Application Note AN-SS3 SGDR600P1: 6 A JFET Gate Driver Reference Design & Demoboard Optimized for high-speed hard switching Table of Contents Slide 1. 2. 3. 4. 5. 6. 7. 8. 9. AN-SS3 Rev 3 Features and Specifications................................3 Functional Description.......................................4 Switching Test Circuit........................................ 5 Typical Waveforms.............................................6 Detailed Driver Schematic...................................7 Bill of Materials................................................. 8 PCB Layers.......................................................9 Application Recommendations..........................10 Modification Instructions................................. .13 2 November 2011 Features and Specifications Overview: This 6 A gate driver reference design is optimized for driving SemiSouth's SJEP120R063 & SJEP120R050 vertical JFETs. Incorporating an opto isolator front end, this design enables fast turn-on and turn-off in "Isolated Bridge" topologies while maintaining low conduction losses. NOTE: With a few resistor value changes, this driver can easily be modified to also drive the 100 m and depletion mode devices (See page 13-16 for modification instructions). Features: Applications: * Dual Drive - switching & conduction * Hard Switched Bridge Topologies * Peak Gate Current +6/-3 A * Solar Inverters * Very Fast Switching up to 250 kHz * IT/Telecom Power Supplies * Opto Isolation 3750 VAC * Medical and Laser Power Supplies * 15 V to 6 V DCDC for lowered gate power * Recommended for the following JFETs * Low BOM Cost SJEP120R063 Eon + Eoff: 225 J SJEP120R050 Eon + Eoff: 237 J Gate Drive Specifications: Max Gate Voltage Output Maximum Ratings: +15 V / -15 V External Power Supplies +15 V and -15 V Peak Gate Current +6/-3 A Power Supply Currents +300 mA and -75 mA Propagation Delay on/off 130 ns On-State Gate Current 140 mA (50% D.C.) Rise and Fall times < 20 ns Isolation voltage 3750 V (for 1 min) Duty Cycle Range 0 to 100% On-State Gate Current AN-SS3 Rev 3 Operating Temp Range -0 C to +85 C 140 mA (adjustable) 3 November 2011 Functional Description 100 ns 140 mA Opto Coupler: This reference design uses the Toshiba TLP715F high speed opto coupler enabling fast switching speeds while allowing layout spacing to meet safety isolation requirements. 509 Gate Driver: The IXYS IXDD509 high-speed Driver is used to provide a high-current turn-on and turn-off gate pulse through RG(on/off) for fast switching and low switching losses. NOTE: IXDD509 has since been discontinued by IXYS and replaced with the IXDD609 sold by Clare Electronics. The IXDD609 is not available as a DFN6 and so layout modifications will be necessary to accommodate a new footprint for the Clare replacement part. Q1 Conduction Driver: Q1 is a small PNP transistor used to provide the ON-state gate current of 140 mA to maintain a low RDS(on) during the conduction period. 15 V to 6 V DCDC: This step-down (80% eff) DCDC converter IC is used as the power source for Q1 and enables a reduction in gate power loss during the conduction period. (optional). Timing Logic: The logic / timing circuit generates the required timing signal for the IXDD509 gate Driver and Q1. The timing is set to achieve a 100 ns turn on high I pulse and then maintain the 140 mA conduction pulse. AN-SS3 Rev 3 4 November 2011 Switching Test Circuit Comments: 1. It is recommended to use a snubber (4.7 nF and 11 ) across the DC Bus in the event there is ringing in the power circuit. 2. It is recommended to use a 3.3 nF capacitor connected tight across the gate-source terminals of Q1 and Q2 for added noise immunity in the bridge configuration. AN-SS3 Rev 3 5 November 2011 Typical Switching Waveforms for SJEP120R063 JFET VDS = VDS = 600 V IL = 25 A IL = Eon + Eoff = 225 J AN-SS3 Rev 3 6 November 2011 Detailed Driver Schematic Comments: 1. 2. A four-layer board is recommended with one layer dedicated to the ground plane to reduce inductance. The bypass capacitors should be placed very close to the IXYS 509 gate driver IC. AN-SS3 Rev 3 7 November 2011 Bill of Materials AN-SS3 Rev 3 8 November 2011 PCB Layers TOP LAYER BOTTOM LAYER INNER LAYER 1 INNER LAYER 2 NOTE: IXDD509 has been discontinued by IXYS and replaced with the IXDD609 sold by Clare Electronics. Clare did not release a replacement in the DFN6 package as used in this design. Gerbers available upon request; however, layout modifications would be necessary to accommodate a new footprint for the Clare replacement part. AN-SS3 Rev 3 9 November 2011 Application Recommendations External +15 V and -15 V power supplies -The required power supplies must be sufficiently isolated from any source voltage that is accessible to human touch. This isolation requirement will depend upon the bus voltage used and the requirements set by the applicable regulatory agency. Here are some additional considerations: Minimize the lead length between the output of these isolated power supplies and the input to the gate drive circuit The voltage differential between the +15 V and -15 V must not exceed 30 V in order to protect the driver IC. The -15 V must be constrained to be between -15V and -8V in order to ensure the 5 V regulator for the logic and opto coupler has enough head room. If two gate driver circuits are used in a half-bridge configuration, the stray capacitance between the two sets of isolated outputs must be very low (<10 pF). Bench-top power supplies should not be used. If a switching power supply is used to generate the supplies for both the upper and lower JFETs, the transformer should be segment-wound to minimize the stray capacitance. Adjusting the gate current for RDS(ON) during conduction - The gate current required by the JFET during its ON state is set by the resistor R5 in the schematic of page 6. In this reference design, the value of R5 was set for a gate current of 140 mA which is the recommendation for the SJEP120R063 and SJEP120R050 JFETs to maintain a low RDS(ON) over temperature while keeping the gate power loss to a reasonably low level. If a different JFET is being used, the value of R5 can be adjusted to reach the desired gate current. The designer should refer to the JFET data sheet for picking the proper gate current. AN-SS3 Rev 3 10 November 2011 Application Recommendations EMI issues and adjusting turn-on and turn-off switching speeds - The turn-on and turn-off speeds are set by R7 in the schematic on page 6, where the default value is for minimum switching energies for the SJEP120R063 and SJEP120R050. If this default switching results in excessive EMI, R7 can be increased from 1 to the 3 - 5 range to slow down the switching speeds. Techniques for reducing gate ringing - Excessive ringing on the gate voltage waveform can be caused by the leakage inductance in either the main power circuit and/or in the gate circuit itself. Hence, the loop area composed of the JFET + freewheel diode + bus caps must be minimized and the physical distance from the gate driver to the JFET must be minimized. The use of a ferrite bead can also significantly reduce the ringing at the expense of slower turn on. Recommendation for using a snubber across the DC Bus - Further reductions in ringing can sometimes be achieved by the addition of a low power series R-C snubber circuit, as shown in the test circuit of page 5 Eliminating shoot-through in bridge configurations - In bridge configurations, the act of turning on one of the JFETs often results in the a corresponding miller effect "glitch" on the gate of the other JFET such that it can be transiently turned on, resulting in excessive switching losses in both devices. Due to the very fast switching capability of the JFET, this reference design requires a -15 V power supply to suppress this phenomenon. To add more safety margin, a small (1 - 5 nF) capacitor placed across each JFET's gate & source can be used. AN-SS3 Rev 3 11 November 2011 Application Recommendations Turn on pulse timing circuit and adjustments - The logic / timing circuit (shown in the block diagram of page 4) generates the required high current pulse with a duration of approx. 100 ns (long enough for the turn-on transient). Changing C7 will adjust the duration of this pulse. Cooling of the driver board - The heat dissipated by the board will become significant when: 1. The JFET's duty cycle is closer to 100 %. 2. The power supplies are at or near their max rated +/- 15 V values. 3. The PWM frequency is higher than 25 kHz. When one or more of the above conditions is met, care must be taken to ensure that none of the components on the PCB have surface temperatures in excess of 100 oC. Options to improve cooling include reducing the ambient temperature in the vicinity of the driver board, increasing airflow, and sinking some of the heat from the board by soldering the board's mounting pins to a suitable copper plane of another PCB. Other layout recommendations - Because of the relatively high amplitude gate currents involved, it is essential that the decoupling capacitors around the gate driver IC be in very close proximity to it. A 4 layer board is recommended where one layer is dedicated to the 0 volt ground plane. The gate driver IC and related gate resistors should be located to within 1 cm of the JFET gate and source pins. For the opto coupler, proper layout line spacing should be followed according to the specific regulatory agency and certification for safety isolation strike and creep. Additional information on the JFET and recommendations are in available in the SemiSouth White Paper WP-SS2 and "how to use" Applications Note AN-SS1 which can be found on the SemiSouth web site AN-SS3 Rev 3 12 November 2011 Modification Instructions Since the gate driver requirements of both the enhancement-mode and depletion-mode devices are similar, the SGDR600P1 can also be modified to drive the SJEP120R100, SJDP120R085, and the SJDP120R045. The modification for the depletion-mode devices included in this document will only allow for driving the gate at VGS = 0V during the conduction phase. A VGS = +2 V drive option is not yet available as a modification to the existing SGDR600P1. Below is a summary of the required modifications necessary for driving other enhancement-mode and depletion-mode devices using the SGDR600P1 demoboard. Required modification for driving other enhancement-mode SiC JFETs: 1. Value change of resistor R5 to adjust the on-state gate current. 2. Value change of resistor R7 to optimally dampen any feedback of power circuit oscillations. This resistor also adjusts the turn-on and turn-off speeds. Required modification for driving depletion-mode SiC JFETs: 1. Removal of resistor R5 to disconnect the second driver stage as on-state current is unnecessary during conduction. 2. Value change of resistor R7 to optimally dampen any feedback of power circuit oscillations. This resistor also adjusts the turn-on and turn-off speeds. 3. Addition of a pull-down resistor connected across the gate and source output pins of the PCB such that the gate will be held at VGS = 0 V during the conduction period. 4. The +15 V supply can be decreased to +10 V if desired. AN-SS3 Rev 3 13 November 2011 Modifications for Driving SJEP120R100 BOM Change 2 1 AN-SS3 Rev 3 14 November 2011 Modifications for Driving SJDP120R085 BOM Change 2 1 3 Modifications numbered to the left 4 AN-SS3 Rev 3 15 November 2011 Modifications for Driving SJDP120R045 BOM Change 1 3 Modifications numbered to the left 4 AN-SS3 Rev 3 16 November 2011