22 - 513 Basic Identifier Contact Size Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake CTM Outline Dimensions Part No. Size A .060 B .030 C .030 CTM 22 22 1.262 0.354 0.210 CTM 20 20 1.368 0.451 0.241 CTM 16 16 1.368 0.518 0.274 CTM 12 12 1.644 0.644 0.337 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 31 Common Termination Systems Part Numbering System CTM 22 - 513 Basic Identifier Contact Size Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 4010 Vacuum Bake CTN Layout Arrangements CTN Outline Dimensions Part Numbering System CTN 20 D XXX - 513 Basic Identifier Contact Size Electronic Base Component D Diode C Capacitor I Integrated Circuit R Resistor F Fuse Numerical Sequence Consult TE for component availability Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 32 Common Termination Systems DEUTSCH Composite In-line Junctions RUGGED * Rugged composite housing * Fluid resistant: hydraulic fluid, jet fuel, and other fluids common in aerospace and defense applications * Environmentally sealed * No exposed discrete components EASY TO USE * Reliable and quick termination * No mounting required * Light weight CONVENIENT * Field serviceable AS39029 socket contacts * Accommodates a wide range of common gauge wire, from 22 to 12 AWG * Hand crimp socket contacts VERSATILE * Design options for discrete components available Designed to AS81714 requirements, DEUTSCH in-line termination junctions are composite versions of the CTL, CTM, and CTN series. Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 100,000 Ft: 200 VACrms Operating Temperature: -65C to +200C Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Electrical Continuity: Shock Exposure: <1 s @ 300 g sine/2 3 ms Vibration: <1 s @ 30 g peak Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Copper, plated gold Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 33 Common Termination Systems Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Wire Range (AWG) Current Rating Size 22 26-22 5A Size 20 24-20 7.5 A Size 16 16-20 13 A Size 12 14-12 3A Contact Contact Size Wire OD Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 Single In-line Junction .039 MAX 2.635 MAX. SINGLE IN-LINE JUNCTION Part Numbering System 65049 - 20 R - 004 Basic Identifier Contact Size 22, 20, 16, 12 Component Type R Resistor .415 MAX. D Diode F Fuse Component Value Identifier 2.500 MAX. .800 MAX. Ordering Information 65409-20x-xxx Typical Components XXX DUAL ValueIN-LINE JUNCTIONManufacturer Part No. With Resistors: 65049-20R-XXX (R = Resistor) 004 5.1 k, 1/4 W, 2% RLR07C5101GS 009 510 , 1/4 W, 5% RCR07G511JS 010 390 , 1/4 W. 5% RCR07G391JS 011 150 k, 1/4 W, 5% RLR07C1500JS 016 1540 k, 1/4 W, 1% RLR07C1541FS 017 100 k, 1/8 W, 1% RNR55C1003F* (* = R or S) 018 10 k, 1/4 W, 1% RLR07C1002FS 019 2.7 k, 1/4 W, 2% RLR07C2701GS 022 430 k, 1/4 W, 1% RWR81S4300FR 024 1 k, 1/2 W, 1% PPC1.00KXCT-ND 025 1.25 k, 1/4 W, 1% RNF55-125UR,-1%-5PPM-1 026 100 k, 1/4 W, 1% RLR05C3161FS With Diodes: 65049-20D-XXX (D = Diode) 016 600 Vrms @ 1 A JANTX 1N5619 018 700 Vrms @ 3 A JANTX 1N5554 With Fuses: 65049-20F-XXX (F = Fuse) 004 125 V, 1/2 A FM08A (Tinitron Fuse) Please contact TE for any customized specifications (based on discrete passive requirements). AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 34 SINGLE IN-LINE JUNCTION Common Termination Systems Dual In-line Junctions .415 MAX. 2.500 MAX. .800 MAX. DUAL IN-LINE JUNCTION Part Numbering System 65053 - 20 D - 201 Basic Identifier Contact Size 22, 20, 16, 12 Component Type R Resistor D Diode F Fuse Component Value Identifier Typical Components XXX Component Type Value Manufacturer Part No. With Diodes: 65053-20D-XXX (D = Diode) 201 Diode 36 Vwm @ 23 A, Bi-Dir 1N6388 202 Diode 420 Vrms @ 3 A 1N5406 203 Dual Diodes 420 Vrms @ 3 A 1N5406 204 Zener Diode 14 VZ @ 6.7 AZS 1N5351B 208 Dual Diodes 700 Vrms @ 10A peak 1N4007 214 Dual Diodes 600 Vrms @ 1A 1N5618 With Resistors: 65053-20R-XXX (R = Resistor) 215 Resistor 120 , 1/2 W RCR20G121JS With Fuses: 65053-20F-XXX (F = Fuse) 205 Dual Fuses 125 V, 0.5 A FM08A125V1/2A 219 Fuse 125 V, 2 A FM08A125V1/2A 220 Fuse 125V, 7 A PICO II SLO-BLW 473 224 Fuse 125 V, 1 A PICO II SLO-BLW 473 226 Resistor 1 , 1 W Ohmite WHB1R0FE Please contact TE for any customized specifications (based on discrete passive requirements). AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 35 Common Termination Systems DEUTSCH Adapter Junctions CONVENIENT * Easily convert devices with screw terminals to use DEUTSCH contacts FLEXIBLE * Two thread sizes * Environmental and nonenvironmental versions RELIABLE * Low-cost contact insertion/removal tool protects converted device by breaking before it can damage junction or device Adapter junctions provide a quick and easy way to convert electrical components with screw terminals to the CTJ system. The junction attaches to and becomes part of the device to be converted. The adapter junctions are available in two thread sizes (8/32 and 6/32) and in environmental and nonenvironmental versions. The adapter junctions meet all applicable requirements of MIL-C-26482. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 36 Common Termination Systems JTA Series Nonenvironmental Adapter Junctions Contact Size Part No. 8-32 Thread Dimensions 6-32 Thread A .020 B .020 C .020 E (Ref) Weight (Lb., Approx.) 0.0036 22 JTA-22-01 JTA-22-02 0.553 0.187 0.096 0.216 20 JTA-20-01 JTA-20-02 0.551 0.187 0.096 0.216 0.0036 16 JTA-16-01 JTA-16-02 0.561 0.250 0.096 0.289 0.0059 12 JTA-12-01 -- 0.605 0.312 0.096 0.360 0.0099 JTE Series Environmental Adapter Junctions Contact Size Part No. 8-32 Thread Dimensions 6-32 Thread A .020 B .020 C .020 E (Ref) Weight (Lb., Approx.) 0.0039 22 JTE-22-01 JTE-22-02 0.838 0.187 0.096 0.216 20 JTE-20-01 JTE-20-02 0.745 0.187 0.096 0.216 0.0039 16 JTE-16-01 JTE-16-02 0.773 0.250 0.096 0.289 0.0063 12 JTE-12-01 -- 0.842 0.312 0.096 0.360 0.0106 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 37 Common Termination Systems DEUTSCH CTJ2 Series Metallic Single-Module Rails VERSATILE * Designed to hold up to 50 variations * Elongated mounting holes for easy installation * Available in sizes ranging from 2" to 40" LIGHT WEIGHT * Extruded aluminum alloy rail * Stainless steel metal clip CTJ2 metallic rails are aluminum alloy and designed to hold one single module or two half-size modules. Outline Dimensions Part Numbering System CTJ-2 D 01 4021 Basic Identifier Finish A Black Anodized B Olive Drab Cadmium C Clear Cadmium D Nickel (Standard) Type 01 Single Full Module That Accepts Double Half Modules Modifications 4021 Rails Standard, Except Module Locations Marked with Sequential Numbers instead of Alphabetical Identification AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 38 Common Termination Systems DEUTSCH CTJ3 Series Metallic Rails VERSATILE * Designed to hold up to 50 variations * Elongated mounting holes for easy installation * Available in sizes ranging from 2" to 40" LIGHT WEIGHT * Extruded aluminum alloy rail * Stainless steel metal clip CTJ3 metallic rails from TE Connectivity (TE) use aluminum alloy and stainless steel clips. They are available with a variety of finishes and sizes ranging from 2 to 40 inches. Frame Capacity Longer rail sizes available; consult TE Length* (Inch) Frame Capacity Sizes 22, 20, 16 Size 12 A .015 B .010 Weight, Lb. 02 2 1 1.036 0.518 0.022 03 3 1* 1.554 1.036 0.033 04 4 2 2.072 1.554 0.043 05 5 2* 2.590 2.072 0.054 06 6 3 3.108 2.590 0.065 07 7 3* 3.626 3.108 0.075 08 8 4 4.144 3.626 0.086 09 9 4* 4.662 4.144 0.097 10 10 5 5.180 4.662 0.108 12 12 6 6.216 5.698 0.130 *Size includes room for one or more Size 22, 20, or 16 modules. Part Numbering System CTJ-3 3 D 4 - 4012 Basic Identifier Type 3 Feedback Frame Finish A Black Anodized B Olive Drab Cadmium C Clear Cadmium D Nickel (Standard) Length 02-012 Number of Modules Modifiers 4021 Rails Standard, Except Module Locations Marked with Sequential Numbers Instead of Alphabetical Identification 4032 Rails Standard, Except ID Is Numbered on Upper Leg and Marked AB, AB, AB... on Lower Leg per MIL-T-81714 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 39 Common Termination Systems Outline Dimensions AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 40 Common Termination Systems DEUTSCH DCR Series Composite Rails LIGHT WEIGHT * 48% lighter than comparable aluminum rails * Composite version of CTJ3 rail VERSATILE * Intermounts with MIL-T-81714 Series II rails * Accepts MIL-T-8174M Series II modules * Simple removal tooling HIGH PERFORMANCE * Wide temperature range: -65C to +175C * Environmentally sealed, fluid resistant * Corrosion resistant DEUTSCH DCR composite rails provide a lightweight, corrosion-resistant mounting system for electronic feedback and distribution modules. It is designed to allow hand insertion of each individual module. A positive lock retains the modules in the rails. Modules can be individually unlocked and removed by using a simple tool. Frame Capacity and Outline Dimensions No. of Modules A .015 B .010 02 1.036 0.518 Weight, Oz. (g) 0.19 (5.30) 03 1.554 1.036 0.28 (7.95) 0.37 (10.60) 04 2.072 1.554 05 2.590 2.072 0.47 (13.25) 06 3.108 2.590 0.56 (15.90) 0.65 (18.55) 07 3.626 3.108 08 4.144 3.625 0.75 (21.20) 09 4.662 4.144 0.84 (23.85) 10 5.180 4.662 0.93 (26.50) 1.03 (29.25) 11 5.698 5.180 12 6.216 5.698 1.12 (31.80) 13 6.734 6.216 1.21 (34.45) 14 7.252 6.734 1.31 (37.10) 15 7.770 7.252 1.40 (36.75) 16 8.288 7.770 1.50 (42.40) 17 8.806 8.288 1.59 (45.05) 18 9.324 8.806 1.68 (47.70) 19 9.842 9.324 1.68 (50.35) 20 10.350 9.842 1.87 (53.00) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 41 Common Termination Systems Outline Dimensions Part Numbering System DCR-1 A 05 Basic Identifier Finish A Black Composite Length (Capacity) 02-20 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 42 Common Termination Systems A Crimp Barrel Socket Contacts A B B B C A D E CrimpCrimp BarrelBarrel Inspection Hole Barrel ECrimp D E Size 12 Only D First Color Band CrimpCrimp BarrelBarrel Size 12 Only Size 12 Only Inspection Inspection C Hole Hole First First ColorColor BandBand C Part Numbers and Outline Dimensions Contact Size Part No. Mil Equivalent A. Max. B. Dia. C. Max. D. Min. E. Max. Weight 22 CTS-S22/22 M39039/22-191 0.336 0.033/0.031 0.0615 0.033 0.048 0.00011 20 CTS-S20/20 M39039/22-192 0.358 0.044/0.042 0.0940 0.046 0.070 0.00027 16 CTS-S16/16 M39039/22-193 0.358 0.064/0.066 0.1300 0.066 0.103 0.00050 12 CTS-S12/12 M39039/22-605 0.455 0.100/0.097 0.17100 0.096 0.152 0.00145 Application Information Contact Size Part No. Color Bands Wire Strip Length 22 CTS-S22/22 Brown-White-Brown 0.207 0.030 Wire Range (AWG) 26-22 20 CTS-S20/20 Brown-White-Red 0.207 0.030 24-20 16 CTS-S16/16 Brown-White-Orange 0.207 0.030 20-16 12 CTS-S12/12 Blue-Black-Green 0.225 0.020 14-12 Reduced Diameter Contact Information A Crimp Barrel A B B BC A D E CrimpCrimp BarrelBarrel Inspection Hole First Color Band D ED E Part Numbers and Outline Dimensions Contact Size First First Inspection Inspection Part No. A. Max. B. Dia. ColorColor BandBand C C Hole Hole C. Max. D. Min. E. Max. 20 1662-202-2031 0.358 0.044/0.042 0.0940 0.033 0.050 Weight (Lb.) 0.00027 16 1662-202-1631 0.358 0.064/0.066 0.1300 0.046 0.070 0.00050 12 1662-202-1231 0.460 0.100/0.097 0.17100 0.066 0.103 0.00145 Application Information Contact Size Part No. Color Bands Wire Strip Length 20 1662-202-2031 Red-Green 0.207 0.030 Wire Range (AWG) 26-22 16 1662-202-1631 Blue-Red 0.207 0.030 24-20 12 1662-202-1231 Yellow-Blue 0.225 0.020 20-16 Ins/Ext Tool Unwired Removal Tool Part No. Color Black Contact Tooling and Sealing Plug Crimp Tool Sealing Plug Contact Size Tooling Positioner 22 MH860 (M22520/7-01) 86-19 (M22520/7-11) M81969/14-01 81517-23 MS27488-22 20 MH860 (M22520/7-01) 86-20 (M22520/7-12) M81969/14-10 M15574-20 MS27488-20 Red 16 MH860 (M22520/7-01) 86-21 (M22520/7-13) M81969/14-03 M15574-16 MS27488-16 Green 12 AF8 (M22520/1-01) M22520/1-16 M81969/16-03 M15574-16 MS27488-12 Orange AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 43 Common Termination Systems DEUTSCH CTJ Series Tooling Contact Insertion/Removal Tool Contact Size Part No. Color Unwired Removal Tool 22 M81969/14-01 Green/White 81517-23 20 M81969/14-10 Red/Orange M15574-20 16 M81969/14-03 Blue/White M15574-16 22 M81969/16-03 Yellow/White M15574-16 Contact Crimping Tool Contact Part No. Crimp Tool Part No. Contact Size TE MIL Tooling Positioner 22 CTS-S22/22 M39029/22-191 MH860 (M22520/7-01) 86-19 (M22520/7-11) 20 CTS-S20/20 M39029/22-192 MH860 (M22520/7-01) 86-20 (M22520/7-12) 16 CTS-S16/16 M39029/22-193 MH860 (M22520/7-01) 86-21 (M22520/7-13) 22 CTS-S12/12 M39029/22-605 AF8 (M22520/1-01) M22520/1-16 CTJ Module Removal Tools The removal tools make it fast and simple to remove modules from a rail or to unmate CTJ6 and CTJ9 plug and receptacle connectors. Part Numbers CTJ-R06 CTJ-R12 (Use with CTJ6 and CTJ9 Series) (Use with Rail-Mounted Modules) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 44 Common Termination Systems Terminating CTJ AS39029 Contacts Make sure you have the proper tool and positioner for the contact being crimped. Crimp Tool Contact Size Tooling Positioner 22 MH860 (M22520/7-01) 86-19 (M22520/7-11) 20 MH860 (M22520/7-01) 86-20 (M22520/7-12) 16 MH860 (M22520/7-01) 86-21 (M22520/7-13) 22 AF8 (M22520/1-01) M22520/1-16 Strip the wire to the proper dimension using an appropriate tool and method. Contact Size Strip Length 22, 20, 16 0.207 0.030 (5.26 0.76) 12 0.225 0.030 (5.72 0.76) Insert the stripped conductor into the contact's crimp barrel. Insert the contact into the tool with the crimp barrel facing up. Cycle the crimping tool by squeezing the handles. The handles will not release until the tool has fully cycled. Remove the wire and inspect the termination. A proper termination has: * 8 indent markings * Wire observable through the contact side hold * No loose or nicked wire strands AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 45 Common Termination Systems Inserting and Removing Contacts The colored end is used for insertion. The white or orange end is used for withdrawal. Contact Size Tool Part No. Color 22 M81969/14-01 Green/White 20 M81969/14-10 Red/Orange 16 M81969/14-03 Blue/White 12 M81969/16-03 Yellow/White Inserting Contacts Insert the wire into the tool's slot. Pull back gently on the wire until the contact's retention shoulder seats against the tip of the tool. Insert the contact in the proper module cavity. Push the contact completely in. Then remove the tool. Lightly pull the wire back to make sure the contact is correctly seated. Removing Contacts Wrap the tool's slot around the wire. Slide the tool into the cavity until it butts against the contact shoulder. Press the wire between your fingers and the tool. Pull the wire and tool back together. Note: When using minimum diameter wire, the tool may have a tendency to stop against the rear of the contact crimp barrel. If this should occur, careful manipulation of the tool will permit it to ride over the crimp barrel and into the proper position to unlock the contact. Installing Sealing Plugs Sealing plugs are installed with the head towards the mating end of connector. Use the contact insertion tool if needed. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 46 Common Termination Systems Cross Reference DEUTSCH CTJ to AS81714 Modules Junctions DEUTSCH Part No. Mil Spec DEUTSCH Part No. Mil Spec CTJ112E01E-513 M81714/60-12-01 CTL-12-513 M81714/65-12-1 CTJ112E02A-513 M81714/60-12-02 CTM-12-513 M81714/65-12-2 CTJ112E03B-513 M81714/60-12-03 CTL-16-513 M81714/65-16-1 CTJ116E01D-513 M81714/60-16-01 CTM-16-513 M81714/65-16-2 CTJ116E02B-513 M81714/60-16-02 CTL-20-513 M81714/65-20-1 CTJ116E03A-513 M81714/60-16-03 CTM-20-513 M81714/65-20-2 CTJ120E01B-513 M81714/60-20-01 CTL-22-513 M81714/65-22-1 CTJ120E02C-513 M81714/60-20-02 CTM-22-513 M81714/65-22-2 CTJ120E03D-513 M81714/60-20-03 CTJ120E04A-513 M81714/60-20-04 CTJ120E06E-513 M81714/60-20-06 DEUTSCH Part No. Mil Spec CTJ122E01C-513 M81714/60-22-01 CTJ-3A-02-4032 M81714/67-02 CTJ122E02D-513 M81714/60-22-02 CTJ-3A-03-4032 M81714/67-03 CTJ122E04F-513 M81714/60-22-04 CTJ-3A-04-4032 M81714/67-04 CTJ122E05E-513 M81714/60-22-05 CTJ-3A-05-4032 M81714/67-05 CTJ122E06B-513 M81714/60-22-06 CTJ-3A-06-4032 M81714/67-06 CTJ122E10A-513 M81714/60-22-10 CTJ-3A-07-4032 M81714/67-07 CTD1062E05A-513 M81714/61-0W CTJ-3A-08-4032 M81714/67-08 CTD126E02E-513 M81714/61-0X CTJ-3A-09-4032 M81714/67-09 CTD160E01F-513 M81714/61-0Y CTJ-3A-10-4032 M81714/67-10 CTD126E01A-513 M81714/61-0Z CTJ-3A-12-4032 M81714/67-12 CTJ716K01D-7067 M81714/63-16F CTJ-3A-13-4032 M81714/67-13 CTJ716E01D-7067 M81714/63-16S CTJ-3A-14-4032 M81714/67-14 M81714/63-20F CTJ-3A-15-4032 M81714/67-15 CTJ720E01B-7067 M81714/63-20S CTJ-3A-16-4032 M81714/67-16 CTJ722K01C-7067 M81714/63-22F CTJ-3A-18-4032 M81714/67-18 M81714/63-22S CTJ-3A-19-4032 M81714/67-19 CTJ-3A-20-4032 M81714/67-20 CTJ720K01B-7067 CTJ722E01C-7067 Module Removal Tool Rails CTJ-3A-21-4032 M81714/67-21 DEUTSCH Part No. Mil Spec CTJ-3A-25-4032 M81714/67-25 CTJ-R06 M81714/69-01 CTJ-3A-30-4032 M81714/67-30 CTJ-R12 M81714/69-02 CTJ-3A-40-4032 M81714/67-40 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 47 For More Information TE Technical Support Center North America +1 800 522 6752 Asia Pacific +86 0 400 820 6015 Austria +43 1 905 601 228 Baltic Regions +46 8 5072 5000 Benelux +31 73 6246 999 Czech Republic +420 800 701 462 France +33 1 34 20 86 86 Germany +49 6251 133 1999 Hungary +36 809 874 04 Italy +39 011 401 2632 Nordic +46 8 5072 5000 Poland +48 800 702 309 Russia +7495 790 790 2 Spain/Portugal +34 93 2910366 Switzerland +41 52 633 66 26 United Kingdom +44 800 267 666 Follow us on Twitter for all the latest product news @TEConnectivity, and on Facebook, TEConnectivity. te.com/deutsch (c) 2015 TE Connectivity Ltd. family of companies. All Rights Reserved. 1-1773867-9 ADM/RRD 1.5M 12/2015 DEUTSCH, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other product or company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM