Qualified Functional Safety Data Package
Reduce Development Time, System Complexity, and Certification Risk
Industrial automation, transportation, the smart grid, automotive, military and aerospace, and
medical require that machinery and products are highly reliable, safe, and certied for functional
safety. Safety is a central requirement when you develop machinery that must comply with
worldwide established safety standards such as IEC 61508 and ISO 26262.
When you develop a safe product, you need to consider safety as a core system functionality.
Design challenges include:
•Adoptingqualitymanagementstandards,a“safe”designmethodology,andsafetyconcepts
•Accountingforadditionalprojecteort(timeandtechnology),resultinginlongertimetomarket
and higher cost of ownership
Impact of Functional Safety
Typical design steps to develop an application, before safety:
Ifyouaddsomeoftherequiredstepstodesignasafeapplicationandachievefunctionalsafetycertication(shownin
yellow),youcanseethesignicantprojectcomplexity:
Havingimmediateaccesstoqualiedsemiconductordata,intellectualproperty(IP),developmentows,anddesign
toolsfromavendorlikeAlteracanhelpyousignicantlyshortenyouroverallprojecttimelineby1½yearsto2years:
Architecture
Development
Project Startup,
Risk Analysis
Architecture
Development
Safety
Requirements
Specification
Validation,
Verification
Plan
Component
Selection
Component
IP and Tools
Qualification
Application
Design
Implementation
Safety/
Diagnostic
Functions
Integration
and Test
Safety
Validation Certification Release
Component
Selection
Application Design
Implementation
Integration
and Test Release
Project Startup,
Risk Analysis
Architecture
Development
Safety
Requirements
Specification
Validation,
Verification
Plan
Component
Selection
Application
Design
Implementation
Integration
and Test
Safety
Validation Certification Release
Component IP and
Tools Qualification
Safety/Diagnostic
Functions
Altera
Certificate
18-24 Month
Time Savings
Accelerating Development
To simplify and speed up the certication
processforfastertimetomarket,weworked
with TÜV Rheinland and obtained approval for
Altera®FPGAdevices,IP,ourestablishedsafety
FPGAdesignow,anddevelopmenttoolsfor
safety designs up to the Safety Integrity Level 3
(SIL3).iscerticationmeansthatourtools,
methodologies, and devices are suciently free
of systematic errors.
Altera Functional Safety Data Package Contents
Functional Data Safety Package Benefit
Altera FPGA development methodology Qualified, safe design methodology
Altera FPGA development tools Qualified tools
IP Safe-to-use system components to speed up
application development
Diagnostic IP Shorten design time for safety architecture
Device reliability reports, guidelines Simplifies risk analysis, failures in time (FITs) calculation
Formatted according to IEC 61508 Seamless integration into project documentation
Altera Corporation
101 Innovation Drive
San Jose, CA 95134
USA
www.altera.com
Altera European Headquarters
Holmers Farm Way
High Wycombe
Buckinghamshire
HP12 4XF
United Kingdom
Telephone: (44) 1 94 602 000
Altera Japan Ltd.
Shinjuku i-Land Tower 32F
6-5-1, Nishi-Shinjuku
Shinjuku-ku, Tokyo 163-1332
Japan
Telephone: (81) 3 3340 9480
www.altera.co.jp
Altera International Ltd.
Unit 11-18, 9/F
Millennium City 1, Tower 1
388 Kwun Tong Road
Kwun Tong
Kowloon, Hong Kong
Telephone: (852) 2945 7000
Safety Data Package
Contents:
• Application Note: Silicon
Integration – How to qualify devices
using the reliability report
• Application Note: Tools and Tool
Flow – How to use Quartus® II
software and develop FPGAs
systems according to IEC 61508
• Suggested RTL coding guidelines
for FPGA development
• Diagnostic IP with IEC 61508
standard documentation and source
code: single event upset (SEU) test,
clock check, and cyclic redundancy
check (CRC) test modules
• Quartus II software version 11.0 SP1
• Altera-qualied devices up to
Cyclone IV and Stratix® IV FPGAs
and MAX® II and MAX II Z CPLDs
• IP including Nios® II embedded
processor
• Latest FPGA device reliability report
TÜV Rheinland Certificate
No. 968/EL 850.00/12
Product Order Numbers
Functional Safety Data Package:
IP-ABG-SafetyDP2
Annual Renewal:
IPR-ABG-SafetyDP2
Want to Dig Deeper?
FormoreinformationondevelopingIEC61508systemswithFPGAs
andtheFunctionalSafetyDataPackage,pleasecontactyourlocalAltera
ordistributorsalesoceorvisittheFunctionalSafetypageat
www.altera.com/safety.
Altera FPGAs Provide Flexible Safety Solutions
Figure1illustratesatypicalindustrialcontrollerapplication.Itintegratesstandard(“non-safe”)
andsafetyfunctionswithveryfewboardcomponentsusingFPGAdevices,suchastheAltera
Cyclone®FPGA,andasoprocessorcore,suchastheNios®IIprocessor.Inthisexample,all
threeembeddedcontrollersareNiosIIso-coreprocessors,eachwithanindividualcustom
peripheral set.
Withsuchasafety-focused
architecture for a SIL3
certied application, you can
reduce the total cost of owner-
ship, design footprint, and
power consumption while
meeting the global requirements
for functional safety.
Architectureswheresafety
typicallyisanaer-thoughtoen
usebolt-onsafetyoptionboards
and dual microcontroller units
(MCUs)thatdetectsystem
failures.Usinganoptioncard
increases the cost signicantly.
IntegratingaSIL3“safe”solutioninapre-qualiedFPGAwithstandardapplicationfunctions
on the main board not only lowers the safety cost footprint, but it also enhances system
exibilityandshortensdevelopmenttime.Itisdesignedwithsafetyasacoresystemfunction-
ality in mind.
Ifyouareconcernedaboutthelackofexibility,longdevelopmenttimes,ordevice
certicationissuesthatcomewithtraditionalsafetyarchitectures,AlterasFPGAsarethe
ideal solution.
Custom
Logic
FPGA
Application
Processor
Motor
Controller
Encoder I/F
Encoder / Sensor
Safe I/O Safe I/O
Custom
PWM
Drive Power
Sensor
Fieldbus/
Industrial
Ethernet
Safety
Controller 1
Fieldbus/IE
Controller
Safety
Controller 2
Figure 1: A Typical SIL3 Industrial “Safe” System
©2012AlteraCorporation.Allrightsreserved.ALTERA,ARRIA,CYCLONE,HARDCOPY,MAX,MEGACORE,NIOS,QUARTUSandSTRATIXwordsandlogosaretrademarksofAlteraCorporation
andregisteredintheU.S.PatentandTrademarkOceandaretrademarksorregisteredtrademarksinothercountries.Allotherwordsandlogosidentiedastrademarksorservicemarksaretheproperty
oftheirrespectiveholdersasdescribedatwww.altera.com/legal.PDFSeptember,2012 SS-1032.3.0
Mouser Electronics
Authorized Distributor
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