Butt Contact Pushbutton Switches SERIES 30 and 46 Snap-in Panel Mount FEATURES * Sleek Black Matte Bezel * Convenient Snap-In Front Mount * Choice of 6 Button Colors * SPST, SPDT or DPDT Circuitry * Alternate Action, Positive Feel and Overtravel Versions * Printed Button Option DIMENSIONS In Inches (and millimeters) DIM. A SEE CHART .015 (0,38) .485 (12,32) SQ. .063 (1,60) Pushbutton Switches .800 (20,32) SQ. Hex nut for 30-017-A IS 9/16" (14,29) across flats and .094 (2,38) thick. .527 (13,39) DIM. B SEE CHART .040 (1,02) .600 (15,24) For bottom views and terminal markings, see Series 30 and 46 switches without bezels. LABEL* .180 (4,57) TYP. .738 (18,75) *PART NUMBER AND E.I.A. DATE CODE LABEL 1.016 (25,81) REF. Tolerances are .010 (0,25) unless otherwise specified. CIRCUITRY N.C. Switches have momentary action unless otherwise indicated in the chart below. C1 N.C. N.O. N.C. N.O. C. N.O. N.O. C. N.C. N.O. SPDT - BBM N.C. N.C. C2 C. SPDT MBB N.O. C. DPDT MBB DPDT BBM ADDITIONAL DIMENSIONS AND PART NUMBERS Dim. A: Button Height ( .015) Dim. B: Behind Panel Length ( .040) Butt Contact Switches - Series 30 SPST-N.O. SPST-N.O., Overtravel SPST-N.O., Overtravel & Positive Feel SPST-N.O., Economical SPST-N.C. .205 (5,21) .205 (5,21) Adjustable** .205 (5,21) .205 (5,21) 1.119 (28,42) 1.204 (30,58) Adjustable** 1.119 (28,42) 1.132 (28,75) Wiping Contact Switches - Series 46 SPDT, BBM SPDT, MBB SPDT, BBM, Alternate Action DPDT, BBM DPDT, MBB DPDT, BBM, Alternate Action .205 .205 .293 .205 .205 .293 1.417 1.417 1.448 1.448 1.448 1.448 Circuitry and Features (5,21) (5,21) (7,44) (5,21) (5,21) (7,44) *Partial part number, complete part number by adding a dash for button color: white -01; red -03; green -04; blue -05; yellow -06 or black -07, see Ordering Information. Pushbutton 48 Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois (35,99) (35,99) (36,78) (36,78) (36,78) (36,78) Total Travel Actuating Force .062 .010 (1,57 0,25) .125 .020 (3,18 0,51) .156 .015 (3,96 0,38) .062 .010 (1,57 0,25) .065 .015 (1,65 0,38) .180 .180 .180 .180 .180 .180 (4,57) (4,57) (4,57) (4,57) (4,57) (4,57) min. min. min. min. min. min. Partial Part No.* 10 4 oz. 8 4 oz. 18 4 oz. 10 4 oz. 8 4 oz. 30-001-A-* 30-015-A-* 30-017-A-* 30-601-A-* 30-002-A-* 1.1 .25 lbs. 1.1 .25 lbs. 1.5 .25 lbs. 2.2 .5 lbs. 2.2 .5 lbs. 1.8 .5 lbs. 46-102-A-* 46-111-A-* 46-502-A-* 46-200-A-* 46-201-A-* 46-402-A-* **Adjustable from Dim. A .170 (4,32) minimum, Dim. B 1.285 (32,64) maximum to Dim. A .290 (7,37) maximum, Dim. B 1.165 (29,59) minimum with hex nut below bezel. 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Butt Contact Pushbutton Switches MOUNTING Easy Snap-In Mounting PANEL CUTOUT Recommended Panel Cut Switch will fit panels .049" (1,24) to .125" (3,18) thick. Recommended panel thickness is 18 gauge. .005 (0,13) MAXIMUM RADIUS Just snap into pre-cut panel hole. .750" (19,05) SQUARE Plastic wings lock switch in place. Pushbutton Switches SPECIFICATIONS Life Limiting Criteria-Series 30 & 46 Materials and Finishes-Series 30 Materials and Finishes-Series 46 Contact Resistance: Less than 25 milliohms on a new switch Voltage Breakdown: 1,000 Vac between mutually insulated parts Insulation Resistance: 1,000 megohms minimum Bezel: Nylon Button Cap: ABS plastic Switch Bushing: Brass, tin zinc Base: Thermoset plastic Spring: Tinned music wire Plunger: Polycarbonate Shorting Bar: 30-601 Brass, gold-plated over nickel All Others Brass with fine silver contact area Base Contacts: 30-601 Brass, gold-plated over nickel 30-002 Brass with fine silver contact area All Others Bronze with fine silver contact area Terminals: 30-002 Brass, silver-plated 30-601 Bronze, gold-plated over nickel All Others Bronze, silver-plated Nut: Provided only on 30-017; allows button height adjustment. Brass, zinc trivalent chromate-plated. Bezel: Nylon Button Cap: ABS plastic Switch Bushing: Brass, zinc trivalent chromate-plated. Base: Thermoset plastic Spring: Tinned music wire Plunger: 46-402/502 Nickel-plated brass All Others Polycarbonate Shorting Bar: Phosphor bronze, silver-plated Base Contacts: Phosphor bronze with silver contact area Terminals: Phosphor bronze,tin/silver plating Covers (46-200/201): Brass, zinc trivalent chromate-plated STANDARD OPTIONS LEGENDING OPTION ORDERING INFORMATION Epoxy-sealed terminals and wire leads, see page E-35. Contact Grayhill A button legend can be printed in epoxy ink which bonds to the surface of the button cap. Any type style or design which can be photographed can be used to produce the legend. Ratings-Series 30 Current Rating: 30-601 150 mA, 5 Vdc resistive and 20 mA, 20 Vdc resistive All others 1 A, 115 Vac resistive, or 0.5 A, 220 Vac resistive Life Expectancy: 30-015 500,000 operations 30-017 200,000 operations All others 1,000,000 operations Ratings-Series 46 Current Rating: 250 mA, 115 Vac resistive or 125 mA, 220 Vac resistive Life Expectancy: 250,000 operations There is a per-button printing charge. A nominal set up charge per legend applies to orders of 1 to 99 pieces. Non-standard legends are subject to one time artwork and tooling charges. Consult Grayhill for help with actual legend. Pushbutton 50 Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois Use the partial part number you have selected from the Dimensions and Part Number chart, and add the button color suffix. Example: Color: 01, 03, 04, 05, 06, 07 46-200-A-03 01 = White 05 = Blue 03 = Red 06 = Yellow 04 = Green 07 = Black 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Butt Contact Pushbutton Switches SERIES 30 and 46 Decorator Line FEATURES * Attractive Front Panel Bezels (6 choices) * Space-Saving: Only 5/8" Diameter (SPST & SPDT) and 3/4" Diameter (DPDT) Round Bezels * SPST with Option of Positive Feel * SPDT, DPDT with Momentary Contact or Alternate Action * Sturdy Metal Sleeve or Bushing and Nut Provide Secure Mounting * UL Recognized Version DIMENSIONS In Inches (and millimeters) SPDT-Break Before Make DPDT-Break Before Make 46-05-05-502-* 46-05-07-502-* 46-05-08-502-* (UL)** 46-05-09-502-* B = .375 .010 D (9,53 0,25) DIA. E C = .625 .005 F (15,88 0,13) DIA. D = .255 .032 DIM A (6,48 0,81) .015 E = .093 .010 (0,38) (2,36 0,25) (SEE CHART) F = .355 .015 (9,02 0,38) G = .220 .025 (5,59 0,64) E F DIM A .020 (0,51) (SEE CHART) LABEL* G CL CL .187 .015 (4,75 0,38) C 30-05-01-502-* 30-05-04-502-* Dim. A Feature .710 (18,03) .910 (23,11) Momentary Alt. Action 5/8-32 UN-2A THREAD INSULATING BARRIER G Partial Part No. Dim. A .555 .005 C (14,10 0,13) ACROSS FLATS *PART NUMBER AND E.I.A. DATE CODE LABEL Terminals are marked on switch. Partial Part No. Feature 46-05-05-502-* .992 (25,20) 46-05-07-502-* 1.278 (32,46) Momentary Alt. Action NC Momentary Pos. Feel Partial Part No. LABEL* NO *PART NUMBER AND E.I.A. DATE CODE LABEL .430 .005 (10,92 0,13) ACROSS FLATS Terminals are marked on switch. Feature DIM A .015 (0,38) (SEE CHART) .187 .015 (4,75 0,38) NC .430 .005 (10,92 0,13) ACROSS FLATS *PART NUMBER AND E.I.A. DATE CODE LABEL E F INSULATING BARRIER G 1/2-32 UN-2A THREAD NO .100 .005 (2,54 0,13) .186 (4,72) REF. D 1/2-32 UN-2A THREAD LABEL* B = .375 .010 (9,35 0,25) DIA. C = .750 .005 (19,05 0,13) DIA. D = .255 .032 (6,48 0,81) F = SEE CHART .015 (0,38) E = .093 .010 (2,36 0,25) G = .150 .010 (3,81 0,25) NO D B C NC C B = .375 .010 (9,53 0,25) DIA. C = .625 .005 (15,88 0,13) DIA. D = .255 .032 (6,48 0,81) E = .093 .010 (2,36 0,25) F = .355 .015 (9,02 0,38) G = .150 .010 (3,81 0,25) C B B C 46-05-08-502-* 46-05-09-502-* Dim. A Dim. F 1.001 (25,43) .314 (7,98) 1.130 (28,70) .355 (9,02) CIRCUITRY N.C. C1 N.C. N.O. C. N.C. N.O. SPST N.O. C2 SPDT - BBM N.O. DPDT BBM RECOMMENDED PANEL CUTOUT AND MOUNTING HARDWARE SPST AND SPDT VERSION .440 (11,17) MIN. ACROSS FLATS DPDT VERSION .565 (14,35) MIN. ACROSS FLATS .516 (13,10) MIN. DIA. Note: All switches fit panels up to .250 (6,35) thick, except 46-05-08-502 which fits panels up to .187 (4,75) thick. Front and back panel access required for installation. .641 (16,28) MIN. DIA. Mounting Hardware For 46-05-08-502 & 46-05-09-502: One internal tooth lockwasher One knurled ring nut .765 .010 (19,43 0,25) Dia. .094 .010 (2,39 0,25) Thk. For SPST & SPDT switches One internal tooth lockwasher One knurled ring nut .640 .010 (16,26 0,25) Dia. .094 .010 (2,39 0,25) Thk. *Partial part number; complete part number by adding a dash for button color: white -01; red -03; green -04; blue -05; yellow -06 or black -07, see Ordering Information. ** Contact Grayhill for part number. Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Pushbutton 51 Pushbutton Switches SPST-Normally Open 30-05-01-502-* 30-05-04-502-* Butt Contact Pushbutton Switches SERIES 30 and 46 Decorator Line FEATURES * Attractive Front Panel Bezels (6 choices) * Space-Saving: Only 11/16" Square * SPST with Option of Positive Feel * SPDT, DPDT with Momentary Contact or Alternate Action * Sturdy Metal Sleeve or Bushing and Nut Provide Secure Mounting DIMENSIONS In Inches (and millimeters) SPDT-Break Before Make DPDT-Break Before Make 46-01-05-500-* 46-01-07-500-* 46-01-08-500-* 46-01-09-500-* .281 .032 (7,14 0,81) .255 .032 (6,48 0,81) .255 .032 (6,48 0,81) .093 .005 (2,36 0,13) .590 .003 (14.99 0,08) SQUARE WILL FIT PANEL .020 (0,51) MIN. TO .125 (3,18) MAX. DIM. A .015 (0,38) SEE CHART .220 .025 (5,59 0,64) LABEL* .590 .003 (14.99 0,08) SQUARE WILL FIT PANEL .020 (0,51) MIN. TO .125 (3,18) MAX. 1/2-32 UN-2A THREAD LABEL* DIM. A .015 (0,38) SEE CHART 1/2-32 UN-2A THREAD .150 .010 (3,81 0,25) *PART NUMBER AND E.I.A. DATE CODE LABEL .093 .010 (2,36 0,25) .093 .005 (2,36 0,13) .100 .005 (2,54 0,13 ) .187 .015 (4,75 , 0,38) NO *PART NUMBER AND E.I.A. DATE CODE LABEL INSULATING BARRIER C NC .605 (15,37) SQUARE MAX. 1.194 .031 (30,33 0,79) .187 .015 (4,75 0,38) INSULATING BARRIER WILL FIT PANEL .010 (0,25) MIN. TO .218 (5,54) MAX. .150 .010 (3,81 0,25) E.I.A. DATE CODE LABEL MOUNTING SLEEVE Terminals are marked on switch. Feature Momentary Pos. Feel Dim. A Partial Part No. Feature 30-01-01-500-* 30-01-04-500-* .880 (22,35) 1.037 (26,34) Momentary Alt. Action Dim. A C Terminals are marked on switch. Partial Part No. Feature Partial Part No. NC Momentary Alt. Action 46-01-08-500-* 46-01-09-500-* NO NC 46-01-05-500-* 1.174 (29,82) 46-01-07-500-* 1.264 (32,11) C Pushbutton Switches SPST-Normally Open 30-01-01-500-* 30-01-04-500-* NO CIRCUITRY N.C. C1 N.C. N.O. C. N.C. N.O. SPST N.O. C2 SPDT - BBM N.O. DPDT BBM FRONT VIEWS AND MOUNTING .485 .010 (12,32 0,25) .687 (17,45) MAX. RECOMMENDED PANEL CUTOUT FOR SQUARE BEZEL SWITCHES .610 .004 (15,49 0,02) Sq. SINGLE .031 (0,79) MAX. RADIUS .610 .004 (15,49 0,02) Wide Slot STACKED Note: All switches fit panels up to .250 (6,35) thick. Front and back panel access required for installation. Mounting Hardware For 46-01-08-500 & 46-01-09-500 (See drawing above-mounting hardware shipped loose.) For SPST & SPDT switches One internal tooth lockwasher One knurled ring nut .640 .010 (16,26 0,25) DIA. .094 .010 (2,39 0,25) Thk. *Partial part number; complete part number by adding a dash for button color: white -01; red -03; green -04; blue -05; yellow -06 or black -07, see Ordering Information. Pushbutton Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 52 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Butt Contact Pushbutton Switches RATINGS SPECIFICATIONS Material and Finishes Rating at 115 Vac Res. 1 Amp 0.25 Amp Rating at 220 Vac Res. 0.5 Amp 0.125 Amp Circuitry SPST-N.O. (Standard); SPST-N.O. (w/Overtravel), SPST-N.O. (w/Positive Feel) SPDT, DPDT Break Before Make Life Expectancy SPST-N.O. (Standard): 1,000,000 operations SPST-N.O. (w/Positive Feel): 200,000 operations; SPST-N.O. (w/Overtravel): 500,000 operations 250,000 operations Contact Resistance 25 milliohms or less on a new switch Voltage Breakdown 1000 Vac between mutually insulated parts Insulation Resistance 1000 megohms minimum Operating Temperature -40C to +85C There is a per-button impression charge. A nominal set up charge per legend applies to orders of 1 to 99 pieces. (Non-standard legends are subject to a one time tooling charge. Contact Grayhill for more specifics.) Square Button Character and Line Limitation Grayhill Type Identification No. Character Height (Typ.) Sample Style and Sizes 4GH088 .083 (2,1) ABCDEFGHIJ 6 Char. 2 Lines TAB LOCATE 3 Char. 1 Line OFF 1GH125 .138 (3,5) ABCDEFGHIJ 5 Char. 1 Lines INDEX 3 Char. 1 Line TAB 3GH187 .207 (5,3) ABCDEF 3 Char. 1 Line OFF 2 Char. 1 Line 15 2GH250 .276 (7,0) ABCD 2 Char. 1 Line 15 N/A N/A 46-05-07-502, 46-05-09-502, 46-01-07-500, 46-01-09-500 Alternate action (Push-Push) switches provide a maintained actuated position until the button is pushed again to release. PUSH TO ACTUATE Series 46 Wiping type Series 30 All button caps can be printed in epoxy ink. Any type style or design can be used to produce the legend. If News Gothic Condensed style is used, limits can be approximated from the chart below; actual limits depend on specific legend. Part Number* UP POSITION C. & N.C. SHORTED N.O. OPEN Butt type LEGENDS ALTERNATE ACTION (PUSH-PUSH) OPERATING SEQUENCE 13/64 (5,16) Approx. Electrical Ratings Contacts Round Button Character and Line Limitation 3/32 (2,38) Approx. LOCK DOWN POSITION C. & N.O. SHORTED N.C. OPEN STANDARD OPTIONS Epoxy-sealed terminals and wire leads, see page E-35. ORDERING INFORMATION & OPERATING FEATURES Butt Contact Wiping Contact Square Bezel Round Bezel Circuitry 30-01-01-500-* 30-05-01-502-* SPST-N.O. Momentary 30-01-04-500-* 30-05-04-502-* SPST-N.O. Positive Feel & Overtravel 46-01-05-500-* 46-05-05-502-* SPDT Momentary 46-01-07-500-* 46-05-07-502-* SPDT 46-01-08-500-* 46-05-08-502-* DPDT 46-01-09-500-* 46-05-09-502-* DPDT Feature Actuating Force Overtravel ---- 10 4 oz. ---- ---- 18 4 oz. Bottoming Force .180 min. (4,57) 1.1 .25 Lbs. .210 .015 Alternate Action 1.5 .25 Lbs. (5,33 0,38) Momentary .180 min. (4,57) 1.6 .5 Lbs. .210 .015 Alternate Action 1.8 .5 Lbs. (5,33 0,38) *Partial part number; complete the part number by adding a dash for button color: white -01; red -03; green -04; blue -05; yellow -06 or black -07. Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois Total Travel .080 .015 (2,03 0,38) .156 .015 (3,96 0,38) .046 Min. ---- ---- ---- ---- ---- ---- ---- ---- Available from your local Grayhill Distributor. For prices and discounts, contact a local Sales Office, an authorized local Distributor or Grayhill. 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Pushbutton 53 Pushbutton Switches Lockwasher (Round Bezel): Steel, zinc trivalent chromate-plated Behind Panel Plate (Square Bezel): Steel, zinc trivalent chromate-plated Mounting Sleeve and Screws (46-01-08-500, 46-01-09-500 only): Steel, zinc trivalent chromate-plated. Base: Phenolic per MIL-M14, Type CFG Square Bezel: ABS (SPST, SPDT), thermoset plastic (DPDT) Mounting Nut, Bushing, and Round Bezel: Brass, tin zinc Button Cap: ABS (UL version is PPS) Shorting Bar: Series 30-Fine silver contact area Series 46-Phosphor bronze, silver-plated Terminals: Series 30-Fine silver contact area with silver-plated terminal ends Series 46-Silver contact surface with tin/silver clad terminal ends Spring: Tinned music wire Plunger: Polyphenylene sulfide (PPS) for 3001-01-500-X and 46-01-05-500-X. Nickel-plated brass for 46-01-07-500-X, 46-05-07-502-X, 4601-09-500-X and 46-05-09-502-X. Zinc trivalent chromate-plated brass for 46-01-08-500-X. Polycarbonate for all others. Operating Temperature: -40C to +85C