SSG Series 5W/10W/15W/30W/50W/100W/150W Sanken Switching Power Supply. SSG Series 5W, 10W, 15W, 30W, 50W, 100W, 150W The SSG Series utilizes surface-mount components and an ultra-small TIW (Triple Insulation Wire) transformer to produce a line of very small, light-weight switching power supplies. FEATURES * Firstly adopted newly developped transformer which is equipped with triple insulation wire (Without barrier tape) * Pursuing smaller and thinner model * Increased efficiency 4 to 5% compared with our existing products * Obtained any applicable safety standards, UL and CSA certificate * FCC class B application 35 SSG Series 5W/10W/15W/30W/50W/100W/150W SSG Series circuit diagram Operation indicator LED +S AC 1(L) INPUT AC 2(N) Line filter Rectifier Inrush current limiter Switching + Rectifier and filter - FG -S Control Overcurrent detection * +S and + are connected with a short bar, as are -S and -. +S and -S are provided on 100 W and 150 W models. * Operation indicator LED and overvoltage detection are not provided on 5 W and 10 W models. 36 Overvoltage detection Output voltage detection V.ADJ Output SSG Series 5W/10W/15W/30W/50W/100W/150W Rating Item Conditions 85 to 264V AC 0.2 A 0.4/0.23A (typ) Input Rated Frequency 50/60 Hz 50/60 Hz Frequency Range 47 to 440 Hz 47 to 440 Hz Efficiency (typ) (see Note 1) 68% Inrush Current (see Note 1, 2) 30A (max) 75% 75% +5V +12V +15V 2.0A 1A Static Input Range 85 to 132V AC Static Load Range 0 to 100% Time Driftt 10min. to 8 hours +24V Rated voltage 10% 0.9A 0.7A 0.45A 0 to 100% 0 to 100% Ripple (mVp-p) (see Note 1, 4) 78% 25/50 A (max) 5V Maximum Output Power Constant Voltage Accuracy 72% Fixed Adjustable Output Current Range SSG 010-24 100-240V AC 85 to 132V AC Rated Output Current Output (see Note 3) SSG 010-15 Input Voltage Range Adjustable Output Voltage Range 5W 10W 10.8W 10.5W 10.8W 150mVp-p 120mVp-p 170mVp-p 200mVp-p 300mVp-p 3% 3% Ambient Temperature Range 0 to +50C Output Holdup Time (see Note 1) Other SSG 010-12 100-120V AC Rated Output Voltage Startup Time (see Note 1) Leakage Current (see Note 1) Additional Functions SSG 010-05 SSG 005-05 Rated Input Voltage Input Current (see Note 1) 10ms (min) 10ms (min) 10ms 400ms (typ) 0.5mA (max) 0.5mA (max) Over Current Protection Detection above 120% of rated current (output cutoff) Over Voltage Protection Not provided Remote On/Off Control Not provided Not provided Remote Sensing Environmental 10W 5W Temperature 0 to 50C (no cover) Operating Temperature -25 to +85C Storage Temperature Relative Humidity Operating Humidity 30 to 90% (no condensation) Storage Humidity Insulation Withstand Voltage Between Input and Output 2000 V AC for 1 minute (Leakage current of 15 mA or less) Insulation Between Input and Frame 500 V AC for 1 minute (Leakage current of 15 mA or less) Between Output and Frame Insulation Resistance Between Input and Output 100 M or more (measured with 500 V DC Megger) Between Input and Frame Structural Applicable Specifications Standards Between Output and Frame UL and CSA certified Safety Standards Conforms to FCC Class B EMI Standards External Appearance Size (dimensions in mm) Weight (without cover) PCB type PCB type (chassis is optional) 50 x 65 x 18 (W x D x H) 67 x 72 x 20 (W x D x H) (with chassis) 50 g 80 g (130 g with chassis) Note 1: Rated input/output conditions means that the switching power supply is operated under the rated input voltage, rated frequency, rated output voltage, and at an ambient temperature of 25C and 60% humidity. Note 2: At cold start. (More current may flow at restart.) Note 3: All output characteristics are measured at a point 5 cm from the output connector, with a 63 V 47 F electrolytic capacitor attached at that point. Note 4: Ripple noise is measured with a 100 MHz oscilloscope, using a 1:1 probe. 37 SSG Series 5W/10W/15W/30W/50W/100W/150W Rating Item Conditions 15W SSG 015-05 SSG 015-12 Rated Input Voltage 100-120V AC Input Voltage Range 85 to 132V AC Input Input Current (see Note 1) Rated Frequency 50/60 Hz Frequency Range 47 to 440 Hz 72% 75% Inrush Current (see Note 1, 2) +5V Adjustable Output Voltage Range +12V 3.0A 1.3A +15V +24V 1.0A Adjustable Output Current Range 0.7A 0 to 100% Maximum Output Power Ripple (mVp-p) (see Note 1, 4) Constant Voltage Accuracy Output (see Note 3) 78% Rated voltage 10% Rated Output Current Other 75% 30 A (max) Rated Output Voltage Static Input Range 85 to 132V AC Static Load Range 0 to 100% Time Driftt 10min. to 8 hours 15W 15.6W 15W 16.8W 120mVp-p 170mVp-p 200mVp-p 300mVp-p 3% Ambient Temperature Range 0 to +50C Output Holdup Time (see Note 1) 10ms (min) Startup Time (see Note 1) 40ms (typ) Leakage Current (see Note 1) Additional Functions SSG 015-24 0.5A (typ) Efficiency (typ) (see Note 1) 0.5mA (max) Over Current Protection Detection above 120% of rated current (output cutoff) Over Voltage Protection Detection above 120% of rated voltage (output cutoff) Remote On/Off Control Not provided Remote Sensing Environmental SSG 015-15 Temperature Not provided Operating Temperature 0 to 50C (no cover) Storage Temperature Relative Humidity Insulation Withstand Voltage -25 to +85C Operating Humidity 30 to 90% (no condensation) Storage Humidity 30 to 90% (no condensation) Between Input and Output 2000 V AC for 1 minute, 2400 V AC for 1 second (Leakage current of 15 mA or less) Insulation Between Input and Frame Between Output and Frame Insulation Resistance 500 V AC for 1 minute, 600 V AC for 1 second (Leakage current of 15 mA or less) Between Input and Output Between Input and Frame 100 M (measured with 500 V DC Megger) Structural Applicable Specifications Standards Between Output and Frame Safety Standards UL and CSA certified EMI Standards External Appearance Conforms to FCC Class B PCB type, input and output connectors (chassis and input/output terminal stand are optional) Size (dimensions in mm) 70 x 92 x 20 (W x D x H)(with chassis) Weight (without cover) 100 g (150 g with chassis) Note 1: Rated input/output conditions means that the switching power supply is operated under the rated input voltage, rated frequency, rated output voltage, and at an ambient temperature of 25C and 60% humidity. Note 2: At cold start. (More current may flow at restart.) Note 3: All output characteristics are measured at a point 5 cm from the output connector, with a 63 V 47 F electrolytic capacitor attached at that point. Note 4: Ripple noise is measured with a 100 MHz oscilloscope, using a 1:1 probe. 38 SSG Series 5W/10W/15W/30W/50W/100W/150W 50W 30W SSG 030-05 75% SSG 030-12 SSG 030-15 SSG 050-05 SSG 030-24 SSG 050-12 100-120V AC 100-120V AC 85 to 132V AC 85 to 132V AC 0.7A (typ) 1.3A (typ) 50/60 Hz 50/60 Hz 47 to 440 Hz 47 to 440 Hz 78% 78% 75% 80% 77% +12V +15V +5V +24V +12V 2.6A 79% 81% +15V +24V Rated voltage 10% Rated voltage 10% 6.0A SSG 050-24 30 A (max) 30 A (max) +5V SSG 050-15 2.0A 10.0A 1.3A 4.2A 3.4A 2.1A 0 to 100% 0 to 100% 30W 30W 30W 31.2W 50W 50.4W 51W 50.4W 120mVp-p 150mVp-p 150mVp-p 200mVp-p 120mVp-p 150mVp-p 150mVp-p 200mVp-p 3% 3% 16ms (min) 16ms (min) 400ms (typ) 400ms (typ) 0.4mA (max) 0.4mA (max) Detection above 120% of rated current (output cutoff) Detection above 120% of rated voltage (output cutoff) Not provided Not provided Operating Temperature 0 to 50C (0 to 40C with cover) -25 to +85C 30 to 90% (no condensation) 2000 V AC for 1 minute, 2400 V AC for 1 second (Leakage current of 15 mA or less) 500 V AC for 1 minute, 600 V AC for 1 second (Leakage current of 15 mA or less) 100 M (measured with 500 V DC Megger) UL and CSA certified Conforms to FCC Class B (input/output terminal stand and cover are optional) (input/output terminal stand and cover are optional) 75 x 120 x 25 (W x D x H)(with chassis) 90 x 135 x 25 (W x D x H)(with chassis) 250 g (with chassis) 300 g (with chassis) 39 SSG Series 5W/10W/15W/30W/50W/100W/150W Rating Item Conditions 100W SSG 100-05 SSG 100-12 Rated Input Voltage 100-120V AC Input Voltage Range 85 to 132V AC Input Input Current (see Note 1) Rated Frequency 50/60 Hz Frequency Range 47 to 440 Hz 79% 83% Inrush Current (see Note 1, 2) +5V +12V Adjustable Output Voltage Range 20.0A 8.5A +15V +24V 7.0A Adjustable Output Current Range 4.5A 0 to 100% Maximum Output Power Ripple (mVp-p) (see Note 1, 4) Constant Voltage Accuracy Output (see Note 3) 86% Rated voltage 10% Rated Output Current Other 84% 20 A (max) Rated Output Voltage Static Input Range 85 to 132V AC Static Load Range 0 to 100% Time Driftt 10min. to 8 hours 100W 102W 105W 108W 120mVp-p 180mVp-p 180mVp-p 240mVp-p 3% Ambient Temperature Range 0 to +50C Output Holdup Time (see Note 1) 20ms (min) Startup Time (see Note 1) 300ms (typ) Leakage Current (see Note 1) Additional Functions SSG 100-24 2A (typ) Efficiency (typ) (see Note 1) 0.4mA (max) Over Current Protection Detection above 120% of rated current (output cutoff) Over Voltage Protection Detection above 120% of rated voltage (output cutoff) Remote On/Off Control Not provided Remote Sensing Environmental SSG 100-15 Temperature Provided Operating Temperature Operating Temperature 0 to 50C (0 to 40C with cover) Storage Temperature Relative Humidity -25 to +85C Operating Humidity 30 to 90% (no condensation) Storage Humidity Insulation Withstand Voltage Between Input and Output 2000 V AC for 1 minute, 2400 V AC for 1 second (Leakage current of 15 mA or less) Insulation Between Input and Frame Between Output and Frame Insulation Resistance 500 V AC for 1 minute, 600 V AC for 1 second (Leakage current of 15 mA or less) Between Input and Output Between Input and Frame 100 M (measured with 500 V DC Megger) Structural Applicable Specifications Standards Between Output and Frame Safety Standards UL and CSA certified EMI Standards Conforms to FCC Class A External Appearance (input/output terminal stand and cover are optional) Size (dimensions in mm) 93 x 177 x 40 (W x D x H)(with chassis) Weight (without cover) 470 g (with chassis) Note 1: Rated input/output conditions means that the switching power supply is operated under the rated input voltage, rated frequency, rated output voltage, and at an ambient temperature of 25C and 60% humidity. Note 2: At cold start. (More current may flow at restart.) Note 3: All output characteristics are measured at a point 5 cm from the output connector, with a 63 V 47 F electrolytic capacitor attached at that point. Note 4: Ripple noise is measured with a 100 MHz oscilloscope, using a 1:1 probe. 40 SSG Series 5W/10W/15W/30W/50W/100W/150W 150W SSG 150-05 SSG 150-12 SSG 150-15 SSG 150-24 100-120V AC 85 to 132V AC 3.5A (typ) 50/60 Hz 47 to 440 Hz 79% 83% 84% 86% +15V +24V 20 A (max) +5V +12V Rated voltage 10% 30A 13A 10A 6.5A 0 to 100% 150W 156W 150W 156W 120mVp-p 180mVp-p 180mVp-p 240mVp-p 3% 20ms (min) 300ms (typ) 0.4mA (max) Detection above 120% of rated current (output cutoff) Detection above 120% of rated voltage (output cutoff) Not provided Provided Operating Temperature 0 to 50C (0 to 40C with cover) -25 to +85C 30 to 90% (no condensation) 2000 V AC for 1 minute, 2400 V AC for 1 second (Leakage current of 15 mA or less) 500 V AC for 1 minute, 600 V AC for 1 second (Leakage current of 15 mA or less) 100 M (measured with 500 V DC Megger) UL and CSA certified Conforms to FCC Class A (input/output terminal stand and cover are optional) 93 x 177 x 57 (W x D x H)(with chassis) 450 g (with chassis) 41 SSG Series 5W/10W/15W/30W/50W/100W/150W 5 W (PCB type) (weight: 50 g) Model SSG005-05 2- 4 42 0.5 7max 1 CN1 5 50 1.0 7max 4 0.5 CN2 4 0.5 57 0.5 1. PCB material is CEM-3 (t1.6 double-sided through-hole, UL94V-0). 2. Cross-hatched areas in figure indicate regions where parts may not be mounted. When mounting the power supply, take care to maintain board distance. Plastic spacers, such as KGTS (manufactured by Kitagawa) may be used. 2.5max 11.6 13.5max 65 1.0 10 W (PCB type) (weight: 80 g) / 10 W (with chassis) (weight: 130 g) Model SSG010-05 SSG010-12 SSG010-15 SSG010-24 10W (PCB type) 7max 2- 3.25 0.2 4 62 0.5 3max 4 11 0.5 CN1 50 0.5 CN2 67 1.0 CN2 7max M3 (2, for mounting) CN1 7max 65 1.0 57 0.5 10W (with chassis) 7max 3max 72 1.5 6 0.5 62 0.5 15 0.5 2.5max 15.5max 70 1.0 201.0 63 0.5 5 0.5 M3 (2, for mounting) 1. PCB material is CEM-3 (t1.6, UL94V-0). 2. Chassis material is SPCC (t1.0, MFZn IIa3). 3. The chassis is optional. 4. Mounting screws should be shorter than 4 mm (including chassis thickness). 1. PCB material is CEM-1 (t1.6, UL94V0). 2. Cross-hatched areas in figure indicate regions where parts may not be mounted. 42 SSG Series 5W/10W/15W/30W/50W/100W/150W 15 W (PCB type) (weight: 90 g) Model SSG015-05 SSG015-12 SSG015-15 SSG015-24 3- 3.2 0.2 LED (operation indicator) 8max 1.6 7max CN1 CN2 7max 7max 65 1.0 4 0.5 57 0.5 8max 7max 15.5 max 80 0.5 4 0.5 2.5max 90 1.0 View with input/output terminal stand attached (16) 1. PCB material is CEM-3 (t1.6, UL94V-0). 2. Cross-hatched areas in figure indicate regions where parts may not be mounted. -V +V AC (L) AC (N) FG M3 15 W (with chassis) (weight: 150 g) 92 1.0 5 0.5 65 0.5 10 0.5 45 0.5 CN1 CN2 70 1.0 LED (operation indicator) 20 1.0 80 0.5 5 0.5 2-M3 M3 (2, for mounting) (maximum screw length 4mm) 1. 2. 3. 4. 10 0.5 Model SSG015-05 SSG015-12 SSG015-15 SSG015-24 43 PCB material is CEM-1 (t1.6, UL94V-0). Chassis material is SPCC (t1.0, MFZn II-a3). The chassis is optional. Mounting screws should be shorter than 4 mm (including chassis thickness). SSG Series 5W/10W/15W/30W/50W/100W/150W 30 W (weight: 250 g) 1. Chassis material is aluminum t1.5. 2. Cover material is SPCC MFZnP II-a3 t0.8. 3. PCB material is CEM-3 t1.6, single-sided (UL94V-0). 4. Mounting screws should be shorter than 5 mm (including chassis thickness). Model SSG030-05 SSG030-12 SSG030-15 SSG030-24 Output voltage adjustment knob 65 LED (operation indicator) 22 M3 (2, for mounting) 75 1.0 CN2 CN1 39 CN3 120 1 251.0 (13) View with input/output terminal stand attached 69 29 1.0 25 1.0 15 14 M3 (2, for mounting) -V +V AC (L) AC (N) FG M3 50 W (weight: 300 g) Model SSG050-05 SSG050-12 SSG050-15 SSG050-24 Output voltage adjustment knob LED (operation indicator) 75 M3BR (2, for mounting) 90 1.0 CN2 94 1.0 22 CN1 96 CN3 135 1.0 139 1.0 View with input/output terminal stand attached 10 25 1.0 96 15 29 1.0 13 M3BR (2, for mounting) -V +V AC (L) AC (N) FG M3 44 SSG Series 5W/10W/15W/30W/50W/100W/150W 100 W (weight: 470 g) Model SSG100-05 SSG100-12 SSG100-15 SSG100-24 Output voltage adjustment knob LED (operation indicator) M4 (2, for mounting) (-S) (14) CAUTION (FG) 12.5 10 (AC-N) 8.6 (+S) (AC-L) 93 1.0 (+) 45 0.3 94 1.0 (-) 7-M4 29 0.3 (17) 100 0.5 160 1.0 40 1.0 25 0.3 44 1.0 Chassis SSG100- 15 0.3 M4 (2, for mounting) 100 0.5 150 W (weight: 830 g) Model SSG150-05 SSG150-12 SSG150-15 SSG150-24 Output voltage adjustment knob LED (operation indicator) (-S) 8.6 94 1.0 (-) 93 (AC-N) (FG) 177 1.0 (17) Chassis 30 0.3 57 25 0.3 M4 (3, for mounting) 100 0.5 21.5 0.3 45 17.5 0.3 9-M4 61 1.0 (15) (+S) (AC-L) 12.2 10 (15.6) (+) SSG Series 5W/10W/15W/30W/50W/100W/150W Connectors (for models SSG005, SSG010, and SSG015) Connector Pin Name Corresponding Connector 1 FG Input 2 NC (for all models CN1 3 AC (N) XHP-5 (JST) listed above) 4 NC 5 AC (L) CN2 1 +V XHP-2 SSG005-05 2 0V (JST) SSG010 type CN2 1, 2 +V XHP-4 SSG015 type 3, 4 0V (JST) Model Corresponding contacts SXH-001T-P0.6 (JST) SXH-001T-P0.6 (JST) SXH-001T-P0.6 (JST) Connectors (for models SSG030, SSG050) Corresponding Connector Pin Name Corresponding Connector contacts 1 FG Input 2 NC SVH-21T-P1.1 (for all models CN1 3 AC (N) VHR-5N (JST) (JST) listed above) 4 NC 5 AC (L) 1, 2 +V VHR-4N (JST) SXH-001T-P0.6 CN2 SSG030 type 3, 4 0V (JST) CN3 1 FG FG#250 fastener recepticle 1 - 3 +V VHR-6N (JST) SXH-001T-P0.6 CN2 SSG050 type 4 - 6 0V (JST) CN3 1 FG FG#250 fastener recepticle Model Terminal Stand (for models SSG030, SSG050, SSG100, and SSG150) Model SSG030 type SSG050 type SSG100 type SSG150 type Pin Name 1 2 3 4 5 1 2 3 4 5 6 7 FG AC (N) AC (L) +V 0V FG AC (N) AC (L) +S +V 0V -S Corresponding crimp terminal V1. 25-3 (JST) or equivalent V2-4 (JST) or equivalent Note: Check the diagram for each model to verify terminal arrangement. Terminal names and functions Input Output AC (N) AC (L) FG +V 0V +S -S AC input terminals. Connect the neutral line to AC (N). AC (L) has an input fuse. Ground terminal. Connect to a ground wire. DC output terminals. Use these terminals for connection to the load. Remote sensing terminals. For remote sensing, connect these terminals to the sensing point. 46