QUALIFICATION TEST REPORT ey ok & 4 c= = BERR RSS DUAL-IN-LINE(DLI) CONNECTOR 501-5030 Rev. o Product specification 108 - 5124 Rev. B Reference Test Report No. CP-782 Date 25 MAR 1992 Classification Unresiricted Prepared by Reviewed by Reviewed by Approyed py * = Nj KR ied Spt IE aw / 4/Tirasa Zoe omita r WY Prox. Eny'r Prod. Dept. Myr QA Dep. Mer. v AMP (Japan}, Ltd. Kawasaki, Japan OF aS-F%Ll 1.2 1.8 11 1.2 1.3 501-5030 Ew ic B & RHEL FaTM-74Iv-fyvy-Uy7-a RY 0) BL BA 108-5124 Rev. EB LW St PEE BRE GEL TW SPER Sh OKADA. Aa BRSBUK ATU FAY AYR -OIZ ARDS NEAM, BRU RUPEE AEL RA feito CH oh RBRAS aL TS. ax) LARERERER IS 198447 3A 1 BS 1984475 310 Cilffibhk. Hat FAY AY -UYZ-ARG HU, YAO RR 108-6124 Rev. E OHA BR HEIL eB LTV To Introduction Purpose Testing was performed on the Dual-in-Line (DLI) Connector to determine if it meets the requirements of AMP Specification, 108-5124, Rev.E. Scope This report covers the results of electrical, mechanical and environmental performance requirements testing of the Dual-in-Line (DLI) Connector. The qualification testing was performed between 1 Mar, 1984.and 31 May, 1984. Conclusion he Dual-in-Line (DL) Connector meets the electrical, mechanicai and environmental performance requirements of Product Specification, 108-5124, Rev.E.L4 14 a Ht 501-5030 RHI OS RY ATF AP OMEBHHEK EL ORO Menke, UFORAORER HASH Ke Test Samples Samples were taken randomly from current production. The following samples were used : He am Part Number Description ye way 170291 PV ETIZ mane 7 7+ wee ee ee a a a a a a a a a a ee er Receptacle Contact 172246 P7777 FY 78 _____(Non Double Lock Type) 8 Pos. Plug Housing (Non Double Lock Type) vomags PLAID YY ZIM (Non Double Lock Typ) | 12 Pos. Plug Housing {Non Double Lock Type) TIPNOV YT 164 (Non Double Lock Type) 172021 Feo eee ee oe Sam nt nn ne nn mmm mom med 16 Pos. Plug Housing (Non Double Lock Type) 172047 LAZAR OP 77 20% ___(Non Double Lock Type) 20 Pos. Plug Housing {Non Double Lock Type) 172886 FIZ 22 27 8H ____(On Double Lock Type 172857) 8 Pos. Plug Housing (On Double Lock Type 172857) 172854 FAAP OLY AZ 12H ___(On Double Lock Type 172855) | 12 Pos. Plug Housing (On Double Lock Type 172855) 172889 TIF ROY YF 16% ____(On Double Lock Type 172853) 16 Pos. Plug Housing (On Double Lack Type 172853) 172860 LT7FANOYY 7 2018 ___(On Double Lock Type 17285)) 20 Pos. Plug Housing {On Double Lock Type 172851) 172944 RAZ ZOOL YF 8 Horizontal Type) 8 Pos. Cap Housing (Horizontal Type) 172243 PANTO YY 712% (Horizontal Type) | 12 Pos. Cap Housing (Horizontal Type) 172249 Pex 2 7S 716M (HorizontalType) 16 Pos. Cap Housing (Horizontal Type) 172143 PENI TANOYY 7 20% CHorizontalType) 20 Pos. Cap Housing (Horizontal Type) 172241 Ary TNO Y 728 Horizontal Type) | 28 Pos. Cap Housing (Horizontal Type) 172023 ptr T9436 _(HorizontalType) 9 36 Pos. Cap Housing (Horizontal Type) Fig. 1 (8 <) (To be continued)501-5030 m % Part Number Description . s } ze . 172260 PERTTI AST 8M Wertical Type) aoa --- nanan Pos. Cap Housing (Vertical Type) key TANI YT 104 179259 RN ITNIY YZ 1048 Wertical Type) ae -- nnn 12 Pos. Cap Housing (Vertical Type) } aie a 7 172258 RATT NOY YZ 16M (WVertical Type) nnn nanan nao 16 Pos. Cap Housing (Vertical Type) yy , a7 x * 93 7 172257 PRT PY YZ 2048 __Wertical Type) = ----------- eon 20 Pos. Cap Housing (Vertical Type) 172256 Sav TAO T YS 2848 (Vertical Type). ----- === e 28 Pos. Cap Housing (Vertical Type) 172255 R22 TO 7 Y YZ 36H _ (Vertical Type) --------------- 22-74 36 Pos, Cap Housing (Vertical Type) Fig. 1(# 9) (end) 2. RRAS 2. Test Contents Tae zx && JA 6 Yr BB & fF 4 . Judge No. Test Items Requirements ment a Ot OD WE REAR BE RARRHMS KL O SK e 21) eee en nn nnn ene een nee eee te 1 | Confirmation of Product | Inspect visually per applicable Quality Inspection Plan Ac- (QIP) cept- able & & % FE Electrical Requirements He & ik wm | ws6moaUyT e 22 | (a =~ b SW) [ERR I2MOVE eee ie_| Termination Resistance Initial ;6 mO Max. Ac (Low Level} Final; 12 mQ Max. cept- able iit a FE [aah. BERKSE 1000 VAC, (50 Hz), 1S, RKGL eS 23 | eee eee eee te ig | Dielectric Strength Initial / Final; 1000 V AC, (50 Hz), 1 minute Ac- No abnarmality allowed cept- able Fig. 2(#i<) (To be continued) (3/8)501-5030 Te m & IA GB Vs = & fae HZ No. Test Items Requirements Judge ment & ik kh |m H;500MOU4E & 24] 0 lL BURA; SOOMOUE ee 8 | Insulation Resistance Initial ; 500 MO Min. Ac- Final ; 500 MQ Min, cept- able ti & + # 165CUF e i 7 el ie Temperature Rising 65 C Max Ac- Test Current;5A cept- able Hm Ht t 4 F Ww |45R ON, 157 OFF 5007 7 71, & 26 | PSI (VAM) Iam ie Current Cycling 45 Min. ON 15 Min. OFF, 50 cycles Ac- Final : 12 mQ Max. cept- . able te HE #E Physical Requirements 4% ( @ BR ) |10~200H2/1 SB, 43m/s2(4.4G) & 2.7 | * KYZA ih] 2 BR + eee eed MB MH G'S 10 psee FO A BOSE td Vibration 10-200 Hz/1 minutes, 43 m/s? (4.4G) Ac- (High Frequency) X, Y & Z Axes : 2 hours, cept- No electrical discontinuity greater than 10 ysec shall occur. | able 3 HY F HAH [8B 49ONGSkeh UF & 2.8 124% > 68N (7Tkeh UT + 16 #8 5 98.N (10 kef) LAF 20M 5 118N 12keh DT Pood iveAE- F100mm/% Ld Connector Mating Force | 8 Pos. ;49N (5 kgf) Max. Ac- 12 Pos. ; 68 N (7 kgf Max. cept- 16 Pos. ; 98 N (10 kgf) Max. able 20 Pos, ; 118 N (12 kgf) Max. Head Operating Speed : 100 mm/ minute 1h Y 3| 4K | 8H 7.8~9.8N(0.8~1 kel & 124% 5 12~14.7N (1.2~1.5 kgf 46 2.9 1648 ; 14.7~19.6 N (1.5~2 kgf 20 Mi > 19.6~24.5 N (2~2.5 kef) | ene eee eee MMPACT F l0Omm/F td Connector Unmating 8 Pos. ;7.8~9.8 N (0.8~1 kef) Ac- Force 12 Pos. ; 12~14.7 N (1.2~1.5 kgf cept- 16 Pos. ; 14.7~19.6 N (1.5~2 kef able 2.0 Pos. ; 19.6~24.5 N (2~2.5 kef) Head Operating Speed : 100 mm / minute Fig. 2(8<) (To be continued) {4/8} _ oo -501-5030 ae a E TR B Ys Be & fF # Ze. No. Test Items Requirements Judge . ment IVY SORA |49NGkeh WE = 210) PEARS F20Omm/2 te Contact Retention Force [49 N (5 kgf) Min. Ac Head Operating Speed : 100 mm / minute cept- able IYO 7 RATA |MBNIAVkgh Wt & 211) ( = Bf uk) [PRACT F10Omm/F an Contact Retention Force | 98N (10 kgf Mia. Ac- (with Double Locking) Head Operating Speed: 100 mm/ minute cept- able 3a 97 HAD [S9N(O6keN UE 212] lL PEAR F1Omm/F | 48 Contact Engaging Force | 5.9 N (0.6 kgf) Max. Ac- Head Operating Speed : 100 mm / minute cept- able aye 7 bhRA | lmNO1L kgf UL & 213] afer EF 10Omm/H 6 Contact Separating Force | 1 mN (0.1 kgf) Min. Ac- Head Operating Speed : 100 mm/ minute cept- able feo HB Sl GR BR HE [0.3mm2;49N (keh WE & 2.14 0.5 mm2; 78 N (8 kef) BLE ie | nen eee PEARS FE 100mm/9 Ld Crimp Tensile Strength | 0.3 mm?; 49 N (5 kef) Min. Ac- 0.5 mm? ; 78 N (8 kgf Min. cept- Head Operation Speed: 100 mm / minute able ADQ?ZYS-O9 7 BE | 59N (6 keh LE e 215| ie Housing Locking, 59 N (6 kgf) Min. ac- Strength = Lo . cept- . ; able HA b R HD |1V6N(AkgN Lt a 216] eee eet mE AE F100 mm/ A (ENO ALA) od 1 Post Retention Force 19.6 N (2kef Min. ac- Head Operating speed : 100 mm/ minute cept- (Vertical Type Only) able maa ff UW fH [GARR 230C, PAF Ie 7 ASAT BR & 217) G5MIALGARPEMTOS OS. | Solderability Solder Temperature : 230C, Flux Methanol with resin ac- More than 95 % of tested area was covered with fresh, wet | cept- solder. able Pig. 204) (To be continued) (0/8)501-5030 Ae a ER TR GE wy ze cS iar #1) Fe. No. Test Items Requirements Judge ment 32 3 669 ME BE Environmental Requirements a & BR | 30C~80C, 5 4 7 & 2.18] 0 et 12mOUF LL Thermal Shock 30 C~80 C, 5 cycles Ac- 12 m0 Max. cept- able fit #2 tk (se MUR HE) | 40C, 90~95 % RH, 96 FF e 2.19) eet 1mOQVF eee eet #3 Humidity (Steady State) | 40C; 90-95 % RH, 96 Hrs. Ac- 12m Max. ; cept- able de OK ORC HK 5G, 35C 48 BEE & 2.20} et 12mOVF ee FEL Salt Spray 5 %, 30C 48 Hrsg Ac- 12m Max. cept- able 8S O 2 H A | 10 ppm, 48 Fe Bi = 224] eb W2mOUF Industrial SO, Gas 10 PPM, 48 Hrs. Ac- 12 mQ Max. cept- able Fig. 24%) (end)3 3. He LER at SRM FP 3. Product Qualification Test Sequence 501-5030 RR V 7 / Test Group am R RE Test Items rf2{[3sf4[s]e6]7]8]9 ]10 x 6S JI Fe /Test Sequence 2 fn OPER RE Confirmation of Product Mew (oe -Ley) Cowley Resistance 1,3/1,3/1,311,3/1.3 int Dielectric Strength 2,5 A RER HT Insulation Resistance 1,4 ia BE Temperature Rising 1 Bie 4 7 wv Current Cycling 2 5 Vibration TRB) (FB) (Low Frequency) 2 TAY SHAH Connector Mating Force TRE AEH Ponnecior Unmating orce IVOOhLRRD Contact Retention Force 6 397 bi Contact Retention Force (= Bak) (Deuble Lock) aves SHAD Contact Mating Force ayvye Bolt Contact Unmating Force JE ae BBS aR BE Crimp Tensile Strength 1 NOVY ay 7 BE cong hocking 1 A LARRY Post Retention Force A TECT HT TE Solderability 5h ig ES Thermal Shock 2 Ot tae (Ze Fe RS) Humidity (Steady State) | 3 2 EK OR Salt Spray LH 7 A (SO9) Industrial SO, Gas 2 (a) A Re tk EXER & RT. / Numbers indicate the sequence in which the tests are performed. Fig. 3 GbE <) (To be continued)BERT 1 7 / Test Group a ROR a Test Items 11 | 12 | 13 | 14 | 15 | 16 | 17 zx OE JR FF /Test Sequence BL oh OD WER IRE Confirmation of Product . isetete (a Ly) (en vel Resistance 1,3 Trt EE Dielectric Strength HEAR IR TL Insulation Resistance am Be Fe Temperature Rising wet 4 7 Wv Current Cycling 3 Vibration te) (REN) (Low Frequency) IRD YHA Connector Mating Force 1 atRY PRD Ponnector Unmating 9 ava? bY Contact Retention Force Ive? bRRD Contact Retention Force (= SB ifAik) (Double Lock) ayeyy biRADN Contact Mating Force 1 aYvae7 bSlRA Contact Unmating Force 2 FE 5a 8S 5 | She SU BE Crimp Tensile Strength ABU Y eS. -y 2 aE Housing Locking Strength RA | RR Post Retention Force aA PEAT TE Solderability 1 Sh fy Thermal Shock WEE (FE IKE) Humidity (Steady State) Ha 7K OR IE Salt Spray 2 TLH# 7 A (S09) Industrial SQ2 Gas 501-5030 (a) HA @ #5 th REI & RT. / Numbers indicate the sequence in which the tests are performed. Fig. 3&9) (8/8) (end)