High Current Fuses ZCASE Single MEGA/Starter Fuse The Single ZCASE is a Minimal Footprint Bolt Down Fuse with a wide rating range up to 600A in the same packaging size. The Time Current characteristic is similar to the well known MEGA Design and can used as full wire protection until 250A. Higher ratings mostly used for typically Starter Fuse application as a protector fuse. The fuse design is optimized for a one bolt connection M6 (40A - 250A) or M8 (300A - 600A) and can used directly on a battery post or busbar connection. Littelfuse is offering a complete solution for the necessary stud and different busbar connections including some battery clamps. Specifications ZCASE Single Mega/Starter Fuse Operating temperature: Housing Material: Insulating Tube: Terminal: Voltage Rating: Interrupting Rating: Mounting Torque M6: Mounting Torque M8: -40 to 125C PPA-GF33HS Out of ceramic Tin plated Copper 32V DC 2000A @ 32V VDC 9.8Nm1.4Nm 14Nm2Nm Ordering Information Part Number Time-Current Characteristics Package Size 3298XXX.ZXSTA 480 3298XXX.Z 480 3298XXX.H 100 Opening Time Min / Max (s) % of Rating 40A - 250A 300A - 500A 600A 50 -/- 14,400 / - 14,400 / - 100 14,400 / - -/- -/- 135 120 / 1800 -/- -/- 200 1 / 15 1 / 40 1 / 40 350 0.300 / 5 0.300 / 5 0.300 / 5 500 -/- -/- 0.100 / 1 600 0.100 / 1 0.100 / 1 -/- Ratings Part number Current Rating Wire size (A) (mm2) Max. Voltage Drop (mV) Average Cold Resistance (m) It (A2s) 3298040._ 40 4 110 1.53 5000 3298060._ 60 6 110 0.98 18000 3298080._ 80 10 110 0.715 15500 3298100._ 100 16 110 0.57 31000 3298125._ 125 16 110 0.39 45000 3298150._ 150 25 110 0.32 75000 3298175._ 175 25 110 0.26 140000 3298200._ 200 35 110 0.231 235000 3298225._ 225 35 110 0.175 95000 3298250._ 250 50 110 0.167 160000 3298300.ZXSTA 300 35 70 0.128 310000 3298350.ZXSTA 350 35 70 0.103 570000 3298400.ZXSTA 400 50 70 0.084 870000 3298500.ZXSTA 500 50 70 0.065 1550000 3298600.ZXSTA 600 50 70 0.049 3000000 3298900._ SHUNT 50 - - - Littelfuse products are not designed for, and shall not be used for, any purpose (including, without limitation, automotive, military, aerospace, medical, life-saving, life-sustaining or nuclear facility applications, devices intended for surgical implant into the body, or any other application in which the failure or lack of desired operation of the product may result in personal injury, death, or property damage) other than those expressly set forth in applicable Littelfuse product documentation. Warranties granted by Littelfuse shall be deemed void for products used for any purpose not expressly set forth in applicable Littelfuse documentation. Littelfuse shall not be liable for any claims or damages arising out of products used in applications not expressly intended by Littelfuse as set forth in applicable Littelfuse documentation. The sale and use of Littelfuse products is subject to Littelfuse Terms and Conditions of Sale, unless otherwise agreed by Littelfuse. 19 littelfuse.com High Current Fuses ZCASE Single Mega/Starter Fuse Dimensions Assembly Components (sold separately) Dimensions in mm Part No. Description 882-853 3-Way Bus Bar with M8 Insulating Bolts Assembly* 882-854 2-Way Bus Bar with M8 Insulating Bolts Assembly* *M8 Nuts not inlcuded 876-199 Battery Terminal Mount 32980001ZXM8 M8 Insulating Bolt Please contact your Littelfuse representative for application support and information on mating hardware. Time-Current Characteristic Curves Reference Time-Current Characteristic Curves (Recorded@23) Reference Time-Current Characteristic Curves (Recorded@23) All ZCASE Starters T/C curves were performed on the left or right side of the metal bar as shown in pictures above. A 50mm Cu wire was mounted at the mid hole (M8) of the metal bar as current feed. Littelfuse products are not designed for, and shall not be used for, any purpose (including, without limitation, automotive, military, aerospace, medical, life-saving, life-sustaining or nuclear facility applications, devices intended for surgical implant into the body, or any other application in which the failure or lack of desired operation of the product may result in personal injury, death, or property damage) other than those expressly set forth in applicable Littelfuse product documentation. Warranties granted by Littelfuse shall be deemed void for products used for any purpose not expressly set forth in applicable Littelfuse documentation. Littelfuse shall not be liable for any claims or damages arising out of products used in applications not expressly intended by Littelfuse as set forth in applicable Littelfuse documentation. The sale and use of Littelfuse products is subject to Littelfuse Terms and Conditions of Sale, unless otherwise agreed by Littelfuse. 20 littelfuse.com