tye /fectronics/ ANP Product Specification ( $i ) Economy Power (EP) Connector 108-5609 Economy Power(EP) 1% 7 & 22JUL'04 =Rev.G 1. BARE 1 Scope: 1.1 AS 1.1 Contents AMIE, Economy Power(EP)I%*7 3 OM te ee. BRAK, MARILODBAFERMELTUS. HARms cHSSHR 1 OGY CHS, 2. FER A RU FREACEMEPCMETSMAACKUT, *& MEAO-BREBRKITS. H-DRRCBRRAORC F-BPECLRG, BURMERelLTBAtSec t, F-RRGLBERBAOBCF-BRPECLH it, BAMEBKLCTHATSCe, 2.1 AMP SiH A. 109-5000 sai tik Mae HF B. 114-5253 ER ADEA Bett Economy Power(EP) I 27h EGR Cc. 501-5290, 501-5444 : BER 2.2 RE RRH A. MIL-STD-202 SfSBRMRORRAE This specification covers the requirements for product performance, test methods and quality assurance provisions of Economy Power(EP) connector. Applicable product description and part numbers are as shown in Appendix 1. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. AMP Specifications : A. 109-5000 :Test Specification, General Requirements for Test Methods. B. 114-5253 :Application Specification, Conditions of Economy Power(EP) contacts. C. 501-5290,501-5444:Qualification Test Report 2.2. Commercial Standards and Specifications : A. MIL-STD-202 SHIA TLPbALIA FY SRASH (7213-8535 Net EE AA 3-5-2 ) 1 of 25 Tyco Electronics AMP K.K, (3-5-3 Hisamoto Takatsu-ku Kawasaki, 213-8535) CONPOMRORBERH, SEASAVEDE< LEW. This document is subject to change. Call local AMP for the latest revision. Copyright 2000 by Tyco Electronics AMP K.K. All rights reserved. * > RPM Trademark Released Per EC FJ00-0259-04tyco [Electronics / Anap Economy Power(EP) Connector Economy Power(EP)I*%7 & 108-5609 3. M eH 3. Requirements : 3.1 Rate fe 3.1. Design and Construction : HAtB4 SRR CMEE HLH. Mie. ye Product shall be of the design, construction and physical dimensions specified on the applicable TREE 2 TRBENTWS CE, product drawing. 3.2 3.2 Materials : A UtRFSRONWOVATh A. Receptacle Contact: (ER S47) 1} Pre-Tin Phosphor Bronze Type(Tin PL 0.8m HIEBWA % . min.) OD PERV ARMS 1 7(F FH > E08 Il) Pre-Tin Brass Type(Tin PL 0.8m min.) OQtFdor=EARARIT(FFHFE08y me +) B. POYANDTYA B. Plug Housing : 6/64 L>(UL94V-0) 6/6 Nylon (UL94V-0) CG. AvYHP RYT C. Header Assembly : . aes Header Housing{1 Pos) AVERA-NIPY F(R) 6/64 OD (UL94V-0) 6/6 Nylon(UL94V-0) Header Housing(2 Pos - 11Pos) AY STHNOP YO (2hea ~ 1198) PBT (Glass Filled, UL94V-0) PBT ( A> ARIL,ULO4V-0 ) Post Contact RAKIYSADR Tin Plated Brass RAT FHIE (FFTHPE 0.8p mL) (Tin PL 0.8p m min.) 2 of 25 Rev.Gtyca | Electronics / AIM Economy Power(EP) Connector Economy Power(EP) #7 x 108-5609 33 EF 3.3 Ratings : A. Voltage Rating :250 VAC,DC A. JERBE: 250VAC,DC B. Current Rating :8A Max een oer Fig. 1 oR Refer to Fig. 1 for maximum allowable current to be applied. C. @ARERMH: -25C~ 105C (ELRED EPRIS, SABRC KUEVSBRBLAGE C. Temperature Rating : -25C to 105C #b) (Inciude temperature rising by energized current) D. ATU hati: ME 1.6mm D. Applicable P.C.B : Thicness 1.6 mmDiameter of RE 165 +01 mm( KY ML) 1.60 +01 mm(/t> FMT) a *L47Th : Fig 8#R mm AEB (A) Wire Size Maximum Allowable Current Bev (x AWG# | AWG#2 | AWG# 18 0 22 1 8 6 5 2 7.5 6 5 3 7 5 4 4 6 5 4 3.96mmE + 5 5 4 3.96mm Pitch 6 6 5 4 7 6 5 4 8 5 4 3 9 5 4 3 10 5 4 3 11 5 4 3 2 7 6 5 7.92mmE F 3 7 6 5 7.92mm Pitch 4 6 5 4 5 6 5 4 Fig. 1 Thru Hole For Tine : 1.65 ol mm(Drilled Hole) 1.60 ol mm(Punched Hole) * LAYOUT: SEE Fig. 8 Rev. G 3 of 25tycao [Electronics / aAnmnip Economy Power(EP) Connector Economy Power(EP)I*%7 & 108-5609 3.4 HERRERA CHRR DE 3.4 Performance Requirements and Test Witt Fig. 2 CHESHAM, BMY, ROR Descriptions : RHEE CERT SAS MAENTUSCE. The product shall be designed to meet the electrical, ASS HAI MES NEWRY SF CTHNS ce, mechanical and environmental performance requirements specified in Fig. 2. All tests shall be performed in the room temperature, unless otherwise specified. 4 of 25 Rov GEconomy Power(EP) Connector tyca | Electronics | AMIN Economy Power(EP) 1% 7 & 108-5609 3.5 HRORRHCRRD LORY 3.5 Test Requirements and Procedures Summary 7B at 7A A Rm % mm & BF Para. Test ltems Requirements Procedures 3.5.1 | Minow SmMBBMCAMP RAHA | FROCK, DROS OMRERBEEL 14-5253N0ERRHCSRL | THSERATS. TWScCe, Examination of Product Meets requirements of preduct | Visual inspection drawing and AMP Specification | No physical damage 114-5253 2a # 6 Electrical Requirements 3.5.2 | @AIEn 10mOQ ELE (#088) ADDY TI CMAURNKREALEIYS (Q-LAIb) 20 mQ EAR SHH) TREMRBE20 mV EE, Bes BS it10 mA REORHECHETS. Fig.6# i. AMP#84% 109-5311-1 Termination Resistance 10m0Q Max. (Initial) Subject mated contacts assembled in (Low Level) 20 mQ Max. (Final) housing to 20 mV Max open circuit at 10 mA. Fig. 6. AMP Spec. 109-5311-1 3.5.3 | WBE WHRS, FIVVAA-N | 15kVAC 19 1AM... SAFEWCE, 1.OKVAC 1531 ANM1...46H8 J-7SR 5mA WE DAI SRES RROY S97 KA CHE. iM. HC DUTHORVSARBENY SIbKA CHES Fig. 9-8 AMP#i# 109-5301 Dielectric withstanding No creeping discharge nor 1.5 kVAC for 1 minute. ... Initial Voltage flashover shall occur. 1.0 KVAC for 1 minute....Final Current leakage : 5 mA Max. Test between adjacent circuits of mated . But concerning to 1 pos measure between housing surface and contact. Fig.9 AMP Spec. 109-5301 Fig.2 (i< ) Fig.2(CONT.) Rev. G 5 of 25tyco [Electronics / Anap Economy Power(EP) Connector Economy Power(EP) #9 & 108-5609 7a 8 mena mR nm RR Bb & Para. Test ltems Requirements Procedures 3.5.4 | seein 1000 MQ bb (40H) 500 VDC Ala. 500MO bt (aH) A*ISRESH ' RROY S97 KA CHE. iM. HC OWUTHOAROSARHE DY SIbKA CHES Fig. 9-8 AMP#i# 109-5302 Insulation Resistance 1000 MO Min. (Initial) Impressed voltage 500 V DC. 500 MO Min. (Final) Test between adjacent circuits of mated . But concerning to 1 pos measure between housing surface and contact. Fig.9 AMP Spec. 109-5302 3.55 | BELF MERCGEHBSREBSLT, | BBCKOBRELAEHETScCe, BEES 30 C WE Fig.1,5,6 #58 AMP#i# 109-5310 Temperature Rising 30C Max. under loaded Measure temperature rising by energized specified current or rating current. current. Fig. 1,5,6 AMP Spec. 109-5310 mm HH tt f Mechanical Requirements 3.5.6 Binet (A SRE | FRELADY SOL ERRACAEL, mm? | AWG | Niko t | DMIRASSRCOMAS. MRE Gis ae 0.31 | #22 44.1(4.5) 100 mm/s 0.51 | #20 63.7(6.5) | AMPS 109-5205 0.76 | #18 78.4(8.0) Wire Size Crimp Tensil | Apply an axial pull-off load to crimped wire mm? | AWG | N(kgf) Min. | of contact secured on the tester, Crimp Tensile Strength 0.31 22 44.1(4.5) Operation Speed : 100 mm/min. 0.51 | 20 63.7(6.5) | AMP Spec. 109-5205 0.76 18 78.4(8.0) 3.5.7 | BAKRED 29.4N(3.0kgf) BLE BAR OREAZHE {8 L-,1P0)&14.7N(1.5kgf} FRCP : 100 mm/sy be Post Retention Force 29.4N(3.0kgf) Min. Measure post retention force. 14.7N(1.5kgf) Min: (1P Only) Operation Speed : 100 mm/min. Fig.2 (#< } Fig.2(CONT.) 6 of 25 Rev. Gtyca | Electronics / AIM Economy Power(EP) Connector Economy Power(EP) 1% 7 108-5609 7a A men A a a m Be Fb &# Para. Test ltems Requirements Procedures 3.58 | IY aohREA 29.4N(3.0kgf} RAE IVY AT RNKASMAMCMAScCe, PRYEIEEE : 100 mnt Contact Retention Force | 29.4N(3.0kgf)Min Apply an axial pull-off load to crimped wire. Operation Speed : 100 mm/min. 3.59 | IY a7 hea 6.9N (700g) BLE IVAIVRENDYUVICRATOCE 1aVY a7 bs FoASHETSCEL,. Contact Insertion Force 6.9N(700g) Max. Measure the force required to insert per contact contact into housing. 3.5.10 | DRI RRA DEARU RSE R PRAETEE 100 mm/s 1% :98N (1.0kgf) RE | PACBETSAGHE 2% :19.6N (2.0kgf) REF | (AL, ADYY TOY OAR RUT 34 :29.4N (3.0kof) RF | HE 44% :39.2N (4.0kof) RR | AMP #4 109-5206 5 :44.1N (4.5kgf) BE 6H :53.9N (5.5kgf) LE 7% :58.8N (6.0kgf) DAE 8% :68.6N (7.0kgf) AF QM :73.5N (7.5kgf) AF 10% :78.4N (8.0kof) BE 114% :88.2N (9.0kgf) AAR Connector Mating Force 1 Pos 10 Pos 11 Pos 2 Pos.: 3 Pos.: 4 Pos.: 5 Pos.: 6 Pos.: 7 Pos.: 8 Pos.: 9 Pos:: :9.8N 19.6 N 29.4 N 39.2 N 44.1N 53.9 N 58.8 N 68.6 N 73.5 N 78.4N 188.2 N Initial & After 50 Cycles (1.0 kgf)Max. (2.0 kgfMax. ( 3.0 kgf)Max. ( 4.0 kgfMax. ( 4.5 kgf)Max. (5.5 kgf)Max. (6.0 kgf)Max. ( 7.0 kgf)Max. (7.5 kgfMax. (8.0 kgf)Max. (9.0 kgf)Max. Operation Speed : 100 mm/min. Measure the force required to mate connectors without Housing Lock. AMP Spec. 109-5206 Fig.2 ( #< ) Fig. 2 (CONT.) Rev. G 7 of 25tyco [Electronics / Anap Economy Power(EP) Connector Economy Power(EP) 1% 7 & 108-5609 7a A mie A mM m 8 FF & Para. Test ltems Requirements Procedures 3.5.11 ARF SRD 1 2 & 3 & 4 5 & 6 & 7 & 8 & 9 & 7 1.96 N( 0.2 kgf) bk 13.92 N( 0.4 kgf)4 :5.88 N( 0.6 kgf)4 7.84 N( 0.8 kg AE :9.80 N( 1.0 kgf 12.7 N(1.3 kg hE 15.7 N( 1.6 kgf) Bk 18.6 N( 1.9 kgf) bk 21.6 N( 2.2 kgf hb 10 HE :24.5 N( 2.5 kghPhb 11 : 1m 2 3 4 5 & 6 & 7 & 8 9 10 & : 11: 26.5 N( 2.7 kg hb FPHKSOR :0.98 N(0.1 kgf)J24F 1.98 N( 0.2 kgf)4E 2.94 N(0.3 kgf AE 13.92 N( 0.4 kgf)4 4.90 NC 0.5 kgf AE :6.86 N( 0.7 kgf)4E 8.82 N(0.9 kg AE 10.8 N(1.1 kgf bE 12.7 N( 1.3 kgf) Bh 14.7 N(1.5 kg Dik 16.7 N(1.7 kg PLE ERE 100 mm/s AKCESSACHE AL, AVYYIOY TARY RYT HE AMP #4 6109-5206 Fig. 2 ( #i< ) Fig. 2 (CONT.) 8 of 25 Rev. Gtyca | Electronics / AIM Economy Power(EP) Connector Economy Power(EP) 1% 7 & 108-5609 aA meee A mM i m SB Fk Para. Test ltems Requirements Procedures 3.5.11 Connector Unmating Force 1 Pos:: 2 Pos.: 3 Pos.: 4 Pos.: 5 Pos.: 6 Pos:: 7 Pos.: 8 Pos.: 9 Pos.: 10 Pos:: 11 Pos:.: 1 Pos:: 2 Pos.: 3 Pos.: 4 Pos.: 5 Pos.: 6 Pos:: 7 Pos.: 8 Pos.: 9 Pos.: 10 Pos:.: 11 Pos.: Initial 1.96 N( 0.2 kgf)Min 3.92 N 0.4 kgf)Min. 5.88 N 0.6 kqf)Min. 7.84 N 0.8 kgf)Min. 9.80 N( 1.0 kgf)Min. 12.7 N( 1.3 kgf)Min. 15.7 N( 1.6 kgf)Min. 18.6 N( 1.9 kgf)Min. 21.6 N( 2.2 kgf)Min. 24.5 N( 2.5 kgf)Min. 26.5 N 2.7 kgfMin. After 50Cycles 0.98 N 0.1 kgf)Min 1.96 N( 0.2 kgf)Min. 2.94 N( 0.3 kgf)Min. 3.92 N( 0.4 kgf)Min. 4.90 N( 0.5 kgf)Min. 6.86 N( 0.7 kgf)Min. 8.82 N( 0.9 kgf)Min. 10.8 N( 1.1 kgf)Min. 12.7 N( 1.3 kgf)Min. 14.7 N( 1.5 kgf)Min. 16.7 N( 1.7 kgf)Min. Operation Speed : 100 mm/min. Measure the force required to unmate connectors without Housing Lock. AMP Spec. 109-5206 3.5.12 mAtE (Rt) 1 L FIR) 20 mQO a2) RAR 50 A AMP ## 109-5213 Durability (Repeated Mate / Unmating) 20 mQ Max. (Final) No. of Cycles : 50 cycles. AMP Spec. 109-5213 Fig.2 ( #8< ) Fig. 2 (CONT.) Rev. G 9 of 25tyco [Electronics / Anap Economy Power(EP) Connector PHRRBBEVRUCE, mee 20m WE Economy Power(EP) 1% 7 & 108-5609 7a A men A a a m Bm FD Para. Test ltems Requirements Procedures 3.5.13 | dee REP 1 psec. COLOTE | RELADACAE 152mm ORT, (1) MBBEECAWVCE, 10-55-10 Hz KB 1 +4 7ILOHST 20mQ EE (838) CT SHIRGBEERITS=EHA MMC 2 RMS ISABCE, 100 mA 435%, AMP #4 6109-5201 BED : Fig.7 Vibration No electrical discontinuity Subject mated connectors to 10-55-10 Hz (Low Frequency) greater than 1 p sec. shall traversed in 1 minute at 1.52 mm occur. amplitude 20 mO Max. (Final) 2 hours each of 3 mutually perpendicular planes. 100 mA applied. AMP Spec. 109-5201 Mounting : Fig. 7 3.5.14 | oe MRC KH psec CLAS | MMB +: 490 ms?(50G) GENLARH : {HIER i : 11 msec. HEBEZEIG : 11.3 m/s MEER: X, Y,7 REFAOCS3 A 3%, Git 18 A AMP #8## 109-5208 2A BED : Fig.7 Physical Shock No electrical discontinuity Accelerated Velocity : greater than 1 p sec. 490 mis (50G) shall occur. Final 20 mQ Max. Waveform : Haif sine curve Duration : 11 m sec. Velocity Change: 11.3 m/s Number of Drops : 3 drops each to normal and reversed directions of X, Y and 7 axes, totally 18 drops. AMP Spec. 109-5208 Condition A Mounting : Fig. 7 Fig.2 ( #< ) Fig.2 (CONT.) 10 of 25 Rev. Gtyca | Electronics / AIM Economy Power(EP) Connector Economy Power(EP) 1% 7 108-5609 7B at 7A A Rm % m RR DF &k Para. Test ltems Requirements Procedures 3.5.15 | SATE 95% AFenTUNSCE, SAME: 230 + 5C GARBER 3405 @ GAT7IYIA : FILA P 100 AMP ## 109-5203 Solderability Wet Solder Coverage : Solder Temperature : 230 + 5 C 95 % Min. Immersion Duration : 3 + 0.5 seconds Flux Alpha 100 AMP Spec. 109-5203 3.5.16 | DROS - OY Me | 1.2 214.7N1.5kq)f DE | DAO SOOY CMBREHE 3~11#8 : 49.0N(5.0kgf) BAL | SRHFIREE 100 mm/t Connector Locking 1,2Pos :14.7N (1.5kgf) Min. Measure connector locking strength. Strength 3-11Po0s :49.0N (5.0kgf) Min. Operation Speed : 100 mm/min. 3.5.17 | IY SROKRAA 9.8N (1.0kgf}) BAF PAE: 100 mma AMP ##% 109-5206 Contact Mating Force 9.8N (1.0kgf) Max. Operation Speed : 100 mm/min. AMP Spec. 109-5206 3.5.18 | DY a7hSlkA aH PAE: 100 mma 1.96N (0.2kgf) BAF AMP ##% 109-5206 FROME 0.98N (0.1kgf) BLE Contact Unmating Force | Initial Operation Speed : 100 mm/min. 1.96N (0.2kgf) Min. AMP Spec. 109-5206 After 50 Cycle 0.98N (0.1kgf) Min. Fig. 2 (t< ) Fig. 2 (CONT.) Rev. G 11 of 25tyco [Electronics / Anap Economy Power(EP) Connector Economy Power(EP) 1% 7 & 108-5609 7a A men A a a m Bm FD Para. Test ltems Requirements Procedures mH A tt FB Environmental Requirements 3.5.19 | WZEtE 20mQ ELF (4h) RELEDAVRE - 2023CC OSHS STCL, AMP #4#i = 109-5108-3 Resistance to Cold 20 m Max. (Final) Mated connector - 3043C, 96 hours AMP Spec. 109-5108-3 3.5.20 | Rae 20m0 ELF (i) RMELRIRISE - 56C /30 at, 85C /30 OnE 1 AIELLO HH OILTS. AMP ##i 109-5103 tH A Thermal Shock 20 m Max. (Final) Mated connector - 55C / 30 min., 85C / 30 min. Making this a cycle, repeat 25 cycles. AMP Spec. 109-5103 Condition A 3.5.21 | ACER KR) MseHE500 MO BE eR) | RELANDADSS4022C, MAHA20 MO EE (ARR) | 90~95% RHC 240RMe StCe, MSE: HHRE, FH y 23 | AMP $i 109-5105-1 RHA A-NSBABVCEL, Humidity-Temperature Insulation resistance (final) Mated connector, 500 MQ Min. 4042C,90 ~ 95 % R. H. 240hours Termination resistance AMP Spec. 109-5105-1 Condition A 20mQ Max. (Final) Directric withstanding Voltage: No creeping discharge nor flashover shall occor. Fig. 2 (#<) Fig. 2 (CONT.) 12 of 25 Rev. Gtyca | Electronics / AIM Economy Power(EP) Connector Economy Power(EP) 1% 7 & 108-5609 aA meee A mM i m R FF Para. Test ltems Requirements Procedures 3.5.22 Ha 7k ES 20 mQO a2) MELADARIRE 5% Oi KCB 48s Stcek, AMP #84 4109-5101 #4fA Salt Spray 20 mQ Max. (Final) Subject mated connectors to 5% salt concentration for 48hours : AMP Spec. 109-5101 Condition A 3.5.23 SARE ake aR MEER etl oN FUYhERCRVUANTHRETS. GABE 26045C GARB t E5205 AMP #84 109-5204 ZRtA Resistance to Soldering Heat occur. No physical damege shall Test connector on PCB. Solder Temerature : 260+5C Immersion Duration : 5+0.5 sec. AMP Spec. 109-5204 Condition A 3.5.24 LAKH 20 mQO DAE A) RELAIRGSE HeSHAA 3t1ppm, 40t2CCO6H Me STCL, H2S 20 mQ Max. (Final) Mated connector HS Gas : 341ppm, 40+2C, 96hours 3.5.25 mE Aa (HR) 20 mQ DAE GS) ME LELIRVSRE 8SCki, 20RmMeStce, AMP #i# 109-5104 ZRH A Temperature Life (Heat Aging) 20 mQO Max. (Final) Mated connector 85 C, Duration : 250 hours AMP Spec. 109-5104 Condition A 3.5.28 WPY ELT t 20 mQ DAE GS) RMELEIDRISEFLT-ABICANS 3% PF YELP RB RED MUOBASCA h, COSRSPC7TREAEITS IY SF hHB1123711COABAT Be Resistance to Ammonia 20 mQ Max. (Final) Mated Connector released to 3 % ammonia solution 25 ml /| desiccator for 7 hours Applicable to only contact P/N 1123721-1 Fig. 2 (48 4)) Fig. 2 (End) Rev. G 13 of 25tyco [Electronics / Anap Economy Power(EP) Connector Economy Power(EP)I*%7 & 108-5609 2, Rin mERRO ae 2. Product Qualification Test Sequence BMRA RRORRRE #2iH (O-LAM) zB aE DA? SHAD DRA SARA D227 30 OR IY 87 be IY RO bh DV So hAD IY 87 b eR EMSs ae WAT (HEHE LiF) er tA Cet eae EES @FV tlre * Deo b HHH 123721- COcMATS. Test Examination 4 5 Examination of Product : : : 1 [13 Termination Resistance Insulation Resistance T Vibration Shock Connector Connector Connector Contact Insertion Force Contact Retention Force Contact Force Contact Force Tensile Durability Force Force Resistance to Thermal Shock Salt Gas Ti Life Resistance to Cold Resistance to Ammonia * Applicable to only contact P/N 1123721-1 6 14 BRB IL7 Test 7 $ $ BMBF Test 47] 4,7 |) 15 2,46) 2.6 | 24 Fig .3 (#<)/ Fig. 3 (Cont) (a) HAORFARROGF ERT. (Numbers indicate sequence in which the tests are performed. 10 | 11 | 12 | 13 4a4[i4a[i4] 14 26 | 25] 25] 25 ja | 15 | 16 | 47 15 | 13 | 1.3 | 1.3 24 14 of 25 Rev. GEconomy Power(EP) Connector tyca | Electronics | AMIN Economy Power(EP) 1% 7 & 108-5609 2. RRBERRORRT 2. Product Qualification Test Sequence BEA HROMMAE Heath (O-LAIL) mar EELS IVR DY RRA DVR? RAD DY 87 baka At (RHEL) RA LRRD GAZ Bx ( ERKS GA CMTE aR aaKne HbA @PVELTt * O-a7 hee A Test Examination Examination of Product Termination Resistance Dielectric Insulation Resistance Vibration Shock Contact Insertion Force Contact Retention Force Contact Force Contact Force Tensile Durability Post Retention Force T. Resistance to Thermal Shock Salt Hes Resistance to Ammonia Bt }L7 Test 24 | 25 | 26 MBF Test * Applicable to only contact P/N 1 Fig. 3 (88+) ) / Fig. 3 (End) 27 (a) HAORSSHRO WERT. (Numbers indicate sequence in which the tests are performed. Rev. G 15 of 25tycao [Electronics / aAnmnip Economy Power(EP) Connector Economy Power(EP)I*%7 & 108-5609 4. REITs 41 Hie WIEORUMBS, Fig. 4 CRIRMRAOSE CHERRETSAEOLTS, EE / Temperature 15~35 C HIE | Relative 45~75 % Humidity SE / ~6Atmospheric 86.6 ~ 106.6 Kpa Pressure Fig. 4 42 HB 421 Hn HERE CAWS BAe, Bsn loRmEes WiCSRLAEOCHOCL. FKLEBIY AIR t&, 114-5253 Economy Power(EP) I 47 KOE BAHCAIWCGSCRIG SREP SL ES ORATHScCL. 4.2.2 fh Bae HRM RCAWSBRS, PROB BRC CT SEDETFTS, 4. Quality Assurance Provisions : 4.1 Test Conditions : Unless Otherwise specified, all the test shall be performed in any combination of the following test conditions. 4.2 Tests: 4.2.1 Test Specimens: The test specimens to be employed for the tests shall be conforming to the requirements specified in the applicable product drawings. The crimped contacts shall be prepared in accordance with the requirements of applicable application Specification, 114-5253 Crimping of Economy Power(EP) Contacts on the wires specified in Fig. 5 4.2.2 Applicable Wires The wires to be used for crimping the sample s for performance testing shallbe conforming to the requirements specified in Fig. 5 Ft em / Calculated Cross eRe / Diameter of | 38482 / Number of sinlniale / AWG Insulation Outer Sectional Area (m a Conductor (mm) Conductors . am) Diameter (mm) 0.31 #22 0.18 12 2.0 0.51 #20 0.18 20 2.6 0.76 #18 0.18 30 2.8 Fig. 5 16 of 25 Rev. Gtyca | Electronics / AIM Economy Power(EP) Connector Economy Power(EP) 1% 7 & HARA CHSSHR 1 OW THS. The applicable product descriptions and part numbers are as shown in Appendix. 1. 108-5609 product a No. ft ie Description 0-1123721-0 YEeFS7WIOvaah Receptacle Contact 0 -1123823-1 1?P POSING 1P Plug Housing 0 -1123722-2 | 2P3.96mmpitch FIFADVPYT 2P3.96mm pitch Plug Housing 0 -1123722-3 | 3P3.96mmpitch FIFADPYT 3P 3.96mm pitch Plug Housing 0 -1123722-4 | 4P3.96mmpitch PIFADDYT 4P 3.96mm pitch Plug Housing OD -1123722-5 5P 3.96mm pitch FIFANVLIY 5P 3.96mm pitch Plug Housing D0 -1123722-6 | 6P3.96mmpitch FFA/\Y>4 | 6P3.96mm pitch Plug Housing 0 -1123722-7 | 7P3.96mmpitch PIFAVPY 7P3.96mm pitch Plug Housing 0 -1123722-8 | 8P3.96mmpitch FIFADVPYT 8P 3.96mm pitch Plug Housing 0 -1123722-9 | 9P3.96mmpitch PIFNVYTF 9P 3.96mm pitch Plug Housing 0 -1123722-0 | 10P3.96mm pith FIFA VLYYF | 10P3.96mm pitch Plug Housing 0 -1123722-1 | 11P3.96mm pitch FOAFNGY> FZ | 11P3.96mm pitch Plug Housing Bie 1 (E<) Appendix 1(Cont.) Rev. G 17 of 25tycao [Electronics / aAnmnip Economy Power(EP) Connector Economy Power(EP)I*%7 & 108-5609 HARM CHSSCHR 1 OW) CHS. The applicable product descriptions and part numbers are as shown in Appendix. 1. Ae nF Description Product Part No. a 8 p O -1123824-1 IP AvaetPy ey Ty 1P Header Assembly O ~1123723-2 2P 3.96mm pitcha f#Fyt> FU | 2P 3.96mm pitch Header Assembly O -1123723-3 3P 3.96mm pitcha fFt>+ 7 | 3P 3.96mm pitch Header Assembly 0 -1123723-4 4P 3.96mm pitchn Ft>7U | 4P 3.96mm pitch Header Assembly 0 -1123723-5 5P 3.96mm pitcha fF yee 7 5P 3.96mm pitch Header Assembly O -1123723-6 6P 3.96mm pitchAa y #Fytz>7 | 6P 3.96mm pitch Header Assembly O ~1123723-7 7P 3.96mm pitcha y#F Yt 7 | 7P 3.96mm pitch Header Assembly 0 -1123723-8 BP 3.96mm pitcha fF t+ | 8P 3.96mm pitch Header Assembly Oo -1123723-9 9P 3.96mm pitchn fFt> 7 | 9P 3.96mm pitch Header Assembly 0 -1123723-0 | 10P3.96mm pitha#Ft>7U | 10P 3.96mm pitch Header Assembly 0 -1123723-1 | 11P 3.96mm pitcha y#PF yt FU | 11P3.96mm pitch Header Assembly Mi 1 (fe<) Appendix 1(Cont.) 18 of 25 Rev. Gtyca | Electronics / AIM Economy Power(EP) Connector Economy Power(EP) 1% 7 108-5609 HARMS CHSEMR 1 Ol) CHS, The applicable product descriptions and part numbers are as shown in Appendix. 1. 0 ~-1123724-2 | 2P 7.92mm pitcha #F yey 7 2P 7.92mm pitch Header Assembly 0 -1123724-3 | 3P 7.92mm pitcha y fF yey yy 3P 7.92mm pitch Header Assembly 0 -1123724-4 | 4P 7.92mm pitchn 4-7 yey 7 4P 7.92mm pitch Header Assembly 0 -1123724-5 | 5P 7.92mm pitthv f-F ty 7 5P 7.92mm pitch Header Assembly Bae = 1(#% +)) Appendix 1(End) Rev. G 19 of 25tycao [Electronics / aAnmnip Economy Power(EP) Connector Economy Power(EP)I*%7 & 108-5609 Dower Sourca YeIVvao7b = aos 75mm FIINIPYS Receptacle Contact Pluq Housing O-LA/L ain a Termination H Resistance i (Low Level) IP ay ON A Y AIRF IEYTY ant Header Assembly 4 Ke WY (a) Wi <1pos> FUY hE | P.C.B vr AW BBA Thermocouple Attached here * WEES 575mmO Mee Hue Zz 5l< Ck. Take the resistance of 75mm wire only away. Fig.6 8sGIRR(OL*JL) BELF Termination Resistance(Low Level} and Temperature Rising VS Current Measuring Methods 20 of 25 Rev. GEconomy Power(EP) Connector CY CO | Flectronics AMP yea! Economy Power(EP) 1% 7 & 108-5609 Daweor Source URDY a7 _ - 75mm PFIINDIYG. Receptacle Contact Pluq Housing O-LA/ Leesan Termination Resistance (Low Level} AVHFHPy eye Ty Header Assembly ) <2? ~ 11nns> FUY hate | P.C.B i ABH ie Thermocouple Attached here * WEES 575mmO Mee Hue Zz 5l< Ck. Take the resistance of 75mm wire only away. Fig.6 8 GHS(OLAIL)- BELFH Termination Resistance(Low Level} and Temperature Rising VS Current Measuring Methods Rev. G 21 of 25tyco [Electronics / Anap Economy Power(EP) Connector Economy Power(EP)I*%7 & 108-5609 ae __| [ Secured 75mm ae | Wire ! TU> KER . . P.C.B \ | | pos \ from | con TW? c / / / FIG.7 Akin GEOIRI ERAGE Connector Mounting Method of Low Frequency Vibration and Physical Shock Tests 22 of 25 Rev. GEconomy Power(EP) Connector CY CO | Flectronics AMP yea! Economy Power(EP) 1% 7 & 108-5609 rap Secured Riz Wire FUY hE PCB <2 ~ 11pos> y FIG.7 Ax: GEOIRISRADE Connector Mounting Method of Low Frequency Vibration and Physical Shock Tests Rev. G 23 of 25tyco [Electronics / Anap Economy Power(EP) Connector Economy Power(EP) 1% 7 & 108-5609 +1 +04 61.60 . J > Fi L(Punched Hole) n 4 _ et l3 6165 _KUJLMLDrilled Hole) & g WN y 9-3. 204 =p! | | | | | ! +01 = 4.0 : <1PQOS> ant _ &.0 Trp +01 1.60 NY FHL iPinched Hole} TYP +01 an COO 3.96 t0.05 <2 ~ ky F 11DN&> JAPTOLN Fig. 8 BRAL IPI Layout For P.C.B 24 of 25 Rev. GEconomy Power(EP) Connector CY CO | Flectronics AMP yea! Economy Power(EP) 1% 7 & 108-5609 nN ARF AOARE FMERS LE MYTHS. Aluminum Foil T_Ir Around the Mating Rep 7 Fig.9 1fAisitdiin / WEE WES Insulation Resistance / Dielectric Withstanding Voltage for 1pos Rev. G 25 of 25