POWER RELAY ULTRA SMALL HIGH VOLTAGE DC RELAY FTR-J2 Series FEATURES * * * * * * * * 10A, 450VDC high-voltage switching (2 x 10A, 200VDC switching) Contact voltage drop: typical 0.1V Inrush current 150A (capacitive load) Compact size (L x W X H= 24x23.5x27mm) 2 x 1 form A tween contacts and coil Insulation distance: Clearance/creepage > 6mm Dielectric strength: 4 ,000 VAC Surge strength: 10,000 V (1.2 x 50sec) Plastic materials conform to UL94 flame class V-0 Flux proof, RTII RoHS compliant (Please see page 9 for more information) Part Numbers [Example] FTR-J2 (a) - A (b) (a) (b) (c) (d) Relay type Contact configuration Coil power Coil rated voltage (e) Contact material K (c) 012 (d) W (e) FTR-J21 A K 012 : FTR-J2 series : 2 x 1 form A : Standard sensitivity : 5....110VDC Coil rating table at page 4 W : Silver alloy Actual marking does not carry the type name: "FTR" E.g.: Ordering code: "FTR-J2AK012W", actual marking: "J2AK012W" 1 FTR-J2 Series Specifications (1/2) Item Contact Configuration data Material Resistance FTR-J2 1 form A x 2 Silver alloy Max.100m Remarks / conditions at 1A, 6VDC between contact terminals Note1 Contact rating 10A, 450VDC (resistive load) 10A, 200VDC (resistive load) Overload switching 10A, 500VDC (resistive load) 50 ops. 10A, 250VDC (resistive load) 50 ops. Max. carrying current 12A per contact When 2 contacts connected in series through a common load When each NO contact is used independently When 2 contacts connected in series through a common load When each NO contact is used independently 2 contacts connected in series through a common load is counted as 1 contact Note2 Inrush current Peak 150A per contact 2 contacts connected in series through a common load is counted as 1 contact Note2 Max. switching voltage 600VDC 300VDC Contact voltage drop (initial) Minimum switching load (reference * ) Max. 0.1V per contact 100mA 5VDC per contact When 2 contacts connected in series through a common load When each NO contact is used independently At 10A, between contact terminals Note1 2 contacts connected in series through a common load is counted as 1 contact Note2 Coil Timing data Life Rated power Operate voltage Release voltage Operating temperature range Operate Release Mechanical 530mW Maximum 70% of nominal voltage Maximum 5% of nominal voltage -40C ~ +85C Max. 15ms (without bounce) Max. 5ms (without bounce) Min. 2M operations per contact Standard single coil at 20C (Please refer to Coil Rating for 2 coils) At 20C At 20C No frost Note3 At nominal voltage, 20C, with varistor 2 contacts connected in series through a common load is counted as 1 contact Note2 Electrical Min. 10K operations per contact 2 contacts connected in series through a common load is counted as 1 contact Note2 Insulation Insulation resistance (initial) Dielectric Open strength contacts Adjacent contact Coil contacts Min. 1000M at 500VDC 1000VAC (50/60Hz), 1 minute Note2 Surge strength Coil to contacts 10000V / 1.2 x 50m standard wave Note2 1000VAC (50/60Hz), 1 minute Note1 4000VAC (50/60Hz), 1 minute Note1 2 FTR-J2 Series Specifications (2/2) Other Vibration resis- Misoperation tance Endurance Shock resistance Misoperation Endurance Dimensions / weight 10Hz ~ 55Hz ~ 10Hz single amplitude 0.75mm 10Hz ~ 55Hz ~ 10Hz single amplitude 0.75mm Min. 200m/s (11 1ms) Min. 1,000m/s (6 1ms) Coil ON/OFF, 3 axes, total 6 cycles Coil OFF, 3 axes, total 6 hours Coil ON/OFF, 3 axes, total 36 operations Coil OFF, 3 axes, total 18 operations 23.5 x 24.0 x 27.0 mm / approx. 26g Sealing Flux proof RTII Values of electrical characteristics are under 15 to 35 degC, 25 to 75%RH, air pressure 86kPa to 106kPa (JIS standard condition) unless otherwise specified. * Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels. Note 1: The specification value is applied to each contact in case 2 coils are connected in series through a common load. Note 2: The contacts connected in series are considered as an integrated contact in case 2 coils are connected in series through a common load. Note 3: There are cases where the relay does not operate when it is used at high ambient temperature. Please refer to characteristic data and apply adequate coil voltage. ! There would be a possibility that high voltage DC relay loses breaking current ability as one of failure modes. Please provide fail safeness design on the circuit. To secure safety, the relay shall not be used in exceeding its specifications including operation life, and handle the relay as a periodic maintenance component. ! Relay contact terminals have polarity. Please connect higher potential side of the load to (+). Please refer to recommended circuit layout. ! Please always use a varistor to protect the coil from back electromotive force. Use of other protection element may shorten relay life excessively. ! Varistor shall be connected in parallel to the relay coil. Please refer to recommended circuit layout. Varistor voltage shall have 3 times as high as applied coil voltage. ! Care shall be taken on the heat generated on PC board when maximum carrying current exceeds 10A. Please perform the confirmation test with actual conditions. 3 FTR-J2 Series Coil Data Standard single coil Coil code Rated Coil Voltage Coil Resistance +/-10% Must Operate Voltage* Must Release Voltage* (VDC) () (VDC) (VDC) 005 5 47 3.5 0.25 006 6 68 4.2 0.3 012 12 270 8.4 0.6 024 24 1,100 16.8 1.2 048 48 4,400 33.6 2.4 060 60 6,790 42.0 3 110 110 22,800 77.0 5.5 Rated Power (W) (10%) Approx. 0.53 2 coils in series (Connect relay coil terminal No.2 to No.3) See note 2. Coil code Rated Coil Voltage Coil Resistance +/-10% Must Operate Voltage* Must Release Voltage* (VDC) () (VDC) (VDC) 005 10 94 7.0 0.5 006 12 136 8.4 0.6 012 24 540 16.8 1.2 024 48 2,200 33.6 2.4 048 96 8,800 67.2 4.8 060 120 13,580 84 6 110 220 45,60 154 11 Rated Power (W) (10%) 1.06 2 coils in parallel (Connect relay coil terminal No.1 to No.3 and No.2 to No.4) Coil code Rated Coil Voltage Coil Resistance +/-10% Must Operate Voltage* Must Release Voltage* (VDC) () (VDC) (VDC) 005 5 23.5 3.5 0.25 006 6 34 4.2 0.3 012 12 135 8.4 0.6 024 24 550 16.8 1.2 048 48 2,200 33.6 2.4 060 60 3,395 42.0 3 110 110 11,400 77.0 5.5 Rated Power (W) (10%) 1.06 Note 1: All values in the tables are valid for 20C and zero contact current. Note 2: Nominal voltage is different from indication of part number Note 3: Please use at rated coil voltage. Please refer to characteristic data and set up adequate voltage in case of use at over voltage. * Specified operate values are valid for pulse wave voltage. Safety Standards Type UL Compliance UL 508 File No. E63615 VDE IEC/EN61810-1 Contact rating 10A, 450VDC, resistive, 10,000 cycles for series connection of each NO contact. 10A, 400VDC, resistive, 10,000 cycles for series connection of each NO contact. 10A, 200VDC, resistive, 10,000 cycles for each NO contact. 10A, 400VDC, resistive, 10,000 cycles for series connection of each NO contact. 10A, 200VDC, resistive, 10,000 cycles for each NO contact 4 FTR-J2 Series Characteristic Data (Reference) * Characteristic data is not a guaranteed value, but measured values of samples from production line. Coil temperature rise (contacts connected in series) Operating range (contacts connected in series) 70 Nominal voltage multiplying factor 2.0 Temperature rise (C) 60 50 10A 40 30 0A 20 10 0 0 0.4 0.2 0.6 0.8 Coil power (W) 1 1.2 1.4 1.6 10A 1.4 1.2 Operate voltage (hot coil) 1.0 0.8 0.6 1.6 Note: When each contact is used independently, above graph shall be read; same voltage is applied on 2 coils, coil power is sum of 2 coils, applied current 10A is 10A apply on each contact set. 0A 1.8 Operate voltage (cool coil) 0 60 50 50 Service live (x 10 operations) Service live (x 10 operations) Life curve (Each contact is used independently) 60 450VDC resistive 30 20 10 0 0 2 4 6 8 Contact current load (A) 10 12 Ambient temperature (C) Note: When each contact is used independently, above graph shall be read; same voltage is applied on 2 coils, applied current 10A is 10A apply on each contact set. Life curve (contacts connected in series in the same load) 40 10 20 30 40 50 60 70 80 90 100 200VDC resistive 40 30 20 10 0 0 2 4 6 8 10 12 Contact current load (A) 5 FTR-J2 Series Dimensions * Dimensions 24+0.3. . 27+0.3 23+0.3 0.5 16.5 (1.8) 3.3 8- pre solder 0.35 0.4 3.5 1 1 7.5 5 7.5 * Dimensions of the terminals do not include thickness of pre-solder. * Schematics (BOTTOM VIEW) 8+ 4 7 3 6 2 5+ 1 Relay contact terminals have polarity. Please connect higher potential side of the load to (+). Please always use a varistor to protect the coil from back electromotive force. Use of other protection element may shorten relay life excessively. Varistor must connect in parallel to the relay coil. Please refer to Recommended Circuit. * PC Board Mounting Hole Layout 16.50.1 3.50.1 4- 0.9 4- 1.30.1 0.1 16.5 (23.5) 50.1 0.1 7.50.1 3.50.1 (1.8) (1.75) 7.50.1 7.50.1 50.1 7.50.1 (BOTTOM VIEW) (24) ( ): Reference value Unit: mm * Tolerance of PC board mounting hole layout : 0.1 unless otherwise specified. 6 FTR-J2 Series Circuit Recommended Circuit (2 contacts connected in series under the same common load) Load circuit and input circuit (coil sides) for 10A 450VDC (2 coils connect in series) Surge protection device (Varistor) Load circuit and input circuit (coil sides) for 10A 450VDC (2 coils connect in parallel) Surge protection device (Varistor) Connect on PC board Connect on PC board Current: 10A Current: 10A 4 3 2 Load circuit 6 5(+) 1 Power supply 450VDC Nominal coil voltage 4 8 (+) 3 7 2 V V Nominal coil voltage 8 (+) 7 6 5 (+) 1 Current: 10A Power supply 450VDC Load circuit Current: 10A Load circuit contact terminals has polarities (+) and (-). Coils do not have polarity. BOTTOM VIEW Recommended Circuit (each contact is used independently) Load circuit and input circuit (coil sides) for 10A, 200VDC Load circuit and input circuit (coil sides) for 10A, 200VDC (dual circuit) 2 coils connect in series Current: 10A 4 3 V Nominal coil voltage 2 1 8 (+) 7 Load circuit Power supply 200VDC Nominal coil voltage 2 5 (+) Current:10A Power supply 200VDC Nominal coil voltage Load circuit contact terminals has polarities (+) and (-). Coils do not have polarity. ! 4 3 6 Load circuit Note 1: Note 2: Note 3: Note 4: Current:10A V Connect on PC board 1 V Surge protection device (Varistor) (dual circuit) Each coil is used independently Surge protection device (Varistor) 8 (+) 7 Load circuit Power supply 200VDC 6 5 (+) Current:10A Load circuit Power supply 200VDC BOTTOM VIEW In case 2 coils are connected in series, connect coil terminal #2 to #3 on PCB circuit. In case 2 coils are connected in parallel, connect coil terminal #1 to #3 and connect coil terminal #2 to #4 on PCB. Regarding terminal number, refer to schematics data. Please use varistor as surge protection device. If varistor will not be used, the electrical life need to be derated. Varistor surge protection device should be connect parallel to coil(s). Suitable voltage of varistor is 3 times the coil voltage. For max. contact life and correct functioning of the relay, positive polarity of load should be connected to pin 8 and pin 5. If not, damage to the relay can occur. Warning: At current loads at max. switching capacity 10A (200VDC) correct polarity is vital for the correct and safe functioning of the relay 7 FTR-J2 Series WARNING ! We highly recommend to use the circuit layouts on this datasheet to switch 10A 450VDC or 10A 200VDC. Polarity of the terminals shall be kept as specified, otherwise fire or electric shock may occur. There would be a possibility that high voltage DC relay loses breaking current ability as one of failure modes. Please provide fail safeness design on the circuit not to result in any injury or deaths or damages. To secure safety, the relay shall not be used in exceeding its specifications including operation life, and handle the relay as a periodic maintenance component. Caution ! Each coil shall be synchronized completely in case 2 coils are used separately at 10A 450VDC switching. Incomplete synchronization may shorten relay life excessively. ! Magnetic field is generated on the top surface of relay. Please consider its influence to other components. When 2 or more relays are mounted quite closely, please confirm operation before actual use. ! All values mentioned in this datasheet are provided under ideal conditions. Please perform the confirmation test before actual use. ! Reflow soldering is prohibited ! Do not use FTR-J2 relays for automotive applications. ! Do not use relays in the atmosphere with sulfide gas, chloride gas or nitric oxide. Contact resistance may increase. ! Do not use silicon or silicon-containing product or materials near relays. It may cause contact failure. 8 FTR-J2 Series GENERAL INFORMATION 1. ROHS Compliance * All relays produced by Fujitsu Components are compliant with RoHS directive 2011/65/EU including amendments. * Use of Cadmium in electrical contacts is exempted as per Annex III of the RoHS directive 2011/65/EU. * Please consider expiry date of exemption. Relays with Cadmium containing contacts are not to be used for new designs. All relays are lead-free. Please refer to Lead-Free Status Info for older date codes at: http://www.fujitsu.com/downloads/MICRO/fcai/relays/lead-free-letter.pdf Characteristic data is not guaranteed values, but measured values of samples from production line. * 2. Recommended lead free solder condition * Lead free solder plating on relay terminals is Sn-3.0Ag-0.5Cu, unless otherwise specified. This material has been verified to be compatible with PbSn assembly process. * Recommended solder for assembly: Sn-3.0Ag-0.5Cu. Flow Solder Condition: Pre-Heating: maximum 120C within 90 sec. Soldering: dip within 5 sec. at 255C 5C solder bath Relay must be cooled by air immediately after soldering Solder by Soldering Iron: Soldering Iron: Temperature: Duration: 30-60W maximum 350-360C maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity * Moisture Sensitivity Level standard is not applicable to electromechanical relays, unless otherwise indicated. 4. Tin Whiskers * Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable length whisker was found by our in house test. 9 FTR-J2 Series Fujitsu Components International Headquarter Offices Japan FUJITSU COMPONENT LIMITED Shinagawa Seaside Park Tower 19F, 12-4, Higashi-shinagawa 4-chome, Shinagawa-ku, Tokyo,140-0002, Japan Tel: (81-3) 3450-1682 Fax: (81-3) 3474-2385 Email: fcl-contact@cs.jp.fujitsu.com Web: www.fujitsu.com/jp/fcl/ Asia Pacific FUJITSU COMPONENTS ASIA, LTD. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components North and South America FUJITSU COMPONENTS AMERICA, INC 2290 North First Street, Suite 212 San Jose, CA 95131, USA Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: components@us.fujitsu.com Web: us.fujitsu.com/components China FUJITSU ELECTRONIC COMPONENTS (SHANGHAI) CO., LTD. Unit 4306, InterContinental Center 100 Yu Tong Road, Shanghai 200070, China Tel: (86-21) 3253 0998 Fax: (86-21) 3253 0997 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components Europe FUJITSU COMPONENTS EUROPE B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: www.fujitsu.com/uk/components Hong Kong FUJITSU COMPONENTS HONG KONG CO., LTD Unit 506, Inter-Continental Plaza No.94 Granville Road, Tsim Sha Tsui, Kowloon, Hong Kong Tel: (852) 2881-8495 Tex: (852) 2894-9512 Email: fcal@sg.fujitsu.com Web: www.fujitsu.com/sg/products/devices/components/ Korea FUJITSU COMPONENTS KOREA LIMITED Alpha Tower #403, 645 Sampyeong-dong, Bundang-gu, Seongnam-si, Gyeonggi-do, 13524 Korea Tel: (82) 31-708-7108 Fax: (82) 31-709-7108 Email: fcal@sg.fujitsu.com www.fujitsu.com/sg/products/devices/components/ (c)2018 Fujitsu Components Europe B.V. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. The contents, data and information in this datasheet are provided by Fujitsu Component Ltd. as a service only to its user and only for general information purposes. The use of the contents, data and information provided in this datasheet is at the users' own risk. Fujitsu has assembled this datasheet with care and will endeavor to keep the contents, data and information correct, accurate, comprehensive, complete and up to date. Fujitsu Components Europe B.V. and affiliated companies do however not accept any responsibility or liability on their behalf, nor on behalf of its employees, for any loss or damage, direct, indirect or consequential, with respect to this datasheet, its contents, data, and information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Nor do Fujitsu Components Europe B.V. and affiliated companies accept on their behalf, nor on behalf of its employees, any responsibility or liability for any representation or warrant of any kind, express or implied, including warranties of any kind for merchantability or fitness for particular use, with respect to these datasheets, its contents, data, information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Rev. March 16, 2018 10