Global Presence Anderson Power Products (Anderson) Has A Global Distribution Network In The Following Countries Along With Many Others: Argentina, Australia, Belgium, Brazil, Canada, Chile, China, Columbia, Denmark, France, Germany, Greece, Hong Kong, Ireland, Israel, Italy, Japan, Mexico, New Zealand, Norway, Peru, Poland, Portugal, Singapore, Slovenia, South Africa, South Korea, Spain, Switzerland, Thailand, Turkey, United Kingdom and United States. Our philosophy is to provide products and services within the trading markets of our customers. We currently serve our worldwide customer base from customer support and manufacturing facilities in Sterling, MA, U.S.A., Warrington UK for European customers, as well as three Asia Pacific facilities: Shenzhen, China, Shatin Hong Kong and Taichung City 407, Taiwan (R.O.C.). Today, as a result of innovative design and development, we have evolved into a valued supplier for a wide variety of markets including Back-up Power, Telecom / Datacom, Alternative Energy Generation & Distribution, Medical Equipment, Defense, and the Material Handling Industries. We have established a reputation for high quality products, on-time deliveries, and excellent customer service. As a result of modern manufacturing techniques and rigorous quality control measures, this assures our customers receive the quality products they deserve. As a global company dedicated to best environmental practice, we have taken steps to meet the RoHS directive for virtually all products. We look forward to the challenges posed by the new technologies of the future and will continue our century long tradition of design excellence and superior customer support to meet customers' needs. (c) 2018 Anderson Power Products, Inc. All rights reserved. This catalog or it's content may be downloaded only for your personal, non-commercial use. Anderson will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson makes no warranty or representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. Neither Anderson nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidental, consequential, indirect, or punitive damages arising out of your use of this catalog or any errors or omissions in its content. All product names, including, but not limited to A(R), A in circle, Anderson Power Products(R), APP(R), Powerpole(R), SB(R), SBE(R), SBO(R), SBS(R), SBX(R), SPEC Pak(R), Saf-D-Grid(R), Power Clip(R), Power Drawer(R), PowerMod(R) and the APP Logo are registered trademarks of Anderson Power Products, Inc. AndersonTM is a trademark of Anderson Power Products, Inc. www.andersonpower.com SECTION 1 * Index & Product Selector .............................. 1 * Technical Reference ..................................... 4 * Glossary ........................................................ 10 * Engineering Reference ................................. 12 SECTION 2 * Powerpole(R) Connectors ............................... 16 - PP15 to PP45 ....................................... 20 - Powerpole(R) Pak .................................... 23 - Powerpole(R) PP75 ................................. 32 - Powerpole(R) PP120 ............................... 39 - Powerpole(R) PP180 ............................... 43 67 - SB(R)50 ................................................ (R) - SB 120 .............................................. 72 - SB(R)175 ............................................... 77 - SB(R)350 ............................................... 82 - SBE(R)80 / SBO(R)60 ............................... 87 - SBE(R)160 / SBX(R)175 ........................... 92 - SBE(R)320 / SBX(R)350 ........................... 98 - PPMX Auxiliary Holder for SBO(R), SBE(R) & SBX(R) ..................... 90, 96, 102 - SB(R) SMART ....................................... 105 SECTION 4 * Tooling ......................................................... 109 SECTION 5 * Part Number Page Reference ..................... 115 SECTION 3 * Multipole Connectors ....................... ................. 48 - SBS(R) Mini ............................................ 53 - SBS(R) 50 & 75 ....................................... 57 Powerpole(R) Connector Family Page Number Multipole Connector Family 16 48 Amps (UL) Per Pole Up to 350 Up to 500 Volts (UL) Per Pole Up to 600 Up to 600 Wire Gauge (AWG) 20 - 3/0 16 - 350 mcm Wire Gauge (mm) 0.75 - 85.0 1.3 - 150 Number of Power Circuits 1 / Stackable Ground Auxiliary PCB Mount 2 - 3 / Not Stackable Bus Bar Panel Mount Blind Mate Hot Plug Touch Safe Strain Relief Polarized Housing Mechanically Keyed Latching Handle Air Supply System All Data Subject To Change Without Notice www.andersonpower.com -1- SECTION 1 Index / Prod. Selector Custom Connector Capabilities We specialize in the design and manufacture of high current connection systems to meet specific customer needs. Our expertise in high amperage connections, multiple types of contact technology, and molded plastic insulators allow us to provide durable, high power connections that fulfill the project requirements of OEM's. We look forward to working with OEM's on their manufacturing scale projects to provide connector solutions which our current product portfolio may not satisfy. Marketing, Engineering, Quality, Safety Agency, and Manufacturing teams all contribute through the integrated product development process to create and deliver custom connectors that exceed our customers' needs and meet our high standards. Contact your local customer service representative or regional sales manager to explore how our custom design and manufacturing capabilities can meet your high volume connection needs. | HOW TO USE THIS CATALOG | The information in this catalog is provided in layers to allow you to quickly find the information you are looking for. 1) Selection Guides are featured at the front of the catalog and at the beginning of each product section to enable quick connector selection by electrical attributes and other features. 2) A Technical Reference is provided to give important information common to all connectors in this catalog. Answers to common questions, definitions of terminology, and technical charts are all included. 3) Overviews at the beginning of each product main section describe the similarities and call out common features of products within that section. 4) Introductions to the features and benefits of each product are supplied at the beginning of each sub-product section (SB(R)50, SB(R)120, etc). 5) Specifications and Temperature Charts are shown after the main connector components in each sub-product section to provide detailed technical information (SB(R)50, SB(R)120, etc). 6) Tooling Charts are provided at the end of each connector family (SB(R), SBS(R) etc) to quickly identify the correct tooling. -2- www.andersonpower.com All Data Subject To Change Without Notice | PRODUCT SELECTION WORKSHEET | Continuous ________________ Peak _____________________ max amps at ___________ volts max amps ___________ seconds Temperature Operating _____________ SECTION 1 Amps Index / Prod. Selector Prior to selecting an interconnect solution, we recommend you gather the following information. This will aid you in quickly identifying the best product for your particular need. Storage ____________ Circuit Definition Number of Circuits: Wire Gauge: Power ____________________________________________ Ground ____________________________________________ Auxiliary ____________________________________________ Other ____________________________________________ Application PCB to PCB Wire to Panel Wire to PCB Wire to Bus Bar Other _______________________________ Mounting Method (if applicable) PCB Panel Blind Mate Contacts Mating Cycles _____ Tin Straight Individual Silver Right Angle Reeled Gold Wire to Wire Other Features Hot Plug Touch Safe per _______ Flame Resistance per ___________ IP rating of __________ Sequencing Strain Relief Polarized Housing Mechanical Housing Key Latching Handle Other _____________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ NOTES: All Data Subject To Change Without Notice www.andersonpower.com -3- Technical Reference SECTION 1 | GENERAL APPLICATION NOTES | There are common considerations when using our connectors. Additional considerations may apply based on the particular connector being used, the application, and conditions in which it's being used. This information is intended to provide a basic understanding and is provided for reference only. Connectors should be assembled and used according to the equipment and the manufacturer's instructions, as well as in compliance with local and international electrical codes. The maximum amperage ratings provided in the specifications are based on use of our recommended assembly tooling and the maximum wire size for the connector being used. Amperage ratings are based on not exceeding the maximum operating temperature of the connector housing, factoring in an ambient temperature of 25C or 77F. A wire with an appropriate insulation temperature rating should be selected to meet or exceed the total connector temperature (heat rise + ambient). As an example: if the maximum operating temperature for a connector operation is 105C and the ambient temperature is 25C, the maximum heat rise attributable to the connector is 105C - 25C = 80C. The expected heat rise based on the connector and wire size used can be estimated using the heat rise charts, but should be confirmed by testing in the specific application with the specific wire to be used. Connector devices are rated or derated by the wiring configuration and the environment. Factors to be considered include: enclosure characteristics, connector housing and wire insulation characteristics, number of wires in an enclosed area such as a raceway or conduit, as well as the ambient temperature. Underwriter Laboratories Inc. amperage ratings are based on not exceeding the maximum operating temperature of the connector housing. This means connectors can be extremely hot when used at the UL amperage ratings. For this reason UL amperage ratings should only be applied to connectors when they are used inside an enclosure not accessible to untrained persons. Canadian Standards Association ratings are based on not exceeding a 30C temperature rise above ambient temperatures. For this reason CSA amp ratings are a good point of reference for connectors that are user operated. APP does not recommend exceeding a 30C temperature rise above ambient temperatures for connections accessible during operation to untrained persons. | HOW TO READ TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. Temperature Rise at Constant Current Charts The chart is based on an ambient temperature of 25C (77F room temperature). Accordingly if the temperature C on the Y axis of the chart is at 30C, the expected total connector temperature would be 55C. Separate curves are shown for #6, #8, #10, and #12 AWG wire. Interpreting the curves, if 50 amps are applied continuously to the connector, the heat rise will be 23C for #6, 35C for #8, 55C for #10, and #12 wire is not suitable for this amperage. 60 Temperature Rise Above Ambient (C) Temperature Rise at Constant Current charts show the associated heat rise as a result of applied current to the connector. An example of the SB(R)50 connector Temperature Rise chart is included to follow along with this explanation. SB(R)50 Temperature Rise at Constant Current 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG Where T = Temperature, heat rise is expressed as a TC. T ambient - T (ambient + heat from applied current) = TC. -4- www.andersonpower.com All Data Subject To Change Without Notice Separate curves are shown for #6, #8, #10, and #12 AWG wire. Interpreting the curves, at a 75C ambient temperature the maximum amperage capability that can be applied continuously to the connector is: 58A for #6, 46A for #8, 37A for #10, and 31A for #12 wire. Ambient Temperature (C) All data points are based on the maximum operating temperature of the connector, most often 105C or 221F. Accordingly if the temperature C on the Y axis of the chart is at 105C, there is no amperage capability because the connector housing is already at the maximum operating temperature. 125 SB(R)50 Derating vs. Ambient Temperature SECTION 1 Derating vs. Ambient Temperature charts show the maximum amperage capability of a connector at a given ambient temperature. An example of the SB(R)50 connector chart is included to follow along with this explanation. Technical Reference Derating vs. Ambient Temperature Charts 100 75 50 25 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG Notes on Temperature Rise Charts Note that these charts are constructed using calculations based on actual test data. For this reason the chart information may vary slightly from the safety agency ratings. Safety agency ratings and compliance with electrical codes take precedent over these charts. The charts are designed to provide a guideline as to the connectors' capability. Actual results can vary based on the specific wire used, crimp tooling and assembly, as well as the environment the connector is used in. CSA ratings are based on not exceeding a 30C temperature rise above ambient or a total temperature of 55C. This is considered the maximum temperature to safely handle a connector at. UL ratings can be based on the operating temperature limit of the connector. Often for our connectors this is 105C or an 80C temperature rise above an ambient temperature of 25C. To provide a margin of safety, the heat rise charts are limited to a 60C temperature rise. | COMPATIBLE WIRES | Al Cu Our connectors are designed to be crimped and/or soldered to multi-stranded copper conductor wires only. Alternate conductor materials including aluminum should not be used. Aluminum conductors crimped into our contacts can result in a galvanic reaction occurring between the aluminum wire and the more cathodic metals used in our contacts including copper, tin, silver, and gold. Additionally softer metals like aluminum flow or loosen from crimps much easier than copper. Multi-stranded wire is recommended for all our connectors and is required when crimp terminating wires or when a connector with flat wiping contact technology is used (such as Powerpole(R) and SB(R)). Solid wires do not adequately compress and retain in crimp barrels after being crimped. For this reason if solid wire is used, it should be with solder termination only. Solid wires also do not flex and bend as easily as multi-stranded equivalents and can act as a lever arm and impede or alter the natural state of a flat wiping contact in the housing. This impediment or alteration to the flat wiping contact's natural state can cause intermittency and shorts as well as higher resistance and temperature at a given amperage than is shown in the specifications. Mating and unmating forces may also be impacted. All Data Subject To Change Without Notice www.andersonpower.com -5- SECTION 1 Technical Reference | DIFFERENT CONTACT TECHNOLOGIES | Flat Wiping: * Same contacts on the "male" and "female" side reduce inventory costs and increase ease of assembly. * Low resistance connection has a large conducting surface and a high normal force in comparison to typical pin and socket contacts. * Sacrificial tip confines damage to non-conducting area when mating or breaking under load. * Raised surface on the mating side of the contacts secures the connector in the mated condition, limiting the need for latching on outer housings. * Over wiping design cleans the mating surface when mating and unmating. - VS Solid line of electrical contact. Flat Wiping Technology Select points of electrical contact. Pin & Socket Technology Pin & Socket: * Different contacts on male and female sides. Female socket contacts are typically more expensive than the simple geometries of the pin contacts. * Often higher resistance than flat wiping connectors of the same wire size and plating due to the reduced mating surface area and lower normal force. Gold plating often used to compensate and minimize resistance. * Best for compact connection needs such as signal and low power due to static position in housings and symmetrical shape. * Socket contacts can catch and hold debris inside the socket body causing mating problems. | USE OF ANDERSONTM CONNECTORS IN APPLICATIONS EXCEEDING 600V | The approved voltage ratings for our connectors are usually limited by the category under which a safety agency such as UL approves our connector for use. UL typically defers to National Electric Code (NEC) on the voltage limitations for any given device our connector could be used in. For most common applications NEC restricts voltage to a maximum of 600V AC or DC which is what our connector voltage ratings are based on. To achieve UL 1977 approval for a 600V rating, we test our connectors for dielectric withstanding voltage. The connector is tested at 2 times the rated voltage of 600V plus 1000V or 2200VAC for 1 minute. For applications exceeding 600V, UL / NEC / IEC may require application specific review for creepage and clearance resistance. | FREQUENTLY ASKED QUESTIONS | Q: Can I cross mate low and high mating force contacts? A: Yes, however this would not be a connection solution we have tested for safety agency approval. Additionally the contacts may wear at an accelerated rate causing the mating cycle rating to be reduced. The mating and unmating force expected would be somewhere in between the high and low mating force specification. Q: Can I crimp multiple wires into 1 crimp barrel? A: Yes, however this would not be a connection solution we have tested for safety agency approval. Particular care should be used that the bundle of wires do not interfere with the movement of the contact in the housing during mating and unmating (see maximum wire O.D. specification). The total circular mils of all conductor stands should be within + or - 5% of the wire size the contact is intended for. Twist the conductor strands together and crimp using our tooling with range taking capabilities such as the 1368 series. To crimp with other AndersonTM recommended tools, contact customer service for the recommended setting or die and locator combination. -6- www.andersonpower.com All Data Subject To Change Without Notice SECTION 1 A: No. Our contacts generally do not conform to standard crimp barrel dimensions used for lugs, Mil Spec contacts, or other connector manufacturers. The tooling recommended by us must be used to ensure the performance designed by us is achieved. Alternate tooling will void our warranties and can affect safety agency approvals. In some instances Mil Spec tools are approved for crimping contacts with the dies and locators recommended by us. See tooling charts for specific instances, or contact customer service for more information. Technical Reference Q: Will the crimp tool I have for standard color-coded lugs, Mil Spec contacts, or another connector manufacturer, work for crimping AndersonTM contacts? Q: Can metric sized wires be used with AndersonTM contacts? A: Yes. The majority of our crimp tooling recommendations are based on testing and verification we have performed with AWG sized cables. Metric cables of the same or slightly smaller circular mils equivalent to the AWG wire recommended can typically be successfully terminated in our contacts. There is a wire conversion chart at the end of this catalog section that can be used as a reference when converting AWG to mm sizes. The 1368 series crimp tooling has a range taking capability that produces a reliable crimp with metric equivalents of AWG cables. Please contact customer service for metric tooling recommendations for other AndersonTM crimp tools. Q: Are AndersonTM connectors suitable for use in applications where the voltage exceeds 600V AC/DC? A: Possibly. See "Use of AndersonTM Connectors in Applications Exceeding 600V", contact customer service with further questions. Q: How do Powerpole(R) and Multipole connectors stay securely mated without latches? A: The proven flat wiping technology used in these connectors features a detent or bump in the contact surface along with powerful stainless steel springs that hold the connectors in the mated position. High mating force contacts have a detent that is raised higher than low mating force contacts. The higher the detent, the more force is required to mate and unmate the contacts. In many applications the detent and spring force is enough to securely hold the connectors in the mated position without the need for latches. Latching shells, clips, or other external devices can be used to secure flat wiping connectors in applications where shock, vibration, or cable strain may overcome the inherent force holding the connectors together. Q: How does Anderson's genderless connector design work to make a mated pair. A: Genderless Powerpole(R) and Multipole housings do not have a male(pin) and female(socket) side. For wire-to-wire applications the exact same housings and contacts are used on both sides of the mated pair. If your application calls for wire-to-PCB or wire-to-busbar connections then different contacts and possibly housings will be required on each half (similar to male and female connectors). To make a mated pair of Powerpole(R) or Multipole connectors simply assemble the connectors closely following the assembly instructions. After each connector half is fully assembled take one half and flip it over. The two halves will mate together. Multi-row Powerpole(R) assemblies will need to be stacked in mirror images of each other to properly mate the correct circuits. This information is detailed at the beginning of the Powerpole(R) section. All Data Subject To Change Without Notice www.andersonpower.com -7- SECTION 1 Technical Reference | TOUCH SAFETY & INGRESS PROTECTION (IP) | UL 1977 Section 10.2: Typically required for applications where the connector is external to the end device and operating over 30V or 200A, where wet conditions may be present (600V category). Testing is performed using a probe that mimics a child's finger. All features of the connector are tested for live parts in the unmated state (no pressure applied). A smaller 3 mm probe is then applied in the mated state to test for live parts. Note that some applications may require the connector to not expose live parts to the 3 mm probe in the mating interface. IEC 60950: From the standard for Information Technology Equipment Safety, the requirements are harmonized with UL1950. Typically required for commercial and industrial applications where operators may need some degree of protection while accessing or servicing equipment. Testing is performed using a probe that mimics an adult finger. All features of the connector are tested for live parts in the unmated state with 30 N of force applied to the probe. IEC 60529: Standard for Degrees of Protection Provided by Enclosures is harmonized with EN 60529. Protection degree number is assigned to both solids and liquids in that order. For example: a connector with an IP20 rating is protected against fingers, but has no protection against ingress of liquids. We take a conservative approach in rating our connectors against liquid ingress and consider any meaningful water ingress to have a harmful effect. Protection Degree Description 0 Protected Against Description Not Protected Vertically dripping water (no harmful effect) Protected Against Not Protected Duration: 10 minute Water: 1 mm / minute rainfall Pressure: N/A 1 > 50 mm Large body part such as back of hand 2 > 12.5 mm Adult fingers or similarly sized objects Tilted 15 degrees up dripping water (no harmful effect) Duration: 10 minute Water: 3 mm / minute rainfall Pressure: N/A 3 > 2.5 mm Typical screw drivers or large wires Water spray up to 60 degree angle (no harmful effect) Duration: 5 minute Water: 0.7 liter / minute Pressure: 80-100 kN/m 4 > 1 mm Small pointy tools and small wires Water splash from any direction (no harmful effect) Duration: 5 minute Water: 10 liter / minute Pressure: 80-100 kN/m 5 Complete physical protection, no functional interference from dust Water jet from any direction (no harmful effect) Duration: 3+ minute Dust protected 6 Dust sealed Complete physical protection and sealed from dust ingress Strong water jet from any direction (no harmful effect) Duration: 3+ minute Water: 100 liter / minute Pressure: 100 kN/m @ 3 m distance No ingress of water in harmful quantity when immersed up to 1 m depth Duration: 30 minute Water: Immersion Pressure: 1 m depth No ingress of water in harmful quantity when subject to tests in excess of condition 7 Duration: Mfg. specified Water: Immersion Pressure: 1+ m depth. Mfg. specified 7 N/A 8 -8- Liquids (Second Digit) Solids (First Digit) www.andersonpower.com Water: 12.5 liter / minute Pressure: 30 kN/m @ 3 m distance All Data Subject To Change Without Notice | PREVENTIVE MAINTENANCE | SECTION 1 1. Dirty Connectors When engaged and disengaged, the contact surfaces of Anderson SB(R) Connectors "over wipe," thus providing a self cleaning action. To ensure the continued benefit of this feature, clean the contact surfaces and lubricate the connector. Use a "white" lithium grease, which may be obtained from hardware stores and automotive parts suppliers. Technical Reference Damaged connectors, contacts and cables may present hazards, resulting in inefficient battery and charger operation. To avoid these problems, conduct the following maintenance checks at least once annually. If you see any of the following problems, take corrective action immediately. 2. Melting Connectors Connector housings overheat and melt for many reasons. To prevent this: A. Examine the crimp between cable and contact. Ensure the crimp tooling recommended by us has been used. Improper crimping, corrosion, and broken wires result in unnecessary resistance causing the contact to heat up. B. Check contact surfaces for signs of "pitting" caused by dirt or disengaging connectors under load. One badly pitted contact, particularly in a connector attached to a battery charger, can lead to pitting on surfaces of other contacts. If not corrected, this can result in an epidemic of bad connectors throughout a fleet of electric vehicles and in chargers and batteries. C. Check to see if batteries are being disconnected while the charger is still on. This causes the contacts to arc at the tips, resulting with progressive pitting and silver removal from tip to crown. If this practice is occurring, discontinue it now to avoid major repairs in the future. 3. Other Conditions If any of the following conditions exist, the connector housing, contact and/or cable should be replaced immediately. A. Housing: Cracks, missing pieces, evidence of excessive heat, discoloration. You may consider replacing the existing housing with a Chemical Resistant equivalent for improved durability against UV rays and common solvents and hydrocarbons. B. Contacts: Pitting, burns, corrosion, excessive wear and cracked crimp barrels, as shown in image "B". C. Cable: Exposed copper near housing, cracked cable, peeling or frayed insulation. D. Handles: Loose attachment and signs of damage as missing or loose hardware and cracked or broken plastic (Handles should be used for connectors that are hard to reach or move.) E. Cable Clamps: Loose attachments, signs of abraded cable jacket, missing or loose hardware. (Cable clamps should be used to relieve strain on unmounted cable.) Uncrimped Good Contact Damaged Contact B A Damaged Housing All Data Subject To Change Without Notice Good Condition www.andersonpower.com -9- Glossary SECTION 1 Amp / Ampere: Measurement increment of electric current. Abbreviated as "I". Flammability: The measure of a material's ability to support combustion. Often tested per UL94. Applicator: A semi-automatic termination machine consisting of an upper and lower half that is used to crimp contacts onto wire. Used in conjunction with an electrical/ mechanical press. Flat Wiping: The sliding action which occurs when contacts are mated. Wiping has the effect of removing small amounts of contamination from the contact surfaces, thus establishing better conductivity. AWG: American Wire Gauge. A standard system for designating wire diameters. Genderless: See "Hermaphroditic" Blindmate: To join two connector halves in a normal engaging mode without visual orientation. Busbar: Three dimensional constructions enabling electrical distribution of current in power electronic modules. Typically constructed of copper, busbars are most frequently used in power dense applications where the busbar offers a cost or space savings over wire. Color Coding: A system of identification for terminals and related devices. Contact Resistance: The electrical resistance of metallic surfaces at their interface in the contact area under specified conditions when carrying a specified test current. Contact Retention: Minimum axial load in either direction which a contact must withstand while remaining firmly fixed in its normal position within a housing. Crimp Retention: The axial load which a contact can withstand without separation from the wire. Crimp Termination: A connection in which a metal sleeve is secured to a conductor by mechanically deforming the sleeve with presses or automated crimping machines, eliminating the need for solder. Not suitable for solid (non-stranded wires). CSA: Canadian Standards Association, a safety standard writing and testing organization. Cycle Controlled: To determine if repetitive on/off conditions result in degrading the contact system which may lead to failures such as "thermal run away". Detent: A bump or raised section projecting from the surface of a contact for keeping the contact in position relative to another and released by greater force. Dielectric Strength (Withstanding Voltage): The highest potential difference (voltage) that an insulation material of given thickness can withstand for a specified time without occurrence of electrical breakdown through its bulk. Finger Proof: A connector intended for usage external to the end equipment shall have live parts protected against exposure to contact by persons when assembled, installed, and mated as intended, as determined by UL Articulated probe. - 10 - www.andersonpower.com Heat Rise: Temperature rise associated with the electrical load applied to a mated connection. Hermaphroditic (Genderless) Connector: A connector in which both mating members are exactly alike at their mating face. There are no male or female members, but designs provide correct polarity. Hot Plug / Hot Swap: Live connector insertion / extractions. IEC: International Electrotechnical Commission, a standard writing organization. Insulation Resistance: Ratio of applied voltage to the total current between the two electrodes in contact with a specific insulation. IP: Ingress Protection, a standard per IEC 60529 for measurement of ingress for solids and liquids into an enclosure. Locator / Positioner: Device for positioning contacts into crimping dies. Make-First / Break-Last (Premate): Sequencing of contact(s) so that they engage prior to the main power contacts. Typically used for ground / positive earth / neutral positons as a protective measure against excess currents, short-circuits, and ground faults. Make-Last / Break-First (Postmate): Sequencing of contact(s) so that they engage after the main power contacts. Typically used for signal or auxiliary power positions to ensure communications are not started or power circuits switched on until the power contacts are fully engaged. Mating Force: Force required to join two connector halves in a normal engaging mode. Modular: Refers to similar parts or modules used as building blocks. A modular connector is one in which similar or identical sections can be assembled together to provide the appropriate connector type or size for the application. Ohms: Measurement increment of resistance. Operating Temperature Range: Connector temperature rating established by materials used, plastic, finish, and the base metal. Applying an electrical load will result in a temperature rise that is additive to the operating ambient. PCB: Acronym for Printed Circuit Board. All Data Subject To Change Without Notice Pulse (Surge) Current: Highest instantaneous current that will run through a system. Storage Battery: A voltaic battery consisting of two or more storage cells. Energy is accumulated by chemical activity in the charging process and released on demand in the form of electric current. REACH: The European Community Regulation on chemicals and their safe use. It deals with the Registration, Evaluation, Authorization and Restriction of Chemical substances. Strain Relief: A means of termination or installation that reduces the transfer of mechanical stress from the conductor. Reducing Bushing: Separate tubular sleeve used to downsize the diameter of a crimp barrel to accept a smaller size wire. Termination: Means of joining contacts to a conductor. Touch Safe: See "Finger Proof" Reeled Contacts: Contacts attached to a feeder strip for use in a high volume crimping tool. Turret / Positioner: See "Locator" Resistance: The opposition to the passage of an electric current through that element. Abbreviated as "R". TUV: The TUV Rheinland Group is provider of technical services that certifies products to standards written by other organizations. RoHS: Restriction of Hazardous Substances Directive. The European directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment. UL: Underwriters Laboratory, a safety standard writing and testing organization. Sacrificial Tip: An area of a contact system that absorbs electric arching to limit damage to the actual mating surface of the contacts. Self-Wiping: The sliding action which occurs when contacts are mated. Wiping has the effect of removing small amounts of contamination from the contact surfaces, establishing better conductivity. All Data Subject To Change Without Notice SECTION 1 Spring Loaded: A means of providing contact normal force with the use of a mechanical spring. Glossary Polarization: A technique of eliminating symmetry so that parts may only be mated one way. Volts: Measurement increment of electric potential. Abbreviated as "E". VDE: A German standard writing and testing organization responsible standards and safety specifications covering the areas of electrical engineering, electronics and information technology. Watt: Measurement increment of electric power. Abbreviated as "W". www.andersonpower.com - 11 - Engineering Reference SECTION 1 | CONVERSION CHART FOR AMERICAN WIRE GAUGE TO METRIC SYSTEM | AWG Size Metric mm Circ. Mils Approximate Equivalent Wire Diameter Circ.Mils in. mm AWG Size Metric mm Circ. Mils Approximate Equivalent Wire Diameter Circ.Mils in. mm - 0.5 - 937 0.032 0.81 1/0 - 106mcm* - 0.373 9.46 20 - 1020 - 0.036 0.91 2/0 - 133mcm* - 0.419 10.60 - 0.75 - 1480 0.039 0.99 - 70 - 138.1mcm 0.430 10.90 18 - 1620 - 0.046 1.16 3/0 - 168mcm* - 0.471 12.00 - 1974 0.051 1.30 - 95 - 187.5mcm 0.504 12.80 2580 - 0.051 1.29 4/0 - 212mcm* - 0.528 13.40 - 1 16 - - 1.5 - 2960 0.063 1.60 - 120 - 237.8mcm 0.567 14.40 14 - 4110 - 0.073 1.84 - - 250mcm - 0.575 14.60 - 2.5 - 4934 0.081 2.06 - 150 300mcm - 0.630 16.00 12 - 6530 - 0.092 2.32 - - 350mcm - 0.681 17.30 - 4 - 7894 0.102 2.59 - 185 - 365.1mcm 0.700 17.80 10 - 10380 - 0.116 2.93 - - 400mcm - 0.728 18.50 - 6 - 11840 0.126 3.21 - 240 - 473.6mcm 0.801 20.30 8 - 16510 - 0.146 3.70 - - 500mcm - 0.814 20.70 - 10 - 19740 0.162 4.12 - 300 - 592.1mcm 0.891 22.60 6 - 26240 - 0.184 4.66 - - 600mcm - 0.893 22.70 - 16 - 31580 0.204 5.18 - - 700mcm - 0.964 24.50 4 - 41740 - 0.232 5.88 - - 750mcm - 0.999 25.40 - 25 - 49340 0.260 6.60 400 - 789.4mcm 1.026 26.10 2 - 66360 - 0.292 7.42 - - 800mcm - 1.032 26.20 - 35 - 69070 0.305 7.75 - 500 986.8mcm 1.152 29.30 1 - 83690 - 0.332 9.43 - - - 1.153 29.30 - 50 - 98680 0.365 9.27 - 625 1233.7mcm 1.287 32.70 1000mcm - * Rounded for simplicity NOTE: The above wire diameters and circular mils are based on an average of the most commonly available wires. The wire manufacturer's specification should be referenced for information specific to the wire being used. - 12 - www.andersonpower.com All Data Subject To Change Without Notice SECTION 1 Engineering Reference | VOLTS * AMPS * OHMS * WATTS CONVERSION | E R WR E I EI W I W R W I I R IR W E E W E R Amperes = Volts Ohms Ohms = Volts Amps W atts = Volts x Amps Volts = W atts Amps Amperes = Watts Ohms Ohms = W atts Amps W atts = Amps x Ohms Volts = Amps x Ohms Amperes = Watts Volts Ohms = Volts W atts W atts = Volts Ohms Volts = Watts x Ohms Wattage Varies Directly as a Ratio of Voltages Squared. W = W E x E 3 Phase Amperes = All Data Subject To Change Without Notice Total W atts Volts x 1.732 www.andersonpower.com - 13 - SECTION 1 Engineering Reference | STANDARD TO METRIC CONVERSIONS | Approximate Conversions From: SI / Metric Units To: Standard / US Customary Approximate Conversions From: Standard / US Customary To: SI / Metric Units Symbol When You Know Multiply By To Find Symbol Symbol When You Know LENGTH in inches 25.4 ft feet 0.305 ft 2 2 millimeters meters mm millimeters 0.039 inches in m m meters 3.28 feet ft AREA 645.2 square millimeters mm square feet 0.093 square meters m 2 2 mm 2 millimeters 0.0016 square inches in2 m2 square meters 10.764 square feet ft2 mL milliliters fl oz VOLUME VOLUME fl oz gal ft 3 29.57 3.785 cubic feet 0.028 milliliters liters cubic meters mL L m 3 L liters 0.264 fluid ounces gallons m3 cubic meters 35.314 cubic feet ft 3 MASS 0.034 gal MASS oz ounces 28.35 grams g g grams 0.035 ounces oz lb pounds 0.454 kilograms kg kg kilograms 2.202 pounds lb o o TEMPERATURE o Fahrenheit F lbf/in (F-32) x 5 / 9 or (F-32) / 1.8 TEMPERATURE Celsius FORCE and PRESSURE or STRESS lbf - 14 - Symbol mm square inches fluid ounces gallons To Find LENGTH AREA in Multiply By 2 C C poundforce 4.45 newtons N N poundforce per square inch 6.89 kilopascals kPa kPa www.andersonpower.com Celsius 1.8C + 32 Fahrenheit FORCE and PRESSURE or STRESS o F newtons 0.225 poundforce lbf kilopascals 0.145 poundforce per square inch lbf/in 2 All Data Subject To Change Without Notice | NOTES | SECTION 1 Engineering Reference All Data Subject To Change Without Notice www.andersonpower.com - 15 - (R) Powerpole(R) Connectors - PP15 to PP180 SECTION 2 Powerpole(R) Family This versatile connector series invented by Anderson Power Products (APP(R)) meets a wide range of power connection needs. There are four basic housing sizes in the Powerpole(R) product family that allow specific amperage or wire size needs to be filled in the most compact footprint. Powerpole(R) can handle up to 350 amperes per pole and accommodate wire ranges of #20 AWG (0.75 mm) to 3/0 (70 mm). A wide range of colored housing options can be stacked together to create a proven reliable custom connector. These housings can be used with different contacts to create wire-to-wire, wire-toboard, or wire-to-busbar connections. The Powerpole(R) connector combines high quality materials and a cost effective innovative design to allow powerful versatility. Stackable Modular Housings Available in four sizes to right size your connection need Color Coded Housings Help ensure that connectors are assembled and mated correctly Genderless Housings Provide simplified assembly and minimize the number of components Low Resistance Connection Silver or tin plated contacts inside housings that strongly force the contacts together Self Securing Design Stainless steel springs create a robust force between the contacts that holds the connector in the mated condition, but allows it to be quickly disconnected - 16 - www.andersonpower.com Hot Plugging AC or DC Contacts feature a sacrificial tip that allow high current circuit interrupt Connection Versatility Contacts for wire, PCB, or busbar all fit into the same housings All Data Subject To Change Without Notice | POWERPOLE(R) FAMILY SELECTION GUIDE | Powerpole(R) Size Connector Types PP15 to 45 Page # PP75 Page # PP120 Page # PP180 Page # Standard 39 Standard 43 Busbar 44 Standard 20 Standard 32 Finger Proof 20 Locking 32 PCB 21 Busbar 33 Ground 20 PCB 33 Power Pak 23 120 240 350 600 600 600 600 Wire Gauge (AWG) 20 - 10 16 - 6 6 - 1/0 10 - 3/0 Wire Gauge (mm) 0.75 - 6.0 1.3 - 13.3 13.3 - 53.5 5.3 - 85.0 1 / Stackable 1 / Stackable 1 / Stackable 1 / Stackable Number of Power Circuits Ground PCB Mount Busbar Panel Mount Blind Mate SECTION 2 0 to 55 Powerpole(R) Family Amps (UL) Per Pole Volts (UL) Per Pole Powerpole(R) Pak Hot Plug Touch Safe Polarized Housing Latching Powerpole(R) Pak Strain Relief Powerpole(R) Pak Actual Size - Connector Half ............................................................... Powerpole(R) Housings .......................................................... PP15/45 All Data Subject To Change Without Notice PP75 PP120 PP180 www.andersonpower.com - 17 - Powerful Versatility - Create Your Own Custom Connector from Durable Proven Components Powerpole(R) connectors can be easily customized to each power connection need. Choose from a wide range of colored housings and stack them together into a multiple position connection. Durable silver or tin plated contacts crimp and poke into housings and are available for a broad range of wire sizes. PCB and busbar contacts can also be simply snapped into place using the same housings. Pre-mate ground / power housings and contacts can be used for safety or sequencing and stack along with standard housings. How to Create Mating Blocks of Stacked Powerpole(R) Connectors A Single Row Assembly such as the 1x3 shown below will mate to itself. If an assembly has more than one row such as the Two Row Assembly 2x1 shown below, then a different mirror image mating assembly is required. Two Row Assembly 2x1 SECTION 2 Powerpole(R) Family Single Row Assembly 1x3 To Create a Mirror Image Mating Assembly: When mating blocks are viewed with their hoods in the respective orientation (down or up), the column position of connectors is unchanged. The rows themselves are mirror images of each other. So in the below example, what is column 1 on side A, is column 3 on side B. - 18 - www.andersonpower.com I 3 lum n lum Side B Hood Up n 2 1 lum n F C B A F E D I H G Co Co H C Co E n3 G B lum D n2 A lum Co n1 lum Co Hood Down Co Side A Hood Down Hood Up All Data Subject To Change Without Notice Use the Same Housings for Wire, PCB, or Busbar Connections The Powerpole(R) connection system allows the same housings to hold different contacts for terminating to wire, printed circuit boards, or busbars. See some of the many ways Powerpole(R) components can be assembled to create a custom connection solution. Wire-to-Wire SECTION 2 Powerpole(R) Family Wire-to-PCB Wire-to-Busbar All Data Subject To Change Without Notice www.andersonpower.com - 19 - Powerpole(R) Connectors - PP15 to PP45 : up to 55 Amps PP15-45 series are the smallest Powerpole(R) housings. They can be used for wire-to-wire or wire-to-board applications. Wire sizes from #20 AWG (0.75 mm) to #10 (6 mm) offer power capabilities up to 55 amps per pole. Finger proof housings and the ability to incorporate first-mate last-break ground connectors enhance the capabilities of this Powerpole(R) series. High Power Density * Up to 55 amps in a compact footprint Wire-to Wire & Wire-to-Board Configurations SECTION 2 Powerpole(R) PP15 to 45 * Wire & PCB contacts can be used in the same housings Finger Proof Housings Available * Protects against accidental contact with live circuits | PP15-45 ORDERING INFORMATION | PP15-45 Finger Proof Housings Improved on the original APP design by adding ribs to mating interface to protect against accidental contact with live circuits. Meets the requirements of UL1977 section 10.2 and is rated IP20. Will not mate with standard housings. Description ------------ Part Numbers -----------Finger Proof Minimum Quantity ... 2,500 200 ..... Rib Feature Red 1327FP-BK 1327FP Green 1327G5FP-BK 1327G5FP Black 1327G6FP-BK 1327G6FP White 1327G7FP-BK 1327G7FP Blue 1327G8FP-BK 1327G8FP Yellow 1327G16FP-BK 1327G16FP PP15-45 Finger Proof & Standard & Ground Housing Dimensions [ 7.9 ] Front View 0.31 Mated Length [ 24.6 ] 0.97 [ 7.9 ] 0.31 [ 8.4 ] 0.33 [ 41.2 ] 1.62 PP15-45 Standard Housings This original housing design has an open interface and is available in a wide array of colors. Will not mate with finger proof housings. Description ------- Part Numbers -----Minimum Quantity ... 2,500 200 ... Red 1327-BK 1327 Green 1327G5-BK 1327G5 Black 1327G6-BK 1327G6 White 1327G7-BK 1327G7 Blue 1327G8-BK 1327G8 Yellow 1327G16-BK 1327G16 Orange 1327G17-BK 1327G17 Gray 1327G18-BK 1327G18 Brown 1327G21-BK 1327G21 Pink 1327G22-BK 1327G22 Purple 1327G23-BK 1327G23 45A Premate Ground Housings - (for use with ground contacts only) Green housings are keyed to prevent accidental mating with standard or finger proof Powerpole(R) housings. Description ------ Part Numbers ----Minimum Quantity ... 2,500 200 ... Green 1827G1-BK 1827G1 - 20 - www.andersonpower.com All Data Subject To Change Without Notice PP15-45 Tin Plated Power Contacts Open Barrel Contact A [ 17.27 ] 0.68 Dimensions Reeled -A- B - Part Numbers inches mminches mm 5,000 ................................................. 261G3 0.20 5.08 200G3L 0.24 6.10 262G2 0.16 4.06 0.15 3.81 0.10 2.54 0.12 3.05 0.07 1.78 [ 3.81 ] 0.15 Reeled Mating Loose Piece Part Type AWG mm Force - Part Numbers - - Numbers Minimum Quantity ............................................. 200 5,000 ..... Open, Tin 14 to 10 2.1 to 6.0 Low 1830G1-LPBK 1830G1 Open, Silver 14 to 10 2.1 to 6.0 Low 1830G2-LPBK 1830G2 A Closed Barrel Contact [ 7.35 ] 0.29 [ 16.26 ] 0.64 K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. Tin or silver plated contacts are rated for ground or power. Hand tools are available for loose piece contacts. Reeled contacts can be used with high volume press and applicator tooling. Tin contacts are rated for up to 1,500 mating cycles. Silver contacts are rated up to 10,000 mating cycles. [ 6.35 ] 0.25 [ 3.81 ] 0.15 SECTION 2 Open Barrel Contact Maximize performance by offering up to 10,000 mating cycles and are recommended for circuit interrupt or hot plug applications. See specifications and temperature charts for amperage ratings by wire size. Only closed barrel contacts are suitable for soldering. 45A Premate Ground Wire Contacts - (for use with ground housing only) [ 17.2 ] 0.68 [ 6.4 ] 0.25 PP15-45 Silver Plated Power Contacts Mating Loose Piece Barrel AWG mm Force ------- Part Numbers -------Minimum Quantity .......................................... 5,000 200 Open 14 to 10 K* 2.1 to 5.3 Low 261G3-LPBK Open 14 to 10 SF* 2.1 to 6.0 Low 200G3L-LPBK Open 20 to 16 0.52 to 1.3 Low 262G2-LPBK Closed 16 to 12 1.3 to 3.3 Low 1331-BK 1331 Closed 20 to 16 0.52 to 1.3 Low 1332-BK 1332 [ 3.6 ] 0.14 [ 3.6 ] 0.14 Powerpole(R) PP15 to 45 Offer cost effective performance up to 1,500 mating cycles. See specifications and temperature charts for amperage ratings by wire size. Dimensions Mating Loose Piece Reeled - A Barrel AWG mm Force -------- Part Numbers ------- inches mm Minimum Quantity ....................................... 200 5,000 ......................... Open 14 to 10 K* 2.1 to 5.3 High 269G3-LPBK 269G3 0.21 5.33 Open 14 to 10 K* 2.1 to 5.3 Low 261G2-LPBK 261G2 0.20 5.08 Open 14 to 10 SF* 2.1 to 6.0 High 201G1H-LPBK 201G1H 0.24 6.10 Open 14 to 10 SF* 2.1 to 6.0 Low 200G1L-LPBK 200G1L 0.24 6.10 Open 16 to 12 1.3 to 3.3 High 269G1-LPBK 269G1 0.18 4.57 Open 16 to 12 1.3 to 3.3 Low 261G1-LPBK 261G1 0.18 4.57 Open 20 to 16 0.52 to 1.3 High 269G2-LPBK 269G2 0.16 4.06 Open 20 to 16 0.52 to 1.3 Low 262G1-LPBK 262G1 0.16 4.06 K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. B A Open Barrel Premate Contact [ 3.6 ] 0.14 [ 19.1 ] 0.75 [ 6.4 ] 0.25 [ 6.1 ] 0.24 [ 6.1 ] 0.24 25A Right Angle PCB Contacts Tin Plated Suitable for right angle applications up to 25A per pole. Tin plating enhances solderability. Cannot be mixed with 45A PCB contacts. For mating with wire contacts only. Dimensions Mating Loose Piece - A - B Row Force ------- Part Numbers ------- inches mm inches mm Minimum Quantity ... 1,000 100 ................................................... Top Low 1377G1-BK 1377G1 0.59 14.80 1.52 38.60 High 1317G1-BK 1317G1 Bottom Low 1377G2-BK 1377G2 0.29 7.20 1.36 34.50 High 1317G2-BK 1317G2 Top Low 1377G11-BK 1377G11 0.59 14.80 1.21 30.70 High 1317G11-BK 1317G11 Bottom Low 1377G12-BK 1377G12 0.29 7.20 1.01 25.70 High 1317G12-BK 1317G12 A [ 9.9 ] 0.39 B Use mounting staples with right angle contacts (see accessories). See website for PCB layout drawing. 25A Vertical PCB Contacts Tin Plated For mating with wire contacts only. Suitable for vertical applications up to 25A per pole, tin plating enhances solderability. Dimensions Mating Loose Piece -AForce ---------------- Part Numbers --------------- inches mm Minimum Quantity .... 1,000 100 ....................... Low 1377G3-BK 1377G3 2.22 56.40 High 1317G3-BK 1317G3 2.22 56.40 Low 1377G4-BK 1377G4 1.76 44.70 High 1317G4-BK 1317G4 1.76 44.70 Low 1377G13-BK 1377G13 1.17 29.70 High 1317G13-BK 1317G13 1.17 29.70 All Data Subject To Change Without Notice [ 3.1 ] 0.12 Housing end A www.andersonpower.com - 21 - 45A Right Angle and Vertical PCB Contacts Tin Plated Suitable for right angle or vertical applications up to 45A per pole. Tin plating enhances solderability. Right angle contacts cannot be mixed with 25A PCB contacts. For mating with wire contacts only. Loose Piece Description ----------- Part Numbers ----------Minimum Quantity ............. 1,000 100 .................... Vertical 3-5911P1 1335G1 Right Angle Bottom Row 3-5912P1 1336G1 Right Angle Top Row 3-5913P1 1337G1 Vertical [ 29.7 ] 1.17 REF [ 5.8 ] 0.23 [ 5.1 ] 0.20 [ 16.3 ] 0.64 PP15/45 Housings (1327 Series) [ 7.9 ] 0.31 TYP [ 7.9 ] 0.31 TYP [ 36.5 ] 1.44 [ 28.6 ] 1.13 Right Angle Contact Horizontal (bottom) Cat.No. 1336G1 Right Angle Contact Horizontal (top), Cat.No. 1337G1 Use mounting staples with right angle contacts (see accessories). 45A Premate Ground PCB Contacts SECTION 2 Powerpole(R) PP15 to 45 Right angle contacts are suitable for power or ground. Use to mate with 45A ground wire contacts. Tin plated contacts are rated up to 1,500 mating cycles. Can be used with other 45A PCB connectors in the bottom row. Mating Loose Piece Force ------- Part Numbers ------Minimum Quantity ................... 1000 100 .... PCB, Bottom Row Low 3-5952P1 1836G1 [ 14.7 ] 0.578 [ 3.6 ] 0.14 [ 45.3 ] 1.78 [ 41.2 ] 1.62 [ 5.6 ] 0.22 [ 28.1 ] 1.11 [ 7.9 ] 0.31 TYP [ 8.4 ] 0.33 TYP Pre-mate wire [ 7.9 ] connector 0.31 Mated Pair | PP15-45 ULTRASONICALLY BONDED ASSEMBLIES | Assemblies feature housings that are ultrasonically welded to create a one piece connector unit using an APP special process. After welding, retaining pins are no longer required to secure the stacked housings to each other. This allows Powerpole(R) 15-45 connectors to be used as a durable one piece connector header. Contact customer service for configurations not shown below. Single Row 1x2 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity ................................ 500 500 500 ..... 1 2 DC 2 Wire Standard Housings ASMPP30-1X2-RK ASMPV45-1X2-RK ASMPR45-1X2-RK RED / STD BLK / STD DC 2 Wire Reverse Standard Housings ASMPP30-1X2-KR ASMPV45-1X2-KR ASMPR45-1X2-KR BLK / STD RED / STD DC 2 Wire Finger Proof ASMFP30-1X2-RK ASMFV45-1X2-RK ASMFR45-1X2-RK RED / FP BLK / FP DC 2 Wire Finger Proof Reverse ASMFP30-1X2-KR ASMFV45-1X2-KR ASMFR45-1X2-KR BLK / FP RED / FP Single Row 1x3 Assemblies Housings with 45A Right Angle Circuit Description Minimum Quantity ................................ DC 2 Wire Finger Proof with Ground AC Single Phase Finger Proof PCB Contacts 500 ..... ASMFR45-1X3-KER ASMFR45-1X3-KEW Housings Only 500 ASMFP30-1X3-KER ASMFP30-1X3-KEW Color & Type Position Matrix 1 2 3 BLK / FP GRN / GND RED / FP BLK / FP GRN / GND WHT / FP Two Row 2x1 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity ................................ 500 500 500 .... 1 2 DC 2 Wire Finger Proof ASMFP30-2X1-KR ASMFV45-2X1-KR ASMFR45-2X1-KR BLK / FP RED / FP DC 2 Wire Finger Proof Mate ASMFP30-2X1-RK ASMFV45-2X1-RK ASMFR45-2X1-RK RED / FP BLK / FP Two Row 2x2 Assemblies Housings with 45A Vertical Circuit Description Housings Only PCB Contacts Minimum Quantity ................................ 500 500 AC 3 Phase, 3 Wire Finger Proof ASMFP30-2X2-KRWE N/A AC 3 Phase, 3 Wire Finger Proof Mate ASMFP30-2X2-WEKR N/A 1 2 1 2 3 Housings with 45A Right Angle Color & Type PCB Contacts Position Matrix 500 ..... 1 2 3 N/A BLK / FP RED / FP WHT / FP ASMFR45-2X2-WEKR WHT / FP GRN / GND BLK / FP 1 1 2 2 3 4 4 GRN / GND RED / FP Hood Up Single Row 1x2 Assembly Single Row 1x3 Assembly Two Row 2x1 Assembly Two Row 2x2 Assembly Type STD = Standard Housing FP = Finger Proof Housing GND = Ground Housing - 22 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole(R) Pak Connectors - PP15 to PP45 Plug shell with latch Snap-in Powerpole(R) Pak connector shells enclose stacked groupings of PP15-45 sized housings in a durable black shell for a finished connector appearance and additional features. Inline, panel mount, and blindmate configurations are available. Plug shells offer the option of integral latches and strain relief to help secure your connection. * Package Groupings of PP15-45 Connectors Blindmate Provides a finished appearance while protecting the individual connectors with an outer shell * Inline, Panel Mount, "T" or Blindmate Configurations Allows one connection system to meet multiple needs SECTION 2 Plug shell without latch Powerpole(R) Pak T-Pak * Optional Latching and Strain Relief Secures your connection and wires For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see SPEC Pak (R) product series on our website, www.andersonpower.com | POWERPOLE(R) PAK ORDERING INFORMATION | Powerpole(R) housings and contacts are sold separately. See page 20 for ordering information. Plug Shell without Latch Can mate inline with other plug shells with or without latches, or mate to a panel mount receptacle. For use with Powerpole(R) wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. Dimensions -ADescription -------------- Part Numbers -------------inches mm Minimum Quantity ... 1,000 500 25 ............................. Black, 2-4 Poles 1461G1-BK 1461G1 1.24 31.50 Black, 5-6 Poles 1461G2-BK 1461G2 1.56 39.62 Black, 7-8 Poles 1461G3-BK 1461G3 1.87 47.50 [ 21.59 ] 0.85 [ 53.09 ] 2.09 A [ 49.28 ] 1.94 Retaining Pin Side View Top View NOTE: Retaining pins are used to secure and position Powerpole(R) housings in one of three positions in plug shells. Plug Shell with Latch Max wire O.D. for 2-4 pole plug shells is 0.60 inches [15.2mm]. For all other plug shells is 0.63 inches [ 16.0 mm]. Can mate inline with other plug shells without latches, or mate to a panel mount receptacle. For use with Powerpole(R) wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered seperately. Dimensions - B -C-DDescription ------------- Part Numbers -------------- inches mm inches mm inches mm Minimum Quantity ..... 1,000 500 25 ................................................................................ Black, 2-4 Poles 1460G1-BK 1460G1 1.94 49.28 2.25 57.15 1.24 31.50 Black, 5-6 Poles 1460G2-BK 1460G2 1.94 49.28 2.25 57.15 1.56 39.62 Black, 7-8 Poles 1460G3-BK 1460G3 1.94 49.28 2.25 57.15 1.87 47.50 Black, 9-10 Poles 1460G4-BK 1460G4 2.51 63.75 2.82 71.63 1.84 46.74 Side View [ 21.59 ] 0.85 B Top View C D Retaining Pin All Data Subject To Change Without Notice www.andersonpower.com - 23 - Plug Shell with Latch & Non-Conductive Strain Relief [ 21.5 ] 0.85 New 2X3 Powerpole(R) Pak offers an improved ergonomic shell for easier latch operation as well as a plastic, non-conductive strain relief. The new strain relief can accommodate up to a 6 conductor #10 AWG cable. Can mate to a panel mount receptacle. For use with Powerpole(R) wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. To be used with 115G23 cable clamp only. Description -------- Part Numbers ------Minimum Quantity .. 1,000 25 ... Black, 5-6 Poles 1460G23-BK 1460G23 [ 26.1 ] 1.03 Powerpole(R) Pak Snap-in Receptacle Shell SECTION 2 [ 81.5 ] 3.21 [ 73.5 ] 2.90 [ 51.4 ] 2.02 Mate to plug shells with or without latches, or mate to another panel mount receptacle to create a bulkhead to bulkhead connection. For use with Powerpole(R) wire or PCB connectors. Order the number of retaining pins for each receptacle as shown below separately. Number of Dimensions Knock Out Size Retaining Pins -E- Width Description ---------------- Part Numbers ---------------- to Order inches mm inches mm Minimum Quantity ... 1,000 500 25 ............................................................................... Black, 2-4 Poles 1470G1-BK 1470G1 1 1.50 38.10 1.25 31.75 Black, 5-6 Poles 1470G2-BK 1470G2 2 1.88 47.75 1.62 41.15 Black, 7-8 Poles 1470G3-BK 1470G3 3 2.13 54.10 1.88 47.75 Black, 9-10 Poles 1470G4-BK 1470G4 4 2.44 61.98 2.19 55.63 * Height = [25.4 mm] 1.0 in. [ 1.78 ] 0.07 [ 27.94 ] 1.10 [ 19.56 ] 0.77 E Retaining Pin NOTE: Retaining pins are used to secure and position Powerpole(R) housings in one of two positions in receptacle shells. Cable Clamp & Hardware Pak Includes cable clamp, 2 screws, and required amount of retaining pins for each configuration. Screw Head Cable Description Type Type ------------ Part Numbers -----------Minimum Quantity ................................... 1,000 500 25 ... 2-4 Poles Straight Slot Bundled 115G1-BK 115G1 5-6 Poles Straight Slot Bundled 115G2-BK 115G2 7-8 Poles Straight Slot Bundled 115G3-BK 115G3 9-10 Poles Straight Slot Bundled 115G4-BK 115G4 2-4 Poles Philips Bundled 115G7-BK 115G7 5-6 Poles Philips Bundled 115G8-BK 115G8 NOTE: Max wire O.D. for 1460G23 is 0.80 inches [20.3 mm]. Retaining Pin Cable Clamp With Screws Plug Shell Without Latch Shown Shell, housing and contacts are sold separately. Cable Clamp & Hardware Pak Includes 2 cable clamp halves, 2 screws and 2 retaining pins. To be used with 1460G23 Plug Shell only. Description Screw Head Type Cable Type ------ Part Numbers ------ Minimum Quantity .................................. 5-6 Poles Philips Bundled 1,000 115G23-BK Retaining Pins 25 115G23 Screws Clamp Retaining Pin Flexible Conduit Clamp & Hardware Pak Includes cable clamp, 2 screws, and need amount of retaining pins for each configuration. Description - Part Number Minimum Quantity ...... 100 ...... 2-4 Poles 110G10 Retaining Pin for Snap-in Receptacle Conduit Clamp With Screws Plug Shell With Latch Shown Shell, housing and contacts are sold separately. Order the number of retaining pins for each receptacle shown in the Snap-in Receptacle Shell ordering information. Pins are also required for the plug side when the Cable Clamp & Hardware Pak is not ordered. Description ----- Part Number -----Minimum Quantity ..... 1,000 100 ... Retaining Pin 110G9-BK 110G9 - 24 - www.andersonpower.com Shell and housing are sold separately. All Data Subject To Change Without Notice Blindmate Pak Connector [ 88.6 ] 3.49 Ideal for panel to panel, bulkhead to bulkhead, or rack mount applications that require the power connector to compensate for up to 0.45 in. [11.43 mm] of misalignment in either axis. Eight positions can be filled with Powerpole(R) 10-45 connectors. The receptacle side can be used with wire or PCB contacts. Hardware bag includes retaining pins. Description ---------- Part Numbers ---------Minimum Quantity .................................................... 50 25 .......... 2x4 Blindmate Plug Shell, Hardware & Pins BMPP10-45P 2x4 Blindmate Receptacle Shell, Hardware & Pins BMPP10-45R 2x4 Blindmate Plug Shell BMHSG-P 2x4 Blindmate Receptacle Shell BMHSG-R Hardware Bag Plug Side 110G50 Hardware Bag Receptacle Side 110G51 [ 76.4 ] 3.01 [ 5.0 ] O 0.20 4 [ 50.8 ] 2.00 [ 36.7 ] 1.45 [ 3.05 ] 0.120 [ 38.6 ] 1.52 Plug Outline [ 58.93 ] 2.320 [ 24.38 ] 0.960 [47.24] 1.860 [ 13.46 ] 0.530 Receptacle Outline [ 29.14 ] 1.147 [ 30.2 ] 1.19 [ 0.64 ] 0.025 [4.4] 0.17 SECTION 2 [ 0.64 ] 0.025 Powerpole(R) Pak [ 36.7 ] 1.45 [21.5] 0.85 See our innovative MARC Connector that offers straight-on or rotational blindmate capability. MARC holds 6 PP15/45 power contacts and 2 PP15/45 premate ground contacts in a high temperature housing. Visit our website, www.andersonpower.com to learn more. "T" Pak 2 Way Splitter The Powerpole(R) "T" Pak connector is a 2 way electrical splitter that splits electrical current from one incoming circuit into two outgoing circuits. The standard configuration is pre-wired for AC 3 phase, 3 wire plus ground configurations. The "T" Pak can also be used for AC single phase plus ground or DC 2 wire plus ground applications by not using either the red or white power positions. "T" Pak is pre-wired from the factory allowing plug and play field installation of modular office and industrial equipment. UL recognition up to 20 amps and 600 volts is achieved when mating Powerpole(R) Pak plugs with #12 AWG wire. For OEM manufacturing scale applications, the "T" Pak can be loaded with custom configurations of any of our finger proof, standard, or ground housings and contacts in the PP15-45 series. Contact sales or customer service for additional information. Description - Part Numbers Minimum Quantity ............................ 80 ........ Assembled "T" Pak 20-01 Mating Plug Shell with Latch 2x2 26-01 Mating Plug Shell without Latch 2x2 27-01 Standard configuration for each side of the T includes (1) each Red, Black, and White Standard PP 15-45 Housings & 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Mating plug shells include (1) each Red, Black, and White Standard PP 15-45 Housings & (3) 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Cable clamp & hardware pak also included. [ 86.2 ] 3.39 [ 102.2 ] 4.03 [ 85.8 ] 3.38 [ 53 ] 2.09 [ 43.2 ] 1.70 [ 51.1 ] 2.01 A B All Data Subject To Change Without Notice C 27 - 01 26 - 01 Mates With B Mates With A & C www.andersonpower.com - 25 - | PP15-45 & POWERPOLE(R) PAK SPECIFICATIONS | Mechanical SECTION 2 Powerpole(R) PP15 Pak to 45 Electrical AWG mm Current Rating Amperes UL 1977 CSA/TUV Wire Size Range 20 to 10 0.75 to 6.0 Singlepole Wire to Wire (10 AWG) 55 40 Singlepole Ground Wire to Wire or PCB (10 AWG) 45 35 3x3 Block Wire to Wire (10 AWG) 40 27 Max. Wire Insulation Diameter in. mm Singlepole 25A PCB to Wire (12 AWG) 25 0.175 4.450 2x3 Block 25A PCB to Wire (12 AWG) 25 22 * Singlepole 45A PCB to Wire (10 AWG) 45 40 * Operating Temperature F C 2x3 Block 45A PCB to Wire (10 AWG) 45 25 * -4 to 221 -20 to 105 Powerpole(R) Housings & Powerpole(R) Pak Shells Voltage Rating AC/DC Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) UL 1977 600 PCB to Wire 1,500 Wire to Wire 10,000 1,500 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mating / Unmating Force Lbf. N Low Force Wire, High Force PCB, & Ground 3 13 Avg. Mated Contact Resistance Milliohms High Force Wire 5 22 15A Wire Contact with 5/8" of #16 AWG 0.875 Low Force PCB 2 9 30A Wire Contact with 5/8" of #12 AWG 0.600 45A Wire Contact with 5/8" of #10 AWG 0.525 45A PCB Contact to Contact 0.500 Min. Contact / Spring Retention Force Lbf. N 25A PCB Contact to Contact 0.600 20 90 5 UL Hot Plug Current Rating Amperes Lbf. N Powerpole(R) Pak Latch Avg. Defeat Force 250 cycles at 72V DC 45A 150 667 250 cycles at 120V DC 30A PCB Specifications UL Ground Short Time Current Test - 45A Premate Ground Mounting Style Plated Through Hole 750 Amps, #10 AWG Wire 4 Seconds PCB Thickness- in. [mm] 0.090 - 0.150 (2.3-3.8) 470 Amps, #12 AWG Wire 4 Seconds 25A PCB Recommended Traces #12 AWG Cross Section 45A PCB Recommended Traces #10 AWG Cross Section Materials Mechanical Shock 4 Housing MIL-STD-202 213 Condition A 50g's Plastic Resin Polycarbonate Contact Retention Spring Stainless Steel Vibration High Frequency 4 MIL-STD-202 204 Condition A 10g's Housing Flammability Rating UL94 V-0 Glow Wire 825C (GWFI) / 800C (GWIT) Contact Base Plating Copper Alloy Tin or Silver Contact Termination Methods Crimp Hand Solder Solder Dip Wave Solder Wire Contacts 1331, 1332 & PCB Contacts PCB Contacts PCB Contacts NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. * No TUV Recognition 1 Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. 2 Limited by the thermal properties of the connector plastic housing. 3 Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Tested with contact part number 261G2. 5 Based on 2 housings blocked together. - 26 - www.andersonpower.com All Data Subject To Change Without Notice | IEC INFORMATION | Connector Series Single Pole PP15/45 Standard Creepage / Material Clearance per IEC 60950-1 Group Configurations Stacked Powerpole (R) PCB - 25A PCB - 45A Connector Series Creepage / Material Clearance per IEC 60950-1 Group Configurations Unmated 1.64 mm Unmated 1.64 mm Mated 1.64 mm Unmated 1.64 mm Mated 1.64 mm Unmated 1.64 mm Mated 1.64 mm Stacked Powerpole (R) PP15/45 Mated Finger Proof Unmated PCB - 25A Mated Unmated 1.39 mm Unmated 1.39 mm Mated 1.39 mm Mated 1.39 mm Single Pole IIIa PCB - 45A Mated 4.20 mm Unmated 1.64 mm 4.20 mm IIIa 1.64 mm 2.90 mm PP45 FP 45 160 V AC/DC ( Operational) 30 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 6 mm 200G3L IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F 45 Amp 400 V AC/DC ( Operational) 30 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 * 6 mm (10AWG) 200G3L IEC 60512 Test -11j, 11i & 11g IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F SECTION 2 PP45 AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) FINGER Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range Powerpole(R) Pak PP15 to 45 Attributes * * In mated and unmated condition Protection Touch Safety with Finger Proof Housings & Wire Contacts or PCB Mating Interface UL1977 Sec. 10.2 Pass IEC 60950 Pass IEC 60529 IP20 Touch Safety With Standard Housings IEC 60529 IP10 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com All Data Subject To Change Without Notice www.andersonpower.com - 27 - | PP15-45 TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP15-45 Singlepole Temperature Rise at Constant Current 60 50 Temperature Rise Above Ambient (C) 40 30 20 10 Temperature Rise Above Ambient (C) 50 50 40 30 20 10 0 0 0 10 20 30 40 Amperes Applied 10 AWG 16 AWG 12 AWG 18 AWG 50 0 60 PP25 PCB Temperature Rise at Constant Current 60 10 20 30 Amperes Applied 10 AWG 12 AWG 16 AWG 18 AWG 14 AWG 20 AWG 40 30 20 10 0 40 0 5 10 15 20 25 30 35 40 Amperes Applied 14 AWG 20 AWG Singlepole 2-Pole Multipole Current - Temperature Derating per IEC 60512-5-2 Test 5B PP15-45 Singlepole Derating vs. Ambient Temperature 125 Ambient Temperature (C) Ambient Temperature (C) 125 100 75 50 25 0 10 20 30 40 50 60 75 50 25 70 0 12 AWG 18 AWG 10 20 30 40 50 100 75 50 25 0 5 10 15 20 25 30 35 40 Amperes Applied Amperes Applied 10 AWG 12 AWG 16 AWG 18 AWG 14 AWG 20 AWG PP25 PCB Derating vs. Ambient Temperature 125 100 Amperes Applied 10 AWG 16 AWG PP15-45 Multipole Derating vs. Ambient Temperature Ambient Temperature (C) SECTION 2 Powerpole(R) PP15 to 45 Temperature Rise Above Ambient (C) 60 PP15-45 Multipole Temperature Rise at Constant Current Singlepole 14 AWG 20 AWG 2-Pole Multipole For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B PP45 PCB Temperature Rise at Constant Current 125 50 Ambient Temperature (C) Temperature Rise Above Ambient (C) 60 40 30 20 10 0 0 10 20 30 40 Amperes Applied Singlepole 2-Pole 50 PP45 PCB Derating vs. Ambient Temperature 60 Multipole 100 75 50 25 0 10 20 30 40 50 60 70 Amperes Applied Singlepole 2-Pole Multipole NOTE: PP25 PCB charts based on 0.002 in foil on board side, mated to #12 AWG conductor on wire side. PP45 PCB charts based on #10 AWG equivalent copper foil on board side, mated to #10 AWG conductor on wire side. - 28 - www.andersonpower.com All Data Subject To Change Without Notice | POWERPOLE(R) 15-45 ACCESSORIES | Mounting Wing Secure dovetailed Powerpole(R) 15-45 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description ------- Part Numbers ------Minimum Quantity ... 2,500 100 .... Red 1399G9-BK 1399G9 Blue 1399G8-BK 1399G8 Mounting Wings [ 4.6 ] 0.18 SQ [ 7.9 ] 0.31 [ 16.7 ] 0.66 SECTION 2 Powerpole(R) PP15 to 45 Spacer Used to separate housings under high power to minimize derating. They are recommended for squaring off a block of Powerpole(R) 15-45 housings for use in connector shells and mounting clamps. Use a combination of long and short spacers opposite each other in a mated block to add keying features or use two short spacers to avoid interference. Spacers with holes can also be used to fasten the blocked housings to a surface with a fastener. Description ------ Part Numbers ------Minimum Quantity ..... 2,500 100 ..... Red, Short w/ Hole 1399G1-BK 1399G1 Red, Long 1399G2-BK 1399G2 Red, Short 1399G6-BK 1399G6 Black, Long 1399G10-BK 1399G10 Blue, Short 1399G13-BK 1399G13 White, Short w/ Hole 1399G14-BK 1399G14 White, Long 1399G17-BK 1399G17 [ 7.9 ] 0.312 [ 7.9 ] 0.312 [ 7.9 ] 0.312 [ 24.6 ] [ 16.6 ] [ 16.6 ] 0.968 0.655 0.655 Short with Hole Short without Hole Long Retaining Pins Keep stacked Powerpole(R) 15-45 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimensions -A-BDescription ----- Part Numbers ----inches mm inches mm Minimum Quantity ... 1,000 100 ............................................................................ 1 Block High H1507P38 110G16 0.093 / 0.103 2.360 / 2.62 0.250 6.350 2 Block High 111812P5 110G17 0.093 / 0.103 2.360 / 2.62 0.440 11.180 B A Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole(R) 15-45 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description -- Part Numbers -Minimum Quantity ... 100 sets of 2 ..... 2 or 4 Pole 1462G1 3 or 6 Pole 1462G2 4 or 8 Pole 1462G3 All Data Subject To Change Without Notice 2 or 4 Pole 3 or 6 Pole 4 or 8 Pole www.andersonpower.com - 29 - PCB Mounting Staples PCB staples are soldered into place to secure Powerpole(R) 15-45 series housings in a horizontal configuration to the board. Reduce strain on soldering joints during mating and unmating. SECTION 2 Powerpole(R) PP15 to 45 Dimensions Part -A-BNumbers H x W Length inches mm inches mm Minimum Quantity 100 ................................................................................ 114555P1 1 x 1 Short 0.47 12.0 0.28 7.0 114555P2 1x2 Short 0.47 12.0 0.57 14.5 114555P3 1x3 Short 0.47 12.0 0.89 22.5 114555P7 1x4 Short 0.47 12.0 1.20 30.5 114555P10 2 x 1 Short 0.79 20.0 0.28 7.0 114555P6 2x2 Short 0.79 20.0 0.57 14.5 114555P9 2x2 Long 0.91 23.0 0.57 14.5 A B Retention Clip Retention clips prevent Powerpole(R) 15-45 blocks from unintended disconnects. They feature a tab for easy insertion and removal. Description -- Part Number -Minimum Quantity ........ 100 ......... 1 Block High 110G68 Block Lok Block locks secure mated Powerpole(R) 15-45 series housings together. For use in high vibration or shock applications where connectors are unmated infrequently. Description - Part Numbers Minimum Quantity .......... 100 ......... 2 Pole, Black 110G21 4 Pole, Black 110G12 2 Pole 4 Pole Shown without Powerpoles Shown with Powerpoles Splash Boot Splash boots protect a 2x2 block of any combination of Powerpole(R) 15-45 series housings and feature snip off sealed ends for flexibility in wire O.D. Designed for through panel or inline applications. Not a hermetic seal. Description - Part Numbers Minimum Quantity ........ 25 ........... Female, Black 1441G1 Male, Black 1442G1 For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see SPEC Pak (R) product series on our website, www.andersonpower.com - 30 - www.andersonpower.com All Data Subject To Change Without Notice | NOTES | SECTION 2 Powerpole(R) PP15 to 45 All Data Subject To Change Without Notice www.andersonpower.com - 31 - Powerpole(R) Connectors - PP75: up to 120 Amps PP75 with Mounting Wings PP75 series Powerpole(R) housings can be used for wire-to-wire, wire-to-board, and wire-to-busbar applications. Wire sizes from #16 AWG (1.3 mm) to #6 (13.3 mm) offer power capabilities up to 120 amps per pole. Locking housings offer the capability to secure Powerpole(R) housings to each other and to mounting pads. Housings made from chemical resistant (CR) resin withstand industrial solvents better than standard housings. * Large Wire Range Accommodates up to #6 (10mm) Wire Reducing bushings allow as small as #16 (1.5 mm) wire to be used SECTION 2 Powerpole(R) PP75 * Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs * Mini-Powerclaw PCB Contacts Minimize PCB Footprint Removes the PP75 housing from the board side | PP75 ORDERING INFORMATION | PP75 Standard Housings The second smallest Powerpole(R) housing can be used with wire contacts up to 6 AWG [10mm] as well as PCB and busbar contacts. Description ------- Part Numbers -------Minimum Quantity ... 1,000 100 ...... Red 5916G7-BK 5916G7 Green 5916G6-BK 5916G6 Black 5916G4-BK 5916G4 White 5916G5-BK 5916G5 Blue 5916-BK 5916 Yellow 5916G15-BK 5916G15 Orange 5916G14-BK 5916G14 Gray 5916G16-BK 5916G16 [ 15.9 ] 0.62 [ 47.9 ] 1.88 [ 15.9 ] 0.62 [ 17.0 ] 0.67 [ 81.3 ] 3.20 Front View Mated Length PP75 Chemical Resistant (CR) Housings Has the same form and dimensions of the standard PP75 housing in a chemical resistant PBT/ PC blend housing. Suitable for use to -40C. Material ID Located Here V0 = Standard P = Chemical Resistant Description - Part Numbers Minimum Quantity ... 1,000 ....... Red P5916G7-BK Black P5916G4-BK White P5916G5-BK Blue P5916-BK PP75 Locking Dovetail Housings Offers dovetails for stacking housings that have a locking feature to prevent housings separating. Can mate to standard and chemical resistant housings, but cannot be stacked with them. Description ---------- Part Numbers ----------Minimum Quantity .... 1,000 100 ..... Red 75LOKRED-BK 75LOKRED Green 75LOKGRN-BK 75LOKGRN Black 75LOKBLK-BK 75LOKBLK White 75LOKWHT-BK 75LOKWHT Blue 75LOKBLU-BK 75LOKBLU Gray 75LOKGRA-BK 75LOKGRA - 32 - www.andersonpower.com [ 47.9 ] 1.88 All Data Subject To Change Without Notice PP75 Premate Ground Housings Offers a first-mate, last-break connection when stacked together with PP75 housings. Stacks together with PP75 standard and chemical resistant housings. Housings are mechanically keyed to prevent cross mating with power positions. Description ------- Part Numbers ------- Minimum Quantity.... 1,000 100 ... Green 5927G6-BK 5927G6 Mated Length [ 83.1 ] 3.20 PP75 Silver Plated Wire Contacts [ 11.1 ] 0.44 SECTION 2 Dimensions Mating Loose Piece - A AWG mm Force -- Part Numbers -inches mm Minimum Quantity ........................ 1,000 100 ........................ 6 13.3 Low 1307-BK 1307 0.22 5.59 6 13.3 High 5900-BK 5900 0.22 5.59 8 8.4 High 5952-BK 5952 0.19 4.83 12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56 Powerpole(R) PP75 Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. [ 30.0 ] 1.18 A [ 7.2 ] 0.28 [ 7.1 ] 0.28 PP75 Premate Ground Wire Contacts Silver plated contacts for use with the PP75 Premate Ground Housing. Rated to 10,000 mating cycles. Dimensions Loose Piece - A Type AWG mm ----- Part Numbers ----inches mm Minimum Quantity ........................ 1,000 100 ........................ Individual 6 13.3 1875G1-BK 1875G1 0.22 5.59 Individual 8 8.4 1875G2-BK 1875G2 0.19 4.83 Individual 12 to 10 3.3 to 5.3 1875G3-BK 1875G3 0.14 3.56 [ 32.0 ] 1.26 "A" [ 11.9 ] 0.47 [ 7.2 ] O 0.28 [ 7.1 ] 0.28 PP75 Silver Plated Busbar Contacts Provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01915P1. Mating Type Thread Force ------------- Part Numbers -------------Minimum Quantity ................. 1,000 20 10 ... Busbar #10-24 High B01915P1 75BBS Lock Nut #10-24 H1216P8 110G54 - See Busbar contact drawing on website for further detail. [ 17.1 ] 0.68 [ 2.0 ] 0.08 [ 69.1 ] 2.72 55A Right Angle Standard Powerclaw PCB Contacts Standard Powerclaw contacts are for use inside a PP75 housing and provide a color coded right angle connection to the PCB. Description --- Loose Piece Part Numbers -Minimum Quantity .. 500 100 ........ Tin Plated PC5930T-BK PC5930T Silver Plated PC5930S-BK PC5930S [ 5.2 ] 0.20 PP75 Housing [ 17.0 ] 0.67 [ 22.2 ] 0.87 See PCB contact drawing on website for further detail. [ 48.0 ] 1.89 [ 66.0 ] 2.60 Second housing and contact in two pole version only. All Data Subject To Change Without Notice [ 32.8 ] 1.29 www.andersonpower.com Standard Powerclaw Contact - 33 - 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge without a PP75 housing on the PCB side. A self polarizing design only allow PP75 wire housings to mate to PCB contacts one way. [ 58.4 ] 2.30 [ 8.1 ] 0.32 [ 15.6 ] 0.61 Loose Piece Description -------- Part Numbers -------Minimum Quantity ... 1,000 100 ...... Tin Plated PC5934T-BK PC5934T Silver Plated PC5934S-BK PC5934S [ 7.6 ] 0.30 [ 2.42 ] 0.095 [ 6.10 ] 0.240 55A Vertical Mini Powerclaw PCB Contacts [ 25.4 ] 1.00 [ 1.27 ] 0.050 [ 6.25 ] 0.246 [ 24.3 ] 0.96 [ 9.7 ] 0.38 Loose Piece Description --------- Part Numbers ------Minimum Quantity ... 1,500 100 ...... Tin Plated PC5933T-BK PC5933T Silver Plated PC5933S-BK PC5933S Powerpole(R) PP75 [ 17.5 ] 0.69 [ 12.2 ] 0.48 Vertical Mini Powerclaw contacts save space by not requiring a PP75 housing on the PCB side. The guide housing is required for 2 pole applications to provide a polarized connection. (See PP75 accessories). SECTION 2 [ 12.19 ] 0.480 [ 24.6 ] 0.97 [2.32] 0.091 [ 1.27 ] 0.050 [ 4.98 ] 0.196 [ 10.29 ] 0.405 See PCB contact drawing on website for further detail. | PP75 TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. Current - Temperature Derating per IEC 60512-5-2 Test 5B PP75 Singlepole Derating vs. Ambient Temperature 75 50 0 20 40 60 80 100 120 100 75 50 25 0 10 20 30 40 50 60 70 80 90 100 100 75 50 25 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG Mini Powerclaw Derating vs. Ambient Temperature 125 Ambient Temperature (C) 100 25 PP75 Multipole Derating vs. Ambient Temperature 125 Ambient Temperature (C) Ambient Temperature (C) 125 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied Singlepole 2-Pole For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP75 Singlepole Loose Piece Contact Temperature Rise at Constant Current 40 30 20 10 0 50 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG 0 Mini Powerclaw Temperature Rise at Constant Current 60 Temperature Rise Above Ambient (C) 50 PP75 Multipole Loose Piece Contact Temperature Rise at Constant Current 60 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 60 0 10 20 30 40 50 60 70 80 90 Amperes Applied 6 AWG 8 AWG 10 AWG 12 AWG 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 Amperes Applied Singlepole 2-Pole NOTE: Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side. - 34 - www.andersonpower.com All Data Subject To Change Without Notice | PP75 SPECIFICATIONS | Electrical Mechanical Current Rating Amperes UL 1977 CSA Wire Size Range AWG mm Wire to Wire (6 AWG) 120 70 Wire Contacts with Bushings 16 to 6 1.3 to 13.3 Wire to PCB (6-AWG) 55 50 Wire to Busbar (6 AWG) 75 Max. Wire Insulation Diameter in. mm 0.437 11.100 Voltage Rating AC/DC UL 1977 Operating Temperature -20 to 105 PCB Connector Recommended Voltage 3 Chemical Resistant* -40 to 221 -40 to 105 per IEC 60950-1 Table 2L Pollution Degree 2 *Chemical resistant material not available for PCB guide housings Mini Vert. Contact Adjacent Poles 220 Mini Horiz. Contact Adjacent Poles 200 Mating Cycles No Load by Plating Standard Contact Adjacent Poles 635 Wire and PCB Contacts Silver (Ag) Tin (Sn) 10,000 1,500 SECTION 2 C -4 to 221 600 Powerpole(R) PP75 F Standard & Ground Dielectric Withstanding Voltage Avg. Mating / Unmating Force Lbf. N Volts AC Wire to Wire Low Force Contacts 5 22 Wire to Wire High Force Contacts 7 31 Avg. Mated Contact Resistance Milliohms 7 31 4 17 2,200 Wire Contact with 1 1/4" of #6 AWG PCB Contact to Contact 0.200 0.500 Standard Powerclaw to Wire Mini Powerclaw to Wire PCB Specifications UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC 6 Wire- wire 50A PCB- wire (Vertical Mini Powerclaw) 40A Mounting Style Max PCB Thickness- in. [mm] Plated Through Hole Standard: 0.15 [0.381] Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section UL Ground Short Time Current Test - 75A Premate Ground 1530 Amps, #6 AWG Wire Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 6 Seconds Materials Housing Min. Creepage / Clearance Distance PCB in. mm Standard Powerclaw Adjacent Poles 0.260 6.6 Mini Vert. Powerclaw Adjacent Poles 0.087 2.2 0.079 2.0 213 Condition A 50g's 204 Condition A 10g's Standard Plastic Resin Polycarbonate Chem. Resistant Resin Polycarbonate / PBT blend Contact Retention Spring Stainless Steel Mini Horz. Powerclaw Adjacent Poles UL94 V-0 MIL-STD-202 Glow Wire 960C (GWFI) / 800C (GWIT) Mechanical Shock 5 Housing Flammability Rating Vibration High Frequency 5 MIL-STD-202 Contact Base Copper Alloy Wire Plating Silver PCB Plating Sn or Ag over Ni Contact Termination Methods Crimp 4 Wire Contacts Hand Solder Wire and PCB Contacts Solder Dip* PCB Contacts Wave Solder* PCB Contacts Wrench / Socket Busbar Contacts NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Without use of spacers to increase creepage and clearance distances. 4 Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 5 Tested with contact part number 5900. 6 Based on 2 housings blocked together. All Data Subject To Change Without Notice www.andersonpower.com - 35 - | IEC INFORMATION | Connector Series Creepage / Clearance per IEC 60950-1 Configurations Single Pole PP75 Stacked Powerpole(R) Unmated 2.97 mm Mated 2.97 mm Unmated 2.97 mm Mated 2.97 mm Material Group IIIa Attributes PP75 SECTION 2 Powerpole(R) PP75 AMP Rating AC/DC 75 Voltage Rating AC/DC (Steady State) 250 V AC/DC ( Operational) Breaking Capacity -AMP Rating /Cycles 75 Amp / 10 Cycles Voltage Rating (Breaking Capacity) 220 VDC FINGER Safety - Mated only IEC 60529 - IP20 Wire Size tested 16 mm Contact Series Tested 5900 Climatic Testing (Cold,Heat & MFG) IEC 60512 Test -11j, 11i & 11g, Cycle Life IEC 60512 Test 9a - 5000 Cycles Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times Temperature Range -20 C to 105 C -4 F to 221 F Protection Touch Safety with Wire Contacts IEC 60529 IP10 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com - 36 - www.andersonpower.com All Data Subject To Change Without Notice | POWERPOLE(R) PP75 ACCESSORIES | Strain Relief Grommets Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference only, use grommet ID and wire OD to determine suitability in the end application. Dimensions -ADescription - Part Numbers - inches mm Minimum Quantity ... 100 ....................... #6 AWG, Black 114411P2 0.35 8.89 #8 AWG, Black 114411P1 0.25 6.35 #10 - 12 AWG, Black 114411P3 0.17 4.32 A Mounting Wing for Standard or CR Housings Mounting Wing for Locking Housings Description --------------------- Part Numbers --------------------Minimum Quantity ... 1,000 100 ... Blue, Oval Hole 75LOKWNGBLU-BK 75LOKWNGBLU Blue, Round Hole 75LOKWNGBLU-R-BK 75LOKWNGBLU-R SECTION 2 [ 15.9 ] 0.63 Powerpole(R) PP75 [ 15.9 ] 0.63 Description ------- Part Numbers ------Minimum Quantity ... 1,000 100 ... Blue, Round Hole 1399G20-BK 1399G20 Blue, Oval Hole 1399G7-BK 1399G7 Mounting wings can be used to secure Powerpole(R) 75 series housings with locking dovetails by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. [ 27.4 ] 1.08 [ 27.4 ] 1.08 Mounting wings can be used to secure dovetailed Powerpole(R) 75 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 5.1 ] O 0.20 [ 2.6 ] R 0.10 [ 15.9 ] [ 6.9 ] 0.63 0.27 Oval HoleRound Hole [ 15.9 ] - Mounting Wing Top - Mounting Wing Top 0.63 [ 5.1 ] O .20 Left Side View - Both Versions Right Side View - Both Versions [ 27.4 ] 1.08 Surface Mount for Locking Housings Use to secure Powerpole(R) 75 series housings with locking dovetails to a flat surface. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description [ 2.8 ] 0.11 ----------------- Part Numbers ---------------- Minimum Quantity ... 1,000 Blue 75LOKSMTBLU-BK 100 ... 75LOKSMTBLU [ 3.6 ] 0.14 [ 15.7 ] 0.62 [ 7.9 ] 0.31 Top View [ 43.2 ] 1.70 [ 4.9 ] 0.19 Side View Spacer Use to separate housings under high power to minimize power capability derating due to heat rise. They are recommended for squaring off a block of Powerpole(R) 75 housings to enable mounting accessories or retaining pins to be used. Combining long and short spacers opposite each other in a mated block adds keying features, or use two short spacers to avoid interference. Description ------------- Part Numbers ------------Minimum Quantity... 1000 100 .... Red, Short 1399G23-BK 1399G23 Red, Long 1399G21-BK 1399G21 All Data Subject To Change Without Notice [ 17.0 ] 0.67 [ 33.3] 1.31 [ 17.0 ] 0.67 [ 47.6 ] 1.87 Short Long www.andersonpower.com - 37 - Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a two pole PP75 block is mated to vertical mini Powerclaw contacts. Fastening hardware not included. Description ----------- Part Numbers -----------Minimum Quantity ... 1,000 100 ... Black Guide Housing PC-HSG-PP-BK PC-HSG-PP PP75 Connector Mini Vertical Powerclaw Contact Guide Housing PCB Mounting Clamp SECTION 2 Powerpole(R) PP75 Mounting clamps can be used for fastening a block of Powerpole(R) 75 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description - Part Numbers Minimum Quantity ... 50 sets of 2 ... 2 or 4 Pole 1463G1 3 or 6 Pole 1463G2 Mounting Clamp Panel 2 Pole Retaining Pins 3 Pole Retaining pins are used to keep stacked Powerpole(R) 75 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription ------ Part Numbers -----inches mm inches mm Minimum Quantity ... 1,000 100 ................................................................................ 1 Block High 111812P7 110G19 0.196 / 0.207 4.98 / 5.26 0.560 14.220 2 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 B PCB Mounting Staples A Reduce strain on solder joints during mating and unmating. Staples bend over the underside of the PCB board to lock the housings in place. Staples are an interference fit with housings. ---- Part Numbers ---Minimum Quantity ..... PCSTAPLE-2 Number of Stacked Powerpoles(R) HxW 100 ...... 1 x 2 Staple Housings PCB Slide staple over housings and into the holes in the board. Fasten the staple by bending the leads on the bottom of the board. Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Length Contact Barrel Size Wire Size ------------------ Part Numbers ------------ inches mm Inches mm Minimum Quantity .................................................... 3,000 1,000 100 ........................................................ #6 AWG [13.3 mm] #8 AWG [8.4 mm] 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm] #12- 10 AWG [3.3- 5.3 mm] 5910-BK 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm] #16- 14 AWG [1.3- 2.1 mm] 5913-BK 5913 0.09 2.29 0.47 11.94 Length ID Wire Entrance For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see SPEC Pak (R) product series on our website, www.andersonpower.com - 38 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole(R) Connectors - PP120: up to 240 Amps PP120 series Powerpole (R) housings are designed to accommodate up to 1/0 (50 mm) wires and handle high currents up to 240 amps. Reducing bushings allow PP120 to accept down to #8 (10 mm) wires. Multiple colors of stackable housings combine with low resistance flat wiping technology to offer powerful connection capability. * Large Wire Range Accommodates up to 1/0 (50mm) Wire Allows currents up to 240 amps * UL Rated for Hot Plugging up to 60 Amps Great for battery or other applications where the ability to interrupt circuits is required SECTION 2 * Low Resistance Silver Plated Copper Contacts Powerpole(R) PP120 Reducing bushings allow as small as #8 (10 mm) wire to be used | PP120 ORDERING INFORMATION | PP120 Housings The second to largest Powerpole(R) housing can be used with wire contacts for up to 1/0 AWG [50mm] or busbar contacts. Description -------- Part Numbers -------- Minimum Quantity ... 500 50 ....... Red 1321G3-BK 1321G3 Green 1321G4-BK 1321G4 Black 1321G1-BK 1321G1 White 1321G2-BK 1321G2 Blue 1321-BK 1321 Gray 1321G8-BK 1321G8 [ 22.2 ] 0.88 [ 69.9 ] 2.75 [ 22.2 ] 0.88 [ 23.7 ] 0.93 [ 117.5 ] 4.63 PP120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for #1 to 1/0 AWG (35 to 50 mm) offer extended capability in the same housings. See reducing bushings in accessory section for smaller wires. Mating AWG mm Force -------- Loose Piece Part Numbers -------Minimum Quantity ........ 600 500 50 1/0 53.5 Low 1323G2-BK 1323G2 1 42.4 Low 1323G1-BK 1323G1 2 33.6 High 1319-BK 1319 4 21.1 High 1319G4-BK 1319G4 6 13.3 High 1319G6-BK 1319G6 -A-Binches mm inches mm .................................................... 0.52 13.21 0.44 11.18 0.47 11.94 0.39 9.91 0.44 11.18 0.34 8.64 0.44 11.18 0.29 7.37 0.44 11.18 0.22 5.59 [ 21.3 ] 0.84 [ 50.8 ] 2.0 B A [ 10.4 ] 0.41 All Data Subject To Change Without Notice www.andersonpower.com - 39 - | PP120 SPECIFICATIONS | SECTION 2 Powerpole(R) PP120 Electrical Mechanical Current Rating Amperes UL 1977 CSA Wire Size Range AWG mm Singlepole UL 1977 (1/0 AWG) 240 155 Wire Contacts with Bushings 10 to 1/0 5.3 to 53.5 2x2 Block UL 1977 (1/0 AWG) 200 110 Max. Wire Insulation Diameter in. mm Voltage Rating AC/DC 0.600 15.240 UL 1977 600 Operating Temperature F C Dielectric Withstanding Voltage -4 to 221 -20 to 105 Volts AC 2,200 Mating Cycles No Load by Plating Silver (Ag) Avg. Mated Contact Resistance Milliohms Wire Contacts 10,000 5 1/2" of #2 AWG wire 0.136 Avg. Mating / Unmating Force Lbf. N UL Hot Plug Current Rating Amperes 4 8 36 250 cycles at 120V DC 60A Min. Contact / Spring Retention Force Lbf. N 60 267 Materials Housing Plastic Resin Contact Retention Spring Polycarbonate Stainless Steel Housing Flammability Rating UL94 Glow Wire V-0 960C (GWFI) / 850C (GWIT) Contact Base Plating Copper Alloy Silver Contact Termination Methods Crimp Hand Solder Wire Contacts Wire Contacts NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Based on 2 housings blocked together. | IEC INFORMATION | Connector Series Creepage / Clearance per IEC 60950-1 Configurations Single Pole PP120 Stacked Powerpole (R) Unmated 4.36 mm Mated 4.36 mm Unmated 4.36 mm Mated 4.36 mm Material Group IIIa Attributes PP120 AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) FINGER Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 120 400 V AC/DC ( Operational) 120 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 50 mm 1323G2 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Protection Touch Safety with Wire Contacts IEC 60529 IP10 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com - 40 - www.andersonpower.com All Data Subject To Change Without Notice | PP120 TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP120 Singlepole Temperature Rise at Constant Current 60 60 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 50 40 30 20 50 40 30 20 0 50 100 150 200 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG 0 250 0 50 100 150 200 250 Amperes Applied 2 AWG 1/0 AWG 4 AWG 1 AWG 6 AWG 2 AWG SECTION 2 10 Powerpole(R) PP120 10 0 PP120 Multipole Temperature Rise at Constant Current Current - Temperature Derating per IEC 60512-5-2 Test 5B PP120 Singlepole Derating vs. Ambient Temperature 125 Ambient Temperature (C) Ambient Temperature (C) 125 100 75 50 25 0 50 100 150 200 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG All Data Subject To Change Without Notice 250 PP120 Multipole Derating vs. Ambient Temperature 300 2 AWG 100 75 50 25 0 50 100 150 200 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG 250 300 2 AWG www.andersonpower.com - 41 - | POWERPOLE(R) PP120 ACCESSORIES | Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole(R) 120 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description Minimum Quantity ... 2 Pole 3 Pole - Part Numbers 20 sets of 2 ...... 1464G1 1464G2 Mounting Clamp Panel 2 Pole 3 Pole Retaining Pins SECTION 2 Powerpole(R) PP120 Retaining pins are used to keep stacked Powerpole(R) 120 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm. Description ----- Part Numbers ----Minimum Quantity ... 1,000 100 1 Block High 111812P7 110G19 2 Block High 111812P8 110G20 Dimensions - A - -Binches mm inches mm ......................................................................... 0.196 / 0.207 4.98 / 5.26 0.560 14.220 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm Minimum Quantity ................................................... 2,000 1,000 100 ........................ #2 AWG [33.6 mm] #4 AWG [21.2 mm] 5919-BK 5919 0.28 7.11 #2 AWG [33.6 mm] #6 AWG [16 mm] 5920-BK 5920 0.23 5.84 #2 AWG [33.6 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5921-BK 5921 0.18 4.57 [ 21.4 ] 0.84 ID [ 8.4 ] 0.33 For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see SPEC Pak (R) product series on our website, www.andersonpower.com - 42 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole(R) Connectors - PP180: up to 350 Amps PP180 are the largest of the Powerpole(R) series housings. They are designed to accommodate up to 3/0 (70 mm) wires and handle high currents up to 350 amps. Busbar contacts are also available for power inputs and takeoffs. Color-coded housings minimize user confusion and the potential of cross mating circuits. Low Resistance Silver Plated Copper Contacts * Allows currents up to 350 amps Busbar Contacts Work with Standard Housings * Provides a hot swappable quick disconnect system for busbar power distribution SECTION 2 * Great for battery or other applications where the ability to interrupt circuits is required Powerpole(R) PP180 UL Rated for Hot Plugging up to 75 Amps Wire to Busbar | PP180 ORDERING INFORMATION | PP180 Housings The largest Powerpole(R) housing can be used with wire contacts for up to 3/0 AWG [85mm] or busbar contacts. Description -------- Part Numbers -------Minimum Quantity ... 250 50 ....... Red 1381G3-BK 1381G3 Green 1381G4-BK 1381G4 Black 1381G1-BK 1381G1 White 1381G2-BK 1381G2 Blue 1381-BK 1381 [ 28.6 ] 1.13 [ 82.6 ] 3.25 [ 28.6 ] 1.13 [ 129.7 ] 5.5 [ 30.0 ] 1.18 Front View Mated Length PP180 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 2/0 to 3/0 AWG (70 to 85 mm) offer extended capability in the same housings. See Reducing bushings in accessory section for smaller wires. Dimensions Mating -A-B-C-DAWG mm Force ---------- Loose Piece Part Numbers ----------inches mm inches mm inches mm inches mm Minimum Quantity ........ 500 300 250 50 ....................................................................................................................... 3/0 85 Low 1328G2-BK 1328G2 2.35 59.69 0.70 17.78 0.58 14.73 1.04 26.42 2/0 67.4 Low 1328G1-BK 1328G1 2.35 59.69 0.64 16.26 0.49 12.45 1.04 26.42 1/0 53.5 High 1382-BK 1382 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42 1 42.4 High 1347-BK 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42 2 33.6 High 1383-BK 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42 4 21.1 High 1384-BK 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42 6 13.3 High 1348-BK 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32 D A C B All Data Subject To Change Without Notice [ 12.70 ] 050 www.andersonpower.com - 43 - PP180 Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 180BBS includes lock nuts. Locknuts must be ordered separately for 180BBS-BK. Mating Thread Force Minimum Quantity ................ Busbar 1/4-20 High Lock Nut 1/4-20 N/A See Busbar contact drawing on website for further detail. [ 109.7 ] 4.3 ------ Loose Piece Part Numbers ----- 1,000 120 10 ..... 180BBS-BK 180BBS H1216P7 110G56 110G55 [ N/A ] 1/4-20 [ 25.4 ] 1.0 [ 2.7 ] 0.50 [ 4.6 ] 0.18 | PP180 SPECIFICATIONS | Mechanical SECTION 2 Powerpole(R) PP180 Electrical Wire Size Range AWG mm Wire Contacts with Bushings 10 to 3/0 5.3 to 85 Max. Wire Insulation Diameter in. mm 0.900 22.860 Voltage Rating AC/DC Operating Temperature F C UL 1977 600 -4 to 221 -20 to 105 Dielectric Withstanding Voltage Mating Cycles No Load by Plating Silver (Ag) Volts AC 2,200 Wire and Busbar Contacts 10,000 Avg. Mated Contact Resistance Milliohms Avg. Mating / Unmating Force Lbf. N 6" of 1/0 AWG wire 0.100 Wire & Busbar Contacts 10 44 UL Hot Plug Current Rating Amperes 4 Min. Contact / Spring Retention Force Lbf. N 250 cycles at 120V DC 75A 120 534 Current Rating Amperes Singlepole (wire-wire) (3/0 AWG) 2x2 Block (wire-wire) (3/0 AWG) Singlepole (wire-busbar) (1/0 AWG) UL 1977 CSA 350 230 350 180 Materials Housing Plastic Resin Contact Retention Spring Polycarbonate Stainless Steel Housing Flammability Rating UL94 Glow Wire V-0 960C (GWFI) / 850C (GWIT) Contact Base Plating Copper Alloy Silver Contact Termination Methods Crimp Hand Solder Wrench / Socket* *Busbar Contacts Only NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Based on 2 housings blocked together. - 44 - www.andersonpower.com All Data Subject To Change Without Notice | IEC INFORMATION | Connector Series Creepage / Clearance per IEC 60950-1 Configurations Single Pole PP180 Stacked Powerpole (R) Unmated 6.02 mm Mated 6.02 mm Unmated 6.02 mm Mated 6.02 mm Material Group IIIa Attributes PP180 AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) FINGER Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 180 500 V AC/DC ( Operational) 180 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 70 mm 1382G2 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety with Wire Contacts IEC 60529 IP10 SECTION 2 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com Powerpole(R) PP180 | PP180 TEMPERATURE CHARTS | Protection Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP180 Singlepole Temperature Rise at Constant Current 60 50 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 50 40 30 20 10 0 PP180 Multipole Temperature Rise at Constant Current 60 0 50 100 150 200 250 40 30 20 10 0 300 350 0 50 100 3/0 AWG 1 AWG 2/0 AWG 2 AWG 150 200 250 300 350 Amperes Applied Amperes Applied 1/0 AWG 4 AWG 3/0 AWG 1 AWG 2/0 AWG 2 AWG 1/0 AWG 4 AWG Current - Temperature Derating per IEC 60512-5-2 Test 5B PP180 Singlepole Derating vs. Ambient Temperature 100 75 50 25 125 Ambient Temperature (C) Ambient Temperature (C) 125 100 75 50 25 0 50 100 150 200 250 300 350 400 Amperes Applied 3/0 AWG 1 AWG 2/0 AWG 2 AWG All Data Subject To Change Without Notice 1/0 AWG 4 AWG PP180 Multipole Derating vs. Ambient Temperature 0 50 100 150 200 250 300 350 400 Amperes Applied 3/0 AWG 1 AWG 2/0 AWG 2 AWG 1/0 AWG 4 AWG www.andersonpower.com - 45 - | POWERPOLE(R) PP180 ACCESSORIES | Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole(R) 180 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Mounting Clamp Description - Part Numbers Minimum Quantity ... 20 sets of 2 ..... 2 Pole 1465G1 3 Pole 1465G2 Panel 2 Pole 3 Pole SECTION 2 Powerpole(R) PP180 Retaining Pins Retaining pins are used to keep stacked Powerpole(R) 180 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension "B" is +/- .015 in or .38 mm. Dimensions -A-BDescription ----- Part Numbers ----inches mm Minimum Quantity ... 1,000 100 .................................................................................. 1 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size ----------------- Part Numbers ---------------- inches mm Minimum Quantity ..................................................... 1,500 1,000 500 100 ............................ 1/0 AWG [53.5 mm] #1 AWG [42.4 mm] 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm] #2 AWG [33.6 mm] 5690-BK 5690 0.34 8.64 1/0 AWG [53.5 mm] #4 AWG [21.2 mm] 5693-BK 5693 0.27 6.86 1/0 AWG [53.5 mm] #6 AWG [13.3 mm] 5663-BK 5663 0.22 5.59 1/0 AWG [53.5 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5648-BK 5648 0.19 4.83 [ 25.4 ] 1.0 ID Wire Entrance For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see SPEC Pak (R) product series on our website, www.andersonpower.com - 46 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole(R) - Tooling Information W ire Size AWG mm Reeled Part Numbers Reeled Contact Crimp Tool Tin Plating APP Applicator Silver Plating APP Press PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 262G1 #16 / 20 1.3 / 0.52 269G2 262G2 N/A #12 / 16 3.3 / 1.3 261G1 N/A #10 / 14 5.3 / 2.1 261G2 261G3 #12 / 16 3.3 / 1.3 269G1 N/A #10 / 14 5.3 / 2.1 269G3 N/A #10 / 14 5.3 / 2.1 200G1L 200G3L #10 / 14 5.3 / 2.1 201G1H N/A #10 / 14 5.3 / 2.1 1830G1 1830G2 TD0101 115V= TE0101 230V = TE0102 SECTION 2 Powerpole(R) Tooling TD0102 NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2 * APP applicators are mechanical feed style and do not require an air feed kit. W ire Size AWG mm Loose Piece Part Numbers Tin Plating L o o s e Piece C ontact C rimp Tool Pneumatic Hand Bench Tool or Tool + Silver Plating Number Die + Locator of Crimps PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 N/A 1332 #12 / 16 3.3 / 1.3 N/A 1331 #16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK #16 / 20 1.3 / 0.52 269G2-LPBK N/A #12 / 16 3.3 / 1.3 261G1-LPBK N/A #10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK #12 / 16 3.3 / 1.3 269G1-LPBK N/A #10 / 14 5.3 / 2.1 269G3-LPBK N/A #10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK #10 / 14 5.3 / 2.1 201G1H-LPBK N/A 310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK 1309G2 or 1309G8 1309G3 or 1309G8 N/A N/A N/A Single 1309G6 or 1309G8 PP75 #6 13.3 #8 8.4 1307 1389G6 5900 1388G6 1389G21 1875G1 N/A #10 / 12 5.3 / 3.3 5952 1875G2 1309G4 1389G6 1387G1 1389G21 5953 5915 1388G7 Single 1389G6 1389G21 1875G3 PP120 1/0 53.5 1323G2 #1 42.4 1323G1 #2 33.6 N/A 1319 #4 21.2 1319G4 #6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1388G3 1368 Series 1387G1 1389G4 Single 1388G4 PP180 1/0 53.5 #1 42.4 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1303G12 1382 N/A 1347 1368 Series 1387G2 1303G13 1304G32 Double 1387G1 Single 1388G4 1389G3 1. NOTE: See website for the most current information. 2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2 All Data Subject To Change Without Notice www.andersonpower.com - 47 - Overview of SBS(R), SB(R) & SBX(R) / SBO(R) - Main Differentiating Features SBS (R): The "Storage Battery Safety" connector provides a compact connection with a touch safe interface. The newest series of the Multipole connector family continues to add new features and capabilities. SB(R): Based on the original "Storage Battery" connector that pioneered flat wiping contact technology over a half century ago. Two to three positions in a genderless mechanically-keyed housing are suitable for a wide array of power connection applications. SBX(R): The addition of auxiliary positions to the SB(R) created the "Storage Battery Auxiliary" connector. Up to 8 auxiliary positions allow expanded capabilities for the Multipole family by allowing intelligent power switching, monitoring of battery charge status, and other signal functions to be integrated into a single connector. SECTION 3 Multipole Family SBE(R): By modifying the SBX(R) housing the "Storage Battery European" connector was created. The SBE(R) housings are molded from a chemical resistant PBT resin and the SBE(R)320 features improved touch safety over the SBX(R)350 design. SBO(R): Designed to meet the needs of connecting office equipment, the "Storage Battery Office" connector is molded out of durable PC like the original SB(R) but incorporates the auxiliary positions of the SBX(R) in a housing similar to the SBE(R)80. SB(R) Smart: Designed for applications where storage batteries intelligently interact with the system. Two primary power positions are combined with sixteen auxiliary power / signal positions. This allows one connection to be used to route high power lines, low power lines, and signal circuits. Hot Plugging AC or DC Contacts feature a sacrificial tip that allow high current circuit interrupt Genderless Housings Provide simplified assembly and minimize the number of components Low Resistance Connection Silver or tin plated contacts inside housings that strongly force the contacts together Self Securing Design Stainless steel springs create a robust force between the contacts that holds the connector in the mated condition - 48 - www.andersonpower.com Keyed & Color Coded Housings Prevents accidental cross mating of circuits Compact Power to Size Ratio Maximizes valuable PCB edge real estate with a compact high power design Auxiliary or Ground Positions For signal transmission or the added safety of a premate ground All Data Subject To Change Without Notice | MULTIPOLE FAMILY SELECTION GUIDE | SBS(R) Mini SBS(R) SB(R) SBX(R) / SBE(R) / SBO(R) SB(R) Smart Page Number 53 57 67 87 105 Amps Per Pole 52 50 - 110 50 - 500 60 - 350 230 Volts (UL) Per Pole 600 600 600 600 600 Wire Gauge (AWG) 10 - 20 16 - 6 16 - 350 6 - 300 10 to 1/0 Wire Gauge (mm) 5.3 to 53.5 4 - 0.75 1.3 - 13.3 1.3 - 150 24 - 152 Number of Power Circuits 2 2-3 2-3 2 2 Number of Auxiliary Circuits 0 4 0 8 16 PCB Mount Bus Bar Panel Mount Hot Plug Touch Safe Mechanically Keyed Handle Air Supply System Environmental Protection SECTION 3 SB(R)50 Multipole Family Actual Size - Connector Half SB(R)120 SB(R)175 - 2 Pole Protect your SB(R) 50, 120 & 175 connectors from water, dirt, chemicals and UV light with the SB(R) Environmental Boot. It protects the SB(R) connectors in both the mated and unmated condition. More information in the SB(R) accessory section. All Data Subject To Change Without Notice www.andersonpower.com - 49 - SECTION 3 Multipole Family Actual Size - Connector Half SB(R)175 - 3 Pole SBE(R)60 - SBO(R)80 - 50 - www.andersonpower.com SB(R)350 SBE(R)160 - SBX(R)175 All Data Subject To Change Without Notice SBS(R)50 SBS(R) Mini SECTION 3 SBS(R)75X & SBS(R)75G Multipole Family SBE(R)320 - SBX(R)350 Explanation of Mechanical Voltage Keys Features molded into the mating interface of the connector housing prevent accidental cross mating of circuits. This molded feature mechanically keys the connection so that only housings with the same mating interface can be mated together. Different mechanical keys can be easily recognized by the color of the housing. This color coding corresponds to a voltage that industrial trucks, batteries, and chargers have adopted as a standard to prevent incompatible voltages from cross mating. The same mechanical keying and color coding that is so successful for industrial trucks, is also widely used in power electronics applications. UPS systems, power supplies, personal mobility, and alternative energy applications have all used this feature to ensure user safety. Note: Some housings in the SB(R)50, SB(R)175, and SB(R)350 series have different colored housings with a shared mechanical keying feature. Please see the specific data sheet for details. Recommended Voltage Key Color Code Voltage 12V 18V 24V 36V 48V 72V 80V 96V 120V 144V Color Yellow Orange Red Gray Blue Green Black Brown Purple White All Data Subject To Change Without Notice www.andersonpower.com - 51 - SECTION 3 Multipole Family | NOTES | - 52 - www.andersonpower.com All Data Subject To Change Without Notice SBS(R) Mini Connectors - up to 52 amps SBS(R) Mini Connector series is our smallest DC power connector in the SB(R) group. The SBS(R) Mini securely holds two crimp and poke contacts with sacrificial tips to enable hot swap capabilities on DC circuits. The low resistance contacts accept 20 to 10 AWG (0.75 to 4.0 mm) wires allowing up to 52 amps of UL rated performance per position. * Touch Safe Housing Minimizes potential contact with live circuits * Color-Coded Mechanical Key Prevents accidental mating of connectors operating at different voltage levels * Compact & Ergonomic Housing Is "user friendly" during connection and disconnection of the system * UL Hot Plug Rated to 45 Amps @ 72 Volts SBS(R) Mini Housing The smallest SBS(R) connector has 2 finger proof positions in a polycarbonate housing with an ergonomic grip. The housing securely holds crimp and poke contacts from the popular Powerpole(R) 15-45 series connectors. Description - Part Numbers - Minimum Quantity ... Red Gray Blue Black 100 B02265G1 B02265G4 B02265G3 B02265G2 Actual Size [ 10.7 ] 0.42 [ 10.1 ] 0.40 [ 2.4 ] O 0.09 (2) Top View [ 22.0 ] 0.87 Side View [ 11.7 ] 0.46 [ 8.5 ] 0.33 [7.9] 0.31 Blue Black Red Gray Mated Side View All Data Subject To Change Without Notice SECTION 3 | SBS(R) MINI ORDERING INFORMATION | SBS(R) Mini Good for applications where the ability to interrupt circuits is required [ 28.7 ] 1.13 [ 49.4 ] 1.95 www.andersonpower.com - 53 - PP15-45 Tin Plated Power Contacts Offer cost effective performance up to 200 mating cycles. See specifications and temperature charts for amperage ratings by wire size. Dimensions Loose Piece Reeled - A Barrel AWG mm -------- Part Numbers ------- inches mm Minimum Quantity ........................ 200 5,000 ......................... Open 14 to 10 K* 2.1 to 5.3 261G2-LPBK 261G2 0.20 5.08 Open 16 to 12 1.3 to 3.3 261G1-LPBK 261G1 0.18 4.57 Open 20 to 16 0.52 to 1.3 262G1-LPBK 262G1 0.16 4.06 [ 17.27 ] 0.68 [ 6.35 ] 0.25 [ 3.81 ] 0.15 K* - For #10 AWG class K stranded wire or smaller. A PP15-45 Silver Plated Power Contacts Maximize performance by offering up to 1,500 mating cycles. Recommended for circuit interrupt or hot plug applications. See specifications and temperature charts for amperage ratings by wire size. Only closed barrel contacts are suitable for soldering. Loose Piece Reeled Barrel AWG mm ----- Part Numbers ------ Part Numbers Minimum Quantity ........................... 5,000 Open 14 to 10 K* 2.1 to 5.3 Open 20 to 16 0.52 to 1.3 Closed 16 to 12 1.3 to 3.3 1331-BK Closed 20 to 16 0.52 to 1.3 1332-BK Dimensions - A - -Binches mm inches mm 200 5,000 ............................................................ 261G3-LPBK 261G3 0.20 5.08 262G2-LPBK 262G2 0.16 4.06 1331 0.15 3.81 0.10 2.54 1332 0.12 3.05 0.07 1.78 K* - For #10 AWG class K stranded wire or smaller. Open Barrel Contact Closed Barrel Contact SBS(R) Mini SECTION 3 [ 17.27 ] 0.68 [ 6.35 ] 0.25 [ 3.81 ] 0.15 [ 7.35 ] 0.29 [ 16.26 ] 0.64 [ 3.81 ] 0.15 A B A SBS(R) Mini - Tooling Information W ire Size Tin Plating Silver Plating 1.3 / 0.52 N/A 1332 3.3 / 1.3 N/A 1331 AWG mm 16 / 20 12 / 16 16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK 12 / 16 3.3 / 1.3 261G1-LPBK 10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK N/A Reeled Contact Crimp Tools Reeled Part Numbers Loose Piece Part Numbers Hand Tool or Tin Plating Silver Plating APP Applicator APP Press ATS Applicator ATS Press 1309G2 or 1309G8 N/A N/A N/A N/A N/A N/A 1309G3 or 1309G8 262G1 262G2 261G1 N/A 261G2 261G3 TD0101 115V = TE0101 230V = TE0102 Air Feed Kit* N/A 1385519-1 1385520-1 1725900-2 1424266-1 1385458-1 Need More Than 2 Positions? See the stackable Powerpole(R) 15 to 45 connectors. These single position connectors use the same contact system as SBS(R) Mini and can be stacked together to create custom multiple position configurations. - 54 - www.andersonpower.com All Data Subject To Change Without Notice | SBS(R) MINI SPECIFICATIONS | Electrical Mechanical Current Rating Amperes UL 1977 CSA Wire Size Range AWG mm 10 AWG 52 35 20 to 10 0.75 to 4.0 12 AWG 41 28 14 AWG 31 23 Max. Wire Insulation Diameter in. mm 16 AWG 24 16 0.183 4.65 18 AWG 20 15 Operating Temperature F C Voltage Rating AC/DC -4 to 221 -20 to 105 UL 1977 600 Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Dielectric Withstanding Voltage 10 - 12 AWG 1,500 200 Volts AC 2,200 14 - 18 AWG 8,000 200 Avg. Mated Contact Resistance Milliohms 2 Lbf. N Avg. Mating / Unmating Force 4 Wire Contact with 5/8" of #16 AWG 0.875 10 AWG 10 to 11 45 to 49 Wire Contact with 5/8" of #12 AWG 0.600 12 to 18 AWG 4 to 7 17 to 31 Wire Contact with 5/8" of #10 AWG 0.525 Min Contact / Spring Retention Force Lbf. N UL Hot Plug Current Rating Amperes 3 20 90 250 cycles at 72V DC 45A Materials SECTION 3 SBS(R) Mini Housing NOTE 1: See IEC 60664-1 for working voltage. Plastic Resin Polycarbonate Based on: 105C rated or better cable of the largest size, Properly calibrated APP Contact Retention Spring Stainless Steel recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Housing Flammability Rating 2 Use APP recommended tooling only. Alternate tools may adversely affect the UL94 V-0 performance of our connectors along with UL and CSA recognition. Glow Wire 960C (GWFI) / 800C (GWIT) 3 Based on 261G3 with 10 AWG wire. 4 Contact customer service for contacts with a higher disconnect force. Contact Base Copper Alloy Plating Tin or Silver Contact Termination Methods Crimp Wire Contacts Inquire with Customer Service Hand Solder 1331 & 1332 for IEC / EN Approvals | IEC INFORMATION | Connector Series SBS(R)Mini Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 1.47 mm Mated 2.40 mm IIIa Protection Touch Safety UL 1977 Sec. 10.2 IEC 60950 IEC 60529 Pass Pass IP20 NOTE 2: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com All Data Subject To Change Without Notice www.andersonpower.com - 55 - | TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B SBS(R) Mini Temperature Rise at Constant Current 125 Ambient Temperature (C) Temperature Rise Above Ambient (C) 60 50 40 30 20 10 0 0 10 12 AWG 18 AWG 50 60 14 AWG 100 75 50 25 0 10 20 30 40 50 60 70 Amperes Maximum 10 AWG 16 AWG 12 AWG 18 AWG 14 AWG SBS(R) Mini SECTION 3 10 AWG 16 AWG 20 30 40 Amperes Applied SBS(R) Mini Derating vs. Ambient Temperature - 56 - www.andersonpower.com All Data Subject To Change Without Notice SBS(R) Connectors - up to 110 amps The patented SBS(R) connector family is designed to provide high power in a compact ergonomic housing with protection against accidental contact with live circuits. This is of particular importance in applications where DC voltages exceed 30 volts and can be health threatening. SBS(R)75G SBS(R)75X Wire to Wire Wire-to-wire and wire-to-board configurations both provide power contacts rated up to 110 amps. The SBS(R)75X offers up to 4 mate-last break-first auxiliary power / signal contacts rated up to 20 amps. The SBS(R)75G features a third first-mate last-break ground or power contact. All contact positions are rated for circuit interruption (hot plugging). * Touch Safe Interface - Can safely be used in through panel applications - Minimizes potential contact with live circuits per IEC 60950 * Wire-to-Wire and Wire-to-Board Configurations Allows one connector to meet multiple needs SBS(R)50 * Ground or Auxiliary Positions Integrated into the One Piece Housing SBS(R)50 Standard Housings SECTION 3 | SBS(R) ORDERING INFORMATION | SBS(R) 50 & 75 Meets all connection requirements in one compact connector housing Polycarbonate housings feature 2 positions all finger proof. Genderless design mates with itself. Mechanical keys are color coded. Description Minimum Quantity ...... Red Gray Blue Black Brown White ----------- Part Numbers ----------500 50 ... SBS50RED-BK SBS50RED SBS50GRA-BK SBS50GRA SBS50BLU-BK SBS50BLU SBS50BLK-BK SBS50BLK SBS50BRN-BK SBS50BRN SBS50WHT-BK SBS50WHT [ 19.1 ] 0.75 [ 3.6 ] 0.14 (2) [ 6.3 ] 0.25 [ 36.1 ] 1.42 [ 18.0 ] 0.71 SBS(R)50 Chemical Resistant (CR) Housings Same features as the standard housings, but molded out of a chemical resistant PBT/ PC blend. Suitable for use to -40C. Description ------------ Part Numbers ------------Minimum Quantity ...... 500 50 ... Red PSBS50RED-BK PSBS50RED Gray PSBS50GRA-BK PSBS50GRA Blue PSBS50BLU-BK PSBS50BLU Green PSBS50GRN-BK PSBS50GRN Black PSBS50BLK-BK PSBS50BLK Brown PSBS50BRN-BK PSBS50BRN All Data Subject To Change Without Notice Material ID P = Chemical Resistant [ 55.8 ] 2.20 [ 16.5 ] 0.65 [84.8] 3.34 www.andersonpower.com - 57 - SBS(R)75X Standard Housings Polycarbonate housings feature 4 auxiliary and 2 primary positions all finger proof. Genderless design mates with itself, or the PCB connector. Mechanical keys are color coded. Description Front View Primary Power Contacts ------------ Part Numbers ------------- Minimum Quantity ..... 250 Black SBS75XBLK-BK Brown SBS75XBRN-BK [ 15.2 ] 0.60 50 ... SBS75XBLK SBS75XBRN Pin SBS(R)75X Chemical Resistant (CR) Housings Socket Bottom View [ 28.9 ] 1.14 Same features as the standard housings, but molded out of a chemical resistant PBT/ PC blend. Suitable for use to -40C. Description [ 46.0 ] 1.81 ------------ Part Numbers -------------- [ 32.5 ] 1.28 [ 55.9 ] 2.20 Minimum Quantity ..... 250 50 .... Green PSBS75XGRN-BK Black PSBS75XBLK-BK PSBS75XBLK [ 84.8 ] 3.34 Mated Length [ 32.5 0.13 ] 0.750 0.005 Material ID P = Chemical Resistant SBS(R)75X Assembled PCB Connector Fully assembled PCB connector is designed to mate with SBS(R)75X Wire connector. All positions are preloaded with contacts including standard mating length auxiliary positions. Press fit board locks help secure the connector to the PCB before and after soldering. Description SBS(R) 50 & 75 Back View [ 15.7 ] 0.62 [ 46.1 ] 1.81 [ 4.1 ] 0.16 (4) [ 26.92 ] 1.06 [ 41.00 ] 1.614 [ 74.9 ] 2.95 ---- Part Number ----- Minimum Quantity ..... 100 ..... Black SBS75XPRBLK-BK SECTION 3 Mated Length Side View [ 4.0 ] 0.16 (4) [ 56.8 ] 2.24 See PCB connector drawing on website for further detail. SBS(R)75G Wire Housings Polycarbonate housings feature three finger proof positions. The center position can be used for pre-mate power or ground. Genderless design mates with itself, or the PCB connector. Mechanical keys are color coded. Inquire with customer service for chemical resistant housings. Description ----------- Part Numbers ------------- Minimum Quantity ..... Blue Black Brown White 250 SBS75GBLU-BK SBS75GBLK-BK SBS75GBRN-BK SBS75GWHT-BK 50 ..... SBS75GBLU SBS75GBLK SBS75GBRN SBS75GWHT [ 46.0 ] 1.81 [ 15.2 ] 0.60 [ 41.4 ] 1.63 [ 59.4 ] 2.34 Premate Ground / Power [ 28.9 ] 1.14 [ 14.5 ] 0.57 [ 84.8 ] 3.34 Mated Length Material ID P = Chemical Resistant SBS(R)75G Assembled PCB Connector Fully assembled PCB connector is designed to mate with SBS(R)75G Wire connector. Has press fit board locks to help secure the connector to the PCB before and after soldering. Description Back View [ 56.8 ] 2.24 ---- Part Number ---- Minimum Quantity ..... 100 ...... Black SBS75GPRBLK-BK [ 4.0 ] 0.16 TYP Side View [ 5.7 ] 0.62 [ 3.4 ] 0.13 TYP [ 49.6] 1.95 Mated Length [ 74.9 ] 2.95 [ 19.1 ] 0.75 See PCB connector drawing on website for further detail. - 58 - www.andersonpower.com All Data Subject To Change Without Notice SBS(R) Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. Standard contacts are for use in all [ 7.6 ] primary power positions for SBS(R) 50, 75X, & 75G wire housings. See reducing 0.30 bushings in accessory section for smaller wires. See reducing busings in accessory section for smaller wires. Dimensions Loose Piece - A Type AWG mm ------ Part Numbers ------ inches mm Minimum Quantity .................. 1,000 100 ................... Standard 6 16 1339G2-BK 1339G2* 0.22 5.59 Standard 8 10 1339G5-BK 1339G5* 0.19 4.83 Standard 12 to 10 2.5 to 6 1339G3-BK 1339G3* 0.14 3.56 * Are sold as pairs. 2 contacts ship for every 1 ordered. [ 39.4 ] 1.55 [ 12.4 ] 0.49 A [ 7.3 ] O 0.29 SBS(R)75G Silver Plated Pre-Mate Wire Contacts Ground Indicator Pre-Mate contacts are for the center Pre-Mate position on the SBS(R)75G wire housings. See reducing bushings in accessory section for smaller wires. [ 7.6 ] 0.30 Dimensions Loose Piece - A Type AWG mm ------ Part Numbers ------ inches mm Minimum Quantity .................. 500 50 ..................... Pre-Mate 6 16 1340G1-BK 1340G1 0.22 5.59 Pre-Mate 8 10 1340G2-BK 1340G2 0.19 4.83 Pre-Mate 12 to 10 2.5 to 6 1340G3-BK 1340G3 0.14 3.56 [ 41.9 +-1.5 ] 1.65 +-0.06 [ 12.4 ] 0.49 A [ 7.3 ] O 0.29 SECTION 3 SBS(R) 50 & 75 Pin Contacts for SBS(R)75X Auxiliary Gold plated contacts are available in 3 lengths to allow sequencing of circuits. Description AWG mm ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 16 to 14 1.0 to 1.5 PM16P1416A30 20 to 16 0.75 to 1.0 PM16P1620A30 24 to 20 0.50 to 0.75 PM16P2024A30 Post-Mate 6.4mm 12 2.5 PM16P12C30 16 to 14 1.0 to 1.5 PM16P1416C30 20 to 16 0.75 to 1.0 PM16P1620C30 24 to 20 0.50 to 0.75 PM16P2024C30 - Retention Clip ID [ 1.60 ] O 0.06 L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Post-Mate 6.4mm - L - - L1 in. mm in. mm 0.77 19.6 0.30 7.7 0.83 21.2 0.37 9.3 0.72 18.3 0.25 6.4 Socket Contacts for SBS(R)75X Auxiliary Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 ID 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 Auxiliary Socket Contacts [ 19.6 ] 0.77 Retention Clip Socket Insert [ 2.6 ] 0.10 Crimp Barrel ID Wire Gauge #24 / 20 #20 / 16 #16 / 14 #12 All Data Subject To Change Without Notice in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 www.andersonpower.com - 59 - | SBS(R) CONNECTOR SPECIFICATIONS | Electrical Current Rating Amperes UL 1977 CSA/TUV Primary Power (6 AWG) 110 75 Auxiliary (12 AWG) 20 10 Voltage Rating AC/DC UL 1977 600 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms Power & Ground: 1 1/4" of #6 AWG wire 0.200 Auxiliary: Wire & PCB 3.000 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Wire & PCB Power 50A Wire & PCB Auxiliary 5A UL Ground Short Time Current Test - SBS75G Wire & PCB 1530 Amps, #6 AWG Wire 6 seconds SBS(R) 50 & 75 SECTION 3 Materials Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring Polycarbonate Polycarbonate / PBT blend Stainless Steel Housing Flammability Rating UL94 Glow Wire - SBS50 - SBS75G - SBS75X V-0 825C (GWFI) / 800C (GWIT) 960C (GWFI) / 800C (GWIT) 960C (GWFI) / 800C (GWIT) Wire Power & Ground Contact Silver Plated Copper Alloy PCB Power & Ground Contact Tin Plated Copper Alloy SBS75X Auxiliary Contacts Pin Socket Socket Body Retention Clip Copper alloy, Au over Ni BeCu, Au over Ni Copper alloy, Sn bright over Ni Stainless Steel PCB Press Fit Retainers Brass - Tin Plated Contact Termination Methods Crimp Hand Solder Solder Dip Wave Solder Wire Contacts Wire and PCB Contacts PCB Contacts PCB Contacts Mechanical Wire Size Range AWG mm Power Contacts (with bushings) 16 to 6 1.3 to 13.3 Auxiliary Contacts 24 to 12 0.25 to 3.3 Max. Wire Insulation Diameter in. mm 0.380 9.652 SBS(R)75G Power & Ground (R) (R) 0.410 10.414 SBS 50 & SBS 75X Power Contacts 0.140 3.600 SBS(R)75X Auxiliary Contacts Operating Temperature F C Standard -4 to 221 -20 to 105 Chemical Resistant -40 to 221 -40 to 105 Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Gold (Au) Power & Ground Contacts Wire 10,000 Power & Ground Contacts PCB 1,500 Auxiliary Contacts 10,000 Avg. Mating / Unmating Force Lbf. N 16 70 SBS(R)75X and SBS(R)75G Wire to Wire (R) 8 36 SBS 50 Wire to Wire 8 36 SBS(R)75X and SBS(R)75G Wire to PCB Min. Contact / Spring Retention Force Lbf. N Power, Standard Housing 50 222 Power, Chem. Resistant Housing 30 133 Aux. Standard Housing 15 67 Aux. Chem. Resistant Housing 10 44 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness- in. [mm] 0.093 [2.4] Recommended Traces Power & Ground #6 AWG Cross Section Recommended Traces Auxiliary #12 AWG Cross Section Min. Creepage / Clearance Distance PCB in. mm 0.41 10.4 Power to Aux. Creepage SBS(R)75X (R) 0.24 6.1 Power to Aux. Clearance SBS 75X 0.35 8.9 Power to Ground Creepage SBS(R)75G (R) 0.26 6.7 Power to Ground Clearance SBS 75G (R) 0.12 3.0 Auxiliary Creepage SBS 75X (R) 0.12 3.0 Auxiliary Clearance SBS 75X Auxiliary contacts are available for SBS(R)75X only. SBS(R)75X and SBS(R)75G PCB connectors are designed to mate only with the wire connector of the same series. NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. - 60 - www.andersonpower.com All Data Subject To Change Without Notice | IEC INFORMATION | Connector Series SBS(R)75G Connector Series SBS(R)50 Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 3.33 mm Mated 4.64 mm IIIa SBS(R)75X Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 3.85 mm Mated 4.64 mm IIIa Connector Series Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 3.33 mm Mated 4.64 mm IIIa Protection Touch Safety with Wire Contacts & PCB Mating Interface IEC 60950 Pass IEC 60529 IP20 AMP Rating AC/DC - Power only Power Contacts and Aux contacts ( Aux contacts at 15 A) - Aux Contacts 6 AWGg-75a, 8 AWG 65A - 10 AWG - 45A, 12 AWG -35a 6 AWGg-75a, 8 AWG 60A - 10 AWG - 35A, 12 AWG -30a 12 AWG - 15A Voltage Rating AC/DC (Steady State) - Aux Contacts 600 AC/DC (Operational) NA Breaking Capacity -AMP Rating /Cycles - Power Contacts Breaking Capacity - Aux Contacts Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested - Aux contacts 6 AWG -50 Amp, 120 VDC / 250 Cycles NA 120 VDC IEC 60529 - IP20 Power 12, 10, 8, 6 AWG 1339G2, 1339G3, 1339G5 NA Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Attributes SBS75x AMP Rating AC/DC - Power only Power Contacts and Aux contacts ( Aux contacts at 15 A) - Aux Contacts 6 AWGg-75a, 8 AWG 65A - 10 AWG - 45A, 12 AWG -35a 6 AWGg-75a, 8 AWG 60A - 10 AWG - 35A, 12 AWG -30a 12 AWG - 15A Voltage Rating AC/DC (Steady State) - Aux Contacts 600V AC/DC ( Operational) 12 AWG - 15A Breaking Capacity -AMP Rating /Cycles - Power Contacts Breaking Capacity - Aux Contacts Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested - Aux contacts 6 AWG- 50 Amp, 120 VDC / 250 Cycles 12 AWG -5A, 120 VDC / 250 Cycles 120 VDC IEC 60529 - IP20 Power 12 AWG, 10 AWG , 8 AWG, 6AWG / signal 12 awg Power 1339G2, 1339G3, 1339G5 PM16P12S30, PM16S12S32 Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F SECTION 3 SBS50 SBS(R) 50 & 75 Attributes NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com All Data Subject To Change Without Notice www.andersonpower.com - 61 - SBS(R) 50 & 75 SECTION 3 Attributes SBS75G AMP Rating AC/DC - Power only Power Contacts and Aux contacts ( Aux contacts at 15 A) - Aux Contacts 110 NA NA Voltage Rating AC/DC (Steady State) - Aux Contacts 600V AC/DC ( Operational) NA Breaking Capacity -AMP Rating /Cycles - Power Contacts Breaking Capacity - Aux Contacts Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested - Aux contacts 6 AWG- 50 A, 120 VDC / 250 Cycles NA 120 VDC IEC 60529 - IP10, IP20 6 AWG Power 1339G2, 1339G3, 1339G5 / Ground 1340G1 NA Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 1500 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Attributes SBS75G and GPR (PCB) AMP Rating AC/DC - Power only Power Contacts and Aux contacts ( Aux contacts at 15 A) - Aux Contacts 110 NA NA Voltage Rating AC/DC (Steady State) - Aux Contacts 600V AC/DC (Operational) NA Breaking Capacity -AMP Rating /Cycles - Power Contacts Breaking Capacity - Aux Contacts Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested - Aux contacts 6 AWG- 50 A,120 VDC / 250 Cycles NA 120 VDC IEC 60529 - IP20 6 AWG Power B02075P1 / Ground B02114P1 NA Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 1500 Cycles NA -20 C to 105 C -4 F to 221 F NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com - 62 - www.andersonpower.com All Data Subject To Change Without Notice | SBS(R) CONNECTOR TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B 30 20 10 Amperes Applied 6 AWG 10 AWG 10 125.0 60 80 100 120 30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 Amperes Applied 6 AWG 10 AWG All Data Subject To Change Without Notice 50.0 8 AWG 12 AWG 20 125.0 8 AWG 12 AWG 40 60 80 Amperes Applied 6 AWG SBS(R)75x Auxiliary Contacts @ 10A Derating vs. Ambient Temperature 6 AWG 10 AWG SBS(R)75x Auxiliary Contacts @ 20A Temperature Rise at Constant Current 40 0 8 AWG 12 AWG 75.0 8 AWG 12 AWG 50 0 140 10 AWG 100 120 12 AWG SBS(R)50 Derating vs. Ambient Temperature 125 100 75 50 25 0 20 40 60 80 100 120 140 Amperes Applied Amperes Applied Ambient Temperature (C) Temperature Rise Above Ambient (C) 40 25.0 0 10 20 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 80 90 100 110 6 AWG 10 AWG 20 Amperes Applied Amperes Applied 0 20 6 AWG 10 AWG Ambient Temperature (C) Temperature Rise Above Ambient (C) 20 30 10 100.0 30 40 SECTION 3 SBS(R)75x Auxiliary Contacts @ 10A Temperature Rise at Constant Current 40 60 50.0 8 AWG 12 AWG 50 0 75.0 50 SBS(R) 50 & 75 60 100.0 25.0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 SBS(R)50 Temperature Rise at Constant Current 60 Temperature Rise Above Ambient (C) 40 0 125.0 Ambient Temperature (C) Temperature Rise Above Ambient (C) 50 SBS(R)75x Primary Contacts Only Derating vs. Ambient Temperature Ambient Temperature (C) 60 SBS(R)75x Primary Contacts Only Temperature Rise at Constant Current 6 AWG 10 AWG 12 AWG SBS(R)75x Auxiliary Contacts @ 20A Derating vs. Ambient Temperature 100.0 75.0 50.0 25.0 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG www.andersonpower.com - 63 - For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. SBS(R)75G All Contacts Powered Temperature Rise at Constant Current 60 50 30 20 10 50 Temperature Rise Above Ambient (C) 40 0 60 50 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 60 40 30 20 10 0 20 40 60 80 Amperes Applied 6 AWG 10 AWG 100 0 120 SBS(R)75G Primary Contacts Only No Power Center Contact Temperature Rise at Constant Current SBS(R)75GPR All Contacts Powered Temperature Rise at Constant Current 0 6 AWG 10 AWG 30 20 10 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied 8 AWG 12 AWG 40 0 10 20 30 40 50 60 70 80 90 100 110 120 Amperes Applied 8 AWG 12 AWG 6 AWG 10 AWG 8 AWG 12 AWG Current - Temperature Derating per IEC 60512-5-2 Test 5B SBS(R)75G All Contacts Powered Derating vs. Ambient Temperature SBS(R) 50 & 75 SECTION 3 100 75 50 25 0 20 40 60 80 100 Amperes Applied 6 AWG 10 AWG 120 100 140 75 50 25 0 20 8 AWG 12 AWG 40 60 80 Amperes Applied 6 AWG 10 AWG 100 SBS(R)75G Primary Contacts Only No Power Center Contact Derating vs. Ambient Temperature 125 Ambient Temperature (C) 125 Ambient Temperature (C) Ambient Temperature (C) 125 SBS(R)75GPR All Contacts Powered Derating vs. Ambient Temperature 100 75 50 25 120 0 20 40 60 80 100 120 140 Amperes Applied 8 AWG 12 AWG 6 AWG 10 AWG 8 AWG 12 AWG | SBS(R) ACCESSORIES | Mounting Clamp for SBS(R)50 Mounting clamps can be used for fastening a SBS(R)50 series housings to a panel. Fastening hardware not included. Description --- Part Number --Minimum Quantity .......................... 20 sets of 2 ..... 1466G1 Panel Mount Bracket for SBS(R)50 [ 20.8 ] 0.82 [ 20.8 ] 0.82 [ 25.1 ] 0.99 [ 20.8 ] 0.82 [ 4.6 ] O 0.18 TYP [ 1.5 ] 0.06 [ 26.4 ] 1.04 [ 33.5 ] 1.32 [ 50.0 ] 1.97 [ 28.2 ] 1.11 T-Handle for SBS(R)50 and SBS(R)75X The "T" handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description ---------- Part Numbers ---------Minimum Quantity ............................... 1,000 50 .......... Red "T" Handle + Hardware Bag SBS50-HDL-RED Hardware Bag (2 Screws) 104G17 Red "T" Handle Only 113899P1 #8 x 5/8" Screw (Order 2 Per Handle) H1120P55 - 64 - www.andersonpower.com All Data Subject To Change Without Notice "A" frame handle for SBS(R)50 and SBS(R)75X Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Description Minimum Quantity ..................... 200 ....... Gray "A" Handle & Hardware Screws - Part Number - Connector Housing Handle 997G1 Locknuts T-Handle for SBS(R)75G The "T" handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Machine screws and lock nuts. Description Minimum Quantity .............................. Red "T" Handle + Hardware Bag - Part Number 50 .... SBS75GHDLRED Dust Cover SBS(R)50 Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Shown with the SB(R)50 Description ---- Part Number ---Minimum Quantity ............................. 500 50 ... Dust Cover with Lanyard Strap, Red 113890P1 134G1 Slide cover over mating end. SECTION 3 SBS(R) 50 & 75 Cable Clamps for SBS(R)50 Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm or Description (Inches O.D.) (mm O.D.) ----- Part Numbers ----Minimum Quantity ......................................................................................... 500 50 ... Self Attaching for Discrete Conductor 8 to 6 10 990-BK 990 Self Attaching for Discrete Conductor 12 to 10 2.5 to 4 990G2-BK 990G2 Bolt On for Discrete Conductor 12 to 6 2.5 to 10 990G1-BK 990G1 Bolt On for Bundled Conductor (0.320 to 0.450) (4.27 to 11.43) 5905-BK 5905 5905 Shown with the SB(R)50 Bolt on bundled conductors. The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. 990 Self attaching discrete conductor. Cable Clamps for SBS(R)75X with Integral Handle Rugged chemical resistant PBT/ PC plastic cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm or Description (Inches O.D.) (mm O.D.) Minimum Quantity ..................................................................................................... Large Wire Clamp Kit w/ Hardware 12 to 6 (0.39 to 0.60) 4 to 10 (9.9 to 15.2) Small Wire Clamp Kit w/ Hardware 12 to 6 (0.34 to 0.55) 4 to 10 (8.6 to 14.0) ------------------ Part Numbers ------------------ 100 25 ....... PSBS75XCLP1-BK PSBS75XCLP1 PSBS75XCLP2-BK PSBS75XCLP2 [ 21.8 ] 0.86 [ 48.3 ] 1.90 [ 36.4 ] 1.44 [ 55.5 ] 2.18 The given wire O.D. information is an estimate. Cable clamps should [ 45.9 ] be evaluated for performance with 1.81 the actual wire to be used. Clamp hardware requires phillips or flat blade screwdriver to assemble. All Data Subject To Change Without Notice www.andersonpower.com - 65 - Reducing Bushings Use with contact part number 1339G2-BK or 1340G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Length Contact Barrel Size Wire Size -------- Part Numbers -------- inches mm inches mm Minimum Quantity ...................................................... 3,000 1,000 100 ..................................................... #6 AWG [13.3 mm] #8 AWG [8.4 mm] 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm] #12- 10 AWG [3.3- 5.3 mm] 5910-BK 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm] #16- 14 AWG [1.3- 2.1 mm] 5913-BK 5913 0.09 2.29 0.47 11.94 Length ID Wire Entrance SBS(R) - Tooling Information W ire Size Power / Ground Contacts AWG mm Power Contact Part Number #6 13.3 1339G2 #8 8.4 1339G5 #10 / 12 5.3 / 3.3 1339G3 #6 13.3 1340G1 #8 8.4 1340G2 #10 / 12 5.3 / 3.3 SBS(R) 50 & 75 SECTION 3 mm #12 / 24 2.5 / 0.25 Die 1388G6 1387G1 Locator Number of Crimps Hand Tool Single 1309G4 Number of Crimps Locator for: TM0001 & TP0001 1389G9 1388G7 1388G6 1389G20 1388G7 1340G3 W ire Size AWG Pneumatic Bench Tool SBS (R)75X Auxiliary Contacts Auxiliary Contact APP Hand Tool w/ Part Number Integral Locator All Crimp Pins Mil Std. Hand Tool* M22520/1-01 Pneumatic Tool* TM0001 TP0001 TL0001 PM1000G1 All Crimp Sockets Single TL0002 * TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets. NOTE: See website for the most current information. SBS(R)75X Auxiliary Contact Insertion Tool: PM1002G1 SBS(R)75X Auxiliary Contact Extraction Tool: PM1003G1 SBS(R)75X Auxiliary Contact Insertion Inspection Tool: PM1003GX The auxiliary contacts used with wire sizes #16 - #24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of al wire gauges cannot be removed from the hosing without the extraction tool. - 66 - www.andersonpower.com All Data Subject To Change Without Notice SB(R) 50 Connectors - up to 120 amps Based off the design pioneered by Anderson in 1953, the two pole SB(R) connectors set the standard for DC power distribution and battery connections. SB(R)50 connectors feature a one piece plastic housing using stainless steel springs to hold low resistance contacts in place. Wires sizes from #16 (1.5 mm) to #6 (13.3 mm) are held in the smallest of the SB(R) series housings. * Low Resistance Silver or Tin Plated Copper Contacts Allows UL rated currents up to 120 amps * UL Rated for Hot Plugging up to 50 Amps Great for battery or other applications where the ability to interrupt circuits is required * Wire, PCB, and Busbar Contacts Allows one connection system to meet multiple needs SECTION 3 SB(R) 50 | SB50(R) ORDERING INFORMATION | SB(R)50 Standard Housings The smallest SB(R) housings work with wire contacts up to 6 AWG [10 mm] as well as PCB, and busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. Description ---- Part Numbers ---Minimum Quantity .... 500 100 ... Yellow 992G5-BK 992G5 Orange 992G7-BK 992G7 Red 992G1-BK 992G1 Gray 992-BK 992 Blue 992G4-BK 992G4 Green 992G6-BK 992G6 Black 992G2-BK 992G2 NOTE: SB(R)50 Black and Gray housings have the same keying features and can be intermated. SB(R)50 Chemical Resistant Housings Same features as the Standard SB 50 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40C. Description ---- Part Numbers ---Minimum Quantity .... 500 100 ... Red P992G1-BK P992G1 Gray P992-BK P992 Black P992G2-BK P992G2 NOTE: SB(R)50 Black and Gray housings have the same keying features and can be intermated. (R) All Data Subject To Change Without Notice Bottom View [ 35.1 ] 1.38 [ 3.7 ] O 0.14 (2) PLC'S Material ID P = Chemical Resistant [ 22.5 ] 0.89 [ 19.1 ] 0.75 [ 6.4 ] 0.25 [ 81.3 ] 3.20 [ 15.9 ] 0.63 Mated Length www.andersonpower.com - 67 - SB(R)50 Silver Plated Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See redushing bushings in accessory section for smaller wires. Dimensions Mating Loose Piece - A AWG mm Force --- Part Numbers --inches mm Minimum Quantity ................... 1,000 100 ......................... 6 13.3 Low 1307-BK 1307 0.22 5.59 6 13.3 High 5900-BK 5900 0.22 5.59 8 8.4 High 5952-BK 5952 0.19 4.83 12 to 10 3.3 to 5.3 Low 5953-BK 5953 0.14 3.56 12 to 10 3.3 to 5.3 High 5915-BK 5915 0.14 3.56 [ 11.1 ] 0.44 A [ 7.2 ] 0.28 SB(R)50 Silver Plated Busbar Contacts SB(R) 50 Standard Powerclaw contacts are for use inside a SB(R)50 housing and provide a color coded right angle connection to the PCB. Description - Loose Piece Part Numbers Minimum Quantity .... 500 100 ....... Tin Plated PC5930T-BK PC5930T Silver Plated PC5930S-BK PC5930S [ 17.1 ] 0.68 [ 2.0 ] 0.08 [ 69.1 ] 2.72 ---- Loose Piece Part Numbers --- 1,000 20 10 ... B01915P1 75BBS H1216P8 110G54 - 55A Right Angle Standard Powerclaw PCB Contacts SECTION 3 [ 7.1 ] 0.28 See Busbar contact drawing on website for further detail. Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts must be ordered separately for B01915P1. Mating Type Thread Force Minimum Quantity ................. Busbar #10-24 High Lock Nut #10-24 - [ 30.0 ] 1.18 Top View [ 8.0 ] 0.32 [ 21.6 ] [ 19.05 ] 0.750 0.85 [ 22.6 ] 0.89 [ 23.7 ] 0.93 [x] x [ 15.6 ] 0.62 [ 35.0 ] 1.380 [ 27.4 ] 1.08 [ 11.4 ] 0.45 Side View [ 63.6 ] 2.51 [ 3.7 ] O 0.14 (2) See PCB contact drawing on website for further detail. 55A Right Angle Mini Powerclaw PCB Contacts Right angle Mini Powerclaw contacts can be used on the PCB edge without a SB(R)50 housing on the PCB side. A self polarizing design only allow SB(R)50 wire housings to mate to PCB contacts one way. Description - Loose Piece Part Numbers Minimum Quantity .... 1,000 100 ....... Tin Plated PC5934T-BK PC5934T Silver Plated PC5934S-BK PC5934S [ 8.1 ] 0.32 [ 7.6 ] 0.30 [ 12.19 ] 0.480 [ 24.6 ] 0.97 [ 2.42 ] 0.095 [ 6.10 ] 0.240 [ 25.4 ] 1.00 [ 17.5 ] 0.69 [ 1.27 ] 0.050 55A Vertical Mini Powerclaw PCB Contacts Vertical Mini Powerclaw contacts save space by not requiring a SB(R)50 housing on the PCB side. The guide housing is required for to provide a polarized connection. (See SB(R)50 accessories). Description - Loose Piece Part Numbers Minimum Quantity .... 1,500 100 ......... Tin Plated PC5933T-BK PC5933T Silver Plated PC5933S-BK PC5933S - 68 - www.andersonpower.com [ 12.2 ] 0.48 [ 6.25 ] 0.246 [ 24.3 ] 0.96 [ 9.7 ] 0.38 [2.32] 0.091 [ 10.29 ] 0.405 [ 1.27 ] 0.050 [ 4.98 ] 0.196 All Data Subject To Change Without Notice | SB(R)50 CONNECTOR SPECIFICATIONS | Electrical Mechanical Current Rating Amperes UL 1977 CSA Wire to Wire UL 1977 (6 AWG) 120 50 Wire to PCB UL 1977 (6 AWG) 50 Voltage Rating AC/DC UL 1977 600 PCB Connector Recommended Voltage per IEC 60950-1 Table 2L Pollution Degree2 Mini Vert. Contact 522 Mini Horiz. Contact 504 Standard Contact 950 Dielectric Withstanding Voltage Volts AC 2,200 Avg. Mated Contact Resistance Milliohms 1 1/4" of #6 AWG wire 0.200 PCB Contact to Contact 0.500 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Wire- wire 50A PCB- wire 40A (Vertical Mini Powerclaw) Wire Size Range AWG mm Wire Contacts with Bushings 16 to 6 1.3 to 13.3 Max. Wire Insulation Diameter in. mm 0.440 11.200 Operating Temperature F C Standard -4 to 221 -20 to 105 Chemical Resistant* -40 to 221 -40 to 105 *Chemical resistant material not available for PCB guide housings Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Wire and PCB Contacts 10,000 1,500 Avg. Mating / Unmating Force Lbf. N Wire to Wire Low Force Contacts 10 44 Wire to Wire High Force Contacts 15 67 Standard Powerclaw to Wire 15 66 Mini Powerclaw to Wire 8 36 PCB Specifications Mounting Style Plated Through Hole Max PCB Thickness- in. [mm] Standard: 0.15 [0.381] Mini: 0.25 [0.635] Recommended Traces #8 AWG Cross Section Min. Contact / Spring Retention Force Lbf. N Wire Housing 50 222 Min. Creepage / [Clearance] Distance in. mm Standard Powerclaw 0.374 9.5 Mini Vert. Powerclaw 0.213 5.4 Mini Horz. Powerclaw 0.205 5.2 Materials Housing Flammability Rating UL94 Glow Wire V-0 960C (GWFI) / 800C (GWIT) Contact Base Wire Plating PCB Plating Copper Alloy Silver Sn or Ag over Ni Contact Termination Methods Crimp Hand Solder Solder Dip* Wave Solder* Wrench / Socket Mechanical Shock 4 MIL-STD-202 213 Condition A 50g's Vibration High Frequency 4 MIL-STD-202 204 Condition A 10g's NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Tested with contact part number 5900. Wire Contacts Wire and PCB Contacts PCB Contacts PCB Contacts Busbar Contacts SECTION 3 Polycarbonate Polycarbonate / PBT blend Stainless Steel SB(R) 50 Housing Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring | IEC INFORMATION | Connector Series SB(R)50 Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 2.99 mm Mated 2.99 mm IIIa Attributes SB50 Protection AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 50 250 50 / 10 Cycles 220 VDC IEC 60529 - IP20 16 mm 5900/1307 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety with Wire Contacts IEC 60529 IP10 All Data Subject To Change Without Notice Environmental Sealing with Boots IEC 60529 IP64 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com www.andersonpower.com - 69 - | SB(R)50 CONNECTOR TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. SB(R)50 Temperature Rise at Constant Current 50 60 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 60 40 30 20 50 40 30 20 10 10 0 Mini Powerclaw Temperature Rise at Constant Current 0 0 10 20 30 40 50 60 70 80 90 0 Amperes Applied 6 AWG 10 AWG 10 20 30 40 50 60 70 80 90 Amperes Applied SB(R)50 8 AWG 12 AWG Current - Temperature Derating per IEC 60512-5-2 Test 5B Ambient Temperature (C) 125 Ambient Temperature (C) SB(R) 50 SECTION 3 125 SB(R)50 Derating vs. Ambient Temperature 100 75 50 25 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied Mini Powerclaw Derating vs. Ambient Temperature 100 75 50 25 0 10 20 30 40 50 60 70 80 90 100110 Amperes Applied 6 AWG 8 AWG SB(R)50 10 AWG 12 AWG NOTE: Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side. | SB(R) Accessories | "T" Handle The "T" handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description Minimum Quantity ............................... Red "T" Handle + Hardware Bag Hardware Bag (2 Screws) Red "T" Handle Only #8 x 5/8" Screw (Order 2 Per Handle) (2) Self-tapping Screws Handle --------- Part Numbers --------1,000 50 ........ SB50-HDL-RED 104G17 113899P1 H1120P55 - Connector Housing "A" frame handle for SB(R)50 Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Description - Part Number - Screws Handle Connector Housing Minimum Quantity ...................... 200 ....... Gray "A" Handle & Hardware - 70 - 997G1 www.andersonpower.com Locknuts All Data Subject To Change Without Notice Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ---- Part Numbers ---Minimum Quantity .............................. 500 50 ... Dust Cover with Lanyard Strap, Red 113890P1 134G1 Slide cover over mating end. SB(R) Environmental Boots SB(R) Environmental Boots provide water, dirt, chemical and UV protection for SB(R)50 connectors. The durable boots shield the connectors from water and dirt to IP64 in both the mated and unmated condition. Description ---------- Part Numbers -------- Minimum Quantity ...................................... 250 3-6054P2-BK SB(R)50 Environmental Boot with Cover, Load 3-6055P2-BK SB(R)50 Environmental Boot with Cover, Source 3-6054P1-BK SB(R)50 Environmental Boot (no cover), Load 3-6055P1-BK SB(R)50 Environmental Boot (no cover), Source 25 ... 3-6054P2 3-6055P2 3-6054P1 3-6055P1 Dimensions -A-B-Cin mm in mm in mm 5.9 151.4 1.8 45.1 6.3 160 A C B Guide Housings for Vertical Mini Powerclaw Contacts Prevents polarity being reversed when a SB(R)50 is mated to vertical mini Powerclaw contacts. Mini-vertical Powerclaw Contacts SECTION 3 SB(R) 50 Description ------------ Part Numbers ----------Minimum Quantity .... 1,000 50 ...... Black Guide Housing PC-HSG-SB-BK PC-HSG-SB SB(R)50 Connector Guide Housing PCB Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size AWG or mm or Description (Inches O.D.) (mm O.D.) ---- Part Numbers ---Minimum Quantity ........................................................................................... 500 50 ... Self Attaching for Discrete Conductor 8 to 6 10 990-BK 990 Self Attaching for Discrete Conductor 12 to 10 4 to 6 990G2-BK 990G2 Bolt on for Discrete Conductor 12 to 6 4 to 10 990G1-BK 990G1 Bolt on for Bundled Conductor (0.320 to 0.450) (4.27 to 11.43) 5905-BK 5905 990 990G1 5905 Self attaching discrete conductor. Bolt on discrete conductor. Bolt on bundled conductors. The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Reducing Bushings Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - Length Contact Barrel Size Wire Size -------- Part Numbers -------inches mm inches mm Minimum Quantity ...................................................... 3,000 1,000 100 ................................................... #6 AWG [13.3 mm] #8 AWG [8.4 mm] 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm] #12- 10 AWG [3.3- 5.3 mm] 5910-BK 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm] #16- 14 AWG [1.3- 2.1 mm] 5913-BK 5913 0.09 2.29 0.47 11.94 All Data Subject To Change Without Notice Length ID Wire Entrance www.andersonpower.com - 71 - SB(R)120 Connectors - up to 240 Amps Like the other Multipole connectors, the SB(R)120 offers color-coded mechanically keyed housings. Keys can be used to identify and separate different circuits, or prevent users from accidentally cross mating different voltages. Wires sizes from #10 (5.3 mm) to #1 (42.4 mm) are held in the second smallest SB(R) housing. * New extended range contacts expand wire size up to #1 AWG (42.4 mm) Allows UL rated currents up to 240 amps * Chemical resistant housing option Extends temperature range down to -40C, while offering enhanced UV and chemical resistance * Panel mounting grooves With use of mounting clamps, can be easily mounted through panels | SB(R)120 ORDERING INFORMATION | SB(R) 120 SECTION 3 SB(R)120 Standard Housings The second to smallest SB(R) housings work with wire contacts up to 1 AWG [35 mm] as well as busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. Description Minimum Quantity ...... Red Gray Blue Bottom View ----- Part Numbers ---- 250 50 .... 6810G3-BK 6810G3 6810G1-BK 6810G1 6810G2-BK 6810G2 [ 2.5 ] 0.10 [ 63.5 ] 2.50 [ 37.6 ] 1.48 [ 5.1 ] O 0.20 (2) PLC'S [ 46.4 ] 1.83 SB(R)120 Chemical Resistant (CR) Housings Same features as the Standard SB 120 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40C. (R) Description Minimum Quantity ...... Red Gray ------- Part Numbers ------ 250 50 ..... P6810G3-BK P6810G3 P6810G1-BK P6810G1 [ 19.1 ] 0.75 Material ID P = Chemical Resistant [ 8.6 ] 0.34 [ 104.6 ] 4.12 [ 20.6 ] 0.81 Mated Length - 72 - www.andersonpower.com All Data Subject To Change Without Notice SB(R)120 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating -A-BAWG mm Force ------- Loose Piece Part Numbers ------inches mm inches mm Minimum Quantity ........... 600 500 50 ............................................... 1 42.4 Low 1323G1-BK 1323G1 0.47 11.94 0.39 9.91 2 33.6 High 1319-BK 1319 0.44 11.18 0.34 8.64 4 21.1 High 1319G4-BK 1319G4 0.44 11.18 0.29 7.37 6 13.3 High 1319G6-BK 1319G6 0.44 11.18 0.22 5.59 [ 21.3 ] 0.84 [ 50.8 ] 2.0 B [ 10.4 ] 0.41 A SB(R)120 Silver Plated Busbar Contacts ------------ Loose Piece Part Numbers ----------- 1,000 300 20 10 .... B01997P1 120BBS H1216P8 110G54 - SECTION 3 Mating Type Thread Force Minimum Quantity ............... Busbar #10-24 High Lock Nut #10-24 - SB(R) 120 Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 120BBS includes lock nuts. Locknuts must be ordered separately for B01997P1. See Busbar contact drawing on website for further detail. [ 77.0 ] 3.03 #10 - 24 THD [ 11.1 ] 0.44 [ 9.5 ] 0.38 [ 2.5 ] 0.10 All Data Subject To Change Without Notice www.andersonpower.com - 73 - | SB(R)120 CONNECTOR SPECIFICATIONS | Electrical Mechanical Contact Termination Methods Crimp Hand Solder Wrench / Socket Wire Contacts Wire Contacts Busbar Contacts Only SB(R) 120 SECTION 3 Current Rating Amperes UL 1977 CSA Wire Size Range AWG mm Wire to Wire (1 AWG) 240 130 Wire Contacts with Bushings 10 - 1 5.3 - 42.4 Wire to Busbar (2 AWG) 120 Max. Wire Insulation Diameter in. mm Voltage Rating AC/DC 0.600 15.240 UL 1977 600 Operating Temperature F C Dielectric Withstanding Voltage Standard -4 to 221 -20 to 105 Volts AC 2,200 Chemical Resistant* -40 to 221 -40 to 105 Avg. Mated Contact Resistance Milliohms Mating Cycles No Load by Plating Silver (Ag) 5 1/2" of #2 AWG wire 0.136 Wire and Busbar Contacts 10,000 Hot Plug Current Rating Amperes - Wire & Busbar Avg. Mating / Unmating Force Lbf. N 250 cycles at 120V DC 60A Wire to Wire 20 89 Min. Contact / Spring Retention Force lbf 75 Materials N 333.6 Housing Standard Plastic Resin Polycarbonate NOTE 1: See IEC 60664-1 for working voltage. Chem. Resistant Resin Polycarbonate / PBT blend NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Contact Retention Spring Stainless Steel Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed Housing Flammability Rating the maximum operating temperature. CSA rating below a 30C temperature rise. UL94 V-0 Glow Wire 960C (GWFI) / 800C (GWIT) Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the Wire & Busbar Contacts performance of our connectors along with UL and CSA recognition. Base Copper Alloy Plating Silver | IEC INFORMATION | Connector Series SB(R)120 - 74 - Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 4.10 mm Mated 4.10 mm IIIa Attributes SB120 Protection AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 120 400 V AC/DC ( Operational) 120 Amp/ 10 Cycles 220 VDC IEC 60529 - IP20 50 mm 1323 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety with Wire Contacts IEC 60529 IP10 www.andersonpower.com Environmental Sealing with Boots IEC 60529 IP64 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com All Data Subject To Change Without Notice | SB(R)120 CONNECTOR TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B SB(R)120 Temperature Rise at Constant Current 125 60 Ambient Temperature (C) Temperature Rise Above Ambient (C) 50 40 30 20 10 0 0 25 50 75 100 125 150 175 200 225 Amperes Applied 1 AWG 2 AWG 4 AWG 6 AWG SB(R)120 Derating vs. Ambient Temperature 100 75 50 25 0 25 50 75 100 125 150 175 200 225 250 Amperes Applied 1 AWG 2 AWG 4 AWG 6 AWG 2.38 1.75 Mounting clamps can be used for fastening a SB(R)120 series housings to a panel. Fastening hardware not included. Description --- Part Number --Minimum Quantity ............................ 20 sets of 2 .... Panel Mount Bracket 1467G1 SECTION 3 Mounting Clamp for SB(R)120 SB(R) 120 | SB(R) 120 ACCESSORIES | 1.82 1.44 0.16 DIA. 4 Places 0.88 High X 1.88 Wide Panel Cutout Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Numbers Minimum Quantity .......................................................................... 50 .......... Bolt on for Discrete Conductor 0.70 to 0.23 17.7 to 5.8 981G1 Bolt on for Bundled Conductor 0.73 to 0.29 18.5 to 7.3 981G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. 981G1 981G2 All Data Subject To Change Without Notice www.andersonpower.com - 75 - "A" Frame Handle for SB(R)120 Handle makes mating and unmating the connector easier. The non-conductive gray plastic material is strong and safe. Machine screws and locknuts included. Description Screws - Part Number - Gray "A" Handle & Hardware Connector Housing Handle Minimum Quantity ...................... 200 ....... 997G1 Locknuts "T" Handle The "T" handle makes mating and unmating the connector easier. The non-conductive red plastic material is strong and safe. (2) Self tapping screws are used to secure the handle to the connector housing. Description ----------- Part Numbers ----------Minimum Quantity .................................. 1,000 50 ......... Red "T" Handle + Hardware Bag SB120-HDL-RED Red "T" Handle Only 113899P1 #8 x 7/8" Screw (Order 2 Per Handle) H1120P43 Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Slide cover over mating end. SB(R) 120 SECTION 3 Description ----- Part Numbers -----Minimum Quantity ................................... 100 50 .... Dust Cover with Lanyard Strap, Black B02019P1 134G4 SB(R) Environmental Boots SB(R) Environmental Boots provide water, dirt, chemical and UV protection for SB(R)120 connectors. The durable boots shield the connectors from water and dirt to IP64 in both the mated and unmated condition. Description --------------- Part Number -------------- Minimum Quantity ...................................... 250 3-6035P1-BK SB(R)120 Environmental Boot, Load 3-6034P1-BK SB(R)120 Environmental Boot, Source 25 ... 3-6035P1 3-6034P1 Dimensions -A-B-Cin mm in mm in mm 7.9 201 2.8 71 8.0 203 A Reducing Bushings B Use with contact part number 1319-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size ---------- Part Numbers ---------- inches mm Minimum Quantity ....................................................... 2,000 1,000 100 ....................... #2 AWG [33.6 mm] #4 AWG [21.2 mm] 5919-BK 5919 0.28 7.11 #2 AWG [33.6 mm] #6 AWG [16 mm] 5920-BK 5920 0.23 5.84 #2 AWG [33.6 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5921-BK 5921 0.18 4.57 [ 21.4 ] 0.84 C ID Wire Entrance - 76 - www.andersonpower.com All Data Subject To Change Without Notice SB(R)175 Connectors - up to 280 Amps 2 Pole 3 Pole Wires sizes from #10 (5.3 mm) to 1/0 (50 mm) fit in the second to largest connector in the SB(R) series. The 3 pole SB(R)175 adds an additional position for power or grounding. All Multipole wire connector housings are genderless and mate to themselves minimizing inventory and assembly complexity. * Silver Plated Wire Contacts up to 1/0 (50 mm) Allows UL rated currents up to 280 amps * Chemical Resistant Housing Option Extends temperature range down to -40C, while offering enhanced UV and chemical resistance * UL Rated for Hot Plugging up to 100 Amps | SB(R)175 ORDERING INFORMATION | Great for battery or other applications where the ability to interrupt circuits is required SB(R)175 Standard Housings SECTION 3 Description --- Part Numbers --Minimum Quantity .......... 200 50 ... Yellow 943-BK 943 Orange 942-BK 942 Red 949-BK 949 Gray 940-BK 940 Blue 941-BK 941 Black (Keyless) 2-7252G11 - SB(R) 175 The second to largest SB(R) housings work with wire contacts up to 1/0 AWG [50 mm] as well as busbar contacts. Genderless design mates with itself. Mechanical keys are color coded. NOTE: SB(R)175 black housing is keyless and can be mated with all other colors. Bottom View [ 79.6 ] 3.13 [ 6.5 ] O 0.26 (2) PLC'S [ 55.6] 2.19 Material ID P = Chemical Resistant [ 28.6 ] 1.13 [ 11.3 ] 0.45 Mated Length SB(R)175 Chemical Resistant Housings Same features as the Standard SB(R)175 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40C. Description Minimum Quantity .... Red Gray ---- Part Numbers --- 200 50 ... P949-BK P949 P940-BK P940 All Data Subject To Change Without Notice [ 133.4 ] 5.25 [ 25.4 ] 1.00 www.andersonpower.com - 77 - Top View SB(R)175 3 Pole Housings & Hardware [ 79.4 ] 3.13 A three pole version of the standard SB(R)175 housing has a two piece housing with springs and hardware. Useful for DC 2 wire plus ground and AC single phase applications. Description --- Part Numbers --Minimum Quantity .......................... 100 25 .... Gray Housing and Hardware Kit 902 Gray Housing Top Half 2-5048 Gray Housing Bottom Half 2-5049 Hardware Kit 110G34 [28.6] 1.13 [ 11.7 ] 0.46 [ 6.7 ] O 0.27 (4) [ 28.6 ] 1.13 Side View [ 25.4 ] 1.00 [ 82.6 ] 3.25 [ 26.2 ] 1.03 SB(R)175 Silver Plated Wire Contacts SB(R) 175 SECTION 3 Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating Loose Piece - A - B - - C - D AWG mm Force - Part Numbers - inches mm inches mm inches mm inches mm Minimum Quantity ........... 500 50 .......................................................................................................... 1/0 53.5 High 1382-BK 1382 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42 1 42.4 High 1347-BK 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42 2 33.6 High 1383-BK 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42 4 21.1 High 1384-BK 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42 6 13.3 High 1348-BK 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32 D A C [ 12.7 ] 0.50 B SB(R)175 Silver Plated Busbar Contacts Provides a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 180BBS includes lock nuts. Locknuts must be ordered separately for 180BBS-BK. Mating Type Thread Force ------ Loose Piece Part Numbers -----Minimum Quantity ................... 1,000 120 10 .... Busbar 1/4-20 High 180BBS-BK 180BBS Lock Nut 1/4-20 H1216P7 110G56 110G55 See Busbar contact drawing on website for further detail. [ 109.0 ] 4.29 [ 12.7 ] 0.5 #1/4- 20 THD B [ 25.4 ] 1.0 [ 4.57 ] 0.18 - 78 - www.andersonpower.com All Data Subject To Change Without Notice | SB(R)175 CONNECTOR SPECIFICATIONS | Electrical Current Rating Amperes Wire to Wire (1/0 AWG) Wire to Busbar (1/0 AWG) 3 Pole Wire to Wire (1/0 AWG) UL 1977 280 200 175 Mechanical CSA 175 Wire Size Range AWG mm Wire Contacts with Bushings 10 to 1/0 5.3 to 53.5 Max. Wire Insulation Diameter in. mm 0.600 15.240 Voltage Rating AC/DC UL 1977 600 Operating Temperature F C Standard -4 to 221 -20 to 105 Dielectric Withstanding Voltage Chemical Resistant* -40 to 221 -40 to 105 Volts AC 2,200 Mating Cycles No Load by Plating Silver (Ag) Avg. Mated Contact Resistance Milliohms Wire and Busbar Contacts 10,000 6" of 1/0 AWG wire 0.100 Avg. Mating / Unmating Force Lbf. N UL Hot Plug Current Rating Amperes - Wire & Busbar 2 Pole 25 111 250 cycles at 120V DC 1/0 wire 100A 3 Pole 35 156 Materials Min. Contact / Spring Retention Force lbf 150 Housing N 667 Standard Plastic Resin Polycarbonate Chem. Resistant Resin Contact Retention Spring Polycarbonate / PBT blend Stainless Steel Wire & Busbar Contacts Base Plating Copper Alloy Silver Contact Termination Methods Crimp Hand Solder Wrench / Socket Wire Contacts Wire Contacts Busbar Contacts 50g's Vibration High Frequency 4 MIL-STD-202 204 Condition A 10g's NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Tested with contact part number 1382. SECTION 3 V-0 960C (GWFI) / 850C (GWIT) 213 Condition A SB(R) 175 Housing Flammability Rating UL94 Glow Wire Mechanical Shock 4 MIL-STD-202 | IEC INFORMATION | Connector Series SB(R)175 Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 5.73 mm Mated 5.73 mm IIIa Attributes SB175 Protection AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity - AMP Rating /Cycles Voltage Rating (Breaking Capacity) Finger Safety - Mated Only Wire Size Tested Contact Series Tested Climatic Testing (Cold, Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 175 500 V AC/DC ( Operational) 175 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 50 mm 1382 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety with Wire Contacts IEC 60529 IP10 All Data Subject To Change Without Notice Environmental Sealing with Boots IEC 60529 IP64 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com www.andersonpower.com - 79 - | SB(R)175 CONNECTOR TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B SB(R)175 Temperature Rise at Constant Current 60 125 Ambient Temperature (C) Temperature Rise Above Ambient (C) 50 40 30 20 10 0 SB(R)175 Derating vs. Ambient Temperature 0 25 50 75 100 125 150 175 200 225 250 Amperes Applied 1/0 AWG 2 AWG 100 75 50 25 0 25 50 75 100 125 150 175 200 225 250 275 300 Amperes Applied 1 AWG 4 AWG 1/0 AWG 2 AWG 1 AWG 4 AWG | SB(R) 175 ACCESSORIES | SB(R) 175 SECTION 3 Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Only Bolt On type clamps can be used with the handles. Cable clamps are recommended for solder terminated wires. Not for use with 3 pole housing. Cable Size Max / Min In. Max / Min mm Description Inches O.D. mm O.D. ---- Part Numbers ---Minimum Quantity ................................................................................... 100 50 .... Self Attaching for Discrete Conductor 0.55 to 0.24 14 to 6 105G3 945 Bolt On for Discrete Conductor 0.66 to 0.24 16.7 to 6.2 945G3-BK 945G3 Bolt On for Bundled Conductor 0.75 to 0.29 18.3 to 7.3 946G1-BK 946G1 946G1 945G3 "A" Frame Handle (not included). "A" Frame Handle (not included). 945 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Not for use with 3 pole housing. Description ----- Part Numbers ----Minimum Quantity .... 100 25 ... Gray Handle Kit 995G1 Red Handle Kit 995G3 Handle Only, Gray 3-5074P1 Handle Only, Red 3-5074P3 Handle Only, Black 3-5074P5 Hardware Bag 105G8 - 80 - www.andersonpower.com 995G1 All Data Subject To Change Without Notice Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Not for use with 3 pole housing. Description Minimum Quantity ............................. Dust Cover with Lanyard Strap, Red ----- Part Numbers ---500 50 ... 113890P2 134G2 Slide cover over mating end. SB(R) Environmental Boots SB(R) Environmental Boots provide water, dirt, chemical and UV protection for SB(R) 175 connectors. The durable boots shield the connectors from water and dirt to IP64* in both the mated and unmated condition. Description --------------- Part Number -------------- Minimum Quantity ...................................... 250 3-6037P1-BK SB(R) 175 Environmental Boot, Load 3-6036P1-BK SB(R) 175 Environmental Boot, Source 25 ... 3-6037P1 3-6036P1 Dimensions -A-B-Cin mm in mm in mm 9.5 241 3.2 80 9.3 236 A *IP64 test pending C B SB(R)175 Lockout Works with standard lockout - tagout equipment to prevent access to the mating interface of the connector. Made from durable PC plastic. Can be used with 3 pole housing to lockout positive and negative positions only. ---- Part Number ---- 25 ... SB175-LOCKOUT SB(R)175 Connector not included. SECTION 3 SB(R) 175 Description Minimum Quantity .......... Red Lockout - Tagout Kit Manual Release Bracket - Mounting Side Works with the Locking Side to ease mating and unmating connectors. Not for use with 3 pole housing. Description - Part Number Minimum Quantity ............ 10 ... Bracket and Hardware Kit 924G1 Mounting Plate Locking Plate Manual Release Bracket - Locking Side Works with the Mounting Side to ease mating and unmating connectors. Not for use with 3 pole housing. Handle Cable Size Max / Min Max / Min Description Inches O.D. mm O.D. - Part Number Minimum Quantity ............................................................................ 10 .... Bracket and Hardware Kit w/ Clamp 0.50 to 0.21 12.6 to 5.4 923G1 Cable Clamp The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Reducing Bushings: for Use with Contact # 1382 Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size ----------------- Part Numbers -----------------Minimum Quantity ....................................................... 1,500 1,000 500 100 1/0 AWG [53.5 mm] #1 AWG [42.4 mm] 5687-BK 5687 1/0 AWG [53.5 mm] #2 AWG [33.6 mm] 5690-BK 5690 1/0 AWG [53.5 mm] #4 AWG [21.2 mm] 5693-BK 5693 1/0 AWG [53.5 mm] #6 AWG [13.3 mm] 5663-BK 5663 1/0 AWG [53.5 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5648-BK 5648 All Data Subject To Change Without Notice Dimensions - ID inches mm ...................... 0.39 9.91 0.34 8.64 0.27 6.86 0.22 5.59 0.19 4.83 [ 25.4 ] 1.00 ID Wire Entrance www.andersonpower.com - 81 - SB(R)350 Connectors - up to 500 Amps The SB(R)350 is the largest connector in the series with power capabilities up to 450 amps with 4/0 AWG wire and 500 amps with a 350 mcm wire. Wires ranging from #1/0 (53.5 mm) to 350 mcm (150 mm) fit into the one piece housing available in standard PC or a chemical resistant PBT/PC blend. Silver plated wire or busbar contacts minimize electrical resistance while offering supreme durability and reliability. * Up to 350 mcm (150 mm) Wires Allows UL rated currents up to 500 amps * Chemical Resistant Housing Option Extends temperature range down to -40C, while offering enhanced UV and chemical resistance * Same Housings Used for Wire and Busbar Contacts Enables color-coded mechanically keyed wire to busbar connections | SB(R)350 ORDERING INFORMATION | SB(R) 350 SECTION 3 SB(R)350 Standard Housings The largest SB(R) housings work with wire contacts up to 350 mcm [150 mm] as well as busbar contacts. GenBottom View derless design mates with itself. Mechanical keys are color coded. NOTE: SB(R)350 Black and Blue Housings have the same keying features and can be intermated. Description --- Part Numbers --[ 107.9 ] Minimum Quantity ...... 50 25 ... 4.25 [ 6.6 ] Yellow 914-BK 914 O 0.26 Orange 932-BK 932 (2) PLC'S Red 913-BK 913 [ 69.9 ] Gray 906-BK 906 2.75 Blue 912-BK 912 Green 931-BK 931 Black 2-7250G8 [ 28.6 ] [ 34.9 ] MATERIAL ID 1.38 1.13 SB(R)350 Chemical Resistant Housings Same features as the Standard SB(R)350 but molded in a chemical resistant PBT/ PC blend. Suitable for use to -40C. Description --- Part Numbers --Minimum Quantity ...... 50 25 .... Red P913-BK P913 Gray P906-BK P906 P = Chemical Resistant [ 182.6 ] 7.19 [ 33.3 ] 1.31 Mated Length SB(R)350 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions Mating -A- B - -CAWG mm Force - Loose Piece Part Numbers - inches mm inches mm inches mm Minimum Quantity .............. 200 150 50 ............................................................................. 300mcm 152 High 910-BK 910 * 0.75 19.05 0.87 22.10 3.04 77.2 4/0 107.2 High 908-BK 908 * 0.64 16.26 0.75 19.05 3.03 77.0 3/0 85 High 916-BK 916 * 0.58 14.73 0.70 17.78 3.00 76.2 2/0 67.4 High 907-BK 907 * 0.49 12.45 0.64 16.26 2.96 75.2 1/0 53.5 High 917-BK 917 * 0.44 11.18 0.51 12.95 2.91 73.9 [ 32.8 ] 1.29 MIN [ C 2.0 ] C 0.08 A B [ 20.6 ] 0.81 * Sold as pairs. 2 parts shipped for every 1 part ordered. - 82 - www.andersonpower.com All Data Subject To Change Without Notice SB(R)350 Silver Plated Busbar Contacts [ 131.7 ] 5.19 Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 350BBS includes lock nuts. Locknuts must be ordered separately for B01998P1. [ 17.0 ] 0.67 Mating Type Thread Force - Loose Piece Part Numbers Minimum Quantity .................. 50 10 ............. Busbar 3/8-16 High B01998P1 350BBS Lock Nut 3/8-16 H1216P9 110G73 See Busbar contact drawing on website for further detail. # 3/8 - 16 THD B [ 22.3 ] 0.88 [ 2.5 ] 0.10 NOTE: Has not been tested by UL. | SB(R)350 CONNECTOR SPECIFICATIONS | Electrical Current Rating Amperes 1 Wire to Wire (4/0 AWG) Wire to Wire (350 mcm) UL 1977 CSA 450 500 325 Mechanical Housing Flammability Rating UL94 Glow Wire Polycarbonate Polycarbonate / PBT blend Stainless Steel V-0 960C (GWFI) / 800C (GWIT) Wire & Busbar Contacts 4 Base Copper Alloy Plating Silver Contact Termination Methods Crimp Hand Solder Wrench / Socket NOTE 1: See IEC 60664-1 for working voltage. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Has not been tested by UL. SECTION 3 Standard Plastic Resin Chem. Resistant Resin Contact Retention Spring SB(R) 350 Wire Size Range AWG mm Wire Contacts with Bushings 1/0 to 350 mcm 53.5 to 150 Max. Wire Insulation Diameter in. mm Voltage Rating AC/DC 1.100 27.900 UL 1977 600 Operating Temperature F C Dielectric Withstanding Voltage Standard -4 to 221 -20 to 105 Volts AC 2,200 Chemical Resistant -40 to 221 -40 to 105 1 Avg. Mated Contact Resistance Milliohms Mating Cycles No Load by Plating Silver (Ag) 2 1/2" of 300mcm wire 0.050 Wire and Busbar Contacts 10,000 Hot Plug Current Rating Amperes - Wire & Busbar Avg. Mating / Unmating Force Lbf. N 2 Pole 30 133 250 cycles at 120V DC 100A Min. Contact / Spring Retention Force lbf 150 Materials N 667 Housing Wire Contacts Wire Contacts Busbar Contacts | IEC INFORMATION | Connector Series SB(R)350 Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 5.66 mm Mated 5.66 mm IIIa Attributes SB350 Protection AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity - AMP Rating /Cycles Voltage Rating (Breaking Capacity) Finger Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 350 500 V AC/DC (Operational) 100 Amp / 10 cycles 125 VDC IEC 60529 - IP20 120 mm 908 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety with Wire Contacts IEC 60529 IP10 All Data Subject To Change Without Notice NOTE 2: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com www.andersonpower.com - 83 - | SB(R)350 CONNECTOR TEMPERATURE CHARTS| Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B SB(R)350 Temperature Rise at Constant Current 50 40 30 20 10 0 125 Ambient Temperature (C) Temperature Rise Above Ambient (C) 60 0 50 100 150 200 250 300 350 400 450 500 350 MCM 3/0 AWG Amperes Applied 300 MCM 2/0 AWG 4/0 AWG 1/0 AWG SB(R)350 Derating vs. Ambient Temperature 100 75 50 25 0 50 100 150 200 250 300 350 400 450 500 550 350 MCM 3/0 AWG Amperes Applied 300 MCM 2/0 AWG 4/0 AWG 1/0 AWG | SB(R) 350 ACCESSORIES | SB(R) 350 SECTION 3 Cable Clamps Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging wire or contacts from the housing. Cable clamps are recommended for solder terminated wires. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Numbers Minimum Quantity ............................................................................... 10 ..... Bolt On for Discrete Conductor 1.00 to 0.35 25.4 to 8.8 996G1 Discrete Conductor w/ Integral Handle 0.76 to 0.32 19.3 to 8.2 911 "A" frame handle (not included). 996G1 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. 911 Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description ----- Part Numbers ----Minimum Quantity .... 100 25 ... Gray Handle Kit 995G2 Red Handle Kit 995G4 Handle Only, Gray 3-5074P1 Handle Only, Red 3-5074P3 Handle Only, Black 3-5074P5 Hardware Bag 106G7 Handle Clamp Dust Cover Prevents dust and dirt from entering the mating interface of the connector when unmated. NOTE: Not a Hermetic Seal. Description ----- Part Numbers ----Minimum Quantity .............................. 500 50 ... Dust Cover with Lanyard Strap, Red 113890P3 134G3 SB 350 Lockout (R) - 84 - www.andersonpower.com Slide cover over mating end. All Data Subject To Change Without Notice Works with standard lockout - tagout equipment to prevent access to the mating interface of the connector. Made from durable PC plastic. Description --- Part Number --Minimum Quantity ........... 25 ..... Red Lockout - Tagout Kit SB350-LOCKOUT SB350 Connector not included. Manual Release Bracket - Mounting Side Works with the Locking Side to ease mating and unmating connectors. Description Minimum Quantity ........... Bracket and Hardware Kit Bracket Only Hardware Bag ----------- Part Numbers ---------- 66 25 10 ... 922G1 B00229P1 106G6 - Mounting Half (charger). Locking Half Components Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Numbers Minimum Quantity ............................................................................... 10 .......... Bracket and Hardware Kit w/ Clamp Kit 0.94 to 0.61 23.7 to 15.5 919 SECTION 3 Works with the Mounting Side to ease mating and unmating connectors. SB(R) 350 Manual Release Bracket - Locking Side with Cable Clamp The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Mounting Half Manual Release Bracket - Locking Side no Cable Clamp Works with the Battery side to ease mating and unmating connectors. Description - Part Numbers - Minimum Quantity ................................... 10 ............. Bracket and Hardware Kit No Clamp Kit 919G1 Mounting Half Reducing Bushings: for Use with Contact # 907 Use with contact part number 907-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size --- Part Numbers --Minimum Quantity ......................................... 500 100 ... 2/0 AWG [67.4 mm] 1/0 AWG [53.5 mm] 5918-BK 5918 [ 28.4 ] 1.12 [ 11.1 ] 0.44 Wire Entrance All Data Subject To Change Without Notice www.andersonpower.com - 85 - SB(R) - Tooling Information Wire Size AWG mm Loose Piece Part Numbers Silver Plating Loose Piece Contact Crimp Tools Pneumatic Bench Tool Hand Tool Die Locator 1388G6 1389G6 Number of Crimps SB(R)50 #6 13.3 #8 8.4 #10 / 12 5.3 / 3.3 1307 5900 5952 1309G4 Single 1387G1 5953 1388G7 5915 1389G7 SB(R)120 #1 42.4 1388G3 1323G1 #2 33.6 1319 #4 21.2 1319G4 #6 13.3 1319G6 1368 Series 1387G1 1388G4 1389G4 Single SB(R) SECTION 3 SB(R)175 1/0 53.5 1382 #1 42.4 1347 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1368 Series 1387G2 1303G13 1304G32 Double 1387G1 1388G4 1389G3 Single SB(R)350 300mcm 152 910 4/0 107.2 908 3/0 85 916 2/0 67.4 907 1/0 53.5 917 N/A 1368 Series 1303G3 1387G2 1303G12 1304G31 Double NOTE: See website for the most current information. - 86 - www.andersonpower.com All Data Subject To Change Without Notice SBE(R)80 / SBO(R) 60 Connectors - up to 80 Amps SBE(R) and SBO(R) connectors build on the capability of the two pole SB(R) connectors by offering up to 8 auxiliary power / signal contacts along with an IEC 60950 touch safe housing. The center of the main connector features a connector holder for either: two PP15-45, two PPMX, or APP's innovative 1x4 auxiliary connector. * Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 * Up to 8 Last Mate / First Break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole * Silver Plated Wire Contacts up to #4 (25 mm) Allows UL rated currents up to 80 amps per pole | SBE(R)80 / SBO(R)60 ORDERING INFORMATION | SBE(R)80 / SBO(R)60 Housings Mated Length SECTION 3 [ 112.2 ] 4.42 Side View [ 26.3 ] 1.03 [ 58.9 ] 2.32 Top View SBE(R) 80 / SBO(R)60 The smallest size of SBE(R), X, O style housing. SBE(R)80 and SBO(R)60 housings of the same Voltage Color Code can be mated but is not recommended as it invalidates UL approvals for SBO(R)60. SBO(R)60 housings do not meet EN1175-1 requirements for industrial trucks. Description ----- SBE(R)80 Part Numbers ----- ----- SBO(R)60 Part Numbers ----Minimum Quantity .... 400 25 400 25 ...... Yellow SBE80YEL-BK SBE80YEL SBO60YEL-BK SBO60YEL Orange SBE80ORN-BK SBE80ORN SBO60ORN-BK SBO60ORN Red SBE80RED-BK SBE80RED SBO60RED-BK SBO60RED Gray SBE80GRA-BK SBE80GRA N/A N/A White N/A N/A SBO60WHT-BK SBO60WHT [ 46.0 ] 1.81 [ 69.6 ] 2.74 SBE(R)80 / SBO(R)60 Silver Plated Primary Power Wire Contacts Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wire size [ 5.1 ] 0.20 [ 49.5 ] 1.95 Dimensions Mating -A-BAWG mm Force - Loose Piece Part Numbers inches mm inches mm Minimum Quantity ........... 1,000 100 ................................................... 4 25 Low 1339G4-BK 1339G4 * 0.28 7.11 0.35 9.0 6 16 High 1339G1-BK 1339G1 * 0.22 5.59 0.29 7.3 [ 14.6 ] 0.58 * Sold as pairs. 2 parts shipped for every 1 part ordered. [ 13.0 ] 0.51 B [ 39.4 ] 1.55 [ 7.6 ] 0.30 A All Data Subject To Change Without Notice www.andersonpower.com - 87 - | SBE(R)80 / SBO(R)60 CONNECTOR SPECIFICATIONS | Mechanical SECTION 3 SBE(R) 80 / SBO(R)60 Electrical Wire Size Range AWG mm Current Rating Amperes SBO60 SBE80 Power Contacts 6 to 4 16 to 25 Primary Power (6 AWG) 70 80 Auxiliary Contacts 24 to 10 0.25 to 5.3 20 20 Powerpole(R) Auxiliary (12 AWG) 1x4 Auxiliary (12 AWG) 20 20 Max. Wire Insulation Diameter in. mm PPMX Auxiliary (20 AWG) 7 UL 5 CSA Power Contacts 0.440 11.200 0.175 4.450 Powerpole(R) Auxiliary Voltage Rating AC/DC UL 1977 EN1175-1 1x4 Auxiliary 0.140 3.600 Primary Power 600 150 4 Powerpole(R) Auxiliary 600 150 4 Operating Temperature F C 1x4 Auxiliary 200 -4 to 221 -20 to 105 SBO(R) and SBE(R) Housings PPMX Auxiliary 300 Mating Cycles No Load by Plating Silver (Ag) Gold (Au) Dielectric Withstanding Voltage Primary Power Power Contacts 10,000 Volts AC 2,200 10,000 Powerpole(R) Auxiliary 1x4 Auxiliary 10,000 Avg. Mated Contact Resistance Milliohms PPMX Auxiliary 5,000 1 1/4" of #6 AWG wire 0.200 Hot Plug Current Rating Amperes - 250 cycles at 120V DC Avg. Mating / Unmating Force Lbf. N Power 60A Main Connector Housing 16 70 30A Powerpole(R) Auxiliary 5 22 Per Powerpole(R) Connector 1x4 Auxiliary 5A Per Contact in 1x4 Auxiliary 0.7 3.0 Per PPMX Housing 4.50 20.00 Materials Housing Min. Contact / Spring Retention Force Lbf. N SBE(R) / SBO(R) & 1x4 Auxiliary Housing Polycarbonate / PBT blend Power Standard Housing 50 222 Polycarbonate Powerpole(R) Plastic Resin 25 111 Powerpole(R) Housing Contact Retention Spring Stainless Steel 1x4 Auxiliary Housing 10 44.5 PPMX Housing 12 53 Housing Flammability Rating UL94 V-0 NOTE 1: See IEC 60664-1 for working voltage. Glow Wire - SBE80 Only 960C (GWFI) / 800C (GWIT) NOTE 2: Amp ratings are stated per position and based on all positions being fully Power & Powerpole(R) Contact Silver Plated Copper Alloy 1x4 Auxiliary Contacts Pin Socket Socket Body Retention Clip Copper alloy, Au over Ni BeCu, Au over Ni Copper alloy, Sn bright over Ni Stainless Steel PPMX Contacts Gold Plated Copper Alloy loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Only SBO(R)60 has UL recognition. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Voltage capability of SBE(R) housings is identical to SBO(R), but derated to meet EN1175-1 requirements. Contact Termination Methods Crimp Hand Solder | IEC INFORMATION | Connector Series SBE(R)80 Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 4.23 mm Mated 7.9 mm Protection Touch Safety Main Connector Housing IEC 60950 Pass IEC 60529 IP20 - 88 - www.andersonpower.com IIIa NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com All Data Subject To Change Without Notice | SBE(R)80 / SBO(R)60 CONNECTOR TEMPERATURE CHARTS| Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B SBE(R)80 / SBO(R)60 Temperature Rise at Constant Current 50 40 30 20 10 0 125 Ambient Temperature (C) Temperature Rise Above Ambient (C) 60 0 10 20 30 40 50 60 70 Amperes Applied 6 AWG 10 AWG SBE(R)80 / SBO(R)60 Derating vs. Ambient Temperature 100 80 90 8 AWG 12 AWG 75 50 25 0 10 20 30 40 50 60 70 80 90 100 Amperes Applied 6 AWG 10 AWG 8 AWG 12 AWG Clamps are made out the same chemical resistant PBT material that is used in the SBE(R) housings. Clamp holds the cable between the clamp piece and the connector housing. Screws must be ordered separately for part numbers starting with "113". Description Minimum Quantity ................... Red Clamp and Hardware Kit Red Clamp Only Screws (2 per clamp) Cable Clamp -------------------------------- Part Numbers ------------------------------- 100 25 ..................... SBE80CLPRED or SBO60CLPRED 113953P1 H1120P42 (Individual) - SECTION 3 Cable Clamps SBE(R) 80 / SBO(R)60 | SBE(R)80 / SBO(R)60 ACCESSORIES | "T" Handle Handles are made out the same chemical resistant PBT material that is used in the SBE(R) housings. (2) screws and (2) nuts are required to attach each handle. Description -------------------------------------- Part Numbers -------------------------------------Minimum Quantity .................... 500 100 25 ..................... Red Handle and Hardware Kit SBE80HDLRED or SBO60HDLRED Red Handle Only 113952P1 Hardware Bag 105G13 M5 x 35mm Screws 113715P4 M5 Nut 113716P3 - Handle Powerpole(R) Auxiliary Powerpole(R) auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole(R) housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. Description ---- Part Numbers ---Minimum Quantity ............ 200 25 ... 6344 Powerpole(R) Auxiliary Kit Black Powerpole(R) Housing 1327G6 Red Powerpole(R) Housing 1327 #16 to #12 Contact 1331 Retaining Pin - All Data Subject To Change Without Notice www.andersonpower.com - 89 - 1x4 Auxiliary Connector The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 200 volts each in SBE(R), SBO(R), & SBX(R) housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE(R),O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins are required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, and (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. Description AWG mm ---------------- Part Numbers ---------------Minimum Quantity ............................................ 1,000 250 25 ... 1x4 Auxiliary Kit 12 4 441G3 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 441G1 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 441G2 1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1 444G1 - [ 8.4 ] 0.33 Socket Locations [ 10.9 ] 0.43 [ 41.3 ] 1.62 [ 3.8 ] 0.15 SECTION 3 SBE(R) 80 / SBO(R)60 Pin Contacts for 1x4 Auxiliary Connector Retention Clip Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 16 to 14 1.0 to 1.5 PM16P1416A30 20 to 16 0.75 to 1.0 PM16P1620A30 24 to 20 0.50 to 0.75 PM16P2024A30 Post-Mate 6.4mm 12 2.5 PM16P12C30 16 to 14 1.0 to 1.5 PM16P1416C30 20 to 16 0.75 to 1.0 PM16P1620C30 24 to 20 0.50 to 0.75 PM16P2024C30 - ID [ 1.60 ] O 0.06 L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Post-Mate 6.4mm - L - - L1 in. mm in. mm 0.77 19.6 0.30 7.7 0.83 21.2 0.37 9.3 0.72 18.3 0.25 6.4 [ 19.6 ] 0.77 Auxiliary Socket Contacts Crimp Barrel ID Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 ID 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 Retention Clip Wire Gauge #24 / 20 [ 2.6 ] 0.10 #20 / 16 #16 / 14 #12 Socket Insert in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE(R), SBO(R), & SBX(R) housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & socket contacts. This innovation allows the very durable and cost effective equipment design of SBE(R), O, X connectors to be used for applications requiring up to 8 battery monitoring or vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. 4803G3 4827G6 Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. Description AWG mm Minimum Quantity ................................................. PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 1x4 Auxiliary Housing Contacts Sold Separately ------------- Part Numbers ------------ 1,000 100 25 ..... 4850G6 4827G6-BK 4827G6 4802G3 Socket Locations * No extraction tool required for contact removal. - 90 - www.andersonpower.com All Data Subject To Change Without Notice Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm Minimum Quantity ............................................... Pin Contacts 24 to 20 0.50 to 0.25 Socket Contacts 24 to 20 0.50 to 0.25 ------ Part Numbers ----- 2,000 50 ... 4803G3-BK 4803G3 4802G3-BK 4802G3 4802G3 4803G3 NOTE: Contacts sold individually, not sold as a set of two. SBE(R) Air Tubes Air tubes fit into SBE(R) housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins are required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ------ Part Numbers ----Minimum Quantity .... 500 25 ....... Air Tube Kit, Black 6396G1 Air Tube Only 3-5798P1 - Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE(R), SBO(R), & SBX(R) housings. Dimension "B" is +/- 0.015 in or 0.38 mm. SECTION 3 B A Zip Cable Straps Use cable ties to secure auxiliary contact leads to one of the main cables. Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Description -- Part Number -Minimum Quantity .... 1,000 ...... White H1835P3 SBE(R) 80 / SBO(R)60 Dimensions - A - -BDescription --- Part Numbers --- inches mm inches mm Minimum Quantity ............ 1,000 100 .............................................................................. 110G9-BK 110G9 0.093 / 0.099 2.36 / 2.51 0.85 21.59 For SBE(R)80 & SB0(R)60 Retaining Pins Male Dovetail Powerpole(R) Housings With Crimped Contacts. Reducing Bushings Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID - - Length Contact Barrel Size Wire Size --------- Part Numbers -------- inches mm Inches mm Minimum Quantity ..................................................... 3,000 1,000 100 .................................................. #6 AWG [13.3 mm] #8 AWG [8.4 mm] 5912-BK 5912 0.18 4.57 0.45 11.43 #6 AWG [13.3 mm] #12- 10 AWG [3.3- 5.3 mm] 5910-BK 5910 0.14 3.56 0.47 11.94 #6 AWG [13.3 mm] #16- 14 AWG [1.3- 2.1 mm] 5913-BK 5913 0.09 2.29 0.47 11.94 Length ID Wire Entrance All Data Subject To Change Without Notice www.andersonpower.com - 91 - SBE(R)160 / SBX(R)175 Connectors - up to 175 Amps SBX (R) and SBE (R) connectors can integrate up to 8 auxiliary power / signal contacts along with the two primary power circuits. SBE (R) connectors feature an IEC 60950 touch safe housing molded from a chemical resistant PBT/PC blend resin. SBX (R) are molded from a rugged PC resin and are rated IP20 per IEC 60529. * Touch Safe Interface Minimizes potential contact with live circuits per IEC 60950 & IEC 60529 * Up to 8 Last Mate / First Break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole * Color-coded Mechanical Voltage Keys Like all Multipole connectors, the SBE(R) and SBX(R) offer an easy way to identify circuits and protect against cross mating | SBE(R)160 / SBX(R)175 ORDERING INFORMATION | SECTION 3 SBE(R) 160 / SBX(R)175 SBE(R)160 / SBX(R)175 Housings Top View The middle size of SBE(R), X, O style housing. SBE(R) housings are molded from a chemical resistant PBT. SBX(R) housings are molded from PC. SBE(R)160 and SBX(R)175 housings of the same Voltage Color Code can be mated (except yellow) but is not recommended as it invalidates UL approvals. SBX(R)175 housings do not meet EN1175-1 requirements for industrial trucks. Description - SBE(R)160 Part Numbers - - SBX(R)175 Part Numbers - Minimum Quantity .... Yellow Orange Red Gray Blue Green Black 100 2-8170G4 2-8170G3 2-8170G5 2-8170G1 2-8170G2 2-8170G7 2-8170G14 25 E6383G1 E6382G1 E6385G1 E6380G1 E6381G1 E6390G1 E6392G1 100 2-7251G4 2-7251G3 2-7251G5 2-7251G1 2-7251G2 2-7251G7 N/A [ 49.2 ] 1.94 [ 28.6 ] 1.13 O [ 6.7 ] 0.27 [ 71.2 ] 2.80 25 ...... 6383G1 6382G1 6385G1 6380G1 6381G1 6390G1 N/A [ 15.9 ] 0.63 [ 92.1 ] 3.63 [ 146.0 ] 5.75 * Yellow SBE(R)160 and SBX(R)175 housings are NOT intermateable. [ 25.4 ] 1.00 SBE(R)160 / SBX(R)175 Silver Plated Primary Power Wire Contacts Mated Length Use two silver plated contacts per housing for the best electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions -AAWG mm - Loose Piece Part Numbers inches mm Minimum Quantity.. 500 50 ....................................... 1/0 50 6384G1-BK 6384G1 * 0.44 11.1 2 35 6384G2-BK 6384G2 * 0.38 9.7 * Sold as pairs. 2 parts shipped for every 1 part ordered. [ 21.3 ] 0.84 [ 59.2 ] 2.33 A [ 13.0 ] 0.51 - 92 - www.andersonpower.com [ 12.7 ] 0.50 All Data Subject To Change Without Notice | SBE(R)160 / SBX(R)175 CONNECTOR SPECIFICATIONS | Electrical Current Rating Amperes Primary Power (1/0 AWG) Powerpole(R) Auxiliary (12 AWG) 1x4 Auxiliary (12 AWG) PPMX Auxiliary (20 AWG) SBX175 175 20 20 7 UL SBE160 160 20 20 5 CSA Mechanical SECTION 3 SBE(R) 160 / SBX(R)175 Wire Size Range AWG mm Power Contacts 10 to 1/0 5.3 to 53.5 Auxiliary Contacts 24 to 10 0.25 to 5.3 Max. Wire Insulation Diameter in. mm Power Contacts 0.600 15.200 (R) 0.175 4.450 Powerpole Auxiliary 1x4 Auxiliary 0.140 3.600 Voltage Rating AC/DC UL 1977 EN1175-1 Primary Power 600 150 4 Operating Temperature F C Powerpole(R) Auxiliary 600 150 4 -4 to 221 -20 to 105 SBX(R) and SBE(R) Housings 1x4 Auxiliary 200 Mating Cycles No Load by Plating Silver (Ag) Gold (Au) PPMX Auxiliary 300 Power Contacts 10,000 (R) 10,000 Powerpole Auxiliary Dielectric Withstanding Voltage Primary Power 1x4 Auxiliary 10,000 Volts AC 2,200 PPMX Auxiliary 5,000 Avg. Mated Contact Resistance Milliohms Avg. Mating / Unmating Force Lbf. N 6" of 1/0 AWG wire 0.100 Main Connector Housing 30 134 (R) 5.00 22.00 Per Powerpole Connector Per Contact in 1x4 Auxiliary 0.70 3.00 UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC Per PPMX Housing 4.50 20.00 Power 75A 30A Powerpole(R) Auxiliary Min. Contact / Spring Retention Force Lbf. N 1x4 Auxiliary 5A Power Standard Housing 120 533.7 (R) 25 111 Powerpole Housing 1x4 Auxiliary Housing 10 44.5 Materials PPMX Housing 12 53 Housing Polycarbonate SBX(R) and Powerpole(R) Plastic Resin NOTE 1: See IEC 60664-1 for working voltage. Polycarbonate / PBT blend SBE(R) and 1x4 Auxiliary Housing NOTE 2: Amp ratings are stated per position and based on all positions Contact Retention Spring Stainless Steel being fully loaded. Housing Flammability Rating Based on: 105C rated or better cable of the largest size, Properly UL94 V-0 calibrated APP recommended tooling, and a 25C ambient temperature. Glow Wire - SBE160 Only 960C (GWFI) / 850C (GWIT) UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Silver Plated Copper Alloy Power & Powerpole(R) Contact Limited by the thermal properties of the connector plastic housing. 1x4 Auxiliary Contacts Use APP recommended tooling only. Alternate tools may adversely Pin Copper alloy, Au over Ni affect the performance of our connectors along with UL and CSA Socket BeCu, Au over Ni recognition. Socket Body Copper alloy, Sn bright over Ni 4 Voltage capability of SBE(R) housing is identical to SBX(R), but derated to Retention Clip Stainless Steel meet EN1175-1 requirements. PPMX Contacts Gold Plated Copper Alloy Contact Termination Methods Crimp Hand Solder | IEC INFORMATION | Connector Series SBE(R)160 Creepage/Clearance Material Configurations per IEC 60950-1 Group Unmated 6.1 mm Mated 11.6 mm IIIa Attributes SBE160 AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) FINGER Safety - Mated/Unmated Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strenght Impact Temperature Range 160 Amp 600 V AC/DC ( Operational) 160 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 50 mm 6384G1 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F All Data Subject To Change Without Notice Protection Touch Safety Main Connector Housing Pass IEC 60950 SBE(R)160 Only IP20 IEC 60529 SBX(R)175 Only NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com www.andersonpower.com - 93 - | SBE(R)160 / SBX(R)175 CONNECTOR TEMPERATURE CHARTS| Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. Current - Temperature Derating per IEC 60512-5-2 Test 5B SBE(R)160 / SBX(R)175 Temperature Rise at Constant Current 60 125 Ambient Temperature (C) Temperature Rise Above Ambient (C) 50 40 30 20 10 0 0 50 100 150 200 Amperes Applied SECTION 3 SBE(R) 160 / SBX(R)175 1/0 AWG 2 AWG SBE(R)160 / SBX(R)175 Derating vs. Ambient Temperature 100 250 75 50 25 1 AWG 4 AWG 0 50 100 150 200 250 Amperes Applied 1/0 AWG 2 AWG 1 AWG 4 AWG | SBE(R)160 / SBX(R)175 ACCESSORIES | Cable Clamps Durable metal clamps adapt to a wide range of cable sizes. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Number Minimum Quantity ................................................. 25 ...... Cable Clamp Kit 0.62 to 0.22 15.7 to 5.6 945G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description ----- Part Numbers ----Minimum Quantity... 100 25 .. Gray Handle Kit 995G1-APP 995G1 Red Handle Kit 995G3-APP 995G3 Handle Only, Gray 3-5074P1 Handle Only, Red 3-5074P3 Handle Only, Black 3-5074P5 Hardware Bag 105G8 - 94 - www.andersonpower.com All Data Subject To Change Without Notice Powerpole(R) Auxiliary Powerpole(R) auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole(R) housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be Substituted for (2) retaining pins. Description --- Part Numbers --Minimum Quantity ............. 200 25 .... 6344 Powerpole(R) Auxiliary Kit Black Powerpole(R) Housing 1327G6 Red Powerpole(R) Housing 1327 #16 to #12 Contact 1331 - 1x4 Auxiliary Connector [ 8.4 ] 0.33 Socket Locations [ 10.9 ] 0.43 [ 41.3 ] 1.62 SECTION 3 [ 3.8 ] 0.15 SBE(R) 160 / SBX(R)175 The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts each in SBE(R), SBO(R), & SBX(R) housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE(R), O, X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. Description AWG mm ---------- Part Numbers --------Minimum Quantity .................................................... 1,000 250 25 ... 1x4 Auxiliary Kit 12 4 441G3 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 441G1 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 441G2 1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1 444G1 - Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm 12 2.5 PM16P12A30 16 to 14 1.0 to 1.5 PM16P1416A30 20 to 16 0.75 to 1.0 PM16P1620A30 24 to 20 0.50 to 0.75 PM16P2024A30 Post-Mate 6.4mm 12 2.5 PM16P12C30 16 to 14 1.0 to 1.5 PM16P1416C30 20 to 16 0.75 to 1.0 PM16P1620C30 24 to 20 0.50 to 0.75 PM16P2024C30 - All Data Subject To Change Without Notice Retention Clip ID [ 1.60 ] O 0.06 L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Post-Mate 6.4mm - L - - L1 in. mm in. mm 0.77 19.6 0.30 7.7 0.83 21.2 0.37 9.3 0.72 18.3 0.25 6.4 www.andersonpower.com - 95 - Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 ID 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 [ 19.6 ] 0.77 Retention Clip Auxiliary Socket Contacts Crimp Barrel ID [ 2.6 ] 0.10 Socket Insert Wire Gauge #24 / 20 #20 / 16 #16 / 14 #12 in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 PPMX Auxiliary Connector The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE(R), SBO(R), & SBX(R) housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & Socket contacts. This innovation allows the very durable and cost effective design of SBE(R), O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. Description AWG mm Minimum Quantity ................................................. PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 1x4 Auxiliary Housing Contacts Sold Separately 4803G3 4827G6 ----------- Part Numbers ------------ 1,000 100 25 ..... 4850G6 4827G6-BK 4827G6 4802G3 SECTION 3 SBE(R) 160 / SBX(R)175 * No extraction tool required for contact removal. Socket Locations Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm Minimum Quantity ............................................... Pin Contacts 24 to 20 0.50 to 0.25 Socket Contacts 24 to 20 0.50 to 0.25 ------ Part Numbers ----- 2,000 50 ... 4803G3-BK 4803G3 4802G3-BK 4802G3 SBE(R) Air Tubes Air tubes fit into SBE(R) housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ---- Part Numbers ---Minimum Quantity .... 500 25 ... Air Tube Kit, Black 6396G1 Air Tube Only 3-5798P1 - Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description Minimum Quantity ........... For SBE(R)160 & SBX(R)175 - 96 - - Part Number 100 ..... 2-8675P2 www.andersonpower.com All Data Subject To Change Without Notice Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE(R), SBO(R), & SBX(R) housings. Dimension "B" is +/- 0.015 in or 0.38 mm. Dimensions - A - -BDescription --- Part Numbers --inches mm inches mm Minimum Quantity ................ 1,000 100 ............................................................................. 110G9-BK 110G9 0.093 / 0.099 2.36 / 2.51 0.85 21.59 For SBE(R)160 & SBX(R)175 B A Zip Cable Straps Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Use cable ties to secure auxiliary contact leads to one of the main cables. Description - Part Number Minimum Quantity .. 1,000 ..... White H1835P3 Retaining Pins Male Dovetail Manual Release - Battery Side Works with the Charger / Truck side to ease mating and unmating connectors. Description Minimum Quantity ............. Bracket and Hardware Kit Battery Bracket Only Hardware Bag Powerpole(R) Housings With Crimped Contacts. ---- Part Numbers --- 88 25 ... 993G2 111961P2 105G1 Works with the Battery side to ease mating and unmating connectors. Description Minimum Quantity ............. Bracket and Hardware Kit Bracket / Lever Only Hardware Bag ------ Part Numbers ----- 60 25 ... 994G2 B00511G2 105G1 Open Position SECTION 3 Manual Release - Charger / Truck Side SBE(R) 160 / SBX(R)175 Battery Bracket Charger / Truck Bracket & Handle Reducing Bushings: for Use with Contact # 6384G1 Use with contact part number 6384G1-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contacts Barrel Size Wire Size ---------------- Part Numbers ---------------inches mm Minimum Quantity .................................................. 1,500 1,000 500 100 ........................ 1/0 AWG [53.5 mm] #1 AWG [42.4 mm] 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm] #2 AWG [33.6 mm] 5690-BK 5690 0.34 8.64 1/0 AWG [53.5 mm] #4 AWG [21.2 mm] 5693-BK 5693 0.27 6.86 1/0 AWG [53.5 mm] #6 AWG [13.3 mm] 5663-BK 5663 0.22 5.59 1/0 AWG [53.5 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5648-BK 5648 0.19 4.83 [ 25.4 ] 1.00 ID Wire Entrance Reducing Bushings: for Use with Contact # 6384G2 Use with contact part number 6384G2-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size Minimum Quantity ........................ 35 mm 16 mm ------ Part Numbers ------1,000 100 ........... 5920-BK 5920 All Data Subject To Change Without Notice [ 21.3 ] 0.84 [ 5.8 ] 0.23 Wire Entrance www.andersonpower.com - 97 - SBE(R)320 / SBX(R)350 Connectors - up to 350 Amps SBX and SBE(R) connectors can integrate up to 8 auxiliary power / signal contacts along with the two primary power circuits. Sequencing within auxiliary positions is possible using the 4 pin lengths available in the 1x4 auxiliary connector. The SBE(R) touch safety rating is equivalent to that of the SBS(R) connector line. (R) * Silver Plated Wire Contacts up to 300 mcm (152 mm) Allows low resistance UL rated currents up to 350 amps per pole * Up to 8 Last-mate / First-break Auxiliaries Enables intelligent power switching, CAN and interlock loop circuitry, as well as power up to 20 amps per pole * Durable Housings and Contacts Like all Multipole connectors, the silver plated power contacts are rated up to 10,000 mating cycles | SBE(R)320 / SBX(R)350 ORDERING INFORMATION | SBE(R)320 / SBX(R)350 Housings SECTION 3 SBE(R) 320 / SBX(R)350 The largest size of SBE(R), X, O style housing. SBE(R) housings are molded from a chemical resistant PBT. SBX(R) housings are molded from PC. SBE(R)320 and SBX(R)350 housings of the same Voltage Color Code cannot be mated. SBX(R)350 housings do not meet EN1175-1 requirements for industrial trucks. Description Minimum Quantity .......... Yellow Orange Red Gray Blue Green Black Brown Purple - SBE 320 Part Numbers 100 25 2-8171G6 E6362 2-8171G7 E6339 2-8171G3 E6352 2-8171G1 E6350 2-8171G2 E6351 2-8171G4 E6353 2-8171G5 E6361 2-8171G8 E6336 2-8171G9 E6349 (R) [ 61.9 ] 2.44 [ 28.6 ] 1.13 Top View - SBX 350 Part Numbers 100 25 ........... 2-7249G6 6362 2-7249G7 6339 2-7249G3 6352 2-7249G1 6350 2-7249G2 6351 2-7249G4 6353 2-7249G5 6361 N/A N/A N/A N/A (R) O [ 6.7 ] 0.27 [ 83.4 ] 3.28 [ 15.9 ] 0.63 [ 125.4 ] 4.94 [ 200.0 ] 7.88 Mated Length [ 33.3 ] 1.31 SBE(R)320 / SBX(R)350 Silver Plated Primary Power Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in accessory section for smaller wires. Dimensions -A-B-C-DAWG mm - Loose Piece Part Numbers inches mm inches mm inches mm inches mm Minimum Quantity .... 200 150 50 ............................................................................................................. 300 mcm 150 6358-BK 6358 * 3.03 76.96 0.88 22.20 0.75 19.05 1.25 31.80 4/0 120 6356-BK 6356 * 3.10 78.74 0.75 19.05 0.64 16.26 1.25 31.80 3/0 95 6355-BK 6355 * 3.10 78.74 0.70 17.78 0.58 14.73 1.25 31.80 2/0 70 6354-BK 6354 * 3.10 78.74 0.64 16.26 0.49 12.45 1.25 31.80 2 35 6394-BK 6394 * 3.10 78.74 0.51 12.95 0.38 9.50 1.25 31.80 * Sold as pairs. 2 parts shipped for every 1 part ordered. D C B - 98 - www.andersonpower.com A [ 20.6 ] 0.81 All Data Subject To Change Without Notice SBE(R)320 DIN Standard Silver Plated Primary Power Wire Contacts Crimp barrel O.D. are compliant with DIN standard tooling. Will also fit into SBX(R)350 housings. Not recommended for cross mating with above typical contacts for SBE(R) & SBX(R). Dimensions Loose Piece - A - B - C - D AWG mm ----- Part Numbers ----inches mm inches mm inches mm inches mm Minimum Quantity ... 200 50 ............................................................................................................... 3/0 95 1341G3-BK 1341G3 * 2.89 73.41 0.78 19.81 0.59 14.99 0.94 23.88 2/0 70 1341G2-BK 1341G2 * 2.74 69.60 0.68 17.27 0.51 12.95 0.79 20.07 1/0 50 1341G1-BK 1341G1 * 2.65 67.31 0.57 14.48 0.43 10.92 0.79 20.07 D A C B [ 20.6 ] 0.81 * Sold as pairs. 2 parts shipped for every 1 part ordered. | SBE(R)320 / SBX(R)350 CONNECTOR SPECIFICATIONS | Mechanical Electrical SECTION 3 SBE(R) 320 / SBX(R)350 Wire Size Range AWG mm Current Rating Amperes SBX350 SBE320 Power Contacts 1/0 to 300 mcm 53.5 to 152 Primary Power (300 mcm) 350 320 Auxiliary Contacts 24 to 10 0.25 to 5.3 20 20 Powerpole(R) Auxiliary (12 AWG) 1x4 Auxiliary (12 AWG) 20 20 Max. Wire Insulation Diameter in. mm PPMX Auxiliary (20 AWG) 7 UL 5 CSA Power Contacts 0.440 11.200 0.175 4.450 Powerpole(R) Auxiliary Voltage Rating AC/DC UL 1977 EN1175-1 1x4 Auxiliary 0.140 3.600 Primary Power 600 150 4 Powerpole(R) Auxiliary 600 150 4 Operating Temperature F C 1x4 Auxiliary 200 SBX Housing and SBX With Auxiliary -4 to 221 -20 to 105 PPMX Auxiliary 300 SBE Housing -40 to 221 -40 to 105 SBE Housing With Powerpole Auxiliary -4 to 221 -20 to 105 Dielectric Withstanding Voltage Primary Power SBE Housing With 1x4 and PPMX Auxiliary -40 to 221 -40 to 105 Volts AC 2,200 Mating Cycles No Load by Plating Silver (Ag) Gold (Au) Avg. Mated Contact Resistance Milliohms Power Contacts 10,000 2 1/2" of 300mcm wire 0.050 10,000 Powerpole(R) Auxiliary 1x4 Auxiliary 10,000 Materials PPMX Auxiliary 5,000 Housing (R) (R) SBX and Powerpole Plastic Resin Polycarbonate Avg. Mating / Unmating Force Lbf. N SBE(R), PPMX Auxiliary and 1x4 Main Connector Housing 45 200 Auxiliary Housing Polycarbonate / PBT blend 5.00 22.00 Per Powerpole(R) Connector Contact Retention Spring Stainless Steel Per Contact in 1x4 Auxiliary 0.70 3.00 Per PPMX Housing 4.50 20.00 Housing Flammability Rating UL94 V-0 Min. Contact / Spring Retention Force Lbf. N Glow Wire - SBE320 Only 960C (GWFI) / 850C (GWIT) Power Standard Housing 150 667.2 25 111 Powerpole(R) Housing (R) Silver Plated Copper Alloy Power & Powerpole Contact 1x4 Auxiliary Housing 10 44.5 PPMX Housing 12 53 1x4 Auxiliary Contacts Pin Copper alloy, Au over Ni Socket BeCu, Au over Ni Socket Body Copper alloy, Sn bright over Ni Retention Clip Stainless Steel PPMX Contacts Gold Plated Copper Alloy Contact Termination Methods Crimp Hand Solder NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Voltage capability of SBE(R) housings is identical to SBX(R), but derated to meet EN1175-1 requirements. All Data Subject To Change Without Notice www.andersonpower.com - 99 - | IEC INFORMATION | Connector Series Creepage/Clearance Material Configurations per IEC 60950-1 Group SBE(R)320 Unmated 5.6 mm Mated 24.7 mm IIIa Attributes SBE320 Protection AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) FINGER Safety - Mated/Unmated Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strenght Impact Temperature Range 320 Amp 600 V AC/DC ( Operational) 275 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 120 mm 6356 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety Main Connector Housing Pass IEC 60950 SBE(R)320 Only IEC 60529 SBE(R)320 & SBX(R)350 IP20 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com | SBE(R)320 / SBX(R)350 CONNECTOR TEMPERATURE CHARTS| SBE(R) 320 / SBX(R)350 Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. SECTION 3 Current - Temperature Derating per IEC 60512-5-2 Test 5B SBE(R)320 / SBX(R)350 Temperature Rise at Constant Current Temperature Rise Above Ambient (C) 50 40 30 20 10 0 125 Ambient Temperature (C) 60 0 100 50 100 150 200 250 300 350 400 450 Amperes Applied 300 MCM 4/0 AWG 2/0 AWG 1/0 AWG SBE(R)320 / SBX(R)350 Derating vs. Ambient Temperature 3/0 AWG 75 50 25 0 100 200 300 400 Amperes Applied 300 MCM 4/0 AWG 2/0 AWG 1/0 AWG 500 3/0 AWG | SBE(R)320 / SBX(R)350 ACCESSORIES | Cable Clamps Durable metal clamps adapt to a wide range of cable sizes. Cable clamp kit includes Clamp Top and Bottom as well as the Hardware Bag. Cable Size Min / Max Min / Max Description Inches O.D. mm O.D. - Part Number Minimum Quantity ................................................... 25 ...... Cable Clamp Kit 0.85 to 0.67 21.6 to 17.1 911G2 The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used. - 100 - www.andersonpower.com All Data Subject To Change Without Notice Handles Handles are made out of durable PC plastic. Hardware to attach to connector body included in kits. Description Minimum Quantity .... Gray Handle Kit Red Handle Kit Handle Only, Gray Handle Only, Red Handle Only, Black Hardware Bag ----- Part Numbers ----- 100 25 ... 995G2-APP 995G2 995G4-APP 995G4 3-5074P1 3-5074P3 3-5074P5 106G7 Powerpole(R) Auxiliary Powerpole(R) auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole(R) housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be substituted for (2) retaining pins. Description ---- Part Numbers ---Minimum Quantity ......................................... 200 25 ... 6305G1 Powerpole(R) Auxiliary Kit #16 to #12 Contact - 6310G1 Powerpole(R) Auxiliary Kit #20 to #16 Contact 1327G6 Black Powerpole(R) Housing 1327 Red Powerpole(R) Housing #16 to #12 Contact 1331 #20 to #16 Contact 1332 - Description AWG mm Minimum Quantity .................................................. 1x4 Auxiliary Kit 12 4 1x4 Auxiliary Kit 16 to 14 1.5 to 2.5 1x4 Auxiliary Kit 20 to 16 0.75 to 1.5 1x4 Auxiliary Housing Contacts Sold Seperately ----------- Part Numbers ---------- 1,000 250 25 .... 440G3 440G1 440G2 3-5956P1 444G1 - Socket Locations [ 8.4 ] 0.33 [ 10.9 ] 0.43 [ 41.3 ] 1.62 [ 3.8 ] 0.15 SECTION 3 The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts each in SBE(R), SBO(R), & SBX(R) housings. The genderless design holds two each of the gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE(R),O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins and (1) Retaining Clip. SBE(R) 320 / SBX(R)350 1x4 Auxiliary Connector Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 4 lengths to allow sequencing of circuits. Description AWG mm ----------------- Part Numbers ---------------Minimum Quantity .................................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm Post-Mate 6.4mm 12 16 to 14 20 to 16 24 to 20 2.5 1.0 to 1.5 0.75 to 1.0 0.50 to 0.75 PM16P12A30 PM16P1416A30 PM16P1620A30 PM16P2024A30 PM16P12A30-50 PM16P1416A30-50 PM16P1620A30-50 PM16P2024A30-50 12 16 to 14 20 to 16 24 to 20 2.5 1.0 to 1.5 0.75 to 1.0 0.50 to 0.75 PM16P12C30 PM16P1416C30 PM16P1620C30 PM16P2024C30 PM16P12C30-50 PM16P1416C30-50 PM16P1620C30-50 PM16P2024C30-50 All Data Subject To Change Without Notice Retention Clip ID [ 1.60 ] O 0.06 L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Post-Mate 6.4mm - L - - L1 in. mm in. mm 0.77 19.6 0.30 7.7 0.83 21.2 0.37 9.3 0.72 18.3 0.25 6.4 www.andersonpower.com - 101 - Socket Contacts for 1x4 Auxiliary Connector Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm -------------------- Part Numbers ------------------Minimum Quantity .................................. 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 ID 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 Auxiliary Socket Contacts Crimp Barrel ID [ 19.6 ] 0.77 Retention Clip Wire Gauge #24 / 20 [ 2.6 ] 0.10 #20 / 16 #16 / 14 #12 Socket Insert in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 SBE(R) Air Tubes Air tubes fit into SBE(R) housings to allow electrolyte circulation while charging the battery. Genderless tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit. Description ---- Part Numbers ---Minimum Quantity .... 500 25 ... Air Tube Kit, Black 6396G1 Air Tube Only 3-5798P1 - PPMX Auxiliary Connector SECTION 3 SBE(R) 320 / SBX(R)350 The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE(R), SBO(R), & SBX(R) housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless design holds two each gold plated pin & socket contacts. This innovation allows the very durable and cost effective design of SBE(R), O, X connectors to be used for applications requiring up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts. Description AWG mm Minimum Quantity ................................................. PPMX Auxiliary Kit 24 to 20 0.50 to 0.25 1x4 Auxiliary Housing Contacts Sold Separately 4803G3 4827G6 ----------- Part Numbers ------------ 1,000 100 25 ..... 4850G6 4827G6-BK 4827G6 4802G3 * No extraction tool required for contact removal. Socket Locations Pin & Socket Contacts for PPMX Auxiliary Connector Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles. Description AWG mm Minimum Quantity ............................................... Pin Contacts 24 to 20 0.50 to 0.25 Socket Contacts 24 to 20 0.50 to 0.25 ------ Part Numbers ----- 2,000 50 ... 4803G3-BK 4803G3 4802G3-BK 4802G3 Retaining Clip Retaining clips can be used in place of two retaining pins to hold auxiliary connectors or air tubes. Allows easier removal of auxiliary modules. Description -- Part Number -Minimum Quantity ............. 100 ....... For SBE(R)320 & SBX(R)350 2-8675P1 Retaining Pins Retaining pins are used to hold accessories in the auxiliary port in SBE(R), SBO(R), & SBX(R) housings. Dimension "B" is +/- 0.015 in or 0.38 mm. Dimensions -A-BDescription - Part Number inches mm inches mm Minimum Quantity ............... 1,000 ............................................................................... For SBE(R)320 & SBX(R)350 - 102 - 110G59-BK www.andersonpower.com 0.093 / 0.103 2.36 / 2.62 1.000 B A 25.40 All Data Subject To Change Without Notice Zip Cable Straps Use cable ties to secure auxiliary contact leads to one of the main cables. Zip cable straps are used to secure auxiliary wires to the side of the main power cables. Retaining Pins Description --- Part Number --Minimum Quantity... 1,000 ....... White H1835P3 Male Dovetail Powerpole(R) Housings With Crimped Contacts. Manual Release - Battery Side Works with the Charger / Truck side to ease mating and unmating connectors. Description Minimum Quantity ........... Bracket and Hardware Kit Battery Bracket Only Hardware Bag ---- Part Numbers -- 72 25 .... 993G1 111961P1 106G6 Battery Bracket Charger / Truck & Handle Bracket Assembly Manual Release - Charger/ Truck Side Works with the Battery side to ease mating and unmating connectors. SECTION 3 - Part Numbers 25 .......... 994G1 B00511G4 106G6 SBE(R) 320 / SBX(R)350 Description Minimum Quantity ............. Bracket and Hardware Kit Bracket / Lever Only Hardware Bag Reducing Bushings: for Use with Contact # 6354 and Bushing # 5918 Use with contact part number 6354-BK and bushing part number 5918-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Bushing # 5918 Barrel Size Wire Size ---------------- Part Numbers --------------- inches mm Minimum Quantity ................................................ 1,500 1,000 500 100 ...................... 1/0 AWG [53.5 mm] #1 AWG [42.4 mm] 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm] #2 AWG [33.6 mm] 5690-BK 5690 0.34 8.64 1/0 AWG [53.5 mm] #4 AWG [21.2 mm] 5693-BK 5693 0.27 6.86 1/0 AWG [53.5 mm] #6 AWG [13.3 mm] 5663-BK 5663 0.22 5.59 1/0 AWG [53.5 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5648-BK 5648 0.19 4.83 [ 25.4 ] 1.00 ID Wire Entrance Reducing Bushings: for Use with Contact # 6354 Use with contact part number 6354-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Contact Barrel Size Wire Size --- Part Number --Minimum Quantity ................................... 500 100 ... 2/0 AWG [67.4 mm] 1/0 AWG [53.5 mm] 5918-BK 5918 [ 28.4 ] 1.12 [ 11.1 ] 0.44 Wire Entrance Reducing Bushings: for Use with Contact # 6394 Use with contact part number 6394-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size -- Part Numbers -inches mm Minimum Quantity ...................... 1,000 100 ............................. 35 mm 16 mm 5920-BK 5920 0.23 5.8 All Data Subject To Change Without Notice [ 21.4 ] 0.84 ID Wire Entrance www.andersonpower.com - 103 - SBO(R) / SBE(R) / SBX(R) - Tooling Information W ire Size Loose Piece Part Numbers AWG mm Contacts 300 MCM 152 6358 4/0 AWG 107.2 6356 3/0 AWG 85 6355 2/0 AWG #2 67.4 N/A 6354 6394 L o ose Piece C ontact C rimp Tool Pneumatic Bench Tool Die Locator Number of Crimps Hand Tool SBE(R) 320 / SBX(R) 350 N/A 95 mm 1341G3 N/A 70 mm 1341G2 N/A 50 mm 1341G1 N/A N/A N/A N/A 1387G2 1303G12 1304G28 Double 1303G2 1304G28 1303G17 1304G35 1303G12 1304G34 1303G8 1304G36 1387G2 1368 Series Double SBE(R) 160 / SBX(R) 175 1/0 AWG #2 53.5 35 mm 6384G1 6384G2 1387G2 1303G2 1304G13 1387G1 1388G3 1389G3 1387G2 1303G2 1304G13 Single 1368 Series SBO(R) 60 / SBE(R) 80 #4 25 1339G4 #6 16 1339G1 1387G1 1388G7 1388G6 1389G9 Single N/A 1309G4 SECTION 3 SBO(R) / SBE(R) / SBX(R) Powerpole(R) 15/45 Auxiliary Contacts ** #16 / 20 1.3 / .52 1332 #12 / 16 3.3 / 1.3 1331 N/A N/A N/A Single 1309G2 or 1309G8 PowerMod(R) 1x4 Auxiliary Contacts #12 / 24 2.5 / .25 All Crimp Pins All Crimp Sockets TP0001* N/A TL0001 TL0002 Single TM0001* PM1000G1 PPMX Auxiliary Contacts #20 / 24 0.50 / 0.25 4803G3 4802G3 TP0001* N/A TL0005 Single TM0001* or PM1000G1 * TP0001 and TM0001 tools require locators to properly position contacts. ** See Powerpole(R) family tooling chart for other Powerpole(R) contacts NOTE: See website for the most current information. Insertion / Extraction Tool for PP15/45 Contacts = 111038G2 (R) SBE 160 / SBX 1751x4 Power Contact Extraction Tool: 969P1 Insertion Tool(R)for Auxiliary Contacts = PM1002G1 (R)3 Extraction Tool(R)350 for 1x4 Auxiliary Contacts = PM1003G1 320 / SBX Power Contact Extraction Tool: 970P1 SBE (R)160 & SBX(R)175 Power Contacts = 969P1 for SBE 1 xExtraction 4 AuxiliaryTool contact Insertion Tool: PM1002G1 (R) (R) Extraction Tool for SBE 320 & SBX 350 Power Contacts = 970P1 1 x 4 Auxiliary Contact Extraction Tool: PM1003G1 The auxiliary contacts used with wire sizes #16 - #24 AWG cannot be properly inserted without the insertion tool. Properly installed auxiliary contact of al wire gauges cannot be removed from the housing without the extraction tool. - 104 - www.andersonpower.com All Data Subject To Change Without Notice SB(R) Smart Connector - up to 230 Amps The SB(R) Smart is designed for applications where storage batteries intelligently interact with the system. Two primary power positions (up to 230 amps each) are combined with sixteen auxiliary power / signal positions (up to 15 amps each) into a single interconnect solution. This allows one connection to be used to route high power lines, low power lines, and signal circuits. Unique to the SB (R) Smart is it's selective keyed housings that allow only mating between select connector halves. This prevents motors from mating with chargers, chargers from mating with chargers, or other undesirable connection scenarios. Battery * Selective Keyed Housings Unique keying feature only allows intended connector halves to mate * Power and Auxiliary Contacts Provides power up to 230 amps plus signal & low power in a single connector * 16 Last-Mate First-Break Auxiliary Power / Signal Poles Vehicle Device Enables the power connector to also transmit signals for intelligent power switching, battery monitoring, CAN communication, loop circuitry, and other signal or power circuits up to 15 amps * Wire and Busbar Connections Satisfies multiple interconnect needs with one connection solution * Low Resistance Connection SECTION 3 Male auxiliary contacts available in 3 lengths SB(R) Smart * Sequencing of Auxiliary Contacts - Silver plated power contacts are strongly forced together by stainless steel springs - Gold plated auxiliary contacts ensure signal quality or reliable power Charger * Hot Plug Capable Contacts | ORDERING INFORMATION | - Power contacts are hot plug capable up to 60A at 120VDC - Auxiliary contacts are hot plug capable up to 5A at 120VDC SB(R) Smart Housings (Auxiliary Module Sold Separately) Color Housing Type / Marking Mates With --- Part Numbers --Minimum Quantity ............................................................ 100 ......... Black Battery BAT-G1 VEH-G2 & CHRG-G4 115158G1 Black Vehicle / Device VEH-G2 BAT-G1 115158G2 Black Charger CHRG-G4 BAT-G1 115158G4 Top View + 0.012 - 0.005 + 0.30 O 4.43 - 0.13 Side View Mated Pairings Illustrations 0.174 [ 3.15 ] 80.0 [ 0.16 ] 2X O 4.0 [ 0.60 ] [ 0.97 ] 15.3 24.7 [ 0.039 0.005 ] 1.00 0.13 [ 0.087 0.005 ] 2.20 0.13 [ 0.66 ] 16.7 [ 0.28 ] O 7.2 [ 1.67 ] 42.5 115158G2 [ 2.39 ] 60.7 115158G1 [ 1.181 .005 ] 30.00 0.13 [ 1.53 ] 38.8 [ 1.32 ] 33.5 All Data Subject To Change Without Notice 115158G4 www.andersonpower.com - 105 - SB(R)Smart Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for #1 to 1/0 AWG (35 to 50 mm) offer extended capability in the same housings. Mating AWG mm Force -------- Loose Piece Part Numbers -------Minimum Quantity ...... 600 500 50 1/0 53.5 Low 1323G2-BK 1323G2 1 42.4 Low 1323G1-BK 1323G1 2 33.6 High 1319-BK 1319 4 21.1 High 1319G4-BK 1319G4 6 13.3 High 1319G6-BK 1319G6 -A-Binches mm inches mm .................................................. 0.52 13.21 0.44 11.18 0.47 11.94 0.39 9.91 0.44 11.18 0.34 8.64 0.44 11.18 0.29 7.37 0.44 11.18 0.22 5.59 [ 21.3 ] 0.84 [ 50.8 ] 2.0 B A [ 10.4 ] 0.41 SB(R)Smart Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 120BBS includes lock nuts. Locknuts must be ordered separately for B01997P1. Mating Type Thread Force ------------ Loose Piece Part Numbers -----------Minimum Quantity .............. 1,000 300 20 10 ..... Busbar #10-24 High B01997P1 120BBS Lock Nut #10-24 H1216P8 110G54 - See Busbar contact drawing on website for further detail. [ 77.0 ] 3.03 #10 - 24 THD [ 11.1 ] 0.44 [ 9.5 ] 0.38 [ 2.5 ] 0.10 Reducing Bushings SB(R) Smart SECTION 3 Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm Minimum Quantity ................................................... 2,000 1,000 100 ...................... #2 AWG [33.6 mm] #4 AWG [21.2 mm] 5919-BK 5919 0.28 7.11 #2 AWG [33.6 mm] #6 AWG [16 mm] 5920-BK 5920 0.23 5.84 #2 AWG [33.6 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5921-BK 5921 0.18 4.57 [ 21.4 ] 0.84 ID Wire Entrance SB(R)Smart Auxiliary Module Color Number of Positions Minimum Quantity ................. Black 8 Pins + 8 Sockets - Part Number 100 ...... 3-6018P1 Top View Roll Pin Part Number: 111812P16 (Sold Separately) Side View [ 1.00 ] 25.3 Pins Sockets [ 0.66 ] 16.8 [ 0.88 ] 22.3 [ 1.03 ] 26.2 Auxiliary Contact Housing Part Number: 3-6018P1 (Sold Separately) Retaining Pins Retaining pins are used to hold the auxiliary module in the SB(R) Smart housings. Dimension "B" is +/- 0.01 in or 0.25 mm. Description - Part Number Minimum Quantity ... 100 ........ For SB(R) Smart Auxiliary Module 111812P16 - 106 - Dimensions -Ainches 0.099 / 0.106 www.andersonpower.com 2.51 / 2.69 - Bmm 1.125 28.58 B A All Data Subject To Change Without Notice Pin Contacts for 1x4 Auxiliary Connector Gold plated contacts are available in 3 lengths to allow sequencing of circuits. Description AWG mm --------------- Part Numbers ----------------Minimum Quantity ............................................... 500 50 ........... Standard Length 7.7mm 12 2.5 PM16P12S30 PM16P12S30-50 16 to 14 1.0 to 1.5 PM16P1416S30 PM16P1416S30-50 20 to 16 0.75 to 1.0 PM16P1620S30 PM16P1620S30-50 24 to 20 0.50 to 0.75 PM16P2024S30 PM16P2024S30-50 Pre-Mate 9.3mm Post-Mate 6.4mm 12 16 to 14 20 to 16 24 to 20 2.5 1.0 to 1.5 0.75 to 1.0 0.50 to 0.75 PM16P12A30 PM16P1416A30 PM16P1620A30 PM16P2024A30 PM16P12A30-50 PM16P1416A30-50 PM16P1620A30-50 PM16P2024A30-50 12 16 to 14 20 to 16 24 to 20 2.5 1.0 to 1.5 0.75 to 1.0 0.50 to 0.75 PM16P12C30 PM16P1416C30 PM16P1620C30 PM16P2024C30 PM16P12C30-50 PM16P1416C30-50 PM16P1620C30-50 PM16P2024C30-50 Retention Clip [ 1.60 ] O 0.06 ID L1 L Auxiliary Pin Contact Lengths Standard Length 7.7mm Pre-Mate 9.3mm Post-Mate 6.6mm - L - - L1 in. mm in. mm 0.77 19.6 0.30 7.7 0.83 21.2 0.37 9.3 0.72 18.3 0.25 6.4 Socket Contacts for 1x4 Auxiliary Connector [ 19.6 ] 0.77 ID Retention Clip [ 2.6 ] 0.10 SECTION 3 Socket Insert SB(R) Smart Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles. Description AWG mm -------------------- Part Numbers ------------------Minimum Quantity ......................................... 500 50 ............. Socket Contact 12 2.5 PM16S12S32 PM16S12S32-50 16 to 14 1.0 to 1.5 PM16S1416S32 PM16S1416S32-50 20 to 16 0.75 to 1.0 PM16S1620S32 PM16S1620S32-50 24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50 Auxiliary Socket Contacts Crimp Barrel ID Wire Gauge #24 / 20 #20 / 16 #16 / 14 #12 in. 0.04 0.07 0.08 0.10 mm. 1.1 1.7 2.1 2.6 | SPECIFICATIONS | Mechanical Electrical Current Rating (Amperes) 1 Primary Contacts Auxiliary Contacts 230 15 Operating Temperature 2 PC Housing C -20 to 105 Contact Wire Range F -4 to 221 MAX Wire Insulation Diameter Voltage Rating (AC/DC) 600 AVG Contact Resistance (milli-ohms) 3 Dielectric Withstanding Voltage (AC) AVG Contact Retention Force Materials Standard Housing Flammability Rating Wire Power Contact PCB Power Contact Auxiliary Pin Auxiliary Socket Auxiliary Socket Body 2,200 PC UL94 V-0 Copper alloy, silver plate Copper alloy, tin plate Copper alloy, Au over Ni BeCu, Au over Ni Copper alloy, Sn Bright over NI All Data Subject To Change Without Notice Primary Power (AWG) 10 to 1/0 (mm) 5.3 to 53.5 Auxiliary Power #24 to #12*** 0.25 to 3.3*** (in) (mm) 0.65 16.25 0.12 3.2 0.136 3.00 60 267 18 80 (lbf) (N) Mating Cycles (no load) 10,000 10,000 Mating Cycles (hot plug @ 120V) 250 @ 50A Connector AVG Connect / Disconnect (lbf) 82 (N) 365 250@ 5A Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors. www.andersonpower.com - 107 - | TEMPERATURE CHARTS | Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. SB(R) Smart Temperature Rise at Constant Current 60 50 40 30 20 10 0 0 50 100 150 200 40 30 20 10 0 250 Amperes Applied 1/0 AWG 4 AWG 1 AWG 6 AWG Amperers 50 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 60 SB(R) Smart Temperature Rise at Constant Current with 5 Amps Auxiliary Current 0 50 2 AWG 100 150 Amperes Applied 1/0 AWG 200 1 AWG 3250 3000 2750 2500 2250 2000 1750 1500 1250 1000 750 500 250 0 250 SB(R) Smart In-Rush Current 0 2 4 6 8 10 12 Time (Seconds) 2 AWG 2 AWG 4 AWG 6 AWG Based on a 40C temperature rise. ................................................................................................................................................................................................................................................................................ Current - Temperature Derating per IEC 60512-5-2 Test 5B SB(R) Smart Derating vs. Ambient Temperature SB(R) Smart SECTION 3 125 Ambient Temperature (C) Ambient Temperature (C) 125 100 75 50 25 100 75 50 25 0 50 100 150 200 Amperes Applied 1/0 AWG 4 AWG 250 1 AWG 6 AWG SB(R) Smart Derating vs. Ambient Temperature with 5 Amp Auxiliary Current 300 0 50 100 150 200 Amperes Applied 1/0 AWG 2 AWG 1 AWG 250 2 AWG | TOOLING INFORMATION | W ire Size AWG Loose Piece Part Numbers mm Tin Plating Silver Plating L o o s e Pie ce C ontact C rimp Tool Hand Tool or Pneumatic Bench Tool + Die Number + Locator of Crimps PP120 1/0 53.5 1323G2 #1 42.4 1323G1 #2 33.6 N/A 1319 #4 21.2 1319G4 #6 13.3 1319G6 1388G3 1368 1387G1 1389G4 Single 1388G4 NOTE: See website for the most current information. W ire Size AWG mm #12 / 24 2.5 / 0.25 Auxiliary Contact Part Number All Crimp Pins Mil Std. Hand Pneumatic Tool* Tool* M22520/1-01 Number of Crimps APP Hand Tool w/ Integral Locator PM1000G1 O R TM0001 O TP0001 R All Crimp Sockets Locator for: TM0001 & TP0001 TL0001 Single + TL0002 * TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets. NOTE: See website for the most current information. - 108 - www.andersonpower.com All Data Subject To Change Without Notice Why Use of AndersonTM Recommended Crimp Tooling is so Important Our connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the connector data sheets. Crimp tooling is a critical link between the designed performance of a connector and the realization of that performance by our customers. As part of the connector design and testing process, we recommend a number of crimp solutions that have proven to deliver the intended connector performance in a process that is repeatable. Only these solutions tested by us are listed in the conditions of acceptability from safety agencies such as UL, CSA, and TUV. Use of tooling solutions not tested by us can affect not only performance but safety agency approvals. Problems attributable to use of non approved tools include: Electrical and Thermal * High electrical resistance * Failure to realize designed current and voltage carrying capability * Overheating * Melting of connector housings PP15-45 Mechanical * Contacts not able to fit inside connector housings. * Contacts not seated properly in connector housings causing: shorts, intermittent circuits, abnormally high or low mating and unmating force, & low retention force of the contact in the housing. SB(R)50 & PP75 SBS(R) Mini SBS(R) PP120, PP180, SB(R), SBE(R), SBX(R) & SBO(R) Detail tooling charts are available at the end of each connector family (Powerpole(R), SB(R), etc.). Press & Applicators SBE(R), SBX(R) & SBO(R) Auxiliary 1309 Series SBE(R), SBX(R) & SBO(R) Auxiliary TM0001 SBS(R)75 Auxiliary SBE(R), SBX(R) & SBO(R) Auxiliary TP0001 SBS(R)75 Auxiliary SBE(R), SBX(R) & SBO(R) Auxiliary SECTION 4 SBE(R), SBX(R) & SBO(R) Auxiliary Tooling SBS(R)75 Auxiliary PM1000G1 1387G1 & 1387G2 1368 1368-NL All Data Subject To Change Without Notice www.andersonpower.com - 109 - | 1387G1 & G2 PNEUMATIC BENCH TOOLS | Versatile & heavy duty tools manufactured by Pico Tools, use fixed depth dies and spring bottom locators designed specifically to crimp our contacts. Dies and locators are not interchangeable between the 1387G1 and the 1387G2. These pneumatic full cycle tools operate on clean and dry shop air pressures of 80 - 125 psi (5 - 8.6 BAR). See connector family tooling charts at the end of each section for the specific dies and locators recommended for crimping each contact. Dies and locators are available from Pico Tools for a variety of other terminal types including lugs, insulated terminals, and a variety of turned pin and socket contacts. 1387G1: #12 - 2/0 (4 - 70 mm) Pico Tools Model 400-BHD Compatible with M22520/23 dies and locators 1387G2: #12 - 250 mcm (4 - 120 mm) Pico Tools Model: 500-D Locator Die 1391G1: Foot Pedal Control Locator Die 1387G1 1387G2 TA0002: Air regulator / filter for pneumatic tools. Keeps air clean and dry for long lasting tool performance. Dial knob adjusts air pressure going to the tool. 1391G1 TA0002 | 1368 SERIES HYDRAULIC TOOLS| The dieless 4 indent head crimps full cycle until a minimum hydraulic pressure is reached. Good for crimping nearly all our contacts for wire sizes #4 - 4/0, 300mcm. The dieless system offers a highly flexible crimping system that does not require the purchase of separate dies and locators. Pressure based crimp depth allows these tools to be adapted to a broad range of large wire crimping needs including lugs, ring terminals, and splices. - 110 - 1368 1368-NL: Manufactured by DMC to our specifications, this 4 indent head with attached manual hydraulic pump offers the same crimping performance as the 1368, but with the cost savings of not having a custom turret locator. Includes black plastic carrying case. 1368-NL Tooling SECTION 4 1368: Hubbell VC7-SP dieless 4 indent tool with attached manual hydraulic pump. Tool includes a custom turret locator for positioning the PP120, PP180, SB(R)120, SB(R)175, SB(R)350 contacts. The innovative design provides two separate crimp positions for the PP180, SB(R)175 and SB(R)350 contacts. Both the tool and locator ship in black plastic carrying cases. www.andersonpower.com All Data Subject To Change Without Notice | 1309 SERIES HAND TOOLS| High quality hand tools are designed for crimping #6 - 20 AWG (13.3 - 0.52 mm) wires for Powerpole(R), SB(R), SBS(R), and SBE(R) / SBO(R) connectors. The extra long bright yellow handles provide significant crimping force while minimizing operator fatigue. Full cycle ratchet mechanism makes sure every crimp is fully completed. All tools except 1309G4 include a plastic locator piece that ensures proper positioning of the contacts for crimping. 1309G2: For crimping PP15/45 loose piece strip contacts and individual contacts. #16 - 20 AWG (1.3 - 0.5 mm) #12 - 20 AWG (3.3 - 1.3 mm) 1309G3: For crimping PP15/45 loose piece strip contacts from #10 - 16 AWG (5.3 - 1.3 mm) 1309G6: For crimping PP15/45 loose piece strip contacts from #10 - 14 AWG (6.0 - 2.1 mm) including high strand count superflex wires. 1309G8: Includes 1 tool frame with the appropriate dies and locators to make the 1309G2, 1309G3, and 1309G6 tools. Dies and locators are color coded for easy identification and pairing. This combination allows the entire PP15/45 contact range to be crimped with one tool kit. 1309G4: For crimping PP75, SB(R)50, SBE(R)80, SBO(R)60, and SBS(R)50-75 power contacts. No locator included, follow crimp positioning specifications in assembly instructions. Tool is also used for crimping EBC auxiliary contacts. Die & Locator Replacement Kits Tool 1309G2 1309G3 1309G6 1309G8 1309G4 Upper Die Kit 1310G2 1310G3 1310G6 1310G8 1310G4 Locator Lower Die Open Barrel Contact End of locator. Correct Closed Barrel Contact To far out from locator. Not Correct End of locator. Correct To far out from locator. Not Correct | PM1000G1 HAND TOOL | Versatile 4 indent hand tool with built in multi-position turret locator. Adjustable indenter depth features 0.01 mm adjustment increments to define the perfect crimp depth for wire sizes 10 - 26 AWG (6 - 0.14 mm). Full cycle ratchet mechanism makes sure every crimp is fully completed. Use to crimp PowerMod(R) contacts used as auxiliaries in SBS(R)75X and the 1x4 Auxiliary Connector as well as a wide range of other turned contacts including those for Power Drawer(R) and PPMX. SECTION 4 Manual hand tools and pneumatic bench tools are available in this tool series. The hand and pneumatic tools both use the same turret locators designed specifically for APP(R) contacts. The interchangeable nature of the turret locators allow easy upgrades from prototyping to production volumes. All tools feature adjustable indenter depths to cover #12 through 26 AWG (3.3 - 0.25 mm) capability. Full cycle mechanism makes sure every crimp is fully completed. See tooling charts at the end of each connector section for the appropriate turret locator part numbers. Tooling | MIL-SPEC HAND & BENCH TOOLS | TM0001: Rugged hand tool is qualified to MIL-DTL-22520/1. DMC Model AF8. Accessories shown are purchased separately. TP0001: Pneumatic full cycle bench tool operates on clean and dry shop air pressures of 80 - 120 psi (5 - 8.3 BAR). This DMC model WA27F is compatible with optional bench mount and foot pedal control to increase operator speed and efficiency. TA0001 TA0002 TP0001 TA0001: Foot pedal control for TP0001 TA0002: Air regulator / filter for pneumatic tools. Keeps air clean and dry for long lasting tool performance. Dial knob adjusts air pressure going to the tool. TA0003: Adjustable bench mount for TP0001 All Data Subject To Change Without Notice TA0003 TM0001 www.andersonpower.com - 111 - | PRESS & APPLICATOR TOOLS | Press and Applicator tooling is available for high volume automated or semi-automated crimp termination of our reeled contacts for up to #10 AWG or 6 mm. All applicators have been designed to meet or exceed UL requirements. See connector family tooling charts at the end of each section for the specific press, air feed kit, and applicator recommended for crimping each contact. APP Part Number Description TD0101 Applicator for PP15/45 #10-20 AWG Contacts TD0102 Applicator for PP15/45 #10-14 AWG Super Flex Contacts TE0102 Press for Mini-Style Applicators 230V TE0101 Press for Mini-Style Applicators 115V "TD" part numbers "TE" Part numbers | CRIMPING TECHNICAL REFERENCE | Crimping, Soldering, and Assembly Best Practices. Instructions for proper assembly are available for each connector and should be followed. These best practices are for reference only. Stripping Wire Insulation Problems with cable harness and connector systems often begin with improper or accidental cutting of wire strands when stripping wire insulation. Each strand is important, and all of them must be included in the contact barrel to avoid unnecessary hot spots during later operation. When removing insulation, position a sharp blade at a right angle and apply a steady controlled pressure cutting only the cable insulation and not the copper wire strands. Wires should be stripped to the lengths specified in the specific connector assembly instruction. Cleaning Copper Wire Copper oxide, a non-conductive material accumulates on copper wires exposed to oxygen and moisture. Aged and badly tarnished copper wire needs to be thoroughly cleaned to realize the rated performance of the connector and wire. Heavy oxidation can be scraped off with a stiff wire brush that penetrates the entire bundle and cleans every strand. For light surface oxidation a 3M Scotch BrightTM pad is recommended. The wires are ready for insertion into the contact barrel when they are burnished to their original bright copper finish. Contact barrels are lined with silver or tin plating to assure consistently high conductivity which will be reduced if the barrel is crimped around aged or tarnished wire. Crimping Our connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the connector data sheets. Crimp tooling is a critical link between the designed performance of a connector and the realization of that performance by our customers. Tooling SECTION 4 As part of the connector design and testing process, we recommend a limited number of crimp solutions that have proven to deliver the intended connector performance in a process that is repeatable. Only these solutions tested by us are listed in the conditions of acceptability from safety agencies such as UL, CSA, and TUV. Use of tooling solutions not tested by us can affect not only performance but also safety agency approvals. Problems attributable to use of tools not recommended include: Electrical and Thermal * High electrical resistance * Failure to realize designed current and voltage carrying capability * Overheating * Melting of connector housings Mechanical * Contacts not able to fit inside connector housings. * Contacts not seated properly in connector housings causing: shorts, intermittent circuits, abnormally high or low mating and unmating force, & low retention force of the contact in the housing Soldering The alternative to crimping is to solder all cable strands within the contact barrel. When using an open flame, make sure that you are not in an area where explosive gasses are present. The right proportion of solder is essential if this procedure is employed. - 112 - www.andersonpower.com All Data Subject To Change Without Notice Use a quality 60/40 solder (60 percent tin, 40 percent lead) in wire form with a rosin flux core. Cable strands should be separately fluxed with rosin paste, and the contact should be held in a vise with the barrel end facing up. Apply heat to the outside of the barrel while the solder flows in beside the wire strands. Here are some things to avoid when soldering: A. Don't use too much solder, to the point that it flows out of the contact barrel. B. Don't allow flux or solder on the outside of the contact. This will interfere with contact mounting within the installation or with the contact connection to a mating connector. C. Don't overheat and cause excessive solder to "wick" up into the cable and stiffen it. This could interfere with contact flexibility when connectors are mated. D. Don't solder when contact is in the connector housing. Solder away from the housing and then insert the contact into the housing after it has cooled. NOTE: Underwriters Laboratories (UL) requires the use of a cable clamp for soldered connections to unsupported wires. | DETERMINING IF A GOOD CRIMP HAS BEEN MADE | 1. Assure the correct wire size and type is used for the specific contact being crimped. 2. Follow the assembly instructions for the connector. Special attention should be paid to wire preparation and stripping. 3. Use the correct application tooling we recommend (tool, die, & locator). 4. Make several crimps for testing, and record crimp dimensions in both "x" and "y" planes. Wire Size AWG or MCM Lbf Contact Retention Force Range 22 8 - 12 kgf Contact Retention Force Range 3.6 - 5.4 20 13 - 16 5.9 - 7.3 18 20 - 30 9.1 - 13.6 16 30 - 40 13.6 - 18.1 14 50 - 60 22.7 - 27.2 31.8 - 38.6 80 - 125 36.3 - 56.7 8 90 - 180 40.8 - 81.6 6 100 - 200 45.4 - 90.7 2 180 - 360 81.6 - 163.3 1 200 - 400 90.7 - 181.4 6. Test the pull out strength per the table to the right. a. To achieve the electrical performance published in our literature the pull out values at minimum should meet the UL 486A values for the wire size being used. The first column (lower value) pull out is the minimum per UL486A. The second column is what APP tries to achieve when designing our crimp solutions. Any force within this range is acceptable. 1/0 250 - 500 113.4 - 226.8 2/0 300 - 600 136.1 - 272.2 3/0 350 - 700 158.8 - 317.5 4 140 - 280 63.5 - 127 3 160 - 320 72.3 - 145.1 4/0 450 - 775 204.1 - 351.5 250 500 - 800 226.8 - 362.9 300 550 - 800 249.5 - 362.9 SECTION 4 70 - 85 10 Tooling 12 5. Test the electrical resistance across a mated pair of connectors to the standard of the information provided on the data sheet. a. The electrical resistance values should be similar to (or less than) what we publish for that connector in our catalogs. Please see the "Avg. Mated Contact Resistance" on the data sheet for the specific connector. 7. If crimps are within electrical and mechanical specifications then the crimp dimensions are suitable to be used as a secondary inspection criteria. All Data Subject To Change Without Notice www.andersonpower.com - 113 - | WHY CRIMP DIMENSIONS ARE NOT SUITABLE AS PRIMARY INSPECTION CRITERIA | Crimp dimensions are not an adequate or reliable means to evaluate if a good crimp has been made. For this reason they should not be relied upon as a primary inspection method. When you crimp a contact, the material is forced down to the size of the fully closed die. This die closure on most tools is a fixed dimension. When the die is released, the material (contact and wire) will expand back out when they are no longer restrained by the die. The amount that it expands outwards or "bounces back" is dependant on the resistance or force that the material in the contact and wire places against the crimp die. The resistance of the material to being formed by the crimp will vary with wire type and stranding, hardness of the metal (both contact and wire), as well as the temperature. It is for this reason that the crimp height is a variable and cannot be relied upon solely to determine if a crimp is good or not. | CRIMP DIMENSIONS AS SECONDARY INSPECTION CRITERIA | Crimp dimensions should only be used as secondary inspection criteria due to the above variables. These variables make it is impossible for us to determine what the correct crimp dimension should be without evaluation of the specific instance. Accordingly harness manufacturers are responsible for determining the appropriate crimp dimensions to be used and only as a secondary inspection method. Crimp dimensions are an acceptable means of short interval inspection for determining homogeneity within a batch provided: 1. Electrical resistance and pull out strength are tested on samples from the batch to ensure the crimp dimensions are indicative of a good crimp. 2. The same tooling is used throughout the batch and operated in the same manner, at the same calibration level. 3. The same wire is used throughout the batch. (Wire can vary significantly by factors ranging from class to manufacturer). 4. Assembly instructions are closely followed, especially wire stripping and preparation. | OTHER CRITICAL CRIMP DIMENSIONS | There are other critical crimp dimensions that impact if a crimp is good or not. All contacts are designed to work with a specific crimping solution to minimize the distortion of crimping force on the critical geometries of the contact. If the incorrect crimp solution is used or the correct crimp solution is improperly used, then this will distort the intended geometries of the contact. SECTION 4 The geometry of the contact blade and its relative angle to the crimp barrel must be maintained after the contact is crimped. If these dimensions are not maintained the contact will not latch properly in the housing. This can impact how well the contact is secured in the housing as well as the normal force (measurement of the opposing force that pushes the contacts together) between the mating blades of two mating contacts. The normal force is directly related to the electrical properties of the connector and poor normal force can lead to higher electrical resistance, overheating, and reduced current capability. These geometries can only be assured by using the correct crimp tool, with proper die and locator. Tooling Nose Up - 114 - OK Nose Down www.andersonpower.com All Data Subject To Change Without Notice P/N Page # P/N Page # 78 82 82, 86 82, 86 82, 86 84 82 82 82 82, 86 82, 86 85 82 82 77 77 77 77 80 77 65, 71 67 33, 47, 68, 86 109 39, 47, 73, 86, 106, 108 39 20, 89, 95, 101 21, 47, 54, 89, 95, 101, 104 21, 47, 54, 101, 104 43, 47, 78, 86 43, 47, 78, 86 47, 86, 104, 108, 109, 110 43 43, 47, 78, 86 43, 47, 78, 86 43, 47, 78, 86 46, 81, 97, 103 46, 81, 97, 103 46, 81, 97, 103 46, 81, 97, 103 46, 81, 97, 103 33, 47, 68, 86 65, 71 38, 66, 71, 91 38, 66, 71, 91 38, 66, 71, 91 33, 47, 68, 86 32 85, 103 42, 76, 106 42, 76, 97, 103, 106 42, 76, 106 33, 47, 68, 86 33, 47, 68, 86 98 89, 95 98 98 98 98 98, 104 98, 104 98, 104 6358 6361 6362 6394 104G17 105G1 105G13 105G3 105G8 106G6 106G7 110G10 110G12 110G16 110G17 110G18 110G19 110G20 110G21 110G34 110G50 110G51 110G54 110G55 110G56 110G59-BK 110G68 110G73 110G9 110G9-BK 111038G2 111812P16 111812P5 111812P6 111812P7 111812P8 111961P1 111961P2 113715P4 113716P3 113890P1 113890P2 113890P3 113899P1 113952P1 113953P1 114411P1 114411P2 114411P3 114555P1 114555P10 114555P2 114555P3 114555P6 114555P7 114555P9 115158G1 115158G2 115158G4 115G1 115G1-BK 115G2 115G23 98, 104 98 98 98, 104 64, 70 97 89 80 80, 94 85, 103 84, 101 24 30 29 29 38, 46 38, 42 42, 46 30 78 25 25 33, 68, 73, 106 44, 78 44, 78 102 30 83 24, 21, 97 24, 21, 97 47 106 29 38, 46 38, 42 42, 46 103 97 89 89 65, 71 81 84 64, 70, 76 89 89 37 37 37 30 30 30 30 30 30 30 105 105 105 24 24 24 24 115G23-BK 115G2-BK 115G3 115G3-BK 115G4 115G4-BK 115G7 115G7-BK 115G8 115G8-BK 120BBS 1303G12 1303G13 1303G17 1303G2 1303G3 1303G8 1304G13 1304G28 1304G31 1304G32 1304G34 1304G35 1304G36 1307-BK 1309G2 1309G3 1309G4 1309G6 1309G8 1310G2 1310G3 1310G4 1310G6 1310G8 1317G1 1317G11 1317G11-BK 1317G12 1317G12-BK 1317G13 1317G13-BK 1317G1-BK 1317G2 1317G2-BK 1317G3 1317G3-BK 1317G4 1317G4-BK 1319-BK 1319G4 1319G4-BK 1319G6 1319G6-BK 1321-BK 1321G1 1321G1-BK 1321G2 1321G2-BK 1321G3 1321G3-BK 1321G4 1321G4-BK 24 24 24 24 24 24 24 24 24 24 73, 106 47, 86, 104 47, 86 104 104 86 104 104 104 86 47, 86 104 104 104 33, 68 47, 54, 104, 111 47, 54, 111 47, 66, 86, 104, 111 47, 111 47, 54, 104, 111 111 111 111 111 111 21 21 21 21 21 21 21 21 21 21 21 21 21 21 39, 73, 106 39, 47, 73, 106, 108 39, 73, 106 39, 47, 73, 86, 106, 108 39, 73, 106 39 39 39 39 39 39 39 39 39 All Data Subject To Change Without Notice www.andersonpower.com SECTION 5 Page # P/N Page Reference P/N 902 906 907 908 910 911 912 913 914 916 917 919 931 932 940 941 942 943 945 949 990 992 1307 1309 1319 1321 1327 1331 1332 1347 1348 1368 1381 1382 1383 1384 5648 5663 5687 5690 5693 5900 5905 5910 5912 5913 5915 5916 5918 5919 5920 5921 5952 5953 6339 6344 6350 6351 6352 6353 6354 6355 6356 - 115 - P/N Page Reference SECTION 5 - 116 - P/N Page # P/N Page # P/N Page # 1321G8 1321G8-BK 1323G1 1323G1-BK 1323G2 1323G2-BK 1327-BK 1327FP 1327FP-BK 1327G16 1327G16-BK 1327G16FP 1327G16FP-BK 1327G17 1327G17-BK 1327G18 1327G18-BK 1327G21 1327G21-BK 1327G22 1327G22-BK 1327G23 1327G23-BK 1327G5 1327G5-BK 1327G5FP 1327G5FP-BK 1327G6 1327G6-BK 1327G6FP 1327G6FP-BK 1327G7 1327G7-BK 1327G7FP 1327G7FP-BK 1327G8 1327G8-BK 1327G8FP 1327G8FP-BK 1328G1 1328G1-BK 1328G2 1328G2-BK 1331-BK 1332-BK 1335G1 1336G1 1337G1 1339G1 1339G1-BK 1339G2 1339G2-BK 1339G3 1339G3-BK 1339G4 1339G4-BK 1339G5 1339G5-BK 1340G1 1340G1-BK 1340G2 1340G2-BK 1340G3 39 39 39, 47, 73, 86, 106, 108 39, 73, 106 39, 47, 106, 108 39, 106 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20, 89, 95, 101 20 20 20 20 20 20 20 20 20 20 20 43, 47 43 43, 47 43 21, 54 21, 54 22 22 22 87, 104 87 59, 66 59 59, 66 59 87, 104 87 59, 66 59 59, 66 59 59, 66 59 59, 66 1340G3-BK 1341G1 1341G1-BK 1341G2 1341G2-BK 1341G3 1341G3-BK 1347-BK 1348-BK 134G1 134G2 1368-NL 1377G1 1377G11 1377G11-BK 1377G12 1377G12-BK 1377G13 1377G13-BK 1377G1-BK 1377G2 1377G2-BK 1377G3 1377G3-BK 1377G4 1377G4-BK 1381-BK 1381G1 1381G1-BK 1381G2 1381G2-BK 1381G3 1381G3-BK 1381G4 1381G4-BK 1382-BK 1383-BK 1384-BK 1385458-1 1385519-1 1385520-1 1387G1 1387G2 1388G3 1388G4 1388G6 1388G7 1389G20 1389G21 1389G3 1389G4 1389G6 1389G7 1389G9 1391G1 1399G10 1399G10-BK 1399G13 1399G13-BK 1399G14 1399G14-BK 1399G17 1399G17-BK 59 99, 104 99 99, 104 99 99, 104 99 43, 78 43, 78 65, 71 81, 84, 76 109, 110 21 21 21 21 21 21 21 21 21 21 21 21 21 21 43 43 43 43 43 43 43 43 43 43, 78 43, 78 43, 78 54 54 54 47, 66, 86, 104, 108, 109, 110 47, 86, 104, 109, 110 47, 86, 104, 108 47, 86, 108 47, 66, 86, 104 47, 66, 86, 104 66 47 47, 86, 104 47, 86, 104 47, 86 86 66, 104 29, 110 29 29 29 29 29 29 29 29 1399G1-BK 1399G2 1399G20 1399G20-BK 1399G21 1399G21-BK 1399G23 1399G23-BK 1399G2-BK 1399G6 1399G6-BK 1399G7 1399G7-BK 1399G8 1399G8-BK 1399G9 1399G9-BK 1424266-1 1441G1 1442G1 1460G1 1460G1-BK 1460G2 1460G23 1460G23-BK 1460G2-BK 1460G3 1460G3-BK 1460G4 1460G4-BK 1461G1 1461G1-BK 1461G2 1461G2-BK 1461G3 1461G3-BK 1462G1 1462G2 1462G3 1463G1 1463G2 1464G1 1464G2 1465G1 1465G2 1466G1 1467G1 1470G1 1470G1-BK 1470G2 1470G2-BK 1470G3 1470G3-BK 1470G4 1470G4-BK 1725900-2 180BBS 180BBS-BK 1827G1 1827G1-BK 1830G1 1830G1-LPBK 1830G2 29 29 37 37 37 37 37 37 29 29 29 37 37 29 29 29 29 54 30 30 23 23 23 24 24 23 23 23 23 23 23 23 23 23 23 23 29 29 29 38 38 42 42 46 46 64 75 24 24 24 24 24 24 24 24 54 44, 78 44, 78 20 20 21 21, 47 21 www.andersonpower.com All Data Subject To Change Without Notice P/N Page # P/N Page # 1830G2-LPBK 1836G1 1875G1 1875G1-BK 1875G2 1875G2-BK 1875G3 1875G3-BK 20-01 200G1L 200G1L-LPBK 200G3L 200G3L-LPBK 201G1H 201G1H-LPBK 2-5048 2-5049 26-01 261G1 261G1-LPBK 261G2 261G2-LPBK 261G3 261G3-LPBK 262G1 262G1-LPBK 262G2 262G2-LPBK 269G1 269G1-LPBK 269G2 269G2-LPBK 269G3 269G3-LPBK 27-01 2-7249G1 2-7249G2 2-7249G3 2-7249G4 2-7249G5 2-7249G6 2-7249G7 2-7250G8 2-7251G1 2-7251G2 2-7251G3 2-7251G4 2-7251G5 2-7251G7 2-7252G11 2-8170G1 2-8170G14 2-8170G2 2-8170G3 2-8170G4 2-8170G5 2-8170G7 2-8171G1 2-8171G2 2-8171G3 2-8171G4 2-8171G5 2-8171G6 21, 47 22 33, 47 33 33, 47 33 33, 47 33 25 21 21, 47 21 21, 47 21 21, 47 78 78 25 21, 54 21, 47, 54 21, 54 21, 47, 54 21, 54 21, 47, 54 21, 54 21, 47, 54 21, 54 21, 47, 54 21 21, 47 21 21, 47 21 21, 47 25 98 98 98 98 98 98 98 82 92 92 92 92 92 92 77 92 92 92 92 92 92 92 98 98 98 98 98 98 2-8171G7 2-8171G8 2-8171G9 2-8675P1 2-8675P2 3-5074P1 3-5074P3 3-5074P5 350BBS 3-5798P1 3-5911P1 3-5912P1 3-5913P1 3-5952P1 3-5956P1 3-6018P1 3-6034P1 3-6034P1-BK 3-6035P1 3-6035P1-BK 3-6036P1 3-6036P1-BK 3-6037P1 3-6037P1-BK 3-6054P1 3-6054P1-BK 3-6054P2 3-6054P2-BK 3-6055P1 3-6055P1-BK 3-6055P2 3-6055P2-BK 440G1 440G2 440G3 441G1 441G2 441G3 444G1 4802G3 4802G3-BK 4803G3 4803G3-BK 4827G6 4827G6-BK 4850G6 5648-BK 5663-BK 5687-BK 5690-BK 5693-BK 5900-BK 5905-BK 5910-BK 5912-BK 5913-BK 5915-BK 5916-BK 5916G14 5916G14-BK 5916G15 5916G15-BK 5916G16 98 98 98 102 96 80, 84, 94, 101 80, 84, 94, 101 80, 84, 94, 101 83 91, 96, 102 22 22 22 22 90, 95, 101 106 76 76 76 76 81 81 81 81 71 71 71 71 71 71 71 71 101 101 101 90, 95 90, 95 90, 95 90, 95, 101 90, 91, 96, 102, 104 91, 96, 102 90, 91, 96, 102, 104 91, 96, 102 90, 96, 102 90, 96, 102 90, 96, 102 46, 81, 97, 103 46, 81, 97, 103 46, 81, 97, 103 46, 81, 97, 103 46, 81, 97, 103 33, 68 65, 71 38, 66, 71, 91 38, 66, 71, 91 38, 66, 71, 91 33, 68 32 32 32 32 32 32 5916G16-BK 5916G4 5916G4-BK 5916G5 5916G5-BK 5916G6 5916G6-BK 5916G7 5916G7-BK 5918-BK 5919-BK 5920-BK 5921-BK 5927G6 5927G6-BK 5952-BK 5953-BK 6305G1 6310G1 6354-BK 6355-BK 6356-BK 6358-BK 6380G1 6381G1 6382G1 6383G1 6384G1 6384G1-BK 6384G2 6384G2-BK 6385G1 6390G1 6394-BK 6396G1 6810G1 6810G1-BK 6810G2 6810G2-BK 6810G3 6810G3-BK 75BBS 75LOKBLK 75LOKBLK-BK 75LOKBLU 75LOKBLU-BK 75LOKGRA 75LOKGRA-BK 75LOKGRN 75LOKGRN-BK 75LOKRED 75LOKRED-BK 75LOKSMTBLU 75LOKSMTBLU-BK 75LOKWHT 75LOKWHT-BK 75LOKWNGBLU 75LOKWNGBLU-BK 75LOKWNGBLU-R 75LOKWNGBLU-R-BK 906-BK 907-BK 908-BK 32 32 32 32 32 32 32 32 32 85, 103 42, 76, 106 42, 76, 97, 103, 106 42, 76, 106 33 33 33, 68 33, 68 101 101 98 98 98 98 92 92 92 92 92, 104 92 92, 104 92 92 92 98 91, 96, 102 72 72 72 72 72 72 33, 68 32 32 32 32 32 32 32 32 32 32 37 37 32 32 37 37 37 37 82 82 82 All Data Subject To Change Without Notice www.andersonpower.com SECTION 5 Page # P/N Page Reference P/N - 117 - P/N Page Reference SECTION 5 - 118 - P/N Page # P/N Page # P/N Page # 910-BK 911G2 912-BK 913-BK 914-BK 916-BK 917-BK 919G1 922G1 923G1 924G1 931-BK 932-BK 940-BK 941-BK 942-BK 943-BK 945G2 945G3 945G3-BK 946G1 946G1-BK 949-BK 969P1 970P1 981G1 981G2 990-BK 990G1 990G1-BK 990G2 990G2-BK 992-BK 992G1 992G1-BK 992G2 992G2-BK 992G4 992G4-BK 992G5 992G5-BK 992G6 992G6-BK 992G7 992G7-BK 993G1 993G2 994G1 994G2 995G1 995G1-APP 995G2 995G2-APP 995G3 995G3-APP 995G4 995G4-APP 996G1 997G1 ASMFP30-1X2-KR ASMFP30-1X2-RK ASMFP30-1X3-KER ASMFP30-1X3-KEW 82 100 82 82 82 82 82 85 85 81 81 82 82 77 77 77 77 94 80 80 80 80 77 104 104 75 75 65, 71 65, 71 65, 71 65, 71 65, 71 67 67 67 67 67 67 67 67 67 67 67 67 67 103 97 103 97 80, 94 94 84, 101 101 80, 94 94 84, 101 101 84 65, 70, 76 22 22 22 22 ASMFP30-2X1-KR ASMFP30-2X1-RK ASMFP30-2X2-KRWE ASMFP30-2X2-WEKR ASMFR45-1X2-KR ASMFR45-1X2-RK ASMFR45-1X3-KER ASMFR45-1X3-KEW ASMFR45-2X1-KR ASMFR45-2X1-RK ASMFR45-2X2-WEKR ASMFV45-1X2-KR ASMFV45-1X2-RK ASMFV45-2X1-KR ASMFV45-2X1-RK ASMPP30-1X2-KR ASMPP30-1X2-RK ASMPR45-1X2-KR ASMPR45-1X2-RK ASMPV45-1X2-KR ASMPV45-1X2-RK B00229P1 B00511G2 B00511G4 B01915P1 B01997P1 B01998P1 B02019P1 B02265G1 B02265G2 B02265G3 B02265G4 BAT-G1 BMHSG-P BMHSG-R BMPP10-45R CHRG-G4 E6336 E6339 E6349 E6350 E6351 E6352 E6353 E6361 E6362 E6380G1 E6381G1 E6382G1 E6383G1 E6385G1 E6390G1 E6392G1 H1120P42 H1120P43 H1120P55 H1216P7 H1216P8 H1216P9 H1507P38 H1835P3 P5916-BK P5916G4-BK 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 85 97 103 33, 68 73, 106 83 76 53 53 53 53 105 25 25 25 105 98 98 98 98 98 98 98 98 98 92 92 92 92 92 92 92 89 76 64, 70 44, 78 33, 68, 73, 106 83 29 91, 97, 103 32 32 P5916G5-BK P5916G7-BK P6810G1 P6810G1-BK P6810G3 P6810G3-BK P906 P906-BK P913 P913-BK P940 P940-BK P949 P949-BK P992 P992-BK P992G1 P992G1-BK P992G2 P992G2-BK PC5930S PC5930S-BK PC5930T PC5930T-BK PC5933S PC5933S-BK PC5933T PC5933T-BK PC5934S PC5934S-BK PC5934T PC5934T-BK PC-HSG-PP PC-HSG-PP-BK PC-HSG-SB PC-HSG-SB-BK PCSTAPLE-2 PM1000G1 PM1002G1 PM1003G1 PM1003GX PM16P12A30 PM16P12A30-50 PM16P12C30 PM16P12C30-50 PM16P12S30 PM16P12S30-50 PM16P1416A30 PM16P1416A30-50 PM16P1416C30 PM16P1416C30-50 PM16P1416S30 PM16P1416S30-50 PM16P1620A30 PM16P1620A30-50 PM16P1620C30 PM16P1620C30-50 PM16P1620S30 PM16P1620S30-50 PM16P2024A30 PM16P2024A30-50 PM16P2024C30 PM16P2024C30-50 32 32 72 72 72 72 82 82 82 82 77 77 77 77 67 67 67 67 67 67 33, 68 33, 68 33, 68 33, 68 34, 68 34, 68 34, 68 34, 68 34, 68 34, 68 34, 68 34, 68 38 38 71 71 38 66, 104, 108, 109, 111 66, 104 66, 104 66 59, 90, 95, 101, 107 101, 107 59, 90, 95, 101, 107 101, 107 59, 90, 95, 101, 107 59, 90, 95, 101, 107 59, 90, 95, 101, 107 101, 107 59, 90, 95, 101, 107 101, 107 59, 90, 95, 101, 107 59, 90, 95, 101, 107 59, 90, 95, 101, 107 101, 107 59, 90, 95, 101, 107 101, 107 59, 90, 95, 101, 107 59, 90, 95, 101, 107 59, 90, 95, 101, 107 101, 107 59, 90, 95, 101, 107 101, 107 www.andersonpower.com All Data Subject To Change Without Notice P/N Page # PM16P2024S30 PM16P2024S30-50 PM16S12S32 PM16S12S32-50 PM16S1416S32 PM16S1416S32-50 PM16S1620S32 PM16S1620S32-50 PM16S2024S32 PM16S2024S32-50 PSBS50BLK PSBS50BLK-BK PSBS50BLU PSBS50BLU-BK PSBS50BRN PSBS50BRN-BK PSBS50GRA PSBS50GRA-BK PSBS50GRN PSBS50GRN-BK PSBS50RED PSBS50RED-BK PSBS75XBLK PSBS75XBLK-BK PSBS75XCLP1 PSBS75XCLP1-BK PSBS75XCLP2 PSBS75XCLP2-BK PSBS75XGRN-BK SB120-HDL-RED SB175-LOCKOUT SB350-LOCKOUT SB50-HDL-RED SBE80CLPRED SBE80GRA SBE80GRA-BK SBE80HDLRED SBE80ORN SBE80ORN-BK SBE80RED SBE80RED-BK SBE80YEL SBE80YEL-BK SBO60CLPRED SBO60HDLRED SBO60ORN SBO60ORN-BK SBO60RED SBO60RED-BK SBO60WHT SBO60WHT-BK SBO60YEL SBO60YEL-BK SBS50BLK SBS50BLK-BK SBS50BLU SBS50BLU-BK SBS50BRN SBS50BRN-BK SBS50GRA SBS50GRA-BK SBS50-HDL-RED SBS50RED 59, 90, 95, 101, 107 59, 90, 95, 101, 107 59, 90, 96, 102, 107 59, 90, 96, 102, 107 59, 90, 96, 102, 107 59, 90, 96, 102, 107 59, 90, 96, 102, 107 59, 90, 96, 102, 107 59, 90, 96, 102, 107 59, 90, 96, 102, 107 57 57 57 57 57 57 57 57 57 57 57 57 58 58 65 65 65 65 58 76 81 85 70 89 87 87 89 87 87 87 87 87 87 89 89 87 87 87 87 87 87 87 87 57 57 57 57 57 57 57 57 64 57 SBS50RED-BK SBS50WHT SBS50WHT-BK SBS75GBLK SBS75GBLK-BK SBS75GBLU SBS75GBLU-BK SBS75GBRN SBS75GBRN-BK SBS75GHDLRED SBS75GPRBLK-BK SBS75GWHT SBS75GWHT-BK SBS75XBLK SBS75XBLK-BK SBS75XBRN SBS75XBRN-BK SBS75XPRBLK-BK TA0001 TA0002 TA0003 TD0101 TD0102 TE0101 TE0102 TL0001 TL0002 TL0005 TM0001 TP0001 VEH-G2 57 57 57 58 58 58 58 58 58 65 58 58 58 58 58 58 58 58 111 110, 111 111 54, 112 112 54, 112 54, 112 66, 104, 108 66, 104, 108 104 66, 104, 108, 109, 111 66, 104, 108, 109, 111 105 All Data Subject To Change Without Notice SECTION 5 Page # P/N Page Reference P/N www.andersonpower.com - 119 - | NOTES | - 120 - www.andersonpower.com All Data Subject To Change Without Notice