Standard Circular Connectors CGE These connectors are used to transmit very high current at low voltage, as for example in the electrical equipment of military land and sea-borne vehicles and in industrial facilities. The connectors meet the mating dimensions, mechanical features and rear panel installation requirements of VG 95234. Ultraflexible, shielded weld cables are terminated to the connectors. These high power connectors feature one contact in a two-piece rigid insulator. The aluminum shell has a chromate finish over cadmium. The operating temperature ranges from 55C to +125C (67F to +257F). The contacts of copper or copper alloy with hard silver finish are designed far crimping or termination to solid copper conductors with threaded bolts. The mechanical durability is a minimum of 500 mating cycles. The crimp contacts accept wires per DIN 46438 (25-240 sq. mm). Contact retention is achieved by the two-piece insulator which is fixed to the shell with a snap-in ring. This allows unlimited exchange of the crimp contacts. The bayonet coupling assures fast coupling and uncoupling. Color-coded snap-in points indicate positive mating. Plugs and receptacles are waterproof in mated condition up to 1 bar (35 feet of water}. Connector Design CGE Receptacle CGE2... B-04 INSULATOR CRN SHELL FRONT SIDE 0 RING , Vein ELODIE Plug CGEG... B-03 SPRING INSULATOR RING REAR SIDE 0 RING 0 LINDRICAL ONTACT SPRING CONTACT INSULATOR INSULATOR CYLINDRICAL CONTACT REAR SIDE = SPRING BARREL ASSEMBLY \ FRONT SIDE EC How To Order CGE SERIES CGE ITT Cannon Prefix SHELL STYLE 0 Wall mounting receptacle with mounting flange Cable connecting plug Box mounting receptacle with mounting flange Straight plug 90 angle plug 1 2 t 6 8 CLASS m | Environmental, class JP 07, according to DIN 40050 SHELL SIZE 16 18 22 28 - 32 CONTACT ARRANGEMENT 16H2 = Shell size 16, 1 18H5 = Shell size 18, 1 22H9 = Shell size 22, 1 28H15 Shell size 28, 7 32H24 Shell size 32, 1 contact H2 contact H5 contact H9 contact H15 contact H24 CGE 6 E 32 H 24 F W B *** SERIES J | SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT SIZE CONTACT TYPE ALTERNATE KEYWAY POLARIZATION BAYONET COUPLING MODIFICATION CONTACT SIZE BAYONET COUPLING H2 - 3 AWG B Bayonet coupling H5 0 AWG MODIFICATIONS H9 000 AWG 05 ~ Through holes in flange H15 250 MCM 03 Adapter for heat shrink boots, met- H24 400 MCM ric size crimp contact CONTACT TYPE 04 Rear panel mounting, four threaded F Spring contact holes, metric size crimp contact Z Cylindrical contact 04-05 - Same as 04, however with four ALTERNATE KEYWAY POLARIZATION through holes oo Standard 180 14 Shielded version, metric size crimp W 120 contact 16 Thread bolt termination, front panel ITT Cannon mounting, O-ring for sealing be- tween wall and receptacle (only for style CGE2EB) For technical assistance, price or delivery information, call your local technical sales office or distributar. Circular Connectors 229Standard Circular Connectors CGE Performance and Material Specifications CGE MECHANICAL ELECTRICAL DATA Admissible ambient temperature 55C to +125C CONTACT RATING Class JP 07 according to DIN 40050 {amps} at 125C ambient temperature: Test pressure: 1 bar overpressure Shell size 16 18 22 2832 Test duration 12 hours Contact size H2 HS HO OHI5 HA Vibration 200 m/s? for 10 to 2000 Hz Max. current Mechanical durability 500 mating cycles rating (amps) at 125C i 5 0 1000 COUPLING TORQUE ambient temperature 250 30 500 650 = 100 (IN WIRED CONDITION ACC. TO VG 95319 Part 2, Test No. 5.8.2.) Max. short-time load approx. Shelt Size max. closing/opening torque min. opening torque 0,5 - 1 sec, (amps.} 750 1000 2000 3000 5000 Nm ozm Nm ozm. g& 16 55 19.78 05 80 AIR AND CREEPAGE PATHS | $ 2 18 8,0 28.78 06 216 Air path -118 (3.00) mi. 09 11,0 39.57 08 2.88 Creepage path 197 (5.00) min. 28 17.0 61.15 0,9 3.24 CONTACT RESISTANCE 32 19.0 68.34 10 3.60 Contact size #2 HSH OHIS HOA 3,597 = (02 & Ozm) Contact resistance CONTACT RETENTION (mOhm max.} 06 O3 Of15 OF 0,07 (ACC. TG VG 95319, PART 2. TEST NO. 5.4.) - - INSULATOR RESISTANCE . Metric American - Contact Size Wire Size Wire Size Test Force min, 5000 MOhm (mm?) (AWG) or (MEM) {N min.) (Oz. min.} H2 25 3 AWG 100 359.70 MATERIALS AND FINISHES H5 50 0 AWG 120 431.64 Shell Aluminum alloy H9 95 000 AWG 140 503.58 Finish Olive choate H15 150 250 AWG 160 575.52 oi a on H24 240 400 AWG 200 7194 nsutator Contact Copper and copper alloy Finish Hard silver O-Rings Viton Alternate Keyway Positions CGE Keyway position of receptacles To avoid mismating of identical connectors, the I and cable connecting plugs. keyway of the CGE connectors is available in two different positions: Standard Keyway position = 180 Keyway position W = 120 +197 (5.00) Max. Keyway position of straight and 90 angle plugs. Dimensions are shown in inches (millimeters). Dimensions subject to charge. 930 ITT Cannon For technical assistance, price or delivery information, call yaur tocal technical sales office or distributor.