tyca /cecrones ANF OSP Bulkhead Feedthrough, Rear Mount Cable Plugs Instruction Sheet 408-8265 (was AP. 45-012) os JULO2 Reva OSP Bulkhead Feedthrough Rear Mount Cable Plug Housing O-Ring Mounting Lock Sub-Assembly Ring Nut Washer oe ey a . Lo L/ TYCO ELECTRONICS PART NUMBER PREVIOUS PART NUMBER CABLE TYPE 1059378-1 4503-5009-00 RG405/U 085 1059404-1 4503-7985-00 Semi-Rigid Coaxial Gable Figure f 1. INTRODUCTION This instruction sheet contains the assembly procedures for the OSP Bulkhead Feedthrough Rear Mount Cable Plugs shown in Figure 1. These connectors are rear mount, direct solder attachment type connectors that attach to the cable type listed in Figure 1. Figure 1 also contains the previous OSP Bulkhead Feedthrough Cable Plug part numbers. Dimensions on this sheet are in millimeters {with inches in brackets}, unless otherwise specified. Figures are not drawn fo scate. The table in Figure 2 references the tools required to apply these connectors. The table includes tool descriptions, current Tyco Electronics part numbers, and the corresponding (previous) part numbers. 2. ASSEMBLY PROCEDURES 2.1. Preparing the Cable (Figure 3) 1. Insert the squared cable end into the fixture base hole (pattern number two). 2. Place saw in the saw slot and cut through the outer conductor and into the cable dielectric while rotating the cable. 3. Remove the cable from the fixture and finish trimming the dielectric with a cutting knife. Re Be sure to wear gloves and observe all local safety practices when handling a cutting knife. 4. Bare the cable inner conductor by prying the outer conductor and dielectric from the cable. 5. Trim the inner conductor to the dimensions shown in Figure 3. 2.2. Shaping the Inner Conductor (Figure 4) 1. Trim the inner conductor to the length shown in Figure 4. Tool Description Tyco Fecronics p ous 2. File the blunt end of the inner conductor to an art Number ant Number 85 to 95 cone. Fixture Base 1055439-1 587) Hole Pattem Number Two 2098-5208-54 ; Clamp Insert 1055441-1 Fixture Base P (T-4700-2) 1055439-1 Inner Cable Outer Conductor Conductor Locator Tool 1059770-1 4598-5005-2 i 1 r 90 | u Ld | Figure 2 | : | Reasons for reissue can be found in Section 3, La ol REVISION SUMMARY. - Cable 2.79+0.25 <_ Dielectric [.110 +.010] Read and understand these instructions thoroughly . before proceeding. Figure 3 2002 Tyco Electronics Corporation, Harrisburg, PA. This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 1 of 2 All Intemational Rights Reserved. AMP and Tyco are trademarks. *Trademark For latest revision call the AMP FAX* number. AMP FAX/PRODUCT INFO 1-800-622-6752 For Regional Gustomer Service, visit our website at www.tycoelectronics.com LOC Btyco / Electronics AMP 2.3. Soldering Cable to Housing Sub-Assembly 1. Carefully insert the cable inner conductor into the pre-assembled center contact of the housing sub-assembly. 2. Place the loose assembly in the fixture base as shown in Figure 5. 3. Tighten the clamp screw to secure the cable. 4. Tighten the locator tool to seat the housing sub-assemb]y firmly. 5. Maintain the position of the housing sub-assembly firmly against the locator tool. NOTE The fixture base should be clamped vertically in a vise to keep the housing sub-assembly seated against the locator tool. 6. Solder the cable to the housing sub-assembly with 60/40 sclder. 3. REVISION SUMMARY Per EC 0990-086202: OSP Bulkhead Feedthrough, Rear Mount Cable Plugs 408-8265 _ 2.414025 | [.095 + .010] wie ~~ Cable Inner Cable Outer Conductor Conductor Figure 4 Cable Sub-Assembly Clamp Fixture Base Screw (1055439-1} * Added tooling part number cross-reference Solder * Clarified text and illustrations Here * Changed title 4 * Updated format to current corporate requirements Locator Tool Housing (1059770-1) Clamp Sub-Assembly Insert Figure 5 2o0f2 Rev A