The Gemini Series "AE" Series Washable Rockers/Paddles MATERIAL SPECIFICATIONS: TYPICAL PERFORMANCE CHARACTERISTICS: Terminal Seal ........................ Epoxy (standard) Process Sealing ..................... Seals will withstand wave soldering and various subsequent cleaning operations. Contact/Terminals ................. Gold/gold flash over tin/lead Silver/tin lead Case Material ........................ Thermoplastic Actuator Material .................. Polyamide Contact Rating ...................... Silver: 2 A @ 250 VAC, 5 A @ 125 VAC Gold: 0.4 VA @ 20 VDC max. Contact Resistance ................ 30 Milliohms max. initial Insulation Resistance ............ 1,000 Megohms min. @ 500 VDC. Dielectric Strength ................ 1,000 Volts RMS @ sea level initial Static Withstanding ............... 15KV Per IEC 801-2. Electrical Life ....................... 30,000 Cycles Actuator Travel ..................... 25 Contact Timing ..................... Break before make ENVIRONMENTAL SPECIFICATIONS: Operating Temperature ......... -4F to +185F (-20C to +85C) Storage Temperature ............. -49F to +212F (-45C to +100C) Meets MIL-STD-202, method 112C, Test Condition A & D 85C. SP .344 (8.74) DESIGN .059 (1.50) 25 E Pos 3 Pos 2 Pos 1 1.157 (29.39) .937 (23.80) 1 .345 (8.74) DP .408 (10.36) .059 (1.50) EPOXY SEAL .030 (.762) TYP. 25 .094 (2.39) DIA. TYP. Pos 3 Pos 2 Pos 1 1.157 (29.39) .937 (23.80) .131 (3.33) Function Actuator Terminal Rocker Z Wire Lug AE2 Double Pole B Gold J1 Standard A J50 Small AV2 Paddle J2 Standard Q Silver G Gold over Silver C Right Angle Vert. Right Angle Printed Circuit V5 Vertical Right Angle V3 V3 Vertical Support Bracket 05 (On)-Off-(On) Double Pole Only 07 On-Off-(On) 08 On-(On) J60 Small 3 5 2 4 1 .190 (4.83) 0 Black (Std.) 1 Brown Option UL (Q or G) contacts only 2 Red 3 Orange 4 Yellow 5 Green W W1 W3 W4 W5 Wire Wrap 11 On-On-On 6 Actuator Color Contact AE1 Single Pole 01 On-On 03 On-Off-On .450 (11.43) .408 (10.36) PART NUMBERING Model .500 (12.70) .185 .156 (4.70) (3.96) .091 (2.31) .365 (9.27) 2 .185 .156 (4.70) (3.96) .131 (3.33) .365 (9.27) 3 .500 (12.70) .091 (2.31) .094 (2.39) DIA. TYP. .260 (6.60) EPOXY .030 SEAL (.762) TYP. 6 Blue 8 Gray 13 On-On-(On) Z3 Quick Connect 15 (On)-On-(On) 9 White U.L. Available upon request OPTIONAL: See pages M2-M4 for application specific indexing. UL recognized under the Component Program Underwriters Laboratories Inc. File #E46765 CSA Certified File #LR65901 E18 AUGAT Inc. 452 John L. Dietsch Blvd. Attleboro Falls, MA 02763 USA (508) 699-9800 FAX (800) 533-2526 "AE" Series Washable Rockers/Paddles The Gemini Series FUNCTIONS The following functions available in SP or DP. 01 2 Positions 03 3 Positions 05 3 Positions 07 3 Positions 08 2 Positions ALCO ALCO ALCO On None On On Off On (On) Off (On) (On) Off On (On) indicates momentary action. (On) None On SPDT, connect terminals: 1--2 -- 2--3 DPDT, connect terminals: 1--2 4--5 -- -- 2--3 5--6 None indicates no mechanical position Off indicates a mechanical position with no electrical connection. 11 3 Positions On On On 13 3 Positions (On) On On 15 3 Positions (On) On (On) 1--2 4--5 2--3 4--5 2--3 5--6 Functions available in DP only: Connect terminals: SP3T Available in DP Format Only E SINGLE POLE 3 POSITION Wiring Diagrams for Functions 5 J1 Rocker 13 ALCO Pos.3 Pos.2 Pos.1 11 OUT 1 6 OUT 2 4 5 4 Use beveled frame B200 for enhancement (Pg. E12) when ordering with terminations other than C or Z. Use beveled frame B100 for enhancement (Pg. E12) when ordering with terminations other than C or Z. 2 (IN) 1 (OUT) ACTUATORS J50 Rocker .280 (7.11) .450 (11.43) Unless otherwide specified by terminal type, the panel mounting bracket will be supplied. Use beveled frame B200 for enhancement (Pg. E12) when ordering with terminations other than C or Z. .084 (2.13) .093 (2.36) .125 (3.18) .230 (5.84)R .740 (18.8) J60 Paddle .432 (10.97) .644 (16.36) .450 (11.43) .365 (9.27) Unless otherwide specified by terminal type, the panel mounting bracket will be supplied. Need more technical information? Consult your local Augat sales office listed on the back cover 5 4 4 (OUT) .460 (11.68) .365 (9.27) 3 2 (IN) 1 1 .306 (7.77) .299 (7.59) Unless otherwide specified by terminal type, the panel mounting bracket will be supplied. .156 (3.96) .332 (8.43)R 2 (IN) .362 (9.19) .664 (16.87) Paddle 5 Use beveled frame B100 for enhancement (Pg. E12) when ordering with terminations other than C or Z. .531 (13.49) J2 POS. 3 6 3 3 1 OUT 3 .310 (7.87) 6 6 (OUT) 2 IN SP3T function achieved with external jumpers. * Installed by Customer 15 POS. 2 POS. 1 3 JUMPER * Unless otherwide specified by terminal type, the panel mounting bracket will be supplied. E19 AUGAT Inc. 452 John L. Dietsch Blvd. Attleboro Falls, MA 02763 USA (508) 699-9800 FAX (800) 533-2526 The Gemini Series "AE" Series Washable Rockers/Paddles TERMINALS Z Z3 Wire Lug W1 W W3 W5 .185 (4.70) TYP. 1 2 EPOXY SEALED .155 (3.94) .078 (1.98) .080 (2.03) EPOXY SEALED .062 (1.57) .250 (6.35) .030 (.762) THK. .062 x .030 THK. (.157) (.762) .080 x .030 THK. (2.03) (.762) W W1 W3 W4 W5 A "A" .048 (1.22) TYP. .200 (5.08) .050 (1.27) SINGLE POLE .125 (3.18) .185 (4.70) TYP. EPOXY SEAL .450 (11.43) Right Angle Double Pole .048 (1.22) TYP. .200 (5.08) .169 (4.29) .016 (0.41) .030 (.762) TYP. .050 (1.27) TYP. 6 2 5 1 4 .185 (4.70) TYP. .150 (3.81) 3 2 1 .073 (1.85) DIA. .500 (12.7) .073 (1.85) DIA. TYP. DOUBLE POLE .185 (4.70) TYP. .030 .050 (.762) (1.27) TYP. TYP. .500 (12.70) .185 (4.70) 3 .050 x .030 THK. (1.27) (.762) .185 (4.70) TYP. .062 (1.58) .169 (4.29) .016 (4.06) .190 (4.83) .250 .189 (6.35) (4.80) EPOXY SEALED .050 (1.27) EPOXY SEAL Right Angle Single Pole .073 (1.85) 3 "A" .750 .964 .425 1.062 1.305 .050 x .030 THK. (.127) (.762) E C Printed Circuit .078 (1.98) EPOXY SEALED .047 (1.19) W4 Wire Wrap Quick Connect .200 (5.08) 6 5 4 3 2 1 .500 (12.7) .073 (1.85) DIA. TYP. .200 (5.08) .125 (3.18) NOTE: Terminal numbers viewed from top of P.C. board. AV2 EPOXY SEAL .100 (2.54) .108 (2.74) Vertical Right Angle .050 (1.27) TYP. .014 .050 (.356) (1.27) .235 (5.97) .270 (6.86) .450 (11.43) .500 (12.70) .050 (1.27) .190 (4.83) .073 (1.85) DIA. TYP. .500 (12.7) .500 (12.7) .014 (.356) TYP. .030 (.762) .073 (1.85) TYP. .500 (12.70) .190 (4.83) .150 (3.81) TYP. .150 (3.81) .200 (5.08) .200 (5.08) NOTE: Terminal numbers viewed from top of P.C. board. V5 EPOXY SEAL Vertical Right Angle Single Pole POS. 3 .270 (6.86) .150 (3.81) TYP. .500 (12.70) .125 (3.18) POS. 2 1 POS. 1 .172 (4.37) .050 (.127) TYP. Vertical Right Angle Double Pole 2 .150 (3.81) TYP. .200 (5.08) EPOXY SEAL .450 (11.43) POS. 3 .125 (3.18) POS. 2 .200 (5.08) POS. 1 .050 (.127) TYP. .530 (13.46) 3 .530 (13.46) .030 (.762) TYP. 4 .172 (4.37) .530 (13.46) .030 (.762) TYP. E20 5 .073 (1.85) TYP. .048 (.122) TYP. .500 (12.7) 6 .150 (3.81) TYP. .050 (1.27) TYP. .190 (.4.83) .200 (5.08) .150 (3.81) TYP. .530 (13.46) .190 (4.83) .073 (1.85) TYP. .200 (5.08) AUGAT Inc. 452 John L. Dietsch Blvd. Attleboro Falls, MA 02763 USA (508) 699-9800 FAX (800) 533-2526 The Gemini Series "AE" Series Washable Rockers/Paddles .170 (4.32) "A" Option Code Dim."A" V3 .460 (11.68) V4 .630 (16.00) V9 1.150 (29.21) EPOXY SEAL .020 (.508) TYP. .185 (4.70) TYP. .185 (4.70) .048 (1.22) TYP. .050 (1.27) .030 (.762) TYP. .620 (15.75) 3 .620 (15.75) 2 V3 .460 (11.68) V4 .630 (16.00) V9 1.150 (29.21) Vertical Support Bracket Single Pole 1 .125 (3.18) .073 (1.85) DIA. TYP. .320 (8.13) .125 (3.18) TYP. Epoxy Seal .030 (.762) TYP. .020 (.508) TYP. .185 (4.70) TYP. .620 (15.75) TYP. Pos. 1 Vertical Support Bracket Double Pole .370 (9.40) "A" Dim."A" V9 .370 (9.40) .170 (4.32) Option Code V3 V4 .125 (3.18) TYP. .185 (4.70) .048 (1.22) .125 (3.18) 3 6 .620 2 (15.75) 1 5 4 .190 (4.83) .073 (1.85) DIA. E .320 (8.13) V6 Pos. 2 Pos. 3 .250 (6.35) TYP. .170 (4.32) V7 V8 Vertical Support Bracket Single Pole "A" Option Code Dim."A" V6 .460 (11.68) V7 .630 (16.00) V8 .953 (24.21) .020 (.508) TYP. .185 (4.70) TYP. Epoxy Seal .030 (.762) TYP. .185 (4.70) .048 (1.22) TYP. .750 (19.05) TYP. .750 (19.05) .370 (9.40) .073 (1.85) DIA. TYP. .250 (6.35) .360 (9.14) Vertical Support Bracket Double Pole Pos 2 Pos 1 Pos 3 .250 (6.35) TYP. .170 (4.32) "A" EPOXY SEAL Option Code Dim."A" V6 .460 (11.68) V7 .630 (16.00) V8 .953 (24.21) .030 (.762) TYP. .020 (.508) TYP. .185 (4.70) TYP. .185 (4.70) .050 (1.27) .750 (19.05) TYP. .250 (6.35) .360 (9.14) .370 (9.40) .750 (19.05) .190 (4.83) .073 (1.85) DIA. TYP. CONTACTS B CONTACTS: Copper alloy with gold plate, welded button. TERMINALS: Copper alloy wtih gold plate. ELECTRICAL RATING: 0.4VA @ 20 VAC/DC. Need more technical information? Consult your local Augat sales office listed on the back cover Q CONTACTS: Copper alloy with silver, welded button. TERMINALS: Copper alloy wtih tin/ lead plate. ELECTRICAL RATING: 5 amps @ 125 VAC, 2 amps @ 250 VAC, 5 amps @ 28 VDC. UL/CSA RATING: 5A @ 125 VAC, 3 @ 250 VAC (Specify "UL" option code) G CONTACTS: Copper alloy with gold plate over silver, welded button. TERMINALS: Copper alloy wtih gold plate. ELECTRICAL RATING: 0.4 VA @ 20 VAC/DC or 5 amps @ 125 VAC, 2 amps @ 250 VAC, 5 amps @ 28 VDC. Note: This contact option can be used for low-level or power switching. If level is above 0.4 VA @ 20 VAC/DC, the switch is rendered usable only for power switching due to arc-removal of gold plate. UL/CSA RATING: 5A @ 125 VAC, 3 @ 250 VAC (Specify "UL" option code) E21 AUGAT Inc. 452 John L. Dietsch Blvd. Attleboro Falls, MA 02763 USA (508) 699-9800 FAX (800) 533-2526