Instruction Sheet 408-- 8816 Cable Tie Installation Tool 734587- 1 19 FEB 10 Rev B PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-- use, production operations is available. Cable Tie (Typ, Ref) Tapered End of Tie Cable Bundle (Typ, Ref) Automatic Cut-- Off Blade Cable Tie (Typ, Ref) Back of Tie Head Pull Cam Note: Do Not Lubricate Pull Cam or Cutter Tension Adjustment Indicator Lightly Lubricate This Area Tension Adjustment Dial Handle Figure 1 1. INTRODUCTION Cable Tie Installation Tool 734587--1 shown in Figure 1 is used to apply the cable ties listed in Figure 2. Read these instructions thoroughly before installing cable ties. NOTE i All numerical values in this instruction sheet are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Figures are not drawn to scale. adjustment dial until the adjustment indicator displays the desired setting. NOTE i The higher numerical settings indicate a greater tension placed on the cable tie. 3. APPLICATION PROCEDURE 1. Determine the diameter of the cable bundle, and select the proper cable tie from Figure 2. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. 2. Turn the tension adjustment dial to the desired setting. 2. DESCRIPTION 3. Loop the cable tie around the cable bundle and insert the tapered end of the tie through the back of the tie head. Refer to Figure 1. This tool features an incremental tension adjustment indicator, a tension adjustment dial, and an automatic cut--off blade. The tension adjustment dial regulates the amount of tension applied to the cable tie before the tie is cut. The adjustment is made by turning the tension 4. Pull the cable tie through until snug. 5. Insert the cable tie into the tool gripper slot and squeeze the handle completely. The tool will tighten the tie and automatically cut the excess once the pre--set tension is reached. TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111 E2010 Tyco Electronics Corporation, Berwyn, PA PRODUCT INFORMATION 1-- 800-- 522-- 6752 All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other product names, logos, or company names might be trademarks of their respective owners. This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 2 LOC B 408- 8816 Cable Tie Installation Tool 734587- 1 CABLE BUNDLE DIAMETER MINIMUM CABLE TIE MAXIMUM LENGTH PART NUMBER 1.5 [.06] [ ] 18 0--1 603231 604771 101 6 [4.00] 101.6 [4 00] 608701 203.2 [8.00] 608687 152.4 [6.00] 603227 158.8 [6.25] 608687 50.8 [2.00] 215.9 [8.50] 604476 76.2 [3.00] 292.1 [11.50] 608688 D19.1 [.75]D 209.6 [8.25] 608698 35.1 [1.38] 165.1 [6.50] 608692 D38.1 [1.50]D 304.8 [12.00] 608699 31 8 [1.25] 31.8 [1 25] TOOL TENSION SETTING RANGE 603230 108 0 [4.25] 108.0 [4 25] 019.1 [[.75]] TENSILE VALUE (lb) 30 1 2 1--2 40 608702 44.5 [1.75] [ ] 608704 203.2 [8.00] [ ] 608789 50.8 [2.00] 393.7 [15.50] 608700 76.2 [3.00] 298.5 [11.75] 604751 381.0 [15.00] 608703 393.7 [15.50] 604774 406.4 [16.00] 608695 412.8 [16.25] 608696 101 6 [4.00]00 101.6 [4 00]00 D Using two cable bundles, each of this diameter. ! Exercise care when adjusting the tension. DO NOT turn the adjustment past the zero setting; otherwise, damage to the tool may result. 4. MAINTENANCE AND INSPECTION The tool should be inspected immediately upon arrival in your facility, and at regularly scheduled intervals, to ensure that the tool has not been damaged. Lubricate the tool as indicated in Figure 1. If the tool becomes damaged, it must be replaced. Additional tools can be purchased through your Representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605 or write to: CUSTOMER SERVICE (038--035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105--3608 6. REVISION SUMMARY Revisions to this instruction sheet include: 5. REPLACEMENT AND REPAIR S Updated instruction sheet to corporate Spare parts kits are available for this tool: -- Service Kit 523153--7 (consists of the cutting blade and three internal springs) -- Spring Kit 3--519529--9 (consists of the cable tension spring and its mount) 2 of 2 2 3 2--3 Figure 2 If the tension on the cable tie is not as originally desired, re--adjust the tool as required. CAUTION 50 requirements S Corrected call--outs in Figure 1 Tyco Electronics Corporation Rev B