411-5638 ARATE PUT NI FAW aARGHVU-X AMP POWER DOUBLELOCK CONNECTOR SERIES Rev. B AMP (Japan), Ltd. fFAXEA A | 5 OCT.94 Instruction Sheet alte A A | 15 MAY98 FJ00-0828-98 1 WAwDIc 7 ORAS ls Fig. 1~Fig. 2ICR TV LANG + PPO es AVS RRA O VORMLTRED. PULA ORICA STARS BRA < EA, 1. Introduction This instruction sheet covers handling and operation procedures of AMP Power Doublelock Connector Series as shown in Fig. 1 - 2. Read this instruction sheet carefully before you start operations. 20 HOM FM+Oye+ Fe-k 2. Product Description Doublelock Plate FoF + NIH Plug Housing _ FP i+ Oy es Peo k Doublelock Plate Up eaoveyah Receptacle Contact. Fey ST NY Cap Housing HR 1K RE BT TES Sectional view of mating condition of Housings Fig. 1 Bien Bmieey 17 Wire to Wire Connection Type 1411-5638 Rev. B FOR INGE YD Ye-ayveyh Plug Housing Receptacle Contact Rye PEL T Header Assembly fee AUR AE ET I Sectional view of mating condition of housings Fig. 2 BR swe 17 Wire to Board Connection Type411-5638 Rev. B eA ae Applicable Products m6 OF i 6 iii = Part. No. Descriptions Reference 177915-0 are aah AWG #20~#16 | -1: TT MO DA 177914-0 Receptacle Contact AWG #26~#22 ae a OS High conductivity 177917-0 fe ayvaah AWG #20~#16 copper alloy, 177916-U Tab Contact. Tin Plated AWG #26~#413 Fig. 4 BF PSR INDY YA 3.96mm Ey F 1,2.3.4.6.8.9.10.12 fi See Fig. 4 Plug Housing 3.96mm Pitch = 1.2.3.4.6.8.9.10.12P 6.5mm Ey F 3.4.6.12 #8 6.5mm Pitch 3.4.6.12P Fig. 4 Bia wey Pe INGLY 3.96mm Ey NAILER EY . Cap Housing 2.3.4.6.9.10.12 fi See Fig. 4 3.96mm Pitch Panel mount type 2.3.4,6.9.10,12P 3.96mm Evy Ain ae 1.2.3.4.6.8 fi 3.96mm Pitch Free-hanging type 1,2,.3.4.6.8P Fig. 5 BH FT WOvyeFy-h 3.96mm Ev F 1.2.3.4.5 Fi See Fig. 5 Doublelock Plate 3.96mm Pitch 1.2.3.4.5P Fig. 8 BH 6.5mm EvF 2.3.4 te See Fig. 8 6.4mm Pitch 2.3.4P Fig. 4 SH8 BD Ny Fm PEYTY 3.96mm Ev F 2.3.4.6.12 fh See Fig. 4 Tab Header Assembly 3.96mm pitch 2,3.4.6.12P Fig. 6 BHR 7.92mm Ev 2 Ki See Fig. 6 7.92mm Pitch 2P Fig. 7 BHR 6.5mm Ev F 3.4.6.12 See Fig. 7 6.5mm Pitch 3.4.6.12P Fig. 6 BB 13mm Ew F 2 See Fig. 6 13mm Pitch 2P Fig. 33.96mm Ey + 3.96mm Pitch 411-5638 Rev. B fe GL Be TAP bey Fe NY Ye Ny Fs Product NOY YA Cap Housing FRY IY Hi ee Plug Bh 0 NIV ERT AY Header Reference Position Housing Free-hanging | Panel mount Assembly 1 316768-O 316769-( 2 177898-0 179463-0 177906-U O-179838-0 LAT 3 177899-0 179464-C) 177907-C] 0-179839-O | One row type 4 316501-O0 316502-0 4 177900-C 179465-O 177908-0 0-179840-0 2a 6 177901-O 179466-0] 177909-0 O-179841-O Two row type 8 177902-0) 1794670 | es 9 177903-0 177911-0 Pa 8aa4 7 10 177904-0 | | r79 22-0 Three row type 12 177905-0 177913-0 O-179843-0] Fig. 4 4 BK 3.96mm Ew Product | 7 ypoy77L-b HBC 3.96mm Pitch Position Doublelock Plate 1 316770-C 2 177918-O 3 177919-0 4 177920-0 5 177921-O0 Fig. 5 4 Bs 7.92mm Ey F 18mm Ev F Product | nw Ye Py tye FY | AvP Ky ty Ty HE 7.92mm Pitch 13mm Pitch Position Header Assembly Header Assembly 2 1-179844-O 0-917745-0 Fig. 6411-5638 Rev. B 6.5mm Ey F 6.5mm Pitch Sn BR we Product SOD INIDG YD Ny PEL is Position Plug Housing Header Assembly Reference 3 179938-0) 179846-0 Lay? 4 179939-0 179847-UO One row type 4 O1-179861-0 179848-0 2aa4 7 6 C1-179862- 179849-1 Two row type 12 11-917354-0 O-917363-0 Bh i Bp Product 6.5mm Ev F FF vows Tv-bk PL 6.5mm Pitch Position Doublelock Plate 2 316061-0 3 316062-0 4 316063-H Fig. 8411-5638 Rev. B 1 FR Re OSA Applicable Specifications and Tools He: TEA No. Specifications & Tools {No.) Se . 108-5140 Product Specification AAT BS 114-5175 Application Specification FT \) + $26~H22) Applicator (#26~#22) 919679-2 775-2 H20~-#16) Applicator (##20~#16) 919680-2 FBT Aw26-#22) Hand Tool (#26~#22) 934653-1 FBT 420-416) odes Hand Tool (#20~#16) FHT ARRAS sees Instruction Sheet for Hand Tool VEar 7 be 234912-1 S(T A Used for Rec. Contact (1k T BAe AA 411-5751) (Instruction Sheet for Extrn Tool :411-5751) Extraction Tool AFI VA haw 934914-1 (GR TARR HAS: 4 11-5752) Used for Tab Contact (Instruction Sheet for Extrn Tool :411-5752)411-5638 Rev. B 5. RWRERSA 5. Precaution for the operations 5.1 FE BAT SA LOMA A SEBO DSBS. YT USF RIL IT BIS DO REAM ASBACT, AMP Iie L THESE TFS, 5.1 Crimping Terminals When occurred contact deformation exceeding the value specified in applicable Apphcation Specification, some defect will exist on the applicator used and/or contact itself. Ask AMP Engineering for their trouble shooting on it. 51LIBRALUY TRAIORH 5.1.1 Control of wire strip length BRA by TRS Wire Strip Length 6.1.2 FEA ERR 5.1.2 Crimping Operation RR O Soe AU y NICHES YT LU OT FS, Perform the crimping operation softly touching the conductor end onto a stripper. KARU YAN bot OFC ott * Stripper Conductor End wayvae7} * Contact411-5638 Rev. B 5.1.3 EREO MARE WHE HAS TE 5.1.3 Appearance Check of the Crimped Products ea wA Jacket is visible WRAL AASTE To exist the protrusion of conductor here wT ARM HSTE *To have a distance between jack edge and insulation barrel * MBC REN OAL. TRSRRML TR SY. * Try a dimensional check of the products crimped, if doubted of its crimp appearance. C> HERAT IRMBSTE + Rear bellmouth exists here Sra HI JE VAAL wy No front bellmouth exist here fee Fe 4a wAFESTRORBARITE Control target <x No stabilizer deformation exists here TAA EAA Description Target value MERE & HH LS (A) Length of Conductors protrusion(A) Q.2~1,2 Al Y ViLarge range PBS A Ori) 0.3~1.1 Location of Insulation barrel (B) hl 7/Small range 0.2~1.0 EMI AC) Rear Bellmouth(C) 0.1~0.5 eae * TH, BORIC ICA EMO ATER ES. PAU MAJOR CONTROL FACTOR F LCHRBSNTHO ETO TC, HRMS LAO FELASA Pao eee CPS ne coe ERB A OTSA ICO * When appeared the conductor end extended over the Bee contact height by crimping operation, stop the %* Here are no any conductor ends which operation immediately and then investigate the have raised beyond the contact height. following matters on ita adequacy. QD 7 FU4-+F ORB V : Applicator Used a ff da Q ERRORT BH LET ORAM \- rt o { Handling procedures of the crimped terminals to the - NS next process. @ BAU y TRA ORR Wire strip length411-5638 Rev. B 514 3297 ESR RRO, we 5.1.4 Storage for Bundles of Wires Crimped Contacts RE 100 PRRLCL. ROCA CHORE LT Fab, A bundle should consist of less than 100 pieces of the wires crimped with contacts. Wrap each bundle with news paper for its storage. 5.1.5 Ea ih DH ls 5.1.8 Handling Crimped Products Q) Fea. ALD POURED SACL ECR GA, MCA SRT LIT yo he FSTEMHVET, (1) Contacts will often be intertwined with each other. In this case, never separate them by force for preventing product deformation. Q) DPOARRHL A>ey7heBBAtRVESCIECL TFA, (2) Untangle them properly without spoiling the product configuration, 52 INU YFRNOIY SS bh ORF 5.2 Mounting Contacts into Housing Q AL-eyybisoy 7 Mhe bICL, IY ey 7 bOMAERO TED T CW, PP FAA IRIC CUBViCReUL URS), BSL CHEERUCABSITHEBICHLIAE RICE 3-H AME L TF Ab, (1) Hold the base of contact by your fingers its lock part up and then insert it into housing straightly or in a downward tendency without giving "KOJIRI" motions to it. If the contact is not easily seated in the housing, cause the work and try again the same CAG ee? ~~ Cap Housing GPs avaah operation. FOF INDY Ys Plug Housing UpAPIA I+ ALT) Receptacle Contact OE as a Tab Contact a RIV IT bh OHICERFO %& Hold the contact base by such manner as illustrated *A Lock Part5.3 5.3 411-5638 Rev. B Q F7-Ivea bee VP INDY LPS, URSA IVP bhASSe NOL MEF CRD EDICRAUTKA. HFEMB EAR HE RBC DET, RRR LETRA IL? LOBE NOY YS TOWNS LERRLTFSA QW. NOY YAISOAYEY bORBMC TT SLFICRY Uy IT ROMC ONES, (2) Tab and receptacle contacts must be inserted into cap and plug housings respectively, utilizing polarization features provided for securing proper mounting. Make sure that there are no any contact deformation and housing damage throughout the operation. The contact mounting into the housing is finalized with an audible locking click. FT WOy aT b aR OR When Used No Doublelock Plate () O-S7 hte BRERBAR CRAIC < (lke BEDS TIL Se he Chee TRS ba, (1) Upon completion of the contact mounting into the housing, verify that the contact does not come out from the housing even if the wire is pulled with approx. 1kg of the tension which acts adversely to the direction inserted the contacts into the housing. (2) SER RORR Ch SYATORERERSLTFA. (2) Repeat the said contact insertion on housings which have been rejected by above check (1) due to a trouble of the contacts coming out from the housings. (3) PoarRsee. BRI ARAL ERA COMER CHU EBA NOD 7 ee LE RAL TR AW, GRIR/ADUY LS TH, HRA DRETS. ) (3) The similar check as mentioned in (1) above is also made on products elapsed several hours from the initial contact mounting. When the housings was rejected by that check, replace the rejected housing by new one and then achieve the related work on it again. However, the rejected housing is usable in future operations because it is not defective itself. * TARE ADS HR OIE, DU AIK AY A-VERRZAB HET TFS US. * Dont jerk the wires to prevent lance damage. 10411-5638 Rev. B 5.4. PFOA Ty b eR ORF 5.4 When Used Doublelock Plate GQ) FE-bhOMMeLICL TFL hANG YS PRICY R SEC, PLO ERAL NOVYINOODY 7 SHBLTRAL, (1) Insert the doublelock plate into the housing until the plate hits against the housing edge, facing the plate concave up verify that the plate is properly locked to the housing. (2) 7L-MERK: 1FI=11e. 2 Hl=2 fF, 3 W=3 (2) Number of the plate required: One row = 1 pes, Two row = 2pes, Three row = 3pes. aH The Plate insertion is directed as an arrow mark NULL FORVERA) yo WV oN Housing convex (A) Fle OMB (A) Plates concave (A) NOVY I ORAYU FT(B Housing guide rib (B)__" Fl b Fee (B) Plate edges groove (B) (3) 7 b ae Fla (3) Plate Mounting Procedures ONY LY FOcmMAN TL - bE AIOMS eAhits., @Align the direction of the housing convex (A) with that of the plate concave(A) QNGYYFORAU SBI bORMRBIERDERSTS. @Align a guide rib (B) of the housing with a groove (B) of the plate end before performing the plate mounting into the housing. 11411-5638 Rev. B 5.5 JING YAIPOOILy? bORML 5.5 Extracting Contact from Housing (1) (1) (2) (2) (3) (3) (4) (4) (5) (5) AY OPhENGY YAS SK < BBA ORNRS TAR 234912-1 UI 97 bE, 9349141 97 ILIV bPRRDERALT FAW. PU SPE SeeALETENLYIYbhO BUMVNGY YY SV ARBBACSCEMHOETOCHALAVRIKLT AW, Use an appropriate AMP extraction tool (P/N 234912-1 for receptacle contact use and P/N 234914-1 for tab contact use) for removing the contacts from the housings. Never use a clip or pin for the extraction work to avoid contact deformation or housing lance damage. FF Dy 7-7 v ben, FE-bEROALR, CLREGAL TRS. When used the doublelock plate, remove the plate from the housing before using the extraction tool. A AN GR S T U7 IARE CPR TDI TRS, Do not perform the contact extraction under conditions in a full stretch of wires. BARWRAL SY MLRAORD, BUGRHORVCLCERBOLAEATETS. Make sure that no deformation and other failures are found on the extracted contacts. After completion of the said check, anly good pieces out of them are reusable for the operations. IY 9% b SFR I Contact Extracting Procedures DLAONY FIORBE ECL TRAM 5 Fei eA TS (Facing a handle notch of the extraction tool up, insert the tool end from the mating side of the housing as shown in the following illustration. F 1) UeIvryey bealk< BA. TAS ear ey7 FADO THA. NOY VISVAMBCHASNCTRACEEMRBLTF SA. Note 1) Be secure that the tool used is inserted into the housing lance section and not into the mouth for receptacle contacts. QLBY a WF-MBMNU YY 7 eile < SRE, TASB (600g BE) CHT. @Push the extraction tool with a light force (approx. 500 gs) until its shoulder positions to the housing end. HEL HVT) CHAR CRAM. BA CHT CNTY YTS YAS EAD. IVI AHR SRI DET, Note 1) Dont apply a strong force to the extraction tool. The tool will pry up the housing lance with a light force and will allow us to remove the contacts from the housings. QaRUAA< FILTER CIS eT he SKS. @Extract the contact from the housing lightly pushing the extraction tool. 12411-5638 Rev. B TRY alyife Tool shoulder position INY RIVORE Handle notch AAA (REC UL <td TAB) Tool (For receptacle of tab contacts) 7 2072 7% TRY alot OUsIng / Tool shoulder position RSSQ4 go ASSESS hp NWS Sa A < Yo bee WRN <tc Wire * LEU IL 7 hae, * The above shows the extraction of receptacle contact. 13411-5638 Rev. B IRD FS OWES Mating Connectors QQ) Fev, SOPRMANIY YS ACOW CHAIRS ORG SHIT SE D(RRAMILEM. POF * WOOP YTIORNIY y TO y FMI U SEM THOT O CRB TRA LT Fab. (1) In order to insure the proper connector mating, polarizing ribs are provided on the plug housings. See the following illustration. Utilize the rib when the connector mating is dealt with. Rib for preventing reversed mating of connectors (2) RaltHnKo RWB CTE, CUDESARMEDICL, BRC Oy FT Sumas TRAV, (2) Align the cap housing with the plug housing and then mate them without giving "KOJIRI" motions. Be sure that they are locked in position. 14411-5638 Rev. B 15%4 9 OBER UAVS RRS SB, HP BRRONG YY TORRE ARIT ODA TC Paice HK CIaK WURAW. X. TAVIFORMERRKREBRLORBORLATRORY CAM, * EAOWSTHROEO ROE Dy +> TAC CHS FUR AS eK TRSL. Disengaging Connectors As shown in the illustration below, the connector disengagement should always be made with grasping the wires and the middle of the housing together. Never repeat unnecessary mating and unmating of connectors, * Unmate the connectors, strongly depressing the locking part with either thumb. me < fHLOF WS Depress Closely ioe BURY 17 Wire ta Wire connection type FOIL SCHR < FIL PITS Securely depress by the thumb FRR BARRE S 7 Wire to board connection type 16IN RARE 411-5638 Rev. B Q) OR7 9 RRA RIKASL BRE DICBRMOU-KBeADEOT Fah, (2) TVYV RACY Ys PMD TM SRRBe. U- FRCL SHER ET Paha, Harness Mounting (1) Provide sufficient length of the lead wire to permit us reasonable operation of the connector mounting and unmounting to and from the harness. (2) Give some play to the lead wire and then avoid such a condition that the tension is always applied to contacts. HRAORB Av FP RYT) Mounting Header Assy onto PCB 9.1 TEL WER AR 4 .1 Proper Mounting Method *2 *] *2 Ny Pm PRY TY Header assembly 92 the 9.2 Caution #3 LAP ORs ATKIDB TRS Never use such manners as described hereunder. *4 OG - AT FI BLD O HEH HT * a? Oblique load to connector -NG 3 ? : = *A RA i Boss fa et RT Inclined mounting of connector to PCB-NG ARK Board hole ae ee RUSH ARRARS AA Misalignment between boss and board hole -NG 16 ARYA Bd S AIC Mt LC HEI el TRS. ARDS SASH, IRYVIO RPZHOMCHR< HLT FAW, Connectors must be mounted vertically against the PC board. Lightly depress the middle of connector by the finger. WA SEC HEA L RIC ot LT DRT FAME IRAE CB BT HASMABWACKKAL, BRREI TUBS RH SRCAMIZ ASMA SPAY Dont apply force to a slant connector on the PCB. Do not break an alignment between the board hole and the tine CNREOAKETOLHA. BORA OPS PHITSANMBS wT Fav Be certain that there is no vacant space between the bottom of the header assy and the PCB, space of which caused by an improper work such as insufficient or inclined mounting of the header ass'y onto the board.411-5638 Rev. B 10. @ftt 10. Others 10.1 ERE TPO how T 10,1 PCB layout Av F-F RY TUS -RRE 2M LERT SOBA. SRSA EL, BLO IRDI LTP Tbe OTS TCE SHEL ET. * Itis recommended that connector layout on the PCB will be provided with the same direction, when two or more pieces of the header assemblies are mounted onto the same board. 10.2 HHT 10.2 About Soldering post NVI FEY TU ERICA BHAT SRA, BHP A bMHO TH, SBA be BHAUL TRS A, All post of header assembly must be soldered on PCB, even if there are posts that are not necessary to solder, when header assembly is mounted and soldered on PCB. te RR 7 ( fennaars. P NON , FP (Prepared by) Nanie Date Engineer C&BABC&B DIV. SH Hay (A - SK (O Jver ASB (Checked by) Name Date Section Chief C&BABEC&B DIV. ER vty 5 Kabobs JO Tvl _98 (Approved by) Name Date Manager C&BAEE C&B DIV. 17