PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter General Description Features The AAT1230/1230-1 is a high frequency, high efficiency boost converter capable of 18V maximum output voltage. The internal power switch can deliver 100mA load current. It is the ideal power solution to power OLED, LCD, and CCD applications operating from a single cell lithium-ion battery. * * * * * Hysteretic control provides up to 2MHz switching frequency and fast response to load transients with small, low-cost external components. The fully integrated control IC simplifies the design while reducing the total PCB footprint. The AAT1230/1230-1 offers a true load disconnect feature which isolates the load from the power source when EN/SET is pulled low. This eliminates leakage current and maintains zero voltage at the output while disabled. * * * * * * * The output voltage can be dynamically set by activating one of two reference levels (FB1 or FB2) through the SEL logic pin. Optionally, AnalogicTech's Simple Serial ControlTM (S2CwireTM) single wire interface provides dynamic programmability across a wide output voltage range through the EN/SET pin. * * * * VIN Range: 2.7V to 5.5V Maximum Output: 18V @ 100mA True Load Disconnect Dynamic Voltage Control Options Hysteretic Control No External Compensation Components Excellent Load Transient Response High Efficiency at Light Load Up to 2MHz Switching Frequency Ultra-Small Inductor and Capacitors Integrated Low RDS(ON) MOSFET Switches Up to 85% Efficiency <1A Shutdown Current Integrated Soft Start Two Turn-On Time Options AAT1230: TSS = 0.35ms AAT1230-1: TSS = 3.5ms Cycle-by-Cycle Current Limit Short-Circuit, Over-Temperature Protection Available in TSOPJW-12 or TDFN34-16 Package -40C to +85C Temperature Range Applications The AAT1230/1230-1 are available in a Pb-free, thermally-enhanced 16-pin 3x4mm TDFN low-profile package or a Pb-free 12-pin TSOPJW package. * * * * * * * CCD Bias Circuit Digital Still Cameras LCD Bias Circuit Mobile Handsets MP3 Players OLED Displays PDAs and Notebook PCs Typical Application L1 2.2H C1 2.2F VBAT 3.6V VP VIN 18V @ 100mA LIN AAT1230/ AAT1230-1 SW R1 78.7k C2 2.2F, 25V FB1 PGND Enable/Set D1 Schottky R2 562 EN/SET FB2 Select 1230.2009.06.1.7 SEL GND www.analogictech.com R3 4.99k 1 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Pin Descriptions Pin # TSOPJW-12 TDFN34-16 Symbol 1 15, 16 VP 2 14 EN/SET 3 13 SEL 4 5 12 11 VIN N/C 6, 7 9, 10 SW 8 6, 7, 8 PGND 9 5 GND 10 4 FB2 11 3 FB1 12 1, 2 LIN N/A EP Function Input power pin; connected to the source of the P-channel MOSFET. Connect to the input capacitor(s). IC active high enable pin. Alternately, input pin for S2Cwire control utilizing FB2 reference. Logic high selects FB1 high output reference; logic low selects FB2 low output reference. Pull low for S2Cwire control. Input voltage for the converter. Connect this pin directly to the VP pin. No connection. Boost converter switching node. Connect the power inductor between this pin and LIN pin. Power ground for the boost converter; connected to the source of the N-channel MOSFET. Connect to the input and output capacitor return. Ground pin. Feedback pin for low output voltage set point. Pin set to 0.6V when SEL is low and disabled when SEL is high. Voltage is set from 0.6V to 1.2V with S2Cwire control. Feedback pin for high output voltage set point. Pin set to 1.2V when SEL is high and disabled when SEL is low. Disabled with S2Cwire control. Switched power input. Connected to the power inductor. Exposed paddle (bottom). Tied to SW pins. May be connected to SW pins or left floating. Pin Configuration TSOPJW-12 (Top View) VP EN/SET SEL VIN N/C SW 2 1 12 2 11 3 10 4 9 5 8 6 7 TDFN34-16 (Top View) LIN FB1 FB2 GND PGND SW LIN LIN FB1 FB2 GND PGND PGND PGND www.analogictech.com 1 16 2 15 3 14 4 13 5 12 6 11 7 10 8 9 VP VP EN/SET SEL VIN N/C SW SW 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter AAT1230/1230-1 Feature Options Part Number Soft Start Time, TSS Package AAT1230ITP AAT1230IRN AAT1230ITP-1 0.35ms 0.35ms 3.5ms TSOPJW-12 TDFN34-16 TSOPJW-12 Absolute Maximum Ratings1 TA = 25C, unless otherwise noted. Symbol Description Value Units VIN SW LIN, EN/SET, SEL, FB1, FB2 TJ TS TLEAD Input Voltage Switching Node -0.3 to 6.0 20 V V VIN + 0.3 V -40 to 150 -65 to 150 300 C C C Value Units Maximum Rating Operating Temperature Range Storage Temperature Range Maximum Soldering Temperature (at leads, 10 sec) Recommended Operating Conditions Symbol Description JA Thermal Resistance PD Maximum Power Dissipation (TA = 25C) TDFN34-16 TSOPJW-12 TDFN34-16 TSOPJW-12 44 160 2270 625 C/W mW 1. Stresses above those listed in Absolute Maximum Ratings may cause permanent damage to the device. Functional operation at conditions other than the operating conditions specified is not implied. Only one Absolute Maximum Rating should be applied at any one time. 1230.2009.06.1.7 www.analogictech.com 3 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Electrical Characteristics1 TA = -40C to +85C, unless otherwise noted. Typical values are TA = 25C, VIN = 3.6V. Symbol Description Conditions Min Power Supply Input Voltage Range VIN VOUT(MAX) Maximum Output Voltage VUVLO IQ ISHDN IOUT FB1 FB2 VLOADREG VLINEREG/ VIN RDS(ON)L RDS(ON)IN TSS 2.7 VIN Pin Shutdown Current Output Current FB1 Reference Voltage FB2 Reference Voltage Load Regulation VIN Rising Hysteresis VIN Falling SEL = GND, VOUT = 14V, IOUT = 0, Switching2 SEL = GND, FB2 = 1.5V, Not Switching EN/SET = GND 2.7V < VIN < 5.5V, VOUT = 18V IOUT = 0 to 100mA, VIN = 2.7V to 5.0V, SEL = High IOUT = 0 to 100mA, VIN = 2.7V to 5.0V, SEL = Low IOUT = 0 to 100mA Line Regulation VIN = 2.7V to 5.5V UVLO Threshold Quiescent Current Over-Temperature Shutdown Threshold THYS Shutdown Hysteresis ILIM N-Channel Current Limit SEL, EN/SET VSEL(L) SEL Threshold Low VSEL(H) SEL Threshold High VEN/SET(L) Enable Threshold Low VEN/SET(H) Enable Threshold High TEN/SET LO EN/SET Low Time TEN/SET HI MIN Minimum EN/SET High Time TEN/SET HI MAX Maximum EN/SET High Time TOFF EN/SET Off Timeout TLAT EN/SET Latch Timeout IEN/SET EN/SET Input Leakage From Enable to Output Regulation; VOUT = 15V 2.0 40 1.164 0.582 AAT1230 AAT1230-1 VIN = 3.6V = = = = 2.7V 5.5V 2.7V 5.5V Units 5.5 18 2.7 V V V mV V mA 70 1.0 100 1.236 0.618 A 150 TSD VIN VIN VIN VIN Max 1.8 Low Side Switch On Resistance Input Disconnect Switch On Resistance Soft-Start Time Typ 1.2 0.6 0.01 0.6 %/V 0.06 0.18 0.35 3.5 ms ms 140 C 15 3.0 C A 0.4 1.4 0.4 1.4 0.3 75 50 -1 A mA V V %/mA 75 500 500 1 V V V V s ns s s s A 1. The AAT1230/1230-1 is guaranteed to meet performance specifications from 0C to 70C. Specification over the -40C to +85C operating temperature range is assured by design, characterization, and correlation with statistical process controls. 2. Total input current with prescribed FB resistor network can be reduced with larger resistor values. 4 www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Typical Characteristics Efficiency vs. Load DC Regulation (VOUT = 18V) (VOUT = 18V) 90 1.0 70 60 VIN = 3.6V VIN = 4.2V 50 VIN = 5V 0.8 VIN = 5V Output Error (%) Efficiency (%) 80 40 30 0.6 0.4 0.2 VIN = 4.2V 0.0 -0.2 VIN = 3.6V VIN = 2.7V -0.4 -0.6 -0.8 20 -1.0 0.1 1 10 100 0.1 Output Current (mA) Efficiency vs. Load DC Regulation (VOUT = 15V) (VOUT = 15V) 100 1.0 0.8 Output Error (%) VIN = 5V 80 Efficiency (%) 10 Output Current (mA) 90 70 60 VIN = 3.6V VIN = 4.2V 50 40 30 VIN = 5V 0.6 0.4 0.2 VIN = 4.2V 0.0 -0.2 VIN = 3.6V VIN = 2.7V -0.4 -0.6 -0.8 -1.0 20 0.1 1 10 100 0.1 Output Current (mA) DC Regulation (VOUT = 12V) (VOUT = 12V) 1.0 70 VIN = 3.6V VIN = 4.2V 60 50 40 30 0.6 0.4 0.2 0.0 VIN = 4.2V -0.2 VIN = 3.6V -0.4 VIN = 2.7V -0.6 -0.8 -1.0 1 10 100 Output Current (mA) 1230.2009.06.1.7 100 VIN = 5V 0.8 VIN = 5V 20 0.1 10 Efficiency vs. Load Output Error (%) 80 1 Output Current (mA) 90 Efficiency (%) 1 0.1 1 10 100 Output Current (mA) www.analogictech.com 5 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Typical Characteristics Line Regulation Output Voltage Error vs. Temperature (VOUT = 18V) (VIN = 5V; VOUT = 18V; IOUT = 100mA) 0.2 2.00 0.1 IOUT = 60mA 1.00 Output Error (%) Accuracy (%) 1.50 IOUT = 40mA 0.50 0.00 IOUT = 10A -0.50 -1.00 0.0 -0.1 -0.2 -0.3 -0.4 -1.50 -0.5 -40 -2.00 2.5 3 3.5 4 4.5 5 5.5 6 -15 No Load Input Current vs. Input Voltage 85 (VIN = 3.6V; VOUT = 18V) 1.78 Supply Current (mA) 3.0 Supply Current (mA) 60 No Load Input Current vs. Temperature (VOUT = 18V; EN = High) 2.5 2.0 1.5 1.0 0.5 1.76 1.74 1.72 1.70 1.68 1.66 1.64 1.62 0.0 2.5 3 3.5 4 4.5 5 5.5 6 -40 -15 10 35 60 85 Temperature (C) Input Voltage (V) Output Ripple Output Ripple (VIN = 4.2V; VOUT = 18V; IOUT = 100mA) (VIN = 3.6V; No Load; VOUT = 12V) 12.2 0.5 18.0 4.0 12.0 0.4 17.8 3.0 11.8 0.3 17.6 2.0 11.6 0.2 17.4 1.0 11.4 0.1 17.2 0.0 11.2 0 Output Voltage (top) (V) 5.0 -1.0 17.0 -0.1 11.0 Time (500ns/div) Inductor Current (bottom) (A) 18.2 Inductor Current (bottom) (A) Output Voltage (top) (V) 35 Temperature (C) Input Voltage (V) 6 10 Time (500s/div) www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Load Transient Response Load Transient Response (VIN = 4.2V; IOUT = 20mA-60mA; VOUT = 18V) (VIN = 3.6V; IOUT = 20mA-60mA; VOUT = 12V) 18.05 1.2 18.00 0.9 17.95 0.6 17.90 0.3 17.85 0.0 17.80 -0.3 Output Voltage (V) (top) 1.5 12.10 1.50 12.05 1.20 12.00 0.90 11.95 0.60 11.90 0.30 11.85 0.00 -0.30 11.80 Time (200s/div) Time (200s/div) P-Channel RDS(ON) vs. Input Voltage N-Channel RDS(ON) vs. Input Voltage 110 300 280 120C 100C 100 240 RDS(ON) (m ) RDS(ON) (m ) 260 220 200 180 160 25C 140 85C 120C 90 2.5 3 3.5 4 4.5 5 5.5 6 70 60 85C 25C 40 2.5 Input Voltage (V) 3 3.5 4 4.5 5 5.5 AAT1230-1 Soft Start (VIN = 3.6V; CIN = 2.2F; IOUT = 100mA; VOUT = 18V) 2.8 12 2.4 8 2.0 4 1.6 0 1.2 -4 0.8 -8 0.4 -12 0.0 -16 -0.4 Time (200s/div) 20 2.8 15 2.4 10 2.0 5 1.6 0 1.2 -5 0.8 -10 0.4 -15 0.0 -20 -0.2 Input Current (bottom) (A) 16 Enable Voltage (middle) (V) Output Voltage (top) (V) AAT1230 Soft Start (VIN = 3.6V; CIN = 2.2F; IOUT = 100mA; VOUT = 12V) 1230.2009.06.1.7 6 Input Voltage (V) Input Current (bottom) (A) Enable Voltage (middle) (V) Output Voltage (top) (V) 100C 80 50 120 100 Inductor Current (A) (bottom) 18.10 Inductor Current (A) (bottom) Output Voltage (V) (top) Typical Characteristics Time (1ms/div) www.analogictech.com 7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Functional Block Diagram VIN LIN VP Soft-Start Timer EN/SET SW Control FB1 VREF1 Output Select VREF2 FB2 SEL GND Functional Description The AAT1230/1230-1 consists of a DC/DC boost controller, an integrated slew rate controlled input disconnect MOSFET switch, and a MOSFET power switch. A high voltage rectifier, power inductor, output capacitor, and resistor divider network are required to implement a DC/ DC boost converter. Control Loop The AAT1230/1230-1 provides the benefits of current mode control with a simple hysteretic feedback loop. The device maintains exceptional DC regulation, transient response, and cycle-by-cycle current limit without additional compensation components. The AAT1230/1230-1 modulates the power MOSFET switching current in response to changes in output volt- 8 PGND age. This allows the voltage loop to directly program the required inductor current in response to changes in the output load. The switching cycle initiates when the N-channel MOSFET is turned ON and current ramps up in the inductor. The ON interval is terminated when the inductor current reaches the programmed peak current level. During the OFF interval, the input current decays until the lower threshold, or zero inductor current, is reached. The lower current is equal to the peak current minus a preset hysteresis threshold - which determines the inductor ripple current. The peak current is adjusted by the controller until the output current requirement is met. The magnitude of the feedback error signal determines the average input current. Therefore, the AAT1230/12301 controller implements a programmed current source connected to the output capacitor and load resistor. www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter There is no right-half plane zero, and loop stability is achieved with no additional compensation components. Increased load current results in a drop in the output feedback voltage (FB1 or FB2) sensed through the feedback resistors (R1, R2, R3). The controller responds by increasing the peak inductor current, resulting in higher average current in the inductor. Alternatively, decreased output load results in an increase in the output feedback voltage (FB1 or FB2 pin). The controller responds by decreasing the peak inductor current, resulting in lower average current in the inductor. At light load, the inductor OFF interval current goes below zero and the boost converter enters discontinuous mode operation. Further reduction in the load results in a corresponding reduction in the switching frequency. The AAT1230/1230-1 provide pulsed frequency operation which reduces switching losses and maintains high efficiency at light loads. Operating frequency varies with changes in the input voltage, output voltage, and inductor size. Once the boost converter has reached continuous mode, further increases in the output load will not significantly change the operating frequency. A small 2.2H (20%) inductor is selected to maintain high frequency switching (up to 2MHz) and high efficiency operation for outputs from 10V to 18V. Output Voltage Programming The output voltage may be programmed through a resistor divider network located from output capacitor to FB1/ FB2 pins to ground. Pulling the SEL pin high activates the FB1 pin which maintains a 1.2V reference voltage, while the FB2 reference is disabled. Pulling the SEL pin low activates the FB2 pin which maintains a 0.6V reference, while the FB1 reference is disabled. This function allows dynamic selection between two distinct output voltages across a 2X range (maximum). An additional resistor between FB1 and FB2 allows the designer to program the outputs across a reduced <2X range. Alternatively, the output voltage may be dynamically programmed to any of 16 voltage levels using the S2Cwire serial digital input. The single wire S2Cwire interface provides high-speed output voltage programmability across a 2X output voltage range. S2Cwire functionality is enabled by pulling the SEL pin low and providing S2Cwire digital clock input to the EN/SET pin. Table 2 details the FB2 reference voltage versus S2Cwire rising clock edges. 1230.2009.06.1.7 Soft Start / Enable The input disconnect switch is activated when a valid input voltage is present and the EN/SET pin is pulled high. The slew rate control on the P-channel MOSFET ensures minimal inrush current as the output voltage is charged to the input voltage, prior to switching of the N-channel power MOSFET. Monotonic turn-on is guaranteed by the built-in soft-start circuitry. Soft-start eliminates output voltage overshoot across the full input voltage range and all loading conditions. Fast and slow start-up time options are available. The AAT1230 provides start-up to regulated output voltage within 0.35ms of a low-to-high transition on the EN/SET pin. Alternatively, the AAT1230-1 provides start-up to regulated output voltage within 3.5ms of a low-to-high transition on the EN/SET pin, which dramatically reduces inrush current. A longer soft-start, or turn-on, time is a preferred feature in battery-powered systems that exhibit higher source impedances. Some applications may require the output to be active when a valid input voltage is present. In these cases, add a 10k resistor between the VIN, VP, and EN/SET pins to avoid startup issues. Current Limit and Over-Temperature Protection The switching of the N-channel MOSFET terminates when current limit of 3.0A (typical) is exceeded. This minimizes power dissipation and component stresses under overload and short-circuit conditions. Switching resumes when the current decays below the current limit. Thermal protection disables the AAT1230/1230-1 when internal dissipation becomes excessive. Thermal protection disables both MOSFETs. The junction over-temperature threshold is 140C with -15C of temperature hysteresis. The output voltage automatically recovers when the over-temperature or over-current fault condition is removed. Under-Voltage Lockout Internal bias of all circuits is controlled via the VIN input. Under-voltage lockout (UVLO) guarantees sufficient VIN bias and proper operation of all internal circuitry prior to soft start. www.analogictech.com 9 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter R4 10K JP1 VIN 3 2 1 Enable JP2 3 2 1 C1 2.2F 1 2 3 4 5 6 VP LIN EN/SET FB1 SEL FB2 VIN GND N/C PGND SW SW D1 Schottky L1 2.2H U1 12 11 10 9 8 7 VOUT R1 78.7k C2 2.2F R2 562 R3 4.99k Select U1 AAT1230/1230-1 TSOPJW12 C1 10V 0603 2.2F C2 25V 0805 2.2F D1 30V 0.5A MBR0530T1 SOD-123 L1 2.2H SD3814-2R2 R1 78.7k 0603 R2 562 0603 R3 4.99k 0603 R4 10k 0603 Figure 1: AAT1230/1230-1 Demo Board Schematic. Application Information input battery and boost inductor to the output load through the output diode. Duty cycle is defined as the ON time divided by the total switching interval. Selecting the Output Diode To ensure minimum forward voltage drop and no recovery, high voltage Schottky diodes are considered the best choice for the AAT1230/1230-1 boost converter. The AAT1230/1230-1 output diode is sized to maintain acceptable efficiency and reasonable operating junction temperature under full load operating conditions. Forward voltage (VF) and package thermal resistance (JA) are the dominant factors to consider in selecting a diode. The diode's published current rating may not reflect actual operating conditions and should be used only as a comparative measure between similarly rated devices. 20V rated Schottky diodes are recommended for outputs less than 15V, while 30V rated Schottky diodes are recommended for outputs greater than 15V. The switching period is divided between ON and OFF time intervals. D= = TON FS The maximum duty cycle can be estimated from the relationship for a continuous mode boost converter. Maximum duty cycle (DMAX) is the duty cycle at minimum input voltage (VIN(MIN)). DMAX = (VOUT + VF - VIN(MIN)) (VOUT + VF) The average diode current during the OFF time can be estimated. IAVG(OFF) = 1 = TON + TOFF FS During the ON time, the N-channel power MOSFET is conducting and storing energy in the boost inductor. During the OFF time, the N-channel power MOSFET is not conducting. Stored energy is transferred from the 10 TON TON + TOFF IOUT 1 - DMAX The following curves show the VF characteristics for different Schottky diodes (100C case). The VF of the Schottky diode can be estimated from the average current during the off time. www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter A better estimate of DMAX is possible when VF is known. B340LA DMAX = MBR0530 1000 (VOUT + VF - VIN(MIN)) (VOUT + VF) ZHCS350 BAT42W 10 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 Forward Voltage (V) The average diode current is equal to the output current. IAVG(TOT) = IOUT The average output current multiplied by the forward diode voltage determines the loss of the output diode. PLOSS(DIODE) = IAVG(TOT) * VF = IOUT * VF Diode junction temperature can be estimated. TJ(DIODE) = TAMB + JA * PLOSS(DIODE) Output diode junction temperature should be maintained below 110C, but may vary depending on application and/or system guidelines. The diode JA can be minimized with additional PCB area on the cathode. PCB heatsinking the anode may degrade EMI performance. The reverse leakage current of the rectifier must be considered to maintain low quiescent (input) current and high efficiency under light load. The rectifier reverse current increases dramatically at high temperatures. Selecting the Boost Inductor The AAT1230/1230-1 controller utilizes hysteretic control and the switching frequency varies with output load and input voltage. The value of the inductor determines the maximum switching frequency of the AAT1230/12301 boost converter. Increased output inductance decreases the switching frequency, resulting in higher peak currents and increased output voltage ripple. To maintain 2MHz maximum switching frequency and stable operation, an output inductor sized from 1.5H to 2.7H is recommended. 1230.2009.06.1.7 Where VF is the Schottky diode forward voltage. If not known, it can be estimated at 0.5V. Manufacturer's specifications list both the inductor DC current rating, which is a thermal limitation, and peak inductor current rating, which is determined by the saturation characteristics. Measurements at full load and high ambient temperature should be completed to ensure that the inductor does not saturate or exhibit excessive temperature rise. The output inductor (L) is selected to avoid saturation at minimum input voltage, maximum output load conditions. Peak current may be estimated using the following equation, assuming continuous conduction mode. Worstcase peak current occurs at minimum input voltage (maximum duty cycle) and maximum load. Switching frequency can be estimated from the curves and assumes a 2.2H inductor. Switching Frequency (MHz) 100 2.0 VIN = 3.0V VOUT = 18V 1.8 VIN = 3.0V VOUT = 15V 1.6 VIN = 3.6V VOUT = 18V 1.4 VIN = 3.6V VOUT = 15V 1.2 1.0 0.8 0.6 VIN = 2.7V VOUT = 18V 0.4 40 VIN = 2.7V VOUT = 15V 50 60 70 80 90 100 Output Current (mA) Switching Frequency (MHz) Forward Current (mA) 10000 2.0 1.8 VIN = 3.0V VOUT = 12V 1.6 VIN = 3.0V VOUT = 10V VIN = 3.6V VOUT = 12V VIN = 3.6V VOUT = 10V 1.4 1.2 1.0 0.8 VIN = 2.7V VOUT = 10V 0.6 0.4 40 www.analogictech.com 50 VIN = 2.7V VOUT = 12V 60 70 80 90 100 Output Current (mA) IPEAK = IOUT D * VIN(MIN) + MAX (1 - DMAX) (2 * FS * L) 11 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter At light load and low output voltage, the controller reduces the operating frequency to maintain maximum operating efficiency. As a result, further reduction in output load does not reduce the peak current. Minimum peak current can be estimated from 0.5A to 0.75A. The RMS current flowing through the boost inductor is equal to the DC plus AC ripple components. Under worstcase RMS conditions, the current waveform is critically continuous. The resulting RMS calculation yields worstcase inductor loss. The RMS current value should be compared against the manufacturer's temperature rise, or thermal derating, guidelines. IRMS = IPEAK MLC capacitors exhibit significant capacitance reduction with applied voltage. Output ripple measurements should confirm that output voltage droop is acceptable. Voltage derating can minimize this factor, but results may vary with package size and among specific manufacturers. Output capacitor size can be estimated at a switching frequency (FSW) of 500kHz (worst-case). 3 For a given inductor type, smaller inductor size leads to an increase in DCR winding resistance and, in most cases, increased thermal impedance. Winding resistance degrades boost converter efficiency and increases the inductor's operating temperature. PLOSS(INDUCTOR) = IRMS2 * DCR To ensure high reliability, the inductor temperature should not exceed 100C. In some cases, PCB heatsinking applied to the AAT1230/1230-1 LIN node (non-switching) can improve the inductor's thermal capability. PCB heatsinking may degrade EMI performance when applied to the SW node (switching) of the AAT1230/1230-1. Shielded inductors provide decreased EMI and may be required in noise sensitive applications. Unshielded chip inductors provide significant space savings at a reduced cost compared to shielded (wound and gapped) inductors. In general, chip-type inductors have increased winding resistance (DCR) when compared to shielded, wound varieties. Selecting the Boost Capacitors The high output ripple inherent in the boost converter necessitates low impedance output filtering. Multi-layer ceramic (MLC) capacitors provide small size and adequate capacitance, low parasitic equivalent series resistance (ESR) and equivalent series inductance (ESL), and are well suited for use with the AAT1230/1230-1 boost regulator. MLC capacitors of type X7R or X5R are recommended to ensure good capacitance stability over the full operating temperature range. 12 The output capacitor is sized to maintain the output load without significant voltage droop (VOUT) during the power switch ON interval, when the output diode is not conducting. A ceramic output capacitor from 2.2F to 4.7F is recommended. Typically, 25V rated capacitors are required for the 18V boost output. Ceramic capacitors sized as small as 0805 are available which meet these requirements. COUT = IOUT * DMAX FS * VOUT The boost converter input current flows during both ON and OFF switching intervals. The input ripple current is less than the output ripple and, as a result, less input capacitance is required. A ceramic output capacitor from 1F to 3.3F is recommended. Minimum 6.3V rated ceramic capacitors are required at the input. Ceramic capacitors sized as small as 0603 are available which meet these requirements. The AAT1230/1230-1 provides excellent load transient response, but large capacitance tantalum or solid-electrolytic capacitors may be desired. These can replace (or be used in parallel with) ceramic capacitors. Both tantalum and OSCON-type capacitors are suitable due to their low ESR and excellent temperature stability (although they exhibit much higher ESR than MLC capacitors). Aluminumelectrolytic types are less suitable due to their high ESR characteristics and temperature drift. Unlike MLC capacitors, these types are polarized and proper orientation on input and output pins is required. 30% to 70% voltage derating is recommended for tantalum capacitors. Setting the Output Voltage The output voltage may be programmed through a resistor divider network located from the output to FB1 and FB2 pins to ground. Pulling the SEL pin high activates the FB1 pin which maintains a 1.2V reference voltage, while the FB2 reference is disabled. Pulling the SEL pin low activates the FB2 pin which maintains a 0.6V reference, while the FB1 reference is disabled. www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter The AAT1230/1230-1 output voltage can be programmed by one of three methods. First, the output voltage can be static by pulling the SEL logic pin either high or low. Second, the output voltage can be dynamically adjusted between two pre-set levels within a 2X operating range by toggling the SEL logic pin. Third, the output can be dynamically adjusted to any of 16 preset levels within a 2X operating range using the integrated S2Cwire single wire interface via the EN/SET pin. Option 1: Static Output Voltage A static output voltage can be configured by pulling the SEL either high or low. SEL pin high activates the FB1 reference pin to 1.2V (nominal). Alternatively, the SEL pin is pulled low to activate the FB2 reference at 0.6V (nominal). Table 1 provides details of resistor values for common output voltages from 10V to 18V for SEL = High and SEL = Low options. In the static configuration, the FB1 pin should be directly connected to FB2. The resistor between FB1 and FB2 pins is not required. See Table 1 for static output voltages with SEL = High or SEL = Low. SEL = High corresponds to VOUT(1) and SEL = Low corresponds to VOUT(2). R3 = 4.99k VOUT(1) (SEL = High) VOUT(2) (SEL = Low) R1 (k) R2 (k) 10.0V 12.0V 15.0V 16.0V 18.0V - - - - - 12.0V 15.0V 16.0V 18.0V 15.0V 16.0V 18.0V 18.0V - - - - - 10.0V 12.0V 15.0V 16.0V 18.0V 10.0V 10.0V 10.0V 10.0V 12.0V 12.0V 12.0V 15.0V 36.5 44.2 57.6 61.9 69.8 78.7 95.3 121 127 143 75 76.8 76.8 78.7 90.9 93.1 93.1 115 0 0 0 0 0 0 0 0 0 0 3.32 1.65 1.24 0.562 3.01 2.49 1.65 3.32 Table 1: SEL Pin Voltage Control Resistor Values (1% resistor tolerance). Option 3: Dynamic Voltage Control Using S2Cwire Interface Option 2: Dynamic Voltage Control Using SEL Pin The output may be dynamically adjusted between two output voltages by toggling the SEL logic pin. Output voltages VOUT(1) and VOUT(2) correspond to the two output references, FB1 and FB2. Pulling the SEL logic pin high activates VOUT(1), while pulling the SEL logic pin low activates VOUT(2). The minimum output voltage must be greater than the specified maximum input voltage plus margin to maintain proper operation of the AAT1230/1230-1 boost converter. In addition, the ratio of output voltages VOUT(2)/ VOUT(1) is always less than 2.0, corresponding to a 2X (maximum) programmable range. The output can be dynamically adjusted by the host controller to any of 16 pre-set output voltage levels using the integrated S2Cwire interface. The EN/SET pin serves as the S2Cwire interface input. The SEL pin must be pulled low when using the S2Cwire interface. S2Cwire Serial Interface AnalogicTech's S2Cwire serial interface is a proprietary high-speed single-wire interface available only from AnalogicTech. The S2Cwire interface records rising edges of the EN/SET input and decodes into 16 different states. Each state corresponds to a voltage setting on the FB2 pin, as shown in Table 2. See Table 1 for dynamic output voltage settings when toggling between SEL = High and SEL = Low. SEL = High corresponds to VOUT(1) and SEL = Low corresponds to VOUT(2). 1230.2009.06.1.7 www.analogictech.com 13 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter S2Cwire Serial Interface Timing PCB Layout Guidelines The S Cwire serial interface has flexible timing. Data can be clocked-in at speeds up to 1MHz. After data has been submitted, EN/SET is held high to latch the data for a period TLAT. The output is subsequently changed to the predetermined voltage. When EN/SET is set low for a time greater than TOFF, the AAT1230/1230-1 is disabled. When disabled, the register is reset to the default value, which sets the FB2 pin to 0.6V if EN is subsequently pulled high. Boost converter performance can be adversely affected by poor layout. Possible impact includes high input and output voltage ripple, poor EMI performance, and reduced operating efficiency. Every attempt should be made to optimize the layout in order to minimize parasitic PCB effects (stray resistance, capacitance, inductance) and EMI coupling from the high frequency SW node. 2 A suggested PCB layout for the AAT1230/1230-1 boost converter is shown in Figures 3 and 4. The following PCB layout guidelines should be considered: S2Cwire Output Voltage Programming 1. The AAT1230/1230-1 is programmed through the S2Cwire interface according to Table 2. The rising clock edges received through the EN/SET pin determine the feedback reference and output voltage set-point. Upon power up with the SEL pin low and prior to S2Cwire programming, the default feedback reference voltage is set to 0.6V. EN/SET Rising Edges FB2 Reference Voltage (V) EN/SET Rising Edges FB2 Reference Voltage (V) 1 2 3 4 5 6 7 8 0.60 (Default) 0.64 0.68 0.72 0.76 0.80 0.84 0.88 9 10 11 12 13 14 15 16 0.92 0.96 1.00 1.04 1.08 1.12 1.16 1.20 2. 3. 4. 5. Table 2: S2Cwire Voltage Control Settings (SEL = Low). 6. 7. Minimize the distance from Capacitor C1 and C2 negative terminal to the PGND pins. This is especially true with output capacitor C2, which conducts high ripple current from the output diode back to the PGND pins. Place the feedback resistors close to the output terminals. Route the output pin directly to resistor R1 to maintain good output regulation. R3 should be routed close to the output GND pin, but should not share a significant return path with output capacitor C2. Minimize the distance between L1 to D1 and switching pin SW; minimize the size of the PCB area connected to the SW pin. Maintain a ground plane and connect to the IC RTN pin(s) as well as the GND terminals of C1 and C2. Consider additional PCB area on D1 cathode to maximize heatsinking capability. This may be necessary when using a diode with a high VF and/or thermal resistance. When using the TDFN33-12 package, connect paddle to SW pin or leave floating. Do not connect to RTN/ GND conductors. To avoid problems at startup, add a 10k resistor between the VIN, VP and EN/SET pins (R4). This is critical in applications requiring immunity from input noise during "hot plug" events, e.g. when plugged into an active USB port. THI TLO TOFF T LAT EN/SET 1 Data Reg 2 n-1 n 16 0 n-1 0 Figure 2: S2Cwire Timing Diagram to Program the Output Voltage. 14 www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Figure 3: AAT1230/1230-1 Evaluation Board Top Side. 1230.2009.06.1.7 Figure 4: AAT1230/1230-1 Evaluation Board Bottom Side. www.analogictech.com 15 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Boost Converter Design Example Specification VOUT IOUT VIN TAMB = = = = 16V 100mA 2.7V to 4.2V (3.6V nominal) 50C Schottky Diode DMAX = VO - VIN(MIN) 16 - 2.7 = = 0.831 VIN(MIN) 2.7 IOFF(DIODE) = IOUT 0.1A = = 0.592A = 592mA 1 - DMAX 1 - 0.831 For Schottky diode MBR0530, VF 0.32 @ 600mA, JA 206C/W in SOD-123 package. PLOSS(DIODE) = IOUT * VF = (0.1A)(0.32V) = 0.032W = 32mW TJ(DIODE) = TAMB + JA * PLOSS(DIODE) = 50 + 206 * (0.032) = 50 + 6.6 = 56.6C 16V Output Inductor DMAX = = VOUT + VF - VIN(MIN) VOUT + VF 16 + 0.32 - 2.7 = 0.834 16 + 0.32 From Switching Frequency vs. IOUT curves estimated switching frequency of AAT1230/1230-1 with VOUT = 16V and IOUT = 100mA, FSW = 800kHz. IPEAK = = IOUT D * VIN(MIN) + MAX 1 - DMAX (2 * FS * L) 0.100 0.834 (2.7V) + 1 - 0.840 2 * 0.8M * 2.2H = 0.625 + 0.640 IRMS = 16 IPEAK 3 = 1265 3 = 730mA www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter For Coiltronics inductor SD3814-2R2, ISAT = 1.90A, IRMS(MAX) = 1.43A and DCR = 77m. PLOSS(INDUCTOR) = IRMS2 * DCR = (0.730)2 (0.077) = 0.041W = 41mW 16V Output Capacitor VOUT = 0.1V COUT = IOUT * DMAX (0.1A) (0.84) = FS * VOUT (0.8kHz) (0.1V) = 1.05F; use 2.2F/25V MLC AAT1230/1230-1 Losses IRMS(ON) = IPEAK * = 1.270 DMAX 3 0.834 3 = 0.527A = 527mA IRMS(OFF) = IPEAK * = 1.270 (1 - DMAX) 3 0.166 3 = 0.298A = 298mA 1230.2009.06.1.7 www.analogictech.com 17 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter From datasheet curves, VIN = 3.6V, TCASE = 100C, TSOPJW-12: RDS(ON)L = 75m, RDS(ON)IN = 220m, JA = 160C/W. PLOSS(RDSON) = IRMS(ON)2 * (RDS(ON)L + RDS(ON)IN) + IRMS(OFF)2 * RDS(ON)IN = 0.5272 (0.220 + 0.075) + 0.2982 * 0.075 = 0.082 + 0.007 = 89mW TJ(MAX) = TAMB + JA * PLOSS(RDSON) = 50 + 160 (0.089) = 50 + 14.2 = 64.2C 18 www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Manufacturer Diodes, Inc. ON Semi Zetex Part Number Rated IF(AV) Current (A)1 Rated Voltage (V) Thermal Resistance (JA, C/W)1 Case B340LA SD103AWS BAT42WS B0520WS MBR130LSFT MBR0530T ZHCS350 BAT54 3.00 0.35 0.20 0.50 1.00 0.50 0.35 0.20 40 30 30 20 30 30 40 30 25 625 625 426 325 206 330 330 SMA SOD-323 SOD-323 SOD-323 SOD-123 SOD-123 SOD-523 SOT-23 Table 3: Typical Surface Mount Schottky Rectifiers for Various Output Loads. (select TJ < 110C in application circuit). Manufacturer Part Number Inductance (H) Max DC ISAT Current (A) DCR () Size (mm) LxWxH Type Sumida Sumida Murata Murata Taiyo Yuden Taiyo Yuden Taiyo Yuden Taiyo Yuden Coiltronics Coiltronics Coiltronics CDR4D11/HP-2R4 CDRH4D18-2R2 LQH55DN2R2M03 LQY33PN2R2M02 NR40182R2 NR30152R2 NR40102R2 CBC3225T2R2MR SD3814-2R2 SD3114-2R2 SD3112-2R2 2.4 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 1.70 1.32 3.20 0.72 2.70 1.48 1.15 1.13 1.90 1.48 1.12 105 75 29 360 60 60 150 80 77 86 140 4.8x4.8x1.2 5.0x5.0x2.0 5.0x5.7x4.7 3.2x3.2x0.85 4.0x4.0x1.8 3.0x3.0x1.5 4.0x4.0x1.0 3.2x2.5x2.5 3.8x3.8x1.4 3.1x3.1x1.4 3.1x3.1x1.2 Shielded Shielded Non-Shielded Non-Shielded Shielded Shielded Shielded Non-Shielded Shielded Shielded Shielded Table 4: Typical Surface Mount Inductors for Various Output Loads (select IPEAK < ISAT). Manufacturer Part Number Type Value (F) Voltage (V) Temp. Co. Footprint LxWxH (mm) Murata Murata Murata Murata Murata GRM188R60J475KE19D GRM188R61A225KE34D GRM188R61C225KA88 GRM21BR61E225KA12L GRM188R61E105KA12D Ceramic Ceramic Ceramic Ceramic Ceramic 2.2 2.2 2.2 2.2 1.0 6.3 10 16 25 25 X5R X5R X5R X5R X5R 0603 0603 0805 0805 0603 Table 5: Typical Surface Mount Capacitors for Various Output Loads. 1. Results may vary depending on test method used and specific manufacturer. 1230.2009.06.1.7 www.analogictech.com 19 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter Ordering Information Package Marking1 Part Number (Tape and Reel)2 TSOPJW-12 TDFN34-16 TSOPJW-12 RDXYY RDXYY TJXYY AAT1230ITP-T1 AAT1230IRN-T1 AAT1230ITP-1-T1 All AnalogicTech products are offered in Pb-free packaging. The term "Pb-free" means semiconductor products that are in compliance with current RoHS standards, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. For more information, please visit our website at http://www.analogictech.com/about/quality.aspx. Package Information3 TSOPJW-12 2.85 0.20 2.40 0.10 0.20 + 0.10 - 0.05 0.50 BSC 0.50 BSC 0.50 BSC 0.50 BSC 0.50 BSC 7 NOM 0.04 REF 0.055 0.045 0.15 0.05 + 0.10 1.00 - 0.065 0.9625 0.0375 3.00 0.10 4 4 0.45 0.15 0.010 2.75 0.25 All dimensions in millimeters. 1. XYY = assembly and date code. 2. Sample stock is generally held on part numbers listed in BOLD. 3. The leadless package family, which includes QFN, TQFN, DFN, TDFN and STDFN, has exposed copper (unplated) at the end of the lead terminals due to the manufacturing process. A solder fillet at the exposed copper edge cannot be guaranteed and is not required to ensure a proper bottom solder connection. 20 www.analogictech.com 1230.2009.06.1.7 PRODUCT DATASHEET AAT1230 SwitchRegTM 18V 100mA Step-Up Converter TDFN34-16 3.000 0.050 1.600 0.050 Detail "A" 3.300 0.050 4.000 0.050 Index Area 0.350 0.100 Top View 0.230 0.050 Bottom View C0.3 (4x) 0.050 0.050 0.450 0.050 0.850 MAX Pin 1 Indicator (optional) 0.229 0.051 Side View Detail "A" All dimensions in millimeters. Advanced Analogic Technologies, Inc. 3230 Scott Boulevard, Santa Clara, CA 95054 Phone (408) 737-4600 Fax (408) 737-4611 (c) Advanced Analogic Technologies, Inc. AnalogicTech cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in an AnalogicTech product. No circuit patent licenses, copyrights, mask work rights, or other intellectual property rights are implied. AnalogicTech reserves the right to make changes to their products or specifications or to discontinue any product or service without notice. Except as provided in AnalogicTech's terms and conditions of sale, AnalogicTech assumes no liability whatsoever, and AnalogicTech disclaims any express or implied warranty relating to the sale and/or use of AnalogicTech products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. In order to minimize risks associated with the customer's applications, adequate design and operating safeguards must be provided by the customer to minimize inherent or procedural hazards. Testing and other quality control techniques are utilized to the extent AnalogicTech deems necessary to support this warranty. Specific testing of all parameters of each device is not necessarily performed. AnalogicTech and the AnalogicTech logo are trademarks of Advanced Analogic Technologies Incorporated. All other brand and product names appearing in this document are registered trademarks or trademarks of their respective holders. 1230.2009.06.1.7 www.analogictech.com 21