Instruction Sheet 408-7837 Female Screwlock Kits and Male Screw Retainer Kits 03 FEB 09 Rev B Female Screwlock Kit Nut Front of Connector Lockwasher Flat Washers 4.78 mm [.188 In.] Screwlock FEMALE SCREWLOCK KIT THREAD SIZE 5205817-[ ] 4-40 5207719-[ ] 4-40 5207872-[ ] M3 x 0.5 THREAD LENGTH CONNECTORS USED WITH HDP or HDF Metal Shell or All-Plastic Plugs & Receptacles HD or HDF All-Plastic 14.22 [.560] Plugs & Receptacles with Integral standoffs 7.92 [.312] HDP or HDF Metal Shell 7.92 [.312] or All-Plastic Plugs & Receptacles FEMALE SCREWLOCK KIT THREAD SIZE THREAD LENGTH 5207952-[ ] 4-40 6.35 [.250] 5745563-[ ] 4-40 6.35 [.250] 5747223-[ ] 2-56 (Male) 14.22 [.560] x 4-40 (Female) CONNECTORS USED WITH HD All-Plastic Right-Angle Plugs and Receptacles HDE Metal Shell or All-Plastic Plugs & Receptacles HD or HDF All-Plastic Plugs & Receptacles with Integral standoffs NOTE: Kits used on plastic shell connectors have square nuts instead of hex nuts and lockwashers. Figure 1 1. INTRODUCTION This instruction sheet covers the assembly of the Female Screwlock Kits and the Male Screw Retainer Kits onto AMPLIMITE* connectors. These kits are designed to secure mating connectors in panel-mounted or free-hanging applications. For panel-mount applications, it is recommended that the female screwlock kit be assembled on the panel- mounted connector. Read these instructions thoroughly before assembling either kit. NOTE The screwlock kit contains two identical screwlock component assemblies. Each assembly consists of one screwlock, two flat washers, one lockwasher, and one nut (see Figure 1). The screw retainer kit contains two identical screw retainer component assemblies. Each assembly consists of one retainer and one retainer screw. All dimensions on this document are in metric units [with U.S. customary units in brackets]. i 2. DESCRIPTION Figures and illustrations are for reference only and are not drawn to scale. Reasons for reissue are provided in Section 7, REVISION SUMMARY. E2009 Tyco Electronics Corporation, Harrisburg, PA The screwlock kits and the corresponding screw retainer kits are available in various dimensions, with applications for a full range of contact sizes on both metal and plastic connector shells. See Figure 1 table for female screwlock kits and Figure 2 table for male screw retainer kits. TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 All International Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 3 LOC B 408-7837 Female Screwlock Kits and Male Screw Retainer Kits Back of Flange Male Screw Retainer Kit Flange Front of Connector Retainer Clip (Style 2) Retainer Clip (Style 1) Slot Retainer Screw Notched Side of Retainer SCREW RETAINER KIT THREAD SIZE 5205980-[ ] 4-40 5207871-[ ] M3 x 0.5 5746881-[ ] 4-40 Retainer Screw CONNECTORS USED WITH STYLE RETAINER CLIP SCREW RETAINER KIT THREAD SIZE CONNECTORS USED WITH STYLE RETAINER CLIP 1 5745136-[ ] 4-40 Metal Shell HDP & HDE 2 1 5745647-[ ] 4-40 HDE All-Plastic 1 1 5787354-[ ]{ 4-40 Metal Shell HDP & HDE 1 Metal Shell HDP & HDE Metal Shell HDP & HDE HDF Metal Shell & All-Plastic {Has Phillips head retainer screw Figure 2 3. ASSEMBLING SCREWLOCK KITS 4. ASSEMBLING SCREW RETAINER KIT (Figure 2) Screwlock component assemblies must be installed on the connectors as follows: Both screw retainer component assemblies must be installed on the connector. Install each assembly as follows: NOTE Recommended torque for the screwlock assemblies is .45 N D m [4 in.-lb.]. i 1. Align the slotted side of the retainer with the BACK of connector flange. 2. Slide retainer onto flange and align holes. 1. For free-hanging application, install two flat washers on the screwlock and insert the screwlock through the connector flange. Secure the assembly with lockwasher and nut. 2. For front-mounted panel applications, install two flat washers on the screwlock and insert the screwlock through the connector flange and panel. Secure assembly with a lockwasher and nut. 3. For rear-panel mounted applications, install as follows: NO flat washers on screwlock if panel thickness is 1.52 mm [.060 in.] or greater; ONE flat washer if panel is 0.66 to 1.52 mm [.026 to .060 in.] thick; TWO flat washers if panel thickness is less than 0.64 mm [.025 in.]. Insert screwlock (with appropriate number of flat washers installed) through the panel and the connector flange. Secure with lockwasher and nut. 2 of 3 Style 1 Retainer: 3. Thread retainer screw through retainer from BACK of flange. Style 2 Retainer: 1. Align the notched side of the retainer with the FRONT of connector flange. 2. Mount retainer screw onto connector flange. 3. Slide retainer clip around the connector flange and the mounting screw. NOTE The clip will snap in place when properly assembled. i 5. ENGAGING CONNECTORS Align connector mating faces. Push connectors together until retainer screws are started into Tyco Electronics Corporation Rev B 408-7837 Female Screwlock Kits and Male Screw Retainer Kits screwlocks. Alternately thread the retainer screws CLOCKWISE into screwlocks until connectors are fully engaged. Recommended torque is .22 N D m [2 in.-lb.]. 6. DISENGAGING CONNECTORS Alternately thread the retainer screws COUNTERCLOCKWISE until released from screwlocks. Pull connectors straight apart. Rev B 7. REVISION SUMMARY Since the previous release of this sheet, the following additions were made: S S Updated document to corporate requirements Changed tables in Figures 1 and 2 including part numbers Tyco Electronics Corporation 3 of 3