Global Presence
Our philosophy is to provide products and services within the trading markets of our customers. We currently
serve our worldwide customer base from customer support and manufacturing facilities in Sterling, MA, U.S.A.,
Warrington UK for European customers, as well as three Asia Pacific facilities: Shenzhen, China, Shatin Hong
Kong and Taichung City 407, Taiwan (R.O.C.).
Today, as a result of innovative design and development, we have evolved into a valued supplier for a wide
variety of markets including Back-up Power, Telecom / Datacom, Alternative Energy Generation & Distribution,
Medical Equipment, Defense, and the Material Handling Industries.
We have established a reputation for high quality products, on-time deliveries, and excellent customer service. As a
result of modern manufacturing techniques and rigorous quality control measures, this assures our customers receive
the quality products they deserve.
As a global company dedicated to best environmental practice, we have taken steps to meet the RoHS directive
for virtually all products. We look forward to the challenges posed by the new technologies of the future and will
continue our century long tradition of design excellence and superior customer support to meet customers’ needs.
© 2018 Anderson Power Products, Inc. All rights reserved. This catalog or it’s content may be downloaded only for your personal, non-commercial use.
Anderson will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including ordering
information, illustrations, specications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson makes
no warranty or representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updated without
notice. Anderson may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales
drawings and specications are available upon request.
Neither Anderson nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidental, consequential, indirect, or punitive
damages arising out of your use of this catalog or any errors or omissions in its content.
All product names, including, but not limited to A®, A in circle, Anderson Power Products®, APP®, Powerpole®, SB®, SBE®, SBO®, SBS®, SBX®, SPEC Pak®,
Saf-D-Grid®, Power Clip®, Power Drawer®, PowerMod® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ is a trademark of
Anderson Power Products, Inc.
Anderson Power Products (Anderson) Has A Global Distribution Network In The Following Countries Along With Many Others:
Argentina, Australia, Belgium, Brazil, Canada, Chile, China, Columbia, Denmark, France, Germany, Greece, Hong Kong, Ireland,
Israel, Italy, Japan, Mexico, New Zealand, Norway, Peru, Poland, Portugal, Singapore, Slovenia, South Africa, South Korea, Spain,
Switzerland, Thailand, Turkey, United Kingdom and United States.
www.andersonpower.com
- 1 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 1
•Index&ProductSelector..............................1
•TechnicalReference.....................................4
•Glossary........................................................10
•EngineeringReference.................................12
SECTION 2
 •Powerpole® Connectors ............................... 16
-PP15toPP45....................................... 20
- Powerpole®Pak....................................23
- Powerpole®PP75.................................32
- Powerpole®PP120...............................39
- Powerpole®PP180...............................43
SECTION 3
•MultipoleConnectors........................................48
- SBS®Mini............................................53
- SBS® 50 & 75 ....................................... 57
- SB®50 ................................................ 67
- SB®120..............................................72
- SB®175 ............................................... 77
- SB®350............................................... 82
- SBE®80 / SBO®60 ............................... 87
- SBE®160 / SBX®175...........................92
- SBE®320/SBX®350...........................98
- PPMX Auxiliary Holder for
SBO®, SBE® & SBX®..................... 90,96,102
- SB® SMART ....................................... 105
SECTION 4
•Tooling......................................................... 109
SECTION 5
•PartNumberPageReference..................... 115
Powerpole® Connector Family Multipole Connector Family
Page Number 16 48
Amps (UL) Per Pole Up to 350 Up to 500
Volts (UL) Per Pole Up to 600 Up to 600
Wire Gauge (AWG) 20 - 3/0 16 - 350 mcm
Wire Gauge (mm²) 0.75 - 85.0 1.3 - 150
Number of Power Circuits 1 / Stackable 2 - 3 / Not Stackable
Ground ● ●
Auxiliary
●
PCB Mount ● ●
Bus Bar ● ●
Panel Mount ● ●
Blind Mate ●
Hot Plug ● ●
Touch Safe ● ●
Strain Relief ● ●
Polarized Housing ● ●
Mechanically Keyed ●
Latching ●
Handle
●
Air Supply System ●
-2- All Data Subject To Change Without Notice
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SECTION 1
Index / Prod. Selector
| HOW TO USE THIS CATALOG |
Theinformationinthiscatalogisprovidedinlayerstoallowyoutoquicklyndtheinformationyouarelookingfor.
1) Selection Guides are featured at the front of the catalog and at the beginning of each product section to enable quick
connector selection by electrical attributes and other features.
2)ATechnicalReferenceisprovidedtogiveimportantinformationcommontoallconnectorsinthiscatalog.Answers
tocommonquestions,denitionsofterminology,andtechnicalchartsareallincluded.
3)Overviewsatthebeginningofeachproductmainsectiondescribethesimilaritiesandcalloutcommonfeaturesof
products within that section.
4)Introductionstothefeaturesandbenetsofeachproductaresuppliedatthebeginningofeachsub-product
section (SB®50, SB®120,etc).
5)SpecicationsandTemperatureChartsareshownafterthemainconnectorcomponentsineachsub-product
section to provide detailed technical information (SB®50, SB®120,etc).
6) Tooling Charts are provided at the end of each connector family (SB®, SBS® etc) to quickly identify the correct tooling.
Custom Connector Capabilities
Wespecializeinthedesignandmanufactureofhighcurrentconnectionsystemstomeetspeciccustomerneeds.Our
expertise in high amperage connections, multiple types of contact technology, and molded plastic insulators allow us
toprovidedurable,highpowerconnectionsthatfullltheprojectrequirementsofOEM’s.
WelookforwardtoworkingwithOEM’sontheirmanufacturingscaleprojectstoprovideconnectorsolutionswhich
our current product portfolio may not satisfy. Marketing, Engineering, Quality, Safety Agency, and Manufacturing
teams all contribute through the integrated product development process to create and deliver custom connectors
that exceed our customers’ needs and meet our high standards.
Contact your local customer service representative or regional sales manager to explore how our custom design and
manufacturing capabilities can meet your high volume connection needs.
-3-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 1
Index / Prod. Selector
| PRODUCT SELECTION WORKSHEET |
Prior to selecting an interconnect solution, we recommend you gather the following information. This will aid
you in quickly identifying the best product for your particular need.
Amps
Continuous ________________ max amps at ___________ volts
Peak _____________________ max amps ___________ seconds
Temperature
Operating _____________ Storage ____________
Circuit Denition
Number of Circuits: Wire Gauge:
Power ____________________ ________________________
Ground ____________________ ________________________
Auxiliary ____________________ ________________________
Other ____________________ ________________________
Application
□PCBtoPCB □WiretoPCB □WiretoBusBar □WiretoWire
□WiretoPanel □Other_______________________________
Mounting Method (if applicable)
□PCB □Panel □BlindMate
Contacts
□MatingCycles _____ □Individual □Reeled
□Tin □Silver □Gold
□Straight □RightAngle
Other Features
□HotPlug □TouchSafeper_______
□FlameResistanceper___________ □IPratingof__________
□Sequencing □StrainRelief
□PolarizedHousing □MechanicalHousingKey
□Latching □Handle
□Other_____________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
NOTES:
- 4 - All Data Subject To Change Without Notice
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SECTION 1
Technical Reference
| GENERAL APPLICATION NOTES |
There are common considerations when using our connectors. Additional considerations may apply based on the
particular connector being used, the application, and conditions in which it’s being used. This information is intended
to provide a basic understanding and is provided for reference only. Connectors should be assembled and used ac-
cording to the equipment and the manufacturer’s instructions, as well as in compliance with local and international
electrical codes.
Themaximumamperageratingsprovidedinthespecicationsarebasedonuseofourrecommendedassembly
tooling and the maximum wire size for the connector being used. Amperage ratings are based on not exceeding the
maximumoperatingtemperatureoftheconnectorhousing,factoringinanambienttemperatureof25°Cor77°F.
A wire with an appropriate insulation temperature rating should be selected to meet or exceed the total connector
temperature (heat rise + ambient).
Asanexample:ifthemaximumoperatingtemperatureforaconnectoroperationis105°Candtheambienttemperature
is25°C,themaximumheatriseattributabletotheconnectoris105°C-25°C=80°C.Theexpectedheatrisebased
ontheconnectorandwiresizeusedcanbeestimatedusingtheheatrisecharts,butshouldbeconrmedbytesting
inthespecicapplicationwiththespecicwiretobeused.
Connectordevicesareratedorderatedbythewiringcongurationandtheenvironment.Factorstobeconsideredinclude:
enclosure characteristics, connector housing and wire insulation characteristics, number of wires in an enclosed area
such as a raceway or conduit, as well as the ambient temperature.
UnderwriterLaboratoriesInc.amperageratingsarebasedonnotexceedingthemaximumoperatingtemperatureof
theconnectorhousing.ThismeansconnectorscanbeextremelyhotwhenusedattheULamperageratings.Forthis
reasonULamperageratingsshouldonlybeappliedtoconnectorswhentheyareusedinsideanenclosurenotaccessible
tountrainedpersons.CanadianStandardsAssociationratingsarebasedonnotexceedinga30°Ctemperaturerise
above ambient temperatures. For this reason CSA amp ratings are a good point of reference for connectors that are
useroperated.APPdoesnotrecommendexceedinga30°Ctemperatureriseaboveambienttemperaturesforconnections
accessible during operation to untrained persons.
| HOW TO READ TEMPERATURE CHARTS |
Temperature Rise at Constant Current Charts
Temperature Rise at Constant Current charts show the associated heat rise
as a result of applied current to the connector. An example of the SB®50 con-
nector Temperature Rise chart is included to follow along with this explana-
tion.
The chart is based on an ambient temperature of 25°C (77°F room
temperature).Accordinglyifthetemperature°ContheYaxisofthechartisat
30°C,theexpectedtotalconnectortemperaturewouldbe55°C.
Separatecurvesareshownfor#6,#8,#10,and#12AWGwire.Interpreting
the curves, if 50 amps are applied continuously to the connector, the heat rise
willbe23°Cfor#6,35°Cfor#8,55°Cfor#10,and#12wireisnotsuitablefor
this amperage.
WhereT=Temperature,heatriseisexpressedasaΔT°C.
Tambient-T(ambient+heatfromappliedcurrent)=ΔT°C.
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90
6 AWG 8 AWG
10 AWG 12 AWG
SB®50
Temperature Rise at Constant Current
Amperes Applied
Temperature Rise
Above Ambient (°C)
Temperaturerisechartsarebasedona25°Cambienttemperature.
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All Data Subject To Change Without Notice www.andersonpower.com
SECTION 1
Technical Reference
Derating vs. Ambient Temperature Charts
Derating vs. Ambient Temperature charts show the maximum amperage
capability of a connector at a given ambient temperature. An example of
the SB®50 connector chart is included to follow along with this explanation.
All data points are based on the maximum operating temperature of the
connector,mostoften105°Cor221°F.Accordinglyifthetemperature°C
ontheYaxisofthechartisat105°C,thereisnoamperagecapability
because the connector housing is already at the maximum operating
temperature.
Separate curves are shown for #6, #8, #10, and #12AWG wire.
Interpreting the curves, at a 75°C ambient temperature the maximum
amperage capability that can be applied continuously to the connector is:
58Afor#6,46Afor#8,37Afor#10,and31Afor#12wire.
Notes on Temperature Rise Charts
Note that these charts are constructed using calculations based on actual test data. For this reason the chart
information may vary slightly from the safety agency ratings. Safety agency ratings and compliance with electrical
codes take precedent over these charts. The charts are designed to provide a guideline as to the connectors’ capability.
Actualresultscanvarybasedonthespecicwireused,crimptoolingandassembly,aswellastheenvironmentthe
connector is used in.
CSAratingsarebasedonnotexceedinga30°Ctemperatureriseaboveambientoratotaltemperatureof55°C.This
isconsideredthemaximumtemperaturetosafelyhandleaconnectorat.ULratingscanbebasedontheoperating
temperaturelimitoftheconnector.Oftenforourconnectorsthisis105°Coran80°Ctemperatureriseaboveanam-
bienttemperatureof25°C.Toprovideamarginofsafety,theheatrisechartsarelimitedtoa60°Ctemperaturerise.
| COMPATIBLE WIRES |
Our connectors are designed to be crimped and/or soldered to multi-stranded copper conductor wires only.
Alternate conductor materials including aluminum should not be used. Aluminum conductors crimped into our
contacts can result in a galvanic reaction occurring between the aluminum wire and the more cathodic metals
usedinourcontactsincludingcopper,tin,silver,andgold.Additionallysoftermetalslikealuminumoworloosen
from crimps much easier than copper.
Multi-stranded wire is recommended for all our connectors and is required when crimp terminating wires or when a
connectorwithatwipingcontacttechnologyisused(suchasPowerpole® and SB®). Solid wires do not adequately
compress and retain in crimp barrels after being crimped. For this reason if solid wire is used, it should be with solder
termination only.
Solidwiresalsodonotexandbendaseasilyasmulti-strandedequivalentsandcanactasaleverarmandimpede
oralterthenaturalstateofaatwipingcontactinthehousing.Thisimpedimentoralterationtotheatwipingcontact’s
natural state can cause intermittency and shorts as well as higher resistance and temperature at a given amperage
thanisshowninthespecications.Matingandunmatingforcesmayalsobeimpacted.
6 AWG 8 AWG
10 AWG 12 AWG
25
50
75
100
125
0 10 20 30 40 50 60 70 80 90 100
SB®50
Derating vs. Ambient Temperature
Amperes Applied
Ambient Temperature (°C)
Cu
Al
- 6 - All Data Subject To Change Without Notice
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| DIFFERENT CONTACT TECHNOLOGIES |
Flat Wiping:
•Samecontactsonthe“male”and“female”sidereduceinventorycostsandincreaseeaseofassembly.
•Lowresistanceconnectionhasalargeconductingsurfaceandahighnormalforceincomparisontotypicalpin
and socket contacts.
•Sacricialtipconnesdamagetonon-conductingareawhenmatingorbreakingunderload.
•Raisedsurfaceonthematingsideofthecontactssecurestheconnectorinthematedcondition,limitingthe
need for latching on outer housings.
•Overwipingdesigncleansthematingsurfacewhenmatingandunmating.
Pin & Socket:
•Differentcontactsonmaleandfemalesides.Femalesocketcontactsaretypicallymoreexpensivethanthe
simple geometries of the pin contacts.
•Oftenhigherresistancethanatwipingconnectorsofthesamewiresizeandplatingduetothereducedmating
surface area and lower normal force. Gold plating often used to compensate and minimize resistance.
•Bestforcompactconnectionneedssuchassignalandlowpowerduetostaticpositioninhousingsand
symmetrical shape.
•Socketcontactscancatchandholddebrisinsidethesocketbodycausingmatingproblems.
| USE OF ANDERSON™ CONNECTORS IN APPLICATIONS EXCEEDING 600V |
The approved voltage ratings for our connectors are usually limited by the category under which a safety agency such
asULapprovesourconnectorforuse.ULtypicallydeferstoNationalElectricCode(NEC)onthevoltagelimitationsfor
any given device our connector could be used in. For most common applications NEC restricts voltage to a maximum of
600V AC or DC which is what our connector voltage ratings are based on.
ToachieveUL1977approvalfora600Vrating,wetestourconnectorsfordielectricwithstandingvoltage.Theconnector
istestedat2timestheratedvoltageof600Vplus1000Vor2200VACfor1minute.Forapplicationsexceeding600V,
UL/NEC/IECmayrequireapplicationspecicreviewforcreepageandclearanceresistance.
| FREQUENTLY ASKED QUESTIONS |
Q: Can I cross mate low and high mating force contacts?
A:Yes,howeverthiswouldnotbeaconnectionsolutionwehavetestedforsafetyagencyapproval.Additionallythe
contacts may wear at an accelerated rate causing the mating cycle rating to be reduced. The mating and unmating
forceexpectedwouldbesomewhereinbetweenthehighandlowmatingforcespecication.
Q: Can I crimp multiple wires into 1 crimp barrel?
A:Yes,howeverthiswouldnotbeaconnectionsolutionwehavetestedforsafetyagencyapproval.Particularcare
should be used that the bundle of wires do not interfere with the movement of the contact in the housing during mating
andunmating(seemaximumwireO.D.specication).Thetotalcircularmilsofallconductorstandsshouldbewithin
+ or – 5% of the wire size the contact is intended for. Twist the conductor strands together and crimp using our tooling
withrangetakingcapabilitiessuchasthe1368series.TocrimpwithotherAnderson™recommendedtools,contact
customer service for the recommended setting or die and locator combination.
SECTION 1
Technical Reference
Solid line
of electrical
contact.
Flat Wiping Technology Pin & Socket Technology
Select points of
electrical contact.
- VS -
- 7 -
All Data Subject To Change Without Notice www.andersonpower.com
Q: Will the crimp tool I have for standard color-coded lugs, Mil Spec contacts, or another connector
manufacturer, work for crimping Anderson™ contacts?
A: No. Our contacts generally do not conform to standard crimp barrel dimensions used for lugs, Mil Spec contacts, or
other connector manufacturers. The tooling recommended by us must be used to ensure the performance designed
by us is achieved. Alternate tooling will void our warranties and can affect safety agency approvals. In some instances
Mil Spec tools are approved for crimping contacts with the dies and locators recommended by us. See tooling charts
forspecicinstances,orcontactcustomerserviceformoreinformation.
Q: Can metric sized wires be used with Anderson™ contacts?
A:Yes.Themajorityofourcrimptoolingrecommendationsarebasedontestingandvericationwehaveperformed
with AWG sized cables. Metric cables of the same or slightly smaller circular mils equivalent to the AWG wire recommended
can typically be successfully terminated in our contacts. There is a wire conversion chart at the end of this catalog
sectionthatcanbeusedasareferencewhenconvertingAWGtomm²sizes.The1368seriescrimptoolinghasa
range taking capability that produces a reliable crimp with metric equivalents of AWG cables. Please contact customer
serviceformetrictoolingrecommendationsforotherAnderson™crimptools.
Q: Are Anderson™ connectors suitable for use in applications where the voltage exceeds 600V AC/DC?
A:Possibly. See“Use ofAnderson™Connectors inApplicationsExceeding 600V”, contactcustomer service with
further questions.
Q: How do Powerpole® and Multipole connectors stay securely mated without latches?
A:Theprovenatwipingtechnologyusedintheseconnectorsfeaturesadetentorbumpinthecontactsurfacealong
with powerful stainless steel springs that hold the connectors in the mated position. High mating force contacts have
a detent that is raised higher than low mating force contacts. The higher the detent, the more force is required to mate
and unmate the contacts. In many applications the detent and spring force is enough to securely hold the connectors
inthematedpositionwithouttheneedforlatches.Latchingshells,clips,orotherexternaldevicescanbeusedto
secureatwipingconnectorsinapplicationswhereshock,vibration,orcablestrainmayovercometheinherentforce
holding the connectors together.
Q: How does Anderson’s genderless connector design work to make a mated pair.
A: Genderless Powerpole® and Multipole housings do not have a male(pin) and female(socket) side. For wire-to-wire
applications the exact same housings and contacts are used on both sides of the mated pair. If your application calls
for wire-to-PCB or wire-to-busbar connections then different contacts and possibly housings will be required on each
half (similar to male and female connectors).
To make a mated pair of Powerpole® or Multipole connectors simply assemble the connectors closely following the
assemblyinstructions.Aftereachconnectorhalfisfullyassembledtakeonehalfandipitover.Thetwohalveswill
mate together. Multi-row Powerpole® assemblies will need to be stacked in mirror images of each other to properly
mate the correct circuits. This information is detailed at the beginning of the Powerpole® section.
SECTION 1
Technical Reference
- 8 - All Data Subject To Change Without Notice
www.andersonpower.com
| TOUCH SAFETY & INGRESS PROTECTION (IP) |
UL 1977 Section 10.2:
Typicallyrequiredforapplicationswheretheconnectorisexternaltotheenddeviceandoperatingover30Vor200A,
where wet conditions may be present (600V category).
Testingisperformedusingaprobethatmimicsachild’snger.Allfeaturesoftheconnectoraretestedforliveparts
intheunmatedstate(nopressureapplied).Asmaller3mmprobeisthenappliedinthematedstatetotestforlive
parts.Notethatsomeapplicationsmayrequiretheconnectortonotexposelivepartstothe3mmprobeinthemating
interface.
IEC 60950:
FromthestandardforInformationTechnologyEquipmentSafety,therequirementsareharmonizedwithUL1950.Typically
required for commercial and industrial applications where operators may need some degree of protection while accessing
or servicing equipment.
Testingisperformedusingaprobethatmimicsanadultnger.Allfeaturesoftheconnectoraretestedforlivepartsin
theunmatedstatewith30Nofforceappliedtotheprobe.
IEC 60529:
StandardforDegreesofProtectionProvidedbyEnclosuresisharmonizedwithEN60529.
Protectiondegreenumberisassignedtobothsolidsandliquidsinthatorder.Forexample:aconnectorwithanIP20rating
isprotectedagainstngers,buthasnoprotectionagainstingressofliquids.Wetakeaconservativeapproachinratingour
connectors against liquid ingress and consider any meaningful water ingress to have a harmful effect.
SECTION 1
Technical Reference
0
Duration: 10 minute
Water: 1 mm / minute rainfall
Pressure: N/A
Duration: 10 minute
Water: 3 mm / minute rainfall
Pressure: N/A
Duration: 5 minute
Water: 0.7 liter / minute
Pressure: 80-100 kN/m²
Duration: 5 minute
Water: 10 liter / minute
Pressure: 80-100 kN/m²
Duration: 3+ minute
Water: 12.5 liter / minute
Pressure: 30 kN/m² @ 3 m distance
Duration: 3+ minute
Water: 100 liter / minute
Pressure: 100 kN/m² @ 3 m distance
Duration: 30 minute
Water: Immersion
Pressure: 1 m depth
Duration: Mfg. specified
Water: Immersion
Pressure: 1+ m depth. Mfg. specified
7
N/A
No ingress of water
in harmful quantity
when immersed up
to 1 m depth
8
No ingress of water
in harmful quantity
when subject to tests
in excess of condition 7
6Dust sealed
Complete physical
protection and sealed
from dust ingress
Strong water jet from
any direction
(no harmful effect)
5Dust protected
Complete physical
protection, no functional
interference from dust
Water jet from any
direction
(no harmful effect)
4> 1 mm
Small pointy tools and
small wires
Water splash from
any direction
(no harmful effect)
3> 2.5 mm
Typical screw drivers or
large wires
Water spray up to 60
degree angle
(no harmful effect)
2> 12.5 mm
Adult fingers or similarly
sized objects
Tilted 15 degrees up
dripping water
(no harmful effect)
1> 50 mm
Large body part such as
back of hand
Vertically dripping water
(no harmful effect)
Not Protected Not Protected
Description Protected Against Description Protected Against
Protection
Degree
Solids (First Digit) Liquids (Second Digit)
-9-
All Data Subject To Change Without Notice www.andersonpower.com
| PREVENTIVE MAINTENANCE |
Damagedconnectors,contactsandcablesmaypresenthazards,resultingininefcientbatteryandchargeroperation.
To avoid these problems, conduct the following maintenance checks at least once annually. If you see any of the
following problems, take corrective action immediately.
1. Dirty Connectors
When engaged and disengaged, the contact surfaces of Anderson SB®Connectors“overwipe,”thusproviding
aselfcleaningaction.Toensurethecontinuedbenetofthisfeature,cleanthecontactsurfacesandlubricate
theconnector.Usea“white”lithiumgrease,whichmaybeobtainedfromhardwarestoresandautomotiveparts
suppliers.
2. Melting Connectors
Connector housings overheat and melt for many reasons. To prevent this:
A. Examine the crimp between cable and contact. Ensure the crimp tooling recommended by us has been
used. Improper crimping, corrosion, and broken wires result in unnecessary resistance causing the contact
to heat up.
B.Checkcontactsurfacesforsignsof“pitting”causedbydirtordisengagingconnectorsunderload.One
badly pitted contact, particularly in a connector attached to a battery charger, can lead to pitting on surfaces
ofothercontacts.Ifnotcorrected,thiscanresultinanepidemicofbadconnectorsthroughoutaeetofelectric
vehicles and in chargers and batteries.
C. Check to see if batteries are being disconnected while the charger is still on. This causes the contacts to arc
at the tips, resulting with progressive pitting and silver removal from tip to crown. If this practice is occurring,
discontinueitnowtoavoidmajorrepairsinthefuture.
3. Other Conditions
If any of the following conditions exist, the connector housing, contact and/or cable should be replaced immediately.
A. Housing:Cracks,missingpieces,evidenceofexcessiveheat,discoloration.Youmayconsiderreplacingtheexisting
housing with a Chemical Resistant equivalent for improved durability against UV rays and common solvents and
hydrocarbons.
B. Contacts: Pitting, burns, corrosion, excessive wear and cracked crimp barrels,
asshowninimage“B”.
C. Cable: Exposed copper near housing, cracked cable, peeling or frayed insulation.
D. Handles:Looseattachmentandsignsofdamageasmissingorloosehardware
and cracked or broken plastic (Handles should be used for connectors that are
hard to reach or move.)
E. Cable Clamps: Looseattachments,signsofabradedcablejacket,missing
or loose hardware. (Cable clamps should be used to relieve strain on
unmounted cable.)
SECTION 1
Technical Reference
Uncrimped Good Damaged
Contact Contact
A
B
Damaged Housing Good Condition
- 10 - All Data Subject To Change Without Notice
www.andersonpower.com
Amp / Ampere: Measurement increment of electric current.
Abbreviatedas“I”.
Applicator: A semi-automatic termination machine consisting of an
upper and lower half that is used to crimp contacts onto wire. Used in
conjunctionwithanelectrical/mechanicalpress.
AWG: American Wire Gauge. A standard system for designating wire
diameters.
Blindmate: Tojointwoconnectorhalvesinanormalengagingmode
without visual orientation.
Busbar: Three dimensional constructions enabling electrical distribution
of current in power electronic modules. Typically constructed of cop-
per, busbars are most frequently used in power dense applications
where the busbar offers a cost or space savings over wire.
Color Coding: Asystemofidenticationforterminalsandrelateddevices.
Contact Resistance: The electrical resistance of metallic surfaces
attheirinterfaceinthecontactareaunderspeciedconditionswhen
carryingaspeciedtestcurrent.
Contact Retention: Minimum axial load in either direction which a
contactmustwithstandwhileremainingrmlyxedinitsnormalposition
within a housing.
Crimp Retention: The axial load which a contact can withstand without
separation from the wire.
Crimp Termination: A connection in which a metal sleeve is secured
to a conductor by mechanically deforming the sleeve with presses or
automated crimping machines, eliminating the need for solder. Not
suitable for solid (non-stranded wires).
CSA: Canadian Standards Association, a safety standard writing and
testing organization.
Cycle Controlled: To determine if repetitive on/off conditions result
in degrading the contact system which may lead to failures such as
“thermalrunaway”.
Detent: Abumporraisedsectionprojectingfromthesurfaceofacontact
for keeping the contact in position relative to another and released by
greater force.
Dielectric Strength (Withstanding Voltage): The highest potential
difference (voltage) that an insulation material of given thickness can
withstandforaspeciedtimewithoutoccurrenceofelectricalbreakdown
through its bulk.
Finger Proof: A connector intended for usage external to the end
equipment shall have live parts protected against exposure to contact
by persons when assembled, installed, and mated as intended, as
determinedbyULArticulatedprobe.
Flammability: The measure of a material’s ability to support combustion.
OftentestedperUL94.
Flat Wiping: The sliding action which occurs when contacts are mated.
Wiping has the effect of removing small amounts of contamination from
the contact surfaces, thus establishing better conductivity.
Genderless: See“Hermaphroditic”
Heat Rise: Temperature rise associated with the electrical load applied
to a mated connection.
Hermaphroditic (Genderless) Connector: A connector in which both
mating members are exactly alike at their mating face. There are no
male or female members, but designs provide correct polarity.
Hot Plug / Hot Swap:Liveconnectorinsertion/extractions.
IEC: International Electrotechnical Commission, a standard writing
organization.
Insulation Resistance: Ratio of applied voltage to the total current
betweenthetwoelectrodesincontactwithaspecicinsulation.
IP: IngressProtection,astandardperIEC60529formeasurementof
ingress for solids and liquids into an enclosure.
Locator / Positioner: Device for positioning contacts into crimping dies.
Make-First / Break-Last (Premate): Sequencing of contact(s) so
that they engage prior to the main power contacts. Typically used
for ground / positive earth / neutral positons as a protective measure
against excess currents, short-circuits, and ground faults.
Make-Last / Break-First (Postmate): Sequencing of contact(s) so that
they engage after the main power contacts. Typically used for signal or
auxiliary power positions to ensure communications are not started or
power circuits switched on until the power contacts are fully engaged.
Mating Force: Forcerequiredtojointwoconnectorhalvesinanormal
engaging mode.
Modular: Refers to similar parts or modules used as building blocks. A
modular connector is one in which similar or identical sections can be
assembled together to provide the appropriate connector type or size
for the application.
Ohms: Measurement increment of resistance.
Operating Temperature Range: Connector temperature rating
established by materials used, plastic, finish, and the base metal.
Applying an electrical load will result in a temperature rise that is
additive to the operating ambient.
PCB: Acronym for Printed Circuit Board.
SECTION 1
Glossary
- 11 -
All Data Subject To Change Without Notice www.andersonpower.com
Polarization: A technique of eliminating symmetry so that parts may
only be mated one way.
Pulse (Surge) Current: Highest instantaneous current that will run
through a system.
REACH: The European Community Regulation on chemicals and their
safe use. It deals with the Registration, Evaluation, Authorization and
Restriction of Chemical substances.
Reducing Bushing: Separate tubular sleeve used to downsize the
diameter of a crimp barrel to accept a smaller size wire.
Reeled Contacts: Contacts attached to a feeder strip for use in a high
volume crimping tool.
Resistance: The opposition to the passage of an electric current
throughthatelement.Abbreviatedas“R”.
RoHS: Restriction of Hazardous Substances Directive. The European
directive on the restriction of the use of certain hazardous substances
in electrical and electronic equipment.
Sacricial Tip: An area of a contact system that absorbs electric arching
to limit damage to the actual mating surface of the contacts.
Self-Wiping: The sliding action which occurs when contacts are mated.
Wiping has the effect of removing small amounts of contamination
from the contact surfaces, establishing better conductivity.
Spring Loaded: A means of providing contact normal force with the
use of a mechanical spring.
Storage Battery: A voltaic battery consisting of two or more storage
cells. Energy is accumulated by chemical activity in the charging
process and released on demand in the form of electric current.
Strain Relief: A means of termination or installation that reduces the
transfer of mechanical stress from the conductor.
Termination:Meansofjoiningcontactstoaconductor.
Touch Safe: See“FingerProof”
Turret / Positioner: See“Locator”
TUV: The TÜV Rheinland Group is provider of technical services that
certiesproductstostandardswrittenbyotherorganizations.
UL: Underwriters Laboratory, a safety standard writing and testing
organization.
Volts: Measurementincrementofelectricpotential.Abbreviatedas“E”.
VDE: A German standard writing and testing organization responsible
standardsand safety specications covering the areas of electrical
engineering, electronics and information technology.
Watt:Measurementincrementofelectricpower.Abbreviatedas“W”.
SECTION 1
Glossary
-12- All Data Subject To Change Without Notice
www.andersonpower.com
| CONVERSION CHART FOR AMERICAN WIRE GAUGE TO METRIC SYSTEM |
NOTE: The above wire diameters and circular mils are based on an average of the most commonly available wires. The wire
manufacturer’s specication should be referenced for information specic to the wire being used.
- 0.5 - 937 0.032 0.81 1/0 - 106mcm* - 0.373 9.46
20 - 1020 - 0.036 0.91 2/0 - 133mcm* - 0.419 10.60
- 0.75 - 1480 0.039 0.99 - 70 - 138.1mcm 0.430 10.90
18 - 1620 - 0.046 1.16 3/0 - 168mcm* - 0.471 12.00
- 1 - 1974 0.051 1.30 - 95 - 187.5mcm 0.504 12.80
16 - 2580 - 0.051 1.29 4/0 - 212mcm* - 0.528 13.40
- 1.5 - 2960 0.063 1.60 - 120 - 237.8mcm 0.567 14.40
14 - 4110 - 0.073 1.84 - - 250mcm - 0.575 14.60
- 2.5 - 4934 0.081 2.06 - 150 300mcm - 0.630 16.00
12 - 6530 - 0.092 2.32 - - 350mcm - 0.681 17.30
- 4 - 7894 0.102 2.59 - 185 - 365.1mcm 0.700 17.80
10 - 10380 - 0.116 2.93 - - 400mcm - 0.728 18.50
- 6 - 11840 0.126 3.21 - 240 - 473.6mcm 0.801 20.30
8 - 16510 - 0.146 3.70 - - 500mcm - 0.814 20.70
- 10 - 19740 0.162 4.12 - 300 - 592.1mcm 0.891 22.60
6 - 26240 - 0.184 4.66 - - 600mcm - 0.893 22.70
- 16 - 31580 0.204 5.18 - - 700mcm - 0.964 24.50
4 - 41740 - 0.232 5.88 - - 750mcm - 0.999 25.40
- 25 - 49340 0.260 6.60 400 - 789.4mcm 1.026 26.10
2 - 66360 - 0.292 7.42 - - 800mcm - 1.032 26.20
- 35 - 69070 0.305 7.75 - 500 986.8mcm 1.152 29.30
1 - 83690 - 0.332 9.43 - - 1000mcm - 1.153 29.30
- 50 - 98680 0.365 9.27 - 625 - 1233.7mcm 1.287 32.70
* Rounded for simplicity
Approximate
AWG Metric Circ. Equivalent Wire Diameter
Size mm² Mils Circ.Mils in. mm
Approximate
AWG Metric Circ. Equivalent Wire Diameter
Size mm² Mils Circ.Mils in. mm
SECTION 1
Engineering Reference
-13-
All Data Subject To Change Without Notice www.andersonpower.com
| VOLTS • AMPS • OHMS • WATTS CONVERSION |
SECTION 1
Engineering Reference
W
I
IR
WR E
R
W
R
W
E
E²
R
E I
I² R
E²
W
W
I²
E
I
W² = W¹ x ²
3 Phase Amperes = Total Watts
Volts x 1.732
E²
E¹
Wattage Varies Directly as a Ratio of Voltages Squared.
Volts = Watts x Ohms
Volts = Watts
Amps
Volts = Amps x Ohms
Amperes = Volts
Ohms
Amperes = Watts
Volts
Amperes = Watts
Ohms
Ohms = Volts
Amps
Ohms = Volts²
Watts
Ohms = Watts
Amps²
Watts = Volts²
Ohms
Watts = Amps x Ohms
Watts = Volts x Amps
²
- 14 - All Data Subject To Change Without Notice
www.andersonpower.com
SECTION 1
Engineering Reference
| STANDARD TO METRIC CONVERSIONS |
LENGTH LENGTH
in inches 25.4 millimeters mm mm millimeters 0.039 inches in
ft feet 0.305 meters m m meters 3.28 feet ft
AREA AREA
in2square
inches 645.2
square
millimeters mm2mm2millimeters 0.0016 square
inches in2
ft2square feet 0.093
square
meters m2m2square
meters 10.764 square feet ft2
VOLUME VOLUME
fl oz
fluid
ounces 29.57 milliliters mL mL milliliters 0.034 fluid
ounces
fl oz
gal gallons 3.785 liters L L liters 0.264 gallons gal
ft3cubic feet 0.028
cubic
meters m3m3cubic
meters 35.314 cubic feet ft3
MASS MASS
oz ounces 28.35 grams g g grams 0.035 ounces oz
lb pounds 0.454 kilograms kg kg kilograms 2.202 pounds lb
TEMPERATURE TEMPERATURE
(F-32) x 5 /
9
or
oFFahrenheit
(F-32) / 1.8
Celsius oC oC Celsius 1.8C + 32 Fahrenheit oF
FORCE and PRESSURE or STRESS FORCE and PRESSURE or STRESS
lbf poundforce 4.45 newtons N N newtons 0.225 poundforce lbf
lbf/in 2poundforce
per square
6.89 kilopascals kPa kPa kilopascals 0.145 poundforce
per square
inch
lbf/in2
Approximate Conversions
From: Standard / US Customary
To: SI / Metric Units
Approximate Conversions
From: SI / Metric Units
To: Standard / US Customary
When
You
Know
Multiply
By To Find Symbol
When
You
Know
Multiply
By To Find Symbol
inch
Symbol
Symbol
- 15 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 1
Engineering Reference
| NOTES |
- 16 - All Data Subject To Change Without Notice
www.andersonpower.com
Stackable Modular Housings
Available in four sizes to right
size your connection need
Color Coded Housings
Help ensure that connectors
are assembled and mated
correctly
This versatile connector series invented by Anderson Power
Products (APP®) meets a wide range of power connection
needs. There are four basic housing sizes in the Powerpole®
productfamilythatallowspecicamperageorwiresizeneeds
to be lled in the most compact footprint. Powerpole® can
handleupto350amperesperpoleandaccommodatewire
rangesof#20AWG(0.75mm²)to3/0(70mm²).Awiderange
of colored housing options can be stacked together to create
a proven reliable custom connector. These housings can be
used with different contacts to create wire-to-wire, wire-to-
board, or wire-to-busbar connections. The Powerpole®
connector combines high quality materials and a cost effective
innovative design to allow powerful versatility.
®
Powerpole® Connectors
- PP15 to PP180
SECTION 2
Powerpole® Family
Hot Plugging AC or DC
Contactsfeatureasacricial
tip that allow high current
circuit interrupt
Connection Versatility
Contacts for wire, PCB,
orbusbar allt intothe
same housings
Low Resistance Connection
Silver or tin plated contacts
inside housings that strongly
force the contacts together
Self Securing Design
Stainless steel springs create
a robust force between the
contacts that holds the con-
nector in the mated condition,
but allows it to be quickly dis-
connected
Genderless Housings
Provide simplied assembly
and minimize the number of
components
- 17 -
All Data Subject To Change Without Notice www.andersonpower.com
| POWERPOLE® FAMILY SELECTION GUIDE |
Actual Size - Connector Half
............................................................... Powerpole® Housings ..........................................................
PP15/45 PP75 PP120 PP180
SECTION 2
Powerpole® Family
Powerpole® Size PP15 to 45 Page # PP75 Page # PP120 Page # PP180 Page #
Connector Types Standard 20 Standard 32 Standard 39 Standard 43
Finger Proof 20 Locking 32 Busbar 44
PCB 21 Busbar 33
Power Pak
20 PCB 33
Ground
23
Amps (UL) Per Pole 0 to 55 120 240 350
Volts (UL) Per Pole 600 600 600 600
Wire Gauge (AWG) 20 - 10 16 - 6 6 - 1/0 10 - 3/0
Wire Gauge (mm²) 0.75 - 6.0 1.3 - 13.3 13.3 - 53.5 5.3 - 85.0
Number of
Power Circuits 1 / Stackable 1 / Stackable 1 / Stackable 1 / Stackable
Ground ●
PCB Mount ● ●
Busbar ● ●
Panel Mount ● ● ● ●
Blind Mate
Hot Plug ● ● ● ●
Touch Safe ●
Polarized Housing ● ● ● ●
Latching
Strain Relief
Powerpole® Pak
Powerpole® Pak
Powerpole® Pak
- 18 - All Data Subject To Change Without Notice
www.andersonpower.com
Powerpole® connectors can be easily customized to each power connection need. Choose from a wide range of
colored housings and stack them together into a multiple position connection. Durable silver or tin plated contacts
crimp and poke into housings and are available for a broad range of wire sizes. PCB and busbar contacts can also
be simply snapped into place using the same housings. Pre-mate ground / power housings and contacts can be
used for safety or sequencing and stack along with standard housings.
How to Create Mating Blocks of Stacked Powerpole® Connectors
ASingleRowAssemblysuchasthe1x3shownbelowwillmatetoitself.Ifanassemblyhasmorethanonerow
suchastheTwoRowAssembly2x1shownbelow,thenadifferentmirrorimagematingassemblyisrequired.
Single Row Assembly 1x3 Two Row Assembly 2x1
To Create a Mirror Image Mating Assembly:
When mating blocks are viewed with their hoods in the respective orientation (down or up), the column position of
connectors is unchanged. The rows themselves are mirror images of each other. So in the below example, what
iscolumn1onsideA,iscolumn3onsideB.
Side A Hood Down Side B Hood Up
Powerful Versatility
- Create Your Own Custom Connector from Durable Proven Components
SECTION 2
Powerpole® Family
A B C
D E F
G H I
C B A
F E D
I H G
Hood Up
Hood Down
Column3
Column2
Column 1
Column 1
Column2
Column3
-19-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 2
Powerpole® Family
Use the Same Housings for Wire, PCB, or Busbar Connections
The Powerpole® connection system allows the same housings to hold different contacts for terminating to wire,
printed circuit boards, or busbars. See some of the many ways Powerpole® components can be assembled to
create a custom connection solution.
Wire-to-Wire
Wire-to-PCB
Wire-to-Busbar
-20- All Data Subject To Change Without Notice
www.andersonpower.com
| PP15-45 ORDERING INFORMATION |
PP15-45 series are the smallest Powerpole® housings. They can
be used for wire-to-wire or wire-to-board applications. Wire sizes
from#20AWG(0.75mm²)to#10(6mm²)offerpowercapabilities
up to 55 amps per pole. Finger proof housings and the ability
toincorporaterst-matelast-breakgroundconnectorsenhancethe
capabilities of this Powerpole® series.
High Power Density
• Up to 55 amps in a compact footprint
Wire-to Wire & Wire-to-Board Congurations
• Wire & PCB contacts can be used in the same housings
Finger Proof Housings Available
• Protects against accidental contact with live circuits
Powerpole® Connectors
- PP15 to PP45 :
up to 55 Amps
Finger Proof
Rib Feature
SECTION 2
Powerpole® PP15 to 45
PP15-45 Finger Proof Housings
Improved on the original APP design by adding ribs to mating interface to
protect against accidental contact with live circuits. Meets the requirements
ofUL1977section10.2andisratedIP20.Willnotmatewithstandardhousings.
Description ------------ Part Numbers ------------
MinimumQuantity...2,500 200.....
Red 1327FP-BK 1327FP
Green 1327G5FP-BK 1327G5FP
Black 1327G6FP-BK 1327G6FP
White 1327G7FP-BK 1327G7FP
Blue 1327G8FP-BK 1327G8FP
Yellow 1327G16FP-BK 1327G16FP
PP15-45 Standard Housings
This original housing design has an open interface and is available
in a wide array of colors.Willnotmatewithngerproofhousings.
Description ------- Part Numbers ------
MinimumQuantity...2,500 200...
Red 1327-BK 1327
Green 1327G5-BK 1327G5
Black 1327G6-BK 1327G6
White 1327G7-BK 1327G7
Blue 1327G8-BK 1327G8
Yellow 1327G16-BK 1327G16
Orange 1327G17-BK 1327G17
Gray 1327G18-BK 1327G18
Brown 1327G21-BK 1327G21
Pink 1327G22-BK 1327G22
Purple 1327G23-BK 1327G23
45A Premate Ground Housings - (for use with ground contacts only)
Green housings are keyed to prevent accidental mating with
standardorngerproofPowerpole® housings.
Description ------ Part Numbers -----
MinimumQuantity...2,500 200...
Green 1827G1-BK 1827G1
PP15-45 Finger Proof & Standard & Ground
Housing Dimensions
Front View
MatedLength
[ 24.6 ]
0.97
[ 41.2 ]
1.62
[ 8.4 ]
0.33
[ 7.9 ]
0.31
[ 7.9 ]
0.31
-21-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 2
Powerpole® PP15 to 45
Open Barrel Contact
A
B
[ 16.26 ]
0.64
[ 3.81 ]
0.15
[ 7.35 ]
0.29
[ 17.27 ]
0.68
[ 3.81 ]
0.15
[ 6.35 ]
0.25
A
Closed Barrel Contact
[ 3.1 ]
0.12 A
Housing end
[ 19.1 ]
0.75
[ 6.4 ]
0.25
[ 3.6 ]
0.14
[ 6.1 ]
0.24
[ 6.1 ]
0.24
Open Barrel Premate Contact
PP15-45 Tin Plated Power Contacts
Offercosteffectiveperformanceupto1,500matingcycles.Seespecicationsandtemperature
charts for amperage ratings by wire size.
Dimensions
MatingLoosePieceReeled-A-
Barrel AWG mm² Force -------- Part Numbers ------- inches mm
MinimumQuantity....................................... 200 5,000.........................
Open 14to10K* 2.1to5.3 High 269G3-LPBK 269G3 0.21 5.33
Open 14to10K* 2.1to5.3 Low 261G2-LPBK 261G2 0.20 5.08
Open 14to10SF* 2.1to6.0 High 201G1H-LPBK 201G1H 0.24 6.10
Open 14to10SF* 2.1to6.0 Low 200G1L-LPBK 200G1L 0.24 6.10
Open 16to12 1.3to3.3 High 269G1-LPBK 269G1 0.18 4.57
Open 16to12 1.3to3.3 Low 261G1-LPBK 261G1 0.18 4.57
Open 20to16 0.52to1.3 High 269G2-LPBK 269G2 0.16 4.06
Open 20to16 0.52to1.3 Low 262G1-LPBK 262G1 0.16 4.06
K*-For#10AWGclassKstrandedwireorsmaller.Forlargerwiresusesuperexcontacts.
SF*- Indicates wires with high stranding such as Super Flex.
PP15-45 Silver Plated Power Contacts
Maximize performance by offering up to 10,000 mating cycles and are recommended for circuit interrupt or
hotplugapplications.Seespecicationsandtemperaturechartsforamperageratingsbywiresize.Onlyclosed
barrel contacts are suitable for soldering.
Dimensions
Mating LoosePiece Reeled - A - - B -
Barrel AWG mm² Force ------- Part Numbers -------- Part Numbers inches mm inches mm
MinimumQuantity..........................................5,000 200 5,000.................................................
Open 14to10K* 2.1to5.3 Low - 261G3-LPBK 261G3 0.20 5.08 - -
Open 14to10SF* 2.1to6.0 Low - 200G3L-LPBK 200G3L 0.24 6.10 - -
Open 20to16 0.52to1.3 Low - 262G2-LPBK 262G2 0.16 4.06 - -
Closed 16to12 1.3to3.3 Low 1331-BK 1331 - 0.15 3.81 0.10 2.54
Closed 20to16 0.52to1.3 Low 1332-BK 1332 - 0.12 3.05 0.07 1.78
K*-For#10AWGclassKstrandedwireorsmaller.Forlargerwiresusesuperexcontacts.
SF*- Indicates wires with high stranding such as Super Flex.
45A Premate Ground Wire Contacts - (for use with ground housing only)
Tin or silver plated contacts are rated for ground or power. Hand tools are available for loose piece
contacts. Reeled contacts can be used with high volume press and applicator tooling. Tin contacts
are rated for up to 1,500 mating cycles. Silver contacts are rated up to 10,000 mating cycles.
Reeled
Mating LoosePiece Part
Type AWG mm² Force - Part Numbers - - Numbers -
MinimumQuantity............................................. 200  5,000.....
Open,Tin 14to10 2.1to6.0 Low 1830G1-LPBK 1830G1
Open,Silver 14to10 2.1to6.0 Low 1830G2-LPBK 1830G2
25A Right Angle PCB Contacts Tin Plated
Suitableforrightangleapplicationsupto25Aperpole.Tinplatingenhancessolderability.
Cannot be mixed with 45A PCB contacts. For mating with wire contacts only.
Dimensions
Mating LoosePiece -A- -B-
Row Force ------- Part Numbers ------- inches mm inches mm
Minimum Quantity ... 1,000 100 ...................................................
Top Low 1377G1-BK 1377G1 0.59 14.80 1.52 38.60
High 1317G1-BK 1317G1
Bottom Low 1377G2-BK 1377G2 0.29 7.20 1.36 34.50
High 1317G2-BK 1317G2
Top Low 1377G11-BK 1377G11 0.59 14.80 1.21 30.70
High 1317G11-BK 1317G11
Bottom Low 1377G12-BK 1377G12 0.29 7.20 1.01 25.70
High 1317G12-BK 1317G12
25A Vertical PCB Contacts Tin Plated
Formatingwithwirecontactsonly.Suitableforverticalapplicationsupto25Aperpole,
tin plating enhances solderability.
Dimensions
Mating LoosePiece - A -
Force ---------------- Part Numbers --------------- inches mm
Minimum Quantity .... 1,000 100 .......................
Low 1377G3-BK 1377G3 2.22 56.40
High 1317G3-BK 1317G3 2.22 56.40
Low 1377G4-BK 1377G4 1.76 44.70
High 1317G4-BK 1317G4 1.76 44.70
Low 1377G13-BK 1377G13 1.17 29.70
High 1317G13-BK 1317G13 1.17 29.70
See website for PCB layout drawing.
[ 9.9 ]
0.39
A
B
Use mounting staples with right angle contacts
(see accessories).
Open Barrel Contact
[ 17.2 ]
0.68
[ 3.6 ]
0.14
[ 6.4 ]
0.25
A
[ 3.6 ]
0.14
-22- All Data Subject To Change Without Notice
www.andersonpower.com
SECTION 2
Powerpole® PP15 to 45
45A Right Angle and Vertical PCB Contacts Tin Plated
Suitable for right angle or vertical applications up to 45A per pole. Tin plating
enhancessolderability.Rightanglecontactscannotbemixedwith25APCB
contacts. For mating with wire contacts only.
LoosePiece
Description ----------- Part Numbers -----------
Minimum Quantity ............. 1,000 100 ....................
Vertical 3-5911P1 1335G1
RightAngleBottomRow 3-5912P1 1336G1
RightAngleTopRow 3-5913P1 1337G1
45A Premate Ground PCB Contacts
Right angle contacts are suitable for power or ground. Use to mate with 45A
ground wire contacts. Tin plated contacts are rated up to 1,500 mating cycles.
Can be used with other 45A PCB connectors in the bottom row.
Mating LoosePiece 
Force ------- Part Numbers -------
Minimum Quantity ................... 1000 100 ....
PCB,BottomRowLow 3-5952P11836G1
Pre-mate wire
connector
[ 45.3 ]
1.78 [ 41.2 ]
1.62
[ 14.7 ]
0.578
[ 7.9 ]
0.31 TYP
[ 8.4 ]
0.33 TYP
[ 7.9 ]
0.31
[ 28.1 ]
1.11
[ 5.6 ]
0.22
[ 3.6 ]
0.14
Mated Pair
| PP15-45 ULTRASONICALLY BONDED ASSEMBLIES |
Assemblies feature housings that are ultrasonically welded to create a one piece connector unit using an APP special process. After welding, retaining pins are
no longer required to secure the stacked housings to each other. This allows Powerpole® 15-45 connectors to be used as a durable one piece connector header.
Contactcustomerserviceforcongurationsnotshownbelow.
Single Row 1x2 Assemblies
Housings with Housings with
45A Vertical 45A Right Angle Color & Type
Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix
MinimumQuantity................................ 500 500 500..... 1 2
DC2WireStandardHousings ASMPP30-1X2-RK ASMPV45-1X2-RK ASMPR45-1X2-RK RED/STD BLK/STD
DC2WireReverseStandardHousings ASMPP30-1X2-KR ASMPV45-1X2-KR ASMPR45-1X2-KR BLK/STD RED/STD
DC2WireFingerProof ASMFP30-1X2-RK ASMFV45-1X2-RK ASMFR45-1X2-RK RED/FP BLK/FP
DC2WireFingerProofReverse ASMFP30-1X2-KR ASMFV45-1X2-KR ASMFR45-1X2-KR BLK/FP RED/FP
Single Row 1x3 Assemblies
Housings with
45A Right Angle Color & Type
Circuit Description Housings Only PCB Contacts Position Matrix
MinimumQuantity................................ 500 500..... 12 3
DC2WireFingerProofwithGround ASMFP30-1X3-KER ASMFR45-1X3-KER BLK/FPGRN/GNDRED/FP
ACSinglePhaseFingerProof ASMFP30-1X3-KEW ASMFR45-1X3-KEW BLK/FPGRN/GNDWHT/FP
Two Row 2x1 Assemblies
Housings with Housings with
45A Vertical 45A Right Angle Color & Type
Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix
MinimumQuantity................................ 500 500 500.... 1 2
DC2WireFingerProof ASMFP30-2X1-KR ASMFV45-2X1-KR ASMFR45-2X1-KR BLK/FP RED/FP
DC2WireFingerProofMate ASMFP30-2X1-RK ASMFV45-2X1-RK ASMFR45-2X1-RK RED/FP BLK/FP
Two Row 2x2 Assemblies
Housings with Housings with
45A Vertical 45A Right Angle Color & Type
Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix
MinimumQuantity................................ 500 500 500..... 1 2 3 4
AC3Phase,3WireFingerProof ASMFP30-2X2-KRWE N/A N/A BLK/FP RED/FP WHT/FP GRN/GND
AC3Phase,3WireFingerProofMate ASMFP30-2X2-WEKR N/A ASMFR45-2X2-WEKR WHT/FP GRN/GND BLK/FP RED/FP
Type
STD=StandardHousingFP=FingerProofHousingGND=GroundHousing
SingleRow1x2AssemblySingleRow1x3AssemblyTwoRow2x1AssemblyTwoRow2x2Assembly
1 2 1 2 3
1 2
3 4 Hood Up
1
2
[ 5.1 ]
0.20
[ 7.9 ]
0.31
TYP
[ 29.7 ]
1.17
REF
[ 7.9 ]
0.31
TYP
Vertical [ 36.5 ]
1.44
[ 28.6 ]
1.13
[ 5.8 ]
0.23 [ 16.3 ]
0.64
Right Angle Contact
Horizontal (top), Cat.No. 1337G1
Right Angle Contact
Horizontal (bottom)
Cat.No. 1336G1
PP15/45 Housings
(1327 Series)
Use mounting staples with right angle
contacts (see accessories).
-23-
All Data Subject To Change Without Notice www.andersonpower.com
Powerpole® Pak connector shells enclose stacked
groupings of PP15-45 sized housings in a durable black
shell for a nished connector appearance and additional
features.Inline,panelmount,andblindmatecongurations
are available. Plug shells offer the option of integral latches
and strain relief to help secure your connection.
• Package Groupings of PP15-45 Connectors
Provides a nished appearance while protecting the individual
connectors with an outer shell
• Inline, Panel Mount, “T” or Blindmate Congurations
Allows one connection system to meet multiple needs
• Optional Latching and Strain Relief
Secures your connection and wires
| POWERPOLE® PAK ORDERING INFORMATION |
Plug Shell without Latch
Can mate inline with other plug shells with or without latches, or mate to a panel
mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp
and Hardware Pak or Retaining Pins must be ordered separately.
Dimensions
- A -
Description -------------- Part Numbers -------------- inches mm
MinimumQuantity...1,000 500 25.............................
Black,2-4Poles 1461G1-BK - 1461G1 1.24 31.50
Black,5-6Poles - 1461G2-BK 1461G2 1.56 39.62
Black,7-8Poles - 1461G3-BK 1461G3 1.87 47.50
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see SPEC Pak® product series on our
website, www.andersonpower.com
Snap-in
T-Pak Plug shell
without latch
Plug shell
with latch
Blindmate
Powerpole® Pak Connectors
- PP15 to PP45
Powerpole® housings and contacts are sold separately.
Seepage20fororderinginformation.
SECTION 2
Powerpole® Pak
A
Retaining Pin
[ 53.09 ]
2.09
[ 21.59 ]
0.85
[ 49.28 ]
1.94
Side View Top View
MaxwireO.D.for2-4poleplugshellsis0.60inches[15.2mm²].
Forallotherplugshellsis0.63inches[16.0mm²].
Side View
Top View
C
D
B
Retaining Pin
[ 21.59 ]
0.85
NOTE: Retaining pins are used to secure and position
Powerpole® housings in one of three positions in plug shells.
Plug Shell with Latch
Can mate inline with other plug shells without latches, or mate to a panel mount receptacle. For use
with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must
be ordered seperately.
Dimensions
- B - - C - - D -
Description ------------- Part Numbers -------------- inches mm inches mm inches mm
MinimumQuantity.....1,000 500 25................................................................................
Black,2-4Poles 1460G1-BK - 1460G1 1.94 49.28 2.25 57.15 1.24 31.50
Black,5-6Poles - 1460G2-BK 1460G2 1.94 49.28 2.25 57.15 1.56 39.62
Black,7-8Poles - 1460G3-BK 1460G3 1.94 49.28 2.25 57.15 1.87 47.50
Black,9-10Poles - 1460G4-BK 1460G4 2.51 63.75 2.82 71.63 1.84 46.74
-24- All Data Subject To Change Without Notice
www.andersonpower.com
SECTION 2
Powerpole® Pak
PlugShellWithLatchShown
Shell, housing and contacts
are sold separately.
Retaining Pin
Conduit Clamp
With Screws
Retaining Pin
[ 27.94 ]
1.10
[ 1.78 ]
0.07 [ 19.56 ]
0.77
E
NOTE: Retaining pins are used to secure and
position Powerpole® housings in one of two
positions in receptacle shells.
Retaining Pin
Cable Clamp
With Screws
Shell, housing and contacts
are sold separately.
PlugShellWithoutLatchShown
Shell and housing are
sold separately.
Clamp
Retaining
Pins
Screws
NOTE: Max wire O.D. for
1460G23is0.80inches
[20.3mm²].
[ 81.5 ]
3.21
[ 26.1 ]
1.03
[ 51.4 ]
2.02
[ 73.5 ]
2.90
[ 21.5 ]
0.85
Plug Shell with Latch & Non-Conductive Strain Relief
New2X3Powerpole® Pak offers an improved ergonomic shell for easier latch operation as
well as a plastic, non-conductive strain relief. The new strain relief can accommodate up
to a 6 conductor #10 AWG cable. Can mate to a panel mount receptacle. For use with
Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins
mustbeorderedseparately.Tobeusedwith115G23cableclamponly.
Description -------- Part Numbers -------
MinimumQuantity.. 1,000 25... 
Black,5-6Poles 1460G23-BK 1460G23
Snap-in Receptacle Shell
Mate to plug shells with or without latches, or mate to another panel mount receptacle to create a bulkhead to
bulkhead connection. For use with Powerpole® wire or PCB connectors. Order the number of retaining pins for
each receptacle as shown below separately.
Number of Dimensions Knock Out Size
Retaining Pins - E - - Width -
Description ---------------- Part Numbers ---------------- to Order inches mm inches mm
MinimumQuantity...1,000 500 25...............................................................................
Black,2-4Poles 1470G1-BK - 1470G1 1 1.50 38.10 1.25 31.75
Black,5-6Poles - 1470G2-BK 1470G2 2 1.88 47.75 1.62 41.15
Black,7-8Poles - 1470G3-BK 1470G3 3 2.13 54.10 1.88 47.75
Black,9-10Poles - 1470G4-BK 1470G4 4 2.44 61.98 2.19 55.63
*Height=[25.4mm]1.0in.
Cable Clamp & Hardware Pak
Includescableclamp,2screws,andrequiredamountofretainingpinsforeachconguration.
Screw Head Cable
Description Type Type ------------ Part Numbers ------------
MinimumQuantity...................................1,000 500 25...
2-4Poles StraightSlot Bundled 115G1-BK - 115G1
5-6Poles StraightSlot Bundled 115G2-BK - 115G2
7-8Poles StraightSlot Bundled 115G3-BK - 115G3
9-10Poles StraightSlot Bundled - 115G4-BK 115G4
2-4Poles Philips Bundled 115G7-BK - 115G7
5-6 Poles Philips Bundled 115G8-BK - 115G8
Cable Clamp & Hardware Pak
Includes2cableclamphalves,2screwsand2retainingpins.Tobeusedwith
1460G23PlugShellonly.
Screw Head Cable
Description Type Type ------ Part Numbers ------
Minimum Quantity ............................…… 1,000 25
5-6Poles Philips Bundled 115G23-BK 115G23
Flexible Conduit Clamp & Hardware Pak
Includescableclamp,2screws,andneedamountofretainingpinsforeachconguration.
Description - Part Number -
Minimum Quantity ...... 100 ......
2-4Poles 110G10
Retaining Pin for Snap-in Receptacle
Order the number of retaining pins for each receptacle shown in the Snap-in Receptacle
Shell ordering information. Pins are also required for the plug side when the Cable Clamp &
Hardware Pak is not ordered.
Description ----- Part Number ------
Minimum Quantity ..... 1,000 100 ...
RetainingPin 110G9-BK 110G9
-25-
All Data Subject To Change Without Notice www.andersonpower.com
[ 102.2 ]
4.03
[ 86.2 ]
3.39
[ 85.8 ]
3.38
[ 53 ]
2.09
[ 43.2 ]
1.70
[ 51.1 ]
2.01
Blindmate Pak Connector
Ideal for panel to panel, bulkhead to bulkhead, or rack mount applications that require the
powerconnectortocompensateforupto0.45in.[11.43mm]ofmisalignmentineitheraxis.
EightpositionscanbelledwithPowerpole® 10-45 connectors. The receptacle side can be
used with wire or PCB contacts. Hardware bag includes retaining pins.
Description ---------- Part Numbers ----------
MinimumQuantity....................................................50 25..........
2x4BlindmatePlugShell,Hardware&Pins - BMPP10-45P
2x4BlindmateReceptacleShell,Hardware&Pins - BMPP10-45R
2x4BlindmatePlugShell BMHSG-P -
2x4BlindmateReceptacleShell BMHSG-R -
Hardware Bag Plug Side - 110G50
Hardware Bag Receptacle Side - 110G51
“T” Pak 2 Way Splitter
The Powerpole®“T”Pakconnectorisa2wayelectricalsplitterthatsplitselectricalcurrentfrom
oneincomingcircuitintotwooutgoingcircuits.Thestandardcongurationispre-wiredforAC
3phase,3wireplusgroundcongurations.The“T”PakcanalsobeusedforACsinglephase
plusgroundorDC2wireplusgroundapplicationsbynotusingeithertheredorwhitepower
positions.“T”Pakispre-wiredfromthefactoryallowingplugandplayfieldinstallation
ofmodularofceandindustrialequipment.ULrecognitionupto20ampsand600voltsis
achieved when mating Powerpole®Pakplugswith#12AWGwire.
ForOEMmanufacturingscaleapplications,the“T”Pakcanbeloadedwithcustom
congurationsofanyofourngerproof,standard,orgroundhousingsandcontacts
in the PP15-45 series. Contact sales or customer service for additional information.
Description - Part Numbers -
Minimum Quantity ............................ 80 ........
Assembled“T”Pak 20-01
MatingPlugShellwithLatch2x2 26-01
MatingPlugShellwithoutLatch2x2 27-01
StandardcongurationforeachsideoftheTincludes(1)eachRed,Black,andWhiteStandard
PP15-45Housings&261G2-LPBKcontactswith(1)45AGreenPremateGroundHousingand
1830G1-LPBKcontact.
Mating plug shells include (1) each Red, Black, and White Standard PP 15-45 Housings &
(3)261G2-LPBKcontactswith(1)45AGreenPremateGroundHousingand1830G1-LPBK
contact. Cable clamp & hardware pak also included.
[ 88.6 ]
3.49
[ 76.4 ]
3.01
[ 5.0 ]
Ø 0.20 4 [ 38.6 ]
1.52
[ 58.93 ]
2.320 [ 24.38 ]
0.960
[ 13.46 ]
0.530
[ 3.05 ]
0.120
[47.24]
1.860
[ 36.7 ]
1.45
[ 50.8 ]
2.00
Plug Outline Receptacle Outline
[ 30.2 ]
1.19
[21.5]
0.85
[4.4]
0.17
[ 29.14 ]
1.147
[ 36.7 ]
1.45
[ 0.64 ]
0.025
[ 0.64 ]
0.025
A
BC
SECTION 2
Powerpole® Pak
Mates With B Mates With A & C
27-0126-01
See our innovative MARC Connector that offers straight-on or rotational blindmate capability. MARC
holds 6 PP15/45 power contacts and 2 PP15/45 premate ground contacts in a high temperature hous-
ing. Visit our website, www.andersonpower.com to learn more.
-26- All Data Subject To Change Without Notice
www.andersonpower.com
| PP15-45 & POWERPOLE® PAK SPECIFICATIONS |
Electrical
Current Rating Amperes ¹ UL 1977 CSA/TUV
Singlepole Wire to Wire (10 AWG) 55 40
SinglepoleGroundWiretoWireorPCB(10AWG)45 35
3x3BlockWiretoWire(10AWG) 40 27
Singlepole25APCBtoWire(12AWG) 25 -
2x3Block25APCBtoWire(12AWG) 25 22*
Singlepole 45A PCB to Wire (10 AWG) 45 40 *
2x3Block45APCBtoWire(10AWG) 45 25*
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
15AWireContactwith5/8”of#16AWG 0.875
30AWireContactwith5/8”of#12AWG 0.600
45AWireContactwith5/8”of#10AWG 0.525
45A PCB Contact to Contact 0.500
25APCBContacttoContact 0.600
UL Hot Plug Current Rating Amperes 5
250cyclesat72VDC 45A
250cyclesat120VDC 30A
UL Ground Short Time Current Test - 45A Premate Ground
750 Amps, #10 AWG Wire 4 Seconds
470Amps,#12AWGWire 4Seconds
Mechanical
Wire Size Range AWG mm²
20to10 0.75to6.0
Max. Wire Insulation Diameter in. mm
0.175 4.450
Operating Temperature ² °F °C
Powerpole® Housings & Powerpole®PakShells -4°to221° -20°to105°
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn)
PCB to Wire - 1,500
Wire to Wire 10,000 1,500
Avg. Mating / Unmating Force Lbf. N
LowForceWire,HighForcePCB,&Ground 3 13
HighForceWire 5 22
LowForcePCB 2 9
Min. Contact / Spring Retention Force Lbf. N
20 90
Powerpole® Pak Latch Avg. Defeat Force Lbf. N
150 667
PCB Specications
Mounting Style Plated Through Hole
PCBThickness-in.[mm] 0.090-0.150 (2.3-3.8)
25APCBRecommendedTraces #12AWGCrossSection
45A PCB Recommended Traces #10 AWG Cross Section
Mechanical Shock 4
MIL-STD-202 213ConditionA 50g’s
Vibration High Frequency 4
MIL-STD-202 204ConditionA 10g’s
Materials
Housing
Plastic Resin Polycarbonate
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 825°C(GWFI)/800°C(GWIT)
Contact
Base Copper Alloy
Plating Tin or Silver
Contact Termination Methods
Crimp ³ Wire Contacts
HandSolder 1331,1332&PCBContacts
Solder Dip PCB Contacts
Wave Solder PCB Contacts
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfullyloaded.
* No TUV Recognition
1 Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPPrecommendedtooling,anda25°Cambienttemperature.ULratingnot
toexceedthemaximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
2Limitedbythethermalpropertiesoftheconnectorplastichousing.
3UseAPPrecommendedtoolingonly.AlternatetoolsmayadverselyaffecttheperformanceofourconnectorsalongwithULandCSArecognition.
4Testedwithcontactpartnumber261G2.
5Basedon2housingsblockedtogether.
SECTION 2
Powerpole® Pak
SECTION 2
Powerpole® PP15 to 45
-27-
All Data Subject To Change Without Notice www.andersonpower.com
Protection
Touch Safety with Finger Proof Housings & Wire
Contacts or PCB Mating Interface
UL1977Sec.10.2 Pass
IEC60950 Pass
IEC60529 IP20
Touch Safety With Standard Housings
IEC60529 IP10
Unmated 1.64 mm
Mated 1.64 mm
Unmated 1.64 mm
Mated 1.64 mm
Unmated 1.64 mm
Mated 1.64 mm
Unmated 1.39 mm
Mated 1.39 mm
Connector
Series Configurations
PP15/45
Standard
IIIa
Stacked Powerpole
PCB - 45A
PCB - 25A
Single Pole
Material
Group
Unmated
1.64 mm
Mated
4.20 mm
Unmated
1.64 mm
Mated
4.20 mm
Unmated
1.64 mm
Mated
2.90 mm
Unmated
1.39 mm
Mated
1.39 mm
Connector
Series Configurations
PP15/45
Finger Proof
IIIa
Stacked Powerpole
PCB - 45A
PCB - 25A
Single Pole
Material
Group
Creepage /
Clearance
per IEC 60950-1
Creepage /
Clearance
per IEC 60950-1
®
®
SECTION 2
Powerpole® Pak
SECTION 2
Powerpole® PP15 to 45
| IEC INFORMATION |
NOTE3:RefertotheConstructionalDataformforadditionalinformationonourwebsite.,www.andersonpower.com
Attributes * PP45 PP45 FP
AMP Rating AC/DC 45 45 Amp
Voltage Rating AC/DC (Steady State) 160 V AC/DC ( Operational) 400 V AC/DC ( Operational)
Breaking Capacity -AMP Rating /Cycles 30Amp/10Cycles 30Amp/10Cycles
Voltage Rating (Breaking Capacity) 220VDC 220VDC
FINGER Safety - Mated only IEC60529-IP20 IEC60529-IP20*
Wire Size tested 6 mm² 6 mm² (10AWG)
Contact Series Tested 200G3L 200G3L
Climatic Testing (Cold,Heat & MFG) IEC60512Test-11j,11i&11g, IEC60512Test-11j,11i&11g
Cycle Life IEC60512Test9a-5000Cycles IEC60512Test9a-5000Cycles
Mechanical Strength Impact IEC60512-5@29.5Inches-dropped8times IEC60512-5@29.5Inches-dropped8times
Temperature Range -20°C to 105 °C -20°C to 105 °C
-4 °Fto221°F -4 °Fto221°F
* In mated and unmated condition
-28- All Data Subject To Change Without Notice
www.andersonpower.com
| PP15-45 TEMPERATURE CHARTS |
25
50
75
100
125
0 5 10 15 20 25 30 35 40
PP25 PCB
Derating vs. Ambient Temperature
Ambient Temperature (°C)
Amperes Applied
Singlepole 2-Pole Multipole
PP45 PCB
Derating vs. Ambient Temperature
25
50
75
100
125
0 10 20 30 40 50 60 70
Amperes Applied
Singlepole 2-Pole Multipole
Ambient Temperature (°C)
PP15-45 Singlepole
Derating vs. Ambient Temperature
25
50
75
100
125
0 10 20 30 40 50 60 70
Amperes Applied
10 AWG 12 AWG 14 AWG
16 AWG 18 AWG 20 AWG
Ambient Temperature (°C)
25
50
75
100
125
0 10 20 30 40 50
PP15-45 Multipole
Derating vs. Ambient Temperature
Amperes Applied
10 AWG 12 AWG 14 AWG
16 AWG 18 AWG 20 AWG
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60
PP15-45 Singlepole
Temperature Rise at Constant Current
Amperes Applied
10 AWG 12 AWG 14 AWG
16 AWG 18 AWG 20 AWG
Temperature Rise
Above Ambient (°C)
PP15-45 Multipole
Temperature Rise at Constant Current
Amperes Applied
10 AWG 12 AWG 14 AWG
16 AWG 18 AWG 20 AWG
10
20
30
40
50
60
0
0
10 20 30 40
Temperature Rise
Above Ambient (°C)
0
10
20
30
40
50
60
0 5 10 15 20 25 30 35 40
PP25 PCB
Temperature Rise at Constant Current
Amperes Applied
Singlepole 2-Pole Multipole
Temperature Rise
Above Ambient (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60
PP45 PCB
Temperature Rise at Constant Current
Amperes Applied
Singlepole 2-Pole Multipole
Temperature Rise
Above Ambient (°C)
NOTE:PP25PCBchartsbasedon0.002in²foilonboardside,matedto#12AWGconductoronwireside.PP45PCBchartsbasedon#10AWG
equivalent copper foil on board side, mated to #10 AWG conductor on wire side.
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperaturerisechartsarebasedona25°Cambienttemperature.
SECTION 2
Powerpole® PP15 to 45
-29-
All Data Subject To Change Without Notice www.andersonpower.com
| POWERPOLE® 15-45 ACCESSORIES |
[ 16.6 ]
0.655
[ 7.9 ]
0.312
[ 24.6 ]
0.968
[ 7.9 ]
0.312
[ 16.6 ]
0.655
[ 7.9 ]
0.312
ShortwithHoleShortwithoutHoleLong
A
B
Mounting Wing
Secure dovetailed Powerpole® 15-45 series housings by passing fasteners through the wings
in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards,
and many other mounting surfaces. Fasteners not included.
Description ------- Part Numbers -------
MinimumQuantity...2,500 100....
Red 1399G9-BK 1399G9
Blue 1399G8-BK 1399G8
Spacer
Used to separate housings under high power to minimize derating. They are
recommended for squaring off a block of Powerpole® 15-45 housings for use in connector shells
and mounting clamps. Use a combination of long and short spacers opposite each other in a
mated block to add keying features or use two short spacers to avoid interference. Spacers with
holes can also be used to fasten the blocked housings to a surface with a fastener.
Description ------ Part Numbers -------
MinimumQuantity.....2,500 100 .....
Red,Shortw/Hole 1399G1-BK 1399G1
Red,Long 1399G2-BK 1399G2
Red,Short 1399G6-BK 1399G6
Black,Long 1399G10-BK 1399G10
Blue,Short 1399G13-BK 1399G13
White,Shortw/Hole 1399G14-BK 1399G14
White,Long 1399G17-BK 1399G17
Retaining Pins
Keep stacked Powerpole® 15-45 series housings from separating. Retaining pins are inserted in
the circular opening between two housings stacked side by side.
Dimensions
- A - - B -
Description ----- Part Numbers ----- inches mm inches mm
Minimum Quantity ... 1,000 100 ............................................................................
1BlockHigh H1507P38 110G16 0.093/0.103 2.360/2.62 0.250 6.350
2BlockHigh 111812P5 110G17 0.093/0.103 2.360/2.62 0.440 11.180
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole® 15-45 series
housings to a panel. Connector blocks must be a complete square for the clamps
to work properly. Fastening hardware not included.
Description -- Part Numbers --
MinimumQuantity...100setsof2.....
2or4Pole 1462G1
3or6Pole 1462G2
4or8Pole 1462G3
Mounting Wings
[ 16.7 ]
0.66
[ 7.9 ]
0.31
[ 4.6 ]
0.18 SQ
2or4Pole3or6Pole4or8Pole
SECTION 2
Powerpole® PP15 to 45
-30- All Data Subject To Change Without Notice
www.andersonpower.com
A
B
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see SPEC Pak® product series on our
website, www.andersonpower.com
PCB Mounting Staples
PCB staples are soldered into place to secure Powerpole® 15-45 series housings
inahorizontal congurationto theboard.Reducestrainon soldering jointsduring
mating and unmating.
Dimensions
Part - A - - B -
Numbers HxW Lengthinches mm inches mm
Minimum Quantity 100 ................................................................................
114555P1 1x1 Short 0.47 12.0 0.28 7.0
114555P2 1x2 Short 0.47 12.0 0.57 14.5
114555P3 1x3 Short 0.47 12.0 0.89 22.5
114555P7 1x4 Short 0.47 12.0 1.20 30.5
114555P10 2x1 Short 0.79 20.0 0.28 7.0
114555P6 2x2 Short 0.79 20.0 0.57 14.5
114555P9 2x2 Long 0.91 23.0 0.57 14.5
Retention Clip
Retention clips prevent Powerpole® 15-45 blocks from unintended disconnects.
They feature a tab for easy insertion and removal.
Description -- Part Number --
Minimum Quantity ........ 100 .........
1 Block High 110G68
Block Lok
Block locks secure mated Powerpole® 15-45 series housings together. For use in
high vibration or shock applications where connectors are unmated infrequently.
Description - Part Numbers -
Minimum Quantity .......... 100 .........
2Pole,Black 110G21
4Pole,Black 110G12
Splash Boot
Splashbootsprotecta2x2blockofanycombinationofPowerpole® 15-45 series
housingsandfeaturesnipoffsealedendsforexibilityinwireO.D.Designedfor
through panel or inline applications. Not a hermetic seal.
Description - Part Numbers -
MinimumQuantity........25...........
Female, Black 1441G1
Male,Black 1442G1
2Pole4Pole
Shown without Powerpoles Shown with Powerpoles
SECTION 2
Powerpole® PP15 to 45
-31-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 2
Powerpole® PP15 to 45
| NOTES |
-32- All Data Subject To Change Without Notice
www.andersonpower.com
| PP75 ORDERING INFORMATION |
PP75 Standard Housings
The second smallest Powerpole® housing can be used with wire contacts
upto6AWG[10mm²]aswellasPCBandbusbarcontacts.
Description ------- Part Numbers --------
Minimum Quantity ... 1,000 100 ......
Red 5916G7-BK 5916G7
Green 5916G6-BK 5916G6
Black 5916G4-BK 5916G4
White 5916G5-BK 5916G5
Blue 5916-BK 5916
Yellow 5916G15-BK 5916G15
Orange 5916G14-BK 5916G14
Gray 5916G16-BK 5916G16
PP75 Chemical Resistant (CR) Housings
Has the same form and dimensions of the standard
PP75 housing in a chemical resistant PBT/ PC blend
housing.Suitableforuseto-40°C.
Description - Part Numbers -
Minimum Quantity ... 1,000 .......
Red P5916G7-BK
Black P5916G4-BK
White P5916G5-BK
Blue P5916-BK
PP75 Locking Dovetail Housings
Offers dovetails for stacking housings that have a locking feature to
prevent housings separating. Can mate to standard and chemical
resistant housings, but cannot be stacked with them.
Description ---------- Part Numbers -----------
Minimum Quantity .... 1,000 100 .....
Red 75LOKRED-BK 75LOKRED
Green 75LOKGRN-BK 75LOKGRN
Black 75LOKBLK-BK 75LOKBLK
White 75LOKWHT-BK 75LOKWHT
Blue 75LOKBLU-BK 75LOKBLU
Gray 75LOKGRA-BK 75LOKGRA
Powerpole® Connectors
- PP75: up to 120 Amps PP75 series Powerpole® housings can be used for wire-to-wire,
wire-to-board, and wire-to-busbar applications. Wire sizes
from #16AWG(1.3 mm²) to #6 (13.3 mm²) offer power
capabilitiesupto120ampsperpole.Lockinghousingsoffer
the capability to secure Powerpole® housings to each other
and to mounting pads. Housings made from chemical
resistant (CR) resin withstand industrial solvents better than
standard housings.
• Large Wire Range Accommodates up to #6 (10mm²) Wire
Reducing bushings allow as small as #16 (1.5 mm²) wire to be used
• Wire, PCB, and Busbar Contacts
Allows one connection system to meet multiple needs
• Mini-Powerclaw PCB Contacts Minimize PCB Footprint
Removes the PP75 housing from the board side
[ 47.9 ]
1.88
Material ID
Located Here
V0=Standard
P=ChemicalResistant
[ 47.9 ]
1.88
[ 81.3 ]
3.20
[ 17.0 ]
0.67
[ 15.9 ]
0.62
[ 15.9 ]
0.62
FrontViewMatedLength
PP75 with
Mounting Wings
SECTION 2
Powerpole® PP75
-33-
All Data Subject To Change Without Notice www.andersonpower.com
[ 30.0 ]
1.18
[ 7.2 ]
0.28
[ 11.1 ]
0.44
[ 7.1 ]
0.28
A
SECTION 2
Powerpole® PP75
[ 69.1 ]
2.72
[ 2.0 ]
0.08
[ 17.1 ]
0.68
See Busbar contact drawing on
website for further detail.
PP75 Housing
Standard
Powerclaw
Contact
Second housing and contact
in two pole version only.
See PCB contact
drawing on website
for further detail.
[ 5.2 ]
0.20
[ 22.2 ]
0.87
[ 48.0 ]
1.89
[ 66.0 ]
2.60
[ 17.0 ]
0.67
[ 32.8 ]
1.29
[ 32.0 ]
1.26
[ 11.9 ]
0.47
"A"
[ 7.1 ]
0.28
[ 7.2 ]
Ø 0.28
Mated Length
[ 83.1 ]
3.20
PP75 Premate Ground Housings
Offersarst-mate,last-breakconnectionwhenstackedtogetherwithPP75
housings. Stacks together with PP75 standard and chemical resistant housings.
Housings are mechanically keyed to prevent cross mating with power positions.
Description ------- Part Numbers -------
Minimum Quantity.... 1,000 100 ...
Green 5927G6-BK 5927G6
PP75 Silver Plated Wire Contacts
Silver plated contacts offer the best electrical performance and durability up to
10,000 mating cycles. See reducing bushings in accessory section for smaller wires.
Dimensions
Mating LoosePiece -A-
AWG mm² Force -- Part Numbers -- inches mm
Minimum Quantity ........................ 1,000 100 ........................
6 13.3 Low 1307-BK 1307 0.22 5.59
6 13.3 High 5900-BK 5900 0.22 5.59
8 8.4 High 5952-BK 5952 0.19 4.83
12to10 3.3to5.3 Low 5953-BK 5953 0.14 3.56
12to10 3.3to5.3 High 5915-BK 5915 0.14 3.56
PP75 Premate Ground Wire Contacts
Silver plated contacts for use with the PP75 Premate Ground Housing. Rated to
10,000 mating cycles.
Dimensions
LoosePiece -A-
Type AWG mm² ----- Part Numbers ----- inches mm
Minimum Quantity ........................ 1,000 100 ........................
Individual 6 13.3 1875G1-BK 1875G1 0.225.59
Individual 8 8.4 1875G2-BK 1875G2 0.194.83
Individual 12to10 3.3to5.3 1875G3-BK 1875G3 0.143.56
PP75 Silver Plated Busbar Contacts
Provide a quick disconnect input or output busbar connection. Busbar contacts are
formatingwithwirecontactsonly.Partnumber75BBSincludeslocknuts.Locknuts
mustbeorderedseparatelyforB01915P1.
Mating
Type Thread Force ------------- Part Numbers --------------
MinimumQuantity.................1,000 20 10...
Busbar #10-24 High B01915P1 - 75BBS
LockNut #10-24 - H1216P8 110G54 -
55A Right Angle Standard Powerclaw PCB Contacts
Standard Powerclaw contacts are for use inside a PP75 housing and
provide a color coded right angle connection to the PCB.
Description---LoosePiecePartNumbers--
Minimum Quantity .. 500 100 ........
TinPlated PC5930T-BK PC5930T
SilverPlated PC5930S-BK PC5930S
-34- All Data Subject To Change Without Notice
www.andersonpower.com
55A Right Angle Mini Powerclaw PCB Contacts
Right angle Mini Powerclaw contacts can be used on the PCB edge
without a PP75 housing on the PCB side. A self polarizing design only
allow PP75 wire housings to mate to PCB contacts one way.
LoosePiece
Description -------- Part Numbers --------
Minimum Quantity ... 1,000 100 ......
TinPlated PC5934T-BK PC5934T
SilverPlated PC5934S-BK PC5934S
55A Vertical Mini Powerclaw PCB Contacts
Vertical Mini Powerclaw contacts save space by not
requiring a PP75 housing on the PCB side. The guide
housingisrequiredfor2poleapplicationstoprovidea
polarized connection. (See PP75 accessories).
LoosePiece
Description --------- Part Numbers -------
Minimum Quantity ... 1,500 100 ......
TinPlated PC5933T-BK PC5933T
SilverPlated PC5933S-BK PC5933S
[ 12.2 ]
0.48
[ 24.3 ]
0.96
[ 9.7 ]
0.38
[2.32]
0.091
[ 10.29 ]
0.405
[ 6.25 ]
0.246
[ 1.27 ]
0.050
[ 4.98 ]
0.196
[ 25.4 ]
1.00
[ 12.19 ]
0.480
[ 1.27 ]
0.050
[ 17.5 ]
0.69
[ 6.10 ]
0.240
[ 2.42 ]
0.095
[ 24.6 ]
0.97
[ 8.1 ]
0.32
[ 7.6 ]
0.30
[ 58.4 ]
2.30 [ 15.6 ]
0.61
| PP75 TEMPERATURE CHARTS |
6 AWG 8 AWG
10 AWG 12 AWG
25
50
75
100
125
PP75 Singlepole
Derating vs. Ambient Temperature
Amperes Applied
0 20 40 60 80 100 120
Ambient Temperature (°C)
6 AWG 8 AWG
PP75 Multipole
Derating vs. Ambient Temperature
Amperes Applied
25
50
75
100
125
0 10 20 30 40 50 60 70 80 90 100
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90 100 110 120
6 AWG 8 AWG
10 AWG 12 AWG
PP75 Singlepole Loose Piece Contact
Temperature Rise at Constant Current
Amperes Applied
Temperature Rise
Above Ambient (°C)
6 AWG 8 AWG
10 AWG 12 AWG
PP75 Multipole Loose Piece Contact
Temperature Rise at Constant Current
Amperes Applied
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90
Temperature Rise
Above Ambient (°C)
25
50
75
100
125
0 10 20 30 40 50 60 70 80 90 100110
Mini Powerclaw
Derating vs. Ambient Temperature
Amperes Applied
Singlepole 2-Pole
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90
Mini Powerclaw
Temperature Rise at Constant Current
Amperes Applied
Singlepole 2-Pole
Temperature Rise
Above Ambient (°C)
See PCB contact drawing on website for further detail.
NOTE: Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side.
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperaturerisechartsarebasedona25°Cambienttemperature.
SECTION 2
Powerpole® PP75
-35-
All Data Subject To Change Without Notice www.andersonpower.com
| PP75 SPECIFICATIONS |
Electrical
Current Rating Amperes ¹ UL 1977 CSA
WiretoWire(6AWG) 120 70
Wire to PCB (6-AWG) 55 50
Wire to Busbar (6 AWG) 75
Voltage Rating AC/DC
UL1977 600
PCB Connector Recommended Voltage 3
per IEC 60950-1 Table 2L Pollution Degree 2
MiniVert.ContactAdjacentPoles 220
MiniHoriz.ContactAdjacentPoles 200
StandardContactAdjacentPoles 635
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
WireContactwith11/4”of#6AWG 0.200
PCB Contact to Contact 0.500
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC 6
Wire- wire 50A
PCB- wire (Vertical Mini Powerclaw) 40A
UL Ground Short Time Current Test - 75A Premate Ground
1530Amps,#6AWGWire 6Seconds
Mechanical
Wire Size Range AWG mm²
WireContactswithBushings 16to6 1.3to13.3
Max. Wire Insulation Diameter in. mm
0.437 11.100
Operating Temperature ² °F °C
Standard&Ground -4°to221° -20°to105°
ChemicalResistant* -40to221° -40°to105°
*Chemical resistant material not available for PCB guide housings
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn)
Wire and PCB Contacts 10,000 1,500
Avg. Mating / Unmating Force Lbf. N
WiretoWireLowForceContacts 5 22
WiretoWireHighForceContacts 7 31
StandardPowerclawtoWire 7 31
Mini Powerclaw to Wire 4 17
PCB Specications
Mounting Style Plated Through Hole
MaxPCBThickness-in.[mm] Standard:0.15[0.381]
Mini:0.25[0.635]
Recommended Traces #8 AWG Cross Section
Min. Contact / Spring Retention Force Lbf. N
WireHousing 50 222
Min. Creepage / Clearance Distance PCB in. mm
StandardPowerclawAdjacentPoles 0.260 6.6
MiniVert.PowerclawAdjacentPoles 0.087 2.2
MiniHorz.PowerclawAdjacentPoles 0.079 2.0
Mechanical Shock 5
MIL-STD-202 213ConditionA 50g’s
Vibration High Frequency 5
MIL-STD-202 204ConditionA 10g’s
Materials
Housing
Standard Plastic Resin Polycarbonate
Chem. Resistant Resin Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 960°C(GWFI)/800°C(GWIT)
Contact
Base Copper Alloy
Wire Plating Silver
PCB Plating Sn or Ag over Ni
Contact Termination Methods
Crimp 4 Wire Contacts
Hand Solder Wire and PCB Contacts
Solder Dip* PCB Contacts
Wave Solder* PCB Contacts
Wrench / Socket Busbar Contacts
SECTION 2
Powerpole® PP75
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfullyloaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPPrecommendedtooling,anda25°Cambienttemperature.ULratingnottoexceedthe
maximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Without use of spacers to increase creepage and clearance distances.
4UseAPPrecommendedtoolingonly.AlternatetoolsmayadverselyaffecttheperformanceofourconnectorsalongwithULandCSArecognition.
5Testedwithcontactpartnumber5900.
6Basedon2housingsblockedtogether.
-36- All Data Subject To Change Without Notice
www.andersonpower.com
Protection
Touch Safety with Wire Contacts
IEC60529IP10
Unmated
Mated
Unmated
Mated
Connector
Series Configurations
IIIa
Stacked Powerpole
Single Pole
Material
Group
PP75
2.97 mm
2.97 mm
2.97 mm
2.97 mm
Creepage /
Clearance
per IEC 60950-1
®
Attributes PP75
AMP Rating AC/DC 75
VoltageRatingAC/DC(SteadyState) 250VAC/DC(Operational)
Breaking Capacity -AMP Rating /Cycles 75 Amp / 10 Cycles
VoltageRating(BreakingCapacity) 220VDC
FINGERSafety-Matedonly IEC60529-IP20
Wire Size tested 16 mm²
ContactSeriesTested 5900
ClimaticTesting(Cold,Heat&MFG) IEC60512Test-11j,11i&11g,
CycleLife IEC60512Test9a-5000Cycles
MechanicalStrengthImpact IEC60512-5@29.5Inches-dropped8times
Temperature Range -20°C to 105 °C
-4 °Fto221°F
SECTION 2
Powerpole® PP75
NOTE3:RefertotheConstructionalDataformforadditionalinformationonourwebsite.,www.andersonpower.com
| IEC INFORMATION |
-37-
All Data Subject To Change Without Notice www.andersonpower.com
[ 15.9 ]
0.63
[ 15.9 ]
0.63
[ 27.4 ]
1.08
[ 15.9 ]
0.63
[ 15.9 ]
0.63
[ 27.4 ]
1.08
LeftSideView RightSideView
- Both Versions - Both Versions
[ 5.1 ]
Ø 0.20
[ 2.6 ]
R 0.10
[ 15.9 ]
0.63
[ 6.9 ]
0.27
[ 15.9 ]
0.63
[ 27.4 ]
1.08
[ 5.1 ]
Ø .20
Oval Hole Round Hole
- Mounting Wing Top - Mounting Wing Top
[ 43.2 ]
1.70
[ 4.9 ]
0.19
[ 3.6 ]
0.14
[ 7.9 ]
0.31
[ 15.7 ]
0.62
[ 2.8 ]
0.11
Top View Side View
| POWERPOLE® PP75 ACCESSORIES |
A
Strain Relief Grommets
Use for strain relief in the back side of a PP75 housing. Wire gauge given for
reference only, use grommet ID and wire OD to determine suitability in the
end application.
Dimensions
- A -
Description - Part Numbers - inches mm
Minimum Quantity ... 100 .......................
#6AWG,Black 114411P2 0.35 8.89
#8AWG,Black 114411P1 0.25 6.35
#10-12AWG,Black 114411P3 0.17 4.32
Mounting Wing for Standard or CR Housings
Mounting wings can be used to secure dovetailed Powerpole® 75 series housings
by passing fasteners through the wings in either a horizontal or vertical orientation.
Useful for sheet metal panels, printed circuit boards, and many other mounting
surfaces. Fasteners not included.
Description ------- Part Numbers -------
Minimum Quantity ... 1,000 100 ...
Blue,RoundHole 1399G20-BK 1399G20
Blue,OvalHole 1399G7-BK 1399G7
Mounting Wing for Locking Housings
Mounting wings can be used to secure Powerpole® 75 series housings with
locking dovetails by passing fasteners through the wings in either a horizontal or
vertical orientation. Useful for sheet metal panels, printed circuit boards, and
many other mounting surfaces. Fasteners not included.
Description --------------------- Part Numbers ---------------------
Minimum Quantity ... 1,000 100 ...
Blue,OvalHole 75LOKWNGBLU-BK 75LOKWNGBLU
Blue,RoundHole 75LOKWNGBLU-R-BK 75LOKWNGBLU-R
Surface Mount for Locking Housings
Use to secure Powerpole®75serieshousingswithlockingdovetailstoaat
surface. Useful for sheet metal panels, printed circuit boards, and many other
mounting surfaces. Fasteners not included.
Description ----------------- Part Numbers ----------------
Minimum Quantity ... 1,000 100 ...
Blue 75LOKSMTBLU-BK 75LOKSMTBLU
Spacer
Use to separate housings under high power to minimize power capability derating
due to heat rise. They are recommended for squaring off a block of Powerpole® 75
housings to enable mounting accessories or retaining pins to be used. Combining
long and short spacers opposite each other in a mated block adds keying features,
or use two short spacers to avoid interference.
Description ------------- Part Numbers -------------
Minimum Quantity… 1000 100 ....
Red,Short 1399G23-BK 1399G23
Red,Long 1399G21-BK 1399G21
ShortLong
[ 17.0 ]
0.67
[ 33.3]
1.31
[ 17.0 ]
0.67
[ 47.6 ]
1.87
SECTION 2
Powerpole® PP75
-38- All Data Subject To Change Without Notice
www.andersonpower.com
Guide Housings for Vertical Mini Powerclaw Contacts
Prevents polarity being reversed when a two pole PP75 block is mated to
vertical mini Powerclaw contacts. Fastening hardware not included.
Description ----------- Part Numbers ------------
Minimum Quantity ... 1,000 100 ...
Black Guide Housing PC-HSG-PP-BK PC-HSG-PP
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole® 75 series
housings to a panel. Connector blocks must be a complete square for the
clamps to work properly. Fastening hardware not included.
Description - Part Numbers -
MinimumQuantity... 50setsof2...
2or4Pole  1463G1
3or6Pole 1463G2
Retaining Pins
Retaining pins are used to keep stacked Powerpole® 75 series housings from separating.
Retaining pins are inserted in the circular opening between two housings stacked side by side.
DimensionBis+/-0.015inor0.38 mm.
Dimensions
- A - - B -
Description ------ Part Numbers ------ inches mm inches mm
Minimum Quantity ... 1,000 100 ................................................................................
1BlockHigh 111812P7 110G19 0.196/0.207 4.98/5.26 0.560 14.220
2BlockHigh 111812P6 110G18 0.196/0.207 4.98/5.26 1.000 25.400
PCB Mounting Staples
Reducestrainonsolderjointsduringmatingandunmating.Staplesbendovertheunderside
of the PCB board to lock the housings in place. Staples are an interferencetwithhousings.
Number of
Stacked Powerpoles®
---- Part Numbers ---- H x W
Minimum Quantity ..... 100 ......
PCSTAPLE-2 1x2
Reducing Bushings
Usewithcontactpartnumber5900-BKor1307-BKtoallowasmallerwireto
be used with the connector. Electrical capability is derated with smaller wire.
Dimensions
 -ID- -Length-
Contact Barrel Size Wire Size ------------------ Part Numbers ------------ inches mm Inches mm
MinimumQuantity.................................................... 3,000 1,000 100........................................................
#6AWG[13.3mm²] #8AWG[8.4mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43
#6AWG[13.3mm²] #12-10AWG[3.3-5.3mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94
#6AWG[13.3mm²] #16-14AWG[1.3-2.1mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94
PCB
PP75 Connector
Guide Housing
Mini Vertical
Powerclaw Contact
Slide staple over housings and
into the holes in the board.
Staple
Housings
PCB
Fasten the staple by
bending the leads on the
bottom of the board.
Panel
Mounting Clamp
2Pole 3Pole
ID
Length
Wire Entrance
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see SPEC Pak® product series on our
website, www.andersonpower.com
A
B
SECTION 2
Powerpole® PP75
-39-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 2
Powerpole® PP120
| PP120 ORDERING INFORMATION |
Powerpole® Connectors
- PP120: up to 240 Amps
PP120 series Powerpole® housings are designed to
accommodate up to 1/0 (50 mm²) wires and handle
high currents up to 240 amps. Reducing bushings
allow PP120 to accept down to #8 (10 mm²) wires.
Multiple colors of stackable housings combine with
low resistance flat wiping technology to offer powerful
connection capability.
• Large Wire Range Accommodates up to 1/0 (50mm²) Wire
Reducing bushings allow as small as #8 (10 mm²) wire to be used
• Low Resistance Silver Plated Copper Contacts
Allows currents up to 240 amps
• UL Rated for Hot Plugging up to 60 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
PP120 Housings
The second to largest Powerpole® housing can be used with
wirecontactsforupto1/0AWG[50mm²]orbusbarcontacts.
Description -------- Part Numbers --------
Minimum Quantity ... 500 50 .......
Red 1321G3-BK 1321G3
Green 1321G4-BK 1321G4
Black 1321G1-BK 1321G1
White 1321G2-BK 1321G2
Blue 1321-BK 1321
Gray 1321G8-BK 1321G8
PP120 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
Newcontactsfor#1to1/0AWG(35to50mm²)offerextendedcapabilityinthesamehousings.See
reducing bushings in accessory section for smaller wires.
Mating - A - - B -
AWG mm² Force --------LoosePiecePartNumbers-------- inchesmminchesmm
Minimum Quantity ........ 600 500 50 ....................................................
1/0 53.5 Low 1323G2-BK - 1323G2 0.52 13.21 0.44 11.18
1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91
2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64
4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37
6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59
[ 69.9 ]
2.75
[ 117.5 ]
4.63
[ 23.7 ]
0.93
[ 22.2 ]
0.88
[ 22.2 ]
0.88
[ 50.8 ]
2.0
[ 21.3 ]
0.84
[ 10.4 ]
0.41
B
A
- 40 - All Data Subject To Change Without Notice
www.andersonpower.com
| PP120 SPECIFICATIONS |
Electrical
Current Rating Amperes ¹ UL 1977 CSA
SinglepoleUL1977(1/0AWG) 240 155
2x2BlockUL1977(1/0AWG) 200 110
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
51/2”of#2AWGwire 0.136
UL Hot Plug Current Rating Amperes 4
250cyclesat120VDC 60A
Materials
Housing
Plastic Resin Polycarbonate
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 960°C(GWFI)/850°C(GWIT)
Contact
Base Copper Alloy
Plating Silver
Contact Termination Methods
Crimp ³ Wire Contacts
Hand Solder Wire Contacts
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfullyloaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPP
recommendedtooling,anda25°Cambienttemperature.ULratingnottoexceedthe
maximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the performance
ofourconnectorsalongwithULandCSArecognition.
4Basedon2housingsblockedtogether.
Mechanical
Wire Size Range AWG mm²
WireContactswithBushings 10to1/0 5.3to53.5
Max. Wire Insulation Diameter in. mm
0.600 15.240
Operating Temperature ² °F °C
-4°to221° -20°to105°
Mating Cycles No Load by Plating Silver (Ag)
Wire Contacts 10,000
Avg. Mating / Unmating Force Lbf. N
8 36
Min. Contact / Spring Retention Force Lbf. N
60 267
SECTION 2
Powerpole® PP120
Protection
Touch Safety with Wire Contacts
IEC60529IP10
Unmated
Mated
Unmated
Mated
Connector
Series Configurations
IIIa
Stacked Powerpole
Single Pole
Material
Group
PP120
4.36 mm
4.36 mm
4.36 mm
4.36 mm
Creepage /
Clearance
per IEC 60950-1
®
Attributes PP120
AMPRatingAC/DC 120
Voltage Rating AC/DC (Steady State) 400 V AC/DC ( Operational)
BreakingCapacity-AMPRating/Cycles 120Amp/10Cycles
VoltageRating(BreakingCapacity) 220VDC
FINGERSafety-Matedonly IEC60529-IP20
Wire Size tested 50 mm²
ContactSeriesTested 1323G2
ClimaticTesting(Cold,Heat&MFG) IEC60512Test-11j,11i&11g,
CycleLife IEC60512Test9a-5000Cycles
MechanicalStrengthImpact IEC60512-5@29.5Inches-dropped8times
TemperatureRange -20°C to 105 °C
-4 °Fto221°F
NOTE3:RefertotheConstructionalDataformforadditionalinformationonourwebsite.,www.andersonpower.com
| IEC INFORMATION |
- 41 -
All Data Subject To Change Without Notice www.andersonpower.com
| PP120 TEMPERATURE CHARTS |
SECTION 2
Powerpole® PP120
0
10
20
30
40
50
60
0 50 100 150 200 250
Amperes Applied
1/0 AWG 1 AWG 2 AWG
4 AWG 6 AWG
PP120 Singlepole
Temperature Rise at Constant Current
Temperature Rise
Above Ambient (°C)
0
10
20
30
40
50
60
0 50 100 150 200 250
Amperes Applied
1/0 AWG 1 AWG 2 AWG
4 AWG 6 AWG
PP120 Multipole
Temperature Rise at Constant Current
Temperature Rise
Above Ambient (°C)
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Temperaturerisechartsarebasedona25°Cambienttemperature.
25
50
75
100
125
Amperes Applied
1/0 AWG 1 AWG 2 AWG
4 AWG 6 AWG
PP120 Singlepole
Derating vs. Ambient Temperature
0 50 100 150 200 250 300
Ambient Temperature (°C)
Amperes Applied
1/0 AWG 1 AWG 2 AWG
4 AWG 6 AWG
PP120 Multipole
Derating vs. Ambient Temperature
25
50
75
100
125
0 50 100 150 200 250 300
Ambient Temperature (°C)
Current-TemperatureDeratingperIEC60512-5-2Test5B
-42- All Data Subject To Change Without Notice
www.andersonpower.com
A
B
[ 21.4 ]
0.84
ID [ 8.4 ]
0.33
| POWERPOLE® PP120 ACCESSORIES |
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole®120serieshousingstoa
panel. Connector blocks must be a complete square for the clamps to work properly. Fastening
hardware not included.
Description - Part Numbers -
MinimumQuantity...20setsof2......
2Pole 1464G1
3Pole 1464G2
Retaining Pins
Retaining pins are used to keep stacked Powerpole®120serieshousingsfrom
separating. Retaining pins are inserted in the circular opening between two
housings stacked side by side. Dimension B is +/- 0.015inor0.38mm.
Dimensions
- A - - B -
Description ----- Part Numbers ----- inches mm inches mm
Minimum Quantity ... 1,000 100 .........................................................................
1BlockHigh 111812P7 110G19 0.196/0.207 4.98/5.26 0.560 14.220
2BlockHigh 111812P8 110G20 0.196/0.207 4.98/5.26 1.500 38.100
Reducing Bushings
Usewithcontactpartnumber1319-BKtoallowasmallerwiretobeusedwiththeconnector.
Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm
MinimumQuantity................................................... 2,000 1,000 100........................
#2AWG[33.6mm²] #4AWG[21.2mm²] 5919-BK - 5919 0.28 7.11
#2AWG[33.6mm²] #6AWG[16mm²] - 5920-BK 5920 0.23 5.84
#2AWG[33.6mm²] #10-8AWG[5.3-8.4mm²] 5921-BK 5921 0.18 4.57
2Pole 3Pole
Panel
Mounting Clamp
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see SPEC Pak® product series on our
website, www.andersonpower.com
SECTION 2
Powerpole® PP120
-43-
All Data Subject To Change Without Notice www.andersonpower.com
| PP180 ORDERING INFORMATION |
Powerpole® Connectors
- PP180: up to 350 Amps
PP180 are the largest of the Powerpole® series housings.
They are designed to accommodate up to 3/0 (70 mm²)
wires and handle high currents up to 350 amps. Busbar
contacts are also available for power inputs and takeoffs.
Color-coded housings minimize user confusion and the
potential of cross mating circuits.
Low Resistance Silver Plated Copper Contacts
• Allows currents up to 350 amps
UL Rated for Hot Plugging up to 75 Amps
• Great for battery or other applications where the ability to
interrupt circuits is required
Busbar Contacts Work with Standard Housings
• Provides a hot swappable quick disconnect system for busbar
power distribution
PP180 Housings
The largest Powerpole® housing can be used with wire
contactsforupto3/0AWG[85mm²]orbusbarcontacts.
Description -------- Part Numbers --------
MinimumQuantity...250 50.......
Red 1381G3-BK 1381G3
Green 1381G4-BK 1381G4
Black 1381G1-BK 1381G1
White 1381G2-BK 1381G2
Blue 1381-BK 1381
PP180 Silver Plated Wire Contacts
Silverplatedcontactsoffersuperiorelectricalperformanceanddurabilityupto10,000matingcycles.Newcontactsfor2/0to3/0AWG
(70 to 85 mm²) offer extended capability in the same housings. See Reducing bushings in accessory section for smaller wires.
Dimensions
Mating - A - - B - - C - - D -
AWG mm² Force ----------LoosePiecePartNumbers----------- inches mm inches mm inches mm inches mm
MinimumQuantity........ 500 300 250 50.......................................................................................................................
3/0 85 Low - - 1328G2-BK 1328G2 2.35 59.69 0.70 17.78 0.58 14.73 1.04 26.42
2/0 67.4 Low - 1328G1-BK- 1328G1 2.35 59.69 0.64 16.26 0.49 12.45 1.04 26.42
1/0 53.5 High 1382-BK - - 1382 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42
1 42.4 High 1347-BK - - 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42
2 33.6 High 1383-BK - - 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42
4 21.1 High 1384-BK - - 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42
6 13.3 High 1348-BK - - 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32
SECTION 2
Powerpole® PP180
[ 12.70 ]
050
B
A
D
C
[ 82.6 ]
3.25
[ 129.7 ]
5.5
[ 30.0 ]
1.18
[ 28.6 ]
1.13
[ 28.6 ]
1.13
FrontViewMatedLength
Wire to Busbar
- 44 - All Data Subject To Change Without Notice
www.andersonpower.com
PP180 Silver Plated Busbar Contacts
Use2busbarcontactsperhousingtoprovideaquickdisconnectinputor
output busbar connection. Busbar contacts are for mating with wire contacts
only.Partnumber180BBSincludeslocknuts.Locknutsmustbeordered
separately for 180BBS-BK.
Mating
Thread Force ------LoosePiecePartNumbers------
MinimumQuantity................1,000 120 10 .....
Busbar1/4-20 High 180BBS-BK 180BBS -
LockNut1/4-20 N/A H1216P7 110G56 110G55
| PP180 SPECIFICATIONS |
Electrical
Current Rating Amperes ¹ UL 1977 CSA
Singlepole(wire-wire)(3/0AWG) 350 230
2x2Block(wire-wire)(3/0AWG) 350
Singlepole (wire-busbar) (1/0 AWG) 180
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
6”of1/0AWGwire 0.100
UL Hot Plug Current Rating Amperes 4
250cyclesat120VDC 75A
Mechanical
Wire Size Range AWG mm²
WireContactswithBushings 10to3/0 5.3to85
Max. Wire Insulation Diameter in. mm
0.900 22.860
Operating Temperature ² °F °C
-4°to221° -20°to105°
Mating Cycles No Load by Plating Silver (Ag)
Wire and Busbar Contacts 10,000
Avg. Mating / Unmating Force Lbf. N
Wire & Busbar Contacts 10 44
Min. Contact / Spring Retention Force Lbf. N
120 534
Materials
Housing
Plastic Resin Polycarbonate
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 960°C(GWFI)/850°C(GWIT)
Contact
Base Copper Alloy
Plating Silver
Contact Termination Methods
Crimp ³
Hand Solder
Wrench / Socket*
*Busbar Contacts Only
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfullyloaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPPrecommendedtooling,anda25°Cambienttemperature.ULratingnotto
exceedthemaximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³UseAPPrecommendedtoolingonly.AlternatetoolsmayadverselyaffecttheperformanceofourconnectorsalongwithULandCSArecognition.
4Basedon2housingsblockedtogether.
See Busbar contact drawing on
website for further detail.
[ 4.6 ]
0.18
[ N/A ]
1/4-20
[ 2.7 ]
0.50
[ 25.4 ]
1.0
[ 109.7 ]
4.3
SECTION 2
Powerpole® PP180
- 45 -
All Data Subject To Change Without Notice www.andersonpower.com
Protection
Touch Safety with Wire Contacts
IEC60529IP10
Unmated
Mated
Unmated
Mated
Connector
Series Configurations
IIIa
Stacked Powerpole
Single Pole
Material
Group
PP180
6.02 mm
6.02 mm
6.02 mm
6.02 mm
Creepage /
Clearance
per IEC 60950-1
®
| PP180 TEMPERATURE CHARTS |
25
50
75
100
125
0 50 100 150 200 250 300 350 400
PP180 Singlepole
Derating vs. Ambient Temperature
Amperes Applied
3/0 AWG 2/0 AWG 1/0 AWG
1 AWG 2 AWG 4 AWG
Ambient Temperature (°C)
Amperes Applied
3/0 AWG 2/0 AWG 1/0 AWG
1 AWG 2 AWG 4 AWG
25
50
75
100
125
0 50 100 150 200 250 300 350 400
PP180 Multipole
Derating vs. Ambient Temperature
Ambient Temperature (°C)
SECTION 2
Powerpole® PP180
3/0 AWG 2/0 AWG 1/0 AWG
1 AWG 2 AWG 4 AWG
0
10
20
30
40
50
60
0 50 100 150 200 250 300 350
PP180 Singlepole
Temperature Rise at Constant Current
Amperes Applied
Temperature Rise
Above Ambient (°C)
0
10
20
30
40
50
60
0 50 100 150 200 250 300 350
3/0 AWG 2/0 AWG 1/0 AWG
1 AWG 2 AWG 4 AWG
Amperes Applied
PP180 Multipole
Temperature Rise at Constant Current
Temperature Rise
Above Ambient (°C)
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperaturerisechartsarebasedona25°Cambienttemperature.
Attributes PP180
AMP Rating AC/DC 180
Voltage Rating AC/DC (Steady State) 500 V AC/DC ( Operational)
Breaking Capacity -AMP Rating /Cycles 180 Amp / 10 Cycles
VoltageRating(BreakingCapacity) 220VDC
FINGERSafety-Matedonly IEC60529-IP20
Wire Size tested 70 mm²
ContactSeriesTested 1382G2
ClimaticTesting(Cold,Heat&MFG) IEC60512Test-11j,11i&11g,
CycleLife IEC60512Test9a-5000Cycles
MechanicalStrengthImpact IEC60512-5@29.5Inches-dropped8times
TemperatureRange -20°C to 105 °C
-4 °Fto221°F
NOTE3:RefertotheConstructionalDataformforadditional
information on our website., www.andersonpower.com
| IEC INFORMATION |
- 46 - All Data Subject To Change Without Notice
www.andersonpower.com
| POWERPOLE® PP180 ACCESSORIES |
Panel
Mounting Clamp
2Pole3Pole
A
B
Mounting Clamp
Mounting clamps can be used for fastening a block of
Powerpole® 180 series housings to a panel. Connector
blocks must be a complete square for the clamps to work
properly. Fastening hardware not included.
Description - Part Numbers -
MinimumQuantity...20setsof2.....
2Pole 1465G1
3Pole 1465G2
Retaining Pins
Retaining pins are used to keep stacked Powerpole® 180 series housings from separating.
Retaining pins are inserted in the circular opening between two housings stacked side by side.
Dimension“B”is+/-.015inor.38mm.
Dimensions
- A - - B -
Description ----- Part Numbers ----- inches mm
Minimum Quantity ... 1,000 100 ..................................................................................
1BlockHigh 111812P6 110G18 0.196/0.207 4.98/5.26 1.000 25.400
2BlockHigh 111812P8 110G20 0.196/0.207 4.98/5.26 1.500 38.100
Reducing Bushings
Usewithcontactpartnumber1382-BKtoallowasmallerwiretobeusedwiththeconnector.Electrical
capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size ----------------- Part Numbers ---------------- inches mm
Minimum Quantity ..................................................... 1,500 1,000 500 100 ............................
1/0AWG[53.5mm²] #1AWG[42.4mm²] - - 5687-BK 5687 0.39 9.91
1/0AWG[53.5mm²] #2AWG[33.6mm²] 5690-BK - - 5690 0.34 8.64
1/0AWG[53.5mm²] #4AWG[21.2mm²] - 5693-BK - 5693 0.27 6.86
1/0AWG[53.5mm²] #6AWG[13.3mm²] - 5663-BK - 5663 0.22 5.59
1/0AWG[53.5mm²] #10-8AWG[5.3-8.4mm²] 5648-BK - - 5648 0.19 4.83
ID
Wire Entrance
[ 25.4 ]
1.0
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see SPEC Pak® product series on our
website, www.andersonpower.com
SECTION 2
Powerpole® PP180
- 47 -
All Data Subject To Change Without Notice www.andersonpower.com
Powerpole®
- Tooling Information
SECTION 2
Powerpole® Tooling
AWG mm²
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Hand
Tool Die Locator
Number
of Crimps
Wire Size
or
Pneumatic
Bench
Tool
Loose Piece Contact Crimp Tool
#16 / 20
#12 / 16
#16 / 20
#16 / 20
#12 / 16
#10 / 14
#12 / 16
#10 / 14
#10 / 14
#10 / 14
310 / 14
1.3 / 0.52 N/A 1332
3.3 / 1.3 N/A 1331
1.3 / 0.52 262G1-LPBK 262G2-LPBK
1.3 / 0.52 269G2-LPBK N/A
3.3 / 1.3 261G1-LPBK N/A
5.3 / 2.1 261G2-LPBK 261G3-LPBK
3.3 / 1.3 269G1-LPBK N/A
5.3 / 2.1 269G3-LPBK N/A
5.3 / 2.1 200G1L-LPBK 200G3L-LPBK
5.3 / 2.1 201G1H-LPBK N/A
5.3 / 2.1 1830G1-LPBK 1830G2-LPBK
#8 8.4
1/0 53.5 1323G2
#1 42.4 1323G1
#2 33.6 1319
#4 21.2 1319G4
#6 13.3 1319G6
3/0 85 1328G2 1303G12
2/0 53.5 1328G1
1303G13
#1 42.4 1347
#6 13.3 1348 1387G1 1388G4 1389G3 Single
1. NOTE: See website for the most current information.
2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2
Double
1309G2
or
1309G8
N/A
1309G3
or
1309G8
1309G6
or
1309G8
Single
1387G1
1388G6
N/A SingleN/A
#6 13.3
1309G4
#10 / 12 5.3 / 3.3
N/A
N/A 1368
Series
1387G1
1387G2
1388G4
1389G4
1388G3
1304G32
1/0 53.5 1382
#2
N/A 1368
Series
Single
1388G7
33.6 1383
#4 21.1 1384
or
++
* APP applicators are mechanical feed style and do not require an air feed kit.
PP180
PP120
PP75
PP15 / 45 Flat Wiping Power & Ground
1307
5900
1875G1
5952
1875G2
5953
5915
1875G3
1389G21
1389G6
1389G21
1389G6
1389G21
1389G6
#16 / 20 1.3 / 0.52 262G1 262G2
#16 / 20 1.3 / 0.52 269G2 N/A
#12 / 16 3.3 / 1.3 261G1 N/A
#10 / 14 5.3 / 2.1 261G2 261G3
#12 / 16 3.3 / 1.3 269G1 N/A
#10 / 14 5.3 / 2.1 269G3 N/A
#10 / 14 5.3 / 2.1 200G1L 200G3L
#10 / 14 5.3 / 2.1 201G1H N/A
#10 / 14 5.3 / 2.1 1830G1 1830G2
TD0101
115V= TE0101
230V = TE0102
TD0102
AWG mm²
Reeled Part Numbers
Tin
Plating
Silver
Plating
APP
Applicator
Wire Size Reeled Contact Crimp Tool
PP15 / 45 Flat Wiping Power & Ground
APP Press
NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2
- 48 - All Data Subject To Change Without Notice
www.andersonpower.com
Overview of SBS®, SB® & SBX® / SBO®
- Main Differentiating Features
SBS®:The“StorageBatterySafety”connectorprovidesa
compact connection with a touch safe interface. The newest
series of the Multipole connector family continues to add new
features and capabilities.
SB®: Based on the original “Storage Battery” connector that
pioneered at wiping contact technology over a half century
ago. Two to three positions in a genderless mechanically-keyed
housing are suitable for a wide array of power connection
applications.
SBX®: The addition of auxiliary positions to the SB® cre-
atedthe“StorageBatteryAuxiliary”connector.Upto8aux-
iliary positions allow expanded capabilities for the Multipole
family by allowing intelligent power switching, monitoring of
battery charge status, and other signal functions to be inte-
grated into a single connector.
SBE®: By modifying the SBX® housing the “Storage Battery
European” connector was created. The SBE® housings are
molded from a chemical resistant PBT resin and the SBE®320
features improved touch safety over the SBX®350design.
SBO®: Designed to meet the needs of connecting ofce
equipment,the“StorageBatteryOfce”connectorismolded
out of durable PC like the original SB® but incorporates the
auxiliary positions of the SBX® in a housing similar to the
SBE®80.
SB® Smart: Designed for applications where storage batter-
ies intelligently interact with the system. Two primary power
positions are combined with sixteen auxiliary power / signal
positions. This allows one connection to be used to route
high power lines, low power lines, and signal circuits.
Auxiliary or Ground Positions
For signal transmission or the
added safety of a premate
ground
Compact Power to Size Ratio
Maximizes valuable PCB edge
real estate with a compact high
power design
Keyed & Color Coded Housings
Prevents accidental cross mating
of circuits
Genderless Housings
Provide simplied assembly and
minimize the number of components
Low Resistance Connection
Silver or tin plated contacts
inside housings that strongly
force the contacts together
Self Securing Design
Stainless steel springs create a
robust force between the contacts
that holds the connector in the
mated condition
Hot Plugging AC or DC
Contactsfeatureasacricialtipthat
allow high current circuit interrupt
SECTION 3
Multipole Family
-49-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
Multipole Family
| MULTIPOLE FAMILY SELECTION GUIDE |
Actual Size - Connector Half
SB®50 SB®120 SB®175 - 2 Pole
Protect your SB® 50, 120 & 175 connectors from water, dirt, chemicals
and UV light with the SB® Environmental Boot. It protects the SB®
connectors in both the mated and unmated condition. More information
in the SB® accessory section.
SBS® Mini SBS® SB® SBX® / SBE® / SBO® SB® Smart
Page Number 53 57 67 87 105
Amps Per Pole 52 50 - 110 50 - 500 60 - 350 230
Volts (UL) Per Pole 600 600 600 600 600
Wire Gauge (AWG) 10 - 20 16 - 6 16 - 350 6 - 300 10 to 1/0
Wire Gauge (mm²) 4 - 0.75 1.3 - 13.3 1.3 - 150 24 - 152 5.3 to 53.5
Number of Power Circuits 2 2 - 3 2 - 3 2 2
Number of Auxiliary Circuits 0 4 0 8 16
PCB Mount ● ● ●
Bus Bar ● ●
Panel Mount ● ●
Hot Plug ● ● ● ● ●
Touch Safe ● ● ●
Mechanically Keyed ● ● ● ● ●
Handle ● ● ●
Air Supply System ●
Environmental Protection ●
- 50 - All Data Subject To Change Without Notice
www.andersonpower.com
Actual Size - Connector Half
SB®175 - 3 Pole SB®350
SBE®60 - SBO®80 SBE®160 - SBX®175
SECTION 3
Multipole Family
- 51 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
Multipole Family
SBE®320 - SBX®350 SBS®75X & SBS®75G
SBS®50 SBS® Mini
Explanation of Mechanical Voltage Keys
Features molded into the mating interface of the connector housing
prevent accidental cross mating of circuits. This molded feature
mechanically keys the connection so that only housings with the same
mating interface can be mated together.
Different mechanical keys can be easily recognized by the color of
the housing. This color coding corresponds to a voltage that industrial
trucks, batteries, and chargers have adopted as a standard to prevent
incompatible voltages from cross mating.
The same mechanical keying and color coding that is so successful for
industrial trucks, is also widely used in power electronics applications.
UPS systems, power supplies, personal mobility, and alternative
energy applications have all used this feature to ensure user safety.
Note: Some housings in the SB®50, SB®175, and SB®350serieshave
different colored housings with a shared mechanical keying feature.
Pleaseseethespecicdatasheetfordetails.
Recommended Voltage Key Color Code
Voltage12V18V24V36V 48V72V80V 96V 120V144V
ColorYellowOrangeRedGrayBlueGreenBlackBrownPurpleWhite
-52- All Data Subject To Change Without Notice
www.andersonpower.com
SECTION 3
Multipole Family
| NOTES |
-53-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBS® Mini
SBS® Mini Connectors
- up to 52 amps
SBS® Mini Connector series is our smallest DC
power connector in the SB® group. The SBS® Mini
securely holds two crimp and poke contacts with
sacricialtipstoenablehotswapcapabilitiesonDC
circuits.Thelow resistance contacts accept 20to
10AWG(0.75to4.0mm²)wiresallowingupto52
ampsofULratedperformanceperposition.
| SBS® MINI ORDERING INFORMATION |
SBS® Mini Housing
The smallest SBS®connectorhas2ngerproofpositionsin
a polycarbonate housing with an ergonomic grip. The housing
securely holds crimp and poke contacts from the popular
Powerpole® 15-45 series connectors.
Description - Part Numbers -
Minimum Quantity ... 100
Red B02265G1
Gray B02265G4
Blue B02265G3
Black B02265G2
Top View
Side View
Mated Side View [ 49.4 ]
1.95
[ 8.5 ]
0.33
[ 11.7 ]
0.46
[ 28.7 ]
1.13
[7.9]
0.31
[ 10.7 ]
0.42
[ 10.1 ]
0.40
[ 2.4 ]
Ø 0.09 (2)
[ 22.0 ]
0.87
Actual Size
• Touch Safe Housing
Minimizes potential contact with live circuits
• Color-Coded Mechanical Key
Prevents accidental mating of connectors operating at
different voltage levels
• Compact & Ergonomic Housing
Is “user friendly” during connection and disconnection
of the system
• UL Hot Plug Rated to 45 Amps @ 72 Volts
Good for applications where the ability to interrupt
circuits is required
Blue Black Red Gray
- 54 - All Data Subject To Change Without Notice
www.andersonpower.com
[ 17.27 ]
0.68
[ 3.81 ]
0.15
[ 6.35 ]
0.25
A
A
B
[ 16.26 ]
0.64
[ 3.81 ]
0.15
[ 7.35 ]
0.29
[ 17.27 ]
0.68
[ 3.81 ]
0.15
[ 6.35 ]
0.25
A
Open Barrel Contact Closed Barrel Contact
PP15-45 Tin Plated Power Contacts
Offercosteffectiveperformanceupto200matingcycles.Seespecicationsandtemperature
charts for amperage ratings by wire size.
Dimensions
LoosePieceReeled-A-
Barrel AWG mm² -------- Part Numbers ------- inches mm
MinimumQuantity........................200 5,000.........................
Open 14to10K* 2.1to5.3 261G2-LPBK 261G2 0.20 5.08
Open 16to12 1.3to3.3 261G1-LPBK 261G1 0.18 4.57
Open 20to16 0.52to1.3 262G1-LPBK 262G1 0.16 4.06
K* - For #10 AWG class K stranded wire or smaller.
PP15-45 Silver Plated Power Contacts
Maximize performance by offering up to 1,500 mating cycles. Recommended for circuit interrupt or
hotplugapplications.Seespecicationsandtemperaturechartsforamperageratingsbywiresize.Onlyclosed
barrel contacts are suitable for soldering.
Dimensions
LoosePiece Reeled - A - - B -
Barrel AWG mm² ----- Part Numbers ------ - Part Numbers - inches mm inches mm
MinimumQuantity...........................5,000 200 5,000............................................................
Open 14to10K* 2.1to5.3 - 261G3-LPBK 261G3 0.20 5.08 - -
Open 20to16 0.52to1.3 - 262G2-LPBK 262G2 0.16 4.06 - -
Closed 16to12 1.3to3.3 1331-BK 1331 - 0.15 3.81 0.10 2.54
Closed 20to16 0.52to1.3 1332-BK 1332 - 0.12 3.05 0.07 1.78
K* - For #10 AWG class K stranded wire or smaller.
Need More Than 2 Positions?
See the stackable Powerpole® 15 to 45 connectors. These single position
connectors use the same contact system as SBS® Mini and can be stacked
togethertocreatecustommultiplepositioncongurations.
SECTION 3
SBS® Mini
SBS® Mini
- Tooling Information
AWG mm²
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Hand
Tool
Tin
Plating
Silver
Plating
ATS
Applicator
ATS
Press
Air Feed
Kit*
Wire Size
or
Reeled Part Numbers Reeled Contact Crimp Tools
16 / 20
12 / 16
16 / 20
12 / 16
10 / 14
1.3 / 0.52 N/A 1332
3.3 / 1.3 N/A 1331
1.3 / 0.52 262G1-LPBK 262G2-LPBK 262G1 262G2 1385519-1
3.3 / 1.3 261G1-LPBK 261G1 1385520-1
5.3 / 2.1 261G2-LPBK 261G3-LPBK 261G2 261G3 1385458-1
1309G2
or
1309G8
1309G3
or
1309G8
N/A N/A
TD0101
N/A N/A
115V = TE0101
230V = TE0102
1725900-2
N/A
1424266-1
APP
Press
APP
Applicator
N/AN/A
N/A N/A
- 55 -
All Data Subject To Change Without Notice www.andersonpower.com
| SBS® MINI SPECIFICATIONS |
Mechanical
Wire Size Range AWG mm²
20to10 0.75to4.0
Max. Wire Insulation Diameter in. mm
0.183 4.65
Operating Temperature ˚F ˚C
-4˚to221˚ -20˚to105˚
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn)
10-12AWG 1,500 200
14-18AWG 8,000 200
Avg. Mating / Unmating Force 4 Lbf. N
10AWG 10to11 45to49
12to18AWG 4to7 17to31
Min Contact / Spring Retention Force Lbf. N
20 90
NOTE 1: See IEC 60664-1 for working voltage.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPP
recommendedtooling,anda25°Cambienttemperature.ULratingnottoexceedthe
maximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
2 Use APP recommended tooling only. Alternate tools may adversely affect the
performanceofourconnectorsalongwithULandCSArecognition.
3Basedon261G3with10AWGwire.
4 Contact customer service for contacts with a higher disconnect force.
Protection
Touch Safety
UL1977Sec.10.2 Pass
IEC60950 Pass
IEC60529 IP20
Materials
Housing
Plastic Resin Polycarbonate
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 960°C(GWFI)/800°C(GWIT)
Contact
Base Copper Alloy
Plating Tin or Silver
Contact Termination Methods
Crimp ³ Wire Contacts
HandSolder 1331&1332
Electrical
Current Rating Amperes ¹ UL 1977 CSA
10AWG 52 35
12AWG 41 28
14AWG 31 23
16AWG 24 16
18AWG 20 15
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms 2
WireContactwith5/8”of#16AWG 0.875
WireContactwith5/8”of#12AWG 0.600
WireContactwith5/8”of#10AWG 0.525
UL Hot Plug Current Rating Amperes 3
250cyclesat72VDC 45A
Inquire with Customer Service
for IEC / EN Approvals
SECTION 3
SBS® Mini
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SBS®Mini
1.47 mm
2.40 mm
NOTE2:RefertotheConstructionalDataformforadditionalinformationonourwebsite.,www.andersonpower.com
| IEC INFORMATION |
- 56 - All Data Subject To Change Without Notice
www.andersonpower.com
SECTION 3
SBS® Mini
| TEMPERATURE CHARTS |
SBS® Mini
Temperature Rise at Constant Current
Amperes Applied
10 AWG 12 AWG 14 AWG
16 AWG 18 AWG
0
10
20
30
40
50
60
0 10 20 30 40 50 60
Temperature Rise
Above Ambient (°C)
SBS® Mini
Derating vs. Ambient Temperature
Ambient Temperature (°C)
25
50
75
100
125
0 10 20 30 40 50 60 70
Amperes Maximum
10 AWG 12 AWG 14 AWG
16 AWG 18 AWG
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperaturerisechartsarebasedona25°Cambienttemperature.
- 57 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBS® 50 & 75
SBS® Connectors
- up to 110 amps
The patented SBS® connector family is designed to
provide high power in a compact ergonomic housing
with protection against accidental contact with live circuits.
This is of particular importance in applications where
DC voltages exceed 30 volts and can be health
threatening.
Wire-to-wire and wire-to-board congurations both
provide power contacts rated up to 110 amps. The
SBS®75X offers up to 4 mate-last break-rst auxiliary
power / signal contacts rated up to 20 amps. The
SBS®75Gfeaturesathirdrst-matelast-breakground
or power contact. All contact positions are rated for
circuit interruption (hot plugging).
• Touch Safe Interface
- Can safely be used in through panel applications
- Minimizes potential contact with live circuits per IEC 60950
• Wire-to-Wire and Wire-to-Board Congurations
Allows one connector to meet multiple needs
• Ground or Auxiliary Positions Integrated into the
One Piece Housing
Meets all connection requirements in one compact
connector housing
| SBS® ORDERING INFORMATION |
[84.8]
3.34
[ 16.5 ]
0.65
[ 55.8 ]
2.20
[ 19.1 ]
0.75 [ 6.3 ]
0.25
[ 36.1 ]
1.42
[ 3.6 ]
0.14 (2)
Material ID
[ 18.0 ]
0.71
P=ChemicalResistant
SBS®75G
SBS®75X
Wire to Wire
SBS®50 Standard Housings
Polycarbonatehousingsfeature2positionsallngerproof.
Genderless design mates with itself. Mechanical keys are
color coded.
Description ----------- Part Numbers -----------
Minimum Quantity ...... 500 50 ...
Red SBS50RED-BK SBS50RED
Gray SBS50GRA-BK SBS50GRA
Blue SBS50BLU-BK SBS50BLU
Black SBS50BLK-BK SBS50BLK
Brown SBS50BRN-BK SBS50BRN
White SBS50WHT-BK SBS50WHT
SBS®50 Chemical Resistant (CR) Housings
Same features as the standard housings, but molded out of a
chemical resistant PBT/ PC blend.Suitableforuseto-40°C.
Description ------------ Part Numbers -------------
Minimum Quantity ...... 500 50 ...
Red PSBS50RED-BK PSBS50RED
Gray PSBS50GRA-BK PSBS50GRA
Blue PSBS50BLU-BK PSBS50BLU
Green PSBS50GRN-BK PSBS50GRN
Black PSBS50BLK-BK PSBS50BLK
Brown PSBS50BRN-BK PSBS50BRN
SBS®50
- 58 - All Data Subject To Change Without Notice
www.andersonpower.com
See PCB connector drawing on website for further detail.
[ 46.0 ]
1.81
[ 15.2 ]
0.60
[ 84.8 ]
3.34
[ 28.9 ]
1.14
Mated Length
Premate Ground / Power
[ 41.4 ]
1.63
[ 14.5 ]
0.57
[ 59.4 ]
2.34
Material ID
P = Chemical Resistant
[ 55.9 ]
2.20
[ 32.5 ]
1.28
[ 32.5 ± 0.13 ]
0.750 ± 0.005
[ 84.8 ]
3.34
[ 28.9 ]
1.14
Mated Length
Bottom View
Material ID
P = Chemical Resistant
[ 15.2 ]
0.60
[ 46.0 ] 1.81
Front View
Primary Power Contacts
Pin Socket
[ 3.4 ]
0.13
TYP
[ 5.7 ]
0.62
[ 74.9 ]
2.95
[ 19.1 ]
0.75
[ 4.0 ]
0.16
TYP
[ 56.8 ]
2.24 [ 49.6]
1.95
Back View Side View
MatedLength
See PCB connector drawing on website for further detail.
[ 46.1 ]
1.81
[ 41.00 ]
1.614
[ 26.92 ]
1.06
[ 4.1 ]
0.16 (4)
[ 4.0 ]
0.16 (4)
[ 56.8 ]
2.24
[ 15.7 ]
0.62
Side View
Mated Length
[ 74.9 ]
2.95
Back View
SBS®75X Standard Housings
Polycarbonatehousingsfeature4auxiliaryand2primarypositions
allngerproof.Genderlessdesignmateswithitself,orthePCB
connector. Mechanical keys are color coded.
Description ------------ Part Numbers -------------
MinimumQuantity..... 250 50 ...
Black SBS75XBLK-BK SBS75XBLK
Brown SBS75XBRN-BK SBS75XBRN
SBS®75X Chemical Resistant (CR) Housings
Same features as the standard housings, but molded out of a
chemical resistant PBT/ PC blend.Suitableforuseto-40°C.
Description ------------ Part Numbers --------------
MinimumQuantity..... 250 50 ....
Green PSBS75XGRN-BK -
Black PSBS75XBLK-BK PSBS75XBLK
SBS®75X Assembled PCB Connector
Fully assembled PCB connector is designed to mate with SBS®75X
Wire connector. All positions are preloaded with contacts including
standardmatinglengthauxiliarypositions.Presstboardlocks
help secure the connector to the PCB before and after soldering.
Description ---- Part Number -----
Minimum Quantity ..... 100 .....
Black SBS75XPRBLK-BK
SBS®75G Wire Housings
Polycarbonatehousingsfeaturethreengerproofpositions.The
center position can be used for pre-mate power or ground. Genderless
design mates with itself, or the PCB connector. Mechanical keys are color
coded. Inquire with customer service for chemical resistant housings.
Description ----------- Part Numbers -------------
MinimumQuantity..... 250 50 .....
Blue SBS75GBLU-BK SBS75GBLU
Black SBS75GBLK-BK SBS75GBLK
Brown SBS75GBRN-BK SBS75GBRN
White SBS75GWHT-BK SBS75GWHT
SBS®75G Assembled PCB Connector
Fully assembled PCB connector is designed to mate with SBS®75G
Wireconnector.Haspresstboardlockstohelpsecuretheconnector
to the PCB before and after soldering.
Description ---- Part Number ----
Minimum Quantity ..... 100 ......
Black SBS75GPRBLK-BK
SECTION 3
SBS® 50 & 75
-59-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBS® 50 & 75
[ 7.3 ]
Ø 0.29
[ 12.4 ]
0.49
[ 39.4 ]
1.55
A
[ 7.6 ]
0.30
[ 7.6 ]
0.30
[ 7.3 ]
Ø 0.29
[ 12.4 ]
0.49
[ 41.9 1.5 ]
1.65 0.06
+
-
+
-
A
Ground Indicator
[ 1.60 ]
Ø 0.06
ID
Retention Clip
L1
L
Socket
Insert
[ 19.6 ]
0.77
[ 2.6 ]
0.10
Retention
Clip
ID
Auxiliary Pin -L--L1-
Contact Lengths in. mm in. mm
StandardLength7.7mm 0.77 19.6 0.30 7.7
Pre-Mate9.3mm 0.83 21.2 0.37 9.3
Post-Mate6.4mm 0.72 18.3 0.25 6.4
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge in. mm.
#24/20 0.04 1.1
#20/16 0.07 1.7
#16/14 0.08 2.1
#12 0.10 2.6
SBS® Silver Plated Primary Power Wire Contacts
Use two silver plated contacts per housing for the best electrical performance
and durability up to 10,000 mating cycles. Standard contacts are for use in all
primary power positions for SBS® 50, 75X, & 75G wire housings. See reducing
bushings in accessory section for smaller wires. See reducing busings in
accessory section for smaller wires.
Dimensions
LoosePiece -A-
Type AWG mm² ------ Part Numbers ------ inches mm
Minimum Quantity .................. 1,000 100 ...................
Standard 6 16 1339G2-BK 1339G2* 0.22 5.59
Standard 8 10 1339G5-BK 1339G5* 0.19 4.83
Standard 12to10 2.5to6 1339G3-BK 1339G3* 0.14 3.56
*Aresoldaspairs.2contactsshipforevery1ordered.
SBS®75G Silver Plated Pre-Mate Wire Contacts
Pre-Mate contacts are for the center Pre-Mate position on the SBS®75G wire
housings. See reducing bushings in accessory section for smaller wires.
Dimensions
LoosePiece -A-
Type AWG mm² ------ Part Numbers ------ inches mm
Minimum Quantity .................. 500 50 .....................
Pre-Mate 6 16 1340G1-BK 1340G1 0.22 5.59
Pre-Mate 8 10 1340G2-BK 1340G2 0.19 4.83
Pre-Mate 12to10 2.5to61340G3-BK 1340G3 0.14 3.56
Pin Contacts for SBS®75X Auxiliary
Goldplatedcontactsareavailablein3lengthstoallowsequencingofcircuits.
Description AWG mm² ----------------- Part Numbers ----------------
Minimum Quantity .................................................... 500 50 ...........
StandardLength7.7mm 12 2.5 PM16P12S30 PM16P12S30-50
16to14 1.0to1.5 PM16P1416S30 PM16P1416S30-50
20to16 0.75to1.0 PM16P1620S30 PM16P1620S30-50
24to20 0.50to0.75 PM16P2024S30 PM16P2024S30-50
Pre-Mate9.3mm 12 2.5 PM16P12A30 -
16to14 1.0to1.5 PM16P1416A30 -
20to16 0.75to1.0 PM16P1620A30 -
24to20 0.50to0.75 PM16P2024A30 -
Post-Mate6.4mm 12 2.5 PM16P12C30 -
16to14 1.0to1.5 PM16P1416C30 -
20to16 0.75to1.0 PM16P1620C30 -
24to20 0.50to0.75 PM16P2024C30 -
Socket Contacts for SBS®75X Auxiliary
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
Description AWG mm² -------------------- Part Numbers -------------------
Minimum Quantity .................................. 500 50 .............
SocketContact 12 2.5 PM16S12S32 PM16S12S32-50
16to14 1.0to1.5 PM16S1416S32 PM16S1416S32-50
20to16 0.75to1.0 PM16S1620S32 PM16S1620S32-50
24to20 0.50to0.75 PM16S2024S32 PM16S2024S32-50
- 60 - All Data Subject To Change Without Notice
www.andersonpower.com
| SBS® CONNECTOR SPECIFICATIONS |
Auxiliary contacts are available for SBS®75X only.
SBS®75X and SBS®75G PCB connectors are designed to mate only with the wire connector of the same series.
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfullyloaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPPrecommendedtooling,anda25°Cambienttemperature.
ULratingnottoexceedthemaximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³UseAPPrecommendedtoolingonly.AlternatetoolsmayadverselyaffecttheperformanceofourconnectorsalongwithULandCSArecognition.
Materials
Housing
Standard Plastic Resin Polycarbonate
Chem. Resistant Resin Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire-SBS50 825°C(GWFI)/800°C(GWIT)
-SBS75G 960°C(GWFI)/800°C(GWIT)
-SBS75X 960°C(GWFI)/800°C(GWIT)
Wire Power & Ground Contact Silver Plated Copper Alloy
PCB Power & Ground Contact Tin Plated Copper Alloy
SBS75X Auxiliary Contacts
Pin Copper alloy, Au over Ni
Socket BeCu, Au over Ni
Socket Body Copper alloy, Sn bright over Ni
Retention Clip Stainless Steel
PCB Press Fit Retainers Brass - Tin Plated
Contact Termination Methods
Crimp ³ Wire Contacts
Hand Solder Wire and PCB Contacts
Solder Dip PCB Contacts
Wave Solder PCB Contacts
Electrical
Current Rating Amperes ¹ UL 1977 CSA/TUV
Primary Power (6 AWG) 110 75
Auxiliary(12AWG) 20 10
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
Power&Ground:11/4”of#6AWGwire 0.200
Auxiliary:Wire&PCB 3.000
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Wire & PCB Power 50A
Wire & PCB Auxiliary 5A
UL Ground Short Time Current Test - SBS75G Wire & PCB
1530Amps,#6AWGWire 6seconds
Mechanical
Wire Size Range AWG mm²
PowerContacts(withbushings) 16to6 1.3to13.3
AuxiliaryContacts 24to12 0.25to3.3
Max. Wire Insulation Diameter in. mm
SBS®75GPower&Ground 0.380 9.652
SBS®50 & SBS®75X Power Contacts 0.410 10.414
SBS®75XAuxiliaryContacts 0.140 3.600
Operating Temperature ² °F °C
Standard -4°to221° -20°to105°
ChemicalResistant -40to221° -40°to105°
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Gold (Au)
Power & Ground Contacts Wire 10,000
Power & Ground Contacts PCB 1,500
Auxiliary Contacts 10,000
Avg. Mating / Unmating Force Lbf. N
SBS®75X and SBS®75G Wire to Wire 16 70
SBS®50WiretoWire 8 36
SBS®75X and SBS®75GWiretoPCB 8 36
Min. Contact / Spring Retention Force Lbf. N
Power,StandardHousing 50 222
Power,Chem.ResistantHousing 30 133
Aux. Standard Housing 15 67
Aux. Chem. Resistant Housing 10 44
PCB Specications
Mounting Style Plated Through Hole
MaxPCBThickness-in.[mm] 0.093[2.4]
Recommended Traces Power & Ground #6 AWG Cross Section
RecommendedTracesAuxiliary #12AWGCrossSection
Min. Creepage / Clearance Distance PCB in. mm
Power to Aux. Creepage SBS®75X 0.41 10.4
Power to Aux. Clearance SBS®75X 0.24 6.1
Power to Ground Creepage SBS®75G 0.35 8.9
Power to Ground Clearance SBS®75G 0.26 6.7
Auxiliary Creepage SBS®75X 0.12 3.0
Auxiliary Clearance SBS®75X 0.12 3.0
SECTION 3
SBS® 50 & 75
- 61 -
All Data Subject To Change Without Notice www.andersonpower.com
Protection
Touch Safety with Wire Contacts & PCB Mating Interface
IEC60950 Pass
IEC60529 IP20
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SBS®50
3.85 mm
4.64 mm
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SBS®75X
3.33 mm
4.64 mm
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SBS®75G
3.33 mm
4.64 mm
NOTE3:RefertotheConstructionalDataformforadditionalinformationonourwebsite.,www.andersonpower.com
SECTION 3
SBS® 50 & 75
Attributes SBS50
AMP Rating AC/DC - Power only 6AWGg-75a,8AWG65A-10AWG-45A,12AWG-35a
Power Contacts and Aux contacts ( Aux contacts at 15 A) 6AWGg-75a,8AWG60A-10AWG-35A,12AWG-30a
- Aux Contacts 12AWG-15A
Voltage Rating AC/DC (Steady State) 600 AC/DC (Operational)
- Aux Contacts NA
Breaking Capacity -AMP Rating /Cycles - Power Contacts 6AWG-50Amp,120VDC/250Cycles
Breaking Capacity - Aux Contacts NA
Voltage Rating (Breaking Capacity) 120VDC
Finger Safety - Mated only IEC60529-IP20
Wire Size tested Power12,10,8,6AWG
Contact Series Tested 1339G2,1339G3,1339G5
- Aux contacts NA
Climatic Testing (Cold,Heat & MFG) IEC60512Test-11j,11i&11g,
Cycle Life IEC60512Test9a-5000Cycles
Mechanical Strength Impact IEC60512-5@29.5Inches-dropped8times
Temperature Range -20°C to 105 °C
-4 °Fto221°F
Attributes SBS75x
AMP Rating AC/DC - Power only 6AWGg-75a,8AWG65A-10AWG-45A,12AWG-35a
Power Contacts and Aux contacts ( Aux contacts at 15 A) 6AWGg-75a,8AWG60A-10AWG-35A,12AWG-30a
- Aux Contacts 12AWG - 15A
Voltage Rating AC/DC (Steady State) 600V AC/DC ( Operational)
-AuxContacts 12 AWG - 15A
Breaking Capacity -AMP Rating /Cycles - Power Contacts 6AWG-50Amp,120VDC/250Cycles
Breaking Capacity - Aux Contacts 12AWG-5A,120VDC/250Cycles
Voltage Rating (Breaking Capacity) 120VDC
Finger Safety - Mated only IEC60529-IP20
Wire Size tested Power12AWG,10AWG,8AWG,6AWG/signal12awg
Contact Series Tested Power1339G2,1339G3,1339G5
- Aux contacts PM16P12S30,PM16S12S32
Climatic Testing (Cold,Heat & MFG) IEC60512Test-11j,11i&11g,
Cycle Life IEC60512Test9a-5000Cycles
Mechanical Strength Impact IEC60512-5@29.5Inches-dropped8times
Temperature Range -20°C to 105 °C
-4 °Fto221°F
| IEC INFORMATION |
-62- All Data Subject To Change Without Notice
www.andersonpower.com
SECTION 3
SBS® 50 & 75
Attributes SBS75G
AMP Rating AC/DC - Power only 110
Power Contacts and Aux contacts ( Aux contacts at 15 A) NA
- Aux Contacts NA
Voltage Rating AC/DC (Steady State) 600V AC/DC ( Operational)
- Aux Contacts NA
Breaking Capacity -AMP Rating /Cycles - Power Contacts 6AWG-50A,120VDC/250Cycles
Breaking Capacity - Aux Contacts NA
Voltage Rating (Breaking Capacity) 120VDC
Finger Safety - Mated only IEC60529-IP10,IP20
Wire Size tested 6 AWG
Contact Series Tested Power1339G2,1339G3,1339G5/Ground1340G1
- Aux contacts NA
Climatic Testing (Cold,Heat & MFG) IEC60512Test-11j,11i&11g,
Cycle Life IEC60512Test9a-1500Cycles
Mechanical Strength Impact IEC60512-5@29.5Inches-dropped8times
Temperature Range -20°C to 105 °C
-4 °Fto221°F
Attributes SBS75G and GPR (PCB)
AMP Rating AC/DC - Power only 110
Power Contacts and Aux contacts ( Aux contacts at 15 A) NA
- Aux Contacts NA
Voltage Rating AC/DC (Steady State) 600V AC/DC (Operational)
- Aux Contacts NA
Breaking Capacity -AMP Rating /Cycles - Power Contacts 6AWG-50A,120VDC/250Cycles
Breaking Capacity - Aux Contacts NA
Voltage Rating (Breaking Capacity) 120VDC
Finger Safety - Mated only IEC60529-IP20
Wire Size tested 6 AWG
Contact Series Tested PowerB02075P1/GroundB02114P1
- Aux contacts NA
Climatic Testing (Cold,Heat & MFG) IEC60512Test-11j,11i&11g,
Cycle Life IEC60512Test9a-1500Cycles
Mechanical Strength Impact NA
Temperature Range -20°C to 105 °C
-4 °Fto221°F
NOTE3:RefertotheConstructionalDataformforadditionalinformationonourwebsite.,www.andersonpower.com
-63-
All Data Subject To Change Without Notice www.andersonpower.com
| SBS® CONNECTOR TEMPERATURE CHARTS |
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90 100 110
SBS®75x Auxiliary Contacts @ 10A
Temperature Rise at Constant Current
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Temperature Rise
Above Ambient (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90 100 110
SBS®75x Auxiliary Contacts @ 20A
Temperature Rise at Constant Current
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Temperature Rise
Above Ambient (°C)
25.0
50.0
75.0
100.0
125.0
0 10 20 30 40 50 60 70 80 90 100 110
SBS®75x Auxiliary Contacts @ 10A
Derating vs. Ambient Temperature
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Ambient Temperature (°C)
25.0
50.0
75.0
100.0
125.0
0 10 20 30 40 50 60 70 80 90 100110
SBS®75x Auxiliary Contacts @ 20A
Derating vs. Ambient Temperature
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Ambient Temperature (°C)
25.0
50.0
75.0
100.0
125.0
0 20 40 60 80 100 120 140
SBS®75x Primary Contacts Only
Derating vs. Ambient Temperature
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90 100 110 120
SBS®75x Primary Contacts Only
Temperature Rise at Constant Current
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Temperature Rise
Above Ambient (°C)
25
50
75
100
125
0 20 40 60 80 100 120 140
SBS®50
Derating vs. Ambient Temperature
Amperes Applied
6 AWG 10 AWG 12 AWG
Ambient Temperature (°C)
SBS®50
Temperature Rise at Constant Current
Amperes Applied
6 AWG 10 AWG 12 AWG
0
10
20
30
40
50
60
0 20 40 60 80 100 120
Temperature Rise
Above Ambient (°C)
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperaturerisechartsarebasedona25°Cambienttemperature.
SECTION 3
SBS® 50 & 75
- 64 - All Data Subject To Change Without Notice
www.andersonpower.com
| SBS® ACCESSORIES |
[ 4.6 ]
Ø 0.18 TYP
[ 20.8 ]
0.82
[ 20.8 ]
0.82
[ 20.8 ]
0.82
[ 33.5 ]
1.32
[ 50.0 ]
1.97
[ 25.1 ]
0.99
[ 1.5 ]
0.06
[ 28.2 ]
1.11
[ 26.4 ]
1.04
Mounting Clamp for SBS®50
Mounting clamps can be used for fastening a SBS®50 series
housings to a panel. Fastening hardware not included.
Description --- Part Number ---
MinimumQuantity..........................20setsof2.....
Panel Mount Bracket for SBS®50 1466G1
T-Handle for SBS®50 and SBS®75X
The“T”handlemakesmatingandunmatingtheconnectoreasier.The
non-conductiveredplasticmaterialisstrongandsafe.(2)Selftapping
screws are used to secure the handle to the connector housing.
Description ---------- Part Numbers ----------
Minimum Quantity ............................... 1,000 50 ..........
Red“T”Handle+HardwareBag - SBS50-HDL-RED
HardwareBag(2Screws) - 104G17
Red“T”HandleOnly 113899P1 -
#8x5/8”Screw(Order2PerHandle) H1120P55 -
25
50
75
100
125
0 20 40 60 80 100 120 140
SBS®75G All Contacts Powered
Derating vs. Ambient Temperature
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 20 40 60 80 100 120
SBS®75G All Contacts Powered
Temperature Rise at Constant Current
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Temperature Rise
Above Ambient (°C)
25
50
75
100
125
0 20 40 60 80 100 120 140
SBS®75G Primary Contacts Only
No Power Center Contact
Derating vs. Ambient Temperature
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90 100 110 12
0
SBS®75G Primary Contacts Only
No Power Center Contact
Temperature Rise at Constant Current
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Temperature Rise
Above Ambient (°C)
25
50
75
100
125
0 20 40 60 80 100 120
SBS®75GPR All Contacts Powered
Derating vs. Ambient Temperature
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90 100
SBS®75GPR All Contacts Powered
Temperature Rise at Constant Current
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Temperature Rise
Above Ambient (°C)
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
SECTION 3
SBS® 50 & 75
- 65 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBS® 50 & 75
[ 55.5 ]
2.18
[ 36.4 ]
1.44
[ 45.9 ]
1.81
Clamp hardware requires phillips or flat blade
screwdriver to assemble.
[ 21.8 ]
0.86
[ 48.3 ]
1.90
The given wire O.D. information is
an estimate. Cable clamps should
be evaluated for performance with
the actual wire to be used.
“A” frame handle for SBS®50 and SBS®75X
Handle makes mating and unmating the connector easier.
The non-conductive gray plastic material is strong and safe.
Machine screws and locknuts included.
Description - Part Number -
MinimumQuantity.....................200.......
Gray“A”Handle&Hardware 997G1
T-Handle for SBS®75G
The“T”handlemakesmatingandunmatingtheconnectoreasier.Thenon-conductive
redplasticmaterialisstrongandsafe.(2)Machinescrewsandlocknuts.
Description - Part Number -
Minimum Quantity .............................. 50 ....
Red“T”Handle+HardwareBag SBS75GHDLRED
Dust Cover SBS®50
Prevents dust and dirt from entering the mating interface of the
connector when unmated. NOTE: Not a Hermetic Seal.
Description ---- Part Number ----
Minimum Quantity ............................. 500 50 ...
DustCoverwithLanyardStrap,Red 113890P1 134G1
Cable Clamps for SBS®50
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.
Cable Size
AWG or mm² or
Description (Inches O.D.) (mm O.D.) ----- Part Numbers -----
Minimum Quantity ......................................................................................... 500 50 ...
SelfAttachingforDiscreteConductor 8to6 10 990-BK 990
SelfAttachingforDiscreteConductor 12to10 2.5to4 990G2-BK 990G2
BoltOnforDiscreteConductor 12to6 2.5to10 990G1-BK 990G1
BoltOnforBundledConductor (0.320to0.450) (4.27to11.43) 5905-BK 5905
Cable Clamps for SBS®75X with Integral Handle
Rugged chemical resistant PBT/ PC plastic cable clamps securely hold cables to prevent accidental strain or pulls from dislodging
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.
Cable Size AWG or mm² or
Description (Inches O.D.) (mm O.D.) ------------------ Part Numbers -------------------
MinimumQuantity..................................................................................................... 100 25.......
LargeWireClampKitw/Hardware 12to6(0.39to0.60) 4to10(9.9to15.2) PSBS75XCLP1-BK PSBS75XCLP1
SmallWireClampKitw/Hardware 12to6(0.34to0.55) 4to10(8.6to14.0) PSBS75XCLP2-BK PSBS75XCLP2
Shown with the SB®50
5905
Bolt on bundled
conductors.
990
The given wire O.D. information is an estimate.
Cable clamps should be evaluated for
performance with the actual wire to be used. Self attaching
discrete conductor.
Screws
Handle Connector
Housing
Locknuts
Shown with the SB®50
Slide cover over
mating end.
- 66 - All Data Subject To Change Without Notice
www.andersonpower.com
Reducing Bushings
Usewithcontactpartnumber1339G2-BKor1340G1-BKtoallowasmallerwiretobeusedwiththeconnector.Electrical
capability is derated with smaller wire.
Dimensions
 -ID- -Length-
Contact Barrel Size Wire Size -------- Part Numbers -------- inches mm inches mm
MinimumQuantity...................................................... 3,000 1,000 100.....................................................
#6AWG[13.3mm²] #8AWG[8.4mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43
#6AWG[13.3mm²] #12-10AWG[3.3-5.3mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94
#6AWG[13.3mm²] #16-14AWG[1.3-2.1mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94
ID
Length
Wire Entrance
SBS®
- Tooling Information
#6 13.3 1339G2
#8 8.4 1339G5
#10 / 12 5.3 / 3.3 1339G3
#6 13.3 1340G1
#8 8.4 1340G2
#10 / 12 5.3 / 3.3 1340G3
1389G20
1309G41387G1 Single
1388G6
1388G7
1389G9
1388G6
1388G7
AWG mm²
Power Contact
Part Number
Pneumatic Bench
Tool Die Locator
Number of
Crimps Hand Tool
All Crimp Pins TL0001
All Crimp Sockets TL0002
* TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets.
Single#12 / 24 2.5 / 0.25 TP0001TM0001PM1000G1
AWG mm²
Auxiliary Contact
Part Number
APP Hand Tool w/
Integral Locator
Mil Std. Hand
Tool*
M22520/1-01
Number
of Crimps
Locator for:
TM0001 &
TP0001
Pneumatic
Tool*
Wire Size Power / Ground Contacts
Wire Size SBS®75X Auxiliary Contacts
NOTE: See website for the most current information.
SBS®75XAuxiliaryContactInsertionTool:PM1002G1
SBS®75XAuxiliaryContactExtractionTool:PM1003G1
SBS®75XAuxiliaryContactInsertionInspectionTool:PM1003GX
Theauxiliarycontactsusedwithwiresizes#16-#24AWGcannotbeproperlyinsertedwithouttheinsertiontool.Properlyinstalled
auxiliary contact of al wire gauges cannot be removed from the hosing without the extraction tool.
SECTION 3
SBS® 50 & 75
- 67 -
All Data Subject To Change Without Notice www.andersonpower.com
SB® 50 Connectors
- up to 120 amps
| SB50® ORDERING INFORMATION |
BasedoffthedesignpioneeredbyAndersonin1953,the
two pole SB® connectors set the standard for DC power
distribution and battery connections. SB®50 connectors
feature a one piece plastic housing using stainless steel
springs to hold low resistance contacts in place. Wires
sizesfrom#16(1.5mm²)to#6(13.3mm²)areheldin
the smallest of the SB® series housings.
• Low Resistance Silver or Tin Plated Copper Contacts
Allows UL rated currents up to 120 amps
• UL Rated for Hot Plugging up to 50 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
• Wire, PCB, and Busbar Contacts
Allows one connection system to meet multiple needs
SB®50 Standard Housings
The smallest SB® housings work with wire contacts up to
6AWG[10mm²]aswellasPCB,andbusbarcontacts.
Genderless design mates with itself. Mechanical keys are
color coded.
Description ---- Part Numbers ----
Minimum Quantity .... 500 100 ...
Yellow 992G5-BK 992G5
Orange 992G7-BK 992G7
Red 992G1-BK 992G1
Gray 992-BK 992
Blue 992G4-BK 992G4
Green 992G6-BK 992G6
Black 992G2-BK 992G2
NOTE: SB®50 Black and Gray housings have the
same keying features and can be intermated.
SB®50 Chemical Resistant Housings
Same features as the Standard SB®50 but molded in a
chemicalresistantPBT/PCblend.Suitableforuseto-40°C.
Description ---- Part Numbers ----
Minimum Quantity .... 500 100 ...
Red P992G1-BK P992G1
Gray P992-BK P992
Black P992G2-BK P992G2
NOTE: SB®50 Black and Gray housings have the
same keying features and can be intermated.
SECTION 3
SB® 50
[ 81.3 ]
3.20
[ 3.7 ]
Ø 0.14
(2) PLC’S
[ 15.9 ]
0.63
Material ID
[ 35.1 ]
1.38
[ 22.5 ]
0.89 [ 19.1 ]
0.75
[ 6.4 ]
0.25
Bottom View
MatedLength
P=ChemicalResistant
- 68 - All Data Subject To Change Without Notice
www.andersonpower.com
[ 69.1 ]
2.72
[ 2.0 ]
0.08
[ 17.1 ]
0.68
See Busbar contact drawing on
website for further detail.
[ 3.7 ]
Ø 0.14 (2)
[ 11.4 ]
0.45
[ 22.6 ]
0.89
[ 19.05 ]
0.750
[ 21.6 ]
0.85
[ 8.0 ]
0.32
[ 27.4 ]
1.08
[ 35.0 ]
1.380
[ 15.6 ]
0.62
[ 63.6 ]
2.51
[ 23.7 ]
0.93 [ x ]
x
Top View Side View
See PCB contact drawing on website for further detail.
[ 25.4 ]
1.00
[ 12.19 ]
0.480
[ 1.27 ]
0.050
[ 17.5 ]
0.69
[ 6.10 ]
0.240
[ 2.42 ]
0.095
[ 24.6 ]
0.97
[ 8.1 ]
0.32
[ 7.6 ]
0.30
SB®50 Silver Plated Wire Contacts
Use two silver plated contacts per housing for the best electrical
performance and durability up to 10,000 mating cycles. See redushing
bushings in accessory section for smaller wires.
Dimensions
Mating LoosePiece -A-
AWG mm² Force --- Part Numbers --- inches mm
Minimum Quantity ................... 1,000 100 .........................
6 13.3 Low 1307-BK1307 0.22 5.59
6 13.3 High 5900-BK5900 0.22 5.59
8 8.4 High 5952-BK5952 0.19 4.83
12to10 3.3to5.3 Low 5953-BK5953 0.14 3.56
12to10 3.3to5.3 High 5915-BK5915 0.14 3.56
SB®50 Silver Plated Busbar Contacts
Use2busbarcontactsperhousingtoprovideaquickdisconnectinputoroutput
busbar connection. Busbar contacts are for mating with wire contacts only. Part number
75BBSincludeslocknuts.LocknutsmustbeorderedseparatelyforB01915P1.
Mating
Type Thread Force ----LoosePiecePartNumbers----
MinimumQuantity................. 1,000 20 10...
Busbar #10-24 High B01915P1 - 75BBS
LockNut #10-24 - H1216P8 110G54 -
55A Right Angle Standard Powerclaw PCB Contacts
Standard Powerclaw contacts are for use inside a SB®50 housing
and provide a color coded right angle connection to the PCB.
Description - LoosePiecePartNumbers-
Minimum Quantity .... 500 100 .......
TinPlated PC5930T-BK PC5930T
SilverPlated PC5930S-BK PC5930S
55A Right Angle Mini Powerclaw PCB Contacts
Right angle Mini Powerclaw contacts can be used on the PCB edge
without a SB®50 housing on the PCB side. A self polarizing design only
allow SB®50 wire housings to mate to PCB contacts one way.
Description - LoosePiecePartNumbers-
Minimum Quantity .... 1,000 100 .......
TinPlated PC5934T-BK PC5934T
SilverPlated PC5934S-BK PC5934S
55A Vertical Mini Powerclaw PCB Contacts
Vertical Mini Powerclaw contacts save space by not requiring a SB®50
housing on the PCB side. The guide housing is required for to provide a
polarized connection. (See SB®50 accessories).
Description - LoosePiecePartNumbers-
Minimum Quantity .... 1,500 100 .........
TinPlated PC5933T-BK PC5933T
SilverPlated PC5933S-BK PC5933S
[ 30.0 ]
1.18
[ 7.2 ]
0.28
[ 11.1 ]
0.44
[ 7.1 ]
0.28
A
SECTION 3
SB® 50
[ 12.2 ]
0.48
[ 24.3 ]
0.96
[ 9.7 ]
0.38
[2.32]
0.091
[ 10.29 ]
0.405
[ 6.25 ]
0.246
[ 1.27 ]
0.050
[ 4.98 ]
0.196
-69-
All Data Subject To Change Without Notice www.andersonpower.com
| SB®50 CONNECTOR SPECIFICATIONS |
Electrical
Current Rating Amperes ¹ UL 1977 CSA
WiretoWireUL1977(6AWG) 120 50
WiretoPCBUL1977(6AWG) 50
Voltage Rating AC/DC
UL1977 600
PCB Connector Recommended Voltage
per IEC 60950-1 Table 2L Pollution Degree2
MiniVert.Contact 522
Mini Horiz. Contact 504
StandardContact 950
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
11/4”of#6AWGwire 0.200
PCB Contact to Contact 0.500
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Wire- wire 50A
PCB- wire 40A
(Vertical Mini Powerclaw)
Mechanical
Wire Size Range AWG mm²
WireContactswithBushings 16to6 1.3to13.3
Max. Wire Insulation Diameter in. mm
0.440 11.200
Operating Temperature ² °F °C
Standard -4°to221° -20°to105°
ChemicalResistant* -40to221° -40°to105°
*Chemical resistant material not available for PCB guide housings
Mating Cycles No Load by Plating Silver (Ag) Tin (Sn)
Wire and PCB Contacts 10,000 1,500
Avg. Mating / Unmating Force Lbf. N
WiretoWireLowForceContacts 10 44
Wire to Wire High Force Contacts 15 67
Standard Powerclaw to Wire 15 66
MiniPowerclawtoWire 8 36
PCB Specications
Mounting Style Plated Through Hole
MaxPCBThickness-in.[mm] Standard:0.15[0.381]
Mini:0.25[0.635]
Recommended Traces #8 AWG Cross Section
Min. Contact / Spring Retention Force Lbf. N
WireHousing 50 222
Min. Creepage / [Clearance] Distance in. mm
StandardPowerclaw 0.374 9.5
MiniVert.Powerclaw 0.213 5.4
MiniHorz.Powerclaw 0.205 5.2
Mechanical Shock 4
MIL-STD-202 213ConditionA 50g’s
Vibration High Frequency 4
MIL-STD-202 204ConditionA 10g’s
Materials
Housing
Standard Plastic Resin Polycarbonate
Chem. Resistant Resin Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 960°C(GWFI)/800°C(GWIT)
Contact
Base Copper Alloy
Wire Plating Silver
PCB Plating Sn or Ag over Ni
Contact Termination Methods
Crimp ³ Wire Contacts
Hand Solder Wire and PCB Contacts
Solder Dip* PCB Contacts
Wave Solder* PCB Contacts
Wrench / Socket Busbar Contacts
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonall
positions being fully loaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,Properly
calibratedAPPrecommendedtooling,anda25°Cambient
temperature.ULratingnottoexceedthemaximumoperating
temperature.CSAratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely
affecttheperformanceofourconnectorsalongwithULandCSArecognition.
4Testedwithcontactpartnumber5900.
SECTION 3
SB® 50
Protection
Touch Safety with Wire Contacts
IEC60529 IP10
Environmental Sealing with Boots
IEC60529 IP64
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SB®50
2.99 mm
2.99 mm
Attributes SB50
AMP Rating AC/DC 50
Voltage Rating AC/DC (Steady State) 250
Breaking Capacity -AMP Rating /Cycles 50 / 10 Cycles
Voltage Rating (Breaking Capacity) 220VDC
Finger Safety - Mated only IEC60529-IP20
Wire Size tested 16 mm²
Contact Series Tested 5900/1307
Climatic Testing (Cold,Heat & MFG) IEC60512Test-11j,11i&11g,
Cycle Life IEC60512Test9a-5000Cycles
Mechanical Strength Impact IEC60512-5@29.5Inches-dropped8times
Temperature Range -20°C to 105 °C
-4 °Fto221°F
NOTE3:RefertotheConstructionalDataformforadditional
information on our website., www.andersonpower.com
| IEC INFORMATION |
- 70 - All Data Subject To Change Without Notice
www.andersonpower.com
“T” Handle
The“T”handlemakesmatingandunmatingtheconnectoreasier.The
non-conductiveredplasticmaterialisstrongandsafe.(2)Selftapping
screws are used to secure the handle to the connector housing.
Description --------- Part Numbers ---------
Minimum Quantity ............................... 1,000 50 ........
Red“T”Handle+HardwareBag - SB50-HDL-RED
HardwareBag(2Screws) - 104G17
Red“T”HandleOnly 113899P1 -
#8x5/8”Screw(Order2PerHandle) H1120P55 -
“A” frame handle for SB®50
Handle makes mating and unmating the connector easier.
The non-conductive gray plastic material is strong and safe.
Machine screws and locknuts included.
Description - Part Number -
MinimumQuantity......................200.......
Gray“A”Handle&Hardware 997G1
| SB® Accessories |
| SB®50 CONNECTOR TEMPERATURE CHARTS |
6 AWG 8 AWG
10 AWG 12 AWG
25
50
75
100
125
0 10 20 30 40 50 60 70 80 90 100
SB®50
Derating vs. Ambient Temperature
Amperes Applied
Ambient Temperature (°C)
(2) Self-tapping
Screws
Handle Connector
Housing
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90
6 AWG 8 AWG
10 AWG 12 AWG
SB®50
Temperature Rise at Constant Current
Amperes Applied
Temperature Rise
Above Ambient (°C)
NOTE: Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to #6 AWG conductor on wire side.
25
50
75
100
125
0 10 20 30 40 50 60 70 80 90 100110
Mini Powerclaw
Derating vs. Ambient Temperature
Amperes Applied
SB®50
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90
Mini Powerclaw
Temperature Rise at Constant Current
Amperes Applied
SB®50
Temperature Rise
Above Ambient (°C)
Screws
Handle Connector
Housing
Locknuts
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperature rise charts are based on a
25°Cambienttemperature.
SECTION 3
SB® 50
- 71 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SB® 50
ID
Length
Wire Entrance
990990G15905
Self attaching discrete conductor. Bolt on discrete conductor. Bolt on bundled conductors.
The given wire O.D. information is an estimate. Cable clamps should be evaluated for performance with the actual wire to be used.
PCB
SB®50 Connector
Mini-vertical
Powerclaw
Contacts
Guide
Housing
Dimensions
- A - - B - - C -
in mm in mm in mm
5.9151.41.845.16.3160 A
B
C
Slide cover over
mating end.
Dust Cover
Prevents dust and dirt from entering the mating interface of
the connector when unmated. NOTE: Not a Hermetic Seal.
Description ---- Part Numbers ----
Minimum Quantity .............................. 500 50 ...
DustCoverwithLanyardStrap,Red 113890P1 134G1
SB® Environmental Boots
SB® Environmental Boots provide water, dirt, chemical and UV protection for SB®50
connectors. The durable boots shield the connectors from water and dirt to IP64 in
both the mated and unmated condition.
Description ---------- Part Numbers --------
MinimumQuantity......................................250 25...
SB®50EnvironmentalBootwithCover,Load 3-6054P2-BK 3-6054P2
SB®50EnvironmentalBootwithCover,Source 3-6055P2-BK 3-6055P2
SB®50EnvironmentalBoot(nocover),Load 3-6054P1-BK 3-6054P1
SB®50EnvironmentalBoot(nocover),Source 3-6055P1-BK 3-6055P1
Guide Housings for Vertical Mini Powerclaw Contacts
Prevents polarity being reversed when a SB®50 is mated
to vertical mini Powerclaw contacts.
Description ------------ Part Numbers -----------
Minimum Quantity .... 1,000 50 ......
Black Guide Housing PC-HSG-SB-BK PC-HSG-SB
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.
Cable Size
AWG or mm² or
Description (Inches O.D.) (mm O.D.) ---- Part Numbers ----
Minimum Quantity ........................................................................................... 500 50 ...
SelfAttachingforDiscreteConductor 8to6 10 990-BK 990
SelfAttachingforDiscreteConductor 12to10 4to6 990G2-BK 990G2
BoltonforDiscreteConductor 12to6 4to10 990G1-BK 990G1
BoltonforBundledConductor (0.320to0.450) (4.27to11.43) 5905-BK 5905
Reducing Bushings
Usewithcontactpartnumber5900-BKor1307-BKtoallowasmallerwiretobeusedwiththeconnector.
Electrical capability is derated with smaller wire.
Dimensions
   -ID- -Length-
Contact Barrel Size Wire Size -------- Part Numbers -------- inches mm inches mm
MinimumQuantity...................................................... 3,000 1,000 100...................................................
#6AWG[13.3mm²] #8AWG[8.4mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43
#6AWG[13.3mm²] #12-10AWG[3.3-5.3mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94
#6AWG[13.3mm²] #16-14AWG[1.3-2.1mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94
-72- All Data Subject To Change Without Notice
www.andersonpower.com
| SB®120 ORDERING INFORMATION |
SB®120 Connectors
- up to 240 Amps
SB®120 Standard Housings
The second to smallest SB® housings work with wire
contactsupto1AWG[35mm²]aswellasbusbar
contacts. Genderless design mates with itself.
Mechanical keys are color coded.
Description ----- Part Numbers -----
MinimumQuantity...... 250 50....
Red 6810G3-BK 6810G3
Gray 6810G1-BK 6810G1
Blue 6810G2-BK 6810G2
SB®120 Chemical Resistant (CR) Housings
Same features as the Standard SB®120butmoldedinachemical
resistant PBT/ PC blend.Suitableforuseto-40°C.
Description ------- Part Numbers -------
MinimumQuantity...... 250 50.....
Red P6810G3-BK P6810G3
Gray P6810G1-BK P6810G1
Bottom View
MatedLength
[ 104.6 ]
4.12
[ 20.6 ]
0.81
Material ID
P = Chemical Resistant
[ 63.5 ]
2.50 [ 37.6 ]
1.48
[ 2.5 ]
0.10
[ 19.1 ]
0.75 [ 8.6 ]
0.34
[ 46.4 ]
1.83
[ 5.1 ]
Ø 0.20
(2) PLC’S
Like the other Multipole connectors, the SB®120 offers
color-coded mechanically keyed housings. Keys can be
used to identify and separate different circuits, or prevent
users from accidentally cross mating different voltages.
Wiressizesfrom#10(5.3mm²)to#1(42.4mm²)areheld
in the second smallest SB® housing.
• New extended range contacts expand wire size up
to #1 AWG (42.4 mm²)
Allows UL rated currents up to 240 amps
• Chemical resistant housing option
Extends temperature range down to -40°C, while offering
enhanced UV and chemical resistance
• Panel mounting grooves
With use of mounting clamps, can be easily mounted through panels
SECTION 3
SB® 120
-73-
All Data Subject To Change Without Notice www.andersonpower.com
SB®120 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
See reducing bushings in accessory section for smaller wires.
Dimensions
Mating - A - - B -
AWG mm² Force -------LoosePiecePartNumbers------- inches mm inches mm
Minimum Quantity ........... 600 500 50 ...............................................
1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91
2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64
4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37
6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59
SB®120 Silver Plated Busbar Contacts
Use2busbarcontactsperhousingtoprovideaquickdisconnectinputor
output busbar connection. Busbar contacts are for mating with wire contacts only.
Partnumber120BBSincludeslocknuts.Locknutsmustbeorderedseparately
forB01997P1.
Mating
Type Thread Force ------------LoosePiecePartNumbers------------
MinimumQuantity............... 1,000 300 20 10....
Busbar #10-24 High - B01997P1 - 120BBS
LockNut #10-24 - H1216P8 - 110G54 -
SECTION 3
SB® 120
[ 50.8 ]
2.0
[ 21.3 ]
0.84
[ 10.4 ]
0.41
B
A
See Busbar contact drawing on
website for further detail.
[ 77.0 ]
3.03
[ 11.1 ]
0.44
[ 9.5 ]
0.38
[ 2.5 ]
0.10
#10 - 24 THD
- 74 - All Data Subject To Change Without Notice
www.andersonpower.com
Electrical
Current Rating Amperes ¹ UL 1977 CSA
WiretoWire(1AWG) 240 130
WiretoBusbar(2AWG) 120
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
51/2”of#2AWGwire 0.136
Hot Plug Current Rating Amperes - Wire & Busbar
250cyclesat120VDC 60A
Mechanical
Wire Size Range AWG mm²
WireContactswithBushings 10-1 5.3-42.4
Max. Wire Insulation Diameter in. mm
0.600 15.240
Operating Temperature ² °F °C
Standard -4°to221° -20°to105°
ChemicalResistant* -40to221° -40°to105°
Mating Cycles No Load by Plating Silver (Ag)
Wire and Busbar Contacts 10,000
Avg. Mating / Unmating Force Lbf. N
WiretoWire 20 89
Min. Contact / Spring Retention Force
lbf 75
N 333.6
| SB®120 CONNECTOR SPECIFICATIONS |
Materials
Housing
Standard Plastic Resin Polycarbonate
Chem. Resistant Resin Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 960°C(GWFI)/800°C(GWIT)
Wire & Busbar Contacts
Base Copper Alloy
Plating Silver
Contact Termination Methods
Crimp ³ Wire Contacts
Hand Solder Wire Contacts
Wrench / Socket Busbar Contacts Only
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfullyloaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPP
recommendedtooling,anda25°Cambienttemperature.ULratingnottoexceed
themaximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the
performanceofourconnectorsalongwithULandCSArecognition.
Protection
Touch Safety with Wire Contacts
IEC60529 IP10
Environmental Sealing with Boots
IEC60529 IP64
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SB®120
4.10 mm
4.10 mm
SECTION 3
SB® 120
Attributes SB120
AMP Rating AC/DC 120
Voltage Rating AC/DC (Steady State) 400 V AC/DC ( Operational)
Breaking Capacity -AMP Rating /Cycles 120Amp/10Cycles
Voltage Rating (Breaking Capacity) 220VDC
Finger Safety - Mated only IEC60529-IP20
Wire Size tested 50 mm²
Contact Series Tested 1323
Climatic Testing (Cold,Heat & MFG) IEC60512Test-11j,11i&11g,
Cycle Life IEC60512Test9a-5000Cycles
Mechanical Strength Impact IEC60512-5@29.5Inches-dropped8times
Temperature Range -20°C to 105 °C
-4 °Fto221°F
NOTE3:RefertotheConstructionalDataformforadditional
information on our website., www.andersonpower.com
| IEC INFORMATION |
- 75 -
All Data Subject To Change Without Notice www.andersonpower.com
| SB®120 CONNECTOR TEMPERATURE CHARTS |
1 AWG 2 AWG
4 AWG 6 AWG
Amperes Applied
25
50
75
100
125
SB®120
Derating vs. Ambient Temperature
0 25 50 75 100 125 150 175 200 225 250
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 25 50 75 100 125 150 175 200 225
1 AWG 2 AWG
4 AWG 6 AWG
Amperes Applied
SB
®
120
Temperature Rise at Constant Current
Temperature Rise
Above Ambient (°C)
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperature rise charts are based on a
25°Cambienttemperature.
| SB® 120 ACCESSORIES |
SECTION 3
SB® 120
981G1
981G2
The given wire O.D. information is an estimate.
Cable clamps should be evaluated for
performance with the actual wire to
be used.
1.82
1.44
2.38
1.75
0.16 DIA.
4 Places 0.88 High X 1.88 Wide
Panel Cutout
Mounting Clamp for SB®120
Mounting clamps can be used for fastening a SB®120serieshousingstoapanel.
Fastening hardware not included.
Description --- Part Number ---
MinimumQuantity............................20setsof2....
Panel Mount Bracket 1467G1
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls
from dislodging wire or contacts from the housing. Cable clamps are recommended
for solder terminated wires.
Cable Size
Min / Max Min / Max
Description Inches O.D. mm O.D. - Part Numbers -
Minimum Quantity .......................................................................... 50 ..........
BoltonforDiscreteConductor 0.70to0.23 17.7to5.8 981G1
BoltonforBundledConductor 0.73to0.29 18.5to7.3 981G2
- 76 - All Data Subject To Change Without Notice
www.andersonpower.com
ID
[ 21.4 ]
0.84
Wire Entrance
Slide cover over
mating end.
“A” Frame Handle for SB®120
Handle makes mating and unmating the connector easier.
The non-conductive gray plastic material is strong and safe.
Machine screws and locknuts included.
Description - Part Number -
MinimumQuantity......................200.......
Gray“A”Handle&Hardware 997G1
“T” Handle
The“T”handlemakesmatingandunmatingtheconnectoreasier.The
non-conductiveredplasticmaterialisstrongandsafe.(2)Selftapping
screws are used to secure the handle to the connector housing.
Description ----------- Part Numbers -----------
Minimum Quantity .................................. 1,000 50 .........
Red“T”Handle+HardwareBag - SB120-HDL-RED
Red“T”HandleOnly 113899P1 -
#8x7/8”Screw(Order2PerHandle) H1120P43 -
Dust Cover
Prevents dust and dirt from entering the mating interface of the connector
when unmated. NOTE: Not a Hermetic Seal.
Description ----- Part Numbers ------
Minimum Quantity ................................... 100 50 ....
DustCoverwithLanyardStrap,Black B02019P1 134G4
SB® Environmental Boots
SB® Environmental Boots provide water, dirt, chemical and UV protection for SB®120
connectors. The durable boots shield the connectors from water and dirt to IP64 in
both the mated and unmated condition.
Description --------------- Part Number --------------
MinimumQuantity......................................250 25...
SB®120EnvironmentalBoot,Load 3-6035P1-BK 3-6035P1
SB®120EnvironmentalBoot,Source 3-6034P1-BK 3-6034P1
Reducing Bushings
Usewithcontactpartnumber1319-BKtoallowasmallerwiretobeusedwiththe
connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size ---------- Part Numbers ---------- inches mm
MinimumQuantity....................................................... 2,000 1,000 100.......................
#2AWG[33.6mm²] #4AWG[21.2mm²] 5919-BK - 5919 0.28 7.11
#2AWG[33.6mm²] #6AWG[16mm²] - 5920-BK 5920 0.23 5.84
#2AWG[33.6mm²] #10-8AWG[5.3-8.4mm²] 5921-BK 5921 0.18 4.57
Dimensions
- A - - B - - C -
in mm in mm in mm
7.92012.8718.0203
A
B
C
SECTION 3
SB® 120
Screws
Handle Connector
Housing
Locknuts
- 77 -
All Data Subject To Change Without Notice www.andersonpower.com
| SB®175 ORDERING INFORMATION |
SB®175 Connectors
- up to 280 Amps
SB®175 Standard Housings
The second to largest SB® housings work with wire contacts up to 1/0
AWG[50mm²]aswellasbusbarcontacts.Genderlessdesignmateswith
itself. Mechanical keys are color coded. NOTE: SB®175 black housing is
keyless and can be mated with all other colors.
Description --- Part Numbers ---
MinimumQuantity..........200 50...
Yellow 943-BK 943
Orange 942-BK 942
Red 949-BK 949
Gray 940-BK 940
Blue 941-BK 941
Black(Keyless) 2-7252G11 -
SB®175 Chemical Resistant Housings
Same features as the Standard SB®175 but molded in a
chemicalresistantPBT/PCblend.Suitableforuseto-40°C.
Description ---- Part Numbers ----
MinimumQuantity.... 200 50...
Red P949-BK P949
Gray P940-BK P940
SECTION 3
SB® 175
2Pole
3Pole
Wiressizesfrom#10(5.3mm²)to1/0(50mm²)tin
the second to largest connector in the SB® series. The
3poleSB®175 adds an additional position for power or
grounding. All Multipole wire connector housings are
genderless and mate to themselves minimizing inven-
tory and assembly complexity.
• Silver Plated Wire Contacts up to 1/0 (50 mm²)
Allows UL rated currents up to 280 amps
• Chemical Resistant Housing Option
Extends temperature range down to -40°C, while offering
enhanced UV and chemical resistance
• UL Rated for Hot Plugging up to 100 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
MatedLength
Bottom View
[ 133.4 ]
5.25
Material ID
P = Chemical
Resistant
[ 55.6]
2.19
[ 25.4 ]
1.00
[ 79.6 ]
3.13
[ 6.5 ]
Ø 0.26
(2) PLC’S
[ 28.6 ]
1.13
[ 11.3 ]
0.45
- 78 - All Data Subject To Change Without Notice
www.andersonpower.com
SB®175 3 Pole Housings & Hardware
A three pole version of the standard SB®175 housing has
a two piece housing with springs and hardware. Useful for
DC2wireplusgroundandACsinglephaseapplications.
Description --- Part Numbers ---
MinimumQuantity..........................10025....
GrayHousingandHardwareKit - 902
GrayHousingTopHalf  2-5048 -
GrayHousingBottomHalf  2-5049 -
HardwareKit  - 110G34
SB®175 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
See reducing bushings in accessory section for smaller wires.
Dimensions
Mating LoosePiece -A- -B--C- -D-
AWG mm² Force - Part Numbers - inches mm inches mm inches mm inches mm
Minimum Quantity ........... 500 50 ..........................................................................................................
1/0 53.5 High 1382-BK 1382 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42
1 42.4 High 1347-BK 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42
2 33.6 High 1383-BK 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42
4 21.1 High 1384-BK 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42
6 13.3 High 1348-BK 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32
SB®175 Silver Plated Busbar Contacts
Provides a quick disconnect input or output busbar connection.
Busbar contacts are for mating with wire contacts only. Part number
180BBSincludeslocknuts.Locknutsmustbeorderedseparately
for 180BBS-BK.
Mating
Type Thread Force ------LoosePiecePartNumbers------
MinimumQuantity...................1,000 120 10....
Busbar 1/4-20 High - 180BBS-BK 180BBS
LockNut 1/4-20 - H1216P7 110G56 110G55
[ 12.7 ]
0.50
B
A
D
C
[ 79.4 ]
3.13 [28.6]
1.13
[ 11.7 ]
0.46 [ 6.7 ]
Ø 0.27 (4)
[ 28.6 ]
1.13
[ 82.6 ]
3.25
[ 26.2 ]
1.03
[ 25.4 ]
1.00
Top View
Side View
See Busbar contact drawing on
website for further detail.
B
[ 109.0 ]
4.29 [ 25.4 ]
1.0
[ 12.7 ]
0.5
[ 4.57 ]
0.18
#¼- 20 THD
SECTION 3
SB® 175
-79-
All Data Subject To Change Without Notice www.andersonpower.com
| SB®175 CONNECTOR SPECIFICATIONS |
Electrical
Current Rating Amperes ¹ UL 1977 CSA
WiretoWire(1/0AWG) 280 175
WiretoBusbar(1/0AWG) 200
3PoleWiretoWire(1/0AWG) 175
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
6”of1/0AWGwire 0.100
UL Hot Plug Current Rating Amperes - Wire & Busbar
250cyclesat120VDC1/0wire 100A
Mechanical
Wire Size Range AWG mm²
WireContactswithBushings 10to1/0 5.3to53.5
Max. Wire Insulation Diameter in. mm
0.600 15.240
Operating Temperature² °F °C
Standard -4°to221° -20°to105°
ChemicalResistant* -40to221° -40°to105°
Mating Cycles No Load by Plating Silver (Ag)
Wire and Busbar Contacts 10,000
Avg. Mating / Unmating Force Lbf. N
2Pole 25 111
3Pole 35 156
Min. Contact / Spring Retention Force
lbf 150
N 667
Mechanical Shock 4
MIL-STD-202 213ConditionA 50g’s
Vibration High Frequency 4
MIL-STD-202 204ConditionA 10g’s
Materials
Housing
Standard Plastic Resin Polycarbonate
Chem. Resistant Resin Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 960°C(GWFI)/850°C(GWIT)
Wire & Busbar Contacts
Base Copper Alloy
Plating Silver
Contact Termination Methods
Crimp ³ Wire Contacts
Hand Solder Wire Contacts
Wrench / Socket Busbar Contacts
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfullyloaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,
ProperlycalibratedAPPrecommendedtooling,anda25°C
ambienttemperature.ULratingnottoexceedthemaximumoperatingtemperature.CSArating
belowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the performance of our
connectorsalongwithULandCSArecognition.
4Testedwithcontactpartnumber1382.
SECTION 3
SB® 175
Protection
Touch Safety with Wire Contacts
IEC60529 IP10
Environmental Sealing with Boots
IEC60529 IP64
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SB®175
5.73 mm
5.73 mm
Attributes SB175
AMP Rating AC/DC 175
Voltage Rating AC/DC (Steady State) 500 V AC/DC ( Operational)
Breaking Capacity - AMP Rating /Cycles 175 Amp / 10 Cycles
Voltage Rating (Breaking Capacity) 220VDC
Finger Safety - Mated Only IEC60529-IP20
Wire Size Tested 50 mm²
Contact Series Tested 1382
Climatic Testing (Cold, Heat & MFG) IEC60512Test-11j,11i&11g,
Cycle Life IEC60512Test9a-5000Cycles
Mechanical Strength Impact IEC60512-5@29.5Inches-dropped8times
Temperature Range -20°C to 105 °C
-4 °Fto221°F
NOTE3:RefertotheConstructionalDataformforadditional
information on our website., www.andersonpower.com
| IEC INFORMATION |
- 80 - All Data Subject To Change Without Notice
www.andersonpower.com
| SB® 175 ACCESSORIES |
945
995G1
945G3
(not included).
"A" Frame Handle
946G1 "A" Frame Handle
(not included).
The given wire O.D. information is an
estimate. Cable clamps should be
evaluated for performance with the
actual wire to be used.
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging
wire or contacts from the housing. Only Bolt On type clamps can be used with the handles. Cable
clampsarerecommendedforsolderterminatedwires.Notforusewith3polehousing.
Cable Size
Max / Min In. Max / Min mm
Description Inches O.D. mm O.D. ---- Part Numbers ----
Minimum Quantity ................................................................................... 100 50 ....
SelfAttachingforDiscreteConductor 0.55to0.24 14to6 105G3 945
BoltOnforDiscreteConductor 0.66to0.24 16.7to6.2 945G3-BK 945G3
BoltOnforBundledConductor 0.75to0.29 18.3to7.3 946G1-BK 946G1
Handles
Handles are made out of durable PC plastic. Hardware to
attach to connector body included in kits. Not for use with
3polehousing.
Description ----- Part Numbers -----
MinimumQuantity....100 25...
GrayHandleKit - 995G1
RedHandleKit - 995G3
HandleOnly,Gray 3-5074P1 -
HandleOnly,Red 3-5074P3 -
HandleOnly,Black 3-5074P5 -
Hardware Bag - 105G8
SECTION 3
SB® 175
| SB®175 CONNECTOR TEMPERATURE CHARTS |
SB®175
Temperature Rise at Constant Current
0
10
20
30
40
50
60
0 25 50 75 100 125 150 175 200 225 250
Amperes Applied
1/0 AWG 1 AWG
2 AWG 4 AWG
Temperature Rise
Above Ambient (°C)
25
50
75
100
125
SB®175
Derating vs. Ambient Temperature
Amperes Applied
1/0 AWG 1 AWG
2 AWG 4 AWG
0 25 50 75 100 125 150 175 200 225 250 300275
Ambient Temperature (°C)
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperature rise charts are based on a
25°Cambienttemperature.
- 81 -
All Data Subject To Change Without Notice www.andersonpower.com
Slide cover over
mating end.
Dimensions
- A - - B - - C -
in mm in mm in mm
9.52413.2809.3236 A
B
C
SECTION 3
SB® 175
ID
Wire Entrance
[ 25.4 ]
1.00
Handle
Locking Plate
Cable Clamp
Dust Cover
Prevents dust and dirt from entering the mating interface
of the connector when unmated. NOTE: Not a Hermetic Seal.
Notforusewith3polehousing.
Description ----- Part Numbers ----
Minimum Quantity ............................. 500 50 ...
DustCoverwithLanyardStrap,Red 113890P2 134G2
SB® Environmental Boots
SB® Environmental Boots provide water, dirt, chemical and UV protection for SB® 175
connectors. The durable boots shield the connectors from water and dirt to IP64* in
both the mated and unmated condition.
Description --------------- Part Number --------------
MinimumQuantity......................................250 25...
SB®175EnvironmentalBoot,Load 3-6037P1-BK 3-6037P1
SB®175EnvironmentalBoot,Source 3-6036P1-BK 3-6036P1
*IP64 test pending
SB®175 Lockout
Works with standard lockout - tagout equipment to prevent access
to the mating interface of the connector. Made from durable PC plastic.
Canbeusedwith3polehousingtolockoutpositiveandnegative
positions only.
Description ---- Part Number ----
MinimumQuantity.......... 25...
RedLockout-TagoutKit SB175-LOCKOUT
Manual Release Bracket - Mounting Side
WorkswiththeLockingSidetoeasematingandunmatingconnectors.
Notforusewith3polehousing.
Description - Part Number -
Minimum Quantity ............ 10 ...
BracketandHardwareKit 924G1
Manual Release Bracket - Locking Side
Works with the Mounting Side to ease mating and unmating
connectors.Notforusewith3polehousing.
Cable Size
Max / Min Max / Min
Description Inches O.D. mm O.D. - Part Number -
Minimum Quantity ............................................................................ 10 ....
BracketandHardwareKitw/Clamp 0.50to0.21 12.6to5.4 923G1
The given wire O.D. information is an estimate. Cable clamps should be evaluated for
performance with the actual wire to be used.
Reducing Bushings: for Use with Contact # 1382
Usewithcontactpartnumber1382-BKtoallowasmallerwiretobeusedwiththeconnector.Electricalcapabilityis
derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size ----------------- Part Numbers ------------------ inches mm
Minimum Quantity ....................................................... 1,500 1,000 500 100 ......................
1/0AWG[53.5mm²] #1AWG[42.4mm²] - - 5687-BK 5687 0.39 9.91
1/0AWG[53.5mm²] #2AWG[33.6mm²] 5690-BK - - 5690 0.34 8.64
1/0AWG[53.5mm²] #4AWG[21.2mm²] - 5693-BK - 5693 0.27 6.86
1/0AWG[53.5mm²] #6AWG[13.3mm²] - 5663-BK - 5663 0.22 5.59
1/0AWG[53.5mm²] #10-8AWG[5.3-8.4mm²] 5648-BK - - 5648 0.19 4.83
SB®175 Connector not included.
Mounting Plate
-82- All Data Subject To Change Without Notice
www.andersonpower.com
| SB®350 ORDERING INFORMATION |
SB®350 Connectors
- up to 500 Amps
SB®350 Standard Housings
The largest SB®housingsworkwithwirecontactsupto350mcm[150mm²]aswellasbusbarcontacts.Gen-
derless design mates with itself. Mechanical keys are color coded. NOTE: SB®350BlackandBlueHousings
have the same keying features and can be intermated.
Description --- Part Numbers ---
MinimumQuantity...... 50 25...
Yellow 914-BK 914
Orange 932-BK 932
Red 913-BK 913
Gray 906-BK 906
Blue 912-BK 912
Green 931-BK 931
Black 2-7250G8 -
SB®350 Chemical Resistant Housings
Same features as the Standard SB®350butmoldedina
chemicalresistantPBT/PCblend.Suitableforuseto-40°C.
Description --- Part Numbers ---
MinimumQuantity...... 50 25....
Red P913-BK P913
Gray P906-BK P906
SB®350 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
See reducing bushings in accessory section for smaller wires.
Dimensions
Mating - A - - B - - C -
AWG mm² Force -LoosePiecePartNumbers- inches mm inches mm inches mm
MinimumQuantity.............. 200 150 50.............................................................................
300mcm 152 High - 910-BK 910* 0.75 19.05 0.87 22.10 3.0477.2
4/0 107.2 High 908-BK - 908* 0.64 16.26 0.75 19.05 3.0377.0
3/0 85 High 916-BK - 916* 0.58 14.73 0.70 17.78 3.0076.2
2/0 67.4 High 907-BK - 907* 0.49 12.45 0.64 16.26 2.9675.2
1/0 53.5 High 917-BK - 917* 0.44 11.18 0.51 12.95 2.9173.9
*Soldaspairs.2partsshippedforevery1partordered.
[ 33.3 ]
1.31
[ 182.6 ]
7.19
MATERIAL ID
[ 107.9 ]
4.25
[ 28.6 ]
1.13
[ 69.9 ]
2.75
[ 6.6 ]
Ø 0.26
(2) PLC’S
[ 34.9 ]
1.38
Bottom View
MatedLength
P=ChemicalResistant
The SB®350isthelargestconnectorintheserieswith
power capabilities up to 450 amps with 4/0 AWG wire
and500ampswitha350mcmwire.Wiresrangingfrom
#1/0(53.5mm²)to350mcm(150mm²)tintotheone
piece housing available in standard PC or a chemical
resistant PBT/PC blend. Silver plated wire or busbar
contacts minimize electrical resistance while offering
supreme durability and reliability.
• Up to 350 mcm (150 mm²) Wires
Allows UL rated currents up to 500 amps
• Chemical Resistant Housing Option
Extends temperature range down to -40°C, while offering
enhanced UV and chemical resistance
• Same Housings Used for Wire and Busbar Contacts
Enables color-coded mechanically keyed wire to busbar
connections
SECTION 3
SB® 350
[ 20.6 ]
0.81
B
A
[ C ± 2.0 ]
C ± 0.08
[ 32.8 ]
1.29 MIN
-83-
All Data Subject To Change Without Notice www.andersonpower.com
| SB®350 CONNECTOR SPECIFICATIONS |
Mechanical
Wire Size Range AWG mm²
WireContactswithBushings 1/0to350mcm 53.5to150
Max. Wire Insulation Diameter in. mm
1.100 27.900
Operating Temperature ² °F °C
Standard -4°to221° -20°to105°
ChemicalResistant -40to221° -40°to105°
Mating Cycles No Load by Plating Silver (Ag)
Wire and Busbar Contacts 10,000
Avg. Mating / Unmating Force Lbf. N
2Pole 30 133
Min. Contact / Spring Retention Force
lbf 150
N 667
Electrical
Current Rating Amperes 1 UL 1977 CSA
Wire to Wire (4/0 AWG) 450
WiretoWire(350mcm) 500325
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms 1
21/2”of300mcmwire 0.050
Hot Plug Current Rating Amperes - Wire & Busbar
250cyclesat120VDC 100A
Materials
Housing
Standard Plastic Resin Polycarbonate
Chem. Resistant Resin Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire 960°C(GWFI)/800°C(GWIT)
Wire & Busbar Contacts 4
Base Copper Alloy
Plating Silver
Contact Termination Methods
Crimp ³ Wire Contacts
Hand Solder Wire Contacts
Wrench / Socket Busbar Contacts
NOTE 1: See IEC 60664-1 for working voltage.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPP
recommendedtooling,anda25°Cambienttemperature.ULratingnottoexceedthe
maximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the
performanceofourconnectorsalongwithULandCSArecognition.
4HasnotbeentestedbyUL.
SECTION 3
SB® 350
See Busbar contact drawing on
website for further detail.
B
[ 22.3 ]
0.88
[ 2.5 ]
0.10
[ 131.7 ]
5.19
[ 17.0 ]
0.67
# 3/8 - 16 THD
SB®350 Silver Plated Busbar Contacts
Use2busbarcontactsperhousingtoprovideaquickdisconnectinputoroutputbusbar
connection.Busbarcontactsareformatingwithwirecontactsonly.Partnumber350BBS
includeslocknuts.LocknutsmustbeorderedseparatelyforB01998P1.
Mating
Type Thread Force -LoosePiecePartNumbers-
Minimum Quantity .................. 50 10 .............
Busbar 3/8-16 High B01998P1 350BBS
LockNut 3/8-16 - H1216P9 110G73
NOTE:HasnotbeentestedbyUL.
NOTE2:RefertotheConstructionalDataformforadditional
information on our website., www.andersonpower.com
Protection
Touch Safety with Wire Contacts
IEC60529 IP10
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SB®350
5.66 mm
5.66 mm
Attributes SB350
AMP Rating AC/DC 350
Voltage Rating AC/DC (Steady State) 500 V AC/DC (Operational)
Breaking Capacity - AMP Rating /Cycles 100 Amp / 10 cycles
Voltage Rating (Breaking Capacity) 125VDC
FingerSafety-Matedonly IEC60529-IP20
WireSizetested 120mm²
ContactSeriesTested 908
ClimaticTesting(Cold,Heat&MFG) IEC60512Test-11j,11i&11g,
CycleLife IEC60512Test9a-5000Cycles
MechanicalStrengthImpact IEC60512-5@29.5Inches-dropped8times
TemperatureRange -20°C to 105 °C
-4 °Fto221°F
| IEC INFORMATION |
- 84 - All Data Subject To Change Without Notice
www.andersonpower.com
The given wire O.D. information is an estimate. Cable clamps should be evaluated for
performance with the actual wire to be used.
| SB®350 CONNECTOR TEMPERATURE CHARTS|
| SB® 350 ACCESSORIES |
SB®350
Derating vs. Ambient Temperature
Ambient Temperature (°C)
Amperes Applied
350 MCM 300 MCM 4/0 AWG
3/0 AWG 2/0 AWG 1/0 AWG
25
50
75
100
125
0 50 100 150 200 250 300 350 400 450 500 550
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from
dislodging wire or contacts from the housing. Cable clamps are recommended for solder
terminated wires.
Cable Size
Min / Max Min / Max
Description Inches O.D. mm O.D. - Part Numbers -
Minimum Quantity ............................................................................... 10 .....
BoltOnforDiscreteConductor 1.00to0.35 25.4to8.8 996G1
DiscreteConductorw/IntegralHandle 0.76to0.32 19.3to8.2911
Handles
Handles are made out of durable PC plastic.
Hardware to attach to connector body included in kits.
Description ----- Part Numbers -----
MinimumQuantity.... 100 25...
GrayHandleKit - 995G2
RedHandleKit - 995G4
HandleOnly,Gray 3-5074P1 -
HandleOnly,Red 3-5074P3 -
HandleOnly,Black 3-5074P5 -
Hardware Bag - 106G7
Dust Cover
Prevents dust and dirt from entering the mating interface
of the connector when unmated. NOTE: Not a Hermetic Seal.
Description ----- Part Numbers -----
Minimum Quantity .............................. 500 50 ...
DustCoverwithLanyardStrap,Red 113890P3 134G3
SB®350 Lockout
Slide cover over
mating end.
Amperes Applied
350 MCM 300 MCM 4/0 AWG
3/0 AWG 2/0 AWG 1/0 AWG
SB®350
Temperature Rise at Constant Current
Temperature Rise
Above Ambient (°C)
0
10
20
30
40
50
60
0 50 100 150 200 250 300 350 400 450 500
Handle
Clamp
“A” frame handle
(not included).
911
996G1
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperature rise charts are based on a
25°Cambienttemperature.
SECTION 3
SB® 350
- 85 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SB® 350
Mounting Half
Mounting Half
(charger).
Locking Half
Components
Mounting Half
SB350Connector
not included.
Wire Entrance
[ 28.4 ]
1.12
[ 11.1 ]
0.44
Works with standard lockout - tagout equipment to prevent access to
the mating interface of the connector. Made from durable PC plastic.
Description --- Part Number ---
MinimumQuantity........... 25.....
RedLockout-TagoutKit SB350-LOCKOUT
Manual Release Bracket - Mounting Side
WorkswiththeLockingSidetoeasematingandunmatingconnectors.
Description ----------- Part Numbers ----------
MinimumQuantity........... 66 25 10...
BracketandHardwareKit - - 922G1
BracketOnly B00229P1 - -
Hardware Bag - 106G6 -
Manual Release Bracket - Locking Side with Cable Clamp
Works with the Mounting Side to ease mating and unmating connectors.
Cable Size
Min / Max Min / Max
Description Inches O.D. mm O.D. - Part Numbers -
Minimum Quantity ............................................................................... 10 ..........
BracketandHardwareKitw/ClampKit 0.94to0.61 23.7to15.5 919
The given wire O.D. information is an estimate. Cable clamps should be evaluated for
performance with the actual wire to be used.
Manual Release Bracket - Locking Side no Cable Clamp
Works with the Battery side to ease mating and unmating connectors.
Description - Part Numbers -
Minimum Quantity ................................... 10 .............
BracketandHardwareKitNoClampKit 919G1
Reducing Bushings: for Use with Contact # 907
Usewithcontactpartnumber907-BKtoallowasmallerwiretobeused
with the connector. Electrical capability is derated with smaller wire.
Contact Barrel Size Wire Size --- Part Numbers ---
Minimum Quantity ......................................... 500 100 ...
2/0AWG[67.4mm²] 1/0AWG[53.5mm²] 5918-BK 5918
- 86 - All Data Subject To Change Without Notice
www.andersonpower.com
SB®
- Tooling Information
1307
5900
#8 8.4 5952
5953
5915
#1 42.4 1323G1
#2 33.6 1319
#4 21.2 1319G4
#6 13.3 1319G6
#1 42.4 1347
1387G2 1303G13 1304G32 Double
#6 13.3 1348 1387G1 1388G4 1389G3 Single
300mcm 152 910
4/0 107.2 908 1303G3
3/0 85 916
2/0 67.4 907
1/0 53.5 917
Double
SB®50
N/A
1387G2 1304G31
1303G12
Single
1387G1
1388G6
SB®120
#10 / 12
Single
5.3 / 3.3 1388G7
#6 13.3 1389G6
1309G4
SB®175
1/0 53.5 1382
1388G3
#2 33.6 1383
1388G4 1389G4
SB®350
#4 21.1 1384
1387G11368
Series
AWG mm²
Hand
Tool
Pneumatic
Bench Tool Die Locator
Number
of
Crimps
Wire Size Loose Piece Contact Crimp Tools
Loose Piece
Part Numbers
Silver
Plating
NOTE: See website for the most current information.
1368
Series
1368
Series
1389G7
SECTION 3
SB®
- 87 -
All Data Subject To Change Without Notice www.andersonpower.com
| SBE®80 / SBO®60 ORDERING INFORMATION |
SBE®80 / SBO® 60 Connectors
- up to 80 Amps
SBE®80 / SBO®60 Housings
The smallest size of SBE®, X, O style housing. SBE®80 and SBO®60 housings of the same
VoltageColorCodecanbematedbutisnotrecommendedasitinvalidatesULapprovalsfor
SBO®60. SBO®60 housings do not meet EN1175-1 requirements for industrial trucks.
Description ----- SBE®80 Part Numbers ----- ----- SBO®60 Part Numbers -----
MinimumQuantity.... 400 25 400 25......
Yellow SBE80YEL-BK SBE80YEL SBO60YEL-BK SBO60YEL
Orange SBE80ORN-BK SBE80ORN SBO60ORN-BK SBO60ORN
Red SBE80RED-BK SBE80RED SBO60RED-BK SBO60RED
Gray SBE80GRA-BK SBE80GRA N/A N/A
White N/A N/A SBO60WHT-BK SBO60WHT
SBE®80 / SBO®60 Silver Plated Primary Power Wire Contacts
Use two silver plated contacts per housing for the best electrical performance and
durability up to 10,000 mating cycles. See reducing bushings in accessory
section for smaller wire size
Dimensions
Mating - A - - B -
AWG mm² Force-LoosePiecePartNumbers- inchesmm inchesmm
Minimum Quantity ........... 1,000 100 ...................................................
4 25 Low 1339G4-BK 1339G4* 0.28 7.11 0.35 9.0
6 16 High 1339G1-BK 1339G1* 0.22 5.59 0.29 7.3
*Soldaspairs.2partsshippedforevery1partordered.
[ 39.4 ]
1.55
B
A
[ 13.0 ]
0.51
[ 7.6 ]
0.30
SBE® and SBO® connectors build on the capability of
the two pole SB® connectors by offering up to 8 auxiliary
power/signalcontactsalong with an IEC60950touch
safe housing. The center of the main connector features
a connector holder for either: two PP15-45, two PPMX, or
APP’s innovative 1x4 auxiliary connector.
• Touch Safe Interface
Minimizes potential contact with live circuits per IEC 60950
• Up to 8 Last Mate / First Break Auxiliaries
Enables intelligent power switching, CAN and interlock loop
circuitry, as well as power up to 20 amps per pole
• Silver Plated Wire Contacts up to #4 (25 mm²)
Allows UL rated currents up to 80 amps per pole
[ 112.2 ]
4.42
[ 46.0 ]
1.81
[ 14.6 ]
0.58
[ 49.5 ]
1.95
[ 5.1 ]
0.20
[ 58.9 ]
2.32
[ 26.3 ]
1.03
[ 69.6 ]
2.74
MatedLength
Side View
Top View
SECTION 3
SBE® 80 / SBO®60
- 88 - All Data Subject To Change Without Notice
www.andersonpower.com
| SBE®80 / SBO®60 CONNECTOR SPECIFICATIONS |
Materials
Housing
SBE® / SBO® & 1x4 Auxiliary Housing Polycarbonate / PBT blend
Powerpole® Plastic Resin Polycarbonate
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
Glow Wire - SBE80 Only 960°C(GWFI)/800°C(GWIT)
Power & Powerpole® Contact Silver Plated Copper Alloy
1x4 Auxiliary Contacts
Pin Copper alloy, Au over Ni
Socket BeCu, Au over Ni
Socket Body Copper alloy, Sn bright over Ni
Retention Clip Stainless Steel
PPMX Contacts Gold Plated Copper Alloy
Contact Termination Methods
Crimp ³
Hand Solder
Mechanical
Wire Size Range AWG mm²
PowerContacts 6to4 16to25
AuxiliaryContacts 24to10 0.25to5.3
Max. Wire Insulation Diameter in. mm
PowerContacts 0.440 11.200
Powerpole® Auxiliary 0.175 4.450
1x4Auxiliary 0.140 3.600
Operating Temperature ² °F °C
SBO® and SBE®Housings -4°to221° -20°to105°
Mating Cycles No Load by Plating Silver (Ag) Gold (Au)
Power Contacts 10,000
Powerpole® Auxiliary 10,000
1x4 Auxiliary 10,000
PPMX Auxiliary 5,000
Avg. Mating / Unmating Force Lbf. N
Main Connector Housing 16 70
Per Powerpole®Connector 5 22
PerContactin1x4Auxiliary 0.7 3.0
PerPPMXHousing 4.50 20.00
Min. Contact / Spring Retention Force Lbf. N
PowerStandardHousing 50 222
Powerpole®Housing 25 111
1x4 Auxiliary Housing 10 44.5
PPMXHousing 12 53
Electrical
Current Rating Amperes ¹ SBO60 SBE80
Primary Power (6 AWG) 70 80
Powerpole®Auxiliary(12AWG) 20 20
1x4Auxiliary(12AWG) 20 20
 PPMXAuxiliary(20AWG) 7UL 5CSA
Voltage Rating AC/DC UL 1977 EN1175-1
Primary Power 600 150 4
Powerpole® Auxiliary 600 150 4
1x4Auxiliary 200
PPMXAuxiliary 300
Dielectric Withstanding Voltage Primary Power
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
11/4”of#6AWGwire 0.200
Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Power 60A
Powerpole®Auxiliary 30A
1x4 Auxiliary 5A
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfully
loaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPP
recommendedtooling,anda25°Cambienttemperature.ULratingnottoexceed
themaximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
Only SBO®60hasULrecognition.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the
performanceofourconnectorsalongwithULandCSArecognition.
4 Voltage capability of SBE® housings is identical to SBO®, but derated to meet
EN1175-1 requirements.
SECTION 3
SBE® 80 / SBO®60
Protection
Touch Safety Main Connector Housing
IEC60950 Pass
IEC60529 IP20
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SBE®80 4.23 mm
7.9 mm
NOTE3:RefertotheConstructionalDataformforadditional
information on our website., www.andersonpower.com
| IEC INFORMATION |
-89-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBE® 80 / SBO®60
| SBE®80 / SBO®60 CONNECTOR TEMPERATURE CHARTS|
| SBE®80 / SBO®60 ACCESSORIES |
25
50
75
100
125
0 10 20 30 40 50 60 70 80 90 100
SBE®80 / SBO®60
Derating vs. Ambient Temperature
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
Ambient Temperature (°C)
Cable Clamps
Clamps are made out the same chemical resistant PBT material that is used in the SBE® housings.
Clamp holds the cable between the clamp piece and the connector housing. Screws must be
orderedseparatelyforpartnumbersstartingwith“113”.
Description -------------------------------- Part Numbers --------------------------------
MinimumQuantity................... 100 25.....................
RedClampandHardwareKit - SBE80CLPREDorSBO60CLPRED
RedClampOnly 113953P1 -
Screws(2perclamp) H1120P42(Individual) -
“T” Handle
Handles are made out the same chemical resistant PBT material that is used in the SBE®housings.(2)
screwsand(2)nutsarerequiredtoattacheachhandle.
Description -------------------------------------- Part Numbers --------------------------------------
MinimumQuantity.................... 500 100 25.....................
RedHandleandHardwareKit - - SBE80HDLREDorSBO60HDLRED
RedHandleOnly 113952P1 - -
HardwareBag - - 105G13
M5x35mmScrews - 113715P4 -
M5Nut - 113716P3 -
Powerpole® Auxiliary
Powerpole®auxiliaryconnectorsareratedupto30amps600voltsandcanbeused
for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and
red Standard Powerpole®housing,(2)contacts,(2)zipcablestraps,and(2)retainingpins.
Description ---- Part Numbers ----
MinimumQuantity............ 200 25...
Powerpole®AuxiliaryKit - 6344
Black Powerpole®Housing 1327G6 -
Red Powerpole®Housing 1327 -
#16to#12Contact 1331 -
Retaining Pin - -
Cable Clamp
Handle
SBE®80 / SBO®60
Temperature Rise at Constant Current
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90
Temperature Rise
Above Ambient (°C)
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperaturerisechartsarebasedona25°Cambienttemperature.
-90- All Data Subject To Change Without Notice
www.andersonpower.com
[ 8.4 ]
0.33
[ 10.9 ]
0.43
[ 3.8 ]
0.15
[ 41.3 ]
1.62
[ 1.60 ]
Ø 0.06
ID
Retention Clip
L1
L
Auxiliary Pin -L--L1-
Contact Lengths in. mm in. mm
StandardLength7.7mm 0.77 19.6 0.30 7.7
Pre-Mate9.3mm 0.83 21.2 0.37 9.3
Post-Mate6.4mm 0.72 18.3 0.25 6.4
Socket
Insert
[ 19.6 ]
0.77
[ 2.6 ]
0.10
Retention
Clip
ID
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge in. mm.
#24/20 0.04 1.1
#20/16 0.07 1.7
#16/14 0.08 2.1
#12 0.10 2.6
Socket
Locations
4803G3
4802G3
4827G6
Socket Locations
1x4 Auxiliary Connector
Theunique1x4auxiliaryconnectorallowsupto4auxiliarycircuitsupto20amps200volts
each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated
pin & socket contacts. This innovation allows the very durable and cost effective design
of SBE®,O,XconnectorstosubstituteforDIN43589-1applicationswhere4auxiliarycontacts
arerequired.Multiplepinlengthsallowthefurtherbenetofsequencingbetweencircuits.
(2)Retainingpinsarerequiredtoholdtheauxiliaryhousinginplace.AuxiliaryKitsinclude
(1)AuxiliaryHousing,(2)StandardLengthPinContacts,and(2)SocketContacts,
(2)RetainingPinsand(1)RetainingClip.
Description AWG mm² ---------------- Part Numbers ----------------
MinimumQuantity............................................ 1,000 250 25...
1x4AuxiliaryKit 12 4 - - 441G3
1x4AuxiliaryKit 16to14 1.5to2.5 - - 441G1
1x4AuxiliaryKit 20to16 0.75to1.5 - - 441G2
1x4AuxiliaryHousing ContactsSoldSeparately3-5956P1444G1-
Pin Contacts for 1x4 Auxiliary Connector
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
Description AWG mm² ----------------- Part Numbers ----------------
Minimum Quantity .................................................... 500 50 ...........
StandardLength7.7mm 12 2.5 PM16P12S30 PM16P12S30-50
16to14 1.0to1.5 PM16P1416S30 PM16P1416S30-50
20to16 0.75to1.0 PM16P1620S30 PM16P1620S30-50
24to20 0.50to0.75 PM16P2024S30 PM16P2024S30-50
Pre-Mate9.3mm 12 2.5 PM16P12A30 -
16to14 1.0to1.5 PM16P1416A30 -
20to16 0.75to1.0 PM16P1620A30 -
24to20 0.50to0.75 PM16P2024A30 -
Post-Mate6.4mm 12 2.5 PM16P12C30 -
16to14 1.0to1.5 PM16P1416C30 -
20to16 0.75to1.0 PM16P1620C30 -
24to20 0.50to0.75 PM16P2024C30 -
Socket Contacts for 1x4 Auxiliary Connector
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
Description AWG mm² -------------------- Part Numbers -------------------
Minimum Quantity .................................. 500 50 .............
SocketContact 12 2.5 PM16S12S32 PM16S12S32-50
16to14 1.0to1.5 PM16S1416S32 PM16S1416S32-50
20to16 0.75to1.0 PM16S1620S32 PM16S1620S32-50
24to20 0.50to0.75 PM16S2024S32 PM16S2024S32-50
PPMX Auxiliary Connector
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX®
housings.Thereare4auxiliarycircuitsperPPMXconnectorandtwoPPMXhousingstintothe
auxiliaryportinthemainconnectorhousing.Ratedupto7amps300voltspercontact,the
genderless design holds two each gold plated pin & socket contacts. This innovation allows the very
durable and cost effective equipment design of SBE®, O, X connectors to be used for applications
requiringupto8batterymonitoringorvehiclecommunicationcircuits.(2)Retainingpinsor
(1) Retaining clip is required to hold the auxiliary housing in place.
AuxiliaryKitsinclude(1)AuxiliaryHousing,(2)PinContacts,and(2)SocketContacts.
Description AWG mm² ------------- Part Numbers -------------
MinimumQuantity................................................. 1,000 100 25.....
PPMXAuxiliaryKit 24to20 0.50to0.25 - 4850G6 -
1x4AuxiliaryHousing ContactsSoldSeparately 4827G6-BK - 4827G6
* No extraction tool required for contact removal.
SECTION 3
SBE® 80 / SBO®60
-91-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBE® 80 / SBO®60
ID
Length
Wire Entrance
Pin & Socket Contacts for PPMX Auxiliary Connector
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.
Description AWG mm² ------ Part Numbers ------
MinimumQuantity............................................... 2,000 50...
PinContacts 24to20 0.50to0.25 4803G3-BK 4803G3
SocketContacts 24to20 0.50to0.25 4802G3-BK 4802G3
SBE® Air Tubes
AirtubestintoSBE® housings to allow electrolyte circulation while charging the battery.
Genderlesstubedesignallowsthesameparttobeusedonbothsides.(2)Retainingpins
are required to hold the air tube in place. Retaining pins are included in Air Tube Kit.
Description ------ Part Numbers -----
MinimumQuantity....500 25.......
AirTubeKit,Black - 6396G1
AirTubeOnly 3-5798P1 -
Retaining Pins
Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings.
Dimension“B”is+/-0.015inor0.38mm.
Dimensions
- A - - B -
Description --- Part Numbers --- inches mm inches mm
Minimum Quantity ............ 1,000 100 ..............................................................................
For SBE®80 & SB0®60 110G9-BK110G9 0.093/0.099 2.36/2.51 0.85 21.59
Zip Cable Straps
Zip cable straps are used to secure auxiliary wires to the side of the main power cables.
Description -- Part Number --
Minimum Quantity .... 1,000 ......
White H1835P3
Reducing Bushings
Usewithcontactpartnumber1339G1toallowasmallerwiretobeusedwiththeconnector.Electricalcapability
is derated with smaller wire.
Dimensions
  -ID--Length-
Contact Barrel Size Wire Size --------- Part Numbers -------- inches mm Inches mm
MinimumQuantity..................................................... 3,000 1,000 100..................................................
#6AWG[13.3mm²] #8AWG[8.4mm²] - 5912-BK 5912 0.18 4.57 0.45 11.43
#6AWG[13.3mm²] #12-10AWG[3.3-5.3mm²] 5910-BK - 5910 0.14 3.56 0.47 11.94
#6AWG[13.3mm²] #16-14AWG[1.3-2.1mm²] 5913-BK - 5913 0.09 2.29 0.47 11.94
4803G3
4802G3
NOTE: Contacts sold individually, not sold as a set of two.
Use cable ties to secure auxiliary
contact leads to one of the main cables.
Retaining Pins
Male Dovetail
Powerpole®
Housings With
Crimped Contacts.
A
B
-92- All Data Subject To Change Without Notice
www.andersonpower.com
| SBE®160 / SBX®175 ORDERING INFORMATION |
SBE®160 / SBX®175 Connectors
- up to 175 Amps
SBE®160 / SBX®175 Housings
The middle size of SBE®, X, O style housing. SBE® housings are molded from a chemical
resistant PBT. SBX® housings are molded from PC. SBE®160 and SBX®175 housings of the
same Voltage Color Code can be mated (except yellow) but is not recommended as it
invalidatesULapprovals.SBX®175 housings do not meet EN1175-1 requirements for
industrial trucks.
Description - SBE®160 Part Numbers - - SBX®175 Part Numbers -
Minimum Quantity .... 100 25 100 25......
Yellow 2-8170G4 E6383G1 2-7251G4 6383G1
Orange 2-8170G3 E6382G1 2-7251G3 6382G1
Red 2-8170G5 E6385G1 2-7251G5 6385G1
Gray 2-8170G1 E6380G1 2-7251G1 6380G1
Blue 2-8170G2 E6381G1 2-7251G2 6381G1
Green 2-8170G7 E6390G1 2-7251G7 6390G1
Black 2-8170G14 E6392G1 N/A N/A
*YellowSBE®160 and SBX®175 housings are NOT intermateable.
SBE®160 / SBX®175 Silver Plated Primary Power Wire Contacts
Use two silver plated contacts per housing for the best electrical performance
and durability up to 10,000 mating cycles. See reducing bushings in accessory section
for smaller wires.
Dimensions
- A -
AWG mm² -LoosePiecePartNumbers- inchesmm
Minimum Quantity.. 500 50 .......................................
1/0 50 6384G1-BK 6384G1* 0.44 11.1
2 35 6384G2-BK 6384G2* 0.38 9.7
*Soldaspairs.2partsshippedforevery1partordered.
[ 146.0 ]
5.75
[ 25.4 ]
1.00
[ 92.1 ]
3.63
[ 71.2 ]
2.80
[ 15.9 ]
0.63
[ 49.2 ]
1.94
[ 28.6 ]
1.13 Ø [ 6.7 ]
0.27
Top View
MatedLength
[ 13.0 ]
0.51
A
[ 59.2 ]
2.33
[ 12.7 ]
0.50
[ 21.3 ]
0.84
SBX® and SBE® connectors can integrate up to 8
auxiliary power / signal contacts along with the two
primary power circuits. SBE® connectors feature
an IEC 60950 touch safe housing molded from a
chemical resistant PBT/PC blend resin. SBX® are
moldedfromaruggedPCresinandareratedIP20
perIEC60529.
• Touch Safe Interface
Minimizes potential contact with live circuits per IEC 60950
& IEC 60529
• Up to 8 Last Mate / First Break Auxiliaries
Enables intelligent power switching, CAN and interlock loop
circuitry, as well as power up to 20 amps per pole
• Color-coded Mechanical Voltage Keys
Like all Multipole connectors, the SBE® and SBX® offer an
easy way to identify circuits and protect against cross mating
SECTION 3
SBE® 160 / SBX®175
-93-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBE® 160 / SBX®175
Electrical
Current Rating Amperes ¹ SBX175 SBE160
Primary Power (1/0 AWG) 175 160
Powerpole®Auxiliary(12AWG) 20 20
1x4Auxiliary(12AWG) 20 20
PPMXAuxiliary(20AWG) 7UL 5CSA
Voltage Rating AC/DC UL 1977 EN1175-1
Primary Power 600 150 4
Powerpole® Auxiliary 600 150 4
1x4Auxiliary 200
PPMXAuxiliary 300
Dielectric Withstanding Voltage Primary Power
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
6”of1/0AWGwire 0.100
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Power 75A
Powerpole®Auxiliary 30A
1x4 Auxiliary 5A
Mechanical
Wire Size Range AWG mm²
PowerContacts 10to1/0 5.3to53.5
AuxiliaryContacts 24to10 0.25to5.3
Max. Wire Insulation Diameter in. mm
PowerContacts 0.600 15.200
Powerpole® Auxiliary 0.175 4.450
1x4Auxiliary 0.140 3.600
Operating Temperature ² °F °C
SBX® and SBE®Housings -4°to221° -20°to105°
Mating Cycles No Load by Plating Silver (Ag) Gold (Au)
Power Contacts 10,000
Powerpole® Auxiliary 10,000
1x4 Auxiliary 10,000
PPMX Auxiliary 5,000
Avg. Mating / Unmating Force Lbf. N
MainConnectorHousing 30 134
Per Powerpole®Connector 5.00 22.00
PerContactin1x4Auxiliary 0.70 3.00
PerPPMXHousing 4.50 20.00
Min. Contact / Spring Retention Force Lbf. N
PowerStandardHousing 120 533.7
Powerpole®Housing 25 111
1x4 Auxiliary Housing 10 44.5
PPMXHousing 12 53
Materials
Housing
SBX® and Powerpole® Plastic Resin Polycarbonate
SBE® and 1x4 Auxiliary Housing Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire-SBE160Only 960°C(GWFI)/850°C(GWIT)
Power & Powerpole® Contact Silver Plated Copper Alloy
1x4 Auxiliary Contacts
Pin Copper alloy, Au over Ni
Socket BeCu, Au over Ni
Socket Body Copper alloy, Sn bright over Ni
Retention Clip Stainless Steel
PPMX Contacts Gold Plated Copper Alloy
Contact Termination Methods
Crimp ³
Hand Solder
| SBE®160 / SBX®175 CONNECTOR SPECIFICATIONS |
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositions
being fully loaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,Properly
calibratedAPPrecommendedtooling,anda25°Cambienttemperature.
ULratingnottoexceedthemaximumoperatingtemperature.CSA
ratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely
affecttheperformanceofourconnectorsalongwithULandCSA
recognition.
4 Voltage capability of SBE® housing is identical to SBX®, but derated to
meet EN1175-1 requirements.
Protection
Touch Safety Main Connector Housing
IEC60950SBE®160 Only Pass
IEC60529SBX®175Only IP20
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SBE®160
6.1 mm
11.6 mm
Attributes SBE160
AMP Rating AC/DC 160 Amp
Voltage Rating AC/DC (Steady State) 600 V AC/DC ( Operational)
Breaking Capacity -AMP Rating /Cycles 160 Amp / 10 Cycles
VoltageRating(BreakingCapacity) 220VDC
FINGERSafety-Mated/Unmated IEC60529-IP20
Wire Size tested 50 mm²
ContactSeriesTested 6384G1
ClimaticTesting(Cold,Heat&MFG) IEC60512Test-11j,11i&11g,
CycleLife IEC60512Test9a-5000Cycles
MechanicalStrenghtImpact IEC60512-5@29.5Inches-dropped8times
TemperatureRange -20°C to 105 °C
-4 °Fto221°F
NOTE3:RefertotheConstructionalDataformforadditional
information on our website., www.andersonpower.com
| IEC INFORMATION |
-94- All Data Subject To Change Without Notice
www.andersonpower.com
| SBE®160 / SBX®175 CONNECTOR TEMPERATURE CHARTS|
25
50
75
100
125
SBE®160 / SBX®175
Derating vs. Ambient Temperature
Amperes Applied
1/0 AWG 1 AWG
2 AWG 4 AWG
0 50 100 150 200 250
Ambient Temperature (°C)
| SBE®160 / SBX®175 ACCESSORIES |
Cable Clamps
Durable metal clamps adapt to a wide range of cable sizes.
Cable Size
Min / Max Min / Max
Description Inches O.D. mm O.D. - Part Number -
MinimumQuantity................................................. 25......
CableClampKit 0.62to0.22 15.7to5.6 945G2
Handles
Handles are made out of durable PC plastic. Hardware
to attach to connector body included in kits.
Description ----- Part Numbers -----
MinimumQuantity...100 25..
GrayHandleKit 995G1-APP 995G1
RedHandleKit 995G3-APP 995G3
HandleOnly,Gray 3-5074P1 -
HandleOnly,Red 3-5074P3 -
HandleOnly,Black 3-5074P5 -
Hardware Bag - 105G8
SBE®160 / SBX®175
Temperature Rise at Constant Current
Amperes Applied
1/0 AWG 1 AWG
2 AWG 4 AWG
0
10
20
30
40
50
60
0 50 100 150 200 250
Temperature Rise
Above Ambient (°C)
The given wire O.D. information is an estimate. Cable clamps should be
evaluated for performance with the actual wire to be used.
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperaturerisechartsarebasedona25°Cambienttemperature.
SECTION 3
SBE® 160 / SBX®175
-95-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBE® 160 / SBX®175
[ 8.4 ]
0.33
[ 10.9 ]
0.43
[ 3.8 ]
0.15
[ 41.3 ]
1.62
[ 1.60 ]
Ø 0.06
ID
Retention Clip
L1
L
Auxiliary Pin -L--L1-
Contact Lengths in. mm in. mm
StandardLength7.7mm 0.77 19.6 0.30 7.7
Pre-Mate9.3mm 0.83 21.2 0.37 9.3
Post-Mate6.4mm 0.72 18.3 0.25 6.4
Socket
Locations
Powerpole® Auxiliary
Powerpole®auxiliaryconnectorsareratedupto30amps600voltsandcanbe
used for auxiliary power, control or sensing. The auxiliary kit includes (1) each
black and red Standard Powerpole®housing,(2)contacts,(2)zipcablestraps,
and(2)retainingpins.(1)Retainingclipcanbe
Substitutedfor(2)retainingpins.
Description --- Part Numbers ---
MinimumQuantity............. 200 25....
Powerpole®AuxiliaryKit - 6344
Black Powerpole®Housing 1327G6 -
Red Powerpole®Housing 1327 -
#16to#12Contact 1331 -
1x4 Auxiliary Connector
Theunique1x4auxiliaryconnectorallowsupto4auxiliarycircuitsupto20amps
150 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two
each of the gold plated pin & socket contacts. This innovation allows the very durable
and cost effective design of SBE®,O,XconnectorstosubstituteforDIN43589-1
applications where 4 auxiliary contacts are required. Multiple pin lengths allow the
furtherbenetofsequencingbetweencircuits.(2)Retainingpinsor(1)Retainingclip
is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary
Housing,(2)StandardLengthPinContacts,(2)SocketContacts,(2)RetainingPins
and (1) Retaining Clip.
Description AWG mm² ---------- Part Numbers ---------
MinimumQuantity.................................................... 1,000 250 25...
1x4AuxiliaryKit 12 4 - - 441G3
1x4AuxiliaryKit 16to14 1.5to2.5 - - 441G1
1x4AuxiliaryKit 20to16 0.75to1.5 - - 441G2
1x4AuxiliaryHousing ContactsSoldSeparately 3-5956P1 444G1 -
Pin Contacts for 1x4 Auxiliary Connector
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
Description AWG mm² ----------------- Part Numbers ----------------
Minimum Quantity .................................................... 500 50 ...........
StandardLength7.7mm 12 2.5 PM16P12S30 PM16P12S30-50
16to14 1.0to1.5 PM16P1416S30 PM16P1416S30-50
20to16 0.75to1.0 PM16P1620S30 PM16P1620S30-50
24to20 0.50to0.75 PM16P2024S30 PM16P2024S30-50
Pre-Mate9.3mm 12 2.5 PM16P12A30 -
16to14 1.0to1.5 PM16P1416A30 -
20to16 0.75to1.0 PM16P1620A30 -
24to20 0.50to0.75 PM16P2024A30 -
Post-Mate6.4mm 12 2.5 PM16P12C30 -
16to14 1.0to1.5 PM16P1416C30 -
20to16 0.75to1.0 PM16P1620C30 -
24to20 0.50to0.75 PM16P2024C30 -
-96- All Data Subject To Change Without Notice
www.andersonpower.com
Socket
Insert
[ 19.6 ]
0.77
[ 2.6 ]
0.10
Retention
Clip
ID
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge in. mm.
#24/20 0.04 1.1
#20/16 0.07 1.7
#16/14 0.08 2.1
#12 0.10 2.6
Socket Contacts for 1x4 Auxiliary Connector
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
Description AWG mm² -------------------- Part Numbers -------------------
Minimum Quantity .................................. 500 50 .............
SocketContact 12 2.5 PM16S12S32 PM16S12S32-50
16to14 1.0to1.5 PM16S1416S32 PM16S1416S32-50
20to16 0.75to1.0 PM16S1620S32 PM16S1620S32-50
24to20 0.50to0.75 PM16S2024S32 PM16S2024S32-50
PPMX Auxiliary Connector
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX®
housings.Thereare4auxiliarycircuitsperPPMXconnectorandtwoPPMXhousingstintothe
auxiliaryportinthemainconnectorhousing.Ratedupto7amps300voltspercontact,thegenderless
design holds two each gold plated pin & Socket contacts. This innovation allows the very durable
and cost effective design of SBE®, O, X connectors to be used for applications requiring up to 8
batterymonitoringorequipmentvehiclecommunicationcircuits.(2)Retainingpinsor(1)Retaining
clip is required to hold the auxiliary housing in place.
AuxiliaryKitsincludes:(1)AuxiliaryHousing,(2)PinContacts,and(2)SocketContacts.
Description AWG mm² ----------- Part Numbers -------------
MinimumQuantity................................................. 1,000 100 25.....
PPMXAuxiliaryKit 24to20 0.50to0.25 - 4850G6 -
1x4AuxiliaryHousing ContactsSoldSeparately 4827G6-BK - 4827G6
* No extraction tool required for contact removal.
Pin & Socket Contacts for PPMX Auxiliary Connector
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.
Description AWG mm² ------ Part Numbers ------
MinimumQuantity............................................... 2,000 50...
PinContacts 24to20 0.50to0.25 4803G3-BK 4803G3
SocketContacts 24to20 0.50to0.25 4802G3-BK 4802G3
SBE® Air Tubes
AirtubestintoSBE® housings to allow electrolyte circulation
while charging the battery. Genderless tube design allows the
sameparttobeusedonbothsides.(2)Retainingpinsor
(1) Retaining clip is required to hold the air tube in place.
Retaining pins are included in Air Tube Kit.
Description ---- Part Numbers ----
MinimumQuantity....500 25...
AirTubeKit,Black - 6396G1
AirTubeOnly 3-5798P1 -
Retaining Clip
Retaining clips can be used in place of two retaining pins to
hold auxiliary connectors or air tubes. Allows easier removal
of auxiliary modules.
Description - Part Number -
Minimum Quantity ........... 100 .....
For SBE®160 & SBX®175 2-8675P2
4803G3
4802G3
4827G6
Socket Locations
SECTION 3
SBE® 160 / SBX®175
-97-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBE® 160 / SBX®175
Use cable ties to secure auxiliary
contact leads to one of the main cables.
Retaining Pins
Male Dovetail
Powerpole®
Housings With
Crimped Contacts.
Open Position
Charger / Truck
Bracket & Handle
Battery Bracket
ID
[ 25.4 ]
1.00
Wire Entrance
[ 21.3 ]
0.84
Wire Entrance
[ 5.8 ]
0.23
Retaining Pins
Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings.
Dimension“B”is+/-0.015inor0.38mm.
Dimensions
- A - - B -
Description --- Part Numbers --- inches mm inches mm
Minimum Quantity ................ 1,000 100 .............................................................................
For SBE®160 & SBX®175 110G9-BK 110G9 0.093/0.099 2.36/2.51 0.85 21.59
Zip Cable Straps
Zip cable straps are used to secure auxiliary wires to the side of the main power cables.
Description - Part Number -
Minimum Quantity .. 1,000 .....
White H1835P3
Manual Release - Battery Side
Works with the Charger / Truck side to ease mating
and unmating connectors.
Description ---- Part Numbers ----
MinimumQuantity............. 88 25...
BracketandHardwareKit - 993G2
BatteryBracketOnly 111961P2 -
Hardware Bag - 105G1
Manual Release - Charger / Truck Side
Works with the Battery side to ease mating and unmating connectors.
Description ------ Part Numbers ------
MinimumQuantity............. 60 25...
BracketandHardwareKit - 994G2
Bracket/LeverOnly B00511G2 -
Hardware Bag - 105G1
Reducing Bushings: for Use with Contact # 6384G1
Usewithcontactpartnumber6384G1-BKtoallowasmallerwiretobeusedwiththe
connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contacts Barrel Size Wire Size ---------------- Part Numbers ---------------- inches mm
Minimum Quantity .................................................. 1,500 1,000 500 100 ........................
1/0AWG[53.5mm²]#1AWG[42.4mm²] - - 5687-BK 5687 0.39 9.91
1/0AWG[53.5mm²]#2AWG[33.6mm²] 5690-BK - - 5690 0.34 8.64
1/0AWG[53.5mm²]#4AWG[21.2mm²] - 5693-BK - 5693 0.27 6.86
1/0AWG[53.5mm²]#6AWG[13.3mm²] - 5663-BK - 5663 0.22 5.59
1/0AWG[53.5mm²]#10-8AWG[5.3-8.4mm²] 5648-BK - - 5648 0.19 4.83
Reducing Bushings: for Use with Contact # 6384G2
Usewithcontactpartnumber6384G2-BKtoallowasmallerwiretobe
used with the connector. Electrical capability is derated with smaller wire.
Contact Barrel Size Wire Size ------ Part Numbers -------
Minimum Quantity ........................ 1,000 100 ...........
35mm² 16mm² 5920-BK 5920
A
B
-98- All Data Subject To Change Without Notice
www.andersonpower.com
| SBE®320 / SBX®350 ORDERING INFORMATION |
SBE®320 / SBX®350 Connectors
- up to 350 Amps
[ 200.0 ]
7.88
[ 33.3 ]
1.31
[ 61.9 ]
2.44 [ 28.6 ]
1.13
[ 15.9 ]
0.63
[ 83.4 ]
3.28
[ 125.4 ]
4.94
Ø [ 6.7 ]
0.27
Top View
MatedLength
[ 20.6 ]
0.81
B
A
D
C
SBX® and SBE® connectors can integrate up to 8 auxiliary
power / signal contacts along with the two primary power
circuits. Sequencing within auxiliary positions is possible
using the 4 pin lengths available in the 1x4 auxiliary
connector. The SBE® touch safety rating is equivalent to
that of the SBS® connector line.
• Silver Plated Wire Contacts up to 300 mcm (152 mm²)
Allows low resistance UL rated currents up to 350 amps per pole
• Up to 8 Last-mate / First-break Auxiliaries
Enables intelligent power switching, CAN and interlock loop
circuitry, as well as power up to 20 amps per pole
• Durable Housings and Contacts
Like all Multipole connectors, the silver plated power contacts
are rated up to 10,000 mating cycles
SBE®320 / SBX®350 Housings
The largest size of SBE®, X, O style housing. SBE® housings are molded from a chemical
resistant PBT. SBX® housings are molded from PC. SBE®320andSBX®350housingsof
the same Voltage Color Code cannot be mated. SBX®350housingsdonotmeet
EN1175-1 requirements for industrial trucks.
Description - SBE®320PartNumbers--SBX®350PartNumbers-
MinimumQuantity.......... 100 25 100 25...........
Yellow 2-8171G6 E6362 2-7249G6 6362
Orange 2-8171G7 E6339 2-7249G7 6339
Red 2-8171G3 E6352 2-7249G3 6352
Gray 2-8171G1 E6350 2-7249G1 6350
Blue 2-8171G2 E6351 2-7249G2 6351
Green 2-8171G4 E6353 2-7249G4 6353
Black 2-8171G5 E6361 2-7249G5 6361
Brown 2-8171G8 E6336 N/A N/A
Purple 2-8171G9 E6349 N/A N/A
SBE®320 / SBX®350 Silver Plated Primary Power Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. See reducing bushings in
accessory section for smaller wires.
Dimensions
- A - - B - - C - - D -
AWG mm² -LoosePiecePartNumbers- inchesmm inchesmm inchesmm inchesmm
MinimumQuantity.... 200 150 50.............................................................................................................
300mcm 150 - 6358-BK 6358* 3.03 76.96 0.88 22.20 0.75 19.05 1.25 31.80
4/0 120 6356-BK - 6356* 3.10 78.74 0.75 19.05 0.64 16.26 1.25 31.80
3/0 95 6355-BK - 6355* 3.10 78.74 0.70 17.78 0.58 14.73 1.25 31.80
2/0 70 6354-BK - 6354* 3.10 78.74 0.64 16.26 0.49 12.45 1.25 31.80
2 35 6394-BK - 6394* 3.10 78.74 0.51 12.95 0.38 9.50 1.25 31.80
*Soldaspairs.2partsshipped
for every 1 part ordered.
SECTION 3
SBE® 320 / SBX®350
-99-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBE® 320 / SBX®350
| SBE®320 / SBX®350 CONNECTOR SPECIFICATIONS |
Electrical
Current Rating Amperes ¹ SBX350 SBE320
PrimaryPower(300mcm) 350 320
Powerpole®Auxiliary(12AWG) 20 20
1x4Auxiliary(12AWG) 20 20
PPMXAuxiliary(20AWG) 7UL 5CSA
Voltage Rating AC/DC UL 1977 EN1175-1
Primary Power 600 150 4
Powerpole® Auxiliary 600 150 4
1x4Auxiliary 200
PPMXAuxiliary 300
Dielectric Withstanding Voltage Primary Power
VoltsAC 2,200
Avg. Mated Contact Resistance Milliohms ¹
21/2”of300mcmwire 0.050
Mechanical
Wire Size Range AWG mm²
PowerContacts 1/0to300mcm 53.5to152
AuxiliaryContacts 24to10 0.25to5.3
Max. Wire Insulation Diameter in. mm
PowerContacts 0.440 11.200
Powerpole® Auxiliary 0.175 4.450
1x4Auxiliary 0.140 3.600
Operating Temperature ² °F °C
SBXHousingandSBXWithAuxiliary -4°to221° -20°to105°
SBEHousing -40°to221° -40°to105°
SBEHousingWithPowerpoleAuxiliary -4°to221° -20°to105°
SBEHousingWith1x4andPPMXAuxiliary -40°to221° -40°to105°
Mating Cycles No Load by Plating Silver (Ag) Gold (Au)
Power Contacts 10,000
Powerpole® Auxiliary 10,000
1x4 Auxiliary 10,000
PPMX Auxiliary 5,000
Avg. Mating / Unmating Force Lbf. N
MainConnectorHousing 45 200
Per Powerpole®Connector 5.00 22.00
PerContactin1x4Auxiliary 0.70 3.00
PerPPMXHousing 4.50 20.00
Min. Contact / Spring Retention Force Lbf. N
PowerStandardHousing 150 667.2
Powerpole®Housing 25 111
1x4 Auxiliary Housing 10 44.5
 PPMXHousing 12 53
Materials
Housing
SBX® and Powerpole® Plastic Resin Polycarbonate
SBE®, PPMX Auxiliary and 1x4
Auxiliary Housing Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
GlowWire-SBE320Only 960°C(GWFI)/850°C(GWIT)
Power & Powerpole® Contact Silver Plated Copper Alloy
1x4 Auxiliary Contacts
Pin Copper alloy, Au over Ni
Socket BeCu, Au over Ni
Socket Body Copper alloy, Sn bright over Ni
Retention Clip Stainless Steel
PPMX Contacts Gold Plated Copper Alloy
Contact Termination Methods
Crimp ³
Hand Solder
[ 20.6 ]
0.81
B
A
D
C
SBE®320 DIN Standard Silver Plated Primary Power Wire Contacts
CrimpbarrelO.D.arecompliantwithDINstandardtooling.WillalsotintoSBX®350housings.Notrecommended
for cross mating with above typical contacts for SBE® & SBX®.
Dimensions
LoosePiece -A- -B- -C- -D-
AWG mm² ----- Part Numbers ----- inches mm inches mm inches mm inches mm
MinimumQuantity...200 50 ...............................................................................................................
3/0 95 1341G3-BK 1341G3* 2.89 73.41 0.78 19.81 0.59 14.99 0.94 23.88
2/0 70 1341G2-BK 1341G2* 2.74 69.60 0.68 17.27 0.51 12.95 0.79 20.07
1/0 50 1341G1-BK 1341G1* 2.65 67.31 0.57 14.48 0.43 10.92 0.79 20.07
*Soldaspairs.2partsshippedforevery1partordered.
NOTE 1: See IEC 60664-1 for working voltage.
NOTE2:Ampratingsarestatedperpositionandbasedonallpositionsbeingfullyloaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPPrecommendedtooling,anda25°Cambienttemperature.ULratingnottoexceed
themaximumoperatingtemperature.CSAratingbelowa30°Ctemperaturerise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³UseAPPrecommendedtoolingonly.AlternatetoolsmayadverselyaffecttheperformanceofourconnectorsalongwithULandCSArecognition.
4 Voltage capability of SBE® housings is identical to SBX®, but derated to meet EN1175-1 requirements.
- 100 - All Data Subject To Change Without Notice
www.andersonpower.com
| SBE®320 / SBX®350 ACCESSORIES |
Cable Clamps
Durable metal clamps adapt to a wide range of cable sizes. Cable
clamp kit includes Clamp Top and Bottom as well as the Hardware Bag.
Cable Size
Min / Max Min / Max
Description Inches O.D. mm O.D. - Part Number -
MinimumQuantity................................................... 25......
CableClampKit 0.85to0.67 21.6to17.1 911G2
The given wire O.D. information is an estimate. Cable clamps should be
evaluated for performance with the actual wire to be used.
| SBE®320 / SBX®350 CONNECTOR TEMPERATURE CHARTS|
Amperes Applied
300 MCM 4/0 AWG 3/0 AWG
2/0 AWG 1/0 AWG
SBE®320 / SBX®350
Temperature Rise at Constant Current
0
10
20
30
40
50
60
0 50 100 150 200 250 300 350 400 450
Temperature Rise
Above Ambient (°C)
25
50
75
100
125
Amperes Applied
300 MCM 4/0 AWG 3/0 AWG
2/0 AWG 1/0 AWG
SBE®320 / SBX®350
Derating vs. Ambient Temperature
0 100 200 300 400 500
Ambient Temperature (°C)
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
Temperaturerisechartsarebasedona25°Cambienttemperature.
SECTION 3
SBE® 320 / SBX®350
Attributes SBE320
AMPRatingAC/DC 320Amp
Voltage Rating AC/DC (Steady State) 600 V AC/DC ( Operational)
BreakingCapacity-AMPRating/Cycles 275Amp/10Cycles
VoltageRating(BreakingCapacity) 220VDC
FINGERSafety-Mated/Unmated IEC60529-IP20
WireSizetested 120mm²
ContactSeriesTested 6356
ClimaticTesting(Cold,Heat&MFG) IEC60512Test-11j,11i&11g,
CycleLife IEC60512Test9a-5000Cycles
MechanicalStrenghtImpact IEC60512-5@29.5Inchesdropped8times
TemperatureRange -20°C to 105 °C
-4 °Fto221°F
Protection
Touch Safety Main Connector Housing
IEC60950SBE®320Only  Pass
IEC60529SBE®320&SBX®350IP20
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SBE®320
5.6 mm
24.7 mm
NOTE3:RefertotheConstructionalDataformforadditional
information on our website., www.andersonpower.com
| IEC INFORMATION |
- 101 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBE® 320 / SBX®350
[ 1.60 ]
Ø 0.06
ID
Retention Clip
L1
L
Auxiliary Pin -L--L1-
Contact Lengths in. mm in. mm
StandardLength7.7mm 0.77 19.6 0.30 7.7
Pre-Mate9.3mm 0.83 21.2 0.37 9.3
Post-Mate6.4mm 0.72 18.3 0.25 6.4
[ 8.4 ]
0.33
[ 10.9 ]
0.43
[ 3.8 ]
0.15
[ 41.3 ]
1.62
Socket
Locations
Handles
Handles are made out of durable PC plastic. Hardware
to attach to connector body included in kits.
Description ----- Part Numbers ------
MinimumQuantity.... 100 25...
GrayHandleKit 995G2-APP 995G2
RedHandleKit 995G4-APP 995G4
HandleOnly,Gray 3-5074P1 -
HandleOnly,Red 3-5074P3 -
HandleOnly,Black 3-5074P5 -
Hardware Bag - 106G7
Powerpole® Auxiliary
Powerpole®auxiliaryconnectorsareratedupto30amps600voltsandcanbeusedforauxiliary
power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole®
housing,(2)contacts,(2)zipcablestraps,and(2)retainingpins.(1)Retainingclipcanbe
substitutedfor(2)retainingpins.
Description ---- Part Numbers ----
MinimumQuantity......................................... 200 25...
Powerpole®AuxiliaryKit#16to#12Contact - 6305G1
Powerpole®AuxiliaryKit#20to#16Contact - 6310G1
Black Powerpole®Housing 1327G6 -
Red Powerpole®Housing 1327 -
#16to#12Contact 1331 -
#20to#16Contact 1332 -
1x4 Auxiliary Connector
Theunique1x4auxiliaryconnectorallowsupto4auxiliarycircuitsupto20amps150volts
each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold
plated pin & socket contacts. This innovation allows the very durable and cost effective design
of SBE®,O,XconnectorstosubstituteforDIN43589-1applicationswhere4auxiliarycontacts
arerequired.Multiplepinlengthsallowthefurtherbenetofsequencingbetweencircuits.(2)
Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary
Kitsinclude(1)AuxiliaryHousing,(2)StandardLengthPinContacts,(2)SocketContacts,(2)
Retaining Pins and (1) Retaining Clip.
Description AWG mm² ----------- Part Numbers -----------
MinimumQuantity.................................................. 1,000 250 25....
1x4AuxiliaryKit 12 4 - - 440G3
1x4AuxiliaryKit 16to14 1.5to2.5 - - 440G1
1x4AuxiliaryKit 20to16 0.75to1.5 - - 440G2
1x4AuxiliaryHousing ContactsSoldSeperately 3-5956P1 444G1 -
Pin Contacts for 1x4 Auxiliary Connector
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
Description AWG mm² ----------------- Part Numbers ----------------
Minimum Quantity .................................................... 500 50 ...........
StandardLength7.7mm 12 2.5 PM16P12S30 PM16P12S30-50
16to14 1.0to1.5 PM16P1416S30 PM16P1416S30-50
20to16 0.75to1.0 PM16P1620S30 PM16P1620S30-50
24to20 0.50to0.75 PM16P2024S30 PM16P2024S30-50
Pre-Mate9.3mm 12 2.5 PM16P12A30 PM16P12A30-50
16to14 1.0to1.5 PM16P1416A30 PM16P1416A30-50
20to16 0.75to1.0 PM16P1620A30 PM16P1620A30-50
24to20 0.50to0.75 PM16P2024A30 PM16P2024A30-50
Post-Mate6.4mm 12 2.5 PM16P12C30 PM16P12C30-50
16to14 1.0to1.5 PM16P1416C30 PM16P1416C30-50
20to16 0.75to1.0 PM16P1620C30 PM16P1620C30-50
24to20 0.50to0.75 PM16P2024C30 PM16P2024C30-50
-102- All Data Subject To Change Without Notice
www.andersonpower.com
SECTION 3
SBE® 320 / SBX®350
4803G3
4802G3
4827G6
Socket Locations
A
B
Socket Contacts for 1x4 Auxiliary Connector
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
Description AWG mm² -------------------- Part Numbers -------------------
Minimum Quantity .................................. 500 50 .............
SocketContact 12 2.5 PM16S12S32 PM16S12S32-50
16to14 1.0to1.5 PM16S1416S32 PM16S1416S32-50
20to16 0.75to1.0 PM16S1620S32 PM16S1620S32-50
24to20 0.50to0.75 PM16S2024S32 PM16S2024S32-50
SBE® Air Tubes
AirtubestintoSBE® housings to allow electrolyte circulation while charging the battery. Genderless
tubedesignallowsthesameparttobeusedonbothsides.(2)Retainingpinsor(1)Retaining
clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit.
Description ---- Part Numbers ----
MinimumQuantity....500 25...
AirTubeKit,Black - 6396G1
AirTubeOnly 3-5798P1 -
PPMX Auxiliary Connector
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, &
SBX®housings.Thereare4auxiliarycircuitsperPPMXconnectorandtwoPPMXhousingst
intotheauxiliaryportinthemainconnectorhousing.Ratedupto7amps300voltspercontact,the
genderless design holds two each gold plated pin & socket contacts. This innovation allows the very
durable and cost effective design of SBE®, O, X connectors to be used for applications requiring
upto8batterymonitoringorequipmentvehiclecommunicationcircuits.(2)Retainingpinsor(1)
Retaining clip is required to hold the auxiliary housing in place.
AuxiliaryKitsincludes:(1)AuxiliaryHousing,(2)PinContacts,and(2)SocketContacts.
Description AWG mm² ----------- Part Numbers -------------
MinimumQuantity................................................. 1,000 100 25.....
PPMXAuxiliaryKit 24to20 0.50to0.25 - 4850G6 -
1x4AuxiliaryHousing ContactsSoldSeparately 4827G6-BK - 4827G6
* No extraction tool required for contact removal.
Pin & Socket Contacts for PPMX Auxiliary Connector
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.
Description AWG mm² ------ Part Numbers ------
MinimumQuantity............................................... 2,000 50...
PinContacts 24to20 0.50to0.25 4803G3-BK 4803G3
SocketContacts 24to20 0.50to0.25 4802G3-BK 4802G3
Retaining Clip
Retaining clips can be used in place of two retaining pins to
hold auxiliary connectors or air tubes. Allows easier removal
of auxiliary modules.
Description -- Part Number --
Minimum Quantity ............. 100 .......
For SBE®320&SBX®350 2-8675P1
Retaining Pins
Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX®
housings.Dimension“B”is+/-0.015inor0.38mm.
Dimensions
- A - - B -
Description - Part Number - inches mm inches mm
Minimum Quantity ............... 1,000 ...............................................................................
For SBE®320&SBX®350 110G59-BK 0.093/0.103 2.36/2.62 1.000 25.40
Socket
Insert
[ 19.6 ]
0.77
[ 2.6 ]
0.10
Retention
Clip
ID
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge in. mm.
#24/20 0.04 1.1
#20/16 0.07 1.7
#16/14 0.08 2.1
#12 0.10 2.6
-103-
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SBE® 320 / SBX®350
Use cable ties to secure auxiliary
contact leads to one of the main cables.
Retaining Pins
Male Dovetail
Powerpole®
Housings With
Crimped Contacts.
Charger / Truck
& Handle Bracket
Assembly
Battery Bracket
ID
[ 25.4 ]
1.00
Wire Entrance
Zip Cable Straps
Zip cable straps are used to secure auxiliary wires
to the side of the main power cables.
Description --- Part Number ---
Minimum Quantity... 1,000 .......
White H1835P3
Manual Release - Battery Side
Works with the Charger / Truck side to ease mating and unmating connectors.
Description ---- Part Numbers ---
MinimumQuantity........... 72 25....
BracketandHardwareKit - 993G1
BatteryBracketOnly 111961P1 -
Hardware Bag - 106G6
Manual Release - Charger/ Truck Side
Works with the Battery side to ease mating and unmating connectors.
Description - Part Numbers -
MinimumQuantity............. 25..........
BracketandHardwareKit 994G1
Bracket/LeverOnly B00511G4
Hardware Bag 106G6
Reducing Bushings: for Use with Contact # 6354 and Bushing # 5918
Usewithcontactpartnumber6354-BKandbushingpartnumber5918-BKtoallowasmallerwiretobeused
with the connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Bushing#5918BarrelSize WireSize ----------------PartNumbers--------------- inches mm
Minimum Quantity ................................................ 1,500 1,000 500 100 ......................
1/0AWG[53.5mm²]#1AWG[42.4mm²] - - 5687-BK 5687 0.39 9.91
1/0AWG[53.5mm²]#2AWG[33.6mm²] 5690-BK - - 5690 0.34 8.64
1/0AWG[53.5mm²]#4AWG[21.2mm²] - 5693-BK - 5693 0.27 6.86
1/0AWG[53.5mm²]#6AWG[13.3mm²] - 5663-BK - 5663 0.22 5.59
1/0AWG[53.5mm²]#10-8AWG[5.3-8.4mm²] 5648-BK - - 5648 0.19 4.83
Reducing Bushings: for Use with Contact # 6354
Usewithcontactpartnumber6354-BKtoallowasmallerwireto
be used with the connector. Electrical capability is derated with
smaller wire.
Contact Barrel Size Wire Size --- Part Number ---
Minimum Quantity ................................... 500 100 ...
2/0AWG[67.4mm²]1/0AWG[53.5mm²] 5918-BK 5918
Reducing Bushings: for Use with Contact # 6394
Usewithcontactpartnumber6394-BKtoallowasmallerwireto
be used with the connector. Electrical capability is derated with
smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size -- Part Numbers -- inches mm
Minimum Quantity ...................... 1,000 100 .............................
35mm² 16mm² 5920-BK 5920 0.235.8
Wire Entrance
[ 28.4 ]
1.12
[ 11.1 ]
0.44
[ 21.4 ]
0.84
Wire Entrance
ID
- 104 - All Data Subject To Change Without Notice
www.andersonpower.com
SBO® / SBE® / SBX®
- Tooling Information
300 MCM 152 6358 N/A N/A N/A N/A
4/0 AWG 107.2 6356
3/0 AWG 85 6355
2/0 AWG 67.4 6354
N/A 95 mm² 1341G3
N/A 70 mm² 1341G2
N/A 50 mm² 1341G1 1303G8
1387G2 1303G2 1304G13
1387G2 1303G2 1304G13
#4 25 1339G4 N/A
#6 16 1339G1 1309G4
#16 / 20 1.3 / .52 1332
#12 / 16 3.3 / 1.3 1331
All Crimp Pins
All Crimp Sockets
* TP0001 and TM0001 tools require locators to properly position contacts.
** See Powerpole
®
family tooling chart for other Powerpole
®
contacts
Double
Single
Single1389G91387G1
1387G1
1388G7
1309G2 or
1309G8
1/0 AWG
#2
6384G1
6384G2
1303G12 1304G281387G2
1387G2
1303G17
1303G12
TP0001* N/A PM1000G1
#12 / 24 2.5 / .25 TL0001
TL0002 Single
N/A N/A N/A Single
1388G3 1389G3
53.5
35 mm²
AWG mm² Contacts
Pneumatic
Bench Tool Die Locator
Number
of
Crimps Hand Tool
1304G35
1304G34 Double
4803G3
4802G3
#20 / 24 0.50 / 0.25 TP0001* N/A Single TM0001* or
PM1000G1
TL0005
Loose Piece
Part Numbers
Wire Size Loose Piece Contact Crimp Tool
NOTE: See website for the most current information.
Insertion / Extraction Tool for PP15/45 Contacts = 111038G2
Insertion Tool for 1x4 Auxiliary Contacts = PM1002G1
Extraction Tool for 1x4 Auxiliary Contacts = PM1003G1
Extraction Tool for SBE®160 & SBX®175 Power Contacts = 969P1
Extraction Tool for SBE®320 & SBX®350 Power Contacts = 970P1
1304G36
1388G6
TM0001*
#2 N/A 6394 1303G2 1304G28
1368
Series
1368
Series
SBO® 60 / SBE® 80
SBE® 160 / SBX® 175
PowerMod® 1x4 Auxiliary Contacts
Powerpole® 15/45 Auxiliary Contacts **
SBE® 320 / SBX® 350
PPMX Auxiliary Contacts
SBE®160 / SBX®175PowerContactExtractionTool:969P1
SBE®3320/SBX®350PowerContactExtractionTool:970P1
1x4AuxiliarycontactInsertionTool:PM1002G1
1x4AuxiliaryContactExtractionTool:PM1003G1
Theauxiliarycontactsusedwithwiresizes#16-#24AWGcannotbeproperlyinsertedwithouttheinsertion
tool. Properly installed auxiliary contact of al wire gauges cannot be removed from the housing without the
extraction tool.
SECTION 3
SBO® / SBE® / SBX®
- 105 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 3
SB® Smart
SB® Smart Connector
- up to 230 Amps
The SB® Smart is designed for applications where storage batteries
intelligently interact with the system. Two primary power positions
(upto 230ampseach)are combinedwithsixteenauxiliarypower
/ signal positions (up to 15 amps each) into a single interconnect
solution. This allows one connection to be used to route high power
lines, low power lines, and signal circuits.
Unique to the SB® Smart is it’s selective keyed housings that
allow only mating between select connector halves. This prevents
motors from mating with chargers, chargers from mating with
chargers, or other undesirable connection scenarios.
• Selective Keyed Housings
Unique keying feature only allows intended connector halves to mate
• Power and Auxiliary Contacts
Provides power up to 230 amps plus signal & low power in a single connector
• 16 Last-Mate First-Break Auxiliary Power / Signal Poles
Enables the power connector to also transmit signals for intelligent power
switching, battery monitoring, CAN communication, loop circuitry, and
other signal or power circuits up to 15 amps
• Sequencing of Auxiliary Contacts
Male auxiliary contacts available in 3 lengths
• Wire and Busbar Connections
Satises multiple interconnect needs with one connection solution
• Low Resistance Connection
- Silver plated power contacts are strongly forced together by stainless
steel springs
- Gold plated auxiliary contacts ensure signal quality or reliable power
• Hot Plug Capable Contacts
- Power contacts are hot plug capable up to 60A at 120VDC
- Auxiliary contacts are hot plug capable up to 5A at 120VDC
Top View Side View Mated Pairings Illustrations
[ 1.32 ]
33.5
[ 3.15 ]
80.0
[ 0.28 ]
Ø 7.2
[ 0.60 ]
15.3
[ 0.16 ]
2X Ø 4.0
[ 0.97 ]
24.7
[ 0.66 ]
16.7 [ 1.67 ]
42.5
[ 0.087 ± 0.005 ]
2.20 ± 0.13
[ 0.039 ± 0.005 ]
1.00 ± 0.13
+ 0.012
- 0.005
+ 0.30
- 0.13
0.174
Ø 4.43
115158G1
115158G2
115158G4
[ 1.53 ]
38.8
[ 2.39 ]
60.7
[ 1.181 ± .005 ]
30.00 ± 0.13
| ORDERING INFORMATION |
Battery
Vehicle Device
Charger
SB® Smart Housings (Auxiliary Module Sold Separately)
Color Housing Type / Marking Mates With --- Part Numbers ---
Minimum Quantity ……………......................….............….... 100 .........
Black BatteryBAT-G1 VEH-G2&CHRG-G4115158G1
Black Vehicle/DeviceVEH-G2 BAT-G1 115158G2
Black Charger CHRG-G4 BAT-G1 115158G4
- 106 - All Data Subject To Change Without Notice
www.andersonpower.com
See Busbar contact drawing on
website for further detail.
[ 77.0 ]
3.03
[ 11.1 ]
0.44
[ 9.5 ]
0.38
[ 2.5 ]
0.10
#10 - 24 THD
ID
[ 21.4 ]
0.84
Wire Entrance
SB®Smart Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
Newcontactsfor#1to1/0AWG(35to50mm²)offerextendedcapabilityinthesamehousings.
Mating - A - - B -
AWG mm² Force --------LoosePiecePartNumbers-------- inchesmminchesmm
Minimum Quantity ...... 600 500 50 ..................................................
1/0 53.5 Low 1323G2-BK - 1323G2 0.52 13.21 0.44 11.18
1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91
2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64
4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37
6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59
SB®Smart Silver Plated Busbar Contacts
Use2busbarcontactsperhousingtoprovideaquickdisconnectinputor
output busbar connection. Busbar contacts are for mating with wire contacts only.
Partnumber120BBSincludeslocknuts.Locknutsmustbeorderedseparately
forB01997P1.
Mating
Type Thread Force ------------LoosePiecePartNumbers------------
MinimumQuantity..............1,000300 2010.....
Busbar #10-24 High - B01997P1 - 120BBS
LockNut #10-24 - H1216P8 - 110G54 -
Reducing Bushings
Usewithcontactpartnumber1319-BKor6811G6-BKtoallowasmallerwiretobeused
with the connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size --------- Part Numbers --------- inches mm
MinimumQuantity................................................... 2,000 1,000 100......................
#2AWG[33.6mm²] #4AWG[21.2mm²] 5919-BK - 5919 0.28 7.11
#2AWG[33.6mm²] #6AWG[16mm²] - 5920-BK 5920 0.23 5.84
#2AWG[33.6mm²] #10-8AWG[5.3-8.4mm²] 5921-BK - 5921 0.18 4.57
SB®Smart Auxiliary Module
Color Number of Positions - Part Number -
Minimum Quantity …………….. 100 ......
Black 8Pins+8Sockets 3-6018P1
Retaining Pins
Retaining pins are used to hold the auxiliary module in the SB® Smart housings.
Dimension“B”is+/-0.01inor0.25mm.
Dimensions
Description - Part Number - - A - - B-
Minimum Quantity ... 100 ........ inches mm
For SB® Smart
AuxiliaryModule 111812P16 0.099/0.106 2.51/2.69 1.12528.58 A
B
Pins
Sockets [ 1.03 ]
26.2
[ 1.00 ]
25.3
[ 0.88 ]
22.3
[ 0.66 ]
16.8
Top View Side View
Roll Pin
PartNumber:111812P16
(Sold Separately)
Auxiliary Contact Housing
PartNumber:3-6018P1
(Sold Separately)
[ 50.8 ]
2.0
[ 21.3 ]
0.84
[ 10.4 ]
0.41
B
A
SECTION 3
SB® Smart
- 107 -
All Data Subject To Change Without Notice www.andersonpower.com
Materials
Standard Housing PC
Flammability Rating UL94V-0
Wire Power Contact Copper alloy, silver plate
PCB Power Contact Copper alloy, tin plate
Auxiliary Pin Copper alloy, Au over Ni
Auxiliary Socket BeCu, Au over Ni
Auxiliary Socket Body Copper alloy, Sn Bright over NI
Auxiliary Pin -L--L1-
Contact Lengths in. mm in. mm
StandardLength7.7mm 0.77 19.6 0.30 7.7
Pre-Mate9.3mm 0.83 21.2 0.37 9.3
Post-Mate6.6mm 0.72 18.3 0.25 6.4
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge in. mm.
#24/20 0.04 1.1
#20/16 0.07 1.7
#16/14 0.08 2.1
#12 0.10 2.6
[ 1.60 ]
Ø 0.06
ID
Retention Clip
L1
L
Socket
Insert
[ 19.6 ]
0.77
[ 2.6 ]
0.10
Retention
Clip
ID
Pin Contacts for 1x4 Auxiliary Connector
Goldplatedcontactsareavailablein3lengthstoallowsequencingofcircuits.
Description AWG mm² --------------- Part Numbers -----------------
Minimum Quantity ............................................... 500 50 ...........
StandardLength7.7mm 12 2.5 PM16P12S30 PM16P12S30-50
16to14 1.0to1.5 PM16P1416S30 PM16P1416S30-50
20to16 0.75to1.0 PM16P1620S30 PM16P1620S30-50
24to20 0.50to0.75 PM16P2024S30 PM16P2024S30-50
Pre-Mate9.3mm 12 2.5 PM16P12A30 PM16P12A30-50
16to14 1.0to1.5 PM16P1416A30 PM16P1416A30-50
20to16 0.75to1.0 PM16P1620A30 PM16P1620A30-50
24to20 0.50to0.75 PM16P2024A30 PM16P2024A30-50
Post-Mate6.4mm 12 2.5 PM16P12C30 PM16P12C30-50
16to14 1.0to1.5 PM16P1416C30 PM16P1416C30-50
20to16 0.75to1.0 PM16P1620C30 PM16P1620C30-50
24to20 0.50to0.75 PM16P2024C30 PM16P2024C30-50
Socket Contacts for 1x4 Auxiliary Connector
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
Description AWG mm² -------------------- Part Numbers -------------------
Minimum Quantity ......................................... 500 50 .............
SocketContact 12 2.5 PM16S12S32 PM16S12S32-50
16to14 1.0to1.5 PM16S1416S32 PM16S1416S32-50
20to16 0.75to1.0 PM16S1620S32 PM16S1620S32-50
24to20 0.50to0.75 PM16S2024S32 PM16S2024S32-50
| SPECIFICATIONS |
Electrical
Current Rating (Amperes) 1
PrimaryContacts 230
Auxiliary Contacts 15
Operating Temperature 2 °C °F
PCHousing -20°to105° -4°to221°
Voltage Rating (AC/DC) 600
Dielectric Withstanding Voltage (AC)  2,200
Mechanical
Primary Power Auxiliary Power
Contact Wire Range (AWG) 10to1/0 #24to#12***
(mm²) 5.3to53.5 0.25to3.3***
MAX Wire Insulation Diameter (in) 0.65 0.12
(mm) 16.25 3.2
AVG Contact Resistance (milli-ohms) 3 0.136 3.00
AVG Contact Retention Force (lbf) 60 18
(N) 267 80
Mating Cycles (no load) 10,000 10,000
Mating Cycles (hot plug @ 120V) 250@50A 250@5A
Connector AVG Connect / Disconnect (lbf) 82
(N) 365
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPP
recommendedtooling,anda25°Cambienttemperature.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the
performance of our connectors.
SECTION 3
SB® Smart
- 108 - All Data Subject To Change Without Notice
www.andersonpower.com
| TOOLING INFORMATION |
| TEMPERATURE CHARTS |
SB® Smart
In-Rush Current
Amperers
Time (Seconds)
2 AWG 4 AWG 6 AWG
0
250
500
750
1000
1250
1500
1750
2000
2250
2500
2750
3000
3250
0 2 4 6 8 10 12
Based on a 40°C temperature rise.
All Crimp Pins TL0001
All Crimp Sockets TL0002
* TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets.
NOTE: See website for the most current information.
Single
O
R
#12 / 24 2.5 / 0.25 TP0001 +TM0001 O
R
PM1000G1
AWG mm²
Auxiliary Contact
Part Number
APP Hand Tool w/
Integral Locator
Mil Std. Hand
Tool*
M22520/1-01 Number of Crimps
Locator for:
TM0001 &
TP0001
Pneumatic
Tool*
Wire Size
................................................................................................................................................................................................................................................................................
AWG mm²
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Hand
Tool Die Locator
Number
of Crimps
Wire Size
or
Pneumatic
Bench
Tool ++
Loose Piece Contact Crimp Tool
1/0 53.5 1323G2
#1 42.4 1323G1
#2 33.6 1319
#4 21.2 1319G4
#6 13.3 1319G6
N/A 1368 1387G1
1388G4
1389G4
1388G3
Single
PP120
NOTE: See website for the most current information.
SECTION 3
SB® Smart
ForTemperatureRiseAbove60°C,ConsulttheExtendedTemperatureRiseChartsintheAppropriateProductSectionontheWebsite.
Current-TemperatureDeratingperIEC60512-5-2Test5B
0
10
20
30
40
50
60
0 50 100 150 200 250
Amperes Applied
1/0 AWG 1 AWG 2 AWG
4 AWG 6 AWG
SB® Smart
Temperature Rise at Constant Current
Temperature Rise
Above Ambient (°C)
0
10
20
30
40
50
60
0 50 100 150 200 250
1/0 AWG 1 AWG 2 AWG
Amperes Applied
SB® Smart
Temperature Rise at Constant Current
with 5 Amps Auxiliary Current
Temperature Rise
Above Ambient (°C)
Amperes Applied
1/0 AWG 1 AWG 2 AWG
4 AWG 6 AWG
SB® Smart
Derating vs. Ambient Temperature
25
50
75
100
125
0 50 100 150 200 250 300
Ambient Temperature (°C)
25
50
75
100
125
0 50 100 150 200 250
1/0 AWG 1 AWG 2 AWG
Amperes Applied
SB® Smart
Derating vs. Ambient Temperature
with 5 Amp Auxiliary Current
Ambient Temperature (°C)
Temperaturerisechartsarebasedona25°Cambienttemperature.
-109-
All Data Subject To Change Without Notice www.andersonpower.com
................................................................................................................................................................................................................................................................................
SECTION 4
Tooling
Why Use of Anderson™ Recommended Crimp Tooling is so Important
Our connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the
connector data sheets. Crimp tooling is a critical link between the designed performance of a connector and the
realization of that performance by our customers.
As part of the connector design and testing process, we recommend a number of crimp solutions that have proven to
deliver the intended connector performance in a process that is repeatable. Only these solutions tested by us are listed
intheconditionsofacceptabilityfromsafetyagenciessuchasUL,CSA,andTUV.
Use of tooling solutions not tested by us can affect not only performance but safety agency approvals. Problems
attributable to use of non approved tools include:
Electrical and Thermal
•Highelectricalresistance
•Failuretorealizedesignedcurrentand
voltage carrying capability
•Overheating
•Meltingofconnectorhousings
Mechanical
• Contactsnotabletotinsideconnectorhousings.
• Contactsnotseatedproperlyinconnectorhousings
causing: shorts, intermittent circuits, abnormally high
or low mating and unmating force, & low retention
force of the contact in the housing.
Press &
Applicators
1309
Series
PM1000G1
TM0001
TP0001
1387G1
& 1387G2
1368
PP15-45 SB®50 & PP75 SBS®
PP120, PP180, SB®,
SBE®, SBX® & SBO®
Detail tooling charts are
available at the end of
each connector family
(Powerpole®, SB®, etc.).
SBS®75 Auxiliary
SBS®75 Auxiliary
SBS®75 Auxiliary
SBE®, SBX® &
SBO® Auxiliary
SBE®, SBX® &
SBO® Auxiliary
SBE®, SBX® &
SBO® Auxiliary
SBE®, SBX® &
SBO® Auxiliary
SBE®, SBX® &
SBO® Auxiliary
1368-NL
SBS®
Mini
- 110 - All Data Subject To Change Without Notice
www.andersonpower.com
| 1387G1 & G2 PNEUMATIC BENCH TOOLS |
Versatile&heavydutytoolsmanufacturedbyPicoTools,usexeddepthdiesandspringbottomlocatorsdesignedspecicallyto
crimpourcontacts.Diesandlocatorsarenotinterchangeablebetweenthe1387G1andthe1387G2.Thesepneumaticfullcycle
toolsoperateoncleananddryshopairpressuresof80–125psi(5–8.6BAR).Seeconnectorfamilytoolingchartsattheend
ofeachsectionforthespecicdiesandlocatorsrecommendedforcrimpingeachcontact.Diesandlocatorsareavailablefrom
Pico Tools for a variety of other terminal types including lugs, insulated terminals, and a variety of turned pin and socket contacts.
1387G1: #12–2/0(4–70mm²)
Pico Tools Model 400-BHD
CompatiblewithM22520/23
dies and locators
1387G2: #12–250mcm(4–120mm²)
Pico Tools Model: 500-D
1391G1: Foot Pedal Control
TA0002:Airregulator/lterforpneumatictools.
Keeps air clean and dry for long lasting tool
performance.Dialknobadjustsairpressure
going to the tool.
| 1368 SERIES HYDRAULIC TOOLS|
The dieless 4 indent head crimps full cycle until a minimum hydraulic pressure is reached. Good for crimping nearly all our
contactsforwiresizes#4–4/0,300mcm.Thedielesssystemoffersahighlyexiblecrimpingsystemthatdoesnotrequirethe
purchase of separate dies and locators. Pressure based crimp depth allows these tools to be adapted to a broad range of large
wire crimping needs including lugs, ring terminals, and splices.
1368: Hubbell VC7-SP dieless 4 indent tool with attached manual
hydraulic pump. Tool includes a custom turret locator for positioning
thePP120,PP180,SB®120,SB®175, SB®350contacts.The
innovative design provides two separate crimp positions for the
PP180, SB®175 and SB®350contacts.Boththetoolandlocator
ship in black plastic carrying cases.
1368-NL:ManufacturedbyDMCtoourspecications,this4indent
head with attached manual hydraulic pump offers the same crimping
performanceasthe1368,butwiththecostsavingsofnothavinga
custom turret locator. Includes black plastic carrying case.
1391G1
TA0002
1387G11387G2
Die
Locator
Die
Locator
1368
1368-NL
SECTION 4
Tooling
- 111 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 4
Tooling
| 1309 SERIES HAND TOOLS|
Highqualityhandtoolsaredesignedforcrimping#6–20AWG(13.3–0.52mm²)wiresforPowerpole®, SB®, SBS®, and SBE®
/ SBO® connectors.Theextralongbrightyellowhandlesprovidesignicantcrimpingforcewhileminimizingoperatorfatigue.
Fullcycleratchetmechanismmakessureeverycrimpisfullycompleted.Alltoolsexcept1309G4includeaplasticlocatorpiece
that ensures proper positioning of the contacts for crimping.
1309G2: For crimping PP15/45 loose piece
strip contacts and individual contacts.
#16–20AWG(1.3–0.5mm²)
#12–20AWG(3.3–1.3mm²)
1309G3: For crimping PP15/45 loose piece strip
contactsfrom#10–16AWG(5.3–1.3mm²)
1309G6: For crimping PP15/45 loose piece strip
contactsfrom#10–14AWG(6.0–2.1mm²)
includinghighstrandcountsuperexwires.
1309G8: Includes 1 tool frame with the appropriate
diesandlocatorstomakethe1309G2,1309G3,and
1309G6tools.Diesandlocatorsarecolorcodedfor
easyidenticationandpairing.Thiscombination
allows the entire PP15/45 contact range to be
crimped with one tool kit.
1309G4: For crimping PP75, SB®50, SBE®80, SBO®60,
and SBS®50-75 power contacts. No locator included,
followcrimppositioningspecicationsinassembly
instructions. Tool is also used for crimping EBC
auxiliary contacts.
| PM1000G1 HAND TOOL |
Versatile4indenthandtoolwithbuiltinmulti-positionturretlocator.Adjustableindenterdepthfeatures
0.01mmadjustmentincrementstodenetheperfectcrimpdepthforwiresizes10–26AWG(6–0.14
mm²). Full cycle ratchet mechanism makes sure every crimp is fully completed. Use to crimp PowerMod®
contacts used as auxiliaries in SBS®75X and the 1x4 Auxiliary Connector as well as a wide range of
other turned contacts including those for Power Drawer® and PPMX.
| MIL-SPEC HAND & BENCH TOOLS |
Manual hand tools and pneumatic bench tools are available in this tool series. The hand and pneumatic tools both use
thesameturretlocatorsdesignedspecicallyforAPP® contacts. The interchangeable nature of the turret locators allow
easyupgradesfromprototypingtoproductionvolumes.Alltoolsfeatureadjustableindenterdepthstocover#12through
26AWG(3.3–0.25mm²)capability.Fullcyclemechanismmakessureeverycrimpisfullycompleted.Seetoolingcharts
at the end of each connector section for the appropriate turret locator part numbers.
TM0001: RuggedhandtoolisqualiedtoMIL-DTL-22520/1.
DMC Model AF8. Accessories shown are purchased separately.
TP0001: Pneumatic full cycle bench tool operates on clean and
dryshopairpressuresof80–120psi(5–8.3BAR).ThisDMC
modelWA27Fiscompatiblewithoptionalbenchmountandfoot
pedalcontroltoincreaseoperatorspeedandefciency.
TA0001: Foot pedal control for TP0001
TA0002:Airregulator/lterforpneumatictools.Keepsairclean
anddryforlonglastingtoolperformance.Dialknobadjustsair
pressure going to the tool.
TA0003: AdjustablebenchmountforTP0001
Upper Die
Locator
LowerDie
TA0001
TP0001
TA0003
TA0002
Open Barrel Contact Closed Barrel Contact
End of locator. To far out
from locator.
End of locator. To far out
from locator.
Correct Not Correct Correct Not Correct
TM0001
Tool Kit
1309G2 1310G2
1309G3 1310G3
1309G6 1310G6
1309G8 1310G8
1309G4 1310G4
Die & Locator
Replacement Kits
-112- All Data Subject To Change Without Notice
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| PRESS & APPLICATOR TOOLS |
Press and Applicator tooling is available for high volume automated or semi-automated crimp termination of our reeled contacts
forupto#10AWGor6mm².AllapplicatorshavebeendesignedtomeetorexceedULrequirements.Seeconnectorfamily
toolingchartsattheendofeachsectionforthespecicpress,airfeedkit,andapplicatorrecommendedforcrimpingeachcontact.
| CRIMPING TECHNICAL REFERENCE |
Crimping, Soldering, and Assembly Best Practices. Instructions for proper assembly are available for each connector
and should be followed. These best practices are for reference only.
Stripping Wire Insulation
Problems with cable harness and connector systems often begin with improper or accidental cutting of wire strands when stripping
wire insulation. Each strand is important, and all of them must be included in the contact barrel to avoid unnecessary hot spots
during later operation. When removing insulation, position a sharp blade at a right angle and apply a steady controlled pressure
cuttingonlythecableinsulationandnotthecopperwirestrands.Wiresshouldbestrippedtothelengthsspeciedinthespecic
connector assembly instruction.
Cleaning Copper Wire
Copper oxide, a non-conductive material accumulates on copper wires exposed to oxygen and moisture. Aged and badly
tarnished copper wire needs to be thoroughly cleaned to realize the rated performance of the connector and wire. Heavy
oxidation can be scraped off with a stiff wire brush that penetrates the entire bundle and cleans every strand. For light
surfaceoxidationa3MScotch Bright™padisrecommended.Thewires arereadyforinsertionintothecontact barrel
when they are burnished to their original bright copper finish. Contact barrels are lined with silver or tin plating to assure
consistently high conductivity which will be reduced if the barrel is crimped around aged or tarnished wire.
Crimping
Our connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the connector
data sheets. Crimp tooling is a critical link between the designed performance of a connector and the realization of that performance
by our customers.
As part of the connector design and testing process, we recommend a limited number of crimp solutions that have proven to
deliver the intended connector performance in a process that is repeatable. Only these solutions tested by us are listed in the
conditionsofacceptabilityfromsafetyagenciessuchasUL,CSA,andTUV.
Use of tooling solutions not tested by us can affect not only performance but also safety agency approvals. Problems attributable to
use of tools not recommended include:
Electrical and Thermal
•Highelectricalresistance
•Failuretorealizedesignedcurrentandvoltagecarryingcapability
•Overheating
•Meltingofconnectorhousings
Mechanical
•Contactsnotabletotinsideconnectorhousings.
•Contactsnotseatedproperlyinconnectorhousingscausing:shorts,intermittentcircuits,abnormallyhighorlowmatingand
unmating force, & low retention force of the contact in the housing
Soldering
Thealternativetocrimpingistosolderallcablestrandswithinthecontactbarrel.Whenusinganopename,makesurethatyou
are not in an area where explosive gasses are present. The right proportion of solder is essential if this procedure is employed.
APP Part Number Description
TD0101 Applicator for PP15/45 #10-20 AWG Contacts
TD0102 Applicator for PP15/45 #10-14 AWG Super Flex Contacts
TE0102 Press for Mini-Style Applicators 230V
TE0101 Press for Mini-Style Applicators 115V
“TD”partnumbers
“TE”Partnumbers
SECTION 4
Tooling
-113-
All Data Subject To Change Without Notice www.andersonpower.com
Useaquality60/40solder(60percenttin,40percentlead)inwireformwitharosinuxcore.Cablestrandsshouldbeseparately
uxedwithrosinpaste,andthecontactshouldbeheldinavisewiththebarrelendfacingup.Applyheattotheoutsideofthebarrel
whilethesolderowsinbesidethewirestrands.
Here are some things to avoid when soldering:
 A.Don’tusetoomuchsolder,tothepointthatitowsoutofthecontactbarrel.
B.Don’tallowuxorsolderontheoutsideofthecontact.Thiswillinterferewithcontactmountingwithintheinstallationor
with the contact connection to a mating connector.
C.Don’toverheatandcauseexcessivesolderto“wick”upintothecableandstiffenit.Thiscouldinterferewithcontact
exibilitywhenconnectorsaremated.
D. Don’t solder when contact is in the connector housing. Solder away from the housing and then insert the contact into the
housing after it has cooled.
NOTE:UnderwritersLaboratories(UL)requirestheuseofacableclampforsolderedconnectionstounsupportedwires.
| DETERMINING IF A GOOD CRIMP HAS BEEN MADE |
1. Assure the correct wire size and type is used for
 thespeciccontactbeingcrimped.
2. Followtheassemblyinstructionsfortheconnector.
Special attention should be paid to wire preparation
and stripping.
3. Usethecorrectapplicationtoolingwerecommend
(tool, die, & locator).
4. Make several crimps for testing, and record crimp
dimensionsinboth“x”and“y”planes.
5. Test the electrical resistance across a mated pair
of connectors to the standard of the information
provided on the data sheet.
a. The electrical resistance values should be
similar to (or less than) what we publish for
that connector in our catalogs. Please
seethe“Avg.MatedContactResistance”
on the data sheet for the specific
connector.
6. Test the pull out strength per the table to the right.
a. To achieve the electrical performance
published in our literature the pull out values
atminimumshouldmeettheUL486Avalues
forthewiresizebeingused.Therstcolumn
(lower value) pull out is the minimum per
UL486A.ThesecondcolumniswhatAPP
tries to achieve when designing our crimp
solutions. Any force within this range is
acceptable.
7. Ifcrimpsarewithinelectricalandmechanicalspecicationsthenthecrimpdimensionsaresuitabletobeusedasasecondary
inspection criteria.
SECTION 4
Tooling
22 8 - 12 3.6 - 5.4
20 13 - 16 5.9 - 7.3
18 20 - 30 9.1 - 13.6
16 30 - 40 13.6 - 18.1
14 50 - 60 22.7 - 27.2
12 70 - 85 31.8 - 38.6
10 80 - 125 36.3 - 56.7
8 90 - 180 40.8 - 81.6
6 100 - 200 45.4 - 90.7
4 140 - 280 63.5 - 127
3 160 - 320 72.3 - 145.1
2 180 - 360 81.6 - 163.3
1 200 - 400 90.7 - 181.4
1/0 250 - 500 113.4 - 226.8
2/0 300 - 600 136.1 - 272.2
3/0 350 - 700 158.8 - 317.5
4/0 450 - 775 204.1 - 351.5
250 500 - 800 226.8 - 362.9
300 550 - 800 249.5 - 362.9
Wire Size
AWG or MCM
Contact Retention
Force Range
Contact Retention
Force Range
Lbf kgf
- 114 - All Data Subject To Change Without Notice
www.andersonpower.com
| WHY CRIMP DIMENSIONS ARE NOT SUITABLE AS PRIMARY INSPECTION CRITERIA |
Crimp dimensions are not an adequate or reliable means to evaluate if a good crimp has been made. For this reason they should
not be relied upon as a primary inspection method.
Whenyoucrimpacontact,thematerialisforceddowntothesizeofthefullycloseddie.Thisdieclosureonmosttoolsisaxed
dimension. When the die is released, the material (contact and wire) will expand back out when they are no longer restrained by
thedie.Theamountthatitexpandsoutwardsor“bouncesback”isdependantontheresistanceorforcethatthematerialinthe
contact and wire places against the crimp die. The resistance of the material to being formed by the crimp will vary with wire type
and stranding, hardness of the metal (both contact and wire), as well as the temperature. It is for this reason that the crimp height
is a variable and cannot be relied upon solely to determine if a crimp is good or not.
| CRIMP DIMENSIONS AS SECONDARY INSPECTION CRITERIA |
Crimp dimensions should only be used as secondary inspection criteria due to the above variables. These variables make
itisimpossibleforustodeterminewhatthecorrectcrimpdimensionshouldbewithoutevaluationofthespecicinstance.
Accordingly harness manufacturers are responsible for determining the appropriate crimp dimensions to be used and only
as a secondary inspection method. Crimp dimensions are an acceptable means of short interval inspection for determining
homogeneity within a batch provided:
1. Electrical resistance and pull out strength are tested on samples from the batch to ensure the crimp dimensions are
indicative of a good crimp.
2. Thesametoolingisusedthroughoutthebatchandoperatedinthesamemanner,atthesamecalibrationlevel.
3. Thesamewireisusedthroughoutthebatch.(Wirecanvarysignicantlybyfactorsrangingfromclasstomanufacturer).
4. Assembly instructions are closely followed, especially wire stripping and preparation.
| OTHER CRITICAL CRIMP DIMENSIONS |
Thereareothercriticalcrimpdimensionsthatimpactifacrimpisgoodornot.Allcontactsaredesignedtoworkwithaspecic
crimping solution to minimize the distortion of crimping force on the critical geometries of the contact. If the incorrect crimp solution
is used or the correct crimp solution is improperly used, then this will distort the intended geometries of the contact.
The geometry of the contact blade and its relative angle to the crimp barrel must be maintained after the contact is crimped. If these
dimensions are not maintained the contact will not latch properly in the housing. This can impact how well the contact is secured in
the housing as well as the normal force (measurement of the opposing force that pushes the contacts together) between the mating
blades of two mating contacts. The normal force is directly related to the electrical properties of the connector and poor normal force
can lead to higher electrical resistance, overheating, and reduced current capability. These geometries can only be assured by using
the correct crimp tool, with proper die and locator.
SECTION 4
Tooling
Nose Up
Nose Down
OK
- 115 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 5
P/N Page Reference
P/N Page # P/N Page # P/N Page #
902 78
906 82
907 82,86
908 82,86
910 82,86
911 84
912 82
913 82
914 82
916 82,86
917 82,86
919 85
931 82
932 82
940 77
941 77
942 77
943 77
945 80
949 77
990 65,71
992 67
1307 33,47,68,86
1309 109
1319 39,47,73,86,106,108
1321 39
1327 20,89,95,101
1331 21,47,54,89,95,101,104
1332 21,47,54,101,104
1347 43,47,78,86
1348 43,47,78,86
1368 47,86,104,108,109,110
1381 43
1382 43,47,78,86
1383 43,47,78,86
1384 43,47,78,86
5648 46,81,97,103
5663 46,81,97,103
5687 46,81,97,103
5690 46,81,97,103
5693 46,81,97,103
5900 33,47,68,86
5905 65,71
5910 38,66,71,91
5912 38,66,71,91
5913 38,66,71,91
5915 33,47,68,86
5916 32
5918 85,103
5919 42,76,106
5920 42,76,97,103,106
5921 42,76,106
5952 33,47,68,86
5953 33,47,68,86
6339 98
6344 89,95
6350 98
6351 98
6352 98
6353 98
6354 98,104
6355 98,104
6356 98,104
6358 98,104
6361 98
6362 98
6394 98,104
104G17 64, 70
105G1 97
105G13 89
105G3 80
105G8 80,94
106G6 85,103
106G7 84, 101
110G10 24
110G12 30
110G16 29
110G17 29
110G18 38,46
110G19 38,42
110G20 42,46
110G21 30
110G34 78
110G50 25
110G51 25
110G54 33,68,73,106
110G55 44, 78
110G56 44, 78
110G59-BK 102
110G68 30
110G73 83
110G9 24,21,97
110G9-BK 24,21,97
111038G2 47
111812P16 106
111812P5 29
111812P6 38,46
111812P7 38,42
111812P8 42,46
111961P1 103
111961P2 97
113715P4 89
113716P3 89
113890P1 65,71
113890P2 81
113890P3 84
113899P1 64,70,76
113952P1 89
113953P1 89
114411P1 37
114411P2 37
114411P3 37
114555P1 30
114555P10 30
114555P2 30
114555P3 30
114555P6 30
114555P7 30
114555P9 30
115158G1 105
115158G2 105
115158G4 105
115G1 24
115G1-BK 24
115G2 24
115G23 24
115G23-BK 24
115G2-BK 24
115G3 24
115G3-BK 24
115G4 24
115G4-BK 24
115G7 24
115G7-BK 24
115G8 24
115G8-BK 24
120BBS 73,106
1303G12 47,86,104
1303G13 47,86
1303G17 104
1303G2 104
1303G3 86
1303G8 104
1304G13 104
1304G28 104
1304G31 86
1304G32 47,86
1304G34 104
1304G35 104
1304G36 104
1307-BK 33,68
1309G2 47,54,104,111
1309G3 47,54,111
1309G4 47,66,86,104,111
1309G6 47,111
1309G8 47,54,104,111
1310G2 111
1310G3 111
1310G4 111
1310G6 111
1310G8 111
1317G1 21
1317G11 21
1317G11-BK 21
1317G12 21
1317G12-BK 21
1317G13 21
1317G13-BK 21
1317G1-BK 21
1317G2 21
1317G2-BK 21
1317G3 21
1317G3-BK 21
1317G4 21
1317G4-BK 21
1319-BK 39,73,106
1319G4 39,47,73,106,108
1319G4-BK 39,73,106
1319G6 39,47,73,86,106,108
1319G6-BK 39,73,106
1321-BK 39
1321G1 39
1321G1-BK 39
1321G2 39
1321G2-BK 39
1321G3 39
1321G3-BK 39
1321G4 39
1321G4-BK 39
- 116 - All Data Subject To Change Without Notice
www.andersonpower.com
SECTION 5
P/N Page Reference
P/N Page # P/N Page # P/N Page #
1399G1-BK 29
1399G2 29
1399G20 37
1399G20-BK 37
1399G21 37
1399G21-BK 37
1399G23 37
1399G23-BK 37
1399G2-BK 29
1399G6 29
1399G6-BK 29
1399G7 37
1399G7-BK 37
1399G8 29
1399G8-BK 29
1399G9 29
1399G9-BK 29
1424266-1 54
1441G1 30
1442G1 30
1460G1 23
1460G1-BK 23
1460G2 23
1460G23 24
1460G23-BK 24
1460G2-BK 23
1460G3 23
1460G3-BK 23
1460G4 23
1460G4-BK 23
1461G1 23
1461G1-BK 23
1461G2 23
1461G2-BK 23
1461G3 23
1461G3-BK 23
1462G1 29
1462G2 29
1462G3 29
1463G1 38
1463G2 38
1464G1 42
1464G2 42
1465G1 46
1465G2 46
1466G1 64
1467G1 75
1470G1 24
1470G1-BK 24
1470G2 24
1470G2-BK 24
1470G3 24
1470G3-BK 24
1470G4 24
1470G4-BK 24
1725900-2 54
180BBS 44, 78
180BBS-BK 44, 78
1827G1 20
1827G1-BK 20
1830G1 21
1830G1-LPBK 21,47
1830G2 21
1321G8 39
1321G8-BK 39
1323G1 39,47,73,86,106,108
1323G1-BK 39,73,106
1323G2 39,47,106,108
1323G2-BK 39,106
1327-BK 20
1327FP 20
1327FP-BK 20
1327G16 20
1327G16-BK 20
1327G16FP 20
1327G16FP-BK 20
1327G17 20
1327G17-BK 20
1327G18 20
1327G18-BK 20
1327G21 20
1327G21-BK 20
1327G22 20
1327G22-BK 20
1327G23 20
1327G23-BK 20
1327G5 20
1327G5-BK 20
1327G5FP 20
1327G5FP-BK 20
1327G6 20,89,95,101
1327G6-BK 20
1327G6FP 20
1327G6FP-BK 20
1327G7 20
1327G7-BK 20
1327G7FP 20
1327G7FP-BK 20
1327G8 20
1327G8-BK 20
1327G8FP 20
1327G8FP-BK 20
1328G1 43,47
1328G1-BK 43
1328G2 43,47
1328G2-BK 43
1331-BK 21,54
1332-BK 21,54
1335G1 22
1336G1 22
1337G1 22
1339G1 87,104
1339G1-BK 87
1339G2 59,66
1339G2-BK 59
1339G3 59,66
1339G3-BK 59
1339G4 87,104
1339G4-BK 87
1339G5 59,66
1339G5-BK 59
1340G1 59,66
1340G1-BK 59
1340G2 59,66
1340G2-BK 59
1340G3 59,66
1340G3-BK 59
1341G1 99,104
1341G1-BK 99
1341G2 99,104
1341G2-BK 99
1341G3 99,104
1341G3-BK 99
1347-BK 43,78
1348-BK 43,78
134G1 65,71
134G2 81,84,76
1368-NL 109,110
1377G1 21
1377G11 21
1377G11-BK 21
1377G12 21
1377G12-BK 21
1377G13 21
1377G13-BK 21
1377G1-BK 21
1377G2 21
1377G2-BK 21
1377G3 21
1377G3-BK 21
1377G4 21
1377G4-BK 21
1381-BK 43
1381G1 43
1381G1-BK 43
1381G2 43
1381G2-BK 43
1381G3 43
1381G3-BK 43
1381G4 43
1381G4-BK 43
1382-BK 43,78
1383-BK 43,78
1384-BK 43,78
1385458-1 54
1385519-1 54
1385520-1 54
1387G1 47,66,86,104,108,109,110
1387G2 47,86,104,109,110
1388G3 47,86,104,108
1388G4 47,86,108
1388G6 47,66,86,104
1388G7 47,66,86,104
1389G20 66
1389G21 47
1389G3 47,86,104
1389G4 47,86,104
1389G6 47,86
1389G7 86
1389G9 66,104
1391G1 29,110
1399G10 29
1399G10-BK 29
1399G13 29
1399G13-BK 29
1399G14 29
1399G14-BK 29
1399G17 29
1399G17-BK 29
- 117 -
All Data Subject To Change Without Notice www.andersonpower.com
SECTION 5
P/N Page Reference
P/N Page # P/N Page # P/N Page #
5916G16-BK 32
5916G4 32
5916G4-BK 32
5916G5 32
5916G5-BK 32
5916G6 32
5916G6-BK 32
5916G7 32
5916G7-BK 32
5918-BK 85,103
5919-BK 42,76,106
5920-BK 42,76,97,103,106
5921-BK 42,76,106
5927G6 33
5927G6-BK 33
5952-BK 33,68
5953-BK 33,68
6305G1 101
6310G1 101
6354-BK 98
6355-BK 98
6356-BK 98
6358-BK 98
6380G1 92
6381G1 92
6382G1 92
6383G1 92
6384G1 92,104
6384G1-BK 92
6384G2 92,104
6384G2-BK 92
6385G1 92
6390G1 92
6394-BK 98
6396G1 91,96,102
6810G1 72
6810G1-BK 72
6810G2 72
6810G2-BK 72
6810G3 72
6810G3-BK 72
75BBS 33,68
75LOKBLK 32
75LOKBLK-BK 32
75LOKBLU 32
75LOKBLU-BK 32
75LOKGRA 32
75LOKGRA-BK 32
75LOKGRN 32
75LOKGRN-BK 32
75LOKRED 32
75LOKRED-BK 32
75LOKSMTBLU 37
75LOKSMTBLU-BK 37
75LOKWHT 32
75LOKWHT-BK 32
75LOKWNGBLU 37
75LOKWNGBLU-BK 37
75LOKWNGBLU-R 37
75LOKWNGBLU-R-BK 37
906-BK 82
907-BK 82
908-BK 82
1830G2-LPBK 21,47
1836G1 22
1875G1 33,47
1875G1-BK 33
1875G2 33,47
1875G2-BK 33
1875G3 33,47
1875G3-BK 33
20-01 25
200G1L 21
200G1L-LPBK 21,47
200G3L 21
200G3L-LPBK 21,47
201G1H 21
201G1H-LPBK 21,47
2-5048 78
2-5049 78
26-01 25
261G1 21,54
261G1-LPBK 21,47,54
261G2 21,54
261G2-LPBK 21,47,54
261G3 21,54
261G3-LPBK 21,47,54
262G1 21,54
262G1-LPBK 21,47,54
262G2 21,54
262G2-LPBK 21,47,54
269G1 21
269G1-LPBK 21,47
269G2 21
269G2-LPBK 21,47
269G3 21
269G3-LPBK 21,47
27-01 25
2-7249G1 98
2-7249G2 98
2-7249G3 98
2-7249G4 98
2-7249G5 98
2-7249G6 98
2-7249G7 98
2-7250G8 82
2-7251G1 92
2-7251G2 92
2-7251G3 92
2-7251G4 92
2-7251G5 92
2-7251G7 92
2-7252G11 77
2-8170G1 92
2-8170G14 92
2-8170G2 92
2-8170G3 92
2-8170G4 92
2-8170G5 92
2-8170G7 92
2-8171G1 98
2-8171G2 98
2-8171G3 98
2-8171G4 98
2-8171G5 98
2-8171G6 98
2-8171G7 98
2-8171G8 98
2-8171G9 98
2-8675P1 102
2-8675P2 96
3-5074P1 80,84,94,101
3-5074P3 80,84,94,101
3-5074P5 80,84,94,101
350BBS 83
3-5798P1 91,96,102
3-5911P1 22
3-5912P1 22
3-5913P1 22
3-5952P1 22
3-5956P1 90,95,101
3-6018P1 106
3-6034P1 76
3-6034P1-BK 76
3-6035P1 76
3-6035P1-BK 76
3-6036P1 81
3-6036P1-BK 81
3-6037P1 81
3-6037P1-BK 81
3-6054P1 71
3-6054P1-BK 71
3-6054P2 71
3-6054P2-BK 71
3-6055P1 71
3-6055P1-BK 71
3-6055P2 71
3-6055P2-BK 71
440G1 101
440G2 101
440G3 101
441G1 90,95
441G2 90,95
441G3 90,95
444G1 90,95,101
4802G3 90,91,96,102,104
4802G3-BK 91,96,102
4803G3 90,91,96,102,104
4803G3-BK 91,96,102
4827G6 90,96,102
4827G6-BK 90,96,102
4850G6 90,96,102
5648-BK 46,81,97,103
5663-BK 46,81,97,103
5687-BK 46,81,97,103
5690-BK 46,81,97,103
5693-BK 46,81,97,103
5900-BK 33,68
5905-BK 65,71
5910-BK 38,66,71,91
5912-BK 38,66,71,91
5913-BK 38,66,71,91
5915-BK 33,68
5916-BK 32
5916G14 32
5916G14-BK 32
5916G15 32
5916G15-BK 32
5916G16 32
- 118 - All Data Subject To Change Without Notice
www.andersonpower.com
P/N Page # P/N Page # P/N Page #
P5916G5-BK 32
P5916G7-BK 32
P6810G1 72
P6810G1-BK 72
P6810G3 72
P6810G3-BK 72
P906 82
P906-BK 82
P913 82
P913-BK 82
P940 77
P940-BK 77
P949 77
P949-BK 77
P992 67
P992-BK 67
P992G1 67
P992G1-BK 67
P992G2 67
P992G2-BK 67
PC5930S 33,68
PC5930S-BK 33,68
PC5930T 33,68
PC5930T-BK 33,68
PC5933S 34,68
PC5933S-BK 34,68
PC5933T 34,68
PC5933T-BK 34,68
PC5934S 34,68
PC5934S-BK 34,68
PC5934T 34,68
PC5934T-BK 34,68
PC-HSG-PP 38
PC-HSG-PP-BK 38
PC-HSG-SB 71
PC-HSG-SB-BK 71
PCSTAPLE-2 38
PM1000G1 66,104,108,109,111
PM1002G1 66,104
PM1003G1 66,104
PM1003GX 66
PM16P12A30 59,90,95,101,107
PM16P12A30-50 101,107
PM16P12C30 59,90,95,101,107
PM16P12C30-50 101,107
PM16P12S30 59,90,95,101,107
PM16P12S30-50 59,90,95,101,107
PM16P1416A30 59,90,95,101,107
PM16P1416A30-50 101,107
PM16P1416C30 59,90,95,101,107
PM16P1416C30-50 101,107
PM16P1416S30 59,90,95,101,107
PM16P1416S30-50 59,90,95,101,107
PM16P1620A30 59,90,95,101,107
PM16P1620A30-50 101,107
PM16P1620C30 59,90,95,101,107
PM16P1620C30-50 101,107
PM16P1620S30 59,90,95,101,107
PM16P1620S30-50 59,90,95,101,107
PM16P2024A30 59,90,95,101,107
PM16P2024A30-50 101,107
PM16P2024C30 59,90,95,101,107
PM16P2024C30-50 101,107
ASMFP30-2X1-KR 22
ASMFP30-2X1-RK 22
ASMFP30-2X2-KRWE 22
ASMFP30-2X2-WEKR 22
ASMFR45-1X2-KR 22
ASMFR45-1X2-RK 22
ASMFR45-1X3-KER 22
ASMFR45-1X3-KEW 22
ASMFR45-2X1-KR 22
ASMFR45-2X1-RK 22
ASMFR45-2X2-WEKR 22
ASMFV45-1X2-KR 22
ASMFV45-1X2-RK 22
ASMFV45-2X1-KR 22
ASMFV45-2X1-RK 22
ASMPP30-1X2-KR 22
ASMPP30-1X2-RK 22
ASMPR45-1X2-KR 22
ASMPR45-1X2-RK 22
ASMPV45-1X2-KR 22
ASMPV45-1X2-RK 22
B00229P1 85
B00511G2 97
B00511G4 103
B01915P1 33,68
B01997P1 73,106
B01998P1 83
B02019P1 76
B02265G1 53
B02265G2 53
B02265G3 53
B02265G4 53
BAT-G1 105
BMHSG-P 25
BMHSG-R 25
BMPP10-45R 25
CHRG-G4 105
E6336 98
E6339 98
E6349 98
E6350 98
E6351 98
E6352 98
E6353 98
E6361 98
E6362 98
E6380G1 92
E6381G1 92
E6382G1 92
E6383G1 92
E6385G1 92
E6390G1 92
E6392G1 92
H1120P42 89
H1120P43 76
H1120P55 64,70
H1216P7 44,78
H1216P8 33,68,73,106
H1216P9 83
H1507P38 29
H1835P3 91,97,103
P5916-BK 32
P5916G4-BK 32
910-BK 82
911G2 100
912-BK 82
913-BK 82
914-BK 82
916-BK 82
917-BK 82
919G1 85
922G1 85
923G1 81
924G1 81
931-BK 82
932-BK 82
940-BK 77
941-BK 77
942-BK 77
943-BK 77
945G2 94
945G3 80
945G3-BK 80
946G1 80
946G1-BK 80
949-BK 77
969P1 104
970P1 104
981G1 75
981G2 75
990-BK 65,71
990G1 65,71
990G1-BK 65,71
990G2 65,71
990G2-BK 65,71
992-BK 67
992G1 67
992G1-BK 67
992G2 67
992G2-BK 67
992G4 67
992G4-BK 67
992G5 67
992G5-BK 67
992G6 67
992G6-BK 67
992G7 67
992G7-BK 67
993G1 103
993G2 97
994G1 103
994G2 97
995G1 80,94
995G1-APP 94
995G2 84,101
995G2-APP 101
995G3 80,94
995G3-APP 94
995G4 84,101
995G4-APP 101
996G1 84
997G1 65,70,76
ASMFP30-1X2-KR 22
ASMFP30-1X2-RK 22
ASMFP30-1X3-KER 22
ASMFP30-1X3-KEW 22
SECTION 5
P/N Page Reference
-119-
All Data Subject To Change Without Notice www.andersonpower.com
P/N Page # P/N Page #
PM16P2024S30 59,90,95,101,107
PM16P2024S30-50 59,90,95,101,107
PM16S12S32 59,90,96,102,107
PM16S12S32-50 59,90,96,102,107
PM16S1416S32 59,90,96,102,107
PM16S1416S32-50 59,90,96,102,107
PM16S1620S32 59,90,96,102,107
PM16S1620S32-50 59,90,96,102,107
PM16S2024S32 59,90,96,102,107
PM16S2024S32-50 59,90,96,102,107
PSBS50BLK 57
PSBS50BLK-BK 57
PSBS50BLU 57
PSBS50BLU-BK 57
PSBS50BRN 57
PSBS50BRN-BK 57
PSBS50GRA 57
PSBS50GRA-BK 57
PSBS50GRN 57
PSBS50GRN-BK 57
PSBS50RED 57
PSBS50RED-BK 57
PSBS75XBLK 58
PSBS75XBLK-BK 58
PSBS75XCLP1 65
PSBS75XCLP1-BK 65
PSBS75XCLP2 65
PSBS75XCLP2-BK 65
PSBS75XGRN-BK 58
SB120-HDL-RED 76
SB175-LOCKOUT 81
SB350-LOCKOUT 85
SB50-HDL-RED 70
SBE80CLPRED 89
SBE80GRA 87
SBE80GRA-BK 87
SBE80HDLRED 89
SBE80ORN 87
SBE80ORN-BK 87
SBE80RED 87
SBE80RED-BK 87
SBE80YEL 87
SBE80YEL-BK 87
SBO60CLPRED 89
SBO60HDLRED 89
SBO60ORN 87
SBO60ORN-BK 87
SBO60RED 87
SBO60RED-BK 87
SBO60WHT 87
SBO60WHT-BK 87
SBO60YEL 87
SBO60YEL-BK 87
SBS50BLK 57
SBS50BLK-BK 57
SBS50BLU 57
SBS50BLU-BK 57
SBS50BRN 57
SBS50BRN-BK 57
SBS50GRA 57
SBS50GRA-BK 57
SBS50-HDL-RED 64
SBS50RED 57
SBS50RED-BK 57
SBS50WHT 57
SBS50WHT-BK 57
SBS75GBLK 58
SBS75GBLK-BK 58
SBS75GBLU 58
SBS75GBLU-BK 58
SBS75GBRN 58
SBS75GBRN-BK 58
SBS75GHDLRED 65
SBS75GPRBLK-BK 58
SBS75GWHT 58
SBS75GWHT-BK 58
SBS75XBLK 58
SBS75XBLK-BK 58
SBS75XBRN 58
SBS75XBRN-BK 58
SBS75XPRBLK-BK 58
TA0001 111
TA0002 110,111
TA0003 111
TD0101 54,112
TD0102 112
TE0101 54,112
TE0102 54,112
TL0001 66,104,108
TL0002 66,104,108
TL0005 104
TM0001 66,104,108,109,111
TP0001 66,104,108,109,111
VEH-G2 105
SECTION 5
P/N Page Reference
-120- All Data Subject To Change Without Notice
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