PM200CL1A060 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com W (6 PLACES) X (4 PLACES) A B K K S AE AD W V 2 UFO 3 UP AF U 4 VUP1 AC AG B AH N M P M 5 VVPC 6 VFO 7 VP AG R AB Z AA Z Z 19 13 12 9 8 5 4 8 VVP1 D C 9 VWPC 10 WFO 11 WP 12 VWP1 N 1 Y (4 PLACES) 13 VNC U (2 TYP.) AC P Q 14 VN1 T 15 NC 16 UN E F V SQ. PIN (19 TYP.) 17 VN 18 WN 19 FO NC N W V VUPC OT UFO IN UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VVPC VFO WP VWP1 VP VVP1 U VUP1 FO VCC WFO VWPC UN VN H G SI OUT J NC FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31 135.0 B 4.330.02 1100.5 C 4.33 110.0 D 3.07 78.00.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.430.01 11.00.3 Q 1.19 30.15 R 0.43 11.0 03/10 Rev. 1 Three Phase IGBT Inverter 200 Amperes/600 Volts TERMINAL CODE 1 VUPC AC L IntellimodTM L-Series Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.51 0.16 0.1 Dia. 0.02 Sq. M5 Metric 0.22 Dia. 0.24 Rad. 0.39 0.13 0.08 0.24 0.71 0.46 0.74 0.41 0.85 Millimeters 13.0 4.0 Dia.2.5 Sq. 0.5 M5 Dia. 5.5 Rad. 6 10.0 3.25 2.0 6.05 18.0 11.7 18.7 10.5 21.5 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature Using On-chip Temperature Sensing - Under Voltage Low Loss Using Full Gate CSTBTTM IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200CL1A060 is a 600V, 200 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 200 60 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200CL1A060 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol Power Device Junction Temperature PM200CL1A060 Units Tj -20 to 150 C Tstg -40 to 125 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M5 Main Terminal Screws -- 31 in-lb Storage Temperature Module Weight (Typical) -- 800 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts IC 200 Amperes ICP 400 Amperes PC 625 Watts Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) (Note 1) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) (Note 1) Control Sector (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C Note 1: TC (under the chip) Measurement Point Y X Arm Axis 2 UP VP WP UN VN WN IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 24.5 24.5 58.0 58.0 88.0 88.0 39.0 39.0 72.5 72.5 102.5 102.5 Y 57.4 46.6 57.4 46.6 57.4 46.6 28.2 38.8 28.2 38.8 28.2 38.8 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200CL1A060 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE(sat) VD = 15V, VCIN = 0V, IC = 200A, -- 1.75 2.35 Volts -- 1.75 2.35 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 25C VD = 15V, VCIN = 0V, IC = 200A, Tj = 125C Diode Forward Voltage Inductive Load Switching Times VEC -IC = 200A, VCIN = 15V, VD = 15V ton 1.7 2.8 Volts 0.8 2.0 s trr VD = 15V, VCIN = 0 15V -- 0.4 0.8 s tC(on) VCC = 300V, IC = 200A -- 0.4 1.0 s toff Tj = 125C -- 1.0 2.3 s -- 0.3 1.0 s tC(off) Collector-Emitter Cutoff Current -- 0.3 ICES VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10 mA Control Sector Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC -- 6 12 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 2 4 mA Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC 1.7 2.0 2.3 Volts SC -20C Tj 125C, VD = 15V 400 -- -- Amperes toff(SC) VD = 15V -- 0.2 -- s OT Trip Level 135 -- -- C OT(hys) Reset Level -- 20 -- C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts IFO(H) VD = 15V, VCIN = 15V -- -- 0.01 mA IFO(L) VD = 15V, VCIN = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 Tj 125C) Fault Output Current* Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it. 03/10 Rev. 1 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200CL1A060 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Symbol Condition Min. Typ. Max. Units Rth(j-c)Q IGBT (Per 1 Element) (Note 1) -- -- 0.20 C/Watt Rth(j-c)D FWDi (Per 1 Element) (Note 1) -- -- 0.30 C/Watt Case to Fin Per Module, -- -- 0.023 C/Watt Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Rth(c-f) Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across P-N Terminals 400 Volts Control Supply Voltage* VD Applied between VUP1-VUPC, 15.0 1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, 0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC 9.0 Volts PWM Input Frequency fPWM -- 20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal 2.0 s *With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. 4 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200CL1A060 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 13 150 100 50 0 0.5 1.0 1.5 1.0 0.5 0 2.0 VD = 15V Tj = 25C Tj = 125oC 0 150 200 1.8 1.6 1.4 IC = 200A Tj = 25oC Tj = 125oC 1.2 1.0 12 250 13 14 15 16 17 18 SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) VD = 15V Tj = 25C Tj = 125oC 0 0.5 1.0 1.5 2.0 1.0 80 60 40 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 20 0 0 15 SWITCHING LOSS, E(off), (mJ/PULSE) 5 0 50 100 150 200 COLLECTOR CURRENT, IC, (AMPERES) 03/10 Rev. 1 150 200 0.6 0.4 0.2 0 250 0 250 7 5 0 0 50 100 150 200 COLLECTOR CURRENT, IC, (AMPERES) 100 150 200 250 SWITCHING RECOVERY LOSS CHARACTERISTICS (TYPICAL) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10 50 COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10 100 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 0.8 COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) 15 50 REVERSE RECOVERY TIME, trr, (s) 101 100 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) SWITCHING LOSS, E(on), (mJ/PULSE) 100 2.0 COLLECTOR-CURRENT, IC, (AMPERES) 102 0 50 2.2 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 103 100 1.5 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) VD = 17V SWITCHING LOSS, Err, (mJ/PULSE) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 15 200 0 2.4 2.0 Tj = 25C REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 250 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL) 250 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 6 5 4 3 2 1 0 0 50 100 150 200 250 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200CL1A060 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/600 Volts SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 101 102 100 100 101 102 103 CIRCUIT CURRENT VS. CIRCUIT FREQUENCY CHARACTERISTICS (N-SIDE - TYPICAL) CIRCUIT CURRENT VS. CIRCUIT FREQUENCY CHARACTERISTICS (P-SIDE - TYPICAL) 80 60 60 40 20 0 102 103 VD = 15V Tj = 25C Tj = 125oC 0 5 2.0 SC (SC OF Tj = 25C NORMALIZED 1) 12 8 4 100 JUNCTION TEMPERATURE, Tj, (C) 20 150 40 20 0 25 0 VD = 15V 1.6 1.2 0.8 0.4 0 -50 0 50 100 JUNCTION TEMPERATURE, Tj, (C) 5 10 15 20 25 CIRCUIT FREQUENCY, fC, (kHz) SHORT CIRCUIT TRIP LEVEL VS. JUNCTION TEMPERATURE CHARACTERISTICS (TYPICAL) UV UVr 50 15 VD = 15V Tj = 25C Tj = 125oC CIRCUIT FREQUENCY, fC, (kHz) TRIP LEVEL / RESET LEVEL VS. JUNCTION TEMPERATURE CHARACTERISTICS (TYPICAL) 0 10 150 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) 101 CIRCUIT CURRENT, ID, (mA) CIRCUIT CURRENT, ID, (mA) 80 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY CIRCUIT UNDER-VOLTAGE PROTECTION, UV/UVr, (VOLTS) 103 SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL) 10-2 100 6 102 COLLECTOR CURRENT, IC, (AMPERES) VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 0 -50 101 COLLECTOR CURRENT, IC, (AMPERES) 10-1 16 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C COLLECTOR CURRENT, IC, (AMPERES) 100 20 10-1 10-2 10-1 100 103 SWITCHING TIME, tc(on), (s) 100 10-1 100 SWITCHING TIME, tc(off), (s) 100 101 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C SWITCHING TIME, toff, (s) SWITCHING TIME, ton, (s) 101 SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - TYPICAL) 101 100 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.2C/W (IGBT) Rth(j-c) = 0.3C/W (FWDi) 10-1 10-2 10-3 10-2 10-1 100 101 TIME, (s) 03/10 Rev. 1