HVR25, HVR37, HVR68 Vishay BCcomponents High Ohmic (upto 33 M), High Voltage (upto 10 kV) Metal Film Leaded Resistors FEATURES * Metal film technology * High pulse loading (upto 10 kV) capability * Small size (0207/0411/0617) * HVR37, HVR68 meets safety requirements "IEC 60065", "EN 60065", "VDE 0860", "BS 60065" of * Compatible with lead (Pb)-free and lead containing soldering processes A homogenous film of metal alloy is depositded on a high grade ceramic body. After a helical groove has been cut in the resistive layer, tinned electrolytic copper wires are welded to the end-caps. The resistors are coated with a blue, non-flammable lacquer, which provides electrical, mechanical, and climatic protection. The encapsulation is resistant to all cleaning solvents in accordance with "MIL-STD 202E, method 215" and "IEC 60068-2-45". * Lead (Pb)-free and RoHS compliant APPLICATIONS * Power supplies * Electronic ballast * White goods * Television TECHNICAL SPECIFICATIONS DESCRIPTION HVR25 HVR37 HVR68 Resistance Range 100 k to 22 M 100 k to 10 M 100 k to 33 M 100 k to 10 M Resistance Tolerance 5% E24 series 1% E24/E96 series 5% E24 series 1% E24/E96 series Temperature Coefficient 100 k to 10 M 5% E24 series 1% E24/E96 series 200 ppm/K Climatic Category (LCT/UCT/days) 55/155/56 Rated Dissipation P70 0.25 W 0.5 W 1W Maximum Permissible Voltage: DC 1600 V 3500 V 10 000 V RMS 1150 V 2500 V 7000 V Basic Specification IEC 60115-1 and IEC 60115-2 Maximum Resistance Change at P70 for Resistance Range, R max., after: Load (1000 h) (5 % R + 0.1 ) (1.5 % R + 0.1 ) (5 % R + 0.1 ) (1.5 % R + 0.1 ) (5 % R + 0.1 ) (1.5 % R + 0.1 ) Climatic Tests (1.5 % R + 0.1 ) (1.5 % R + 0.1 ) (1.5 % R + 0.1 ) (1.5 % R + 0.1 ) (1.5 % R + 0.1 ) (1.5 % R + 0.1 ) (1 % R + 0.1 ) (1 % R + 0.1 ) (1 % R + 0.1 ) (1 % R + 0.1 ) (1 % R + 0.1 ) (1 % R + 0.1 ) Resistance to Soldering Heat Document Number: 30260 Revision: 04-Dec-07 For technical questions, contact: filmresistors.leaded@vishay.com www.vishay.com 1 HVR25, HVR37, HVR68 Vishay BCcomponents High Ohmic (upto 33 M), High Voltage (upto 10 kV) Metal Film Leaded Resistors 12NC INFORMATION FOR HISTORICAL CODING REFERENCE ONLY Last Digit of 12NC Indicating Resistance Decade * The resistors have a 12 digit ordering code starting with 2306 * The next 4 or 5 digits indicate the resistor type and packaging * For 5 % tolerance the last 3 digits indicate the resistance value: - The first 2 digits indicate the resistance value - The last digit indicates the resistance decade in accordance with table * For 1 % tolerance the last 4 digits indicate the resistance value: - The first 3 digits indicate the resistance value - The last digit indicates the resistance decade in accordance with table RESISTANCE DECADE (5 %) RESISTANCE DECADE (1 %) LAST DIGIT 100 k to 910 k 100 k to 976 k 4 1 M to 9.1 M 1 M to 9.76 M 5 10 M 10 M 6 12NC Example HVR25, 150 k, 5 %, ammopack 1000 pieces is 2306 241 13154 12NC - resistor type and packaging ORDERING CODE 2306 ... ..... DESCRIPTION TYPE BANDOLIER ON REEL BANDOLIER IN AMMOPACK TAPE WIDTH HVR25 TOLERANCE 500 UNITS 1000 UNITS 5000 UNITS 5000 UNITS 5% - 241 13... 241 53... 241 23.... 1% - 241 8.... 241 7.... 241 6.... 5% - 242 13... - 242 23... 1% - 242 8.... - 242 6.... 5% 244 13... - - - 1% 244 8.... - - - 52.5 HVR37 52.5 HVR68 63.0 PART NUMBER AND PRODUCT DESCRIPTION (1) PART NUMBER: HVR2500001503JA100 H V R 2 5 0 0 0 0 1 5 0 3 J A 1 0 0 MODEL/SIZE SPECIAL CHARACTER TCR/MATERIAL VALUE TOLERANCE PACKAGING (2) SPECIAL HVR2500 HVR3700 HVR6800 0 = neutral 0 = standard 3 digit value 1 digit multiplier Multiplier: 3 = *103 4 = *104 5 = *105 F=1% J=5% A1 A5 R5 AC up to 2 digits 00 = standard PRODUCT DESCRIPTION: HVR25 5 % A1 150K HVR25 5% A1 150K MODEL TOLERANCE PACKAGING (2) RESISTANCE VALUE HVR25 HVR37 HVR68 1% 5% A1 A5 R5 AC 150K = 150 k 4M64 = 4.64 M Notes (1) The PART NUMBER is shown to facilitate the introduction of the unified part numbering system (2) Please refer to table PACKAGING, see next page www.vishay.com 2 For technical questions, contact: filmresistors.leaded@vishay.com Document Number: 30260 Revision: 04-Dec-07 HVR25, HVR37, HVR68 High Ohmic (upto 33 M), High Voltage (upto 10 kV) Metal Film Leaded Resistors Vishay BCcomponents PACKAGING REEL BOX MODEL PIECES CODE PIECES CODE HVR25 5000 R5 1000 5000 A1 A5 HVR37 5000 R5 1000 A1 HVR68 - - 500 AC DIMENSIONS L1 OD Od L2 A DIMENSIONS - resistor types, mass and relevant physical dimensions L1 min. (mm) L2 min. (mm) Dmax. (mm) Od (mm) A (mm) MASS (g)/ 100 pieces HVR25 6.5 7.5 2.5 0.58 0.05 52.5 1.5 22 HVR37 10 12 4 0.80 0.03 52.5 1.5 50 HVR68 16.7 19.5 5.2 0.80 0.03 63.0 1.5 110 TYPE MARKING The nominal resistance and tolerance are marked on the resistor using four or five colored bands in accordance with IEC 60062 "Color code for fixed resistors". Standard values of nominal resistance are taken from the E24 and E24/E96 series for resistors with a tolerance of 5 % or 1 % respectively. The values of the E24/E96 series are in accordance with IEC 60063. Yellow and grey are used instead of gold and silver because metal particles in the lacquer could affect high-voltage properties. Power Dissipation P FUNCTIONAL PERFORMANCE 100 0 - 55 0 70 155 Ambient temperature amb Derating - Standard Operation Maximum dissipation (Pmax.) in percentage of rated power as a function of ambient temperature (Tamb) Document Number: 30260 Revision: 04-Dec-07 For technical questions, contact: filmresistors.leaded@vishay.com www.vishay.com 3 HVR25, HVR37, HVR68 Vishay BCcomponents High Ohmic (upto 33 M), High Voltage (upto 10 kV) Metal Film Leaded Resistors PULSE LOADING CAPABILITY Note * Maximum allowed peak pulse voltage in accordance with "IEC 60065 chapter 14.1"; 50 discharges from a 1 nF capacitor charged to Vmax.; 12 discharges/min 12 11 10 Vmax. (kV) 9 8 7 HVR25 R (4.0 % R + 0.1 ) 6 5 4 10-2 10-1 100 101 102 R (M) 12 11 10 Vmax. (kV) 9 8 HVR37 For 5 % tolerance R (4.0 % R + 0.1 ) For 1 % tolerance R (2.0 % R + 0.1 ) 7 6 5 4 10-2 10-1 100 101 102 R (M) 12 11 10 Vmax. (kV) 9 8 7 HVR68 R (2.0 % R + 0.1 ) 6 5 4 10-2 10-1 100 101 102 R (M) www.vishay.com 4 For technical questions, contact: filmresistors.leaded@vishay.com Document Number: 30260 Revision: 04-Dec-07 HVR25, HVR37, HVR68 High Ohmic (upto 33 M), High Voltage (upto 10 kV) Metal Film Leaded Resistors Vishay BCcomponents TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the schedule of IEC 60115-1, category 55/155/56 (rated temperature range - 55 to + 155 C; damp heat, long term, 56 days) and along the lines of IEC 60068-2; "Recommended basic climatic and mechanical robustness testing procedure for electronic components" and under standard atmosphere conditions according to IEC 60068-1 subclause 5.3, unless otherwise specified. In some instances deviations from IEC recommendations were necessary for our specified method. PERFORMANCE IEC 60115-1 CLAUSE 4.8 4.25.1 4.24 IEC 60068-2 TEST METHOD TEST - Temperature coefficient Between - 55 C and + 155 C Endurance at 70 C 1000 h; loaded with Pn or Vmax.; 1.5 h ON; 0.5 h OFF - 4.23.2 PROCEDURE HVR25 Damp heat, steady state 3 (Ca) 4.23 (5 % R + 0.1 ) (1.5 % R + 0.1 ) 56 days; 40 C; 90 % to 95 % RH loaded with 0.01 Pn for 5 % tolerance (5 % R + 0.1 ) for 1 % tolerance (1.5 % R + 0.1 ) Climatic sequence Dry heat 16 h, 155 C 4.23.3 30 (Db) 24 h; 25 C to 55 C 90 % to 100 % RH; 1 cycle 4.23.4 1 (Aa) Cold 2 h, - 55 C 4.23.6 30 (Db) Damp heat, (accelerated) remaining cycles 5 days; 25 C to 55 C 90 to 100 % RH 14 (Na) Rapid change of temperature 30 min at LCT; 30 min at UCT; LCT = - 55 C; UCT = 155 C; 5 cycles 4.12 4.16 4.16.2 HVR68 200 ppm/K for 5 % tolerance Damp heat, cyclic 4.13 HVR37 for 1 % tolerance 2 (Ba) 4.19 REQUIREMENTS PERMISSIBLE CHANGE (R) - Short time overload - Noise 21 (U) Robustness of terminations: No visual damage (1 % R + 0.1 ) Room temperature; dissipation 6.25 x Pn (voltage not more than 2 x limiting voltage, 10 000 Vmax.); 10 cycles 5 s ON and 45 s OFF for 5 % tolerance (2 % R + 0.1 ) for 1 % tolerance (1 % R + 0.1 ) "IEC 60195" 21 (Ua1) Tensile all samples Load 10 N; 10 s 4.16.3 21 (Ub) Bending half number of samples Load 5 N; 4 x 90 4.16.4 21 (Uc) Torsion other half of samples 3 x 360 in opposite direction Document Number: 30260 Revision: 04-Dec-07 (1.5 % R + 0.1 ) Max. 5 V/V Max. 2.5 V/V No damage (1 % R + 0.1 ) For technical questions, contact: filmresistors.leaded@vishay.com www.vishay.com 5 HVR25, HVR37, HVR68 Vishay BCcomponents High Ohmic (upto 33 M), High Voltage (upto 10 kV) Metal Film Leaded Resistors PERFORMANCE IEC 60115-1 CLAUSE 4.22 IEC 60068-2 TEST METHOD 6 (Fc) REQUIREMENTS PERMISSIBLE CHANGE (R) TEST PROCEDURE Vibration Endurance by sweeping; 10 Hz to 500 Hz; displacement 1.5 mm or acceleration 10 g; 6 h (3 x 2 h) (1.0 % R + 0.1 ) Good tinning ( 95 % covered); no visible damage HVR25 HVR37 HVR68 4.17 20 (Ta) Solderability (after ageing) 16 h at 155 C; immersed in flux 600, leads immersed 2 mm in solder bath at (235 5) C for (2 0.5) s 4.18 20 (Tb) Resistance to soldering heat Solder bath method; (350 10) C; 6 mm from body 3 s (1 % R + 0.1 ) 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; MIL STD 202E No visible damage 4.6.11 - Insulation resistance 500 VDC during 1 min, V-block method Rins min. 104 M 4.7 - Voltage proof on insulation 700 VRMS during 1 min, V-block method No flashover or breakdown www.vishay.com 6 For technical questions, contact: filmresistors.leaded@vishay.com Document Number: 30260 Revision: 04-Dec-07 Legal Disclaimer Notice Vishay Notice Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Vishay's terms and conditions of sale for such products, Vishay assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of Vishay products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Vishay for any damages resulting from such improper use or sale. Document Number: 91000 Revision: 08-Apr-05 www.vishay.com 1