SIMATIC RF200 IO-Link
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SIMATIC Ident
RFID systems
SIMATIC RF200 IO-Link
System Manual
03/2012
C79000-G8976-C276-01
Introduction
1
Description
2
System overview
3
Planning an RF200 IO-Link
system
4
Commissioning and
parameter assignment
5
Readers
6
Diagnostics
7
Technical data
8
Connecting cable
9
Ordering data
10
Service & support
11
Appendix
A
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: C79000-G8976-C276
Ⓟ 03/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 3
Table of contents
1 Introduction................................................................................................................................................ 5
2 Description................................................................................................................................................. 7
2.1 Area of application of the RF200 IO-Link reader ...........................................................................7
2.2 IO-Link basics ................................................................................................................................7
2.3 Characteristics of the RF200 IO-Link reader .................................................................................9
2.4 System integration .........................................................................................................................9
3 System overview...................................................................................................................................... 11
3.1 RFID components and their function ...........................................................................................11
3.2 Overview of transponders ............................................................................................................13
4 Planning an RF200 IO-Link system ......................................................................................................... 15
4.1 Fundamentals of application planning .........................................................................................15
4.1.1 Selection criteria for SIMATIC RF200 components.....................................................................15
4.1.2 Transmission window and read/write distance ............................................................................15
4.1.3 Width of the transmission window................................................................................................18
4.1.4 Permissible directions of motion of the transponder....................................................................19
4.1.5 Operation in static and dynamic mode ........................................................................................20
4.1.6 Communication between the IO-Link master, reader and transponder.......................................21
4.1.7 Impact of secondary fields ...........................................................................................................22
4.2 Field data of transponders and readers.......................................................................................25
4.2.1 Field data .....................................................................................................................................25
4.2.2 Minimum clearances ....................................................................................................................27
4.3 Installation guidelines...................................................................................................................29
4.3.1 Overview ......................................................................................................................................29
4.3.2 Reduction of interference due to metal........................................................................................29
4.3.3 Effects of metal on different transponders and readers...............................................................32
4.3.4 Impact of metal on the transmission window...............................................................................32
4.3.4.1 RF210R........................................................................................................................................33
4.3.4.2 RF220R........................................................................................................................................35
4.3.4.3 RF260R........................................................................................................................................37
4.4 Further information.......................................................................................................................39
5 Commissioning and parameter assignment............................................................................................. 41
5.1 Configuring...................................................................................................................................41
5.2 Parameter assignment of the IO-Link system..............................................................................45
5.2.1 The Port Configuration Tool (PCT) ..............................................................................................47
5.2.2 Parameter assignment with PCT .................................................................................................48
5.3 The modes of the RF200 IO-Link reader.....................................................................................68
5.3.1 SIO mode.....................................................................................................................................68
5.3.2 IO-Link mode: Scan UID ..............................................................................................................68
Table of contents
SIMATIC RF200 IO-Link
4 System Manual, 03/2012, C79000-G8976-C276-01
5.3.3 IO-Link mode: Scan user data .................................................................................................... 69
5.4 ISDU data traffic.......................................................................................................................... 71
5.4.1 IOL_CALL.................................................................................................................................... 71
5.5 Application example .................................................................................................................... 72
6 Readers................................................................................................................................................... 75
6.1 Features ...................................................................................................................................... 75
6.2 Pin assignment of the RF200 reader with IO-Link interface ....................................................... 76
6.3 Display elements of the RF200 reader .......................................................................................76
6.4 Minimum distance between several readers............................................................................... 77
6.5 Dimensional drawings................................................................................................................. 79
7 Diagnostics .............................................................................................................................................. 81
8 Technical data ......................................................................................................................................... 83
8.1 Technical data of the RF200 reader ........................................................................................... 83
8.2 FCC information .......................................................................................................................... 85
8.3 cULus information ....................................................................................................................... 85
9 Connecting cable..................................................................................................................................... 87
10 Ordering data........................................................................................................................................... 89
11 Service & support .................................................................................................................................... 91
A Appendix.................................................................................................................................................. 93
A.1 IO-Link error codes ..................................................................................................................... 93
A.1.1 ISDU return error codes.............................................................................................................. 93
A.1.2 Event error codes........................................................................................................................ 94
A.2 Overview of the service data....................................................................................................... 96
A.3 Certificates and Approvals ........................................................................................................ 101
Index...................................................................................................................................................... 103
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 5
Introduction 1
Purpose of this system manual
The information provided in this system manual enables you to commission the IO Link
reader.
Basic knowledge required
This system manual assumes general knowledge of automation engineering and
identification systems.
Scope of the manual
The system manual is valid for the IO-Link reader.
Position in the information landscape
In addition to this system manual, you require the operating instructions for the IO Link
master you are using.
Conventions
The following terms/abbreviations are used synonymously in this document:
● Reader, reading device, SLG
● Tag, transponder, mobile data memory, data carrier, MDS
Registered trademarks
SIMATIC ® is a registered trademark of Siemens AG.
IO-Link is a registered trademark of the IO-Link consortium.
Introduction
SIMATIC RF200 IO-Link
6 System Manual, 03/2012, C79000-G8976-C276-01
Guide
This system manual describes hardware and programming of the IO-Link reader. They
comprise introductory chapters and reference chapters (e.g. technical data).
The system manual covers the following topics:
● Introduction to IO-Link
● Connecting the reader
● Assigning reader parameters
● Commissioning
● Diagnostics
● Technical specifications
● Ordering data
Additional documentation
The following documents contain information on the IO-Link masters ET 200S and ET
200eco and may contain further information that is relevant for you:
● Distributed I/O system ET 200S
(http://support.automation.siemens.com/WW/view/en/1144348)
● Distributed I/O device ET 200eco PN
(http://support.automation.siemens.com/WW/view/en/29999018)
Recycling and disposal
● Since RF200 IO-Link readers only contain low levels of harmful substances, they are
suitable for recycling.
● For ecologically compatible recycling and disposal of your old device, contact a
certificated disposal service for electronic scrap.
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 7
Description 2
2.1 Area of application of the RF200 IO-Link reader
SIMATIC RF200 IO-Link is an inductive identification system that is compatible with the ISO
15693 standard and was specially designed for use in industrial production for the control
and optimization of material flow. With the IO-Link communications interface, readers can be
used below the fieldbus level.
SIMATIC RF200 IO-Link is an alternative to SIMATIC RF300 and represents a simple and
cost-effective option for RFID applications.
2.2 IO-Link basics
The system components
IO-Link is a specified point-to-point communications interface for sensors/actuators and
consists of the following system components:
● IO-Link master,
● IO-Link device (e.g. sensors, actuators, RFID readers),
● Unshielded 3-wire standard cable.
The master / the port operating modes
A master has one or more ports and one device can be connected to each port.
The port can basically be set to two different operating modes:
● SIO mode (Standard Input Output mode)
In this mode, the device can be used like a digital input module.
● IO-Link mode (SDCI: Single Drop digital Communication Interface)
In this mode, the master communicates with the device and process data and service
data can be transferred.
Description
2.2 IO-Link basics
SIMATIC RF200 IO-Link
8 System Manual, 03/2012, C79000-G8976-C276-01
The types of communication
During communication at the IO-Link level, the following types of data are distinguished:
● Cyclic process data (input/output data)
The data is always transferred with a previously specified length.
● Acyclic service data (parameters, on-request data)
The data to be written or read is transferred only on request. Since a fixed area is
reserved for this in the communication cycle, the acyclic data transfer does not influence
the transfer of the cyclic process data.
● Events (errors, warnings, notifications)
This works in the same way as with acyclic service data, the only difference being that
the transfer is triggered by the device due to events.
The data types
While the cyclic process data is exchanged via a defined fixed area, the acyclic service data
is selected and addressed using an index or subindex. The indexes available for the RF200
IO-Link reader can be found in the section "Commissioning and parameter assignment
(Page 41)".
To allow system integration, each device type has an IODD file available that contains the
following information:
● Representation of the communications properties
● Representation of accessible device data
● Identification, process and diagnostics data
● Menu layout
● Textual descriptions in various languages
● Image of the device
● Logo of the manufacturer
Description
2.3 Characteristics of the RF200 IO-Link reader
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 9
2.3 Characteristics of the RF200 IO-Link reader
The IO-Link reader reads out either the UID or user-specific data of a transponder and maps
this to cyclically updated process data. This data can be read out via the IO-Link master by a
PC or a PLC.
The IO-Link reader has the following characteristics:
● Point-to-point communication, the address of the IO-Link device does not need to be set
● Supports IO-Link according to specification V1.0
● IO-Link baud rate 38.4 Kbaud, cycle time 2.5 ms
● Transfer of service data parallel to process data
● SIO mode (reader indicates the presence of a transponder on the data line (C/Q))
● IODD file for support of parameter assignment, diagnostics and data access.
● System integration (TIA) using Port Configuration Tool (PCT)
● Degree of protection IP67
● RFID 13.56 MHz complying with ISO 15693
2.4 System integration
The readers are IO-Link device modules intended for operation with an IO-Link master.
Depending on the category of the IO-Link master, this can be connected to various
controllers or fieldbus systems.
The number of devices or readers that can be connected to an IO-Link master differs
depending on the master type. The master type and the number of available IO-Link ports
affect the maximum process data length of the master.
Description
2.4 System integration
SIMATIC RF200 IO-Link
10 System Manual, 03/2012, C79000-G8976-C276-01
Interfacing to the controller
With the readers RF210R, RF220R and RF260R, the connection to the controller is via the
following IO-Link masters from Siemens:
● ET 200eco PN
● ET 200S with 4SI IO-Link master
or via masters of other manufacturers.
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SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 11
System overview 3
3.1 RFID components and their function
RF200 system components
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System overview
3.1 RFID components and their function
SIMATIC RF200 IO-Link
12 System Manual, 03/2012, C79000-G8976-C276-01
Table 3- 1 Possible reader-transponder combinations
Transponder /
MDS
RF210R RF220R RF260R RF310M
MDS D100 -- ○ ✓ ✓
MDS D124 ✓ ✓ ✓ ✓
MDS D126 -- ✓ ✓ ✓
MDS D139 1) -- ○ ✓ ✓
MDS D160 2) ✓ ✓ ✓ ✓
MDS D165 -- ○ ✓ ✓
MDS D200 -- ○ ✓ ✓
MDS D261 -- ○ ✓ ✓
MDS D324 ✓ ✓ ✓ ✓
MDS D421 ✓ ○ -- --
MDS D422 ✓ ✓ ○ --
MDS D424 ✓ ✓ ✓ ✓
MDS D425 ✓ ✓ -- ✓
MDS D426 -- ✓ ✓ ✓
MDS D428 ✓ ✓ ✓ ✓
MDS D460 ✓ ✓ ✓ ✓
1) Only with the order number 6GT2600-0AA10
2) Only with the order number 6GT2600-0AB10
✓ Combination possible
-- Combination not possible
○ Combination possible, but not recommended
Note
For further information about the SIMATIC RF310M mobile reader, please refer to the
SIMATIC RF310M Operating Instructions
(http://support.automation.siemens.com/WW/view/en/40959516).
System overview
3.2 Overview of transponders
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 13
3.2 Overview of transponders
Overview of the ISO transponders for RF200 available today from Siemens and their typical
areas of application:
Transponder Area of application
MDS D100 Barcode supplement for storage and distribution logistics
MDS D124 Small paint shops up to 180° C
MDS D126 Identification of transport units
MDS D139 Paint spraying lines in the automobile industry
MDS D160 Hired workwear, hospital clothing
MDS D165 Smart labels (self-adhering labels) as substitute for electronic barcode
MDS D200 Warehouse and distribution logistics
MDS D261 Smart labels (self-adhering labels) as substitute for electronic barcode
MDS D324 Assembly and production lines
MDS D422 Identification of metallic workpiece holders, workpieces or containers
MDS D421 Tool coding according to DIN 69873
MDS D424 Use in assembly and manufacturing lines
MDS D425 For applying to motors, gearboxes and workpiece holders
MDS D426 Identification of transport units
MDS D428 Compact ISO transponder for automatic assembly with screws
MDS D460 Assembly lines with very small workpiece holders
See also
MOBY D system manual (http://support.automation.siemens.com/WW/view/en/13628689)
RF200 system manual (http://support.automation.siemens.com/WW/view/en/47189592)
System overview
3.2 Overview of transponders
SIMATIC RF200 IO-Link
14 System Manual, 03/2012, C79000-G8976-C276-01
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 15
Planning an RF200 IO-Link system 4
4.1 Fundamentals of application planning
4.1.1 Selection criteria for SIMATIC RF200 components
Assess your application according to the following criteria, in order to choose the right
SIMATIC RF200 components:
● Static or dynamic data transfer
● Data volume to be transferred
● Ambient conditions such as relative humidity, temperature, chemical impacts, etc.
4.1.2 Transmission window and read/write distance
The reader generates an inductive alternating field. The field is strongest close to the reader;
however, a read distance of "zero" between reader and transponder is not recommended.
The strength of the field decreases in proportion to the distance from the reader. The
distribution of the field depends on the structure and geometry of the antennas in the reader
and transponder
A prerequisite for the function of the transponder is a minimum field strength at the
transponder, which is still barely achieved at distance Sg from the reader.
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
16 System Manual, 03/2012, C79000-G8976-C276-01
The picture below shows the transmission window of the SIMATIC RF210R and
SIMATIC RF220R readers between transponder and reader:
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Sa Operating distance between transponder and reader
Sg Limit distance (maximum clear distance between upper surface of the reader and the
transponder, at which the transmission can still function under normal conditions)
L Diameter of a transmission window..
SP Intersection of the axes of symmetry of the transponder
Figure 4-1 RF210R/RF220R transmission window
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 17
The picture below shows the transmission window of the SIMATIC RF260R reader between
transponder and reader:
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Sa Operating distance between transponder and reader
Sg Limit distance (maximum clear distance between upper surface of the reader and the
transponder, at which the transmission can still function under normal conditions)
L Length of a transmission window
M Field centerpoint
Figure 4-2 RF260R transmission window
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
18 System Manual, 03/2012, C79000-G8976-C276-01
The transponder can be used as soon as the intersection (SP) of the transponder enters the
area of the transmission window.
From the diagrams above, it can also be seen that operation is possible within the area
between Sa and Sg. The active operating area reduces as the distance increases, and
shrinks to a single point at distance Sg. Only static mode should thus be used in the area
between Sa and Sg.
4.1.3 Width of the transmission window
Determining the width of the transmission window
The following approximation formula can be used for practical applications:
% y/
B: Width of the transmission window
L: Length of the transmission window
Tracking tolerances
The width of the transmission window (B) is particularly important for the mechanical tracking
tolerance. The formula for the dwell time is valid without restriction when B is observed.
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 19
4.1.4 Permissible directions of motion of the transponder
Detection area and direction of motion of the transponder
The transponder and reader have no polarization axis, i.e. the transponder can come in from
any direction, assume any position as parallel as possible to the reader, and cross the
transmission window. The figure below shows the active area for various directions of
transponder motion:
RU RU
%
%
%/
/
/
Transmission window
Direction of motion of the transponder
Detection area L x W
Figure 4-3 Detection areas of the reader for different directions of transponder motion
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
20 System Manual, 03/2012, C79000-G8976-C276-01
4.1.5 Operation in static and dynamic mode
Operation in static mode
If working in static mode, the transponder can be operated up to the limit distance (Sg). The
transponder must then be positioned exactly over the reader:
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In static operation, the dwell time tv can be of any length (depending on the application). The
dwell time must be sufficiently long to allow communication with the transponder to be
completed.
Note
Note that in a metallic environment the values for the limit distance are reduced.
Operation in dynamic mode
Working in dynamic mode is not recommended for the RF200 IO-Link.
See also
Field data of transponders and readers (Page 25)
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 21
4.1.6 Communication between the IO-Link master, reader and transponder
Communication between the IO-Link master, reader and transponder is asynchronous via
the IO-Link interface.
Calculation of the communication time for interference-free transfer
The communication time for fault-free data transfer is calculated as follows:
=+ ⋅tKtn
KByte
(n >1)
If the transmission is interrupted briefly due to external interference, the reader automatically
continues the command.
Calculation of the maximum amount of user data
The maximum amount of user data is calculated as follows:
tk: Communication time between IO-Link master, reader and transponder
tv: Dwell time
n: Amount of user data in bytes
nmax: Max. amount of user data in bytes in dynamic mode
tbyte: Transmission time for 1 byte
K
: Constant; the constant is an internal system time. This contains the time for power
buildup on the transponder and for command transfer
Time constants K and tbyte
Table 4- 1 Typical time constants for static operation with an IO-Link cycle of 3 ms (data hold time =
minimum / ready delay = deactivated)
Read
IO-Link in the
"UID acquisition" mode
IO-Link in the
"user data acquisition" mode
K
[ms]
tbyte
[ms]
K
[ms]
tbyte
[ms]
90 0 0 40
Here, it must be taken into account that 4-byte blocks are always read.
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
22 System Manual, 03/2012, C79000-G8976-C276-01
4.1.7 Impact of secondary fields
Secondary fields in the range from 0 mm to 30 % of the limit distance (Sg) always exist.
They should only be used during configuration in exceptional cases, however, since the
read/write distances are very limited. Exact details of the secondary field geometry cannot be
given, since these values depend heavily on the operating distance and the application.
When working, it must be taken into account that at the changeover from the secondary field
to the main field, the presence of the transponder can be lost temporarily. It is therefore
advisable to select a distance > 30 % of Sg.
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Figure 4-5 Gap in the field resulting from secondary fields
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 23
Secondary fields without shielding
The following graphic shows typical primary and secondary fields, if no shielding measures
are taken.
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Figure 4-6 Secondary field without shielding
In this arrangement, the reader can also read transponders via the secondary field. Shielding
is required in order to prevent unwanted reading via the secondary field, as shown and
described in the following.
Planning an RF200 IO-Link system
4.1 Fundamentals of application planning
SIMATIC RF200 IO-Link
24 System Manual, 03/2012, C79000-G8976-C276-01
Secondary fields with shielding
The following graphic shows typical primary and secondary fields, with metal shielding this
time.
The metal shielding prevents the reader from detecting transponders via the secondary field.
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Figure 4-7 Secondary field with shielding
Planning an RF200 IO-Link system
4.2 Field data of transponders and readers
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 25
4.2 Field data of transponders and readers
4.2.1 Field data
The limit distances (Sg) and operating distances (Sa) along with the length of the
transmission window for each reader-transponder combination are listed in the tables below.
All dimensions in mm.
Table 4- 2 SIMATIC RF210R field data
Length of the
transmission window (L)
Operating distance (Sa) Limit distance (Sg)
MDS D124 25 1 ... 18 20
MDS D160 20 1 ... 10 12
MDS D324 20 1 ... 8 9
MDS D421 5 0 ... 3 4
MDS D422 8 1 ... 9 10
MDS D424 24 1 … 16 18
MDS D425 14 1 ...7 8
MDS D428 20 1 … 10 11
MDS D460 8 1 … 8 9
Table 4- 3 SIMATIC RF220R field data
Length of the
transmission window (L)
Operating distance (Sa) Limit distance (Sg)
MDS D124 35 1 ... 28 31
MDS D126 40 2 ... 30 35
MDS D160 20 1 … 20 22
MDS D324 30 2 … 21 25
MDS D422 18 1 ... 12 14
MDS D424 30 2 … 25 29
MDS D425 20 1 ... 12 14
MDS D426 45 2 ... 18 20
MDS D428 25 1 … 18 21
MDS D460 25 1 … 18 20
Planning an RF200 IO-Link system
4.2 Field data of transponders and readers
SIMATIC RF200 IO-Link
26 System Manual, 03/2012, C79000-G8976-C276-01
Table 4- 4 SIMATIC RF260R field data
Length of the
transmission window (L)
Operating distance (Sa) Limit distance (Sg)
MDS D100 120 2 ... 110 130
MDS D124 60 2 ... 80 85
MDS D126 80 2 ... 75 100
MDS D139 120 2 ... 80 110
MDS D160 60 2 ... 40 45
MDS D165 120 2 ... 120 135
MDS D200 120 2 ... 100 120
MDS D261 80 2 ... 75 90
MDS D324 80 2 ... 60 70
MDS D424 80 2 ... 60 70
MDS D426 100 2 ... 50 60
MDS D428 50 2 ... 40 45
MDS D460 50 2 ... 40 45
Planning an RF200 IO-Link system
4.2 Field data of transponders and readers
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 27
4.2.2 Minimum clearances
Minimum distance from transponder to transponder
The specified distances refer to a metal-free environment. For a metallic environment, the
specified minimum distances must be multiplied by a factor of 1.5.
Table 4- 5 Minimum clearances for transponder
RF210R RF220R RF260R
MDS D100 - ≥ 60 ≥ 240
MDS D124 ≥ 25 ≥ 40 ≥ 180
MDS D126 - ≥ 50 ≥ 180
MDS D139 - ≥ 100 ≥ 200
MDS D160 ≥ 20 ≥ 25 ≥ 150
MDS D165 - ≥ 60 ≥ 240
MDS D200 - ≥ 60 ≥ 240
MDS D261 - ≥ 50 ≥ 200
MDS D324 ≥ 25 ≥ 40 ≥ 180
MDS D421 ≥ 10 ≥ 15 -
MDS D422 ≥ 15 ≥ 20 ≥ 100
MDS D424 ≥ 25 ≥ 40 ≥ 180
MDS D425 ≥ 20 ≥ 25 -
MDS D426 - ≥ 50 ≥ 180
MDS D428 ≥ 25 ≥ 25 ≥ 150
MDS D460 ≥ 20 ≥ 25 ≥ 150
The values are all in mm, relative to the operating distance (Sa) between reader and transponder, and
between transponder edge and transponder edge
Planning an RF200 IO-Link system
4.2 Field data of transponders and readers
SIMATIC RF200 IO-Link
28 System Manual, 03/2012, C79000-G8976-C276-01
Minimum distance from reader to reader
RF210R to RF210R RF220R to RF220R RF260R to RF260R
≥ 60 mm ≥ 100mm ≥ 150 mm
All values are in mm
NOTICE
Effect on inductive fields by not maintaining the minimum distances of the readers
If the values fall below those specified in the "minimum distance from reader to reader",
there is a risk of the function being affected by inductive fields. In this case, the data
transfer time would increase unpredictably or a command would be aborted with an error.
Adherence to the values specified in the "Minimum distance from reader to reader" table is
therefore essential.
If the minimum clearance cannot be maintained due to the construction, the HF field
(antenna) of the reader can be turned on or off via the process image (PIQ).
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 29
4.3 Installation guidelines
4.3.1 Overview
The transponder and reader complete with their antennas are inductive devices. Any type of
metal in the vicinity of these devices affects their functionality. Some points need to be
considered during configuration and installation if the values described in the section "Field
data (Page 25)" are to retain their validity:
● Minimum spacing between two readers or their antennas
● Minimum distance between two adjacent data memories
● Metal-free area for flush-mounting of readers or their antennas and transponders in metal
● Mounting of multiple readers or their antennas on metal frames or racks
The following sections describe the impact on the operation of the RFID system when
mounted in the vicinity of metal.
4.3.2 Reduction of interference due to metal
Interference due to metal rack Problem
6KHHW0HWDOUDFN
6D
1RQPHWDOOLFVSDFHU
0HWDO
7UDQVSRQGHU
5HDGHUV
A metal rack is located above the
transmission window of the reader.
This affects the entire field. In
particular, the transmission window
between reader and transponder is
reduced.
Remedy:
7UDQVSRQGHU
5HDGHU
The transmission window is no
longer affected if the transponder is
mounted differently.
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
30 System Manual, 03/2012, C79000-G8976-C276-01
Flush-mounting
Flush-mounting of transponders and readers Problem
1RQPHWDOOLFVSDFHU 6KHHW
0HWDO
0HWDO
5HDGHUV
Flush-mounting of transponders and
readers is possible in principle.
However, the size of the
transmission window is significantly
reduced. The following measures
can be used to counteract the
reduction of the window:
Remedy:
PP [!PP
5HDGHU
Enlargement of the non-metallic
spacer below the transponder
and/or reader.
The transponder and/or reader are
10 to 20 mm higher than the metal
surround.
(The value x ≥ 100 mm is valid, e.g.
for RF310R. It indicates that, for a
distance x ≥ 100 mm, the reader
can no longer be significantly
affected by metal.)
Remedy:
DD
E
E5HDGHU
Increase the non-metallic distance
a, b.
The following rule of thumb can be
used:
• Increase a, b by a factor of 2 to 3
over the values specified for
metal-free areas
• Increasing a, b has a greater
effect for readers or
transponders with a large limit
distance than for readers or
transponders with a small limit
distance.
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 31
Mounting of several readers on metal frames or racks
Any reader mounted on metal couples part of the field to the metal frame. There is normally
no interaction as long as the minimum distance D and metal-free areas a, b are maintained.
However, interaction may take place if an iron frame is positioned unfavorably. Longer data
transfer times or sporadic error messages at the communication module are the result.
Mounting of several readers on metal racks Problem: Interaction between readers
Remedy
'
5HDGHU 5HDGHU
Increase the distance D between the two readers.
Remedy
5HDGHU 5HDGHU
Introduce one or more iron struts in order to short-
circuit the stray fields.
Remedy
1RQPHWDOOLF
VSDFHU
5HDGHU 5HDGHU
Insert a non-metallic spacer of 20 to 40 millimeter
thickness between the reader and the iron frame. This
will significantly reduce the induction of stray fields on
the rack:
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
32 System Manual, 03/2012, C79000-G8976-C276-01
4.3.3 Effects of metal on different transponders and readers
Mounting different transponders and readers on metal or flush-mounting
Certain conditions have to be observed when mounting the transponders and readers on
metal or flush-mounting. For more information, please refer to the descriptions of the
individual transponders and readers in the relevant section.
4.3.4 Impact of metal on the transmission window
In general, the following points should be considered when mounting RFID components:
● Direct mounting on metal is allowed only in the case of specially approved transponders.
● Flush-mounting of the components in metal reduces the field data; a test is
recommended in critical applications.
● When working inside the transmission window, it should be ensured that no metal rail (or
similar part) intersects the transmission field.
The metal rail would affect the field data.
The impact of metal on the field data (Sg, Sa, L) is shown in a table in this section. The
values in the table describe the reduction of the field data in % with reference to non-metal
(100% means no impact).
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 33
4.3.4.1 RF210R
The RF210R can be flush-mounted in metal. Please allow for a possible reduction in the field
data values.
The following table shows the different arrangements for the reader with and without a
metallic environment:
Case Diagram Description
a)
Reader metal-free
b)
Reader on metal,
distance from metal 12 mm
c)
Reader on metal,
flush against M18 nut
d)
D
Reader mounted surrounded by metal
To avoid any impact on the field data, in Case d, the distance a should be ≥ 10 mm.
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
34 System Manual, 03/2012, C79000-G8976-C276-01
Table 4- 6 Reduction of field data by metal: Transponder and RF210R
Transponder Reader without metal
(Case a, b and d)
Reader flush-mounted in
metal
(Case c)
Metal-free 100 82
On metal, distance 25 mm 90 90
MDS D124
Flush-mounted in metal;
distance all-round 25 mm
85 80
Metal-free 100 95
On metal, distance 25 mm 100 95
MDS D160
Flush-mounted in metal Not envisaged Not envisaged
Metal-free 100 90
On metal,
distance 25 mm
90 90
MDS D324
Flush-mounted in metal;
distance all-round 25 mm
80 90
Metal-free 100 90 MDS D421
Flush-mounted in metal 75 50
Metal-free 100 80 MDS D422
Flush-mounted in metal 90 40
Metal-free 100 60
On metal,
distance 25 mm
95 75
MDS D424
Flush-mounted in metal;
distance all-round 25 mm
80 70
Metal-free 100 85
Screwed onto metal 100 85
MDS D425
Flush-mounted in metal;
distance all-round 25 mm
90 70
Metal-free 100 90
On metal 100 80
MDS D428
Flush-mounted in metal;
distance all-round 25 mm
90 80
Metal-free 100 90
On metal,
distance 25 mm
100 90
MDS D460
Flush-mounted in metal 90 90
The values in the table describe the reductions in field data. All values are percentages, with reference
to metal-free (100% means no impact).
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 35
4.3.4.2 RF220R
The RF220R can be flush-mounted in metal. Please allow for a possible reduction in the field
data values.
The following table shows the different arrangements for the reader with and without a
metallic environment:
Case Diagram Description
a)
Reader metal-free
b)
Reader on metal,
distance from metal 12 mm
c)
Reader on metal,
flush against M30 nut
d)
D
Reader mounted surrounded by metal
To avoid any impact on the field data, in Case d, the distance a should be ≥ 15 mm.
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
36 System Manual, 03/2012, C79000-G8976-C276-01
Table 4- 7 Reduction of field data by metal: Transponder and RF220R
Transponder Reader without metal
(Case a, b and d)
Reader mounted in
metal
(Case c)
Metal-free 100 94
On metal,
distance 25 mm
97 89
MDS D124
Tag flush-mounted in metal;
distance all-round 25 mm
86 83
Metal-free 100 75
On metal,
distance 25 mm
85 70
MDS D126
Flush-mounted in metal;
distance all-round 25 mm
80 65
Metal-free 100 89
On metal,
distance 25 mm
93 89
MDS D160
Flush-mounted in metal Not envisaged
Metal-free 100 90
On metal,
distance 25 mm
97 86
MDS D324
Flush-mounted in metal;
distance all-round 25 mm
93 86
Metal-free 100 90 MDS D422
Flush-mounted in metal 85 85
Metal-free 100 93
On metal,
distance 25 mm
96 89
MDS D424
Flush-mounted in metal;
distance all-round 25 mm
86 82
Metal-free 100 90
Screwed onto metal 100 75
MDS D425
Flush-mounted in metal;
distance all-round 25 mm
95 75
Metal-free 100 90
On metal,
distance 25 mm
90 75
MDS D426
Flush-mounted in metal;
distance all-round 25 mm
80 70
Metal-free 100 94
On metal 100 94
MDS D428
Flush-mounted in metal;
distance all-round 25 mm
94 94
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 37
Transponder Reader without metal
(Case a, b and d)
Reader mounted in
metal
(Case c)
Metal-free 100 92
On metal,
distance 25 mm
100 92
MDS D460
Flush-mounted in metal
distance all-round 25 mm
100 92
The values in the table describe the reductions in field data. All values are percentages, with reference
to metal-free (100% means no impact).
4.3.4.3 RF260R
The RF260R can be flush-mounted in metal. Please allow for a possible reduction in the field
data values.
6,0$7,&
D
D
DD
5)5
Figure 4-8 Metal-free area for RF260R
To avoid any impact on the field data, the distance a should be ≥ 20 mm.
Planning an RF200 IO-Link system
4.3 Installation guidelines
SIMATIC RF200 IO-Link
38 System Manual, 03/2012, C79000-G8976-C276-01
Table 4- 8 Reduction of field data by metal: Transponder and RF260R
Transponder Reader
without metal
Reader on
metal
(metal plate)
Reader flush-
mounted in metal
(all-round 20 mm)
Without metal 100 85 65
On metal, distance 20 mm 70 65 50
MDS D100
Flush-mounted in metal;
distance all-round 20 mm
65 50 40
Without metal 100 93 75
On metal, distance 25 mm 95 85 70
MDS D124
Flush-mounted in metal;
distance all-round 25 mm
78 75 65
Without metal 100 85 73
On metal, distance 25 mm 75 68 60
MDS D126
Flush-mounted in metal;
distance all-round 25 mm
55 53 40
Without metal 100 90 75
On metal, distance 30 mm 95 90 75
MDS D139
Flush-mounted in metal Not
permissible
Not permissible Not permissible
Without metal 100 90 75
On metal, distance 25 mm 90 80 80
MDS D160
Flush-mounted in metal Not
envisaged
Not envisaged Not envisaged
Without metal 100 85 65
On metal, distance 20 mm 65 60 45
MDS D165
Flush-mounted in metal
distance all-round 20 mm
55 50 40
Without metal 100 85 70
On metal, distance 20 mm 70 65 50
MDS D200
Flush-mounted in metal
distance all-round 20 mm
55 50 45
Without metal 100 85 70
On metal, distance 20 mm 80 70 60
MDS D261
Flush-mounted in metal
distance all-round 20 mm
75 65 50
Without metal 100 90 75
On metal, distance 25 mm 90 80 70
MDS D324
Flush-mounted in metal;
distance all-round 25 mm
70 65 55
Without metal 100 90 75
On metal, distance 30 mm 95 90 75
MDS D339
Flush-mounted in metal Not
permissible
Not permissible Not permissible
Planning an RF200 IO-Link system
4.4 Further information
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 39
Transponder Reader
without metal
Reader on
metal
(metal plate)
Reader flush-
mounted in metal
(all-round 20 mm)
Without metal 100 90 80
On metal, distance 25 mm 90 80 70
MDS D424
Flush-mounted in metal;
distance all-round 25 mm
60 60 50
Without metal 100 100 73
On metal, distance 25 mm 88 85 68
MDS D426
Flush-mounted in metal;
distance all-round 25 mm
65 55 55
Without metal 100 90 90
On metal 90 90 85
MDS D428
Flush-mounted in metal;
distance all-round 25 mm
80 75 65
Without metal 100 95 90
On metal, distance 25 mm 90 85 80
MDS D460
Flush-mounted in metal Not envisaged
The values in the table describe the reductions in field data. All values are percentages, with reference
to metal-free (100% means no impact).
4.4 Further information
For more detailed information on "fundamentals of application planning" and "EMC", refer to
chapter 4 of the "MOBY D system manual
(http://support.automation.siemens.com/WW/view/en/13628689)".
Planning an RF200 IO-Link system
4.4 Further information
SIMATIC RF200 IO-Link
40 System Manual, 03/2012, C79000-G8976-C276-01
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 41
Commissioning and parameter assignment 5
After the system has been installed and wired up, the following steps are necessary to
commission an RF200 IO-Link reader.
5.1 Configuring
Depending on the operating modes SIO mode or IO-Link communication, the reader needs
to be assigned parameters.
● SIO mode:
In the SIO mode, the reader does not need to be assigned parameters. The reader can
be connected as a standard IO to the input modules (for example IO-Link master).
● IO-Link mode:
In the IO-Link mode, the process image required by the device must be assigned to a
specific port of the IO-Link master and the type and length must be configured.
Using an engineering tool (for example SIMATIC Manager), a new project must be
created or an existing project opened in which the IO-Link master is inserted.
"HW Config" is used for configuration in SIMATIC Manager.
Configuration of the IO-Link master in HW Config
With the aid of HW Config, the IO-Link masters can be dragged from the catalog to the
required location in the PROFIBUS/PROFINET system and the addresses assigned.
Consistency:
For data consistency, the entire communication path must be taken into account. As far as
the various CPUs are concerned, a distinction must be made between PROFIBUS DP and
PROFINET IO.
The consistent data transfer in PROFIBUS DP (1 to 32 bytes) or in PROFINET IO (1 to 254
bytes) takes place in the process image of the inputs and outputs. With the load commands,
up to 4 bytes can be read out consistently from the process image of the inputs. The process
image depends on the CPU and details can be found in the relevant manual.
The S7 CPUs have the system functions "SFC14/15" available that make it possible to
guarantee consistent data transfer outside the process image. The amount of data that can
be transferred consistently depends on the CPU and the bus system being used and details
can be found in the relevant manuals.
For the data transfer between the IO-Link master and IO-Link device, the master guarantees
consistency for 8 bytes without the "Port Qualifier" being selected in the "Ports" menu.
Transfer consistency is also increased by the "Ready delay" setting. This delays the transfer
of the "Done" bit by one cycle so that the system has time to transfer the data.
Commissioning and parameter assignment
5.1 Configuring
SIMATIC RF200 IO-Link
42 System Manual, 03/2012, C79000-G8976-C276-01
The following IO-Link Masters are currently available from SIEMENS:
● ET 200eco PN
● ET 200S 4SI IO-Link
Figure 5-1 Configuration example for an ET 200eco PN
Commissioning and parameter assignment
5.1 Configuring
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 43
Figure 5-2 Address selection with the ET 200eco PN
Commissioning and parameter assignment
5.1 Configuring
SIMATIC RF200 IO-Link
44 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-3 Configuration example for an ET 200S
Figure 5-4 Address selection with the ET 200S (I/O and PROFIBUS address)
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 45
5.2 Parameter assignment of the IO-Link system
You can call up the Port Configuration Tool from HW Config.
Figure 5-5 Calling the PCT from HW Config using the menu bar
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
46 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-6 Calling the PCT from HW Config using the master
Note
Calling the PCT with STEP 7 V5.4 or older installed
If PCT was not installed along with the STEP 7 installation (up to V5.4), you will need to
install PCT extra. In this case, you can call up PCT directly using the master. Right click on
the master and then on "Configure IO-Link" in the shortcut menu.
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 47
5.2.1 The Port Configuration Tool (PCT)
When using SIEMENS masters, the "Port Configuration Tool" is available for configuring the
IO-Link master and to set parameters for the devices.
When using third-party masters, you will first need to install the tool provided by the
manufacturer or use the parameter assignment options of the configuration system.
With the PCT (as of V2.3), STEP 7 engineering has a powerful software for assigning
parameters for Siemens IO-Link master modules and IO-Link devices. S7 PCT is integrated
in STEP 7 as of V5.4 SP5 and is called via the hardware configuration of the IO-Link master.
Apart from this program form integrated in STEP 7 engineering, a standalone version of S7
PCT is also available and can be installed separately.
The S7 PCT standalone variant allows simple use of the IO-Link with the distributed
SIMATIC I/O ET200 in control systems of other providers (without STEP 7). The standalone
variant is also required to configure via the TIA Portal.
With the Port Configuration Tool, parameter data of the IO-Link devices can be set, changed,
copied and saved in the STEP 7 project: In this way, all configuration data and parameters
right down to the device level are stored consistently.
Properties of the Port Configuration Tool (S7 PCT)
● Available free of charge as a download at Internet
(http://support.automation.siemens.com/WW/view/en/32469496)
● Configuration screens (tabs) in S7 PCT with plain language and product image directly
from the IODD of the certified device
● Central data storage of all project data in the STEP 7 project with the integrated PCT call
● Wide-ranging test and diagnostics functions
● Reading out identification data from the devices
● Reading back of device information including the parameter assignment supported fully
The PCT integrates IO-Link devices below the fieldbus level completely in all areas of
production automation in "Totally Integrated Automation" (TIA).
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
48 System Manual, 03/2012, C79000-G8976-C276-01
5.2.2 Parameter assignment with PCT
With the S7 PCT, you can configure IO-Link master ports, change and read out parameters
and much more.
Make sure that the necessary IODD files exist in the hardware catalog. If they do not, import
them using the "Options" menu. Then transfer the IODD files by dragging them to the PCT
tool.
Note
Assigning rights
In the "Options" menu, it is possible to assign rights for the particular view under "User Role".
All the parameters are enabled with the "Commissioning" role.
The following screenshots show some of the important parameter assignment options at the
master and device level:
Master level
Figure 5-7 You can configure the ports on the "Ports" tab
Figure 5-8 With the help of the "Inspection level" drop-down list, you can disable the checking of the
device type
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 49
Figure 5-9 In the "Addresses" tab, you can see the addresses that have been set
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
50 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-10 Reading out and updating the device status
Figure 5-11 Any status errors are displayed in the event display on the "Status" tab
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 51
Figure 5-12 On the "I&M" tab, you can read out the I&M master data
Figure 5-13 With the help of the toolbar, you can open the parameter window
Device level
Figure 5-14 Click on the "Load to PG" symbol to display the identification parameters
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
52 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-15 The "Parameters" tab
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 53
Figure 5-16 In the "Parameters" tab, you can change the IO-Link mode
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
54 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-17 Change the "Air interface" to "User defined" to be able to adapt the "Air interface"
parameter manually
Note
The manual adaptation of the "Air interface" parameter is intended only for experts.
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 55
Figure 5-18 In the "Parameters" tab, you can change the data hold time
You will find more detailed information on the data hold time in the section "IO-Link mode:
Scan UID (Page 68)".
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
56 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-19 In the "Parameters" tab, you can enable the ready delay
You will find more information on the ready delay in the section "Configuring (Page 41)".
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 57
Figure 5-20 In the "Parameters" tab, you can enable or disable the event indications
You will find more information on the event indications in the section "Event error codes
(Page 94)".
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
58 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-21 With the "Device Reset" system command, you can reset event indications, error count, UID history etc. of the
diagnostics page
Note
Event messages can only be reset using S7 PCT or the "IOL_CALL" function (system
command).
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 59
Figure 5-22 With the system command "Restore Factory Setting", you can reset all the parameters back to the original
status as when the device shipped
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
60 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-23 Click the "Load" symbol to download modified data to the device
Note
When downloading the data, make sure that you have selected the required reader.
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 61
Figure 5-24 The successful download is displayed in "Communication Results"
In rare cases, writing to the flash when downloading the parameters can lead to a brief
interruption in communication (a few ms). These interruptions have no effect on the transfer
of the parameters.
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
62 System Manual, 03/2012, C79000-G8976-C276-01
Figure 5-25 In the "Status" tab, click "Refresh" to update the event display
By updating the event display, the error message disappears.
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 63
Figure 5-26 The "Diagnostics" tab
You can call the "Diagnostics" tab using the menu command "Device > Diagnostics".
Note
Changing tabs in offline mode
Change to offline mode before you change between the "Identification", "Parameters",
"Monitoring" or "Diagnostics" tabs.
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
64 System Manual, 03/2012, C79000-G8976-C276-01
Number Description
① The values in the "Value" column are not changed by the system command "Device
Reset". The values that were read from the device with the last "Load to PG" are always
shown.
② The values of this column are only displayed in "online mode" and are up-to-date values.
Values that are changing or have changed can be recognized by the light background. In
the example shown, the modified values are displayed after the "Device Reset" system
command.
③ UID of the transponder currently in the field of the reader.
④ UID history of the transponders
Figure 5-27 The "Diagnostics" tab after the "Device Reset" system command
In the "Event history" section (index 74) of the "Diagnostics" tab, errors and warnings are
displayed that were transferred to the master. The master only signals errors of the category
"coming/going" to the CPU. This is indicated by the LEDs of the master or of the CPU (SF).
With the help of the diagnostics function "OB82 + SFB/SFC(SFC13, 51/SFB54)" of the
relevant CPU, you can perform other diagnostics functions or display them.
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 65
Explanations of the "Diagnostics" tab
The following values are examples.
Reader diagnostics
Error count 3 Number of errors that have occurred (not
warnings)
Event history (index 74)
- Last event Warning going:
Overtemperature
Display of the error or warning that has
occurred
- Second last event Invalid PIQ Display of the error or warning that has
occurred
- Third last event Error: Overload Display of the error or warning that has
occurred
- Fourth last event Warning:
Overtemperature
Display of the error or warning that has
occurred
- Fifth last event No event Display of the error or warning that has
occurred
Reader status (index 90)
- Time since startup 2641 Operating time in seconds
- Tags in the field 1 Current number of transponders in the field
- Antenna status On Antenna turned on/off
- Tag changes 11 Number of transponders changes
- IO-Link line driver version 0x1a Version of the IO-Link line driver
- Error counter passive 0 Air interface: Counter for errors in idle state
- Abort counter 0 Air interface: Communication aborted
- Code error counter 135 Air interface: Communication disruption
- Signature error counter 0 Reserved
- CRC error counter 255 Air interface: Communication disruption
- Current command status 0 Reserved
- Error count 3 HOST interface: Communication disruption
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
66 System Manual, 03/2012, C79000-G8976-C276-01
Tag status (index 91)
- UID byte 0 0xe0 Byte 0 of the unique identifier of the
transponder
- UID byte 1 0x04 Byte 1 of the unique identifier of the
transponder
- UID byte 2 0x01 Byte 2 of the unique identifier of the
transponder
- UID byte 3 0x00 Byte 3 of the unique identifier of the
transponder
- UID byte 4 0x01 Byte 4 of the unique identifier of the
transponder
- UID byte 5 0x9c Byte 5 of the unique identifier of the
transponder
- UID byte 6 0xe9 Byte 6 of the unique identifier of the
transponder
- UID byte 7 0x1c Byte 7 of the unique identifier of the
transponder
- Tag type MDS D1xx,
I-Code SLI (NXP)
Transponder name /
name of the chip / (manufacturer)
- Chip version 0x01 Version of the chip
- Memory size in bytes 112 Memory size of the chip in bytes
- Lock status 0 Disabled blocks on the chip
- Memory block size 4 Size of the memory blocks of the chip
- Number of blocks 28 Number of memory blocks of the chip
UID history (index 92)
- Last UID 0xe0040100019ce91c Transponder history
- Second UID 0x00 Transponder history
- Third UID 0x00 Transponder history
- Fourth UID 0x00 Transponder history
- Fifth UID 0x00 Transponder history
Commissioning and parameter assignment
5.2 Parameter assignment of the IO-Link system
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 67
Figure 5-28 The "Monitoring" tab in the "Scan user data" or "Scan UID" mode
Commissioning and parameter assignment
5.3 The modes of the RF200 IO-Link reader
SIMATIC RF200 IO-Link
68 System Manual, 03/2012, C79000-G8976-C276-01
5.3 The modes of the RF200 IO-Link reader
5.3.1 SIO mode
You can change to the SIO mode by configuring the relevant ports of the IO-Link master as
digital inputs. In this mode, there is no communication between the reader and master.
The reader is also in the SIO mode when it is connected to a standard input module.
The RF200 reader behaves like a standard input whose signal state behaves as follows:
24 V Transponder in the field of the reader
0 V No transponder in the field of the reader
5.3.2 IO-Link mode: Scan UID
You change to the "Scan UID" mode by setting the value "Scan UID" for the "Operating
Mode" reader parameter. The value "Scan UID" is set as the default in the IODD file.
With IO-Link communication, 8 bytes of the process image of the inputs (PII) and 8 bytes of
the process image of the outputs (PIQ) are transferred with the following structure:
Address
offset
0 1 2 3 4 5 6 7
PIQ 0 0 0 0 0 0 0 0 Normal operation
0 0 0 0 0 0 0 0 No transponder present PII
UID0 UID1 UID2 UID3 UID4 UID5 UID6 UID7 ISO transponder present
The 8-byte long UID of the transponder currently in the antenna field is displayed in the PII. If
the transponder leaves the field, 0 is displayed in the PII.
With the reader parameter data hold time, a minimum display time can be set in which the
data of the reader remain displayed when the transponder has already left the field. This
display time also applies if there is no longer a transponder in the field or when the
transponder has left the field and the value "0" is shown in the PII. A new transponder will
only be displayed after the data hold time has elapsed.
To be certain that all transponders are displayed, there must be an adequate distance
between the individual transponders. If the distance between the individual transponders is
not great enough, individual transponders will not be displayed due to the data hold time.
Commissioning and parameter assignment
5.3 The modes of the RF200 IO-Link reader
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 69
The most significant bit of the address 0 (UID0.7) is "1" when there is a transponder in the
field. The 1 at the most significant UID place is guaranteed by the ISO 15693 standard.
By setting bit 4 in byte 0 in the PIQ, you can turn off the antenna of the reader and therefore
also the HF field.
In the PII, the turned off antenna is confirmed by 0xFF.
Address
offset
0 1 2 3 4 5 6 7
PIQ 0x10 0 0 0 0 0 0 0 Antenna off
PII 0xFF 0xFF 0xFF 0xFF 0xFF 0xFF 0xFF 0xFF Antenna off
5.3.3 IO-Link mode: Scan user data
You can change to the "Scan user data" mode by setting the value "Scan user data" for the
"Operating Mode" parameter of the reader.
With IO-Link communication, 8 bytes of the process image of the inputs (PII) and 8 bytes of
the process image of the outputs (PIQ) are transferred. You can decide which data is read
via the process image "output" with a command or by entering an address.
Address
offset
0 1 2 3 4 5 6 7
PIQ CMD 0 Adr-H Adr-L 0 0 0 0 Read
0 0 0 0 0 0 0 0 No transponder present
Status error_
RFID
Adr-H Adr-L Data
(MSB)
Data Data Data
(LSB)
Transponder present
0x10 0 0 0 0 0 0 0 Antenna off
PII
Status error_
RFID
0 0 0 0 0 0 Error message of the
RFID reader
CMD Command byte
Adr-H More significant address byte of the data to be read on the transponder.
Adr-L Less significant address byte of the data to be read on the transponder.
error_RFID Error message of the RFID reader: Errors are acknowledged (=RESET) by
the command antenna off or by the transponder leaving the field.
You will find more detailed information on the error messages in the section
"Diagnostics (Page 81)".
Status Status byte
Commissioning and parameter assignment
5.3 The modes of the RF200 IO-Link reader
SIMATIC RF200 IO-Link
70 System Manual, 03/2012, C79000-G8976-C276-01
PIQ
Command byte:
&RPPDQGFRGH
QRFRPPDQGDFWLYH
UHDG
$172))
DQWHQQDRQGHIDXOW
DQWHQQDRII
%LW
Figure 5-29 Structure of the command byte "PIQ"
PII
Status byte:
&RPPDQGFRGH
FRPPDQGH[HFXWHG
$172))&RQI
DQWHQQDLVDFWLYH
DQWHQQDLVLQDFWLYH
$1:
QRWUDQVSRQGHULQWKHILHOGRIWKHUHDGHU
WUDQVSRQGHULQWKHILHOGRIWKHUHDGHU
(UURU
1RHUURU
HUURURFFXUUHGHUURUFRGH
ORFDWHGLQE\WHHUURUB5),'
5'<
FRPPDQGSHQGLQJGDWDLVLQYDOLG
&KHFNHUURUELWWRILQGRXWLIHUURURFFXUUHG
FRPPDQGFRPSOHWHGGDWDLVYDOLG
%LW
Figure 5-30 Structure of the status byte in the "PII"
Note
Error message of the RFID reader
Errors are acknowledged (=RESET) by the command antenna off or by the transponder
leaving the field.
Commissioning and parameter assignment
5.4 ISDU data traffic
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 71
5.4 ISDU data traffic
Apart from the process data, various data objects (Indexed Service Data Unit) can be
addressed acyclically as necessary for diagnostics and maintenance purposes (you will find
further information in the section "Overview of the service data (Page 96)"). For SIEMENS
CPUs, the IOL_CALL block is available for this.
5.4.1 IOL_CALL
Using the IOL_CALL function block, you can read any data objects of IO-Link devices, save
them in non-volatile memory and after replacing an IO-Link device or master write the
objects back to the IO-Link device using the IOL_CALL again.
You can control the IOL_CALL function block call and the retentive saving of the objects from
the user program.
Properties of the IOL_CALL function block
The IOL_CALL function block is convenient when programming and assigning parameters in
the IO-Link engineering due to the following properties:
● Can run on all SIMATIC S7 CPUs
● Little programming effort required for IO-Link parameter assignment and diagnostics in
the runtime environment
● Can be used universally for all masters and devices
● Supports IO-Link masters on PROFINET and PROFIBUS DP
● Contains HMI faceplates with user interfaces for SIEMENS masters and devices for
SIMATIC HMI
● Parameter assignment and diagnostics during operation without an engineering system
● (Re)assignment of parameters of an IO-Link device during operation
● Reading out of additional information from the IO-Link device (for example diagnostics,
maintenance etc.)
● Execution of IO-Link port functions
● Saving/restoring IO-Link parameters when replacing IO-Link masters or devices
● Use of FB1 "IOL_CALL" for replacing IO-Link masters and IO-Link devices without a PG
Commissioning and parameter assignment
5.5 Application example
SIMATIC RF200 IO-Link
72 System Manual, 03/2012, C79000-G8976-C276-01
5.5 Application example
In the following example, a transponder MDS D124 is read completely with a simple loop
and an RF2X0 IO-Link reader in mode 2. The valid read data is saved in a global data block.
Table 5- 1 Programming example
Program code //Comments
//If there is no transponder in the field, jumped to error evaluation
U "ANW"; // Presence (I10.5)
SPBN ende;
//Run through the read loop only once
U "Once_flag"; // Run through loop once (M2.0)
SPB ende;
//If an error occurs, increment error counter
U "Error";; // Error bit (I10.6)
SPB erro; // => Abort if error
//New read command when <ready bit>is set and no <error>
U "Done";; // Ready bit (I10.7)
SPBN ende;
//Does the address <read command> = <read acknowledgement>?
//Address 10 is set (see hardware configuration)
L "PAE_Status"; // PII : CMD
UW W#16#2;
L B#16#2; // Read command
==I ; //Acknowledgement
U( ;
L "PAA_Adr_L"; // PIQ : Adr-L
L "PAE_Adr_L"; // PII : Adr-L
==I ;
) ;
SPB adre; // Valid acknowledgment => adopt data
SPA Lese; // => Output read command
//Save data at current transponder address in data DB
adre: L "PAE_Adr_L"; // PII : Adr-L
SLD 3; // Expand to 16-bit address
T "lwa";; // Memory of the current address (MD3)
L "PAE_Data"; // PII : Data (bytes 4-7)
AUF "FC1Daten";; // Memory DB (DB100)
T DBD ["lwa"]; // Enter read data in DB
L "PAE_Adr_L"; // Increment address by 4 bytes
+ B#16#4;
T "FC1Daten".dbadresse; // Save new read address
//New read command when <ready bit>is set and no <error>
Read: L B#16#2; // Read command
T "PAA_CMD"; // PII: CMD
//Load the last valid address
L "FC1Daten".dbadresse;; // Memory DB (DB100.DBB114)
T "PAA_Adr_L"; // PII: Adr-L
//Increment read address (address range 112 bytes = 70 Hex for MDS D124)
L "FC1Daten".dbadresse;; // Memory DB (DB100.DBB114)
L B#16#6C; // Check end address
Commissioning and parameter assignment
5.5 Application example
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 73
Program code //Comments
(MDS D124 = 112 bytes = 6F hex)
>I ;
SPB enda; // => End when end address reached
SPA ende; // => Continue reading in next cycle
//Read next transponder
enda: U "VKE1"; // When all data has been read
= "Once_flag";
L 0; // End reading of the transponder
T "PAA_CMD"; // => then deleted address etc.
T "lwa"; // "
T "PAA_Adr_L"; // "
T "FC1Daten".dbadresse; // => wait for new transponder
SPA ende;
// Troubleshooting
erro: L "FC1Daten".fehler1; // Count errors
L 1;
+I ;
T "FC1Daten".fehler1; // and end reading
L "PAA_Adr_L"; // Data that led to error
T "FC1Daten".err_dbadresse; // save
L "PAA_CMD"; // "
T "FC1Daten".err_cmd; // "
L "PAE_Status"; // "
T "FC1Daten".err_Status; // "
L "PAE_Error_RFID"; // "
T "FC1Daten".err_ErrorRFID; // "
L 0; // Delete addresses/memory bits/memory
T "FC1Daten".dbadresse; // "
T "lwa"; // "
T "PAA_Adr_L"; // "
T "PAA_CMD"; // "
U "VKE1"; // End reading
= "Once_flag";
ende: BE ;
Commissioning and parameter assignment
5.5 Application example
SIMATIC RF200 IO-Link
74 System Manual, 03/2012, C79000-G8976-C276-01
Table 5- 2 Shared data block
Program code //Comments
DATA_BLOCK "FC1Daten"
TITLE =ScanUserData
AUTHOR : IASCCI
FAMILY : RFID
NAME : IOLink
VERSION : 1.0
STRUCT
data : ARRAY [1 .. 112 ] OF BYTE; // Memory for "data"
fehler1 : WORD := W#16#0; // Memory for "error" count
dbadresse : Byte := B#16#0; // Memory for "dbadresse"
err_dbadresse : BYTE ; // Memory address if error occurs
err_cmd : BYTE ; // memory Command if error occurs
err_Status : BYTE ; // Memory status if error occurs
err_ErrorRFID : BYTE ; // memory Error_RFID if error occurs
END_STRUCT ;
BEGIN
fehler1 := W#16#0; // Memory for "error" count
dbadresse := B#16#0; // Memory for "dbadresse"
err_dbadresse := B#16#0; // Memory address if error occurs
err_cmd := B#16#0; // memory Command if error occurs
err_Status := B#16#0; // Memory status if error occurs
err_ErrorRFID := B#16#0; // memory Error_RFID if error occurs
END_DATA_BLOCK
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 75
Readers 6
6.1 Features
Table 6- 1
SIMATIC RF210R Characteristics
Area of application Identification tasks on assembly lines in harsh
industrial environments
Design ① RF200 IO-Link interface
② Operating indicator
SIMATIC RF220R Characteristics
Area of application Identification tasks on assembly lines in harsh
industrial environments
Design ① RF200 IO-Link interface
② Operating indicator
SIMATIC RF260R Characteristics
Area of application Identification tasks on assembly lines in harsh
industrial environments
Design ① RF200 IO-Link interface
② Operating indicator
Readers
6.2 Pin assignment of the RF200 reader with IO-Link interface
SIMATIC RF200 IO-Link
76 System Manual, 03/2012, C79000-G8976-C276-01
6.2 Pin assignment of the RF200 reader with IO-Link interface
Table 6- 2
Pin Pin
Device end
4-pin M12
Assignment
1 24 VDC
2 reserved
3 GND
4 IO-Link data signal or out port in SIO mode
6.3 Display elements of the RF200 reader
As the display element, there is an LED on the reader.
LED display Operating state
off No power supply on the reader
pulsed Startup Red
Flashing Error occurred, the number of pulses provides information about the error that has occurred
(see section "Diagnostics (Page 81)")
For example hardware fault, invalid parameters, watchdog
Flashing Antenna turned off
On-off ratio 1:1, 1 Hz
Permanently
on
SIO mode, no transponder in the field
Green
pulsed IO-Link mode, no transponder in the field
On-off ratio 1:10
Permanently
on
SIO mode, transponder in the field Yellow
pulsed IO-Link mode, transponder in the field
On-off ratio 1:10
Alternating, flashing
red/green
Firmware update
Pulse duration 500 ms
Readers
6.4 Minimum distance between several readers
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 77
6.4 Minimum distance between several readers
RF210R/RF220R one beside the other
'
'
Readers D
RF210R ≥ 60 mm
RF220R ≥ 100 mm
Figure 6-1 Minimum distance between several RF210R/RF220R
RF210R/RF220R face-to-face
'
Readers D
RF210R ≥ 100 mm
RF220R ≥ 150 mm
Figure 6-2 Face-to-face distance between two RF210R/RF220R
Readers
6.4 Minimum distance between several readers
SIMATIC RF200 IO-Link
78 System Manual, 03/2012, C79000-G8976-C276-01
RF260R side by side
'
'
6,0$7,&
5)5
6,0$7,&
5)5
6,0$7,&
5)5
Readers D
RF260R ≥ 150 mm (with 2 readers)
RF260R ≥ 250 mm (with more than 2 readers)
Figure 6-3 Minimum distance between several RF260R
RF260R face to face
'
Readers D
RF260R ≥ 500 mm
Figure 6-4 Face-to-face distance between two RF260R
Readers
6.5 Dimensional drawings
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 79
6.5 Dimensional drawings
º
Figure 6-5 RF210R dimension drawing
º
Figure 6-6 RF220R dimension drawing
6,0$7,&
5)5
Figure 6-7 Dimension drawing RF260R
All dimensions in mm
Readers
6.5 Dimensional drawings
SIMATIC RF200 IO-Link
80 System Manual, 03/2012, C79000-G8976-C276-01
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 81
Diagnostics 7
RFID error codes of the RF 200 reader
You can identify the error in several ways:
● Directly on the reader by counting the flashing pattern of the red error LED
● Error code in the PII byte 1 "error_RFID" (see section "IO-Link mode: Scan user data
(Page 69)")
● Message as IO-Link event (compare section "Event error codes (Page 94)")
Flashing of
red LED on
reader
Error code
(hexa-
decimal)
Description
00 00 No error
02 01 Presence error, possible causes:
• The active command was not carried out completely
• The transponder left the field while the command was being
processed - Communication disruption between reader and
transponder
05 05 Parameter assignment error, possible causes:
• Unknown command
• Incorrect parameter
• Function not allowed
06 06 Air interface faulty
13 0D Error in the specified memory address (access attempted to non-existent
or non-accessible memory areas).
17 11 Short-circuit or overload or overtemperature
• The affected output is turned off
• All outputs are turned off when total overload occurs
• A reset can only be performed by turning the 24 V voltage off and on
again
18 12 Internal hardware fault, possible causes:
• Connector contact problem on the reader
• Hardware defective
20 14 Major system fault (hardware fault)
21 15 Parameter assignment error: Bad parameter
24 18 Only "RESET" permitted
25 19 Previous command is still active
- 1F Active command cancelled by "RESET"
Diagnostics
SIMATIC RF200 IO-Link
82 System Manual, 03/2012, C79000-G8976-C276-01
Note
These errors are acknowledged (= RESET) by the command antenna off or by the
transponder leaving the field. The hexadecimal errors 11, 12, 14 and 15 are only indicated
by the LED "flashing" the "error_RFID" byte is not used.
So-called event messages are also passed on to the master (see section "Event error codes
(Page 94)"). You can display these error messages using S7-PCT (diagnostics) or read them
out using the "IOL_CALL" function block. You can only reset event messages using S7 PCT
or the "IOL_CALL" function (system command).
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 83
Technical data 8
8.1 Technical data of the RF200 reader
Table 8- 1 Technical data of the RF200 reader
Operating frequency 13.56 MHz
Antenna Integrated
Interface to the IO-Link master IO-Link
Maximum data transmission rate
Point-to-point connection
38.4 kbps
Cable length reader - IO-Link master Max. 20 m
Read distances of the reader See section "Field data (Page 25)."
Protocol for wireless transmission ISO 15693, ISO 1800-3
Maximum data transmission rate
Wireless transmission
26.6 kbps
Transmission time for reading 40 ms/byte
Plug connector M12, 4-pin
Power supply (min ... max) 24 VDC (20.4 to 28.8 VDC)
power consumption (at 24 V DC) 50 mA
Display elements 3-color LED
(operating voltage, presence, error)
Ambient temperature
• During operation
• During transportation and storage
• -20 ... +70 °C
• -25 ... +80 °C
Degree of protection in accordance with EN 60529 IP67
Shock resistance
• Shock acceleration
• Vibration acceleration
EN 60721-3-7 Class 7 M2
• 500 m/s²
• 200 m/s²
Approvals Wireless to R&TTE guidelines
EN 300 330, EN 301489, CE, FCC, UL/CSA
MTBF 505 a
Technical data
8.1 Technical data of the RF200 reader
SIMATIC RF200 IO-Link
84 System Manual, 03/2012, C79000-G8976-C276-01
Table 8- 2 Technical specifications specific to RF210R
Housing
• Dimensions
(length x diameter)
• Color
• Material
• 83 x 18 mm (incl. 8-pin connector sleeve
and plastic cap)
• Silver
• Brass, nickel-plated
Fixing 2 metal M18 hexagonal nuts; thickness: 4 mm
Tightening torque ≤ 20 Nm
Weight approx. 65 g
(incl. two M18 nuts)
Table 8- 3 Technical specifications specific to RF220R
Housing
• Dimensions
(length x diameter)
• Color
• Material
• 83 x 30 mm (incl. 8-pin connector sleeve
and plastic cap)
• Silver
• Brass, nickel-plated
Fixing 2 metal M30 hexagonal nuts; thickness: 5 mm
Tightening torque ≤ 40 Nm
Weight approx. 140 g
(incl. two M30 nuts)
Table 8- 4 Technical specifications specific to RF260R
Housing
• Dimensions
(length x width x height)
• Color
• Material
• 75 x 75 x 41 mm (without M12 housing
connector)
• Anthracite
• Plastic PA 6.6
Fixing 2 metal M5 screws;
Tightening torque ≤ 1.5 Nm
Weight Approx. 200 g
Technical data
8.2 FCC information
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 85
8.2 FCC information
Siemens SIMATIC RF210R (MLFB 6GT2821-1AC32) FCC ID: NXW-RF210RIOL
Siemens SIMATIC RF220R (MLFB 6GT2821-2AC32) FCC ID: NXW-RF220RIOL
Siemens SIMATIC RF260R (MLFB 6GT2821-6AC32) FCC ID: NXW-RF260RIOL
This device complies with part 15 of the FCC rules. Operation is subject to the following two
conditions:
(1) This device may not cause harmful interference.
(2) This device must accept any interference received, including interference that may cause
undesired operation.
Caution
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
Canada information
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is
subject to the following two conditions:
(1) this device may not cause interference, and
(2) this device must accept any interference, including interference that may cause
undesired operation of the device.
Le présent appareil est conforme aux CNR d`Industrie Canada applicables aux appareils
radio exempts de licence. L`exploitation est autorisée aux deux conditions suivantes :
(1) l`appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l`appareil doit accepter tout brouillage radioélectrique subi,
même si le brouillage est susceptible d`en compromettre le fonctionnement.
8.3 cULus information
When using an ET200S IO-Link master, make sure that the power supply unit being used
corresponds to a Class 2 device (limited current/limited voltage) and that it is listed in the UL
file.
Technical data
8.3 cULus information
SIMATIC RF200 IO-Link
86 System Manual, 03/2012, C79000-G8976-C276-01
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 87
Connecting cable 9
ET 200S IO-Link master
The connecting cable is available in lengths of 5 m (standard) or 10 m.
6/*FRQQHFWRU
0VRFNHWSLQ
5HDGHUHQG
,2/LQNHQG
UHV
,2/LQNPRGH
6HQVRU
6HQVRU
ZLUH
EURZQ
EOXH
EODFN
/
/
&4
$
$8;
0
$
$
$
&4
&4
/
/
/0
/0
Figure 9-1 Design of the connecting cable between the IO-Link master module and reader
General terminal assignment
Note
Terminals A4, A8, A3 and A7 are only available at specified terminal modules.
Terminal assignment for the 4SI IO-Link electronic module (6ES7138-4GA50-0AB0)
Terminal Assignment Terminal Assignment Explanations
1 C/Q Port 1 5 C/Q Port 2
2 C/Q Port 3 6 C/Q Port 4
3 L+ Port 1 7 L+ Port 2
4 L+ Port 3 8 L+ Port 4
A4 M Port 1 (AUX) A8 M Port 2 (AUX)
A3 M Port 3 (AUX) A7 M Port 4 (AUX)
• C/Q: Communication signal / DI/DO
• L+: Supply voltage
• L-/M: Mass
Connecting cable
SIMATIC RF200 IO-Link
88 System Manual, 03/2012, C79000-G8976-C276-01
Usable terminal modules
TM-E15C26-A1
(6ES7193-4CA50-0AA0)
Spring terminal
TM-E15S26-A1
(6ES7193-4CA40-0AA0)
Screw terminal
TM-E15N26-A1
(6ES7193-4CA80-0AA0)
Fast Connect
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SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 89
Ordering data 10
Table 10- 1 IO-Link interfaces
Order number
RF210R with IO-Link interface 6GT2821-1AC32
RF220R with IO-Link interface 6GT2821-2AC32
RF260R with IO-Link interface 6GT2821-6AC32
Table 10- 2 Accessories
Order number
5 m 6GT2891-0LH50 Plug-in cable IO-Link,
open end - M12 10 m 6GT2891-0LN10
5 m 6GT2891-0MH50 Plug-in cable IO-Link,
M12 plug - M12 socket 10 m 6GT2891-0MN10
Ordering data
SIMATIC RF200 IO-Link
90 System Manual, 03/2012, C79000-G8976-C276-01
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 91
Service & support 11
Contact partner
If you have any further questions on the use of our products, please contact one of our
representatives at your local Siemens office.
The addresses are found on the following pages:
● In Internet (http://www.siemens.com/automation/partner)
● In Catalog CA 01
● In Catalog ID 10 specifically for industrial communication / industrial identification systems
Technical Support
You can access technical support for all IA/DT projects via the following:
● Phone: + 49 (0) 911 895 7222
● Fax: + 49 (0) 911 895 7223
● E-mail (mailto:support.automation@siemens.com)
● Internet: Online support request form: (http://www.siemens.com/automation/support-
request)
Service & support for industrial automation and drive technologies
You can find various services on the Support homepage
(http://www.siemens.com/automation/service&support) of IA/DT on the Internet.
There you will find the following information, for example:
● Our newsletter containing up-to-date information on your products.
● Relevant documentation for your application, which you can access via the search
function in "Product Support".
● A forum for global information exchange by users and specialists.
● Your local contact for IA/DT on site.
● Information about on-site service, repairs, and spare parts. Much more can be found
under "Our service offer".
RFID homepage
For general information about our identification systems, visit RFID homepage
(http://www.siemens.com/ident).
Service & support
SIMATIC RF200 IO-Link
92 System Manual, 03/2012, C79000-G8976-C276-01
Technical documentation on the Internet
A guide to the technical documentation for the various products and systems is available on
the Internet:
SIMATIC Guide manuals (http://www.siemens.com/simatic-tech-doku-portal)
Online catalog and ordering system
The online catalog and the online ordering system can also be found on the Industry Mall
Homepage (http://www.siemens.com/industrymall).
Training center
We offer appropriate courses to get you started. Please contact your local training center or
the central training center in
D-90327 Nuremberg.
Phone: +49 (0) 180 523 56 11
(€ 0.14 /min. from the German landline network, deviating mobile communications prices are
possible)
For information about courses, see the SITRAIN homepage (http://www.sitrain.com).
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 93
Appendix A
To understand this appendix, you should be familiar with the "IOL_CALL" function.
A.1 IO-Link error codes
A.1.1 ISDU return error codes
S7-PCT, IOL_CALL and the IO-Link device (reader) use the frame transport layer "ISDU".
The following table lists possible ISDU return error codes. The ISDU return error codes are
not generated by the reader. You can display the error codes using the "IOL_CALL" function
block.
Error code
(hex)
Error description Remedy
8000 Command error -
8011 Index not available Correct index
8012 Subindex not available Correct subindex
8020 Service temporarily not available Repeat query after a waiting time
8021 Service temporarily not available.
Local control unit blocked.
Repeat query after a waiting time
8022 Service temporarily not available.
Device is busy with another task.
Repeat query after a waiting time
8023 Access denied Index can only be read
8030 Parameter value is outside the permitted range Transfer the correct value
8031 Parameter value is above the limit Transfer the correct value
8032 Parameter value is below the limit Transfer the correct value
8033 Parameter length exceeded Check parameter length
8034 Parameter not long enough Check parameter length
8035 Function not available Check call parameters
8036 Function temporarily not available Repeat query after a waiting time
8040 Invalid parameter set Transfer correct parameter set
8041 Invalid parameter set Transfer correct parameter set
8082 Application not ready -
Appendix
A.1 IO-Link error codes
SIMATIC RF200 IO-Link
94 System Manual, 03/2012, C79000-G8976-C276-01
A.1.2 Event error codes
The following event error codes are displayed if you have enabled the "Event message"
parameter in S7-PCT.
The event error codes with the event type "coming/going" are signaled by the IO-Link reader
and forwarded by the IO-Link master to the programmable controller (PLC) at the fieldbus
level for diagnostics purposes. You can display these event error codes using the standard
diagnostics of the CPU. You can display all other event types using the "IOL_CALL" function
block or the PCT tool.
Error code
(hex)
Error description Device status 1) Event type Causes of errors
1823 Internal error RFID error code (hex) 01 Warning The read command is at the air interface and
there is a communication disruption.
Possible causes:
• The active command was not carried out
completely
• The transponder left the field while the
command was being processed
• Communication disruption between
reader and transponder, for example due
to EMC interference
1831 Flash error RFID error code (hex) 12 Error
coming/
going
Hardware fault when saving
(flash error)
1833 Internal error RFID error code (hex) 05,
06, 0D, 15, 18, 19
Fault/error Group error, classic RFID error.
Possible causes (in the "Scan user data"
mode):
• Firmware/parameter assignment errors
• Errors in the specified memory address
(RFID error 0D)
• Air interface disturbed
(RFID error 06)
• Parameter assignment error
(RFID error 05):
– Unknown command
(wrong information in the PIQ)
– Bad parameter (for example address
wrong, length wrong)
– Function not permitted (for example
sending a command in UID mode)
1834 Invalid PIQ RFID error code (hex) 05 Error
coming/
going
Command was written to the PIQ although
this is not permitted.
For example "read" command in the "Scan
UID" mode
4000 Overtemperature RFID error code (hex) 11 Error
coming/
going
Overtemperature in the reader device (>
110°C) so that a dangerous state is detected.
Turn off the power to the device.
Appendix
A.1 IO-Link error codes
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 95
Error code
(hex)
Error description Device status 1) Event type Causes of errors
5100 General problem
with the power
supply
RFID error code (hex) 11 Error
coming/
going
Hardware fault:
Under/overvoltage
Check the power supply.
6000 Firmware error RFID error code (hex) 14 Error
coming/
going
The firmware has detected an internal error
(system).
For example illogical status or watchdog etc.
6320 Parameter
assignment error
RFID error code (hex) 15 Error
coming/
going
Parameter assignment error:
Bad parameter
8C00 Reset Device RFID error code (hex) 14 Error
coming/
going
Serious system error, watchdog:
Cycle power
1) The device status has the same meaning as the RFID error code.
Note
You can display these event messages using S7-PCT or read them out using the
"IOL_CALL" function block. You can only reset event messages using S7 PCT or the
"IOL_CALL" function.
The event messages cannot be reset by "antenna off" or "move transponder out of field" as
is possible with the RFID errors (compare section "Diagnostics (Page 81)").
Appendix
A.2 Overview of the service data
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96 System Manual, 03/2012, C79000-G8976-C276-01
A.2 Overview of the service data
The device RF200R IO-Link supports the following indexes for service data and parameter
assignment:
Note
Direct Parameter Page 1 (Index 0)
These parameters are only used internally in the system and do not normally need to be
taken into account. When necessary, however, they can be read out using index 0 (see
section "IOL_CALL (Page 71)").
Index Object
name
Subindex Length
in bytes
Access Parameter
name
Description
0x00 16 r - Entire index selected
0x01 1 r Master-
Command
Switch the IO-Link operating mode
(Fallback, Operate, Preoperate)
0x02 1 r MasterCycle-
Time
Master cycle time
0x03 1 r MinCycleTime Minimum device cycle time (reader)
0x04 1 r F-sequence
Capability
Supported frame types for communication.
0x05 1 r RevisionID IO-Link protocol version implemented on the
device
0x06 1 r ProcessDataIn Number and structure of the data process image
of the inputs to the master
0x07 1 r ProcessDataO
ut
Number and structure of the data process image
of the outputs from the master
0x08 1 r VendorID 1
(MSB)
Unique vendor identification number
0x09 1 r VendorID 2
(LSB)
SIEMENS: 0x002A
0x0A 1 r DeviceID 1
(Octet 2, MSB)
0x0B 1 r DeviceID 2
(Octet 1)
0x0C 1 r DeviceID 3
(Octet 0, LSB)
Unique device identification number.
RF210R IO-Link: 0x0C0201
RF220R IO-Link: 0x0C0202
RF260R IO-Link: 0x0C0206
0x0D 1 r FunctionID 1
(MSB)
0x0E 1 r FunctionID 2
(LSB)
reserved
0x0F 1 r - reserved
0x00 Direct
parameter
page 1
010 1 r System-
Command
Unused, system command is enabled using index
2.
Appendix
A.2 Overview of the service data
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 97
Index Object
name
Subindex Length
in bytes
Access Parameter
name
Description
0x02 System
command
0x00 1 w - Supported system commands:
Device Reset: 0x80
Reset to factory setting: 0x82
0x10 Vendor
name
0x00 12 r - Vendor name:
"SIEMENS AG"
0x11 Vendor text 0x00 12 r - Vendor text:
"SIEMENS AG"
0x12 Product
name
0x00 24 r - Product name:
"SIMATIC RF2xxR IO-Link"
0x13 Product ID 0x00 16 r - Product ID:
MLFB of the reader e.g.
"6GT2821-1AC32"
0x14 Product text 0x00 64 r - Product text:
Information on reader properties
0x15 Serial
number
0x00 12 r - Serial number is not supported
0x17 Firmware
revision
0x00 12 r - Firmware version (e.g. V1.0.0)
0x18 Application
specific tag
0x00 32 r/w - User-specific data.
For example, plant designation, function,
maintenance data, location identifier
0x20 Error count 0x00 2 r - Number of errors since turning on (number of
events)
0x28 Process
Data Input
0x00 8 r - Read out last process image of the inputs
0x29 Process
Data
Output
0x00 8 r - Read out last process image of the outputs
Appendix
A.2 Overview of the service data
SIMATIC RF200 IO-Link
98 System Manual, 03/2012, C79000-G8976-C276-01
Index Object
name
Subindex Length
in bytes
Access Parameter
name
Description
8 r/w - Read out the reader parameters of the reader
(entire possible = subindex 0x00)
1 r/w Event
indications
2: Event indication enabled (default)
4: No message
1 r/w Operation
mode
4: Scan UID (default)
8: Scan user data
1 r/w Ready delay 2: Turn off
4: Turn on
additional safety mechanism for consistent data
transfer
1 r/w Data hold time Minimum time during which the process input data
is not changed by the device.
• 0x00: minimum (default)
• 0x0A: 100 ms
• 0x14: 200 ms
• 0x32: 500 ms
• 0x64: 1 s
• 0xC8: 2 s
• 0xFE: Test mode
"Trigger events"
1 r/w Air Interface Setting the
2: ISO default (default)
4: Special settings
1 r/w Modulation Setting for the modulation strength
0 ... 100 % (default 22 %)
1 r/w Subcarrier Subcarrier
2: single (default)
4: double
0x40 Reader
parameter
0x00
1 r/w Data rate Date rate
2: low
4: high (default)
0x43 IO-Link
baudrate
0x00 1 r - IO-Link baud rate
4: 38.4 kbps
0x00 20 r - Entire index selected
0x01 4 r - Last event
0x02 4 r - Second last event
0x03 4 r - Third last event
0x04 4 r - Fourth last event
0x4A Event
history
0x05 4 r - Fifth last event
Appendix
A.2 Overview of the service data
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 99
Index Object
name
Subindex Length
in bytes
Access Parameter
name
Description
18 r - Can only be read out entirely, only subindex 0
possible.
4 r Time since
startup
Operating time of the reader since startup
1 r Tags in the
field
Number of transponders located in the field
Here, only 1 transponder is permitted.
1 r Antenna ctatus Status of the antenna:
• 0: Unknown
• 1: Antenna on
• 2: Antenna off
4 r Tag changes Number of transponders that have passed
through the field since the reader was turned on
1 r Line driver
Revision
Version of the physical IO-Link driver block
1 r Reader FZB HF field, error counter passive (for example
interference pulses)
Is reset when read out.
1 r Reader ABZ HF protocol error, abort counter
Is reset when read out.
1 r Reader CFZ HF protocol error, code error counter
Is reset when read out.
1 r Reader SFZ HF protocol error, signature error counter
Is reset when read out.
1 r Reader
CRCFZ
HF protocol error, CRC error counter
Is reset when read out.
1 r Reader BSTAT Number of command repetitions
Is reset when read out.
0x5A Reader
status
0x00
1 r Reader FZ Error count
Appendix
A.2 Overview of the service data
SIMATIC RF200 IO-Link
100 System Manual, 03/2012, C79000-G8976-C276-01
Index Object
name
Subindex Length
in bytes
Access Parameter
name
Description
15 r - Can only be read out entirely, only subindex 0
possible.
8 r UID Unified identifier of the transponder located in the
field.
1 r Tag type Tag type:
• 0: undetermined
• 1: ISO general, non-specific or unknown
• 3: my-d (Infineon), MDS D3xx
• 4: MB89R118 (Fujitsu), MDS D4xx
• 5: I-Code SLI (NXP), MDS D1xx
• 6: Tag-it (Texas Instruments), MDS D2xx
• 7: LRI2K (ST)
1 r Transponder
Chip version
Chip version of the tag
2 r Transponder
Memory size
Memory size of the tag
1 r Transponder
Lock state
Lock state, OTP information:
One bit per block is used (4x4 bytes or 2x8 bytes).
Bit = 1: Block is disabled.
e.g. 03 = block 1 and block 2 are disabled.
1 r Transponder
Memory block
size
Block size of the transponder
0x5B Tag status 0x00
1 r Transponder
Number of
blocks
Number of blocks of the transponder
0x00 40 r - Entire index selected
0x01 8 r - List of the UIDs of the transponders that were last
located in the field:
Last UID
0x02 8 r - Second UID
0x03 8 r - Third UID
0x04 8 r - Fourth UID
0x5C UID history
0x05 8 r - Fifth UID
System commands
You can execute system commands using the "IOL_CALL" function block or the PCT tool.
● Device reset:
The reader restarts. Corresponds to cycling power.
● Restore Factory Setting:
The reader restarts. The Reader parameter (Index 0x40) and the Application specific tag
(Index 0x18) are also reset to the defaults.
Appendix
A.3 Certificates and Approvals
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 101
A.3 Certificates and Approvals
CE marking
Certificate Description
Conforms to R&TTE directive
The following applies to the system described in this documentation:
If a device has the CE marking, the corresponding approval has been obtained.
DIN ISO 9001 certificate
The quality assurance system for the entire product process (development, production, and
marketing) at Siemens fulfills the requirements of ISO 9001 (corresponds to EN29001:
1987).
This has been certified by DQS (the German society for the certification of quality
management systems).
EQ-Net certificate no.: 1323-01
Country-specific certificates
Safety
One of the following markings on a device is indicative of the corresponding approval:
Underwriters Laboratories (UL) in accordance with UL 508 and C22.2 No. 142
(IND.CONT.EQ)
Appendix
A.3 Certificates and Approvals
SIMATIC RF200 IO-Link
102 System Manual, 03/2012, C79000-G8976-C276-01
EMC
If a device has one of the following marks, the corresponding approval has been obtained:
Brazil
ANATEL
Certificado de Homologação
REPÚBLICA FEDERATIVA DO BRASIL
AGÊNCIA NACIONAL DE TELECOMUNICAÇÕES
CMIIT ID: 20xxDJxxxx China
CMMIT
Radio Transmission Equipment
Type Approval Certificate
In accordance with the provisions on the Radio Regulations of
the People’s Republic of China, the following radio
transmission equipment, after examination, conforms to the
provisions with its CMIIT ID.
Mexico
Estados Unidos Mexicanos
Comision Federal de Telecomunicaciones
South Africa
Independent Communications Authority of South Africa,
Sandton
Radio Equipment Type Approval Certificate
South Korea
Korea Communications Commission
Certificate of Broadcasting and Communication Equipments
The Republic of Korea
You will find the EMC directives for the USA and Canada in the section "FCC information
(Page 85)".
SIMATIC RF200 IO-Link
System Manual, 03/2012, C79000-G8976-C276-01 103
Index
A
Application Planning
SIMATIC RF200, 15
Approvals, 103
Area of application, 7
C
Cable
IO-Link master - reader, 89
Certificates, 103
Communication time
Calculating, 21
Contact partner, 93
Conventions, 5
Courses, 94
D
Data consistency, 41
Data transfer
Acyclic service data, 8
Consistency, 41
Cyclic process data, 8
Data transmission rate, 85
Detection area, 19
Direction of motion
Transponder, 19
Display elements, 78
Dynamic mode, 20
E
EMC directives, 104
Error codes
Event error codes, 96
IO-Link error codes, 95
ISDU return error codes, 95
RFID error codes, 83
F
Field data
RF210R, 25
RF220R, 25
RF260R, 26
Flush-mounting
of transponders and readers, 30
I
Installation
Several readers, 31
Installation guidelines, 29
IO_CALL, 72
IO-Link mode, 7, 41, 69, 70
Scan UID, 69
Scan user data, 70
M
Metal
Influence on the transmission window, 32
Metal-free area
RF210R reader, 33
RF220R reader, 35
RF260R reader, 37
Minimum distance
Reader to reader, 27, 79
Transponder to transponder, 27
O
Operating mode
IO-Link mode, 7, 41
SIO mode, 7, 41
P
Pin assignment, 78
Port Configuration Tool (PCT), 48
Possible combinations
Reader - transponder, 12
Process image
of the inputs (PII), 69, 70
of the outputs (PIQ), 69, 70
Index
SIMATIC RF200 IO-Link
104 System Manual, 03/2012, C79000-G8976-C276-01
R
Read/write distance, 15
Reader diagnostics, 66
Readers
Characteristics, 77
Mounting, 31
Pin assignment, 78
Reducing interference due to metal, 29
Registered trademarks, 5
RF210R reader, 77
Metal-free area, 33
RF220R reader, 77
Metal-free area, 35
RF260R reader, 77
Metal-free area, 37
S
Selection criteria
SIMATIC RF200 components, 15
Service data, 98
SIO mode, 7, 41, 69
Static mode, 20
T
Technical documentation
On the Internet, 94
Technical specifications, 85
RF210R, 86
RF220R, 86
RF260R, 86
Technical Support, 93
Terminal assignment, 89
Terminal module, 90
Time constant, 21
Tracking
Tolerance, 18
Tracking tolerances, 18
Training, 94
Transmission window, 15
Impact of metal, 32
Width, 18
Transponder
Detection area, 19
Directions of motion, 19
Mounting on metal, 32
U
User data
Calculate maximum number, 21
Calculating, 21
